508295 A7508295 A7
-------------Μ--------------!線1!_________ , , ------ (讀先閱讀背面之注意事項再填寫本頁) 義明…’習、運動鞋體的製造方法,其係將預先成型 之一鞋大底3外表面經清潔、塗設結合劑之處理,然後將 I I 訂 處理過後之鞋大底3設置在一模具1 〇之底部,且恰受可上 下昇降之一底模座11之承置,繼之,在一鞋面4内套設入 一鞋楦12,再降低鞋楦12並閉合該模具1〇,使該套設有 鞋楦12之鞋面4恰對應且位於該鞋大底3上方,並在鞋大 底3與鞋面4之間形成一灌注空間13,然後,再將發泡狀 之聚氨酯(polyurethane)射入該灌注空間13,並使聚氨 =在自生之壓力下逐漸膨脹、發泡,而形成一鞋中底5 =構,且該鞋中底5恰可連結該鞋大底3與鞋面4,而達到 鞋體組件接合效果;誠然,前述習用的鞋體製法,確實 可在模製鞋中底同時達到結合鞋體構件的效果,惟,其 在實際的製作上有下列缺失: 一、鞋大底3與鞋面4之間的灌注空間丨3是利用模呈 作周邊封閉,當其内填充有回收廢料(例如呈顆粒;大 之EVA、橡膠、TPR、pu.··等熱固性材料),來作為鞋底 的填充材以降低成本時,這些回收廢料很容易受射入模 内的發泡聚氨醋衝擊而位移,甚而貼附於模具1〇之内 壁,如此一來,當發泡材料硬化且開模後,上述回收廢 料便會外露在鞋體的表面’而非被包覆於發泡聚氨醋(鞋 中底)内部,造成成品外觀上的缺失。 杈製成型彳交的鞋中底5部位係以pu 呈開放狀,無法與空氣完全隔絕,有黃變及水:的缺:邊 必須另外摻入色料與防水劑,造成材料成本提高。 為克服發泡聚氨酯所產生之溢料問題,模具⑺ 本紙張尺度適用中^標準(CNS)A4規格 A7 A7 經 濟 部 智 慧 財 產 局 消 費 合 作 社 印 製 五在毛#月#|丄3置)内設有擋板;U,供鞋大底3周緣頂抵限位, 如此一來,會使鞋大底3周緣外型受到擋板i 4的限制,亦 即’其無法適用於複雜造型之鞋大底。 再者’如第三、四圖所示(第354757號「鞋類物品 與由可傾注泡沫材料製造鞋類之方法」發明專利),係另 一種習用鞋體的製造方法,其主要包含有以下步驟··一、 構成一鞋頂(靴)組件6,其具有一内表面材料6〇1 (内 裡)與一外表面材料602 (鞋面),使該内、外表面材料 6〇1、602之間可定義出一鞋頂成型凹六6〇3 ;二、將鞋頂 組件6放置於一模怒15’(鞋楦)上;三、將模芯^,與鞋 頂組件6定位於一模具10,之底部内,使該鞋頂成型凹穴 6〇3在模具10,開啟時可通達上方;四、將一塑膠發泡材 料7傾注入鞋頂組件6之鞋頂成型凹穴6〇3内,同時將一預 先成型之鞋底單元8(或鞋中底)定位於模穴之一頂部Μ': 上;五、將該頂部16,閉合於模具1〇,之底部上,藉此密 閉模具1〇,;六、待一段時間後,塑膠泡沫料7在鞋頂6 之鞋頂成型凹穴6 〇 3内固化,以製成一模製之鞋類物品鞋 頂,並可使預先成型之鞋底單元8 一體結合模製之鞋類物 品鞋頂,·七、最後開啟模穴之頂部16,,即可取出鞋類物 品之成品。 然,上述習用之鞋體製造方法係針對鞋頂組件6來成 型,這種鞋頂組件6主要適用於具有雙層結構的鞋靴上, 其不僅造價較高,且在模製過程所同時接合之鞋中底, 仍須在入模前即預先製成,而非係注模時一體成型,再 者,鞋頂組件6與鞋底單元8移出模具1〇,後,必須另外裁------------- Μ --------------! Line 1! _________,, ------ (Read the precautions on the back before reading (Fill in this page) Yiming ... 'Xi, the manufacturing method of sports shoe body, which is to clean the outer surface of one of the preformed shoe soles 3 and apply bonding agent, and then order the II outsole shoe soles 3 It is set at the bottom of a mold 10, and it is just accepted by a bottom mold base 11 that can be raised and lowered. Next, a shoe last 12 is sleeved in an upper 4, and the shoe last 12 is lowered and closed. The mold 10 makes the upper 4 provided with the shoe last 12 corresponding to the upper 4 of the shoe sole 3 and forms an infusion space 13 between the shoe sole 3 and the upper 4. Foamed polyurethane is injected into the infusion space 13 and polyurethane = expands and foams under the pressure of autogenous pressure to form a shoe midsole 5 = structure, and the shoe midsole 5 can just connect the The outsole 3 and the upper 4 achieve the joint effect of the shoe body components. It is true that the aforementioned conventional shoe system method can indeed achieve the effect of combining shoe body components at the same time in the molding of a shoe sole. However, it is actually manufactured. on The following defects: First, the perfusion space between the outsole 3 and the upper 4 丨 3 is closed by using a mold as a perimeter, when it is filled with recycled waste (such as particles; large EVA, rubber, TPR, pu. When other materials such as thermosetting materials are used as the filling material for shoe soles to reduce costs, these recycled waste materials are easily displaced by the impact of foamed polyurethane injected into the mold, and even attached to the inner wall of the mold 10, so Later, when the foamed material is hardened and the mold is opened, the above-mentioned recycled waste will be exposed on the surface of the shoe body, instead of being coated inside the foamed polyurethane (shoe sole), resulting in a lack of appearance of the finished product. The 5 parts of the midsole of the shoes made of cross-shaped shoes are open with pu, which cannot be completely isolated from the air. There are yellowing and water: the lack: the side must be added with colorants and waterproofing agents, resulting in increased material costs. In order to overcome the problem of flashing caused by foamed polyurethane, the paper size is applicable to the standard of the paper (CNS) A4 specifications A7 A7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. There is a baffle; U, for the 3 outer edge of the shoe outsole to hit the limit position. In this way, the shape of the 3 outer edge of the shoe outsole is restricted by the baffle i 4, which means that it cannot be used for shoes with complicated shapes. bottom. Furthermore, as shown in the third and fourth figures (the invention patent of No. 354757 "Shoe Articles and Methods for Manufacturing Footwear from Pouring Foam Materials"), it is another manufacturing method of conventional shoe bodies, which mainly includes the following: Steps ... First, a shoe top (boot) assembly 6 is formed, which has an inner surface material 601 (inside) and an outer surface material 602 (upper), and the inner and outer surface materials 601, 602 can be defined between 602; 2) the top assembly 6 is placed on a mold 15 '(shoe last); 3, the core ^ is positioned with the top assembly 6 A mold 10 is formed in the bottom of the shoe top so that the mold forming cavity 60 can be accessed when the mold 10 is opened; 4. A plastic foam material 7 is poured into the shoe top forming cavity 6 of the shoe top assembly 6 〇3, at the same time, a pre-formed sole unit 8 (or midsole) is positioned on the top of one of the mold cavity M ′ :; 5. The top 16 is closed on the bottom of the mold 10, thereby Seal the mold 10 ,; 6. After a period of time, the plastic foam material 7 is solidified in the molding cavity 60 of the shoe top 6 to make one. The article of footwear shoe made of top and allows the previously formed sole unit 8 integrally molded in conjunction with articles of footwear top shoes, Seven, and finally opening the top of the cavity 16 can be removed ,, finished articles of footwear. However, the above-mentioned conventional method for manufacturing a shoe body is formed for a shoe top assembly 6. This shoe top assembly 6 is mainly applicable to shoes and boots having a double-layered structure, which is not only costly but also joined during the molding process. The midsole of the shoe must be made in advance before entering the mold, instead of being integrally formed when the injection molding is performed. Furthermore, the shoe top assembly 6 and the sole unit 8 are removed from the mold 10, and must be cut separately after
观295 五 、觀歷. B7 經濟部智慧財產局員工消費合作社印製 當耗費 卜:面材胸、⑷多餘的部份’相 體,鞋鞋内部H 模注鞋頂組件6所製成之鞋 性;^ /充塞之發泡塑膠材料7,會造成鞋面透氣 性不佳’影響穿著的舒適感。 事專斯’本案發明人隸詳思㈣,並積多年從 八九開發經驗,終而有本發明之誕生。 一雕 t月之主要目的在於提供—種發泡鞋體周緣 胜、型有立體輪廓之製造方法,係在使鞋體組件在置 入定型模具後即能固結成H時可在鞋體周緣之飾 板上即-體形成複雜立體圖紋,俾適於模製回收廢料之 鞋中底結構’以降低製作成本,並提高生產效率。 緣是,依據本發明所提供之一種發泡鞋體周緣一體 成型有立體輪廓之製造方法,係包含有下列步驟:一、 製備一鞋大底與一鞋面’該鞋大底頂部並塗佈有黏膠; 二、將該鞋大底與鞋面之間藉由—飾條作結合,該飾條 恰可框制封閉在該鞋大底與鞋面鄰接處,且使該鞋大底 頂面在與該鞋面底面之間形成有一容置空間丨三、將套 設有鞋楦之鞋面與該鞋大底一併置入_定型模具内,該 定型模具内壁刻設有立體圖紋’且該定型模具在上述構 件入模前即加熱至預定溫度;四、將適量之液態發泡料 或是聚合物與發泡劑混合後’灌注入定型模具之鞋大底 與鞋面間之容置空間内’使發泡料開始產生聚合反應, 並膨脹形成發泡材;五、待預定時間後,即可使經反應、 膨服、硬化後之發泡材被包覆於鞋大底與鞋面間而形成 一鞋中底’使三者間達到密實接合效果,且在聚合材料 (請先閱讀背面之注意事項再填寫本頁) -----‘I---^---- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X繫76公穿 經 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 A7 五、撕料u核飾條…" 對鑌飾條產生撐壓作用,促使該飾條外 緊密貼合於該定刮握瓦 ° ^ 生杈具内壁;六、開啟定型模具即可獲 付革土大纟革圭中底與鞋面固結成一體之鞋體成品.,且 ,鞋體周緣形成有清晰立體紋路之輪廓。 :關本發明所採用之技術、手段及其功效,兹舉數 較佳貫施例並配合圖+ 1 _^、 此口圖式砰細說明如后,相信本發明上述 之目的、構造及特徵,告 π ” 田了由之付一珠入而具體的瞭解。 圖式之簡單說明: 第圖係習用第287〇91號「EVA發泡鞋中底及其周 緣輪廓之製造方法」發明專利示意圖。 弟一圖係習用一種運動5土贿告j、ik +、4> / 但逆動鞋體製造方法(美國專利 4245406號專利案)之鞋體組件入模之剖視圖。 第三圖係f用另—種鞋體製造方法(第354757號發 明專利)之模具内鞋頂組件立體圖。 第四圖係上述習用另_插办-… 種t肢製造方法在鞋頂組件 之内、外表©材料間傾注發泡材料示意圖。 第五圖係本發明一較佳每 平乂佳貝%例之製造流程圖。 第六圖係本發明上述軔^土给 仏Μ知例鞋體組件與定型模 具之分解立體圖。 ' 第七圖係本發明上述fe估杂 ^ 佳Μ鈿例鞋體組件入模後的 ' 組合剖視圖。 第八圖係本發明上述輕#每 乜貝施例鞋體内設置彈性攀 體之剖視圖。 弟九圖係本發明上述較佳告:> 平乂1土貝%例運用於涼鞋式鞋體 之製造流程圖。 1本紙張尺度適用中國國家標準(CNS)A4規格 --裝-----·1---訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 508295 A7 ___B7 _ 五、發明f、I發明運用於涼鞋式鞋體之鞋體組件分解 立體圖。 第十一圖係本發明上述較佳實施例之鞋體入模分解 立體圖。 第十二圖係本發明上述較佳實施例之局部組合剖視 圖。 第十三圖係本發明上述較佳實施例鞋體開模後與鞋 面結合示意圖。 第十四圖係本發明上述較佳實施例將鞋中底、鞋大 底與鞋面一併入模之分解立體圖。 第十五圖係本發明上述較佳實施例中於鞋體内設置 氣藝的組合剖視圖。 圖式中之參照號數: 習知部份: 1 鞋中底 101連接緣 2 飾條 3 鞋大底 4 鞋面 5 鞋中底 6 鞋頂組件 6 0 1内表面材料 6 0 2外表面材料 6 0 3鞋頂成型凹穴 7 塑膠發泡材料 8 鞋底單元 I 0 ( 1 0’)模具 II 底模座 12 鞋楦 13 灌注空間 1 4 擋板 1 55模芯 1 6 ’頂部 本紙張尺度適用中國國家標準(CNS)A4規格(2]〇χ:^7^^ ) ·,--------------·裝——l· — !訂---------Φ (請先閱讀背面之注意事項再填寫本頁) 五、發明説明( 本發明部"份〈 2〇 (20,)鞋大底 21 飾條 23 傾注孔 26’定型套 30 ( 30 ’)鞋面 40 ( 40,)鞋中底 4 Γ鞋頂封片 421’開孔 50 墊體 60(60,)氣塾 1 0 0 ( 1 0 0,)定型模具 n〇鞋楦 120邊模 1 21立體圖紋 130底模 1 6 0 ’模底部 2 0 0灌注頭 211開孔 24,連結 27,缝隙 31 鞋襯 41 Γ穿孔 43’容置 片 22 容置空間 2 5 ’支撐元件 片 空間 4 2 5飾條 61 ( 61 ’)展露部 62 ( 62,) 護套 1 2 2立體圖紋 1 4 0防溢板 1 6 Γ凹孔 1 5 0防溢板 裝 訂丨..... 線· (請先閲讀背面之注意事項再填寫本頁) 明配口參閱第五至七圖’本發明第-實施例發泡鞋 體周緣—體成型有立體輪廓之製造方法,係包含以下步 驟: 一、製備一鞋大底20與一鞋面3〇,其中該鞋大底2〇 頂部並塗佈有黏膠(無毒性之熱炫膠heat_fusiMe adhesive),而該鞋面30底部則製成封閉狀。 一 '將i長#狀t —飾條2 1上緣車缝於該鞋面3 〇底 本紙張尺度適用中國國家標準(CNS) A4规格(210|2琴7食釐} 五、發明説明(a ) (側)緣,而該飾條21底緣則黏固在該鞋大底2〇頂部周 緣,當然,亦可採先將飾條2 !黏結在鞋大底2 〇周緣後, 再車縫(黏固)於鞋面30周緣之方式,該飾條21係以eva 材貝叙泡成型,或是以天然皮革、塑膠皮、彈性布料製 成,使該鞋大底20與鞋面30可經由該飾條21作初步連接 結合,且該飾條21恰可框制封閉在該鞋大底2〇與鞋面3〇 鄰接處,促使在該鞋大底20頂面與該鞋面3〇底面之間形 成有一容置空間22。 三、 將套設有鞋楦110之鞋面30與該鞋大底2〇一併置 入一定型模具1〇〇内及一 _邊模1 20相對内侧面並刻設有預定造型之立 體圖紋12卜122’且該定型模具100在上述構件入模前即 加熱至約5〇t〜12(rc之高溫,另外,在鞋大底2〇與定型 模具1 00上並相對應開設有細微之排氣孔(孔徑約 0.5mm),羞大底2 0上另設有傾注孔2 3 〇 四、 查羞A11.0未蓋合之狀I,利用—吹氣裝置(圖 未示)在該鞋大底20與鞋面30之間泵注氣壓,使鞋體組 件呈緊貼於定型模具i 00内壁,且讓鞋體中央之容置空間 2 2呈被元全撐張狀態,以利下一製程之進行。 