TW500861B - Building panel having at least two panel domains of different average compressive strength - Google Patents
Building panel having at least two panel domains of different average compressive strength Download PDFInfo
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- TW500861B TW500861B TW091101750A TW91101750A TW500861B TW 500861 B TW500861 B TW 500861B TW 091101750 A TW091101750 A TW 091101750A TW 91101750 A TW91101750 A TW 91101750A TW 500861 B TW500861 B TW 500861B
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/7654—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/7654—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
- E04B1/7658—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
- E04D13/1606—Insulation of the roof covering characterised by its integration in the roof structure
- E04D13/1612—Insulation of the roof covering characterised by its integration in the roof structure the roof structure comprising a supporting framework of roof purlins or rafters
- E04D13/1625—Insulation of the roof covering characterised by its integration in the roof structure the roof structure comprising a supporting framework of roof purlins or rafters with means for supporting the insulating material between the purlins or rafters
- E04D13/1631—Insulation of the roof covering characterised by its integration in the roof structure the roof structure comprising a supporting framework of roof purlins or rafters with means for supporting the insulating material between the purlins or rafters the means deriving from the nature or the shape of the insulating material itself
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7695—Panels with adjustable width
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/19—Sheets or webs edge spliced or joined
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Finishing Walls (AREA)
Abstract
Description
〒0861 A7 厂 ___B7_ 五、發明説明(1 ) 本發明係有關一種具有至少兩個嵌板區域其平均抗壓 強度不同的建築嵌板。該嵌板可用於填補空腔,該空腔具 有非均一維度、具有障礙物設置於其中或二者。 建築結構典型含有骨架界定多個空腔,而骨架係作為 空腔壁。例如建築物常有木製或金屬製骨架,該骨架係由 立筋及托樑間隔某種距離所組成。立筋及托樑作為空腔 壁。二立筋或二托樑間距界定一個空腔空間,二立筋或二 托樑間的容積界定一個空腔。經常希望於空腔内嵌置材料 例如絕熱材料。但空腔有多種尺寸及形狀且可能有障礙物 如電線導管或水管設置於其中。將嵌板緊密嵌合入具有多 種不同維度且含有多種不同障礙物的空腔需要製造各種不 同空腔使用的特定嵌板;或使用足夠撓性而可等形於不同 空腔尺寸、形狀及障礙的嵌板。 常見填補空腔的材料包括纖維材料及聚合物發泡體。 纖維材料如玻璃棉及纖維素纖維典型於安裝過程需要特殊 照顧,原因在於吸入纖維以及處理纖維常有刺激性。纖維 胎也特別有彈性,因此當纖維胎跨據寬廣空腔例如椽木托 樑間的空腔時,纖維胎可起縐、塌陷或下垂。剛性聚合物 發泡體例如聚苯乙烯(PS)及剛性聚胺基甲酸酯發泡體作為 空腔的絕熱也引人注目,但對於等形於各種空腔尺寸、形 狀及障礙則非最理想。剛性聚合物發泡體典型需要切割來 等形於释定空歷。挽性聚合杨發泡碰如邊,医政胺基甲酸酯 發泡體(FPU)比較剛性發泡板更容易等形於空腔的變化。不 幸撓性也造成發泡體跨據寬廣空腔例如椽木托樑間的空腔 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁)〒0861 A7 plant ___B7_ 5. Description of the invention (1) The present invention relates to a building panel having at least two panel areas with different average compressive strengths. The panel can be used to fill a cavity that has a non-uniform dimension, has obstacles placed in it, or both. Building structures typically contain a skeleton defining multiple cavities, and the skeleton acts as the cavity wall. For example, buildings often have wooden or metal skeletons, which are composed of standing bars and joists at a certain distance. Ribs and joists serve as cavity walls. The space between two ribs or two joists defines a cavity space, and the volume between the two ribs or two joists defines a cavity. It is often desirable to embed materials such as thermal insulation in the cavity. However, the cavities are of various sizes and shapes and may have obstacles such as electrical conduits or water pipes in them. Tightly fitting panels into cavities with many different dimensions and containing many different obstacles requires the manufacture of specific panels for use in a variety of different cavities; or use flexible enough to be shaped to different cavity sizes, shapes, and obstacles Panel. Common cavity-filling materials include fiber materials and polymer foams. Fibrous materials such as glass wool and cellulose fibers typically require special care during installation, because the inhaled and treated fibers are often irritating. The fibrous tire is also particularly elastic, so when the fibrous tire crosses a wide cavity such as a cavity between alder joists, the fibrous tire can be creped, collapsed, or sagging. Rigid polymer foams, such as polystyrene (PS) and rigid polyurethane foams, are also noticeable as thermal insulation of the cavity, but are not the best for isoforms of various cavity sizes, shapes, and obstacles. ideal. Rigid polymer foams typically need to be cut to equate to a defined air calendar. The pull-polymerized poplar foams touch the edges, and the medical urethane foam (FPU) is easier to equalize the changes in the cavity than the rigid foam board. Unfortunately, the flexibility also causes the foam to span wide cavities, such as the cavities between cypress joists. The paper dimensions apply to Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling in this page)
500861 A7 _______B7_ 五、發明説明(2 ) 時起縐、塌陷或下垂。 理想上嵌合於空腔的嵌板可具有橈性性質與剛性性質 的組合’撓性性質可等形於空腔形狀、尺寸及障礙;而剛 性性質可防止設置於空腔時的起縐及塌陷。美國專利申請 案09/706,110(‘11〇)揭示包含空心與實心聚結發泡體股線 之組合(參考第14頁第7-17行)。 需要有一種嵌板其可嵌合於具有多種尺寸、形狀及障 礙的空腔’但又沒有纖維材料、剛性發泡體或挽性聚合物 發泡體的缺點’以及該嵌板不含空心與實心發泡體股線的 組合。 於一特徵方面,本發明為一種包含至少二嵌板區域之 建築嵌板,其中各嵌板區域具有大致均一抗壓強度以及平 均抗壓強度;其中該嵌板:(a)具有至少兩個具有不同平均 抗壓強度之後板區域;以及(b)大致不含空心與實心發泡體 股線的組合以及其中若該嵌板有至少兩個毗鄰嵌板區域其 含有具纖維方向性之纖維材料,則一嵌板區域的纖維方向 性非正交於該至少一紕鄰嵌板區域之纖維方向性。 第一特徵方面特別有用之變化例包含至少一個可等形 嵌板區域,該嵌板區域當被壓縮時可減少嵌板的至少一 維’因而可將嵌板嵌置於空腔内部;其中該嵌板具有壓縮 回復性,因此可讓嵌板藉摩擦力保留於空腔内部。換言之, 可等形嵌运區迠以足夠壓力朝向空腔的空腔昼加壓,由於 腔壁與可專形喪板間的摩擦力將建築喪板保留於空腔内 部。 本紙張尺度適用中國國家標準(CNS) M規格(21〇><297公釐) (請先閲讀背面之注意事項再填寫本頁) *、訂丨 :線丨 500861 五、發明説明(3 ) 第一特徵方面之另一有用變化例含有一個可等形嵌板 (請先閲讀背面之注意事项再填窝本頁} 區域於嵌板;其中該可等形嵌板區域讓嵌板可由平面至非 平面組態可逆-曲。 於第二特徵方面,本發明為一種至少部分填補空腔之 方法,包含將至少一個嵌板嵌置於空腔内部,其中該至少 一片被嵌置的嵌板為第一特徵方面的嵌板。 本發明經由提供一種嵌板而滿足該項需求,該嵌板可 被礙合於具有多種尺寸、形狀及障礙的空腔内部,但又沒 有纖維材料、剛性發泡體或撓性聚合物發泡體的缺點,以 及該嵌板不含空心與實心發泡體股線。 圖式之簡單說明 第1圖顯示包含二嵌板區域之嵌板。 第2a、2b及2c圖顯示由平面至非平面組態可逆—曲而 將嵌板嵌置於空腔之實例。 第3a圖顯示一嵌板具有可等形嵌板區域環繞於嵌板周 邊。 第3b圖顯示一嵌板具有多個可等形嵌板區域環繞於嵌 板周邊。 第4a及4b圖顯示二嵌板之端視圖,一者具有舌部侧綠 而另一者有切槽側繪共同結合嵌置於空腔内部。 第5a及5b圖顯示本發明之嵌板與具有單一嵌板區域之 嵌;T英同跨據一個―空腔。一——-----------------—— 發明之詳細說明 本發明係有關一種建築嵌板。「建築嵌板」一詞表示可500861 A7 _______B7_ V. Description of the invention (2) It wrinkled, collapsed or drooped. Ideally, the panel fitted in the cavity can have a combination of radial and rigid properties. 'Flexible properties can be equal to the shape, size, and obstacles of the cavity; and the rigid nature can prevent creping when placed in the cavity and Collapse. U.S. patent application 09 / 706,110 (' 11) discloses a combination comprising hollow and solid coalesced foam strands (refer to page 14 lines 7-17). There is a need for a panel that fits into a cavity having a variety of sizes, shapes, and obstacles 'without the disadvantages of fibrous materials, rigid foams, or flexible polymer foams' and that the panel does not contain hollow and Combination of solid foam strands. In a characteristic aspect, the present invention is a building panel including at least two panel regions, wherein each panel region has substantially uniform compressive strength and average compressive strength; wherein the panel: (a) has at least two Area of the panel after different average compressive strengths; and (b) substantially free of a combination of hollow and solid foam strands, and if the panel has at least two adjacent panel areas which contain a fiber material with fiber orientation, The fiber directivity of a panel region is not orthogonal to the fiber directivity of the at least one adjacent panel region. A particularly useful variation of the first feature aspect includes at least one conformable panel region that, when compressed, reduces at least one dimension of the panel, thereby allowing the panel to be embedded within a cavity; wherein the The panels are compression-recoverable, so they can be retained inside the cavity by friction. In other words, the isomorphic intercalation area 朝向 is pressurized toward the cavity of the cavity with sufficient pressure during the day, and the building panel is retained inside the cavity due to the friction between the cavity wall and the conformable panel. This paper size applies Chinese National Standard (CNS) M specification (21〇 > < 297mm) (Please read the precautions on the back before filling this page) *, Order 丨: Line 丨 500861 V. Description of the invention (3 ) Another useful variation of the first feature aspect includes a conformable panel (please read the notes on the back before filling this page) area on the panel; where the conformable panel area allows the panel to be flat In a second characteristic aspect, the present invention is a method for at least partially filling a cavity, including embedding at least one panel inside the cavity, wherein the at least one embedded panel It is a panel of the first characteristic aspect. The present invention satisfies this need by providing a panel that can be blocked inside a cavity having various sizes, shapes, and obstacles, but without fiber materials and rigid hair. Disadvantages of foam or flexible polymer foam, and the panel does not contain hollow and solid foam strands. Brief description of the drawing Figure 1 shows a panel including two panel areas. Sections 2a, 2b Figure 2c shows from plane to non-planar Configuration reversible—an example of inserting a panel into a cavity. Figure 3a shows a panel with a conformable panel area surrounding the panel. Figure 3b shows a panel with multiple conformable shapes. The panel area surrounds the perimeter of the panel. Figures 4a and 4b show end views of the two panels, one with tongue-side green and the other with a slotted side drawing and embedded in the cavity. 5a and Figure 5b shows the panel of the present invention and the panel with a single panel area; the T and the same span a ―cavity.‖ -------------- Invention DETAILED DESCRIPTION The present invention relates to a building panel. The term "building panel" means
500861 五、發明説明(4 ) 用於製造含有空腔之建築物及結構之單—物件。此處「建 築嵌板」及「嵌板」互換使用。500861 V. Description of the invention (4) Single-item for manufacturing buildings and structures containing cavities. "Building panels" and "panels" are used interchangeably here.
