TW483815B - Apparatus for forming molded articles, and method and system for injection molding articles - Google Patents

Apparatus for forming molded articles, and method and system for injection molding articles Download PDF

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Publication number
TW483815B
TW483815B TW87120304A TW87120304A TW483815B TW 483815 B TW483815 B TW 483815B TW 87120304 A TW87120304 A TW 87120304A TW 87120304 A TW87120304 A TW 87120304A TW 483815 B TW483815 B TW 483815B
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Taiwan
Prior art keywords
mold
opening
patent application
valve gate
item
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TW87120304A
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Chinese (zh)
Inventor
Manfred Lausenhammer
Arnold Mai
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Husky Injection Molding
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Priority claimed from US09/036,132 external-priority patent/US6146123A/en
Application filed by Husky Injection Molding filed Critical Husky Injection Molding
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Publication of TW483815B publication Critical patent/TW483815B/en

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

At least one mold is provided having a mold cavity and a mold gate communicating with the mold cavity, an injection nozzle for feeding molten plastic material to the injection mold having a nozzle outlet in line with the mold gate, and a thin movable valve arrangement positioned between the mold gate and nozzle outlet having an orifice therein permitting and shutting off flow of molten plastic from the nozzle to the mold.

Description

483815 A7 B7 五、發明説明(/ 經濟部中央標隼局員工消費合作社印製 父互參考相關申請 本發明保護了美國於1997年3月2〇 ^ ^ 20日申請之案號爲 60/044,454的臨時申請之權益。 發明背景 本發明關於-種用於由熔化的塑膨原料形成物件之改 良過程和裝置,它包括一個創新的模具閥門裝置和一個用 於各種形狀注射模具物件之模具閥門方法。 在前技中已提及用於規範來自這類原料源至模具型腔 空間之加熱的塑膠原料的多種閥門裝置。在眾多例^, 滿意地實現規範位於一個熱轉子或冷轉子噴嘴之間的溶流 可以藉由使用一個位於噴嘴之熔化通道內的閥柄經過一個 模門而進入該模具型腔空間。該閥柄由一個典型地位於該 模具後板內的驅動機構驅動以開啓及關閉熔流至模具型腔 空間的通道。當這個方法用於成形高要求物件時,例如由 單一或多種原料成形的可吹壓片,具有幾個缺點。一個缺 點是該系統需要使用多重閥柄。在此裝置中,當它確保所 有的閥柄同時開啓和關閉時,閥柄的個別行動會產生問題 。第二,該閥柄具有分裂熔化原料流的趨勢,因此產生所 謂的不可接受的組織流線。此外,當向相同的型腔空間注 入至少兩種原料時,閥柄的動作會給多原料注射噴嘴帶來 麻煩。一個用來解決這兩個問題的方法是使用一個具有一 個門孔的側閥門裝置。在授給李的美國專利第4,1〇8,956 中顯示了一個門孔。 李的專利中的方法並不十分有效。當用其來解決前述 先 閲 讀 背483815 A7 B7 V. Description of the Invention (/ Cross Reference Printing by Employee Consumer Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs, Related References This application protects the US application number 60/044 on March 20, 1997. Interest in provisional application 454. BACKGROUND OF THE INVENTION The present invention relates to an improved process and device for forming objects from molten plastic expanded materials, which includes an innovative mold valve device and a mold valve for various shapes of injection mold objects In the prior art, various valve devices used to regulate the heating of plastic raw materials from such raw material sources to the mold cavity space have been mentioned. In many cases, the specification is satisfactorily achieved in a hot or cold rotor nozzle. The dissolving flow can enter the mold cavity space through a mold door by using a valve handle located in the melting channel of the nozzle. The valve handle is driven by a driving mechanism typically located in the rear plate of the mold to open and Close the passage of melt flow to the cavity space of the mold. When this method is used to form demanding objects, such as blowable presses formed from a single or multiple raw materials There are several disadvantages. One disadvantage is that the system requires the use of multiple valve stems. In this device, when it ensures that all valve stems open and close at the same time, individual actions of the valve stems can cause problems. Second, the valve stem There is a tendency to split the melted material flow, thus creating what is known as an unacceptable tissue streamline. In addition, when at least two materials are injected into the same cavity space, the action of the valve stem can cause trouble for multiple material injection nozzles. The solution to these two problems is to use a side valve device with a door opening. A door opening is shown in US Patent No. 4,108,956 issued to Lee. The method in Lee's patent is not very Effective. When using it to solve the aforementioned

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訂 本紙張尺度適用中國國家標準(CNS) Λ4規格(210x 297公®) 483815 A7 B7 五、發明説明(义) 第一和第二個缺點時,它沒有簡化模具設計和動作。事實 上’它使模具設計和動作更加複雜化。李的閥裝置涉及到 使用一個具有至少一個開口之相互地可移動的滑動元件。 言亥滑動元件被置於一個熱塑膠原料源,如一個熱轉爐出口 或注射噴嘴,和一個模門之間。在這兩個專利中都可以見 到可移動的閥帶有由於該閥從一個閥開啓狀態運動到關閉 狀態而成形的塑膠原料廢料塊。在冷卻步驟中,該廢料塊 會凝固。在閥開口中出現的廢料塊要求該裝置包括一些附 加的和特殊的機構以將其從該閥開口處去除。萬一該廢料 塊沒有被從閥開口噴出,它將被帶回至模門區域並隨著下 一次注射而被射入該型腔空間。在許多申請案中,這是不 可接受的,因爲它降低了成形後物件的美學和強度特徵。 在必須避免混合兩種或更多種不同的原料之多種原料成形 中這方面變得更爲嚴格。 經濟部中央榡準局員工消費合作衽印製 在李的專利中,一個由風動機構(如類似的用於驅動一 個經典的閥柄一樣繁雜)驅動的可移動的機械注射單元被 置於在成形機器之上以從閥開口去除冷卻的廢料塊。李的 專利中未顯示的其他機構必須進一步地用於從該模具去除 這些廢料塊。在使用一個多型腔之模具’如具有多於十六 個由現存申請案之受益人製造的型腔,的系統中使用這些 機構是很困難的。例如,如果要容納這些移動的機械注射 裝置,這些模具將變得很大而且很重。此外,還需要用於 確信該廢料塊真的被從每個開口噴出之附加偵測機構。 如李的專利之一個機器的進一步之經濟上的缺點是該 _ _____4__________ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(2丨0X 297公釐) 483815 A7 B7 五、發明説明(g ) 廢料塊浪費了本來可以用作製造成形物件的原料。除了去 除和浪費該廢料塊的問,題,這些系統必須面臨具有位於該 閥之表面和鄰近的模板以及熱轉爐罩之間的融熔塑膠原料 流潛在的潛在的問題。萬一熔化的塑膠原料在這些表面間 流動並且滯留在其中,如果該塑膠原料凝固,則該閥和這 個機器本身的運作將受干擾。 李的一個閥門裝置先前用來控制從該機器注射噴嘴到 如美國專利授予Bielfeldt第3,632,729號中所示的一個模 具之熔料的流動。當然,李的專利中所示之閥裝置並沒有 設計成用來或適用於用於多種原料注射噴嘴,如美國專利 第 4,863,665 ; 552005207 ; 5,143,733 ; 5,112,212 ; 經濟部中央標準局員工消費合作社印装 4,863,369 ; 4,808,101 ; 4,775,308 ; 4,717,324 ; 4,701,292 和4,657,496號揭示的之閥門,所有授予該項專利之受益 人之權益和所有因此而在此供參考專利都在這些申請案中 揭示出來。李的方法在多種原料成形中沒有什麼用處因爲 它產生了太多的由不同的原料製成的廢物,進一步而言, 需要處理多於一種類型之廢料塊將增加技術上的難度和使 成本上升。 習用技術中還有一種藉由使用相互地可移動的切削刃 從一個型坯(塑坯)去除一個結晶的閘痕之方法。這樣的一 個系統如美國授予Aoki之第4,380,423的專利中所示。儘 管Aoki的專利涉及了從已經成形的物件去除澆口的問題, 但是它沒有涉及怎樣開啓和關閉從一個熱轉爐系統到一個 模門之熔化原料的流動而不形成在後續運作中需切除之結 ________5______ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(21〇 X 2()7公步) 483815 A7 ________B7 五、發明説明(夺) 晶的閘痕這個嚴重的問題。類似於李的廢料塊,由A〇ki展 示之結晶的閘痕嚴重浪費寶貴的樹脂,從而引起前面提及 的問題。 因此,仍然需要一種用於一多原料注射噴嘴的更簡單 而有效的模具閥門裝置。還需要用於注射多種或一種原料 之一個模具閥門裝置,其中,從一個熱或冷的轉爐系統或 注射噴嘴到一個模門之該熔化的原料流可以被干擾而不導 致浪費待成形的原料。進一步需要的是一個不需要包括用 於從該閥去除待成形之塑膠原料的一個可移動及/或一個機 械的單元之模具閥門裝置。 發明槪要 本發明之一個主要目的在於提供一種更加簡單和更加 有效的閥門裝置和方法以操作一個熱的或冷的轉爐注射噴 嘴,該噴嘴可以更加容易地製造,操作和服務以注射成形 良好的物件。 本發明之另一目的在於提供一種閥門裝置和方法,其 中該閥閘機構位於該注射噴嘴的外側。 經濟部中央標準局員工消费合作社印製 本發明之另一目的在於提供一種閥門裝置和方法,其 中一個細長的可移動的刀刃被用來代替一個閥門柄,該刀 刃包括一個具有一個固定孔之最小體積的閘口。 本發明之另一主要目的在於提供一種閥門裝置和方法 ,其中在注射過程中,藉由該可移動的閘口 ’幾乎沒有原 料從熔化的原料流偏離出來。 本發明之另一個主要目的在於提供一種更加簡單和更 6 __ 本纸張尺度適用中阀國家標準(CNS ) Λ4規格(210X2^7公釐) 五 發明説明( A7 B7 經濟部中夬榡準局員工消費合作衽印製 加有效的用於具有前述之特徵的單〜原料及多種原料模具 的閥門方法和裝置。 / 本發明之另一目的在於提供一種成形由單一或多種原 料製成的幾乎無閘痕之塑膠物件的裝置和方法。 本發明之另一目的在於提供一種成形由單一或多種原 料製成的無結晶之塑膠物件的裝置和方法。 本發明之另一目的在於提供一種成形無組織流線之塑 膠物件的裝置和方法。 本發明應用於一個具有一個或多個引導至少一條較佳 的爲具有一管狀外形的溶化的原料流至一個或多個型腔空 間之注射噴嘴的模具。尤其是本發明揭示位於該單:或多 種原料注射噴嘴之外側的細長的可移動的閥門裝置和一種 閥控制一個模具的方法,使用該方法在從單一原料或多種 原料注射噴嘴向該模具型腔空間運輸過程中幾乎沒有原料 可以從g亥熔流中偏離出來。相應地,由於閥閘機構的運動 幾乎沒有多餘的原料產生。本發明之很多優點藉由具有幾 乎在該模具內沒有剩餘的原料塊而獲得。例如,該模具由 於具有更少的機械或可移動的零件而非常易於設計和生產 ,易於製造、操作和服務並且當該物件成形後不需要另外 的設備去除或切割該澆口。此外,幾乎不浪費熔化的原料 ,這樣該模具可以在一個更小的,更干淨的環境里運轉。 更進步而曰’成形後的物件具有更商的機械強度和更高 的美學價値。 根據本發明,一個用於形成模製物件的裝置廣泛地包The size of the paper is in accordance with the Chinese National Standard (CNS) Λ4 specification (210x 297 male ®) 483815 A7 B7 V. Description of the invention (meaning) In the first and second disadvantages, it did not simplify the mold design and operation. In fact, it complicates mold design and movement. Lee's valve arrangement involves the use of a mutually movable sliding element having at least one opening. The Yanhai sliding element is placed between a source of thermoplastic material, such as a thermal converter outlet or injection nozzle, and a mold door. In both of these patents, it is seen that the movable valve has a block of plastic raw material scrap formed as the valve moves from an open state to a closed state. During the cooling step, the waste block solidifies. The presence of scrap pieces in the valve opening requires the device to include additional and special mechanisms to remove it from the valve opening. In case the scrap block is not sprayed from the valve opening, it will be brought back to the mold door area and shot into the cavity space with the next injection. In many applications, this is unacceptable because it reduces the aesthetic and strength characteristics of the formed article. This becomes more stringent in forming multiple raw materials where it is necessary to avoid mixing two or more different raw materials. The consumer cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs is printed in Li's patent. A movable mechanical injection unit driven by a pneumatic mechanism (as complicated as a classic valve handle) is placed in Over the forming machine to remove cooled scrap pieces from the valve opening. Other mechanisms not shown in Lee's patent must be further used to remove these scrap pieces from the mold. It is difficult to use these mechanisms in a system using a multi-cavity mold ' such as having more than sixteen cavities made by beneficiaries of existing applications. For example, if these moving mechanical injection devices were to be accommodated, these molds would become large and heavy. In addition, additional detection mechanisms are needed to be sure that the scrap block is really ejected from each opening. A further economic disadvantage of a machine such as Li's patent is that the _ _____4__________ This paper size applies to the Chinese National Standard (CNS) Λ4 specification (2 丨 0X 297 mm) 483815 A7 B7 V. Description of the invention (g) Waste block Wasted materials that could have been used to make shaped articles. In addition to the problem of removing and wasting the waste block, these systems must face the potential problem of having a melted plastic material flow between the surface of the valve and the adjacent formwork and the hood of the converter. In the event that molten plastic material flows between these surfaces and remains in it, if the plastic material solidifies, the operation of the valve and the machine itself will be disrupted. A valve device from Lee was previously used to control the flow of melt from the injection nozzle of the machine to a mold as shown in U.S. Patent Bielfeldt No. 3,632,729. Of course, the valve device shown in Li's patent is not designed or suitable for use with a variety of raw material injection nozzles, such as U.S. Patent Nos. 4,863,665; 552005207; 5,143,733; 5,112,212; Ministry of Economic Affairs Central Standard Bureau Staff Consumer Cooperatives 4,863,369 The valves disclosed in Nos. 4,808,101; 4,775,308; 4,717,324; 4,701,292 and 4,657,496, all the rights and interests of the beneficiaries granted to this patent and all patents hereby incorporated by reference are disclosed in these applications. Lee's method is not very useful in forming multiple raw materials because it generates too much waste made of different raw materials. Further, the need to process more than one type of waste block will increase technical difficulty and increase costs. . There is also a conventional technique for removing a crystalline gate mark from a parison (preform) by using mutually movable cutting edges. Such a system is shown in U.S. Patent No. 4,380,423 issued to Aoki. Although Aoki's patent deals with the removal of gates from already formed objects, it does not address how to open and close the flow of molten material from a thermal converter system to a mold door without forming a knot that needs to be cut off in subsequent operations. ________5______ This paper size applies the Chinese National Standard (CNS) Λ4 specification (21〇X 2 () 7 public steps) 483815 A7 ________B7 V. Description of the invention (grabbing) This is a serious problem of lock marks on crystals. Similar to Lee's scrap pieces, the sluice marks crystallized by Aoki severely waste valuable resin, causing the aforementioned problems. Therefore, there is still a need for a simpler and more effective mold valve device for a multi-material injection nozzle. There is also a need for a mold valve device for injecting multiple or one material, in which the molten material flow from a hot or cold converter system or injection nozzle to a mold door can be disturbed without causing waste of material to be formed. What is further needed is a mold valve device that does not need to include a removable and / or mechanical unit for removing the plastic material to be formed from the valve. SUMMARY OF THE INVENTION It is a primary object of the present invention to provide a simpler and more efficient valve device and method for operating a hot or cold converter injection nozzle that can be more easily manufactured, operated, and serviced for injection molding well. object. Another object of the present invention is to provide a valve device and method, wherein the valve gate mechanism is located outside the injection nozzle. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economics Another object of the present invention is to provide a valve device and method in which an elongate movable blade is used instead of a valve handle, the blade includes a minimum The gate of the volume. Another main object of the present invention is to provide a valve device and method, wherein during the injection process, almost no raw material is deviated from the molten raw material stream by the movable gate. Another main purpose of the present invention is to provide a simpler and more 6__ This paper size is applicable to the National Valve Standard (CNS) Λ4 specification (210X2 ^ 7 mm) of the paper size. Employee consumption cooperation: printing and effective valve method and device for single-to-raw materials and multiple raw material molds having the aforementioned characteristics./ Another object of the present invention is to provide a molding method which is almost made of single or multiple raw materials. Device and method for scoring plastic objects. Another object of the present invention is to provide a device and method for forming non-crystalline plastic objects made of single or multiple raw materials. Another object of the present invention is to provide a non-structured object. Apparatus and method for streamlined plastic objects. The present invention is applied to a mold having one or more injection nozzles that guide at least one molten material, preferably having a tubular shape, to one or more cavity spaces. More particularly, the present invention discloses an elongate movable valve device and a valve located on the outside of the single or multiple raw material injection nozzles. A method for making a mold, using which no material can be deviated from the melt flow during the transportation from a single raw material or multiple raw material injection nozzles to the mold cavity space. Accordingly, the movement of the valve gate mechanism is almost No extra raw materials are produced. Many advantages of the present invention are obtained by having almost no raw material pieces remaining in the mold. For example, the mold is very easy to design and produce because it has fewer mechanical or movable parts, and it is easy to Manufacture, operation, and service and do not require additional equipment to remove or cut the gate when the object is formed. In addition, the molten material is scarcely wasted, so the mold can operate in a smaller, cleaner environment. More Progressively, 'formed articles have more quotient mechanical strength and higher aesthetic value. According to the present invention, a device for forming a molded article is widely packaged.

