TW479100B - Light brick structure and manufacture method thereof - Google Patents

Light brick structure and manufacture method thereof Download PDF

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Publication number
TW479100B
TW479100B TW90120188A TW90120188A TW479100B TW 479100 B TW479100 B TW 479100B TW 90120188 A TW90120188 A TW 90120188A TW 90120188 A TW90120188 A TW 90120188A TW 479100 B TW479100 B TW 479100B
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Taiwan
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light
lightweight
brick
concrete
scope
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TW90120188A
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Chinese (zh)
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Mei-Wan Fan
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Mei-Wan Fan
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Abstract

This invention provides a structure of light brick and manufacture method thereof. The light brick structure consists of a surface layer made of concrete and a bottom layer made of concrete of light aggregate. The light brick manufacture method includes procedures: (1) to mix respectively the bottom layer material and the surface layer material and put them into a mould accordingly; (2) to make upper layer material and lower layer material combine with each other tightly through vibration and compress shaping; (3) to remove the form and curing the concrete until it hardens to complete a strong durable light brick. This light brick contributes multiple advantages, such as capable of reducing roof temperature by its heat insulation effect, of light weight, of long life span and with better drainage effect.

Description

五、發明說明f 發明領域: ^ 本發明係有關一種隔熱磚之技術,特別是關於一種材 貝幸;盈且隔熱效果良好的輕質磚結構及其製造方法。 發明背景·· 按’台灣地處亞熱帶地 A直接照射在屋頂等露天處 度提升,並容易導致頂樓的 現象’為了避免此現象發生 層隔熱磚,藉以阻隔並降低 生龜裂。 習知隔熱碑的結構大致 層及一保麗龍底層所組成, 而達到熱隔離之效果。然因 之間存有縫隙,使得雨水會 的排水效果差,導致滲入的 因長時間的積水而滋生病菌 後’保麗龍底層容易損毀脫 果’脫落的保麗龍屑亦會阻 之情形。此類隔熱磚雖具有 壽命短、不實用之缺失。 另一種隔熱磚則是全部 可有效避免前述隔熱碑使用 具有材質重之缺點,不但搬 區,四季溫度較高,為避免陽 ’而導致高樓層住家的室内溫 地面因長期曝曬而造成龜裂的 ,通常會在頂樓地面上鋪設一 陽光直射的高溫,避免地面產 分為兩種,一種是由一水泥表 以藉由保麗龍熱傳導差之特性 隔熱磚於舖設時,相鄰隔熱碑 進入縫隙中,且因保麗龍底層 雨水與潮濕的保麗龍底層間易 ,且此種隔熱磚使用一段時間 落,不但無法達到隔熱之效 塞排水孔而造成頂樓排水不良 材質輕的優點,但卻具有使用 以水泥所構成,此種隔熱磚雖 壽命短及排水不良之缺失,卻 運困難,且當其鋪設於頂樓地V. Description of the invention f Field of invention: ^ The present invention relates to the technology of a heat-insulating brick, in particular to a material; a light-weight brick structure with a good insulation effect and a manufacturing method thereof. Background of the invention ... According to ‘Taiwan ’s location in the subtropical area A is directly irradiated on the roof and other open places, and easily leads to the phenomenon of the top floor’ To avoid this phenomenon, a layer of thermal insulation is used to block and reduce cracks. The structure of the conventional thermal insulation monument is composed of a general layer and a bottom layer of Polyurethane to achieve the effect of thermal insulation. However, because there is a gap between them, the drainage effect of rainwater will be poor, leading to the infiltration of the bacteria caused by the accumulated water for a long time. After that, the bottom layer of ‘Polyron is easy to damage and dehydrate.’ Although this type of insulation brick has short life and is not practical. The other type of thermal insulation bricks can effectively avoid the disadvantages of heavy materials used in the foregoing thermal insulation monuments. Not only the area is moved, but the temperature is high in the four seasons. In order to avoid the sun, the indoor warm floor of the high-floor home will be caused by long-term exposure. Cracked, usually a high temperature of direct sunlight is laid on the top floor to prevent the ground from being divided into two types. One is a cement surface with the characteristics of poor thermal conductivity of Polylon. The hot monument enters the gap, and because the rainwater on the bottom of the Polyuron and the wet bottom of the Polyuron are easily interspersed, and this kind of thermal insulation bricks have been used for a period of time, not only can not achieve the effect of heat insulation, plug the drainage holes, resulting in poor drainage on the top floor It has the advantage of light weight, but it is made of cement. Although this kind of thermal insulation brick has short life and lack of poor drainage, it is difficult to transport, and when it is laid on the top floor

