TW480667B - Method to prevent via poisoning in dual damascene process - Google Patents
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480667 五、發明說明(l) ' 發明領域: $發明是關於一種於半導體雙鑲嵌製程中避免一介層 洞眼的方法’特別是使用線氧化層即可達到避免阻塞的 發明背景: >為製造超兩速及超大容量世代元件,半導體製造業者 嘗試,,了數種導線製造方法,包括單鑲嵌式、雙鑲嵌式及傳 統的"Plug and pattern"設計,而每一種方法都需要在材 料及製程技術上做一些基本的改變。 就目前之半導體技術而言,以完整的製程技術,結合 銘、銅合金及低介電材料的雙鑲嵌製程(Duai Daniascene) 已可以滿足大部份客戶的需求。這些技術已被充份證明, 月b夠製造出超大容量元件所需的完整導線結構。藉著這些 整合式製程,提供了客戶在許多製程上的選擇,既可幫助 客戶節省許多製程研發、品質認定的時間,更重要的是節 省產品上市的時間。 、一般而s,傳統的雙鑲嵌技術是以傳統的電漿蝕刻方 式完成栓塞及連線的溝槽,再以化學氣相沉積法,填入阻 障層,與銅的薄膜材料,最後以化學機械研磨法平坦化表480667 V. Description of the invention (l) 'Field of invention: The invention relates to a method for avoiding a via hole in a semiconductor dual damascene process', especially using a wire oxide layer to avoid blocking. Background of the invention: > Super two-speed and ultra-large-capacity generation components, semiconductor manufacturers have tried several wire manufacturing methods, including single-mosaic, dual-mosaic and traditional " Plug and pattern " designs, and each method requires materials and Make some basic changes in process technology. As far as the current semiconductor technology is concerned, with a complete process technology, a dual damascene process (Duai Daniascene) combining Ming, copper alloys and low dielectric materials can meet the needs of most customers. These technologies have been fully proven that month b is enough to produce the complete wire structure required for ultra-large-capacity components. These integrated processes provide customers with choices in many processes, which can help customers save time in many process development and quality certifications, and more importantly, save time in product launches. In general, the traditional dual damascene technology uses conventional plasma etching to complete the trenches for plugs and connections, and then uses chemical vapor deposition to fill in the barrier layer and copper thin film materials. Mechanical polishing flattening table
480667 發明說明 面。不過,、在傳統的銅雙鑲喪製程中,由於氮化梦(以义) 含有氮的成伤,會與光阻(ph〇t〇resist)產生輕微接合的 效果,進而影響產品的效能。 同時由於在雙鑲嵌製程進行顯影時,會殘留光阻層 於於介層洞的開口10,如第一 A圖所示之形狀,猶如火山 開口10 ’所殘留的光阻層丨丨擋住了介層洞開口10。所以, 若以第一B®來看,即積體電路的分佈表面俯視圖來看, 標記14為正常的介層洞開口14 ’標記15即為被殘留光阻層 所擋住的開口15部份。被殘留光阻層所擋住的開口15部份 小於正常的介層洞開π 14,換句話說,介層㈣口未能完 全打開,嚴重影響了顯影的效果。 以上之製程,故而發生德綠夕皇播SA ^ at. u ^ A ^ I王俊續之半導體積體電路的機能 不良情形,明顯地影響到組|& φ ^ I ,, 士 衮衮程之良率,並形成物料成 本與人力之浪費。 發明概述: 打開= = 介==雙鎮嵌製程中, 本發明之另一目的,乃改善後續之半 導體積體電路的480667 Description of the invention. However, in the traditional copper double inlaid funeral process, due to the nitrogen-containing dreams (meaning), the nitrogen-containing wounds will have a slight joint effect with the photoresist, which will affect the performance of the product. At the same time, during the development in the dual damascene process, the photoresist layer will remain in the opening 10 of the interlayer hole, as shown in the first figure A, as the photoresist layer remaining in the volcanic opening 10 ′ blocks the medium层 洞孔 10。 Hole openings 10. Therefore, if the first B® is viewed, that is, when the top view of the distribution surface of the integrated circuit is viewed, the mark 14 is a normal via hole 14 'and the mark 15 is a portion of the opening 15 blocked by the residual photoresist layer. The portion of the opening 15 blocked by the residual photoresist layer is smaller than the normal via hole opening π 14. In other words, the interstitial opening cannot be fully opened, which seriously affects the development effect. The above process, therefore, the occurrence of the poor performance of the semiconductor integrated circuit of Wang Qingxue SA ^ at. U ^ A ^ I Wang Jun continued, significantly affecting the group | & φ ^ I And waste of material costs and manpower. Summary of the Invention: In the double-embedded process of opening == intermediary ==, another object of the present invention is to improve the subsequent semiconductor volume circuit.
