46 8 29 1 A7 B7 五、發明說明(1 ) 【發明所屬之技術領域】 本發明係於有關音響機器,電視機等之揚聲器端子’ 其他電氣訊號之輸出入所使用之端子連接器及其製造方法 【先行技術】 一般,此種端子連接器,係如第7圖所示,由絕緣性 基板1 0 ·與由導電性金屬所成之端子板1 4,與端子 1 5所構成。上述絕緣性基板1 0 1係在其上面(上述端 子15之手把19突出側),設有具有導線插入缺口 12 之導線短路防止用之筒狀部1 1 1又|在此筒狀部1 1之 中心部,穿設有上述端子1 5之螺絲部1 7進退所需之貫 通孔1 3,更且,位於此貫通孔1 3外周形成有嵌入固定 端子板1 4所需之複數插入孔2 0。 在上述複數之插入孔2 0,分別從上面壓入固定端子 板1 4之端子部2 2與壓入卡止片2 1。 上述端子1 5 |係如第6圖(b)所示,在由導電性 金屬所成之端子本體5 9之一下端側包覆絕緣性之手把 1 9所形成者’將此端子1 5之螺絲部1 7,如第7圖所 示,旋入於端子板1 4之螺紋孔1 6 ’在凸面部1 8之下 面,與端子板1 4上面之間’夾著導線(沒有圖示)以電 氣性連接,或,在端子1 5之插頭連接部2 3插入香蕉插 頭(沒有圖示),以電氣方式連接。 於這種端子連接器’端子1 5之端子本體5 9,係先 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)-4- (請先閱讀背面之注意事項再填寫本頁) 裝------訂----丨! •線 經濟部智慧財產局員工消f合作社印製 經濟部智慧財產局ec工消費合作社印製 6 8 29 ^ A7 _B7__ 五、發明說明(2 ) 前,如第6圖(a)所示,由筒狀之插頭連接部2 3,與 凸面部1 8,與螺絲部1 7所構成,而由冷鍛造工法同時 成形加工。不能由此冷鍛造工法所加工之螺絲部1 7之加 工,與作爲止回之缺口部2 8之缺口加工,係於後續製程 進行。 【發明所欲解決之問題】 第6圖(a )所示之先前端子本體5 9,因由冷鍛造 工法所製造,所以具有下列問題》 冷鍛造工法|係將必要且充分之導電性金屬材料,於 再結晶溫度以下,在模之間壓扁形成,所以可進行沒有切 屑形成1優於製品尺寸,強度等之益處,相反地,材料需 要雜質少者,需要前處理之製程。 又,冷鍛造工法,係極爲特殊之工法,藉此工法,可 製造端子本體5 9之工廠只限於一部分工廠。 此種端子1 5之端子本體5 9,係除了冷鍛造工法之 方法之外•亦即,由無垢材之切削加工之方法,爲至少分 割爲3個零件製作,裝配各部之熔著方法等也可製造,但 是,上述之情形,會增加零件件數,加工,裝配麻煩,具 有反而增加成本之問題。 本發明係爲了解決上述問題*其目的係提供一種製造 端子1 5時,藉使用冷鍛造工法以外之方法,不僅更加抑 低製造成本,並且,不會增加零件件數*可用簡單方法製 造之端子連接器及其製造方法。 --------------裝-------丨訂---------線* , (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國困家標準(CNS>A4規格(210 X 297公釐) -5 - 經濟部智慧財產局員工消费合作社印裂 6 8 29 ^ A7 __B7 五、發明說明(3 ) 【解決問題之手段】 本發明係在絕緣性基板1 0安裝端子板1 4,在此端 子板1 4螺合端子1 5所成之端子連接器,上述端子1 5 ’係由端子本體5 9與手把1 9所形成,此端子本體5 9 係與在上述端子板1 4之間夾持導線之底部6 0,與從此 底部6 0之前後豎起具既定間隔對峙來構成插頭連接部 2 3之2片板狀部6 1,與設於上述底部6 0,螺合於上 述端子板1 4之螺絲部1 7所形成之端子本體*由1片之 導電性金屬板之沖壓加工等衝穿,鑽孔,折彎等,形成底 部,螺絲部,插頭連接部等之各部,再進行螺絲加工形成 【作用】 將形成爲如此之端子1 5之螺絲部1 7,旋入於固著 在絕緣性基板1 0之端子板1 4之螺紋孔1 6。於是,在 底部6 0下面,與端子板1 4上面之間,夾著導線可用電 氣方式連接。又,在插頭連接部2 3插入香蕉插頭,就可 用電氣方式連接。 並且,端子本體5 9係底部6 0爲由沖壓加工形成, 所以,可簡單地形成爲非圓形,不僅手把1 9不至於空轉 ,並且,牢固地固著端子本體5 9與手把1 9,將端子 1 5旋入進退於端子板1 4就可確實地夾著導線。 (請先閲讀背面之注意事項再填寫本頁) ----訂---— !一!線. 本紙張尺度適用中國國家標準(CNS)A4規格(210*297公楚) -6- 4 6 3 29 .1 A7 B7 五、發明說明(4) 第1實施例(第1圖) 於此第1實施例之端子1 5,係由端子本體5 9與手 把1 9所形成’在此端子本體5 9,係由2片前後之平板 所形成’構成插頭連接部2 3之板狀部6 1 ,與底部6 0 ’與螺絲部1 7所形成’上述螺絲部1 7,係插入於形成 於底部6 0之螺絲插入孔6 2所固著》 茲將此第1實施例之加工製程說明如下。 (1 )衝穿及鑽孔製程 將由導電性材料所形成之金屬板,藉沖壓加工,如第 1圖(a )之2點鏈線所示,爲了構成中央底部6 0.,與 連續於此之前後板狀部6 1 ,衝穿成約長方形,同時,在 成爲上述底部6 0部分之中央,穿設圓形之螺絲插入孔 6 2。又’在近於前後板狀部6 1底部6 0部分,上述端 子本體5 9能夠壓入固著於手把1 9,同時使用衝穿加工 形成鋸齒狀之卡止爪6 3。 (2 )折彎加工 只留下成爲上述中央之底部6 0之既定寬度,將其兩 側部’如第1圖(a )之實線所示,向上方折彎9 0度, 使2片之前後板狀部6 1對峙。這些2片之上述板狀部 6 1之內截面,將成爲插入香蕉插頭連接所需之插頭連接 部2 3。因此,2片之前後板狀部6 1之間隔,將變成較 香蕉插頭之直徑梢窄。 (諳先閲讀背面之注意事項再填寫本頁) 裝·-----—丨訂------ --線' 經濟部智慧財產局員Η消费合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 * 297公釐) -7- 6 ---- 4 經濟部智慧財產局員工消费合作社印製 8 29 A7 B746 8 29 1 A7 B7 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to speaker terminals for audio equipment, televisions, etc., other terminal connectors used for input and output of other electrical signals, and a method for manufacturing the same [Advanced technology] Generally, this type of terminal connector is composed of an insulating substrate 10, a terminal plate 14 made of a conductive metal, and a terminal 15 as shown in FIG. The insulating substrate 1 0 1 is provided on the upper surface (the handle 19 of the terminal 15 is protruded from the side), and a cylindrical portion 1 1 for preventing a short circuit of a conductor having a conductor insertion gap 12 is provided. Here, the cylindrical portion 1 The central portion of 1 is provided with a through hole 13 required for the screw portion 17 of the terminal 15 to advance and retreat. Furthermore, a plurality of insertion holes for fixing the terminal plate 14 are formed on the outer periphery of the through hole 13. 