TW506153B - Apparatus and method of manufacturing current collector for secondary battery - Google Patents

Apparatus and method of manufacturing current collector for secondary battery Download PDF

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Publication number
TW506153B
TW506153B TW090109207A TW90109207A TW506153B TW 506153 B TW506153 B TW 506153B TW 090109207 A TW090109207 A TW 090109207A TW 90109207 A TW90109207 A TW 90109207A TW 506153 B TW506153 B TW 506153B
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Taiwan
Prior art keywords
pattern
source material
current collector
weight
parts
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TW090109207A
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Chinese (zh)
Inventor
Tae-Yong Ahn
Dong Hoon Lee
Hak-Hyun Lee
Yong-Nam Kim
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Samsung Techwin Co Ltd
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Priority to TW090109207A priority Critical patent/TW506153B/en
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Publication of TW506153B publication Critical patent/TW506153B/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Cell Electrode Carriers And Collectors (AREA)

Abstract

Provided are an apparatus and method for manufacturing a current collector for a secondary battery. In the current collector manufacturing method, a current collector source material is first prepared, pro-treated and then passed between rollers, one of which has patterns shaped like openings to be formed in the source material to then coat a pattern forming composition. Then, the resultant is dried and etched to form the openings, thereby completing the current collector. The current collector manufacturing apparatus includes a main roller, a guide roller coupled to the main roller so that the current collector passes therebetween, and a pattern forming composition storage unit installed under the main roller, for supplying the pattern forming composition to a patterned portion.

Description

506153506153

本=ΐ有關製造二次電池之電流集極所用設備釦 ,以在該電流集極上面形成開口者。 又傷和方法 2·相關技藝說明: 通,’二次電池都能夠充電與放電且經 Ν:,池、鐮-氫(Ni-MH)電池、鐘二次= 特別者,從能量密度每單位重量的觀 ,專專。 N卜Cc^tNi-MH等電池而言, ·=古相對於 求存在著。該Μ二次電池又,池有逐增的需 為液體電解質電池和固體電解質電池。一 ^、、、里为類 解質的電池稱為鐘聚合物電池…次㊁型電 單7〇,其具有依序堆疊的_ L括電池 _)和-負極板;及一外一間隔件(咖- 正極板與負極板分別具有一電流集極和在該二 上形成眾多開口以提供在該等开::集極表面 之間的離子傳導性。等表面上形成的諸活性材料 液體電解質的電池係稱為鐘離子 =二輪使用 解質的電池稱為鋰费厶私带^ ^ .使用^合物型電 根據開口形成方法,該正和負電流集極可以分類為打 孔金屬型(punched metal type),其中係經由壓t(pres — sing)而在電流集極上面形成開口;膨脹金屬型(expan — ded metal type) ’其中係在電流集極上面形成一切口並 於其後膨脹到任一側而形成開口;及蝕刻金屬型(etchedThis is the equipment buckle for manufacturing the current collector of the secondary battery, so as to form an opening on the current collector. Injury and method 2 · Relevant technical description: Pass, 'the secondary battery can be charged and discharged and passed N :, pool, sickle-hydrogen (Ni-MH) battery, clock secondary = special, from energy density per unit The concept of weight. For batteries such as NbCc ^ tNi-MH, · = Gao exists relative to the requirement. The M secondary battery has a growing demand for liquid electrolyte batteries and solid electrolyte batteries. The first, the second, and the second kind of degraded batteries are called bell polymer batteries ... the secondary battery type 70, which has _ L including batteries_) and-negative plates stacked in sequence; and an outer and a separator (Ca-The positive and negative plates each have a current collector and a plurality of openings formed on the two to provide ion conductivity between the surfaces of the open: collector. The active material liquid electrolyte formed on the surface The battery system is called clock ion = two rounds of decomposed batteries are called lithium battery. ^ ^. Using ^ compound type electricity According to the opening formation method, the positive and negative current collectors can be classified as punched metal (punched) metal type), where openings are formed on the current collector via pressure t (pres — sing); expan — ded metal type 'wherein all openings are formed on the current collector and then expand to Openings on either side; and etched metal

五、發明說明(2) ―1 第=),其中係將電流集極蝕刻以形成開口 弟1圖之習知技術 /现開口。 集極的順序步驟的程序] 、、’二 刻方法製造電流 方法參看第1®,於此要簡略地說明製造電流集極之傳統 : ίν本製備作為正、負電流集極的源極材料所用从 >白或銅泪(步驟S10)。然後,對該金材^所用的鋁 極材料的一表面p y '、久於该源 Λ P, 面施加一乾膜阻層(步驟S30)。將呈古射 應於諸開口的圖樣<光罩乂將具有對 材料之上且於其後曝光到 牛、^阻層的該源極 成之後,將所得播射線(步驟S4〇)。在曝光完 上面的每一門口相丰以形成圖樣,該圖樣係與膜阻層 塗溝同(步聰0)、然後,將關劑均勻地 ==;^上以形成該等開口 (步著ί 當溫度下:臈阻劑(步驟7°)且於其後在恰 不扔,, 70成σ忍的正或負電流集極(步驟S80)。 不過,傳統技術具有下列問題。 用源^ ^ ^韻刻金屬型電流集極,係於正或負電流集極所 顯^ ^的了表面上完整地施加一膜阻層,將其曝光, 部份的狀態 ’而你制i者予以蝕刻,亦即,其中有許多處理步驟,且因 為夕成本增高。此外,相對於其他技術而言需要遠更 二二、間來蝕刻,從產率的觀點來看,此係不利的。於 膨脹金屬f電流集極的製&中,纟電流集極丨面形成切口 中’由於伸長方向與張力施加方向吻合,因此 506153 五、發明說明(3) 該電流集極 製作程序為 預定尺寸的 在正電極板 集極中,由 在薄膜上形 沒有恰當地 暢地萃取出 <發明 為了解 二次電池之 電流集極上 本發明 用設備和方 同的形狀之 刷直接印刷 顯像步驟, 減低及生產 為了達 流集極所用 流集極源材 通過兩滾筒 成為如同要 極材料上塗 會發生 基礎的 情況中 與負電 於電流 成的開 調整之 增塑劑 概述> 決上述 電流集 面形成 的第二法,其 圖狀可 在電流 且可以 率的改 到上述 方法, 料,將 之間, 在源極 覆一圖 永久性變形,此點不適合用於以連續型 大量生產。再者,於將電流集極切割成 ,在切割部份可能產生粗糙孔緣,導致 極板之間發生短路。於打孔金屬型電流 集極所用源極材料為金屬箔的薄膜,要 口易於變形。因此之故,於開口的尺寸 時,於後續電池製造程序中可能不能順 或者可能使離子傳導性惡化。 諸問 極所 開口 目的 中具 以經 集極 接著 良。 諸目 其特 該源 其中 材料 樣形 題,本發明的第一目的為提出 用設備和方法,以有效地在正 〇 為提出製造二次電池之電流集 有與要在電流集極上形成的開 由使用一般的石版印刷或橡皮 所用源極材料之上而不需要曝 予以蝕刻和剝除,導致製造成 製造 和負 極所 口相 版印 光或 本的 的 乃提出 造二次電池之電 備電 極材料予以預處理,將該源極材料 一滾筒具有一圖樣,該圖樣係經形 上形成的開口之形狀,然後於該源 成組成物,將該圖樣形成組成物固 徵在於其包括下述諸步驟:製V. Description of the invention (2) -1 No. =), in which the current collector is etched to form an opening Procedure for sequential steps of collectors] ,, and “The two-cut method for manufacturing currents” refers to Section 1®. Here we briefly explain the tradition of manufacturing current collectors: ίν This preparation is used as a source material for positive and negative current collectors From > White or copper tears (step S10). Then, a dry film resist layer is applied to one surface p y ′ of the aluminum electrode material used for the gold material ^ longer than the source Λ P (step S30). The pattern of the ancient radiation applied to the openings < the mask 乂 will be formed with the source on the material and then exposed to the resist layer, and the resulting radiation is radiated (step S40). At the end of the exposure, each door should be enriched to form a pattern, which is the same as the coating of the film barrier layer (Bu Cong 0). Then, the agent should be evenly ==; ί At temperature: the inhibitor (step 7 °) and then not throwing it, 70% of positive or negative current collector (step S80). However, the conventional technology has the following problems. Use source ^ ^ ^ Yun carved metal current collector, tied to the positive or negative current collector ^ ^ on the surface of a complete application of a film barrier layer, exposed it, part of the state 'and you made the etching That is, there are many processing steps, and because the cost is increased. In addition, compared to other technologies, it requires far more time to etch, which is disadvantageous from the viewpoint of productivity. It is not good for expanded metals. f. In the manufacture of the current collector, "the current collector is not cut in the plane" because the direction of elongation and the direction of tension are applied, so 506153 V. Description of the invention (3) The current collector production program is a In the electrode plate collector, the shape of the film is not properly extracted. < Invention In order to understand the current collector of a secondary battery, the present invention uses a device and a brush of the same shape to directly print and develop steps to reduce and produce the current collector source material used to reach the current collector through two rollers to become as important Overview of plasticizers that open and adjust with negative current and current in the case where the base is coated with the material.> The second method of forming the current set surface is described above. Its pattern can be changed to the above method in current and rate. In between, the source electrode is permanently deformed with a picture, which is not suitable for continuous mass production. Furthermore, when the current collector is cut into, a rough hole edge may be generated at the cut part, resulting in an electrode plate. A short circuit occurs between the holes. The source material used in the punched metal current collector is a thin film of metal foil, which is easy to deform. Therefore, the size of the opening may not be smooth or may be caused in the subsequent battery manufacturing process. Ion conductivity deteriorates. The purpose of the openings of the various poles is followed by the collector pole. The various features of the source are material problems, and the present invention The first purpose is to propose a device and a method to efficiently produce a secondary battery current collection and to be formed on the current collector by using a source material used for general lithography or rubber to form a current collector. It does not need to be etched and stripped, which leads to pre-treatment of the electrode material for the secondary battery, which is produced by manufacturing and printing on the negative phase of the negative electrode. The source material, a roller, has a pattern. The pattern is the shape of the opening formed on the meridian, and then a composition is formed at the source. The pattern forming composition is characterized in that it includes the following steps:

