TW479126B - Method for automatically detecting drill blade of the drill head specified for drilling hole on PC board - Google Patents

Method for automatically detecting drill blade of the drill head specified for drilling hole on PC board Download PDF

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Publication number
TW479126B
TW479126B TW90101093A TW90101093A TW479126B TW 479126 B TW479126 B TW 479126B TW 90101093 A TW90101093 A TW 90101093A TW 90101093 A TW90101093 A TW 90101093A TW 479126 B TW479126 B TW 479126B
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Taiwan
Prior art keywords
drill
area
drilling
cutting edge
ccd
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TW90101093A
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Chinese (zh)
Inventor
Fu-Lai Yau
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Cin Phown Entpr Co Ltd
Fu-Lai Yau
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Application filed by Cin Phown Entpr Co Ltd, Fu-Lai Yau filed Critical Cin Phown Entpr Co Ltd
Priority to TW90101093A priority Critical patent/TW479126B/en
Priority to TW90101093A01 priority patent/TWI207570B/en
Application granted granted Critical
Publication of TW479126B publication Critical patent/TW479126B/en

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  • Drilling And Boring (AREA)

Abstract

A kind of method for automatically detecting drill blade of the drill head specified for drilling hole on PC board is disclosed in the present invention. Feeding material region and exhaust material region are disposed on both sides of the processing turntable. In addition, taking drill region, calibration region, detection region and unloading drill region are respectively installed at the periphery of the turntable. A drill box filled with drill heads to be examined is placed at the feeding material region. An empty drill box waiting for collecting drill heads which have been examined is placed at the expelling material region. According to blade image area of drill blade taken by using image vision sensor (CCD), the quality of drill blade is either good or bad is determined. Through the use of computer database for comparison and utilizing the agile operating characteristic of the drilling mechanism, the required time for taking the drill, unloading the drill is shortened, and by collecting and lining up the drill heads with good quality or bad quality in the drill box, the operation time for the worker to check the equipments and retrieve the drills is shortened such that the method of the present invention for automatically detecting drill blade of the drill head specified for drilling hole on PC board can be easily conducted.

Description

479126 A7 B7 五、發明説明(1 ) 〔產業上的利用性〕 本發明之一種PC板鑽孔專用鑽頭之鑽刃自動檢測方 法,特別是為了檢測PC板鑽孔專用鑽頭之鑽刃精準度而設 計,並提供了自動送鑽、校正、測鑽以及良品與不良品之卸 鑽收集與排料等連貫式的自動化製程。 〔習用背景〕 緣,在坊間PC板的製作過程中,除了要印製一層或複 數層導電膜來構成電路佈局之外,尚且必須在PC板適當位 置處鑽設導電孔,以備電鍍導電金屬,使指定PC板層位間 的導電膜得以連通成導電迴路,亦或是在PC板適當位置處 鑽設電子元件的插置孔,使電子元件能被插設並焊置於PC 板的電路上,構成PC板上的電子控制迴路。 然,以現階段產業技術而言,在進行PC板的鑽孔加工 時,因每一單位板體上所需鑽孔數量極多,且鑽孔進刀深度 不一,故皆採用電腦自動設定抓鑽並自動進刀鏞鑽加工之設 備(以下簡稱鑽孔設備),來進行PC板鑽孔加工作業。且為 利於鑽孔設備在取鑽進行鏞鑽板體時的餹鑽精度得以獲得 有效控制,故鑽頭之鑽刃的精準度必需控制在一定水準之 內0 習知的測鑽方式,係利用人工的方式進行取鑽及卸鑽作 業,並利用工具顯微鏡觀察鑽刃的刀刃影像面積,再藉由人 工視覺判斷,以檢測出鑽頭之鑽刃為良品或不良品。 一般的不良品鑽刃影像係可分為九大類,如圖十一 a為 鑽刃內弧的影像、如圖十一 b為鑽刃外弧的影像、如圖十一 度適用中國國家標準(CNS ) A4規格(210X2927公釐j (請先閱讀背面之注意事項再· -裝· 頁) 經濟部智慧財產局員工消費合作社印製 479126 A 7 B7 五、發明説明(、) C為鑽刃缺角的影像、如圖十一 d為鑽刃大頭的影像、如圖 十一 Θ為鑽刃小頭的影像、如圖十一 f為鑽刃偏心的影像、 如圖十一 g為鑽刃大小面的影像、如圖十一 h為鑽心分開的 影像、如圖十一 i為鑽心重疊的影像。 雖然利用人工的方式進行取鑽、卸鑽及測鑽的作業,一 樣能夠辨別出鑽刃的良品與不良品,但卻極容易因為人為疏 失,而錯認鑽刃的良品與不良品,進而無法有效控制鑽刃的 品質,故有其須要加強改善的地方,且利用人工的方式進行 取鑽、卸鑽及測鑽的作業,過於浪費人力資源不符合經濟效 益。 〔本發明之簡要說明〕 本發明之主要目的,特別是為了檢測PC板鑽孔專用鑽 頭之鑽刃精準度,並提供了自動送鑽、校正、測鑽以及良品 與不良品之卸鑽收集與排料等連貫式的自動化製程。 為達以上之目的,本發明乃採用有后述幾項技術特點: 1. 在加工轉台雙側設置進料區與排料區,並在轉台的周 邊分別設置取鑽區、校正區、檢測區及卸鑽區,以構成一具 有自動送鑽、校正、測鑽以及良品與不良品之卸鑽收集與排 料等製程效益的自動化機具。 2. 在進料區以及排料區中採用步進方式帶動鑽盒進行 進、排料之運作,可有效控制鑽盒內鑽頭被取鑽以及置鑽時 的位移精度。 3·在加工轉台上等間設置簧性準座,並於各準座上設置 置鑽孔,且置鑽孔側部設有彈簧滾珠頂持,有助於精準控制 —---—_____ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再 頁) 、^1 經濟部智慧財產局員工消費合作社印製 479126 A7 B7 五、發明説明(3 ) 經濟部智慧財產局員工消費合作社印製 取鑽及卸鑽動作時的穩定性。 4在加工轉台周邊設置取鑽區,使取鑽區位處於校正區 與卸鑽區之間,且取鑽區並與進料區相連接,以將未測鑽之 鑽頭的鑽刃,陸續自進料區的鑽盒內精確夾移至取鑽區的準 座上擺放,以進行自動測鑽作業。 5. 