480667 五、發明說明(3) -- 機月b不良情形’明顯地改善組裝製程之良率,並減少物料 成本與人力之浪費。 本發明為一種於半導體雙鑲嵌製程中避免一介層洞阻 塞的方法’實施的步驟包括了: 首先’提供一半導體底材,而半導體底材上具有一特 定介電係數之一介電層。 接著’沉積一氮氧化矽(si 0N)層於特定介電係數之介 電層上。 μ 再繼續形成一介層洞(Via)光阻層於氮氧化石夕層上 出底材為止 跟著’蝕刻特定介電係數之介電層至露 以形成一介層洞開口。 繼續,移去介層洞光阻層。沉積一線氧化層(Linear480667 V. Description of the invention (3)-Bad condition of machine month b 'significantly improves the yield of the assembly process, and reduces the cost of materials and waste of manpower. The present invention is a method of implementing a method for avoiding blocking of a via hole in a semiconductor dual damascene process. The steps include the following steps: First, a semiconductor substrate is provided, and the semiconductor substrate has a dielectric layer with a specific dielectric constant. Next, a silicon oxynitride (si 0N) layer is deposited on the dielectric layer with a specific dielectric constant. μ continues to form a via hole (Via) photoresist layer on the oxynitride layer until the substrate is followed, followed by 'etching the dielectric layer with a specific dielectric constant to expose to form a via hole. Continue, remove the via hole photoresist layer. 1. a line of oxide
Oxide)於氮氧化矽層表面上與介層洞表面上以於* ^ 一 μ邪马一阻障 層(Barrier Layer) 〇 最後,除去氮氧化石夕上的線氧化層至露出氮氧化石夕層 為止,藉以在半導體雙鑲嵌製程中避免一介層洞阻塞。曰Oxide) on the surface of the silicon oxynitride layer and on the surface of the interlayer hole so that ^ a μ evil horse and a barrier layer 〇 Finally, remove the line oxide layer on the oxynitride layer to expose the oxynitride layer So as to avoid a via hole blocking in the semiconductor dual damascene process. Say
480667 五、發明說明(4) 為使貴審查委員對於本發明能有更進一步的了解與 認同’茲配合圖式作一詳細說明如后。 發明詳細說明: 本發明為一種於半導體雙鑲嵌製程中避免一介層洞阻 塞的方法,包含了下列步驟:480667 V. Description of the invention (4) In order to allow your reviewers to have a better understanding and approval of the present invention, a detailed description is given below in conjunction with the drawings. Detailed description of the invention: The present invention is a method for avoiding blocking of a via hole in a semiconductor dual damascene process, which includes the following steps:
首先’如第二A圖所示,提供一半導體底材21,而半 導體底材21上具有一特定介電係數之一介電層22。一般所 使用的半導體底材21以矽晶片為主,而特定介電係數之介 電層以低介電材料為主。此處所謂的低介電(L〇w-K)材料 包括了介電常數約在4以下的材料,如含有Si0FX或Si〇CH3 的低介電材料。而市場上型號為AMAT,NVLS,P0RA, PORB,P0RC及LKD的低介電常數材料亦可採用。 跟著’如第二B圖所示,以傳統化學氣相沉積法 (Chemical Vapor Deposition)沉積一氮氧化矽(SiON)層First, as shown in FIG. 2A, a semiconductor substrate 21 is provided, and the semiconductor substrate 21 has a dielectric layer 22 having a specific dielectric constant. The semiconductor substrate 21 generally used is mainly a silicon wafer, and the dielectric layer having a specific dielectric constant is mainly a low dielectric material. The so-called low dielectric (Low-K) materials here include materials with a dielectric constant of about 4 or less, such as low dielectric materials containing Si0FX or SiOH3. Low dielectric constant materials with AMAT, NVLS, PORA, PORB, PORC and LKD on the market can also be used. Followed by ’as shown in FIG. 2B, a silicon oxynitride (SiON) layer was deposited by a conventional chemical vapor deposition method (Chemical Vapor Deposition).