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化’將該源極材料蝕刻以形成 f材料上的該圖樣形成組成物 流集極。於在該源極材料上塗 中’較佳者係將該圖樣形成組 側上不形成該等開口的部份 一側面整個地塗覆。此外,殘 上之該圖樣形成組成物較佳地 根據本發明另一部份,提 集極所用設備,該設備包括一 到該主滾筒之導引滾筒用以導 過該導引滾筒與該主滾筒之間 流集極源極材料上形成的開口 形成組成物貯存單元,其係經 供給該圖樣形成組成物到該主 如同要在該電流集極上形成的 樣化部份。於本發明中,該圖 性聚合物,其為一種主鏈形成 為基礎的單體之共聚合產物, 種主鏈形成性單體與一耐水性 聚合產物,一著色劑,一交聯 形成組成物可包括一水性丙烯 成性單體,一耐酸性以丙烯基 丙烯基為基礎的單體之共聚合 及一溶劑。 開口,及脫除掉殘留在該源 ’由是完成该具有開口的電 覆一圖樣形成組成物的步驟 成物只塗覆在該源極材料的 之上,且將該源極材料的另 留在該滾筒的經圖樣化部份 都轉移到該源極材料。 出一種製造二次電池之電流 主滾筒,一經可旋轉地耦合 引該電流集極之源極材料通 而形成其形狀如同要在該電 所具形狀之圖樣,及一圖樣 安裝在該主滾筒之下方用以 滾筒。該主滾筒較佳者具有 開口所具形狀的圖樣之經圖 樣形成組成物可包括一财酸 性單體與一耐酸性以丙烯基 一種耐水性聚合物,其為一 以丙烯基為基礎的單體之共 劑及一溶劑。另外,該圖樣 基系樹脂,其為一種主鏈形 為基礎的單體與一耐水性以 產物,一著色劑,一交聯劑 &赞明說明(5) 本J略說明> 所附圖式予以詳Z t與優點可經由對其較佳具體實例參照 第1圖為製造習明而變得更為明白,其中: 程圖知二次電池之電流集極所用方法之流 第2圖為〜般- 第3圖為根據:i電池所含—部份的放大透視圖。 傷所含滚ί明第一具體實例的電流集極製造設 第4圖為袞靖單元之透視圖。 第5圖為將形ϊI所示滾筒單元之側視圖。 ^ 製造設偉所==的,序所含諸步驟以電流集極 第6圖為使用第3各功能元件表出之圖解。 3圖和第4圖所示渰衿 第7集極的程序之流程圖。 缚早疋製造電流 圖為第3圖和第4圖_ 側視圖’顯示出在電汽隼^ f70的部份放大 ^圖樣用以經由石料上形成開口 第“圖至第8 c圖顯 構成之狀態。 電流集極的源極材料上开明-具體實例在 第δ A圖為顯示出將/成開口的程序,其中 形成-塗覆圖樣的源極:二=在其上面 横截面圖。 T ^飿刻之狀態之 第8Β圖為顯示出第δΑ圖所 狀態之橫截面圖。 材料已被蝕刻合 第8C圖為顯示出在第8B圖中、 不源極材料上面形 506153The source material is etched to form the pattern on the f material to form a composition flow collector. In the coating on the source material, it is preferred that the pattern forming group is coated entirely on the side where the openings are not formed. In addition, the pattern-forming composition on the residue is preferably according to another part of the present invention, a device for collecting poles, the device including a guide roller to the main roller for guiding the guide roller and the main roller. The opening formed on the source material of the current collector between the rollers forms a composition storage unit, which is supplied with the pattern forming composition to the sampled portion of the main as if to be formed on the current collector. In the present invention, the graphical polymer is a copolymerization product of a monomer forming a main chain, the main chain forming monomer and a water-resistant polymerization product, a colorant, and a cross-linking composition. The material may include an aqueous propylene-forming monomer, an acid-resistant copolymerization of a propylene-based propylene-based monomer, and a solvent. Opening, and removing the residue remaining in the source 'is to complete the step of forming the composition with the electrical overlay pattern having the opening, and the product is only coated on the source material, and the other source material is left The patterned portions of the drum are all transferred to the source material. A current main roller for manufacturing a secondary battery is formed. Once the source material of the current collector is rotatably coupled to form a pattern having a shape similar to the shape of the electricity, and a pattern is installed on the main roller The bottom is used for rollers. The main drum preferably has an opening-shaped pattern. The pattern-forming composition may include an acidic monomer and an acid-resistant propylene-based water-resistant polymer, which is a propylene-based monomer. Co-agent and a solvent. In addition, the pattern-based resin is a main chain-based monomer and a water-resistant product, a colorant, a cross-linking agent & explanation (5) This J brief description > attached The drawings detail Z t and its advantages can be made clearer by referring to Figure 1 for manufacturing practices for its specific examples, where: Figure 2 shows the flow of the method used for the current collector of the secondary battery. Figure 2 ~ ~-Figure 3 is based on: i battery-part of the enlarged perspective view. Figure 4 shows the perspective view of the Jingjing unit. FIG. 5 is a side view of the roller unit shown in FIG. ^ Manufactured by She Wei ==, the steps included in the sequence are current collectors. Figure 6 is a diagram using the third functional element. Figures 3 and 4 show the flowchart of the 7th episode. The electric current diagrams for the production of 疋 早 疋 are shown in Figs. 3 and 4. _ The side view shows a partial enlargement of the electric steam 隼 f70 ^ The pattern is used to form an opening through the stone. The state of enlightenment on the source material of the current collector-a specific example is shown in Figure δ A. The process of opening / opening is shown, in which the source of the pattern-coating pattern is formed: two = cross-sectional view above it Fig. 8B of the engraved state is a cross-sectional view showing the state of Fig. ΔA. The material has been etched and Fig. 8C is shown in Fig. 8B without the source material.

面圖。 不出本發明調整不良的變異’ 顯示出將經圖覆著圖樣形成組 予以餘刻的狀態之橫截面圖。 A圖所示源極材料經餘刻表面 ,狀態之横截面圖。 第二具體實例的電流集極製造 第 第 第 第 成的狀態 9 A圖和第9 其中第9 成物的源 9 B圖為顯示 所具輪廓 1 0圖為根據 設備之透 1 1圖為第1 ;顯示出 樣用以經 之橫截 B圖顯 A圖為 極材料 出第9 被侵餘 本發明 視圖。 0圖所 在電流 由橡皮 不 >袞筒單元的部份放大侧視圖 集極得源極材料上形成開口圖 版印刷予以構成之狀態。 11... 正電極板 lib·. 正電極片 13· ·. 負電極板 13b·. 負電極片 13c·. 開口 15... 負極翼片 17··. 負電極端 19… 空間 18b.. 下外殼部件 31··. 主滾筒 3 00· · 經圖樣化部份 302… 無圖樣溝槽部份 <圖示中元件編號說明> I 0...鋰聚合電池 II a..正電流集極 12間隔件 13a..負電流集集 11c·.開口 1 4...正極翼片 1ββ ..正電極端 1 8. . ·外殼 18a. ·上外殼部件 30. .·滚筒單元 32.. .導引滾筒 301.. 圖樣溝槽Face view. No variation of poor adjustment according to the present invention 'is a cross-sectional view showing a state in which a pattern is formed by overlaying a pattern on the pattern. A cross-sectional view of the state of the source material shown in Figure A after cutting the surface. The second specific example of the current collector manufacturing is the 9th and 9th states. Figure 9A and 9 are the source of the 9th product. Figure 9B is the outline of the display. 1; shows the cross-section B of the sample to show the A view of the ninth invaded invention of the pole material. Figure 0 shows a partial enlarged side view of the current from the rubber element > barrel unit in a state in which an open plate is formed and printed on the source material of the collector. 11 ... Positive electrode plate lib ... Positive electrode sheet 13 ... Negative electrode sheet 13b ... Negative electrode sheet 13c ... Opening 15 ... Negative electrode tab 17 ... Negative electrode end 19 ... Space 18b ... Housing part 31 ... Main drum 3 00 ... Patterned part 302 ... Unpatterned groove part < Description of component numbers in the picture > I 0 ... Polymer battery II a .. Positive current set Pole 12 spacer 13a. Negative current set 11c .. Opening 1 4 ... Positive fin 1ββ .. Positive electrode terminal 1 8 .. Case 18a. Upper case part 30. Roller unit 32 .. .Guide roller 301. Pattern groove

第10頁Page 10

組成物貯存單元 另一圖樣形成組成物 預-處理單元 噴嘴 噴嘴 繞線管 第一支撐滾筒 油墨供給滾筒 3 3 a ··刮刀邊緣 42· ··圖樣形成組成物 6 1 · · ·繞線管 6 3 · · ·固化單元 6 5 · · ·第一清潔單元 6 7 · · ·第一清潔單元 1 0 0 ··經圖樣化部份 120· ·第二支撐滾筒 <較佳具體實施例之說明> 如第2圖所示者,一屬於二次電池的鋰聚合物電池 電池單元,其具有眾多電極積層體,依序配置著正 電極板11,間隔件12和負電極板13。 正雷2 Ϊ Ϊ511包括一層狀體(lamina)例如銘猪所構成的 机集極lla,及經黏附在該正電流集極Ua的至 導性必7暂祕八土本上係由氧化鋰混合著輔助成分例如傳 ^ 、,曰塑劑,黏合劑或類似者所構成者。 隼;& 1 ί負電極板1 1包括一層狀體例如銅落所構成的負電# 集極1 3a,及經黏附在續i雷治隹 丹又^貝电机 極兮a Γ 電/现集極13a的至少一側上之負 極片13b。该負極片13b包括一負極 《負 由破曾;粗、、?人贫# 材料’其基本上係 材枓混合著輔助成分例如增 】 合劑或類似者所構成者。 得导T生物質,黏 分別於每-正電極板Η和每一負電極㈣的至少一侧Composition storage unit Another pattern formation composition pre-treatment unit nozzle nozzle bobbin first support roller ink supply drum 3 3 a · blade edge 42 · · pattern formation composition 6 1 · · · bobbin 6 3 · · · Curing unit 6 5 · · · First cleaning unit 6 7 · · · First cleaning unit 1 0 0 · · Patterned part 120 · · Second support roller < Description of preferred embodiments > As shown in FIG. 2, a lithium polymer battery cell belonging to a secondary battery has a plurality of electrode laminates, and a positive electrode plate 11, a spacer 12, and a negative electrode plate 13 are arranged in this order. Zhenglei 2 Ϊ 511 includes a layered body (lamina) such as a machine collector lla made of Ming pig, and the conductivity must be adhered to the positive current collector Ua. Mixed with auxiliary ingredients such as plastic, plastic, adhesive or the like. && 1 The negative electrode plate 1 1 includes a negative electrode composed of a layer such as a copper drop. The collector 1 3a, and the electric motor which is adhered to the relay, and the electric motor A negative electrode sheet 13b on at least one side of the collector 13a. The negative electrode sheet 13b includes a negative electrode. Human poverty # MATERIAL 'is basically a material composed of a mixture of auxiliary ingredients such as a mixture or the like. Get T biomass, stick to at least one side of each-positive electrode plate Η and each negative electrode ㈣

