TW468189B - Solid electrolytic capacitor, its fabrication method and oxidizing agent solution for polymerizing an electrically conductive polymer - Google Patents
Solid electrolytic capacitor, its fabrication method and oxidizing agent solution for polymerizing an electrically conductive polymer Download PDFInfo
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經濟部智慧財產局員工消費合作社印製 46 818 9 A7 - B7 五、發明說明(!) 本發明係有關於一種固體電解電容器及其製造方法, 以及導電性高分子聚合用氧化劑溶液,即,有關於一種以 導電性高分子作為電解質材料使用且具有捲繞式構造之固 體電解電容器及其製造方法,以及,有關於一種用以聚合 該固體電解電容器之導電性高分子的導電性高分子聚合用 氧化劑溶液。 隨考電子機器之高頻率化,於高頻率領域中具優異阻 抗特性且容量大之電解電容器,其需求乃逐漸般切。近來, 為減低高頻率領域中之阻抗’有關以電傳導度高之四氰基 醌二甲烷錯鹽(以下省略為TCNQ)與導電性高分子作為電 解質使用之固體電解電容器的研究一直在進行中,又,對 於大容量化之要求,則不斷有人提議採用以TCNQ及導電 性高分子作為電解質之捲繞型(以陽極箔與陰極箔隔著隔 離層捲繞)固體電解電容器,因其與以電極箱層巷者相較, 在構造上較容易大容量化之故。 在此捲繞型固體電解電容器之領域中,迄今有許多關 於導電性高分子形成方法之建議’一般都是以雜環式單體 溶液與氧化劑溶液輪流電解聚合或化學聚合,以形成固體 電解質層’或者以導電性高分子之單體溶液與氧化劑溶液 的混合溶液電解聚合或化學聚合,以形成固體電解質層。 而此處所建議之雜環式單醴為呢鳴·、嗔吩、乙二氧樓 噻吩、苯胺或其衍生物,氧化劑溶液則為對甲苯項酸第二 鐵Μ '十一烧基本續酸第一鐵鹽、秦續酸第二鐵鹽、三異 丙基萘磺酸第二鐵鹽與長鏈脂肪族磺酸等含有第二鐵鹽之 本紙張尺度適用中國®家標準(CNS)A4規格(210 X 297公釐) f !-----^—1— 裝--- (靖先閱讀背面之注意事項再填裒本頁) 訂- •線. -5- - ^ .人 导.士 9 ,.ίβψ.. μ·*'--- .' 3有* 分Γ付’々使用之氧化絮..容液_或雒環式輩體士 影響的详細建議.g下則付諸閼b s來之技衝 氡化.劑:容液中之氣七劑濃度卬以規定之類而已 為如仃捲繞型之電容器構造,必須在陽極箔與陰極箨 間介入-隔離層,以避免陽極箱與陰極^接觸,而眾所 週知 '以習用電解液作為電解質之電解電容器,係以馬尼 拉麻或牛皮紙等所形成之所謂電解紙作為隔離層_ 又,以導電性高分子作為電解質之捲繞型固體電解電 容器中尸斤用隔離| ’據知係使用1乂玻璃纖維為主要成分之 不織布、馬尼拉麻J_乂及由牛皮紙組成之電解紙_將之捲繞 於電容器元件内再施予加熱處理等.將電解紙碳化處理後 處於碳化狀態之電解紙(以下以碳化紙稱之)作為隔離層使 用。進而,如曰本專利公開公報特開平1〇_34〇829號所載之 技術,其固體電解電容器中,隔離層係由以合成纖維為主 體之不織布所構成,該公開公報中建議此不織布採維尼綸 (以聚乙烯醇為基材之樹脂丨或以維尼綸為主成分並混合其 他樹脂之混合不織布。 就以TCNQ作為固體電解質之捲線型铭電解電容器之 製造方法而言則有以下建議案,即:先將T(:NQ加熱至熔 點以上之溫度一短時間,使熔融之液狀TCNQ(實質上有助 於導電性之成分為1 00°/。)滲透入電容器元件内,再將之冷 卻,而於電容器元件之陽極箔與陰極箔間形成一 TCNQ之 經濟部智慧財產局員工消費合作社印製 6 8 18 9 A7 ___B7____ 五、發明說明(3 ) 固體電解質層。另亦有一建議案,係於此時,於陰極箔上 施予一2〜5 V程度之介電體氧化膜,目的在防止電壓朝電容 器之反方向逆行。 另一方面,就利用習用電解液作為電解質之鋁電解電 容器之陰極箔,舉例言之則有曰本專利公開公報特開昭6〇 _ 1826號、特開平1 - 304720號、特開平9— 186054號等之 建議案’其等之技術係以提高陰極箔之靜電容量為目的, 或以防止因陰極側發生電化學反應致電解液外漏為目的, 而於銘等導電金屬所構成之陰極箔上形成鈦與氮化鈦層 者。 又’ 一般均認為,以導電性高分子作為固體電解質之 固體電解電容器與使用具有蒸氣壓之液狀電解質(電解液) 類型之電容器相較,由於電容器元件中沒有在以錫焊焊接 而將電子組件女裝於印刷基板表面上時之高溫環境下(具 體來說為200 C以上)會蒸發之成分,故在進行表面安裝 時’外包裝盒内將很少發生壓力上昇之情形,而使外包裝 盒很少發生膨脹或密封組件損傷等問題,表面安裝將較為 容易。 然而,以導電性高分子作為固體電解質之固體電解電 容器之表面女裝,其研究與使用電解液類型之铭電解電容 器相比,則尚落後,事實上,有關以導電性高分子作為固 體電解質之電容器之表面安裝技術迄今尚未確立。 又,以電子導電性之固體電解質TCNQ或以導電性高 分子作為電容器之電解質時,因電解質無離子導電性,故 I 111 ^-----— II — — — — — - - : (請先閱讀背面之注意事項再垓本頁)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 46 818 9 A7-B7 V. Description of the Invention (!) The present invention relates to a solid electrolytic capacitor and its manufacturing method, and an oxidant solution for conductive polymer polymerization, that is, there are A solid electrolytic capacitor having a winding structure using a conductive polymer as an electrolyte material and a method for manufacturing the