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本紙張尺度適用中國國家榡準(CNS ) Λ4規格(21〇x2e)7公慶) 483815 經濟部中央標準局員工消費合作社印製 A7 __B7_ 五、發明説明U ) 括··具有一個或多個模具型腔空間及與這些模具型腔空間 相連通的模門之一個注射模;用於向具有至少一個與這些 模門在同一直線上的噴嘴出口之該模具型腔空間提供熔化 的塑膠原料之一個或多個注射噴嘴;可移動的閥閘機構, 例如一個刀刃,被置於該模門和至少一個噴嘴出口之間並 且在其內部具有一個具有最小體積之開口。用於在該開口 與該噴嘴出口及模門相連通並允許該熔化之塑膠流從至少 一個噴嘴流向該模門的一個第一位置和一個阻礙從至少一 個噴嘴向該模門流動的第二位置之間移動該閥門的機構和 足夠小的該閥閘機構從而在該第一和第二位置之間移動該 閥閘機構的過程中,該閥閘機構幾乎沒有帶走或散落塑膠 原料。 本發明提供了一種形成模製塑膠物件的方法,該方法 包括以下步驟:藉由至少一個噴嘴出口從一個注射噴嘴經 由一個大致與至少一個噴嘴出口在同一直線的模門向一個 注射模的模具型腔空間供應至少一種熔化的塑膠原料;以 及在成形時藉由在該模門和至少一個噴嘴出口之間設置一 個在其內部具有一個開口之細細的,可移動的閥閘機構和 在該出口與至少一個噴嘴出口及模門相連通並允許該熔化 之塑膠流從至少一個噴嘴流向該模門的一個第一位置和一 個阻礙從至少一個噴嘴向該模門流動的第二位置之間移動 該閥閘機構幾乎防止浪費熔化的塑膠原料而在該閥門在該 第一和第二位置間移動時該細細的閥閘機構幾乎不運輸任 何熔化的塑膠原料。 ___8 本纸張尺度適用中國國家標準(CNS ) Λ4規格(2ΙΟ χ2〔)7公慶) -- (請先閱讀背面之注意事項再填·This paper size is applicable to China National Standards (CNS) Λ4 specification (21 × 2e) 7 public holidays) 483815 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 __B7_ V. Description of the invention U) Includes one or more molds A cavity space and an injection mold of a mold door communicating with the mold cavity spaces; one for supplying molten plastic material to the mold cavity space having at least one nozzle outlet on the same line as the mold doors Or multiple injection nozzles; a movable valve mechanism, such as a blade, is placed between the die door and at least one nozzle outlet and has an opening with a minimum volume in its interior. A first position for communicating with the nozzle outlet and the mold door at the opening and allowing the molten plastic flow from the at least one nozzle to the mold door and a second position which obstructs the flow from the at least one nozzle to the mold door During the process of moving the valve between the valve gate mechanism and the valve gate mechanism sufficiently small to move the valve gate mechanism between the first and second positions, the valve gate mechanism hardly took away or scattered plastic materials. The present invention provides a method for forming a molded plastic article, the method comprising the steps of: passing at least one nozzle outlet from an injection nozzle to a mold type of an injection mold through a mold door substantially aligned with the at least one nozzle outlet The cavity space supplies at least one molten plastic material; and by forming a thin, movable valve gate mechanism with an opening in the interior of the mold door and at least one nozzle outlet during molding, and at the outlet A first position in communication with at least one nozzle outlet and the mold door and allowing the molten plastic flow from the at least one nozzle to the mold door and a second position impeding flow from the at least one nozzle to the mold door, to move the The valve gate mechanism almost prevents wasted molten plastic material and the thin valve gate mechanism hardly transports any molten plastic material as the valve moves between the first and second positions. ___8 This paper size applies the Chinese National Standard (CNS) Λ4 specification (2ΙΟ χ2 [) 7 public holidays)-(Please read the precautions on the back before filling in ·

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483815 A7 B7 五、發明説明(1 ) 本發明之裝置和方法在注射成形系統中尤其實用,其 包括向一模具型腔空間注射兩種或更多種原料的多種原料 注射噴嘴。本發明的閥閘機構可被設計成允許向該模具型 腔空間內注射連續的原料或向該模具型腔空間內同時注射 原料。同時該閥閘機構足夠細從而當其在多個位置之間移 動並不產生任何必須去除的剩餘原料時,該閥閘機構幾乎 不帶走一點原料。當注射多種原料時,根據本發明之閥閘 機構可能具有多個閘口。 經濟部中央標準局員工消費合作社印製 根據本發明之一個進一步方面,該閥閘機構較理想的 是被置於相對於該模具型腔空間較近的地方從而殘餘的澆 口或閘痕的高度最小。根據另一方面,該閥閘機構處於一 定的溫度之下從而在與該模具出口或模門的成形物件的區 域內沒有結晶體產生。當注射的原料例如爲PET時,在成 形的物件內沒有組織流線產生。該閥閘機構可能是一個最 好爲彈性的單刃,在相反方向移動的雙刃,一個圓盤元件 或一個杯形元件。多個用於移動該閥閘機構之啓動元件單 獨地或一起被置於其一側或雙側。此外,由於沒有閥柄位 於本發明內之注射噴嘴的熔化通道內,該成形的物件沒有 組織流線而且可以實現一更快的注射周期。 本發明之進一步的特點和優點將在下面敘述。 附圖簡介 結合下面之附圖,將更容易地理解本發明’其中: 第一圖是根據本發明之一個多型腔模具系統的一個剖 面圖; 本紙張尺度適用中國國家標違(CNS ) Λ4規格(2!0><.2()7公蹬) 483815 Λ7 B7 五 、發明説明( 經濟部中央標準局員工消費合作社印裝 第二A和二B圖分別是根據本發明之一個閥刃的俯視 圖和立體圖; 第三圖本發明之一個噴嘴,一個刃和一個模具的放大 的,詳細的視圖; 第四圖是根據本發明之一個預先準備的成形的物件的 部分剖視圖; 第五A,五B和五C圖顯示了本發明之一個帶有獨立 的作用於每個模具型腔的閥閘機構之替代實施例; 第六A圖顯示了一個根據本發明之閥門裝置的替代實 施例; 第六B圖顯示了一個根據本發明之用於一個多注射噴 嘴系統內的閥門裝置; 第七A至D圖顯示了本發明之可替代刃的外形; 第八圖一個用於承載同時運動之多刃的框架組合; 第九A至D圖顯示了本發明之可替實施例; 第十圖顯示了一個進一步用於連續地或同時注射地供 應兩種原料之替代實施例; 第十一圖是一個圓盤形的閥門裝置之俯視圖; ~ 第十二圖是一個邊閥噴嘴和旋轉閥門裝置的剖面圖; 第十三圖根據本發明之包含閥門裝置之一個三原料熱 ♦ 轉爐噴嘴系統的立體圖; 第十四圖是用於第十三圖中之實施例的三原料噴嘴的 一個剖視圖。 第十五圖是一個可以與第十三圖之該三原料噴嘴一起 請 閲 讀 背、 意483815 A7 B7 V. Description of the invention (1) The device and method of the present invention are particularly useful in injection molding systems, which include multiple raw material injection nozzles that inject two or more raw materials into a mold cavity space. The valve gate mechanism of the present invention may be designed to allow continuous raw material injection into the mold cavity space or simultaneous injection of raw material into the mold cavity space. At the same time, the valve gate mechanism is sufficiently thin so that when it moves between multiple positions without generating any remaining raw material that must be removed, the valve gate mechanism takes away little material. When multiple raw materials are injected, the valve gate mechanism according to the present invention may have multiple gates. Printed by a Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs According to a further aspect of the present invention, the valve gate mechanism is ideally placed closer to the cavity space of the mold and the height of the remaining gates or gate marks The smallest. According to another aspect, the valve gate mechanism is at a certain temperature so that no crystals are generated in the area of the shaped article with the mold exit or the mold door. When the injected raw material is, for example, PET, no tissue flow lines are generated in the formed article. The valve gate mechanism may be a single edge, preferably a double edge that moves in the opposite direction, a disc element or a cup element. A plurality of actuating elements for moving the valve gate mechanism are individually or collectively placed on one or both sides thereof. In addition, since no valve stem is located in the melting channel of the injection nozzle in the present invention, the formed article has no tissue streamlines and a faster injection cycle can be realized. Further features and advantages of the present invention will be described below. Brief description of the drawings In conjunction with the following drawings, the present invention will be more easily understood. Among them: the first figure is a cross-sectional view of a multi-cavity mold system according to the present invention; the paper size is applicable to the Chinese national standard (CNS) Λ4 Specifications (2! 0 > < .2 () 7 public pedal) 483815 Λ7 B7 V. Description of the invention (The second A and the second B printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs are a valve blade according to the invention A top view and a perspective view of a third view; an enlarged, detailed view of a nozzle, a blade and a mold of the present invention; the fourth view is a partial cross-sectional view of a shaped object prepared in advance according to the present invention; the fifth A, Figures 5B and 5C show an alternative embodiment of the present invention with an independent valve gate mechanism acting on each mold cavity; Figure 6A shows an alternative embodiment of a valve device according to the invention; Fig. 6B shows a valve device for use in a multi-injection nozzle system according to the present invention; Figs. 7A to D show the shape of an alternative blade of the present invention; The multi-blade frame combination of time movement; ninth diagrams A to D show alternative embodiments of the present invention; tenth diagram shows an alternative embodiment further for supplying two raw materials continuously or simultaneously; Figure 11 is a top view of a disc-shaped valve device; ~ Figure 12 is a sectional view of a side valve nozzle and a rotary valve device; Figure 13 is a three-material heat converter including a valve device according to the present invention A four-dimensional view of the nozzle system; FIG. 14 is a cross-sectional view of the three-material nozzle used in the embodiment of the thirteenth figure. FIG. 15 is a view that can be used with the three-material nozzle of the thirteenth figure. meaning

