491793 76l6twf.doc/00 A7491793 76l6twf.doc / 00 A7
經濟部智慧財產局員工消費合作社印製 發明說明（ 本發明是有關於一種光碟盒包裝方法，且特別是有關 於一種適於包裝〜疊多個光碟盒的包裝方法。 一般對於大量生產之光碟片的包裝程序，是利用一正 方形之光碟片盒包裝一片光碟片之方式，再將一個個包裝 好的光碟片盒，以數個成一疊裝入一包裝箱內出貨。而如 何以自動化設備代替人工，有效率的將數個光碟片盒整齊 的疊成一疊再裝入包裝箱內，視自動化設備之流程設計而 定。 習知應用於例如光碟片盒等正方形盒狀物之包裝方 法’如第la〜If圖，爲習知之光碟片盒堆疊流程示意圖。 其中’第la〜Id圖爲包裝設備之側視圖，第le〜lf圖爲包 裝設備之俯視圖。習知光碟片之包裝設備，如第^圖所示， 是以一輸送帶200運送包裝好之光碟片盒100至一平台 400，此平台400連接於一氣壓缸（Cylinder)300。當一開關 (switch)600感測到有—光碟片盒10〇運送至平台40〇上時， 開關600會發出一訊號通知輸送帶200暫停輸送，並通知 氣壓缸300，將平台400及平台400上之光碟片盒100向 上升起至一光碟片暫存架500,並暫時堆疊於此光碟片暫 存架500上。此光碟片暫存架500上具有一對活動卡榫520， 此組活動卡榫520可由水平向上作約90度之自由轉動。當 平台400及光碟片盒100被向上升起時，會先撞開此活動 卡榫520，如第lb圖所示。待平台400及光碟片盒1〇〇完 全通過此活動卡榫520，活動卡榫520即恢復水平狀態， 如第lc圖所示。然後氣壓缸300再往下降使平台4〇〇回復 請 先 閱 讀 背 之 注 意 事 項 再 填 寫 本 頁 f i I I I I I I 訂 線 本紙張尺度適用中國國家標準（CNS)/V1規格（210 X 297公釐） 經濟部智慧財產局員工消費合作社印制衣 491793 ^6l6twf . doc / 009 A7 _ B7 . —^ 五、發明說明（z) 至原位。而平台1〇〇上之光碟片盒loo，因其寬度大於兩 活動卡榫52〇間之寬度，於是受活動卡榫52〇支撐而停留 於光碟片暫存架5 00中，如第Id圖所示。當平台1〇〇回復 至原位後，輸送帶恢復運送下一光碟片盒100至平台 400，進行下一次之光碟片盒的堆疊動作。 當此包裝設備重複前述之步驟至光碟片暫存架500上 已疊放了 10片光碟片盒1〇〇，最上面一片光碟片盒100會 觸及一 switch(開關）620，如第le圖所示，此switch620會 發出一訊號通知一氣壓缸700推動與其相連之一推板420， 此推板420會將此一疊10片之光碟片盒100推進一包裝箱 800中，如第If圖所示，如此完成一次包裝程序。 綜上所述，如第lg圖所示，習知之包裝方法若要以 例如10片爲一疊作包裝，必須重複10次堆疊之動作，相 當耗時。又在進行堆疊動作之過程中，光碟片盒100在撞 開活動卡榫520時，容易因光碟片盒100之側偏而造成光 碟片盒1〇〇與活動卡榫520卡死於光碟片暫存架500中， 以致妨礙生產進度。 因此，本發明提出一種光碟盒包裝方法，包括：提供 多個光碟盒；提供一機械設備，此設備包括一夾持構件、 一平台以及一輸送帶，其中夾持構件與輸送帶間定義出一 空間，平台可以在此空間中活動而從靠近夾持構件的地方 移動至靠近輸送帶的地方，亦可以從靠近輸送帶的地方移 動至靠近夾持構件的地方；將光碟盒堆疊成一光碟盒堆疊 體，此光碟盒堆疊體具有一底部，而夾持構件夾持住光碟 --------訂---------線，· (請先閱讀背面之注音？事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210 x 297公釐） 1 經濟部智慧財產局員工消費合作社印製 491793 五、發明說明（5 ) 盒堆疊體之底部；移動平台至光碟盒堆疊體之底部的位置； 將夾持構件鬆開，使平台承載光碟盒堆疊體；將平台移動 至靠近輸送帶的位置；夾持構件夾持住該光碟盒堆疊體， 而擷取出位在該空間之該些光碟盒；光碟盒堆疊體之底部 與輸送帶接觸；輸送帶傳送擷取出的光碟盒；提供一包裝 箱；以及將擷取出的些光碟盒裝入包裝箱內。 依照本發明之特徵，本發明之包裝方法，於一步驟即 可送出一疊例如爲1〇片之光碟片盒，而不需重複同一步驟 10次，如此可節省大量時間，提高生產效率。 依照本發明之特徵，本發明之包裝方法，由第1位置 及第2位置之間的距離，可以控制一疊光碟片盒之片數。 依照本發明之特徵，本發明之包裝方法，可以避免習 知光碟片盒與活動卡榫卡死之情形，不致妨礙生產進度。 爲讓本發明之上述目的、特徵、和優點能更明顯易懂， 下文特舉一較佳實施例，並配合所附圖式，作詳細說明如 下： 圖式之簡單說明： 第la〜If圖繪示爲習知之光碟片盒堆疊流程示意圖； 第lg圖繪示爲習知之光碟片盒堆疊失敗示意圖； 第2a〜2f圖繪示本發明較佳實施例光碟片盒堆疊流程 示意圖。 圖式之標示說明： 100、120 :光碟片盒 200、220 :輸送帶 5 ---------------------訂---------線 (請先閱讀背面之注咅？事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 經濟部智慧財產局員工消費合作社印製 491793 7616twf.doc/009 _B7 五、發明說明（+) 220a :輸送帶起始端 220b :輸送帶末端 221、222 :輸送帶之履帶 300 :氣壓缸 320 : PLC伺服馬達 400、420 :平台 421 :第一位置 422 :第二位置 423 :第三位置 430 :擷取光碟片盒之空間 500 :光碟片盒暫存架 520 :活動卡榫 600、620 : switch 700、720、740 :氣壓缸 800、820 :推板 900、920 :包裝箱 1000 :夾具 1100 :擋板 1200 :光學感測器 較佳實施例 如第2a〜2f圖所示，爲本發明較佳實施例光碟片盒堆 疊流程示意圖。其中，第2a〜2d圖爲本發明較佳實施例包 裝設備之側視圖，第2e〜2f圖爲本發明較佳實施例包裝設 備之俯視圖。平台420上方處有至少一疊成疊堆放之光碟 6 本紙張尺度適用中國國家標準（CNS)A4規格（2】0 X 297公釐） --------------------訂---------^ —^_wl (請先閱讀背面之注意事項再填寫本頁) 491793 經濟部智慧財產局員工消費合作社印製 ^ 616twf . doc/009 A7 五、發明說明（ς) 片盒120，此成疊堆放之光碟片盒120是於前一輸送步驟 完成上下整齊之堆疊。至少一對夾具1000位於平台420之 第一位置421，且每對夾具1〇〇〇分別位於一疊成疊堆放之 光碟片盒120的兩側，並夾持此疊成疊堆放之光碟片盒 12〇，其中每一夾具1〇〇〇分別連接於一氣壓缸720，氣壓 缸720可帶動每對夾具1000以進行夾緊或鬆脫上述之一疊 成疊堆放之光碟片盒120。. 平台420連接於一PLC伺服馬達320，此PLC伺服馬 達32〇控制平台42〇於第一位置421、第二位置422及第 三位置423間移動。當平台420受此PLC伺服馬達800移 動上升至第一位置421，如第2a圖所示，每對夾具1000 受氣壓缸72〇之帶動，會鬆脫其所夾持之一疊成疊堆放之 光碟片盒12〇,此時此疊成疊堆放之光碟片盒120會受平 台42〇承載。接著平台420下降至第二位置422，如第2b 圖所示，上述每對夾具1000受氣壓缸72〇之帶動，會再度 夾緊其所夾持之一疊成疊堆放之光碟片盒120。如此夾具 1〇〇〇上方之光碟片盒120則受其夾持而不致落下，而夾具 1000下方之部分光碟片盒120則繼續受平台420承載。第 一位置421與第二位置422間之高度差例如爲1〇片光碟片 盒120之厚度，則受平台42〇承載部分之每疊光碟片盒12〇 會有10片。又可由調整第一位置及第二位置之間的高度 差，來控制包裝前每疊光碟片盒之數目，亦即，第一位置 及第二位置間之空間爲一擷取光碟片盒之空間430。 平台420接著下降至第三位置423，如第2c圖所示， 7 本紙張尺度適用中國國豕標準（CNS)A4規格（21〇 X 297公髮） --------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 491793 經濟部智慧財產局員工消費合作社印製 7616twf.doc/009 A7 五、發明說明（b ) 因輸送帶220其輸送面之高度低於第二位置422但高於第 三位置423，此時受平台420承載部分之每疊1〇片之光碟 片盒120則改受輸送帶220承載，並依照輸送帶220之輸 送方向，從輸送帶220之起始端220a往輸送帶末端220b 運送。