.建築喪板可為任一種具有二對向表面之形狀或維度, 其中至少-表面為「主面」。建築嵌板之主面具有表面積等 於嵌板之最高表面積表面的表面積。建築嵌板可有二主 面’,只要二主面為對向而非晚連即可。主面較佳為方形或 矩形’但也可為任-種形狀包括圓形。具有方形或矩形主 面的建築嵌板分別為方形或矩形建築嵌板'較好主面係平 行於其對向表面。接合主面至其對向表面之表面為次要表 面,形成環繞建築嵌板周邊.次要表面例如包括方形或矩 形建築嵌板之對向端及對向緣。The building funnel can be any shape or dimension with two opposing surfaces, where at least-the surface is the "main surface". The main surface of the building panel has a surface area equal to the surface area of the highest surface area of the panel. The building panel may have two main faces, as long as the two main faces are opposite and not connected late. The main surface is preferably square or rectangular 'but may be of any shape including a circle. Building panels with square or rectangular main faces are square or rectangular building panels, respectively. The preferred main face is parallel to its facing surface. The surface joining the main surface to its facing surface is a secondary surface to form the periphery of the building panel. The secondary surface includes, for example, the facing end and the facing edge of a square or rectangular building panel.
「嵌板厚度」為主面與其對向表面間的垂直距離。建 築嵌板主面任一點的嵌板厚度較佳為一厘米或以上,更佳 為2厘米或以上,且可為5厘米或以上,1〇厘米或以上,甚 至20厘米或以上。至於建築嵌板厚度並無已知的功能限 度。嵌板厚度小於1厘米的建築嵌板太薄而無法跨據空腔寬 度不會造成起縐、塌陷或二者。 建築嵌板可於一或多表面上有外廓。例如主面可有裝 飾設計或功能外廓例如錐形凸起用於滅音。建築嵌板可包 括切檜來辅助等形套住空腔内部的障礙物或辅助嵌板的彎 曲0 建築嵌板較佳但非必要具有大致均一嵌板厚度。此處 若於建築嵌板主面上的任何兩點的嵌板厚度差異小於該兩 點嵌板厚度平均值之10%或小於5亳米(視何者較大決定), 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 7 500861 A7 B7 五、發明説明( 則該建築嵌板具有大致均一嵌板厚度。較好建築嵌板於建 築嵌板上任何兩點間的嵌板厚度差異小於3亳米及更好小 於2亳米。 本發明之建築嵌板進一步包含至少二嵌板區域。一個 「欣板區域」為建築嵌板之區段其係延伸於建築嵌板之長 度、寬度、厚度或其組合。一嵌板區域典型含有至少1%、 較好至少2%、更好至少5%、又更好至少1〇%、而小於1〇〇% 建築嵌板容積。適當嵌板區域例如包括帶狀、長條、插塞(如 延伸建築嵌板厚度方向的圓柱形插塞)或其組合。較好嵌板 區域為「帶狀」。帶狀為嵌板區域橫亙建築嵌板一主面。較 好帶狀也延伸嵌板厚度。例如帶狀可延伸貫穿嵌板厚度且 延伸至矩开々建築篏板之對向端(長度方向)。喪板區域可有 任一種形狀及尺寸且一嵌板的多個嵌板區域之尺寸、形狀 及物理性質可有不同。較好至少一嵌板區域,更好至少二 欣板區域且較好該建築嵌板的全部嵌板區域具有導熱率為 〇·1瓦/米-凱氏溫標(W/m*K)或以下,更好〇·〇65 W/m*K或以 下最好0.045 W/m*K或以下。導熱率係根據ASTM方法 C-5 18-98 測定。 各嵌板區域具有大致均一的抗壓強度及平均抗壓強 度。「大致均一抗壓強度」表示占嵌板區域容積2〇%之任何 嵌板區域區段,具有於任何方向的平均抗壓強度係在含 2〇%嵌板區域容積之嵌板區^夏有類何其~它區 段’該區段於相同方向及取向壓縮時的平均抗壓強度之 20%且較好10%以内。測量抗壓強度值係根據美國試驗與 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂· 500861 A7 • * ---_B7 ' 五、發明説明(6 ) 材料協會(ASTM)方法D1621,除非另行註明。「平均抗壓 • 強度」為於〇-50%更好0-80%壓縮範圍之平均抗壓強度。此 • 處除非另行註明,否則該範圍包括邊界值。 - 嵌板區域可由木、金屬、玻璃、橡膠、纖維材料、無 ' 機發泡體、有機發泡體及其組合製成。 . 纖維材料包括纖維胎、玻璃棉、礦物棉、聚合物纖維 ^ 胎、含碳纖維以及石棉。建築嵌板可包括至少二眺鄰區域 含有纖維材料,但若纖維材料具有纖維方向性,則一區的 纖維方向非正交於至少®比鄰一區之纖維方向。例如美國專 利4,025,680揭示一種纖維熱絕緣材料包含多條毗連平行 纖維長條,長條之纖維方向性係與毗鄰長條的纖維方向性 直角交錯(參考第2欄第5-11行)。此種材料非屬本發明之範 圍,原因在於各長條(或嵌板區域)之纖維方向性係直角交 叉(正交)於各毗鄰長條之纖維方向。 較好至少一嵌板區域不含纖維材料,更好整片建築嵌 • 板不含纖維材料。又更好至少一個嵌板區域為聚合物發泡 ^ 體;最好建築嵌板的全部嵌板區域皆包含聚合物發泡體。 • 適當聚合物發泡體包括下列一或多者:聚苯乙烯(PS) 聚合物及共聚物;聚酯、聚烯如聚乙烯(PE)、聚丙烯(pp)、 PE共聚物如乙烯/苯乙烯間聚物(ESI)及PP共聚物;以及聚 胺基甲酸酯。聚合物發泡體含有聚合物攙合物如PP與!>£攙 •— 合.。 — f 聚合物發泡體較佳具有密度100千克/立方米(kg/m3)或 以下,更好50千克/立方米或以下。密度大於ι〇〇千克/立方 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 9 .......................裝...........i::tr------------------線. (請先閲讀背面之注意事項再填寫本頁) 500861 A7 B7 五、發明説明(7 ) 米之發泡體其絕熱性質不合所需。發泡體通常具有密度大 於5千克/立方米。 (請先閲讀背面之注意事項再填窝本頁} 、一叮丨 聚合物發泡體具有平均泡胞直徑。平均泡胞直徑係經 由測量於發泡體之戴面的泡胞直徑決定。發泡體之平均泡 胞直徑為於發泡體截面任意選擇2〇個或20個以上泡胞戴面 之平均直徑。非球形泡胞直徑為貫穿泡胞截面_心最長與 最短股線平均。使用光學或電子顯微鏡觀察發泡體戴面。 本發明有用之聚合物發泡體較好具有平均泡胞直徑〇〇1毫 米或以上,更好0.1毫米或以上及又更好0 3毫米或以上。 較佳平均泡胞直徑為10亳米或以下,更好4亳米或以下,又 更好2毫米或以下。具有平均泡胞直徑小於〇〇1毫米之發泡 體傾向於具有非期望之高密度。平均泡胞直徑大於1〇毫米 之發泡體容易變成不良熱絕緣體。 本發明之建築嵌板包含至少兩根平均抗壓強度不同的 嵌板區域。抗壓強度的測量係使用具有類似大小及形狀之 類似篏板區域區段,以及經由於相同方向及方向性壓縮。 較好二嵌板區域於對應建築嵌板寬度之維度壓縮時,其平 均抗壓強度不等。希望二嵌板區域之平均抗壓強度差異至 少5%,較好至少10%及更好至少25〇/〇 ;平均抗壓強度之差 異可達50%或以上、loo%或以上甚至2〇〇%或以上。 希望至少一個嵌板區域為可等形。可等形嵌板區域可 壓縮且有彈性,因而對建築嵌^提供^^缩―?生I壓縮—回復 性。可等形嵌板區域之優點為壓縮維度比任何其它維度更 小’因而避免壓縮期間嵌板區域的起縐。 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ297公釐〉 縮 壓 米 500861 五、發明説明(8 ) 10%壓縮之壓縮能力為嵌板區域之壓縮能力特徵。可 等形嵌板區域較佳具有1〇%壓縮之抗壓強度為〇1千巴斯 卡(kPa)或以上,更好〇·2千巴斯卡或以上及又更好〇 3千巴 斯卡或以上,且為200千巴斯卡或以下、更好5〇千巴斯卡或 以下、又更好20千巴斯卡或以下。具有抗壓強度低於 千巴斯卡之嵌板區域於具有抗壓強度大於2〇〇千巴斯卡 時,嵌板區域典型缺乏足夠耐用性;而具有抗壓強度大於 200千巴斯卡之嵌板區域通常難以壓縮。 由50%壓縮回復百分比作為嵌板區域的彈性特徵。經 由施加壓縮力至嵌板區域,該力足夠壓縮嵌板區域至其未 經壓縮厚度之50%,測量回復百分比。解除壓縮力,24小 時後測量嵌板區域厚度。解除壓縮力後24小時之嵌板區域 厚度除以嵌板區域未經壓縮厚度作為嵌板區域之壓縮回復 率。可等形嵌板區域較佳具有壓縮回復率6〇%或以上,更 好70%或以上,又更好80%或以上。 較好壓縮一片建築嵌板至少一個可等形嵌板區域可縮 小該建築嵌板的至少一維《縮小建築嵌板的一維可將建築 嵌板例如嵌入空腔内,該空腔具有寬度比該建築嵌板未經 壓縮維度更小。 更好建築嵌板於不再壓縮可等形嵌板區域時仍然具有 壓縮回復性。建築嵌板之壓縮回復性較佳朝向空腔壁提供 一—足夠壓力m厚WWWWW築嵌板於空腔内部一。通常壓 回復性造成建築嵌板施加100牛頓/平方米(N/m2)或以上 力,較好200牛頓/平方米或以上及又更好300牛頓/平方 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 11 ......................:裝..................訂..................線. (請先閲讀背面之注意事項再填窝本頁) 500861 A7 ______ B7_ 五、發明説明(9 ) 或以上壓力。壓力低於1〇〇牛頓/平方米通常不足以將建築 嵌板摩擦保留於空腔内部而不會起縐或塌陷。通常壓力為 200,000牛頓/平方米或以下,較好5〇,〇〇〇牛頓/平方米或以 下及更好30,000牛頓/平方米或以下。施加大於2〇,〇〇〇牛頓/ 平方米壓力之建築嵌板典型極難壓縮。 適當可等形嵌板區域包括聚合物發泡體及纖維材料如 纖維胎、玻璃棉、碳纖維及礦物棉。較好可等形嵌板區域 為聚合物發泡體,更好為開胞聚合物發泡體^用於可等形 嵌板區域之發泡體希望具有開胞含量5%或以上,更好1〇% 或以上,又更好30%或以上及最好50%或以上(根據astm 方法D2856-A)。具有低於5%開胞含量之聚合物發泡體通常 缺乏期望的壓縮能力。 一片建築嵌板内部的她鄰喪板區域可有不同、梯度、 或可變邊界。當至少一種建築嵌板性質如抗壓強度或密度 由一敗板區域突然變化至另一喪板區域時,二她鄰嵌板區 域具有不同邊界。突然變化之發生距離為〇·5厘米或以下, 較好0.2厘米或以下及更好〇· 1厘米或以下a例如沿毗鄰邊 緣將兩片具有不同抗壓強度的聚合物發泡體膠黏在一起, 可幵> 成一片建築喪板其有二嵌板區域以及各嵌板區域間的 明確逄界。明確邊界隔離嵌板區域大於〇·5厘米,則該邊界 變成梯度邊界或可變邊界或甚至變成另一嵌板區域。 另外,若有至少一種性質於洛別嵚极區域稼开於飞間--.變化或由其中一嵌板區域至®tt鄰嵌板區域漸進變化,則二 嵌板區域可有梯度邊界。例如擠壓兩張具有不同密度的發 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂丨 12 500861 A7 B7 五、發明説明(1〇 泡體,讓於邊界攙混,可製造具有梯度邊界的建築嵌板, 該喪板由一嵌板區域密度漸進變化至毗鄰嵌板區域密度。 一嵌板區域間之界面聯結重合接合處也可構成梯度邊界。 另外,一欺板區域可有可變邊界,此處至少一種建築 嵌板性質為可變,但由一嵌板區域至另一區域跨邊界並非 穩定變化。 本發明之一變化例為具有窄帶狀的方形或矩形建築嵌 板。窄帶較好橫亙主面的最大維度(建築嵌板長度),以及 橫亙對向面的最大維度。窄帶可由建築嵌板一端正交延伸 至對向端,以對角線方向橫過建築嵌板因此由一角隅延伸 至另一角隅,或可以非直線形狀由一端延伸至另一端。窄 帶可為任何形狀或尺寸,但較好比其寬度更厚來防止壓縮 期間的起縐。 期望之建築嵌板組態含有沿方形或矩形至少一緣的可 等开> 乍帶。此種窄帶為一種「可等形緣帶」。可等形緣帶讓 建築嵌板沿空腔壁等形於障礙物例如電線導管及水管。另 種有利的建築嵌板組態包含沿建築嵌板末端之可等形嵌 板區域,其可嵌合至空腔内部跨建築嵌板該端伸展的障礙 物。建築嵌板無論為方形、矩形或若干其它形狀可有包含 一或多個可等形嵌板區域的周邊。 方形或矩形建築嵌板之另一變化例包含至少一個可等 形窄帶於建築嵌板r該窄帶允許建築嵌板彎曲成非平面組 態,有助於嵌合入空腔内部。 本發明之建築嵌板之一種期望嵌板區域組態具有交替 (請先閲讀背面之注意事項再填窝本頁) -裝丨 訂· :線丨"Panel thickness" is the vertical distance between the main surface and its facing surface. The thickness of the panel at any point on the main surface of the building panel is preferably 1 cm or more, more preferably 2 cm or more, and may be 5 cm or more, 10 cm or more, or even 20 cm or more. There are no known functional limits for building panel thickness. Building panels with panel thicknesses less than 1 cm are too thin to span the width of the cavity without causing creping, collapse, or both. Building panels can have contours on one or more surfaces. For example, the main surface may have a decorative design or a functional profile such as a tapered protrusion for sound suppression. Architectural panels may include cuts to assist in isolating the obstacles inside the cavity or to assist in the bending of the panels. 0 Architectural panels are preferred but do not necessarily have approximately uniform panel thickness. If the difference in panel thickness between any two points on the main panel of the building is less than 10% of the average of the two panel thicknesses or less than 5 mm (whichever is greater), this paper standard applies to China Standard (CNS) A4 specification (210X 297 mm) 7 500861 A7 B7 V. Description of the invention (then the building panel has approximately uniform panel thickness. Better building panel is the panel between any two points of the building panel The difference in thickness is less than 3mm and more preferably less than 2mm. The building panel of the present invention further includes at least two panel areas. A "Shin panel area" is a section of a building panel that extends over the length of the building panel. , Width, thickness, or a combination thereof. A panel area typically contains at least 1%, preferably at least 2%, better at least 5%, still better at least 10%, and less than 100% of the building panel volume. Appropriate Panel areas include, for example, strips, strips, plugs (such as cylindrical plugs that extend the thickness direction of the building panel), or a combination thereof. A preferred panel area is a "strip". A strip is a panel area across the building One main surface of the panel. It is better to extend the thickness of the panel with a strip. For example, the strip shape can extend through the thickness of the panel and extend to the opposite end (length direction) of the fascia panel of the rectangular opening. The panel area can have any shape and size and multiple panel areas of a panel. Size, shape, and physical properties can vary. Preferably at least one panel area, more preferably at least two panels area, and preferably all the panel areas of the building panel have a thermal conductivity of 0.1 W / m-Kelvin Temperature scale (W / m * K) or below, more preferably 0.065 W / m * K or below, most preferably 0.045 W / m * K or below. Thermal conductivity is measured according to ASTM method C-5 18-98. Each The panel area has approximately uniform compressive strength and average compressive strength. "Substantially uniform compressive strength" means any panel area section that accounts for 20% of the volume of the panel area, and has an average compressive strength in any direction. In a panel area containing 20% of the panel area volume, what kind of summer is it ~ other sections' The average compressive strength of this section when compressed in the same direction and orientation is within 20% and preferably within 10%. Measure the resistance The compressive strength value is based on the US test and the paper size. The Chinese National Standard (CNS) A4 specification (210X29 7mm) (Please read the notes on the back before filling out this page) Order · 500861 A7 • * ---_ B7 'V. Description of Invention (6) Material Association (ASTM) Method D1621, unless otherwise stated. "Average Resistance "Compressive strength" is the average compressive strength in the 0-50% better 0-80% compression range. This range includes boundary values unless otherwise noted.