TW487753B - A method for producing tubular knitwear items provided with zones of three-dimensional fabric, apt to shape and give relief to the structure, the comfort and the specific anatomic containment of the products obtained thereby - Google Patents

Abstract

The present invention relates to a method for producing tubular knitwear items such as panties, brassieres, bras, teddies, swimsuits, dresses and the like, provided with specific knitted zones automatically obtained, said areas having shaping, containing, propping and anatomically supporting functions. The invention coordinates the appropriate selection of needles according to the jacquard design and to the operating cycle of the knitting machine, thus obtaining for specific fabric zones and needles the partial and temporary stop of the fabric-building process for groups of needles variously alternated with other needles still involved in the fabric-building process.

Description

Statement Explanation (1)

Clothing related-a method used to make and make τ, suitable for forming two tubes with three-dimensional fabric area

" All electrical properties and specific burdens, and provide 樯, cry-type cylindrical knitting susceptible 0 Ό structure covering. With different big I. The multi-purpose production has caused the knitting industry to reach a certain position, and pants, bras have produced a variety of shaped tubes due to hips, such as lack of use, and others. But because some old right muscles, abdomen, etc. do A; ^ Calculate and carry out the appropriate volume tone phase # area, Μ body structure + heart ^ ^ field implementation, for example, the second part of the above knitting ===, $ cover and The support function is based on the cost of tailoring, stitching, or special extra effort. The above-mentioned knitted garments, because of their suitability and structural forming, do not fully satisfy the customers in the above-mentioned parts. In order to understand the needs and expectations, it is regarded as a quality non-knitting machine. Ί: η The fabrics made by the knitting machine and the knitwear property 1 factory have made a lot of technological developments and changes; = has gradually ... have the same rules, and have the best weaving cycle. j. This issue already has a large number of technical, commercial and patent documents. It is shown that, for example, the use of electronic independent selection needles and electrical, ten-woven fabric thicknesses has greatly simplified the design of knitted woven fabrics and 'refer to the following patents : U.S. Patent No. 3, 9 6 6, 9 0 9; U.S. Patent No. 3, 2 3, 2 0 07; U.S. Patent No. 3, 9 9 2; 9 009; U.S. Patent-shaped knitting These products, such as Shu Liang, which includes technology and breasts and knitting operations permanently, have attracted such patents from this advantage.

O: \ 65 \ 65659.ptd Page 5 487753 V. Description of the invention (2) No. 4,0 4 8,8 1 9; No. 4,5 2 7,4 0 3; No. 4,567,737 U.S. Patent No. 4,624,115, U.S. Patent No. 4,6 6 3,9 4 6, U.S. Patent No. 4,6 8 2,4 7 9, U.S. Patent No. 5,081,854, U.S. Patent No. 5, 222, 379, GB 2.179.969, JP 3137201, jP 7-6206, EP 599266. Although there have been recent developments, there are still limitations in terms of technical textile properties, which generally reduce the comfort and general quality of the manufactured articles described in the citations. In the example of the conventional technique shown in FIG. 8, the characteristics of the underpants 1 shown in the rear view are the general two elastic bands or bi-elastic trousers belt DB and the diamond-shaped fabric area located between the gluteal muscles · 'ifn λ;-? / ΆΑ xu -Tifa «Shape the finished object to fit the human body. The rhombic fabric CA usually comes from the proper combination of positive needle loops, extended needle loops, and loop needles, and the design and structure of ten-mesh knitted fabrics. ^ General but according to the above information, the above panty 1 is not completely the shape, cross-section and loop hair of the elastic trousers DB. 7 ^ Satisfied, due to ^ complex body shape differences, and other areas of the diamond-shaped fabric CA area take into consideration On the human body, the diamond-shaped fabric CA is only approximately flat ^ ^ μ. Γ is only Γ-meeting the extremely high demand for% support for the other part of the body structure. The shape, comfort, and especially in female reproduction 3 | hygiene too; will be an extra three-dimensional 绺 仏 health, the finest staining ~ Ming is therefore completed for the display sewing on this part; ^ weaving industry to obtain Have or eliminate the above-mentioned technology and production ^. Pants. In the specific area of the article, the same elastic band or elastic pants is used to knit the clothes from the s shape, but it is three-dimensional to the original library. Production, technology

