TW509557B - Method for producing nonwoven loop female buckle for adhesive buckle capable of repetitive use and product thereof - Google Patents

Method for producing nonwoven loop female buckle for adhesive buckle capable of repetitive use and product thereof Download PDF

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Publication number
TW509557B
TW509557B TW89122375A TW89122375A TW509557B TW 509557 B TW509557 B TW 509557B TW 89122375 A TW89122375 A TW 89122375A TW 89122375 A TW89122375 A TW 89122375A TW 509557 B TW509557 B TW 509557B
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Taiwan
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layer
fastener
contact
recessed area
fasteners
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TW89122375A
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Chinese (zh)
Inventor
Rung-Ji Dai
Yan-Rung Hu
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Kang Na Hsiung Entpr Co Ltd
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Priority to TW89122375A priority Critical patent/TW509557B/en
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Publication of TW509557B publication Critical patent/TW509557B/en

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  • Nonwoven Fabrics (AREA)

Abstract

The present invention provides a method for producing a non-woven loop female buckle for an adhesive buckle capable of repetitive use and a product thereof. The female buckle comprises of a non-woven loop. The method comprises using an air-laid to form a dense layer; and laminating a contact layer formed of a continuous filament produced by a composite yarn on the dense layer to form a laminate layer, in which the dense layer comprises a composite short fiber with a fiber length no larger than 10 mm. After forming the laminate layer, the face of the contact layer not in contact with the dense layer can separately mesh with a male buckle. The denser voids of the dense layer can provide a resistance for suction so that the non-woven female buckle can be carried during a processing operation.