-Panel area can be made of wood, metal, glass, rubber , Fiber material, non-organic foam, organic foam and combinations thereof.. Fiber materials include fiber tires, glass wool, mineral wool, polymer fibers, tires, carbon fiber and asbestos. Building panels can include At least two adjacent areas contain fiber material, but if the fiber material has fiber directivity, the fiber direction of one area is non-orthogonal to the fiber direction of at least one adjacent area. For example, U.S. Patent No. 4,025,680 discloses a fiber thermal insulation material comprising a plurality of adjacent parallel fiber strips, and the fiber directivity of the strips is staggered at right angles with the fiber directivity of the adjacent strips (refer to column 2 lines 5-11). This material is not within the scope of the present invention because the fiber orientation of each strip (or panel area) is orthogonal (orthogonal) to the fiber direction of each adjacent strip. It is preferred that at least one panel area is free of fibrous material, and the entire building panel is preferably free of fibrous material. Even more preferably, at least one panel area is a polymer foam; preferably, all panel areas of the building panel include a polymer foam. • Suitable polymer foams include one or more of the following: polystyrene (PS) polymers and copolymers; polyesters, polyolefins such as polyethylene (PE), polypropylene (pp), PE copolymers such as ethylene / Styrene interpolymer (ESI) and PP copolymers; and polyurethanes. The polymer foam contains a polymer compound such as PP and! ≫ £ 搀 • —. — F The polymer foam preferably has a density of 100 kg / m3 or less, more preferably 50 kg / m3 or less. Density greater than ιιο kilograms / cubic This paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) 9 ............ .Install ......... i :: tr ------------------ line. (Please read the precautions on the back before filling this page) 500861 A7 B7 V. Description of the invention (7) The foam insulation of rice is not desirable. Foams usually have a density of more than 5 kg / m3. (Please read the precautions on the back before filling this page} , Yingding 丨 Polymer foam has an average cell diameter. The average cell diameter is determined by the cell diameter measured on the wearing surface of the foam. Hair The average cell diameter of the vesicle is the average diameter of 20 or more vesicle wearing surfaces selected from the cross section of the foam. The diameter of the non-spherical vesicle is the average of the longest and shortest strands across the cross section of the vesicle. Use The wearing surface of the foam is observed with an optical or electron microscope. The polymer foam useful in the present invention preferably has an average cell diameter of 0.01 mm or more, more preferably 0.1 mm or more, and still more preferably 0.3 mm or more. The preferred average cell diameter is 10 μm or less, more preferably 4 μm or less, and even more preferably 2 mm or less. Foams having an average cell diameter of less than 0.01 mm tend to have undesired heights. Density. Foams with an average cell diameter greater than 10 mm can easily become poor thermal insulators. The building panel of the present invention includes at least two panel areas with different average compressive strengths. The measurement of compressive strength uses similar sizes and It is similar to the fascia area section, and is compressed in the same direction and direction. It is better that the average compressive strength of the second fascia area is different when the dimensions corresponding to the width of the building panel are compressed. The difference in average compressive strength is at least 5%, preferably at least 10% and more preferably at least 25/0; the difference in average compressive strength can be 50% or more, loo% or more, or even 200% or more. Hopefully at least A panel area is isoformable. The isoformable panel area is compressible and elastic, so it provides ^^ shrinkage to the building panel? I I compression-resilience. The advantage of the conformable panel area is the compression dimension Smaller than any other dimension 'thus avoiding creases in the panel area during compression. This paper size applies the Chinese National Standard (CNS) A4 specification (21〇297 mm) Compressed rice 500861 5. Description of the invention (8) 10% The compression ability of compression is a characteristic of the compression ability of the panel area. The conformable panel area preferably has a compression strength of 10% compressive strength of 0.1 kPa (kPa) or more, more preferably 0.2 kbar Ska or above and better yet Above, and 200 kilopascals or less, preferably 50 kilopascals or less, and more preferably 20 kilopascals or less. Panel areas with compressive strength lower than kilopascals have When the compressive strength is greater than 2000 kPas, the panel area typically lacks sufficient durability; and the panel area with compressive strength greater than 200 kPas is usually difficult to compress. The 50% compression recovery percentage is used as the panel The elastic characteristics of the area. By applying a compressive force to the panel area, the force is sufficient to compress the panel area to 50% of its uncompressed thickness, and measure the percent recovery. The compression force is released, and the thickness of the panel area is measured after 24 hours. The thickness of the panel area divided by the uncompressed thickness of the panel area 24 hours after the force is used as the compression recovery rate of the panel area. The contourable panel area preferably has a compression recovery rate of 60% or more, more preferably 70% or Above, and more preferably 80% or more. It is better to compress a building panel by at least one isoformable panel area to reduce at least one dimension of the building panel. One dimension of the building panel can be reduced. For example, a building panel can be embedded in a cavity. The cavity has a width ratio. The building panels are smaller in uncompressed dimensions. Better building panels will still have compression recovery when they no longer compress the contourable panel area. The compression recovery of the building panel is better to provide one towards the cavity wall—enough pressure m thick WWWWW building panel inside the cavity one. Generally, the pressure-recovery property causes the building panel to apply a force of 100 Newtons / square meter (N / m2) or more, preferably 200 Newtons / square meter or more and still better 300 Newtons / square meter. The paper standards are applicable to Chinese National Standards (CNS) A4 size (210X 297 mm) 11 ............: installed .Order ........ line. (Please read the notes on the back before filling in this page) 500861 A7 ______ B7_ V. Description of the invention (9) or above pressure . Pressures below 100 Newtons per square meter are usually insufficient to retain the building panels frictionally inside the cavity without creping or collapsing. Usually the pressure is 200,000 Newtons per square meter or less, preferably 50,000 Newtons per square meter or less and more preferably 30,000 Newtons per square meter or less. Building panels subjected to pressures greater than 20,000 Newtons per square meter are typically extremely difficult to compress. Suitable conformable panel areas include polymer foams and fibrous materials such as fibrous tires, glass wool, carbon fiber and mineral wool. It is preferred that the conformable panel area is a polymer foam, more preferably an open cell polymer foam ^ The foam used in the conformable panel area is expected to have an open cell content of 5% or more, better 10% or more, more preferably 30% or more, and most preferably 50% or more (according to astm method D2856-A). Polymer foams with less than 5% open cell content often lack the desired compression capacity. An adjacent panel area within a building panel can have different, gradient, or variable boundaries. When at least one building panel property such as compressive strength or density suddenly changes from one failed panel area to another lost panel area, the two adjacent panel areas have different boundaries. The sudden change occurs at a distance of 0.5 cm or less, preferably 0.2 cm or less and more preferably 0.1 cm or less a. For example, two adjacent pieces of polymer foam with different compressive strength are glued along adjacent edges. Together, it can be > a building panel with two panel areas and a clear boundary between each panel area. A clear boundary isolation panel area is larger than 0.5 