Ι^ρι 1^· 第11頁 506153Ι ^ ρι 1 ^ · Page 11 506153

向外伸展著一正極 1 4係經集中並彎曲 端1 6。同樣地,該 一負電極端1 7。 翼片14和一負極翼 成楔形,且其末端 等負極翼片1 5也經 片15。該等正極翼片 都經熔接到一正電極 集中彎曲,且熔接到 竣电他皁疋可經容納在具有一空間19的一外殼18之 内。該外殼18為一袋狀外日七& f 巧 外套包括一上外殼部件18a及 议邛件1 8b,其係在其一側經鉸接到該上外殼部件 本發明的一項新穎特徵在於在該正電流集極丨la和負 電流集極13a上以個別的形成開口所用設備貫穿形成有開 口 11 c 和13c 〇 第3圖顯示出在電流集極上形成開口所用電流集極製 造設備中的滾筒單元3〇。參看圖3,該滾筒單元3〇包括一 主滾筒31和一導引滾筒32,其可與該主滾筒31接觸地轉動 第1圖中所示正或負電流集極1丨a或1 3 a所用的源極材 料係經通過該主滾筒3 1與該導引滾筒3 2之間。 在該主滾筒31的中央表面上形成有一經圖樣化部份 3 0 0。該經圖樣化部份3 〇 〇具有一對應於該電流集極11 a ( 1 3 a )所用源極材料所具者之寬度。該經圖樣化部份3 q 〇係 用以在該源極材料通過該主滾筒3 1與該導引滾筒3 2之間 時’將在该電流集極11 a或1 3 a所用源極材料的一表面上之 開口 11 c ( 1 3 c )予以圖樣化。 於此目的而言,該經圖樣化部份3 〇 〇具有呈篩網形式A positive electrode 1 4 extends outward and is concentrated and bent at the end 16. Similarly, the negative electrode terminal 17. The fins 14 are wedge-shaped with a negative wing, and the negative fins 15 such as the ends thereof also pass through the fins 15. The positive electrode fins are all welded to a positive electrode and concentratedly bent, and the welded tabs can be accommodated in a casing 18 having a space 19. The casing 18 is a pouch-shaped outer casing. The outer casing includes an upper casing part 18a and a piece 18b, which is hinged to the upper casing part on one side thereof. A novel feature of the present invention lies in the The positive current collector 1a and the negative current collector 13a are individually formed with openings 11a and 13c through the equipment used to form the openings. Fig. 3 shows a roller in a current collector manufacturing equipment used to form openings in the current collectors. Unit 30. Referring to FIG. 3, the drum unit 30 includes a main drum 31 and a guide drum 32, which can be rotated in contact with the main drum 31. The positive or negative current collector 1a or 1 3a shown in FIG. The source material used passes between the main roller 31 and the guide roller 32. A patterned portion 3 0 0 is formed on the central surface of the main drum 31. The patterned portion 300 has a width corresponding to that of the source material used for the current collector 11a (13a). The patterned portion 3 q 〇 is used to 'source material used in the current collector 11 a or 1 3 a when the source material passes between the main roller 31 and the guide roller 32. The opening 11 c (1 3 c) on one surface is patterned. For this purpose, the patterned portion 300 has the form of a screen.

屬153Genera 153

化ί=。如φ同開二llc(13c)之圖樣溝槽301。於該經圖樣 轉在^ t 以經圖樣化部份300的個別圖樣溝槽301係 ϋΛΛ”刻成用以實施石版印刷。該等圖樣溝槽 •丁暫寺地財存一預定量的圖樣形成組成物42,此部份 會在後面參照第4圖予以說明。該源極材料通過該主滾筒 31與該導引滾筒32之間時,該組成物42即轉移到該電流集 極11 a( 13a)所用源極材料之上。 、該經圖樣化部份300可以直接地在該主滾筒31上面形 成。另外,於主滾筒31的表面上可以黏附一有對應於諸開 口 llc(13c)的圖樣之罩。 該到引滾筒32係由彈性材料,例如橡膠,所製成者使 得電流集極11 a( 1 3a)可以與該經圖樣化部份3〇〇達到完全 地緊密接觸。當該主滾筒31轉動時,從組成物貯存單元 41(如第4圖所示)所供應的圖樣形成組成物42即撒佈在該 主滾筒31的上面,亦即甚至於在無圖樣溝槽部份3〇2之上 。若將此種狀態下去,就不能在電流集極丨丨a(丨3a)所用源 極材料上面得到合意的開口圖樣。 為了防止此點,乃於該主滾筒31與導引滾筒32接觸之 處的前面裝設一與該主滾筒31接觸的刮刀(scraper) 33 用以去除掉黏附在無圖樣溝槽部份3 〇 2上面的圖樣形成組 成物42。該刮刀33的邊緣33a係保持與該主滾筒31密切接 觸著使得黏附在該主滾筒31所含無圖樣溝槽部份3 0 2上面 的圖樣形成組成物4 2不會殘留在該主滾筒31的表面上。 至此要說明使用上文所述滾筒單元30在電流集極11 a化 ί =. For example, φ is the same as the pattern groove 301 of the second elc (13c). At the turn of the pattern, the individual pattern grooves 301 of the patterned part 300 were carved into the ^ t to be used for lithography. These pattern grooves • a predetermined amount of pattern formation in Dingjian Temple Land Reserve This part will be described later with reference to Figure 4. When the source material passes between the main roller 31 and the guide roller 32, the composition 42 is transferred to the current collector 11a (13a ) On the source material used. The patterned portion 300 can be formed directly on the main roller 31. In addition, a pattern corresponding to the openings 11c (13c) can be adhered to the surface of the main roller 31 The lead roller 32 is made of an elastic material, such as rubber, so that the current collector 11 a (1 3a) can be brought into complete close contact with the patterned portion 300. When the main When the drum 31 rotates, the pattern-forming composition 42 supplied from the composition storage unit 41 (as shown in FIG. 4) is scattered on the main drum 31, that is, even in the unpatterned groove portion 3 〇2. If this state is continued, it cannot be in the current collector 丨 a (丨 3a) A desirable opening pattern is obtained on the source material used. To prevent this, a scraper 33 in contact with the main roller 31 is installed in front of the main roller 31 in contact with the guide roller 32. It is used to remove the pattern formed on the unpatterned groove portion 3 02 to form the composition 42. The edge 33a of the scraper 33 is kept in close contact with the main roller 31 so that the unpattern contained in the main roller 31 is adhered. The pattern forming composition 4 2 on the groove portion 3 0 2 does not remain on the surface of the main drum 31. So far, it will be explained that using the above-mentioned drum unit 30 at the current collector 11 a

第13頁 五、發明說明(10) ()所用源極材料上面形成開口 1 1 C ( 1 3 c )的程序。Page 13 V. Description of the invention (10) () The procedure for forming an opening 1 1 C (1 3 c) on the source material used.

Had4)::示出根據本發明第一具體實例的在電流集極 。第5圖材料上面形成開口UC(13C)所用之設備 4圖所ΐ = ί諸開口 UC(13C)的程序所含諸步驟以第 開口妒成元件表出之圖解’而第6圖為該 閉口形成私序的流程圖。 參看各圖式所示,首先,製備要作為正和負 a 13=)源極材料所用的層狀體例如鋁箔或銅箔(步驟 ,較佳者係將該鋁络或銅络捲繞在一供給繞線管 b 1之上以便連續地供給。 、 、然後,為了從電流集極lla( 13a)源極材料的表面去除 雜質例如水氣或灰塵,要將該製備好的源極材料通 過預—處理皁元62以進行洗滌或去脂(步驟T2〇)。 於預處理之後,於該電流集極na(13a)所用源極材料 、面上塗覆一圖樣形成組成物42(步驟T30)。換句話說 ,係將從該供給繞線管61供給出的該電流集極心所 用源極材料通過該主滾筒31與該導引滾筒32之間。此處, 在該主滾筒31上面形成著具有諸開口丨lc(13c)的 樣化部份300。 該主滾筒31係以下述狀態轉動,亦即,使其會被貯存 在該組成物貯存單元41内的圖樣形成組成物42所持續地部 知濕潤。據此,如第7圖中所示者,該圖樣形成組成物42 及供給到在該主滾筒31上面形成的圖樣溝槽3〇1而於隨後 轉移到該電流集極lla(l3a)所用源極材料上。此處,在每 506153 五、發明說明(11) 一圖樣溝槽3 0 1的底部表面上較佳地係形成著不規則的不 平性30 la以幫助該圖樣形成組成物42的貯存。 若該圖樣形成組成物42溢出該圖樣溝槽301且撒佈在 無圖樣溝槽部份30 2之上,則除非將撒佈組成物42去除否 則難以在該電流集極11 a ( 1 3 a)所用源極材料上形成合意的 開口圖樣。為了避免此點,可以將撒佈在主滾筒3丨的無圖 樣溝槽部份302之上與在無圖樣部份之上的該圖樣形成組 成物42脫除及收取到組成物貯存單元41内。Had4): shows the current collector according to the first specific example of the present invention. The equipment used to form the opening UC (13C) on the material in Figure 5 is shown in Figure 4. = The steps in the procedure of the opening UC (13C) are illustrated by the openings and components, and the closed opening is shown in Figure 6. Form a private sequence flow chart. Referring to the drawings, first, prepare a layered body such as aluminum foil or copper foil to be used as the source material of positive and negative a 13 =) (step, preferably, the aluminum or copper wire is wound on a supply Above the bobbin b 1 for continuous supply. Then, in order to remove impurities such as water vapor or dust from the surface of the current collector 11a (13a) source material, the prepared source material is passed through a pre- The saponin 62 is processed for washing or degreasing (step T20). After the pretreatment, a pattern is formed on the source material and surface of the current collector na (13a) to form a composition 42 (step T30). In other words, the source material used for the current collector core supplied from the supply bobbin 61 passes between the main roller 31 and the guide roller 32. Here, the main roller 31 is formed with Openings 丨 lc (13c) sample forming part 300. The main drum 31 is rotated in the following state, that is, it is continuously maintained by the pattern forming composition 42 stored in the composition storage unit 41 According to this, as shown in FIG. 7, the pattern forms the composition 42 It is supplied to the pattern groove 301 formed on the main drum 31 and then transferred to the source material used for the current collector 11a (13a). Here, every 506153 5. Invention Description (11) a pattern The bottom surface of the groove 3 0 1 is preferably formed with irregular unevenness 30 la to help the storage of the pattern forming composition 42. If the pattern forming composition 42 overflows the pattern groove 301 and is sprinkled on Above the unpatterned trench portion 30 2, it is difficult to form a desirable opening pattern in the source material used for the current collector 11 a (1 3 a) unless the scattering composition 42 is removed. To avoid this, The pattern forming composition 42 scattered on the unpatterned groove portion 302 of the main drum 3 and above the unpatterned portion can be removed and collected into the composition storage unit 41.

以此種方式,可在該電流集極lla(13a)所用源極材料 的一側面之上形成開口 1 1 c ( 1 3c )圖樣。此外,在該源極材 料上具有該開口 11 c ( 1 3 c )圖樣侧的相反侧面之整個表面上 也塗覆著另一圖樣形成組成物43。 換句話說,形成該蘭口丨丨c (丨3 c )所用的圖樣形成組成 物42係經選擇地塗覆在該電流集極Ua(13a)所用源極材料 的一侧面之上’而另一圖樣形成組成物43則塗覆在該電流 集極11 a( 13a)所用源極材料的相反側面之整個表面上。 在該源極材料的一整個側面上塗覆該圖樣形成組成物 43之舉可以在將圖樣形成組成物42選擇地塗覆在該源極材In this way, an opening 11c (13c) pattern can be formed on one side of the source material used in the current collector 11a (13a). In addition, another pattern-forming composition 43 is also coated on the entire surface of the source material having the opening 11 c (1 3 c) on the side opposite to the pattern side. In other words, the pattern-forming composition 42 used to form the blue opening 丨 丨 c (丨 3 c) is selectively coated on one side of the source material used in the current collector Ua (13a) and the other A pattern-forming composition 43 is coated on the entire surface of the opposite side of the source material used for the current collector 11a (13a). Applying the pattern-forming composition 43 on an entire side of the source material may selectively coat the pattern-forming composition 42 on the source material.

