502080 A7 B7 五、發明説明（一） (請先閱讀背面之注意事項再本頁) 本發明係指一種搭接式天花板支架製造流程，此種製 作流程所得之成品具有折深之凹陷面，在銜接使用時具有 較佳美觀性與穩固性，且其程簡單不複雜。 按，目前習用之天花板主架係由不同方向的天花板支 5 架相互Μ凸片與插孔嵌接連接所組成，例如公告第278 5 3 8號專利案，其缺點為兩方向之支架的上方板體銜接 後雖然相互貼靠但高低位置不同，因此其美觀性與穩固性 較差，另外如公告第397083號專利案雖然兩個相互 銜接之支架上方板體在同一平面上，但因沒有搭接，因此 10 穩固性較差；本創作者乃Μ加工流程簡單為前提而創作設 計一種具美觀性與穩固性的天花板支架之製造流程。 是以本發明之主要目的乃在於提供一種具有折深凹陷 部位之天花板支架的製造流程，且其製作流程簡單不複雜 而所得成品在使用時兼具有美觀性與穩固性。 15 茲配合圖式詳加說明如后： 圖式說明： 圖一係本發明實施例之流程圖。 圖二係本發明實施例之平面配置示意圖。 經濟部智慧財產局員工消費合作社印製 圖三係本發明實施例製造流程其中放料架部位之部份立體 2 0 圖0 圖四係本發明實施例製造流程其中滾輪成形裝置部位之部 份立體圖。 圖五係本發明實施例製造流程其中滾輪成形裝置部位之另 一角度部份立體圖。 3 本紙張尺度適用中國國家標準（CNS ) Α4規格（210Χ297公釐） 502080502080 A7 B7 V. Description of the invention (I) (Please read the precautions on the back and then this page) The present invention refers to a manufacturing process of overlapped ceiling brackets. The finished product obtained by this manufacturing process has a deep recessed surface. When connected, it has better aesthetics and stability, and the process is simple and not complicated. According to the current, the conventional ceiling main frame is composed of 5 ceiling supports in different directions, which are connected with each other by convex projections and jacks. For example, the patent No. 278 5 3 8 patent has the disadvantage of being above the bracket in two directions. Although the boards are abutted against each other after being connected, they have different height and low positions, so their aesthetics and stability are poor. In addition, although the board above the two interconnected brackets is on the same plane, as disclosed in Patent No. 397083, there is no overlap. Therefore, 10 the stability is poor; the creator created a ceiling bracket manufacturing process with aesthetics and stability based on the premise that the processing process is simple. The main purpose of the present invention is to provide a manufacturing process of a ceiling bracket with a deep recessed portion, and the manufacturing process is simple and uncomplicated, and the resulting product has both aesthetics and stability during use. 15 Detailed descriptions are given in conjunction with the drawings as follows: Description of the drawings: FIG. 1 is a flowchart of an embodiment of the present invention. FIG. 2 is a schematic plan view of the embodiment of the present invention. Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Part three of the manufacturing process of the embodiment of the present invention is a three-dimensional part of the stock rack. Figure 2 Figure 4 is a partial perspective view of the roller forming device part of the manufacturing process of the embodiment of the present invention. . Fig. 5 is a perspective view of another part of the roller forming device in the manufacturing process of the embodiment of the present invention. 3 This paper size applies to China National Standard (CNS) A4 specification (210 × 297 mm) 502080
A 明説 明 發五A says clearly
之 位 部 具 模Η 加 板 形 翻 中 其 程 流 造 製 例 施 實。 明圖 發體 本立 係份 六部 圖 的 位 部 具。 模圖 工體 加立 板份 形部 雛之 中具 其模 程付 流五 造第 製、 例四 施第 實、 明三 發第 本、 係二 七第 圖 位 位 部 部 具 具 模 模Η Η 加 加 板 板 形 形 雛。雛 中圖中 其意其 程示程 流體流 造立造 製之製 例具例 施模施 實付實 明五明 發第發 本、本 係四係 八第九 圖 圖The position part is provided with a mold and a plate shape, and the process flow manufacturing example is implemented. The figure contains the six parts of the figure. Among the model parts of the molder body, there are molds in the shape of the mold, the fourth process is the first, the fourth is the first, the third is the third, and the second is the seventh part. Plus plate plate shaped chicks. In the middle of the figure, the meaning of the process, the process of the flow, the establishment of the system, the examples of the model, the implementation, the actual payment, the Ming Wuming issued, the fourth series, the eighth and ninth diagram.