cm, then the boundary becomes a gradient boundary or a variable boundary or even another panel area. In addition, if there is at least one property that is open in the flying area in the Lobelian pole area or changes gradually from one panel area to the adjacent panel area, the two panel areas may have gradient boundaries. For example, if two sheets of hair paper with different densities are pressed, the size of the Chinese national standard (CNS) A4 (210 X 297 mm) is applicable (please read the precautions on the back before filling this page). Order 12 500861 A7 B7 V. Description of the invention (10 foams, mixed with boundaries, can produce building panels with gradient boundaries. The funnel is gradually changed from the density of one panel area to the density of adjacent panel areas. The interface connection between panel areas The overlapping joints can also constitute gradient boundaries. In addition, a panel area can have variable boundaries. Here, at least one building panel has variable properties, but the cross-border transition from one panel area to another is not stable. One variation of the invention is a square or rectangular building panel with a narrow band shape. The narrow band preferably crosses the largest dimension of the main surface (building panel length) and the largest dimension of the opposite side of the transverse panel. The narrow band can be positive from one end of the building panel. The intersection extends to the opposite end and crosses the building panel in a diagonal direction so it extends from one corner to the other, or it can extend from one end to the other in a non-linear shape. The narrow band can be used as Shape or size, but preferably thicker than its width to prevent creping during compression. Desirable building panel configurations include isocratic > tapes along at least one edge of a square or rectangle. This narrow band is a kind of "may Isomorphic edge bands. Isomorphic edge bands allow building panels to be shaped along obstacle walls such as electrical conduits and water pipes. Another advantageous configuration of building panels includes isoform inserts along the ends of the building panels. A panel area that can fit into an obstacle that extends across the end of the building panel inside the cavity. The building panel, whether square, rectangular, or some other shape, can have a perimeter that includes one or more equal-shaped panel areas. Another variation of a square or rectangular building panel includes at least one conformable narrow band to the building panel. The narrow band allows the building panel to be bent into a non-planar configuration and facilitates fitting into the cavity. One type of panel expects the configuration of the panel area to be alternated (please read the precautions on the back before filling this page)-binding 丨 binding: line 丨
500861 A7 B7 五、發明説明(11 ) 可等形嵌板區域及剛性嵌板區域,或交替剛性窄帶及可等 形窄帶。剛性嵌板區域為具有比任何毗鄰可等形嵌板區域 更同平均抗壓強度的嵌板區域。例如方形或矩形建築嵌板 可有交替剛性及可等形窄帶。第^。、孔及“圖顯示具有 父替可等形及剛性嵌板區域之建築嵌板範例^ 第1圖顯示建築嵌板10之一例,該建築嵌板具有嵌板厚 度τ且包含二嵌板區域20及30。嵌板區域20及30為建築嵌 板10内部的窄帶。嵌板區域2〇具有比嵌板區域3〇更高的平 均抗壓強度。建築嵌板1〇之主面15包含嵌板區域2〇及3〇之 表面22及32。第1圖顯示嵌板區域2〇與3〇間的界面4〇作為可 變邊界。第1圖顯示建築嵌板1〇的一緣12,該緣也作為嵌板 區域30之一緣。建築嵌板10具有長度等於嵌板區域3〇長 度。建築嵌板10具有寬度W。 第2a、2b及2c圖顯示有五個嵌板區域6〇、70、80、90 及100之建築嵌板50。全部五個嵌板區域皆為建築嵌板5〇 的窄帶。嵌板區域60、80及100為可等形。嵌板區域80讓建 築嵌板50可彎曲成非平面組態。第2a圖顯示建築嵌板50及 空腔115。建築嵌板50寬度W,係大於界定空腔115之空腔 110與120間之間隔。第2b圖顯示彎曲成非平面組態後用 嵌入空腔115的建築嵌板50。朝向嵌板區域80施力F,壓 嵌板區域60、80及100,讓建築嵌板5〇於空腔115内部回 平面組I。第2 c圖顯示於一空腔ΓΒ丙¥砑蓬I 本發明之建築嵌板包括至少一開缝橫亙一主面或主 之對側面且延伸至小於嵌板厚度之深度。此種開縫有助於 壁 以 縮 復 面 (請先閲讀背面之注意事項再填寫本頁) .訂— 本紙張尺度適用中國國家標準(CNS) Α4規格(210 X 297公釐) 14 500861 A7 B7500861 A7 B7 V. Description of the invention (11) Conformable panel area and rigid panel area, or alternate rigid narrow belt and conformable narrow belt. A rigid panel area is a panel area that has more average compressive strength than any adjacent conformable panel area. For example, square or rectangular building panels may have alternating rigid and conformable narrow bands. Article ^. , Hole and "Figure shows an example of a building panel with a parental isoform and a rigid panel area ^ Figure 1 shows an example of a building panel 10 having a panel thickness τ and including two panel areas 20 And 30. The panel areas 20 and 30 are narrow bands inside the building panel 10. The panel area 20 has a higher average compressive strength than the panel area 30. The main face 15 of the building panel 10 includes the panel Surfaces 22 and 32 of areas 20 and 30. Figure 1 shows the interface 40 between panel areas 20 and 30 as a variable boundary. Figure 1 shows an edge 12 of the building panel 10, the edge Also serves as an edge of the panel area 30. The building panel 10 has a length equal to the length of the panel area 30. The building panel 10 has a width W. Figures 2a, 2b and 2c show five panel areas 60, 70. , 80, 90, and 100 building panels 50. All five panel areas are narrow bands of building panels 50. Panel areas 60, 80, and 100 are isomorphic. Panel area 80 allows building panels 50 Can be bent into a non-planar configuration. Figure 2a shows the building panel 50 and cavity 115. The width W of the building panel 50 is larger than the cavity defining the cavity 115 1 The interval between 10 and 120. Figure 2b shows the building panel 50 embedded in the cavity 115 after bending into a non-planar configuration. A force F is applied toward the panel area 80, and the panel areas 60, 80, and 100 are pressed to allow the building to The panel 50 is returned to the plane group I inside the cavity 115. Fig. 2c shows the cavity panel ΓΒ 丙 ¥ 砑 pon I. The building panel of the present invention includes at least one slit cross section, one main surface or the opposite side of the main body and extends To a depth less than the thickness of the panel. This kind of slit helps the wall to shrink the surface (please read the precautions on the back before filling this page). Order — This paper size applies to China National Standard (CNS) Α4 size (210 X 297 mm) 14 500 861 A7 B7
五、發明説明(U .......................裝…… (請先閲讀背面之注意事項再填窝本頁) 將建築嵌板彎曲成非平面組態方便嵌入空腔内部。第以、 2b及2c圖也顯示於嵌板區域8〇之此種視需要存在的開縫。 第2b圖顯示當建築嵌板5〇彎曲成非平面組態時開縫82略為 敞開,因而有助於建築嵌板5〇的彎曲。 第3a圖顯不建築嵌板13〇帶有二嵌板區域132及134。嵌 板區域134為設置環繞建築嵌板130周邊的可等形嵌板區 域。第3a圖顯示嵌板區域134為單件,或也可由多件組成。 第3b圖顯示類似的建築嵌板14(),其具有喪板區域142以及 夕個可等形嵌板區域144、146、148及15〇環繞建築嵌板 周邊。 :線丨 建築肷板於至少一個次要表面具有舌或切槽侧繪。舌 側、3舌部且較佳含一或二肩部。同理切槽侧繪含有一 切槽以及較好一或二肩部。建築嵌板之舌部較好嵌合至毗 郴建築砍板之切槽而形成二建築嵌板間的接頭。任何舌部 及刀槽形狀白可行’但以圓化形狀為較佳,圓化形狀讓一 片建築肷板的舌部可滾入另一片建築喪板的切槽内部。肩 4可辅助維持-片建築礙板的舌部不會由献鄰建築喪板的 刀槽硐出’結果造成兩片建築嵌板間接頭的起縐或塌陷。 肩部當存在時較好占嵌板厚度之大於〇%,較好5%或以 上更好ίο/。或以上,且較好占嵌板厚度之95%或以下, 車乂好80%或以下及更好6〇%或以下。若肩部係占嵌板厚度 之大於95%,則苦部容易斷裂。 第4a及4b圖顯不二建築嵌板⑽及^ 以及由空腔壁 180及19G界限的空腔之端視圖。建築嵌板⑽包含可等形後V. Description of the invention (U................ .. (please read the precautions on the back before filling in this page) Curved into a non-planar configuration for easy embedding into the cavity. Figures 2b and 2c are also shown in this optional slit in the panel area 80. Figure 2b shows when the building panel 50 is bent into a non-planar In the plan configuration, the slit 82 is slightly open, which helps the bending of the building panel 50. Figure 3a shows that the building panel 13 has two panel areas 132 and 134. The panel area 134 is to surround the building. Conformable panel area around the panel 130. Figure 3a shows that the panel area 134 is a single piece, or can be composed of multiple pieces. Figure 3b shows a similar building panel 14 (), which has a funnel area 142 And the contoured panel areas 144, 146, 148, and 150 surround the perimeter of the building panel.: Line 丨 The building panel has a tongue or slotted side drawing on at least one secondary surface. The tongue side, 3 tongues, and It preferably contains one or two shoulders. Similarly, the side view of the cut groove contains all the grooves and preferably one or two shoulders. The tongue of the building panel is preferably fitted to the cutting groove of the adjacent building chopping board. The joint between the two building panels is formed. Any tongue and sipe shape is white and feasible, but a rounded shape is preferred. The rounded shape allows the tongue of one building slab to roll into the cut of another building. The inside of the slot. The shoulder 4 can help to maintain the tongue of a building block board that will not be protruded by the sipe of the adjacent board. As a result, the joint between the two building panels will crease or collapse. The shoulders when present It preferably accounts for more than 0% of the thickness of the panel, preferably 5% or more, and more. Or more, and preferably accounts for 95% or less of the thickness of the panel, 80% or less of the lath, and better. % Or less. If the shoulders account for more than 95% of the panel thickness, the bitter part is easily broken. Figures 4a and 4b show the building panels ⑽ and ^ and the cavity bounded by the cavity walls 180 and 19G. End view. Architectural panel ⑽