23於上述特定介電係數之介電層上22。 繼續,如第二C圖所示,以傳統顯影法 (?11〇1:〇1丨1:]1〇忌『&01^)形成一介層洞(1^3)光阻層 (Photoresist)24於氮氧化矽層上23。而上述此光阻層24 為一種DUV光阻,通常成份中含有鹼基的分子以達顯影的23 is on the dielectric layer of the above-mentioned specific dielectric constant. Continuing, as shown in FIG. 2C, a conventional development method (? 11〇1: 〇1 丨 1:] 10) is used to form a via hole (1 ^ 3) and a photoresist layer (Photoresist). 24。 23 on the silicon oxynitride layer. The photoresist layer 24 described above is a type of DUV photoresist, and usually contains molecules of bases in the composition to achieve development.
第8頁 480667 五、發明說明(5) 效果。 再如第二D圖所示,以傳統非等向蝕刻法(Etching), 如電漿姓刻法餘刻特定介電係數之介電層22,至露出底材 21為止,以形成一介層洞開口 6 〇。 接著如地二E圖所示,以傳統乾蝕刻法,如電漿蝕刻 法移去介層洞光阻層24。 技再如第二F圖示,以傳統的化學氣相沉積法沉積一線 氧化層(Linear 0xide)25 ,如氧化矽(Si〇2),於前述氮氧 化矽層23表面上與介層洞60開口表面上,以作為一阻障層 (Barrier Layer)。採用氧化矽乃避免與光阻產生接合作 用,可真正達到阻障層的阻絕目的。 如第二G圖示,以傳統化學機械研磨法((:hemicai όΓ缓居CMP)進行研磨以除去氮氧化矽23上 =層25部份,至露出氮氧化石夕層23為止,且保以 層:60開口表面上的線氧化層巧,藉以在半導 程中增加介層洞的顯影,以避免—介層洞阻塞。 經以上的步驟,又如第 表面俯視圖來看,所有的洞 換句話說,所有的介層洞開 二圖所示,即積體電路的分佈 口 31皆未被殘留光阻層擋住。 口31能完全打開,加強了顯影 480667 五、發明說明(6) 的效果,也避免了介層洞的阻塞 故根據本發明,可改善後續之半導體積體電路 不良情形,明顯地改善組裝製程之良率,並,= 與人力之浪費。 /初枓成本 綜上所述,本發明為一種於半導體雙鑲嵌製程中 一介層洞阻塞的方法,實施的步驟包括了 : 充 首先,提供一半導體底材,而半導體底 定介電係數之一介電層。 特 接著,沉積一氮氧化矽(SiON)層於特定介電係數之 電層上。 再繼續形成一介層洞(Via)光阻層於氮氧化矽層上。 跟著,蝕刻特定介電係數之介電層至露出底材為止, 以形成一介層洞開口。 •繼續,移去介層洞光阻層。沉積一線氧化層(LinearPage 8 480667 V. Description of the Invention (5) Effect. Then, as shown in the second D diagram, a conventional non-isotropic etching method (Etching) is used, such as the plasma method to etch the dielectric layer 22 with a specific dielectric coefficient until the substrate 21 is exposed to form a dielectric hole. Open 6 〇. Then, as shown in FIG. 2E, the via hole photoresist layer 24 is removed by a conventional dry etching method, such as a plasma etching method. As shown in the second F diagram, a conventional chemical vapor deposition method is used to deposit a linear oxide layer 25, such as silicon oxide (SiO2), on the surface of the aforementioned silicon oxynitride layer 23 and the via 60. The opening surface is used as a barrier layer. The use of silicon oxide is to avoid the interaction with the photoresist, which can really achieve the purpose of blocking the barrier layer. As shown in the second G diagram, a conventional chemical mechanical polishing method ((: hemicai ό Slow CMP)) is used to polish to remove the upper part of the silicon oxynitride 23 = layer 25 until the oxynitride layer 23 is exposed, and Layer: The line oxide layer on the surface of the 60 opening is used to increase the development of the via hole in the semi-conductor to avoid-via hole blockage. After the above steps, as shown in the top view of the surface, all holes are replaced. In other words, all the interlayer openings are shown in the second figure, that is, the distribution port 31 of the integrated circuit is not blocked by the residual photoresist layer. The port 31 can be fully opened, which enhances the development of 480667. 