491690 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明（1 ) 本發明係有關於一種盒裝豆腐乳之製造方法，特別是 指一種方便攜帶，可單塊撕開食用、衛生、耐儲存之盒裝 豆腐乳製造方法者。 按，豆腐乳，係為中國之特產，亦為現今亞洲人早餐 5 或吃稀飯之最愛，於市坊上豆腐乳之製造方法，係包括有， 步驟一，製造豆漿，係先將黃豆研磨消泡再濾渣製成豆漿， 步驟二，成形豆花，將步驟一之豆漿加入凝固劑成為豆花， 步驟三，搗碎濾水成形豆塊，將步驟二之豆花再加搗碎、 濾水後，加壓成型為板豆腐，步驟四，切塊入料封存，係 10 將步驟三的板豆腐，切成小塊，然後集體放在稻草上自然 發酵生霉，以人工入瓶且加入調味料，再封存一段時曰成 豆腐乳，步驟五，入灌，係將步驟四之豆腐乳塊，取一定 數目連同調味料裝罐，即成吾人在市面上所可購得之豆腐 乳，然而此種習之製造豆腐乳之製造方法有其必然之缺 15 點，在步驟四、步驟五人工作業耗成本，自動化作則更耗 費成本，故一般採人工作業，但是最主要的缺點，是在消 費者購得後食用才發生的，其現象是，上述豆腐乳塊，被 取一定數目連同調味料裝罐，一般市面上都是裝在一大肚 型的玻璃罐内，且數量不少，食用時，打開瓶蓋再用清潔 20 不含水之筷子夾取並放於碟子食用，因此在現今工商煩繁 忙的社會產生諸多不便與不衛生及浪費，其原因是，很多 豆腐放在同一瓶子内，在多潮炎熱氣候的地區，尤其是台 灣地區，瓶内慢被取食用的豆腐乳大都會發霉，丟掉太浪 費，又瓶裝不易攜帶，所以目前的豆腐乳是只有在特定之 第4頁 本紙張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） (請先閱讀背面之注意事項再填寫本頁) 491690 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明（2 ) 場地（餐廳或家裡）才能享用得到得的早餐食品或配菜食 品内才有，消費尚無法普及，對於一切講究速食的現今工 商煩繁忙的社會，其銷路仍然有限，為業界所困擾，又以 筷子夾取，對瓶内尚未被取食用者很不衛生，易遭汙染， 5 有鑑於斯，本案發明人積多年研發製造之經驗，以方便攜 帶，可單塊撕開食用、衛生、耐儲存、行銷可普及為最主 要考量，加以構思而研創出本發明盒裝豆腐乳之製造方法 者。 依據上述，本發明之主要目的，係在於提供一種可製 10 造出一方便攜帶，可單塊撕開食用、衛生、耐儲存盒裝豆 腐乳之製造方法者。 本發明之主要特徵，係在於提供一種盒裝豆腐乳之製 造方法，係包括有步驟一，製造豆漿，係先將黃豆研磨消 泡再濾渣製成豆漿，步驟二，成形豆花，將步驟一之豆漿 15 加入凝固劑成為豆花，步驟三，搗碎濾水成形豆塊，將步 驟二之豆花再加搗碎、濾水後，壓擠後再作自動切塊，步 驟四，裝盒入料封存，係將步驟三的豆塊，整齊置入於一 設有至少一内凹容室的包裝盒的該内凹容室内，並在該内 凹容室内先加入酵菌發酵一段時日，再加入調味料，然後 20 在該包裝盒上封組一膠膜，即成方便攜帶，可單塊撕開食 用、衛生、财儲存之盒裝豆腐乳者。 •緣是，本發明之製造方法，係包括有步驟一，製造豆 漿，係先將黃豆研磨消泡再濾渣製成豆漿，步驟二，成形 豆花，將步驟一之豆漿加入凝固劑成為豆花，步驟三，搗 第5頁 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 491690 A7 B7 五、發明説明（3 ) 碎濾水成形豆塊，將步驟二之豆花再加搗碎、濾、水後，壓 擠後再作自動切塊，步驟四，裝盒入料封存，係將步驟三 的豆塊，整齊置入於一設有至少一内凹容室的包裝盒的該 内凹容室内，並在該内凹容室内先加入酵菌發酵一段時 5 日，再加入調味料，然後在該包裝盒上封組一膠膜者。 有關本發明為達上述目的、特徵所採用的技術手段及 其功效，茲例舉較佳實施例並配合圖式說明如下： 第一圖係本發明之製造流程示意圖。 第二圖係本發明方法之步驟二搗碎、濾水，壓擠、自 10 動切塊之示意圖。 第三圖係本發明方法之步驟三置入包裝盒、加料、封 組之示意圖。 第四圖係上述第三圖包裝示意圖。 第五圖係本發明方法所製出之成品作撕用取食之示意 15 圖。 經濟部中央標準局員工消費合作社印製 11豆花 13濾網 15排水口 17出口 19方形豆塊 21内凹容室 23加料機 25加料機 第6頁 (請先閱讀背面之注意事項再填寫本頁) 圖號對照表 10料桶 12切塊裝置 14濾網 2〇 16螺桿 18自動切刀 20裝盒裝置 22包裝盒 24酵菌 本紙張尺度適用中國國家標準（CNS ) A4規格（210 X 297公釐） 491690 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明（4 ) 26調咮料 27壓膜裝置 28膠膜 29豆腐乳 3〇供撕缝線 如第一圖所示，本發明之方法，係包括有： 5 步驟一，製造豆漿，係先將黃豆清洗，並加以浸泡， 在冬天浸泡7小時，夏天要浸泡4小時，然後加入適量的水 加以磨豆而成豆泥，在本實施例，取10 : 1之比例加入消 泡劑消泡，再煮沸10〜15分鐘，再濾將漿並將豆渣取出即 製成豆漿。 ίο 步驟二，成形豆花，係將上述步驟一之豆漿，如第二 圖所示，注入一料桶10内，並加入熱成80°C〜85°C之凝固 劑成為豆花11。 步驟三，將上述之豆花加以搗碎後、如該第二圖所示， 經過一切塊裝置12，的兩層濾網13、14濾水並由排水口 15 15 排出水分，同時被螺桿16，擠壓前進至出口 17，該出口 17 係呈方型，經自動切刀18切成一定大小之方形豆塊19。 步驟四，如第三圖所示，將上述經步驟三，切成一 定大小之方形豆塊19,經輸送帶送入一裝盒裝置20，自動 裝入於一設有至少一内凹容室21的包裝盒22的該内凹容室 20 21内，在本實施例的内凹容室是區隔成為整齊排列的多個 内凹容室21，承前述，並於該包裝盒22上方，藉一加料機 23，加入酵菌24發酵，經約5〜7天後，另藉一加料機25， 將調味料26自動且定量的注入各内凹容室21，然後一併參 考第四圖所示，經一壓膜裝置27在該包裝盒22上封組一膠 第7頁 本紙張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） (請先閱讀背面之注意事項再填寫本頁) 491690 A7 五、發明説明（5 ) (請先閱讀背面之注意事項再填寫本頁) 膜28，即成一盒裝，且方便攜帶，如第五圖所示，可單塊 撕開食用、衛生、耐儲存之豆腐乳29者，另外，在該包裝 盒本體沿各内凹容室的週緣，可進一步壓切出有供撕縫線 30，以供方便撕開取用。 5 以上，本發明之方法為一貫作業，省工省成本，且成 品方便攜帶，可單塊撕開食用、衛生、耐儲存，係為市場 之競爭利器，必為豆腐乳打開龐大之市場，且可拓銷全球， 是為一必然之趨勢。 綜上所述，本發明確實可達到預期之目的與功效， 10 且本發明申請前，並未見相同方法及可單個撕開取用之盒 裝豆腐乳產品公開於刊物或公開銷售被食用，誠符合發明 專利之『具有可供產業上之利用價值』、『新穎性』、『實 用性』等要件，爰依法提出發明專利申請，懇請惠予審查 並早日賜予核准，實所感禱！ 15 惟，上述所揭之圖式及說明，僅為本發明之實施例而 已，非為限定本發明之實施；大凡熟悉該項技藝之人仕， 其所依本發明之特徵範疇，所作之其他等效變化或修飾， 皆應涵蓋在以下本案之申請專利範圍内。 