2 0. In the above-mentioned plural insertion holes 20, the terminal portions 22 of the fixed terminal plate 14 and the press-fitting locking pieces 21 are respectively pressed in from above. The terminal 1 5 | is shown in FIG. 6 (b), and one of the terminal bodies 5 9 made of conductive metal is covered with an insulating handle 1 9, and the terminal 1 5 The screw portion 17 is screwed into the threaded hole 16 of the terminal plate 14 as shown in FIG. 7 'below the convex surface 18 and between the upper surface of the terminal plate 14 and a wire (not shown) ) Electrically connect, or insert a banana plug (not shown) in the plug connection part 23 of terminal 15 to connect electrically. For this type of terminal connector, the terminal body 5 9 of the terminal 1 5 is the paper size applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) -4- (Please read the precautions on the back before filling (This page) Install ------ Order ---- 丨! • Printed by the staff of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the cooperative, printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, and printed by ec industrial and consumer cooperatives. 6 8 29 ^ A7 _B7__ V. Before the description of the invention (2), as shown in Figure 6 (a), by The cylindrical plug connection portion 23 is composed of the convex surface portion 18 and the screw portion 17 and is simultaneously formed by the cold forging method. The processing of the screw portion 17 which cannot be processed by this cold forging method and the notch processing of the notched portion 28 which is a non-return are performed in a subsequent process. [Problems to be Solved by the Invention] The previous terminal body 59 shown in FIG. 6 (a) is manufactured by the cold forging method, and therefore has the following problems. "The cold forging method | is a necessary and sufficient conductive metal material, Below the recrystallization temperature, it is crushed and formed between the molds, so there is no benefit of chip formation 1 over the product size, strength, etc. On the contrary, the material requires less impurities and requires a pretreatment process. In addition, the cold forging method is a very special method by which the factories that can manufacture the terminal body 59 are limited to only a few factories. The terminal body 5 9 of this terminal 15 is in addition to the cold forging method. That is, the method is made by cutting the non-scale material into at least three parts, and the welding method of assembling each part is also It can be manufactured. However, the above-mentioned situation increases the number of parts, troubles in processing and assembly, and has the problem of increasing costs. The present invention is to solve the above-mentioned problems. * The purpose is to provide a method for manufacturing the terminal 15 by using a method other than the cold forging method, which not only reduces the manufacturing cost, but also does not increase the number of parts. Connector and manufacturing method thereof. -------------- install ------- 丨 order --------- line *, (please read the precautions on the back before filling this page) Paper size applies Chinese standards (CNS > A4 specification (210 X 297 mm) -5-Intellectual Property Bureau, Ministry of Economic Affairs, Employee Consumer Cooperatives, etc. 6 8 29 ^ A7 __B7 V. Explanation of the invention (3) The present invention is a terminal connector made by mounting a terminal board 14 on an insulating substrate 10, where the terminal board 14 is screwed with a terminal 15, and the terminal 1 5 'is composed of a terminal body 5 9 and a handle 1 9 As a result, the terminal body 5 9 is connected to the bottom portion 60 of the lead between the terminal plate 1 4 and is erected at a predetermined interval from the bottom portion 60 to form a plug connection portion 2 3 of the two plates. The terminal body 61, which is formed on the bottom portion 60, and screwed to the screw portion 17 of the terminal plate 14, is punched and punched by punching, etc., of a conductive metal plate. Bend, etc. to form each part such as the bottom, the screw part, and the plug connection part, and then perform screw processing to form [action] The screw part 17 formed as such a terminal 15 is screwed into the fixing In the threaded holes 16 of the terminal plate 14 of the insulating substrate 10, the wires can be electrically connected between the bottom of the bottom 60 and the top of the terminal plate 14 by a wire. Also, the plug connection portion 2 3 The banana plug can be inserted for electrical connection. In addition, the terminal body 5 9 series bottom 60 is formed by stamping. Therefore, it can be easily formed into a non-circular