15 500861 A7 _ B7 五、發明説明(13 ) '^ - 板區域162及剛性嵌板區域163,舌部側繪包含舌部162及肩 部166及168。«嵌板170包含可等形嵌板區域172及剛性 嵌板區域173 ,帶有切槽側繪包含切槽174及肩部176及 178。建築嵌板丨60及170共同嵌入空腔185内部,嵌入方式 係將可等形嵌板區域162及172分別背向空腔壁18〇及19〇安 置,將舌部164滑入切槽174内部,同時朝向剛性嵌板區域 163及173施力F’。第4b圖顯示建築嵌板16〇及17〇結合嵌入 空腔185内部,可等形嵌板區域162及172略為壓縮。 一般而言,當兩片或兩片以上的建築嵌板於一空腔内 部彼此毗連時,由一壓縮嵌板區域的彈性造成的壓力即足 夠將鄰近建築肷板維持在一起。但二毗鄰建築嵌板的鄰近 邊緣也可塗黏著劑來防止建築嵌板的分開。同理,沿毗鄰 建築欣板主面以及跨φ比鄰邊緣施用黏膠帶或任何類型的扣 接帶有助於防止建築嵌板的分離。 本發明之一種製備建築嵌板之適當方法係將分開建築 嵌板區域,如不同塊聚合物發泡體或聚合物發泡體與纖維 材料的組合接合在一起而形成單片建築嵌板。熟諳技藝人 士可識別多種適合將二喪板區域接合在一起的手段,包括 雙面膠帶、環氧樹脂或聚胺基甲酸酯黏著劑、膠乳黏著劑、 鉸鏈、以及金屬線插入且貫穿毗鄰嵌板區域。使用熱或溶 劑將聚合物後板區域溶接在一起也可接受。 —另一穫1備—本發明乏建11¾之f、 機械或化學以及機械方式改性建築礙板内部的至少一區, 該建築後板敢初具有大致均一抗壓強度。例如將泡胞壁起 本紙張尺度適用中國國家標準(CNS〉A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂丨 16 500861 A7 B7 五、發明説明(14 竭或破裂或將聚合物泡胞嵌板區域穿孔、切片或去除部分 可降低該t欠板區域的抗壓強度。嵌板區域切片可於壓縮平 面或垂直壓縮平面,更進一步降低嵌板區域的抗壓強度β 於堡縮平面的切片結果導致該喪板區域的局部起續。以化 學方式改變聚合物發泡體的礙板區域也可形成具有不同抗 壓強度的多個嵌板區域。例如添加增塑劑至聚合物發泡體 可降低其抗壓強度,而添加交聯劑傾向於提高發泡體的抗 壓強度。以化學及機械方式改性也可用於建築嵌板形成多 個具有不同抗壓強度的區域,該建築嵌板不具有最初大致 均一抗壓強度。 又另一種製備本發明之建築嵌板之可接受的方法係同 時製造多個嵌板區域,讓毗鄰嵌板區域於製造期間接合。 例如經由彼此毗鄰的壓模共同擠壓不同種聚合物發泡體, 因此膨脹期間,聚合物發泡體彼此接觸且在發生接觸的接 合處出現融合。然後不同種發泡體形成一片聚合物發泡體 建築嵌·板的不同喪板區域。 同理,融合股線發泡技術也可用來製備本發明之建築 嵌板。實際上,融合股線發泡技術用於製備建築嵌板具有 優於其它發泡技術的獨特優點。 融合股線發泡技術涉及擠壓可發泡凝膠通過含多孔的 壓模而形成股線發泡體。「股線」通過孔擠壓、膨脹且彼此 黏結而形成包含多發泡體股線的結構如建築嵌板。包含多 條融合發泡體股線的發泡體結構為股線發泡體。各股線有 一表皮及一核心。表皮包覆於核心周圍且密度比核心更 本紙張尺度適用中國國家標準(CNS) Α4規格(210 X 297公釐) 17 (請先閲讀背面之注意事項再填寫本頁) •訂丨 :線丨 500861 A7 ____ B7____ 五、發明説明(IS ) 高。股線典型於膨脹時其表皮融合而黏結在一起。使用黏 著劑將各股線黏合在一起、或輔助股線黏著在一起也可接 受。 股線發泡體之抗壓強度為多項參數之函數。此處述及 股線發泡體,抗壓強度係對應於徑向股線壓縮時的抗壓強 度。例如每截面積有指定數目股線的股線發泡體典型比較 每截面積具有較少股線的股線發泡體更高的抗壓強度。每 截面積有較多股線的股線發泡體之抗壓強度較高原因為股 線較多相當於一股線發泡體截面的表皮較多。表皮建立通 過股線發泡體截面的支持結構而可對抗壓縮。 股線間空間也可降低股線發泡體的抗壓強度。當股線 夠小或間隔距離夠遠時形成股線間空間,鄰近股線唯有在 膨脹時才能週期性地彼此接觸。股線未接觸的位置維持股 線間的間隙。此等間隙為股線間空間。股線間空間經由讓 股線壓縮入空間内部而被壓縮入鄰近股線内部因而降低股 線發泡體的抗壓強度。 熟諳技藝人士無需經由不當的實驗,即可識別多種製 備具有不同抗壓強度股線發泡體之方式。 修改股線發泡體擠壓通過其中的壓模,可修改多種股 線發泡體參數,包括股線發泡體之抗壓強度。壓模典型每 單位面積有多種數目的孔洞。孔洞可有某種形狀、尺寸或 於壓模之某曹方两性。胃壓模 的指定可發泡凝膠而言,壓模每單位面積的孔數表示於結 果所得股線發泡體每單位截面積的股數。孔洞形狀表示發 本紙張尺度適用中國國家標準(CNS) Α4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁)15 500861 A7 _ B7 V. Description of the invention (13) '^-The plate region 162 and the rigid panel region 163. The tongue side drawing includes the tongue 162 and the shoulders 166 and 168. «Panel 170 includes an isomorphous panel area 172 and a rigid panel area 173, with a grooved side view including a groove 174 and shoulders 176 and 178. The building panels 丨 60 and 170 are embedded in the cavity 185. The embedding method is to place the equal-shaped panel areas 162 and 172 back to the cavity wall 18 and 19, respectively, and slide the tongue 164 into the slot 174. At the same time, force F ′ is applied towards the rigid panel areas 163 and 173. Figure 4b shows that the building panels 16 and 17 are integrated into the cavity 185, and the contoured panel areas 162 and 172 are slightly compressed. Generally speaking, when two or more building panels are adjacent to each other inside a cavity, the pressure caused by the elasticity of a compressed panel area is sufficient to maintain adjacent building panels together. Adhesives may also be applied to adjacent edges of two adjacent building panels to prevent separation of the building panels. In the same way, applying adhesive tape or any type of fastening tape along the main face of the adjacent building slab and the adjacent edge of φ helps prevent the separation of the building panels. A suitable method of preparing building panels according to the present invention is to join separate building panel areas, such as different pieces of polymer foam or a combination of polymer foam and fiber material, to form a single piece of building panel. Those skilled in the art will recognize a variety of methods suitable for joining two panels together, including double-sided tape, epoxy or polyurethane adhesives, latex adhesives, hinges, and metal wires inserted through the adjacent inserts. Board area. It is also acceptable to fuse the polymer backsheet areas together using heat or solvents. —Another gain 1—The f, mechanical or chemical and mechanical modification of at least one area inside the obstructing plate of the present invention, the rear plate of the building has a substantially uniform compressive strength. For example, the size of the cell wall is applicable to the Chinese national standard (CNS> A4 size (210X297 mm) (Please read the precautions on the back before filling in this page). Order 16 500861 A7 B7 V. Description of the invention (14 exhaustion or Breaking or perforating, slicing, or removing portions of the polymer cell panel area can reduce the compressive strength of the under-board area. The panel area can be sliced on the compression plane or vertical compression plane, which further reduces the compression resistance of the panel area. The result of slicing the intensity β on the shrinking plane results in the local continuation of the missing plate area. Chemically changing the obstacle area of the polymer foam can also form multiple panel areas with different compressive strength. For example, adding Plasticizer to polymer foam can reduce its compressive strength, while adding crosslinker tends to increase the compressive strength of the foam. Chemical and mechanical modification can also be used for building panels to form multiple panels with different resistance Compressive strength area, the building panel does not have initially substantially uniform compressive strength. Yet another acceptable method of making a building panel of the present invention is to simultaneously manufacture multiple panel areas Adjacent panel areas are joined during manufacturing. For example, different polymer foams are co-extruded through stamps next to each other, so during expansion, the polymer foams contact each other and fuse at the joint where the contact occurs. Then Different types of foams form a different panel area of a polymer foam building panel. Similarly, the fusion strand foaming technique can also be used to prepare the building panel of the present invention. In fact, the fusion strand foaming The technology used to prepare building panels has unique advantages over other foaming technologies. Fusion strand foaming technology involves extruding a foamable gel through a porous die to form a strand foam. "Strand" Structures containing polyfoam strands, such as building panels, are extruded, expanded, and bonded to each other through holes. Foam structures containing multiple fused foam strands are strand foams. Each strand has a skin And a core. The skin is wrapped around the core and has a higher density than the core. The paper size applies the Chinese National Standard (CNS) A4 (210 X 297 mm) 17 (Please read the precautions on the back before filling (This page) • Ordering 丨: Line 丨 500861 A7 ____ B7____ 5. Description of the invention (IS) is high. Strands typically fuse and stick together when they swell. Use an adhesive to bond the strands together or to assist the strands. It is also acceptable for the threads to stick together. The compressive strength of the strand foam is a function of a number of parameters. When referring to the strand foam, the compressive strength corresponds to the compressive strength of the radial strand when compressed. For example, a strand foam with a specified number of strands per cross-sectional area typically has higher compressive strength than a strand foam with fewer strands per cross-sectional area. The higher compressive strength of the foam is due to the fact that more strands correspond to more skins in the cross-section of a strand of foam. Establishing a support structure through the cross-section of the strand foam can resist compression. Reduce the compressive strength of the strand foam. Spaces between strands are formed when the strands are small enough or spaced far apart. Adjacent strands can periodically contact each other only when they are inflated. The untouched positions of the strands maintain a gap between the strands. These gaps are the spaces between the strands. The space between the strands is compressed into the interior of the adjacent strands by compressing the strands into the space, thereby reducing the compressive strength of the strand foam. Those skilled in the art can identify various ways to prepare strand foams with different compressive strengths without undue experimentation. Modifying the die through which the strand foam is extruded can modify various strand foam parameters, including the compressive strength of the strand foam. Stampers typically have multiple numbers of holes per unit area. The holes may have a certain shape or size, or it may be of a certain type of nature in the stamper. For the specified foamable gel of a gastric mold, the number of pores per unit area of the mold is represented by the number of strands per unit cross-sectional area of the strand foam obtained from the results. The shape of the hole indicates the size of the paper. This paper applies the Chinese National Standard (CNS) Α4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page)
18 500861 A7 B7 五、發明説明(丨6 ) 泡體股線形狀。孔洞大小表示股線大小。孔洞方向性指示 股線發泡體的股線間方向性。18 500861 A7 B7 V. Description of the invention (丨 6) Shape of foam strands. The hole size indicates the size of the strand. The directionality of the holes indicates the directionality between the strands of the strand foam.