料另一侧面上之前,之後或同時地實施。當該圖樣形成組 成物4 3係以固體相(如薄膜)使用時,該圖樣形成組成物4 3 的塗覆係與步驟T3〇,,亦即,塗覆圖樣形成組成物42的步 f時進打。當該圖樣形成組成物43係以液體相使用 、’"亥圖樣形成組成物43的塗覆較佳者係在步驟T30之前 或之後實施。Before, after or simultaneously on the other side of the material. When the pattern forming composition 43 is used as a solid phase (such as a thin film), the coating system of the pattern forming composition 43 and step T3O, that is, when the pattern forming composition 42 is applied in step f Attack. When the pattern forming composition 43 is used in a liquid phase, the coating of the pattern forming composition 43 is preferably performed before or after step T30.

組成物42和43的厚度較佳者係在3至1〇微米的範圍 ’且更佳者,在此範圍内僅可能地薄者。若該組成物42 3的厚度小於3微米時,耐酸性會變差。若其大於1 〇微 米時’剝除時間會不合意地延長。The thicknesses of the compositions 42 and 43 are preferably in the range of 3 to 10 µm ', and more preferably, in this range, it is only possible to be thin. When the thickness of the composition 42 3 is less than 3 micrometers, the acid resistance is deteriorated. If it is larger than 10 micrometers, the 'peeling time will be undesirably prolonged.

Ik後’要將具有組成物4 2和4 3的該電流集極11 a ( 1 3 a ) 所用源極材料在一固化單元63中固化(步驟T4〇)。較佳 者’其固化溫度係在6 〇至1 4 0 °C的範圍之内且其固化時間 係在10至20秒的範圍之内。After Ik ', the source material used for the current collector 11 a (1 3 a) having the composition 4 2 and 4 3 is cured in a curing unit 63 (step T40). Preferably, its curing temperature is in the range of 60 to 140 ° C and its curing time is in the range of 10 to 20 seconds.

、 於此固化步驟之後,將一钕刻劑透過一喷嘴6 4均勻地 塗覆在所知源極材料之上(步驟T 5 〇 )。於本發明中,較佳 者系使用氣化鐵(FeC 13)作為蚀刻劑,蝕刻溫度係在約3〇 至5 0 °C的範圍之内且蝕刻時間為約3 〇至6 〇秒。After this curing step, a neodymium etchant is uniformly coated on the known source material through a nozzle 64 (step T 5). In the present invention, it is preferable to use vaporized iron (FeC 13) as an etchant, the etching temperature is in a range of about 30 to 50 ° C, and the etching time is about 30 to 60 seconds.

此處,該電流集極1 la(l3a)所用源極材料係經配置成 使其具有圖樣形成組成物42的表面朝向下面,並於其下裝 設一或多個喷嘴64。此舉係為了該電流集極lla〇3a)因蝕 刻劑蓄積導致浸蝕。詳細地說,於塗覆著組成物4 2的表面 朝向上,而整個地塗覆著組成物43的相反表面朝向下,且 银刻劑係從該電流集極11 a ( 1 3 a )所用源極材料的上方向下 噴佈之情況中,如第9A圖中所示者。於此種情況中,在 蝕刻過程内,蝕刻劑可能會集中在該電流集極丨丨a (丨3a ) 所具整個地塗覆著組成物43的底部表面之上,而導致在該 電流集極11 a( 13a)所用源極材料中形成的開口所具壁部的 下端部份發生浸#現象。因此,如圖9 B中所顯示者,钮刻 後的表面所具輪廓會不平整且可能受到向内浸蝕。特別者Here, the source material used for the current collector 11a (13a) is configured such that the surface having the pattern-forming composition 42 faces downward, and one or more nozzles 64 are arranged below it. This is because the current collector 11a3a) is etched due to the accumulation of the etchant. In detail, the surface coated with the composition 4 2 faces upward, and the opposite surface coated with the composition 43 faces downward, and the silver etching agent is used from the current collector 11 a (1 3 a). In the case where the source material is sprayed downward, as shown in FIG. 9A. In this case, during the etching process, the etchant may be concentrated on the bottom surface of the current collector 丨 丨 a (丨 3a) which is entirely coated with the composition 43, resulting in the current collector. The dip # phenomenon occurs in the lower end portion of the wall portion of the opening formed in the source material used in the electrode 11 a (13a). Therefore, as shown in Fig. 9B, the contour of the surface after the button engraving may be uneven and may be etched inward. Special

第16頁 五、發明說明(13) ’由於電流集極1】a知】q0 ㈣。因此,該等噴和丄 ===彼等都非常容易受到 a)所用源極材料的;:都必須文裝在該電流集極Ua(13 換句話說,上而祖κ 目 1 1 , η ο X m ,面楗及的問碭可以經由從該電流集極 刻劑予1解決源份ί過喷嘴64下上噴佈餘 Κ, . fc 弟8 A圖中所不者。於蝕刻過程中,該 下來::此該:、極材料碰撞且隨即因其本身的重量而掉落 u m ,蝕刻劑不會蓄積,由是遏止該電流集極 去a,少t Φ用源極材料的浸蝕。因而,如第8 Β圖中所示 π ^顧=集極1 la(13a)所用源極材料中製成該開口 llc(13c)圖樣。 “然後L用第一清潔單元65洗滌經圖樣化的源極材料。 奴後,用喷嘴66喷灑出的剝除劑將殘留在該電流集極 l^a( 1 3a)所用源極材料上的圖樣形成組成物42和“ 步驟T6Q)°此處’較佳者系使用彻_水 >谷液作為該剝除劑。 在⑺除掉δ亥圖樣形成組成物4 2和4 3之後,要在第一、、主 潔單元67洗滌該電流集極Ua(13a)所用源極材料。π 在上文所述程序完成之後,可根據該電流集極 lla( 13a)所用源極材料進一步實施另一後—處理程序。 如’:使二銅箔之情況中,可以實施一抗氧化程序以維 住產品性能要求。然後,可將經圖樣化的鋁箔或鋼箔再产 地捲繞在一容納繞線管68之上。於某些情況中,可以ς 紹猪或銅箱切高呈預定的尺寸以包裹起來。 、^Page 16 V. Description of the invention (13) ′ As the current collector 1] a knows] q0 ㈣. Therefore, these nozzles and 丄 === they are very susceptible to the source material used in a) ;: both must be mounted on the current collector Ua (13, in other words, the ancestor κ 目 1 1, η ο X m, the above mentioned problems can be solved by spraying the source from the current collector engraving agent 1 through the nozzle 64, fc, not shown in Figure 8A. During the etching process , This down: this: this: the electrode material collides and then drops um due to its own weight, the etchant will not accumulate, so the current collector is prevented from going to a, and less t Φ is etched with the source material. Therefore, the opening 11c (13c) pattern is made in the source material used in π = Gu = collector 1 la (13a) as shown in Fig. 8B. "Then L is used to wash the patterned After the source material is removed, the stripping agent sprayed with the nozzle 66 will form the composition 42 and the "step T6Q) pattern remaining on the source material used in the current collector l ^ a (1a). Here 'Preferred is the use of trough water> grain solution as the stripping agent. After removing the delta pattern forming compositions 42 and 43, the source material used for the current collector Ua (13a) is washed in the first and main cleaning units 67. π After the procedure described above is completed, another post-processing procedure may be further performed according to the source material used for the current collector lla (13a). For example, in the case of two copper foils, an anti-oxidation procedure can be implemented to maintain product performance requirements. The patterned aluminum or steel foil may then be re-produced onto a receiving bobbin 68. In some cases, pigs or copper boxes can be cut to a predetermined size for wrapping. , ^

1M1M

第17頁 506153 五、發明說明(14) 接著,在該電流集極1 1 a ( 1 3 a )所用源極材料中形成具 有合意尺寸的開口 1 1 c ( 1 3 c ),由是完成電流集極1 1 a ( 1 3 a ),如第8 C圖中所示者。 第1 0圖顯示出根據本發明第二具體實例在電流集極 1 1 a ( 1 3 a )所用源極材料中形成開口 1 1 c ( 1 3 c )所用的設備。 此處,與在第一具體實例所用諸圖式中所示者相同的指示 數字代表著相同的功能元件。 參看第1 0圖,從供應繞線管6 1供給的電流集極1 1 a ( 13a) 係捲繞在一第一支禮滾筒110之上,通過一導引滾筒 3 2與一主滾筒3 1之間,隨後通過第二支撐滾筒1 2 0 到最後 捲繞在容納繞線官6 2之上。 此外,有一油墨供給滚筒1 3 0 以可轉動方式搞合且接 觸到該主滾筒3 1 。該主滚筒3 1和該導引滾筒3 2係以可轉動 方式支撐在支撐元件(沒有顯示出)之上。該油墨供給滾 筒1 3 0 的下端部份係浸沒在貯存於一組成物貯存單元4 1中 的圖樣形成組成物4 2之内,使得該組成物4 2可以隨著該油 墨供給滾筒1 3 0的轉動而連續地供給到該主滾筒3 1。 在該主滾筒3 1的表面上形成著一經圖樣化部份1 0 0 且 其係與該油墨供給滾筒1 3 0 接觸著。因此之故,隨著該油 墨供給滾筒1 3 0 的轉動而供給的該組成物4 2可以連續的施 加到該主滾筒3 1。該經圖樣化部份1 0 0 係經構成具有對應 於該電流集極1 1 a ( 1 3 a )所具開口的圖樣者。 沿著該電流集極1 1 a ( 1 3 a )通過該主滾筒3 1與該導引滾 筒32的途徑上安裝有一第二支撐滾筒120 ,其可變更該電Page 17 506153 V. Description of the invention (14) Next, an opening 1 1 c (1 3 c) having a desired size is formed in the source material used in the current collector 1 1 a (1 3 a), and the current is thereby completed. Collector 1 1 a (1 3 a), as shown in Figure 8C. FIG. 10 shows a device for forming an opening 1 1 c (1 3 c) in a source material used in a current collector 1 1 a (1 3 a) according to a second specific example of the present invention. Here, the same reference numerals as those shown in the drawings used in the first specific example represent the same functional elements. Referring to FIG. 10, the current collector 1 1 a (13 a) supplied from the supply bobbin 61 is wound around a first gift drum 110 and passes through a guide drum 3 2 and a main drum 3 1 and then passed the second support roller 1 2 0 to the last winding on the accommodating winding officer 6 2. In addition, an ink supply roller 1 3 0 is rotatably engaged and contacts the main roller 3 1. The main roller 31 and the guide roller 32 are rotatably supported on a supporting member (not shown). The lower end portion of the ink supply roller 1 3 0 is immersed in the pattern forming composition 4 2 stored in a composition storage unit 41 1 so that the composition 42 can follow the ink supply roller 1 3 0 Is continuously supplied to the main drum 31. A patterned portion 100 is formed on the surface of the main cylinder 31 and is in contact with the ink supply cylinder 130. For this reason, the composition 42, which is supplied in accordance with the rotation of the ink supply roller 130, can be continuously applied to the main roller 31. The patterned portion 100 is formed by a pattern having an opening corresponding to the current collector 1 1 a (1 3 a). A second support roller 120 is installed along the path of the current collector 1 1 a (1 3 a) through the main roller 31 and the guide roller 32, which can change the electric current.

