509585 A7 _____ B7 五、發明説明() 本發明係與高爾夫球具有關,特別係關於一種高爾夫桿 頭之製造方法。 習知的高爾夫球頭,大多是先製造出一球頭殼體以及一 擊球面板,該球頭殼體可為二片式、三片式組合或為一體 5成形者,材質大多是以較軟之材料,如s25(:破鋼、鐵或是 鋁合金所製成,使球頭具有較佳之制震效果。該擊球面板 係為預定與球接觸之部位,因此多是以硬度較高之材料製 成,目前高級球桿多是以鈦合金為該擊球面板之材料。 局爾夫球頭製造者所致力研究之方面即為如何將該擊 10球面板固接於該球頭殼體上,使該擊球面板經長時間揮擊 後也不會脫落。相關的專利案有U s Pat 4 618 149、u.s.509585 A7 _____ B7 V. Description of the Invention () The present invention relates to golf balls, and particularly relates to a method for manufacturing a golf club head. Most conventional golf heads are first manufactured with a ball head housing and a hitting panel. The ball head housing can be a two-piece type, a three-piece combination, or an integrated five-shaped body. Soft materials, such as s25 (: made of broken steel, iron, or aluminum alloy, make the ball head have better vibration damping effect. The hitting panel is the part intended to contact the ball, so it is mostly with high hardness Made of materials, most of the current high-end clubs are made of titanium alloy as the material of the hitting panel. One aspect of the research made by the ball head manufacturer is how to fix the 10 hitting panel to the head shell. Physically, the batting panel will not fall off even after a long swing. Related patents are US Pat 4 618 149, us
Pat· 5,221,087 與 U.S· Pat. 5,433,440 等。但前述之專利大多 是以結構上之特殊設計,達成其固接之目的。 U.S· Pat· 4,768,787揭露一種高爾夫桿頭,在其擊球面 15 上以雷射溶接或是焊接(welding or brazing)之方式設置硬 粒子(hard particles)於其表面。 本發明之主要目的在於提供一種高爾夫桿頭擊球面之 製造方法,其可提供較精確之擊球面製造。 為達成前述之發明目的,本發明所提供之高爾夫桿頭擊 20 球面之製造方法,包含有以下步驟:1.對一桿頭進行表面 防滲處理,使該桿頭之表面具有一防滲層,並使該頭表面 上之擊球面部無該防滲層。2.對該擊球面部進行表面硬化 處理,使之形成一硬化層。3·對該桿頭進行淬火、回火等 熱處理。最後4.電鐘該桿頭之表面。 -3- 本紙張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 509585 A7 B7 _—_ 五、發明説明() - ~~^ 以下红舉一較佳實施例,配合圖示’對本發明作進一步 之說明,其中 第一圖係本發明第一較佳實施例之製造流程圖。 第二圖係本發明第一較佳實施例之局部剖面示意圖,顯 5示在桿頭表面設置防渗層之示意圖。 第三圖係本發明第一較佳實施例之局部剖面示意圖,顯 示在擊球面部進行表面處理後之示意圖。 第四圖係本發明第一較佳實施例之局部剖面示意圖,顯 示在該桿頭表面設置包覆層之示意圖。 10 第五圖係本發明第一較佳實施例之成品外觀圖。 請參閱第一圖與第五圖所示,本發明較佳實施例所提供 之高爾夫桿頭之製造方法,包含有以下步騾: 1.取一預製成之高爾夫桿頭(10),其係以低碳鋼,如 S25C ’所製成’令該桿頭(1〇)具有較南之制震效果。對該 15 桿頭(1〇)之表面以塗佈之方式設置一防滲層(20),請參閱第 三圖所示,該防滲層(20)所使用之防滲劑可以水破璃為之, 並令該桿頭上(10)具有一特定區域無該防滲層(20),而該特 定區域即為該桿頭(10)之擊球面部(11)之預定位置,其上並 設置有若干線溝(12)。 2〇 而使該擊球面部(11)之表面無防滲層(20)之方法有二· 一為在塗佈防滲層(20)前,先於該擊球面部(11)之表面設置 一遮蓋物(圖中未表示),待塗佈完畢後,在移除讀遮蓋物。 二為在該桿頭(10)完成塗佈防滲層(20)後,局部對謗擊球面 部(11)進行研磨、喷沙等步驟,以除去該擊球面部(U)表面 -4禱 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) " ·、〜--— (請先閲讀背面之注意事項再填寫本頁〕 訂 509585 A7 B7 五、發明説明() 之防滲層。 2. 請參閱第四圖,對該桿頭(10)之擊球面部(11)進行表 面硬化處理。習知的表面硬化處理法至少包含有滲碳法與 滲氮法等兩種。而滲碳法有包含有:氣體滲碳法、鹽浴滲 5 碳法與真空滲碳法等(滲氮法亦同),均應屬於本發明之發明 範圍。 當表面硬化處理步騾完成後,該桿頭(10)之擊球面部(11) 在接近表面之材料即會形成一硬化層(30)。亦即該硬化層 (30)即為該桿頭(10)材料之一部份。即使該桿頭(10)經多次 10 揮擊後,該硬化層(30)也不會如習知之擊球面板會有脫離之 可能。 3. 移除以水玻璃所形成之防滲層(20)。 4. 對該桿頭(10)進行熱處理,包含有淬火、回火等步 騾,以令該桿頭(10)之機械性質更為加強。熱處理之溫度、 15 時間的控制為習知技藝,在此容不詳述。 5. 請參閱第三圖,對該桿頭(10)之表面進行電鍍處理, 使該桿頭(10)之表面包覆於一包覆層(40)。 大部分之高爾夫球桿頭之製造過程均包括有電鍍、熱處 理等製程,所以實務上,本發明所提供之高爾夫桿頭並不 20 會產生製造程序繁複或大幅增加製造成本之情形。本發明 所提供之以表面硬化處理方式所形成之該硬化層(30),其有 效深度大約在0.05〜0.8腿之間,硬度高於HRC 60以上, 且該硬化層(30)即為該桿頭(10)材料之一部份,即使該桿頭 (10)經多次揮擊後,該硬化層(30)也不會如習知之擊球面板 -5- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)Pat 5,221,087 and U.S. Pat. 5,433,440, etc. However, most of the aforementioned patents are based on the special design of the structure to achieve the purpose of fixing. U.S. Pat. 4,768,787 discloses a golf club head, in which hard particles are provided on the surface 15 by laser welding or brazing. The main object of the present invention is to provide a manufacturing method of a golf club head hitting surface, which can provide a more accurate hitting surface manufacturing. In order to achieve the aforementioned object of the invention, the method for manufacturing a golf club head 20 provided by the present invention includes the following steps: 1. Surface impervious treatment is performed on a club head so that the surface of the club head has an impervious layer And make the hitting face on the head surface free of the anti-seepage layer. 