擠壓可發泡凝膠通過有二或多個區段之壓模,該等區 段至少有下列一種差異:每單位面積孔數、孔形、及孔洞 間隔,可形成具有不同嵌板區域之股線發泡體。例如壓模 之一區段有特定每單位面積孔數,而壓模的®tb鄰區段可有 較低的每單位面積孔數。經由此種壓模膨脹可發泡凝膠, 將形成一種股線發泡體建築嵌板,其具有每截面積特定股 線數目之一個嵌板區域毗鄰於每單位面積具有較少股線的 另一嵌板區域。每單位面積有較少股線的嵌板區域將具有 比每單位面積有較多股線的嵌板區域更低的抗壓強度。 發泡體股線可為實心或空心。實心股線發泡貫穿股線 全部截面。空心股線之發泡體僅環繞股線截面圓周,故股 線截面圓心仍然不含發泡體。空心股線及其製備進一步述 於美國專利申請案09/706,110(‘110)(參考第2頁第30行至第The extruded foamable gel is passed through a die having two or more sections, and these sections have at least one of the following differences: the number of holes per unit area, the shape of the holes, and the interval between the holes, which can form different panel areas. Strand foam. For example, one section of the stamper has a specific number of holes per unit area, while the adjacent section of the die of the stamper may have a lower number of holes per unit area. Expanding the foamable gel through such a compression mold will form a strand foam building panel, one panel area having a specific number of strands per cross-sectional area adjacent to another having fewer strands per unit area. A panel area. A panel area with fewer strands per unit area will have a lower compressive strength than a panel area with more strands per unit area. Foam strands can be solid or hollow. Solid strand foam runs through the entire cross section of the strand. The foam of the hollow strand only surrounds the circumference of the cross section of the strand, so the center of the cross section of the strand still contains no foam. Hollow strands and their preparation are further described in U.S. Patent Application 09 / 706,110 ('110) (refer to line 30 to page 2 on page 2)
5頁第17行)。空心股線於徑向方向壓縮時具有比實心股線 更低的抗壓強度。本發明之建築嵌板可含空心股線或實心 股線,但大致不含空心與實心股線的組合。若實心發泡股 線數目與空心發泡股線數目之差異大於90% ,較好大於 95%,更好大於股線總數之98%,則建築嵌板大致不含空 心與實心股線的組合。 :聚合物股嚴發通體典型包含至少一種有機聚合物用於 製備聚合物股線發泡體。有機聚合物包括伸烧基芳f &聚^ 合物、聚烯類、橡膠改性伸烷基芳香族聚合物、伸燒基芳 本紙張尺度適用中國國家標準(CNS) A4规格(210X297公釐) 500861 A7 ____B7_ 五、發明説明(17 ) 香族共聚物、氩化伸烷基芳香族聚合物及共聚物、α _稀均 聚物及共聚物或前述聚合物與橡膠之攙合物。較佳聚合斗勿 包括ΡΡ、ΡΕ及PS之均聚物及共聚物,包括ESI。 本發明之建築嵌板可組合超出本發明範圍之建築喪板 使用俾跨據一個空腔。例如第5a及5b圖顯示建築嵌板22〇 及230組合用於跨據空腔205。建築嵌板220含有嵌板區域 222及224。嵌板區域222為可等形。建築嵌板230含有單一 嵌板區域232其具有對向緣234及236。第5a圖顯示建築嵌板 220及230嵌入空腔205,嵌板區域222背向空腔壁200,嵌板 區域232緣234背向空腔壁210。安置建築嵌板220之邊緣226 背向建築嵌板230邊緣236,且朝向邊緣226及236施力F” 可將建築嵌板220及230定位於空腔205内部。當建築嵌板嵌 入空腔205時嵌板區域222被壓縮。第5b圖顯示於空腔205 内部的建築嵌板220及230。 本發明之建築嵌板可使用至少一鉸鏈連結至至少另一 片建築嵌板(其可屬於或非屬於本發明範圍)俾形成鉸接的 建築嵌板。鉸接建築嵌板於鉸鏈處可逆彎曲而獲得非平面 組態供嵌入空腔内部。同理,至少一嵌板區域可透過至少 一鉸鏈連結至至少另一嵌板區域。適當鉸鏈包括可彎曲聚 合物或金屬條、聚合物或金屬膜、或實際裝置設計來以鉸 接方式連結各個結構。鉸鏈可附著於毗鄰建築嵌板或喪板 區域-之主-爵―「—附—著於毗鄰―瑕次—要表 面,或穿透被b鄰建築嵌板或後板區域。一種建築嵌·板變化 包括鉸鏈介於一或二可等形嵌板區域間,此處當將建築欲 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -20 - (請先閲讀背面之注意事項再填寫本頁) •訂| 500861 A7 B7 五、發明説明(is ) 板嵌入空腔内部時,可等形嵌板區域壓縮且等形包圍鉸 鏈,俾緊密接觸嵌板區域至鉸鏈連接嵌板區域。 (請先閲讀背面之注意事項再填窝本頁) 喪板區域即使整片建築嵌板包括表面件於至少一面上 特別於主面上。適當表面件包括聚合物薄膜、金屬片或金 屬箔(如鋁箔)、紙張、織造及非織材料包括玻璃纖維及布 及其組合。此種表面件提供建築嵌板的額外空氣屏障性 質,作為嵌板區域間的鉸鏈,提升建築嵌板的裝飾性質, 以及辅助避免建築嵌板的起縐或塌陷。表面件可但非必要 覆蓋建築嵌板的全體表面。 •、一吓丨 ;線丨 於本發明範圍多種建築嵌板組態皆可接受。例如包含 單一發泡體的發泡體建築嵌板可帶有另一種發泡體(或若 干其它嵌板區域材料)之圓柱形插塞,其可具有比發泡體建 築嵌板更高或更低的抗壓強度以特定形狀設置於通過發泡 體厚度而引導發泡體於加壓下的壓縮。另外,包含主要區 域材料之建築嵌板可有錐形或切槽區段,該區段使用與主 要嵌板區域材料不同的區域材料填補^熟諳技藝人士了解 多種不同組態皆係屬於本發明之範圍。 本發明之建築嵌板可用於絕熱、滅音以及隔音、裝飾 或單純填補空腔俾防止昆蟲或齧齒類跑進空腔内部。建築 嵌板待別可用於安置於房子、車庫或其它建築物的牆壁或 屋頂空腔内部。本發明之建築嵌板也可用於置於例如攜帶 型絕屢容器的If腔部。 下列實例進一步說明本發明但絕非限制其範圍。抗屋 強度(應力)值係使用歐洲標準(EN)826或以其它指示之方5 on line 17). Hollow strands have lower compressive strength than solid strands when compressed in the radial direction. The building panel of the present invention may contain hollow strands or solid strands, but substantially does not include a combination of hollow and solid strands. If the difference between the number of solid foamed strands and the number of hollow foamed strands is greater than 90%, preferably greater than 95%, and more preferably greater than 98% of the total number of strands, the building panel will generally not include a combination of hollow and solid strands . : Polymer strands typically include at least one organic polymer for the preparation of polymer strand foams. Organic polymers include arsenic-based aromatic polymers, polyolefins, rubber-modified arylene-based aromatic polymers, and arylene-based aromatic paper. The paper is sized to the Chinese National Standard (CNS) A4 (210X297 mm). ) 500861 A7 ____B7_ V. Description of the invention (17) Aromatic copolymers, argonized alkylene aromatic polymers and copolymers, α _ dilute homopolymers and copolymers, or admixtures of the foregoing polymers and rubber. Preferred polymerization buckets do not include homopolymers and copolymers of PP, PE and PS, including ESI. The building panel of the present invention can be combined with a building panel which is beyond the scope of the present invention. For example, Figures 5a and 5b show that the building panels 22o and 230 are used to span the data cavity 205. The building panel 220 includes panel regions 222 and 224. The panel region 222 is conformable. The building panel 230 contains a single panel area 232 with opposing edges 234 and 236. Figure 5a shows that the building panels 220 and 230 are embedded in the cavity 205, the panel region 222 faces away from the cavity wall 200, and the panel region 232 edge 234 faces away from the cavity wall 210. Place the edge 226 of the building panel 220 away from the edge 236 of the building panel 230 and apply a force F "toward the edges 226 and 236 to position the building panel 220 and 230 inside the cavity 205. When the building panel is embedded in the cavity 205 The panel area 222 is compressed. Figure 5b shows the building panels 220 and 230 inside the cavity 205. The building panel of the present invention can be connected to at least one other building panel (which may or may not (It belongs to the scope of the present invention) 俾 form a hinged building panel. The hinged building panel can be reversibly bent at the hinge to obtain a non-planar configuration for embedding in the cavity. Similarly, at least one panel area can be connected to at least one through at least one hinge. Another panel area. Appropriate hinges include flexible polymer or metal strips, polymer or metal membranes, or actual devices designed to articulate structures. Hinges can be attached to adjacent building panels or funnel areas-the master -Jue-"-attached-attached to the adjacent-flawed-major surface, or penetrate the area adjacent to the building panel or back panel. A type of building panel changes include hinges between one or two equal-shaped panel areas between In this case, the paper size of the building shall apply the Chinese National Standard (CNS) A4 specification (210X297 mm) -20-(Please read the notes on the back before filling this page) • Order | 500861 A7 B7 V. Description of the invention (Is) When the board is embedded in the cavity, the isomorphic panel area can be compressed and the hinge can be surrounded by the contour. 俾 Closely touch the panel area to the hinge connection panel area. (Please read the precautions on the back before filling the page) Mosaic area even if the entire building panel includes surface pieces on at least one side, especially the main surface. Suitable surface pieces include polymer films, metal sheets or metal foils (such as aluminum foil), paper, woven and non-woven materials including glass fibers Cloth and its combination. This surface piece provides additional air barrier properties of the building panel, acts as a hinge between the panel areas, enhances the decorative nature of the building panel, and assists in avoiding creping or collapse of the building panel. Surface piece It is possible, but not necessary, to cover the entire surface of the building panel. • A variety of construction panel configurations are acceptable within the scope of the present invention. For example, a foam containing a single foam The building panel may have a cylindrical plug of another foam (or several other panel area materials), which may have a higher or lower compressive strength than the foam building panel and is provided in a specific shape Guides the compression of the foam under pressure by the thickness of the foam. In addition, building panels containing material in the main area can have tapered or grooved sections that use areas that are different from the material in the main panel area Material filling ^ Those skilled in the art understand that many different configurations are within the scope of the present invention. The building panel of the present invention can be used for heat insulation, sound insulation, sound insulation, decoration or simply filling the cavity, preventing insects or rodents from running into the cavity. Inside. The building panel can be used inside the wall or roof cavity of a house, garage, or other building. The building panel of the present invention can also be used in the If cavity of a portable type container, for example. The following examples further illustrate the invention without limiting its scope in any way. The strength (stress) value of the house is based on the European standard (EN) 826 or other instructions
