499769 A7 B7 五、發明説明（1 ) 發明背景 本發明係相關於具有訂製的幾何形狀電化電池及其製 造方法。尤其是，本發明係相關於具有彎曲表面及多變的 幾何形狀之電化電池的構成與製造，如鋰離子二級電池。 電池容器係兩種標準的幾何形狀容器，有各種尺寸， 端看其能源動力的需求及框入電池的空間決定之。雖然現 在主要使用圓筒形及稜形的電池，但圓筒形電池更普遍。 圓筒形電池基本上有兩個組件：_筒形罐子及陽極蓋子。 雖然稜形電池有許多尺寸，但全部都是長方形.的且有三個 主要尺寸：長度·寬度，及厚度。而圓筒形電池只有兩個 主要尺寸··長度及直徑。由於稜形電池和圓筒形電池有不 同形狀及結構’故基本上他們有不同的構成與製造方法。 現代電子設備要求更小的尺寸及更符合人體工學的設 計。更小的尺寸及更符合人體工學的設計通常需要特別形 狀的組件。雖然習知的圓筒形和棱形電池爲許多用途提供-適當的能源動力需求’但是他們似平無法滿足許多現代電 子設備的多樣性結構需求。就現代電子設備設計而言，習 知的圓筒形和稜形電池需要許多空間且太佔地方。鑒於前 述情形，希望有改良的電池及其製造方法。 發明槪述 本發明提供具有訂製的形狀或幾何形狀電化電池。訂 製的形^狀可能包括一彎曲部位，如彎曲表面或邊緣。在 具有更小尺寸，更符合人體工學的設計，及需要特別形狀 本紙張尺度逍用中國國家標準（CNS ) A4規格（210x297公釐）-4- : -- f請先閲讀背面之注意事項再填寫本頁) 訂 經濟/部智慧財產局員工消費合作社印製 499769 A7 B7 五、發明説明（2 ) 組件之現代電子設備中，發現這些訂製形狀之電化電池特 別的用途。 (請先閱讀背面之注意事項再填寫本頁) 在其中一個觀點中，本發明提供訂製的幾何形狀電化 電池之製造方法。這些製造方法受到彎曲表面及多種的電 池幾何形狀等製造需求的影響。本發明亦提供製造訂製的 形狀或幾何形狀電化電池之訂製用工具。 在本發明其中一個觀點中，電化電池的訂製形狀或幾 何形狀成形於疊片期間。在許多例子中，電池或電池組件 ' . * 在疊片前是柔順的。疊片之後，電池或電池組.件就硬化成 適合電池使用的硬度。在‘其中一個實施例中，在疊片期間 使用訂製用工具製造電池或電池組件之訂製形狀或幾何形 狀。訂製用工具包括具有特別設計的板子之訂製用鋼模， 其符合訂製之幾何形狀電池或電池組件想要的幾何形狀。 在本發明另一個觀點中，在電化電池密封期間使用特 別的技術及訂製用工具，調整電池的弧度或特別的幾何形 狀。訂製用工具包括具有弧度之密封棒，符合訂製的幾何 形狀電化電池之彎曲表面或彎曲邊緣。 經濟部智慧財產局員工消費合作社印製 在其中一個觀點中，本發明係相關於電化電池。電化 電池包括至少具有一個彎曲表面之電池容器。電化電池亦 包括設置於電池容器內之陰極。電化電池更包括設置於電 池容器內之隔板。電化電池另外包括設置於電池容器內之 陽極。陽極某部位具有彎曲表面，與電池容器的至少一個 彎曲表面之弧度半徑大致相同。 .· 在另一個觀點中，本發明係相關於訂製之幾何形狀電 本&張尺度適用中.國國家標準（CNS ) A4規格(210X297公釐） .5 - 499769 A7 __—_ B7五、發明説明（3 ) 化電池。其包含至少一個彎曲表面之 何形狀電化電池包括陰極，隔板，陽 池容器內。陽極某部位具有彎曲表面 化電池的最大尺寸與最小尺寸間之比 3 0 0:1 ° 電池容器。訂製之幾 極每一個皆設置於電 。訂製之幾何形狀電 例大約是3 : 1及 在另一個觀點中，本發明係相關於訂製的 ，隔板， 多層插入 外包括將. 彎曲的幾 化電池之製造方法。方法包 成一層.或多層。方法更包括 。方法也包括密封電池容器 疊片’其中在疊片後一層'或 在另 的方法。 個觀點中，本發 括將陽極 將一層或 。方法另 多層包含 明係相關 於電化電 電池結構包含一層或多層，每一層皆 隔板，及陽極。方 片後 層或多層 一個觀點 在另 形狀電化電池之訂 且具有第一個電池 經 濟 部 智 慧 財 產 局 消 費 合 作 社 印 製 池的第 個部位之 且具有第 池的第二 表面與第 法則包含 包含彎曲 中，本發 製用鋼模 接收表面 想要的幾 二個電池 個部位之 二個電池 將一層或 的幾何形 明係相關 。訂製用 ，符合訂 何形狀。 接收表面 想要的幾 接收表面 多層疊片 狀。 於用以疊 鋼模包括 製的幾何 訂製用鋼 ，符合訂 何形狀。 ，二者其 幾何形狀電 及陰極接收 電池容器內 一層或多層 何形狀。 池結構疊片 包含陰極， ，其中在疊 片訂製幾何 第一個板子 形狀電化電 模亦包括第 二個板子 狀電化電 電池接收 弧度。 本發明這些與其它特徵及優點，將在下文中結合圖式 說明之。 製的幾何形 其中第一個 中之一包括 -----------------訂--------- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中.國國家標準（CNS ) A4規格（210X297公釐） 6 499769 A7 B7 五、發明説明（4 ) 圖式簡要說明 (請先閱讀背面之注意事項再填寫本頁) 圖1 A說明根據本發明其中一個實施例之具有彎曲的 幾何形狀之訂製的幾何形狀電化電池之上透視圖。 圖1 B說明根據本發明其中一個實施例之具有彎曲的 幾何形狀之g了製的幾何形狀電化電池之上視圖。 圖1 C說明根據本發明其中一個實施例之圖1 B電池 沿著A — A線之截面圖。 圖1. D說明根據本發明其中一個實施例之具有彎曲的 幾何形狀之訂製的幾何形‘狀電化電池之側視圖。 圖2 A說明根據本發明其中一個實施例之圖1 B電池 沿著A - A線之放大截面圖。 圖2 B說明根據本發明其中一個實施例之圖·2 a凍膠 捲設計之單一疊片層某部位。 圖3說明根據本發明其中一個實施例之製造訂製的幾 何形狀電化電池之處理流程。 經濟，部智慧財產局員工消費合作社印製 圖4 A說明根據本發明其中一個實施例之疊片具有彎 曲表面的訂製之幾何形狀電化電池之處理流程。 圖4 B說明根據本發明其中一個實施例之疊片具有彎 曲幾何形狀電化電池之訂製用鋼模。 圖5 A說明根據本發明其中一個實施例之密封具有一 個或多個彎曲邊緣的訂製之幾何形狀電化電池之處理流程 〇 圖5 B說明根據本發明其中一個實施例之密封訂製之 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 499769 A7 B7 五、發明説明（5 ) 幾何形狀電化電池所使用之訂製用棒與頂棒。 (請先閲讀背面之注意事項再填寫本頁) 圖6 A說明根據本發明其中一個實施例之彎曲的聚合 物堆疊電化電池。 圖6 B說明圖6 A聚合物堆疊之疊片層某部位。 元件對照表 2 0 0 電池 2〇2 電池容器 2 0 3 底蓋 . 2 0 4 頂端彎曲表®/ 2 0 5 .頂端鋁片 2 0 6 底面彎曲表面 2 10 彎曲的凍膠捲設計/ 2 1 1 彎曲的接合處 212 疊片層 2 1 4 彎曲部位 2 17 彎曲部位 經濟部智慧財產局員工消費合作社印製 2 1 8 陽極 2 1 9 A — A 線 2 2 0 陰極 2 2 4 .陰極材料 2 2 6 鋁箔 2 2 8 陽極材料 2 3 0 銅箔 -8- 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 499769 A7 B7 3 4 3 6 3 8 4 0 4 1 0 0 0 2 0 4 0 6 0 8 2 五、發明説明（6 黏合劑材料 陽導線 陰導線 寬度 厚度 長度 處理流程 接收，及假如必要的話，安裝，疊片 捲繞成凍膠捲 . 將凍膠捲放Λ電池容器內 密封注入期間未被使用之電池任一部位 注入電解質 密封電池容器 ’ 疊片包裝袋 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 4 4 0 0 處 理 流 程 4 0 2 將 電 池 放 入 訂 製 用 鋼 模 內 4 0 4 提 供 能 源 疊 片 使 疊 片 容 易 4 0 6 將 電 池 移 至 訂 製 用 鋼 模 冷 卻 4 0 8 疊 片 4 5 0 訂 製 用 鋼 模 4 5 2 .頂 板 4 5 4 底 板 4 5 6 電 池 接 收 表 面 4 5 8 電 池 接 收 表 面 本紙張尺度適用中國國家標準（CNS ) Α4規格（210X297公釐） _ g - 499769 A7 B7 五、發明説明（7 5 0 0 5 0 2 5 0 4 5 0 6 經濟部智慧財產局員工消費合作社印製 5 5 4 5 5 6 5 5 8 6 0 0 6 0 1 6 0 2 6 0 4 6 0 5 6 0 6 6 10 6 12 6 14 6 15 6 16 6 18 2 16 處理流程 下一個部位是不是直的？ 將訂製用棒放置於不是直的部位 密封部位 是否還有其他部位須密封 將訂製用棒放置於直的部位 密封部位 訂製用頂棒 訂製用底棒 . 密封表面 ^ 密封表面 聚合物堆疊電池 電池容器 頂面 底面 疊片層 聚合物堆疊 部位 鋁製柵極 彎曲的陰極層 彎曲的固體聚合物層 彎曲的陽極層 銅製栅極 隔板。 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） -10- 499769 A7 B7 五、發明説明（δ ) 較佳實施例之詳細說明 (請先閲讀背面之注意事項再填寫本頁) 本發明將參照附圖所說明之一些較佳實施例詳細說明 之。在下列說明中，爲了全面了解本發明，將陳述許多特 定的細節。然而，精於本技藝之人士皆明白，無需這些特 定的細節的一些或全部，本發明仍可實行。在其他實施例 中，爲了不要混淆本發明，將不詳細說明眾所周知的處理 步驟和/或結構。 圖1 A，1 Β，1 C，及1 D各自說明根.據本發明其 中一個實施例之具有彎曲幾何形狀的訂製的幾何形狀電化 電池2 0 0之上透視圖，上側視圖，沿著A — A線2 1 9 之截面圖，和側視圖。 電池2 0 0包括具有彎曲表面之電池容器2 Ό 2。電 池容器2 0 2提供電池2 0 0內部組件的機械保護及來自 外在環境的密封。電池容器2 0 2包括頂端和底部的彎曲 表面204及206。頂端和底部的彎曲表面2 0 4及 2 0 6具有大槪相同的弧度半徑及大致平行。在其中一個 經濟部智慧財產局員工消費合作社印製 實施例中，電池容器2 0 2是由壓印成形的鋁精成之軟金 屬疊片包裝。β ^ II2 β 圖2 Α說明根據本發明其中一個實施例之凍膠捲設計 2 1 0之單一疊片層2 .1 2的彎曲部位2 1 4。彎曲部位 2 1 4包括插入陽極2 1 8與陰極2 2 0間之隔板2 1 6 。陽極2 1 8與陰極2 2 0具有與彎曲表面2 0 4及 2 0 6的弧度半徑大致相同之彎曲部位2 1 7。一般而言 -11 - 本紙張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） 499769 五、發明説明（9 ) ，隔板2 1 6是多孔的。基本上，電極2 χ 8及2 2 〇形 成於電流集中器’其由高導電金屬，如銅或鋁等構成。陽 極2 1 8包含陰極材料2 2 4於鋁箔2 2 6上。陰極场 2 2 0包含陽極材料2 2 8於銅箔2 3 0上。銘箱2 2 6 與銅箔2 3 0個別爲陽極2 1 8與陰極2 2 〇收集電流 隔板216係離子導電材料，在陽極218與陰^ 2 2 0之間用以傳導離子。在其中一個實施例中，隔板 2 1 6係充滿電解質之多孔的聚合物薄膜。舉例來說，電 解質係包括鋰鹽之有機溶劑。在另〜個實施例中，隔板^ 2 1 6係凝膠聚合物層或·固體聚合物層，將陽極2丄8與 陰極220絕緣，但在其間傳導離子。爲了有助於隔板〜 2 1 6附著於陰極材料2 2 4與陽極材料2 2 8上，隔板 2 1 6頂面及底面將塗上一層黏合劑材料2 3 2。在其中 --個實施例中’黏合劑材料2 3 2與使用於陰極材料 2 2 4與陽極材料2 2 8之黏合劑材料是相同的。在疊片 期間’黏合劑材料2 '3 2促進隔板2 1 6及陰極材料 2 2 4間的接合，也促進隔板2 1 6及陽極材料2 2 8間 的接觸。 回顧圖1 A — D，及2 A，陽導線2 3 4銲接於鋁箔 2 2 6未塗覆的部位’並自電池容器2 〇 2內部延伸至電 池容器2 0 2.外部。陰導線2 3 6銲接於銅箔2 3 0未塗 覆的部位’並同樣自電池容器2 0 2內部延伸至電池容器 2 0 2外部。導線2 3 4與2 3 6提供電池2 〇 0的外部 電的連接。 C請先閲讀背面之注意事項再填寫本頁} -訂 經濟部智慧財產局員工消費合作社印製 表紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） -12- 499769 A7 _ B7 五、發明説明（10 ) (請先閲讀背面之注意事項再填寫本頁) 在其中一個實施例中，電池容器2 0 2包含兩個支撐 凍膠捲2 1 0範圍之鋁片，尤其是，電池容器2 0 2包含 已適當壓印及彎曲之鋁製底蓋2 0 3以接收凍膠捲2 1 0 。亦已彎曲之頂部鋁片2 0 5作爲覆蓋彎曲凍膠捲2 10 及蓋子2 0 3之用。電池容器2 0 2亦包括其它本技藝中 習知的電化電池包裝中熟悉的組件。這些組件包括內部的 聚丙烯內層與尼龍或聚酯外殼。 電池200可由寬度238 ,厚度240，長度 2 4 1 (圖1 B，1 C及2 A )說明之。使用.這些尺寸， 根據本發明的訂製之幾何·形狀電池可藉由最小尺寸與最大 尺寸說明之。例如，就電池2 0 0而言，最小尺寸是厚度 2 4 0，最大尺寸是長度2 4 1。另外，根據本發明訂製 之幾何形狀電池可藉由最大的與最小的尺寸比例說明之。 根據本發明其中一個實施例，寬度2 3 8，厚度2 4 0, 長度2 4 1至少其中一個說明具有弧度之電池某部位。 舉例來說，適合本發明的電池厚度2 4 0大約分布於 1公釐到2 0公釐。適合本發明的寬度2 3 8大約分布於 經濟部智慧財產局員工消費合作社印製 1 0公釐到3 0 0公釐，適合本發明的長度2 4 1大約分 布於1 0公釐到3 0 0公釐。在特定的實施例中，本發明 之電池厚度2 4 0爲3到4公釐，寬度2 3 8爲3 0到 5 0公釐。在另一個特定的實施例中，本發明之電池厚度 2 4 0爲7公釐，寬度2 3 8爲5 0公釐。在其中一個實 施例中，最大與最小的尺寸比例分布於3 : 1到3 0 0 : 1。 本紙張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） _ 13 » 499769 A7 B7 五、發明説明（11 ) (請先閱讀背面之注意事項再填寫本頁) 根據本發明具有大體上一致的厚度2 4 0橫跨著寬度 2 3 8之訂製的幾何形狀電池，如電池2 〇 〇，其特徵爲 使用寬高比。此處電化電池所使用的寬高比係指電池的兩 個尺寸比其一·爲電池寬度2 4 0。尤其是，此處是所使用 之寬高比係指電池的最大尺寸與最小尺寸比。在其中一個 實施例中，.寬高比分布於3 ·· 1到3 0 0 : 1。任何一個 具有大致平行的彎曲邊緣之訂製的幾何形狀電池，其特徵 爲使用.寬局比。另外，任何一個具有恆定疊片層數橫跨著 寬度2 3 8之電化電池’例如，在凍膠捲設計.或堆疊中， 其特徵爲使用寬高比。’ 經濟部智慧財產局員工消費合作社印製 在其中一個實施例中，電化電池2 0 0爲具有凝膠形 式聚合物之凝膠聚合物電池。尤其是，使用於電池2 0 0 中之電解質在製造完成時爲凝膠狀態。在凝膠聚合物電池 中之隔板2 1 5適合的材料爲精於本技藝之人士所熟悉的 ，包括聚烯，聚乙烯，聚丙烯，聚四氟乙烯，聚苯乙烯， 聚乙烯對鈦酸鹽，乙烯丙烯二烯單基物，尼龍，和任何以 上之化合物。在其中一個實施例中，陰極材料2 2 4與陽 極材料2 2 8與使用均聚物之電流集電器接合在一起。其 他適合凝膠形式聚合物之材料包括聚乙烯氟化物.（ PVDF) ，PVDF — HFP 共聚物，PVDF — P F T E共聚物及化合物，聚氨酯，聚乙烯氧化物，聚丙 烯腈，聚丙烯酸甲酯，聚丙烯醯胺，聚醋酸乙烯酯，聚乙 烯吡咯酮，聚二丙烯酸四伸乙二酯，及上述任何之共聚物 或化合物。 本紙張尺度適用中國國家標準（CNS ) A4規格(210X297公釐） .14 - ]" " 499769 A7 B7 五、發明説明（12 ) %極2 1 6及2 1 8係由精於本技藝之人士所熟悉之 適合的材料所構成。例如’適合陽極2丨8之材料包括碳 精棒（當作電子導電體），活性材料（如，鋰鈷氧化物， 鋰鍤氧化物，或鋰鎳氧化物），及黏合劑（如聚乙烯氟化 物）。適合陰極2 2 0之材料例如包括將碳精棒作爲具有 黏合劑之活性材料（如聚乙烯氧化物）。 在其中一個實施例中，本發明提供製造具有訂製的幾 何形狀’如彎曲表面，的電化電池之另一種方法。如接下 來將說明的，各種的製造技術受到各式各樣的幾何形狀， 如彎曲表面，的電池之製·造需求的影響。圖3說明根據本 發明其中一個實施之製造訂製的幾何形狀電化電池的處理 流程3 0 0。根據本發明的處理包括不在此處說明許多額 外的步驟以負混淆本發明。 處理流程3 0 0說明根據本發明其中一個實施例之製 造具有凍膠捲設計的訂製幾何形狀電化電池。處理流程 3 0 0假如必要的話，由接收和安裝電化電池的活性化學 組件（3 0 2 )開始。在其中一個實施例中，構造凍膠捲 由使用模鑄處理在鋁箔上塗覆含有P V D F黏合劑之陰極 材料（陽極）開始。含有P V D F (聚乙烯氟化物）黏合 劑之陽極材料（陰極）亦同樣地塗覆於銅箔上。然後’陽 導線與陰導線各自銲接於鋁箔與銅箔未塗覆的部位。塗上 P V D F (聚乙烯氟化物）的隔板隨後加於陰極與陽極之 間。然後，鋁箔與銅箔，及位於他們之間的隔板，陽極’ 陰極捲繞形成凍膠捲（3 0 4 )。凍膠捲設計應用本技藝 (請先閱讀背面之注意事項再填寫本頁) ·€衣· 訂 經濟，部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） -15 - 499769 A7 _ _ B7 五、發明説明（13 ) 熟悉的捲繞技術捲繞而成。 (請先閲讀背面之注意事項再填寫本頁) 凍膠捲設計隨後插入電池容器（3 0 6 )內。電池容 器爲預先成形的包裝，由一個或多個鋁片或鋁疊片形成支 撐凍膠捲的範圍。尤其是，預先成形的包裝包括由壓印的 鋁片所形成的底蓋。頂端鋁片也壓印成適合的弧度，使用 於覆蓋凍膠捲及蓋子。關於此點，在注入電解質期間，包 裝上未被使用的任何一且將被密封（3 0 8 )。在某些實 施例中.，此包括使用符合電池容器彎曲表面的特殊工具。 須留意電池容器的某些側邊可用習知的工具密封，而其它 將使用符合彎曲表面之訂‘製用工具密封。 然後，電解質注入包裝內（3 1 0 )。包裝其餘部分 隨後被密封（3 1 2 )。在其中一個實施例中，包裝係使 用符合電池彎曲表面的特殊工具真空密封。包裝隨後被疊 片（3 1 4 )。根據本發明其中一個觀點，彎曲的幾何形 狀乃於疊片期間形成。 經濟部智慧財產局員工消費合作社印製 就處理流程3 0 0而言，疊片（3 1 2 )係雨階段處 理。在第一個階段，包裝放置於兩個訂製用疊片板之間並 加熱。可根據想要的電池幾何形狀塑造訂製用疊片板。在 特定的實施例中，電池放置於訂製用板之間且在攝氏9 〇 度中疊片1 0分鐘。在疊片期間，也藉由訂製用板施壓於 電池，使電池組件在層與層之間保持良好的接合。在第二 個個階段，包裝放置於兩個訂製用板之間並冷卻。在其中 一個實施例中，在冷卻期間使用之訂製用板與在加熱期間 使用之訂製用板大致相同。在特定的實施例中，.