Order

本紙悵尺度適用中國國家標準(CNS ) A4規格(210X 公釐) 483815 A7 B7 五、發明説明(?) 使用的一個閥門刃的一個仰視圖; 第十六圖說明了一個可以與第十三圖之該三原料噴嘴 一起使用的一個閥門刃的一個替代實施例; 第十七圖是一個與第十六圖之該三原料噴嘴一起使用 的一個三通道閥門的一個剖視圖; 第十八圖是一個使用第十三圖中之預先製造的三原料 的一個剖視圖; 第十九圖是根據本發明之另一個具有一個閥門裝置之 兩原料噴嘴系統的一個剖視圖; 第二十圖是一個用於第十九圖之系統中的一個閥門刃 的一個剖視圖; 第二十一圖是一個使用第十九圖之系統的一個預先製 造的兩原料的一個剖視圖, 第二十二圖是一個具有一個熱耦合和一個合成於其中 之一個加熱器的閥門刃的一個示意圖; 經濟部中央標準局員工消費合作社印製 第二十三A至C說明了兩刃閥門裝置;以及 第二十四A至C說明了具有多種厚度之一個閥門刃的 應用。 最佳實施例之詳細描述 根據本發明之一個較佳實施例,該閥閘機構是一個新 穎的可塑的,細的閥刃,其較理想地由在該刃的兩端運轉 之新穎的驅動機構所驅動。該驅動機構推動該刃和在其內 的閥口進出與一個模門和一個注射噴嘴出口對齊。用這個 方法,在該閥刃的滑動運動時在該閥門中不產生軸向的, _11 紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公麋) " "~ B7 五、發明説明(fc ) 機械的或受壓的應力。在本發明之另外一個實施例中,該 閥鬧機構由一個略微更加堅固和細的閥刃形成,其較理想 地由只在該刃的一端運轉之驅動機構所驅動。這個被推薦 用於和該刃及低型腔模具具有較低黏性的多種原料。該閥 刃的滑動運動發生於一個平面內,該平面通常垂直於熔化 的例如一種樹脂的原料流和該模門。該模門開口具有一個 通常與熔化的原料流平行的軸線。 根據本發明’當該閥閘機構在兩個位置之間移動時幾 乎不運輸任何待成形的原料。爲了達到這個目的,該閥閘 機構必須具有最小的厚度。選擇該最小厚度是爲了在該閥 閘機構內的每個開口保留最小體積的原料,較佳地是沒有 原料。被在其側向移動過程中具有的一個直徑(D)之該閥門 開口聚集之原料的體積(V)可以用下面公式決定·· ν=(πϋ2/4)Τ 爲了幾乎不保留熔化的在該模具冷卻過程中變成冷卻 條的原料,該開口的體積應最小。這個可以至少通過三種 方法實現:該直徑D最小,位於該閥門區域處的刃的厚度 Τ最小或兩者都最小。爲了實際考慮,該開口的直徑不能 沒有而必須有一個確定的値,選擇具有一定的足以防止形 成該冷卻條的厚度的刃。因此,該刃的實際厚度由下面等 式(1)決定:The paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X mm) 483815 A7 B7 V. Description of the invention (?) A bottom view of a valve blade used; An alternative embodiment of a valve blade used with the three-material nozzle; Figure 17 is a cross-sectional view of a three-channel valve used with the three-material nozzle of Figure 16; Figure 18 is a A cross-sectional view using the three raw materials manufactured in advance in the thirteenth figure; FIG. Nineteenth is a cross-sectional view of another two-material nozzle system having a valve device according to the present invention; A sectional view of a valve blade in the system of Fig. 9; Fig. 21 is a sectional view of a pre-manufactured two raw materials using the system of Fig. 19, and Fig. 22 is a diagram with a thermal coupling and A schematic view of a valve blade synthesized on one of the heaters; printed by the Consumer Cooperatives of the Central Standards Bureau, Ministry of Economic Affairs, 23rd A to C Two-blade valve devices are illustrated; and twenty-fourth A through C illustrate the use of one valve blade with multiple thicknesses. Detailed description of the preferred embodiment According to a preferred embodiment of the present invention, the valve gate mechanism is a novel, plastic, thin valve blade, which is ideally driven by a novel drive mechanism that operates at both ends of the blade Driven by. The drive mechanism pushes the blade and the valve port in and out to align with a die door and an injection nozzle outlet. With this method, no axiality is generated in the valve during the sliding movement of the valve blade. _11 The paper size applies the Chinese National Standard (CNS) Λ4 specification (210X 297 male elk) " " ~ B7 V. Description of the invention (Fc) mechanical or compressive stress. In another embodiment of the invention, the valve alarm mechanism is formed by a slightly stronger and thinner valve blade, which is ideally driven by a drive mechanism that operates only on one end of the blade. This is recommended for a wide range of materials with low viscosity with the edge and low cavity molds. The sliding movement of the valve blade occurs in a plane which is generally perpendicular to the molten material flow, such as a resin, and the mold door. The die door opening has an axis generally parallel to the molten material flow. According to the invention ', when the valve gate mechanism is moved between two positions, almost no raw material to be formed is transported. To achieve this, the valve gate mechanism must have a minimum thickness. The minimum thickness is selected to retain a minimum volume of material in each opening in the valve mechanism, preferably no material. The volume (V) of the raw material gathered by the valve opening with a diameter (D) during its lateral movement can be determined by the following formula. Ν = (πϋ2 / 4) Τ In order to hardly retain the molten The opening becomes the raw material of the cooling bar during the mold cooling process, and the volume of the opening should be the smallest. This can be achieved by at least three methods: the diameter D is the smallest, the thickness T of the blade at the valve area is the smallest, or both. For practical considerations, the diameter of the opening must not be absent but must have a certain ridge, and a blade having a certain thickness sufficient to prevent the formation of the cooling strip is selected. Therefore, the actual thickness of the blade is determined by the following equation (1):

Tmin = 4Vmin/〇D2) ⑴ 其中Tmin =最小厚度 開口的最小體積;以及 12 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公釐) 483815 A7 _ B7 五、發明説明(丨| ) D=該開口之直徑。 使用相同的實際方法,我們還應提級的是位於閥門區 域的該刃的厚度Tmin在大多數情況下小於該開口的直徑。 T min<Dmin 當該閥閘機構在開啓和關閉位置間移動時,該閥閑機 構的厚度Tmin抱斷了 一^條熱的溶化的塑膠原料流而幾乎不 產生一點廢條和不運輸所說的熔化原料。該閥閘機構可能 具有一個0.01到2mm的厚度。使用不同的熔化原料,不 同的注射成形參數,不同的啓動機構,用於該刃的不同原 料和不同的模具設計的試驗顯示具有小於0.3mm厚度之一 個閥閘機構確保了沒有原料被位於該閥閘機構內的開□保 留。 根據本發明,在開啓及關閉該閥門過程中,驅動活塞 沿要麼一個要麼兩個方向推動該閥刃。本發明之該可滑動 的閥刃能夠有效地用於一個多型腔模具中以有效地切斷所 有熔化通道。 經濟部中央標準局員工消費合作社印製 如這項技術所示,注射模具通常具有兩種阻礙該噴嘴 和該模具型腔之間的連通的方法。在所謂的熱閥方法中, 流向模具型腔之熔化的樹脂流在注射後與開模前被“冷卻 ”的模門區域中斷。在所謂的閥閘機構方法中,驅動一個 位於熔化通道內的可移動的閥閘柄以開啓和關閉該閥門。 這兩種方法都有缺點。在熱閥中,限制了模閥的大小爲小 直徑以允許冷卻該閥。同樣限制了操作溫度和壓力窗口在 不能大範圍運用的範圍。在閥閘中,位於熔化通道內該柄 ___13 本紙張尺度適用中S!國家標準(CNS ) Λ4規格(2丨0:< 297公碴) 483815 A7 _____ B7 五、發明説明() 的出現在成形後的產品中產生所謂的組織流線。它們都不 能有效地於幾種應用中,尤其當它應用於要求成形後的物 件具有很小的所謂閘痕和幾乎沒有結晶體時。 第一圖顯示了具有一個模具型腔板12和一個模具核心 板(未顯示)之多型腔注射模組合10。該模具型腔板12可能 包括一個或多個模具型腔空間32和34。機器噴嘴16向位 於集合塊20內的一個熱轉爐通道18供應一熔化的原料。 該噴嘴16及/或集合塊20可能包括幾個加熱元件22以在 熱轉爐通道內維持塑膠原料在一適當的溫度。熱轉爐通道 18向各自具有熔化通道28,30之注射噴嘴24,26供應熔 化的塑膠原料。模具型腔空間32和34由模具型腔板12分 別和模具核心36及38形成。接收來自一個供應源(未顯示 )之一種冷卻媒介的冷卻通道40,42用來固化熔化的原料 。該模具組合的剩餘零件眾所周知而沒有在此顯示。 注射噴嘴24,26分別藉由模門44,46向模具型腔32 ,34供應熔化的塑膠原料。 經濟部中央標準局員工消費合作衽印製 在第二A和二B圖中詳細顯示之在其內部具有開口 50,52的滑動閥刃48被置於注射噴嘴24,26和模具型腔 空間32,34之間。在其兩側被活塞缸56,58驅動的刃48 沿箭頭54之方向側向地滑動,從而當刃開口 50,52和它 們各自的熔化通道及模具型腔在同一直線上時開啓位於熔 化通道28,30和模具型腔32,34之間的通道,當不再同 一直線上時關閉該通道。 刃48的厚度60是最小的,通常從〇·〇2到2mm,從而 _____ 14 本紙張尺度適用中國國家標率(CNS ) Λ4规格(210X 297公釐) 483815 / 經濟部中央榡準局員Η消費合作衽印製 A7 B7 五、發明説明(f)) 當該刃滑動以關閉該門時在注射過程之後不偏離塑膠原料( 冷卻條)。刃48的寬度62取決於特殊設計的模具外形。位 於噴嘴24和模具12之間的有限的間隙64(見第三圖之放 大的視圖)允許刃48在該噴嘴和模具之間滑動而阻止泄漏 注射過程中泄漏的任何塑膠原料。刃是可塑的,但是實施 上它在兩端被夾住並處於一固定的狀態而且在其滑動運動 中不彎曲。 如第四圖中所示,獲得的成形的塑膠物件66幾乎不包 含具有最小的厚度70和寬度72之閘痕68。 在第五A圖中之實施例,更加短的個別刃74,76被 用來開啓和關閉個別的噴嘴78,80,它們各自個別地只在 其一側被個別的活塞缸82,84驅動。第五B和五C圖顯 示了具有開口 86,88之個別的刃74,76的俯視圖。較短 的一個,個別的刃具有較差的塑性並能夠容易地在其一側 被驅動。 第六A姻顯示了一個具有經由輥子92,94之上方並 被缸96,98驅動的單刃90之簡潔實施例。其它耩件沒有 在第六A圖中顯示。這種驅動方法的好處在於該垂直於模 具分離線,其減小該模具大小。 第六B圖顯示了另一個替代的簡潔的實施例,其中一 單刃經由輥子92,94之上方並被缸96,98驅動。在這個 實施例中,有三個用於經由三個分隔的模門115向一個單 一的,大型的,弧形的型腔空間107供應熔化的塑膠原料 之注射噴嘴1〇1,103和1〇5。該刃90具有三個與三個注 本紙&尺度適用中國國家標华(CNS )八4规格(210X297公慶) " (請先閲讀背面之注意事項再填· 、rTmin = 4Vmin / 〇D2) ⑴ where Tmin = the minimum volume of the minimum thickness opening; and 12 paper sizes are applicable to the Chinese National Standard (CNS) Λ4 specification (210X 297 mm) 483815 A7 _ B7 V. Description of the invention (丨 |) D = diameter of the opening. Using the same practical method, we should also mention that the thickness Tmin of the blade located in the valve area is in most cases smaller than the diameter of the opening. T min < Dmin When the valve gate mechanism is moved between the open and closed positions, the thickness Tmin of the valve idler mechanism interrupts a stream of hot melted plastic material without generating a little scrap and not transporting Melting raw materials. The valve gate mechanism may have a thickness of 0.01 to 2 mm. Tests using different molten raw materials, different injection molding parameters, different starting mechanisms, different raw materials for the blade and different mold designs show that a valve gate mechanism with a thickness of less than 0.3mm ensures that no raw material is located on the valve The opening in the brake mechanism is reserved. According to the present invention, during opening and closing of the valve, the driving piston pushes the valve blade in one or both directions. The slidable valve blade of the present invention can be effectively used in a multi-cavity mold to effectively cut off all melting channels. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs As shown in this technology, injection molds usually have two methods that impede communication between the nozzle and the mold cavity. In the so-called hot valve method, the molten resin flow to the mold cavity is interrupted by the "cooled" mold door area after injection and before mold opening. In the so-called valve gate mechanism method, a movable valve gate handle located in the melting channel is driven to open and close the valve. Both methods have disadvantages. In the heat valve, the size of the mold valve is limited to a small diameter to allow the valve to be cooled. It also restricts the operating temperature and pressure windows from being used in a wide range. In the valve gate, the handle is located in the melting channel. ___13 This paper is applicable in the S! National Standard (CNS) Λ4 specification (2 丨 0: < 297 gong) 483815 A7 _____ B7 5. The description of the invention () So-called tissue flow lines are now produced in shaped products. None of them is effective in several applications, especially when it is required to have a small so-called gate mark and almost no crystals in the formed article. The first figure shows a multi-cavity injection mold combination 10 having a mold cavity plate 12 and a mold core plate (not shown). The mold cavity plate 12 may include one or more mold cavity spaces 32 and 34. The machine nozzle 16 supplies a molten raw material to a thermal converter channel 18 located in the manifold 20. The nozzle 16 and / or manifold 20 may include several heating elements 22 to maintain the plastic material at a suitable temperature in the thermal converter channel. The thermal converter channel 18 supplies molten plastic material to the injection nozzles 24, 26 each having a melting channel 28, 30. The mold cavity spaces 32 and 34 are formed by the mold cavity plate 12 and the mold cores 36 and 38, respectively. Cooling channels 40, 42 which receive a cooling medium from a supply source (not shown) are used to solidify the molten material. The remaining parts of the mold assembly are well known and not shown here. The injection nozzles 24 and 26 supply molten plastic materials to the mold cavities 32 and 34 through the mold gates 44 and 46, respectively. The consumer cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs is printed in detail in Figures 2A and 2B. The sliding valve blades 48 with openings 50, 52 inside are placed in the injection nozzles 24, 26 and the mold cavity space 32. , Between 34. The blades 48 driven by the piston cylinders 56 and 58 on both sides slide sideways in the direction of the arrow 54 to open the melting channels when the blade openings 50, 52 and their respective melting channels and mold cavities are on the same line. The channel between 28, 30 and the mold cavity 32, 34 is closed when it is no longer on the same straight line. The thickness 60 of the blade 48 is the smallest, usually from 0.02 to 2 mm, so _____ 14 This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X 297 mm) 483815 / Member of the Central Bureau of Standards, Ministry of Economic AffairsΗ Consumption cooperation: printed A7 B7 V. Description of the invention (f)) When the blade slides to close the door, it will not deviate from the plastic material (cooling bar) after the injection process. The width 62 of the blade 48 depends on the specially designed mold profile. The limited gap 64 (see enlarged view in Figure 3) between the nozzle 24 and the mold 12 allows the blade 48 to slide between the nozzle and the mold to prevent leakage of any plastic material leaked during the injection process. The blade is plastic, but in practice it is clamped at both ends and is in a fixed state and does not bend during its sliding movement. As shown in the fourth figure, the obtained shaped plastic article 66 hardly contains the gate marks 68 having the smallest thickness 70 and width 72. In the embodiment of Figure 5A, shorter individual blades 74, 76 are used to open and close individual nozzles 78, 80, each of which is individually driven by an individual piston cylinder 82, 84 on only one side thereof. The fifth and fifth views C and B show top views of the individual blades 74, 76 having the openings 86, 88, respectively. For the shorter one, the individual blade has poor plasticity and can be easily driven on one side. The sixth marriage shows a simple embodiment with a single blade 90 passing over rollers 92,94 and driven by cylinders 96,98. Other files are not shown in Figure 6A. The benefit of this drive method is that it is perpendicular to the mold separation line, which reduces the mold size. Figure 6B shows another alternative, compact embodiment in which a single blade passes over rollers 92,94 and is driven by cylinders 96,98. In this embodiment, there are three injection nozzles 101, 103, and 105 for supplying molten plastic material to a single, large, curved cavity space 107 via three divided mold doors 115. . The blade 90 has three and three notes. The paper & size is applicable to China National Standards (CNS) 8-4 specifications (210X297 public holiday) " (Please read the precautions on the back before filling in., R