五、 4 H態,將適量之液態發泡料 或是聚合物(本實施例係以PU為最佳)與架橋劑、發泡 劑混合後,藉由一灌注頭2〇〇灌注入定型模具ι〇〇之鞋大 底20與鞋面30間之容置空間22内,使發泡料開始產生聚 合反應’並逐漸膨脹形成P U發泡材。 Α Ί預定時間後’即可使經反應^^彡脹、硬化後 本紙張尺度適用中國國家標準(哪)Α4規格(210择2所-- 五、發明說明(0 ) 之pU^泡材充滿整個容置空間22 (原存於容置空間22内 之氣版仏可由鞋大底2 0與定型模具1 0 0上的排氣孔排放 I外界’而當灌注頭200抽出鞋大底後,再將底模130蓋 鞋大底2〇上的傾注孔23可被發泡料之 流道胚所封閉,且於鞋大底20與鞋面30間而形成一被包 復之鞋中底4〇結構,俾使三者間達到密實接合效果,且 在聚合材料膨脹過程中可對該飾條21產生撐壓作用,促 使該飾條21外周緊密貼合於該邊模12〇之内側面上。 七、開啟定型模具100即可獲得鞋大底2〇、鞋中底40 人革土面3 0固結成一體之鞋體成品,且藉發泡料於模具内 月々脹作用,可使發泡鞋體外環面形成凹、凸狀立體輪廓, 而利用該^Α120内側面之ϋ圖紋12]、19?可在飾條2 1 外侧形成複雜且鮮明之壓花紋路。 上述較佳實施例中,針對鞋型外觀或底紋較複雜之 鞋大底20而言,相對會使得鞋大底2〇之定型模具ι〇〇不易 對合定位,因此,本發明係可在鞋面3〇底部利用以eva 材質製成且呈薄片狀一鞋襯片(圖未示)作封阻,其係 將鞋面30與鞋襯片藉由該飾條21作連結(亦即利用鞋襯 片取代鞋大底),使得鞋面30底部與該鞋襯片頂面間形 成e亥谷且空間2 2,繼之,將液態發泡料灌注入該容置空 間22,當預定時間且開模取出半成品時,再另㈣結Z 鞋大底20,俾便於鞋體之製作;再者,就鞋型外觀較不 複雜的鞋體而言,本發明係可直接將該鞋大底2〇與飾條 21直接一體成型,亦即在鞋大底20頂緣即形成如邊牆之 結構,以簡化加工步驟,且可獲得較佳之結合強疮。 本紙張尺度適用中國國家標準(CNS) A4規格釐) ' - (請先閲讀背面之注意事項再填寫本頁) 、可 · .線丨 A7 --- „ 五、發明說明(lfi 另外,如第八岡 一 問 圖汀不’本發明亦可在革土卿的…罢介 間22內罟X 丁 ^ 4牡孕土體的容置空 円置入不同彈性係數的墊體5〇, 彈性,且蕤士 _ μ 乂棱供較佳之缓衝 立猎由墊體5〇之設 _置处門”# 又董,以利發泡料灌注入於該容 (請先閲讀背面之注意事項再填窝本頁) ^ 内,並可減輕鞋體重量,再者, 100之邊槿Ί9Π产 再者,在該定型模具 緣各震設—防溢板140、150,其係配合 =㈣之輪摩而製成彎曲長片狀,當該飾條21黏固於 土上日寸,其多餘之頂緣材料受定型模具100加 融熔狀時,恰可為昧y 4c: i … Γσ 了文防溢板14〇、150之擋阻,或是在發泡 料與飾條21固結時所產生之溢料可導引至防溢板14〇、 外側面,以利於刮除,且利於鞋體構件之檢選框設後 入模對位;或者,可在容置空間22預先充填入回收之已 70成又%之熱固性材料(例如呈顆粒狀之eva、橡膠、 TPR、PU··.等)、熱塑性材料或與木屑之混合料,以作 為鞋底之填充材,可達到廢物料回收的目的。 再如第九、十圖所示,係本發明運用於涼鞋式的鞋 體製作,其包含有下列步驟·· 一、 製備呈薄片狀之一鞋頂封片4 Γ及具數連結片 2 4 ’之一鞋大底2 0 ’,該鞋頂封片41,近周緣處開設有數穿 孔 4 11、 二、 在該鞋大底2 0 ’上塗佈黏膠,且該等連結片2 4, 上分別套穿有以EVA製成之一支撐元件25,。 三、 請配合參閱第十一、十二圖所示,將該鞋大底 2 0 ’與鞋頂封片41 ’之間藉由呈環狀之一飾條4 2 ’作黏接 結合(本實施例係將該鞋頂封片4 Γ與該飾條4 2,一體發 泡成型,而形成頂部呈開放狀之殼體),該飾條4 2,恰可 本紙張尺度適用中國國家標準(CNS) A4規格(21(^<避7令釐) 本紙張尺度適用中國國家標準(CNS) A4規格(21(^2^ Α7 _____ Β7 五、發明說明(11) 框制封閉在該鞋大底20,與鞋頂封片41,鄰接處,且該鞋 大底20,之連結片24,恰可穿置過該鞋頂封片底41,之 孔411,,而套穿在連結片24’上的支撐元件託,兩端恰可 撐抵在鞋頂封片4i,與鞋大底20,之間,藉以塑型該連結 片24’ ’且可促使該鞋頂封片41’與鞋大底2〇,間形成一容 置空間43’ 而在鞋大底20’預定位置處同樣設有細微之 排氣孔(圖未示)。 四、 在連結片24,凸露出鞋頂封片41,部位則再套設 有一定型套26’,該定型套26,末端係伸設入該鞋頂封片 41’之穿孔411,中。 五、 將上述構件一併置入已加溫之一定型模具丨〇 〇, 内,該定型模具100,之藍對應該定型套26,則各 凹設有一凹孔161,,俾供該定型套26,嵌入以利定型模具 1 0 0 ’對位閉合。 六、 取適量之液態發泡料或是聚合物(PU )與發泡 劑、架橋劑混合後,灌注入定型模具丨0 0,之鞋體容置空 間4 3 ’内’使發泡料開始產生聚合反應,並逐漸膨脹形成 PU發泡材。 七、 待預定時間後,即可使經反應、膨脹、硬化後 之發泡材被包覆於鞋大底2 〇,與鞋頂封片4 1,間而形成一 鞋中底4 0 ’,使三者間達到密實接合效果,且在聚合材料 膨脹過程中可對該飾條4 2,產生撐壓作用,促使該飾條 4 2 ’緊密貼合於該定型模具1 〇 〇,内壁。 八、 開啟定型模具1 〇 〇,即可獲得鞋大底2 0 ’、鞋中底 4 0 ’固結成一體之鞋體半成品,且在鞋中底4 0 ’、飾條4 2, •..... ........…裝!----------------訂------------------線· (請先閲讀背面之注意事項再填窝本頁) 五、發明説明() 周緣形成有清晰立體故路之輪廓。 九、請配合參閱第十r 9n,、& 一圖所不,取下套設在鞋大底 Μ連結片24,末端上之定刑太4 (請先閲讀背面之注意事項再填寫本頁) 良套26後,再將具有接合片32, 之一鞋面30,與該連結)^ ,+ 4末端缝設為一體,如此,便 可完成涼鞋式鞋體之製作,且利用定型套⑸,由鞋中底 4〇,之牙孔411 ’取出後所形成之縫隙27,,恰可供接合片 32’之末段塞置入其内,而達到隱藏飾化作用。View 295 5. View the calendar. B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs when printed: Consumption of the face, chest, and extra part of the body, the inside of the shoe is molded by the top 6 of the shoe. ^ / Stuffed foamed plastic material 7, will cause poor breathability of the upper 'affecting wearing comfort. The inventor of the case's thoughts carefully, and accumulated many years of development experience from 1989, and finally the invention of this invention. The main purpose of a carving month is to provide a manufacturing method of foamed shoe body with a peripheral edge and a three-dimensional contour. The method is to enable the shoe body component to be consolidated into an H after being placed in a molding mold. The body on the decorative plate forms a complex three-dimensional pattern, which is suitable for molding the midsole structure of recycled waste materials to reduce production costs and improve production efficiency. The reason is that according to the present invention, a method for manufacturing a three-dimensional contour integrally formed on the peripheral edge of a foamed shoe body includes the following steps: 1. Preparation of a shoe outsole and an upper 'the top of the shoe outsole and coating There is viscose; Second, the shoe outsole and the upper are combined by a decorative strip, which can be framed and closed at the abutment of the shoe outsole and the upper, and the top of the shoe outsole is made. An accommodating space is formed between the upper surface and the bottom surface of the shoe upper. Three, the upper with the shoe last and the outsole are placed in the _ stereotype mold, and the stereotype pattern is engraved on the inner wall of the stereotype mold. The shaping mold is heated to a predetermined temperature before the above components are put into the mold. 4. After mixing an appropriate amount of liquid foaming material or polymer with a foaming agent, 'fill the space between the shoe outsole and the upper of the shaping mold. In the space, the foaming material begins to polymerize and expand to form a foaming material. 