shape. Not only will the handle 19 not be idle, but also firmly fixed. Holding the terminal body 5 9 and the handle 19, screw the terminal 15 forward and backward to the terminal board 1 4 to securely clamp the wire. (Please read the precautions on the back before filling this page) ---- Order- --- !! Line. This paper size is applicable to China National Standard (CNS) A4 specification (210 * 297 Gongchu) -6- 4 6 3 29 .1 A7 B7 V. Description of the invention (4) The first embodiment ( (Figure 1) The terminal 15 of the first embodiment is formed by the terminal body 59 and the handle 19, and the terminal body 59 is formed by two front and rear flat plates to form a plug connection portion. The plate-shaped portion 6 1 of 2 3 is formed with the bottom portion 6 0 ′ and the screw portion 17 ′. The above-mentioned screw portion 17 is inserted in the The screw insertion hole 6 2 of the part 60 is fixed. The processing process of this first embodiment is described below. (1) The punching and drilling process will be a metal plate formed of a conductive material. As shown by the two-point chain line in FIG. 1 (a), in order to form the central bottom portion 60, the plate-shaped portion 6 1 which is continuous with the front bottom plate is punched into an approximately rectangular shape, and at the same time, it becomes the center of the bottom portion 60 portion. , Through the circular screw insertion hole 6 2. The terminal body 5 9 can be press-fitted and fixed to the handle 19 at a portion near the bottom 60 of the front and rear plate-like portions 61, and can be punched to form a jagged locking claw 63. (2) The bending process leaves only a predetermined width of the bottom 60 of the center, and the two sides thereof are bent upward by 90 degrees as shown by the solid line in FIG. 1 (a) to make 2 pieces. The front and rear plate portions 6 face each other. The inner cross section of these two plate-like portions 61 will become the plug connection portion 23 required for inserting the banana plug connection. Therefore, the interval between the two front and rear plate portions 61 becomes narrower than the diameter of the banana plug. (谙 Please read the precautions on the back before filling in this page) Loading · ------- 丨 Order ------ --- line Member of the Intellectual Property Bureau of the Ministry of Economic Affairs ΗConsumer Cooperative Co., Ltd. This paper is printed in accordance with Chinese national standards (CNS) A4 specifications (210 * 297 mm) -7- 6 ---- 4 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 8 29 A7 B7
Fl 修正 -Jr 五、發明說明( 5 (3 )螺絲部門之安裝製程 在上述螺絲插入孔6 2,如第1圖(a )所示’插入 預先製作完之螺絲部1 7,將螺絲頭6 4熔著於底部6 0 之上面。 此螺絲頭6 4,係將圓板之兩側配合底部6 0之寬度 成爲直線地切除之橢圓形。藉成爲橢圓形,就具有防脫落 與止回作用。按,將螺絲頭6 4安裝於底部6 0之方法, 係不限於熔著,也可以使用接著,壓著等。 (4 )端子本體5 9與手把1 9之裝套製程 在上述端子本體5 9,包覆手把1 9固著爲一體,來 形成端子1 5。 在上述手把1 9,如第1圖(b )所示,將嵌入端子 本體5 9之2片前後之板狀部6 1所需之壓入溝6 5從下 方形成,並且,從上方預先形成插頭插入口 2 6。並且’ 在壓入溝6 5壓入前後之板狀部6 1時,卡止爪6 3就壓 入固著於壓入溝6 5之溝壁。 於像這樣地所裝配之上述端子1 5 '由2片之前後板 狀部6 1內壁面形成插頭連接部2 3,從上述插頭插入口 2 6插入香蕉插頭就可用電氣方式連接。又,上述端子 1 5之底部6 0爲與上述手把1 9底面約略變成同一面成 爲導線之夾著連接面,在此藉夾著導線以電氣方式連接。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) II 丨 I II— ---I--— I 訂 III— — — !· {請先閲讀背面之注意事項再填寫本頁) 4 6 8 29 A7 B7 五、發明說明(6) 第2實施例(第2圖) 於上述第1實施例,係由沖壓加工所衝穿之金靨板之 形狀,成爲只具有底部6 0及前後之板狀部6 1之約長方 形,但是,於此第2實施例,係將構成上述端子本體5 9 之金屬板形狀,如第2圖(b )所示,將底部6 0作爲中 心,成爲前後之板狀部6 1,與具有左右之板狀部7 0之 略呈十字形》此時,前後之板狀部6 1,爲形成爲較左右 板狀部7 0更長,又,前後之板狀部6 1之約中央處所, 亦即,將前後之板狀部6 1折彎9 0度時在成爲中間高度 之處所兩側,形成缺口部7 1。藉此缺口部7 1在端部側 ,形成構成插頭連接部2 3所需之淺凹溝=因凹溝爲淺, 所以兩側緣係成爲平面。 並且•藉沖壓加工,將前後之板狀部6 1,與左右板 狀部7 0向上方折彎9 0度。 像這樣地形成之插頭連接部2 3,係中央部爲由折壓 加工彎曲,但是由此彎曲,因連接香蕉插頭時之接觸面積 會變大,所以,插頭可更加確實地連接。 於如上述所形成之端子本體5 9,如第2圖(c )及 (d)所示,包覆手把19,來形成端子15。 於上述端子1 5,將從上述插頭插入口 2 6插入之香 蕉插頭由前後之板狀部6 1所構成之上述插頭連接部2 3 連接之作用,與由上述底部6 0與端子板1 4夾著導線連 接之作用,係與第1實施例相同。第3實施例(第3圖) 此第3實施例與第2實施例不同之處,係由在2片前 本紙張尺度適用中國S家標準(CNS)A4规格(210 X 297公釐) -9- (請先閱讀背面之注意事項再填寫本頁) 裝--------訂·!------练_ 經濟邨智慧財產局員工消費合作社印製 4 6 8 29 1 A7 B7 五、發明說明(7 ) 後之板狀部6 1之缺口部7 1在端部側形成半圓形之深凹 溝。若組合2組此凹溝時’就如第3圖(a )所示,形成 約圓筒形之插頭連接部2 3。 於上述插頭連接部2 3,係將從上述插頭插入口 2 6 插入之香蕉插頭由前後之板狀部61所構成之上述插頭連 接部2 3連接之作用,與由上述底部6 0與端子板1 4夾 著導線連接之作用,係與第1,第2實施例相同。 第4實施例(第4圖) 於以上之第1 ,第2,第3實施例,係將前後之板狀 部6 1 ’左右之板狀部7 0,底部6 0成爲1片之金屬板 ,將板狀部7 0由與此不同之另外構件構成,以結合兩者 者。 