在加工轉台周邊設置校正區,係由推鑽器以及影像視 覺器(CCD)所組成,預先設定一基準鑽刃高度h,利用影像視 覺器(CCD)取得實際鑽刃高度h ’與基準鑽刃高度之差距X, 經PLC控制器將此差距X轉換成脈波以驅動控制推鑽器之步 進馬達,以補償修正差距X,使鑽頭能在預設基準鑽刃高度。 6. 在加工轉台周邊設置檢測區,使檢測區位處於校正區 與卸鑽區之間,並利用影像視覺器(CCD)記錄已校正之鑽刃 的刀刃影像面積,以進行影像比對,藉以判別鑽頭為良品或 不良品。 7. 在加工轉台周邊設置卸鑽區,並使卸鑽區位處於取鑽 區與檢測區之間,主要係將測鑽完成的鑽頭,陸續自卸鑽區 內的準座上拔除,並依照良品或不良品分別收集,使即將要 定格轉動進入取鑽區內的準座上,能預先騰出取鑽空位,以 利重複實施上述取鑽區之取鑽運作。 8. 利用夾鑽機構分別設置於取鑽區與卸鑽區,藉由夾鑽 機構之靈活運作特性,以縮短取鑽、卸鑽動作所需之時間, 並收集排整鑽頭良品與不良品於鑽盒內,藉此縮短工作人員 巡顧設備與回收鑽頭之作業時間。 綜合上述之目的及特點,茲將列舉實施圖例並詳加說明 項 裝 訂 線 4^^尺度適用中國國家標準(CNS ) A4規格(210X2^7公釐) 479126 A7 B7 五、發明説明(4 ) 本發明及其運用的方式如后述: 〔圖式簡要說明〕 圖一:係揭示本發明PC板鑽孔專用鑽頭之鑽刃自動檢 測機立體圖。 圖二:係掲示本發明之取鑽區及進料區的夾鑽機構的作 業動態示意圖。 圖三:係掲示本發明之工作區域示意圖。 圖四:係揭示本發明之校正區的推鑽作業動態示意圖。 圖五:係揭示本發明之校正區的作業流程示意圖。 圖六:係掲示本發明之檢側區的上視圖。 圖七:係掲示本發明之檢側區的作業動態示意圖。 圖八··係揭示本發明之卸鑽區的卸鑽、排料作業動態示 意圖。 圖九··係掲示本發明之檢側區及卸鑽區的作業流程示意 圖。 圖十:係揭示本發明之標準鑽頭立體圖。 圖十一:係掲示本發明之所截取的標準鑽刃影像圖。 圖十一 a :係揭示鑽刃不良品的鑽刃內弧的影像。 圖十一 b :係掲示鑽刃不良品的鑽刃外弧的影像。 圖十一 c :係揭示鑽刃不良品的鑽刃缺角的影像。 圖十一 d :係揭示鑽刃不良品的鑽刃大頭的影像。 圖十一 e:係掲示鑽刃不良品的鑽刃小頭的影像。 圖十〜f :係掲示鑽刃不良品的鑽刃偏心的影像。 圖十〜g:係掲示鑽刃不良品的鑽刃大小面的影像。 本纸張尺度適用中國國家( CNS ) A4規格(210X2^7公釐) ---------t! (請先閲讀背面之注意事項再填頁) 、-?·口 絲 經濟部智慧財產局員工消費合作社印製 479126 A7 B7 五、發明説明(A ) 圖十一 h ··係掲示鑽刃不良品的鑽心分開的影像。479126 A7 B7 V. Description of the invention (1) [Industrial applicability] An automatic detection method for a cutting edge of a PC board drilling special drill bit according to the present invention, especially for testing the precision of a PC board drilling special drill bit. Design, and provide a continuous automated process of automatic drilling, calibration, drilling and unloading collection and discharge of good and bad products. [Conventional background] In the process of making PC boards in the office, in addition to printing one or more conductive films to form a circuit layout, it is necessary to drill conductive holes at appropriate positions on the PC board to prepare conductive metal plating. So that the conductive film between the specified PC board levels can be connected to form a conductive circuit, or an electronic component insertion hole is drilled at an appropriate position on the PC board, so that the electronic component can be inserted and soldered to the circuit of the PC board It forms the electronic control circuit on the PC board. However, at the current stage of industrial technology, when drilling PC boards, the number of holes to be drilled on each unit is extremely large, and the depth of the hole is different, so the computer automatically sets them. Equipment for grasping and automatically feeding countersinking (hereinafter referred to as drilling equipment) to perform PC board drilling operations. And in order to help the drilling equipment to effectively control the accuracy of countersinking when picking up the countersink plate, the accuracy of the drill's cutting edge must be controlled to a certain level. 0 The conventional drilling method uses manual labor. The drilling and unloading operations are performed in the manner described above, and the image area of the cutting edge of the cutting edge is observed using a tool microscope, and then the artificial cutting edge is used to detect whether the cutting edge of the bit is good or defective. The general image of the defective cutting edge can be divided into nine categories, as shown in Figure 11a is the image of the inner arc of the drill edge, Figure 11b is the image of the outer arc of the drill edge, and Figure 11 is applicable to Chinese national standards ( CNS) A4 specification (210X2927 mm j (please read the precautions on the back before loading-page)) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 479126 A 7 B7 V. Description of the invention (,) C is the lack of a cutting edge The image of the angle, as shown in Figure 11d is the image of the large edge of the drill blade, as shown in Figure 11 Θ is the image of the small edge of the drill blade, as shown in Figure 11f is the image of the eccentricity of the drill edge, as shown in Figure 11g is the size of the drill edge The image of the surface, as shown in Figure 11h, is the image of the cores separated, and Figure 11i is the image of the cores overlapped. Although the drilling, unloading and measuring operations are performed manually, the drill edge can be identified. Good and bad products, but because of human error, it