Kll 直 導 與 置 〇 裝 圖形 體成 立壓 份滾 部中 之其 置程 裝流 形造 成製 壓例 滾施 與實 具明 模發 付本 五係 第十 圖 與 具 模 壓 沖 深 折 付 三 中 其 程 流 造 製 例 施 〇 實 圖明 體發 立本 份係 部一 之十 圖 ο 11 (請先閱讀背面之注意事項再填寫本頁) ^¾.¾^^ 經濟部智慧財產局員工消費合作社印製 份 部 之 具 模 壓 沖 深 折 中 其 〇 程 圖流 體造 立製 份例 部施 之實 具明 模發 斷本。 剪係圖 壓二體 沖十立 圖 份 部 之 具 模 壓 沖 斷 剪 中 其 程 流 造 製 例 施 實 明 發 本。 係圖 三體 十立 圖 5 11 圖後 體工 立加 份壓 部沖 之經 板板 形形 中中 其其 程程 流流 造造 例例 施施 實實 明 明 發發 本本 係係 四五部 十十之 圖圖 圖 擭 0M9 立 份 並Η 加 壓 沖 經 板 形 額 中 其。 程圖 流體 造立 製份 例部 施之 實後 明折 發對 本板 係平 六上 十且 圖 且Η 加 壓 沖 經 。 板圖 形體 雛立 中份 其部 程之 流工 造加 製深 例折 施經 實並 明後 發折 本對 係板 七平 十上 圖 板 。 花 圖天 體向 立方 份一 部另 之與 品品 成成 的 程程 流流 造造 f-Λ 例例 施施立 實實解 明明分 發發份 本本部 係係之 八九架 十十支 圖 _ 圖 橿 本紙張尺度適用中國國家標準（CMS ) A4規，格（210X297公釐） 502080 A7 B7 五、發明説明（三） 圖號說明： (1)放料架 （10)料帶 （2)滾輪成形裝置（31)小長形槽 (30)雛形板 （32)肋板 （321)中間孔 （323)(325)補強孔 (322 )吊孔 （ 32 4)單吊孔 （33)U形槽 （34)上平板 5 ( 3 4 1 ) ( 9 4 1 )梯孔 （342 )折深凹陷部位（35)銜接凸片 (41)(42)(43)(44)(45)第一、二、三、四、五付沖壓模具 (5)整直座（6)滾壓成形裝置（71)(72)(73)折深沖壓丨莫胃 (8)剪斷沖壓模具（9)天花板支架（921)中間孔（ 9 43 )嵌片 (923)(925)補強孔 （922)(924)吊孔 （94)上平板 10 如圖--圖二所示，本發明一種搭接式天花板支架製 造流程，係包括有下列步驟： (A) 供料，將料帶（10)捲繞於放料架（1)(參考圖三）並傳 送給滾輪成形裝置（2)(參考圖四）； (B) 滾輪成形，將料帶（10)經由滾輪成形裝置（2)滚壓成 15 形為一雛形板（30)(請參考圖五、圖十四）’該雛形板 (30)之下方為小長形槽（31)，而小長形槽（31)之i方 中央貼合向上延伸適當長度之肋板（32)，該肋& (32) 上方兩側又向上方外側方向延伸U形槽（33)’該LJ形 槽（33)之上方兩側並各具有向外彎折之上平板（34); 2〇 (C)雛形板沖壓加工，將前述流程所得雛形板（3〇)M五付 沖壓模具沖壓加工（參考圖六、圖七），其中該雛形板 (30)之上平板（34)與肋板（32)乃係以第一付 '第=付 、第五付沖壓模具（4 1 ) (43 ) ( 45 )分別於預定位® •冲壓 加工梯孔（341)與中間孔（321)、吊孔（322)、補強孔 5 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） (請先閱讀背面之注意事項再Kll direct guide and set-up graphic body was established in the pressure roll part of the process-loading profile, which caused the pressure-making example to roll and apply the mold. This is the tenth drawing of the fifth series and the third one with the stamping punch. The process of making the example is shown in Figure 10, which clearly shows the tenth part of the Department. 11 (Please read the precautions on the back before filling out this page.) ^ ¾.¾ ^^ Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs The printed part has a die-cutting punch to compromise its 0 Chengtu fluid production parts. The example of the process flow in the shearing system of the press-stamping and shearing of the two-part punching and ten-part drawing with the die-cutting shears is a practical example. The figure is three figures and ten figures. Figure 5 11 The figure shows the process of flow in the shape of the warp slab in the back of the body and the pressure part is punched. The figure of the figure 擭 0M9 stands and Η presses through the plate-shaped forehead. The Chengtu fluid construction component example is applied after the implementation of the Mingfafa is flat on the board. The figure of the board is in the middle and its parts are in the process of manufacturing and deepening. The example is implemented and will be issued later. This book will be printed on the board. Huatu celestial body creates a f-Λ to the cubic part with another process that is completed with the product. Example: Shi Shishi explained the distribution of the ten or eighty frames of the department. The paper size applies the Chinese National Standard (CMS) A4, grid (210X297 mm) 502080 A7 B7 V. Description of the invention (3) Drawing number description: (1) unloading rack (10) strip (2) roller forming device ( 31) Small long slot (30) Embryonic plate (32) Rib plate (321) Middle hole (323) (325) Reinforcement hole (322) Hanging hole (32 4) Single