第18頁 506153 五、發明說明(15) 流集極lla(13a)的方向。在該第二支撐滾筒12〇的下游處 t裝著一或更多個喷嘴6 4。餘刻劑即從該等喷嘴6 4喷灑向 該電流集極lla(13a)。 至此要說明使用上面所述設備在該電流集極丨la(丨3a) 所用源極料中形成開口llc(13c)之程序。 將捲繞在供給繞線管61上的電流集極1 ia( i3a)隨著該 供給繞線管61解繞而被導引到一預—處理單元(沒有顯示 出),其後即經洗滌。在預—處理之後,該電流集極丨丨a ( 13a)及通過第一滾筒no且接著被導引經過該主滾筒31與 該導引滾筒32之間。 該圖樣化部份1〇〇所含圖樣係從該圖樣化部份1〇〇的表 面突出使得黏附在該油墨供給滚筒丨3 〇表面上的圖樣形成 組成物4 2可以轉移到該圖樣化部份丨〇 〇。此處,該油墨供 給滚筒1 30係部份浸沒在裝有該圖樣形成組成物42的一組 成物貯存單元41之内,以將該組成物42隨著該油墨供給滾 筒130的轉動而轉移到該主滾筒31。電流集極lla(13a)的 一侧面會被該組成物4 2根據該圖樣化部份1 〇 〇的形狀而部 份地塗覆且其相反側面則被一圖樣形成圖樣(沒有顯示出) 整個地塗覆。 如第1 1圖所示者,圖樣化部份丨〇〇所具有的各種圖 樣係經構造成從主滾筒3丨的表面突出,且對其施加圖樣形 成組成物42。因此之故,該圖樣形成組成物42即可轉移到 該電流集極11 a ( 1 3 a)所用源極材料之上。 在將該圖樣形成組成物42塗覆於通過該主滾筒31與導Page 18 506153 V. Description of the invention (15) The direction of the current collector 11a (13a). Downstream of the second supporting drum 120 is one or more nozzles 64. The remainder is sprayed from the nozzles 64 to the current collector 11a (13a). At this point, the procedure for forming the opening 11c (13c) in the source material used in the current collector 1a (3a) using the equipment described above will be explained. The current collector 1 ia (i3a) wound on the supply bobbin 61 is guided to a pre-processing unit (not shown) as the supply bobbin 61 is unwound, and then washed . After the pre-treatment, the current collector 丨 a (13a) and the first roller no and then is guided between the main roller 31 and the guide roller 32. The pattern contained in the patterned portion 100 is protruded from the surface of the patterned portion 100 so that the pattern forming composition 42 adhered to the surface of the ink supply roller 3 can be transferred to the patterned portion Copy 丨 〇〇. Here, the ink supply roller 130 is partially immersed in a composition storage unit 41 equipped with the pattern forming composition 42 to transfer the composition 42 to the ink supply roller 130 as it is rotated. This main roller 31. One side of the current collector 11a (13a) will be partially coated according to the shape of the patterned part 100, and the opposite side will be patterned by a pattern (not shown). To ground. As shown in FIG. 11, various patterns in the patterning section 丨 〇 are structured to protrude from the surface of the main drum 3, and the patterns are applied to form the composition 42. For this reason, the pattern-forming composition 42 can be transferred onto the source material used for the current collector 11a (13a). After the pattern forming composition 42 is applied to the main roller 31 and the guide

第19頁 506153 五、發明說明(16) 引滚闾32之間的该電流集極iia(i3a)上面之後,即將該電 流集極11 a( 13a)捲繞在第二支撐滾筒120之上以於隨後施 以固4匕。 此處’固化溫度較佳者係在6 〇至1 4 0 °C的範圍之内且 固化時間較佳者係在10至20秒的範圍之内。然後,將蝕刻 劑從喷嘴64均勻地喷灑在經圖樣化的源材料上已實施蝕刻 。此處,係在該電流集極lla(13a)的下方裝設一或更多個 喷嘴64且該蝕刻劑係從彼等向上喷灑出的。P.19 506153 V. Description of the invention (16) After the current collector iia (i3a) between the rollers 32 is wound, the current collector 11a (13a) is wound on the second support roller 120 to In the subsequent application of solid 4 dagger. Here, the 'cure temperature' is preferably in the range of 60 to 140 ° C and the better cure time is in the range of 10 to 20 seconds. Then, the etchant is uniformly sprayed from the nozzle 64 on the patterned source material, and the etching is performed. Here, one or more nozzles 64 are installed below the current collector 11a (13a) and the etchant is sprayed upward from them.

於經由鍅刻形成開口圖樣之後,即將殘留在該電流集 極11 a( 13a)所用源極材料之上的圖樣形成組成物42予以剝 除掉。然後’將該電流集極11 a (丨3 a )再度地捲繞在該容納 繞線管6 8上予以貯存起來。 於鍅刻’接著清除該圖樣形成組成物42之後,可以根 據所用的源極材料進一步實施另一道後—處理步驟。最後 ’在該電流集極11 a( 13a)所用源極材料之中形成各具合意 尺寸的開口llc(l3c),由是完成該電流集極lla(13a)。Immediately after the opening pattern is formed by engraving, the pattern-forming composition 42 remaining on the source material used for the current collector 11a (13a) is removed. Then, the current collector 11a (3a) is wound again on the receiving bobbin 68 and stored. After engraving 'and then removing the pattern to form the composition 42, another post-processing step can be performed according to the source material used. Finally, the openings 11c (13c) of each desired size are formed in the source material used in the current collector 11a (13a), so that the current collector 11a (13a) is completed.

根據本發明的二次電池之電流集極所用的圖樣形成組 成物包括一耐酸性聚合物,其為一種主鏈形成性單體與一 1酸性以丙烯基為基礎的單體之共聚合產物;一種耐水性 聚合物,其為一種主鏈形成性單體與一耐水性以丙烯基為 基礎的單體之共聚合產物;一著色劑,一交聯劑及一溶 劑。 ,、另外,根據本發明的二次電池之該電流集極所用圖樣 形成組成物可包括一水性丙烯基系樹脂,其為一種主鏈形The pattern forming composition used in the current collector of the secondary battery according to the present invention includes an acid-resistant polymer, which is a copolymerization product of a main chain-forming monomer and an acidic propylene-based monomer; A water-resistant polymer is a copolymerization product of a main chain-forming monomer and a water-resistant propylene-based monomer; a colorant, a cross-linking agent, and a solvent. In addition, the pattern used in the current collector of the secondary battery according to the present invention may include a water-based propylene-based resin, which has a main chain shape.

第20頁 506153 五、發明說明(π) 成性單體,一耐酸性以丙烯基為基礎的單體與一耐水性以 丙稀基為基礎的單體之共聚合產物,一著色劑,一交聯劑 及一溶劑。 該電流集極所用圖樣形成組成物可以經由使用石版印 刷或橡皮版印刷直接印刷在電流集極之上而不需要曝光及 /或顯像步驟,且可以予以蝕刻和剝除。至此,要更詳細 地說明該圖樣組成物中所含的各種成分及製備該組成物的 方法。 根據本發明的二次電池之電流集極所用的圖樣形成虹 成物包括一耐酸性聚合物,其為一種主鏈形成性單體與一 耐酸性以丙烯基為基礎的單體之共聚合產物;一種耐^性 聚合物,其為一種主鏈形成性單體與一耐水性以丙烯基為 基礎的單體之共聚合產物;一著色劑,一交聯劑及一 ^ μ 劑。 該耐酸性聚合物具有優良的耐酸性而有普通或不良的 耐鹼性,且係經由將50至7〇重量份數的主鏈形成性單體與 30至50重量份數的耐酸性以丙烯基為基礎的單體予以共聚 合而製成者。 ^ Α 士 1水性聚合物為用於具有優良耐鹼性和相當的耐水性 之樹,的通用術語,且係經由將60至90重量份數的主鏈形 成性單體與1 〇至40重量份數的耐酸性以丙烯基為基礎的單^ ,予以共聚合而製成者。此處,該主鏈形成性單體係形成 聚合物的主鏈,且包括5至75重量份數的芳族乙烯基單體 和20至55重量份數的(甲基)丙烯酸烧基酯。該芳族乙烯基 ΙΒΙΒΠβΗ 第21頁 五、發明說明(18) " 爾一' 單體的例子為苯乙烯,而該(甲基)丙烯酸烷基酯的例子為 甲基丙烯酸甲酯和丙烯酸甲g旨。 耐酸性以丙烯基為基礎的單體的可用例子包括在分子 内具有羧基(-COOH)的丙烯基型(甲基)丙烯酸酯。該耐水 性以丙烯基為基礎的單體為在其主鏈上具有芳族乙烯基丙 烯酸酯且在其分子内具有羥基( — 〇H)之化合物,且其例子 為(曱基)丙烯酸羥基烷基酯。 (甲基)丙烯酸羥基烷基酯的特殊例子包括丙烯酸羥基 乙基酯、丙烯酸羥基丙基酯和甲基丙烯酸羥基乙酯。 該耐酸性聚合物對該耐水性聚合物的混合重量比例較 佳者係在1 ·· 4至4 ·· 1的範圍内。若該該耐酸性聚合物的含量 超過該I巳® ’會使電流集極的表面不當地發生腐蝕。若該 該耐酸性聚合物的含量掉落在該範圍之下,則其耐酸性會 變差。該耐酸性聚合物和該耐水性聚合物的總含量較佳者 係在1至90重量份數的範圍之内,更佳者係在4〇至6〇重量 伤數的範圍之内。若總聚合物含量小於丨重量份數時,該 組成物會展現出微弱的耐酸性,而若其大於9〇重量份數, 該組成物的印刷適應性會變得不良。 該耐酸性聚合物和該耐水性聚合物的重量平均分量 較佳者係在1 0, 000至數百萬的範圍内,且該等聚合物 璃轉變溫度較佳者係在-40至90t:的範圍内。 對於將該耐酸性聚合物和該耐水性聚合物交聯所用的 交聯劑,從其作為姓刻罩圖樣層的低溫可固化性之觀點來 看,最佳者為虱丙啶(aziridine:^交聯劑的含量係在〇 5Page 20 506153 V. Description of the invention (π) forming monomer, a copolymerization product of an acid-resistant monomer based on propylene and a water-resistant monomer based on acrylic, a colorant, a Crosslinking agent and a solvent. The pattern forming composition used for the current collector can be directly printed on the current collector without using an exposure and / or development step by using lithographic printing or rubber printing, and can be etched and stripped. So far, the various components contained in the pattern composition and the method for preparing the composition will be explained in more detail. The pattern forming rainbow used for the current collector of the secondary battery according to the present invention includes an acid-resistant polymer, which is a copolymerized product of a main chain-forming monomer and an acid-resistant propylene-based monomer. A resistant polymer, which is a copolymerization product of a main chain-forming monomer and a water-resistant propylene-based monomer; a colorant, a cross-linking agent, and a ^ μ agent. The acid-resistant polymer has excellent acid resistance and ordinary or poor alkali resistance, and is obtained by mixing 50 to 70 parts by weight of a main chain-forming monomer and 30 to 50 parts by weight of acid resistance to propylene. The base-based monomer is copolymerized to make it. ^ Α 1 Water-based polymer is a general term used for trees having excellent alkali resistance and considerable water resistance, and is obtained by combining 60 to 90 parts by weight of a main chain-forming monomer and 10 to 40 parts by weight. Parts of acid-resistant monomers based on propylene groups are copolymerized to make them. Here, the main chain-forming single system forms the main chain of the polymer, and includes 5 to 75 parts by weight of an aromatic vinyl monomer and 20 to 55 parts by weight of an alkyl (meth) acrylate. The aromatic vinyl ΙΒΙΒΠβΗ Page 21 V. Description of the invention (18) Examples of the monomers are styrene, and examples of the alkyl (meth) acrylate are methyl methacrylate and methyl acrylate g will. Useful examples of the acid-resistant propylene-based monomer include a propylene-based (meth) acrylate having a carboxyl group (-COOH) in the molecule. The water-resistant propylene-based monomer is a compound having an aromatic vinyl acrylate in its main chain and a hydroxyl group (-OH) in its molecule, and an example thereof is (hydroxy) acrylic hydroxyalkane Based ester. Specific examples of the hydroxyalkyl (meth) acrylate include hydroxyethyl acrylate, hydroxypropyl acrylate, and hydroxyethyl methacrylate. A better weight ratio of the acid-resistant polymer to the water-resistant polymer is in the range of 1 ·· 4 to 4 ·· 1. If the content of the acid-resistant polymer exceeds the I 巳 ® ′, the surface of the current collector may be corroded improperly. If the content of the acid-resistant polymer falls below this range, the acid resistance will deteriorate. The total content of the acid-resistant polymer and the water-resistant polymer is preferably in the range of 1 to 90 parts by weight, and more preferably in the range of 40 to 60 weight. If the total polymer content is less than 丨 parts by weight, the composition will exhibit weak acid resistance, and if it is more than 90 parts by weight, the printability of the composition will become poor. The weight average component of the acid-resistant polymer and the water-resistant polymer is preferably in the range of 10,000 to millions, and the glass transition temperature of the polymer is preferably in the range of -40 to 90 t: In the range. For the cross-linking agent used for cross-linking the acid-resistant polymer and the water-resistant polymer, from the standpoint of low-temperature curability of the mask layer as the surname, aziridine: ^ The content of the cross-linking agent is 0 5