is very easy to misidentify the good and bad products of the cutting edge, and thus cannot effectively control the quality of the cutting edge. Therefore, there is a need to strengthen the improvement, and use manual methods to take the drill , Unloading and surveying operations are too wasteful Force resources are not in line with economic benefits. [Brief description of the present invention] The main purpose of the present invention is to detect the precision of the cutting edge of the special drill for PC board drilling, and to provide automatic drilling, calibration, test drilling, and good quality. Coordinated automated processes such as unloading, collecting, and discharging of defective products. In order to achieve the above purpose, the present invention adopts the following technical features: 1. The feeding area and the discharging area are set on both sides of the processing turntable. And the drilling area, calibration area, testing area and drilling area are set up around the turntable respectively to form an automation with process benefits such as automatic drilling feed, calibration, testing, and unloading collection and discharge of good and bad products Machines 2. In the feeding area and the discharging area, the drill box is used to drive the feeding and discharging operations in a stepping manner, which can effectively control the displacement accuracy of the drill bit in the drill box when it is taken and when it is placed. 3. During processing On the turntable, there are spring-shaped standard seats, and drill holes are set on each of the standard seats, and the side of the drill holes is provided with spring ball jacks to help precise control ------_____ This paper scale is applicable to China country Standard (CNS) A4 (210X297 mm) (please read the notes on the back first), ^ 1 Printed by the Intellectual Property Bureau Employee Consumer Cooperative of the Ministry of Economic Affairs 479126 A7 B7 V. Description of Invention (3) Intellectual Property Bureau of Ministry of Economic Affairs The stability of the employee's consumer cooperative in printing the drilling and unloading operations. 4 Set up a drilling area around the processing turntable, so that the drilling area is between the calibration area and the unloading area, and the drilling area is related to the feeding area It is connected to move the cutting edge of the un-drilled drill bit from the drill box in the feeding area to the accurate seat in the drilling area one by one for automatic drilling operation. 5. Set up around the processing turntable The calibration area is composed of a push drill and a video vision device (CCD). A reference drill height h is set in advance, and the distance X between the actual drill height h 'and the reference drill height is obtained using the video vision device (CCD). This gap X is converted into a pulse wave by the PLC controller to drive and control the stepping motor of the drill pusher to compensate and correct the gap X, so that the drill bit can be at the preset reference drill edge height. 6. Set up a detection area around the processing turntable, so that the detection area is between the calibration area and the unloading area, and use the image vision device (CCD) to record the image area of the blade edge of the calibrated drill edge for image comparison to judge The drill is good or bad. 7. Set up a drill unloading area around the processing turntable, and place the drill unloading area between the drill-receiving area and the inspection area. The main purpose is to unplug the completed drill bit from the standard seat in the unloading drill area and follow the good quality. Or the defective products are collected separately, so that the fixed frame will be rotated into the standard seat in the drilling area, and the drilling space can be vacated in advance to facilitate the repeated implementation of the drilling operation in the drilling area. 8. Use the clamping mechanism to be set in the drilling area and the unloading area respectively. With the flexible operation characteristics of the clamping mechanism, the time required for the drilling and unloading operations can be shortened, and the good and bad products of the drill