483815 五、發明說明() 射噴嘴101,103和105的出口及相應的模門115對齊的開 口 ,111,U3以同時讓熔化的原料流入該型腔空間 。這被推薦用於具有弧度之大型零件如汽車減振器(保 險桿)。 第七A至七D圖所示爲替代刃的外形。第七A圖爲 俯視圖而且第七A圖和第七B圖分別爲具有開口 106之刃 的俯視圖和側視圖,每個開口都有一個不同於該刃之 材料的材料108作爲邊界以獲得不同的特徵。 第七C圖和第七D圖分別爲具有開口 112之刃110的 俯視圖和側視圖,每個開口 112在其內部包含一個分割條 1H以在其內部提供一個分裂的開口,從而允許其用於向 單一模具型腔注射多於一種原料。 在第八圖的實施例中,一個被由一個小齒輪(未顯示) 移動之支架118運輸的框架116運輸多個刃12〇,這些刃 120隨該框架前後移動以用於多個模具。 第九A至九D圖所示爲一個使用機械機構如摩擦齒輪 而非風動機構,或用馬達130,132驅動具有開口 126, 128之刃122,124的不同機構。 第十圖中之實施例所示爲具有兩個分別用於不同的塑 膠原料A和B的通道136,138及噴嘴出口 137和139之 噴嘴134。該刃140具有一個單一的開口 142。移動該刃 14〇,從而該開口 142在第一位置與該出口 137和模門143 對齊而在第二位置與該出口 139和模門143對齊。該刃 140可以進一步移動,從而開口 142既不與出口 137又不 16 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)483815 V. Description of the invention () The outlets of the injection nozzles 101, 103, and 105 and the corresponding openings of the corresponding mold door 115, 111, U3 at the same time allow the molten material to flow into the cavity space. This is recommended for large parts with radians such as automobile shock absorbers (safety levers). Figures 7A to 7D show the shape of the replacement blade. The seventh diagram A is a top view and the seventh diagram A and the seventh diagram B are respectively a top view and a side view of a blade having an opening 106, and each opening has a material 108 different from the material of the blade as a boundary to obtain a different feature. The seventh and seventh views C and D are a top view and a side view, respectively, of a blade 110 having an opening 112, and each opening 112 includes a division bar 1H in its interior to provide a split opening in its interior, allowing it to be used Inject more than one material into a single mold cavity. In the embodiment of the eighth figure, a frame 116 transported by a bracket 118 moved by a pinion (not shown) transports a plurality of blades 120. The blades 120 move back and forth with the frame for a plurality of molds. Figures 9A to 9D show a different mechanism using a mechanical mechanism such as a friction gear instead of a pneumatic mechanism, or a motor 130, 132 driving a blade 122, 124 with an opening 126, 128. The embodiment in the tenth figure shows a nozzle 134 having two passages 136, 138 and nozzle outlets 137 and 139 for different plastic materials A and B, respectively. The blade 140 has a single opening 142. The blade 14 is moved so that the opening 142 is aligned with the exit 137 and the mold door 143 in a first position and is aligned with the exit 139 and the mold door 143 in a second position. The blade 140 can be moved further, so that the opening 142 is neither related to the exit 137 nor 16 The paper size applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)

^ ϋ n I ·ϋ 一一口T I an n I n n ϋ 1 I 經濟部智慧財產局員工消費合作社印製 483815 A7 —__ B7 五、發明説明(八) 與出口 139對齊。這個這種允許供應原料a後接著供應原 料B。該刃M0可以用前述任何一種機構驅動。可替換的 是,該刃可以固定下來以同時藉由開□ 142向模門143內 供應原料A和B。在大多數應用中,一種原料形成核心, 而另外一種原料形成表皮。在預製應用中,一種原料可以 爲純PET,另一種原料爲循環使用的PET。 在一個刃中,該閥閘機構可能是一個閘盤150例如如 第十一圖中所示。和前面的一樣,該閘盤150被置於一個 噴嘴出口 154和一個模門(未顯示)之間。閘盤150具有一 個或多個開口 152。開口 152的數量取決於與和該閘盤15〇 共同運轉之噴嘴出口和模門的數量。在該圓盤15〇具有眾 多開口 152處,這些開口用於閥閘一個單一的注射噴嘴或 同時閥聞多於一'個噴嘴。再者’在該圓盤150具有眾多開 口 152處,這些開口可能具有不同的大小。閘盤150之直 徑由噴嘴出口和其必須與之共同運轉之模門的裝置決定。 運轉時,該閘盤150較理想地旋轉於這些開口 152與 這些噴嘴出口及這些模門對齊以允許熔化的塑膠原料藉由 這些模門從這些噴嘴出口流向該模具型腔空間之第一位置 和這些開口 152與這些噴嘴出口及這些模門不對齊之一第 二位置之間。習用技術中之任何適合的機構(未顯示)可以 用來在該第一和第二位置之間旋轉該閘盤150 °例如’一 個支架和小齒輪機構可用來驅動該圓盤150 ° 一個有限的 間隙位於每個注射噴嘴出口和該模門之間以允許該元件 150旋轉而不泄漏熔化的塑膠原料。 17 ______ (·請先閱讀背面之注意事項再填^4頁)^ ϋ n I · ϋ Yi Yikou T I an n I n n ϋ 1 I Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 483815 A7 —__ B7 V. Description of the Invention (8) Aligned with Exit 139. This allows the raw material a to be supplied, followed by the raw material B. The blade M0 can be driven by any of the aforementioned mechanisms. Alternatively, the blade may be fixed to simultaneously supply raw materials A and B into the mold door 143 by opening the □ 142. In most applications, one material forms the core and the other material forms the skin. In precast applications, one raw material can be pure PET and the other raw material is recycled PET. In one blade, the valve gate mechanism may be a gate disc 150 as shown in the eleventh figure. As before, the shutter 150 is placed between a nozzle outlet 154 and a shutter (not shown). The shutter 150 has one or more openings 152. The number of openings 152 depends on the number of nozzle outlets and die gates co-operating with the shutter 15o. The disc 150 has a plurality of openings 152, which are used to valve gate a single injection nozzle or at the same time the valve smells more than one nozzle. Furthermore, where the disc 150 has a plurality of openings 152, these openings may have different sizes. The diameter of the shutter 150 is determined by the nozzle outlet and the device of the mold door with which it must co-operate. During operation, the gate 150 is preferably rotated around the openings 152 to align with the nozzle outlets and the mold doors to allow molten plastic material to flow from the nozzle outlets to the first position of the mold cavity space through the mold doors and The openings 152 are between the nozzle outlets and a second position where the mold doors are misaligned. Any suitable mechanism (not shown) in conventional technology can be used to rotate the disc 150 ° between the first and second positions, for example, 'a bracket and pinion mechanism can be used to drive the disc 150 ° a limited A gap is located between the exit of each injection nozzle and the mold door to allow the element 150 to rotate without leaking molten plastic material. 17 ______ (Please read the notes on the back before filling in ^ 4)

本I 、17 經濟部中央標準局員工消費合作社印策 本紙浪尺度適用中國國家標準(CNS ) Λ4規格(210X2Q7公浚) 483815 A7 _____B7 五、發明説明(4 ) '^~ 圓盤形的元件15〇的厚度取決於前述之等式。該圓盤 形的元件15〇足夠薄從而在該元件在該第一和第二位置之 間移動時,幾乎沒有塑膠原料被該圓盤形元件帶走,而且 在開口 152內幾乎不形成塑膠原料條。用此方法就不浪費 熔化的塑膠原料。同樣在構件之間也沒有塑膠原料而不會 干擾圓盤形元件的運轉。 第十二圖說明了本發明之用於閥閘一個側邊閘噴嘴 160的另一個實施例,該噴嘴160具有一個或多個置於與 該熔化的塑膠原料之主流垂直的位置的出口 162, 164。在 此實施例中,該閥閘機構包含一個可旋轉的杯形閥閘元件 166。如第十二圖中所述,該閥閘元件166在其側壁172和 174內包含開口 168和170。每個開口 168,170各自與一 個相應的出口 162和164及一個模門(未顯示)連通。 經濟部中央標準局員工消費合作社印製 該閘閥元件166較理想地旋轉於這些開口 168, 170 與噴嘴出口 162和164及這些模門對齊以允許熔化的塑膠 原料藉由這些模門從這些噴嘴出口流向該模具型腔空間之 一第一位置和這些開口 168, 170與這些噴嘴出口 I62, 164及這些模門不對齊之一第二位置之間。習用技術中之 任何一個適合的機構可以用來在該第一和第二位置之間旋 轉該閘盤166。例如,可以提供一個具有一個支架部分173 之拉長的驅動刃175。該支架部分173作用於一個連接到 該閥閘元件166之小齒輪171。適當的機構(未顯示)被連接 到該刃175以使其前後移動並且藉由該支架173和小齒輪 171的動作而因此旋轉該閥閘元件166。在一個多型腔的模 _ 18 本紙張尺度適用中國國家標辛(CNS ) Λ4規格(210、<2()7公帒) 483815 A7 經濟部中央標準局員工消費合作社印裝 發明説明() 具中,每個噴嘴丨60被一個閥閘元件1δ6包圍而且該驅動 刃Π7將和母個閥閘兀件166之該小齒輪17丨相互作用。 —個有限的間隙位於每個注射噴嘴出口和該模門之間以允 許該元件166旋轉而不泄漏熔化的塑膠原料。 每個側壁172,174的厚度取決於前述之等式。每個 側壁足夠薄從而在該元件166在該第一和第二位置之間移 動時,幾乎沒有塑膠原料被該側壁帶走,而且在開口 168 內幾乎不形成塑膠原料條。用此方法就不浪費熔化的塑膠 原料。同樣在耩件之間也沒有塑膠原料而不會干擾該閥閘 元件166的運轉。 可以發現本發明之閥閘裝置的注射模系統內尤其實用 多種原料被注入一個模具型腔空間以形成多種原料物件, 如在第十八和二十一圖中所示之多種原料預製件。現在參 考第十二圖,該圖說明了一個可以成形由三種不同的原料 製成之物件的注射成形系統200。該系統2〇〇在第4,863 ’ 665號美國專利中已有描述,在此結合其以供參考。該 系統200包含三個各自命名爲擠出機a,β和c的熔化原 料源。從擠出機B處引出的熱轉爐系統用實線表示,從擠 出機C處引出的熱轉爐系統用虛線表示,從擠出機a處引 出的熱轉爐系統用點線表示。在一典型的操作過程中,來 自擠出機A的用於成形該物件之外表面的第一原料如純 PET首先被注入該模具型腔204。隨後,來自擠出機C的 第二原料如純EVOH阻礙樹脂被注入該模具型腔204。接 著’來自擠出機B的第三原料如再聚合PET或任何其它理 19 貪 閲 讀 背This I, 17 The printed paper scale of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs is applicable to the Chinese National Standard (CNS) Λ4 specification (210X2Q7 Gongjun) 483815 A7 _____B7 V. Description of the invention (4) '^ ~ Disk-shaped element 15 The thickness of 0 depends on the aforementioned equation. The disc-shaped element 15 is thin enough so that when the element moves between the first and second positions, almost no plastic material is taken away by the disc-shaped element, and almost no plastic material is formed in the opening 152 article. In this way, no molten plastic material is wasted. There is also no plastic material between the components without disturbing the operation of the disc-shaped element. Twelfth figure illustrates another embodiment of the present invention for a side gate nozzle 160 of the valve gate, the nozzle 160 has one or more outlets 162 placed in a position perpendicular to the main stream of the molten plastic material, 164. In this embodiment, the valve gate mechanism includes a rotatable cup-shaped valve gate element 166. As shown in the twelfth figure, the valve gate member 166 includes openings 168 and 170 in its side walls 172 and 174. Each opening 168, 170 communicates with a respective outlet 162 and 164 and a mold door (not shown). The gate valve element 166 printed by the Employees Cooperative of the Central Bureau of Standards of the Ministry of Economy is ideally rotated on these openings 168, 170 aligned with the nozzle outlets 162 and 164 and the mold gates to allow molten plastic material to exit through the nozzles through the mold gates Flow between one of the first positions of the mold cavity space and the second positions of the openings 168, 170 and the nozzle outlets I62, 164 and the mold doors misalignment. Any suitable mechanism in the conventional art may be used to rotate the shutter 166 between the first and second positions. For example, an elongated driving blade 175 having a bracket portion 173 may be provided. The bracket portion 173 acts on a pinion 171 connected to the valve element 166. A suitable mechanism (not shown) is connected to the blade 175 to move it back and forth and thereby rotate the valve gate member 166 by the action of the bracket 173 and the pinion 171. In a multi-cavity mold _ 18 This paper size is applicable to the Chinese National Standard Xin (CNS) Λ4 specification (210, < 2 () 7 gong) 483815 A7 Printed invention description of the staff consumer cooperative of the Central Standards Bureau of the Ministry of Economic Affairs () In the tool, each nozzle 60 is surrounded by a valve element 1δ6 and the driving blade Π7 will interact with the pinion 17 of the female valve element 166. A limited gap is located between the exit of each injection nozzle and the mold door to allow the element 166 to rotate without leaking molten plastic material. The thickness of each side wall 172, 174 depends on the aforementioned equation. Each side wall is thin enough that when the element 166 is moved between the first and second positions, almost no plastic material is taken away by the side wall, and almost no strip of plastic material is formed in the opening 168. In this way, no molten plastic material is wasted. Also, there is no plastic material between the parts without disturbing the operation of the valve element 166. It can be found that the injection mold system of the valve gate device of the present invention is particularly practical. A variety of raw materials are injected into a mold cavity space to form a variety of raw material objects, such as the multiple raw material preforms shown in Figures 18 and 21. Reference is now made to Figure 12, which illustrates an injection molding system 200 that can form an article made of three different raw materials. This system 2000 is described in U.S. Patent No. 4,863'665, which is incorporated herein by reference. The system 200 contains three sources of molten raw material designated extruders a, β and c, respectively. The hot converter system from extruder B is shown by a solid line, the hot converter system from extruder C is shown by a dotted line, and the hot converter system from extruder a is shown by a dotted line. In a typical operation, a first material from extruder A, such as pure PET, used to shape the outer surface of the article is first injected into the mold cavity 204. Subsequently, a second raw material such as pure EVOH from the extruder C prevents the resin from being injected into the mold cavity 204. Followed by a third raw material from extruder B such as repolymerized PET or any other technology 19