第22頁 五、發明說明(19) 至5重量份數之範圍内。 ^ 數時,會損及其耐化風地右5亥#乂聯劑的含量低於〇·5重量份 份數時,會降低^力t 若該交聯劑的含量大於5重量 於本發明中、,τ ^ :,和印刷適應性。 聯反應,彳以採用酸丄:在聚合物與交聯劑之間的交 物、第二或第三胺類、3 =二:脂酸、或其衍生 該著色劑系ίΓ=ί;佳者為°,1至1重量份數。 性,且其例子包括有uit4圖樣形成組成物的可區別 醚類可明::酸容劑=烴;、-化烴類、醇類、 機溶劑,且其較佳二4氮重量 於根據本發明的電流集極所用圖樣形成组成物中,為 由該組成物所形成的塗層所需之時間,料降 良塗層的表面狀態及其他目的,要添加: 種添加劑。此處’彼等添加劑的例子包括均塗劑(1_卜 /、如石夕酮、高熔點_或8旨;發泡劑,如偶氮二 碳醯胺UDCA),及消泡劑,且其較佳用量為5重量份數或 較低者。若所用添加劑的用量大於5重量份數時,會因為 表面張力的不同導致不能形成塗^,產生各種不㈣效應 例如突出(set-off)、針孔(eyeh〇le)和坑洞(cratering) 。此外,重塗覆亦為困難者且會不利地發生相分離現象。 另外,根據本發明:次電池之電、流集極所用圖樣形成Page 22 5. Description of the invention (19) to 5 parts by weight. ^ If the content of the cross-linking agent is less than 0.5 parts by weight, the force will be reduced if the content of the cross-linking agent is less than 5 parts by weight. Medium, τ ^:, and printing adaptability. The crosslinking reaction uses an acid: a cross-link between the polymer and a cross-linking agent, a second or third amine, 3 = two: fatty acid, or a derivative thereof. The colorant is ΓΓ; Is °, 1 to 1 part by weight. And its examples include distinguishable ethers that have a uit4 pattern forming composition. It can be clear that: acidic agents = hydrocarbons; -hydrocarbons, alcohols, organic solvents; In the pattern forming composition used for the current collector of the invention, for the time required for the coating formed from the composition, the surface state of the coating and other purposes, it is necessary to add: an additive. Here, examples of their additives include leveling agents (such as syringone, high melting point or eight purposes; foaming agents, such as azodicarbamide UDCA), and defoamers, and Its preferred amount is 5 parts by weight or less. If the amount of the additive used is more than 5 parts by weight, the coating cannot be formed due to the difference in surface tension, and various unfavorable effects such as set-off, eyeholes, and cratering may occur. . In addition, recoating is difficult and phase separation can occur disadvantageously. In addition, according to the present invention, the pattern for the electricity and current collectors of the secondary battery is formed.

506153 五、發明說明(20) —- 組成物也可以具有下列組成分。換句話㉟,本發明組成物 ΊΓ以包括水f生丙烯酸系該樹脂其為一種主鏈形成性單體, 耐酸性以丙烯基為基礎的單體與一耐水性以丙烯基為基 礎的單體之共聚合產物;一著色劑,一交聯劑及一溶劑。 於某些情況中,在製備該水性丙烯酸系樹脂時可以更添加 經乙烯改質的不飽和型單體。 該主鏈形成性單體的含量係在25至13〇重量份數的範 ,内,耐酸性以丙烯基為基礎的單體之含量係在1至重 ^份數的範圍内,且該耐水性以丙烯基為基礎的單體之共 聚合產物之含量係在i至4〇重量份數的範圍内。此處,該 主鏈形成性單體包括5至75重量份數的芳族乙烯基單體和 20至55重量份數的(甲基)丙烯酸烷基酯。 較佳者,該水性丙烯酸系該樹脂具有在3〇至25〇範圍 内之酸價及在-40至90 °C範圍内之玻璃轉變溫度。該水性 =烯酸系該樹脂的重量平均分子量係在丨〇, 〇〇〇至數百萬的 範圍内且其含量係在1至80重量份數,更佳者4〇至6〇重 量伤數的範圍内。此處,若該水性丙烯酸系該樹脂的含量 低於1重量份數時,耐酸性會變得微弱。若大於8〇重量份 ,會,壞印刷適應性。該交聯劑的含量係在1至1〇重 量伤數的範圍内,且該溶劑的含量係在5至8〇重量份數的 範圍内。 、 至此’本發明要參照諸實施例予以更詳細地說明。不506153 V. Description of the invention (20) --- The composition may also have the following composition. In other words, the composition ΊΓ of the present invention includes a water-based acrylic resin, which is a main chain-forming monomer, an acid-based propylene-based monomer, and a water-resistant propylene-based monomer. Copolymerization product of the body; a colorant, a crosslinking agent and a solvent. In some cases, an ethylene-modified unsaturated monomer may be further added in the preparation of the aqueous acrylic resin. The content of the main chain-forming monomer is in the range of 25 to 13 parts by weight. The content of the monomer based on propylene based on acid resistance is in the range of 1 to ^ parts by weight. The content of copolymerization products of monomers based on propylene groups is in the range of i to 40 parts by weight. Here, the main chain-forming monomer includes 5 to 75 parts by weight of an aromatic vinyl monomer and 20 to 55 parts by weight of an alkyl (meth) acrylate. Preferably, the water-based acrylic resin has an acid value in the range of 30 to 25 ° and a glass transition temperature in the range of -40 to 90 ° C. The aqueous = enoic acid-based resin has a weight-average molecular weight in the range of 100,000 to millions and its content is in the range of 1 to 80 parts by weight, more preferably 40 to 60 in weight. In the range. When the content of the water-based acrylic resin is less than 1 part by weight, the acid resistance becomes weak. If it is more than 80 parts by weight, the printability will be deteriorated. The content of the cross-linking agent is in the range of 1 to 10 parts by weight, and the content of the solvent is in the range of 5 to 80 parts by weight. So far, the present invention will be described in more detail with reference to the embodiments. Do not

過,必須瞭解者,本發明決不受彼等特殊實施例所限制。 實施HHowever, it must be understood that the present invention is by no means limited by their particular embodiments. Implementation H

第24頁 506153 五、發明說明(21) 將50重量份數的水加到5重量份數的苯乙烯,25重量 份數的甲基丙烯酸甲酯和20重量份數的丙烯基型丙烯酸酷 之中,並於其中加入2重量份數的過氧化苯甲醢基(βρ〇)作 為聚合觸媒,然後在85 °C下進行聚合反應6小時,由是合 成一有3 00, 0 00至800, 0 00重量平均分子量的耐酸性聚合 物0 另外’將5 0重量%的水和5重量份數的甲基丙烯酸加到 2〇重胃量份數的苯乙烯,25重量份數的甲基丙烯酸甲酯和〇. 5重置伤數的丙浠酸經基丙基醋之中,並於其中加入2重量 $數的BP0作為聚合觸媒,然後在85它下進行聚合反應6小 、,由是合成一有300,000至800,Q〇〇重量平均分子量的射 水性聚合物。 =20重量份數的該耐酸性聚合物與28重量份數的該耐 交Β Ϊ ί物混合在一起,然後加入並混合3重量份數作為 聯觸媒=啶,8重量份數的色素,〇. 3重量份數作為交 水/乙甲基丙烷,1重量份數的蠟和38重量份數的 β /見合溶劑,由是製備成一圖樣形成組成物。 P,實施蝕刻。然後,使用4%的以011水溶液清除 =該圖樣形成組成物依下述方式製造銅電流集極。 料通過予Ϊ流集極所用源極材料的表面去脂,將該源極材 面形成ί ί之間’丨中—滾筒具有如同要在該電流集極上 電流集極I 口所具形狀之圖樣,且使該組成物塗覆在該銅 著將作αΪ面。其後,將所得物置於120 °C下乾燥,且接 表面,=蝕刻劑的FeClS喷壤在該銅電流集極的兩個整個Page 24 506153 V. Description of the invention (21) Add 50 parts by weight of water to 5 parts by weight of styrene, 25 parts by weight of methyl methacrylate and 20 parts by weight of acrylic type acrylic acid. , And 2 parts by weight of benzamyl peroxide (βρ〇) was added as a polymerization catalyst, and then the polymerization reaction was performed at 85 ° C for 6 hours. Therefore, there was a synthesis of 3,000,000 to 800. , 0 00 weight-average molecular weight acid-resistant polymer 0 In addition, 50% by weight of water and 5 parts by weight of methacrylic acid were added to 20 parts by weight of styrene, 25 parts by weight of methyl Methyl acrylate and 0.5 reset the number of propionate via propyl propyl vinegar, and add 2% by weight of BP0 as a polymerization catalyst, and then perform a polymerization reaction at 85 ° C, From this, a water-repellent polymer with a weight average molecular weight of 300,000 to 800, Q00 was synthesized. = 20 parts by weight of the acid-resistant polymer is mixed with 28 parts by weight of the cross-resistant β Ϊ ί, and then 3 parts by weight are added and mixed as a catalyst = pyridine, 8 parts by weight of pigment, 0.3 parts by weight were used as cross-linked water / ethylmethylpropane, 1 part by weight of wax, and 38 parts by weight of β / combination solvent, and a composition was prepared by forming a pattern. P. Etching is performed. Then, a 4% solution with a 011 aqueous solution was used to produce a copper current collector in the following manner. The material is degreased through the surface of the source material used for the current collector to form the source material surface. The roller has a pattern like the shape of the current collector I port on the current collector. And the composition is coated on the copper electrode as the αΪ face. Thereafter, the resultant was dried at 120 ° C, and the surface was contacted with FeClS of the etchant to spray the entire surface of the two copper current collectors.