can be collected and arranged. Inside the drill box, which shortens the working time for staff to inspect the equipment and recover the drill. Based on the above-mentioned purpose and characteristics, we will list the implementation examples and explain in detail that the binding line 4 ^^ standard is applicable to the Chinese National Standard (CNS) A4 specification (210X2 ^ 7 mm) 479126 A7 B7 V. Description of the invention (4) The invention and its application are as follows: [Schematic description] Figure 1: This is a perspective view of an automatic cutting edge inspection machine for a PC board drilling special drill according to the present invention. Figure 2: Schematic diagram showing the working dynamics of the clamping mechanism of the drilling area and the feeding area of the present invention. Figure 3: Schematic diagram showing the working area of the present invention. FIG. 4 is a dynamic schematic diagram of the drilling operation in the correction zone of the present invention. FIG. 5 is a schematic diagram showing the operation flow of the calibration area of the present invention. FIG. 6 is a top view showing the detection side area of the present invention. FIG. 7 is a schematic diagram showing the operation dynamics of the inspection area of the present invention. Figure VIII shows the dynamic view of the unloading and discharging operations in the unloading area of the present invention. Figure IX is a schematic diagram showing the operation flow of the side inspection area and the unloading area of the present invention. Fig. 10 is a perspective view showing a standard drill bit according to the present invention. FIG. 11 is a diagram showing an image of a standard drill edge captured by the present invention. Figure 11a: This is an image of the inner arc of the cutting edge that reveals the defective cutting edge. Figure 11b: An image showing the outer arc of the cutting edge of a defective cutting edge. Figure 11c: An image of the cutting edge angle of a defective cutting edge. Figure 11d: An image of a large cutting edge showing a defective cutting edge. Figure 11 e: An image of a small cutting edge of a cutting edge showing a defective cutting edge. Figures ten to f: Images showing eccentricity of the cutting edge of a defective cutting edge. Figures 10 ~ g: These are images showing the large and small cutting edges of the defective cutting edge. This paper size is applicable to China National (CNS) A4 specification (210X2 ^ 7mm) --------- t! (Please read the precautions on the back before filling in the page),-? · Ministry of Economy Printed by the Intellectual Property Bureau's Consumer Cooperatives 479126 A7 B7 V. Description of the Invention (A) Figure 11h · ·······················································································································································································································································

_ _ J ? * _ — _ Α.>1 >4< μ I ___ 1 i I_ Λ **.>*- % — r-~r-k / « #^¾ λ I 圖十一 I :係揭7Γ\鑽力+艮品的鑽心恵疊的影傢。 圖十二:係揭示本發明之校正及檢測工作區域合併的示 意圖。 圖十三:係掲示本發明之校正區及檢測區作業合併的動 態示意圖。 〔編號說明〕_ _ J? * _ — _ Α. ≫ 1 > 4 < μ I ___ 1 i I_ Λ **. ≫ *-% — r- ~ rk / «# ^ ¾ λ I Figure 11 I: Department The filmmaker who unveiled 7Γ \ Drilling Force + Gen Pin's core drill. Fig. 12 is a schematic view showing the merging of the calibration and detection work areas of the present invention. Fig. 13 is a dynamic diagram showing the operation of the calibration zone and the detection zone in the present invention. [Number description]

鑽頭1 鑽體10 鑽盒11 承載基座111 鑽針12 尖部13 刀刃影像面積S1、S2 夾爪14 轉台2 進料區21 排料區22 滾珠導螺桿23 準座3 置鑽孔31 彈簧滾珠32 取鑽區4 夾鑽機構40、70 夾鑽爪4彳、71 校正區5 推鑽器51 推桿511 步進馬達512 檢測區6 影像視覺器52、61 卸鑽區7 基準高度值h 實際初始高度值h’ 誤差值X 經濟部智慧財產局員工消費合作社印製 〔詳細說明〕 首觀圖一所示,係掲示一種PC板鑽孔專用鑽頭之鑽刃 自動檢測方法,主要在一加工轉台2雙側配置進料區21與 本紙張尺度適用中國國家標準(CNS ) A4規格(210X2朽公釐) 479126 Α7 Β7 五、發明説明(6 ) 排料區22,並在轉台2的環周分別設置取鑽區4、校正區5、 檢測區6以及卸鑽區7 ;其中: (請先閱讀背面之注意事項再 該進料區21與排料區22利用步進馬達配合浪珠導螺桿 23作動,使鑽盒彳1能夠步進移載至取鑽區4,且該進料區 21係與取鑽區相4連接,該排料區22係與卸鑽區7相連接, 並於滾珠導螺桿23上均設有可吸附鑽盒11的承載 111 (如圖二所示); 該取鑽區4內係具一夾鑽機構40(如圖二所示),主要係 藉由滾珠導螺桿帶動一夾鑽氣壓缸,且夾鑽氣壓缸的缸桿I 設有氣壓驅動的夾鑽爪41所組成,·該夾鑽爪41係可接受滾 珠導螺桿的往復帶動,進而產生往復位移運作; 該工作轉台2具定格步進轉動之能力(如圖三所示),轉 台2上等間設有附具簧性的準座3,準座3之端部設有置鑽 孔3 l·置鑽孔31側部設有彈簧滾珠32頂持(如圖四所示), 使轉台2及其準座3上的置鑽孔31在供取鑽及卸鑽時,備 具簧性抗震之穩定性; 經濟部智慧財產局員工消費合作社印製 在進料及取鑽運作時,進料區21的滾珠導螺桿23上必 須擺置有載置鑽頭1的鑽盒1U如圖二所示),利用步進馬達 配合滾珠導螺桿23作動,使鑽盒11能夠步進移載至取鑽區 4,鑽盒上各只整齊間列的縱向及橫向鑽頭1,能依續對 應夾鑽機構40中的夾鑽爪41,續驅動夾鑽爪4彳下移夾取鑽 頭1上挺,然後移載鑽頭1至取鑽區4內的定格轉動而至之 準座3.