TW482878B - Compressor system and method and control for same. - Google Patents

Compressor system and method and control for same. Download PDF

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Publication number
TW482878B
TW482878B TW87117845A TW87117845A TW482878B TW 482878 B TW482878 B TW 482878B TW 87117845 A TW87117845 A TW 87117845A TW 87117845 A TW87117845 A TW 87117845A TW 482878 B TW482878 B TW 482878B
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Taiwan
Prior art keywords
compressor
pressure
stage
temperature
air
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TW87117845A
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Chinese (zh)
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Steven D Centers
Paul G Moffat
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Coltec Ind Inc
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Abstract

An electronic control system is disclosed to control and to prevent damage to a standalone or a network of oil free, two stage compressor packages. The electronic control system uses pressure and temperature sensors to detect actual shutdown conditions or predict shutdown conditions based on the operating state of the compressor package and the current temperatures or pressures of the air at strategic locations in the compressor package. It has been determined through experimentation that, if the pressure at the inlet of the stage two compressor is less than the discharge pressure of the stage two compressor by more than an allowable value, then a high temperature condition will occur in the stage two compressor and cause the compressor to seize. It has also been determined that pressure differential occurs first in this situation and that the electronic control system can predict the failure based on the pressure differential data and to shut the compressors down before the stage two compressor failure occurs. The electronic control system then records the shutdown event in an area of nonvolatile memory and displays the reason for the shutdown on a LCD display visible to the compressor operator. A plurality of electronic control systems can be connected in a peer-to-peer network to coordinate control of a plurality of compressors connected to the same air distribution system. A modem connected to the electronic control system supports remote diagnostics, monitoring, and control. Methods for controlling the operation of the compressor packages using the electronic control system are also disclosed.

Description

482878 Λ? —— ___—^ 五、發明説明(ί ) 發明背景 (請先閱讀背而之注意事項再填寫本頁) 本發明係關於電子控制系統及用於操作一或多機器之 控制方法。更明確地,本發明係關於電子控制系統及用於 操作一或多個無油壓縮機之控制方法。更明確地,本發明 係關於電子控制系統及用於控制一或多個無油兩階段螺旋 式壓縮機。 轉動螺旋式壓縮機,例如揭示於美國專利第4,435,119 號之壓縮機,在工業上已經被使用以提供壓縮空氣。這類 轉動螺旋式壓縮機典型地包括被安裝在工作空間之兩個轉 子’該空間藉由兩個端壁及延伸其間之管壁所限定。該管 壁採用兩個交叉汽缸之形狀,每個汽缸包圍轉子之一。每 個轉子被提供具有交叉嚙合之螺旋延伸的葉片及凹槽以建 立臂章形壓縮室。在這些室中,汽油流體被放置及壓縮由 輸入通道至輸出通道經由螺旋式壓縮機。在進氣階段期間 每個壓縮機室連接該輸入端,在壓縮階段期間經歷容積之 連續降低,而且在排氣階段連接輸出端。 經濟部中央標準局負工消费合作社印11 這類轉動螺旋式壓縮機被設計以控制單一階段油膜轉 動螺旋式壓縮機。在壓縮機之油可發揮許多功能。首先’ 提供潤滑以防止移動中零件接觸及磨損。第二’油充當密 封劑以充滿壓縮空氣逸散之所有可能洩漏路徑。第二’充 當熱傳導介質以吸收一些壓縮熱。該油係藉由麼縮空氣從 壓縮機排放至油分離槽,該處油與空氣被分離。雖然’仍 然一些油殘留壓空氣中,但是只在百萬分之一的水準。 已知這些壓縮機可出電子電路所控制,例如揭示於美 本紙張尺度適用中國國家標準(CNS ) Λ4坭格(210X3/公处) 482878 經濟部中央標準局員工消费合作社印製 Λ 7. ΙΓ 五、發明説明(> ) 國專利第4,336,001號及第4,227,862號顯示電子控制啓動 及停機路徑及旁通滑動閥門控制以改變壓縮機輸出用來維 持在選擇設定點之壓力。 美國專利第4519,748號、第4,516,914號及第 4,548,549號及第4,609,329號顯示對於壓縮機之附加電子 控制系統。然而,這些系統之運轉形式主要設計用於冷媒 壓縮。 美國專利第4,502,842號揭示單一電子控制系統,其 可被連接以控制數個不同尺寸壓縮機。該系統在校準階段 期間收集有關被控制壓縮機之運轉特性的數據而且隨後使 用該訊息在運轉期間以載入及卸載壓縮機,維持可隨時間 可程式規劃以變化之預設壓力。高壓及低壓設定點係可程 式進入該電子控制系統而且壓縮機係選擇地以預定前後關 係載入及卸載。然而這樣式集中主控制器顯示對於全部壓 縮空氣系之單一破壞點,而且係缺乏變化性因爲控制器只 提供控制形式之有限選項。 美國專利% 4,33 5,582號顯不用於卸載冷凍系統之螺 旋式壓縮機之系統。滑動閥門被連接以至於當壓縮機停機 時,該滑動閥門係自動地被驅動至完全卸載位置。這運轉 過程係藉由氣壓而非電子控制系統達成。 美國專利第5,713,724號之揭示內容被倂入參考文獻 中,其解決對於這類單一階段油膜轉動螺旋式壓縮機之許 多控制問題藉由提供對於控制及維修問題之完全及多樣化 解答,當運轉一或多個壓縮機在具有不同儲油容量之不同 本纸浪尺度適用中國囤家標準(CNS ) Λ4規格(2ΐ〇χ^Τ^Π (請先間讀背面之注意事項再填寫本頁 、訂 482878 五、發明説明(h ) 設施安裝。 油膜螺旋式壓縮機技術已經成功使用許多年。然而, 對於這技術之油膜形式需求變得更加普遍的。無油壓縮機 可提供淸潔空氣,在許多情形下只要求任何水氣成分被移 除以便使用該壓縮空氣在許多敏感裝置。因爲EPA已經積 極地致力於去除在環境中任何污染物之製造過程,其無油 壓縮機可提供沒有污染油之空氣。如已知者,一些水準(至 少微小量)之油出現在壓縮空氣中,該壓縮空氣油所有已知 油膜螺旋式壓縮機所製造。然而,無油壓縮機製造壓縮空 氣,甚至沒有微量油在空氣中。 經濟部中央標準局員工消费合作社印製 如已知者,無油螺旋式壓縮機本質上係複雜的機器。 因爲在壓縮機壓縮室中缺乏潤滑油,定時齒輪使用在該轉 子末端以防止轉子在無油壓縮機中相互摩擦。爲密封加工 該壓縮機後仍然存在之小空隙,壓縮室中所有內部元件必 須以可磨損之材料所包圍而且在壓縮室內部一些位置充當 潤滑劑。因爲沒有油存在於無油壓縮機之壓縮室中,沒有 油可吸收壓縮熱如油膜壓縮機中。沒有油或其他吸熱材料 使得無油壓縮機非常容易受到快速、不受控制內部溫度增 加影響。 進一步,假如該無油壓縮機是兩階段式壓縮機’該_ 縮機控制必須同時地控制兩階段。控制兩階段式壓縮機與 控制兩個個別單階段式壓縮機是非常相似的。控制一無油 、兩階段式壓縮機或無油兩階段式壓縮機網路要求較單® 縮機控制或單段式壓縮機網路之控制更複雜控制方式’如 6 本紙張尺度適用中國國家標準(CNS )八4现格(210X2W公处) 經濟部中央標準局員工消f合作社印¾ 482878 五、發明説明(4) 美國專利第5,713,724號所揭示者。無油兩階段式壓縮機 β每階段被卸載不同於其他兩階段式壓縮機設計。用於卸 _胃個階段之理由係可能達成最低卸載馬力。藉由卸載兩 個1階段而不只是第一階段,除非該控制方式係充分地被推 進以偵測或預測損壞條件而且在壓縮機損壞發生前將壓縮 機停機,導致明顯壓縮機損壞之壓縮機損壞的危險是明顯 地增加。 例如,有許多導致嚴重壓縮機損壞之損壞模式/條件, 假如不即時地被偵測或預測。這類條件是假如卸載閥之一 不能運轉由於一條件,例如電子或機械損壞。另類條件係 假如排放閥之一由於電子或機械損壞不能運轉而且引起該 壓縮機損壞。仍然有其他壓縮機損壞模式將產生,假如冷 卻系統損壞發生。然而另一種壓縮機損壞模式將產生,假 如用來潤滑該軸承及齒輪而且無油壓縮機之潤滑油壓力低 於最小壓力。另一種壓縮機損壞模式將產生,假如介於兩 階段式壓縮機階段間之階段間壓力係在用於壓縮機之正常 運轉參數外。因爲該階段間壓力改變,依照該壓縮機是否 在負載或卸載狀態,一控制必須決定,基於壓縮機狀態該 階段間壓力是否可接受以繼續運轉或壓縮機必須停機以避 免損害該壓縮機。 因此,需要電子控制系統及用於違轉/控制一或多個無 油兩階段式壓縮機之控制方法。這類系統及方法應該控制 無油兩階段式壓縮機之每個階段。這類系統及方法應該提 供損壞模式/條件之即時預測及/或預測,其導致嚴重壓縮 -— 7 〜紙浪人度適用中國國家標率(C:NS ) A4AL格(210 x 297公处 (请先閒讀背而之注意事項再填寫本頁)482878 Λ? —— ___— ^ V. Description of the Invention (ί) Background of the Invention (Please read the precautions before filling this page) The present invention relates to electronic control systems and control methods for operating one or more machines. More specifically, the present invention relates to electronic control systems and control methods for operating one or more oil-free compressors. More specifically, the present invention relates to electronic control systems and to control one or more oil-free two-stage screw compressors. Rotary screw compressors, such as the compressor disclosed in U.S. Patent No. 4,435,119, have been used industrially to provide compressed air. This type of rotary screw compressor typically includes two rotors ' mounted in a working space which is defined by two end walls and a tube wall extending therebetween. The wall is in the shape of two crossed cylinders, each cylinder surrounding one of the rotors. Each rotor is provided with helically-extending blades and grooves with cross-engagement to establish an armband-shaped compression chamber. In these chambers, gasoline fluid is placed and compressed from the input channel to the output channel via a screw compressor. Each compressor chamber is connected to this input during the intake phase, undergoes a continuous decrease in volume during the compression phase, and is connected to the output during the exhaust phase. This type of rotary screw compressor is designed to control a single-phase oil film rotary screw compressor. The oil in the compressor can perform many functions. First of all, provide lubrication to prevent contact and wear of moving parts. The second 'oil acts as a sealant to fill all possible leak paths for compressed air to escape. The second 'acts as a heat conducting medium to absorb some compression heat. The oil is discharged from the compressor to the oil separation tank through compressed air, where the oil and air are separated. Although ‘some oil remains in the air, but it ’s only at the one-millionth level. It is known that these compressors can be controlled by electronic circuits. For example, it is disclosed in the US paper scale that the Chinese National Standard (CNS) is applied. Λ4 坭 Grid (210X3 / public office) 482878 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs Λ 7. ΙΓ V. Explanation of the invention (>) National patent Nos. 4,336,001 and 4,227,862 show electronic control start and stop paths and bypass slide valve control to change the pressure of the compressor output to maintain the selected set point. U.S. Patent Nos. 4519,748, 4,516,914 and 4,548,549 and 4,609,329 show additional electronic control systems for compressors. However, these systems operate primarily designed for refrigerant compression. U.S. Patent No. 4,502,842 discloses a single electronic control system that can be connected to control several different size compressors. The system collects data about the operating characteristics of the controlled compressor during the calibration phase and then uses this information to load and unload the compressor during operation, maintaining a preset pressure that can be programmed and changed over time. The high and low pressure set points are programmed into the electronic control system and the compressor is selectively loaded and unloaded in a predetermined front-back relationship. However, this type of centralized master controller shows a single point of failure for all compressed air systems, and it lacks variability because the controller only provides limited options for control styles. U.S. Patent No. 4,33 5,582 shows that the screw compressor system is not used for unloading refrigeration systems. The sliding valve is connected so that it is automatically driven to the fully unloaded position when the compressor is stopped. This operation is achieved by air pressure rather than electronic control systems. The disclosure of U.S. Patent No. 5,713,724 is incorporated into a reference, which solves many control problems for this type of single-phase oil film rotary screw compressor by providing a complete and diverse solution to control and maintenance problems. Or multiple compressors with different oil storage capacity and different paper scales are applicable to China Standards (CNS) Λ4 specifications (2ΐ〇χ ^ Τ ^ Π (please read the precautions on the back before filling in this page, ordering 482878 V. Description of the invention (h) Installation of facilities. Oil film screw compressor technology has been successfully used for many years. However, the demand for oil film form of this technology has become more common. Oil-free compressors can provide clean air. Only the water vapor component is required to be removed in order to use the compressed air in many sensitive devices. Because the EPA has been actively working to remove any pollutants from the environment during the manufacturing process, its oil-free compressor can provide no pollution oil Air. As known, some level (at least a small amount) of oil appears in the compressed air, and the compressed air oil is all known oil Membrane screw compressors. However, oil-free compressors produce compressed air without even a trace amount of oil in the air. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economics As known, oil-free screw compressors are essentially Complex machine. Because of the lack of lubricant in the compressor compression chamber, timing gears are used at the end of the rotor to prevent the rotors from rubbing against each other in oil-free compressors. To seal the small gaps that still exist after processing the compressor, the compression chamber All internal components must be surrounded by wearable materials and act as lubricants inside the compression chamber. Because no oil is present in the compression chamber of oil-free compressors, no oil can absorb the heat of compression, such as oil film compressors. No oil Or other heat-absorbing materials make oil-free compressors very susceptible to rapid, uncontrolled internal temperature increase. Further, if the oil-free compressors are two-stage compressors, the shrinking machine control must control both stages simultaneously. Control Two-stage compressors are very similar to controlling two individual single-stage compressors. The two-stage compressor or oil-free two-stage compressor network requires more complex control methods than the control of a single ® compressor or a single-stage compressor network, such as 6 paper standards applicable to Chinese National Standards (CNS) Eighty-four grid (210X2W public office) Staff of the Central Standards Bureau of the Ministry of Economic Affairs of the People's Republic of China 482878 5. V. Description of Invention (4) Disclosed in US Patent No. 5,713,724. Oil-free two-stage compressor β is unloaded differently at each stage Designed in other two-stage compressors. The reason for the unloading stage is to achieve the lowest unloading horsepower. By unloading two 1-stages instead of just the first stage, unless the control method is fully advanced to detect Measure or predict damage conditions and shut down the compressor before compressor damage occurs. The risk of compressor damage causing significant compressor damage is significantly increased. For example, there are many damage modes / conditions that cause severe compressor damage if they are not detected or predicted in real time. Such conditions are if one of the unloading valves fails to operate due to a condition such as electrical or mechanical damage. An alternative condition is if one of the discharge valves fails to operate due to electrical or mechanical damage and causes damage to the compressor. There are still other compressor damage modes that will occur if cooling system damage occurs. However, another compressor damage mode will occur if the oil pressure of the oil-free compressor is used to lubricate the bearings and gears below the minimum pressure. Another compressor failure mode will occur if the inter-stage pressure between two-stage compressor stages is outside the normal operating parameters for the compressor. Because the pressure changes during this stage, depending on whether the compressor is in a loaded or unloaded state, a control must decide whether the pressure between stages is acceptable based on the state of the compressor to continue operation or the compressor must be stopped to avoid damaging the compressor. Therefore, there is a need for electronic control systems and control methods for overturning / controlling one or more oil-free two-stage compressors. Such systems and methods should control each stage of an oil-free two-stage compressor. Such systems and methods should provide immediate predictions and / or predictions of damage patterns / conditions, which lead to severe compression-7 ~ Paper Waves are suitable for China National Standard (C: NS) A4AL grid (210 x 297 public places (please (Read the precautions before filling in this page)

482878 五、發明説明($ ) 機損壞。這類系統及方法應該提供即時偵測及/或由於一條 件該卸載閥不能運轉之損壞模式/條件之預測,例如電子或 機械損壞。這類系統及方法應該提供排放閥破壞即時偵測 及/或預測,其由於電子或機械損壞。這類系統及方式應該 提供冷卻器系統破壞即時偵測及/或預測。這類系統及方法 提供即時潤滑油失效之偵測及/或預測用來潤滑該軸承及齒 輪在無油壓縮機而且壓力係低於最小壓力。這類系統及方 法提供介於兩階段式壓縮機階段間之階段間壓力之即時偵 測及預測,其係落在壓縮機之正常運轉參數外。 發明摘要 本發明主要目的係提供新穎電子系統及用於控制/運轉 一或多個無油轉動螺旋式壓縮機之控制方法。 本發明另一目的係提供新穎電子系統及用於協調數個 電子壓縮機控制單元運轉之控制方法。 本發明另一目的係提供新穎電子系統及控制方法用於 以電氣地控制一壓縮機。 經濟部中央標準局員工消费合作社印製 本發明進一步目的係提供新穎電子系統及控制方法用 於交互連接數個電子壓縮機控制單元以協調數値壓縮機。 本發明之進一步目的係提供新穎電子系統及控制方法 用於交互控制數個無油轉動螺旋式壓縮機在對等式網路中 ,該網路中每個壓縮機具有控制器連接網路上其他控制器 而且控制其相關壓縮機與預定網路控制演算法。 本發明另一目的係提供電子控制系統及控制方法一控 制演算法’藉由特定參數超過該演算法將壓縮機停機。 _____ 8 ^紙張尺度適用中國家標準(CNS ) /\4現格(210x377^^~ --------- 482878 五、發明説明(g ) 與這些及進一步目的一致,本發明之一方面包括電子 控制系統用於單一或無油兩階段式壓縮機組件之網路,以 運轉地連接至壓力系統,其中壓力被維持在期望壓力範圍 內用於控制單一或壓縮機組件網路之運轉,該系統包括: 測量裝置,以運轉地連接至第一及第二壓縮機階段,用於 決定離開第一及第二壓縮機階段之壓力;處理裝置,以運 轉地連接至測量裝置用於接收來自該測量裝置之訊號,用 於比較離開第一壓縮機及第二壓縮機階段之預定壓力與可 能壓力之預定範圍;及裝置,以運轉地連接至該無油兩階 段式壓縮機組件及處理裝置,用於停止該壓縮機組件在壓 縮機組件損壞前。 經濟部中央標率局員工消资合作社印製 本發明之另一目的包括一方法用於連接單一或無油、 兩階段式壓縮機組件網路,以運轉地連接至壓力系統,其 中壓力被維持在期望壓力範圍內用於控制單一或壓縮機組 件網路之運轉,該方法之步驟包括:以運轉地連接電子控 制系統至最少一個兩階段式壓縮機組件;決定離開第一及 第二壓縮機階段之壓力;比較離開第一壓縮機及第二壓縮 機階段之預定壓力與可能壓力之預定範圍;而且假如離開 第一或第二壓縮機階段之預定壓力等於或超越可能壓力之 預定範圍,停止該壓縮機組件在壓縮機組件損壞前。 本發明之其他目的及優點將從下列描述、附屬圖式及 附屬申請專利範圍中變得明顯。 圖式簡單說明 圖1A係本發明之控制系統及方法之無油兩階段式壓 9 用中國國家標準(CNS ) 了\4%格(210XM7公处} 經濟部中央榡準局員工消費合作社印製 482878 五、發明説明(々) 縮機組件; 圖1B係圖1A中控制系統至壓縮機組件之較先版本運 轉連接之圖式; 圖1C係圖1A中改良控制系統至壓縮機組件之改良運 轉連接之部分分解圖; 圖2A係方塊圖顯示電子控制元件在新穎電子控制系 統之先目U貫施例,被連接用於該壓縮機組件馬達之γ-△操 作; 圖2B係方塊圖顯示電子控制元件在新穎電子控制系 統之較佳實施例,被連接用於該壓縮機組件馬達之γ-△操 作; 圖3A係方塊圖顯示電子控制元件在新穎電子控制系 統之先前實施例,被連接用於該壓縮機組件馬達之非Υ-Δ 操作; 圖3B係方塊圖顯示電子控制元件在新穎電子控制系 統之較佳實施例,被連接用於該壓縮機組件馬達之非Υ-Δ 操作; 圖4a及4b係使用於電子控制系統之繼電器盤之繼電 器電路的方塊圖; 圖5a-5j係描述於圖2A及2B中該微處理器板之槪略 圖; 圖6係使用於本發明電子控制系統之警示板之槪略圖 j 圖7a及7b係該使用於本發明該顯示板之槪略圖; — ______i〇_ __ ^紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 公兑1 _ — (請先閱讀背而之注意事項再填寫本頁)482878 5. Invention description ($) The machine is damaged. Such systems and methods should provide real-time detection and / or prediction of damage modes / conditions such as electrical or mechanical damage due to conditions in which the unloading valve cannot operate. Such systems and methods should provide real-time detection and / or prediction of discharge valve damage due to electrical or mechanical damage. Such systems and methods should provide real-time detection and / or prediction of chiller system damage. Such systems and methods provide real-time oil failure detection and / or prediction to lubricate the bearings and gears in oil-free compressors with pressures below the minimum pressure. These systems and methods provide real-time detection and prediction of inter-phase pressure between two-stage compressor stages, which fall outside the normal operating parameters of the compressor. SUMMARY OF THE INVENTION The main object of the present invention is to provide a novel electronic system and a control method for controlling / operating one or more oil-free rotary screw compressors. Another object of the present invention is to provide a novel electronic system and a control method for coordinating the operation of a plurality of electronic compressor control units. Another object of the present invention is to provide a novel electronic system and control method for electrically controlling a compressor. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs The present invention further provides a novel electronic system and control method for interactively connecting several electronic compressor control units to coordinate data compressors. A further object of the present invention is to provide a novel electronic system and control method for interactively controlling several oil-free rotary screw compressors in a peer-to-peer network, where each compressor in the network has a controller connected to other controls on the network It also controls its associated compressors and predetermined network control algorithms. Another object of the present invention is to provide an electronic control system and control method-a control algorithm 'to stop the compressor by exceeding a certain parameter of the algorithm. _____ 8 ^ The national paper standard (CNS) / \ 4 is applicable (210x377 ^^---------- 482878) 5. The invention description (g) is consistent with these and further objects, one of the inventions Aspects include a network of electronic control systems for a single or oil-free two-stage compressor assembly to be operatively connected to a pressure system where the pressure is maintained within a desired pressure range for controlling the operation of a single or compressor assembly network The system includes: a measuring device operatively connected to the first and second compressor stages for determining the pressure leaving the first and second compressor stages; a processing device operatively connected to the measuring device for receiving A signal from the measuring device for comparing a predetermined pressure leaving the first and second compressor stages with a predetermined range of possible pressures; and a device for operatively connecting to the oil-free two-stage compressor assembly and processing Device for stopping the compressor assembly before the compressor assembly is damaged. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Another object of the present invention includes a method for connecting A one or oil-free, two-stage compressor assembly network for operative connection to a pressure system where the pressure is maintained within a desired pressure range for controlling the operation of a single or compressor assembly network. The steps of the method include: Operately connect the electronic control system to at least one two-stage compressor assembly; determine the pressure to leave the first and second compressor stages; compare the predetermined pressure and the possible pressure that leave the first and second compressor stages And if the predetermined pressure leaving the first or second compressor stage is equal to or exceeds a predetermined range of possible pressures, stop the compressor assembly before the compressor assembly is damaged. Other objects and advantages of the present invention will be described from the following, attached It becomes obvious in the scope of the drawings and the patents attached to the application. The drawings briefly explain that FIG. 1A is an oil-free two-stage type of the control system and method of the present invention. 9 Chinese standard (CNS) has been used for 4% grid (210XM7) } Printed by the Central Consumers ’Association of the Ministry of Economic Affairs of the Consumer Consumption Cooperative 482878 V. Description of the Invention (々) Reducer assembly; Figure 1B is controlled in Figure 1A Diagram of the operation connection of the system to the previous version of the compressor assembly; Figure 1C is a partial exploded view of the improved operation connection of the improved control system to the compressor assembly in Figure 1A; Figure 2A is a block diagram showing the electronic control element in the novel electronic control The first example of the system is connected to the γ- △ operation of the compressor assembly motor; Figure 2B is a block diagram showing a preferred embodiment of the electronic control element in the novel electronic control system, which is connected for the compression Γ- △ operation of the machine component motor; Figure 3A is a block diagram showing the electronic control element in the previous embodiment of the novel electronic control system, which is connected for non-Υ-Δ operation of the compressor component motor; Figure 3B is a block diagram showing The electronic control element in the preferred embodiment of the novel electronic control system is connected for non-Υ-Δ operation of the compressor assembly motor; Figures 4a and 4b are block diagrams of the relay circuit of the relay panel used in the electronic control system; Figures 5a-5j are schematic diagrams of the microprocessor board described in Figures 2A and 2B; Figure 6 is a schematic diagram of a warning board used in the electronic control system of the present invention; Figures 7a and 7b This is the outline drawing of the display panel used in the present invention; — ______ i〇_ __ ^ The paper size is applicable to the Chinese National Standard (CNS) Λ4 specification (210X KRW 1 _ — (Please read the precautions on the back before filling this page )