solid electrolytic capacitor, and a polymer for conductive polymer for polymerizing the conductive polymer of the solid electrolytic capacitor Oxidant solution. With the increasing frequency of electronic equipment, the demand for electrolytic capacitors with excellent impedance characteristics and large capacity in the high-frequency field is gradually increasing. Recently, in order to reduce the impedance in the high-frequency field, research on solid electrolytic capacitors using tetracyanoquinodimethane salt (hereinafter abbreviated as TCNQ) having high electrical conductivity and conductive polymers as electrolytes has been ongoing. Also, for the requirement of large capacity, some people continue to propose the use of wound type solid electrolytic capacitors with TCNQ and conductive polymers as the electrolyte (the anode foil and the cathode foil are wound with an insulation layer wound). Compared with those in the electrode box, it is easier to increase the capacity. In this field of wound solid electrolytic capacitors, there have been many proposals on the method of forming conductive polymers so far. Generally, the heterocyclic monomer solution and the oxidant solution are alternately electrolytically polymerized or chemically polymerized to form a solid electrolyte layer. 'Or use a mixed solution of a monomer solution of a conductive polymer and an oxidant solution for electrolytic polymerization or chemical polymerization to form a solid electrolyte layer. Whereas the heterocyclic monofluorene proposed here is Neiming, stilbene, ethoxylated thiophene, aniline or its derivatives, and the oxidant solution is p-toluene acid, second iron, M 'undecylic acid and basic acid. The iron paper, second iron salt of cinnamic acid, second iron salt of triisopropylnaphthalenesulfonic acid, and long-chain aliphatic sulfonic acid, etc. The paper standards containing the second iron salt are applicable to China® Family Standard (CNS) A4 specifications (210 X 297 mm) f! ----- ^ — 1— equipment --- (Jing first read the precautions on the back before filling out this page) Order-• Line. -5--^. Guide.士 9, .ίβψ..μ · * '---.' 3 have * points Γ pay for the use of oxidized floc .. Detailed recommendations for the impact of liquid _ or ring-shaped generations. Pay next g The technology from various BSs is washed away. Agent: The concentration of seven agents of gas in the liquid container has been specified as a winding type capacitor structure, and it must be interposed between the anode foil and the cathode-an isolation layer to Avoid contact between the anode box and the cathode ^, and it is well-known that electrolytic capacitors that use conventional electrolytes as electrolytes use so-called electrolytic papers made of manila hemp or kraft paper as the