I 填I fill

Order

本紙張尺度適用中因國家榡準() M規格(2丨〇>< 297公後 483815 Λ7 _____ _B7 五、發明説明(~ 想的充塡樹脂被注入該模具型腔204。 擠出機B提供帶有熔化的原料B之加熱的集合管206 ,其依次輪流藉由熱轉爐或通道210、212,214和216與 注射噴嘴202連通。標號爲218、220,222和224指運轉 以控制注射罐或缸226、228,230和232之線圈閥。 相應地,引自擠出機C之供應一第二原料C的熱集合 管234藉由熱轉爐或通道236、238,240和242與每個注 射噴嘴202連通。線圈閥244、246,248和250控制注射 罐或缸 252、254,256 和 258。 引自擠出機B之的熱集合管260藉由熱轉爐262、264Due to national standards in this paper () M specification (2 丨 〇> < 297 AD 483815 Λ7 _____ _B7 V. Description of the invention (~ the desired filling resin is injected into the mold cavity 204. Extruder B provides a heated manifold 206 with molten raw material B, which in turn communicates with the injection nozzle 202 through a thermal converter or channels 210, 212, 214, and 216. Reference numerals 218, 220, 222, and 224 refer to operation to control Coil valves for injection tanks or cylinders 226, 228, 230, and 232. Accordingly, a heat manifold 234 from extruder C that supplies a second raw material C is passed through a thermal converter or channels 236, 238, 240, and 242 and Each injection nozzle 202 is in communication. Coil valves 244, 246, 248, and 250 control injection tanks or cylinders 252, 254, 256, and 258. A heat collection tube 260 from extruder B is passed through thermal converters 262, 264.

,266和268向每個注射噴嘴202直接供應一第三原料B 〇 向該噴嘴2〇2供應三種原料系統之運轉在’ 665專利 中已有詳細解釋,就不再在此重複。 經濟部中央標準局員工消费合作社印製 現在參考第十四圖,可以看見每個注射噴嘴包含三個 分別用於原料B,A和C的通道270,272和274。通道 270 ’ 272和274分別終止於一個開口 276,278和280。再 者’通道270的中心軸線距離通道272的中心軸線有一段 距離DAB,通道272的中心軸線距離通道274的中心軸線 有一段距離DAC。該系統進一步包含一個模門282以允許 熔化的原料流進該模具型腔空間204。 然而該系統200區別於第4,863,665號美國專利中 的系統之處在於根據本發明,它包含一個側向地可移動之 閥聞刃284。如第十四圖和第十五圖中所示,該刃284被 _20 本紙張尺度通用中因囚家標準^^以規格㈠^”公慶) 483815 Λ7 B7 五、發明説明(ο ) 置於該注射噴嘴出口 276,278和280與模門282之間。和 前面的一樣’該刃284足夠薄從而在該閥閘284運動時, 幾乎沒有熔化的原料被其帶走。 該刃284可能具有分別用於每個注射噴嘴2〇2之開口 286。該刃可能由一個缸(未顯示)驅動而側向地移動,從而 每個開口 286在各自的每個注射噴嘴2〇2內依次地與開口 276 ’ 278和2S0對齊。可能採用一個將每個開口 286和開 口 278對齊的次序,從而原料a被注入該模門282並進入 該模具型腔空間204。接著,移動每個開口 286與開口 276 對齊’從而原料B藉由該模門282被注入該模具型腔空間 2〇4。隨後,每個開口與開口 28〇對齊,從而原料c藉由 該模門282流入該模具型腔空間204。最後,該刃被移動 到一個位置,在此位置,每個開口 286不與任何出口 276 ,278和280中的任何一個對齊而且流向該模具型腔空間 之熔化的原料被中斷。 經濟部中央標準局員工消費合作社印製 如第十六圖中所示,該閥閘刃284具有一些帶有以一 定間距Dab和Dac隔開之三個開口 290,292和294的部分 ,這些部分允許前述注射次序及後述次序··依次地注射C/ 注射A+B或注射A+B/注射C或注射A-B-C。 第十七圖說明了可以與第十四圖中之注射噴嘴一起使 用的另一種類型的模門282’。如這里所示,該模門282,可 能具有分別和出口 276,278和280對齊之三個通道3〇〇, 302 和 304 〇 第十八圖說明了一個藉由使用第十三圖至第十六圖之 _ 21 本纸張尺度適用中國國家標準(CNS )八4規格(21〇X2()7公麋) "' --^ 483815 A7 ______B7 五、發明説明(二〇 ) 一 系統製造由原料A,B和C成形的三原料預製件。 現在參考第十九圖’此圖說明了一個用於注射兩種原 料A和B之注射噴嘴134,。該注射噴嘴134,類似於第十圖 中之注射噴嘴而且具有三個分別終止於出q 13?,和139,之 通道136,和138,。原料A和B藉由該出口 137,和139,及 模門M3’被送進一個模具型腔空間。和前面的一樣,該閥 閘刃140’具有一個允許連續注射原料A和b之開口 142,。 如第十九圖和第二十圖所示,該刃14〇’可能遼擁有—個具 有兩個開口 310和312以允許同時注射原料A和B之部分 。這樣的裝置可能用於執行下面的注射次序:〇)注射A/注 射A+B ;與⑺注射B/注射A+B。該閥閘刃,可能還用 於執行其它次序。第二^ '圖所示爲藉由第十九圖和第二 十圖中之閥閘裝置製造的一個兩原料壓片。 經濟部中央標準局員工消費合作社印製 還有一些樹脂原料在注射過程中需要附加的加熱和更 好的溫度控制。在這種情況下,較佳的是向該閥閘裝置提 供一個加熱器和一個熱電偶。盡管怎樣做到這一點將在前 述一個實施例的說明中討論,應該提醒的是這里描寫的該 加熱器和熱電偶裝置能夠被整合到任何一個閥閘裝置中。 現在參考第二十二圖,一個側向閥閘刃48可能在其表 面一個上帶有一個加熱器320,例如一個細薄的加熱器, 和一個熱電偶。該加熱器320可以用於確保該樹脂原料接 收到它能被適當地注射所需的熱量。該熱電偶322提供在 該開口 46附近所測得的溫度並因此而允許該注射系統實現 更好的溫度控制。該熱電偶322可以爲習用技術中之任何 ____22_ __ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(:Μ0Χ2(Π公釐) 483815 A7 _____B7 五、發明説明(),丨) 適當的熱電偶,例如一個細薄的熱電偶。該加熱器320和 熱電偶322可以採用習用技術之任何適當的方法附著或置 於該刃48的一個表面之上。 現在參考第二十三A至二十三C圖,在一些應用中使 用兩個沿相反方向移動的刃340和342而不採用一個個別 的閥閘刃。如這些圖中所示,這些刃340和.342各自都有 一個開口 344和346。這些刃34〇和342可以從開口 344 和346不對齊之第一位置(第二十三B圖)移動到開口 344 和346對齊從而允許來自注射噴嘴348的原料流入一個模 具型腔空間(未顯示)之第二位置(第二十三C圖)。習用技術 之任何適當的機構(未顯示)都可以用來在第一位置和第二 位置之間移動刃340和342。可以相信的是此方法在選擇 最佳的刃厚度以阻止提供形成一個條時提供了更多的彈性 〇 經濟部中央標準局員工消費合作社印製 儘管已顯示的各種刃外形具有一個恒定的厚度,仍可 以使用一個如第二十四A至C圖中所示具有多種厚度T和 T_的刃。這是因爲在一些應用中,用於阻止形成一個條 的嚴格的厚度Tmin只需要在該模門和其開口 400附近。在 這樣的結耩中,選擇該第一厚度T以在側向移動時給該刃 48’足夠的強度以避免彎曲。用以避免形成一個條之該第二 厚度T_位於每個模門開口 400之鄰近區域內的該刃之一 個部分內。具有厚度Tmin之該刃48’的這些部分包括該刃 開口 50’,52’如前面所討論的那樣,選擇該第二厚度是爲 了阻止形成一個條。它還可以變化注射參數的函數和待成 ______23 _ 本纸張尺度適用中國國家標準(CNS ) Λ4规格(?」0:、< 297公聲) 483815 A7 B7 經濟部智慧財產局員工消費合作社印製 f π rj,U 五、發明說明() 形的原料。 可以理解爲本發明不僅僅局限於這里的描寫和圖式而 僅僅被認爲說明了體現本發明之最佳模式而且易受形狀, 大小的修改、,零件的安置以及詳細的運轉影響。本發明 之目的在於包括了所有在申請專利範圍內之精神和範疇內 的所有修改。 元件符號說明 10 多型腔注射模組合 12 模具型腔板 16 機器噴嘴 18 熱轉爐通道 20 集合塊 22 加熱元件 24 注射噴嘴 26 注射噴嘴 28 熔化通道 30 熔化通道 32 模具型腔空間 34 模具型腔空間 36 模具核心 38 模具核心 40 冷卻通道 42. 冷卻通道 44 模門 24 -----:-------^----^—訂·266 and 268 directly supply a third raw material B to each injection nozzle 202. The operation of supplying three raw materials to the nozzle 202 is explained in detail in the '665 patent and will not be repeated here. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Now referring to Figure 14, you can see that each injection nozzle contains three channels 270, 272, and 274 for raw materials B, A, and C, respectively. Channels 270 '272 and 274 terminate at one opening 276, 278, and 280, respectively. Furthermore, the central axis of the channel 270 is a distance from the central axis of the channel 272 to the DAB, and the central axis of the channel 272 is a distance from the central axis of the channel 274 to the DAC. The system further includes a mold door 282 to allow molten material to flow into the mold cavity space 204. However, the system 200 differs from the system of U.S. Patent No. 4,863,665 in that it includes a valve blade 284 that is laterally movable in accordance with the present invention. As shown in the fourteenth and fifteenth figures, the blade 284 is _20 in the standard of this paper. The standard of the prisoner is ^^ to the specification ㈠ ^ "public celebration" 483815 Λ7 B7 V. Description of the invention (ο) Between the injection nozzle outlets 276, 278, and 280 and the mold door 282. As before, the blade 284 is thin enough so that when the valve gate 284 moves, almost no molten material is carried away by it. The blade 284 may There are openings 286 for each injection nozzle 202 separately. The blade may be moved sideways by a cylinder (not shown), so that each opening 286 is in turn within each of each injection nozzle 202 Align with openings 276 '278 and 2S0. It is possible to use an order that aligns each opening 286 and opening 278 so that raw material a is injected into the mold door 282 and enters the mold cavity space 204. Next, each opening 286 is moved with The openings 276 are aligned so that the raw material B is injected into the mold cavity space 204 through the mold door 282. Then, each opening is aligned with the opening 280, so that the raw material c flows into the mold cavity space through the mold door 282. 204. Finally, the blade was moved to a In this position, each opening 286 is not aligned with any of the outlets 276, 278, and 280 and the melted raw material flowing to the cavity space of the mold is interrupted. As shown in the sixteenth figure, the valve blade 284 has portions with three openings 290, 292, and 294 separated by a certain interval Dab and Dac. These portions allow the aforementioned injection sequence and the later-mentioned sequence to be injected sequentially. C / inject A + B or inject A + B / inject C or inject ABC. Figure 17 illustrates another type of mold door 282 'that can be used with the injection nozzle in Figure 14. As shown here The mold door 282 may have three channels 300, 302, and 304 aligned with the outlets 276, 278, and 280, respectively. The eighteenth figure illustrates one by using the thirteenth to sixteenth figures. 21 This paper size is in accordance with China National Standard (CNS) 8-4 specifications (21〇X2 () 7 male elk) " '-^ 483815 A7 ______B7 V. Description of the invention (20) A system is manufactured from raw materials A, B And C-formed three-material preforms. Nine figure 'This figure illustrates an injection nozzle 134 for injecting two raw materials A and B. The injection nozzle 134 is similar to the injection nozzle in the tenth figure and has three terminations respectively at q 13 ?, and 139, channels 136, and 138 ,. Raw materials A and B are fed into a mold cavity space through the outlets 137, and 139, and the mold door M3 '. As before, the valve blade 140' has a Openings 142, allowing continuous injection of raw materials A and b. As shown in the nineteenth and twentieth figures, the blade 14 ′ may be owned by one—two with two openings 310 and 312 to allow simultaneous injection of parts A and B. Such a device may be used to perform the following injection sequence: o) injection A / injection A + B; and thorium injection B / injection A + B. The valve blade may be used to perform other sequences. Figure 2 ^ 'shows a two-material tablet made by the valve gate device in Figures 19 and 20. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs. There are also some resin raw materials that require additional heating and better temperature control during the injection process. In this case, it is preferable to provide the valve gate device with a heater and a thermocouple. Although how to do this will be discussed in the description of one embodiment, it should be reminded that the heater and thermocouple device described here can be integrated into any valve gate device. Referring now to the twenty-second figure, a side valve gate edge 48 may have a heater 320 on its surface, such as a thin heater, and a thermocouple. The heater 320 can be used to ensure that the resin material receives the heat required for it to be properly injected. The thermocouple 322 provides the temperature measured near the opening 46 and thus allows the injection system to achieve better temperature control. The thermocouple 322 can be any of the conventional technologies. ____22_ __ This paper size applies the Chinese National Standard (CNS) Λ4 specification (: M0 × 2 (Πmm) 483815 A7 _____B7 V. Description of the invention (), 丨) Appropriate thermocouple , Such as a thin thermocouple. The heater 320 and the thermocouple 322 may be attached or placed on one surface of the blade 48 using any suitable method using conventional techniques. Referring now to Figures 23A to 23C, in some applications two blades 340 and 342 moving in opposite directions are used instead of a separate valve blade. As shown in these figures, the edges 340 and .342 each have an opening 344 and 346. These blades 34o and 342 can be moved from a first position where the openings 344 and 346 are misaligned (Figure 23B) to align the openings 344 and 346 to allow material from the injection nozzle 348 to flow into a mold cavity space (not shown) ) In the second position (Figure 23C). Any suitable mechanism (not shown) for conventional techniques can be used to move the blades 340 and 342 between the first and second positions. It is believed that this method provides more flexibility in selecting the optimal blade thickness to prevent the formation of a strip. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, although the various blade profiles have been shown to have a constant thickness, It is still possible to use a blade with multiple thicknesses T and T_ as shown in the twenty-fourth A to C diagrams. This is because in some applications, the strict thickness Tmin used to prevent the formation of a strip need only be near the mold door and its opening 400. In such a scab, the first thickness T is selected to give the blade 48 'sufficient strength to avoid bending when moving sideways. To avoid forming a strip, the second thickness T_ is located in a part of the blade in the adjacent area of each mold door opening 400. The portions of the blade 48 'having a thickness Tmin include the blade openings 50', 52 ', as previously discussed, the second thickness is selected to prevent the formation of a strip. It can also change the function of injection parameters and wait for completion. ______23 _ This paper size applies the Chinese National Standard (CNS) Λ4 specification (? "0 :, < 297) 483815 A7 B7 Employees’ Cooperatives, Intellectual Property Bureau, Ministry of Economy Printing f π rj, U V. Description of the invention () -shaped raw materials. It can be understood that the present invention is not limited to the description and drawings here, but is only considered to illustrate the best mode for embodying the present invention and is susceptible to shape, size modification, parts placement, and detailed operation. The purpose of the present invention is to include all modifications within the spirit and scope of the scope of the patent application. Explanation of component symbols 10 Multi-cavity injection mold combination 12 Mold cavity plate 16 Machine nozzle 18 Thermal converter channel 20 Manifold block 22 Heating element 24 Injection nozzle 26 Injection nozzle 28 Melting channel 30 Melting channel 32 Mold cavity space 34 Mold cavity space 36 mold core 38 mold core 40 cooling channel 42. cooling channel 44 mold door 24 -----: ------- ^ ---- ^ — Order ·