經濟部中央標準局員工消費合作社印製 ο 2 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐）491690 A7 B7 printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the Invention (1) The present invention relates to a method for manufacturing boxed tofu, especially a portable, can be torn apart and eaten, sanitary, Storage-resistant boxed tofu milk manufacturing method. The bean curd is a special product of China, and it is also the favorite of Asians today for breakfast5 or porridge. The method of making tofu on the market includes: Step 1. Manufacture soybean milk. First, grind the soybeans. Soak milk and filter residue to make soy milk. Step two, shape the beancurd, add the coagulant from step one to the bean curd, step three, mash the filtered water to form beans, and then mash and filter the bean curd from step two. Compressed into plate tofu, step four, cut into pieces and store the materials. Line 10 Cut the plate tofu from step three into small pieces, and then put them on the straw to ferment the mold naturally. When it is sealed for a period of time, it is said to be tofu milk. Step 5: Infusion, the tofu milk block in step 4 is taken with a certain number and seasonings, and it becomes the tofu milk that I can buy on the market. The manufacturing method of tofu milk has 15 points that are inevitable. In steps 4 and 5, manual work costs more cost, and automated work costs more cost. Therefore, manual work is generally used, but the main disadvantage is consumption. It only occurs after being purchased. The phenomenon is that the above tofu milk blocks are taken in a certain amount together with seasonings and canned. Generally, they are packed in large belly-shaped glass jars on the market, and the quantity is quite large. Open the bottle cap and use clean 20 non-watery chopsticks to pick it up and put it on a plate. Therefore, in today's busy industry, there are many inconveniences, unhygienic and waste. The reason is that many tofu are placed in the same bottle In hot and humid climates, especially in Taiwan, most of the tofu milk that is taken slowly in the bottle will be moldy. It is too wasteful to throw it away, and it is not easy to carry in the bottle. Therefore, the current tofu milk is only on a specific page 4. Applicable to China National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page) 491690 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs V. Invention Description (2) Venue ( Restaurant or home) can only enjoy the breakfast food or side dish food, consumption is not yet popular, for today's businessmen who are all about fast food, they are busy. Society, its market is still limited, plagued by the industry, and it is taken with chopsticks. It is very unhygienic for people who have not been taken in the bottle, and it is easy to be polluted. It is convenient to carry, can be torn apart and eaten, hygienic, storage-resistant, and marketing can be popularized as the main considerations. Those who have conceived and created the method for manufacturing boxed tofu milk according to the present invention. According to the above, the main object of the present invention is to provide a method for manufacturing a tofu, which can be easily carried and can be torn apart and eaten in a single piece, which is hygienic and resistant to storage. The main feature of the present invention is to provide a method for manufacturing boxed bean curd milk. The method includes the first step, manufacturing soybean milk, first grinding and defoaming soybeans, and then filtering the residue to make soybean milk. Soymilk 15 Add coagulant into beancurd, step three, mash and filter the water to form beans, and then