861 A7 B7 五、發明説明(l9 式測量。導電性係根據ΕΝ 28301於l〇°C測量。 艾查[.1及2含以及不含!1!—形緣帶之違箠盎板之比鲂 (請先閲讀背面之注意事項再填寫本頁) 實例1舉例說明源自單一股線發泡體嵌板之本發明之 建築嵌板。實例1含有一個非沿嵌板一緣的可等形嵌板區 域。 第2圖顯示類似實例丨之本發明之建築嵌板,其進一步 包含可等形嵌板區域於對向嵌板緣(「可等形緣帶」)。實 例2類似第2a及2b圖之礙板。實例2比不含可等形緣帶之類 似嵌板如實例1嵌板,可等形於空腔壁面上的更大直徑障礙 物。 •訂, 使用長130厘米、寬60厘米、及厚1〇厘米之以聚烯烴為 主的聚結股線發泡體(如普沛耳(Pr〇pel)12-2〇聚合物發 泡體,普沛耳為陶氏化學公司商品名)嵌板製備實例丨及實 例2。經由於寬10厘米帶穿孔貫穿建築嵌板中心的發泡體而 形成實例1及2的可等形嵌板區域^吏用直徑2毫米針沿正交 軸間隔距離5亳米刺穿發泡體,實例2經由使用與形成1〇厘 米寬可等形帶相同針刺穿程序,刺穿沿實例2邊緣寬5厘米 嵌板區域而形成實例2的可等形緣帶。實例丨及實例2之未穿 孔嵌板區域為剛性嵌板區域。實例丨及2顯示具有窄帶形狀 之嵌板區域之建築嵌板。 表1顯示實例1及2之剛性及可等形嵌板區域之抗壓強 度。— 應變百分—航請應I壓—。----------------- 22 500861 A7 ____B7 五、發明説明(20 ) 表1實例1及2之嵌板區域之抗壓強度,以千巴斯卡表示 嵌板區域 10%應變 25%應變 50%應變 70%應變 90%應變 剛性 23.3 29.0 72.8 123 294 可等形 12.5 20.8 33.6 54.8 進步使用熱刀片沿礙板區域長度方向通常係在寬度 方向的中央,劃割一道深90-95毫米的開縫而進一步改性1〇 厘米寬可等形嵌板區域。 將二立筋彼此平行且間隔特定距離設置,一立筋之一 主平坦面面對另一立筋之主平坦面。二立筋間之容積界定 該空腔,立筋間隔則界定空腔寬度。各立筋表面之寬度(界 定空腔深度)大於厘米。傾斜立筋,讓空腔相對於水平傾斜 45度角俾模擬屋頂節距。 安置具有特定直徑的圓柱形物件沿立筋之主平坦面。 該物件例如係模擬沿立筋或托樑的電纜、導管或管路。 貝例1或貫例2之嵌板置於空腔内,首先將建築嵌板沿 1 〇厘米寬可等形帶的開縫彎曲,將嵌板邊緣嵌入空腔内部 背向立筋表面,然後壓迫開縫直到建築嵌板完全位在空腔 内部為止(例如參考第2a及2b圖)。當立筋間隔為6〇厘米至 56厘米時,實例1及2緊密嵌合於空腔内部不會起縐。當間 隔小於56厘米時,建築嵌板起續,於1〇厘米寬可等形^的 起縐最顯著。 —實例2可等形於直徑為5毫米或以下的圓柱形物件,於 立筋形成緊密密封。實例1未環繞1〇毫米直徑或更大的圓柱 形物件形成緊密密封。 A4規格(210X297公釐) 本紙張尺度適用中國國家標準(CNS) 500861861 A7 B7 V. Description of the invention (I9 measurement. Electrical conductivity is measured at 10 ° C according to ENE 28301. Ai Cha [.1 and 2 with and without!鲂 (Please read the notes on the back before filling out this page) Example 1 illustrates the building panel of the present invention derived from a single strand foam panel. Example 1 contains an isomorphic shape that is not along one edge of the panel Panel area. Figure 2 shows a similar example of the building panel of the present invention, which further includes a conformable panel area at the opposite panel edge ("equivalent edge band"). Example 2 is similar to 2a and 2a. Figure 2b. Obstacle plate. Example 2 can be shaped to a larger diameter obstacle than a similar panel without equal edge bands like Example 1 panel. • Order, use 130 cm long, wide 60 cm and 10 cm thick polyolefin-based coalesced strand foams (such as Propel 12-20 polymer foams, Propel is the Dow Chemical Company Product Name) Panel Preparation Examples 丨 and Example 2. The foams of Examples 1 and 2 were formed through a foam body with a width of 10 cm and a perforation through the center of the building panel. The contourable panel area was pierced with a 2 mm diameter needle at a distance of 5 mm along the orthogonal axis. Example 2 was pierced by using the same needle piercing procedure as that used to form a 10 cm wide conformable belt. A 5 cm wide panel area along the edge of Example 2 forms the conformable edge band of Example 2. The unperforated panel area of Example 丨 and Example 2 is a rigid panel area. Examples 丨 and 2 show a panel area with a narrow band shape Building panels. Table 1 shows the compressive strength of the rigid and conformable panel areas of Examples 1 and 2. — Strain percentage—Hanging Ying I ——------------ ----- 22 500861 A7 ____B7 V. Description of the invention (20) Table 1 The compressive strength of the panel area in Examples 1 and 2 in kilopascals. The panel area is 10% strain 25% strain 50% strain 70 % Strain 90% strain rigidity 23.3 29.0 72.8 123 294 Isoformable 12.5 20.8 33.6 54.8 Progress Using a hot blade is usually tied to the center of the width direction along the length of the obstructing plate area, and a 90-95 mm deep slit is cut to further improve 10 cm wide equal-shaped panel area. Set the two ribs parallel to each other and at a certain distance from each other. The main flat surface of one rib faces the main flat surface of the other rib. The volume between the two ribs defines the cavity, and the interval between the ribs defines the cavity width. The width of each rib surface (defining the cavity depth) is greater than Cm. Inclined vertical ribs, so that the cavity is inclined at an angle of 45 degrees relative to the horizontal to simulate the pitch of the roof. Place a cylindrical object with a specific diameter along the main flat surface of the vertical ribs. This object, for example, simulates the vertical ribs or joists. Cables, ducts or pipes. The panel of Example 1 or Example 2 is placed in the cavity, and the building panel is first bent along a slit of a 10 cm wide conformable strip, and the edge of the panel is embedded into the cavity. Back to the surface of the ribs, and then press the slit until the building panel is completely inside the cavity (for example, refer to Figures 2a and 2b). When the standing ribs are spaced from 60 cm to 56 cm, Examples 1 and 2 are tightly fitted into the cavity without creping. When the interval is less than 56 cm, the building panels continue, and the creping is most significant at a width of 10 cm. -Example 2 can be shaped as a cylindrical object with a diameter of 5 mm or less, forming a tight seal on the standing ribs. Example 1 did not form a tight seal around a cylindrical object of 10 mm diameter or larger. A4 size (210X297 mm) This paper size applies to Chinese National Standard (CNS) 500861
五、發明説明(21 貝例2寺形於直控15亳米的圓知真/仏 ^ — 笔卞的®柱形物件,與立筋形成緊 密密封。 實例3顯示本發明之建築嵌板含有聚胺基甲酸醋發泡 體可等㈣板區域。實例3進_步顯示具有可等形緣帶用以 等形於空腔壁面上的圓形物件之優點。實例3具有類似第& 及2b圖之建築嵌板之結構。實例3之嵌板區域為窄帶範例。 由聚苯乙烯發泡板例如史泰羅發泡體(styr〇f〇am) 屋頂用SL聚合物發泡絕緣體(史泰羅發泡體為陶氏化學公 司商品名)切下二剛性區域,長13〇厘米、寬2〇厘米、厚1〇 厘米。由撓性聚胺基甲酸酯(PU)發泡體(例如得自麥茲勒慕 司(Metzeler Mousse)公司的PU發泡體16F)切割三條可等形 窄帶,長130厘米而厚10厘米,其中二帶寬5厘米而一帶寬 10厘米。使用二分式環氧樹脂黏著劑沿長13〇厘米厚1〇厘米 邊緣將嵌板區域黏合在一起形成具有類似實例2維度之建 築嵌板,具有如下嵌板區域方向性。 5厘米PU發泡體/PS發泡體/10厘米PU發泡體/PS發泡 體/5厘米PU發泡體 表1 顯示PU發泡體之抗壓強度側繪。供比較,PS發泡 體之降伏點抗壓強度為229千巴斯卡。 14%备變 廷%應變 播%應「變 70 %應變 應變 5.07 1 5.47 5.77 1 8.72 61.96 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公爱) 24 (請先閲讀背面之注意事項再填寫本頁)V. Description of the invention (21 Example 2) The shape of the circular shape of Zhizhizhen / 仏 ^ which is directly controlled by 15 亳 m. The pen-shaped® cylindrical object forms a tight seal with the standing ribs. Example 3 shows that the building panel of the present invention contains Polyurethane foam can wait on the slab area. Example 3 further shows the advantage of having a conformable edge band for contouring round objects on the cavity wall surface. Example 3 has similar features as & and The structure of the building panel in Figure 2b. The panel area of Example 3 is an example of a narrow band. A polystyrene foam board, such as Styrolfoam, is a SL polymer foam insulator for roofs. The foam is the trade name of The Dow Chemical Company. The two rigid regions are cut out, with a length of 130 cm, a width of 20 cm, and a thickness of 10 cm. A flexible polyurethane (PU) foam (such as From Metzeler Mousse's PU foam 16F), three conformable narrow bands, 130 cm in length and 10 cm in thickness, two of which have a width of 5 cm and one with a width of 10 cm. Dichotomous epoxy resin is used. The adhesive glues the panel areas together along the edge of 13 cm long and 10 cm thick to form a similar material. Example 2 Dimensional building panels have the following directionality of the panel area: 5 cm PU foam / PS foam / 10 cm PU foam / PS foam / 5 cm PU foam Table 1 shows PU Side view of the compressive strength of the foam. For comparison, the compressive strength of the PS foam is 229 kilobasca. The 14% change rate should be changed to 70% and the strain rate should be 5.07 1 5.47 5.77 1 8.72 61.96 This paper size applies to China National Standard (CNS) A4 (210 X 297 public love) 24 (Please read the precautions on the back before filling this page)