hanging hole (33) U-shaped groove (34) Upper flat plate 5 (3 4 1) (9 4 1) Ladder hole (342) Folded recessed portion (35) Connecting tab (41) (42) (43) (44) (45) First, second, third, Four or five pairs of stamping dies (5) Straight seat (6) Roll forming device (71) (72) (73) Deep drawing 丨 Mo Wei (8) Shearing stamping dies (9) Middle of ceiling bracket (921) Holes (9 43) inserts (923) (925) reinforcement holes (922) (924) and hanging holes (94) on the flat plate 10 As shown in FIG. 2-FIG. It consists of the following steps: (A) feeding, stripping (10) Wind around the unloading rack (1) (refer to Figure 3) and transfer to the roll forming device (2) (refer to Figure 4); (B) Roll forming, roll the strip (10) into the roll forming device (2) to form 15 is shaped as a miniature plate (30) (please refer to Figures 5 and 14) 'The lower portion of the miniature plate (30) is a small elongated groove (31), and the small elongated groove (31) is centered on the i square A rib plate (32) of a suitable length is extended upward, and the upper sides of the rib & (32) extend U-shaped grooves (33) to the upper and outer directions. The upper sides of the LJ-shaped grooves (33) each have a direction. Outer bending the upper flat plate (34); 20 (C) stamping plate stamping process, the stamping plate (30) M five pairs of stamping dies obtained by the aforementioned process are stamped (refer to Figure 6 and Figure 7), wherein the prototype plate (30) The upper flat plate (34) and the rib plate (32) are the first pair of the first and the fifth pair of stamping dies (4 1) (43) (45) respectively at the predetermined position Holes (341) and middle holes (321), hanging holes (322), reinforcement holes 5 This paper size applies to China National Standard (CNS) A4 specifications (210X297 mm) (Please read the precautions on the back before
經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 502080 A7 B7__ 五、發明説明（泅） (323)，而將該雛形板（30)之肋板（32)以第二付與第 四付沖壓模具（ 42 ) ( 44)分別在fl力板（32)預定部位沖壓 加工單吊孔（324)與補強孔（325)(參考圖十五）； (D) 上平板對折滾壓成形，將該前述加工流程後之雛形板 5 (30)的兩側上平板（34)M滾壓成形裝置（6)(參考罔九 、圖十）滾壓加工成形為具有對折面之貼合狀態（參考 圖十六）； (E) 整直，將前述加工流程後之雛形板（30)經由整直座（5) (參考圖十）予Μ整直； 10 (F )上平板折深成形，將前述加工流程後之雛形板（30)以 三付折深沖壓模具（ 7 1 ) ( 7 2 ) ( 73 )(參考圖十一）分別將 已對折貼合之上平板（34)的各梯孔（341)部位沖壓出 面積較大之折深凹陷部位（342)(參考圖十七）； (G)前後凸片沖壓加工與切斷，將前述加工流程後之雛形 15 板（3 0 )的前端與後端肋板（3 2 ) Μ剪斷沖壓模具（8 )(參 考圖十一、圖十二、圖十三）沖壓加工形成銜接凸片 (35)<參考圖十八），且同時藉由前後沖壓與切斷動作 而得到適當長度之成品（3)； 是Κ，藉由前述加工流程之成品（3)除了具有若干中 20 間孔（321)以供與另一方向的天花板支架（9)(參考圖十九） 嵌接連接Μ外，該成品（3)之各上平板（34)的折深凹陷部 位（342)亦可被另一方向的天花板支架（9)之側邊上方嵌片 (943)嵌入抵靠搭接，而增加穩固性以及無縫的美觀性。 再者，前述另一方向之天花板支架（9)亦可依前述製 6 本紙張尺度適用中國國家標準（CNS ) Α4規格（210X297公釐） (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed 502080 A7 B7__ V. Description of the Invention (泅) (323), and the rib plate (32) of the prototype plate (30) is designated by the first The second and fourth stamping dies (42) and (44) respectively punch single hanging holes (324) and reinforcement holes (325) at predetermined positions of the fl force plate (32) (refer to Figure 15); (D) upper plate Half-fold rolling forming, the flat plate (34) M rolling forming device (6) (refer to 罔 IX, Fig. 10) on both sides of the prototype plate 5 (30) after the aforementioned processing flow is formed into a fold-folding surface (E) Straighten, pass the embryonic plate (30) after the aforementioned processing process through the straightening seat (5) (refer to Figure X) to