5. After a predetermined time, the foamed material that has been reacted, expanded, and hardened can be coated on the outsole and the shoe. Forming a midsole between the faces' allows the three to achieve a dense joint effect, In polymeric materials (please read the precautions on the back before filling this page) ----- 'I --- ^ ---- This paper size applies to China National Standard (CNS) A4 specifications (210 X series 76) A7 printed by the Consumers ’Cooperative of the Ministry of Economic Affairs and the Intellectual Property Cooperative V. Tear u core trimming… " It has a supporting effect on the tritium trimming, which urges the outer trim to fit tightly on the fixed grip tile ° ^ The inner wall; 6. Open the setting mold to obtain the finished shoe body with the leather and midsole leather midsole and the shoe upper consolidated. Also, the contour of the shoe body has a clear three-dimensional pattern. The technology, means and effects are listed below with better examples and with the figure + 1 _ ^. This figure is explained in detail below. I believe that the above-mentioned purpose, structure and characteristics of the present invention will be announced. The detailed understanding of the drawing is as follows: The first drawing is a schematic diagram of the invention patent of conventional manufacturing method of EVA foam shoe midsole and its peripheral contour No. 287081. The first drawing is used Sports 5 soil bribes j, ik +, 4 > / but a method for manufacturing a reaction shoe body ( National Patent No. 4245406) cross-sectional view of the shoe body component into the mold. The third figure is a perspective view of the shoe top component in the mold using another method of manufacturing shoe body (the invention patent No. 354757). The fourth figure is the above-mentioned custom Another _ cut-off -... A schematic diagram of t-limb manufacturing method of pouring foamed material between the inside and outside of the shoe top assembly. The fifth figure is a manufacturing flow chart of a preferred example of per square meter of the present invention. The sixth figure is an exploded perspective view of the above-mentioned example of the shoe body assembly and the shaping mold of the present invention. 'The seventh figure is a combined sectional view of the shoe body assembly of the above example of the present invention. The eighth figure is a cross-sectional view of an elastic climbing body provided in the shoe body of the above-mentioned light-weighted shell of the embodiment of the present invention. Figure 9 is the above-mentioned preferred report of the present invention: > The flat 1% shellfish is applied to the manufacturing flow chart of sandal shoe body. 1 This paper size is applicable to China National Standard (CNS) A4 specifications-installed ------1--ordered --------- line (Please read the precautions on the back before filling this page) Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 508295 A7 ___B7 _ V. Invention f, I Inventions exploded perspective view of shoe body components applied to sandal shoe body. The eleventh figure is an exploded perspective view of the shoe body in the above preferred embodiment of the present invention. The twelfth figure is a partially combined sectional view of the above-mentioned preferred embodiment of the present invention. The thirteenth figure is a schematic view of combining the shoe body with the shoe upper after the mold body of the above-mentioned preferred embodiment of the present invention is opened. The fourteenth figure is an exploded perspective view of the above-mentioned preferred embodiment of the present invention in which the midsole, sole and upper are incorporated into the mold. The fifteenth figure is a combined sectional view of the air art provided in the shoe body in the above-mentioned preferred embodiment of the present invention. Reference number in the drawing: Known part: 1 Midsole 101 Connection edge 2 Trim 3 Shoe outsole 4 Upper 5 Shoe midsole 6 Top assembly 6 0 1 Inner surface material 6 0 2 Outer surface material 6 0 3 Shoe top molding recess 7 Plastic foam material 8 Sole unit I 0 (1 0 ') Mould II Mould base 12 Shoe last 13 Filling