Description

A7 a/ 五、發明說明(1 ) 本發明係提供-種供可重覆扣合之黏扣件所使用之 毛圈不織布母扣件之製造古 方法及其製品,特別是指一 方便於該不織布母扣件加士 丁刀工作黏貼過程中之被吸持 、’ ^、有自我捲曲特性、成本低之供可重覆扣人之 5黏扣件所使用之毛圈不織布母扣件者。 按、,以「VELCRq」商標為名之黏扣件自問世以來, 廣泛地被應用在衣服、鞋、 鉍F、唐榮仏 可丢棄之個人衛生物件如 、我尿褲㈣品上,該黏扣件具有_公扣件及—母扣件, :扣件上設有複數個具有彈性且直立之勾形體,而母扣 複數個直立之圈形體,當公、母扣件以面對 弋堅口在起時,該等勾形體與圈形體糾結在一 起,,產生複數個機械性結合,如此一來,公、母扣件在 ¥ It Λ下就不易脫開;但如果以一撕開之力逐漸加諸 ;,牛之上則由於勾形體具有彈性,在撕開時可脫 15離圈^體、’於是公、母兩扣件即可逐漸分開。 么、母扣件有的是由織物所製成,製造時,在做為 基布之織°α上織出複數個直立之圈形體而形成母扣 件’公扣件則是將母扣件之各圈形體剪開而得。 母扣件也有藉由不織布之方式製成,請參閱第一圖 所示,為一美國專利第5614281號專利製造母扣件的方 、、。、八係由纖維網ι〇與一薄膜11經上下疊合後導入 兩壓輪20、21間,其壓輪2〇之表面呈齒輪狀,當纖維 網由兩壓輪20、21之,間通過,纖維網10受壓輪20 /袞壓之面即形成凹凸齒狀;而薄膜U在熱壓狀態下即 第4頁 10 20 I !1 — 裝 i I (請先閱讀背面之注意事項再填寫本頁) 入§ · •線· ⑽ χ 297 公笼) 509557 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明( 與纖維網10黏合,最後再捲取成捲,藉由此方法所製 造出之母扣件該捲取成捲之成品12,如第二圖所示,該 捲取成捲之成品12,其具有一纖維網1〇所構成之頂層 101及一背膜層102,由於有該背膜層1〇2之設置,使 付該母扣件12 ’在加工過程黏貼於物件上時,係整片被 吸持運送然後再行以背膜層1 〇2黏貼於物件上,該背膜 層102提供被吸持之阻力才能使整片母扣件1〇〇被吸上 移位至物件上作黏貼,但是由於有該背膜層1〇2的製造 ’使製程速度緩慢、成本增加且生產不易,原因是纖維 網10必需先經一道製作過程然後捲取成捲100,而薄膜 11亦必需經一道製作過程然後捲取成捲110,再拿來作 上述第一圖方式處理,多兩道製造且捲取成捲的前置處 理,所以成本高、製程速度緩慢。 有鑑於習知之缺點,是以,本發明人累積多年從事 該行業之經驗’積極從事研究,終有本發明『供可重覆 扣合之黏扣件所使用之毛圈不織布母扣件之製造方法 及其製品』之產生。 本發明之一目的,係提供一種供可重覆扣合之黏扣 件所使用之不織布母扣件之製造方法,使用氣流成網及 紡黏成網共同形成一疊堆層,進而經熱處理,熱壓成型 ’該紡黏成網係採用複合紡黏之技術所達成的,其複合 纖維會因自我捲曲效應而產生捲曲狀,此種自我捲曲效 應係由於複合成份之高分,子的應力不同所造成的。 本發明之另一目的,係提供一種供可重覆扣合之黏 第5頁 10 15 20 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁) ▼_ · «1 ϋ amBe ϋ 1 ·1 1 一:»J馨 as· · Μ······ · 509557 A7 五、發明說明(3 ) 扣件所使用之不織布母扣件之製造方法,該母扣件不須 另行貼覆一背膜。 本發明之又一目的,係提供一種供可重覆扣合之黏 扣件所使用之不織布母扣件之製造方法,該母扣件具有 5 一由長度不大於10公釐之複合短纖所構成之緻密層。 本發明之再一目的,係提供一種供可重覆扣合之黏 _扣件所使用之不織布母扣件,該母扣件藉由壓輪之熱壓 ’於接觸層之表面上形成凹陷區與非凹陷區,使一公扣 件可分離地與該非凹陷區相嚅合。 而,本發明之主要特徵,該母扣件係由不織布所構 成’其包含一接觸層與一緻密層,該接觸層疊置於該緻 密層之上形成一堆疊層,該堆疊層經熱風、熱壓成型, 該接觸層係由複合紡黏所成型,而該緻密層則是以氣流 成網所形成,所使用之複合短纖之長度不大於公釐 10 15 --------------裝--- (請先閱讀背面之注意事項再填寫本頁) 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 20 爰是,為達到上述之目的,本發明之製造方法,係 氣流成網(air-laid)成型一緻密層,該緻密層所使用之複 合短纖其長度不大於10公釐,該緻密層之上疊置有由 複合紡黏所成型之接觸層,共同形成一堆疊層,該堆疊 層經熱風、熱壓成型,該接觸層未與緻密層接觸之面, 可與該公扣件可分離地相嚅合。 又’為達到上述之目的,本發明之母扣件,係可愈 一公扣件可分離地相嚅夂,該母扣件係由不織布所構成 ,其包含一緻密層與一接觸層,該接觸層疊置於該緻密 第6頁A7 a / V. Description of the invention (1) The present invention provides an ancient method for manufacturing terry non-woven female fasteners and its products for use in refastenable fasteners, in particular, it is convenient for one party Non-woven female fasteners Justin knives are held in the process of working and sticking, '^, have self-curling characteristics, low cost, for loopable non-woven female fasteners that can be used repeatedly for 5 sticky fasteners. According to, since the advent of the "VELCRq" trademark, the fasteners have been widely used in clothes, shoes, bismuth F, and Tang Rongjun's disposable personal hygiene items, such as my diaper fakes. Hook and loop fasteners have _male fasteners and-female fasteners: The fasteners are provided with a plurality of elastic and upright hook-shaped bodies, and the female buckle has a plurality of upright ring-shaped bodies. When the male and female fasteners face each other When the mouth is up, the hook-shaped body and the ring-shaped body are tangled together, resulting in a plurality of mechanical combinations. In this way, the male and female fasteners are not easy to disengage under ¥ It Λ; but if they are torn apart The force is gradually exerted; on the cow, because the hook body has elasticity, when it is torn, it can be removed from the ring 15 body, so the male and female fasteners can be gradually separated. Well, some female fasteners are made of fabric. When manufacturing, weaving a number of upright loops on the weaving of the base cloth ° α to form a female fastener. The male fastener is a component of the female fastener. The ring shape is cut out. The female fastener is also made by a non-woven fabric. Please refer to the first figure for a method of manufacturing a female fastener according to US Patent No. 5612281. The eighth series are introduced into the space between the two pressure rollers 20 and 21 after the fiber network 〇 and a film 11 are superposed on each other. The surface of the pressure roller 20 is gear-shaped. When the fiber network is between the two pressure wheels 20 and 21, Through, the surface of the fiber web 10 pressed by the pressure wheel 20 / pressure will form a concave and convex shape; while the film U is under hot pressing state, page 4 10 20 I! 1 — Install i I (Please read the precautions on the back before (Fill in this page) Enter § · • Line · 297 297 male cage) 509557 