* I (請先閱讀背面之注意事項再填寫本頁) 線' 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 483815* I (Please read the precautions on the back before filling out this page) Thread 'This paper size applies to China National Standard (CNS) A4 (210 x 297 mm) 483815

五、發明說明() 經濟部智慧財產局員工消費合作社印製 46 模門/開口 48, 48’滑動閥刃 50, 50’ 開口 52, 52’ 開口 54 箭頭 56 活塞缸 58 活塞缸 60 厚度 62 寬度 64 間隙 66 塑膠物件 68 閘痕 70 厚度 72 寬度 74 刃 76 刃 78 噴嘴 80 噴嘴 82 活塞缸 84 活塞缸 86 開口 88 開口 90 單刃 92 輥子 '--------^----^丨tr---------線—AWI - - (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 483815 五、發明說明()V. Description of the invention () Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 46 Die gates / openings 48, 48 'sliding valve blades 50, 50' openings 52, 52 'openings 54 arrows 56 piston cylinder 58 piston cylinder 60 thickness 62 width 64 Clearance 66 Plastic object 68 Lock mark 70 Thickness 72 Width 74 Blade 76 Blade 78 Nozzle 80 Nozzle 82 Piston cylinder 84 Piston cylinder 86 Opening 88 Opening 90 Single blade 92 Roller '-------- ^ ---- ^丨 tr --------- line—AWI--(Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 483815 5 , Description of the invention ()

經濟部智慧財產局員工消費合作社印製 94 輥子 96 缸 98 缸 101 注射噴嘴 103 注射噴嘴 104 刃 105 注射噴嘴 106 開口 107 型腔空間 108 材料 109 開口 110 刃 111 開口 112 開口 113 開口 114 分割條 115 模門 116 框架 118 支架 120 刃 122 刃 124 刃 126 開口 128 開口 «- (請先閱讀背面之注意事項再填寫本頁) l·丨訂: •線· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 4 經濟部智慧財產局員工消費合作社印製 ( 條正 化年,, 一 1 :A7 ,B7 五、發明說明( ) 130 馬達 132 馬達 134, 134’ 注射噴嘴 136, 136’ 通道 137 噴嘴出口 137” 出口 138, 138’ 通道 139 噴嘴出口 139’ 出口 140 刃 140’ 閥閘刃 142, 142,開口 143, 143’ 模門 150 閘盤 152 開口 154 1 噴嘴出口 160 _噴嘴 162 , tBP 164 , 出口 166 閥閘元件 168 | 開口 170 | 開口 171 小齒輪 172 側壁 27 -------------F-------- 訂---------— T. (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 483815 L 鉻 Π: ί 衫6考>心:二^’·.: Α7 \1_丨,乂',丨 Β7 經濟部智慧財產局員工消費合作社印製 五、發明說明 () 173 支架部分 174 側壁 175 驅動刃 177 驅動刃 200 注射成形系統 202 注射噴嘴 204 模具型腔 206 集合管 210 熱轉爐通道 212 熱轉爐通道 214 熱轉爐通道 216 熱轉爐通道 218 線圏閥 220 線圏閥 222 線圏閥 224 線圈閥 226 注射罐或缸 228 注射罐或缸 230 注射罐或缸 232 注射罐或缸 234 熱集合管 236 熱轉爐或通道 238 熱轉爐或通道 240 熱轉爐或通道 (請先閱讀背面之注意事項再填寫本頁) -1 --.----„--訂-------—線— 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 483815Printed by the Consumer Property Cooperative of the Ministry of Economic Affairs and the Intellectual Property Cooperative 94 Roller 96 Cylinder 98 Cylinder 101 Injection nozzle 103 Injection nozzle 104 Blade 105 Injection nozzle 106 Opening 107 Cavity space 108 Material 109 Opening 110 Blade 111 Opening 112 Opening 113 Opening 114 Splitter 115 mold Door 116 Frame 118 Bracket 120 Blade 122 Blade 124 Blade 126 Opening 128 Opening «-(Please read the precautions on the back before filling out this page) l · 丨 Order: • Line · This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 4 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (Article of Zhenghua ,, 1: 1: A7, B7) 5. Description of the invention () 130 Motor 132 Motor 134, 134 'Injection nozzles 136, 136 'Channel 137 Nozzle outlet 137' Outlet 138, 138 'Channel 139 Nozzle outlet 139' Outlet 140 Blade 140 'Valve gate blade 142, 142, opening 143, 143' Mold gate 150 Gate 152 opening 154 1 Nozzle outlet 160 _ Nozzle 162 , tBP 164, outlet 166 valve element 168 | opening 170 | opening 171 pinion 172 side wall 27 -------- ----- F -------- Order ---------— T. (Please read the notes on the back before filling this page) This paper size applies to Chinese National Standards (CNS) A4 specification (210 χ 297 mm) 483815 L Chromium Π: shirt 6 test > Heart: 2 ^ '· .: Α7 \ 1_ 丨, 乂', 丨 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Description of the invention (173) Bracket section 174 Side wall 175 Driving blade 177 Driving blade 200 Injection molding system 202 Injection nozzle 204 Mold cavity 206 Collecting tube 210 Thermal converter channel 212 Thermal converter channel 214 Thermal converter channel 216 Thermal converter channel 218 Wire valve 220 Line valve 222 Line valve 224 Coil valve 226 Injection tank or cylinder 228 Injection tank or cylinder 230 Injection tank or cylinder 232 Injection tank or cylinder 234 Heat collecting tube 236 Thermal converter or channel 238 Thermal converter or channel 240 Thermal converter or channel (Please read the precautions on the back before filling out this page) -1 --.---- „-Order -------— Line — This paper size applies to China National Standard (CNS) A4 Specification (210 X 297 mm) 483815

A7 B7 五、發明說明( 經濟部智慧財產局員工消費合作社印製 242 熱轉爐或通道 244 線圏閥 246 線圈閥 248 線圏閥 250 線圈閥 252 注射罐或缸 254 注射罐或缸 256 注射罐或缸 258 注射罐或缸 260 熱集合管 262 熱轉爐 264 熱轉爐 266 熱轉爐 268 熱轉爐 270 通道 272 通道 274 通道 276 開口 /注射噴嘴 278 開口 /注射噴嘴 280 開口 /注射噴嘴 282, 282’ 模門 284 閥閘刃 286 開口 290 開口 29 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----.—^-----^.—訂---------線—AWI ,· (請先閱讀背面之注意事項再填寫本頁) 483815A7 B7 V. Description of the invention (Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 242 Thermal converter or channel 244 Wire valve 246 Coil valve 248 Wire valve 250 Coil valve 252 Injection tank or cylinder 254 Injection tank or cylinder 256 Injection tank or Cylinder 258 Injection tank or cylinder 260 Thermal manifold 262 Thermal converter 264 Thermal converter 266 Thermal converter 268 Thermal converter 270 Channel 272 Channel 274 Channel 276 Opening / injection nozzle 278 Opening / injection nozzle 280 Opening / injection nozzle 282, 282 'Mold door 284 Valve gate blade 286 opening 290 opening 29 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -----.— ^ ----- ^ .— Order ------ --- Line—AWI, ... (Please read the notes on the back before filling out this page) 483815

五、發明說明() 292 開口 294 開口 300 通道 302 通道 304 通道 310 開口 312 開口 320 加熱器 322 熱電偶 340 刃 342 刃 344 開口 346 開口 348 注射噴嘴 400 開口 402 空隙 404 噴嘴出口 406 模具型腔空間 ----:-----_-----— ---------線—Awi •- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 30 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)V. Description of the invention (292) 294 opening 294 opening 300 channel 302 channel 304 channel 310 opening 312 opening 320 heater 322 thermocouple 340 blade 342 blade 344 opening 346 opening 348 injection nozzle 400 opening 402 gap 404 nozzle outlet 406 mold cavity space- ---: -----_-----— --------- line—Awi •-(Please read the precautions on the back before filling out this page) Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Co-operative prints 30 paper sizes for China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