space 1 4 Baffle 1 55 Mould core 1 6' Top This paper size applies China National Standard (CNS) A4 Specification (2) 〇χ: ^ 7 ^^) ·, -------------- · Installation——l · —! Order ------ --- Φ (Please read the precautions on the back before filling out this page) V. Description of the invention (The present invention " copies <2〇 (20,) shoe outsole 21 trim strips 23 pour holes 26 'styling sleeve 30 ( 30 'upper 40 (40,) midsole 4 Γ top cover 421' opening 50 cushion body 60 (60,) air 塾 1 0 0 (1 0 0,) setting mold no 〇 shoe last 120 side mold 1 21 three-dimensional pattern 130 bottom mold 1 6 0 'mold bottom 2 0 0 perfusion head 211 opening 24, connection 27, gap 31 shoe lining 41 Γ perforation 43' receiving sheet 22 receiving space 2 5 'supporting element sheet space 4 2 5 trim 61 (61 ') exhibition section 62 (62,) Set 1 2 2 Three-dimensional pattern 1 4 0 Spill-proof plate 1 6 Γ Recessed hole 1 5 0 Spill-proof plate binding 丨 ..... Line · (Please read the precautions on the back before filling this page) For details on the matching port, see page Figures 5-7. The foamed shoe body periphery of the first embodiment of the present invention-a method for manufacturing a three-dimensional contour of the body, including the following steps: 1. Preparation of a shoe outsole 20 and a shoe upper 30, wherein the shoe is large The top of the bottom 20 is coated with viscose (non-toxic heat_fusiMe adhesive), and the bottom of the upper 30 is made closed. One '将 i 长 # 状 t — trim strip 2 1 upper edge seam For this shoe upper, the paper size is in accordance with Chinese National Standards (CNS) A4 specifications (210 | 2 pianos 7 cents). 5. Description of the invention (a) (side) edge, and the bottom edge of the trim 21 is fixed on The top edge of the shoe outsole 20, of course, you can also use the method of gluing the 2 2 rim around the shoe outsole 20, and then sewing (gluing) it to the 30 perimeter of the upper. It is made of eva material, or made of natural leather, plastic leather, and elastic cloth, so that the outsole 20 and the upper 30 can be initially connected and combined through the trim 21, The trim strip 21 may be just a closed frame made in the outsole and the upper 3〇 2〇 adjoin, cause the outsole 20 between the upper surface and the bottom surface 3〇 formed with an accommodating space 22. 3. Put the upper 30 with the shoe last 110 and the outsole 20 together into a certain mold 100 and a _ side mold 1 20 on the opposite inner side and engraved with a three-dimensional pattern 12 of a predetermined shape 122 ', and the shaping mold 100 is heated to a temperature of about 50 to 12 (rc) before the above components are put into the mold. In addition, a fine row is provided on the shoe outsole 20 and the shaping mold 100 correspondingly. Air hole (aperture about 0.5mm), pour hole 2 is provided on the shame bottom 20. Check the shame A11.0. I use the air blowing device (not shown) in the shoe. Pump air pressure between the outsole 20 and the shoe upper 30, so that the shoe body assembly is closely attached to the inner wall of the molding die i 00, and the storage space 22 in the center of the shoe body is fully stretched to facilitate the next step. The process is carried out. 5. In the 4 H state, an appropriate amount of liquid foaming material or polymer (PU is preferred in this embodiment) is mixed with a bridging agent and a foaming agent, and then an infusion head is used. It is poured into the accommodating space 22 between the shoe sole 20 and the shoe upper 30 of the shaping mold ιOO, so that the foaming material starts to polymerize and gradually expands to form a PU foaming material. Α 后 After a predetermined time, you can make the paper ^ swelled and hardened after the expansion and hardening. The paper size applies the Chinese national standard (where) A4 specification (210 to choose from 2-five, invention description (0)). The entire accommodating space 22 (the gas plate originally stored in the accommodating space 22 can be discharged to the outside through the exhaust holes on the shoe outsole 20 and the shaping mold 100, and when the filling head 200 pulls out the shoe outsole, Then, the bottom mold 130 covers the pouring hole 23 on the shoe outsole 20, which can be closed by the runner material of the foam material, and forms a coated midsole 4 between the shoe outsole 20 and the upper 30. 