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (adhered to the fiber net 10, and finally rolled up into a roll, by this method The manufactured female fastener is rolled into a finished product 12, as shown in the second figure, the rolled finished product 12 has a top layer 101 and a back film layer 102 composed of a fiber web 10. Due to the setting of the backing film layer 102, when the female fastener 12 'is adhered to the object during processing, the entire piece is held and transported, and then the backing film layer 102 is adhered to the object. On the other hand, the back film layer 102 can provide the resistance to be held so that the entire female fastener 100 can be sucked up and shifted to the object for sticking. With the manufacture of the back film layer 102, the process speed is slow, the cost is increased, and the production is not easy, because the fiber web 10 must go through a production process and then rolled into a roll 100, and the film 11 must also go through a production process Then it is rolled into a roll 110, which is then used for the above-mentioned first picture processing. There are two more pre-processes for manufacturing and winding into a roll, so the cost is high and the process speed is slow. In view of the shortcomings of the conventional technology, The inventor has accumulated years of experience in the industry, and is actively engaged in research, and finally the invention of "the manufacturing method and product of a loop non-woven female fastener for refastenable fasteners" is produced. The present invention One purpose is to provide a method for manufacturing a non-woven female fastener for a refastenable fastener, which uses air-laid and spunbond to form a stack of layers, which are then heat-treated and hot-pressed. Forming 'The spunbond web is achieved using composite spunbond technology. The composite fiber will be curled due to the self-curling effect. This self-curling effect is due to the high score of the composite component. Caused by different stresses. Another object of the present invention is to provide a glue that can be re-fastened. Page 5 10 15 20 This paper size is applicable to China National Standard (CNS) A4 (21〇χ 297 mm) (Please read the precautions on the back before filling this page) ▼ _ · «1 ϋ amBe ϋ 1 · 1 1 1 :» J Xin as · · Μ ······ 509557 A7 V. Description of the invention (3) A method for manufacturing a non-woven female fastener used for a fastener, the female fastener does not need to be additionally covered with a back film. Another object of the present invention is to provide a non-woven fabric for a refastenable adhesive fastener. A method for manufacturing a female fastener. The female fastener has a dense layer composed of composite staple fibers having a length of not more than 10 mm. Yet another object of the present invention is to provide a non-woven female fastener for a refastenable adhesive fastener. The female fastener forms a recessed area on the surface of the contact layer by the hot pressing of a pressure roller. With the non-recessed area, a male fastener can be detachably coupled with the non-recessed area. However, the main feature of the present invention is that the female fastener is made of non-woven fabric. It includes a contact layer and a consistent dense layer. The contact layer is placed on the dense layer to form a stacked layer. The stacked layer is heated by hot air and heat. For compression molding, the contact layer is formed by composite spunbond, and the dense layer is formed by air-laid. The length of the composite staple fiber used is not more than 10 mm-15 --------- ----- Equipment --- (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 20 爰 Yes, in order to achieve the above purpose, the manufacturing method of the present invention is airflow Air-laid is used to form a uniform dense layer. The length of the composite staple fiber used in the dense layer is not more than 10 mm. The dense layer is superposed with a contact layer formed by composite spunbond to form a single layer. The stacked layer is formed by hot air and hot pressing. The surface of the contact layer that is not in contact with the dense layer can be detachably combined with the male fastener. In order to achieve the above-mentioned object, the female fastener of the present invention can be separated from each other by a male fastener. The female fastener is composed of a non-woven fabric and includes a consistent dense layer and a contact layer. Contact stacking placed in the dense page 6