O: \ 65 \ 65659.ptd Page 6 I V. Invention s --____ Beautiful and commercial ^^-一-support. ^ It has a better shape and a pestle. ± In addition, the method of industrial control of the present invention, the support and structural branches have a method of roughly i-shaped knitted clothes, 'if a kind of fabric used to make very weaving tubes) only body fabric Structured and structured knitted garments are manufactured at least in part. Only " Variation of the two-dimensional V-shape changes: weaving, (= another master b changed jacquard design from the genitalia I3 series provides a way to automatically 劐 1 腩 置 S ## has a specific stand 髀 Μ & ^ fMotion I made in the breast or gluteal muscles and chest! 2 similar objects) knitted fabrics (such as underpants, ^ and support) in the body fabric area. Towels have a better structural shape and coverability. Another purpose is to provide-chain < Significantly modify the guidelines ^ = designed according to different body structures_ A 十 外 = shape development = weaving :: = elastic pants or loose ends are provided-that is more suitable for the human body's variable size. Coming Production of fabrics with—or ft to produce fabrics with equal and more stable dimensions = parts of manufactured objects * :; in addition to applying for patents ;; i Chenggong r 仃 this example i! Type and understand other μ. Τ early independence Or-from the description, the implementation can be achieved by the following exemplary embodiments; advantages, and can be advantageous; quickly understand the features of the present invention. The invention is disclosed in most knitting machines. Tubular knitted garments such as clothing, such as panties, can achieve the above purpose. Cover, coveralls pants, Yang O: \ 65 \ 65659.ptd $ 7 Ye

487753 V. Description of the invention (4) At least one needle bed or dial is included in the knitting machine, including the steps of manufacturing a cylindrical tubular knitted fabric or knitted tube, which is characterized by: The step of manufacturing a tubular knitted fabric includes: a step of manufacturing at least one fabric region having differentiated growth on the tubular knitted fabric by selectively excluding a predetermined number of stitches of a dial in a knitting program by selectively automatically programming; Each stitch of a predetermined number of stitches is continued after a predetermined time interval in the knitting process. In a favorable situation, the predetermined number of stitches is selected in accordance with the predetermined order of the dial, and the needles and knitting needles excluded from the knitting molding process according to the predetermined order are staggered with each other. The predetermined order may be, for example, 1: 1, or 2: 1- 2: 2 and similar situations. Furthermore, the Δ-woven 'fabric region having a differentiated growth on the tubular knitted garment includes a woven three-dimensional structure or a frill B i. In addition to the scope of the patent application, additional purposes may be understood from the description, the embodiments, and the drawings themselves or combinations thereof. The features and derived advantages of the present invention can be better understood through the description of exemplary non-limiting embodiments. Brief description of the drawings is described with reference to the drawings, in which: FIG. 1 shows a technical diagram of the needle configuration for manufacturing three-dimensional frills B i; FIG. 2 shows another technical operation diagram of the needles; FIGS. 3 and 3 a are pleats, respectively Side view and front view of the side Bi; Figure 4 is a perspective view of the frill Bi of Figures 3 and 3a; Figure 5 is a reading description of the technical drawings of Figures 1 and 2; Figure 6 shows the needle during the manufacture of the frill Bi; Figure 7-7a-7b-7c-7d-7e-7f-7g-7h schematically shows the geometry of the frill Bi

O: \ 65 \ 65659.ptd Page 8 487753 V. Description of the invention (5) Some examples of configuration; Figure 8 is a rear view of the panties known by advanced technology; Figure 9 is a rear view of an underwear bra; Figure 10 is Rear view of the panty according to the present invention; FIG. 11 is a front view of another panty according to the present invention; FIG. 12 shows a rear view of the panty according to the conventional art; FIG. 1 3-1 4- 1 5- 1 6 -17 shows different embodiments of the inner back part of the panty according to the present invention; Fig. 18 shows another embodiment of the inner back part of the panty; Fig. 19 is a side sectional view of the panty shown in Fig. 18. 〇Description of the exemplary embodiment _ Most of the description is related to Shandong Ni (8 & 111: 〇11 丨) 81 ^ 8-8 "fully electronic" single-cylinder circular knitting machine, but the present invention can be advantageously used In most circular knitting and knitting machines. In the first preferred embodiment, a special work cycle or jacquard design is installed to implement the present invention, that is, information is provided by a graphics workstation or other control and memory device or other appropriate related device. It is aimed at or limited to needles or needle boards or other elements that occur directly or indirectly during the manufacture of fabrics. The invention makes knitted garments at this stage, which is characterized by a differentiated growth due to the elimination of a known number of needles Areas of fabric that are staggered to neighbors, such as 1: 1, 2: 1-2: 2, and the like. 'Unusually, according to the original pattern or known pattern or pattern of the work cycle, it is often Most of the inputs or instructions are not sent to a part of the needle. This will cause the needle to be excluded without having input or