5. The effect of the invention description (6), It also avoids the blocking of the via hole. Therefore, according to the present invention, the subsequent semiconductor integrated circuit failure can be improved, the yield of the assembly process can be significantly improved, and the waste of manpower is reduced. The invention is a method for blocking a via hole in a semiconductor dual damascene process. The implementation steps include: firstly, a semiconductor substrate is provided, and the dielectric layer is one of the dielectric constants of the semiconductor substrate. Next, a layer is deposited. nitrogen A silicon oxide (SiON) layer is formed on the electrical layer with a specific dielectric constant. A via hole photoresist layer is further formed on the silicon oxynitride layer. Next, the dielectric layer with a specific dielectric constant is etched to expose the substrate. So as to form a via hole opening. • Continue, remove the via hole photoresist layer. Deposit a linear oxide layer (Linear
Oxide)於氮氧化矽層表面上與介層洞表面上以作為一阻障 層(Barrier Layer) 〇Oxide) on the surface of the silicon oxynitride layer and the surface of the via hole as a barrier layer.
第10頁 480667 五、發明說明(7) 最後,除去氮氧化矽上的線氧化層至露出氮氧化矽層 為止,藉以在半導體雙鑲嵌製程中避免一介層洞阻塞。 以上所述係利用一較佳實施例詳細說明本發明,而非 限制本發明之範圍,而且熟知此類技藝人士皆能明瞭,適 當而作些微的改變及調整,仍將不失本發明之要義所在, 亦不脫離本發明之精神和範圍。故綜上所述,本 之具體性,誠已符合專利法φ所描玄夕欲t & 4 W凌〒所規疋之發明專利要件,嗜 印貝審查委員惠予審視,並賜准專利為禱。Page 10 480667 V. Description of the invention (7) Finally, the line oxide layer on the silicon oxynitride is removed until the silicon oxynitride layer is exposed, so as to avoid a via hole blocking in the semiconductor dual damascene process. The above description uses a preferred embodiment to describe the present invention in detail, but not to limit the scope of the present invention, and those skilled in the art will understand that appropriate changes and adjustments will still be made without departing from the spirit of the present invention. It does not depart from the spirit and scope of the present invention. Therefore, in summary, the specificity of this book has already met the requirements of the invention patent prescribed by Xuan Xiyu t & 4 W Ling Ling, which was reviewed by the Examination Committee of India and awarded the patent. For prayer.
第11頁 480667 圖式簡單說明 第一A圖為習知技藝之剖面圖; 第一B圖為習知技藝之俯視圖; 第二A圖至第二G圖為本發明實施例之連續剖面圖;及 第三圖為本發明實施例之連續剖面圖。 圖號說明:The 480667 diagram on page 11 simply illustrates that the first A is a cross-sectional view of the conventional art; the first B is the top view of the conventional art; the second A to the second G are continuous cross-sectional views of the embodiment of the present invention; And the third figure is a continuous sectional view of an embodiment of the present invention. Figure number description:
1 0介層洞開口 11殘留光阻層 1 4未打開之介層洞開口 1 5正常介層洞開口 21半導體底材 22介電層 -2 3氮氧化矽層 2 4介層洞光阻層 2 5線氧化層 31介層洞洞口 6 0介層洞洞口1 0 via hole opening 11 residual photoresist layer 1 4 unopened via hole opening 1 5 normal via hole opening 21 semiconductor substrate 22 dielectric layer-2 3 silicon oxynitride layer 2 4 via hole photoresist layer 2 5 line oxide layer 31 interstitial hole 6 0 interstitial hole
第12頁Page 12
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