其中前述之輸送帶22〇爲一組具有兩條履帶221、222： 之形式，可由第2e〜2f圖之俯視圖可看出，此兩條履帶221、 222分別位於平台420之兩側，且兩條履帶221、222間之 距離小於光碟片盒120之寬度，但大於平台420之寬度。 如第2d圖所示，當每疊10片之光碟片盒120被運送 至輸送帶末端220b時，受一擋板1100攔截而停下，此時 一光學感測器1200感測到此一疊10片之光碟片盒120， 輸送帶220即停止輸送動作，如第2e圖所示，接著一位於 輸送帶220 —側之氣壓缸740會推動一推板820，將此一 疊10片之光碟片盒120推進一包裝箱920,如第2f圖所示。 如此即可於一步驟完成一疊10片光碟片盒之包裝程序，而 ’不必如習知必須分1〇個步驟才能完成1〇片光碟片盒之堆 田 暨。 依照上述本發明之實施例可知，本創作至少具有下列 優點： (1) 本發明之包裝方法，於一步驟即可送出一疊例如 爲10片之光碟片盒，而不需重複同一步驟10次， 如此可_大量時間，提局生產效率。 (2) 本發明之包裝方法，由第1位置及第2位置之間 的高度差，可以控制一疊光碟片盒之片數。 8 --------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公t ) 491793 7616twf.doc/009 A7 五、發明說明（1 ) (3)本發明之包裝方法，可以避免習知光碟片盒與活 動卡榫卡死之情形，不致妨礙生產進度。 又，本發明並不限定用於矩之形光碟片盒，其亦適用 於任何形狀之工作件。 雖然本發明已以一較佳實施例揭露如上然其並非用以 限定本發明，任何熟習此技藝者在不脫離本發明之精神和 範圍內，當可作各種之更動與潤飾因此本發明之保護範圍 當視後附之申請專利範圍所界定者爲準 --II--------------lit· —--11111 (請先閱讀背面之注音？事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 9Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives printed invention description (This invention relates to a packaging method for optical disc boxes, and in particular to a packaging method suitable for packaging ~ stacking multiple optical disc boxes. Generally for mass-produced optical discs The packaging procedure is to use a square disc box to pack a disc, and then pack the packed disc boxes one by one into a box for shipment. And how to replace it with automated equipment Manually and efficiently stack several optical disc boxes neatly into a stack and then pack them into the packaging box, depending on the process design of the automated equipment. Known packaging methods for square boxes such as optical disc boxes, such as Figures la ~ If are schematic diagrams of the stacking process of conventional optical disc cartridges. Among them, figures la ~ Id are side views of the packaging equipment, and figures le ~ lf are top views of the packaging equipment. Conventional packaging equipment for optical discs, such as As shown in FIG. ^, The packed optical disc cartridge 100 is transported by a conveyor belt 200 to a platform 400, and the platform 400 is connected to a cylinder 300. When a The switch 600 senses that when the disc cartridge 100 is transported to the platform 40, the switch 600 will send a signal to notify the conveyor 200 to suspend the conveyance, and notify the pneumatic cylinder 300 to transfer the platform 400 and the platform 400. The optical disc case 100 rises upward to an optical disc temporary storage rack 500, and is temporarily stacked on the optical disc temporary storage rack 500. The optical disc temporary storage rack 500 has a pair of movable latches 520, and the group of movable latches The 520 can be rotated freely by about 90 degrees horizontally. When the platform 400 and the optical disc box 100 are lifted upward, the movable latch 520 will be knocked off first, as shown in Figure lb. Wait for the platform 400 and the optical disc box. 100 Pass through this movable tenon 520 completely, and the movable tenon 520 will return to the horizontal state, as shown in Figure lc. Then the pneumatic cylinder 300 will descend further to make the platform 400 reply. Please read the precautions at the back before filling in this Page fi IIIIII Alignment This paper size is applicable to Chinese National Standard (CNS) / V1 specifications (210 X 297 mm) Printed clothing for employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 491793 ^ 6l6twf .doc / 009 A7 _ B7. — ^ 5 , Description of invention (z) to The disc box loo on the platform 100 has a width larger than the width between two movable tongues 52 and is supported by the movable tongues 52 and stays in the optical disc