的置鑽孔31中定距插置鑽頭,使鑽體彳0於置鑽孔31 內並被彈簧滾珠32頂持定位,完成進料取鑽的區段作業。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X2力公釐) 479126 A7 B7 五、發明説明(刃) 當準座3定格轉動至校正區5時,使鑽針12位處於影 像視覺器(CCD)52內(如圖五所τρ〇 ’此刻便可羯先莉用PLC 控制器命令影像視覺器(CCD) 52自行預設基準高度值h,並 藉由影像視覺器(CCD)檢知實際初始高度值h’,讓PLC控制 器去比對計算二者間之誤差值X (X=h_h’),經PLC控制器將 此誤差值X轉換成脈波以驅動控制推鑽器51之步進馬達 512,以補償修正誤差值X,使鑽針之尖部能符合預設基準高 度值。 該檢測區6係設置於加工轉台3周邊的校正區5與卸鑽 區7之間(如圖三所示),檢測區6內設有影像視覺器 (CCD)61 (如圖六、七所示),當定格載移至檢測區6的鑽頭1, 藉由影像視覺器(CCD)61記錄已校正之鑽頭1上鑽針12的刀 刃影像面積S1、S2,並命令PLC控制器進行比對,以辨別鑽 頭1為良品或不良品,完成測鑽的區段作業。 該卸鑽區7係設置於加工轉台2周邊的檢測區6與取鑽 區4之間,且卸鑽區7並與排料區22相連接(如圖三所示); 該卸鑽區7係與取鑽區4相同設有另一夾鑽機構70,主要係 利用滾珠導螺桿帶動一夾鑽氣壓缸,且夾鑽氣壓缸的缸桿上 設有氣壓驅動的夾鑽爪71所組成(如圖八所示);該夾鑽爪 71係可接受滾珠導螺桿的往復帶動,進而產生往復位移運 作,呈可夾鑽位移並插鑽擺置的往復連動位移形態。 上述屬「良品」的鑽頭1,係會藉準座3定格移載至卸 鑽區7 ’並在準座3上接受夾鑽機構70中夾鑽爪71的下移 夾取鑽頭1並上挺運作,然後移載該鑽頭1至良品排料區 本紙張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐〉 (請先閱讀背面之注意事項再填頁) •裝- 線 經濟部智慧財產局員工消費合作社印製 479126 A7 經濟部智慧財產局員工消費合作社印製 五、發明説明(》) 中,藉由滾珠導螺桿之定格步進移載空鑽盒1彳,使鑽頭彳良 品能陸續插置於空鑽盒υ,上的縱向及橫向置鑽槽位中,以 完成鑽頭1良品卸鑽排料的區段作業(如圖九所示)。 上述屬「不良品」的鑽頭1,藉準座3定格移載至卸鑽 區7,並在準座3上接受夾鑽機構70中夾鑽爪71的下移夾 取鑽頭1並上挺運作,然後移載該鑽頭1至不良品排料區22 中,藉由滾珠導螺桿之定格步進移載空鑽盒11,使鑽頭1不 良品能陸續插置於空鑽盒11上的縱向及橫向置鑽槽位中, 以完成鑽頭1不良品卸鑽排料的區段作業(如圖九所示)。 一般鑽頭辨識良品與不良品,係藉由影像視覺器(CCD) 對鑽頭之鑽刃進行截取刀刃影像面積的作業,再藉由電腦進 行影像比對的作業,以檢測出鑽頭之鑽刃為良品或不良品, 如圖十、十一所示為鑽刃良品的樣式。 該鑽盒11係設置於滾珠導螺桿23上的承載基座111 上,可依據情況需要,而能夠自行更換不同型式之鑽盒11 (如 圖一所示)。 上述之校正區5及檢測區6的作業,係可合併在同一區 一起實施,只要在校正區5上方設置另一影像視覺器 61 (CCD),待鑽頭1被側面的影像視覺器52 (CCD)校正至定位 後’就能夠直接利用上方設置的影像視覺器61 (CCD),記錄 已校正之鑽頭1上鑽針12的刀刃影像面積S1、S2,並命令 PLC控制器進行比對,以辨別鑽頭1為良品或不良品(如圖 十二、圖十三所示)。 綜上所述,本發明提供之PC板鑽孔專用鑽頭之鑽刃自 本紙張尺度適用巾_家縣(CNS)以祕(21()><297公楚) 479126 A 7 ___ _B7_ 五、發明説明(气) 動檢測方法,係能在檢測過程中,利用夾鑽機構進行取鑽及 節鑽作業以提增工作效率’且提昇鑽頭檢測時的準確性,竝 利用鑽食收納排整鑽頭之良品與不良品’以減少工作人員整 理鑽頭與巡顧設備之負擔’是以’本發明在製程效益上已明 顯較習知程序更為精進’應已具備製程技術之高度性創作’ 爰依法提請發明專利’懇請賜准’至感德便。 (請先閲讀背面之注意事項再填寫本頁) 訂 線 經濟部中央標準局員工消費合作社印製 ___10 本紙張尺度適财@醉鮮(CNS)A4· (2丨0><297公瘦)Drill bit 1 Drill body 10 Drill box 11 Bearing base 111 Drill pin 12 Tip 13 Blade image area S1, S2 Gripper 14 Turntable 2 Feeding area 21 Discharging area 22 Ball screw 23 Sight 3 Drilling hole 31 Spring ball 32 Drilling area 4 Clamping mechanism 40, 70 Clamping jaws 4 彳, 71 Calibration area 5 Driller 51 Push rod 511 Stepper motor 512 Detection area 6 Imager 52, 61 Drilling area 7 Reference height value h Actual Initial height value h 'Error value X Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs [Detailed description] The first view shown in Figure 1 shows an automatic detection method of the cutting edge of a PC board drilling special drill bit, mainly on a processing turntable 2 Double side configuration feeding area 21 and this paper size are applicable to Chinese National Standard (CNS) A4 specification (210X2 mm) 479126 Α7 Β7 V. Description of the invention (6) Discharging area 22, and the circumference of turntable 2 respectively Set drilling area 4, calibration area 5, detection area 6, and unloading area 7; of which: (Please read the precautions on the back before the feeding area 21 and the discharging area 22 use stepper motors with the wave guide screw 23 Actuation, so that the drill box 彳 1 can be transferred to the drilling area 4 in steps, The feeding area 21 is connected to the drilling area 4, and the discharging area 22 is connected to the drilling area 7, and the ball screw 23 is provided with a bearing 111 that can absorb the drill box 11 (see Figure 2). (Shown); The drilling area 4 is provided with a clamping mechanism 40 (as shown in FIG. 2), which is mainly driven by a ball screw to drive a clamping cylinder, and the cylinder rod I of the clamping cylinder is provided with Compressed by air pressure driven clamping jaw 41, the clamping jaw 41 can accept the reciprocating drive of the ball guide screw to produce reciprocating displacement operation; the work turntable 2 has the ability to rotate in fixed steps (as shown in Figure 3) The turntable 2 is provided with a spring-like quasi-seat 3 on the upper stage. The end of the quasi-seat 3 is provided with a drill hole 3 l. A hole 31 is provided with a