〜δ15 〜δ15 B8 C8i D8. 立 Ο ^ o Lp 六、申請專利範圍 1. 一種形成模製的物件之裝置包括: 至少一個具有一個模具型腔空間(32,34)及一個與該 模具型腔空間相通之模門(44,46)的注射模具(12); 一個用於向該至少一個注射模具供應至少一個熔化的 原料流之注射噴嘴(24,26),該注射噴嘴在其內部具有至 少一個大致上與該模門在同一直線上的噴嘴出口; 可移動的閥閘機構(48、74、76、90、104、110、120 、140、284、140’、48’、150,166),該機構位於該模門 和至少一個注射噴嘴之間而且在其內部具有至少一個開口 (50 、 52 、 86 、 88 、 106 、 112 、 126 、 128 、 142 、 152 、 168 、170 、 286 、 290 、 292 、 294 、 310 、 312 、 346、 344 、 50, ,52,); 用於在該至少一個開口與該至少一個噴嘴出口及模門 相連通並允許該熔化之塑膠流從至少一個噴嘴流向該模門 的一個第一位置和一個阻礙從至少一個噴嘴向該模門流動 的第二位置之間移動該閥閘機構的機構(56、58、82、84、 96、98、171、173、130,132),該闊閫機構與該塑膠流的 向相互垂直的方向上具有至少一個開口; 該閥閘機構足夠小從而在該第一和第二位置之間移動 該閥閘機構的過程中該閥閘機構幾乎沒有帶走或散落塑膠 原料而且不形成剩餘的廢原料,並且具有由下面等式界定 之厚度Tmin : Tmin = 4Vmin/(uD2) (1) 其中Tmin =最小厚度 1 (請先閱讀背面之注意事項再填寫本頁) -I 羥濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483815 A8 B8 C8 ___ D8 六、申請專利範圍 vmin=開口的最小體積;以及 D=該開口之直徑。 2. 根据申請專利範圍第1項之裝置,其中該閥閘機構 包括一個在其內部具有至少一個開口的刃(48、74、76、90 、104、11、120、140、284、140,,48,)° 3. 根據申請專利範圍第2項之裝置,其中該刃(48、74 、76、90、104、11、120、140、284、140,,48,)沿大致 上與該模門相垂直的方向可以側向地滑動。 4. 根據申請專利範圍第1項之裝置,其中該閥閘機構 的厚度在0.01到2mm之間。 5. 根據申請專利範圍第1項之裝置,其中塑膠物件 (60)在該模具型腔內成形而且具有一個與該閥閘機構接觸 的部分(68),與該閥閘機構接觸之該物件的部分大致上是 平坦的而且在其內部大致上沒有組織流線形成’在鄰近該 模門的區域幾乎不產生結晶體。 6. 根據申請專利範圍第3項之裝置,包括一個位於該 注射噴嘴和該模門之間的有限的間隙以允許該刃滑動旋轉 而不泄漏塑膠。 7. 根據申請專利範圍第1項之裝置,其中每個開口 (106)與一種不同於該閥閘機構之材料的原料在一條直線上 〇 8. 根據申請專利範圍第1項之裝置’其中每個開口 (112)在其內部包含一個分隔條(114)以提供一個分裂的開口 〇 2 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公爱) (請先_閱讀f-面之注意事項再填寫本頁)~ δ15 ~ δ15 B8 C8i D8. Li 0 ^ o Lp VI. Patent application scope 1. A device for forming a molded object includes: at least one mold cavity space (32, 34) and one mold cavity An injection mold (12) of a space-connected mold door (44, 46); an injection nozzle (24, 26) for supplying at least one molten raw material stream to the at least one injection mold, the injection nozzle having at least One nozzle outlet approximately on the same line as the mold door; movable valve gate mechanism (48, 74, 76, 90, 104, 110, 120, 140, 284, 140 ', 48', 150, 166) The mechanism is located between the mold door and at least one injection nozzle and has at least one opening in its interior (50, 52, 86, 88, 106, 112, 126, 128, 142, 152, 168, 170, 286, 290 , 292, 294, 310, 312, 346, 344, 50 ,, 52,); for communicating with the at least one nozzle outlet and the mold door at the at least one opening and allowing the molten plastic flow to flow from the at least one nozzle to The mold door A mechanism (56, 58, 82, 84, 96, 98, 171, 173, 130, 132) that moves the valve gate mechanism between a first position and a second position that obstructs flow from at least one nozzle to the mold door The broad mechanism and the plastic flow have at least one opening in a direction perpendicular to each other; the valve gate mechanism is small enough to move the valve gate mechanism between the first and second positions Few plastic materials are taken away or scattered and no remaining waste materials are formed, and has a thickness Tmin defined by the following equation: Tmin = 4Vmin / (uD2) (1) where Tmin = minimum thickness 1 (Please read the note on the back first Please fill in this page for further information) -I Printed on the paper by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Hydrocarbons. The paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) Printed by the Employees ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 483815 A8 B8 C8 ___ D8 VI. Patent application scope vmin = minimum volume of the opening; and D = diameter of the opening. 2. The device according to item 1 of the scope of patent application, wherein the valve gate mechanism includes a blade (48, 74, 76, 90, 104, 11, 120, 140, 284, 140, 48 ,) ° 3. The device according to item 2 of the scope of patent application, wherein the edge (48, 74, 76, 90, 104, 11, 120, 140, 284, 140 ,, 48,) is roughly along the mold. The door can slide sideways in a vertical direction. 4. The device according to item 1 of the scope of patent application, wherein the thickness of the valve gate mechanism is between 0.01 and 2 mm. 5. The device according to item 1 of the scope of patent application, wherein a plastic object (60) is formed in the mold cavity and has a portion (68) in contact with the valve gate mechanism, and the object of the object in contact with the valve gate mechanism The part is substantially flat and there is substantially no tissue streamline formation in its interior. 'Crystals are hardly produced in the area adjacent to the mold door. 6. The device according to item 3 of the patent application scope includes a limited gap between the injection nozzle and the mold door to allow the blade to slide and rotate without leaking plastic. 7. The device according to item 1 of the scope of patent application, wherein each opening (106) is in a straight line with a raw material different from the material of the valve gate mechanism. Each opening (112) contains a dividing bar (114) inside to provide a split opening. 02 This paper is sized to the Chinese National Standard (CNS) A4 (210 x 297 public love) (please first read the f-face (Notes for filling in this page) 483815 A8 B8 C8 D8 六、申請專利範圍 9·根據申請專利範圍第3項之裝置,包括許多由一個 框架(116)承載之刃(12〇)。 10.根據申請專利範圍第i項之裝置進一步包括: 許多用於向一個模具型腔空間(107)內注射熔化的原料 之注射噴嘴(101、1〇3,105),每個該注射噴嘴具有一個出 □; 該閥閘機構包含一個在其內部具有許多開口(109、111 ,113)之可塑的刃(9〇);並且 每個該開口在第一位置和一個對應之出口對齊以允許 該熔化的原料流從該注射噴嘴流入該模具型腔空間。 Π·根據申請專利範圍第1項之裝置,其中該閥閘機構 包括兩個沿相反方向可移動之刃(340,342),每個該刃在 其內部具有一個開口(344,346)。 12·根據申請專利範圍第丨項之裝置進一步包括: 每個注射噴嘴(134、134,,202)具有許多用於容納眾 多待成形之原料的通道(136、138、136’、138’、270、272 ,274); 每個該通道終止於一個出口;而且 該模門(282’)具有許多用於和這些出口相配合之通道 (300 、 302 , 304)。 13·根據申請專利範圍第1項之裝置,其中該閥閘機構 包括一個在其內部具有一個開口之可側向地移動的刃以允 許連續注射這些原料。 14·根據申請專利範圍第1項之裝置,其中該閥閘機構 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 言483815 A8 B8 C8 D8 VI. Scope of patent application 9. The device according to item 3 of the scope of patent application includes many blades (120) carried by a frame (116). 10. The device according to item i of the patent application scope further includes: a plurality of injection nozzles (101, 103, 105) for injecting molten raw materials into a mold cavity space (107), each of the injection nozzles having An outlet; the valve gate mechanism includes a plastic blade (90) with many openings (109, 111, 113) inside; and each of the openings is aligned with a corresponding outlet in a first position to allow the A molten raw material stream flows from the injection nozzle into the mold cavity space. The device according to item 1 of the scope of patent application, wherein the valve gate mechanism includes two blades (340, 342) movable in opposite directions, each of which has an opening (344, 346) in its interior. 12. The device according to item 丨 of the patent application scope further includes: each injection nozzle (134, 134, 202) has a plurality of channels (136, 138, 136 ', 138', 270) for accommodating a large number of raw materials to be formed (272, 274); each of the channels terminates in an outlet; and the mold door (282 ') has a plurality of channels (300, 302, 304) for cooperating with these outlets. 13. The device according to item 1 of the patent application scope, wherein the valve gate mechanism includes a laterally movable blade having an opening in its inside to allow continuous injection of these materials. 14. The device according to item 1 of the scope of patent application, in which the valve gate mechanism 3 paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs &8 &8 經濟部智慧財產局員工消費合作社印製 483815 ___B8S _ 六、申請專利範圍 包括一個具有多個開口(290、292、294、310、312,142,) 之可側向地移動的刃(284,140’)以允許連續並同時注射這 些原料。 15. 根據申請專利範圍第1項之裝置,其中該閥閘機構 包括用於當該熔化原料流經該至少一個開口時加熱該熔化 原料之機構(32〇)和用於感應流經該至少一個開口之熔化原 料的溫度的機構(322)。 16. 根據申請專利範圍第15項之裝置,其中該閥閘機 構包括一個具有至少一個該開口(46)的刃(48)和該加熱機構 ,並且感應機構應用於和每個該開口相鄰之該刃的一個表 面。 · 17. 根據申請專利範圍第1項之裝置,其中該閥閘機構 包括一個具有至少一個該開口(152)的圓盤(150),而且該圓 盤可以在該第一位置和第二位置之間可旋轉地移動。 18. 根據申請專利範圍第1項之裝置,其中該注射噴嘴 具有多個置於大致上與經過該注射噴嘴之該熔化塑膠原料 之主流垂直的位置的出口(162 ’ 164),而且該閥閘機構包 含一個可旋轉的元件(166),該元件具有許多在數量上等於 .出口之數量的開口(168,170)和支架及用於在第一位置和 第二位置之間旋轉該元件的小齒輪機構(171,I73)。 19. 根據申請專利範圍第1項之裝置,其中該閥閘機構 包括一個刃(48’),該刃具有一個具有足以大致上防止其折 彎之第一厚度的第一部分和一個具有第二厚度之第二部分 ,該第二部分足夠薄從而在該刃在該第一和第二部分之間 4 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公爱) (請先閱讀背面之注意事項再填寫本頁)& 8 & 8 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 483815 ___B8S _ 6. The scope of patent application includes a laterally movable with multiple openings (290, 292, 294, 310, 312, 142, etc.) (284, 140 ') to allow continuous and simultaneous injection of these materials. 15. The device according to item 1 of the patent application scope, wherein the valve gate mechanism includes a mechanism (32) for heating the molten raw material when the molten raw material flows through the at least one opening, and for inductively flowing through the at least one Opening mechanism (322) for melting raw material temperature. 16. The device according to item 15 of the scope of patent application, wherein the valve gate mechanism includes a blade (48) having at least one opening (46) and the heating mechanism, and the induction mechanism is applied adjacent to each of the openings. One surface of the blade. 17. The device according to item 1 of the scope of patent application, wherein the valve gate mechanism includes a disc (150) having at least one of the openings (152), and the disc can be between the first position and the second position Rotatable. 18. The device according to item 1 of the scope of patent application, wherein the injection nozzle has a plurality of outlets (162'164) positioned substantially perpendicular to a mainstream of the molten plastic material passing through the injection nozzle, and the valve gate The mechanism contains a rotatable element (166), which has a number of openings (168, 170) and brackets equal in number to the number of outlets, and a small unit for rotating the element between a first position and a second position. Gear mechanism (171, I73). 19. The device according to item 1 of the patent application scope, wherein the valve gate mechanism includes a blade (48 ') having a first portion having a first thickness sufficient to substantially prevent bending thereof and a second thickness The second part, the second part is thin enough so that the blade is between the first and the second part. 4 paper sizes are applicable to China National Standard (CNS) A4 specifications (210 x 297 public love) (Please read the back first (Notes for filling in this page) 483815 A8 B8 C8 D8 _ 六、申請專利範圍 移動時,幾乎沒有原料被該刃帶走並且幾乎不形成多餘的 廢料。 ' 一 (請先閱讀背面之注意事項再填寫本頁) 20. 根據申請專利範圍第19項之裝置進一步包括: 每個該第二部分具有一個用於在各自的一個模門內和 一個開口(400)配合之開口(5〇’,52’); 該開口具有一個直徑(D); 每個第二部分具有一個大於與其對應之模門的長度的 長度(L)以形成一個間隙(402);以及 該間隙大於該開口的直徑。 21. —種用於注射成形幾乎沒有廢物的物件之方法包括 下列步驟: . 藉由至少一個噴嘴出口從一個注射噴嘴(24,26)經由 一個大致上和至少一個該噴嘴出口在同一直線上的模門向 一個注射模(12)之一個模具型腔空間(32,34)供應至少一 種熔化的原料;而且 在安裝時藉由安裝一個薄的,可移動的閥閘機構(48、 74、76、90、104、110、120、140、284、140,、284、 140’,48’,150,166,340,342)幾乎去除任何該熔化的 經濟部智慧財產局員工消費合作社印製 原料的廢物,該閥閘機構的厚度由下面的等式決定: Τηιΐη = 4νΐηΐη/(πΌ2) (1) 其中Tmin=最小厚度 vmin=開口的最小體積;以及 該開口之直徑。及 該閥閘機構在該模門和該至少一個注射噴嘴之間在其 ____ 5 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) 483815 88 88 ABCD 六、申請專利範圍 內部帶有一個開口(50、52、86、88、106、112、126、128 、142 、 152 、 168 ' 170 、 286 、 290 、 292 、 294 、 310 、 312 (請先閱讀背面之注意事項再填寫本頁) 、346、344、50,,52,),該閥閫機耩趄該塑膠流的流@ 向相互垂直的方向上具有至少一個開口, 該閥閘機構在該至少一個開口與該至少一個噴嘴出口 及模門相連通並允許該熔化之塑膠流從至少一個噴嘴流向 該模門的一個第一位置和一個阻礙從至少一個噴嘴向該模 門流動的第二位置之間移動而在該第一和第二位置之間移 動時,沒有任何該熔化的原料被該薄的閥閘機構帶走。 22_根據申請專利範圍第21項之方法,其中該安裝步 驟包括一個供應一具有一個開口之刃(48、74 ,、76、90、 104、11、120、140、284、140,,48,)而且該移動步驟包 括側向地滑動該閥刃。 23·根據申請專利範圍第22項之方法,包括大致上沿 與該模門相垂直的方向側向地滑動該刃。 24·根據申請專利範圍第21項之方法,成形的塑膠物 件在鄰近該模門的區域內幾乎不產生結晶體。 經濟部智慧財產局員工消費合作社印製 25. 根據申請專利範圍第21項之方法,其中塑膠物件 (60)在該模具型腔內成形而且具有一個與該閥閘機構接觸 的部分(68),與該閥閘機構接觸之該物件的部分大致上是 平坦的而且在其內部大致上沒有組織流線形成, 26. 