〇 structure, so that the three of them achieve a dense joint effect, and in the expansion process of the polymer material can have a supporting effect on the decorative strip 21, so that the outer periphery of the decorative strip 21 closely fit on the inside surface of the side mold 12 VII. Open the setting mold 100 to obtain the shoe sole 20, the midsole 40, the leather and soil 30, and the consolidated shoe body. The foaming material can be foamed in the mold to make foaming. The outer ring surface of the shoe forms a concave and convex three-dimensional contour, and the ϋΑ120 inner side of the ϋ pattern 12], 19? Can be formed on the outside of the decorative strip 2 1 In the above-mentioned preferred embodiment, for a shoe outsole 20 with a more complex shoe shape or a more complex shading pattern, it is relatively difficult to make the positioning mold of the shoe outsole 20 positionable. Therefore, the present invention can use a shoe lining (not shown) made of eva material at the bottom of the upper 30 as a sheet to block, which is to use the upper 30 and the shoe lining through the decoration. The strip 21 is connected (that is, the shoe outsole is used to replace the outsole), so that the bottom of the upper 30 and the top surface of the shoe lining form an e-valley and a space 22. Then, the liquid foaming material is poured into the The accommodating space 22, when the semi-finished product is taken out at a predetermined time and the mold is opened, the Z shoe outsole 20 is additionally knotted, which facilitates the production of the shoe body; furthermore, in terms of a shoe body with a less complicated appearance, the present invention The shoe outsole 20 can be directly integrated with the decorative strip 21, that is, a structure such as a side wall is formed at the top edge of the shoe outsole 20 to simplify the processing steps and obtain better combined strong sores. This paper size is subject to Chinese National Standard (CNS) A4.)-(Please read the precautions on the back before filling this page),.. Line 丨 A7 --- V. Description of invention (lfi In addition, as described in section Hatsuoka asked Tu Ting not 'The present invention can also be placed in the vacant space of Ge Tuqing ... X Ding ^ 4 孕 4 孕 pregnant soil body empty space into a cushion of different elastic coefficient 50, elasticity, And 蕤 士 _ μ 乂 乂 for better buffer standing hunting by the cushion body 5〇__ 处处 门 ”# And Dong, in order to facilitate the foam material into the volume (please read the precautions on the back before filling the nest (This page) ^, and can reduce the weight of the shoe body. Furthermore, the edge of 100 hibiscus Π 9Π is produced again, and each of them is set on the edge of the shaping mold-anti-overflow plate 140, 150, which fits = ㈣ of the wheel. It is made into a curved long sheet shape. When the decorative strip 21 is fixed on the soil and the excess top edge material is melted by the setting mold 100, it is just y 4c: i ... Γσ The blocking resistance of the plates 14 and 150, or the overflow generated when the foaming material is consolidated with the decorative strip 21, can be guided to the overflow prevention plate 14 and the outer side to facilitate scraping and facilitate After the check frame of the shoe body member is set, the mold is aligned; or, 70% and% of the recovered thermosetting material (such as granular eva, rubber, TPR, PU, etc.) can be filled in the storage space 22 in advance. Etc.), thermoplastic materials or a mixture with sawdust as a filling material for shoe soles, which can achieve the purpose of recycling waste materials. As shown in the ninth and tenth drawings, the present invention is applied to the manufacture of sandal-type shoe bodies. It includes the following steps: 1. Preparation of a thin shoe top seal 4 Γ and a number of connecting pieces 2 4 'one shoe outsole 2 0', the shoe top seal 41 is provided with a number of near-peripheral edges. Perforation 4 11, 2. Apply adhesive on the shoe outsole 20 ', and these connecting pieces 2 4 are respectively covered with a support element 25 made of EVA. 3. Please refer to section As shown in Figures 11 and 12, the shoe outsole 20 'and the shoe top seal 41' are bonded by a ring-shaped decorative strip 4 2 '(this embodiment is the shoe The top sealing sheet 4 Γ and the decorative strip 4 2 are integrally foamed to form a shell with an open top). The decorative strip 4 2 is exactly the same. Zhang scale is applicable to Chinese National Standard (CNS) A4 (21 (^ < avoid 7 ream)) This paper scale is applicable to Chinese National Standard (CNS) A4 (21 (^ 2 ^ Α7 _____) B7 V. Description of Invention (11) The frame is closed on the shoe outsole 20, adjacent to the shoe top seal 41, and the connecting piece 24 of the shoe outsole 20 can pass through the hole 41, The support element holder which is put on the connecting piece 24 'can just support between the shoe top sealing piece 4i and the shoe outsole 20, so as to shape the connecting piece 24' 'and promote the shoe. The top seal 41 'and the shoe outsole 20 form an accommodating space 43' therebetween, and a minute exhaust hole (not shown) is also provided at a predetermined position of the shoe outsole 20 '. 