M straight; 10 (F) The flat plate is deep-folded, and the prototype plate (30) after the foregoing processing process is three-folded into a deep-drawing die (7 1) (7 2) (73) (refer to FIG. 11) and the upper flat plate ( 34) Each stepped hole (341) is punched out with a large area of a deep recessed portion (342) (refer to FIG. 17); (G) The front and rear tabs are punched with And cutting, cutting the front end and the rear end rib (3 2) of the prototype 15 plate (30) after the foregoing processing flow, and cutting the stamping die (8) (refer to FIG. 11, FIG. 12, and FIG. 13) The stamping process forms the connecting tab (35) (refer to FIG. 18), and simultaneously obtains a finished product (3) of an appropriate length through the forward and backward stamping and cutting operations; Yes, K, the finished product (3) through the aforementioned processing flow In addition to having a plurality of 20 holes (321) for the ceiling bracket (9) (refer to FIG. 19) in the other direction to be insertedly connected to M, each of the upper plates (34) of the finished product (3) has a deep recess. The part (342) can also be embedded and overlapped by the upper panel (943) on the side of the ceiling bracket (9) in the other direction, thereby increasing the stability and seamless aesthetics. Furthermore, the ceiling bracket (9) in the other direction mentioned above can also be made according to the above. 6 This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page)
502080 A7 _ * _B7_ 五、發明説明（五） 作流程加工，但由於其上平板（94)前、後具有嵌片（9 43) •因此在加工流程（C)之第五付沖壓模具（45)與加工流程 (G)所使用前後凸片剪斷沖壓模具（8)須更換以供沖壓加 工出嵌片（943)，且由於該另一方向之天花板支架（9)的梯 5 孔（941)與中間孔（921)、吊孔（922)(924)、補強孔（923) (925)加工部位比較少，因此在加工流程（C)其中之第一 付沖壓模具（41)在加工流程時可Μ調整控制為不作動。 綜上所述，本發明之製作流程所得成品乃確具有產業 上之利用價值，乃謹以發明專利申請之，懇請 鈞局貴審 10 查委員予Μ詳查並賜准專利，至感德便。 附件一：本創作實施例之加工狀態參考照片。 附件二：本創作實施例所得成品Μ及其與另一方向天花板 支架銜接狀態參考照片。 (請先閱讀背面之注意事項再填寫本頁) 、1Τ 經濟部中央標隼局員工消費合咋fi午裂 本紙張尺度適用中國國家標率（CNS ) A4規格（210X297公犛）502080 A7 _ * _B7_ V. Description of the Invention (5) Process flow, but because there are inserts (9 43) before and after the upper flat plate (94) • Therefore, the fifth stamping die (45) in the process flow (C) ) And the front and rear tab shearing punching die (8) used in the process (G) must be replaced for stamping out the insert (943), and because of the 5 holes (941) of the ladder of the ceiling bracket (9) in the other direction ) And the middle hole (921), hanging hole (922) (924), reinforcement hole (923) (925) have relatively few processing parts, so the first stamping die (41) in the processing flow (C) is in the processing flow The control can be adjusted to be inactive. In summary, the finished product obtained by the production process of the present invention does have industrial use value. It is applied for as an invention patent, and I kindly ask the Bureau of Guizhou 10 to examine it carefully and grant you a patent. . Attachment 1: Reference photo of processing status of this creative example. Attachment 2: Reference photos of the finished product M obtained in this creative example and its connection with the ceiling bracket in the other direction. (Please read the precautions on the back before filling out this page), 1T The consumption standard of employees of the Central Bureau of Standards of the Ministry of Economic Affairs fi fission This paper size is applicable to China National Standards (CNS) A4 specifications (210X297)