與此相對,於第4實施例,係將全部由1片金屬板所 形成。 茲將第4實施例之加工製程說明如下。 (1 )衝穿製程 將由導電性材料所成之金屬板,如第4圖(b )所示 ,從中央部折成2重疊時成爲螺絲部1 7之細寬部分,與 成爲底部6 0之部分,與從成此底部6 0部分向長度方向 延伸之帶部6 8,將從此帶部6 8再向長度方向延伸之廣 寬度之前後板狀部6 1 ,由沖壓加工等衝穿。此時,螺絲 部1 7係重疊之內側爲變成平面,外側係成爲圓孤之剖面 (請先間讀背面之注意事項再填寫本頁> 裝i—----訂·————综. 經濟部智慧財產扃員工消f合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -10 · A7 4 6 8 29 1 B7____ 五、發明說明(8 ) 半圓形。又,於第2圖所示之第2實施例同樣,在前後之 板狀部6 1,形成成爲插頭連接部2 3之淺凹溝。 (請先閱讀背面之注杳?ί項再填寫本頁) (2 )折彎加工 於第4圖(b)所示之虛線部80,81 ,82, 83,84,83,84之中,將成爲螺絲部17之細寬 度部分之中央虛線部8 0凹折9 0度重疊,將與底部6 〇 之境界之虛線部8 1凸折9 0度,將帶部6 8之虛線部 8 2凹折1 8 0度,將與板狀部6 1之境界之虛線部8 3 凸折9 0度。 於是’如第4圖(a )所示,形成螺絲部1 7,底部 60,插頭連接部23,變成端子本體59 » (3 )螺絲加工製程 在金屬板之細寬度部分之2片重叠部分,施加螺絲加 工,成爲螺絲部1 7。 (4 )端子本體5 9與手把1 9之裝套製程度Fl Correction-Jr V. Description of the invention (5 (3) The installation process of the screw department is in the above screw insertion hole 6 2, as shown in Fig. 1 (a) 'Insert the pre-made screw part 17 and the screw head 6 4 is fused on the bottom 60. This screw head 64 is an ellipse cut in a straight line by matching the two sides of the circular plate with the width of the bottom 60. By becoming an ellipse, it has an anti-fall and check function. The method of mounting the screw head 64 to the bottom 60 by pressing is not limited to welding, but can also be used for pressing, pressing, etc. (4) The assembly process of the terminal body 5 9 and the handle 19 is on the above terminal. The main body 5 9 is covered with a handle 19 to be integrated into one, so as to form a terminal 15. As shown in FIG. 1 (b), the handle 19 is inserted into two front and rear plates of the terminal body 5 9. The press-fitting grooves 6 5 required for the shape portion 6 1 are formed from below, and the plug insertion openings 2 6 are formed in advance from above. And, when the press-fitting grooves 6 5 are pushed into the plate-shaped portion 6 1 before and after, the claws are locked. 6 3 is press-fitted and fixed to the groove wall of the press-in groove 6 5. The above-mentioned terminal 1 5 ′ assembled in this way is composed of two front and rear plate-like portions 6 1 and has an inner wall surface shape. The plug connection portion 23 is formed, and the banana plug can be electrically connected by inserting the banana plug from the plug insertion port 26. The bottom 60 of the terminal 15 is approximately the same as the bottom surface of the handle 19 and becomes a wire sandwich. The connection surface is here electrically connected by a wire. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) II 丨 I II— --- I --— I Order III — — —! · {Please read the precautions on the back before filling out this page) 4 6 8 29 A7 B7 V. Description of the invention (6) Second embodiment (Fig. 2) The above first embodiment is made by the stamping machine. The shape of the punched gold plate is approximately rectangular with only the bottom 60 and the front and rear plate-like portions 61, but the second embodiment here is the shape of the metal plate that constitutes the terminal body 59 as described above. As shown in FIG. 2 (b), the bottom portion 60 is used as the center, and the plate-shaped portion 61 having the front and rear portions is slightly cross-shaped with the plate-shaped portion 70 having the left and right portions. In order to be formed longer than the left and right plate-like portions 70, and about the central space of the front and rear plate-like portions 61, , The front and rear of the plate-like portion 61 on both sides of an intermediate height on bending spaces 90 degrees, the notch portion 71 is formed. As a result, the notched portion 71 is formed on the end side with a shallow groove required to form the plug connection portion 23. Since the groove is shallow, the edges on both sides become flat. Furthermore, by pressing, the front and rear plate-like portions 61 and 70 are bent upward by 90 degrees with the left and right plate-like portions 70. The plug connecting portion 23 formed in this way is bent at the center portion by a bending process. However, the bent portion will increase the contact area when connecting the banana plug, so that the plug can be more reliably connected. On the terminal body 59 formed