spring ball 32 on the side (as shown in Figure 4). ), So that the drill holes 31 on the turntable 2 and its quasi-seat 3 are provided with spring-like seismic resistance when supplying and unloading drills; the employees' cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the feed and drills When in operation, the ball guide screw 23 of the feeding area 21 must be placed with a drill box 1U carrying a drill bit 1 (as shown in Figure 2), and a stepper motor is used to cooperate with the ball guide The rod 23 is actuated, so that the drill box 11 can be moved to the drilling area 4 step by step. The neatly arranged longitudinal and lateral drill bits 1 on the drill box can successively correspond to the clamping jaws 41 in the clamping mechanism 40. Drive the clamping jaw 4 to move the clamping bit 1 upward, and then transfer the bit 1 to the fixed rotation in the drilling area 4 to reach the standard seat 3. Insert the bit at a fixed distance in the drill 31 to make the drill The body 彳 0 is placed in the borehole 31 and is held in position by the spring ball 32 to complete the section operation of feeding and drilling. This paper size applies Chinese National Standard (CNS) A4 specification (210X2 force mm) 479126 A7 B7 V. Description of the invention (blade) When the standard seat 3 is rotated to the correction zone 5, the 12-bit drill pin is in the image visualizer ( CCD) 52 (as shown in Figure 5) τρ〇 'At this moment, you can use the PLC controller to instruct the image vision device (CCD) 52 to preset the reference height value h, and use the image vision device (CCD) to detect the actual initial The height value h 'allows the PLC controller to compare and calculate the error value X (X = h_h') between the two. The PLC controller converts this error value X into a pulse wave to drive and control the step of the jack 51 The motor 512 compensates the correction error value X so that the tip of the drill can meet the preset reference height value. The detection area 6 is set between the correction area 5 and the drill unloading area 7 around the processing turntable 3 (see Figure 3). (Shown), there is an image vision device (CCD) 61 in the detection area 6 (as shown in Figs. 6 and 7). When the stop bit 1 is moved to the detection area 6, the image is recorded by the image vision device (CCD) 61. The image area S1, S2 of the cutting edge of the drill pin 12 on the corrected drill bit 1, and instruct the PLC controller to perform comparison to identify the drill bit 1. The good or bad product completes the section of drilling operation. The drill unloading area 7 is located between the detection area 6 and the drilling area 4 around the processing turntable 2, and the unloading area 7 is connected to the discharge area 22 (As shown in Fig. 3); The drilling unloading area 7 is provided with another drilling clamping mechanism 70, which is the same as the drilling area 4, mainly using a ball guide screw to drive a clamping drilling cylinder, and the clamping rod of the drilling cylinder It is composed of a pneumatically driven clamping jaw 71 (as shown in Fig. 8); the clamping jaw 71 can accept the reciprocating drive of the ball guide screw, and then produces a reciprocating displacement operation. The above-mentioned drill 1 is a "good product", which will be transferred to the unloading area 7 'by the standard seat 3, and the lower jaw 71 of the clamping mechanism 70 will be accepted on the standard seat 3. Clamp the drill bit 1 and lift it up, then transfer the drill bit 1 to the good product discharge area. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling in the page) • Equipment-Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Employee Cooperatives 479126 A7 Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Staff Consumer Cooperative Association 5. In the description of the invention ("), the empty drill box 1 彳 is transferred by the fixed step of the ball guide screw, so that the good bit of the drill can be inserted in the vertical and horizontal directions on the empty drill box. Set the drill slot to complete the unloading and unloading section of the drill bit 1 (as shown in Figure 9). The above-mentioned drill bit 1 which is a "defective product", is