第4頁 479100 五、發明說明(2) ___ ΐ危險。】:成而破壞原有之地面結構,相 方法,以词時解決;種輕質磚結構及其製造 種^熱磚結構之缺點 發明目的與概述·· 本發明之主要目的得尤 方法,使該輕質磚同時兼一種輕質磚結構及其製造 水效果佳之功纟,以有效達:::輕盈、使用壽命長及排 導致溫度過高之目的者。到阻隔並降低陽光直射頂樓所 本創作之另一目的儀為担山 質磚結構,使其具有實用效果佳:=硬且不易損壞之輕 為達到上述之目的,本恭Β日/僧:”、、占0 之表層材料及由輕質骨材為主之::土-般混凝土所構成 分別均勻拌合;再將底層材料及:声::形成的底層材料 内,經過震動壓縮成型後,使該“材填入-模具 緊密結合;最後進行脫模及養護硬/驟及^層材料能夠 一堅固耐用的輕質磚。 哪之後’即可得到 底下藉由具體實施例配合所附的圖式 容易瞭解本發明之目的、技術内容U 兄明,當更 效。 特點及其所達成之功 圖號說明: 10 輕質碑 12 表層(材料) 16 輕質骨材 14底層(材料)Page 4 479100 V. Description of Invention (2) ___ ΐ Danger. ]: Destroy the original ground structure, phase method, and solve it with words; the disadvantages of light-weight brick structure and its manufacture ^ thermal brick structure object and summary of the invention. The main purpose of the present invention is to make the method special. The lightweight brick also combines a lightweight brick structure and its excellent water-making effect to effectively achieve the purpose of: :: light weight, long service life, and high temperature due to exhaustion. The other purpose of the creation of the top floor to block and reduce the direct sunlight is the brick structure of the mountain, which has a good practical effect: = hard and not easily damaged. In order to achieve the above purpose, this Christine B / Monk: ", The surface material that accounts for 0 and the light aggregate material are mainly composed of :: soil-general concrete and evenly mixed; then the bottom material and: sound :: formed in the bottom material, after vibration compression molding, make The "material filling-molding is tightly combined; finally the demoulding and curing of the hard / step and layer materials can make a strong and durable lightweight brick. It can be obtained afterwards. The purpose and technical content of the present invention will be easily understood through the specific embodiments and the accompanying drawings. It will be more effective. Features and achievements achieved Figure number description: 10 Lightweight monument 12 Surface layer (material) 16 Lightweight bone material 14 Bottom layer (material)