as described above, as shown in Figs. 2 (c) and (d), the handle 19 is covered to form the terminal 15. At the terminal 15, the banana plug inserted from the plug insertion port 26 is connected to the plug connecting portion 2 3 formed by the front and rear plate-like portions 61, and the bottom 60 and the terminal plate 1 4 are connected. The function of sandwiching the wires is the same as that of the first embodiment. The third embodiment (Figure 3) This third embodiment is different from the second embodiment in that the paper size applied to the Chinese Standard S (CNS) A4 (210 X 297 mm) before the two paper size- 9- (Please read the notes on the back before filling this page) ------ Exercise_ Printed by the Economic Village Intellectual Property Bureau employee consumer cooperative 4 6 8 29 1 A7 B7 V. Description of the invention (7) The plate-shaped portion 6 1 after the notched portion 7 1 forms a half on the end side Deep circular groove. When two sets of these grooves are combined, as shown in Fig. 3 (a), a plug connection portion 23 having an approximately cylindrical shape is formed. The plug connecting portion 23 is connected to the plug connecting portion 23 formed by the front and rear plate-like portions 61 of the banana plug inserted from the plug insertion opening 26, and is connected to the bottom 60 and the terminal plate. The function of connecting the wires 14 is the same as that of the first and second embodiments. Fourth Embodiment (Figure 4) In the above first, second, and third embodiments, the front and rear plate-like portions 6 1 ′ and the left and right plate-like portions 7 0 and the bottom 60 are made into one metal plate. The plate-like portion 70 is composed of another member different from this to combine the two. On the other hand, in the fourth embodiment, all of them are formed of a single metal plate. The processing process of the fourth embodiment is described below. (1) As shown in Figure 4 (b), a metal plate made of a conductive material is punched in the punching process. When folded from the central portion to 2 and overlaps, it becomes a thin portion 17 of the screw portion and a bottom portion of 60. The part and the belt part 68 extending from the bottom part 60 to the longitudinal direction, and the wide front and rear plate-shaped part 6 1 extending from the belt part 68 to the longitudinal direction are punched by punching or the like. At this time, the inside of the screw part 17 is overlapped to become a plane, and the outside is a rounded section (please read the precautions on the back first and then fill out this page). Comprehensive. Ministry of Economic Affairs Intellectual Property 扃 Employees' Cooperatives Printed on this paper The size of the paper applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) -10 · A7 4 6 8 29 1 B7____ 5. Description of the invention (8) half In the same way as in the second embodiment shown in FIG. 2, shallow recesses are formed at the front and rear plate-like portions 61 to become the plug connection portions 23. (Please read the note on the back?? (Fill in this page again.) (2) Bending is performed on the dotted lines 80, 81, 82, 83, 84, 83, 84 shown in Figure 4 (b), and it will become the center of the thin width part of the screw part 17. The dotted line part 80 is folded at 90 degrees, and it will be folded at 90 degrees with the dotted line part 8 at the bottom of the realm of 60, and the dotted part 8 of the belt part 8 will be folded at 80 degrees. The dotted part 8 3 of the realm of the part 6 1 is convexly folded at 90 degrees. Then, as shown in FIG. 4 (a), the screw part 17, the bottom 60 and the plug connection part 23 are formed into the terminal body 59 »(3) Screw plus Manufacturing process Screw processing is applied to the two overlapping parts of the thin width part of the metal plate to become the screw part 17. (4) The degree of assembly of the terminal body 5 9 and the handle 19