482878 A? H7 五、發明説明(Γ) 圖8係方塊圖顯示使用於本發明壓縮機控制系統之網 路及遙遠通訊組態; 圖9係用於本發明兩階段式無油壓縮機組件之啓動 ROM (boot ROM)順序之流程圖; 圖10係用於本發明兩階段式無油壓縮機組件之主電腦 程式之流程圖; 圖11係用於本發明兩階段式無油壓縮機組件之主電腦 程式之隱藏按鍵順序流程圖; 圖12係用於本發明兩階段式無油壓縮機組件之主電腦 程式之運轉模式流程圖I ; 圖13係用於本發明兩階段式無油壓縮機組件之主電腦 程式之維修表單流程圖; 圖14係用於本發明兩階段式無油壓縮機組件之主電腦 程式之背景運轉流程圖; 實施例描述 經濟部中央標準局員工消费合作社印策 圖1槪略地顯示無油兩階段式壓縮機組件50之實施例 ,該組件藉由P〇WER$YNC®n控制系統或電子控制系統 52所控制。如描述於本發明之POWERSYNC®![控制系統 52係在一些方面相似於使用在美國專利第5,713,724號之 POWER$YNC®控制系統,但是在許多方面也是不相同的, 由於事實該P〇WER$YNC®n控制系統係控制無油兩階段式 壓縮機組件50及不是美國專利第5,713,724號之油膜單階 段壓縮機。 本發明之P〇WER$YNC®n控制系統52係相似的,因 _ 11 本紙張尺度適用中國國家標準(cris ) A4WL格(210X2W公及) 482878 Λ 7 _________ Η" 五、發明説明(9 ) 爲如同該POWER$YNC®控制系統,本發明用來控制螺旋 式空氣壓縮機。該POWERSYNC^n控制系統52控制壓縮 機組件50,該組件基於在必須位置之溫度及壓力測量。 POWERSYNC^n控制系統52使用改良樣式之微處理機板 ,該板使用於P〇WER$YNC®控制系統具有子卡以運轉地 連接至主要電路板用於決定需要有效地控制較複雜無油兩 階段式壓縮機50之超過溫度及壓力輸入。POWERSYNC® Π控制系統52使用相同繼電器盤及顯示/小鍵盤,如使用 於POWER$YNC®控制系統者。然而,新警示電路板被設 計以處理這壓縮機組件之密集警示圖形,如下將詳細描述 。POWER$YNC® Π控制系統52也具有相似於 POWER$YNC⑧控制系統之表單系統,但是顯示較 POWER$YNC®控制系統多資訊。介於該壓縮機間之設計差 異本質,即無油壓縮機組件與油膜壓縮機相反,要求不同 型式控制方法。 經濟部中夬榡準局員工消f合作社印製 如上所述,該POWERSYNC®控制系統被設計以控制 單階段油膜轉動螺旋式壓縮機或數個單段油膜轉動螺旋式 壓縮機之網路。在這樣式壓縮機之油達成許多目標。首先 ,該油提供潤滑以防止壓縮機之移動元件接觸及磨損。第 二,該油充當密封劑以充滿所有壓縮空氣經過轉動螺釘之 可能逸散路徑。第三,該油充當熱傳導介質以吸收來自空 氣壓縮之一些熱量。在油膜壓縮機中,該油從具有壓縮空 氣之壓縮機被排放至油分離槽,在該處油從空氣被移除。 雖然殘餘油在壓縮空氣中,只存在百萬分之一的水準。 ______ 12 木紙張尺度適用中國國家標隼(CNS ) /\4現格(210X 29?公处) ' 482878 Λ? -----一_ Η7 ' .----------------------- 五、發明説明(,C) 兩階段式無油壓縮機組件5〇基本上係由一輸入軸所驅 動之兩個壓縮機,該處來自第一壓縮機54之排放物進給至 第二壓縮機56之輸入口。油不被使用在無油壓縮機組件 50之空氣壓縮室內部,因爲在每個壓縮機之移動元件以抗 磨材料所包覆,例如聚四氟乙烯(FEP),也是所熟知的482878 A? H7 V. Description of the invention (Γ) Figure 8 is a block diagram showing the network and remote communication configuration used in the compressor control system of the present invention; Figure 9 is used in the two-stage oil-free compressor assembly of the present invention A flowchart of the boot ROM sequence; Figure 10 is a flowchart of the main computer program used in the two-stage oil-free compressor module of the present invention; Figure 11 is a flowchart of the two-stage oil-free compressor module of the present invention Hidden key sequence flow chart of the main computer program; Figure 12 is a flow chart I of the main computer program operation mode of the two-stage oil-free compressor assembly of the present invention; Figure 13 is a two-stage oil-free compressor of the present invention Flow chart of the maintenance form of the main computer program of the component; FIG. 14 is a background operation flow chart of the main computer program of the two-stage oil-free compressor component of the present invention; 1 shows an example of an oil-free two-stage compressor assembly 50 which is controlled by a POWER $ YNC®n control system or an electronic control system 52. As described in the present invention, the POWERSYNC®! [Control system 52 is similar in some respects to the POWER $ YNC® control system used in US Patent No. 5,713,724, but is also different in many respects. The YNC®n control system controls an oil-free two-stage compressor assembly 50 and an oil film single-stage compressor that is not US Patent No. 5,713,724. The POWER $ YNC®n control system 52 of the present invention is similar because _ 11 This paper size applies the Chinese national standard (cris) A4WL grid (210X2W) and 482878 Λ 7 _________ Η " V. Description of the invention (9) Like the POWER $ YNC® control system, the present invention is used to control a screw air compressor. The POWERSYNC control system 52 controls the compressor assembly 50, which is based on temperature and pressure measurements at necessary locations. The POWERSYNC ^ n control system 52 uses a modified microprocessor board. This board is used in the POWER $ YNC® control system with a daughter card to operatively connect to the main circuit board for determining the need to effectively control more complex oil-free Over-temperature and pressure input of the stage compressor 50. The POWERSYNC® Π control system 52 uses the same relay panel and display / keypad, such as those used in the POWER $ YNC® control system. However, a new warning circuit board is designed to handle the dense warning pattern of this compressor assembly, as described in detail below. The POWER $ YNC® Π control system 52 also has a form system similar to the POWER $ YNC⑧ control system, but displays more information than the POWER $ YNC® control system. The nature of the design difference between the compressors is that oil-free compressor components are the opposite of oil film compressors and require different types of control methods. Printed by the Consumers' Association of the Ministry of Economic Affairs, F. Cooperative. As mentioned above, this POWERSYNC® control system is designed to control a single-stage oil film rotary screw compressor or a network of several single-stage oil film rotary screw compressors. Many goals are achieved in this type of compressor oil. First, the oil provides lubrication to prevent contact and wear of moving parts of the compressor. Second, the oil acts as a sealant to fill all the possible escape paths of the compressed air through the turning screws. Third, the oil acts as a heat transfer medium to absorb some of the heat from the air compression. In an oil film compressor, the oil is discharged from a compressor having compressed air to an oil separation tank, where the oil is removed from the air. Although the residual oil is in compressed air, it is only at the level of one millionth. ______ 12 Wood paper scale is applicable to Chinese national standard (CNS) / \ 4 is now (210X 29? Public Office) '482878 Λ? ----- 一 _ Η7' .----------- ------------ V. Description of the invention (, C) The two-stage oil-free compressor assembly 50 is basically two compressors driven by an input shaft. The discharge from the compressor 54 is fed to the input port of the second compressor 56. Oil is not used inside the air compression chamber of the oil-free compressor assembly 50 because the moving elements of each compressor are covered with anti-wear materials, such as polytetrafluoroethylene (FEP), which is also well known

Telford。因爲沒有油以吸收任何藉由此種樣式壓縮機組件 之空氣壓縮所產生熱量,空氣排放溫度係高於油膜壓縮機 之空氣排放溫度。也是沒有分離槽因爲沒有油從空氣分離 〇 控制兩階段式壓縮機是部分相同於控制兩個分別壓縮 機。介於POWERSYNC®控制系統及POWERSYNC®控制系 統52間之大差異係需要以不只控制一個階段,而是兩個壓 縮機階段。而且’因爲這兩階段式壓縮機是無油壓縮機組 件50,該壓縮機較標準單階段式油膜螺旋式壓縮機複雜。 經濟部中央標準局員工消费合作社印製 本發明之P〇WER$YNC®n控制系統52分別地測量來 自兩壓縮機54, 56在58及60之排放溫度,及輸入口溫度 至在62之第二階段56及壓縮機組件排放溫度(未顯示) 。這些溫度對於無油兩階段式壓縮機組件之有效運轉較油 膜單階段壓縮機重要,因爲這些溫度係典型地在較高水準 於標準油膜壓縮機之溫度而且這些溫度承受更快速改變。 假如任何這些溫度上升超越限定限制如限定在製造設定表 單,也就是使用者不能看見,而且可定爲適當數値,例如 排出氣體係典型地設定至大約爲華氏435度( 435T),具 有輸入溫度至第二階段壓縮機而且壓縮機組件排出溫度係 ________13 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公处) " 482878 五、發明説明(,丨) 設定爲大約華氏120度(120°F),P〇WER$YNC®n控制 系統52將該壓縮機組件停機。在將壓縮機組件停機後,該 POWER$YNC®n控制系統52將紀錄用來將壓縮機組件停 機之四個測量溫度,及在停機發生之時間及日期。該 POWER$YNC®n控制系統52具有POWER$YNC®控制系統 較更密集警示圖式而且將指出在停機發生圖式之位置。該 更多密集警示圖式係用於非常快速指出主要停機發生,而 沒有操作者需要讀取在LCD螢幕之顯示訊息。 因爲無油壓縮機組件50之較高溫度,對於階段間空氣 之冷卻器70是需要的。該階段間空氣係空氣從第一階壓縮 器54之排放至第二壓縮機56之輸入口。因爲冷卻器70之 毀滅性損壞將阻擋氣流之電壓,該P〇WER$YNC®n控制系 統52測量氣壓在72之第一階壓縮機之排放時。假如這階 段間氣壓上升超越大約50psi之設定限制,該 POWERSYNC®]!將停止該壓縮機組件。 經濟部中央標革局員工消费合作社印製 冷卻器74被定位在第二壓縮機56之排放。因爲冷卻 器70之毀滅性損壞將阻擋氣流之電壓,該P〇WER$YNC® Π控觥系統52測量氣壓在76之第二階壓縮機56之排放。 假如氣流被阻擋及氣壓上升至不安全限制用於大約或超過 142psi之高壓壓縮機組件模型,該POWERSYNC^n控制系 統52將停止該壓縮機組件50。假如壓縮機組件是標準壓 力模型而且假如氣壓上升至不安全限制用於大約或超過 lUpsi,該P〇WER$YNC®n控制系統52將停止該壓縮機 組件50。 _______ 14 尺度適财關料牌(CNS ) Λ4&格(21Gx;:97公;; ' - 482878 五、發明説明((二) 當無油壓縮機組件5〇是設計以提供無油壓縮空氣,具 有部分在每個壓縮階段壓縮室,與壓縮空氣被隔離,其要 求潤滑油。因爲該潤滑油,該POWER$YNC®n控制系統 52測量油壓在78之無油壓縮機組件,當POWERSYNC®控 制系統不測量在單階段式空氣壓縮機之油壓。在兩階段式 壓縮機組件50之油壓損失可導致壓縮機之軸承溫度之快速 上升。假如該油壓下降至預定限制下,POWERSYNC®控制 系統52將停止該壓縮機組件,在軸承損壞發生前。 POWERSYNC^n控制系統52也測量該壓力及溫度, 在第二段冷卻器74之後。該壓力及溫度係稱爲組件排放壓 力及排放溫度。該組件排放壓力係用來決定何時卸載及負 載該兩壓縮機。組件排出溫度係方便地被顯示以至於1該終 端使用者容易地得知離開該壓縮機組件之空氣溫度。假如 組件排放溫度或壓力超越預定限制,該POWERSYNC®!!控 制系統52將停止該壓縮機組件。 經濟部中央標準局員工消费合作社印製 使用於本發明控制系統52之兩階段式壓縮機組件、50 不同於目前可獲得任何其他兩階段式壓縮機組件,如該組 件被設計以允許每個階段被卸載。目前兩階段式壓縮機組 件,由發明人所熟知可獲得的,係只有被設計以卸載該第 一階。只卸載第一階工作藉由關閉至第一階壓縮機之氣流 而且隨後尋求第二階。這方式之缺點係仍然具有負載在壓 縮機上,因爲該內建之壓縮比。 本發明無油兩階段式壓縮機組件50使用提昇閥技術具 有單一提昇閥被放置在每個階段5七56之排放,如以下將 ________· 15 ( CNS ) ( 210λ:ΤΓ^- ; " -- 2 8 4 A 7 _____ 1Γ *** *一_丨_ 一 —- ^ - - — — 五、發明説明(!、) 被解釋者。用於本發明之提昇閥技術係皆是於共同讓渡美 國專利5,556,271號,其揭示內容倂入參考文獻中。此設 計中之提昇閥破壞壓縮比,當閥開啓時。該 POWER$YNC®n控制系統52係設計用來同時地卸載兩個 階段。明確地,當組件壓力達到卸載點,P〇WER$YNC®n 控制系統52同時地卸載兩階段。當卸載時,該 POWER$YNC®n控制系統52開啓一電磁閥以卸載任何捕 捉壓力在階段間管,當該階段間壓力下降至規定水準,在 第二階段排放之氣動排放閥被觸發開啓藉由階段間壓力及 任何捕捉壓力,在第二階段排放被卸載時。組件檢查閥隔 離該壓縮機組件與終端使用者壓縮空氣系統。這卸載過程 降低壓縮機組件卸載馬力至絕對最小値或僅大約等於機械 損失之値。 經濟部中夬標準局員工消f合作社印製 當組件壓力(終端使用者系統壓力)下降該負載壓力 點,該壓力轉換器在組件檢查閥偵測該下降而且控制系統 負載以下之壓縮機。對於第一及第二階段之提昇閥係同時 地關閉的。階段間排放閥係關閉而且階段間壓力開始上升 。來自階段間壓力下降之壓力訊號觸發該階段兩氣動排方女 閥關閉在設定壓力水準而且空氣壓力建立在第二階段排方女 ,直到克服任何後方壓力在組件檢查閥。在該點,壓縮氣^ 體被傳送進入該終端使用者壓縮空氣系統。這負載方法g 不相同於任何使用在單段壓縮機而且不相同任何 POWERSYNC^n控制系統施加在單段壓縮機。 使用在本發明之兩階段式無油壓縮機組件不是部分胃 _ 16 本紙張尺度適用中國國家標準(CNS ) Λ4規格(2丨0x2W公兑) 482878 五、發明説明(μ) 載壓縮機組件。無油縮機組件不是完全負載就是完全卸載 運轉。對照下,由該P〇WER$YNC®控制系統所控制被設 計當作部分負載壓縮機。換言之,壓縮機不僅被設計用來 製造完全負載容量,而且空氣容量之一些水準係介於完全 負載及卸載間。 經濟部中央標隼局員工消費合作社印製 POWER$YNC®n控制系統52使用壓力與溫度以決定 停機條件是否存在於無油兩階段式壓縮機組件之運轉期間 ,已經決定一些案例中,壓力條件係緊急高溫度停機條件 較真實溫度測量之快速指示。例如,因爲空氣壓力在階段 間管線間被偵測及壓力在第二階段壓縮機組件之排放,這 類測量可便利地決定是否具有高增量壓力越過第二階段壓 縮機。越過階段二壓縮機之高增量壓力將引起非常高溫度 上升在第二階段壓縮機。該溫度上升可非常快速地發生而 且在一些案例中將對於目前POWER$YNC®n控制系統52 溫度測量電路太快速發生以偵測及反應這類溫度上升,在 具有對於第二階段壓縮機之損壞前。藉由測量該臨界壓力 ,可能預測當高溫條件發生及停止該壓縮機組件,在任何 損壞發生之前。該POWER$YNC®控制系統不能使用壓力 預測一高溫度停機將發生在單段式壓縮機。 使用於無油壓縮機組件之控制系統使用壓力及溫度感 測器以偵測真實停機條件或預測停機條件,其基於壓縮機 組件之運轉狀態及壓縮機之目前溫度或壓力。 例如,已經決定經由實驗假如對於一些理由在階段二 壓縮機之輸入口係少於階段二壓縮機之排放壓力藉由多餘 _____ 17__ 本紙張尺度適用中國國家標準(CNS ) A4JI見格(210XM7公兑) ~ 482878 五、發明説明(<) 可允許値,則高溫度條件將發生在階段二壓縮機而且引起 該壓縮機捕捉。壓力差異首先發生在此狀態而且控制系統 預期基於測量壓力差異數據之損壞而且停止該壓縮機組件 ,在階段二壓縮機損壞可發生前。該限制藉由計算一數値 所建立。該數値藉由測量第二階段壓縮機排放壓力及第一 階段壓縮機排放壓力所計算。當第二階段壓縮機排放壓力 係大於大約80psi (>80psi)而且第一階段壓縮機排放壓力係 小於大約lOpsi (<10psi)在大約10秒之期間,警報器被 搖晃而且控制器將停止該壓縮機組件。控制系統隨後紀錄 該停機事件在非揮發性記憶體之區域而且顯示停機之理由 在LCD顯示器至壓縮機操作者可得知。 經濟部中央標準局負工消费合作社印裝 經由實驗被發現之其他停機條件發生時,假如壓縮機 循環負載及卸載太頻繁。該條件係可能的發生,假如壓縮 機安裝具有不充足空氣儲存。因爲壓縮機組件不包括一幫 浦分離油與壓縮空氣,係無油壓縮機組件,空氣儲存jf被 要求限制循環。控制系統不被設計以停止空氣壓縮機因爲 快速循環,但是該系統確實紀錄發生的每分鐘循環數目。 然而,快速循環將引起特定條件下該壓縮機組件之高空氣 溫度停機,而且因爲安裝這將無法避免。但是假如高空氣 溫度停機確實發生,在停機前壓縮機循環條件之紀錄將被 顯示於壓縮機操作者。 其他停機條件是低油壓,來自第一階段排放、第二階 段輸出、第二階段排放或組件排放之高空氣溫度,高第二 階段排放壓力、高組件排放壓力、而且可能反轉馬達過載 ____ _ 18____ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公彳) ' 482878 五、發明説明(A ) 及冷卻水流損失。 實施例描述 現在參考圖1B,壓縮機系統組件1002之實施例係詳 細顯示。壓縮機組件1002連接至驅動馬達1〇〇,其提供轉 動至壓縮機輸入軸(未顯示)而且輪流地傳送轉動至齒輪( 未顯示)。壓縮機組件1002開始轉向而且空氣被抽取至輸 入過濾器100A。該過濾器100A提供保護防止空氣之污染 物進入壓縮機組件1002。 第一階段壓縮機102壓縮空氣至大約30psi。該壓縮空 氣從第一階段壓縮機102至階段間管線104被傳送。壓縮 空氣流經管線104至階段間冷卻器106。冷卻器106降低 空氣溫度大約華氏300度( 300° F)。冷卻器106連接至 第一階段壓縮機102之排放經由聯結平板108。 經濟部中央標隼局員工消f合作社印製 壓縮空氣被傳送經由階段間冷卻器106至另一階段間 管線112。該管線112經由聯結平板108A連接至脫水器 110。脫水器11〇連接至階段間管線經由階段間冷卻器 106導引至第二階段壓縮機114,其也經由聯結平板108B 連接至脫水器110。任何收集在來自第一階段壓縮機102 之水分在脫水機110被收集及處理。這類處理係習知的而 且熟知於習知此技藝者。 壓縮空氣被傳送至第二階段壓縮機114之輸入。第一 階段壓縮機102壓縮空氣另外大約70psi,其使得空氣提升 至大約lOOpsi。壓縮空氣從第二階段壓縮機Π4被傳送至 第二階段壓縮機排放管Π8。該管118連接至另一排放管 一____19___ 本紙張尺度適用中國國家標率(C:NS ) A4ML格(210X 297公垃) 482878 五、發明説明(d) 118A,其導引至壓縮機組件排放冷卻器120。連接平板 122, U4以運轉地連接第二階段壓縮機114至組件排放冷 卻器120。冷卻器120再度降低藉由華氏300度(300° F)所 傳送之壓縮空氣溫度。已冷卻壓縮空氣被傳送通過另一脫 水器126而且隨後通過連接至壓縮機組件之其他管線,如 顯示於壓縮機組件1〇〇2、檢查閥128。檢查閥128之目的 係隔離壓縮機組件1〇〇2與終端使用者空氣系統以至於回流 經壓縮機組件1〇〇2之空氣被防止,當壓縮機組件1002卸 載或停頓時。 回流將被檢查而且將沒有洩漏路徑至終端使用者空氣 補充之位置。該檢查閥128藉由終端使用者連接至終端使 用者壓縮空氣系統經由管線130,該管線藉由終端使用者 所補充,如熟知於習如此技藝者。 經濟部中央標準局員工消费合作社印製 空氣淸潔器100A具有管線配接器132在導引至壓縮 機組件1002之空氣淸潔器之喉部。配接器132連接至管肘 部133,其連接至管134,該管係輪流地連接至管連接器 135。該管連接器135係鎖合至隔板配接器136。該隔板配 接器136是用於真空開關之連接點,其該開關偵測經過空 氣淸潔器之限制水準以提供警示條件指示該過濾器需要被 更換。 管線104,其係第一階段壓縮機1〇2之排放管’具有 被放置或焊接在側邊之管線塞137。連接至該塞137之管 肘部138提供空氣通過管139至管裝配。該管裝配140 被鎖合至隔板配接器141,其連接至可偵測該第一階段壓 20 _______ 本纸張尺度適用中國國家橾準(CNS ) Λ4坭格(210 XM7公处) 482878 A 7 五、發明説明 經濟部中央標隼局員工消費合作社印製 縮機102之排放壓力之壓力轉換器。階段間冷卻器106具 有管口在肘部連接器I42上。該肘部連接器I42通過空氣 壓力經由管143至管線裝配144,其連接至增量壓力開關 145 ° 管裝配146以運轉地連接管147與冷卻器106。管 147係運轉地連接至管裝配148。該管裝配148係連接至增 量壓力開關145。該增量壓力開關145偵測限制越過’或 增量壓力越過該階段間冷卻器1〇6而且提供警告指示,當 該冷卻器106可要求維修。 階段間管線116具有焊接的塞150,其連接該階段間 管線116至排放電磁閥155。該連接係通過管肘部151、管 接頭152、管聯結器153及管接頭154。排放電磁閥155之 目的係排放任何捕捉壓力在兩階段式壓縮機之停機或卸載 可被捕捉在階段間管線116。消音器156係附接於排放電 磁閥155之排放管。消音器156之目的係降低噪音數量將 被製造,當任何捕捉氣壓被排放至大氣。 塞160被放置或焊接至階段間管線116。該塞160連 接至管裝配肘部161,該肘部連接至管162,其連接至另一 管肘部163。該管肘部163連接至調節閥164,其連接至管 線襯套165具有管肘部166。該管肘部166連接至管167。 該調節閥164允許可控制水準氣壓以通過進入兩階段式壓 縮機組件,當氣壓或磨光氣體係當作幫助壓縮機之內部密 封。 連接至脫水器126之排放管130具有塞170被焊接。 21 間 讀 背 而 拳Telford. Because there is no oil to absorb any heat generated by the air compression of this type of compressor assembly, the air discharge temperature is higher than the air discharge temperature of the oil film compressor. There is also no separation tank because there is no oil separation from the air. Controlling a two-stage compressor is partly the same as controlling two separate compressors. The big difference between the POWERSYNC® control system and the POWERSYNC® control system 52 requires controlling not only one stage, but two compressor stages. And because the two-stage compressor is an oil-free compressor assembly 50, the compressor is more complicated than a standard single-stage oil film screw compressor. The Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs printed the POWER $ YNC®n control system 52 of the present invention to measure the discharge temperatures from the two compressors 54, 56 at 58 and 60, and the inlet temperature to the 62nd Stage 56 and compressor component discharge temperature (not shown). These temperatures are more important for the effective operation of oil-free two-stage compressor components than oil-film single-stage compressors because these temperatures are typically at higher levels than standard oil-film compressors and these temperatures are subject to more rapid changes. If any of these temperature rises exceed the limit, such as limited to the manufacturing setting sheet, which is not visible to the user, and can be set to an appropriate number, for example, the exhaust gas system is typically set to about 435 degrees Fahrenheit (435T) with input temperature To the second stage of the compressor and the discharge temperature of the compressor assembly is ________13 This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X297 public place) " 482878 V. Description of the invention (, 丨) Set to approximately 120 degrees Fahrenheit ( 120 ° F), the POWER $ YNC®n control system 52 shuts down the compressor assembly. After the compressor assembly is shut down, the POWER $ YNC®n control system 52 will record the four measured temperatures used to shut down the compressor assembly, and the time and date when the shutdown occurred. The POWER $ YNC®n control system 52 has a POWER $ YNC® control system which is more intensive warning pattern and will indicate where the pattern occurs during shutdown. The more intensive warning pattern is used to very quickly indicate that a major shutdown has occurred without the operator needing to read the displayed message on the LCD screen. Because of the higher temperature of the oil-free compressor assembly 50, a cooler 70 for inter-stage air is required. During this stage, air is discharged from the first-stage compressor 54 to the input port of the second compressor 56. Because the catastrophic damage of the cooler 70 will block the voltage of the air flow, the POWER $ YNC®n control system 52 measures the discharge of the first-stage compressor whose air pressure is 72. If the pressure rise during this period exceeds the set limit of approximately 50 psi, the POWERSYNC®]! Will stop the compressor assembly. Printed by the Consumer Cooperative of the Central Standards and Leather Bureau of the Ministry of Economy. The cooler 74 is positioned at the discharge of the second compressor 56. Because the devastating damage of the cooler 70 will block the voltage of the air flow, the POWER $ YNC® Π control system 52 measures the emissions of the second-stage compressor 56 at a pressure of 76. If the airflow is blocked and the air pressure rises to an unsafe limit for a model of a high pressure compressor assembly at or above 142 psi, the POWERSYNC control system 52 will stop the compressor assembly 50. The POWER $ YNC®n control system 52 will stop the compressor assembly 50 if the compressor assembly is a standard pressure model and if the air pressure rises to an unsafe limit for approximately or exceeding 1 Upsi. _______ 14 CNS Λ4 & grid (21Gx;: 97); '-482878 V. Description of the invention ((2) When the oil-free compressor assembly 50 is designed to provide oil-free compressed air, With a compression chamber that is partially isolated from the compressed air at each compression stage, it requires lubricant. Because of this lubricant, the POWER $ YNC®n control system 52 measures oil pressure at 78 oil-free compressor components. When POWERSYNC® The control system does not measure the oil pressure in a single-stage air compressor. The oil pressure loss in a two-stage compressor assembly 50 can cause a rapid rise in the bearing temperature of the compressor. If the oil pressure falls below a predetermined limit, POWERSYNC® The control system 52 will stop the compressor assembly before bearing damage occurs. The POWERSYNC ^ n control system 52 also measures the pressure and temperature, after the second stage cooler 74. This pressure and temperature is called the component discharge pressure and discharge Temperature. The component discharge pressure is used to determine when to unload and load the two compressors. The component discharge temperature is conveniently displayed so that the end user can easily know that the pressure is leaving The air temperature of the engine components. If the component discharge temperature or pressure exceeds a predetermined limit, the POWERSYNC® !! control system 52 will stop the compressor components. The Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs will print two of the control systems 52 used in the present invention. The stage compressor assembly, 50 is different from any other two stage compressor assembly currently available if the assembly is designed to allow each stage to be unloaded. The current two stage compressor assembly is well known and available by the inventors It is only designed to unload the first stage. Only unloading the first stage works by shutting off the air flow to the first stage compressor and then seeking the second stage. The disadvantage of this method is that it still has a load on the compressor because The built-in compression ratio. The oil-free two-stage compressor assembly 50 of the present invention uses a poppet valve technology with a single poppet valve that is placed at each stage for 5-756 emissions, such as the following will be ________ · 15 (CNS) (210λ : TΓ ^-; "-2 8 4 A 7 _____ 1Γ *** * 一 _ 丨 _ One —- ^--— — V. Explanation of the invention (!,) The interpreter. Used in this Ming Zhi's poppet valve technology is commonly assigned to US Patent No. 5,556,271, the disclosure of which is incorporated in the reference. The poppet valve in this design destroys the compression ratio when the valve is opened. The POWER $ YNC®n control system 52 series Designed to unload two phases simultaneously. Specifically, POWER $ YNC®n control system 52 is unloaded simultaneously when the component pressure reaches the unloading point. When unloaded, the POWER $ YNC®n control system 52 is turned on A solenoid valve is used to unload any trapped pressure in the inter-stage tube. When the inter-stage pressure drops to a specified level, the pneumatic discharge valve discharged in the second stage is triggered to open. The inter-stage pressure and any trapped pressure are discharged in the second stage. When uninstalled. The component inspection valve isolates the compressor component from the end-user compressed air system. This unloading process reduces the unloading horsepower of the compressor components to an absolute minimum (or only approximately equal to the mechanical loss). Printed by the staff of the China Standards Bureau of the Ministry of Economic Affairs and the cooperative. When the component pressure (end-user system pressure) drops at the load pressure point, the pressure converter detects the drop at the component check valve and controls the compressor below the system load. For the first and second stage poppet valves are closed simultaneously. The inter-stage discharge valve is closed and the inter-stage pressure starts to rise. The pressure signal from the pressure drop between the stages triggers the two pneumatic exhaust valves to close at the set pressure level and the air pressure is established at the second stage exhaust valves until any rear pressure is overcome at the component inspection valve. At this point, compressed air is passed into the end-user compressed air system. This load method g is not the same as any used in a single-stage compressor and is not the same as any POWERSYNC ^ n control system applied to a single-stage compressor. The two-stage oil-free compressor assembly used in the present invention is not part of the stomach _ 16 This paper size applies to the Chinese National Standard (CNS) Λ4 specification (2 丨 0x2W) 482878 V. Description of the invention (μ) The compressor assembly is included. Oil-free shrink units are either fully loaded or completely unloaded. In contrast, controlled by this POWER $ YNC® control system is designed to be a partially loaded compressor. In other words, the compressor is not only designed to produce full load capacity, but some levels of air capacity are between full load and unloading. The POWER $ YNC®n control system 52 printed by the employee ’s consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs uses pressure and temperature to determine whether the shutdown condition exists during the operation of the oil-free two-stage compressor assembly. In some cases, the pressure condition has been determined. This is a quick indication of emergency high temperature shutdown conditions than actual temperature measurement. For example, because air pressure is detected between the stages of the pipeline and pressure is discharged from the compressor components of the second stage, this type of measurement can conveniently determine whether there is a high incremental pressure over the second stage compressor. The high incremental pressure across the compressor of stage two will cause a very high temperature rise in the compressor of stage two. This temperature rise can occur very quickly and in some cases will occur too quickly for the current POWER $ YNC®n control system 52 temperature measurement circuit to detect and respond to this type of temperature rise. before. By measuring the critical pressure, it is possible to predict when high temperature conditions occur and stop the compressor assembly before any damage occurs. The POWER $ YNC® control system cannot use pressure to predict that a high temperature shutdown will occur in a single-stage compressor. The control system used in oil-free compressor components uses pressure and temperature sensors to detect real shutdown conditions or predict shutdown conditions, which are based on the operating status of the compressor components and the current temperature or pressure of the compressor. For example, it has been decided through experiments that if for some reason the input port of the compressor in stage two is less than the discharge pressure of the compressor in stage two, the excess _____ 17__ This paper size applies the Chinese National Standard (CNS) A4JI see the grid (210XM7 public V.) ~ 482878 V. Description of the invention (<) Allowable 値, then high temperature conditions will occur in the compressor of stage two and cause the compressor to capture. The pressure difference first occurs in this state and the control system expects damage based on the measured pressure difference data and stops the compressor assembly before phase two compressor damage can occur. The limit is established by calculating a number 値. This number is calculated by measuring the discharge pressure of the second stage compressor and the discharge pressure of the first stage compressor. When the second stage compressor discharge pressure is greater than about 80 psi (> 80 psi) and the first stage compressor discharge pressure is less than about 10 psi (< 10 psi) during about 10 seconds, the alarm is shaken and the controller will stop The compressor assembly. The control system then records the shutdown event in the non-volatile memory area and displays the reason for the shutdown on the LCD display to the compressor operator. Printed by the Central Standards Bureau of the Ministry of Economic Affairs and Consumer Cooperatives When other shutdown conditions found through experiments occur, if the compressor is cycled and unloaded too frequently. This condition may occur if the compressor is installed with insufficient air storage. Because the compressor assembly does not include a pump to separate oil from compressed air, and is an oil-free compressor assembly, the air storage jf is required to restrict circulation. The control system is not designed to stop the air compressor because of fast cycling, but the system does record the number of cycles per minute that occur. However, rapid cycling will cause high air temperature shutdowns of the compressor components under certain conditions, and this will not be avoided due to installation. However, if a high air temperature shutdown does occur, a record of compressor cycle conditions before the shutdown will be displayed to the compressor operator. Other shutdown conditions are low oil pressure, high air temperature from the first stage discharge, second stage output, second stage discharge or component discharge, high second stage discharge pressure, high component discharge pressure, and possible reverse motor overload_ ___ _ 18____ This paper size applies to Chinese National Standard (CNS) Λ4 specification (210X297 cm) 482878 V. Description of invention (A) and loss of cooling water flow. DESCRIPTION OF EMBODIMENTS Referring now to FIG. 1B, an embodiment of a compressor system component 1002 is shown in detail. The compressor assembly 1002 is connected to a drive motor 100, which provides rotation to a compressor input shaft (not shown) and transmits rotations to gears (not shown) in turns. The compressor assembly 1002 begins to divert and air is drawn to the input filter 100A. The filter 100A provides protection from air contaminants from entering the compressor assembly 1002. The first stage compressor 102 compresses the air to about 30 psi. This compressed air is transferred from the first stage compressor 102 to the inter-stage line 104. Compressed air flows through line 104 to interstage cooler 106. The cooler 106 reduces the air temperature to about 300 degrees Fahrenheit (300 ° F). The cooler 106 is connected to the discharge of the first stage compressor 102 via a coupling plate 108. Printed by the staff of the Central Bureau of Standards of the Ministry of Economic Affairs and printed by cooperatives. Compressed air is sent via interstage cooler 106 to another interstage pipeline 112. This line 112 is connected to the dehydrator 110 via a connection plate 108A. The dehydrator 110 is connected to the inter-stage pipeline and is guided to the second-stage compressor 114 via the inter-stage cooler 106, which is also connected to the dehydrator 110 via the connection plate 108B. Any moisture collected in the compressor 102 from the first stage is collected and processed in the dehydrator 110. This type of processing is well known and well known to those skilled in the art. The compressed air is sent to the input of the second stage compressor 114. The first stage compressor 102 compresses the air by another approximately 70 psi, which raises the air to approximately 100 psi. The compressed air is transferred from the second-stage compressor Π4 to the second-stage compressor discharge pipe Π8. This pipe 118 is connected to another discharge pipe. ____19___ This paper scale is applicable to China's national standard (C: NS) A4ML grid (210X 297 public garbage) 482878 V. Description of the invention (d) 118A, which is guided to the compressor assembly Discharge cooler 120. The plates 122, U4 are connected to operatively connect the second-stage compressor 114 to the module discharge cooler 120. The cooler 120 once again reduces the temperature of the compressed air transmitted by 300 degrees Fahrenheit (300 ° F). The cooled compressed air is passed through another dewaterer 126 and then through other lines connected to the compressor assembly, as shown in compressor assembly 1002, check valve 128. The purpose of the inspection valve 128 is to isolate the compressor assembly 1002 from the end-user air system so that backflow of air through the compressor assembly 1002 is prevented when the compressor assembly 1002 is unloaded or stopped. Backflow will be checked and there will be no leakage path to the end user air replenishment location. The check valve 128 is connected by the end user to the end user compressed air system via line 130, which is supplemented by the end user, as is well known to those skilled in the art. Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Economy The air cleaner 100A has a pipe adapter 132 at the throat of the air cleaner which is guided to the compressor assembly 1002. The adapter 132 is connected to the pipe elbow 133, which is connected to the pipe 134, which is alternately connected to the pipe connector 135. The tube connector 135 is locked to the bulkhead adapter 136. The bulkhead adapter 136 is a connection point for a vacuum switch. The switch detects the passing level of the air cleaner to provide a warning condition indicating that the filter needs to be replaced. The pipeline 104, which is the discharge pipe 'of the first stage compressor 102, has a pipeline plug 137 placed or welded to the side. An elbow 138 connected to the tube of this plug 137 provides air through the tube 139 to the tube assembly. The tube assembly 140 is locked to the partition adapter 141, which is connected to detect the first stage pressure 20 _______ This paper size is applicable to China National Standards (CNS) Λ4 grid (210 XM7 public place) 482878 A 7 V. Description of the invention A pressure converter for the discharge pressure of the shrinking machine 102 printed by the staff consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. The interstage cooler 106 has a nozzle on the elbow connector I42. The elbow connector I42 is connected to the incremental pressure switch 145 ° pipe fitting 146 via the pipe 143 to the pipe fitting 144 by air pressure to operatively connect the pipe 147 and the cooler 106. The tube 147 is operatively connected to the tube assembly 148. The tube assembly 148 is connected to an incremental pressure switch 145. The incremental pressure switch 145 detects the limit is exceeded 'or the incremental pressure crosses the intercooler 106 and provides a warning indication when the intercooler 106 can request maintenance. The inter-stage pipeline 116 has a welded plug 150 that connects the inter-stage pipeline 116 to the discharge solenoid valve 155. The connection is made through a pipe elbow 151, a pipe joint 152, a pipe coupler 153 and a pipe joint 154. The purpose of the discharge solenoid valve 155 is to discharge any trapped pressure during the shutdown or unloading of the two-stage compressor which can be trapped in the inter-stage line 116. The muffler 156 is a discharge pipe attached to the discharge solenoid valve 155. The purpose of the muffler 156 is to reduce the amount of noise that will be manufactured when any trapped air pressure is emitted to the atmosphere. The plug 160 is placed or welded to the inter-stage pipeline 116. The plug 160 is connected to a pipe fitting elbow 161, which is connected to a pipe 162, which is connected to another pipe elbow 163. This pipe elbow 163 is connected to a regulating valve 164, which is connected to a pipe bushing 165 having a pipe elbow 166. The tube elbow 166 is connected to a tube 167. This regulating valve 164 allows the level of air pressure to be controlled to pass through the two-stage compressor assembly when the air pressure or polishing gas system is used to help seal the inside of the compressor. The drain pipe 130 connected to the dehydrator 126 has a plug 170 that is welded. 21 read back and fist