電池放置 (cm ) A4^m ( 210X297^1 ) 一 499769 A7 B7 五、發明説明（14 ) (請先閲讀背面之注意事項再填寫本頁) 於兩個H]製用板之間且在室溫中保留2分鐘。同樣施加壓 力。疊片之後，由處理流程3 0 0生產之電池十分堅 硬，且在使用期間將維持其訂製之幾何形狀。 就本發明某些電化電池而言，電池容器及其包含的組 件，如凍膠捲，在疊片前是柔軟的。以凝膠聚合物電池爲 例，用來附著隔板於陽極及陰極上之黏合劑材料爲軟聚合 物。疊片之後，電池容器內之組件將變硬，提供堅硬的塑 膠製品.。同樣地，電化電池將根據疊片期間所使用之板子 形狀成形。在其他實施例中，電池容器內之組.件在插入電 池容器前疊片。在此例中’.，電池容器爲堅硬的且預先成形 爲疊片組件的幾何形狀。 經濟部智慧財產局員工消費合作社印製 爲稜形電池設計所使用平板的疊片並不適用於訂製之 幾何形狀電池。尤其是，沒有符合想要的訂製之幾何形狀 之疊片板將無法生產想要的幾何形狀，或在疊片期間於電 池上引動應力。這些電池上及其組件上的應力將導致膨脹 ，出氣（氣體的生成），和其他不想要的結果，將影響凍 膠捲層與層之間的黏合或降低電池性能。由於習知的設備 所使用的疊片不適用於訂製之幾何形狀電池及其組件，故 本發明提供訂製之幾何形狀電池的疊片所需之製造方法與 裝置，生產想要的電池幾何形狀，且將疊片期間的出氣減 到最低。 在其中一個實施例中，電化電池訂製之幾何形狀和弧 度完全在疊片期間形成。這對具有極小弧度的電池是較好 的。例如，具有極小弧度之電化電池容器於具有稜形的形 -17- 本紙張尺度適用中.國國家標準（CNS ) A4規格（210X297公釐） 499769 A7 B7 五、發明説明（15) (請先閲讀背面之注意事項再填寫本頁) 狀之疊片開始。然後在疊片期間弧度及形狀會增加。其弧 度不足以使包裝破壞。這包括在疊片之前與期間完全密封 之容器。在另外一個實施例中，電化電池在疊片前已大致 預先彎曲，而疊片處理用來將電池弧度加以完成和/或堅 固。舉例來說，電池容器將根據想要的幾何形狀預先成形 ’然後，電池容器將根據以後參照圖5 A將詳細說明之任 何弧度或訂製之幾何形狀被密封。最後，疊片處理用來完 成電池.的任何弧度。根據本發明的疊片包括一些連續的疊 片，每一疊片在不同操作運作。例如，能源輸入疊片後接 著冷卻疊片，或單一疊片·，例如，不是能源輸入疊片就是 冷卻疊片。、 圖4 A說明根據本發明其中一個實施例之疊片具有彎 曲表面之訂製的幾何形狀電化電池之處理流程4 Ό 0。根 據本發明之處理包括不在此處說明許多額外的步驟，以免 混淆本發明。 經濟部智慧財產局員工消費合作社印製 處理流程4 0 0開始時，至少部分地放置電池於訂製 用鋼模（4 0 2 )內。訂製用鋼模包括一組有弧度的板子 ，其符合電池某部位想要的幾何形狀。就某些電池而言， 例如凝膠聚合物電池，電池容器及其組件是軟的且可鍛造 的，因此，可與板子的幾何形狀一致，然後，能源供應至 板子，以使電池內層面的疊片（4 0 4 )容易。在其中一 個實施例中，板子在高溫中加熱。舉例來說，就凝膠聚合 物電池而言，供應大約攝氏3 0度到攝氏1 5 〇度的恆溫 熱度大約半分鐘到2 0分鐘。在特定的實施例中，凝膠聚 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐) -18「 499769 Α7 Β7 五、發明説明（16 ) 合物電池的熱度在攝氏9 0度的恆溫被供應1 0分鐘。在 另一個實施例中，超聲波銲接用來提供疊片的能源。除了 能源提供之外，訂製用板亦施壓於電池。舉例來說，大約 分布在每平方吋1 0磅到每平方吋3 0 0磅的壓力適合本 發明使用。在特定的實施例中，供應大約每平方吋3 6磅 的壓力。 當冷卻時，電池移至第二個疊片的訂製用鋼模（ 4 0 6 )。第二個訂製用鋼模包括一組有幾何形狀的訂製 用板，符合想要的電池幾何形狀。假如電池形.狀不同時， 冷卻時所使用之訂製用板'接收自第一個疊片之電池形狀符 合想要的形狀。在其中一個實施例中，在冷卻站所使用之 訂製用板（4 0 4 )具有與能源輸入期間所使用之訂製用 板（4 0 6 )相同的幾何形狀。冷卻疊片期間（4 〇 8 ) ，壓力施加於電池。加熱疊片期間所獲得的任何幾何形狀 可能會在電池冷卻時被改變，壓力可發揮維持幾何形狀的 作用。 在其中一個實施例中，冷卻時疊片在室溫進行大約半 分鐘到2 0分鐘之久。此例中適合疊片的壓力大約分布於 每平方吋1 0磅到3 0 0磅。在特定的實施例中，冷卻伴 隨著大約每平方吋1 0 0磅之壓力發生大約2分鐘。由於 電池冷卻，電池內的材料硬成訂製用板所提供的形狀’且 在電池壽命期間維持這個形狀。 圖4 Β說明根據本發明其中一個實施例之疊片訂製的 幾何形狀電化電池之訂製用鋼模4 5 0。鋼模包括頂板 本紙張尺度適用中國國家標準（CNS ) Α4規格（210X297公着） (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 499769 A7 _______ B7 五、發明説明（17 ) 452及底板454。頂板及底板452及454各自包 括電池接收表面4 5 6及4 5 8。電池接收表面4 5 6及 4 5 8各自具有幾何形狀，符合訂製的幾何形狀電池某部 位想要的幾何形狀。至少電池某部位安裝於頂板4 5 2及 底板4 5 4之間，且符合表面4 5 6及4 5 8所提供之形 狀。 根據本發明之鋼模基本上爲特別的電池疊片所訂製的 。舉例來說’頂板4 5 2及底板4 5 4是電池2 0 0所訂 製的。由於根據本發明之電池幾何形狀變化很·大，故訂製 之幾何形狀電池疊片所使'用的板子可形成任何形狀，大小 或數量’且遵守習知的疊片與本技藝中所熟悉的裝置器規 定。須留意訂製用板的設計目標會改變。在其中一個實施 例中，頂板4 5 2與底板4 5 4設計作爲提供電池製造後 最後的形狀。在另一個實施例，頂板4 5 2及底板4 5 4 設計作爲提供凍膠捲或堆疊插入包裝前最後的形狀。伴隨 訂製之幾何形狀電池的其它處理亦使用訂製用鋼模4 5 0 。舉例來說，電池或電池組件之硬化和凝膠化亦可使用訂 製用鋼模4 .5 0，或類似的訂製用鋼模。 鋼模4 5 0適用於任何習知的疊片機器。舉例來說， 鋼模4 5 0適用於Wabash，In的Carver公司所生產之carver Ρ ι· e s s疊片機器，模型C。根據習知的工具與本技藝中所熟 悉的裝置器的技術可構造頂板4 5 2及底板4 5 4。舉例 來說，鋼是板子4 5 2及4 5.4適合的材料。. 簡短地討論一個適合根據本發明之訂製的幾何形狀電 本紙張尺度適用中.國國家標準（CNS ) A4規格（210X297公釐) ?2〇~ ^ (請先閲讀背面之注意事項再填寫本頁) -訂 __ 經濟部智慧財產局員工消費合作社印製 499769 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明（18 ) 池疊片的代表性方法與設備。現在將討論其他製造訂製的 幾何形狀電化電池之製造方法與裝置。如先前提及的，本 發明亦包括使用多種不同的方法與裝置密封訂製之幾何形 狀電化電池。 習知爲稜形電池設計使用的平面工具之密封不適用於 訂製的幾何形狀電化電池。例如，使用習知的平面密封設 備密封具有稜形尺寸之電池後，在電池自平面尺寸疊片至 彎曲的幾何形狀之疊片期間會引起應力。這些應力在密封 時會形成裂痕，導致滲漏。另外，由於密封工具不符合訂 製的幾何形狀電池，會拉扯電池內的導線。因此，在本發 明其中一個觀點中，當密封訂製之幾何形狀電化電池時， 使用訂製用密封方法與裝置。 圖5 A說明根據本發明其中一個實施例之密封具有一 個或多個彎曲部位的訂製幾何形狀電化電池之處理流程5 0 0。彎曲部位包括訂製的幾何形狀電池之一個或多個彎 邊邊緣和/或一個或多個彎曲表面。舉例來說，電池 2 0 0 (圖1A — D)包括被密封之彎曲邊緣2 0 6及彎 曲接合處2 1 1。在其中一個實施例中，處理流程5 0 0 適用於電解質注入期間未被使用的電池邊緣之密封。在另 一個實施例中，處理流程5 0 0適用於電解質注入後的電 池邊緣之密封。根據本發明之處理包括不在此處說明許多 額外的步驟以負混淆本發明。 處理流程5 0 0開始於選擇將被密封的下一個電池部 位，及決定電池是不是直的（5 0 2 )。若下一個部位不 本紙張尺度適用中國國家榡準（CNS ) A4規格（210X297公釐） (請先閲讀背面之注意事項再填寫本頁)499769 A7 B7 V. Description of the Invention (1) Background of the Invention The present invention relates to an electrochemical cell with a customized geometry and a method for manufacturing the same. In particular, the present invention relates to the constitution and manufacture of electrochemical cells, such as lithium ion secondary batteries, having curved surfaces and varying geometries. Battery containers are two standard geometric shapes. They are available in various sizes, depending on their energy requirements and the space required to frame the battery. Although cylindrical and prismatic batteries are mainly used today, cylindrical batteries are more common. A cylindrical battery basically has two components: a cylindrical can and an anode lid. Although prismatic batteries come in many sizes, they are all rectangular in shape and have three main dimensions: length, width, and thickness. The cylindrical battery has only two main dimensions: length and diameter. Because prismatic batteries and cylindrical batteries have different shapes and structures', basically they have different structures and manufacturing methods. Modern electronics require smaller sizes and more ergonomic designs. Smaller sizes and more ergonomic designs often require specially shaped components. Although the conventional cylindrical and prismatic batteries provide many applications-appropriate energy power requirements', they seem to be unable to meet the diverse structural requirements of many modern electronic devices. For modern electronic device design, the conventional cylindrical and prismatic batteries require a lot of space and take up too much space. In view of the foregoing, an improved battery and a method for manufacturing the same are desired. Summary of the Invention The present invention provides an electrochemical cell having a customized shape or geometry. Custom shapes may include a curved area, such as a curved surface or edge. In the smaller size, more ergonomic design, and special shapes are required. The paper size is free of Chinese National Standard (CNS) A4 specifications (210x297 mm). -4-:-f Please read the notes on the back first (Fill in this page again) Printed by the Ministry of Economy / Ministry of Intellectual Property Bureau, Consumer Cooperatives, and printed 499769 A7 B7 V. Description of Invention (2) Among the modern electronic devices with modules, special uses of these custom-shaped electrochemical batteries have been found. (Please read the notes on the back before filling out this page.) In one aspect, the present invention provides a method for manufacturing a custom-shaped electrochemical cell. These manufacturing methods are affected by manufacturing requirements such as curved surfaces and a variety of battery geometries. The present invention also provides a customized tool for manufacturing a customized shape or geometry electrochemical cell. In one aspect of the present invention, a custom shape or a geometric shape of an electrochemical cell is formed during lamination. In many cases, batteries or battery assemblies'. * Are pliable before lamination. After lamination, the battery or battery pack is hardened to a hardness suitable for battery use. In one of the embodiments, a custom shape or geometry of a battery or battery pack is manufactured using a custom tool during lamination. The custom tool includes a custom steel mold with a specially designed plate that conforms to the desired geometry of the custom geometry battery or battery module. In another aspect of the present invention, the battery's curvature or special geometry is adjusted during the sealing of the electrochemical cell using special techniques and customized tools. Customized tools include sealing rods with arcs, curved surfaces or curved edges that conform to custom geometries. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In one of the views, the present invention is related to electrochemical batteries. An electrochemical cell includes a battery container having at least one curved surface. An electrochemical cell also includes a cathode disposed in a battery container. The electrochemical battery further includes a separator provided in the battery container. An electrochemical cell additionally includes an anode disposed in a battery container. A certain part of the anode has a curved surface, which has substantially the same radius of curvature as at least one curved surface of the battery container. . · In another point of view, the present invention is related to customized geometric shapes & Zhang scales in use. National National Standard (CNS) A4 specification (210X297 mm) .5-499769 A7 ____ B7 (3) Description of the invention. The shape of the electrochemical cell including at least one curved surface includes a cathode, a separator, and an anode container. The ratio between the maximum size and the minimum size of the battery with a curved surface at a certain part of the anode 3 0 0: 1 ° Battery container. Each of the customized poles is set in electricity. The custom geometry example is about 3: 1 and in another aspect, the present invention is related to a custom, separator, multi-layer insert, and a method for manufacturing a bent battery. Methods are wrapped in one layer or multiple layers. Methods also include. The method also includes a method of sealing the battery container laminated sheet 'with one layer after the laminated sheet' or another method. In this perspective, this article includes placing the anode in one layer or. The method consists of multiple layers, which are related to the structure of electrochemical cells, including one or more layers, each of which is a separator and an anode. The rear layer or multi-layer of the square film has a perspective on the order of another shape of the electrochemical battery and has the first part of the first pool printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the battery. In the present invention, the steel mold receiving surface has two or more batteries at the desired locations of the two batteries, and one or more geometric shapes are related. Customized to match the shape. Receiving surface Desired receiving surface Multi-layer laminated sheet. The geometric custom steel used for stacking steel molds conforms to the specified shape. The geometry of the two and the cathode receive one or more layers in the battery container. The cell structure laminated sheet contains a cathode, in which the customized geometry of the first plate shape electrochemical module also includes a second plate shaped electrochemical cell receiving radians. These and other features and advantages of the present invention will be described below with reference to the drawings. One of the first one of the system's geometric shapes includes ----------------- (Please read the precautions on the back before filling in this (Page) This paper is applicable. National Standard (CNS) A4 (210X297 mm) 6 499769 A7 B7 V. Description of the invention (4) Brief description of the drawings (please read the precautions on the back before filling this page) Figure 1 A illustrates a top perspective view of a custom geometry electrochemical cell having a curved geometry according to one embodiment of the present invention. FIG. 1B illustrates a top view of an electrochemical cell having a curved geometry and a geometric shape according to one embodiment of the present invention. Fig. 1C illustrates a cross-sectional view of the battery of Fig. 1 along line A-A according to one embodiment of the present invention. Figure 1. D illustrates a side view of a custom geometric ' shaped electrochemical cell having a curved geometry according to one embodiment of the present invention. Figure 2A illustrates an enlarged cross-sectional view of the battery of Figure 1B along line A-A according to one embodiment of the present invention. Fig. 2B illustrates a part of a single lamination layer design of Fig. 2a cryogenic film according to one embodiment of the present invention. Fig. 3 illustrates a process flow for manufacturing a custom-shaped electrochemical cell according to one embodiment of the present invention. Printed by the Consumers' Cooperative of the Ministry of Economy, Intellectual Property Bureau Figure 4A illustrates the processing flow of a custom geometric electrochemical cell with a curved surface in accordance with one embodiment of the present invention. Fig. 4B illustrates a custom steel mold for an electrochemical cell having a curved geometry according to one embodiment of the present invention. FIG. 5A illustrates a process flow for sealing a customized geometric electrochemical cell with one or more curved edges according to one embodiment of the present invention. FIG. 5B illustrates a sealed customized paper according to one embodiment of the present invention. The dimensions are applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 499769 A7 B7 V. Description of the invention (5) Custom-made rods and ejector rods used for geometric shape electrochemical cells. (Please read the notes on the back before filling out this page.) Figure 6 A illustrates a curved polymer stack electrochemical cell according to one embodiment of the present invention. Figure 6B illustrates a portion of the laminate layer of the polymer stack of Figure 6A. Component comparison table 2 0 0 Battery 2 0 2 Battery container 2 0 3 Bottom cover. 2 0 4 Top curved table® / 2 0 5. Top aluminum sheet 2 0 6 Bottom curved surface 2 10 Curved frozen film design / 2 1 1 Curved joint 212 Laminated layer 2 1 4 Curved part 2 17 Curved part Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 1 8 Anode 2 1 9 A — A line 2 2 0 Cathode 2 2 4. Cathode material 2 2 6 Aluminum foil 2 2 8 Anode material 2 3 0 Copper foil -8- This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 499769 A7 B7 3 4 3 6 3 8 4 0 4 1 0 0 0 2 0 4 0 6 0 8 2 V. Description of the invention (6 Adhesive material Positive lead width, thickness, length and length of the process flow are received, and if necessary, installed, laminated and wound into a frozen film. The frozen film is sealed inside the battery container Any part of the battery that is not used during the injection is filled with an electrolyte-sealed battery container 'Laminated packaging bag (please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 4 0 0 Processing flow 4 0 2 Put the battery in Customized steel mold 4 0 4 Provides energy lamination to make lamination easy 4 0 6 Move the battery to the customized steel mold to cool 4 0 8 Laminate 4 5 0 Customized steel mold 4 5 2 .Top plate 4 5 4 Bottom plate 4 5 6 Battery receiving surface 4 5 8 Battery receiving surface The paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) _ g-499769 A7 B7 V. Description of the invention (7 5 0 0 5 0 2 5 0 4 5 0 6 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5 5 4 5 5 6 5 5 8 6 0 0 6 0 1 6 0 2 6 0 4 6 0 5 6 0 6 6 10 6 12 6 14 6 15 6 16 6 18 2 16 Is the next part straight in the process? Place the custom rod in a non-straight part. If there are other parts in the sealed part, seal it. Place the custom rod in a straight part. Customized bottom rod with top rod. Sealing surface ^ Sealing surface Polymer stacked battery cell container Top surface Bottom layer Laminated polymer stacking position Aluminum gate Bent cathode layer Bent solid polymer layer Bent positive Electrode layer Copper grid separator. (Please read the precautions on the back before filling this page) This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -10- 499769 A7 B7 V. Description of the invention (δ) Detailed description of the preferred embodiment (Please read the notes on the back before filling this page) The present invention will be described in detail with reference to some preferred embodiments illustrated in the accompanying drawings. In the following description, in order to fully understand the present invention, many specific details will be stated. However, those skilled in the art will understand that the invention may be practiced without some or all of these specific details. In other embodiments, in order not to confuse the present invention, well-known processing steps and / or structures will not be described in detail. Figures 1A, 1B, 1C, and 1D each illustrate the roots. According to one embodiment of the present invention, a custom geometry electrochemical cell with a curved geometry is a top perspective view, a top side view, A — A 9 2 cross section, and a side view. The battery 2 0 includes a battery container 2 Ό 2 having a curved surface. The battery container 2 0 2 provides mechanical protection of the internal components of the battery 2 0 and is sealed from the external environment. The battery container 2 0 2 includes curved surfaces 204 and 206 at the top and bottom. The curved surfaces 2 0 4 and 2 6 at the top and bottom have the same radius of curvature and are substantially parallel. In one of the examples printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the battery container 202 is a soft metal laminated package made of stamped aluminum. β ^ II2 β FIG. 2A illustrates a curved