第5頁 479100 五、發明說明(3) 2〇 振動桌面 24 模具 U 鐵板 26上模 詳細說明: 第一圖為本發明之輕質 輕質磚1 0結構係由一表層1 2 1 2係採用一般混凝土材質, 水充分混合所構成者,厚度 用在使輕質磚1 〇表面呈現細 外表美觀、硬度佳且财磨之 層1 2之底面,底層1 4係由輕 者’主要成份則是以水泥、 的’厚度約為57inm左右;由 本身具有多孔特性,使得底 孔性以及骨材與骨材之間有 果良好之材質,且此種由輕 之底層14為一堅固之結構, 龍層之隔熱磚及水泥隔熱磚 點而克服保麗龍易損壞剝落 水泥隔熱碑過重之缺點。 其中,上述底層14所採 殼石及珍珠岩粒等輕質材料 現就上述之輕質碑結構 二A圖至第二E圖為本發明製 磚結構剖視圖,如圖所示,一 及一底層14所組成者,該表層 其主要成份通常由水泥、沙及 约為3釐米(mm )左右,其作 緻之結構,且該表層丨2亦具有 特性。而該底層1 4係設置於表 質骨材1 6為主之混凝土所形成 輕質材料及水充分混合所構成 於底層14所採甩之輕質骨材16 層1 4剖面可見骨材本身具備多 =顯的孔隙,因此為一隔熱效 質骨材1 6與水泥漿混合所構成 且其重量係介於習知具有保麗 之間i故可同時保留兩者之優 、重量輕且實用效果不佳以及 用之輕質骨材係選自陶粒、貝 所組成之群組。 、 來說明本發明之製造方法,第 作輕質磚結構的流程示意圖,Page 5 479100 V. Description of the invention (3) 20 Vibration table 24 Mould U Iron plate 26 Upper mould detailed description: The first picture shows the lightweight brick of the invention 1 0 The structure is composed of a surface layer 1 2 1 2 It is made of general concrete material and fully mixed with water. The thickness is used to make the surface of the lightweight brick 10 have a fine appearance, good hardness, and the bottom surface of the layer 12. The bottom layer 14 is made of light. The thickness of the cement is about 57inm; the porous material itself makes the bottom porosity and a good material between the bone and the bone, and the light bottom layer 14 is a solid structure, Long layer of thermal insulation brick and cement thermal insulation brick point to overcome the shortcomings of Baolong's easily damaged and exfoliated cement thermal insulation monument. Among them, light materials such as shell stone and perlite grains collected in the above-mentioned bottom layer 14 are sectional views of the brick-making structure of the present invention, as shown in Figures 2A to 2E, as shown in the figure. 14, the main components of the surface layer are usually made of cement, sand, and about 3 centimeters (mm), the structure of which is made, and the surface layer 2 also has characteristics. The bottom layer 14 is a light-weight aggregate formed from concrete composed mainly of superficial aggregates 16 and water. The light aggregate 16 formed on the bottom layer 14 is mixed with water to see that the aggregate itself has Many = obvious pores, so it is composed of a heat-insulating aggregate 16 and cement slurry, and its weight is between conventional and poly, so it can keep both of them at the same time, light and practical Poorly used and lightweight aggregates are selected from the group consisting of ceramsite and shellfish. To explain the manufacturing method of the present invention, the first schematic flow chart of the lightweight brick structure,

479100 五、發明說明(4) 如圖所示,該製造方法係包括 混凝土所構成之f Λ 4 ^步驟·百先,將由一般 成的底展:= 輕質骨材為主之混凝土所形 成的履層材料分別的白挑人· ^ m 一— 口 ,而後在一振動桌面20上放置 方ΞΪ 一可ίΐ方設置有:模具(下模”4,模具24正上 行第- a填枓移動之上杈26 ’如第二A圖所示,接著進 ΪΪ卓=、,將該底層材料"填入該模具24内,並利用 Ϊ 鐵板22帶動該模具24及其内材料“同時震 η:材料14充分填入足夠的份量於模具24内。 弟一Β圖所示對該底層材料14進行第一次壓 u 利用上模26下壓將該底層材料14壓縮,以確伴底479100 V. Description of the invention (4) As shown in the figure, the manufacturing method includes f Λ 4 ^ steps made of concrete. One hundred first, it will be formed by a general base: = light weight aggregate-based concrete The picking materials of the tracker are ^ m one — mouth, and then placed on a vibrating table 20. One can be set up: mold (lower mold) 4, mold 24 is on the first line-a fill The upper fork 26 'is shown in the second A figure, and then the bottom material " is filled into the mold 24, and the iron plate 22 is used to drive the mold 24 and its internal materials "simultaneously. : The material 14 is filled into a sufficient amount in the mold 24. The first pressing of the bottom material 14 is shown in the first figure. The bottom material 14 is compressed by the upper mold 26 to confirm the bottom.

St緊I並使模具24上方產生空間,提St 、" 第一C圖所不,再將表層材料1 2填入模罝 24内二位於該底層材料“之表面,並同時利用振動桌面; 施以震動使表層材料12均勻填入足夠之份量;完成第一 ·: 填,^後,請參考第二D圖所示,令該上模2 6下壓進行人 一次壓縮,以進行最後的成型震動及壓縮,使該表屑丁、 1 2 ^底層材料1 4緊密結合;最後參考第二E圖所示/進 脫核步驟’將上模26及模具24移除,即可得到一輕質仃 10再使其經過一養護硬化步驟之後,即完成一堅固 的輕質磚10。 W用St tight I and make space above the mold 24, mention St, "quoted in the first C figure, and then fill the surface material 12 into the mold 罝 24 two on the surface of the bottom material", and at the same time use the vibration table; Shock to make the surface material 12 evenly fill a sufficient amount; after completing the first ·: filling, please refer to the second figure D, let the upper mold 26 be pressed down for one person compression to perform the final The molding vibration and compression make the surface chip D, 1 2 ^ bottom material 1 4 tightly combined; finally refer to the second figure E / enter the denuclearization step 'remove the upper mold 26 and mold 24, and a light After the mass 10 is subjected to a curing step, a solid lightweight brick 10 is completed.