A 裝 訂 ‘線 本紙張尺度適用中國國家標準(CNS ) Λ4^格() 482878 五、發明説明(d) 管接頭171連接至塞170,其鎖入聯結器I72,該連接器連 接至管接頭173。排放閥I74,不是電磁線圈就是氣壓閥連 接至管接頭173。該閥174具有以運轉地相連接之排放消 音器175。該閥174排出任何捕捉壓力,該可在來自第二 階段壓縮機Π4之排放管線120,當壓縮機組件被停機或 卸載。該消音器175降低所製造噪音之數量,當任何捕捉 氣壓被排放至大氣。 脫水器126具有管螺紋在本體,其附接至管肘部180 。管181連接至肘部180。該管181提供壓力至另一管裝 配182,其被鎖入一隔板配接器183,該配接器連接至壓力 轉換器偵測第二階段壓縮機Π4之排放壓力。 經濟部中央標準局員工消f合作社印製 管裝配190係以運轉地連接經由管螺紋至檢查閥128 。如顯示於圖1B,在原始實施例中,管191連接至管裝配 190及至T形管192。這兩路徑用於該管以採用來自該T 形管192。首先,管192導引至管裝配194,其被鎖入隔板 配接器195,該配接器具有以運轉地連接之壓力轉換器。 該壓力轉換器偵測終端使用者壓縮空氣系統存在。因爲管 裝配190連接至檢查閥之終端使用側,甚至當壓縮機組件 1002被停止,仍然具有壓力在顯示該終端使用者壓力之位 置。 第二,T形管192也連接管196,其連接至管裝配件 197,其輪流地鎖入電磁閥198。該電磁閥198藉由配線 200所連接通過隔板配接器199,其允許該配線200被連接 至控制系統(圖1 )。電磁閥198也連接至管裝配件205, __22 本紙張尺度適用中國國家標準(CNS ) Λ4現格(210XW7公及) 482878 五、發明説明(π ) 其連接至管206,該管連接至T形管207,其具有管208 運轉期間。該管208具有孔2〇9在末端。該孔209調整或 限制,快速改變氣流通過管裝配件120,其附著於提昇閥 211。該孔209防止該提昇閥211關閉太快速而且在壓縮機 組件內之打擊。 在改良實施例中,如顯示於圖1C,管191連接至管裝 配件190及管196,其連接至管裝配件197,其輪流地鎖入 電磁閥198。該電磁閥198藉由配線200所連接通過隔板 配接器199,其允許該配線200被連接至控制系統50 (圖 1A)。電磁閥198也連接至管裝配件205,其連接至管 206,該管連接至T形管207,其具有管208運轉期間。該 管208具有孔209在末端。該孔209調整或限制,快速改 變氣流通過管裝配件210,其附著於提昇閥211。該孔209 防止該提昇閥211關閉太快速而且在壓縮機組件內之打擊 。在兩實施例中,第一階段及第二階段壓縮機被一起控制 〇 經濟部中央標準局員工消费合作社印製 T形管207也具有另一件管212以運轉連接,其允許 相同氣壓通過當作管206。管212具有孔213以運轉地連 接用於與孔209相同目的。 管212連接管裝配件214至另一提昇閥215。提升閥 215放置在兩階段壓縮機組件之第一階段壓縮機102。提昇 閥211被放置在該兩階段式壓縮機組件之第二階段壓縮機 1446。這些提昇閥211,215之目的是允許該壓縮機用來壓 縮(或不壓縮)空氣,其允許壓縮機被負載或卸載。 _____23 ----- 本紙张尺度適用中國國家標準(CNS ) Λ4規格(210XM?公0 ) 482878 五、發明説明( >丨) 電磁閥198也具有管裝配件220連接至管221,其被 安排路線至管裝配222具有兩個路徑用於傳送壓力。一路 徑係通過管223具有放置在管223末端之孔。這孔提供與 孔209及213相同之目的。管223連接至管裝配件225被 附接至提昇閥211,該第二階段壓縮機提昇閥門。管223 之目的係開啓該提昇閥211。 T形管222也具有另一件管226以運轉連接,其具有 被放置在末端之孔227,其提供與孔209及213相同之目 的。管226連接至管裝配228連接至提昇閥215,第一階 段壓縮機提昇閥門。管226提供氣壓與開啓提昇閥之前相 同。 開啓提昇閥211,215將再度引起該壓縮機卸載’而且 關閉提昇閥211,215將引起該壓縮機負載。電磁閥198控 制氣流方向以決定該壓縮機將被負載或卸載。明確地’電 磁閥198控制該提昇閥方向,當該閥致動器是雙向的’即 開啓或關閉的。 經濟部中央標準局員工消费合作社印製 兩階段式壓縮機組件1002包括濾油器300。該濾油器 300過濾該用於潤滑內部軸承及齒輪之油,其與每個兩階 段式壓縮機102,114之壓縮室被隔離。油通過該濾油器 300包括用來以運轉地連接一管裝配件301之具螺紋口。 管302被安排路線至管裝配件3〇3,其被連接至增量壓力 開關304。 另一具螺紋口以運轉地連接至該濾油器,在該處一管 裝配件305係連接進入管306,其連接至T形管307。對 一_____24_______ 本纸張尺度適用中國國家標準(CNS ) A4ML格(210X 297公处) 482878 五、發明説明(τ/η 於來自Τ形管307之壓力路徑之一是管308連接至管裝配 件309,其也被鎖入增量壓力開關3〇4。該增量壓力開關 304之目的係決定該濾油器300變得有效率地負載來自油 之污染物以要求維修及更新。該控制系統52感測來自該增 量壓力開關304之訊號以指出該狀況。 來自Τ形管307,另一壓力路徑至管310輪流地連接 至管裝配件311,其以運轉地連接例如藉由被鎖入隔板配 接器312。該隔板配接器312具有以運轉地連接之壓力轉 換器。該壓力轉換器係用於偵測此位置之壓力而且用於提 供停機訊號,假如油壓低於大約l〇psi用於無油兩階段式 壓縮機組件1002。 經濟部中央標隼局員工消費合作社印製 如參考圖1C所觀察者,該改良實施例之部分分解圖 ,控制系統感測器之特定部分已經被移除當作冗餘或已經 重新安排線路或重新規劃。明確地,管147及相關硬體用 於傳送該壓力從冷卻器106至增量壓力開關145已經被移 除在最新、改良實施例,因爲已經決定偵測在冷卻器出口 之增量壓力對於適當系統控制是不需要的。進一步,該T 形管192已經移除及該管193及相關硬體連接τ形管192 至控制板之壓力轉換器。管裝配件190係藉由τ形管所取 代,該管以運轉地連接兩個不同管,取代管191,196及 193分別直接地至該裝配件194, 195。 圖2A係方塊圖顯示電子控制系統1〇〇4或 POWERSYNC®!!控制系統之原始實施例之電子控制元件如 顯示於圖1A。如顯示於圖2A,電子控制系統1〇〇4包括繼 ____25 本紙張尺度適用中國國家標準(CNS ) /\4叱格(210>、ϋ>.(ί·) 〜〜-------- 482878 A 7 in 五、發明説明(^)) 電器盤400、微處理器板5〇〇、警示板6〇〇、顯示板2〇〇2、 組件壓力轉換器2004、第二階段壓縮機排放壓力轉換器 2006、第一階段壓縮機排放溫度轉換器2008、組件溫度轉 換器2010、數據機2011、電源及繼電器連接2〇12、網路 連接2013、濾油器增量壓力開關3〇4、空氣淸潔器真空開 關145及燈管測試按鈕2024。微處理器板5〇〇也包括潤滑 油壓力轉換器2010A、第一階段壓縮機排放壓力轉換器 2010B、第二階段壓縮機輸入口溫度轉換器2〇1〇〇:及第一 階段壓縮機排放溫度轉換器2010D。 電子控制系統1004被連接至馬達2014如顯示者,其 藉由三相AC電源供應線Ll,L2及L3所供應電源。該電 源供應線連接至馬達2014通過適當習知的過電流保護電路 (未顯示)。風扇及風扇馬達2016被提供用於水冷式及氣 冷式兩者。對於水冷式,該風扇保持該室在合理的溫度藉 由排放該馬達熱量及來自其他熱源之熱量。 經濟部中央標準局員工消费合作社印製 較佳地,微處理器板500、警示板600、顯示板2002 被安裝在控制外殼2036 (見圖1B)而且被連接至繼電器 盤400及溫度探針( 2008, 2010, 2010C,2010D)及壓力轉 換器( 2004, 2006, 2010A,2010B)藉由適當的纜線。繼電 器盤400與電源及繼電器連接2012較佳地被安裝在外殼 1006。數據機2011可被安裝在控制外殼2036或可爲孤立 元件。網路連接2013提供網路介面連接用於連接多重電子 控制系統1004。較佳地,網路連接2013提供ARCNET標 準對等式網路介面。 _ 26 本紙張尺度適州中國國家標準(CNS ) Λ4現格(210X2W公兑) ~ 482878 五、發明説明(74〇 微處理器板500具有連接器Π1,其藉由一電纜被連 接至繼電器盤400之連接器JP3。微處理器板500也連接 至組件壓力轉換器2004及組件溫度轉換器2010分別經由 連接2004L及2010L。組件壓力轉換器2004測量在終端使 用者壓縮空氣線之壓力,該空氣線藉由壓縮機組件系統50 所維修,而且組件溫度探測器2010測量組件排放空氣之溫 度。相似地,微處理器板500係運轉地連接至第二階段排 放壓力轉換器2006經由線2006L,其測量第二階段壓縮機 排放之壓力,而且第二階段排放溫度探測器2008經由線 20,08L測量第二階段壓縮機之排放溫度。溫度探測器2010, 2008, 2010C及2010D係較佳地電阻溫度測量裝置,例如 這些由Minco所製造。因此,微處理器板500可偵測所有 壓力及溫度在壓縮機組件之不同狀態而且控制壓縮機組件 系統之運轉。 經濟部中央標秦局員工消费合作社印製 微處理器板500具有另一連接器,標示爲Π經由電纜 被連接至顯示板2002之連接器J1。顯示板2002包括4X 40液晶顯示器(LCD),其被安裝在外殼2036之前平板 ’而且也包括驅動器電路用於顯示資訊在液晶顯示器。微 處理器板500至顯示板2002之連接允許微處理器板500以 致動顯示板2002之驅動器電路而且因此控制該液晶顯示器 以提供資訊至該壓縮機組件系統操作者及維修人員。 微處理器板500被提供一串列介面用於連接數據機 2011 ’其可爲習知電話線數據機。數據機2〇11允許連接介 於電子控制系統1004及遙遠設置站間,該站用於即時運轉 — _____27 本紙張尺度適用中國囤家標準(CNS ) Λ4^格(210X 1、、1公免) i 482878 五、發明説明(人) 偵測、維修及維修診斷、狀態報告之傳送及下載運轉固件 用於電子控制系統(見圖8)。在運轉之數據機模式中, 電子控制系統1004可從遙遠地個人電腦藉由電話線所呼叫 。當連接達成時,該遠端PC可存取電子控制系統1004之 所有資訊,該資訊可藉由區域操作者所獲取。儲存在電子 控制系統1004之所有操作參數、維修資訊及停止紀錄被傳 送至遠端PC。所有感測器輸入資訊,包括被感測溫度及壓 力被傳送至即時基礎之PC。顯示於電子控制系統1004之 資訊也顯示於遠端PC。所有電子控制系統1004之儲存運 轉參數可藉由PC之操作者所改良經過連接至數據機2011 之連接傳送。 經濟部中央標準局員工消费合作社印製 此外,新控制固件可從遠端PC被下載至電子控制系 統1004,而且被儲存在閃速記憶體被提供在微處理器板 500爲目的。爲引起進入該固件下載模式,區域操作者必 須停止電子控制系統1004,而且壓制F3按鈕在切換列704 ,當開啓電子控制系統1004。固件下載過程期間及之後, 電子控制系統1004也被規劃程式以實施整體檢查下載固件 ,如位元確認及/或總體確認,以確定新固件之整體性,在 允許重新啓動壓縮機組件1002前。遠端PC之運轉詳細內 容參考圖8將詳細被描述。 區域RS232埠,在圖5g之P1將被提供當作微處理器 板500之部分,以更詳細描述之方式。該區域RS232埠可 用來連接電子控制系統1004至區域PC。電子控制系統 1004將提供相同控制、偵測及固件更新功能經由該區域 28 本紙張尺度適用中國國家標準(CNS ) Λ4規格(:M0x»7公兑) 482878 五、發明説明(y.t) RS232璋,單一差異是PC將直接地連接電子控制系統 1004而不是經由數據機2011所連接。 微處理器板500之連接器J8經由電纜連接至警示板 600之連接器J2。警示板600經過連接器η被連接至濾油 器增量壓力開關304及空氣淸潔器真空開關Η5。濾油器 增量壓力開關304被連接越過潤滑油過濾器300 (顯示於 圖1)以提供指示,當具有在過濾器300前後之壓力差異 ,指出過濾器300要求維修。燈光測試按鈕2024至J3以 至於測試警示燈在警示板600上。 如電源及繼電器連接2012之元件,電源供應2018被 提供用於繼電器盤400、微處理器板500、警示板600及顯 示板2002之電子元件。電源供應2018經由連接器:F6連接 至微處理器板500。 經濟部中央標準局員工消費合作社印製 電源及繼電器連接2012也包括正常開路啓始按鈕 2026,正常閉路停止按鈕2028而且模式開關2030 ( SS1) 。模式開關2030允許該操作者選擇自動操作模式,使用電 子控制系統1004之微處理器或備份操作模式。一組接頭 2030C被提供藉由開關2030從繼電器盤400移除電源,當 備份模式被選擇時。該備份模式被提供在電子控制系統 1〇〇4或任何感測器或開關之案例中。壓縮機組件系統50 之管線包括冗餘氣壓/機械控制系統,其基於壓力開關運轉 。因此,假如電子控制系統1004失效而且壓縮機組件 1002之繼續運轉定必須的,壓縮機組件系統5〇可被運轉 在備份、非電子控制模式以維持空氣補充至維修空氣系統 ____ 29 本紙張尺度適用中國國家標準(CNS ) A4ML格("ΤιοχΤ^Τρ------- 482878 五、發明説明(yj ) ,當等待電子控制系統10〇4之修復。提昇閥211及215 ( 見圖1B)係被連接至開啓的當缺乏控制訊號,以至於在控 制失效情形下,該提昇閥將自動地維持開啓所以壓縮機組 件10〇2被卸載的。 經濟部中央標隼局員工消費合作社印製 通風口風扇馬達開關M2係與啓始按鈕2026、停止按 鈕2028、壓縮機馬達開關Ml及過載偵測OL2串聯而且被 致動,不論何時壓縮機馬達2014正運轉時,當沒有風扇馬 達2016之過載。也具有電源線2032來自繼電器盤400, 該繼電器盤連接至平行的過載偵測OL2,OL1及繼電器 CR2連接啓始按鈕2026、停止按鈕2028及壓縮機馬達開 關Ml平行連接。因此電路維持電源至風扇馬達開關M2, 不論何時該開關Ml係閉路的。較佳地,在停止按鈕被擠 壓或停機指令被接受之後,電路維持電源至風扇馬達開關 M2,直到該系統偵測壓縮機馬達2014之真實停機。發明 人已經發現假如壓縮機馬達開關在閉合狀態,以至於馬達 繼續運轉不管擠壓停止按鈕2028或自動停機指令之發出, 具有過熱之危險假如風扇馬達2016遵循該停機指令。因此 ,本發明系統被設計以維持通風口風扇馬達2016之運轉經 過開關Ml輔助接頭直到壓縮機馬達2〇14之停機藉由主要 電源移除所達成。 圖2A顯示原始方法以確定水流通過所有水冷式冷卻器。 使用於階段問及顯示的壓縮機組件之排放。啓始按鈕2026 具有平行的繼電器接頭標示爲CR1、定時接頭標示爲TR4 、流量開關標示爲FS1。該流量開關FS1在水蒸氣中而且 _______ —__30 本紙張尺度適用中國國家標準(CNS ) Λ4现格(2η)λ·^ 482878 五、發明説明(J) 將關閉,假如流量出現時。控制也具有水節流閥顯示 路之主體上,當該單元被停止時電路將截止所有水流以節 省水源使用。當該單元被啓動時沒有水流’所以定時器 TR4提供暫時延遲以允許水節流螺旋閥被啓動而且医1此# 許水流進入冷卻器系統。當這被完成時,流量開關FS1將 關閉而且與啓始按鈕2〇26平行之TR4定時器繼電器接頭 平行將開啓提供安全電路,因爲水流不存在時流量開關 FS1開啓。這將停止壓縮機組件。 經濟部中央標準局員工消费合作社印製 在圖2B所顯示之實施例中,該繼電器連接2012被連 接以控制電源控制之改變至該壓縮機馬達以至於壓縮機M 達2014可以Y-△組態被運轉。繼電器之連接器JP4連接 至Y-△交換電路2034,該電路控制開關Ml,S及M3以選 擇地切換介於Y及△電源連接用於壓縮機馬達2014。假如 Y-△運轉不是期望的,該電路將被改良以提供全壓啓動控 制及電源組態,如顯示於圖3。在另一實施例,Y-△交換 電路2034被移除而且壓縮機馬達2014運轉只使用開關Ml ,其連接三電源相經由過載保護〇Ll至壓縮機馬達2014。 在另一實施例中,沒有連接在繼電器盤400之連接器JP4 。定時繼電器TR2被移除。不是被連接以控制繼電器TR2 及啓動時間計量器HM,連接器JP5之接線6連接正常地 經由繼電器CR2及OL1之封閉接頭控制開關Ml而且啓動 時間計量器HM,而且沒有連接至Y-△交換電路2034。 在另一實施例中(未顯示),使用具有壓縮機馬達 2014之遠端啓動器藉由插入遠端啓動器介於三相電源及壓 _______3j_ 本紙張尺度適用中囤國家標準(CNS ) Λ4規格(210X 297公兑) 五、發明説明(4) 縮機馬達2014間。在此實施例中,控制繼電器被提供以致 動該遠端啓動器。該控制繼電器被連接取代開關Ml ’以 相同方式顯示於圖2以提供該遠端啓動器之雙導線控制。 顯示於圖2B之改良實施例,差異介於圖2A之實施例 ,具有本發明壓縮機組件之較早版本及圖2A,Υ-Δ啓動按 鈕條件組態之製造版本主要地是備用控制器及水截止電路 間之增加物。該備用控制器被標示爲5000在圖2B。備用 控制器包括四個壓力開關標示爲PS1至PS4在5002,其與 備用控制器5000使用以暫時方式運轉壓縮機在壓縮機控制 將失效之事件中。附加地,具有水截止電磁管標示爲SV5 之新水截止電路。 經濟部中央榡準局t貝工消費合作社印製 定時器標示爲TR4以運轉地定位在電路而且以運轉地 連接至具有另一定時器標示爲TR3之電路。線圈標示爲 CR3以運轉地連接至定時器TR3及一組接頭。當該壓縮機 組件被停機而且正常地封閉電磁閥SP5是被減少能量的, 沒有水流。爲該流動開關以觀察任何水流,該流動開關電 流必須延遲該電磁閥SP5被停止之訊號。這是藉由使用定 時器以激發繼電器CR3所達成,該繼電器允許壓縮機組件 開始。當該壓縮機組件開始時,該水截止閥被激發而且開 啓以至於具有水流至該壓縮機組件。在該點,定時器暫停 並且釋放CR3。當CR3被釋放,應該具有水流。假如沒有 水流,則連接至流量開關FS1之CR4將開啓。CR4繼電器 被增加至電路因爲該流量開關FS1所提供之接頭不是充分 地重負載以承載該電流負載。進二步優點是一組正常地封 32 本紙張尺度適用中國國家標準(CNS ) A4ML格(210X :>;7公处) 482878 五、發明説明(如) 閉Ml接頭越過流量開關FS1之使用以供給能量至CR4繼 電器而且隨後以開啓該CR4繼電器,當該壓縮機組件被開 啓時。假如沒有流動,一組正常地封閉Ml接頭將釋放該 CR4繼電器。 圖3A及3B分別地相同於圖2A及2B除了圖3A及3B顯 示該組態用於壓縮機組件馬達之非Y運轉。 圖4包括圖4a及4b是使用於電子控制系統1004之繼 電器盤400之該繼電器電路的槪略圖。現在參考圖4a,串 列通訊處理器402被提供在繼電器盤400。串列通訊處理 器402可爲Microchip所製造之PIC16C57/HS/P微控制器 或提供至少相等功能之其他處理器。處理器402藉由 20MHz振盪器406所連接及計時。習知5VDC電源Vcc (未顯示於略圖中)被提供通過串列通訊電纜Cl (圖1) 及連接器JP3用於串列通訊處理器402及其他元件在繼電 器盤400上。電容器陣列410及保護二極體電路412係連 接介於Vcc及接地端間。 經濟部中央標準局員工消f合作社印製 串列通訊處理器402被連接通過緩衝器404至連接器 JP3,其被連接經過電纜C1至微處理器板500 (參考圖5 被詳細描述)。連接器JP3之接線2,3及5係用來傳送連 續資料在TTL邏輯驅動裝置。連接器JP3之接線4及6-8 被接地而且接線1被連接至Vcc。 處理器402, RB0至RB3之四個輸入/輸出口被連接至 輸入模組408之DC輸出(IN1至IN4)。輸入模組408被 連接以感測AC電流出現在系統中特定位置而且提供數位 33 $7氏張尺度適用中國Ϊ家標準(CNS ) Λ4^格(210X:9?公兑) ' — — 482878A Binding 'thread paper size applies Chinese National Standard (CNS) Λ4 ^ grid () 482878 V. Description of the invention (d) Pipe joint 171 is connected to plug 170, which is locked into coupling I72, which is connected to pipe joint 173 . The discharge valve I74, either a solenoid or a pneumatic valve, is connected to the pipe joint 173. The valve 174 has a discharge muffler 175 connected operatively. The valve 174 discharges any trapped pressure, which can be in the discharge line 120 from the second stage compressor UI4 when the compressor assembly is shut down or unloaded. The muffler 175 reduces the amount of noise produced when any captured air pressure is emitted to the atmosphere. The dehydrator 126 has a pipe thread on the body, which is attached to the pipe elbow 180. The tube 181 is connected to the elbow 180. The tube 181 provides pressure to another tube fitting 182, which is locked into a bulkhead adapter 183 which is connected to a pressure converter to detect the discharge pressure of the second stage compressor Π4. Employees of the Central Standards Bureau of the Ministry of Economic Affairs printed the pipe assembly 190 for operative connection to the inspection valve 128 via pipe threads. As shown in FIG. 1B, in the original embodiment, the tube 191 is connected to the tube assembly 190 and to the T-shaped tube 192. These two paths are used for the tube to take from the T-shaped tube 192. First, the tube 192 is guided to a tube assembly 194, which is locked into a bulkhead adapter 195 having a pressure transducer operatively connected. The pressure transducer detects the presence of an end-user compressed air system. Because the pipe assembly 190 is connected to the end-use side of the inspection valve, even when the compressor assembly 1002 is stopped, there is still pressure at a position that indicates the end-user pressure. Second, the T-shaped pipe 192 is also connected to the pipe 196, which is connected to the pipe fitting 197, which is alternately locked into the solenoid valve 198. The solenoid valve 198 is connected through a partition adapter 199 by wiring 200, which allows the wiring 200 to be connected to a control system (Fig. 1). The solenoid valve 198 is also connected to the pipe fitting 205, __22 This paper size is applicable to the Chinese National Standard (CNS) Λ4 present grid (210XW7) and 482878 V. Description of the invention (π) It is connected to the pipe 206, which is connected to the T shape Tube 207, which has tube 208 during operation. The tube 208 has a hole 209 at the end. The hole 209 is adjusted or restricted to quickly change the airflow through the pipe fitting 120, which is attached to the poppet valve 211. The hole 209 prevents the poppet valve 211 from closing too quickly and hitting inside the compressor assembly. In a modified embodiment, as shown in Fig. 1C, the pipe 191 is connected to the pipe fitting 190 and the pipe 196, which is connected to the pipe fitting 197, and is alternately locked into the solenoid valve 198. The solenoid valve 198 is connected through a bulkhead adapter 199 by wiring 200, which allows the wiring 200 to be connected to the control system 50 (Fig. 1A). The solenoid valve 198 is also connected to the tube fitting 205, which is connected to the tube 206, which is connected to the T-shaped tube 207, which has the tube 208 during operation. The tube 208 has a hole 209 at the end. The hole 209 is adjusted or restricted to quickly change the airflow through the pipe fitting 210, which is attached to the poppet valve 211. The hole 209 prevents the poppet valve 211 from closing too quickly and hitting inside the compressor assembly. In both embodiments, the first and second stage compressors are controlled together. The T-shaped tube 207 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs also has another tube 212 for operational connection, which allows the same air pressure to pass through作 管 206 The tube 206. The tube 212 has a hole 213 for operative connection for the same purpose as the hole 209. The pipe 212 connects the pipe fitting 214 to another poppet valve 215. The poppet valve 215 is placed in the first stage compressor 102 of the two-stage compressor assembly. A poppet valve 211 is placed in the second-stage compressor 1446 of the two-stage compressor assembly. The purpose of these poppet valves 211, 215 is to allow the compressor to be used to compress (or not compress) air, which allows the compressor to be loaded or unloaded. _____23 ----- This paper size applies Chinese National Standard (CNS) Λ4 specification (210XM? Public 0) 482878 V. Description of the invention (> 丨) The solenoid valve 198 also has a pipe fitting 220 connected to the pipe 221, which is The routing to tube assembly 222 has two paths for transmitting pressure. A path passes through the tube 223 and has a hole placed at the end of the tube 223. This hole serves the same purpose as holes 209 and 213. The pipe 223 is connected to the pipe fitting 225 and is attached to a poppet valve 211, which is a second stage compressor poppet valve. The purpose of the tube 223 is to open the poppet valve 211. The T-shaped tube 222 also has another piece of tube 226 for operative connection, which has a hole 227 placed at the end, which provides the same purpose as the holes 209 and 213. Tube 226 is connected to tube assembly 228 to poppet valve 215, the first stage compressor poppet valve. The tube 226 provides the same air pressure as before the poppet was opened. Opening the poppet valves 211, 215 will cause the compressor to unload again 'and closing poppet valves 211, 215 will cause the compressor to load. A solenoid valve 198 controls the direction of the air flow to determine whether the compressor will be loaded or unloaded. Specifically, the solenoid valve 198 controls the direction of the poppet valve, and when the valve actuator is bidirectional, it is opened or closed. Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. The two-stage compressor assembly 1002 includes an oil filter 300. The oil filter 300 filters the oil used to lubricate internal bearings and gears, and is isolated from the compression chambers of each of the two-stage compressors 102, 114. Oil passing through the oil filter 300 includes a threaded port for operatively connecting a pipe fitting 301. The tube 302 is routed to a tube fitting 30, which is connected to an incremental pressure switch 304. Another threaded port is operatively connected to the oil filter, where a pipe fitting 305 is connected to the inlet pipe 306, which is connected to the T-shaped pipe 307. To one _____24_______ This paper size applies Chinese National Standard (CNS) A4ML grid (210X 297 public place) 482878 V. Description of the invention (τ / η One of the pressure paths from T-shaped tube 307 is the tube 308 connected to the tube Accessory 309, which is also locked into an incremental pressure switch 304. The purpose of the incremental pressure switch 304 is to determine that the oil filter 300 becomes efficiently loaded with pollutants from the oil to require repairs and updates. The control The system 52 senses a signal from the incremental pressure switch 304 to indicate the condition. From the T-tube 307, another pressure path to the tube 310 is alternately connected to the tube fitting 311, which is operatively connected, for example, by being locked Into the bulkhead adapter 312. The bulkhead adapter 312 has a pressure converter operatively connected. The pressure converter is used to detect the pressure at this position and to provide a shutdown signal if the oil pressure is lower than Approximately 10 psi is used for the oil-free two-stage compressor assembly 1002. The Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs printed a partial exploded view of the improved embodiment as viewed with reference to FIG. 1C, which controls the sensor of the system. Specific department The points have been removed as redundant or have been rerouted or re-planned. Specifically, the pipe 147 and related hardware for transmitting this pressure from the cooler 106 to the incremental pressure switch 145 have been removed in the latest, improved Example, because it has been decided to detect the incremental pressure at the cooler outlet is not needed for proper system control. Further, the T-shaped tube 192 has been removed and the tube 193 and related hardware connected to the t-shaped tube 192 to control Plate pressure converter. The pipe fitting 190 is replaced by a τ-shaped pipe, which connects two different pipes operatively, replacing the pipes 191, 196, and 193 directly to the fittings 194, 195, respectively. Figure 2A The block diagram shows the electronic control system of the electronic control system 2004 or POWERSYNC® !! The electronic control elements of the original embodiment of the control system are shown in Fig. 1A. As shown in Fig. 2A, the electronic control system 104 includes the following ____25 copies Paper size applies Chinese National Standard (CNS) / \ 4 叱 格 (210 >, ϋ >. (Ί ·) ~~ -------- 482878 A 7 in V. Description of the invention (^)) Electrical plate 400 , Microprocessor board 500, warning board 600, display board 2000 2. Component pressure converter 2004, second-stage compressor discharge pressure converter 2006, first-stage compressor discharge temperature converter 2008, component temperature converter 2010, modem 2011, power supply and relay connection 201, network Connection 2013, oil filter incremental pressure switch 304, air cleaner vacuum switch 145 and lamp test button 2024. Microprocessor board 500 also includes lubricating oil pressure converter 2010A, first stage compressor discharge Pressure converter 2010B, second stage compressor input port temperature converter 20000: and first stage compressor discharge temperature converter 2010D. The electronic control system 1004 is connected to a motor 2014 as shown, which supplies power through three-phase AC power supply lines L1, L2, and L3. This power supply line is connected to the motor 2014 through an appropriately known overcurrent protection circuit (not shown). The fan and fan motor 2016 are provided for both a water-cooled type and an air-cooled type. For the water-cooled type, the fan keeps the room at a reasonable temperature by discharging the motor heat and heat from other heat sources. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The microprocessor board 500, warning board 600, and display board 2002 are preferably installed in the control housing 2036 (see Figure 1B) and connected to the relay board 400 and temperature probe ( 2008, 2010, 2010C, 2010D) and pressure converters (2004, 2006, 2010A, 2010B) with appropriate cables. The relay panel 400 is connected to the power source and the relay 2012, and is preferably mounted on the housing 1006. The modem 2011 may be mounted in the control housing 2036 or may be an isolated component. Network connection 2013 provides a network interface connection for connecting multiple electronic control systems 1004. Preferably, the network connection 2013 provides an ARCNET standard peer-to-peer network interface. _ 26 This paper is in Chinese state standard (CNS) of Shizhou Λ4 is now (210X2W) ~ 482878 V. Description of the invention (74) The microprocessor board 500 has a connector Π1, which is connected to the relay board by a cable 400 connector JP3. The microprocessor board 500 is also connected to the module pressure converter 2004 and the module temperature converter 2010 via connections 2004L and 2010L, respectively. The module pressure converter 2004 measures the pressure at the end user's compressed air line, which air The line is maintained by the compressor component system 50, and the component temperature detector 2010 measures the temperature of the component discharge air. Similarly, the microprocessor board 500 is operatively connected to the second-stage discharge pressure converter 2006 via line 2006L, which Measure the pressure of the second stage compressor discharge, and the second stage discharge temperature detector 2008 measures the discharge temperature of the second stage compressor via line 20,08L. The temperature detectors 2010, 2008, 2010C and 2010D are preferably resistance temperatures Measuring devices such as these manufactured by Minco. Therefore, the microprocessor board 500 can detect all pressures and temperatures in different states of the compressor components It also controls the operation of the compressor assembly system. The microprocessor board 500 printed by the Employees' Cooperative of the Central Standards and Qin Bureau of the Ministry of Economic Affairs has another connector, labeled connector J1 which is connected to the display board 2002 via a cable. Display board 2002 Includes 4X 40 liquid crystal display (LCD), which is mounted on the flat panel before the housing 2036 and also includes driver circuits for displaying information on the liquid crystal display. The connection of the microprocessor board 500 to the display board 2002 allows the microprocessor board 500 to actuate The driver circuit of the display board 2002 and therefore controls the liquid crystal display to provide information to the compressor assembly system operator and maintenance personnel. The microprocessor board 500 is provided with a serial interface for connection to the modem 2011 'It may be conventional Telephone line modem. The modem 2011 allows connection between the electronic control system 1004 and the remote setting station, which is used for instant operation — _____27 This paper size is applicable to the Chinese standard of storehouse (CNS) Λ4 ^ grid (210X 1, (1 public exemption) i 482878 V. Description of the invention (person) Detection, repair and maintenance diagnosis, transmission of status reports and downloading and running firmware In the electronic control system (see Figure 8). In the operating modem mode, the electronic control system 1004 can be called from a remote personal computer via a telephone line. When the connection is made, the remote PC can access the electronic control system All information of 1004, this information can be obtained by the regional operator. All operating parameters, maintenance information and stop records stored in the electronic control system 1004 are transmitted to the remote PC. All sensor input information, including being sensed The temperature and pressure are transmitted to the PC on an instant basis. The information displayed on the electronic control system 1004 is also displayed on the remote PC. All the storage and operation parameters of the electronic control system 1004 can be modified and transmitted by the operator of the PC via the connection to the modem 2011. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs In addition, the new control firmware can be downloaded to the electronic control system 1004 from a remote PC, and stored in flash memory and provided on the microprocessor board 500 for the purpose. In order to enter the firmware download mode, the area operator must stop the electronic control system 1004, and press the F3 button in the switching column 704, when the electronic control system 1004 is turned on. During and after the firmware download process, the electronic control system 1004 is also programmed to perform an overall check to download the firmware, such as a bit confirmation and / or overall confirmation, to determine the integrity of the new firmware before allowing the compressor assembly 1002 to be restarted. The detailed operation of the remote PC will be described in detail with reference to FIG. 8. The regional RS232 port, P1 in Figure 5g will be provided as part of the microprocessor board 500, in a manner described in more detail. This area RS232 port can be used to connect the electronic control system 1004 to the area PC. The electronic control system 1004 will provide the same control, detection and firmware update functions through this area. 28 paper sizes are applicable to the Chinese National Standard (CNS) Λ4 specification (: M0x »7 KRW) 482878 5. Description of the invention (yt) RS232 璋, The single difference is that the PC will be connected directly to the electronic control system 1004 rather than via the modem 2011. The connector J8 of the microprocessor board 500 is connected to the connector J2 of the warning board 600 via a cable. The warning board 600 is connected to the oil filter incremental pressure switch 304 and the air cleaner vacuum switch Η5 through a connector η. Oil filter Incremental pressure switch 304 is connected across lube filter 300 (shown in Figure 1) to provide an indication when there is a pressure difference before and after filter 300, indicating that filter 300 requires service. The light test buttons 2024 to J3 are used as test warning lights on the warning board 600. If the power supply and relay are connected to the 2012 components, the power supply 2018 is provided for the electronic components of the relay board 400, the microprocessor board 500, the warning board 600, and the display board 2002. The power supply 2018 is connected to the microprocessor board 500 via a connector: F6. Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. The power and relay connection 2012 also includes a normal open circuit start button 2026, a normal closed circuit stop button 2028 and a mode switch 2030 (SS1). The mode switch 2030 allows the operator to select an automatic operation mode, using a microprocessor of the electronic control system 1004 or a backup operation mode. A set of connectors 2030C is provided to remove power from the relay panel 400 by the switch 2030 when the backup mode is selected. This backup mode is provided in the case of the electronic control system 1004 or any sensor or switch. The pipeline of the compressor assembly system 50 includes a redundant pneumatic / mechanical control system that operates based on a pressure switch. Therefore, if the electronic control system 1004 fails and the continuous operation of the compressor assembly 1002 is necessary, the compressor assembly system 50 can be operated in a backup, non-electronic control mode to maintain air replenishment to the maintenance air system ____ 29 paper standards Applicable to China National Standard (CNS) A4ML grid (" ΤιοχΤ ^ Τρ ------- 482878 V. Description of invention (yj)), while waiting for repair of electronic control system 104. Poppet valves 211 and 215 (see figure 1B) is connected to the open when the control signal is lacking, so that in the case of control failure, the poppet valve will automatically remain open so the compressor assembly 1002 is unloaded. The venting fan motor switch M2 is connected in series with the start button 2026, the stop button 2028, the compressor motor switch M1, and the overload detection OL2 and is activated. Whenever the compressor motor 2014 is running, when there is no fan motor 2016, Overload. Also has power line 2032 from relay panel 400, which is connected to parallel overload detection OL2, OL1 and relay CR2 connection start button 2026 The stop button 2028 and the compressor motor switch M1 are connected in parallel. Therefore, the circuit maintains power to the fan motor switch M2, whenever the switch M1 is closed. Preferably, the circuit is maintained after the stop button is squeezed or the stop command is accepted. Power to the fan motor switch M2 until the system detects the actual shutdown of the compressor motor 2014. The inventor has found that if the compressor motor switch is closed, the motor continues to run regardless of pressing the stop button 2028 or issuing an automatic stop command There is a danger of overheating if the fan motor 2016 follows the shutdown instruction. Therefore, the system of the present invention is designed to maintain the operation of the vent fan motor 2016 through the auxiliary connector of the switch M1 until the compressor motor 2014 is stopped by the main power supply. Figure 2A shows the original method to determine the flow of water through all water-cooled coolers. The compressor components used in the stage are shown in the display. The start button 2026 has a parallel relay connector labeled CR1, a timing connector labeled TR4, The flow switch is labeled FS1. The flow switch FS1 is under water vapor Medium and _______ —__ 30 This paper standard is applicable to Chinese National Standard (CNS) Λ4 is present (2η) λ · ^ 482878 V. Description of the invention (J) will be closed if the flow occurs. The control also has a water throttle valve display path On the main body, when the unit is stopped, the circuit will cut off all water flows to save water. There is no water flow when the unit is started. So timer TR4 provides a temporary delay to allow the water throttling screw valve to be activated and the doctor 1this # Allow water flow to enter the cooler system. When this is completed, the flow switch FS1 will be closed and the TR4 timer relay connector parallel to the start button 2026 will be opened to provide a safety circuit, because the flow switch FS1 is turned on when the water flow is not present. This will stop the compressor assembly. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. In the embodiment shown in FIG. 2B, the relay connection 2012 is connected to control the change of power control to the compressor motor so that the compressor M can be Y- △ configured in 2014. Was run. The connector JP4 of the relay is connected to a Y- △ exchange circuit 2034, which controls the switches M1, S and M3 to selectively switch between Y and △ power connections for the compressor motor 2014. If Y- △ operation is not desired, the circuit will be modified to provide full-voltage start-up control and power configuration, as shown in Figure 3. In another embodiment, the Y-Δ exchange circuit 2034 is removed and the compressor motor 2014 operates using only the switch M1, which connects the three power phases to the compressor motor 2014 via overload protection 0L1. In another embodiment, there is no connector JP4 connected to the relay board 400. The timing relay TR2 is removed. It is not connected to control the relay TR2 and the start time meter HM. The connection 6 of the connector JP5 is normally connected via the closed connector of the relay CR2 and OL1 to control the switch M1 and the start time meter HM. 2034. In another embodiment (not shown), a remote starter with a compressor motor 2014 is used, and the remote starter is inserted between the three-phase power supply and the voltage _______3j_ This paper standard applies to the national standard (CNS) Λ4 Specifications (210X 297KV) V. Description of the invention (4) 2014 shrink motor. In this embodiment, a control relay is provided to actuate the remote starter. The control relay is connected in place of the switch M1 'in the same manner as shown in Figure 2 to provide two-wire control of the remote starter. The modified embodiment shown in FIG. 2B, the difference is between the embodiment of FIG. 2A, with the earlier version of the compressor assembly of the present invention and FIG. 2A, the manufacturing version of the Υ-Δ start button condition configuration is mainly a standby controller and Additions between water cutoff circuits. The spare controller is labeled 5000 in Figure 2B. The backup controller includes four pressure switches labeled PS1 to PS4 at 5002, which are used with the backup controller 5000 to temporarily operate the compressor in the event that the compressor control will fail. Additionally, a new water cut-off circuit with a water cut-off solenoid labeled SV5. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs t Baygong Consumer Cooperative. The timer is labeled TR4 to be operatively positioned in the circuit and is operatively connected to a circuit with another timer labeled TR3. The coil is labeled CR3 for operative connection to timer TR3 and a set of connectors. When the compressor assembly is shut down and the solenoid valve SP5 is normally closed, the energy is reduced without water flow. For the flow switch to observe any water flow, the flow switch current must delay the signal that the solenoid valve SP5 is stopped. This is achieved by using a timer to activate relay CR3, which allows the compressor assembly to start. When the compressor assembly started, the water shutoff valve was activated and opened so that water flowed to the compressor assembly. At this point, the timer is suspended and CR3 is released. When CR3 is released, it should have water flow. If there is no water flow, CR4 connected to the flow switch FS1 will be turned on. The CR4 relay was added to the circuit because the connector provided by the flow switch FS1 was not sufficiently heavy to carry the current load. The advantage of the next two steps is that a set of 32 paper sheets are normally sealed. The Chinese paper standard (CNS) A4ML grid (210X:> 7) is used. 482878 5. Description of the invention (eg) Use of closed Ml connector over flow switch FS1 To supply energy to the CR4 relay and then to turn on the CR4 relay when the compressor assembly is turned on. If there is no flow, a set of normally closed M1 connectors will release the CR4 relay. Figures 3A and 3B are the same as Figures 2A and 2B, respectively, except that Figures 3A and 3B show the configuration for non-Y operation of the compressor assembly motor. Figure 4 includes Figures 4a and 4b which are schematic diagrams of the relay circuit used in the relay panel 400 of the electronic control system 1004. Referring now to FIG. 4a, a serial communication processor 402 is provided on the relay panel 400. The serial communication processor 402 may be a PIC16C57 / HS / P microcontroller manufactured by Microchip or another processor that provides at least equivalent functionality. The processor 402 is connected and clocked by a 20 MHz oscillator 406. The conventional 5VDC power supply Vcc (not shown in the drawing) is provided for the serial communication processor 402 and other components on the relay board 400 through the serial communication cable Cl (FIG. 1) and the connector JP3. The capacitor array 410 and the protection diode circuit 412 are connected between Vcc and a ground terminal. Printed by the staff of the Central Bureau of Standards of the Ministry of Economic Affairs and printed by the cooperative. The serial communication processor 402 is connected through the buffer 404 to the connector JP3, which is connected through the cable C1 to the microprocessor board 500 (described in detail with reference to FIG. 5). The connectors 2, 3 and 5 of connector JP3 are used to transmit continuous data to the TTL logic drive device. Wirings 4 and 6-8 of connector JP3 are grounded and wiring 1 is connected to Vcc. The four input / output ports of the processors 402, RB0 to RB3 are connected to the DC outputs (IN1 to IN4) of the input module 408. The input module 408 is connected to sense that the AC current appears at a specific position in the system and provides a digital 33 $ 7-square scale is applicable to the Chinese family standard (CNS) Λ4 ^ grid (210X: 9? Common) —— 482878