portion 2 1 4 of a single laminated layer 2 1 2 of a frozen film design 2 1 0 according to one embodiment of the present invention. The curved portion 2 1 4 includes a separator 2 1 6 inserted between the anode 2 1 8 and the cathode 2 2 0. The anodes 2 1 8 and the cathodes 2 2 0 have curved portions 2 1 7 having substantially the same radii of curvature as the curved surfaces 2 0 4 and 2 6. Generally speaking -11-This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X 297 mm) 499769 5. Description of the invention (9), the separator 2 1 6 is porous. Basically, the electrodes 2 x 8 and 2 2 0 are formed in a current concentrator ', which is composed of a highly conductive metal such as copper or aluminum. The anode 2 1 8 includes a cathode material 2 2 4 on an aluminum foil 2 2 6. The cathode field 2 2 0 includes an anode material 2 2 8 on a copper foil 2 3 0. Name box 2 2 6 and copper foil 2 3 0 are the anode 2 18 and cathode 2 2 0. Collecting current. The separator 216 is an ion conductive material, and is used to conduct ions between the anode 218 and the cathode 2 2 0. In one embodiment, the separator 2 1 6 is a porous polymer film filled with an electrolyte. For example, electrolytes include organic solvents of lithium salts. In another embodiment, the separator ^ 2 16 is a gel polymer layer or a solid polymer layer, which insulates the anode 2 丄 8 from the cathode 220, but conducts ions therebetween. To help the separator ~ 2 1 6 adhere to the cathode material 2 2 4 and the anode material 2 2 8, the top and bottom surfaces of the separator 2 1 6 will be coated with a layer of adhesive material 2 3 2. In one embodiment, the 'binder material 2 3 2 is the same as the binder material used for the cathode material 2 2 4 and the anode material 2 2 8. During lamination, the 'adhesive material 2'3 2 promotes the bonding between the separator 2 16 and the cathode material 2 2 4 and also promotes the contact between the separator 2 1 6 and the anode material 2 2 8. Looking back at Figures 1-D, and 2 A, the male lead 2 3 4 is welded to the uncoated portion of the aluminum foil 2 2 6 and extends from the inside of the battery container 2 0 2 to the outside of the battery container 2 0 2. The female lead 2 3 6 is welded to the uncoated portion of the copper foil 2 3 0 ′ and similarly extends from the inside of the battery container 2 2 to the outside of the battery container 2 0 2. The wires 2 3 4 and 2 3 6 provide an external electrical connection to the battery 2000. C Please read the notes on the back before filling out this page}-Order the printed paper size of the employee consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs to apply Chinese National Standard (CNS) A4 (210X297 mm) -12- 499769 A7 _ B7 5 Description of the invention (10) (Please read the precautions on the back before filling out this page) In one of the embodiments, the battery container 2 2 contains two aluminum sheets supporting the frozen film 2 1 0 range, especially the battery container 2 0 2 contains an appropriately stamped and bent aluminum bottom cover 2 3 to receive the frozen film 2 1 0. The curved aluminum sheet 2 0 5 is also used to cover the curved frozen film 2 10 and the cover 2 0 3. The battery container 2 0 2 also includes other familiar components in electrochemical battery packs that are known in the art. These components include an inner polypropylene inner layer and a nylon or polyester shell. The battery 200 can be described by a width of 238, a thickness of 240, and a length of 2 4 1 (FIGS. 1 B, 1 C, and 2 A). With these sizes, the custom geometry and shape batteries according to the present invention can be described by the minimum and maximum sizes. For example, for a battery 2000, the minimum size is a thickness 2 40, and the maximum size is a length 2 41. In addition, the geometric shape battery customized according to the present invention can be explained by the largest and smallest size ratio. According to one embodiment of the present invention, at least one of a width of 2 3 8, a thickness of 2 4 0, and a length of 2 4 1 indicates a certain part of the battery having radians. For example, the thickness of the batteries suitable for the present invention, 240, is approximately 1 mm to 20 mm. The width 2 3 8 suitable for the present invention is approximately 10 mm to 3 0 mm printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The length suitable for the present invention is 2 4 1 approximately 10 mm to 30 0 mm. In a specific embodiment, the battery of the present invention has a thickness of 240 to 3 mm and a width of 2 38 to 30 to 50 mm. In another specific embodiment, the thickness of the battery 24 of the present invention is 7 mm, and the width of the battery 2 38 is 50 mm. In one embodiment, the ratio of the largest to the smallest size is distributed from 3: 1 to 300: 1. This paper size applies Chinese National Standard (CNS) A4 (210X 297 mm) _ 13 »499769 A7 B7 V. Description of the invention (11) (Please read the notes on the back before filling this page) According to the present invention, Consistent thickness 2 4 0 Customized geometric batteries spanning a width 2 3 8, such as battery 2000, are characterized by the use of aspect ratios. Here, the aspect ratio used in electrochemical batteries refers to the ratio of the two dimensions of the battery to the battery width of 2 40. In particular, the aspect ratio used here refers to the ratio of the largest dimension to the smallest dimension of a battery. In one of the embodiments, the aspect ratio is distributed from 3 ·· 1 to 3 0 0: 1. Any custom-made geometry battery with approximately parallel curved edges is characterized by the use of a wide aspect ratio. In addition, any one of the electrochemical cells having a constant number of laminations spanning a width of 2 3 8 ', for example, in a frozen film design or stack, is characterized by the use of an aspect ratio. ’Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In one embodiment, the electrochemical cell 2000 is a gel polymer battery with a gel-type polymer. In particular, the electrolyte used in the battery 200 is in a gel state when the manufacturing is completed. The separator 2 1 5 in the gel polymer battery is suitable for those skilled in the art and includes polyolefin, polyethylene, polypropylene, polytetrafluoroethylene, polystyrene, polyethylene-titanium Acid salts, ethylene propylene diene monobasics, nylon, and any of the above compounds. In one embodiment, the cathode material 2 2 4 and the anode material 2 2 8 are bonded to a current collector using a homopolymer. Other materials suitable for gel form polymers include polyvinyl fluoride (PVDF), PVDF — HFP copolymer, PVDF — PFTE copolymer and compounds, polyurethane, polyethylene oxide, polyacrylonitrile, polymethyl acrylate, poly Acrylamide, polyvinyl acetate, polyvinylpyrrolidone, polyethylene terephthalate, and copolymers or compounds of any of the foregoing. This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X297 mm). 14-] " " 499769 A7 B7 V. Description of the invention (12)% pole 2 1 6 and 2 1 8 Made of suitable materials familiar to the person. For example, 'suitable materials for anodes 2 and 8 include carbon rods (as electronic conductors), active materials (such as lithium cobalt oxide, lithium rhenium oxide, or lithium nickel oxide), and binders (such as polyethylene Fluoride). Suitable materials for the cathode 2 2 0 include, for example, carbon rods as active materials with a binder (such as polyethylene oxide). In one of the embodiments, the present invention provides another method of manufacturing an electrochemical cell having a customized geometry, such as a curved surface. As will be explained next, various manufacturing technologies are affected by the various manufacturing and manufacturing requirements of the cell with various geometries, such as curved surfaces. Fig. 3 illustrates a process flow for manufacturing a custom geometric electrochemical cell according to one of the embodiments of the present invention. Processing according to the present invention includes many additional steps not described here to negatively obscure the present invention. Process flow 3 0 0 illustrates the fabrication of a custom geometry electrochemical cell with a frozen film design according to one embodiment of the present