IH 第25頁 506153 五、發明說明(22) 掉殘留在該電流集極上面的該圖樣形成組成物。 實施例2 將45重量份數的水加到〇· 3重量份數的丙烯酸羥基乙 基醋’13重篁份數的苯乙烯’26重量份數的甲基丙烯基型 丙烯酸甲酯,10重量份數的丙烯基型丙烯酸酯,2. 5重量 份數的甲基丙烯基型丙烯酸酯和2重量份數的乙烯不飽和 型單體,如M305,其可在Aronix M305的商品名下得自 Toagosei Chemical Industries,等之中,並於其中加入 3重量份數的BP0作為聚合觸媒,然後在85 °c下進行聚合反 應5小時,由是合成一水性丙烯酸系樹脂。 將48重量份數的該具有300, 〇〇〇至800, 〇〇〇重量平均分 子量之水性丙稀酸系樹脂與3重量份數作為交聯劑的氮丙 淀’ 8重量份數的色素,〇 · 3重量份數作為交聯觸媒的胺基 甲基丙燒’1重量份數的蠛和38重量份數的水/乙醇混合溶 劑鄉混合,然後實施交聯反應,由是製備成一圖樣形成組 成物。使用該組成物依實施例1的相同方式製造一銅電流 集極。 實施例1 將25重量份數的具有100, 〇〇〇至300, 〇〇〇重量平均分子 量之I酿胺樹脂’40重量份數的頌酸纖維素,20重量份數 的順丁烯二酸樹脂與10重量份數的色素,如黃D-581,混 合製備成供石版印刷用的組成物。使用該組成物依實施例 1的相同方式製造一銅電流集極。 實施例2IH Page 25 506153 V. Description of the invention (22) The pattern remaining on the current collector is formed into a composition. Example 2 45 parts by weight of water was added to 0.3 parts by weight of acrylic acid hydroxyethyl vinegar '13 parts by weight of parts of styrene '26 parts by weight of methacrylic methyl acrylate, 10 parts by weight Parts of a propylene-based acrylate, 2.5 parts by weight of a methacrylic acrylate and 2 parts by weight of an ethylenically unsaturated monomer, such as M305, which are available under the trade name Aronix M305 Toagosei Chemical Industries, etc., and added 3 parts by weight of BP0 as a polymerization catalyst, and then polymerized at 85 ° C for 5 hours to synthesize a water-based acrylic resin. 48 parts by weight of this aqueous acrylic resin having a weight average molecular weight of 300,000 to 800,000 and 3 parts by weight of aziridine as a crosslinking agent, 8 parts by weight of a pigment, 0.3 parts by weight of aminomethylpropane as a cross-linking catalyst, 1 part by weight of hydrazone, and 38 parts by weight of a water / ethanol mixed solvent are mixed, and then a cross-linking reaction is performed to prepare a pattern. A composition is formed. Using this composition, a copper current collector was manufactured in the same manner as in Example 1. Example 1 25 parts by weight of a melamine resin having a weight average molecular weight of 100,000 to 300,000 was used. 40 parts by weight of cellulose oxalate and 20 parts by weight of maleic acid The resin is mixed with 10 parts by weight of a pigment, such as yellow D-581, to prepare a composition for lithographic printing. Using this composition, a copper current collector was manufactured in the same manner as in Example 1. Example 2

第26頁 506153 五、發明說明(23) 將7〇重量份數的具有NC0基之胺基甲酸酯樹脂,20重 量伤數的丙烯基多元醇與10重量份數的色素,如黃D-581 ’混合製備成供石版印刷用的組成物。使用該組成物依實 施例1的相同方式製造一銅電流集極。 實施例3 匕將60重量份數的聚氣乙烯,30重量份數的順丁烯二酸 樹脂與ίο重量份數的色素,如黃D-58i,混合製備成供石 版印刷用的組成物。使用該組成物依實施例1的相同方式 製造一銅電流集極。 實施例4 一將60重量份數的甲基丙烯酸環氧丙基酯,30重量份數 的經由用順丁烯二酸將環氧樹脂改質所得之聚合物,亦 即,經由環氧樹脂中的—0H基與順丁烯二酸的—C00H基進行 酯反應所製成的樹脂,該樹脂具有雙鍵,與丨0重量份數的 色素>,如黃D-581,混合製備成供石版印刷用的組成物。 使用該組成物依實施例丨的相同方式製造一銅電流集極。 於根據實施例1和2及比較實施例卜4製造銅電流集極 之中,评估該圖樣形成組成物與石版印刷組成物所具 ,並以1至5予以評等,其中1為最差者而5為最佳者。、 之二)黏:ί:所形成的塗層與銅電流集極所用源極材料 j圖樣形成組成物所形成的塗層與銅 極材料之間的黏合性f係使用刻痕膠帶剝離檢驗予K源 估。該刻痕膠帶剝離檢驗係經進行得使刻痕膠帶黏著到一Page 26 506153 V. Description of the invention (23) 70 parts by weight of urethane resin with NCO group, 20 parts by weight of acrylic polyol and 10 parts by weight of pigment, such as yellow D- 581 'Mixed into a composition for lithography. Using this composition, a copper current collector was manufactured in the same manner as in Example 1. Example 3 60 parts by weight of polyethylene gas, 30 parts by weight of maleic acid resin, and parts by weight of pigment, such as yellow D-58i, were mixed to prepare a composition for lithographic printing. Using this composition, a copper current collector was manufactured in the same manner as in Example 1. Example 4 A polymer obtained by modifying 60 parts by weight of epoxypropyl methacrylate and 30 parts by weight of epoxy resin by using maleic acid, that is, via epoxy resin -0H group and -C00H group of maleic acid esterified resin, the resin has a double bond, and 0 parts by weight of pigment > such as yellow D-581, prepared for supply Composition for lithography. Using this composition, a copper current collector was manufactured in the same manner as in Example 丨. In manufacturing copper current collectors according to Examples 1 and 2 and Comparative Example 4, the pattern-forming composition and the lithographic composition were evaluated and rated on a scale of 1 to 5, with 1 being the worst And 5 is the best. (2) Adhesion: ί: The adhesion between the formed coating and the source material used in the copper current collector j pattern forming composition and the copper electrode material is f. K source estimate. The scored tape peeling test is performed to make the scored tape adhere to

506153 五、發明說明(24) 印刷平面上並突然地剝離以檢驗該塗層是否會轉移到該膠 帶上。 (2 )抗化學性: ^該抗化學性係經由在將銅電流集極上面所形成的圖樣 形成組成物於25 °C下浸潰在作為蝕刻劑的FeC丨3溶液中3分 鐘之後檢視其狀態而評估的。 (3 )可剝離性: 圖樣形成組成物的可剥離性係經由將該組成物於3 5 一 40 °C下浸潰於作為滌除溶液的4%Na〇H水溶液内約2分鐘之 後檢視其狀態而評估的。 (4)印刷適應性: 以肉眼檢驗印刷物件的形狀,例如,圓形或稜形,並 與印刷所用的原有圖樣相比較。 (5 )耐水性·· 為比較該等組成物所形成的塗層之滌除程度,係將該 等塗層於40-50 °C下浸潰於離子交換水内10至60分鐘。 對於黏合性質、抗化學性、可剝離性,印刷適應性和 耐水性等檢驗的評估結果都顯示於表1之中。506153 V. Description of the invention (24) The printing plane is peeled off suddenly to check whether the coating will be transferred to the tape. (2) Chemical resistance: ^ The chemical resistance was examined by dipping the pattern-forming composition formed on the copper current collector at 25 ° C for 3 minutes in an FeC3 solution as an etchant. Conditional. (3) Peelability: The peelability of the pattern-forming composition is obtained by immersing the composition in a 4% NaOH aqueous solution as a cleaning solution for about 2 minutes at 35 to 40 ° C. And evaluated. (4) Printing adaptability: Visually inspect the shape of the printed object, for example, circular or prismatic, and compare it with the original pattern used for printing. (5) Water resistance ... In order to compare the degree of removal of coatings formed by these compositions, the coatings were immersed in ion-exchanged water at 40-50 ° C for 10 to 60 minutes. Table 1 shows the evaluation results of the adhesive properties, chemical resistance, peelability, printability, and water resistance.

表1 黏合性質 抗化學性 可剝離性 印刷適應性 耐水性 實施例1 5 , ------ -- 5 一 4」 5 5 實施例2 5 4-5 5 4-5 ———----- ·——一- 5 比較實施例1 5 __ 3 5 5-4 3 比較實施例2 5 —-___ 2 一 5 L 5 2 第28頁 五 、發明說明(25) 比較實施例3 實施例4Table 1 Adhesive properties Chemical resistance Peelability Printing adaptability Water resistance Example 1 5, -------5 4 '' 5 5 Example 2 5 4-5 5 4-5 -------- --- · —— 一-5 Comparative Example 1 5 __ 3 5 5-4 3 Comparative Example 2 5 —-___ 2 One 5 L 5 2 Page 28 V. Description of the Invention (25) Comparative Example 3 Implementation Example 4