A 7 IP 五、發明説明(M ) 訊號指出該電流之出現或缺乏。處理器402傳送資料有關 這些感測訊號至微處理器板500在從該板之要求,該板可 採取控制基於該感測訊號。例如,在較佳實施例中,輸入 模組408可連接以感測由系統啓始按鈕所施加之電源,AC 電源過載之存在,馬達接觸器之嚙合而且馬達接觸器之短 路而且處理器402傳送來自這些感測訊號之狀態資料至微 處理器板500。輸入模組408被連接至壓縮機系統1〇〇之 元件(即啓始按鈕2026,接觸器Ml等藉由連接器JP4及 JP5在繼電器盤400外部)。 經濟部中央標準局員工消费合作社印製 處理器402之10個附加輸出口,標示爲SSR1至 SSR10在圖4a中,連接至繼電器CRX1-CRX10在繼電器 盤400經由下述裝置。圖4b更詳細顯示這些1〇個輸出口 之連接。如顯示於圖4b,這些璋SSR1至SSR10之每個口 連接至接地端藉由4.7ΚΩ下拉電阻414之一。SSR1-SSR10 係進一步連接至積體電路驅動器416及418之個別輸入。 相對於SSA1至SSA10之驅動器416及418之輸出個別地 被連接至10個5VDC致動AC電源繼電器420。繼電器 CRX2及CRX8被保護藉由減震電路,其包括橫越該繼電 器之電源末端之串聯電阻及電容器。與該減震電路平行, 具有金屬氧化物以保護抵抗電源波動。每個繼電器420之 電源末端連接至不是AC熱線就是AC中立線。每個繼電 器之其他電源末端連接至系統100經過連接器JP4, JP5及 JP6之其他元件。 圖5中,包括圖5a至5j是微處理器板500之槪略圖 __34 本紙張尺度適用中國國家標率(CNS ) A4ML格(' 482878 五、發明説明(p) ,參考圖2通常以上被描述。微處理器板500包括用於控 制系統1〇〇之特別目的計算系統。 圖5a顯示該系統處理器502,其係用於電子控制系統 1004之主要處理裝置。系統處理器502是具有輸入/輸出 埠之數位處理器,該璋可執行儲存於固件之程式以監視壓 縮機系統運轉及產生適當的控制訊號以控制該壓縮機系統 。在較佳實施例中,系統處理器502是由Motorola所製造 之MC68332微控制器。系統處理器502藉由匯流排連接至 微處理器板500之其他元件包括位址(A1-A18) ’資料( D0-D15)及控制(AxD,TxD,IRQ1-IRQ7,IRQ1*IRQ2* )線。在圖5a至5j,不同紙之相同設計是用來指定連接介 於相同指定末端間。 經濟部中央標準局員工消费合作社印製 圖5b顯示藉由匯流排連接積體記憶體電路至系統處理 器502。自舉ROM 504包括固件指令用於起始系統處理器 502及連接元件。自舉ROM 504可爲AMD所製造之 AM27C256-150DC 150 微微秒 CMOS EPROM。地址解碼積 體電路506,其可爲模型數字PEEL 18CV8P-15晶片連接 以產生及傳送地址訊號至兩個固件儲存晶片508及兩個隨 機存取記憶晶片510。較佳地,固件儲存晶片508是閃速 可更新記憶體以允許系統運轉固件之更新。固件更新可被 傳送來自遠端放置站在系統製造者或維持中心,假如系統 50係裝配數據機2011,如先前描述。固件儲存晶片508可 爲 AT 29C0HM2PC 120KX8 閃速 EEPROM 具有 120 微微 秒存取時間。隨機存取記憶晶片510係較佳地 ____35 艮尺度適周中國國家標準(CNS ) Λ4規格(210X297公处1 ~ 482878 五、發明説明(& ) SRM20100LC100低電源120KX8靜態RAM積體電路具有 100ns存取時間,其提供更多記憶體使用於本發明,遺留 空間給系統功能之未來擴充。假如是期望的,32KX8 RAM 晶片可被取代,當較少數量記憶體係充足的用於被描述的 實施例運轉。 隨機存取記憶晶片510係用於儲存運轉資料,歷史資 料,順序及計劃表資料用於網路多重機器控制,而且中間 計算結果在電子控制系統1004之運轉期間。實施被描述於 說明書特色之運轉固件係儲存於自舉ROM 504及固件儲存 晶片508。用於固件之較佳實施例之文件原始碼被提供在 說明書之附錄中。當檢視該原始碼,與說明書及圖示相關 在說明書之主要部分,這些習知此技藝者將完全地瞭解本 發明之特色及運轉特色。 經濟部中央標準局員工消费合作社印製 圖5c顯示附加解碼及微處理器板500之驅動器電路提 供介面至警示板600及顯示板2002。地址解碼晶片512 ( 其可爲PEEL 18CV8P-15)產生地址訊號用於該液晶顯示 介面。澆口晶片514 (其可爲SN74LS245N)選擇地傳送 資料至LCD介面在系統處理器502之控制下。驅動電路 516 (其可爲SN74LS273N)連接至選擇地傳送驅動訊號用 於警示板LED,LCD E1及LCD_A\W,其係更詳細描述參 考圖6。 輸入處理晶片518 (其可爲模式數字SN74LS244N晶 片)接收資料入來自警示板600而且使得以數位形式可獲 得之輸入資訊至系統處理器502。明確地,輸入處理晶片 — _____ _36 本紙張尺度適用中國®孓標準(CNS ) Λ4悦格(210x 297公/ί ) 482878 Λ" Η*7 五、發明説明(# ) 518連接以接收該警示板輸入之狀態一也就是空氣淸潔器 真空開關2022,濾油器增量壓力開關304,而且內階段冷 卻器增量壓力開關I45 (所有顯示於圖2)。輸入處理晶片 518也連接以接收及推進4個總輸入GEN INI-GEN ΙΝ4之 狀態被傳送經過光學隔離器520,其可爲NEC所製造之模 式數字PS2502-4積體電路。該總輸入不連接在此實施例中 ,但是被提供以允許未來擴充。 圖5d顯示在微處理器板500之串列資料傳送及探詢 電路,該板係關於系統處理器502。雙萬向異接收發送機 (DUART) 522係連接經由該匯流排至系統處理器502。 該匯流排包括數據線D0-D15及地址線A0-A3。DUART 522也連接至相關的3.6868Mhz振盪器523。DUART 522 也分別地連接至鍵盤輸入及輸出線KEYIN0-KEYIN3及 KEYOUTO-KEYOim,其用來選擇操作者鍵盤切換,如以 下詳細描述參考圖7,其顯示該選擇開關。 經濟部中央標準局員工消费合作社印製 DUART 522進一步被連接,經過反向器及驅動器電路 524 (包括74SL14晶片及7406晶片)以傳送及接收串列 資料通訊介於繼電器盤400之微處理機板500及處理器 402間。最後地,RS232調節電路526 (其可爲 MAX232CPE晶片)連接DUART 522以接收而且傳輸數據 機2011之線(顯示於圖2)以助於串列資料通訊藉由具有 與系統50不同位置電腦之系統。RS232調節電路526也連 接DUART 522以接收及傳送區域RS232璋之線CPU-TD 及CPU_RD以助於與直接附接電腦通訊用於診斷、修復及/ ‘____37_____ H氏張尺度適用中國國家標準(CNS ) Λ4規格(公处) 482878 五、發明説明(0) 或運轉監視目的。 圖5e顯示ARCnet通訊介面電路連接至系統處理器 5〇2及被安裝在微處理器板500。標準ARCnet介面藉由 ARCnet介面電路528所提供(其可爲COM2002OLJP ARCnet控制器),與RS485介面電路530 (其可爲 SN751?6AP RD422/485發送器/接收器)一起。該介面連接 至網路連接2013 (顯Tpc於圖2)以允許ARCnet對等式通 訊介於數個機器間,該機器具有電子控制系統52。 圖5f顯示電源及資訊備用電路用於微處理器板500。 電壓產生器電路532產生12VDC電壓VPP可用於規劃閃速 記憶體固件儲存晶片508 (顯示於圖5b)假如該晶片要求 這程式規劃電壓。電壓產生器電路532基於積體電路534 ,Maxim元件數字MAX732。電容器陣列536連接以減小A 7 IP 5. Description of invention (M) The signal indicates the presence or absence of this current. The processor 402 sends data about these sensing signals to the microprocessor board 500 upon request from the board, and the board can take control based on the sensing signals. For example, in a preferred embodiment, the input module 408 can be connected to sense the power applied by the system start button, the presence of an AC power overload, the engagement of the motor contactor and the short circuit of the motor contactor and the processor 402 transmitting The status data from these sensing signals are sent to the microprocessor board 500. The input module 408 is connected to the components of the compressor system 100 (ie, the start button 2026, the contactor M1, etc. are external to the relay panel 400 through the connectors JP4 and JP5). The 10 additional outputs of the processor 402 printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs are labeled SSR1 to SSR10. In Figure 4a, they are connected to the relays CRX1-CRX10 on the relay board 400 via the following device. Figure 4b shows the connection of these 10 outputs in more detail. As shown in Figure 4b, each port of these 璋 SSR1 to SSR10 is connected to ground through one of the 4.7KΩ pull-down resistors 414. SSR1-SSR10 are further connected to the individual inputs of integrated circuit drivers 416 and 418. The outputs of drivers 416 and 418 relative to SSA1 to SSA10 are individually connected to ten 5VDC actuated AC power relays 420. Relays CRX2 and CRX8 are protected by a damping circuit, which includes a series resistor and capacitor across the power supply terminal of the relay. In parallel with the shock-absorbing circuit, metal oxide is provided to protect against power fluctuations. The power terminal of each relay 420 is connected to either an AC hotline or an AC neutral line. The other power end of each relay is connected to the other components of the system 100 through connectors JP4, JP5 and JP6. In Figure 5, including Figures 5a to 5j are schematic diagrams of the microprocessor board 500. _34 This paper scale is applicable to the Chinese National Standard (CNS) A4ML grid ('482878 V. Description of the invention (p). Refer to Figure 2 above. Description. The microprocessor board 500 includes a special purpose computing system for controlling the system 100. Figure 5a shows the system processor 502, which is the main processing device for the electronic control system 1004. The system processor 502 is provided with inputs / Output port digital processor, which can execute programs stored in firmware to monitor the operation of the compressor system and generate appropriate control signals to control the compressor system. In a preferred embodiment, the system processor 502 is provided by Motorola The manufactured MC68332 microcontroller. The system processor 502 is connected to the microprocessor board 500 by a bus. Other components include address (A1-A18) 'data (D0-D15) and control (AxD, TxD, IRQ1- IRQ7, IRQ1 * IRQ2 *) lines. In Figures 5a to 5j, the same design for different papers is used to designate the connection between the same specified ends. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs Figure 5b shows the Integrate the body memory circuit to the system processor 502. The boot ROM 504 includes firmware instructions for starting the system processor 502 and connecting components. The boot ROM 504 can be an AM27C256-150DC 150 picosecond CMOS EPROM manufactured by AMD. Address decoding integrated circuit 506, which can be a model digital PEEL 18CV8P-15 chip connected to generate and transmit address signals to two firmware storage chips 508 and two random access memory chips 510. Preferably, the firmware storage chip 508 is Flash can update the memory to allow the system to run the firmware update. The firmware update can be transmitted from the remote placement station to the system manufacturer or maintenance center, if the system 50 is equipped with a modem 2011, as described previously. The firmware storage chip 508 can The AT 29C0HM2PC 120KX8 flash EEPROM has an access time of 120 picoseconds. The random access memory chip 510 is preferably ____35. Gen national standard (CNS) Λ4 specification (210X297 public office 1 ~ 482878) V. Description of the invention (&Amp;) SRM20100LC100 low power 120KX8 static RAM integrated circuit has 100ns access time, which provides more memory for use in the present invention, Leave space for future expansion of system functions. If desired, 32KX8 RAM chips can be replaced when a smaller number of memory systems are sufficient for the described embodiment to operate. The random access memory chip 510 is used to store operational data The historical data, sequence and schedule data are used for network multiple machine control, and the intermediate calculation results are during the operation of the electronic control system 1004. The operation firmware described in the manual is stored in the boot ROM 504 and the firmware storage chip 508. The source code for the preferred embodiment of the firmware is provided in the appendix to the description. When viewing the source code, it is related to the description and illustrations. In the main part of the description, those skilled in the art will fully understand the features and operating characteristics of the present invention. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Figure 5c shows that the driver circuit of the additional decoder and microprocessor board 500 provides an interface to the warning board 600 and the display board 2002. The address decoding chip 512 (which can be a PEEL 18CV8P-15) generates an address signal for the liquid crystal display interface. The gate chip 514 (which may be SN74LS245N) selectively transmits data to the LCD interface under the control of the system processor 502. The driving circuit 516 (which can be SN74LS273N) is connected to the selective transmission driving signal for the warning board LED, LCD E1 and LCD_A \ W, which is described in more detail with reference to FIG. 6. The input processing chip 518 (which may be a model digital SN74LS244N chip) receives data from the warning board 600 and makes the input information available in digital form to the system processor 502. Specifically, the input processing chip — _____ _36 This paper size is applicable to China® 孓 Standard (CNS) Λ4 悦 格 (210x 297 公 / ί) 482878 Λ " Η * 7 V. Invention Description (#) 518 is connected to receive the warning board The first state of input is the air cleaner vacuum switch 2022, the oil filter incremental pressure switch 304, and the internal stage cooler incremental pressure switch I45 (all shown in Figure 2). The input processing chip 518 is also connected to receive and advance the four total inputs GEN INI-GEN IN4 and is transmitted through the optical isolator 520, which can be a model digital PS2502-4 integrated circuit manufactured by NEC. This total input is not connected in this embodiment, but is provided to allow future expansion. Figure 5d shows the serial data transfer and interrogation circuit on the microprocessor board 500, which is related to the system processor 502. A dual universal receiver transmitter (DUART) 522 is connected to the system processor 502 via the bus. The bus includes data lines D0-D15 and address lines A0-A3. DUART 522 is also connected to the associated 3.6868Mhz oscillator 523. DUART 522 is also connected to the keyboard input and output lines KEYIN0-KEYIN3 and KEYOUTO-KEYOim, respectively, which are used to select the operator keyboard switch. As described in detail below with reference to FIG. 7, which shows the selection switch. The DUART 522 printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs was further connected, and passed through the inverter and driver circuit 524 (including 74SL14 chip and 7406 chip) to transmit and receive serial data. 500 and processors 402. Finally, the RS232 adjustment circuit 526 (which can be a MAX232CPE chip) is connected to the DUART 522 to receive and transmit the modem line (shown in Figure 2) to facilitate serial data communication by a system with a computer at a different location from the system 50 . The RS232 adjustment circuit 526 is also connected to the DUART 522 to receive and transmit the RS232 璋 line CPU-TD and CPU_RD to help communicate with the directly attached computer for diagnosis, repair and / / ___ 37_____ H's scale is applicable to Chinese national standards (CNS ) Λ4 specification (public office) 482878 V. Description of invention (0) or operation monitoring purpose. FIG. 5e shows the ARCnet communication interface circuit connected to the system processor 502 and mounted on the microprocessor board 500. The standard ARCnet interface is provided by ARCnet interface circuit 528 (which can be a COM2002OLJP ARCnet controller), and RS485 interface circuit 530 (which can be a SN751? 6AP RD422 / 485 transmitter / receiver). This interface is connected to Network Connection 2013 (shown in Tpc in Figure 2) to allow ARCnet peer-to-peer communication between several machines with an electronic control system 52. FIG. 5f shows a power supply and information backup circuit for the microprocessor board 500. The voltage generator circuit 532 generates a 12VDC voltage VPP which can be used to plan flash memory firmware storage chip 508 (shown in Figure 5b) if the chip requires this program to plan the voltage. The voltage generator circuit 532 is based on an integrated circuit 534 and a Maxim element digital MAX732. Capacitor array 536 is connected to reduce