invention. Process flow 3 0 0 If necessary, start by receiving and installing active chemical components (3 0 2) of electrochemical cells. In one of these embodiments, the construction of a cryogel film begins with the application of a cathode material (anode) containing a PVD F binder to an aluminum foil using a die casting process. The anode material (cathode) containing a P V D F (polyvinyl fluoride) binder was similarly coated on copper foil. Then the 'male and female wires are soldered to uncoated areas of aluminum foil and copper foil, respectively. PV D F (polyvinyl fluoride) -coated separators are then added between the cathode and anode. Then, the aluminum foil and the copper foil, and the separator therebetween, the anode ’and the cathode are wound to form a jelly roll (3 0 4). This film technique is applied to the design of frozen film (please read the notes on the back before filling in this page) (Centi) -15-499769 A7 _ _ B7 V. Description of the invention (13) Familiar winding technology. (Please read the precautions on the back before filling out this page.) The frozen film design is then inserted into the battery container (306). The battery container is a pre-formed package formed by one or more aluminum sheets or aluminum laminates to support the range of frozen film. In particular, the preformed package includes a bottom cover formed from an embossed aluminum sheet. The top aluminum sheet is also embossed into a suitable arc, used to cover frozen film and lids. In this regard, during the electrolyte injection, any unused packaging will be sealed and will be sealed (3 0 8). In some embodiments, this includes the use of special tools that conform to the curved surface of the battery container. It should be noted that some sides of the battery container may be sealed with conventional tools, while others will be sealed with custom 'made tools that conform to curved surfaces. The electrolyte is then injected into the package (3 1 0). The rest of the package is then sealed (3 1 2). In one embodiment, the packaging is vacuum sealed using a special tool that conforms to the curved surface of the battery. The packaging is then laminated (3 1 4). According to one aspect of the present invention, the curved geometry is formed during lamination. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs As far as the processing flow 300 is concerned, the lamination (3 1 2) is processed in the rain stage. In the first stage, the package is placed between two custom laminations and heated. Custom laminates can be shaped to the desired cell geometry. In a specific embodiment, the battery is placed between the custom plates and laminated for 10 minutes at 90 degrees Celsius. During lamination, the battery is also pressurized by a customized plate to maintain a good bond between the layers of the battery module. In the second stage, the package is placed between two custom boards and cooled. In one embodiment, the custom plate used during cooling is approximately the same as the custom plate used during heating. In a specific embodiment, the battery is placed (cm) A4 ^ m (210X297 ^ 1) a 499769 A7 B7 V. Description of the invention (14) (Please read the precautions on the back before filling this page) In two H] Leave between plates and leave at room temperature for 2 minutes. Apply the same pressure. After lamination, the battery produced by the process 300 is very rigid and will maintain its custom geometry during use. For some of the electrochemical cells of the present invention, the battery container and the components it contains, such as cryo film, are flexible before lamination. Taking gel polymer batteries as an example, the adhesive material used to attach the separator to the anode and cathode is a soft polymer. After lamination, the components inside the battery container will harden, providing a hard plastic product. Similarly, electrochemical cells will be shaped according to the shape of the board used during lamination. In other embodiments, the assembly in the battery container is laminated before being inserted into the battery container. In this example ', the battery container is rigid and pre-formed into the geometry of the laminated assembly. Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The laminated sheet used for the design of prismatic batteries is not suitable for customized geometric batteries. In particular, laminates that do not have the custom geometry desired will not be able to produce the desired geometry or induce stress on the battery during lamination. Stress on these cells and their components will cause swelling, outgassing (gas generation), and other undesired results, which will affect the adhesion between the film layers and reduce battery performance. Since the laminated sheet used in the conventional equipment is not suitable for the customized geometry battery and its components, the present invention provides the manufacturing method and device required for the laminated sheet of the customized geometric shape battery to produce the desired battery geometry Shape and minimizes outgassing during lamination. In one embodiment, the custom geometry and arc of the electrochemical cell is formed entirely during lamination. This is better for batteries with very small radians. For example, an electrochemical battery container with a very small radian is in the shape of a prism. -17- This paper is applicable in size. National National Standard (CNS) A4 size (210X297 mm) 499769 A7 B7 5. Description of the invention (15) (please first Read the notes on the back and fill out this page) to start the stack. Then the radian and shape increase during lamination. Its curvature is not sufficient to damage the package. This includes containers that are completely sealed before and during lamination. In another embodiment, the electrochemical cell is substantially pre-curved before lamination, and lamination processing is used to complete and / or stabilize the battery arc. For example, the battery container will be preformed according to the desired geometry. Then, the battery container will be sealed according to any radian or custom geometry that will be described in detail later with reference to FIG. 5A. Finally, the lamination process is used to complete any arc of the battery. The laminations according to the invention comprise a number of successive laminations, each lamination operating in a different operation. For example, an energy input stack is followed by a cooling stack, or a single stack. For example, either an energy input stack or a cooling stack. FIG. 4A illustrates a processing flow of a custom-shaped electrochemical cell having a curved surface according to one embodiment of the present invention. Processing according to the present invention includes many additional steps that are not described here, so as not to confuse the present invention. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. At the beginning of process 400, the battery is placed at least partially in the custom-made steel mold (402). The custom steel mold includes a set of curved plates that conform to the desired geometry of a certain part of the battery. For some batteries, such as gel polymer batteries, the battery container and its components are soft and malleable, so they can conform to the geometry of the board, and then energy is supplied to the board to make Lamination (4 0 4) is easy. In one of these embodiments, the board is heated at a high temperature. For example, in the case of a gel polymer battery, a constant temperature heat of about 30 to 150 ° C is supplied for about half a minute to 20 minutes. In a specific embodiment, the size of the gel polymer paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -18 "499769 Α7 Β7 V. Description of the invention (16) The heat of the composite battery is 90 degrees Celsius The constant temperature is supplied for 10 minutes. In another embodiment, ultrasonic welding is used to provide the energy for the laminated sheet. In addition to the energy supply, the custom board is also pressed against the battery. Pressures from 10 inches to 300 pounds per square inch are suitable for use in the present invention. In a particular embodiment, a pressure of approximately 36 pounds per square inch is supplied. When cooled, the battery moves to the second lamination. Customized