~ ^ J 4-3 3 3 1 3-2 「5 古很?表1〜可以,確定者,實施例1和2所製造的電流集極具 物二二ft 2學性,及,在與使用先前技藝石版印刷組成 性質、ΐΓ::Γ—4中者相比較之下,實質地相同之黏合 、σ ’彳離11、印刷適應性和耐水性。 亦gi7此外:根據ί施例1和2,處理步驟可以大幅地減少, ❿ 二隹炻:需要實施下列諸步驟:將一乾膜阻層黏著到電 -集極表面之上曝光和顯像,由是增加處理速度。 如上文所說明者,於根據本發明製造二次 集;:用設備和方法中,係經由將電流集極通過滾筒I; θ :; I滾筒具有如同要在該電流集極上面形成的開口所 :二·Ρ 2,樣,及接著予以蝕刻,而在正和負電極板中所 日,\τ ΐ f流集極上面分別形成開口,如此,根據本發 月’可以得到下列效用。 A Α Ϊ 一,由於係使用具有如同開口所具形狀的圖樣之滾 疴來轉移圖樣形成組成物,而不需要將一乾 電流,面之上,曝光,顯像和鞋刻諸步驟,二二j 耗用Φ貴的源極材料例如乾膜阻層。而且,由於不再實施 曝光與顯像,因此可以減少處理步驟,此點從製造產 觀點來看係有利者。 第二,由於在將繞線管型電流集極切割成合意的尺寸 時,於膨脹金屬的末端常會發生的毛邊,在本^ ^中不會 506153 五、發明說明(26) 產生,因此可以 路。 第三,由於 調整到合意尺寸 驟可以順利地實 第四,由於 份向上喷灑蝕刻 料中形成的開口 第五,圖樣 流集極所用源極 、耐水性和印刷 雖然本發明 例而說明過,不 所附申請專利範 明的真正範圍意 防止在正電極板與負電極板之間發生的短 在電流 ,因此 施。 在餘刻 劑,因 所具壁 形成組 材料的 適應性 已參照 過要了 圍内的 欲僅為 集極上面形成 製造電池的程 中,係 此可以 部的下 成物所 優良黏 ,且可 特殊具 解者, 所有修 後面所 用喷嘴 防止在 端部份 形成的 合性質 以容易 體實例 本發明 改物與 附申請 的開口所具尺寸係經 序中之增塑劑萃取步 從電流集極的 電流集極所用 附近發生侵蝕 圖樣展現出相 ’及良好的抗 地剝除掉。 和僅為闡述用 範圍意欲涵蓋 等效物。因此 專利範圍予以 下方部 源極材 〇 對於電 化學性 的實施 在後面 ’本發 界定。~ ^ J 4-3 3 3 1 3-2 "5 Ancients? Table 1 ~ Yes, sure, the current collectors produced in Examples 1 and 2 are very special. 22 ft 2 The composition and properties of the lithographic printing of the prior art, ΐΓ :: Γ-4 are compared with substantially the same adhesion, σ '彳 11, printing adaptability, and water resistance. Also gi7 In addition: According to Examples 1 and 2 The processing steps can be greatly reduced. (2) The following steps need to be implemented: a dry film resistance layer is adhered to the surface of the electro-collector for exposure and development, so as to increase the processing speed. As explained above, In the production of a secondary set according to the present invention: in the apparatus and method, the current collector is passed through the roller I; θ :; I roller has openings as to be formed on the current collector: two · P 2, Then, and then etched, and in the positive and negative electrode plates, openings are formed on the \ τ ΐ f current collector, so that according to the present month, the following effects can be obtained. A Α Ϊ First, because the system has The roll of the pattern with the shape like the opening to transfer the pattern to form the composition Without the need for a dry current, surface, exposure, development, and shoe engraving steps, two or two j consume Φ expensive source materials such as dry film barrier layer. Moreover, because exposure and development are no longer implemented, Therefore, the number of processing steps can be reduced, which is advantageous from a manufacturing point of view. Second, because the burr that often occurs at the end of the expanded metal when the bobbin-type current collector is cut to a desired size, ^ ^ Will not be 506153 5. The invention description (26) is generated, so it can be used. Third, because it can be smoothly adjusted to the desired size, fourth, and the opening formed by the etching material is sprayed upwards. Fifth, the pattern Although the source, water resistance, and printing used for the current collector are illustrated in the present invention, the true scope of the patent application attached is not intended to prevent short-circuit currents that occur between the positive electrode plate and the negative electrode plate. Due to the adaptability of the material of the wall-forming group, the reference material has been referred to. In the process of forming the battery only for the upper surface of the collector, the lower part of this material has excellent adhesion. It can be specially explained. All the nozzles used after repairing can prevent the formation of the joints at the end parts to facilitate the realization of the examples. The dimensions of the modified product of the present invention and the opening of the attached application are the plasticizer extraction steps in the sequence from the current. The pattern of erosion that occurs near the collector of the collector exhibits phase and good resistance to stripping. And the range is intended to cover equivalents only. Therefore, the scope of the patent is given to the source material below. For electrochemical properties The implementation is defined later in this article.

Claims (1)

506153 ^—1 丨_丨 I.. 六、申請專利範圍 • 一種製造二次電池之雷、4隹 步驟: 電池之電机集極所用方法,其包括下述諸 氣備電流集極的源極材料; 將該源極材料予以預處理; 將該源極材料通過兩滾筒之間, ,該圖樣係經形成為如同要在馮 n s /、有一圖樣 之來妝,》Μ # ϋ π要在该源極材料上形成的開口 ’ 於該源極材料上塗覆一圖樣形成組志物· 將該圖樣形成組成物固化; " , 將該源極材料餘刻以形成開口;及 脫除掉殘留在該源極材料上的兮 〜 了討上的該圖樣形成組成物,由是 凡成4具有開口的電流集極。 2.::請專利範圍第!項之方法,其中於在該源極材料上 形成組成物的步驟中,係將該圖樣形成組成 物,、塗覆在該源極材料的一側上不形成該等開口的部份 之上,且將該源極材料的另一侧面整個地塗覆。 3·如申請專利範圍第μ之方法,其中殘留在該滾筒的經 圖樣化部份上之該圖樣形成組成物係轉移到該源極材料 4·如申請專利範圍第!項之方法,其中在該姓刻該源極材 料以,成開二的步驟中,該源極材料上用有圖樣化部份 的/袞琦塗覆著忒圖樣形成組成物的側面係經配置成面朝 下,且該钱刻劑係向上朝該源極材料喷灑。 5.如申請專利範圍第1項之方法,其中該電流集極係於繞 線管至繞線管程序中蝕刻。 ΙΒΙ 第31頁506153 ^ —1 丨 _ 丨 I .. 6. Scope of patent application • A method for manufacturing a secondary battery, 4 steps: The method for the battery motor collector, which includes the following sources of gas backup current collectors Pre-treatment of the source material; passing the source material between the two rollers, the pattern is formed as if there is a pattern to make up in Feng ns /, "M # ϋ π Opening formed on source material 'A pattern is formed on the source material to form a group of objects. The pattern forming composition is cured; " leaving the source material to form an opening for a while; and removing the remaining The pattern on the source material is based on the pattern forming composition described above, and the current collector having an opening is formed by the element 4. 2. :: Please patent the first! The method of item, wherein in the step of forming a composition on the source material, the pattern is formed into a composition and coated on a portion of the source material on which the openings are not formed, The other side of the source material is entirely coated. 3. If the method of applying for the patent scope μ, wherein the pattern-forming composition remaining on the patterned part of the drum is transferred to the source material 4. If the scope of patenting is applied! The method of item, wherein in the step of engraving the source material into the second name, the side of the source material is coated with a patterned part / 衮 琦 coated with a 忒 pattern forming composition and the side is configured The surface is facing down, and the money engraving agent is sprayed upward toward the source material. 5. The method of claim 1 in which the current collector is etched during the bobbin to bobbin process. ΙΒΙ Page 31 之電流集極所用設備,其包括:Equipment for current collectors, including: 一種製造二次電池 一主滾筒; 一導引滾筒,其經可旋轉地 該電流集極的源極材料通過 而形成其形狀如同要在該電 開口所具形狀之圖樣,·及 耦合到該主滾筒,用以導引 該導引滾筒與該主滾筒之間 流集極的源極材料上形成的 下=ΐI成組成物貯存單元,其係經安裝在該主滾筒之 以供給该圖樣形成組成物到該主滾筒。 如申請專利範圍第δ項之設備,其中該該主滾筒具有如 二J要在該電流集極上形成的開口所具形狀的圖樣之經圖 ' 明專利範圍第6項之設備,其更包括一油墨供給滾 清’、係與該經圖樣化部份相接觸,用以將該圖樣形成 組成物連續地供給到該經圖樣化部份。 9·如申請專利範圍第6項之設備,其更在該具有圖樣的源 極材料之下方裴設一喷嘴單元用以將該蝕刻劑向上朝著 該源極材料噴灑。 10·如申請專利範圍第6項之設備,其中該圖樣形成組成 匕括耐I性聚合物’其為一種主鏈形成性單體與一而才 酸性以丙烯基為基礎的單體之共聚合產物;一耐水性聚 a物 其為一種主鏈形成性單體與一耐水性以丙稀基為 基礎的單體之共聚合產物;一著色劑,一交聯劑及一 劑。 ’ 11·如申請專利範圍第6項之設備,其中在該圖樣形成組A main roller for manufacturing a secondary battery; a guide roller which is rotatably passed through a source material of the current collector to form a pattern having a shape like a shape to be formed in the electrical opening, and is coupled to the main electrode; The roller is used for guiding the source material of the current collector between the guide roller and the main roller to form a composition storage unit, which is installed on the main roller to supply the pattern to form the composition. To the main drum. For example, if the equipment of the patent scope item δ is applied, wherein the main drum has a shape like the shape of the opening to be formed on the current collector, the equipment of the patent scope item 6 is further included, The ink supply roll-off is in contact with the patterned portion to continuously supply the pattern-forming composition to the patterned portion. 9. The device according to item 6 of the patent application, further comprising a nozzle unit below the patterned source material to spray the etchant upward toward the source material. 10. The device according to item 6 of the scope of patent application, wherein the pattern is formed to form a composition resistant polymer 'It is a copolymer of a main chain-forming monomer and an acidic propylene-based monomer. Product; a water-resistant polya which is a copolymerization product of a main chain-forming monomer and a water-resistant acrylic-based monomer; a colorant, a cross-linking agent, and a agent. ‘11. The device according to item 6 of the patent application, wherein a group is formed on the pattern 506153 六、申請專利範圍 '— --- 成物中’該耐酸性聚合物和該耐水性聚合物的總含量係 在1至90重量份數的範圍之内,該著色劑的含量係在1至 20重量份數的範圍内,該交聯劑的含量係在〇.5至5〇重 量份數的範圍内’且該溶劑的含量係在5至8〇重量份數 的範圍内。 12·如申請專利範圍第6項之設備,其中該主鏈形成性單 體包括5至75重量份數的芳族乙烯基單體和2〇至55重量 份數的(f基)丙烯酸烷基酯,該耐酸性以丙烯基為基礎 的單體丙烯基型(甲基)丙烯酸酯且該耐水性以丙烯基為 基礎的單體為(甲基)丙烯酸羥基烷基酯。 13·如申请專利範圍第6項之設備,其中於該耐酸性聚合 物中’該主鏈形成性單體的含量係在7〇至95重量份數的 範圍内且該耐酸性以丙烯基為基礎的單體之含量係在/ 至30重量份數的範圍内,而在該耐水性聚合物中,該主 鏈形成性單體的含量係在70至9 9重量份數的範圍内 耐水性以丙烯基為基礎的單體之含量係在1至3〇重量 數的範圍内,且該耐酸性聚合物和該耐水性聚合物的細 含量係在1至90重量份數的範圍之内。 1506153 VI. Scope of patent application ----- In the product, the total content of the acid-resistant polymer and the water-resistant polymer is in the range of 1 to 90 parts by weight, and the content of the colorant is 1 The content of the crosslinking agent is in the range of 0.5 to 50 parts by weight, and the content of the solvent is in the range of 5 to 80 parts by weight. 12. The device as claimed in claim 6 in which the main chain-forming monomer comprises 5 to 75 parts by weight of an aromatic vinyl monomer and 20 to 55 parts by weight of an (f-based) acrylic alkyl group Ester, the acid-resistant propylene-based monomer propylene-based (meth) acrylate, and the water-resistant propylene-based monomer is hydroxyalkyl (meth) acrylate. 13. The device according to item 6 of the scope of patent application, wherein the content of the main chain-forming monomer in the acid-resistant polymer is in the range of 70 to 95 parts by weight, and the acid resistance is based on a propylene group. The content of the basic monomer is in the range of / to 30 parts by weight, and in the water-resistant polymer, the content of the main chain-forming monomer is in the range of 70 to 99 parts by weight. The content of the propylene-based monomer is in the range of 1 to 30 weight parts, and the fine content of the acid-resistant polymer and the water-resistant polymer is in the range of 1 to 90 weight parts. 1
TW090109207A 2001-04-17 2001-04-17 Apparatus and method of manufacturing current collector for secondary battery TW506153B (en)

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