500861 A7 B7 五、發明説明(22 ) 使用實例1及2所述程序將實例3嵌入試驗空腔内部。實 例3嵌入間隔60厘米至56厘米的空腔,不會起縐且緊密等形 於空腔壁主平坦面上直徑15毫米之圓柱形物件周圍。 實例4聚胺基甲酸酯建築嵌軛 如實例3所述製造一片建築嵌板,但使用剛性聚胺基甲 酸酯來替代PS發泡體。剛性聚胺基甲酸酯發泡體根據 EN1602具有密度35千克/立方米,降伏點抗壓強度146千巴 斯卡及導熱率19千瓦/米-凱氏溫標(w/m*K)。 實例4效能顧似實例3,進一步舉例說明本發明之由聚 胺基甲酸酯發泡體組成的建築嵌板。硬質聚胺基甲酸酯發 泡體之導熱率讓此種建築嵌板於絕熱上特別引人注目。 實例5石棉建築礙板 實例5顯示本發明之全纖維建築嵌板。 將一片密度55千克/立方米的石棉(例如洛克普拉斯 (ROCKPLUS)絕緣體,洛克普拉斯為洛克沃耳(R〇ckw〇〇1) 公司商品名)切成長130厘米、寬60厘米、厚1〇厘米喪板。 使用滾軸或油壓機壓縮1〇厘米可等形帶全長13〇厘米通過 嵌板中心至其原先厚度的20%。壓縮嵌板讓石棉結構具彈 性,形成可等形區域。嵌板獲得剛性帶/可等形帶/剛性帶 組態。此嵌板為實例5。 表4顯示未經廢縮(剛性)帶及經壓縮(可等形)帶之抗壓 ^ 度―0 — —— — … ― 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ297公釐) .......................裝..................tr.............線· (請先閲讀背面之注意事項再填寫本頁) 500861 10,50,130,140,160, 170,220,230…建築嵌板 12,226,234,236···緣 15···主面 20,30…嵌板區域 22,32…表面 40…界面 60, 70, 80, 90, 100, 132, 134,142-150,222,224, A7 B7 五、發明説明(23 ) 表4實例5經壓縮及未經壓縮帶之抗壓強度,千巴斯卡 喪板區域 5%應變 10%應變 25%應變 50%應變 未經壓縮(剛性) 2.5 5.2 9.9 18 經壓縮(可等形) 1.1 1.4 2.9 16 實例5使用實例1之空腔壁試驗裝置可牢靠嵌合於空間 57厘米的空腔内部。 元件標號對照 82…開缝 110,120,180,190,200, 210···空腔壁 115,185,205···空腔 162,172…可等形嵌板區域 163,173…剛性嵌板區域 164…舌 166,168,176,178···肩 17 4…切槽 232…嵌板區域 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) (請先閲讀背面之注意事項再填窝本頁)500861 A7 B7 V. Description of Invention (22) Use the procedure described in Examples 1 and 2 to embed Example 3 into the test cavity. Example 3 is embedded in a cavity spaced between 60 cm and 56 cm. It is not creped and closely equal to a 15 mm diameter cylindrical object on the main flat surface of the cavity wall. Example 4 Polyurethane Building Inlays A piece of building panel was made as described in Example 3, but a rigid polyurethane was used in place of the PS foam. Rigid polyurethane foams have a density of 35 kg / m3 according to EN1602, a compressive strength of 146 kPa and a thermal conductivity of 19 kW / m-Kelvin (W / m * K). Example 4 The efficiency is similar to that of Example 3, and further illustrates the building panel composed of polyurethane foam of the present invention. The thermal conductivity of rigid polyurethane foams makes this building panel particularly attractive in terms of thermal insulation. Example 5 Asbestos Building Blocker Example 5 shows an all-fiber building panel of the present invention. A piece of asbestos with a density of 55 kg / m3 (for example, ROCKPLUS insulator, which is Rockwell's trade name of Rockwell Corporation) is cut into a length of 130 cm, a width of 60 cm, 10 cm thick mourning board. Using rollers or hydraulic presses to compress 10 cm, the total length of the contoured belt is 130 cm and passes through the center of the panel to 20% of its original thickness. Compression panels make the asbestos structure elastic and form a conformable area. The panels are available in a rigid / conformable / rigid configuration. This panel is Example 5. Table 4 shows the compressive strength of the unshrinked (rigid) belt and the compressed (formable) belt. ―0 — —— —… —— This paper size applies to China National Standard (CNS) A4 (21〇297297mm) %) .............................. tr ..... ........ Line · (Please read the precautions on the back before filling out this page) 500861 10, 50, 130, 140, 160, 170, 220, 230 ... Building panels 12,226,234,236 ··· Edge 15 ··· Main surface 20, 30 ... Panel area 22, 32 ... Surface 40 ... Interface 60, 70, 80, 90, 100, 132, 134, 142-150, 222, 224, A7 B7 Five 、 Explanation of the invention (23) Table 4 Example 5 Compressive strength of compressed and uncompressed bands, 5% strain 10% strain 25% strain 50% strain uncompressed (rigidity) in the area of the thousand-barska plate, 2.5 5.2 9.9 18 Compressed (isomorphic) 1.1 1.4 2.9 16 Example 5 The cavity wall test device of Example 1 can be firmly fitted in the cavity of 57 cm space. Comparison of component numbers 82 ... Slots 110, 120, 180, 190, 200, 210 ... Cavity walls 115, 185, 205 ... Cavities 162, 172 ... Conformable panel areas 163, 173 ... Rigid inserts Board area 164 ... Tongue 166, 168, 176, 178 ..... Shoulder 17 4 ... Groove 232 ... Panel area This paper size applies to China National Standard (CNS) A4 (210X297 mm) (Please read the note on the back first Matters are refilled on this page)
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US (1) | US20020144480A1 (en) |
EP (1) | EP1360382B1 (en) |
JP (1) | JP2004518836A (en) |
KR (1) | KR20030089696A (en) |
CN (1) | CN1233910C (en) |
AT (1) | ATE342409T1 (en) |
CA (1) | CA2436573A1 (en) |
DE (1) | DE60215309T2 (en) |
ES (1) | ES2271213T3 (en) |
MX (1) | MXPA03006908A (en) |
PT (1) | PT1360382E (en) |
TW (1) | TW500861B (en) |
WO (1) | WO2002063112A1 (en) |
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JP4818077B2 (en) * | 2006-11-22 | 2011-11-16 | 積水化成品工業株式会社 | Floor insulation |
JP5378665B2 (en) * | 2007-08-29 | 2013-12-25 | ダウ化工株式会社 | Composite insulation board for refrigerated warehouse |
US20100313507A1 (en) * | 2008-01-23 | 2010-12-16 | Carlos Castro | Building structures containing external vapor permeable foam insulation |
DE102008061542A1 (en) * | 2008-12-02 | 2010-06-10 | Eugen Gonon | Building board, in particular facade panel as heat / sound insulation for external facades, and method for laying such building panels |
SI2345535T1 (en) * | 2010-01-18 | 2017-01-31 | Armacell Enterprise Gmbh & Co. Kg | Fire protection system for expanded polymers |
US8528284B2 (en) | 2011-08-11 | 2013-09-10 | Mark A. Aspenson | Thermal energy venting system |
JP5615389B2 (en) * | 2013-01-09 | 2014-10-29 | 東洋ゴム工業株式会社 | Building structure and manufacturing method thereof |
US20140335292A1 (en) * | 2013-05-07 | 2014-11-13 | King Fahd University Of Petroleum And Minerals | Thermal insulation panel for buildings |
BE1024671B1 (en) | 2017-04-05 | 2018-05-17 | Recticel | Insulation panel and method for fixing thereof |
GB2576363B (en) * | 2018-08-16 | 2023-03-01 | Ultraframe Uk Ltd | Partition panel |
EP3870436B1 (en) | 2018-10-23 | 2023-12-27 | Carlisle Construction Materials, LLC | Insulation board with improved performance |
US11319708B2 (en) | 2018-10-23 | 2022-05-03 | Carlisle Construction Materials, LLC | Insulation board with improved performance |
US11821200B2 (en) * | 2022-02-28 | 2023-11-21 | Schul International Co., Llc | Interface transition and environmental barrier |
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US706110A (en) | 1902-02-03 | 1902-08-05 | Frank D Rettich | Toy. |
DE2700468C2 (en) * | 1977-01-07 | 1979-02-15 | Braas & Co Gmbh, 6000 Frankfurt | Thermal insulation lining for roofs supported by rafters |
DE3032867A1 (en) * | 1980-09-01 | 1982-04-15 | Fa. Ph. Kurtz, 6981 Hasloch | Expanded plastic foam panel - for roof insulation with concertina corrugations on rafter side |
DE8809539U1 (en) * | 1988-07-26 | 1988-09-15 | Tonwarenindustrie Wiesloch Ag, 6908 Wiesloch | Thermal insulation board |
WO1992016363A1 (en) * | 1991-03-25 | 1992-10-01 | The Dow Chemical Company | Nondistorted polyolefin foam structures and process for making |
DE4139858A1 (en) * | 1991-12-03 | 1993-06-09 | Stankiewicz Gmbh, 3101 Adelheidsdorf, De | FILLED BODY AS A MOLDED PART FOR SEALING DIFFICULT ACCESSIBLE CAVES |
US6226943B1 (en) * | 1999-01-26 | 2001-05-08 | The Dow Chemical Company | Wall system and insulation panel therefor |
AU3489800A (en) * | 1999-02-12 | 2000-08-29 | Dow Chemical Company, The | Nanocomposite articles and process for making |
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2002
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- 2002-01-03 EP EP02701003A patent/EP1360382B1/en not_active Expired - Lifetime
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- 2002-01-03 DE DE60215309T patent/DE60215309T2/en not_active Expired - Lifetime
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DE60215309D1 (en) | 2006-11-23 |
CA2436573A1 (en) | 2002-08-15 |
CN1491307A (en) | 2004-04-21 |
CN1233910C (en) | 2005-12-28 |
MXPA03006908A (en) | 2004-05-05 |
ATE342409T1 (en) | 2006-11-15 |
EP1360382A1 (en) | 2003-11-12 |
JP2004518836A (en) | 2004-06-24 |
DE60215309T2 (en) | 2007-05-24 |
PT1360382E (en) | 2007-01-31 |
EP1360382B1 (en) | 2006-10-11 |
ES2271213T3 (en) | 2007-04-16 |
WO2002063112A1 (en) | 2002-08-15 |
KR20030089696A (en) | 2003-11-22 |
US20020144480A1 (en) | 2002-10-10 |
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