Vcc、AVdd及AVSS之瞬時値,其爲使用於系統之電源電壓 〇 經濟部中央標準局負工消f合作社印製 EEPROM 538提供非揮發性儲存用於系統狀態資訊、 所有運轉參數、系統串列編號及組態資訊例如可獲得記憶 體尺寸。EEPROM 538可用來存放轉換器偏移値、組態資 訊及預設參數値包括壓力設定點及啓動視窗。此外,當系 統停機由於被偵測的錯誤’ EEPROM可用來儲存系統狀態 資訊,與日期與時間資訊。這資訊可隨後被取回以幫助精 確指示停機或失效之時間與原因。較佳地’在最近16次停 機之重要資訊係儲存在EEPROM 538。對於EEPROM 538 之完全記憶體地址淸單,明確化被儲存在EEPR0M 538之 — -____2Z- 本紙張尺度適用中國國家標準(CNS ) Λ4現格() 482878 A 7 _____________ H? 五、發明説明(讳) 資訊,被提供在附錄之模組EEPROM.C。 較佳地,所有這資訊可經由數據機2011藉遠端維護 技士所取回,以助於問題診斷而且確定適當維修元件是否 攜帶,假如維修行程必須時。EEPROM 538可爲X25040P 積體電路8位元串列EEPROM。 即時時鐘539,其可爲DS1202積體電路係連接至系統 處理器502。監控電路540監視系統之電壓而且應用來自 電池542之備用電池電源至即時時鐘539及隨機存取記憶 體(如顯示於圖5b之隨機存取RAM晶片)假如該電源不 可維持足夠電壓。監控電路540係較佳地爲Maxim MAX691 ACPE積體電路。 經濟部中央標準局員工消費合作社印製 圖5g顯示連接器用於連接微處理器板500之電路至 其他元件在電子控制系統52。如顯示於圖5g,連接器J1 提供連接組件溫度探測器2010。連接器D提供連接第二 階段排放探測器208。連接器B提供連接組件壓力轉換器 2004。連接器J4提供連接第二階段壓力轉換器2006。連 接器Π1提供介面至繼電器盤400,如先前參考圖2描述 者’經過電纜C1。連接器J5提供連接如上述輸入裝置( 總輸入1-4)之未來擴充。微處理器板500之不同匯流排 線係連接至集管JP2之接線,其使得對於溫度及壓力之附 加類比輸入連接至微處理器板500之匯流排,如參考圖5j 及5k所描述。 連接器Π0被提供當作網路連接之部分(顯示於圖2 )以允許兩線ARCnet通訊,而且網路擴充連接器Π2可 -77^—-___ 39___ 本紙張尺乂通用中國國家標準(CNS ) Λ4^格(210X2^7公处) 482878 A 7 _________ ΙΓ^ 五、發明説明(4 ) 選擇地致動對於網路運轉使用增進網路通訊協定或光纖介 面。 連接器J7提供連接至顯示板2002。顯示板2002之連 接將更詳細描述,參考圖7。連接器提供電源連接微處 理器板500至電源2018 (顯示於圖2)。電源線包括Vcc (+5VDC),AVdd (+12VDC),AVSS (-12VDC )及接地 端及Agnd (皆0VDC)。連接器j8提供連接微處理器板 500至警示板600,其將更詳細被描述,參考圖6。 圖5h及5i顯示調節電路544及546提供用於相關系 統之電阻式溫度裝置,也就是第二階段排放溫度探測器 2008及組件溫度探測器2010。熟悉電阻溫度裝置者將瞭解 這些調節電路之設計可被改變依照使用的電阻溫度之特色 。在較佳實施例中,第二階段排放溫度探測器2008及組件 溫度探測器2010是由Minco所製造之10〇歐姆鉛電阻溫 度感測器。調節電路546之運轉及元件將被詳細描述。當 調節電路544係實質上相同於調節電路546由使用相同電 阻溫度裝置在兩裝置上,調節電路544之電路將被提供。 經濟部中央標準局員工消费合作社印裝 圖5h係顯不溫度測惠;電路。電路544包括使用於毛 邊褐色晶片N〇.XTR103 ’成爲項目550及毛邊褐色晶片 NO.RCV420,成爲項目552。這兩晶片之功能與應用熟知 的。該電路之部分標示爲548包括電阻値與晶片550 —起 使用以控制被測量之溫度範圍。而且在電路M8包括電容 器及其他電阻,其提供一過濾電路以便從該電路移除不期 望的電子雜訊。至電路549之輸入爲T收集器1、T收集 ___ 40 本紙張尺度i用中國國家標準(CNS ) Λ4規格(210:χ %公.^ " " 482878 五、發明説明(#) 器2及T收集器3。這些3輸入連接係連接至溫度探針, 其係典型的RTD鉑1〇〇歐姆。τ收集器1、T收集器2及 .τ收集器3是兩個接頭直接地導引至溫度探測器電阻元件 而且第三接頭導引至在探測器之電阻連接點之一的接面。 該接面之目的是移除該電纜之電阻,該電纜從該接頭Τ收 集器1、Τ收集器2及τ收集器3導引至溫度探測器。標 示爲546之電路部分是τ收集器而且輸出係電壓直接地關 於來自RTD溫度探針所測量之溫度,該探測器連接至τ收 集器1、Τ收集器2及Τ收集器3。該相同電路係使用於4 個不同電路在控制,所有功能以相同方式。 經濟部中央標_局員工消费合作社印裝 現在參考圖5i,RTD接收器522之輸出Τ收集器隨後 藉由過濾器電路554被低通過濾,而且被傳送至類比-數位 轉換器556以至於系統處理器502可數位地監視壓縮機組 件1〇〇2之第二階段排放溫度2008。相同過濾器電路也提 供用於該組件溫度2006及第二階段惰性溫度2010C,及第 一階段排除溫度2010D,其相似地被傳送至類比-數位轉換 器556。該類比-數位轉換器556獲得精確5VDC參考電壓 來自參考電壓產生器電路558,其可爲Maxim MAX691ACPE積體電路。 圖5i也顯示連接組件壓力轉換器2004、組件排放壓 力轉換器2006至類比-數位轉換器556。這些連接相似地 使得出這些感測器所測得之壓力讀數對於系統處理器502 以數位方式可獲得。如顯示於圖示5i,組件壓力轉換器 2004之輸出被傳送經由阻抗匹配及低通過濾器電路560至 ___^41_____ $張尺度適用中國國家標準(CNS ) Λ4規格(210X2^7公兑) 482878 A 7 Η" 五、發明説明(”) 類比-數位轉換器556,而且第二組件壓力轉換器2006之 輸出被傳送經由阻抗匹配及低通過濾電路562至類比-數位 轉換器556。先前相同於潤滑油壓力2010A及第一階段排 放壓力2010B。DIP首標開關564被提供允許製造分壓器 分別地在輸入至阻抗匹配及低通過濾電路560及562。這 被達成分別地藉由改變DIP開關2及3之位置,而且具有 用於改變輸出之期望效果,其該電壓可藉由不同模式壓力 轉換器所製造。以此方法,設計一單一微處理器板500與 至少兩形式壓力轉換器工作是可能的,該轉換器具有不同 標準輸出電壓水準。 經濟部中夾標準局貝工消费合作社印裝 圖5j顯示完全電路用於附接至微處理板500之子卡。 該子卡附接至板500經過固定於子卡之JP1連接器至主要 處理器板之JP2連接器。該電路板提供4個附加的類比輸 入,如先前所述。這些包括兩溫度及兩壓力。這些溫度及 壓力是潤滑劑壓力,其壓力轉換器2010A附接於該板。第 一階段壓縮機排放壓力及壓力轉換器2010B附接於該板。 第二階段壓縮機輸入口溫度及溫度探針2010C係附接於該 板而且第一階段壓縮機輸排放溫度及溫度探針2010D附接 於該子卡。 參考圖5j,T輔助-1是第一階段壓縮機排放溫度而且 具有如前述之相同電路,電路548使用先前之相同積體電 路550及552。訊號被傳送至電路554,該電路是先述之低 通過濾器。P輔助1,2及3是第二階段壓縮機溫度輸入而 且被連接至相同電流548,相同晶片550及552,其輪流地 _ 42 張尺度適用中國國家標準(CNS ) Λ4^格(21〇 χΎ公垃) - 482878 五、發明説明( ) 被傳送至上述相同形式低通過濾器’電路554。訊號被繞 路至接線49及51在首標JP1,其連接至板500之JP2。P 輔助1是該潤滑劑壓力轉換器輸入連接,其被連接至上述 之電路560,其爲電壓緩衝高阻抗電路具有連接至電路輸 出之低通過濾器。P輔助2是第一階段壓縮機排放壓力而 且進入上述相同形式電路560。這些訊號分別地被調整路 線至首標JP1及55。而且在此電路提供負電源電壓,其參 考電路570,使用maxim786晶片之習知電路轉換+5伏特 至-12伏特。在電路板包括連接器ΠΑ用於第一階段壓縮 機排放溫度探測器,J2A係用於潤滑劑壓力轉換器連接, J3A係用於第一階段排放壓力而且JA4係用於階段二壓縮 機輸入口溫度。因此,微處理器板500提供電子控制系統 52之處理電路及主要控制。 經滴部中央標準局員工消资合作社印製 圖6是電子控制系統52之警示板600槪略圖。該警 示板600被製造在電路板而且包括積體電路驅動器602, 其包括在電路624A,624B及624C。這些電路係用於驅動 一組LED,其係連接至電路驅動器602。每組包括5個 LED。這電路板連接至系統52、電路板500藉由電路板 500之連接器J8。J8係連接通過電纜至電路板600之J2。 數位訊號係通過〗2以至於5個數位訊號ANO, AN1,AN2, AN3及AN4,包括用於被接通適當的LED之訊號。數位 訊號AND5及AND6連接至晶片U7A,其爲2X4多工器, 只有3輸出被使用而且傳送至電路626。該電路626包括 2X1四通道多工器之兩個晶片,其一係用於選擇被定址之 43 ^紙張尺度適用中國國家彳$準(CNS ) Λ4現格(210X297公处) 482878 五、發明説明(w ) 一組5LED而且另一晶片傳送訊號至被接通適當的LED。 警示板6〇0係安裝在外殼2036以至於LED 604至618 由外殻2036外部係可見的。LED之位置係較佳地被協調 與無油兩階段壓縮機組件系統之槪略圖,該系統應用於外 殻2036外部以至於每個LED出現於最相關於LED之系統 部分。例如,過載停機LED 612可定位於壓縮機馬達之槪 略表示。高第一階段排放溫度LED 610可被定位於來自第 一階段之排放管之槪略顯示而且高第二階段輸入口溫度停 機LED 614可被定位在壓縮機組件之圖示,顯示階段間管 線。其他停機LED 614A表示第二階段排放停機溫度, LED618表示第二階段排放壓力停機,LED 614B表示高壓 力階段間停機,LED 614C表示低流體壓力停止而且LED 614D表示高溫度流體停機。這些LED係定位在適當位置 在該壓縮機組件之槪略顯示。 維修指示LED例如LED 604表示空氣淸潔器之位置 而且將指示該空氣淸潔器將要求維修。LED 606指示該濾 油器將維修而且LED 608將指示該階段間冷卻器要求維修 。而且,LED之顏色可被選擇以指出問題嚴重性,由LED 之光線所表示。停機指示器例如過載藉由LED 612所顯示 而且其他停機由紅色LED所指出。剩餘LED之功能係用 來指出未來需要維修,可使用黃色LED。 連接器Π提供輸入通過〗2,其輪流地經由〗8連接板 500。輸入包括增量壓力開關用於此單元,也包括冷卻劑增 量溫度,該空氣淸潔器增量壓力,該濾油器增量壓力及階 ____________ 44 本纸悵尺度適用中國國家標準(CNS ) Λ4规格(210X^7公处)_ 「先閱清背而之注意事項再填 1本頁) •裝·Vcc, AVdd, and AVSS are instantaneous voltages, which are used for the system's power supply voltage. The Central Standards Bureau of the Ministry of Economic Affairs, the Consumer Electronics Cooperative, printed EEPROM 538, provides non-volatile storage for system status information, all operating parameters, and system serialization. The number and configuration information can be obtained, for example, from the memory size. EEPROM 538 can be used to store converter offsets, configuration information, and preset parameters, including pressure set points and startup windows. In addition, EEPROM can be used to store system status information and date and time information when the system is down due to a detected error. This information can then be retrieved to help pinpoint the time and cause of downtime or failure. Preferably 'important information in the last 16 shutdowns is stored in EEPROM 538. For the full memory address list of EEPROM 538, the specifics are stored in EEPR0M 538 — -____ 2Z- This paper size is applicable to the Chinese National Standard (CNS) Λ4 is now () 482878 A 7 _____________ H? V. Description of invention (tab ) Information is provided in the module EEPROM.C in the appendix. Preferably, all this information can be retrieved by the remote maintenance technician through the modem 2011 to help diagnose the problem and determine whether the appropriate maintenance components are carried, if the maintenance schedule is necessary. The EEPROM 538 can be an X25040P integrated circuit 8-bit serial EEPROM. A real-time clock 539, which can be a DS1202 integrated circuit connected to the system processor 502. The monitoring circuit 540 monitors the voltage of the system and applies the backup battery power from the battery 542 to the real-time clock 539 and the random access memory (such as the random access RAM chip shown in Fig. 5b) if the power cannot maintain sufficient voltage. The monitoring circuit 540 is preferably a Maxim MAX691 ACPE integrated circuit. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs Figure 5g shows the connector used to connect the circuit of the microprocessor board 500 to other components in the electronic control system 52. As shown in Figure 5g, connector J1 provides a connection component temperature probe 2010. Connector D provides connection to the second-stage emission detector 208. Connector B provides connection assembly pressure converter 2004. Connector J4 provides connection to the second stage pressure converter 2006. The connector Π1 provides an interface to the relay panel 400, as described previously with reference to Fig. 2, through the cable C1. Connector J5 provides future expansion for connecting input devices as described above (total inputs 1-4). Different bus lines of the microprocessor board 500 are connected to the header JP2, which enables additional analog inputs for temperature and pressure to be connected to the bus of the microprocessor board 500, as described with reference to Figs. 5j and 5k. The connector Π0 is provided as part of the network connection (shown in Figure 2) to allow two-wire ARCnet communication, and the network expansion connector Π2 can -77 ^ —-___ 39___ This paper size is in accordance with the Chinese National Standard (CNS) ) Λ4 ^ grid (210X2 ^ 7 public place) 482878 A 7 _________ ΙΓ ^ V. Description of the invention (4) Selectively actuate the use of an enhanced network protocol or fiber optic interface for network operation. The connector J7 provides connection to the display board 2002. The connection of the display panel 2002 will be described in more detail, referring to FIG. The connector provides power to connect the microprocessor board 500 to the power supply 2018 (shown in Figure 2). The power cable includes Vcc (+ 5VDC), AVdd (+ 12VDC), AVSS (-12VDC) and ground terminal and Agnd (all 0VDC). The connector j8 provides connection between the microprocessor board 500 and the warning board 600, which will be described in more detail, referring to FIG. Figures 5h and 5i show that the regulating circuits 544 and 546 provide a resistive temperature device for the phase relationship, that is, the second stage discharge temperature detector 2008 and the component temperature detector 2010. Those familiar with resistance temperature devices will understand that the design of these regulating circuits can be changed according to the characteristics of the resistance temperature used. In the preferred embodiment, the second stage discharge temperature detector 2008 and the component temperature detector 2010 are 100 ohm lead resistance temperature sensors manufactured by Minco. The operation and components of the adjustment circuit 546 will be described in detail. When the adjustment circuit 544 is substantially the same as the adjustment circuit 546 by using the same resistance temperature device on both devices, the circuit of the adjustment circuit 544 will be provided. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs Figure 5h is a display of temperature; Circuit 544 includes a burr brown wafer No. XTR103 ', which becomes Item 550, and a burr brown wafer, No. RCV420, which becomes Item 552. The functions and applications of these two chips are well known. The portion of the circuit designated 548 includes a resistor 値 and a chip 550 used together to control the temperature range being measured. Also, the circuit M8 includes a capacitor and other resistors, which provide a filtering circuit to remove undesired electronic noise from the circuit. The input to the circuit 549 is T collector 1. T collector ___ 40 The paper size i uses the Chinese National Standard (CNS) Λ4 specification (210: χ% common. ^ &Quot; " 482878 V. Description of the invention (#) 2 and T collector 3. These 3 input connections are connected to temperature probes, which are typical RTD platinum 100 ohms. Τ collector 1, T collector 2 and .τ collector 3 are two connectors directly Lead to the temperature detector resistance element and the third connector leads to the junction at one of the detector's resistance connection points. The purpose of this junction is to remove the resistance of the cable from the connector T collector 1 , T collector 2 and τ collector 3 lead to the temperature detector. The circuit part labeled 546 is the τ collector and the output voltage is directly related to the temperature measured from the RTD temperature probe, which is connected to τ Collector 1, T collector 2, and T collector 3. The same circuit is used in 4 different circuits to control, all functions are the same. Central Ministry of Economic Affairs _ Bureau employee consumer cooperative printing Now refer to Figure 5i, RTD The output τ collector of the receiver 522 is then powered by a filter 554 is low-pass filtered and passed to the analog-to-digital converter 556 so that the system processor 502 can digitally monitor the second stage discharge temperature 2008 of the compressor assembly 100. The same filter circuit is also provided for this The module temperature 2006 and the second stage inert temperature 2010C, and the first stage exclusion temperature 2010D, are similarly transmitted to the analog-to-digital converter 556. The analog-to-digital converter 556 obtains an accurate 5VDC reference voltage from the reference voltage generator circuit 558, which can be a Maxim MAX691ACPE integrated circuit. Figure 5i also shows the connection of the component pressure converter 2004, the component discharge pressure converter 2006 to the analog-to-digital converter 556. These connections similarly make what these sensors measure. The pressure reading is digitally available to the system processor 502. As shown in Figure 5i, the output of the component pressure converter 2004 is transmitted through the impedance matching and low-pass filter circuit 560 to ___ ^ 41_____ $ Zhang scale applies to China Standard (CNS) Λ4 specification (210X2 ^ 7 common conversion) 482878 A 7 quot " V. Description of the invention (") Analog-to-digital converter 556, and The output of the second component pressure converter 2006 is transmitted through the impedance matching and low-pass filter circuit 562 to the analog-to-digital converter 556. Previously the same as the lubricating oil pressure 2010A and the first stage discharge pressure 2010B. A DIP header switch 564 is provided Allows the manufacture of voltage dividers to match input to impedance and low-pass filter circuits 560 and 562, respectively. This is achieved by changing the positions of DIP switches 2 and 3, respectively, and has the desired effect for changing the output, which voltage Can be made with different mode pressure converters. In this way, it is possible to design a single microprocessor board 500 to work with at least two types of pressure converters with different standard output voltage levels. Printed by the Ministry of Economic Affairs, Bureau of Standards and Construction, Shellfish Consumer Cooperative Figure 5j shows a complete circuit for a daughter card attached to the microprocessor 500. The daughter card is attached to the board 500 via the JP1 connector fixed to the daughter card to the JP2 connector of the main processor board. The board provides 4 additional analog inputs, as previously described. These include two temperatures and two pressures. These temperatures and pressures are lubricant pressures to which the pressure converter 2010A is attached. The first stage compressor discharge pressure and pressure converter 2010B is attached to the board. The second stage compressor input temperature and temperature probe 2010C is attached to the board and the first stage compressor input and discharge temperature and temperature probe 2010D is attached to the daughter card. Referring to Fig. 5j, TAssist-1 is the first stage compressor discharge temperature and has the same circuit as previously described. Circuit 548 uses the same integrated circuits 550 and 552 as before. The signal is passed to circuit 554, which is a low-pass filter as described previously. P auxiliary 1, 2 and 3 are the second stage compressor temperature input and are connected to the same current 548, the same chip 550 and 552, which alternately _ 42 scales are applicable to the Chinese National Standard (CNS) Λ 4 ^ grid (21〇χΎ (Public waste)-482878 V. The description of the invention () is transmitted to the low-pass filter 'circuit 554 of the same form as above. The signal is bypassed to wires 49 and 51 at the header JP1, which is connected to JP2 of the board 500. P Auxiliary 1 is the lubricant pressure converter input connection, which is connected to the above-mentioned circuit 560, which is a voltage buffered high impedance circuit with a low-pass filter connected to the circuit output. P assist 2 is the first stage compressor discharge pressure and enters the same form circuit 560 as described above. These signals are rerouted to the headers JP1 and 55, respectively. Furthermore, a negative power supply voltage is provided in this circuit. The reference circuit 570 uses a conventional circuit of a maxim786 chip to convert +5 volts to -12 volts. Includes connector ΠA on the circuit board for the first stage compressor discharge temperature detector, J2A for the lubricant pressure converter connection, J3A for the first stage discharge pressure and JA4 for the second stage compressor input temperature. Therefore, the microprocessor board 500 provides the processing circuit and main control of the electronic control system 52. Printed by the Consumer Standards Cooperative of the Central Standards Bureau of Didi Ministry. Figure 6 is a schematic diagram of the warning board 600 of the electronic control system 52. The warning board 600 is fabricated on a circuit board and includes an integrated circuit driver 602, which is included in the circuits 624A, 624B, and 624C. These circuits are used to drive a group of LEDs, which are connected to a circuit driver 602. Each group includes 5 LEDs. This circuit board is connected to the system 52 and the circuit board 500 through the connector J8 of the circuit board 500. J8 is connected to J2 of circuit board 600 through a cable. The digital signals pass 2 to 5 digital signals ANO, AN1, AN2, AN3 and AN4, including signals for being turned on to the appropriate LEDs. The digital signals AND5 and AND6 are connected to the chip U7A, which is a 2X4 multiplexer. Only 3 outputs are used and transmitted to the circuit 626. The circuit 626 includes two chips of a 2X1 four-channel multiplexer, one of which is used to select the address of the 43 ^ paper size applicable to China's national standard (CNS) Λ4 grid (210X297 public office) 482878 5. Description of the invention (W) A group of 5 LEDs and another chip sends a signal to the appropriate LED that is turned on. The warning board 600 is mounted on the housing 2036 so that the LEDs 604 to 618 are visible from the outside of the housing 2036. The location of the LEDs is better sketched in coordination with the oil-free two-stage compressor assembly system, which is applied outside the housing 2036 so that each LED appears in the part of the system most relevant to the LED. For example, the overload shutdown LED 612 may be positioned on the schematic representation of the compressor motor. The high first stage discharge temperature LED 610 can be positioned on the display of the discharge pipe from the first stage and the high second stage inlet temperature shutdown LED 614 can be positioned on the compressor assembly's diagram to show the pipeline between stages. Other shutdown LEDs 614A indicate the second-stage discharge shutdown temperature, LED618 indicates the second-stage discharge pressure shutdown, LED 614B indicates a high-pressure stage shutdown, LED 614C indicates a low fluid pressure stop, and LED 614D indicates a high-temperature fluid shutdown. These LEDs are positioned in place on the compressor display. A service indication LED such as LED 604 indicates the position of the air cleaner and will indicate that the air cleaner will require service. LED 606 indicates that the oil filter will be serviced and LED 608 will indicate that the intercooler requires service during this stage. Moreover, the color of the LED can be selected to indicate the severity of the problem, as indicated by the light from the LED. Stop indicators such as overload are shown by LED 612 and other stops are indicated by red LEDs. The function of the remaining LEDs is to indicate the need for maintenance in the future. Yellow LEDs can be used. The connector Π provides an input via [2], which in turn connects the boards 500 via [8]. The input includes an incremental pressure switch for this unit, as well as the incremental temperature of the coolant, the incremental pressure of the air cleaner, the incremental pressure of the oil filter, and the grade. ____________ 44 This paper's dimensions apply to Chinese national standards (CNS ) Λ4 specification (210X ^ 7 public place) _ "Please read the precautions before filling in the first page)