mash and filter the beancurd in step two, and then cut it automatically after squeezing. , The bean pieces of step 3 are neatly placed in the recessed container with a packaging box having at least one recessed container, and the yeast is first added to the recessed container for fermentation for a period of time, and then added Seasonings, then sealed with a plastic film on the packaging box, it is easy to carry, can be torn apart in a box of tofu, edible, hygienic, and financial storage. • The reason is that the manufacturing method of the present invention includes step one, manufacturing soybean milk, first grinding soybeans for defoaming, and then filtering residue to make soybean milk, step two, forming beancurd, adding soybean curd from step one to a coagulant to form beancurd, steps Third, page 5 (please read the precautions on the back before filling this page) This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 491690 A7 B7 V. Description of the invention (3) Broken filtered water forming For bean pieces, mash, filter, and water the beancurd in step two, and then cut into pieces automatically after squeezing. In step four, pack and store the beans. Put the bean pieces in step three neatly in a set. In the recessed container with a packaging box having at least one recessed container, fermenting is firstly added in the recessed container for 5 days, then seasoning is added, and then a plastic film is sealed on the packaging box. By. Regarding the technical means adopted by the present invention to achieve the above-mentioned objects and features, and their effects, the preferred embodiments are illustrated with drawings as follows: The first figure is a schematic diagram of the manufacturing process of the present invention. The second figure is a schematic diagram of the second step of the method of the present invention, such as mashing, filtering, squeezing, and automatic cutting. The third figure is a schematic diagram of the third step of the method of the present invention, which is to put the packing box, feeding and sealing group. The fourth figure is a schematic diagram of the packaging of the third figure. The fifth diagram is a schematic diagram of the finished product produced by the method of the present invention for tearing and feeding. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 11 Douhua 13 Strainer 15 Drain Outlet 17 Exit 19 Square Beans 21 Inner Concave Chamber 23 Feeder 25 Feeder Page 6 (Please read the precautions on the back before filling this page ) Drawing number comparison table 10 bucket 12 cutting device 14 filter screen 2016 screw 18 automatic cutter 20 boxing device 22 packaging box 24 yeast This paper size applies to China National Standard (CNS) A4 specification (210 X 297 male (%) 491690 A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (4) 26 Tendering materials 27 Laminating equipment 28 Films 29 Tofu milk 30 The tearing line is shown in the first picture. The method of the invention includes the following steps: 5 Step 1. To make soybean milk, first wash the soybeans and soak them, soak them for 7 hours in winter, and soak them for 4 hours in summer, and then add an appropriate amount of water to grind the beans. In this embodiment, a defoaming agent is added at a ratio of 10: 1 to defoam, and then boiled for another 10 to 15 minutes. Then, the pulp is filtered and the soybean residue is taken out to