temporary storage rack 5 00, as Figure Id. When the platform 100 returns to its original position, the conveyor belt resumes transporting the next disc cartridge 100 to the platform 400 for the next stacking action of the disc cartridges. When the packaging equipment repeats the previous steps to 10 disc cases 100 have been stacked on the disc storage rack 500. The top disc case 100 will touch a switch 620. As shown in the figure, this switch 620 will issue a signal notification A pneumatic cylinder 700 pushes a push plate 420 connected to it, and the push plate 420 pushes the stack of 10 disc cartridges 100 into a packing box 800, as shown in FIG. If, and completes the packaging process once. In summary, as shown in FIG. 1g, if the conventional packaging method is to pack, for example, 10 tablets in a stack, the stacking operation must be repeated 10 times, which is quite time-consuming. In the process of stacking, when the optical disc cartridge 100 collided with the movable latch 520, the optical disc cartridge 100 and the movable latch 520 were likely to be stuck due to the lateral deviation of the optical disc cartridge 100. Stored in the rack 500, which hinders production progress. Therefore, the present invention provides a method for packaging an optical disc box, including: providing a plurality of optical disc boxes; providing a mechanical device, the device including a clamping member, a platform, and a conveyor belt, wherein the clamping member and the conveyor belt define a Space, the platform can move in this space from the place near the clamping member to the place near the conveyor belt, or from the place near the conveyor belt to the place near the clamping member; stacking the optical disc boxes into a stack of optical disc boxes Body, this disc case stack has a bottom, and the clamping member holds the disc -------- order --------- line, (Please read the note on the back first? Matters then (Fill in this page) This paper size is in accordance with Chinese National Standard (CNS) A4 (210 x 297 mm) 1 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 491793 5. Description of the invention (5) The bottom of the box stack; mobile platform To the position of the bottom of the CD case stack; loosen the clamping member so that the platform carries the CD case stack; move the platform to a position near the conveyor belt; the clamping member holds the CD case stack The disc cartridges located in the space are retrieved; the bottom of the disc cartridge stack is in contact with a conveyor belt; the conveyor belt transports the retrieved disc cartridges; provides a packing box; and puts the retrieved disc boxes into the packing box Inside. According to the features of the present invention, the packaging method of the present invention can send out a stack of, for example, 10 disc cartridges in one step without repeating the same step 10 times, which can save a lot of time and improve production efficiency. According to a feature of the present invention, the packaging method of the present invention can control the number of pieces of a stack of optical disc cassettes by the distance between the first position and the second position. According to the features of the present invention, the packaging method of the present invention can avoid the situation where the conventional optical disc case and the movable latch are stuck, and does not hinder the production progress. In order to make the above-mentioned objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below in conjunction with the accompanying drawings to make a detailed description as follows: Brief description of the drawings: Figure la ~ If FIG. 