transferred to the drill unloading area 7 by the standard seat 3. And on the standard seat 3, accept the downward movement of the clamping jaw 71 in the clamping mechanism 70 to clamp the drill bit 1 and lift it up, then transfer the drill bit 1 to the defective product discharge area 22, and use the ball guide screw to freeze the frame. The stepless transfer of the empty drill box 11 enables the defective products of the drill 1 to be successively inserted into the longitudinal and lateral drilling slots on the empty drill box 11 to complete the section of unloading and discharging of the defective products of the drill 1 (such as (Figure 9). Generally, the drill bit identifies good and bad products. It uses the CCD to capture the image area of the cutting edge of the drill bit, and then compares the image with a computer to detect that the cutting edge of the bit is good. Or bad products, as shown in Figures 10 and 11 are the patterns of good products. The drill box 11 is arranged on the bearing base 111 on the ball screw 23, and can be replaced by a different type of drill box 11 (as shown in Figure 1) according to the needs of the situation. The operations of the correction area 5 and the detection area 6 described above can be combined and implemented in the same area. As long as another image vision device 61 (CCD) is provided above the correction area 5, the image vision device 52 (CCD ) After correction to positioning, you can directly use the image vision device 61 (CCD) provided above to record the image area S1 and S2 of the cutting edge of the drill pin 12 on the calibrated drill 1 and instruct the PLC controller to perform comparison to identify Bit 1 is good or bad (as shown in Figures 12 and 13). To sum up, the cutting edge of the special drill for PC board drilling provided by the present invention is suitable for this paper size. _Home County (CNS) Yi Mi (21 () > < 297 Gongchu) 479126 A 7 ___ _B7_ 5 2. Description of the invention (pneumatic) dynamic detection method, which can use drill clamping mechanism to perform drilling and saving operations during the detection process to increase work efficiency and improve the accuracy of drill bit detection. The good and bad products of the drill bit 'to reduce the burden of the staff to organize the drill bit and the inspection equipment' is based on 'the invention has been significantly more sophisticated in process efficiency than the conventional procedure' and should have a high degree of process technology creation '爰According to the law, the patent for invention is 'please ask for it' to the highest degree. (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Ordering and Economics ___10 This paper is suitable for money @ 醉 鲜 (CNS) A4 · (2 丨 0 > < 297 public thin )

Claims (1)

6 2 1X 9 47 A8 Βδ C8 D8 六、申請專利範圍 1· 一種PC板鑽孔專用鑽頭之鑽刃自動檢測方法,主要 係在一加工轉台雙側配置進料區與排料區,蓝在轉台的環周 分別設置取鑽區、校正區、檢測區以及卸鑽區,進料區擺置 容載有複數鑽頭的鑽食,排料區擺置有等待收集良品與不良 品之空鑽盒,其特徵為: 將容載有複數鑽頭的鑽盒擺置於進料區,並步進移載至 取鑽區,將鑽盒中的複數鑽頭,藉由夾鑽機構陸續插置於具 定隔轉動能力的加工轉台上; 藉由具定隔轉動能力的加工轉台,使各鑽頭皆能依續進 入校正區,利用裝置在側面的影像視覺器(CCD)預設鑽刃尖 部的基準高度值h,並測量鑽刃尖部的實際初始高度h·, 經PLC控制器運算取得誤差值X (X=h- h 1 ),並輔助控制微 動推鑽器運作,用以修正補償誤差值X ; 再將已校正之鑽頭移載至檢測區,利用上方影像視覺器 (CCD)辨視刀刃影像面積之良品與不良品; 再移載至卸鑽區利用夾鑽機構排料,並依照良品與不良 品分別收置於排料區的良品與不良品之空鑽盒內’完成PC 板鑽孔專用鑽頭之鑽刃的自動檢測運作。 2. 如申請專利範圍第彳項所述pc板鑽孔專用鑽頭之鑽 刃自動檢測方法,其中影像視覺器(CCD)預設鑽刃尖部的基 準高度值,係指影像視覺器(CCD)辨視刀刃影像面積之良品 與不良品的對焦距離。 3. 如申請專利範圍第彳項所述pC板鑽孔專用鑽頭之鑽 刃自動檢測方法,其中鑽盒係設置於承載基座上,可依據需 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297^釐) (請先閲讀背面之注意事項再填寫本頁) 、言· 經濟部智慧財產局員工消費合作社印製 479126 A8 B8 _g8s 六、申請專利範圍 要更換鑽盒的型式。 4. 如申請專刹範圍第1項所述PC板鑽孔專周鑽頭之鑽 刃自動檢測方法,其中校正區內的影像視覺器(CCD),係可 利用紅外線代替。 5. 如申請專利範圍第1項所述PC板鑽孔專用鑽頭之鑽 刃自動檢測方法,其中校正區上方係可設置另一影像視覺器 (CCD),待鑽刃被側面的影像視覺器(CCD)校正至定位後,直 接利用上方設置的影像視覺器(CCD)再進行刀刃影像面積的 檢測。 