根據申請專利範圍第21項之方法,包括提供一個 位於該注射噴嘴和該模門之間的有限的間隙之步驟以允許 該刃移動而不泄漏塑膠。 6 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483815 A8 B8 C8 D8 --—' 一 _— 六、申請專利範圍 27·根據申請專利範圍第21項之方法,其中該安裝歩 驟包括提供一個在該噴嘴出口和該閥鬧機構之間至少具有 一個開口之有限的間隙,而且該移動歩驟包括在該第一位 置和第二位置之間旋轉該圓盤。 28·根據申請專利範圍第21項之方法進一步包括: 該注射噴嘴(160)具有許多出口(162, 164) 曰亥女裝步驟包括提供一個具有許多在數量上等於這些 出口之數量的開口(I68,Π0)之可旋轉的元件(166);而且 而且該移動步驟包括在該第一位置和第二位置之間旋 轉可旋轉的元件。 29·根據申請專利範圍第21項之方法、、住牛相壬· 提供一個注射噴嘴⑽ 具有許多用於容納眾多種待成形之原料的通道,每個該通 道終止於一個出口; 該安裝步驟包括安裝一個細細的可側向地移動的在該 模門和該噴嘴出口之間具有一個單一開口(Μ2,MG)之刃 (284,140,140,);及 連續地藉由在該開口連續地和一個不同的這些出口對 齊的位置之間移動該刃而向該模門連續地供應不同的原料 〇 3〇·根據申請專利範圍第21項之方法進一步包括·· 提供一個注射噴嘴(I34’,202),每個注射噴嘴具有許 多用於容納眾多種待成形之原料的通道,每個該通道終止 於一個出口; ___7 本紙張尺度適用中國國家標準(CNS)A4^見格(210 X 297¾^^ I ' 一 (請先閱讀背面之注意事項再填頁)483815 A8 B8 C8 D8 _ 6. Scope of patent application When moving, almost no raw materials are taken away by the blade and almost no waste is formed. 'One (please read the notes on the back before filling out this page) 20. The device according to item 19 of the scope of patent application further includes: each of the second part has one for each of a mold door and an opening ( 400) mating openings (50 ′, 52 ′); the opening has a diameter (D); each second part has a length (L) greater than the length of its corresponding mold door to form a gap (402) And the gap is larger than the diameter of the opening. 21.-A method for injection molding of articles with almost no waste, including the following steps:. Passing at least one nozzle outlet from an injection nozzle (24, 26) through a substantially in line with at least one of the nozzle outlets. The mold door supplies at least one molten raw material to a mold cavity space (32, 34) of an injection mold (12); and by installing a thin, movable valve gate mechanism (48, 74, 76) , 90, 104, 110, 120, 140, 284, 140, 284, 140 ', 48', 150, 166, 340, 342) almost removes any melting of printed materials produced by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs ’consumer cooperatives. Waste, the thickness of the valve gate mechanism is determined by the following equation: Τηιΐη = 4νΐηΐη / (πΌ2) (1) where Tmin = minimum thickness vmin = minimum volume of the opening; and the diameter of the opening. And the valve gate mechanism is between the mold door and the at least one injection nozzle in its ____ 5 This paper size is applicable to China National Standard (CNS) A4 specification (21 × X 297 mm) 483815 88 88 ABCD 6. Apply for a patent There is an opening inside the range (50, 52, 86, 88, 106, 112, 126, 128, 142, 152, 168 '170, 286, 290, 292, 294, 310, 312 (Please read the precautions on the back first Fill out this page again), 346, 344, 50 ,, 52,), the valve 阃 machine 耩 趄 the flow of the plastic flow @ has at least one opening in a direction perpendicular to each other, the valve gate mechanism in the at least one opening and The at least one nozzle outlet communicates with the mold door and allows the molten plastic flow to move between the first position from the at least one nozzle to the mold door and a second position that obstructs the flow from the at least one nozzle to the mold door. When moving between the first and second positions, no molten material is taken away by the thin valve gate mechanism. 22_ The method according to item 21 of the patent application scope, wherein the installation step includes supplying a blade with an opening (48, 74, 76, 90, 104, 11, 120, 140, 284, 140, 48, ) And the moving step includes sliding the valve blade sideways. 23. A method according to item 22 of the scope of patent application, comprising sliding the blade laterally in a direction generally perpendicular to the mold door. 24. According to the method of the scope of patent application No. 21, the formed plastic object hardly produces crystals in the area adjacent to the mold door. Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 25. The method according to item 21 of the scope of patent application, wherein the plastic object (60) is formed in the mold cavity and has a portion (68) that is in contact with the valve mechanism The part of the object that is in contact with the valve gate mechanism is substantially flat and there is substantially no tissue streamline formation in its interior. 26. The method according to item 21 of the patent application scope includes providing an injection nozzle and a A step of limited clearance between the doors to allow the blade to move without leaking plastic. 6 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 483815 A8 B8 C8 D8 The method of claim 21, wherein the installation step includes providing a limited gap having at least one opening between the nozzle outlet and the valve alarm mechanism, and the moving step includes the first position and the first Rotate the disc between two positions. 28. The method according to item 21 of the scope of patent application further comprising: the injection nozzle (160) having a plurality of outlets (162, 164). The step includes providing a plurality of openings having a number equal to the number of these outlets (I68 (Π0), a rotatable element (166); and the moving step includes rotating the rotatable element between the first position and the second position. 29 · According to the method of the scope of application for the patent No. 21, Zhu Niu Xiangren · Provide an injection nozzle⑽ There are many channels for containing a large number of raw materials to be formed, each of which terminates at an outlet; the installation step includes A thin, laterally movable blade (284, 140, 140,) having a single opening (M2, MG) between the die door and the nozzle outlet; and continuously by continuously opening through the opening and A different these outlets are aligned between positions to move the blade to continuously supply different raw materials to the mold door. The method according to item 21 of the patent application scope further includes providing an injection nozzle (I34 ', 202 ), Each injection nozzle has a number of channels for accommodating a large number of raw materials to be formed, and each channel ends at an outlet; ___7 This paper size applies to China National Standard (CNS) A4 ^ see grid (210 X 297¾ ^^ I 'One (Please read the notes on the back before filling in the page) 483815 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 六、申請專利範圍 該安裝步驟包括安裝一個細細的可側向地移動的在言亥 模門和該噴嘴出口之間具有許多開口(290,292、294、31〇 、312,142,)之刃(284,140,);及 連續地藉由在該開口連續地和一個不同的這些出口對 齊的位置之間移動該刃而向該模門連續地供應不同的原半斗 〇 31. 根據申請專利範圍第30項之方法進一步包括; 藉由向這些開口中的多個開口(310,312)與多個出Q 對齊的位置相對齊之位置移動該刃而同時向該模門供應不 同的原料。 32. —個用於注射成形許多物件之系統包括: 許多模具型腔空間(204); 每個該模具型腔空間具有一個模門(143、143’、282, 282,); 用於藉由該模門向每個該模具型腔空間供應至少兩種 熔化的原料(A、B,C)之機構(134、134’,202); 每個該模門和該供應機構之間的可移動閥閘機構(140 、140,,284); 該可移動閥閘機構具有許多開口(I42、I42’、、 310,312); 用於在該開口與該模門相連通以允許至少一種熔化塑 膠流向每個該模具型腔空間之至少一個部分和流向該模具 型腔空間之該熔化的原料在此被阻塞之一個封閉部分之間 移動該閥閘機構的機構(56、58),該閥閘機構與該塑膠流 8 冢紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱Y (請先閱讀背面之注意事項再填寫本頁)483815 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 B8 C8 D8 VI. Application for patents This installation step includes the installation of a thin, laterally movable, many openings between the Yanhai mold door and the nozzle outlet ( 290,292,294,31〇, 312,142,); (284,140,); and continuously by moving the edge between the opening continuously and a different position where the exits are aligned. The mold door continuously supplies different original half buckets. 31. The method according to item 30 of the scope of patent application further includes: aligning the plurality of openings (310, 312) with the positions of the plurality of outlets by aligning the plurality of openings (310, 312). The position moves the blade while supplying different raw materials to the mold door. 32. A system for injection molding many objects includes: a plurality of mold cavity spaces (204); each of the mold cavity spaces has a mold door (143, 143 ', 282, 282,); A mechanism (134, 134 ', 202) for supplying at least two kinds of molten raw materials (A, B, C) to each of the mold cavity spaces by the mold door; and movable between each of the mold door and the supply mechanism Valve gate mechanism (140, 140 ,, 284); the movable valve gate mechanism has a plurality of openings (I42, I42 ', 310, 312); for communicating with the mold door at the opening to allow at least one molten plastic A mechanism (56, 58) that moves the valve gate mechanism between at least a portion of each of the mold cavity spaces and the molten raw material that flows to the mold cavity space between the blocked portion and the valve gate Institutions and the plastic flow 8 m gravel paper scales are applicable to Chinese National Standard (CNS) A4 specifications (210 X 297 Public Love Y (Please read the precautions on the back before filling this page) 483815 經濟部智慧財產局員工消費合作社印製 §_ 六、申請專利範圍 的流動方向相互垂直的方向l·亘有至少一個開口 ;及 該閥閘機構足夠薄從而在這些部分之間移動該閥閘機 構時,幾乎沒有熔化的原料被該閥閘機構帶走。 33·根據申請專利範圍第32項之系統,其中該閥閘機 構包括一個在其內部具有許多開口之刃。 34. 根據申請專利範圍第32項之系統,其中該供應機 構包括許多注射噴嘴,每個噴嘴至少具有兩個用於容納至 少兩種原料之通道(136、138、136’、138’、270、272, 274),以及進一步包括許多擠出機(A、B,C),該擠出機藉 由熱轉爐通道和每個該注射噴嘴(202)連通,而且每個擠出 機向每個該注射噴嘴供應一種該些原料。 , 35. 根據申請專利範圍第34項之系統,其中每種該原 料藉由在該閥閘機構內的這些開口被連續地送進那些模具 型腔空間。 36. 根據申請專利範圍第34項之系統,其中每種該原 料藉由在該閥閘機構內的這些開口(290、292、310,312) 被同時送進那些模具型腔空間。 37. 根據申請專利範圍第34項之系統,其中每個注射 噴嘴具有至少兩個用於容納至少兩種不同種原料之通道 (136、138、136’、138,、270、272,274),並且每個每個 通道終止於一個個別的噴嘴出口(137、139、137’、139’、 276 、 278 , 280) ° (請先閱讀背面之注意事項再填寫本頁) f 訂- •線· 9 本紙張尺>^適用中國國家標準(CNS)A4規格(210 X 297公釐)483815 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs§ 6. The flow direction of the patent application is perpendicular to each other. There is at least one opening; and the valve gate mechanism is thin enough to move the valve gate between these parts At the time of the mechanism, almost no molten material is taken away by the valve gate mechanism. 33. The system according to claim 32, wherein the valve gate mechanism includes a blade having a plurality of openings in its interior. 34. The system according to item 32 of the scope of patent application, wherein the supply mechanism includes a plurality of injection nozzles, each of which has at least two channels (136, 138, 136 ', 138', 270, 272, 274), and further including a number of extruders (A, B, C), the extruder communicates with each of the injection nozzles (202) through a thermal converter channel, and each extruder feeds each of the The injection nozzle supplies one of these materials. 35. The system according to item 34 of the patent application, wherein each of the materials is continuously fed into those mold cavity spaces through the openings in the valve gate mechanism. 36. The system according to item 34 of the patent application, wherein each of the materials is simultaneously fed into the mold cavity spaces through the openings (290, 292, 310, 312) in the valve gate mechanism. 37. The system according to item 34 of the application, wherein each injection nozzle has at least two channels (136, 138, 136 ', 138, 270, 272, 274) for receiving at least two different kinds of raw materials, And each channel ends at a separate nozzle outlet (137, 139, 137 ', 139', 276, 278, 280) ° (Please read the precautions on the back before filling this page) f Order-• Line · 9 paper ruler &^; ^ Applicable to China National Standard (CNS) A4 (210 X 297 mm)
TW87120304A 1998-03-06 1998-12-08 Apparatus for forming molded articles, and method and system for injection molding articles TW483815B (en)

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US09/036,132 US6146123A (en) 1997-03-20 1998-03-06 Apparatus for forming plastic articles

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