2. The surface of the hitting face is hardened to form a hardened layer. 3. The head is subjected to heat treatment such as quenching and tempering. Finally 4. The surface of the head of the electric clock. -3- This paper size applies to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling out this page) Order the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives, and the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the employee consumer cooperative 509585 A7 B7 ___ V. Description of the invention ()-~~ ^ The following is a rediscussion of a preferred embodiment, with illustrations to further illustrate the present invention, where the first picture is the first of the present invention Manufacturing flowchart of the preferred embodiment. The second figure is a schematic partial cross-sectional view of the first preferred embodiment of the present invention, and FIG. 5 shows a schematic diagram of an impervious layer provided on the surface of the head. The third figure is a schematic partial cross-sectional view of the first preferred embodiment of the present invention, and shows the schematic view after the surface treatment of the face. The fourth diagram is a schematic partial cross-sectional view of the first preferred embodiment of the present invention, showing a schematic diagram of providing a covering layer on the surface of the head. 10 The fifth figure is a finished product appearance of the first preferred embodiment of the present invention. Please refer to the first and fifth figures. The method for manufacturing a golf club head according to a preferred embodiment of the present invention includes the following steps: 1. Take a pre-made golf club head (10), It is made of low carbon steel, such as S25C, which makes the head (10) more vibrating than the south. An impervious layer (20) is provided on the surface of the 15 head (10) by coating. Please refer to the third figure. The impervious agent used in the impervious layer (20) can break the glass with water. To do this, make the head (10) have a specific area without the impervious layer (20), and the specific area is the predetermined position of the hitting face (11) of the head (10). A plurality of line grooves (12) are provided. 20 There are two ways to make the surface of the striking face (11) without the impervious layer (20). One is to set the surface of the striking face (11) before applying the impervious layer (20). A cover (not shown in the figure), after the coating is completed, the reading cover is removed. Second, after the impervious layer (20) is coated on the head (10), the batting face (11) is partially subjected to grinding, sand blasting and other steps to remove the batting face (U) surface-4 prayer This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) " · ~~-(Please read the precautions on the back before filling this page] Order 509585 A7 B7 V. The description of the invention () Carburizing layer 2. Please refer to the fourth figure to harden the ball striking surface (11) of the head (10). The conventional hardening method includes at least two methods, such as carburizing and nitriding. The carburizing method includes: gas carburizing method, salt bath carburizing method and vacuum carburizing method (the same as the nitriding method), which should all belong to the scope of the present invention. When the surface hardening treatment step is completed Then, the material of the striking face (11) of the head (10) near the surface will form a hardened layer (30). That is, the hardened layer (30) is a part of the material of the head (10) Even after the club head (10) is subjected to multiple 10 swings, the hardened layer (30) will not be detached as in the conventional hitting panel. Yes. 3. Remove the impervious layer (20) formed by water glass. 