經濟部智慧財產局員工消費合作社印製 NS C /IV 準 榡 釐 2公 -176 2 1X 9 47 A8 Βδ C8 D8 6. Scope of patent application1. An automatic detection method for the cutting edge of a special drill for PC board drilling, which is mainly configured with a feeding area and a discharging area on both sides of a processing turntable, and the blue is on the turntable. There are drilling area, calibration area, testing area, and unloading area in the surrounding area. The feeding area is equipped with drilling food containing multiple drill bits. The discharging area is equipped with empty drill boxes waiting for good and bad products. It is characterized in that: a drill box containing a plurality of drill bits is placed in the feeding area, and is stepped and transferred to the drilling area, and the plurality of drill bits in the drill box are successively inserted into a fixed compartment by a clamping mechanism. On the processing turntable with turning ability; With the processing turntable with fixed turning ability, each drill can enter the calibration zone successively, and the reference height value of the drill tip is preset by the image vision device (CCD) on the side of the device. h, and measure the actual initial height h · of the drill tip, obtain the error value X (X = h-h 1) by the PLC controller operation, and assist in controlling the operation of the micro-push drill to correct the compensation error value X; Then transfer the calibrated drill bit to the detection area and use the upper shadow The vision device (CCD) discriminates the good and bad products of the image area of the blade; then it is transferred to the unloading area to use the drill clamping mechanism to discharge the material, and the good and bad products are placed in the discharge area according to the good and bad products respectively. In the drill box, the automatic detection of the cutting edge of the drill bit for PC board drilling is completed. 2. As described in item (2) of the patent application, an automatic detection method for a cutting edge of a dedicated drill for pc board drilling, wherein the image vision device (CCD) presets the reference height value of the cutting edge of the cutting edge, which refers to the image vision device (CCD) Identify the focus distance of the good and bad products of the blade image area. 3. As described in item (1) of the scope of the patent application, the automatic detection method of the cutting edge of the special drill bit for pC plate drilling, in which the drill box is set on a bearing base, and the Chinese national standard (CNS) A4 specification can be applied according to the paper size. (210X297 ^ cent) (Please read the precautions on the back before filling out this page), printed 479126 A8 B8 _g8s by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. The scope of patent application is to change the type of drill box. 4. For the automatic detection method of the cutting edge of the PC board drilling special drill bit as described in item 1 of the application scope, the infrared imager (CCD) in the calibration zone can be replaced by infrared. 5. As described in Item 1 of the scope of the patent application, the automatic detection method for the cutting edge of the PC board drilling special drill bit, wherein another image vision device (CCD) can be set above the correction area, and the image vision device to be drilled by the side ( After the CCD) is calibrated to the positioning, the image area of the blade is detected by directly using the image vision device (CCD) set above. NS C / IV standard printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 kg -17
TW90101093A 2001-01-18 2001-01-18 Method for automatically detecting drill blade of the drill head specified for drilling hole on PC board TW479126B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101865658B (en) * 2009-04-14 2012-02-29 陶嘉莉 Blade detection equipment and method
TWI426000B (en) * 2011-01-26 2014-02-11 Cin Phown Technology Co Ltd Drilling method of automatic drill bit

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201132428A (en) * 2010-03-19 2011-10-01 Gre Win Automation Co Ltd Bidirectional conveyance method for drill bit case on automatic drill bit picking and placing device
JP7180960B2 (en) * 2019-09-03 2022-11-30 ビアメカニクス株式会社 Board drilling device and board drilling method
CN113494879B (en) * 2021-09-09 2021-11-09 新沂市凯宁工具有限公司 Factory detection equipment for woodworking drill bit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101865658B (en) * 2009-04-14 2012-02-29 陶嘉莉 Blade detection equipment and method
TWI426000B (en) * 2011-01-26 2014-02-11 Cin Phown Technology Co Ltd Drilling method of automatic drill bit

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