O: \ 65 \ 65659.ptd Page 9 487753 V. Description of the invention (6) Instruction: The exclusion will cause the yarn to float if it is completely targeted to a specific area; in this particular case, by appropriately distributing in Figures 1 to 6 Some of the operating needles AD are properly processed. The dual purpose is to reduce the length of the floating yarn and to construct the length of the related knitted structure, that is, the three-dimensional frill B i in the technical illustration of FIGS. 3 to 4. Fig. 1—2—3-4—5—6 shows the technical, graphic, and textile diagrams of the knitting technique with reference to the specific needle configuration of the hems used to make the three-dimensional fabric Bi. In particular, Fig. 4 is a very practical perspective view showing the ruffle B i of Fig. 3, which is performed with needles A D and joined in the knitted tube TM. The needle AP is not part of the fabric construction process and keeps the corresponding last loop to the rear. As for the three-dimensional protrusions of the ruffle B i, it should be understood that the number of the protrusions depends on the number of weft loops forming the ruffle B i. The number of weft loops can be greatly changed. Therefore, it can include only 3 to 4 weft loops to dozens of weft loops to achieve a comparable three-dimensional effect. Therefore, in this execution stage, the present invention is implemented using a region in a plain weave made of substantially all needles, and other regions different from the conventional art, in which the fabric construction process is interrupted. In fact, in these areas, fabrics made with staggered needles remain in the knitting tube and serve as a much more efficient part of the structural shaping of the manufactured object than previous or known technologies. For example, only an even number of pins AP is excluded, or staggered pairs, that is, a three-pin operation group after one or more excluded pins, and so on. Excluded needles (2-4-6 etc.) and operating needles (for example to make specific knitted fabrics such as 1-3- 5 etc.), see Figure 1-2-3-4-5-

O: \ 65 \ 65659.ptd Page 10 487753 V. The sufficient and necessary premise of the invention description (7) is characterized in that the additional fabric grows in the knitted tube, and this growth can be based on related technical textile factors (such as machine spacing) , The nature and quantity of the yarn used, the thickness of a single needle thread, etc.) and can be easily adjusted. The fabric construction process is continued with only the interlaced stitches and the corresponding loop AD, while other free interlaced stitches are still joined to the corresponding final loop AP. This technique can produce one with two layers or cloth material The closed knit frill Bi is shown in Figures 3 to 4, and can be repeated and changed in vertical, horizontal and diagonal directions. In addition, the composition, thickness, and height of the frills B i are factors and variables that significantly affect the degree of shape, comfort, support, and dimensional stability of the fabric and the manufactured article. Therefore, FIG. 7 shows a schematic view of the first configuration of the three-dimensional frills arranged horizontally, and FIGS. 7 a to 7 h show that the frills B i have other combinations of very different shapes and configurations, and finally it is gradually possible Affects the final appearance of the finished object. The examples of Figs. 7 to 7h only schematically show a part of the numerous geometric combinations provided by the present invention for positioning the ruffle B i, if they are close, in addition to affecting the shape of the manufactured object and the final structural compliance with higher efficiency In addition, raw textile protrusions similar to known pile or terry fabrics are also produced. Fig. 12 shows an example of the conventional technique of the underpants 1 in the rear region of a diaper fabric CA with two normal elastic bands or strips D B and a diaper fabric CA arranged vertically between the gluteal muscles. Figures 13 to 17 schematically show that the inner CA of the rear central portion of the underpants 1 has a three-dimensional protrusion as required. The underpants 1 are simultaneously or gradually widened at the lower part to cover the genitals, with a high degree of comfort and protection. Frills in knitted area CA