經濟部智慧財產局員工消费合作社印S 在上述端子本體5 9,包覆手把19,以形成端子 15。 此製程係與第1至第3實施例相同·> 又,於上述端子1 5,將從上述插頭插入口 2 6插入 之香蕉插頭由前後板狀部61所構成之上述插頭連接部 2 3以電氣方式連接之作用,與由上述底部6 0與端子板 本紙張尺度適用中囷國家標準(CNS)A4規格(210x297公爱) -Π - A7 “,8 29 1 B7__ 五、發明說明(9 > 1 4夾著導線以電氣方式連接之作用,係與第1 ,第2實 施例相同。 第5實施例(第5圖) 於本第5實施例之端子1 5,其特徵爲:由端子本體 5 9與手把1 9所構成|此端子本體5 9係將1片導電性 金屬板進行衝穿加工者,從約略中心具既定間隔豎起之左 右之板狀部7 0所形成之插頭連接部2 3,與將從約略中 心向左右延伸之2片之臂6 9向前後折彎形成|在與上述 端子板1 4之間夾持導線所需之底部6 0,與從約略中心 下降之細寬度部分所形成之螺絲部1 7所形成。 茲就此第5實施例之加工製程說明如下。 (1 )衝穿製程 將由導電性材料所形成之金靥板,由沖壓加工,如第 5圖(a )所示,衝穿音叉狀之2支左右之板狀部7 0, 與從此左右之板狀部7 0左右之基部向左右延伸之臂6 9 ,與向下方延伸之螺絲部1 7之構成部分。此時,衝穿成 左右之板狀部7 0,係從臂6 9成垂直地豎起之狀態。 又,屬於上述左右之板狀部7 0外側之下方部,在近 於臂6 9部分,設手把1 9之壓著用鋸齒狀之卡止爪6 3 (2 )折彎加工 本紙張尺度適用令國國家標準(CNS)A4規格(210*297公釐) '12 - I------ί 1,----!| 訂 ---!1_1 緯 i (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員Η消费合作社印製 經濟部智慧財產局員工消費合作社印製 4 6 8 29 * A7 B7 五、發明說明(10〉 將上述兩側之臂6 9,能夠一方爲表面側,一方爲變 成背面側,折彎1 8 0度,以形成底部6 0。在此,左右 之板狀部7 0係已經豎起•所以,不需要如其他實施例之 豎起所需之折彎加工。 (3 )螺絲加工製程 在構成螺絲部1 7之部分,施加螺絲加工。 (4 )端子本體5 9與手把1 9之裝套製程 在手把1 9 ’如第5圖(c )所示,形成預先嵌入端 子1 5所需之壓入溝6 5,壓入端子本體5 9固定地裝套 。按’端子本體5 9之形狀爲與第1〜第4實施例不同, 所以’手把1 9之壓入溝6 5之形狀雖然也與上述實施例 不同,但是從壓入固定之點則相同。 又,於上述端子1 5,將從上述插頭插入口 2 6所插 入之香蕉插頭由前後之板狀部6 1構成之插頭連接部2 3 以電氣方式連接之作用,與由上述底部6 0與端子板1 4 夾著導線以電氣方式連接之作用,係與上述第1〜第4實 施例相同》 【發明之效果】 本發明係不必使用冷鍛造工法之特殊而高度之技術, 只使用導電性金屬板之衝穿,彎曲加工之簡單沖壓加工, 或視其需要只要加上螺絲之熔著,就可製造端子本體5 9 本紙張尺度適用中國國家標準(CNS)A4規格<210 * 297公釐)-13 - -------裝------—訂----1!1線-- (請先閱讀背面之注意事項再填寫本頁) A7 4 6 8 29 1 B7_______ 五、發明說明(11) 0 因此,較使用冷鍛造工法製造法,不必仔細地選擇材 料,不需要前處理製程,不必使用可耐高壓力之工具,不 要求製作熟練之經驗。又,與使用冷鍛造工法時相較,可 由低成本大量地製造端子本體5 9。 並且,將前後之板狀部6 1成爲淺溝或半圓溝者組合 2個藉形成爲插頭連接部2 3,可取在插頭連接部2 3之 香蕉插頭之大接觸面,可成爲電氣性接觸電阻小者。 不只是成爲插頭連接部2 3及底部6 0之部分,也將 螺絲部1 7由沖壓加工等衝穿成一體形成,可製造沒有焊 接之端子本體5 9。又,形成所需之零件件數只有一個就 可以,所以可使裝配更加簡單。 將2片之左右板狀部7 0,預先成爲豎起對峙之形狀 1只要衝穿左右之板狀部7 0,就可不必彎曲加工等形成 插頭連接部2 3。又,將左右之臂6 9只要向前後折彎就 可形成底部6 0。並且,螺絲部1 7也只用衝穿及螺絲加 工’不必焊接加工就可形成。 圖式之簡單說明 第1圖係表示由本發明之端子連接器要部之端子1 5 之第1實施例者,(a)係端子本體59之分解圖,(b )係於(c )之C ~ C線剖面圖,(c )係於(b )之A —A線剖面圖,(d)係於(b)之B — B線剖面圖。 第2圖係表示由本發明之端子連接器要部之端子15 (請先閱讀背面之注意事項再填寫本頁) 裝--------訂-------韓 經濟部智慧財產局員工消费合作社印製 本纸張尺度適用中國國家標準(CNS)A4規格(210x297公釐) -14- > 8 29 :第88122〇43號專利申請案 中文說明書修正頁 民國90年1料修疋_. A7 B7 五、發明説明(Θ -- 之第2實施例者,(a )係端子本體5 9之斜視圖,(b )ί糸折灣則之1τ*本體5 9之斜視圖,(◦)係於(¢1 ) 之E — E線剖面圖’ (d )係於(c )之D — D線剖面圖 第3圖係表示由本發明之端子達接器要部.之端子1 5 之第3實施例者’(a )係端子本體5 9之斜視圖1 ( b )係折彎前之端子本體5 9之斜視圖,(c )係於(d ) 之G - G線剖面圖,(d )係於〔c )之F _ F線剖面圖 3 ' 第4圖係表示由不發明之端子連接器要部之端子1 5 之第4實施例者,(a )係端子本體5 9之斜視圖| ( b )係折彎前之端子本體5 9之斜視圖,(c )係於(d ) 之I 一 I線剖面圖,(d )係於(c )之Η - Η線剖面圖 第5圖係表示由本發明之端子連接器要部之端子1 5 之第5實施例者’ (a)係顯示端子本體59之臂69在 折彎前(以虛線表示)及折彎後(以實線表示)的斜視圖 ,(b )係於(c )之K — K線剖面圖’ (c )係於(b )之J _ ]線剖面圖3 第6圖係表示先:前之端子之實施例者,(a )係猫子 本體5 Θ之斜視圖,(b )係於(c )之M — M線剖面囷 ,C c )係於(b )之L — L線剖面圖° 第7圖係表示先前之端子連接器之一實施例之剖®圖 { CNS ) C 210X297^·* ) f請先5Γ請背面之注意事項再填寫本頁) 經濟部皙慧时產局:肖工4"合作fi印货 -士^_ jj-.έ -___< 一5J-----— -- I n I I--- I I - I. - 1—· I ---I ---- 4 6 8 29 1 A7 B7 五、發明說明(13 ) 【符號之說明】 10 絕緣性基板,11 筒狀部,12 端子插入 缺口,13 貫通孔,14 端子板,15 端子,16 螺紋孔* 1 7 螺絲部,1 8 凸緣部,1 9 手把, 20 插入孔,21 壓入卡止片,22 端子部,23 插頭連接部,24 凸緣嵌入凹部,25 嵌合孔,26 插頭插入口,27 彎曲部,28 缺口部,29 止回 突起,3 0 壓入工具,5 9 端子本體,6 0 底部, 61 板狀部,62 螺絲插入孔,63 卡止爪,64 螺絲頭,65 壓入溝,68 帶部,69 臂,70 板狀部,7 1 缺口部。 ------------ ^----1---訂 ------•線 I " (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本纸張尺度適用中國國家標準(CNS)A4規格(2〗0 * 297公釐) -16-The employee's cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed S on the terminal body 5 9 and covered the handle 19 to form the terminal 15. This process is the same as that of the first to third embodiments. ≫ Also, at the terminal 15, the banana plug inserted from the plug insertion port 26 is the plug connection portion 2 composed of the front and rear plate-shaped portions 61. The function of the electrical connection is compatible with the above-mentioned bottom 60 and the terminal board paper size of the Chinese National Standard (CNS) A4 (210x297 public love) -Π-A7 ", 8 29 1 B7__ V. Description of the invention (9 > The function of 14 to electrically connect the wires is the same as that of the first and second embodiments. The fifth embodiment (figure 5) The terminal 15 of the fifth embodiment is characterized by: Terminal body 5 9 and handle 1 9 | This terminal body 5 9 is formed by punching a piece of conductive metal plate from left and right plate-shaped portions 70 which are erected from a predetermined distance from the approximate center. The plug connection part 2 3 is formed by bending two arms 6 9 extending from the approximate center to the left and