、1T 經濟部中央標率局員工消费合作社印製 482878 五、發明説明() 段間冷卻器增量壓力。圖6之電路618顯示該方法使用於 測試在電路板600之所有LED。訊號被傳送至電路626提 供高輸入對於所有3組之所有LED而且當該時鐘電路藉由 電路620循環時,這使得接通所有LED在所有3組出電路 624A,624B及624C所表示。這允許終端使用者以確認所有 指示燈皆功能正常。出電路622所顯示之旁路電容器組給 予VCC電壓穩定,其使用於該電路之電壓。顯示於電路 616之電容器提供旁路以移除瞬時脈衝,其可藉由連接至 連接器J1之增量壓力開關所引起。 圖7,包括圖7a及7b係顯示板202之槪略圖示。首 先參考圖7a,該圖式顯示34接線連接器J1連接顯示板 202至微處理機板500 (如顯示於圖2)。連接器J1之接 線1-16係直接地連接至集管J2之接線1-16,案管連接至 顯示器702。顯示器702較佳地由Solomon所製造之 LM1190-SGL 4行X40字元背光液晶顯示器單元。接線13 及14分別地被連接至接地端及5VDC電源,具有33uF過 濾電容器連接介於這些電源末端間。 經濟部中央標準局員工消资合作社印裝 開關陣列704較佳地包括7個單刀單擲小型開關,連 接至陣列排列之連接器Π之接線以允許7個開關藉由系統 處理器502之探詢。開關陣列704被安裝以至於該開關從 外殻236之前平板可接近的(顯示於圖2),而且這些開 關藉由操作者及維修人員所使用以控制系統運轉而且選擇 及儲存操作參數値。 7個開關係較佳地被設計該以下功能:上、下、輸入 —______45_____ ^紙張尺度適用中國國家標準(〇~5)/\4蚬格(210/ 297公垃) ~ 482878 _____ Β*7 —~ -— __________ 五、發明説明(4 ) 、停機而且功能鍵Fl,F2及F3。停機按鈕啓動規則地規劃 程式自動停機順序,比較由擠壓緊急停止鈕所啓動之停機 ’該按鈕也出現在系統中。該順序將更詳細被描述參考圖 12。輸入按鈕指示數據輸入完成而且引起該系統作用於輸 入的資料。資料被輸入使用該上及下按鈕,其可被操縱以 增加及減少系統運轉參數値。功能鍵Fl,F2 .及F3具有不 同效果依照該被實施之運轉功能。典型地,系統微處理器 之固件將提供表單驅動運轉而且顯示器702將顯示一表單 指出在任意時刻藉由Fl,F2及F3所實施之功能。 連接器J1之接線31-34係連接至顯示板2002之附加 元件,其將參考圖7b被詳細描述。如顯示於圖7b者,連 接器J1之適當接線係連接以允許系統處理器502傳送串列 資料以控制LED顯示驅動器706。顯示驅動器706可爲 MAX 7219 CNG積體電路。顯示驅動器706係連接至6個 7分段LED數字顯示器,其被分成兩組3數字:溫度顯示 器LED 708而且壓力顯示器LED 710。 經濟部中央標準局負工消费合作社印裝 請t閱績背而之>i意事項再:頁) 發明人已經發現固定地以容易觀察形式顯示該壓縮機 輸出空氣壓力及輸出空氣溫度,不論何時該壓縮機組件運 轉時。LED顯示驅動器706及相關LED之連接至系統處理 器502允許處理器502以維持溫度及壓力之一定數字顯示 ,釋放顯示器702給予其他使用者。 圖8是槪略圖顯示代表的網路及遠端通訊組態用於數 個壓縮機組件系統3〇〇〇 ’目前地較佳地上升至9個壓縮機 組件。在圖8,4個壓縮機組件系統3000包括4個壓縮機 46 ^张尺度適用中國國家«準(CNS )八_4现格(»~j 482878 八- 1Γ 五、發明説明(w) 組件50,係顯示於網路組態藉由網路線路802所連接。網 路線路802連接每個壓縮機組件系統50在多分支組態根據 EIA RS-485標準而且運載資訊介於使用標準ARCnet協定 之壓縮機組件系統50間。 爲允許遠端偵測及網路控制,壓縮機組件系統50之一 係連接數據機2011,其連接至電話插口 804。電話插口 804係連接至電話系統8〇6提供電話線連接至遠端放置的 個人電腦808。數據機2011運轉以傳送資訊至個人電腦 808而且接收指令及控制訊號來自個人電腦808,以上述參 考圖2。當數個壓縮機組件系統50連接在顯示的網路中, 藉由連接至數據機211之壓縮機組件系統50經由數據機 2011所接收指令可經由網路被傳送至網路3000之其他壓 縮機組件系統50以提供遠端控制經由網路3000之所有壓 縮機組件系統50之所有功能的數據機。 經濟部中央標準局員工消费合作社印¾ 數據機2011允許壓縮機組件運轉之遠端偵測用於診 斷維修問題,允許維修人員較佳準備以修正該問題,在離 開商店前。遠端偵測及資料取回也可用於壓縮機組件控制 之最佳化。資料係儲存於電子控制系統1004而且可被取回 用於微調或卸載及負載壓力之估計,自動/雙重暫停値,及 多重壓縮機組件組態。此外,壓縮機組件參數從遠端被規 劃程式。在檢查藉由壓縮機組件系統3000所傳送之資料後 ,該遠端操作者可調整運轉參數用於改善壓縮機組件運轉 。最後,假如任何固件問題發現在領域中,本發明實施例 所提供數據機連接及閃速記憶體之組合允許更新該系統在 _ 47 一 ^紙浪尺度適用中國國家標準(CNS ) /\4現格(21〇x2S»7々>/r) 482878 經濟部中央標準局員工消费合作社印製 五、發明説明(/) 任何或所有壓縮機組件固件在網路300立即地沒有任何維 修電話之需要。此外,這些特色允許特別固件選擇之增加 至任何或所有壓縮機組件50不需現場巡視。 當然,數據機2011之上述使用方法不限制於網路運 轉,而且數據機2011可被提供在單一孤立壓縮機組件系統 50以實施這些相同功能用於孤立系統。用來遙遠地控制一 或多網路無油兩階段壓縮機之代表數據機通訊軟體詳細內 容係包括在美國專利申請案序號09/163,704,名稱爲 “Systems and Method for Remotely Controlling a Machine” ,揭示內容係倂入參考文獻。 在微處理器板500之控制固件運轉提供明顯地優點。 該固件運轉被詳細描述在以下圖式及附錄之來原始碼。 流程圖描述 電源上升流程圖 如圖9所顯示,在4000,該程式開始。在4002,微 處理器被建立以規劃該定址範圍及不同定時器。在4003, 警示液晶顯示器(LED)被接通而且LED顯示器(溫度及 壓力)被設定用於指示,以顯示該已經執行程式 之第一部分。在4004,該LED顯示器模組被測試以確定 是否有效的。假如在4005沒有反應,琥珀色LED係閃爍 ,而且程式執行被停止,當主要顯示器不是可選擇的。在 4006,假如LED反應,但是顯示一預設ram錯誤,該 RED LED在4006係閃燦的而且該程式停止。在4008,對 於致命錯誤之程式停止點,該主程式將停止,假如該主要 48 g張尺度適用中國國家標準(CNS ) Λ4規格(210X2W公" ---— 译先間讀背而之注意事項再本頁 -裝· 、11 線 482878 五、發明説明(u>) 顯示器(LED)或RAM是有錯誤的。在4010,RAM被測 試在4007預定之大小而且在4007停止’假如有錯誤。在 4012,該FALSH記憶體被給與計算總數計算,而且假如 FLASH沒有値出現在4014,該値被寫入及FLASH之軟體 寫入保護(SWP)特色被設定。設定該FLASH之SWP特 色允許FLASH之塊體程式化及隨後SWP/Checksum放置。 在4016,該Checksum比喻爲儲存値,在4018之配合不 當,該LCD螢幕顯示一錯誤訊息。這不是致命錯誤,而且 使用者被允許選擇地小心繼續。在4019,假如F3鍵在鍵 盤被固定壓下,程式輸入用於FLASH記憶體之下載路徑以 程式載入該板,該程式經由數據機埠來自外部源。在4020 ,BOOTROM順序被終止,而且在FLASH記憶體中跳躍至 主程式係達成的。 主程式流程圖 如圖10所顯示,4021是起始點對於主要程式藉由圖 10之BOOTROM部分。在4022,微處理器(U1)被設定 用於特殊的使用璋,而且LCD顯示器被給與電源。在 4024,迴路被輸入測試該感測器用於有效的輸入條件。在 此迴路,所有輸入被測試,給與適當的錯誤訊息在4026直 到所有輸入被通過。小錯誤將允許機械運轉(過濾器DP 開關),但是其他是嚴重的,而且該壓縮機組件將不運轉 直到組件被淸除(馬達過載,溫度及壓力感測器)。在 4028,該ARCnet網路處理器以虛擬數字被啓動,該數字 係超越電流列表,而且隨後測試在4030之重複ID。這是 49 請先閱讀背而之注意事項v Γ本頁) 經濟部中央標準局負工消費合作社印製 本紙浪尺度適用中國國家標準(CNS )八4悅格(公$ 482878 Λ 7 Η" 五、發明説明(y ) 一 — 1: 發現重複之第一部分,而且是有效的在3或更多系統組態 。假如重複被發現,該操作者被通知選擇其他ID在4032 。在4034,該系統定時器、時間及日期被設定,連同時程 及數據機組態。背景運轉偵測網路、數據機、鍵盤及感測 器輸入也被啓始。在4036,該網路復原該節點數而且在 4038及4039再度測試。這測試係有效的對於2節點系統 而且更高。在4040,主表單被輸入(不運轉,停頓狀態) 。假如壓縮機組件起始指令被接收,該壓縮機組件將輸入 該運轉模式,該模式是最後被選擇。在4050,假如輸入鍵 順序被輸入以存取該隱藏鍵參數表單,在4052被處理。在 4054,F1在運轉表單選擇該壓縮機組件運轉模式。連續運 轉在4056及4057,自動雙重定時停止在4058及網路模式 在4062及4064。在4066,F2選擇該維修表單允許參數設 定及規劃,其不在4068該模式表單下被覆蓋。在4070, 該顯示器將返回至主表單來自任何此表單,即時離開(3 分鐘)。 隱藏表單程式流程圖 經濟部中央標準局員工消費合作社印製 隱藏表單程式4052係顯示於圖11。在4072,製造設 定藉由輸入模式類型、馬力、壓力範圍所啓動,允許計時 器重新設定,允許停機紀錄及壓力與溫度警示點之重新設 定假如與預設値不同。在4074,該鍵盤密碼被設定。設定 該鍵盤密碼使得鍵盤無視於輸入,直到以相同順序重新設 定。這防止經過改變該運轉參數。該維修表單,用於壓力 轉換器之校準是在4076。在4〇78,溫度探針之校正被允許 ______ 50 本紙張尺度適用中國國家標率(CNS ) Λ4坭格(2丨OX ) 482878 經濟部中央標準局員工消费合作社印製 A 7 1Γ 五、發明説明(^ ) 。EDITOR允許該操作者改變EEPROM內容是在4〇8〇。任 意位置可被改變,而且輸入;表單傳送警告對於該效果。 在4〇82 ’ EEPROM淸除益執f了 EEPROM之完全淸除至空 白狀態。這是有效假如內容是損壞的,或假如該板被規畫[J 至不同模式線。在4084,假如沒有按鍵輸入順序符合,結 果是沒有運轉而且返回主表單。 運轉流程圖之模式 運轉流程圖之模式係顯示於圖12。這部分由主表單在 4090被呼叫而且允許該操作者選擇壓縮機組件之運轉節_ 至自動/雙重在4092。連續運轉在4094及網路在4096。在 4098,自動雙重模式具有2個次表單允許運轉參數之設定 。在4100壓下F1允許負載及卸載壓力之設定。在4102, 壓下F2允許自動雙重停機定時器之設定,其設定壓縮機組 件執行長度,在卸載用於停機後。在4104,連續運轉模式 具有1個次表單,藉由F1在4106所存取以設定該負載及 卸載壓力。當該壓縮機組件不停機,沒有進一步參數被要 求。 在4108,網路模式,開口之最複雜模式具有5個此表 單以規劃運轉參數,其可被存取。藉由使用控制板之上及 下箭頭在4110,該不同此部分被存取。在此部份所有次表 單返回至較高呼叫表單,具有表單5之例外,其返回表單 1。在4112,假如沒有選擇達成,該程式離開該主運轉表 單,在3分鐘後。在41U,網路表單1,F1存取該停止定 時器,決定在停機條件達成後之運轉時間長度。在4116 ’ ____51_______ 度適用中國國家標準(CNS )八4蚍格(21(VA2e;7公处) ^ (請汔閱讀背面之注意事項再HI'本頁} .¾衣· 丁 、=口 線 482878 A 7 ____ Η 7 五、發明説明(Μ ) 網路表單1,F2設定網路ID藉由壓縮機組件所使用,在A-F之範圍,具有特殊ID 以從網路移除壓縮機組件。在 4118,網路表單2, F1允許1-9之時間表順序編輯。該編輯 特色允許操作者選擇任何程度彎曲。在4123,網路表單2, F2允許一週之每日時間表編輯用於順序該變,直到9次可 每天被規劃程式。該順序被稱爲在先前表單所設定之數字 。在4120,網路表單3, F1允許該操作者廣播參數,其被 輸入在不同時間表以確定所有機器具有該已輸入資料。否 則資料由機器“A”所傳送,而且不可反應改變,其經由不 同壓縮機組件節點所輸入。在4122,網路表單3, F2設定 該靜區壓力範圍用於網路壓縮機組件。這些範圍是網路上 每個壓縮機組件之負載及卸載値。在4124,網路表單4, F1淸除所有順序在該壓縮機組件。在4126,網路表單4, F2淸除來自該系統所有順序及計劃表。在4128,網路表單 5設定網路延遲時間對於壓縮機組件可被個別地規劃程式 。這確定等待時間在通過指針至下一個機器。這特色被倂 入以處理短週期瞬時壓力,其在壓力下降期間可引起停止 壓縮機組件之不預期負載。 經濟部中央標举局員工消费合作社印製 維修表單流程圖 維修表單流程圖4150係顯示於圖13。輸入至維修表 單次部份1-4被提供在4152。在4154,小時、次表單、相 關於壓縮機組件負載及卸載時間、在液體過濾器之時間、 空氣過濾器之不同計時器之設定檢視被允許。這特色也允 許重新設定維修過濾計時器爲〇,當過濾器被改變時。在 52 张尺度適用中國國家標準(CNS ) Λ4见格(210x^7公兑) 482878 hr' 五、發明説明(f ) …_ '一 4156,使用者被允許觀察或改變在壓縮機組件之目前時間 及日期。改變日期/時間要求附加的反應以確定該改變被要 求。控制値測試允許使用者以確定空氣端之控制閥運轉, 藉由彎曲破壞及負載電磁圈在4158。壓縮機組件資訊允許 操作者檢視該壓縮機組件設定參數、電容量、馬力、電壓 、警示巡視點在4160。表單允許該操作者設定該數據機包 特速率用於數據機通訊在4162。在4164,壓縮機組件診斷 表單,下降至4168允許使用者檢視該停機紀錄在4170, 其被儲存於EEPROM以輸入次序至16發生深度在4172以 檢視網路連接之目前狀態及估計通訊之可靠度及在4174以 、改變該壓縮機組件運轉參數,假如改變至馬達形式。在 4176,該表單允許數據機啓動次序之編輯以規劃該數據機 至預期運轉模式。 背景運轉(干擾)流程圖 經濟部中央標準局員工消f合作社印製 背景運轉(干擾)流程圖係顯示於圖14。主定時干擾 路徑4180呼叫許多路徑,主要路徑是基本定時功能在 4182。這些維持由程式所有部分被呼叫之不同時刻。這些 定時器是倒數計時,而且當達到〇時停止。其他定時器每 秒被呼叫以維持該計時器用於負載及卸載及過濾器時間。 網路參數被計算而且表格維持在有效壓縮器組件及運轉條 件。在4184,從干擾被呼叫,係路徑讀取該感測器、鍵盤 而且控制該運轉環境。而且,停機條件被測試及致動。該 運轉狀態被控制根據該接收資料關於壓力讀數° 在4186,數據機干擾、經由數據機璋所接收之資料或 53 尺度適用中國國家標準(CNS ) Λ4規格(2U)X297公'C、丨 482878 修止 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明() 指令係繞路通過該過程在418 8。字兀過爐器排除不疋有效 順序部分之位元,而且該順序被檢查用於適當形式’在被 接受之前。適當的反應被反饋在有效指令接收。在4190 ’ 網路干擾,這路徑接受及傳送資料通過ARCnet介面至其 他壓縮機組件在4192。完全運轉參數用於每個壓縮機組件 被傳送及快速存取,藉由其他路徑快速決定° 當系統及方法組成本發明之較佳實施例’應該瞭解本 發明不限制於這些精細系統而且改變可達成而不偏離被定 義於附屬申請專利範圍之發明範疇。 元件符號 49接線 50壓縮機組件 51接線 52電子控制系統 54第一壓縮機 56第二壓縮機 58,60壓縮機 70,74冷卻器 100驅動馬達 100A過濾器 102第一階段壓縮機 106冷卻器 108聯結平板 108A,108B聯結平板 110脫水器 112階段間管線 114第二階段壓縮機 116階段間冷卻器 118.第二階段壓縮機排放管 120組件排放冷卻器 122,124連接平板 126脫水器 128檢查閥 130管線 132管線配接器 133管肘部 134管 135管連接器 136隔板配接器 137管線塞 138管肘部 139管 140管裝配141隔板配接器142肘部連接器143管 144管線裝配145增量壓力開關 H6管裝配H7管 148管裝配 15〇塞 ι51管肘部 152管接頭 153管聯結器 154管接頭 155排放電磁閥 54 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------4 (請先閱讀背面之注意事項再填寫本頁) 訂------ 線#_ 482878 he A7 B7 五、發明說明() 156消音器 160塞 161管裝配肘部162管 163管肘部164調節閥165管線襯套166管肘部 167管170塞171管接頭172聯結器173管接頭 174排放閥 I75排放消音器 180肘部 181管 182管裝配 183隔板配接器 190管裝配 191,192,193管194管裝配195隔板配接器 196連接管197管裝配件198電磁閥199隔板配接器 200配線 202顯示板 205管裝配件 206,207,208管 209孔210管裝配件211提昇閥212管213孔 214管裝配件 215提昇閥 220管裝配件 221管 222管裝配223管225管裝配件226管227孔 228管裝配300濾油器301管裝配件 302管 303管裝配件 304增量壓力開關 305管裝配件 306管 307 T形管309管裝配件310管 311管裝配件312隔板配接器400電器盤 402串列通訊處理器 406振盪器408輸入模組 410電容器陣列412保護二極體電路414下拉電阻 416,418積體電路驅動器420繼電器500電路板 504自舉ROM 506地址解碼積體電路5〇8儲存晶片 510隨機存取記憶晶片 512地址解碼晶片Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, 1T. 482878 V. Description of the invention () Incremental pressure of the intercooler. Circuit 618 of FIG. 6 shows that the method is used to test all LEDs on circuit board 600. The signal is passed to circuit 626 which provides high input for all LEDs of all 3 groups and when the clock circuit is cycled by circuit 620, this makes all LEDs turned on in all 3 groups represented by circuits 624A, 624B and 624C. This allows the end user to confirm that all indicators are functioning properly. The bypass capacitor bank shown in output circuit 622 gives VCC voltage stability, which is used for the voltage of this circuit. The capacitor shown in circuit 616 provides a bypass to remove transient pulses, which can be caused by an incremental pressure switch connected to connector J1. FIG. 7 includes schematic diagrams of the display panel 202 of FIGS. 7a and 7b. Referring first to Fig. 7a, the diagram shows that the 34 wiring connector J1 connects the display board 202 to the microprocessor board 500 (as shown in Fig. 2). The connection 1-16 of the connector J1 is directly connected to the connection 1-16 of the header J2, and the case is connected to the display 702. The display 702 is preferably a LM1190-SGL 4-line X40 character backlit liquid crystal display unit manufactured by Solomon. Wirings 13 and 14 are connected to the ground terminal and the 5VDC power supply respectively, with a 33uF filter capacitor connected between these power terminals. Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economics. The switch array 704 preferably includes 7 single-pole single-throw miniature switches, which are connected to the array connector Π to allow 7 switches to be interrogated by the system processor 502. The switch array 704 is installed so that the switch is accessible from the front panel of the housing 236 (shown in Figure 2), and these switches are used by operators and maintenance personnel to control system operation and select and store operating parameters 値. The 7 open relationships are better designed with the following functions: up, down, input — ______45_____ ^ The paper size applies the Chinese national standard (0 ~ 5) / \ 4 蚬 Grid (210/297 public) ~ 482878 _____ Β * 7 — ~ -— __________ 5. Description of the invention (4), stop and function keys Fl, F2 and F3. The stop button is started to regularly plan the sequence of automatic stop of the program. Compare the stop started by pressing the emergency stop button. This button also appears in the system. This sequence will be described in more detail with reference to FIG. 12. The input button indicates that data entry is complete and causes the system to act on the entered data. Data is entered using the up and down buttons, which can be manipulated to increase and decrease system operating parameters. The function keys Fl, F2, and F3 have different effects according to the operation function to be implemented. Typically, the firmware of the system microprocessor will provide form-driven operation and the display 702 will display a form indicating the functions implemented by Fl, F2, and F3 at any time. The wirings 31-34 of the connector J1 are additional components connected to the display panel 2002, which will be described in detail with reference to Fig. 7b. As shown in Figure 7b, the appropriate wiring of connector J1 is connected to allow the system processor 502 to transmit serial data to control the LED display driver 706. The display driver 706 may be a MAX 7219 CNG integrated circuit. The display driver 706 is connected to six 7-segment LED digital displays, which are divided into two groups of 3 numbers: temperature display LED 708 and pressure display LED 710. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs and Consumer Cooperatives, please read the results > I intend to re:> page) The inventor has found that the compressor output air pressure and output air temperature are fixedly displayed in an easy to observe form, regardless of When is the compressor assembly running. The LED display driver 706 and related LEDs are connected to the system processor 502 to allow the processor 502 to maintain a certain digital display of temperature and pressure, and release the display 702 to other users. Fig. 8 is a schematic diagram showing a representative network and remote communication configuration for several compressor module systems 3000 ', which currently preferably rises to 9 compressor modules. In FIG. 8, four compressor assembly systems 3000 include four compressors 46 ^ Zhang scale applicable to China's national «quasi (CNS) eight _4 present grid (» ~ j 482878 VIII-1Γ 5. Description of the invention (w) component 50 It is shown in the network configuration connected by the network line 802. The network line 802 connects each compressor component system 50 in a multi-branch configuration according to the EIA RS-485 standard and carries information between using the standard ARCnet protocol Compressor assembly system 50. In order to allow remote detection and network control, one of the compressor assembly system 50 is connected to the modem 2011, which is connected to the telephone socket 804. The telephone socket 804 is connected to the telephone system 800 The telephone line is connected to a remotely located personal computer 808. The modem 2011 operates to transmit information to the personal computer 808 and receive commands and control signals from the personal computer 808, as described above with reference to Figure 2. When several compressor module systems 50 are connected at In the network shown, the instructions received by the compressor component system 50 connected to the modem 211 via the modem 2011 can be transmitted to other compressor component systems 50 of the network 3000 via the network to provide remote communication. Modem that controls all functions of all compressor component systems 50 via the network 3000. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy ¾ Modem 2011 allows remote detection of compressor components to diagnose maintenance problems and allow maintenance Personnel are better prepared to correct the problem before leaving the store. Remote detection and data retrieval can also be used to optimize the control of the compressor assembly. The data is stored in the electronic control system 1004 and can be retrieved for fine-tuning Or estimation of unloading and load pressure, automatic / double pause, and multiple compressor component configuration. In addition, the compressor component parameters are planned from a remote location. After checking the data transmitted by the compressor component system 3000, The remote operator can adjust the operating parameters to improve the operation of the compressor assembly. Finally, if any firmware problem is found in the field, the combination of modem connection and flash memory provided by the embodiment of the present invention allows the system to be updated in _ 47 ^ Paper wave scale applies Chinese National Standard (CNS) / \ 4 present grid (21〇x2S »7々 > / r) 482878 Ministry of Economic Affairs Central Standard Printed by the Bureau ’s Consumer Cooperatives. 5. Description of the Invention (/) Any or all compressor component firmware is immediately available on the network 300 without any need for a service call. In addition, these features allow special firmware options to be added to any or all compressor components. 50 does not require on-site inspection. Of course, the above usage method of the modem 2011 is not limited to network operation, and the modem 2011 can be provided in a single isolated compressor component system 50 to implement these same functions for isolated systems. Used remotely The detailed content of the communication software for the representative data machine controlling one or more network oil-free two-stage compressors is included in the US patent application serial number 09 / 163,704, entitled "Systems and Method for Remotely Controlling a Machine". Into references. The control firmware operation on the microprocessor board 500 provides significant advantages. The firmware operation is described in detail in the following figure and the source code in the appendix. Flowchart description The power-up flow chart is shown in Figure 9. At 4000, the program starts. At 4002, a microprocessor is built to plan the address range and different timers. At 4003, the warning liquid crystal display (LED) is turned on and the LED display (temperature and pressure) is set for indication to show the first part of the executed program. At 4004, the LED display module is tested to determine if it is effective. If there is no response at 4005, the amber LED blinks and the program execution is stopped when the main display is not selectable. At 4006, if the LED responds but displays a preset ram error, the RED LED flashes in the 4006 series and the program stops. At 4008, the main program will stop for the fatal error program stop point. If the main 48 g sheet scale is applicable to the Chinese National Standard (CNS) Λ4 specification (210X2W male " ----- translation, please pay attention to it) Matters on this page-installation · 11 line 482878 V. Description of Invention (u >) The display (LED) or RAM is wrong. At 4010, the RAM is tested at the predetermined size of 4007 and stopped at 4007 'if there is an error. At 4012, the FALSH memory is given a total number of calculations, and if FLASH does not appear in 4014, the card is written and the FLASH software write protection (SWP) feature is set. Setting the SWP feature of the FLASH allows FLASH The block is stylized and then placed in SWP / Checksum. At 4016, the Checksum is likened to a storage puppet. At 4018, the LCD screen displays an error message. This is not a fatal error, and the user is allowed to choose to continue carefully At 4019, if the F3 key is fixedly depressed on the keyboard, the program enters the download path for FLASH memory to load the board with a program, and the program comes from an external source via the modem port. At 4020 The BOOTROM sequence is terminated, and the jump to the main program is achieved in FLASH memory. The main program flowchart is shown in Figure 10, 4021 is the starting point for the main program by the BOOTROM part of Figure 10. In 4022, the micro The processor (U1) is set for special use, and the LCD display is powered. At 4024, a loop is input to test the sensor for valid input conditions. In this loop, all inputs are tested and given The appropriate error message is at 4026 until all inputs are passed. Minor errors will allow the machine to run (filter DP switch), but others are severe and the compressor assembly will not run until the assembly is eliminated (motor overload, temperature and Pressure sensor). At 4028, the ARCnet network processor was activated with a virtual number that exceeded the current list and was subsequently tested for duplicate IDs at 4030. This is 49. Please read the precautions v Γ first (This page) Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Consumer Cooperatives, this paper is printed in accordance with Chinese National Standards (CNS), 8 Yuege ($ 482,878, Λ 7 Η " Explanation (y) 1 — 1: The first part of the duplicate is found, and it is valid in 3 or more system configurations. If the duplicate is found, the operator is notified to choose another ID at 4032. At 4034, the system timing The device, time, and date are set, and the time and modem settings are configured. The background operation detection network, modem, keyboard, and sensor inputs are also initiated. At 4036, the network restores the number of nodes and 4038 and 4039 are tested again. This test is valid for 2-node systems and higher. At 4040, the main form is entered (not running, paused). If a compressor assembly start command is received, the compressor assembly will enter the operating mode, which is the last mode selected. At 4050, if the input key sequence is entered to access the hidden key parameter form, it is processed at 4052. At 4054, F1 selects the compressor assembly operation mode in the operation list. Continuous operation is at 4056 and 4057, automatic double timing stops at 4058 and network mode at 4062 and 4064. At 4066, F2 selects the maintenance form to allow parameter setting and planning, which is not covered under the 4068 mode form. At 4070, the display will return to the main form from any of this form and leave immediately (3 minutes). Hidden Form Program Flowchart Printed by Employee Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy The hidden form program 4052 is shown in Figure 11. At 4072, the manufacturing settings are activated by the input mode type, horsepower, and pressure range, allowing the timer to be reset, allowing the shutdown records and resetting the pressure and temperature warning points if they are different from the preset values. At 4074, the keyboard password is set. Setting this keyboard password makes the keyboard ignore input until it is reset in the same order. This prevents the operating parameters from being changed. This repair form is used to calibrate the pressure converter at 4076. At 4078, the calibration of the temperature probe is allowed ______ 50 This paper size is applicable to China National Standards (CNS) Λ4 坭 Grid (2 丨 OX) 482878 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A 7 1Γ 5. Invention Description (^). EDITOR allows the operator to change the contents of the EEPROM at 408. Any location can be changed and entered; the form sends a warning for that effect. In 4082 'EEPROM, the removal of the EEPROM is performed to completely erase the EEPROM to a blank state. This is valid if the content is damaged, or if the board is programmed [J to different mode lines. At 4084, if no key entry sequence is met, the result is no operation and the main form is returned. Mode of the operation flowchart The mode of the operation flowchart is shown in FIG. 12. This section is called from the main form at 4090 and allows the operator to select the operating section of the compressor assembly to automatic / dual at 4092. Continuously running at 4094 and network at 4096. In 4098, the automatic dual mode has 2 sub-tables to allow the setting of operating parameters. F1 allows setting of load and unload pressure under 4100 pressure. At 4102, pressing F2 allows the setting of an automatic double shutdown timer, which sets the execution length of the compressor components, after unloading for shutdown. At 4104, the continuous operation mode has a secondary table, which is accessed by F1 at 4106 to set the load and unload pressure. When the compressor assembly is not shut down, no further parameters are required. At 4108, the network mode, the most complex mode of opening has five of this form to plan the operating parameters, which can be accessed. This section is accessed by using the control panel's up and down arrows at 4110. All secondary forms in this section are returned to the higher call form, with the exception of form 5, which returns form 1. At 4112, if no option is reached, the program leaves the main running list, after 3 minutes. At 41U, web form 1, F1 accesses the stop timer and decides the length of operation time after the shutdown condition is reached. At 4116 '____51_______ degrees, Chinese National Standards (CNS) are applicable. 8 (4) (21 (VA2e; 7)) ^ (Please read the precautions on the back and then HI' this page}. ¾ ··, = 口 线 482878 A 7 ____ Η 7 V. Description of the invention (M) Web form 1, F2 sets the network ID to be used by the compressor unit. Within the scope of AF, it has a special ID to remove the compressor unit from the network. At 4118 , Web form 2, F1 allows sequence editing of 1-9 schedules. This editing feature allows the operator to choose any degree of bending. At 4123, web form 2, F2 allows daily schedule editing for the week to change the sequence. Up to 9 times can be programmed daily. This sequence is called the number set in the previous form. At 4120, web form 3, F1 allows the operator to broadcast parameters, which are entered on different schedules to determine all machines Have the entered data. Otherwise, the data is transmitted by machine "A" and cannot be changed. It is entered through different compressor component nodes. At 4122, web form 3, F2 sets the pressure range of the static zone for the network. Compressor components. These fan Is the load and unload of each compressor component on the network. At 4124, the web form 4, F1 (except all orders in the compressor assembly. At 4126, the web form 4, F2 (except all orders from the system and Schedule. At 4128, web form 5 sets the network delay time for compressor components. The program can be individually planned. This determines the waiting time through the pointer to the next machine. This feature is incorporated to handle short-period transient pressure, It can cause the unexpected load of the compressor components to be stopped during the pressure drop. The maintenance form flow chart printed by the Consumer Cooperatives of the Ministry of Economic Affairs, Central Bureau of the Ministry of Economic Affairs, the maintenance form flow chart 4150 is shown in Figure 13. Entered into the maintenance form subpart 1 -4 is provided at 4152. At 4154, hours, sub-tables, settings related to compressor assembly load and unload time, time at liquid filter, air filter different timers are allowed to be viewed. This feature also allows re- Set the maintenance filter timer to 0 when the filter is changed. The Chinese National Standard (CNS) is applied at 52 scales. Λ4 square (210x ^ 7). 48287 8 hr 'V. Description of the Invention (f) ..._'-4156, the user is allowed to observe or change the current time and date of the compressor assembly. Changing the date / time requires additional reactions to determine that the change is required. Control 値The test allows the user to determine the operation of the control valve at the air end, by bending damage and load solenoids at 4158. The compressor assembly information allows the operator to view the compressor assembly setting parameters, capacity, horsepower, voltage, and warning inspection points at 4160. The form allows the operator to set the modem packet rate for modem communication at 4162. At 4164, the compressor component diagnostic form drops to 4168 to allow the user to view the downtime record at 4170, which is stored in the EEPROM in order of entry to 16 occurrences at 4172 to view the current status of the network connection and estimate the reliability of the communication And at 4174, change the operating parameters of the compressor assembly, if it is changed to the motor form. At 4176, the form allows editing of the modem startup sequence to plan the modem to the expected operating mode. Background operation (interference) flow chart Printed by the staff of the Central Standards Bureau of the Ministry of Economic Affairs and cooperatives. The background operation (interference) flow chart is shown in Figure 14. The main timing interference path 4180 calls many paths. The main path is the basic timing function at 4182. These are maintained at different times by all parts of the program being called. These timers count down and stop when they reach zero. Other timers are called every second to maintain the timer for load and unload and filter time. The network parameters are calculated and the tables are maintained at valid compressor components and operating conditions. At 4184, the sensor is called from the disturbance, reads the sensor, keyboard, and controls the operating environment. Moreover, shutdown conditions are tested and activated. The operating state is controlled according to the received data about pressure readings. At 4186, the modem interferes, the data received via the modem, or the 53 scale applies Chinese National Standard (CNS) Λ4 specification (2U) X297 male 'C, 482878 Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed A7 B7 V. Description of Invention () The instruction was detoured through the process at 418 8. The character passer excludes bits that are not part of a valid sequence, and the sequence is checked for the proper form 'before being accepted. Appropriate responses are received in response to valid instructions. At 4190 ’network interference, this path receives and sends data through the ARCnet interface to other compressor components at 4192. The full operating parameters are used for each compressor component to be transmitted and quickly accessed, and quickly determined by other paths. When the system and method constitute a preferred embodiment of the present invention, it should be understood that the present invention is not limited to these fine systems and changes can be made. Achieved without departing from the scope of the invention as defined by the scope of the attached patent application. Component symbol 49 Wiring 50 Compressor assembly 51 Wiring 52 Electronic control system 54 First compressor 56 Second compressor 58, 60 Compressor 70, 74 Cooler 100 Drive motor 100A Filter 102 First stage compressor 106 Cooler 108 Connection plate 108A, 108B connection plate 110 dehydrator 112 interstage pipeline 114 second stage compressor 116 interstage cooler 118. second stage compressor discharge pipe 120 component discharge cooler 122, 124 connection plate 126 dehydrator 128 inspection valve 130 pipeline 132 pipeline adapter 133 pipe elbow 134 pipe 135 pipe connector 136 bulkhead adapter 137 line plug 138 pipe elbow 139 pipe 140 pipe assembly 141 bulkhead adapter 142 elbow connector 143 pipe 144 pipe Assemble 145 incremental pressure switch H6, assemble H7, 148, assemble 150, 51, elbow 152, 153, 153, 154, 154, 154, 154, 155, and 155, and 155 discharge solenoid valves. X 297 mm) ------------ 4 (Please read the notes on the back before filling this page) Order ------ Line #_ 482878 he A7 B7 V. Description of the invention ( ) 156 muffler, 160 plug, 161 tube, elbow, 162 tube 163 pipe elbow 164 adjusting valve 165 pipe bushing 166 pipe elbow 167 pipe 170 plug 171 pipe joint 172 coupling 173 pipe joint 174 discharge valve I75 discharge muffler 180 elbow 181 pipe 182 pipe assembly 183 bulkhead adapter 190 Pipe assembly 191, 192, 193 pipe 194 pipe assembly 195 bulkhead adapter 196 connecting pipe 197 pipe fitting 198 solenoid valve 199 bulkhead adapter 200 wiring 202 display board 205 pipe fitting 206, 207, 208 pipe 209 hole 210 pipe fitting 211 poppet valve 212 Pipe 213 hole 214 pipe fitting 215 lift valve 220 pipe fitting 221 pipe 222 pipe assembly 223 pipe 225 pipe fitting 226 pipe 227 hole 228 pipe assembly 300 oil filter 301 pipe fitting 302 pipe 303 pipe fitting 304 incremental pressure Switch 305 tube assembly 306 tube 307 T-tube 309 tube assembly 310 tube 311 tube assembly 312 partition adapter 400 electrical panel 402 serial communication processor 406 oscillator 408 input module 410 capacitor array 412 protection two pole Body circuit 414 pull-down resistor 416, 418 integrated circuit driver 420 relay 500 circuit board 504 boot ROM 506 address decoding integrated circuit 508 storage chip 510 random access memory chip 512 address decoding chip