4. At the connecting piece 24, the shoe top cover 41 is exposed, and a certain shape sleeve 26 'is sleeved on the part. The shape of the shape sleeve 26 is extended into the perforation 411 of the shoe top cover 41'. V. Put the above components together into a certain mold that has been warmed. The mold 100, the blue corresponding to the mold set 26, each recess is provided with a recessed hole 161 for the mold set 26. , Embedding to shape the mold 1 0 0 'registration closed. 6. Take an appropriate amount of liquid foaming material or polymer (PU), mix it with foaming agent and bridging agent, and pour into the molding mold. 0 0, the shoe body storage space 4 3 'inside' to start the foaming material. Polymerization occurs and gradually expands to form PU foam. 7. After a predetermined time, the foamed material that has reacted, expanded, and hardened can be coated on the shoe outsole 20, and the shoe top seal 4 1 in time to form a shoe midsole 4 0 ', The three joints can achieve a dense joint effect, and during the expansion process of the polymer material, the decorative strip 42 can be pressed and pressed, so that the decorative strip 4 2 ′ closely fits the inner wall of the shaping mold 100. 8. Open the molding mold 1 00, you can get the semi-finished shoe body with the shoe outsole 20 ', the shoe midsole 40' consolidated, and in the shoe midsole 40 ', the trim 4 2 ... .............. fit! ---------------- Order ------------------ line · (Please read the precautions on the back before filling in this page ) V. Description of the invention () A contour with a clear three-dimensional old path is formed around the periphery. Nine, please refer to the tenth r 9n, & one not shown in the picture, remove the shoe set M link piece 24, the end of the sentence is too 4 (Please read the precautions on the back before filling this page) After a good set of 26, the joint piece 32 and one of the uppers 30 are connected to the ^^, + 4 end seams to be integrated, so that the sandal-type shoe body can be completed, and the fixed sleeve is used. The gap 27 formed by the tooth hole 411 ′ of the midsole 40 ′ is taken out, which can be used for the plug of the final piece of the joint piece 32 ′ to be placed therein, thereby achieving the effect of concealing decoration.
又,本登Α亦可將鞋面3〇,、鞋頂封片41,與鞋大底 2〇,一併置入定型模具中—體熱壓成型,如第十四圖所 示’其主要係將穿置過之連結片 24與鞋面30’之接合片32,直接缝設為一體(連結片不設 疋位套),繼之,再將一鞋楦110,套穿在該鞋面30,内, 最後將鞋大底20,、與鞋面3〇,置入定型模具 100内,並灌注入PU發泡料於該鞋大底2Q,邀鞋頂射H 形成-鞋’當開啟定型模具後,即可獲得 鞋大底、鞋中底與鞋面一體之鞋體成品。 再者’上述之鞋體在入模前所形成之容置空間22、 43内可預先置入至少一氣墊6〇(6〇,),請參閱第十五 圖所示,該氣墊60 ( 60,)外周至少凸設有一展露部61 (61’),而該飾條21 ( 42,)對應該展露部61 ( 61,)則 開設有一開孔2 11 ( 42 Γ ),促使該展露部6丨(6丨,)可 凸露出鞋體外,復再藉由一護套62 ( 62,)貼設在該展露 部6 1 ( 6 Γ )外侧面,藉以擋護該展露部6 1 ( 6 Γ ),且 利於定型模具1 0 0作夾壓閉合之定位。 以上即為本發明發泡鞋體周緣一體成型有立體輪廓 本紙張尺度適用中國國家標準(CNS) A4規格(21%<祖7令釐) A7 B7 接著,再將本 本紙張尺度適用中國國家標準(CNS) A4規格(210^:卷7< juozyj 五、發明說明() 之衣k方法各組件相關聯結構之概述 發明預期所能達成之功效陳述如后: —、鞋體組件在置入定型模具100前,該鞋大底20, 士二鞋面30間即已利用飾條21、42,作連結封閉,使得 灌:容置空間22、43,内的發泡料無溢料問題,且不會有 外露之虞,適用於回收廢料之鞋體製造。 二、 本發明利用液態發泡料膨脹時的外撐壓力,即 可將鞋體周緣撐張’故本發明飾條2i、t上的壓花紋路 無須置入另一定型模具内’便能壓製出複雜的壓花紋 路,可簡化製程、降低成本。 三、 本發明除藉由定型模具} 〇〇的閉模壓力、預熱的 加溫效果外,加上鞋體内部發泡料朝外撐張的膨脹壓力 下’可使得飾條2 1與鞋中底4〇周緣的壓花紋路更為明 顯,且縮短熱壓時間。 四、 由於灌注入容置空間22、43,内的PU發泡料係呈 被包覆於鞋體内,不與空氣接觸,故不會如產生傳統p! 有黃變、水解問題。 值得一提的是,該鞋中底與鞋大底、鞋面可在置入 定型模具前’先加熱至適當溫度(12〇 C以内),並在鞋 大底上所塗佈之黏膠則為熱活化性之熱熔膠或熱溶勝 膜’利用預熱之鞋中底可使熱熔膠模產生預熱活化,僻 當鞋體構件入模後,可達到自動黏結效果,藉此,以指 高鞋體周緣圖紋之塑型效果,且可縮短定型模具熱壓永 工時間。 由以上說明可知,本發明上述之構造設計,除未見 一丨丨丨丨丨丨 …… … 1111111........................ _ -----------------------裝…-......:……訂----------------線. C請先閲讀背面之注意事項再塡窝本頁} 508295 A7 B7 五、發明説明(14 ) 於習知產品外,更同時兼具上述優點,誠已符合專利法 有關條款之規定,爰依法提出新型專利之申請。 (請先閱讀背面之注意事項再填寫本頁) 惟以上所述僅為本發明一較佳可行實施例,舉凡熟 悉此項技藝人仕,其依本發明精神範疇所做之修飾或變 更,均理應包含在本案申請專利範圍内。 