right forward and backward | the bottom part 60 required to clamp the wire between the terminal board 14 and the approximate center The screw portion 17 formed by the lowered fine width portion is formed. The processing of the fifth embodiment is hereby performed. The process is explained as follows: (1) The punching process will punch the gold plate formed of a conductive material by punching, as shown in Figure 5 (a), pierce through the two fork-like plate-like portions 70, An arm portion 6 9 extending from the base portion of the left and right plate portions 70 to the left and right, and a screw portion 17 extending downward. At this time, the left and right plate portions 70 are pierced and attached to the arm. 6 9 is in a state of standing upright. Also, the lower part of the outside of the left and right plate-like portions 70, which is close to the arm 6 9 portion, is provided with a zigzag-shaped locking claw 6 for pressing the 19 portion. 3 (2) Bending processing This paper applies the national standard (CNS) A4 specification (210 * 297 mm) of the paper. '12-I ------ ί 1, ----! | Order --- ! 1_1 wei i (Please read the notes on the back before filling out this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Η Printed by Consumer Cooperatives Printed by the Consumer Cooperatives of the Ministry of Economic Affairs Intellectual Property Bureau 4 6 8 29 * A7 B7 〉 One of the arms 69 on the two sides can be the front side and the other can be the back side, and bent 180 degrees to form the bottom 60. Here, the left and right plate-like portions The 70 series has been erected. Therefore, the bending processing required for the erection of other embodiments is not required. (3) The screw processing process applies screw processing to the portion constituting the screw portion 17. (4) Terminal body 5 The process of assembling the 9 with the handle 1 9 is formed on the handle 1 9 ′ as shown in FIG. 5 (c), forming the pressing groove 6 5 required for the terminal 15 to be inserted in advance, and the terminal body 5 9 is fixedly installed. The shape of the terminal body 59 is different from that of the first to fourth embodiments. Therefore, although the shape of the "handle 19" into the groove 65 is also different from the above embodiment, it is fixed from the point of pressing. It's the same. In addition, at the terminal 15, the banana plug inserted from the plug insertion port 26 is a plug connecting portion 2 3 composed of front and rear plate-like portions 61, and is electrically connected with the bottom portion 60 and The terminal plate 1 4 has the same function of electrically connecting the lead wire as the first to fourth embodiments described above. [Effects of the invention] The present invention does not need to use the special and high-level technology of the cold forging method, and only uses conductivity The punching of the metal plate, the simple stamping of the bending process, or the welding of the screws, as required, can produce the terminal body. 5 9 This paper size applies to China National Standard (CNS) A4 specifications < 210 * 297 Li) -13-------- install ------- order ---- 1! 1 line-(Please read the precautions on the back before filling this page) A7 4 6 8 29 1 B7_______ V. Description of the invention (11) 0 Therefore, compared with the cold forging method, there is no need to carefully select materials, no pre-treatment process, no need to use high pressure tools, and no skilled experience is required. In addition, the terminal body 59 can be manufactured in a large amount at a low cost compared to when the cold forging method is used. In addition, if the front and rear plate-shaped portions 61 are formed as shallow grooves or semi-circular grooves, and the two are formed as the plug connection portion 23, the large contact surface of the banana plug on the plug connection portion 23 can be used as an electrical contact resistance. Little ones. Not only the plug connection portion 23 and the bottom portion 60, but also the screw portion 17 is punched and formed integrally by punching or the like, and the terminal body 59 can be manufactured without welding. In addition, only one number