514澆口晶片516驅動電路 518輸入處理晶片 520光學隔離器 524驅動器電路 526調節電路 528介面電路 530介面電路 532電壓產生器電路 534積體電路 536電容器陣列 538 EEPROM 55 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) ------------------! t----I---- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 482878514 gate wafer 516 drive circuit 518 input processing wafer 520 optical isolator 524 driver circuit 526 adjustment circuit 528 interface circuit 530 interface circuit 532 voltage generator circuit 534 integrated circuit 536 capacitor array 538 EEPROM 55 This paper size applies to Chinese national standards ( CNS) A4 size (210x297 mm) ------------------! T ---- I ---- (Please read the precautions on the back before filling this page ) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 482878

A7 B7 五、發明說明() 539即時時鐘 540監控電路 542電池 544,546調節電路 548,549電路 550晶片 554電路 556轉換器 558,560,562電路 564首標開關 570電路600警7Π:板 602電路驅動器A7 B7 V. Description of the invention () 539 real-time clock 540 monitoring circuit 542 battery 544,546 regulating circuit 548,549 circuit 550 chip 554 circuit 556 converter 558,560,562 circuit 564 header switch 570 circuit 600 alarm 7II: board 602 circuit driver

604,605,606,607,608,609 LED 610 段排放溫度 LED604,605,606,607,608,609 LED 610 segment discharge temperature LED

611 LED 612 過載停機 LED 613 LED611 LED 612 Overload shutdown LED 613 LED

614溫度停機LED 614A停機LED614 temperature shutdown LED 614A shutdown LED

614B高壓力階段間停機LED614B High-pressure Interstage Shutdown LED

614C低流體壓力停止LED614C Low Fluid Pressure Stop LED

614D表示高溫度流體停機LED 615 LED 616,618,620,622,624A,624B,624C,626 電路 702 顯示器614D means high temperature fluid shutdown LED 615 LED 616,618,620,622,624A, 624B, 624C, 626 circuit 702 display