1 is a schematic diagram of a conventional disc cartridge stacking process; FIG. 1g is a schematic diagram of a conventional disc cartridge stacking failure; FIGS. 2a to 2f are schematic diagrams of a disc cartridge stacking process according to a preferred embodiment of the present invention. Graphical labeling instructions: 100, 120: CD case 200, 220: Conveyor belt 5 --------------------- Order -------- -Line (Please read the note on the back? Matters before filling out this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Consumer Cooperatives 491793 7616twf.doc / 009 _B7 V. Explanation of the invention (+) 220a: Conveyor start 220b: Conveyor end 221, 222: Conveyor track 300: Pneumatic cylinder 320: PLC servo motor 400, 420: Platform 421: First position 422: The second position 423: the third position 430: the space for capturing the disc cartridge 500: the disc cartridge temporary storage rack 520: the movable tenon 600, 620: the switch 700, 720, 740: the pneumatic cylinder 800, 820: the push plate 900 , 920: Packaging box 1000: Fixture 1100: Baffle 1200: Optical sensor preferred embodiment shown in Figures 2a to 2f, which is a schematic diagram of the stacking process of the optical disc cartridge in the preferred embodiment of the present invention. Among them, Figs. 2a to 2d are side views of the packaging equipment of the preferred embodiment of the present invention, and Figs. 2e to 2f are top views of the packaging equipment of the preferred embodiment of the present invention. Above the platform 420 there are at least a stack of optical discs 6 This paper size applies to the Chinese National Standard (CNS) A4 (2) 0 X 297 mm) --------------- ----- Order --------- ^ — ^ _ wl (Please read the notes on the back before filling out this page) 491793 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ 616twf .doc / 009 A7 5. Description of the Invention (ς) The film cassette 120, the stacked optical disc cassettes 120 are stacked up and down neatly in the previous transport step. At least one pair of clamps 1000 is located at the first position 421 of the platform 420, and each pair of clamps 1000 is located on both sides of a stack of optical disc boxes 120, and clamps the stacked optical disc boxes 120 Each of the clamps 1000 is connected to a pneumatic cylinder 720, and the pneumatic cylinder 720 can drive each pair of clamps 1000 to clamp or release one of the above-mentioned stacked optical disc cases 120. The platform 420 is connected to a PLC servo motor 320. The PLC servo motor 32 controls the platform 42 to move between the first position 421, the second position 422, and the third position 423. When the platform 420 is moved to the first position 421 by the PLC servo motor 800, as shown in Fig. 2a, each pair of clamps 1000 is driven by the air cylinder 72 °, and one of the clamps will be loosened and stacked one by one. The optical disc case 120 is now carried by the platform 42o. Then the platform 420 is lowered to the second position 422. As shown in FIG. 2b, each pair of the clamps 1000 is driven by the air cylinder 72, and once again clamps one of the clamped optical disc cartridges 120 stacked. In this way, the optical disc box 120 above the clamp 1000 is held by it without falling down, while a part of the optical disc box 120 below the clamp 1000 continues to be carried by the platform 420. The height difference between the first position 421 and the second position 422 is, for example, the thickness of 10 disc cases 120, and each stack of disc cases 12 supported by the platform 42o will have 10 pieces. The height difference between the first position and the second position can be adjusted to