of parts is required for forming, so that assembly can be made simpler. The two left and right plate-like portions 70 are formed into a shape of standing upright in advance. As long as the left and right plate-like portions 70 are penetrated, the plug connection portion 23 can be formed without bending or the like. The left and right arms 6 9 can be bent forward and backward to form the bottom 60. In addition, the screw portion 17 can be formed only by punching and screwing 'without welding. Brief description of the drawings The first diagram is a diagram showing the first embodiment of the terminal 15 of the main part of the terminal connector of the present invention, (a) is an exploded view of the terminal body 59, and (b) is C of (c) ~ C-line sectional view, (c) is taken along line A-A in (b), and (d) is taken along line B-B in (b). Figure 2 shows the terminal 15 of the main part of the terminal connector of the present invention (please read the precautions on the back before filling this page). -------- Order -------- Korean Ministry of Economy Printed by the staff of the Property Bureau, Consumer Cooperatives, the paper size is applicable to the Chinese National Standard (CNS) A4 (210x297 mm) -14- > 8 29: 88122〇43 Patent Application Chinese Specification Revised Page 1 Repair _. A7 B7 V. Description of the invention (Θ-for the second embodiment, (a) is a perspective view of the terminal body 59, (b) is a perspective view of the foldable bay 1τ * body 5 9 (◦) Section E-E line section in (¢ 1) '(d) Section D-D line section in (c) Figure 3 shows the terminal from the terminal of the present invention to the main part of the terminal 1. The third embodiment of 5 '(a) is an oblique view of the terminal body 5 9 1 (b) is an oblique view of the terminal body 59 before the bending, (c) is taken along the line G-G of (d) (D) is a cross-sectional view taken along line F_F in (c). 3 'FIG. 4 shows a fourth embodiment of the terminal 15 of the main part of the terminal connector which is not invented. (A) is the terminal body. 5 9 Oblique View | (b) Before Bending A perspective view of the terminal body 59, (c) is a cross-sectional view taken along line I-I of (d), and (d) is a cross-sectional view taken along line Η-Η of (c). FIG. 5 shows the connection by the terminal of the present invention. The fifth embodiment of the terminal 15 of the main part of the device '(a) is an oblique view showing the arm 69 of the terminal body 59 before bending (represented by a dotted line) and after bending (represented by a solid line), (b ) Sectional view taken along line K-K in (c) '(c) Sectional view taken along line J_] in (b) 3 Figure 6 shows the first: the previous embodiment of the terminal, (a) is a cat A perspective view of the sub-body 5 Θ, (b) is taken along the line M-M of section (c) 囷, Cc) is taken along the line L-L of section (b) ° Figure 7 shows the previous terminal connector Sectional drawing of one embodiment {CNS) C 210X297 ^ · *) f Please note 5Γ before filling out this page before filling in this page) Ministry of Economic Affairs Xi Hui Shi Industrial Bureau: Xiao Gong 4 " Cooperative Fi Printing-Shi ^ _ jj-.έ -___ < a 5J --------I n I I --- II-I.-1-- · I --- I ---- 4 6 8 29 1 A7 B7 five Description of the invention (13) [Explanation of symbols] 10 Insulating substrate, 11 Cylindrical part, 12 Terminal insertion gap, 13 Through hole, 1 4 terminal board, 15 terminals, 16 threaded holes * 1 7 screw part, 1 8 flange part, 1 9 handle, 20 insertion hole, 21 press-fit locking piece, 22 terminal part, 23 plug connection part, 24 flange Insertion recess, 25 fitting holes, 26 plug insertion openings, 27 bends, 28 notches, 29 non-return protrusions, 30 press-in tools, 5 9 terminal body, 60 bottom, 61 plate, 62 screw insertion holes , 63 locking claws, 64 screw heads, 65 press-in grooves, 68 band portions, 69 arms, 70 plate portions, 7 1 notch portions. ------------ ^ ---- 1 --- Order ------ • Line I " (Please read the precautions on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs The paper size printed by the Bureau's Consumer Cooperatives applies the Chinese National Standard (CNS) A4 specification (2〗 0 * 297 mm) -16-