704切換列 706顯示驅動器 708溫度顯示器LED 710壓力顯示器LED 802網路線路 804電話插口 806電話系統 808個人電腦 1002壓縮機組件 1004電子控制系統 1006外殼 1446第二階段壓縮機 2002顯示板 2004組件壓力轉換器 2004L連接 2006第二階段壓縮機 2006L線 2008第一階段壓縮機排放溫度轉換器2008L線 2010組件溫度轉換器 2010A潤滑油壓力轉換器 2〇10B第一階段壓縮機排放壓力轉換器 2010C第二階段壓縮機輸入口溫度轉換器 2010D第一階段壓縮機排放溫度轉換器 2010L連接 2011數據機 2012電源及繼電器連接 2013網路連接 2016風扇馬達2018電源供應2024燈管測試按鈕 56 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) - ------1 I I I I · I I -----^ · I I------ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 482878 A7 : ____ B7 _ 9 认 五、發明說明() 2026啓始按鈕 2028停止按鈕 2030模式開關 2030C接頭 2032電源線 2034 Y-△交換電路 2036控制外殼 3000壓縮機組件系統 4000程式開始 4002設定微處理器 4003接通警示液晶顯示器 4004測試LED顯示器模組 4005琥珀色LED係閃爍的 4006 RED LED係閃爍的 4007決定大小704 switching column 706 display driver 708 temperature display LED 710 pressure display LED 802 network line 804 telephone socket 806 telephone system 808 personal computer 1002 compressor assembly 1004 electronic control system 1006 housing 1446 second stage compressor 2002 display board 2004 component pressure conversion 2004L connection 2006 second stage compressor 2006L line 2008 first stage compressor discharge temperature converter 2008L line 2010 component temperature converter 2010A lubricating oil pressure converter 2010B first stage compressor discharge pressure converter 2010C second phase Compressor input port temperature converter 2010D first stage compressor discharge temperature converter 2010L connection 2011 modem 2012 power and relay connection 2013 network connection 2016 fan motor 2018 power supply 2024 lamp test button 56 This paper size applies to Chinese national standards (CNS) A4 specification (210 X 297 mm)------- 1 IIII · II ----- ^ · I I ------ (Please read the precautions on the back before filling this page ) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed 482878 A7: ____ B7 _ 9 V. Description of the invention () 2026 start button 2028 stop button 2030 mode switch 2030C connector 2032 power line 2034 Y- △ exchange circuit 2036 control shell 3000 compressor component system 4000 program start 4002 setting microprocessor 4003 switch on warning LCD display 4004 Test LED display module 4005 Amber LED flashes 4006 RED LED flashes 4007 Determine the size

4008對於致命錯誤的程式停止點 4010測試RAM 4009如有錯誤即停止 4012 FALSH記憶體係給與計算總數計算 4014寫入數値 4018 LCD螢幕顯示一錯誤訊息 4019程式輸入該下載路徑 4020 BOOTROM順序終止 4021對於主程式的啓始點 4022設定微處理器(U1) 4024測試感測器 4026輸入係通過 4028啓動該ARCnet網路處理器 4030發現重覆4008 For a fatal error, program stop point 4010 Test RAM 4009 If there is an error, stop 4012 FALSH memory system gives the total number of calculations 4014 write number 値 4018 LCD screen displays an error message 4019 program input the download path 4020 BOOTROM sequence ends 4021 for The starting point of the main program 4022 sets the microprocessor (U1) 4024 test sensor 4026 input is started through the 4028 The ARCnet network processor 4030 found duplicates

4032通知操作者選擇其他的ID 4034設定該系統定時器、時間及日期 4036網路復原該節點數 4038,4039再度測試 4040輸入主表單 4050存取該隱藏鍵參數表單 4〇52處理 4054在運轉表單的F1選擇該壓縮機組件 4056,4057連續運轉 4058,4060自動雙重定時停止 4062,4064網路模式在 4066 F2選擇允許設定的維修表單 4068該模式表單下不被覆蓋的參數組態 4070顯示器將返回至主表單 4072製造設定 57 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ,n i an I n n i_i 一 _OJ0 n n (請先閱讀背面之注意事項再填寫本頁) 線#. 經濟部智慧財產局員工消費合作社印製 482878 ___ e;外 P — 五、發明說明() 4074設定該鍵盤密碼 4076壓力轉換器的校準 4078允許該溫度探針的校正 4080 EDITOR 直接改變 EEPROM 4082 EEPROM淸除器執行完全淸除 4084沒有按鍵輸入順序符合,結果是沒有運轉而且返回 主表單 4090操作者選擇操作模式 4092壓縮機組件至自動/雙重在4092 4094連續運轉 4096網路 4098自動雙重模式允許運轉參數的設定 4100允許負載及卸載壓力的設定 41〇4連續運轉模式具有1個次表單 4106設定該負載及卸載壓力 4108存取網路模式 4110使用上及下箭頭 4112 3分鐘後該程式離開該主運轉表單4032 Notifies the operator to choose another ID 4034 Set the system timer, time and date 4036 Network recovery The number of nodes 4038, 4039 Test again 4040 Enter the main form 4050 Access the hidden key parameter form 4502 Process 4054 in operation form F1 selects the compressor assembly 4056, 4057 continuous operation 4058, 4060 automatic double timing stop 4062, 4064 network mode at 4066 F2 selects the maintenance form allowed to be set 4068 parameter configuration not covered in this mode form 4070 display will return To the main form 4072 Manufacturing settings 57 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm), ni an I nn i_i 一 _OJ0 nn (Please read the precautions on the back before filling this page) Line #. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 482878 ___ e; Outer P — V. Description of the invention () 4074 Set the keyboard password 4076 Calibration of the pressure converter 4078 Allow the calibration of the temperature probe 4080 EDITOR directly change the EEPROM 4082 The EEPROM eraser performs a complete erase of 4084. There is no key input sequence. The result is that it does not work and returns to the main form. 4090 Operator Select the operating mode of 4092 compressor unit to automatic / dual at 4092 4094 continuous operation 4096 network 4098 automatic dual mode allows setting of operating parameters 4100 allows setting of load and unloading pressure 4104 continuous operation mode has 1 time sheet 4106 setting this Load and unload pressure 4108 Access network mode 4110 Use up and down arrows 4112 After 3 minutes the program leaves the main operation form

4114存取該停止定時器 4116設定網路ID 4118允許1-9之時間表順序編輯 4120允許該操作者廣播參數 4122設定用於網路壓縮機組件的該靜區壓力範圍 4123允許用於一週的每日編輯時間表 4124淸除在該壓縮機組件的所有順序 4126淸除來自該系統的所有順序及計劃表 4128設定網路延遲時間 4150維修表單流程圖 4152輸入至維修表單次部份1-4 4154小時、次表單、相關於壓縮機組件負載及卸載時間 、在液體過濾器之時間、空氣過濾器之不同計時器之設定 58 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I I------------------訂--I I I I I-- (請先閱讀背面之注意事項再填寫本頁) 482878 A7 巧 f 2ο _B7_. .丨.~,_ 五、發明說明() 檢視被允許 4156允許使用者觀察或改變在壓縮機組件的目前時間及 日期 4158藉由彎曲破壞及負載電磁圈 4160壓縮機組件資訊允許操作者檢視該壓縮機組件設定 參數、電容量、馬力、電壓、警示巡視點 4162表單允許該操作者設定用於數據機通訊的該數據機 包特速率 4164壓縮機組件診斷表單 4168允許使用者檢視該停機紀錄 4170停機紀錄 4172檢視網路連接的目前狀態 4174假如改變至馬達形式,改變該壓縮機組件運轉參數 4176表單允許數據機啓動次序的編輯以規劃該數據機至 預期運轉模式 5000,5002水截止電磁管 Π1連接器 JP3連接器 OL2,OLl過載偵測 CR2繼電器 Ml壓縮機馬達開關 M2風扇馬達開關 ---------------------訂— (請先閱讀背面之注意事項再填寫本頁) s'. 經濟部智慧財產局員工消費合作社印製 59 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)4114 Access the stop timer 4116 Set the network ID 4118 Allow the schedule sequence of 1-9 to be edited 4120 Allow the operator to broadcast parameters 4122 Set the static zone pressure range for the network compressor assembly 4123 Allowed for one week Daily editing schedule 4124 淸 remove all sequences in the compressor assembly 4126 淸 remove all sequences and schedules from the system 4128 set network delay time 4150 maintenance form flowchart 4152 input to maintenance form subsection 1-4 4154 hours, sub-sheets, related to compressor component load and unload time, time in liquid filter, setting of different timers for air filter 58 This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public) %) I I ------------------ Order --IIII I-- (Please read the precautions on the back before filling in this page) 482878 A7 ff 2ο _B7_..丨. ~, _ V. Description of the invention () Inspection is allowed 4156 allows the user to observe or change the current time and date of the compressor assembly 4158 by bending damage and load solenoid coil 4160 compressor assembly information allows the operator to view the compression Machine components Setting parameters, capacity, horsepower, voltage, warning inspection point 4162 form allows the operator to set the modem packet rate for modem communication 4164 compressor component diagnostic form 4168 allows the user to view the shutdown record 4170 shutdown record 4172 Check the current status of the network connection 4174 If you change to the motor mode, change the operating parameters of the compressor assembly. 4176 The form allows the editing of the sequence of the modem to plan the modem to the expected operating mode Connector OL2, OLl Overload detection CR2 Relay Ml Compressor motor switch M2 Fan motor switch --------------------- Order— (Please read the precautions on the back first (Fill in this page again) s'. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 59 The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

482878 A8 B8 C8 D8 修正 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 1·-種電子控制系統,用於單一或無油兩階段壓縮機 組件之網路也運轉地連接至壓力系統,其中壓力被維持在 期望壓力範圍內,用於控制單一或壓縮機組件網路之運轉 ’其系統包括: 測量系統,以運轉地連接至第一及第二壓縮機階段, 用於決定離開第一及第二壓縮機階段之壓力; 處理裝置,以運轉地連接至測量裝置用於接收來自該 測量裝置之訊號,用於比較離開第一壓縮機及第二測量壓 縮機之已決定壓力與可能壓力之預定範圍;而且 裝置,以運轉地連接至無油兩階段壓縮機組件及處理 裝置’用於停止該壓縮機組件,在壓縮機組件被損壞之前 0 2·如申請專利範圍第1項所述之系統,其中假如離開 該第一及第二壓縮機階段之空氣壓力超越可能壓力之預定 範圍’該控制系統將停止該壓縮機組件。 3·如申請專利範圍第2項所述之系統,其中離開該第 一及第二壓縮機階段之空氣壓力被建立藉由計算一値,該 値藉由測量第二階段壓縮機排放壓力及第一階段壓縮機排 放壓力’以至於當第二階段壓縮機排放壓力是大於大約 80psi (>80psi)而且第一階段壓縮機排放壓力是少於大約 lOpsi (<10psi),用於大約10秒期間,警示燈是震盪的而 且控制系統停止該壓縮機組件。 4·如申請專利範圍第1項>斤述之系統,其中: 測量系統,以運轉地連接至第一及第二壓縮機階段, (請先閱讀背面之注意事項再填寫本頁) 訂------—線_ 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐〉 六 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 申請專利範圍 用於決定離開第一及第二壓縮機階段之空氣溫度,其中該 處理裝置比較離開第一及第二壓縮機階段之已決定溫度與 預定溫度限制;而且 裝置,以運轉地連接至無油兩階段壓縮機組件及處理 裝置,用於停止該壓縮機組件,在壓縮機組件被損壞之前 ’假如該離開溫度超越這類預定溫度。 5·如申請專利範圍第4項所述之系統,其中離開第一 壓縮機之空氣預定溫度限制而且第二壓縮機階段係設定爲 大約華氏435度(435°F)。 6·如申請專利範圍第4項所述之系統,其中進入第二 階段壓縮機之預定溫度限制而且壓縮機組件排放溫度係設 定爲大約華氏120度(120°F)。 7·如申請專利範圍第4項所述之系統,其中在停止該 壓縮機組件後,4個測量溫度之控制系統紀錄係負責停止 該壓縮機組件,而且在停止時間及日期發生。 8.如申請專利範圍第1項所述之系統,其中: 至少一冷卻器,以運轉地被定位介於階段一壓縮機及 階段二壓縮機,用於冷卻該空氣在空氣進入該第二階段壓 縮機; 至少一第二冷卻器,以運轉地被定位介於階段二壓縮 機出口及壓縮機組件出口,用於冷卻該空氣在空氣進入該 終端使用者空氣系統; 微控制器,以運轉地連接至每個渔姐显用於建立一高 測量溫度限制用於離開之空氣溫度;而且 2 1_____482878 A8 B8 C8 D8 Amendment printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. Application for patent scope 1 · An electronic control system, the network for single or oil-free two-stage compressor components is also operatively connected to the pressure system Where the pressure is maintained within the desired pressure range and is used to control the operation of a single or compressor component network. The system includes: a measurement system to be operatively connected to the first and second compressor stages for deciding to leave the first Pressure in the first and second compressor stages; a processing device operatively connected to the measuring device for receiving a signal from the measuring device for comparing the determined pressure and the possibility of leaving the first compressor and the second measuring compressor A predetermined range of pressure; and a device operatively connected to the oil-free two-stage compressor assembly and processing device 'for stopping the compressor assembly before the compressor assembly is damaged 0 2 The system described above, wherein if the air pressure leaving the first and second compressor stages exceeds a predetermined range of possible pressures' The control system will stop the compressor assembly. 3. The system as described in item 2 of the scope of the patent application, wherein the air pressure leaving the first and second compressor stages is established by calculating a unit of pressure by measuring the compressor discharge pressure and One-stage compressor discharge pressure 'so that when the second-stage compressor discharge pressure is greater than about 80 psi (> 80 psi) and the first-stage compressor discharge pressure is less than about 10 psi (< 10 psi) for about 10 seconds During this time, the warning light was oscillating and the control system stopped the compressor assembly. 4. If the system of patent application item 1 > described above, in which: the measurement system is operatively connected to the first and second compressor stages, (please read the precautions on the back before filling this page) Order- -----— Line_ This paper size is in accordance with China National Standard (CNS) A4 (210 x 297 mm) 6. Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 B8 C8 The scope of patent application is used to decide to leave the first And the second compressor stage air temperature, wherein the processing device compares the determined temperature with the predetermined temperature limit leaving the first and second compressor stages; and the device is operatively connected to the oil-free two-stage compressor assembly and processing Means for stopping the compressor assembly, 'if the exit temperature exceeds such a predetermined temperature before the compressor assembly is damaged. 5. The system according to item 4 of the patent application scope, wherein the air leaving the first compressor A predetermined temperature limit and the second compressor stage is set to approximately 435 degrees Fahrenheit (435 ° F). 6. The system as described in item 4 of the patent application scope, wherein The predetermined temperature limit of the stage compressor and the compressor component discharge temperature is set to approximately 120 degrees Fahrenheit (120 ° F). 7. The system described in item 4 of the scope of patent application, wherein after stopping the compressor component, 4 A control system record for measuring the temperature is responsible for stopping the compressor assembly, and it occurs at the time and date of stopping. 8. The system according to item 1 of the scope of patent application, wherein: at least one cooler is positioned to operate The first stage compressor and the second stage compressor are used for cooling the air when the air enters the second stage compressor; at least one second cooler is operatively positioned between the stage two compressor outlet and the compressor component outlet For cooling the air when the air enters the end-user air system; a microcontroller to operatively connect to each fisher display for establishing a high measurement temperature limit for the temperature of the air leaving; and 2 1_____ 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A8 B8 C8 D8This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) A8 B8 C8 D8 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 溫度_感测器以運轉地連捺至每個冷卻器用於涮畺該空 氣存在冷JJI器的溫度,其中該微捽制器係以運轉地逋捺革 每個測量裝置及處理器裝置,用於停止該壓縮機組件在該 組件被損壞前,假如離開溫度之一超越該預定高溫度限制 〇 9.如申請專利範圍第1項所述之系統,其中·· 潤滑油,以運轉地被定位於階段一壓縮機及階段二壓 縮機,用於潤滑與每個壓縮機壓縮室隔離之元件; 懕力-感應器以運轉地連接至每個潤滑油包含裝置,用 於測量該油壓; 微處理器以運轉地連接至該潤滑油,懕力感測器及連 接至處理裝置用於建立運轉油壓之範圍,其中該微控制器 以運轉地連接每個測量裝置及處理器裝置,用於停止該壓 縮機組件在該組件被損壞前,假如該油壓偏移該預定油壓 範圍。 ί〇·如申請專利範圍第1項所述之系統,其中: 壓·力感測器以運轉地連接至處理裝置,在第二階段冷 卻裝置後,用於測量離開該壓縮機組件之空氣壓力;及 溫度感測器以運轉地連接至該處理裝置,在第二階段 冷卻裝置後,用於測量現存於該壓縮機組件的空氣之溫度 ’甚·虫該微控制器係以運轉地連接至處理裝置,用於建立 壓縮機組件排放溫度及壓力之範圍;而且以運轉地連接至 歷·立盪測器及溫度感·器用於停丨卜誃厭缩機袓件,假如溫 度或壓力超越預定限制。 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I n n 1· n n n n 一:eJ· UK (請先閱讀背面之注意事項再填寫本頁) 482878 A8 B8 C8 D8 六、申請專利範圍 11 ·如申請專利範圍第1 〇項所述之系統,其中該組件 排放壓力係用來決定何時卸載及負載該兩壓縮機階段。 12· —種方法,用於控制單一或無油兩階段壓縮機組件 之網路,以運轉地連接至壓力系統,其中壓力被維持在預 定壓力範圍內,用於控制該單一或壓縮機組件網路之運轉 ,其方法包括步驟: 以運轉地連接電子控制系統至兩階段壓縮機組件; 決定離開該第一及第二壓縮機階段之壓力; 比較存在於第一壓縮機及第二壓縮機階段之預定壓力 與可能壓力之預定範圍; 假如離開第一或第二壓縮機階段之預定壓力等於或超 越可能壓力之預定範圍,停止該壓縮機組件在壓縮機組件 被損壞前。 13·如申請專利範圍第12項所述之方法,其中離開該 第一及第二壓縮機階段之空氣壓力係被建立藉由計算一値 ,該値藉由測量第二階段壓縮機排放壓力及第一階段壓縮 機排放壓力,以至於當第二階段壓縮機排放壓力是大於大 jt 約80psi (>80psi)而且第一階段壓縮機排放壓力是少於大 約lOpsi (<10psi),用於大約1〇秒期間,警示燈被啓動 而且控制系統停止該壓縮機組件。 14.如申請專利範圍第12項所述之方法,其中進一步 包括步驟: 決定離開第一及第二壓縮機階段之空氣溫度; 比較離開第一壓縮機及第二壓縮機階’段之預定溫度與 4 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297.公釐) --------------魏 (請先閱讀背面之注意事項再填寫本頁) 訂--------線- 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 m s to 、申請專利範圍 可能溫度之預定範圍; 停止該壓縮機組件在組件被損壞前,假如該排出溫度 超越預定溫度。 15. 如申請專利範圍第14項所述之方法,其中離開第 一壓縮機及第二壓縮機階段之空氣預定限制係設定爲大約 華氏 435 度( 435°F)。 16. 如申請專利範圍第14項所述之方法,其中進入第 二階段壓縮機之預定溫度限制而且壓縮機組件排放溫度係 設定爲大約華氏120度(120°F)。 17. 如申請專利範圍第14項所述之方法,其中在停止 該壓縮機組件後,4個測量溫度之控制系統紀錄係負責停 止該壓縮機組件,而且在停止時間及日期發生時。 18. 如申請專利範圍第12項所述之方法,其中進一步 包括步驟: 冷卻空氣在進入該第二階段壓縮機之空氣前,藉由以 運轉地定位至少一冷卻裝置介於階段一壓縮機及階段二壓 縮機間; 冷卻空氣在進入該終端使用者空氣系統之空氣前,藉 由以運轉地定位至少一第二冷卻裝置介於階段二壓縮機出 口及壓縮機組件出口間; 建立高預定溫度限制用於離開每個冷卻裝置之空氣溫 度; 測量離開每個冷卻裝置之空氣溫度藉由以運轉地連接 測量裝置至每個冷卻裝置;而且 5 (請先閱讀背面之注意事項再本頁) . 線- 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 482878Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs. 6. Application for patents. Temperature_sensors are operatively connected to each cooler for the temperature of the cold JJI device in the air. Operate each measuring device and processor device to stop the compressor assembly before the assembly is damaged if one of the leaving temperatures exceeds the predetermined high temperature limit. 9. As described in item 1 of the scope of patent application The system described above, in which the lubricating oil is operatively positioned at the stage one compressor and the stage two compressor, is used to lubricate the components isolated from the compression chamber of each compressor; the force-sensor is operatively connected to Each lubricating oil contains a device for measuring the oil pressure; a microprocessor is operatively connected to the lubricating oil, a pressure sensor and a processing device for establishing a range of operating oil pressure, wherein the microcontroller Each measuring device and processor device are operatively connected to stop the compressor assembly if the oil pressure deviates from the predetermined oil pressure range before the assembly is damaged. ί〇. The system according to item 1 of the scope of patent application, wherein: the pressure sensor is operatively connected to the processing device, and is used to measure the air pressure leaving the compressor assembly after the second stage cooling device And a temperature sensor is operatively connected to the processing device, and after cooling the device in the second stage, it is used to measure the temperature of the air existing in the compressor assembly. The microcontroller is operatively connected to The processing device is used to establish the range of the discharge temperature and pressure of the compressor components; and it is operatively connected to the calendar sensor and the temperature sensor to stop the machine. If the temperature or pressure exceeds a predetermined limit. 3 This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) I nn 1 · nnnn 1: eJ · UK (Please read the precautions on the back before filling this page) 482878 A8 B8 C8 D8 Patent application scope 11-The system described in patent application scope item 10, wherein the component discharge pressure is used to decide when to unload and load the two compressor stages. 12. · A method for controlling a network of single or oil-free two-stage compressor components to be operatively connected to a pressure system, wherein the pressure is maintained within a predetermined pressure range for controlling the single or compressor component network The method of road operation includes the steps of: operatively connecting the electronic control system to the two-stage compressor assembly; determining the pressure to leave the first and second compressor stages; comparing the existence of the first and second compressor stages The predetermined pressure and the predetermined range of possible pressure; if the predetermined pressure leaving the first or second compressor stage is equal to or exceeds the predetermined range of possible pressure, stop the compressor assembly before the compressor assembly is damaged. 13. The method as described in item 12 of the scope of patent application, wherein the air pressure leaving the first and second compressor stages is established by calculating a unit of pressure by measuring the discharge pressure of the compressor and The first stage compressor discharge pressure, so that when the second stage compressor discharge pressure is greater than about 80psi (> 80psi) and the first stage compressor discharge pressure is less than about 10psi (< 10psi), During approximately 10 seconds, the warning light was activated and the control system stopped the compressor assembly. 14. The method according to item 12 of the scope of patent application, further comprising the steps of: determining the air temperature leaving the first and second compressor stages; comparing the predetermined temperatures leaving the first compressor stage and the second compressor stage And 4 paper sizes apply Chinese National Standard (CNS) A4 specification (210 x 297. mm) -------------- Wei (Please read the precautions on the back before filling this page) Order -------- Line-Printed by A8 B8 C8 D8 msto of the Intellectual Property Bureau of the Ministry of Economic Affairs, a predetermined range of possible temperature for patent application; stop the compressor assembly before the assembly is damaged, if the The discharge temperature exceeds a predetermined temperature. 15. The method as described in item 14 of the scope of the patent application, wherein the predetermined limit of air leaving the first and second compressor stages is set to approximately 435 degrees Fahrenheit (435 ° F). 16. The method as described in item 14 of the scope of patent application, wherein the predetermined temperature limit of the second stage compressor is entered and the compressor component discharge temperature is set to approximately 120 degrees Fahrenheit (120 ° F). 17. The method according to item 14 of the scope of patent application, wherein after stopping the compressor assembly, the four temperature control system records are responsible for stopping the compressor assembly, and when the stop time and date occur. 18. The method according to item 12 of the patent application scope, further comprising the step of: before the cooling air enters the air of the second-stage compressor, operatively positioning at least one cooling device between the stage-one compressor and Phase II compressor room; before entering the air of the end-user air system, the cooling air is operatively positioned between at least one second cooling device between the phase II compressor outlet and the compressor component outlet; establishing a high predetermined temperature Limit the air temperature used to leave each cooling unit; measure the temperature of the air leaving each cooling unit by operatively connecting the measuring unit to each cooling unit; and 5 (Please read the precautions on the back before this page). -Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 482878 A8 B8 C8 D8 六、申請專利範圍 假如排出溫度超越預定溫度限制,停止該壓縮機組件 在壓縮機組件被損壞前。 19. 如申請專利範圍第12項所述之方法,其中進一步 包括步驟: 以運轉地定位於潤滑油包含裝置在階段一壓縮機及階 段2壓縮機用於潤滑與每個壓縮機壓縮室隔離之元件; •測量該階段一壓縮機及階段二壓縮機兩者之油壓藉由 以運轉地連接測量裝置至每個潤滑油包含裝置; 建立預定運轉油壓之範圍;而且 假如油壓偏離該預定油壓範圍,停止該壓縮機組件在 該組件被損壞前。 20. 如申請專利範圍第12項所述之方法,其中進一步 包括步驟: 測量離開該壓縮機組件之空氣壓力,在第二階段冷卻 裝置後; 測量離開該壓縮機組件之空氣溫度,在第二階段冷卻 裝置後; 建立壓縮機組件排放溫度及壓力之範圍;而且 假如溫度或壓力超越預定限制,停止該壓縮機組件。 6 (請先閱讀背面之注意事項再填寫本頁) -ϋ ϋ· n n n n 一-OT I I flu ϋ n ϋ 線· 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)A8 B8 C8 D8 6. Scope of patent application If the discharge temperature exceeds the predetermined temperature limit, stop the compressor assembly before the compressor assembly is damaged. 19. The method according to item 12 of the patent application scope, further comprising the steps of: operatively positioning the lubricant containing device in a stage one compressor and a stage two compressor for lubricating and isolating each compressor compression chamber. Components; • Measure the oil pressure of both the stage one compressor and the stage two compressor by operatively connecting the measuring device to each lubricating oil containing device; establishing a predetermined range of operating oil pressure; and if the oil pressure deviates from the predetermined Oil pressure range, stop the compressor assembly before the assembly is damaged. 20. The method according to item 12 of the scope of patent application, further comprising the steps of: measuring the pressure of the air leaving the compressor assembly after cooling the device in the second stage; measuring the temperature of the air leaving the compressor assembly at the second stage After the stage cooling device; establish a range of compressor component discharge temperature and pressure; and if the temperature or pressure exceeds a predetermined limit, stop the compressor component. 6 (Please read the precautions on the back before filling out this page) -ϋ ϋ · nnnn I-OT II flu ϋ n · Line Specifications (210 X 297 mm)
TW87117845A 1997-10-28 1999-01-11 Compressor system and method and control for same. TW482878B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI491804B (en) * 2010-04-19 2015-07-11 Ebara Corp Dry vacuum pump apparatus and method of cooling the same
CN113678006A (en) * 2019-04-10 2021-11-19 Ls电气株式会社 Protective relay inspection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI491804B (en) * 2010-04-19 2015-07-11 Ebara Corp Dry vacuum pump apparatus and method of cooling the same
CN113678006A (en) * 2019-04-10 2021-11-19 Ls电气株式会社 Protective relay inspection device

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