O: \ 65 \ 65659.ptd Page 11 487753 V. Description of the invention (8) B i has various arrangements according to the present invention. The textile features of the present invention are further shown in FIG. 18, in which the characteristics of the back CA of the underpants 1 It is a series of horizontal frills with different graphics to show the group-combination shown in part of Figures 7 to 7. Fig. 19 shows a section of the same element appearing in Fig. 18; within the knitted tube TM, the three-dimensional contour of the different B i 1 with the elastic strip D B 1 can be observed because of '. The purpose of the present invention also includes: having the knitting area produced by the inner frill Bi. The structure of the domain CA is hardened to coordinate the function of the local structural support and the function of the general support. For the bra underwear 1 or the swimwear and the jumpsuit in FIG. 9 Shoulder straps SD-SS of panties, dresses, and similar clothing, in a more general situation, it should be understood that the frills B i in various arrangements can make the fabric really have a more stable size in the distance and the direction of the ribs or ribs. The inherently elastic plain weave MJ usually does not help raise the breast of the user and is not shaped on the breast. Therefore, according to the principle of the present invention, the central portion CA is implemented with a large number of frills B i in various arrangements. As a result, two advantages may be obtained at the same time: the structural compliance of the breast, and the stability through the central portion CA (that is, stable). Size fabric) to connect the structural link from the next DB-3 to the previous DB-2 as a support. The embodiment shown in FIG. 10 is used to further implement the present invention. The underpants 1 of FIG. 8 are examples of conventional techniques, which are shown in the rear and have a general two-layer elastic band or strip DB, and are vertically arranged on the gluteal muscles. Diaper fabric CA in the back area. Different from the general manufactured object 1 of FIG. 8, the elastic band DB of FIG. 10 shows that the central portion CA obtained by most of the inner frills B i gradually adjusted and arranged between two knitted layers or cloth materials Significant structural degradation. In this particular case, the manufacture of hooks or needles on a dial or needle bed is preferably elastic and double

O: \ 65 \ 65659.ptd Page 12 487753 V. Description of the invention (9) The period of DB (those familiar with the art can understand the above terms, not shown), according to the present invention and as described above, only A part of the needle is used to create a knitted area with reduced growth in the knitted tube, and these areas are the frills B i described above. The underpants 1 of Fig. 10 have a front knitting area SA which is hardened by frills B i having various structural support functions in various ways. These frills can effectively help when properly designed and arranged:-modify the regularity of the circular development of the general strip DB;-shape the new strip DB according to the user's physiological characteristics as needed;-improve the system with commercial advantages The aesthetics of the finished object;-gradually adjust the stretchability of the elastic band to the required range as needed. Further, the underpants 1 of FIG. 10 is further characterized by the previous portion SA formed by the combination and composition of the frills Bi shown in FIGS. 7 to 7. According to the present invention, the knitted region has support for abdominal structure and greater local comfort. Special design for extra features. Figure 11 shows a pair of underpants 1 (or another tubular article with elastic strips DB), which are characterized by the different positions of the frills B i on the buttocks, so it is possible to reduce lateral fabric production and increase the front The portion with DB grows, and the cam formed by the selective special electric control needle thread is strengthened as needed (familiar with this art, understand these terms, not shown). In this embodiment, the frills can effectively help:-modify the regularity of the circular development of the general strip DB;-shape the new strip DB according to the physiological characteristics of the user as needed;-improve the production with commercial advantages The aesthetics of the object;-gradually adjust the stretchability of the elastic band to the required range as required.

O: \ 65 \ 65659.ptd Page 13 487753 V. Description of the Invention (ίο)-Manufacturing a strip D B with the function of supporting the abdominal structure. The examples herein make it clear for those skilled in the art to understand the broad scope of the embodiments of the present invention. In addition to considering the technology used and / or the nature of the textile material, the implementation details in shape, size and / or position can be changed as much as possible, but Still within the scope and purpose of the present invention.

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Claims (1)