steel mold (4 0 6). The second customized steel mold includes a set of customized plates with a geometric shape to meet the desired battery geometry. If the shape of the battery is different, the shape of the battery is different during cooling. The custom plate used 'The shape of the battery received from the first lamination conforms to the desired shape. In one embodiment, the custom plate (4 0 4) used in the cooling station has a period during which energy is input. The custom geometries used (4 0 6) have the same geometry Shape. Pressure is applied to the battery during the cooling of the laminate (408). Any geometry obtained during the heating of the laminate may be changed while the battery is cooling, and the pressure may play a role in maintaining the geometry. During the cooling, the lamination is performed at room temperature for about half a minute to 20 minutes. The pressure suitable for the lamination in this example is approximately 10 to 300 pounds per square inch. In a specific embodiment, Cooling is accompanied by a pressure of about 100 pounds per square inch for about 2 minutes. As the battery cools, the material inside the battery is hardened into the shape provided by the custom board 'and this shape is maintained during the life of the battery. Figure 4B illustrates According to one embodiment of the present invention, the customized steel mold for the electrochemical cell with a laminated shape is customized. The steel mold includes a top plate. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297). (Please (Please read the notes on the back before filling this page) Order 499769 A7 _______ B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (17) 452 and bottom plate 454. Top plate and The plates 452 and 454 each include a battery receiving surface 4 5 6 and 4 5 8. The battery receiving surfaces 4 5 6 and 4 5 8 each have a geometric shape that conforms to a customized geometry. A desired geometry of a certain part of the battery. At least a battery The part is installed between the top plate 4 5 2 and the bottom plate 4 5 4 and conforms to the shapes provided by the surfaces 4 5 6 and 4 5 8. The steel mold according to the present invention is basically customized for a special battery stack. Examples Speaking of 'top plate 4 5 2 and bottom plate 4 5 4 are customized for battery 2000. Since the geometry of the battery according to the present invention varies greatly, the customized geometry battery stack is used for the board It can be formed in any shape, size, or number 'and complies with conventional laminations and device regulations familiar in the art. It should be noted that the design goals of custom boards will change. In one of the embodiments, the top plate 4 5 2 and the bottom plate 4 5 4 are designed to provide the final shape after the battery is manufactured. In another embodiment, the top plate 4 5 2 and the bottom plate 4 5 4 are designed to provide the final shape of the frozen film or stack before insertion into the package. Other processing with custom geometries also uses custom steel molds 450. For example, the hardening and gelling of the battery or battery module can also use a custom steel mold 4.5 or a similar custom steel mold. The steel mold 4 50 is suitable for any conventional laminating machine. For example, the steel mold 450 is suitable for a carver film laminating machine, model C, produced by Carver Company of Wabash, In. The top plate 4 5 2 and the bottom plate 4 5 4 can be constructed according to the known tools and the technique of the device known in the art. For example, steel is a suitable material for plates 4 5 2 and 4 5.4. Briefly discuss the application of a custom geometric paper size suitable for the paper according to the present invention. China National Standard (CNS) A4 Specification (210X297 mm)? 20 ~ ^ (Please read the notes on the back before filling in (This page)-Order __ Printed by the Employees 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 499769 Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economy A7 B7 5. Description of the invention (18) Representative methods and equipment for pool laminations. Other methods and devices for manufacturing custom-shaped electrochemical cells will now be discussed. As mentioned previously, the present invention also encompasses the use of a variety of different methods and devices to hermetically customize the shape of the electrochemical cell. Seals for flat tools that are conventionally designed for prismatic batteries are not suitable for custom geometries. For example, after sealing a cell having a prismatic size using a conventional planar sealing device, stress may be caused during the battery's transition from a flat-size lamination to a curved geometric lamination. These stresses can form cracks during sealing, leading to leakage. In addition, because the sealing tool does not conform to the custom geometry of the battery, the leads inside the battery will be pulled. Therefore, in one aspect of the present invention, when sealing a custom-shaped electrochemical cell, a custom sealing method and apparatus are used. FIG. 5A illustrates a processing flow for sealing a custom-shaped electrochemical cell having one or more curved portions according to one embodiment of the present invention. The bends include one or more flanged edges and / or one or more curved surfaces of a custom-shaped cell. For example, the battery 2 0 0 (Figures 1A-D) includes a sealed edge 2 6 and a curved joint 2 1 1. In one embodiment, the process flow 5 0 0 is suitable for sealing the edges of batteries that are not used during electrolyte injection. In another embodiment, the process 500 is suitable for sealing the edge of the battery after electrolyte injection. Processing according to the present invention includes many additional steps not described here to negatively obscure the present invention. The process flow 500 starts by selecting the next battery location to be sealed and determining whether the battery is straight (502). If the next part is not the size of this paper, China National Standard (CNS) A4 size (210X297 mm) (please read the precautions on the back before filling this page)
499769 A7 B7 五、發明説明（19 ) 是直的，例如彎曲的或其他形狀，則使用具有訂製用棒之 棒形密封器。密封開始於在部位上選定訂製用棒的位置（ 5 0 4 )。然後加熱一段適當時間形成密封（5 〇 6 )。 舉例來說，訂製用密封棒被加熱至大約攝氏5 〇度到攝氏 3 0 0度的溫度幾個毫秒到大約3 0秒的時間。在特定的 實施例中，訂製用棒被加熱至攝氏2 0 〇度大約2秒之久 。處理流程5 0 〇決定是否有其他邊緣需要被密封（ 5 0 8 )。 就電池的直邊而言，可使用習知的密封棒。平面邊緣 的密封由選定棒子位置開始（5 1 0 )。然後，加熱一段 適當時間形成密封（5 1 2 )。密封平面表面的溫度及時 間係本技藝中所熟悉的。處理流程5 〇 〇隨後決定是否有 其他邊緣需要被密封（5 0 8 )。在密封之前電解質注入 電化電池。若如此，在注入電解質前，將自電池取出空氣 成真空。根據處理流程5 0 0，隨後密封已注入電解質之 電池某部位。 在本發明其中一個觀點中，使用訂製用工具密封具有 訂製的幾何形狀之表面和/或邊緣。圖5 B說明根據本發 明其中一個實施例之密封訂製的幾何形狀電化電池某部位 所使用之訂製用頂棒5 5 2與底棒5 5 4。訂製用棒 552及554各自包括密封表面556及558。表面 5 5 6及5 5 8各自具有幾何形狀，符合電池某部位想要 的幾何形狀。如先前所提及，某部位想要的幾何形狀包括 弧度。舉例來說，表面5 5 6及5 5 8各自具有幾何形狀 本紙張尺度逍用中國國家標準（CNS ) A4規格（2i0 X 297公釐） 22 - (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 499769 Α7 Β7 五、發明説明（20 ) (請先閲讀背面之注意事項再填寫本頁) ’符合電池2 0 0 (圖1 A )所具有之彎曲接合處2 1 1 。電池2 0 0至少部分安裝於訂製用頂棒5 5 2及底棒 5 5 4之間。尤其是，接合處2 1 1至少部分安裝於表面 556及558之間。 根據本發明之訂製用棒係典型爲電化電池邊緣或特別 部位所訂製的。在其中一個實施例中，棒子被設計與製造 後最後的形狀相關。在另外一個實施例中，訂製用棒被設 計將隨後的製造程序期間之應力減到最低。舉例來說，訂 製用棒被設計將隨後的疊片期間密封區之應力減到最低。 訂製用棒5 5 2及5· 5 4適用於任何習知的棒形密封 器。舉例來說，訂製用棒5 5 2及5 5 4適用於由 Hyannis，MA的Sencorp Systems公司所生產之棒形密封機器 。根據本技藝所熟悉之習知技術構造訂製用棒5 2及 5 5 4。舉例來說，銅或鋁爲適合棒子5 5 2及5 5 4使 用的材料。 經濟部智慧財產局員工消費合作社印製 簡短地討論根據本發明之訂製的幾何形狀電化電池的 幾個特定的例子，及根據本發明的一些製造電池的其他製 造技術。現在將詳述幾個訂製的幾何形狀電化電池其他觀 點及其製造方法。 本發明所使用的製造過程會有所變化，以使生產想要 的訂製之幾何形狀電池。在其中一個實施例中，藉由在插 入電池容器前，將濕式凍膠捲疊片，製造電化電池。在此 例中，使用模鑄方法，將具有黏合劑如Ρ V D F (聚乙烯 氟化物）之陰極（陽極）材料塗覆於鋁箔上。具有 本紙張尺度適用中國國家襟準（CNS ) Α4規格（210Χ29?公釐） 499769 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明説明（21 ) p V D F (聚乙烯氟化物）黏合劑之陽極（陰極）材料亦 使用同樣方法塗覆於銅箔上。然後，陽及陰導線各自銲接 於鋁箔及銅箔未塗覆的部位。塗覆P V D F (聚乙烯氟化 物）之隔板隨後加於陰極與陽極之間。隨後捲繞鋁箔及銅 箔，和位於他們之間的隔板，陽極，陰極等形成凍膠捲。 凍膠捲在壓力與熱度下被疊片，形成具有彎曲幾何形 狀的疊片。疊片包括將凍膠捲放置於兩個訂製用板間的鋼 模中，兩個訂製用板係根據凍膠捲想要的弧度塑造。在特 定的實施例中，以大約攝氏9 0度加熱1 0分鐘，及大約 每平方吋3 6磅的壓力疊片凍膠捲。壓力及熱度也會蒸乾 塗覆於黏合劑之溶劑。然後，凍膠捲在室溫下放置於兩個 訂製用板間大約1 0分鐘。如此，凍膠捲夠堅硬且在使用 期間可維持形狀。 · 堅硬的凍膠捲隨後放入已預先成形爲符合或類似凍膠 捲的幾何形狀之電池容器內。如此，密封電池容器。在某 些實施例中，此包括使用符合電池內彎曲邊緣之特殊工具 。例如上述。電解質亦在包裝密封前注入包裝內。 本發明亦適合任何電化電池組成。在其中一個觀點中 ，本發明適用於鋰離子電池。例如，此包括凝膠聚合物電 池及固態聚合物電池。除了含鋰電池外，本發明亦適合其 他具有幾何形狀的電池。 本發明之製造技術及訂製用製造裝置可用於任何訂製 之幾何形狀電池，且不限於使用液體電解質或溶劑之聚合 物電池。在其中一個實施例中，本發明適合提供具有陰極 本紙張尺度適用中國國家標準（CNS ) A4規格（210X Μ?