--線· 五、發明說明(4 ) 層之上形成一堆疊層,該緻密層係由纖維長度不大於10 公釐之複合短纖所構成,該接觸層係使用至少兩種具有 不同熔點之聚合物經紡黏成網方式成型,該堆疊層經熱 風、熱壓成型後,該接觸層未與該緻密層接觸之面,可 5與該公扣件可分離地相屬合。 有關本發明為達上述目的、特徵所採用的技術手段 及其功效,茲例舉較佳實施例並配合圖式說明如下: 第一圖係習知製造黏扣件所使用之母扣件之示意 圖。 10 第三圖係習知黏扣件之母扣件成‘捲取成捲示意圖 第三圖係本發明之母扣件與—公扣件部㈣合示意 圖, 第四圖係本發明之母扣件示意圖; 15 第五®係本發明之第-㈣實施狀母扣件之製造 裝置之配置圖; 第六圖係本發明第—較佳實施例之母扣件組成及製 程方塊圖; 第七圖係本發明之第二較佳實施例之母扣件之製造 :0 裝置之配置圖;及 第八圖係本發明第—較佳實施例之母扣件組成及製 程方塊圖。 圖號對照表·· 3 ·黏扣件 30.母扣件 第7頁 A7 10 、發明說明(5 ) 301.接觸面 303.非凹陷區 310.凸體 4.製籩裝置 41.傳動輪組 50.成型機 60.喂入裝置 601喂入裝置 70.熱風裝置 80.壓輪組 802·第二壓輪 804·凹表面 302.凹陷區 31 ·公扣件 .40·輸送裝置 42.輸送帶 500.緻密層 600·接觸層 610·堆疊層 801·第一壓輪 803·凸表面 90·吸風裝置 15 經濟部智慧財產局員工消費合作社印製 於本說明中所謂複合短纖維係指其纖維長度不一 於10公釐者,其是由兩種成分的高分子(p〇ly贿)所製 成之複合纖維,該兩種成分具有不同之溶點,—者為高 熔點,另-者為低熔點,其可以為並列(side by 型式、鞘淡(sheath & core)型式或其它之型式,由於 複合纖維屬習知技術,故於此不再贅述,以下於文中提 及複合短纖維時,代表其為複合纖維且纖維長度不大於 大 — — — — — — — — — — — I- I I I I I I — I t 1111111 ^^ (請先閱讀背面之注意事項再填寫本頁) 20 1 0公釐 請參閱第七圖,為一黏扣件3之示意圖,黏扣件3 包含一本案之不織布母扣件30及一公扣件31。 公扣件31 —般稱為ji〇〇k component,在公扣件 31上設有複數個直立且向外凸伸之凸體31〇,該凸體 第8頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 509557 Α7 Β7 五、發明說明(6 ) 310之前端(自由端)可以是一勾形體,亦可以是一磨蒜 頭形狀·對熟悉此項技藝人士而言,當然還有其他合適 之形狀’於第七圖中,該公扣件31上而設之複數個直 立之凸體310的前端是磨菇頭形狀;當公扣件31與本案 5 之母扣件30以面對面方式壓合在一起時,該等凸體310 之麼菇頭與母扣件30接觸面301上之纖維產生糾結, 產生了複數個機械性結合;如此一來,·公、母扣件31、 30在正常情況下就不易脫開;但如果以一撕開之力逐 漸加諸於黏扣件3之公扣件31或母扣件3 0上,則磨蒜 1〇 頭可逐漸脫離母扣件30之纖維,於是公、母兩扣件3卜 30即可逐漸分開;所以,黏扣件3可依上述方式重覆地 將公扣件31與母扣件30進行接觸與分離。 請參閱第八圖,為黏扣件3所使用之不織布母扣 件30示意圖,該母扣件30(l〇〇p C0mp0nent)係由不 15 織布所製成,其製造方法將敘述於後,母扣件30具有 一第一表面688及與第一表面相對之一第二表面 689,第一表面688之上定義有一橫方向A及與橫方向 A垂直之縱方向B,母扣件30於製造過程中經壓輪之 熱壓’會於第一表面688上形成與橫方向A平行與縱 20方向β垂直之複數個凹陷區302與複數個非凹陷區303; 所謂凹陷區302係指該區之表面高度低於非凹陷區 303之表面高度;凹陷區302與非凹陷區303間隔地設 置,意即兩凹陷區302夂間具有一非凹陷區303,反 之亦然;在本實施例中,與第一表面688接觸之壓輪具 第9頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁)-Line · V. Description of the invention (4) A stacked layer is formed on the layer. The dense layer is composed of composite staple fibers with a fiber length of not more than 10 mm. The contact layer uses at least two kinds of fibers with different melting points. The polymer is formed by spunbonding into a network. After the stacked layer is formed by hot air and hot pressing, the surface of the contact layer that is not in contact with the dense layer may be detachably associated with the male fastener. Regarding the technical means adopted by the present invention to achieve the above-mentioned objects and features and their effects, the preferred embodiments are illustrated together with the drawings as follows: The first diagram is a schematic diagram of a female fastener used in the conventional manufacturing of sticky fasteners . 10 The third picture is a schematic diagram of the conventional female fastener of the self-adhesive fastener being rolled up into a roll. The third picture is a schematic diagram of the combination of the female fastener and the male fastener part of the present invention. The fourth picture is the female fastener of the present invention 15 Fifth ® is the configuration diagram of the manufacturing device of the female fastener according to the first embodiment of the present invention; sixth figure is the block diagram of the composition and manufacturing process of the female fastener according to the first preferred embodiment of the present invention; seventh The figure is a second preferred embodiment of the present invention for the manufacture of the female fastener: 0 device configuration diagram; and the eighth figure is the first-preferred embodiment of the present invention of the female fastener composition and process block diagram. Figure number comparison table ·· 3 · Velcro fasteners 30. Female fasteners Page 7 A7 10, Description of invention (5) 301. Contact surface 303. Non-recessed area 310. Convex body 4. Bracket device 41. Transmission wheel set 50. Forming machine 60. Feeding device 601 Feeding device 70. Hot air device 80. Roller set 802 · Second pressure roller 804 · Concave surface 302. Depression area 31 · Male fastener. 40 · Conveyor 42. Conveyor belt 500. Dense layer 600. Contact layer 610. Stacked layer 801. First pressure roller 803. Convex surface 90. Suction device. 15 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. If the length is not more than 10 mm, it is a composite fiber made of two components of polymer (polyol). The two components have different melting points, either the high melting point or the other. It has a low melting point, which can be a side by type, a sheath & core type, or other types. Since the composite fiber is a known technology, it will not be repeated here. The composite short fiber is mentioned below. , It means it is a composite fiber and the fiber length is not greater than — — — — — — — — — — — I- IIIIII — I t 1111111 ^^ (Please read the precautions on the back before filling out this page) 20 1 0 mm Please refer to the seventh figure, which is a schematic diagram of a fastener 3, which includes a case Non-woven female fastener 30 and a male fastener 31. The male fastener 31 is generally called ji00k component, and the male fastener 31 is provided with a plurality of upright protrusions 31〇 which are protruding outward. Page 8 This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 509557 Α7 Β7 V. Description of the invention (6) 310 The front end (free end) can be a hook-shaped body or a mill Garlic head shape · For those skilled in the art, of course, there are other suitable shapes. 'In the seventh figure, the front end of the plurality of upright protrusions 310 on the male fastener 31 is a mushroom head shape; When the male fastener 31 and the female fastener 30 of this case 5 are pressed together in a face-to-face manner, the fibers on the contact surface 301 of the convex head 310 and the female fastener 30 are tangled, and a plurality of machinery are generated. Sexual bonding; in this way, male and female fasteners 31 and 30 are not easy to take off under normal circumstances However, if a tearing force is gradually applied to the male fastener 31 or the female fastener 30 of the adhesive fastener 3, the grated garlic 10 can gradually be separated from the fiber of the female fastener 30, so the male and female The two fasteners 3 and 30 can be gradually separated; therefore, the fastener 3 can repeatedly contact and separate the male fastener 31 and the female fastener 30 in the manner described above. Please refer to the eighth figure for the fastener 3 Schematic diagram of the non-woven female fastener 30 used. The female fastener 30 (100p C0mp0nent) is made of non-woven fabric. The manufacturing method will be described later. The female fastener 30 has a first surface 688. And a second surface 689 opposite to the first surface, a horizontal direction A and a vertical direction B perpendicular to the horizontal direction A are defined above the first surface 688, and the female fastener 30 is hot-pressed by a pressure roller during the manufacturing process' A plurality of recessed areas 302 and a plurality of non-recessed areas 303 are formed on the first surface 688 parallel to the horizontal direction A and perpendicular to the longitudinal direction 20 β; the so-called recessed area 302 means that the surface height of the area is lower than the non-recessed area 303 Surface height; the recessed area 302 and the non-recessed area 303 are spaced apart, meaning that there is a non-recessed area between the two recessed areas 302 303, and vice versa; in this embodiment, the rollers in contact with the first surface 688 page 9 This paper is sized to the Chinese National Standard (CNS) A4 (210 X 297 public love) (Please read the back (Please fill in this page again)