因此’本發明所提出之輕質磚,其結構堅硬且不易 壞’兼具有材質輕盈、使用壽命長、排水效果佳及實用4 果佳等之功效,以有效阻隔陽光直射頂樓,避免室内溫^ 過高與避免頂樓地面產生龜裂現象。 恤XTherefore, 'the lightweight brick proposed by the present invention has a hard structure and is not easily damaged', and has the functions of light material, long service life, good drainage effect and good practicality, etc., so as to effectively block direct sunlight from the top floor and avoid indoor temperature ^ Too high and to avoid cracking on the top floor. Shirt X

479100 五、發明說明(5) 以上所述之貫施例僅係為說明本發明之技術思想及特 點’其目的在使熟S此項技藝之人士能夠瞭解本發明之内 容並據以實施’當不能以之限定本备明之專利範圍,即大 士依本發明所揭示之精神所作之均等變化或修飾,仍應涵 蓋在本發明之專利範圍内。479100 V. Description of the invention (5) The above-mentioned embodiments are only for explaining the technical ideas and characteristics of the present invention. The purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. It should not be used to limit the scope of the patent, that is, the equivalent changes or modifications made by Tuas in accordance with the spirit disclosed by the present invention should still be covered by the patent scope of the present invention.

第8頁 479100Page 8 479100

第9頁Page 9

Claims (1)

479100 六、申請專利範圍 1 · 一種輕質碑結構,包括: 一表層,其係由一般混凝土所構成;以及 一底層,-設置於該表層之底面,該底層係由輕質骨材為主 之混凝土所形成者。 2 ·如申請專利範圍第1項所述之輕質磚結構,其中該輕質 骨材係選自陶粒、貝殼石及珍珠岩粒等輕質材料所組成之 群組。 3 · —種輕質磚製造方法,其係包括下列步驟: 將由一般混凝土所構成之表層材料及由輕質骨材為主之 汁匕凝土所形成的底層材料分別採!:479100 VI. Scope of patent application1. A lightweight monument structure, including: a surface layer composed of general concrete; and a bottom layer, which is provided on the bottom surface of the surface layer, which is mainly composed of lightweight aggregate Formed by concrete. 2. The lightweight brick structure according to item 1 of the scope of patent application, wherein the lightweight aggregate is selected from the group consisting of lightweight materials such as ceramsite, shell stone, and perlite grain. 3 · —A kind of light brick manufacturing method, which includes the following steps: Collect the surface material made of general concrete and the bottom material made of slag condensate mainly composed of light aggregate material separately! : 其中於 和軌圍第3項所述之輕質磚製造方法 479100 六、申請專利範圍 進行第二次填料之步驟時,更可同時施以震動,使該表層 材料充分填入模具内。 7. 如申請專利範圍第3項所述之輕質磚製造方法,其中於 脫模步驟後,更包括一養護硬化步驟。 8. 如申請專利範圍第3、第5或第6項所述之輕質磚製造方 法,其中該震動作業係利用一振動桌面帶動該模具及其内 材料同時震動。Among them, the method for manufacturing light bricks described in item 3 of Hehewei 479100 VI. Scope of patent application When performing the second filling step, vibration can also be applied at the same time so that the surface layer material can be fully filled into the mold. 7. The method for manufacturing lightweight bricks according to item 3 of the scope of patent application, further comprising a curing and hardening step after the demolding step. 8. The method for manufacturing lightweight bricks according to item 3, 5 or 6 of the scope of patent application, wherein the vibrating operation uses a vibrating table to drive the mold and its internal materials to vibrate simultaneously. 第11頁Page 11
TW90120188A 2001-08-17 2001-08-17 Light brick structure and manufacture method thereof TW479100B (en)

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