prepare soybean milk. ίο Step two, to shape the beancurd, the soybean milk from the first step, as shown in the second figure, is poured into a bucket 10, and a coagulant heated to 80 ° C ~ 85 ° C is added to form the beancurd 11. Step 3: After crushing the beancurd as described above, as shown in the second figure, the water is filtered through the two layers of screens 13 and 14 of all block devices 12, and the water is drained from the drain port 15 15. Squeeze to the outlet 17 which is square and cut into square beans 19 of a certain size by an automatic cutter 18. Step four, as shown in the third figure, cut the above-mentioned three pieces of cubed beans 19 into a boxing device 20 through a conveyor belt, and automatically load them into a recessed chamber with at least one recess Within the recessed container chamber 20 21 of the packaging box 22 of 21, the recessed container chamber 21 in this embodiment is a plurality of recessed container chambers 21 arranged in an orderly manner, following the foregoing, and above the packaging box 22, Borrow a feeder 23 and add fermentation 24 to ferment. After about 5 ~ 7 days, borrow another feeder 25 to automatically and quantitatively fill the seasonings 26 into each concave cavity 21, and then refer to the fourth figure together. As shown, a plastic film is sealed on the packaging box 22 by a laminating device 27. The paper size is applicable to China National Standard (CNS) A4 (210X 297 mm) (Please read the precautions on the back before filling This page) 491690 A7 V. Description of the invention (5) (Please read the precautions on the back before filling in this page) Film 28, which is packed into a box and easy to carry, as shown in the fifth picture, it can be torn apart and eaten , Hygienic, storage-resistant tofu milk 29 people, in addition, the packaging box body along the periphery of each recessed container, can Pressing step for cutting out with a tear seam 30, for easy opening access. 5 Above, the method of the present invention is consistent operation, saves labor and cost, and is convenient to carry the finished product. It can be torn apart for eating, hygiene and storage resistance. It is a competitive weapon in the market and will open a huge market for tofu milk. Can be sold worldwide, is an inevitable trend. To sum up, the present invention can indeed achieve the intended purpose and efficacy. 10 And before the application of the present invention, the same method and single boxed tofu milk product that can be torn apart and taken out were published in the publication or sold for consumption. It is in line with the requirements of the invention patent that "has value for industrial use", "newness" and "practicality", and submitted an application for an invention patent in accordance with the law. We kindly ask for your review and grant your approval as soon as possible. 15 However, the drawings and descriptions disclosed above are only examples of the present invention, and are not intended to limit the implementation of the present invention. Anyone who is familiar with the technology can make other things based on the features of the present invention. Equivalent changes or modifications should be covered by the scope of patent application in the following case. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs ο 2 This paper size applies to China National Standard (CNS) A4 (210X297 mm)