• ϋ 1 II .丨!訂---------# 經濟部智慧財產局員工消費合作社印製 、發明說明(7 ) 有凹凸的表面,因此,當壓輪之凸表面與第一表面688 接觸時,會於第一表面688上形成凹陷區302,而壓 輪之凹表面不會接觸到第一表面688,因此第一表面 688之那一部份就未被壓陷,相較於被壓陷之凹陷區 3〇2該處即為非凹陷區3〇3;當公扣件31與本案之母扣 件30以面對面方式壓合在一起時,公扣件31之磨菇 頭曰、/米入母扣件3〇之非凹陷區而與非凹陷區別3 之纖維產生糾結,產生了複數個機械性結合。 請參考第三圖及第四圖所示,為生產本案黏扣件 3所使用之不織布母扣件3〇之製造裝置4配置圖,其 中,一輸送裝置40沿著一直線方向設置,其包括有傳 動輪組41及位於該傳動輪組41之外受其驅動的輸送 帶42,輸送帶42沿一箭頭A所指之方向前進,沿該 輸送帶42前進方向依序設置—成型機5()、_纺= 置、一熱風裝置70及一壓輪組80,並於輸送帶42 下方沿該輸送帶42前進方向依序設有複數個吸風裝 置yo於本文中,成型機5〇在整條輸送帶a之最左, 而壓輪組80在整條輸送帶42之最右,兩者之間依序 有紡黏裝i 60及熱風裝£ 7〇,但在生產母扣件3〇時, 可選擇性地將所設置之成型機5()及紡黏裝置之設 置位置對調(即紡黏裝i 60在整條輸送帶42之最 左)’此點將說明於後。 [第一實施例] 口月多考第二圖及第五圖所示,將複合短纖維(即 第10頁 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(8 ) 纖維長度不大於10公釐者)以習知之 機50中,經氣流成網(air_i • laid)形成一緻密層5〇〇於 輸送帶42上,該緻㈣5〇〇受設於輸送帶42下方之 吸風裝置90吸附而隨著輸送帶仏沿箭頭“斤指之方 5向前進,同時,將兩種聚合物粒(p〇lymerchips)以習 知之方式輸送至喂入袭置6〇1内,該兩種聚合物粒具 有不同之熔點、一者較另一者為高,聚合物粒經由該 喂入裝置601進入加熱之擠壓機6〇3中,成為熔融體 而被擠壓機603之螺桿605擠出,使細絲流由紡黏裝 置60之複數個紡嘴中擠出,而形成接觸層6〇〇疊置於 輸送帶42上之緻密層500之上,而形成一堆疊層61〇, 該堆璺層610被輸送帶42送入熱風裝置70中熱處 理,該熱風裝置70内所設定之溫度係使纖維中低熔點 成-分熱熔’故該堆疊層610經熱風裝置70之熱處理 後’溶融成分使纖維間產生連結,該堆疊層61 〇經熱 風裝置70後,被輸送帶42送至一上一下設置之兩壓 論組80之間,於本例中,第一壓輪8〇1係位於第二壓 輪802之上方,第一壓輪8〇1環周地設有凹凸的表面, 於本例中,第一壓輪801凹凸的表面是間隔地設置, 使第一壓輪801之斷面如同齒輪狀,第二壓輪8〇2具 有一平滑之表面,兩壓輪801、802可以習知之方式將 壓輪之表面加溫,使壓輪801、802以熱壓方式壓過該 堆疊層610之上下兩表面/於此定義堆疊層610與第 一壓論801接觸之表面為第一表面688,係屬接觸層 第11頁 10 15 20• ϋ 1 II. 丨!定 --------- # Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, and a description of the invention (7) The surface with unevenness, so when the convex surface of the pressure roller contacts the first surface 688, A recessed area 302 is formed on the first surface 688, and the concave surface of the pressing wheel will not contact the first surface 688, so that part of the first surface 688 is not depressed, compared to the depressed area which is depressed. 302 This is the non-recessed area 303; when the male fastener 31 and the female fastener 30 of this case are pressed together face to face, the mushroom head of the male fastener 31 is The fibers in the non-recessed area of piece 30 are different from those in the non-recessed area 3, resulting in a plurality of mechanical combinations. Please refer to the third figure and the fourth figure for the configuration diagram of the manufacturing device 4 for producing the non-woven female fastener 30 used in the fastener 3 of the present case. Among them, a conveying device 40 is disposed along a straight line and includes: The transmission wheel set 41 and the conveyor belt 42 driven by the transmission wheel set 41 outside the transmission wheel set 41, the conveyance belt 42 advances in a direction indicated by an arrow A, and is sequentially arranged along the advancing direction of the conveyance belt 42—molding machine 5 () , _ Spinning = set, a hot air device 70 and a roller set 80, and a plurality of suction devices are sequentially arranged below the conveyor belt 42 along the advancing direction of the conveyor belt 42. In this article, the molding machine 50 The conveyor belt a is at the leftmost position, and the pressure roller set 80 is at the far right of the entire conveyor belt 42. There is a spunbond i 60 and a hot air pack in order between the two, but in the production of female fasteners 3. At this time, the setting positions of the forming machine 5 () and the spunbond device can be selectively reversed (that is, the spunbond i 60 is at the far left of the entire conveyor belt 42). This point will be described later. [First embodiment] As shown in the second and fifth pictures of the oral examination, the composite short fiber (that is, page A7 B7 printed on page 10 of the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives) 5. Description of the invention (8) Fiber length (Less than 10 mm) In the conventional machine 50, a uniform dense layer 500 is formed on the conveyor belt 42 by air_i • laid. The wind device 90 adsorbs and advances along the direction of the arrow "Finger Finger 5" along with the conveyor belt 同时. At the same time, the two polymer chips (plymerchips) are conveyed in a conventional manner into the feeding device 601. Two kinds of polymer granules have different melting points, one of which is higher than the other. The polymer granules enter the heated extruder 603 through the feeding device 601, and become a melt and are extruded by the screw of the extruder 603. 605 extrusion, so that the filament flow is extruded from a plurality of spinning nozzles of the spunbond device 60 to form a contact layer 600 stacked on the dense layer 500 on the conveyor belt 42 to form a stacked layer 61. The stack layer 610 is sent by a conveyor belt 42 into a hot air device 70 for heat treatment, and the temperature set in the hot air device 70 Because the low-melting point of the fiber is made into hot melt, the stacked layer 610 is heat-treated by the hot air device 70, and the melted components are connected to each other. The stacked layer 61 is passed by the hot air device 70 and sent to the conveyor belt 42 to Between the two pressure groups 80 set up and down, in this example, the first pressure wheel 801 is located above the second pressure wheel 802, and the first pressure wheel 801 is provided with an uneven surface around the periphery. In this example, the uneven surface of the first pressure roller 801 is arranged at intervals, so that the cross-section of the first pressure roller 801 is gear-shaped, and the second pressure roller 802 has a smooth surface. 802 can warm the surface of the pressure roller in a conventional manner, so that the pressure rollers 801, 802 press the upper and lower surfaces of the stacking layer 610 by hot pressing. Here, the surface of the stacking layer 610 contacting the first pressure theory 801 is defined as First surface 688, which is a contact layer. Page 11 10 15 20