insulation layer. Isolation for dead weight in wound solid electrolytic capacitors used as electrolytes | 'It is known to use 1 乂 glass fiber as the main component of non-woven fabric, Manila hemp J_ 乂 and electrolytic paper composed of kraft paper_ which is wound around capacitor elements Heat treatment is applied inside. Electrolytic paper (hereinafter referred to as carbonized paper) in a carbonized state after electrolytic carbonization is used as a separator. Further, as in the technology disclosed in Japanese Patent Laid-Open Publication No. 10-34〇829, in a solid electrolytic capacitor, an isolation layer is composed of a non-woven fabric mainly composed of synthetic fibers, and the non-woven fabric is recommended in the publication. Vinylon (Polyvinyl alcohol-based resin 丨 or mixed non-woven fabric with Vinylon as the main component and mixed with other resins. As for the manufacturing method of winding type electrolytic capacitors with TCNQ as the solid electrolyte, there are the following suggestions That is, first heat T (: NQ to a temperature above the melting point for a short time, so that the molten liquid TCNQ (the component that substantially contributes to conductivity is 100 ° /.) Penetrates into the capacitor element, and then It is cooled, and a TCNQ is formed between the anode foil and the cathode foil of the capacitor element. It is printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 6 8 18 9 A7 ___B7____ 5. Description of the invention (3) Solid electrolyte layer. There is also a proposal At this time, a dielectric oxide film of about 2 to 5 V is applied to the cathode foil to prevent the voltage from going backwards in the opposite direction of the capacitor. As the cathode foil of an aluminum electrolytic capacitor having an electrolytic solution as an electrolyte, for example, there are proposals of Japanese Patent Laid-Open Publication No. Sho 60—1826, Japanese Patent Laid-Open No. 1-304720, Japanese Patent Laid-Open No. 9-186054, and the like. Technologies such as titanium are used to increase the electrostatic capacity of the cathode foil, or to prevent leakage of the electrolyte due to an electrochemical reaction on the cathode side. Titanium and titanium nitride are formed on a cathode foil made of a conductive metal such as Ming. It is generally considered that solid electrolytic capacitors using a conductive polymer as a solid electrolyte are compared with capacitors using a liquid electrolyte (electrolyte) type having a vapor pressure because capacitor elements are not soldered by soldering. The components that evaporate under the high temperature environment (specifically 200 C or higher) when the electronic component women's clothing is on the surface of the printed circuit board, so when the