control the number of each stack of optical disc boxes before packaging, that is, the space between the first position and the second position is a space for capturing the optical disc box. 430. The platform 420 then descends to the third position 423. As shown in Figure 2c, 7 paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (21〇X 297). ----------- --------- Order --------- Line (Please read the notes on the back before filling out this page) 491793 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 7616twf.doc / 009 A7 V. Description of the invention (b) Because the height of the conveying surface of the conveyor belt 220 is lower than the second position 422 but higher than the third position 423, at this time, each stack of 10 disc boxes 120 loaded by the platform 420 is modified. It is carried by the conveyor belt 220 and is conveyed from the start end 220a of the conveyor belt 220 to the conveyor end 220b according to the conveyance direction of the conveyor belt 220. The aforementioned conveyor belt 22 is a group of two crawler belts 221 and 222: as can be seen from the top views in Figures 2e to 2f. The two crawler belts 221 and 222 are located on both sides of the platform 420, and two The distance between the tracks 221 and 222 is smaller than the width of the optical disc case 120, but larger than the width of the platform 420. As shown in Figure 2d, when each stack of 10 disc cartridges 120 is transported to the end 220b of the conveyor belt, it is stopped by a baffle 1100 and stopped by an optical sensor 1200 at this time. For a 10-disc disc box 120, the conveying belt 220 stops the conveying action, as shown in FIG. 2e. Then, a pneumatic cylinder 740 located on the side of the conveying belt 220 will push a push plate 820 to stack a stack of 10-disc discs. The sheet box 120 advances into a packing box 920, as shown in FIG. 2f. In this way, the packing process of a stack of 10 optical disc cartridges can be completed in one step, and it is not necessary to divide 10 steps to complete the stacking of 10 optical disc cartridges as is customary. According to the above-mentioned embodiments of the present invention, it can be known that the creation has at least the following advantages: (1) The packaging method of the present invention can send out a stack of 10 optical disc cases in one step, without repeating the same step 10 times. This can be _ a lot of time, and improve production efficiency. (2) The packaging method of the present invention can control the number of discs in a stack of disc cartridges by the height difference between the first position and the second position. 8 -------------------- Order --------- Line (Please read the notes on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 Specification (210 X 297 Gt) 491793 7616twf.doc / 009 A7 V. Description of the Invention (1) (3) The packaging method of the present invention can prevent the conventional optical disc box and the movable latch from being stuck. This situation will not hinder production progress. In addition, the present invention is not limited to a rectangular disc case, and it is also applicable to work pieces of any shape. Although the present invention has been disclosed in a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make various modifications and retouches without departing from the spirit and scope of the present invention, thus protecting the present invention. The scope shall be determined by the scope of the attached patent application --II -------------- lit · --- 11111 (Please read the phonetic on the back? Matters before filling out this page ) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 9