-111 — — — — ---I--I . (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 、發明說明(9 ) 600未與緻禮、層500接觸之一面,堆疊層與第二 *輪802接觸之表面為第一表面689,係屬緻密層500 未與接觸層600接觸之一面,當第一壓輪8〇1之凸表 面803與第一表面688接觸時,會於第一表面688上 形成凹陷區302,而第一壓輪8〇1之凹表面8〇4·不會 接觸到第一表面688,因此第一表面688之那一部份 就未被壓陷,相較於被壓陷之凹陷區3〇2該處即為非 :陷區303,由於第一壓輪8〇1 ω凸的表面是間隔地 又置故堆豐層61Q之第一表面688上之凹陷區302 與非凹陷區303亦是間隔地設置,當堆疊層61〇經過 熱壓後即形成母扣件30,至此可捲成一捲,供各種用 途之用,完成後之母扣件30(如第八圖)。 [第_實施例] ^請參考第四圖及第六圖所示,可將紡黏裝置e 設在整條輸送帶42之最左,往右依序設有成型機5〇 熱=裝置70及塵輪組8〇,並於輸送帶42下方沿該幸 送π 42别進方向依序設有複數個吸風裝置9〇,而方 本第二實施例中’設有凹凸表面的第一壓輪8〇1係七 於平滑表面之第二壓輪802之下方;兩種聚合物心 習知之方式輸送至喂入裝置6G1内,該兩種聚合物相 具有不同之熔點、一者較另一者為高,聚合物粒經由 :喂入裝置601進入加熱之擠麼機6。3中,成為熔融 虔機603之螺請擠出,使細絲流由纺點 裝置6°之複數個紡嘴中擠出,而形成接觸屬_,疊 第12頁 509557 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明(10 ) 置於輸送帶42上之緻密層500之上,該接觸層6〇〇 隨著輸送帶42沿箭頭a所指之方向前進,同時,將複 合短纖維(即纖維長度不大於10公釐者)以習知之方 式輸送至成型機50中,經氣流成網(air—laid)形成一 5緻密層於輸送帶42上,該緻密層500受設於輸送 帶42下方之吸風裝置9〇吸附,疊置於接觸屬6〇〇之 上而形成一堆疊層610,該堆疊層610被輸送帶42送 入熱風裝置70中熱處理,熱風裝置7〇内所設定之溫 度係使纖維中低溶點成分熱熔,故該堆疊層6 1 Q經熱 風裝置70後,熔融之成分使纖維間產生連結,該堆疊 層610經熱風裝置70後,被輸送帶42送至一上一下 設置之壓輪組80之間,於本例中,該第一壓輪1 係位於第一壓輪802之下方位置,第一壓輪go〗環周 地設有凹凸的表面,於本例中,第一壓輪8〇1凹凸的 表面是間隔地設置,使第一壓輪801之斷面如同齒輪 狀’第一壓輪802具有一平滑之表面,兩壓輪、 802可以習知之方式將壓輪之表面加溫,使壓輪gQi、 802以熱壓方式壓過該堆疊層610之上下兩表面,於 此定義堆疊屬610與第一壓輪801接觸之表面為第一 表面688,係屬接觸層600未與緻密層500接觸之一 面,堆疊層.610與第二壓輪802接觸之表面為第二表 面689,係屬緻密層500未與接觸層600接觸之一面, 當第一壓輪801之凸表鸯803與第一表面688接觸 時,會於第一表面688上形成凹陷區302,而第一 10 15 20 壓 窠13百-111 — — — — --- I--I. (Please read the notes on the back before filling out this page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm), invention description ( 9) The surface where 600 is not in contact with the salute and layer 500, and the surface where the stacked layer is in contact with the second * wheel 802 is the first surface 689, which belongs to the surface where the dense layer 500 is not in contact with the contact layer 600. When the convex surface 803 of 801 contacts the first surface 688, a recessed area 302 will be formed on the first surface 688, and the concave surface 804 of the first pressing wheel 801 will not contact the first surface 688. Therefore, the part of the first surface 688 is not depressed, compared with the depressed area 3202 which is not depressed: the depressed area 303, because the first pressing wheel 801 ω is convex The surface is spaced apart and the recessed area 302 and the non-recessed area 303 on the first surface 688 of the stack layer 61Q are also spaced. When the stacked layer 61 is subjected to hot pressing, the female fastener 30 is formed. Rolled into a roll for various purposes, the completed female fastener 30 (as shown in Figure 8). [First embodiment] ^ Please refer to the fourth and sixth figures, the spunbond device e can be set at the leftmost part of the entire conveyor belt 42 and the molding machine is set in order to the right 50 heat = device 70 And dust wheel set 80, and a plurality of suction devices 90 are sequentially provided below the conveying belt 42 along the direction of the fortunate delivery π 42. In the second embodiment, the first The pressure roller 801 is located below the second pressure roller 802 with a smooth surface; two polymers are conveyed into the feeding device 6G1 in a conventional manner. The two polymer phases have different melting points, one of which is more than the other If it is high, the polymer granules enter the heated extruder 6.3 through the feeding device 601. In 3, the snails that become the melting god 603 are extruded, so that the filament flow is passed through the spinning point device at 6 ° Extruded in the middle to form contact _, superimposed on page 12 509557 A7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (10) Placed on the dense layer 500 on the conveyor belt 42. The contact layer 6 〇〇 As the conveyor belt 42 advances in the direction indicated by arrow a, at the same time, the composite short fibers (that is, the fiber length is not greater than 10 mm It is conveyed into the molding machine 50 in a conventional manner, and a dense layer is formed on the conveyor belt 42 by air-laid. The dense layer 500 is adsorbed by a suction device 90 disposed below the conveyor belt 42. It is stacked on the contact metal 600 to form a stacking layer 610. The stacking layer 610 is sent to a hot air device 70 by a conveyor belt 42 for heat treatment. The temperature set in the hot air device 70 makes the low melting point components in the fiber Hot melt, so the stacked layer 6 1 Q passes through the hot air device 70, and the melted components connect the fibers. After passing through the hot air device 70, the stacked layer 610 is sent by the conveyor belt 42 to the upper and lower set of rollers 80. In this example, the first pressure roller 1 is located below the first pressure roller 802, and the first pressure roller go is provided with a concave-convex surface around the periphery. In this example, the first pressure roller 8 〇1 The uneven surface is arranged at intervals, so that the cross section of the first pressure roller 801 is gear-like. The first pressure roller 802 has a smooth surface, and the two pressure rollers 802 can warm the surface of the pressure roller in a conventional manner. So that the pressure rollers gQi, 802 are pressed over the upper and lower surfaces of the stacked layer 610 in a hot pressing manner. The surface of the stacking layer 610 in contact with the first roller 801 is defined as the first surface 688, the surface of the stacking layer 600 that is not in contact with the dense layer 500, and the surface of the stacking layer .610 in contact with the second roller 802 is the second surface. 689, which is a surface where the dense layer 500 is not in contact with the contact layer 600. When the convex surface 803 of the first pressing wheel 801 contacts the first surface 688, a recessed area 302 is formed on the first surface 688, and the first 10 15 20 pressure 13 hundred