本紙張尺度適用中國國家標準(CNS) A4規格(21(^q%7令釐)In addition, Bendon A can also put the upper 30, the shoe top seal 41, and the shoe outsole 20 together into the setting mold-body hot pressing, as shown in Figure 14 ' The worn connecting piece 24 and the joining piece 32 of the upper 30 'are directly sewn into one body (the connecting piece is not provided with a positioning cover), and then a shoe last 110 is put on the upper 30 Inside, finally put the shoe outsole 20, and the shoe upper 30, into the setting mold 100, and inject PU foam into the shoe outsole 2Q, and invite the shoe to shoot H to form-shoes' when opening the setting After the mold, the finished shoe body with the outsole, midsole and upper integrated can be obtained. Furthermore, at least one air cushion 60 (60,) can be pre-inserted in the accommodating spaces 22 and 43 formed before the shoe body is inserted into the mold. Please refer to the fifteenth figure, the air cushion 60 (60 ()) At least one exposed portion 61 (61 ') is convex on the outer periphery, and the decorative strip 21 (42) corresponds to the exposed portion 61 (61,) and an opening 2 11 (42 Γ) is opened, which promotes the exposed portion 6丨 (6 丨,) can protrude from the outside of the shoe, and then a sheath 62 (62,) is attached to the outer side of the exposed portion 6 1 (6 Γ), thereby protecting the exposed portion 6 1 (6 Γ ), And is conducive to the setting mold 100 for clamping and positioning. The above is the three-dimensional contour integrally formed on the peripheral edge of the foamed shoe body of the present invention. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (21% < ancestor 7 cents) A7 B7. Then, the paper size is applied to the Chinese national standard. (CNS) A4 specifications (210 ^: Volume 7 < juozyj V. Description of the invention ()) Overview of the relevant structure of the components of the k method The statement of the effect that the invention is expected to achieve is as follows: —, the shoe body components are being placed in the final shape In front of the mold 100, the shoe outsoles 20 and 30 shoe tops have been closed by using the decorative strips 21 and 42, so that the foaming material in the accommodating spaces 22 and 43 has no overflow problem, and There is no risk of exposure, and it is suitable for the manufacture of shoe bodies for recycling waste materials. 2. The present invention can use the pressure of the outer support when the liquid foaming material expands to stretch the periphery of the shoe body. The embossed pattern does not need to be placed in another setting mold to complicate the embossed pattern, which can simplify the manufacturing process and reduce costs. 3. In addition to the mold closing pressure and preheat In addition to the heating effect, plus the foam material inside the shoe body is facing outward Under the expansion pressure, the embossing pattern of the perimeter 21 and the midsole 40 may be more obvious, and the hot pressing time is shortened. 4. Because the PU is poured into the accommodation spaces 22 and 43, the PU hair The foam is covered in the shoe body and does not come into contact with the air, so it will not cause yellowing and hydrolysis problems as in the traditional p! It is worth mentioning that the midsole can be used with the outsole and upper of the shoe. Before putting into the mold, 'heat to the appropriate temperature (less than 120C), and the adhesive applied on the shoe outsole is heat-activated hot-melt adhesive or hot-melt film'. The midsole of shoes can be preheated and activated. After the shoe body components are inserted into the mold, the automatic bonding effect can be achieved. As a result, the molding effect of the pattern on the periphery of the shoe body is high, and the shaping mold can be shortened. Permanent working time of hot pressing. From the above description, it can be known that the above structural design of the present invention has not been seen except for 丨 丨 丨 丨 丨 丨 ............ 1111111 ........ ...... _ ----------------------- Equipped ...-......: ...... Order ------- --------- Line. C Please read the precautions on the back before digging into this page} 508295 A7 B7 (14) Invention Description (14) In addition to the known products, it also has the above advantages, and has already complied with the relevant provisions of the Patent Law, and filed a new patent application in accordance with the law. (Please read the precautions on the back before filling this page) However, the above is only a preferred and feasible embodiment of the present invention. For example, any modification or change made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of patent application in this case. China National Standard (CNS) A4 specification (21 (^ q% 7 ream)