487753 9JL 1 i Case No. 89115926 7 / year »Month Correction Spring-Six-, · Application for Special Spear 11¼ Circumference 1. A method for manufacturing a knitted garment in a knitting machine having at least one needle bed or dial, Contains a step of manufacturing a substantially cylindrical tubular knitted fabric or knit tube, characterized in that the step of manufacturing a tubular knitted fabric includes: arranging a predetermined number of needles in a needle dial in a knitting process by selective automatic programming In order to produce at least one fabric area with a heterogeneous textile three-dimensional structure growth on the tubular knitted fabric, each tube weaving step of the predetermined number of stitches is performed after a predetermined time interval in the weaving molding process. For example, the method of claim 1 in the scope of patent application is characterized in that the predetermined number of needles is selected in accordance with a predetermined order of the needle plate. 3. If the method of the second item of the patent application is applied, it is characterized in that the needles and knitting needles excluded from the knitting molding procedure according to the predetermined 0 order are staggered with each other, and the predetermined order is, for example, 1: 1, or 2: 1 -2: 2 and similar situations. 4. The method of claim 1, 2 or 3, characterized in that the area of the fabric with differentiated growth on the tubular knitted fabric comprises a textile solid structure or a frill B i. 5. If the method of the first item of the scope of patent application is applied, it is preferably used for manufacturing tubular knitted clothes such as panties, underwear, bra, jumpsuits, dresses, technical objects and the like, and preferably provided with one or more two-layer elastic strips , Which is characterized in that: according to a modified program, design or working cycle, automatically generate a specific textile structure or frill B i which is approximately three-dimensionally structured inside or outside the knitted tube, so that the object Strongly shaped or shaped. 6. The method according to item 5 of the scope of patent application, characterized in that the stitches in various staggered shapes with the detached needles are automatically generated to join in the knitted tube TM. O: \ 65 \ 65659-910416.ptc Page 16 487753 * _ Case No. 89115926 _ ^ _ 'Six, the patented knitting frill B i, and keep the corresponding last loop to the rear; These needles are engaged in the knitting area to be suitable for automatic shaping between the breast or gluteal muscles and reach the pelvic area, and have better structural suitability, covering, support and support. 7. If the method for applying for a patent covers the 5th or 6th item, it is characterized by: according to the design rules or contours of different structural shapes, that is, conforming to the changing human body size, appropriately arranged in the belt or double DB The appearance of appropriate frills B i significantly modified the appearance and looped development of the general elastic bands or strips of these knitted garments. 8. The method according to item 7 of the scope of patent application, characterized in that the manufactured articles are provided with one or more regions having more stable fabrics because of the frills B i, and the manufactured articles are also implemented The work family supported by the specific structure. 9. The method according to item 8 of the scope of patent application, characterized in that: by excluding and partially excluding loops or knitting paths, fabrics with differentiated growth paths, loops or pre-defined areas are manufactured, and in accordance with The jacquard design or corresponding working cycle is used to manufacture and partially manufacture the previous needlework or inner hem B i of the deformation set for the program of the knitted tube. 10. The method according to item 9 of the scope of patent application, which is used for manufacturing tubular articles and is characterized in that: by eliminating fewer needles than needles appearing in needle beds or cylinders, knitting with differentiated growth The area is preferably staggered with its neighbors, such as 1: 1 or 2: 1-2: 2 and the like. 'Π. The method of item 10 of the scope of patent application is characterized in that, unlike the general method, according to a jacquard design or working cycle, even after a long period of time, even a constant input or instruction for a part of the needle has not been issued. Sent to part of these needles. O: \ 65 \ 65659-910416.ptc page 17 487753 _ case number 89Π5926_ year month day__ VI. Application for patent scope 1 2. The method of item 11 of the scope of patent application for the manufacture of tubular objects and its Features include at least one of the following: an initial double bar, followed by an appropriate number of knitting paths, but after a possible second double bar is a final waste; at least partially conforming to a design or pattern and corresponding To produce such knitting distances, according to which the needles extending from less than 360 degrees of the needle cylinder are excluded from the needle thread forming process, preferably staggered needles, such as odd needles, in which the phases are staggered For example, even-numbered needles can still be moved to generate the loop-shaped hem B i in the knitted tube. 1 3. — A knitted garment made according to the method of item 12 of the scope of the patent application, characterized in that it is appropriately designed and implemented at least one elastic band or strip that preferably has two layers and has most frills B i, It is suitable for modifying the shape, contour, size and function of the elastic strip, and even serves as a structural > support. 14. The knitted garment according to item 13 of the scope of patent application, characterized in that the frills Bi are placed on the front CA of the elastic band as DB and SA. 15. The knitted garment according to item 13 of the scope of patent application is characterized in that the frills B i are also located on the rear of the elastic band DB. 16. The knitted garment according to item 13 of the scope of patent application, characterized in that the frills B i are placed on the sides and the buttocks of the elastic band DB. 17. A kind of knitted clothing made according to the method of item 12 of the scope of patent application, characterized in that the frills B i also have different heights, such as several to dozens of knitting distances, preferably 2 To 40 journeys. 1 8. A knitted garment made according to the method of item 12 of the scope of the patent application, characterized in that the fabric area CA containing the frills Bi extends as far as the genitals. 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