(請先閲讀背面之注意事項再填寫本頁} 裝 • mmMM H 1 509557 A7 B7 五、發明說明(11 ) 輪801之凹表面804不會接觸到第一表面688 .因此 第表面688之那-部份就未被壓陷,相較於被塵陷 之凹陷區302該處即為非凹陷區3〇3,由於第—壓輪 801凹凸的表面是間隔地設至,故堆疊層之第一 5表面688上之凹陷區3〇2與非凹陷區3〇3亦是間隔I 設置,當堆疊屬610經過熱壓後即形成母扣件3〇,至此可捲成一捲,供各種用途之用,完成後之母扣件 30(如第八圖)。 上述之諸實施例中,由於第一壓輪8〇1凹凸的表 面是間隔地設置,故堆疊層61〇之第一表面6肋上之 凹陷區302與非凹陷區303是間隔地設置,但是該第 一壓輪801凹凸的表面,並不限定在間隔地設置,可 作所欲各種方式之排列,所製出之成品皆可使用。 由上述之說明中,可知各個實施例中,母扣件 均包含有由複合短纖維(即纖維長度不大於1〇公釐者) 經氣流成網(air-laid)之緻密層500,由於纖維長度不 大於10公釐,相較於由複合紡黏製程成型之連續^絲 狀之接觸層600,該緻密層500可以使母扣件3〇成品在' 輸送帶42上得以被吸風裝置90吸附住而保持定位,此 點對自動化作業非常重要,若無此一緻密層,母扣件3〇 在與使用其之成品做黏貼或結合時,可能會因母扣件3 〇 間孔隙較大,而無法被輸送帶所設之吸風裝置吸附住, 因而無法適應自動化生產I作業。 10 15 線 20 每一實施例中,該堆疊層610之第一表面688 第 第14頁 本紙張尺度適用中國國家標準(CNS)A4規格⑵〇 x 297公爱) 509557 A7 B7 五、發明說明(12 ) 二表面689上下兩表面,會分別與第一壓輪8〇1、第二 5 壓輪802接觸,與第一壓輪8〇1接觸之表面為第一表面 688’备第一壓輪801之凸表面8〇3與第一表面⑽接 觸時.會壓實第-表面688與之接觸範圍而形成凹陷區 302,但第一表面688未與第一壓輪8〇1凸表面8〇3接 觸之範圍(即為非凹陷區303),其纖維相互糾葛並具有 孔隙,故公扣件31之《頭可以插人,並產生機械性 結合。 10 綜上所述,本發明之『供可重覆扣合之黏扣件所使用之 毛圈不織布母扣件之製造方法及其製品』,確能藉上述 所揭露之構造、裝置’達到預期之目的與功效,且申請 前未見於刊物亦未公開使用,符合發明專利之進步等要 件,爰依法提出發明專利申請,並祈獲賜發明利權為 禱。 " 15 惟,上述所揭之圖式及說明,僅為本發明之實施例 而已,非為限定本發明之實施;大凡熟悉該項技藝之人 仕,其所依本發明之轉徵範疇,所作之其他等效變化或 修飾,皆應涵蓋在以下本案之申請專利範圍内。 20 I__ 第15頁 (LNS)A4 規格⑽ χ 297 公髮)(Please read the precautions on the back before filling out this page} Installation • mmMM H 1 509557 A7 B7 V. Description of the invention (11) The concave surface 804 of the wheel 801 will not contact the first surface 688. Therefore, the first surface 688- The part is not depressed. Compared with the depressed depression 302, it is a non-depressed area 303. Since the concave-convex surface of the first pressure roller 801 is arranged at intervals, the first of the stacked layers is The recessed area 302 on the surface 688 and the non-recessed area 303 are also set as the interval I. When the stacking 610 is hot-pressed, it forms a female fastener 30, which can be rolled into a roll for various purposes. After the completion of the female fastener 30 (as shown in the eighth figure). In the above embodiments, since the uneven surface of the first pressing wheel 801 is arranged at intervals, the first surface 6 of the stacking layer 610 is on the ribs. The recessed area 302 and the non-recessed area 303 are arranged at intervals, but the uneven surface of the first pressing wheel 801 is not limited to be arranged at intervals, and can be arranged in various ways as desired, and the finished products can be used. From the above description, it can be known that in each embodiment, the female fastener includes a composite short fiber ( Those with a fiber length of not more than 10 mm) Air-laid dense layer 500, because the fiber length is not more than 10 mm, compared with the continuous ^ filamentous contact layer formed by the composite spunbond process 600, the dense layer 500 can enable the finished product of the female fastener 30 to be sucked and held by the suction device 90 on the 'conveyor belt 42', which is very important for automated operations. Without this uniform dense layer, the female fastener 30 When sticking or bonding with the finished product using it, it may not be able to be absorbed by the suction device set on the conveyor belt due to the large pores between the female fasteners 30, so it cannot adapt to the automatic production I operation. 10 15 线 20 In each embodiment, the first surface of the stacked layer 610 is 688. Page 14 This paper size is applicable to China National Standard (CNS) A4 specification ⑵〇x 297 public love) 509557 A7 B7 V. Description of the invention (12 The top and bottom surfaces of the second surface 689 will be in contact with the first pressure roller 801, the second 5 pressure roller 802, and the surface in contact with the first pressure roller 801 is the first surface 688 '. The first pressure roller 801 is prepared. When the convex surface 803 contacts the first surface ⑽, it will compact the first surface 688. The contact area forms a recessed area 302, but the area where the first surface 688 is not in contact with the convex surface 801 of the first pressing wheel (ie, the non-recessed area 303), the fibers of each other are entangled and have pores, so The head of the male fastener 31 can be inserted into a person, and a mechanical combination is produced. 10 In summary, the "manufacturing method of terry non-woven female fasteners and its products for refastenable fasteners" of the present invention can indeed achieve the expectations by the disclosed structures and devices. The purpose and effect of the invention are not seen in the publication or publicly used before the application. It is in accordance with the progress of the invention patent and other requirements. " 15 However, the drawings and descriptions disclosed above are only examples of the present invention, and are not intended to limit the implementation of the present invention. For those who are familiar with the technology, the scope of the requisition according to the present invention, All other equivalent changes or modifications should be covered by the scope of patent application in the following case. 20 I__ page 15 (LNS) A4 size (χ 297)