公釐） ΓολΖ ~ (請先閲讀背面之注意事項再填寫本頁)499769 A7 B7 5. Description of the invention (19) is straight, such as curved or other shapes, then use a rod seal with a customized rod. Sealing begins with the location of the custom rod selected at the site (504). It is then heated for a suitable period of time to form a seal (506). For example, a custom sealing rod is heated to a temperature of about 50 degrees Celsius to 300 degrees Celsius for a few milliseconds to about 30 seconds. In a specific embodiment, the customized rod is heated to 200 degrees Celsius for about 2 seconds. Process flow 500 determines whether other edges need to be sealed (508). For the straight edge of the battery, a conventional sealing rod can be used. The sealing of the flat edges starts at the selected rod position (5 1 0). It is then heated for an appropriate period of time to form a seal (5 1 2). The temperature and time of the sealing flat surface are familiar in the art. Process flow 500 then decides if there are other edges that need to be sealed (508). The electrolyte is injected into the electrochemical cell before sealing. If so, remove the air from the battery to a vacuum before injecting the electrolyte. According to the process flow 500, a portion of the battery in which the electrolyte has been injected is then sealed. In one aspect of the invention, custom-made tools are used to seal surfaces and / or edges having a custom geometry. Fig. 5B illustrates a customized top rod 5 5 2 and a bottom rod 5 5 4 used in a certain part of a hermetically sealed geometry electrochemical cell according to one embodiment of the present invention. The custom bars 552 and 554 each include sealing surfaces 556 and 558. The surfaces 5 5 6 and 5 5 8 each have a geometric shape, which conforms to the desired geometry of a certain part of the battery. As mentioned earlier, the desired geometry of a part includes radians. For example, the surfaces 5 5 6 and 5 5 8 each have a geometric shape. This paper is scaled to the Chinese National Standard (CNS) A4 (2i0 X 297 mm) 22-(Please read the precautions on the back before filling this page ) Order printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 499769 Α7 Β7 V. Description of the invention (20) (Please read the precautions on the back before filling this page) 'Conforms to the bending of the battery 2 0 0 (Figure 1 A) The joint 2 1 1. The battery 2 0 0 is installed at least partially between the customized top rod 5 5 2 and the bottom rod 5 5 4. In particular, the joint 2 1 1 is at least partially mounted between the surfaces 556 and 558. The customized rods according to the present invention are typically customized at the edges or special parts of electrochemical cells. In one embodiment, the rod is designed to be related to the final shape after manufacture. In another embodiment, the customized rod is designed to minimize stress during subsequent manufacturing processes. For example, custom bars are designed to minimize stress in the sealing area during subsequent laminations. Customized rods 5 5 2 and 5 · 5 4 are suitable for any conventional rod seals. For example, customized rods 5 5 2 and 5 5 4 are suitable for rod-shaped sealing machines manufactured by Sencorp Systems of Hyannis, MA. The custom-made rods 5 2 and 5 5 4 are constructed according to conventional techniques familiar to the art. For example, copper or aluminum are suitable materials for the rods 5 5 2 and 5 5 4. Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economics Briefly discuss a few specific examples of custom-shaped geometric electrochemical cells according to the present invention, and some other manufacturing techniques for making batteries according to the present invention. Other aspects of several custom-shaped electrochemical cells and their manufacturing methods will now be detailed. The manufacturing process used in the present invention will vary to produce the desired custom geometry battery. In one embodiment, an electrochemical battery is manufactured by laminating wet cryo film before inserting it into a battery container. In this example, a cathode (anode) material having a binder such as PVDF (polyethylene fluoride) is coated on an aluminum foil using a die casting method. With this paper standard applicable to China National Standards (CNS) A4 specifications (210 × 29? Mm) 499769 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (21) p VDF (polyvinyl fluoride) adhesive The anode (cathode) material is also coated on copper foil in the same way. Then, the male and female wires were soldered to uncoated portions of the aluminum foil and the copper foil, respectively. A PV D F (polyvinyl fluoride) -coated separator is then added between the cathode and anode. Subsequently, aluminum foil and copper foil are wound, and a separator, an anode, a cathode, etc. between them are formed into a jelly roll. The frozen film is laminated under pressure and heat to form a laminate with a curved geometry. The lamination consists of placing the frozen film in a steel mold between two customized plates, the two customized plates being shaped according to the desired curvature of the frozen film. In a particular embodiment, the film is heated at about 90 degrees Celsius for 10 minutes, and at a pressure of about 36 pounds per square inch. Pressure and heat also evaporate to dry the solvent applied to the adhesive. Then, the frozen film was placed between the two custom plates at room temperature for about 10 minutes. In this way, the jelly film is stiff enough to maintain its shape during use. • The hard frozen film is then placed in a battery container that has been preformed to conform to or resemble a frozen film geometry. As such, the battery container is sealed. In some embodiments, this includes using special tools that conform to the curved edges inside the battery. For example above. The electrolyte is also injected into the package before it is sealed. The invention is also suitable for any electrochemical cell composition. In one aspect, the present invention is applicable to a lithium ion battery. This includes, for example, gel polymer batteries and solid polymer batteries. In addition to lithium-containing batteries, the present invention is also suitable for other batteries having a geometric shape. The manufacturing technology and customized manufacturing device of the present invention can be used for any customized geometric shape battery, and is not limited to a polymer battery using a liquid electrolyte or a solvent. In one of the embodiments, the present invention is suitable for providing a cathode. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X Μ? Mm) ΓολZ ~ (Please read the precautions on the back before filling this page)
499769 A7 B7 五、發明説明（22 ) ’隔板’陽極，及其隔板爲固體塑膠片之電池的弧度。而 且’本發明之製造技術及訂製用製造裝置適合任何習知方 法所生產之凝膠聚合物電池或聚合物電池。 圖6 A說明根據本發明其中一個實施例之彎曲的聚合 物堆疊電化電池6 0 0。聚合物堆疊電池6 0 0包括密封 聚合物堆疊6 0 6之電池容器6 0 1。電池容器6 0 1的 頂面6 0 2及底面6 0 4各自具有彎曲表面。頂面6 0 2 及底面6 0 4具有大致相同的弧度半徑且大致平行。聚合 物堆疊6 0 6包含一組層面6 0 5，其每一個皆具有與頂 面6 0 2及底面6 0 4时弧度半徑大致相同之弧度。聚合 物堆疊6 0 6包括彎曲的固體聚合物層充當彎曲的聚合物 堆疊電池6 0 0的隔板。 圖6 B說明圖6 A聚合物堆疊6〇6之疊片層6 0 5 某部位6 1 0。疊片層6 0 5具有鋁製柵極6 1 2充當電 池6 0 〇的電流集電器。彎曲的陰極層6 1 4充當電池 6 0 〇的陽極，且擠壓入鋁製栅極6 1 2中，使鋁製柵極 6 1 2與陰極層6 1 4間產生接觸。彎曲的固體聚合物層 6 1 5位於彎曲陰極層6 1 4與彎曲陽極層6 1 6之間，' 有避免陰極層6 1 4與陽極層6 1 6間短路的作用，亦充 當兩者間之傳導離子的電解質。彎曲的陽極層6 1 6充當 電池6 0 0的陰極。第二個彎曲的銅製柵極6 1 8充當電 流6 0 〇第二個電流集電器。彎曲的陽極層6 1 6被擠壓 入第二個彎曲的銅製柵極6 1 8，使陽極層6 1 6與銅製 柵極6 1 8間產生接觸。在其中一個實施例中，電池 本紙張尺度適用中國國家標準（CNS ) A4規格（210 X297公釐） -25 - (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 499769 A7 B7 五、發明説明（23 ) 6 〇 0在彎曲的陽極層6 1 6及彎曲的陰極層6 1 4中具 有陰鋰金屬極。 本發明訂製之電池幾何形狀及製造技術適用於任何使 用聚合物膜片所製造的聚合物電池。適合彎曲的聚合物堆 疊電池6 0 0之彎曲聚合物層6 1 5使用的材料有聚乙烯 氟化物（P V D F ) ，P V D F — H F P共聚物， Ρ V D F - P T F Ε共聚物及化合物，聚氨酯，聚乙烯氧 化物，聚丙烯腈，聚丙烯酸甲酯，聚丙烯醯胺，聚醋酸乙 烯酯，聚乙烯吡咯酮，聚二丙烯酸四伸乙二酯，及上述任 何之共聚物或化合物。在‘製造完成時使用於這些電池的電 解質可以是固體，液體，或凝膠。 電池6 0 0與聚合物堆疊6 0 6的製造可以是習知的 製造方法與一個或多個本發明的製造裝置和/或技術的組 合。 雖然本發明主要就簡單的彎曲電池（如圖1 Α — D ) 加以討論，但本發明適用於任何的電池幾何形狀。一般而 言，本發明適用於在製造完成時任何具有訂製幾何形狀之 電化電池形式。例如，訂製之幾何形狀可包括任何非稜形 樣式，具有至少一個彎曲外貌或表面的電池，具有特別的 電子用途的專門人體工學幾何形狀之電池，具有不平直線 邊緣之訂製電池，古怪形狀的邊緣等。就具有彎曲表面和 /或邊緣的訂製之幾何形狀電池而言，弧度可以是任何合 適的弧度半徑。舉例來說，弧度半徑可以大約是1 / 4吋 到1 0呎。就使用於電子用途如行動電話的訂製之幾何形 本紙張尺度適用中.國國家標準（CNS ) A4規格（210X297公釐） (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 499769 A7 ___ B7 _ 五、發明説明（24 ) (請先閱讀背面之注意事項再填寫本I') 狀電池而言，弧度半徑由電子裝置框架的人體工學形狀決 定。在提供符合人體前臂的電子設備之電池的特定實施例 中’電池的弧度半徑設計符合人體前臂的半徑。