4. Heat treat the head (10), including steps such as quenching and tempering, to make the head (10) The mechanical properties are further enhanced. The control of the heat treatment temperature and 15 time is a conventional technique, which will not be described in detail here. 5. Please refer to the third figure, and plate the surface of the head (10) to make the rod. The surface of the head (10) is covered with a covering layer (40). Most of the manufacturing processes of golf club heads include processes such as plating and heat treatment, so in practice, the golf club head provided by the present invention is not 20 There will be situations where the manufacturing process is complicated or the manufacturing cost is greatly increased. The hardened layer (30) formed by the surface hardening treatment method provided by the present invention has an effective depth of about 0.05 to 0.8 legs and a hardness higher than HRC Above 60, and the hardened layer (30) is a part of the material of the head (10), even after the head (10) is swung for many times, the hardened layer (30) will not be as known Batting panel-5- This paper size applies to China National Standard (CNS) A4 specification (210X297 PCT) (Please read the notes and then fill in the back of this page)
、1T 經濟部智慧財產局員工消費合作社印製 509585 A7 B7 五、發明説明() 會有脫離之可能。 本發明第二實施例所提供之高爾夫桿頭之製造方法,其 步騾與第一實施例所揭相似,惟,在第一步騾中所設置之 防滲層係以電鍍之方式為之。因此,第二實施例所提供之 5 製程並不需要第一實施例中之步騾3之移除防滲層之動 作,然,其可達成相同之功效。 最後要提出說明的是:實施例之圖示係顯示一種高爾夫 鐵桿桿頭,實務上本發明所提供之製造方法亦可製作高爾 夫木桿桿頭或是推桿桿頭。 10 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 6 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 509585 A7 B7 五、發明説明() 圖示之簡單說明: 第一圖係本發明第一較佳實施例之製造流程圖。 第二圖係本發明第一較佳實施例之局部剖面示意圖,顯 示在桿頭表面設置防滲層之示意圖。 5 第三圖係本發明第一較佳實施例之局部剖面示意圖,顯 示在擊球面部進行表面處理後之示意圖。 第四圖係本發明第一較佳實施例之局部剖面示意圖,顯 示在該桿頭表面設置包覆層之示意圖。 第五圖係本發明第一較佳實施例之成品外觀圖。 10 主要成分代表符號: (10)高爾夫桿頭 (11)擊球面部 (12)線溝 (20)防滲層 (30)硬化層 (40)包覆層 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐), 1T Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 509585 A7 B7 V. Description of Invention () There is a possibility of detachment. The manufacturing method of the golf club head provided in the second embodiment of the present invention is similar to that disclosed in the first embodiment, except that the impervious layer provided in the first step is electroplated. Therefore, the 5 process provided in the second embodiment does not require the action of removing the anti-seepage layer in step 3 of the first embodiment, but it can achieve the same effect. Finally, it should be mentioned that the illustration of the embodiment shows a golf iron head. In practice, the manufacturing method provided by the present invention can also make a golf club head or a putter head. 10 (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6 The paper size is applicable to China National Standard (CNS) A4 (210X 297 mm) 509585 A7 B7 V. Description of the invention () Brief description of the diagram: The first diagram is a manufacturing flowchart of the first preferred embodiment of the present invention. The second figure is a schematic partial cross-sectional view of the first preferred embodiment of the present invention, and shows a schematic view of an impervious layer provided on the surface of the head. 5 The third figure is a schematic partial cross-sectional view of the first preferred embodiment of the present invention, showing the schematic diagram after surface treatment of the face. The fourth diagram is a schematic partial cross-sectional view of the first preferred embodiment of the present invention, showing a schematic diagram of providing a covering layer on the surface of the head. The fifth figure is a finished product appearance view of the first preferred embodiment of the present invention. 10 Main component representative symbols: (10) Golf club head (11) Hitting face (12) Line groove (20) Impervious layer (30) Hardened layer (40) Cover layer (Please read the precautions on the back before filling (This page) Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is sized for the Chinese National Standard (CNS) A4 (210X297 mm)