Claims (1)

509557509557 ίο 15 經濟部智慧財產局員工消費合作社印製 20 申請專利範圍 1. 一種供可重覆扣合之黏扣件所使用之不織布母扣 件之製造方法,该母扣件可分離地與一公扣件嚅 合,該方法包括下列步驟: 1·以氣流成網(air-laid)方式成型一緻密層,該 氣流成網時所使用之複合短纖其纖維長度不 大於10公釐; 2·以紡黏成網(spunbound)方式成型一接觸層, 該紡黏成網時,使用至少兩種具有不同溶點之 聚合物,該接觸層疊置於該緻密層上,形成一 堆疊層; 3·熱處理該堆疊層,使低熔點纖維熔融;及 4·熱壓該堆疊層,於該接觸層未與該緻密層接觸 面,形成一可與該公扣件可分離地相嚅合之 一接觸面。 2·如申請專利範圍第1項所述之供可重覆扣合之黏扣 件所使用之不織布母扣件之製造方法,其中該步驟 4之熱壓,可在該接觸層未與該緻密層接觸之面形 成凹陷區與非凹陷區,該公扣件可分離地與該母扣 件之該非凹陷區相嚅合。 3·如中請專利範圍第2項所述之供可重覆扣合之黏扣 件所使用之不織布母扣件之製造方法,其中該凹陷 區與該非凹陷區間隔排列為最佳。 4· 一種供可重覆扣合之淼扣件所使用之不織布母扣 件’可與一公扣件可分離地相嚅合,該母扣件係由 _ 第16頁 之 卜紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐) --------------裝--------訂---------線 (請先閱讀背面之注音?事項再填寫本頁} 斯:>57 C8 ---- m__ 六、申請專利範圍 不大於10公釐之複合短纖所構成,該接觸曾係使用 至少兩種具有不同熔點之聚合物經紡黏成網方式成 型,該堆疊層經熱風、熱壓成型後,該接觸層未與 該緻密層接觸之面,可與該公扣件可分離地相嚅合。 5 5_如申請專利範圍第4項所述之供可重覆扣合之黏扣 件所使用之不織布母扣件,其中,該堆疊層經熱壓 後’可在該接觸層未與該緻密層接觸之面形成凹陷 / 區與非凹陷區,該公扣件可分離地與該非凹陷區相 嚅合。 10 6·如申請專利範圍第5項所述之供可重覆扣合之黏扣 件所使用之不織布母扣件,其中,該凹陷區與非該 凹陷區沿該母扣件橫寬方向間隔排列,兩凹陷區之 間具有一非凹陷區為最佳者。 15 (請先閱讀背面之注意事項再填寫本頁) \ 經濟部智慧財產局員工消費合作社印製 ο 2 第17頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)ίο 15 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 20 Application for patent scope 1. A method for manufacturing non-woven female fasteners for refastenable fasteners, the female fasteners can be separated from one male The fasteners are combined, and the method includes the following steps: 1. Forming a uniform dense layer in an air-laid manner, and the fiber length of the composite staple fiber used in the air-laid is not more than 10 mm; A contact layer is formed by spunbound web. The spunbond web uses at least two polymers with different melting points, and the contacts are stacked on the dense layer to form a stacked layer; 3 · Heat-treating the stacked layer to melt the low-melting fiber; and 4. hot pressing the stacked layer to form a contact surface that can be detachably coupled with the male fastener when the contact layer does not contact the dense layer . 2. The method of manufacturing a non-woven female fastener for a refastenable fastener as described in item 1 of the scope of patent application, wherein the hot pressing of step 4 can be performed when the contact layer is not dense with the The surface in contact with the layer forms a recessed area and a non-recessed area, and the male fastener is detachably combined with the non-recessed area of the female fastener. 3. The method for manufacturing a non-woven female fastener for a refastenable fastener as described in item 2 of the Chinese patent application, wherein the recessed area and the non-recessed area are spaced optimally. 4 · A non-woven female fastener for re-fastenable Miao fasteners can be detachably combined with a male fastener, the female fastener is made of _ page 16 paper size applicable to China National Standard (CNS) A4 Specification (21x 297 mm) -------------- Installation -------- Order --------- Line ( Please read the phonetic on the back? Matters before filling out this page} ES: > 57 C8 ---- m__ VI. It is composed of composite staple fibers with a patent scope of not more than 10 mm. This contact has used at least two kinds of Polymers with different melting points are formed by spunbond forming a network. After the stacked layer is formed by hot air and hot pressing, the surface of the contact layer that is not in contact with the dense layer can be detachably combined with the male fastener. 5_ The non-woven female fastener for refastenable fasteners as described in item 4 of the scope of the patent application, wherein after the stacked layer is hot-pressed, the contact layer may not be in contact with the dense layer. The contacting surface forms a recessed area and a non-recessed area, and the male fastener can be detachably coupled with the non-recessed area. 10 6 · Repeatable fastening as described in item 5 of the scope of patent application The non-woven female fasteners used by the fasteners, wherein the recessed area and the non-recessed area are arranged at intervals along the width direction of the female fastener, and a non-recessed area between the two recessed areas is the best. (Please (Please read the notes on the back before filling this page) \ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 Page 17 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
TW89122375A 2000-10-24 2000-10-24 Method for producing nonwoven loop female buckle for adhesive buckle capable of repetitive use and product thereof TW509557B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI457088B (en) * 2010-10-26 2014-10-21 Taiwan Paiho Ltd Velcro with hair surface manufacturing methods, manufacturing equipment and velcro hair surface

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI457088B (en) * 2010-10-26 2014-10-21 Taiwan Paiho Ltd Velcro with hair surface manufacturing methods, manufacturing equipment and velcro hair surface

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