在某些例 子中，弧度半徑可足夠大到使電池只是輕微彎曲。在其中 一個實施例中，電池可具有適合手提式電腦的視覺顯示全 部或某部位的後面放置區之訂製的幾何形狀。須留意根據 本發明之表面或邊緣有許多種彎曲的外貌，每一種都具有 自己的弧度半徑。 在某一個觀點中，本發明適用於任何在製造後大體上 維持其形狀之訂製的幾何形狀電池。因此，本發明適用於 任何被疊片，捲曲，或凝膠的電池，此包括使用任何形式 的包裝如軟金屬疊片或硬殻之任何形式的鋰離子或鋰電池 。根據本發明之訂製的幾何形狀電化電池並不局限於此處 所說明之任何處理，製造技術或製造裝置。此可包括具有 保持和符合特殊電池形狀的多種部分之複雜的訂製用鋼模 。另外，此包括任何密封古怪的電池形狀邊緣之密封棒形 狀。 經濟部智慧財產局Μ工消費合作社印製 本發明提供具有訂製的形狀和幾何形狀電池。這些訂 製的形狀電池在具有較小尺寸，更符合人體工學設計及需 要特殊形狀的組件中發現廣泛的用途。本發明適用於任何 可攜式的電子設備。舉例來說，本發明適用於行動電話， 呼叫器，手提式電腦，Μ P 3播放器等。 雖然本發明依據幾個較佳實施例做說明，但爲了簡潔 起見，省略了 一些屬於本發明範圍之修正，排列，與同等 本紙張尺度適用中國國家標準（CNS ) Α4規格（2丨0X297公釐〉 _ 27 - 499769 A7 B7 五、發明説明（25 ) 物。舉例來說，雖然本發明主要以軟金屬疊片包裝做說明 ，但電池容器不限於軟金屬疊片包裝，可包括在電池組件 中維持良好的電流連接之堅硬盒子。另外，在某些例子中 ，不使用壓印的薄片，而使用本技藝所熟悉用來密封電池 容器的'' c a η d y w r a ρ 〃 （糖菓包裝）。因此，本發明範圍 應參照附加於後的申請專利範圍來決定。 (請先閲讀背面之注意事項再填寫本頁)499769 A7 B7 V. Description of the invention (22) The radian of a battery with a 'separator' anode and a separator made of a solid plastic sheet. Moreover, the manufacturing technique and the custom-made manufacturing apparatus of the present invention are suitable for a gel polymer battery or a polymer battery produced by any conventional method. FIG. 6A illustrates a curved polymer stack electrochemical cell 600 according to one embodiment of the present invention. The polymer stack battery 600 includes a sealed battery container 601 of the polymer stack 600. The top surface 6 0 2 and the bottom surface 6 0 4 of the battery container 6 0 1 each have a curved surface. The top surface 6 0 2 and the bottom surface 6 0 4 have substantially the same radian radius and are substantially parallel. The polymer stack 6 0 6 includes a set of layers 6 0 5, each of which has a radian that is approximately the same as the radius of the radian at the top 6 2 and the bottom 6 0 4. The polymer stack 600 includes a curved solid polymer layer that serves as a separator for the curved polymer stack 600. FIG. 6B illustrates the lamination layer 6 0 5 of a polymer stack 6 06 of FIG. 6 A at a certain position 6 1 0. The laminated layer 6 0 5 has an aluminum grid 6 12 serving as a current collector for the battery 6 0. The curved cathode layer 6 1 4 serves as the anode of the battery 600 and is extruded into the aluminum grid 6 12 to bring the aluminum grid 6 1 2 into contact with the cathode layer 6 1 4. The curved solid polymer layer 6 1 5 is located between the curved cathode layer 6 1 4 and the curved anode layer 6 1 6. It has the function of avoiding a short circuit between the cathode layer 6 1 4 and the anode layer 6 1 6, and also acts as a space between the two. An electrolyte that conducts ions. The curved anode layer 6 1 6 serves as the cathode of the battery 600. The second curved copper grid 6 1 8 acts as a current 6 0 second current collector. The curved anode layer 6 1 6 is extruded into a second curved copper grid 6 1 8 to bring the anode layer 6 1 6 into contact with the copper grid 6 1 8. In one of the examples, the paper size of the battery is applicable to the Chinese National Standard (CNS) A4 specification (210 X297 mm) -25-(Please read the precautions on the back before filling this page) Order the staff of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the cooperative 499769 A7 B7 V. Description of the invention (23) 6 00 has an anode lithium metal electrode in the curved anode layer 6 1 6 and the curved cathode layer 6 1 4. The customized battery geometry and manufacturing technology of the present invention are applicable to any polymer battery manufactured using a polymer membrane. Bending polymer layers suitable for curved polymer stacks 6 0 6 6 5 Polyvinyl fluoride (PVDF), PVDF — HFP copolymer, PVDF-PTF Ε copolymer and compounds, polyurethane, polyethylene Oxides, polyacrylonitrile, polymethyl acrylate, polyacrylamide, polyvinyl acetate, polyvinylpyrrolidone, polytetramethylene diacrylate, and copolymers or compounds of any of the foregoing. The electrolytes used in these batteries upon completion of manufacturing can be solid, liquid, or gel. The manufacture of the battery 600 and the polymer stack 606 can be a combination of a conventional manufacturing method and one or more manufacturing devices and / or techniques of the present invention. Although the present invention is mainly discussed in terms of simple curved batteries (as shown in FIGS. 1A-D), the present invention is applicable to any battery geometry. In general, the present invention is applicable to any form of electrochemical cell having a custom geometry upon manufacture. For example, custom geometries can include any non-prism pattern, batteries with at least one curved appearance or surface, batteries with specialized ergonomic geometries for special electronic uses, custom batteries with uneven straight edges, weird Shaped edges etc. For custom geometry batteries with curved surfaces and / or edges, the radian can be any suitable radius of radian. For example, a radius of radian can be about 1/4 inch to 10 feet. For the use of customized geometric paper sizes for electronic purposes such as mobile phones. National Standards (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperative of the Property Bureau 499769 A7 ___ B7 _ V. Description of the invention (24) (Please read the notes on the back before filling in this I ') For the battery, the radius of radian is determined by the ergonomic shape of the electronic device frame . In a specific embodiment of a battery providing an electronic device that conforms to the forearm of the human body, the radius of the arc of the battery is designed to conform to the radius of the forearm of the human body. In some cases, the radius of the radian can be large enough that the battery is only slightly bent. In one embodiment, the battery may have a custom geometry that fits all or a portion of the visual display of the portable computer behind the display area. It should be noted that the surface or edge according to the present invention has many curved appearances, each of which has its own radius of curvature. In one aspect, the present invention is applicable to any custom-shaped geometric cell that substantially maintains its shape after manufacture. Therefore, the present invention is applicable to any laminated, rolled, or gelled battery. This includes any form of lithium ion or lithium battery using any form of packaging such as a soft metal laminate or a hard case. The custom geometry electrochemical cell according to the present invention is not limited to any of the processes, manufacturing techniques or manufacturing equipment described herein. This may include complex custom-made steel molds with various parts that hold and conform to a particular battery shape. In addition, this includes the shape of any sealing rod that seals the weird edges of a battery. Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives The present invention provides batteries with customized shapes and geometries. These custom-shaped batteries find widespread use in components that are smaller, more ergonomically designed, and require special shapes. The invention is applicable to any portable electronic equipment. For example, the present invention is applicable to mobile phones, pagers, portable computers, MP 3 players, and the like. Although the present invention is described based on several preferred embodiments, for the sake of brevity, some corrections, arrangements that fall within the scope of the present invention are omitted, and the Chinese paper standard (CNS) A4 specification (2 丨 0X297) Li> _ 27-499769 A7 B7 V. Description of the Invention (25). For example, although the present invention is mainly described with a soft metal laminated package, the battery container is not limited to the soft metal laminated package, and may be included in the battery assembly A rigid box that maintains good current connection. In addition, in some cases, instead of using embossed sheets, '' ca η dywra ρ 〃 (candy packaging), which is familiar for sealing battery containers, is used. Therefore The scope of the present invention should be determined with reference to the scope of the patent application attached to it. (Please read the precautions on the back before filling this page)
、1T 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） _ 28 -、 1T Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies to China National Standard (CNS) A4 (210X297 mm) _ 28-