surface is mounted, the pressure in the outer box will rarely increase. However, it is rare for the outer box to swell or damage the sealing component, and surface mounting will be easier. However, conductive polymers are used as solid electricity. Compared with the electrolytic capacitors of electrolytic capacitors, the research on the surface of high-quality solid electrolytic capacitors is still behind. In fact, the surface-mounting technology of capacitors using conductive polymers as solid electrolytes has not yet been established. In addition, when TCNQ, an electrically conductive solid electrolyte or conductive polymer, is used as the capacitor's electrolyte, the electrolyte does not have ionic conductivity, so I 111 ^ -----— II — — — — — —-: (Please (Read the precautions on the back before reading this page)
J Js' ^ 立於热化步驟巾並有容易短路义問碣 鸿先閱讀背面之注意事項再填寫本頁> 又陡闬以破螭纖难為i體之1織布阼為#竣之嗔法 ~合^的隔離蜃時因其於捲嘵彎曲時之強賓較隨嗲 曲部之介雷_!* .与 ^ . _ I植氣化瞑巧易受損致電容B之洩漏電流提 s "’'匕之外於热化步驟中並有易發生短路之.問題.又· 璃截,.隹不織布於裁剪與捲繞時,因針狀玻璃纖維會向四 同^放故對作業環境而言亦有重大之問題 進而,以碳化狀態之電解紙而言,若非於電容器元件 加熱至超過25frc i右=則很難保持TC'NQ與導電性高分 子以2作足以將高頻率領域内之阻抗降低之碳化狀態, 而,加熱不但易損傷介電體氡化膜’致洩漏電流提高還 會氧化電解電容器之引出導線的鍍敷層(譬如錫鉛共晶軟 焊),致平常之鍍敷線於完成後,其製品之引導線部分,軟 焊濕透性將明顯下降,於是,乃有不得不要使用耐氧化性 強之高價銀鍍敷導線等之問題。 經濟部智慧財產局員工消費合作社印製 進而,因由維尼綸組成之不織布與以維尼綸為主要成 分並混合其他樹脂之混合不織布的張力強度比電解紙弱, 故電容器元件於捲繞時易發生隔離層切碎之情況,且於熟 化中不但短路發生率高,還會因接著樹脂纖維薄板化時所 使用之接著劑成分之影響' 而難以將導電性高分子保持於 隔離層,亦有難以製造於高頻率領域中具低阻抗之固體電 解電容器之問題。又,因維尼綸樹脂缺乏耐熱性,故.於 高溫下使用固體電解電容器與錫焊焊接時進行高溫反射p 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 8 18 9 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(5) 理時’維尼論樹脂易分解,且,因發生氣體而使内壓上昇 致損傷封口部’故有易於損耗固體電解電容器之電氣特性 等問題。 又’一般均認為’以TCNQ與導電性高分子作為固體 電解質之固體電解電容器與使用具有蒸氣壓之液狀電解質 (即電解液)類型之電容器相較,由於電容器元件中沒有在 以锡焊焊接而將電子組件安裝於印刷基板表面上時之高溫 環境下(具體來說為200°C以上)會蒸發之成分,故在進行表 面安裝時’外包裝盒内將很少發生壓力上昇之情形,而使 外包裝盒很少發生膨脹或密封組件損傷等問題,表面安裝 將較為容易。然而實際上,因固體電解質本身易吸附空氣 中之水分,故於製造步驟中,電子元件本身即會保有大量 之水分,且因該吸附水分會於表面安裝時之高溫條件下氣 化’故’本案發明人等發現,與使用電解液類型者相較, 要達到同等以上之表面安裝化實有其困難。 即,習知之構成中,因當作隔離層使用之玻璃纖維不 織布原本係以與水親和性高之二氧化砂為主要原料,故與 樹脂製之隔離層相較時,因其吸附空氣令水分之能力大, 故於形成固體電解質後’電容器元件所保有之含水率仍 高,有不適用於表面安裝化之問題。 又’因碳化紙原本係以與水親和性高之纖維素為原 料,故與樹脂製之隔離層相較時,因其吸附空氣中水分之 能力大’故於形成固體電解質後,電容器元件所保有之含 水率仍高,有不適用於表面安裝化之問題。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) --1111 — I I I — I— — — — — — — I— — — — — — —— —— (請先閱讀背面之注意事項再填ϊν本頁) -9- 經濟部智慧財產局員工消費合作社印*IJfi 另—夕面習知> :s e , .'1 ώ姐電解質之.¾^雷 珠籍最適合乞iu匕劑,印...一上 一 '_" ;一 — K存嚯吩進行:卜.m, p, 以形m.撐^组 一 毛’,生南才+保持於確斗味饱+ .、4埤 叹、' 我與玻璃纖維孓織布. 與以聚丙烯為主體:> ,^ α咱1½ 、不k布上且_熱4力等 電性高分子剝離,卩致 K層與導 玖抗”且增加與容量引出率 以電解液作為電解質护+ + a ’孟 '故與 说… ^之電容器相較時,t平均容 偏大之問題.. 」各置&宁 又,捲繞型之固體電解 缸电解電各态中,因陰極 容量引出率與陽極馆 “j之靜電 «相¥又非常之低’听以 側之靜電容量引出率十 ” …_芴極箔 容量構成係由陽極箔伽弓丨+ u〜知電 ^ 白側引出之靜電容量與陰極箱惻引出* 靜電容f共同串聯合成容量,故,電容器本身之靜電容; 引出率通常都僅達到4〇侧之程度,結果與以電 電解質時之電容器相較時,有 ^ 另十叼合f尺寸偏大之問題n 針對此一問題,則有採取以下對策之必要,即,使含 有如乙二氧撑嘴吩等雜環式單體'對甲笨績酸第二鐵鹽: 氧化劑、溶劑(水與正丁醇等之醇類)之聚合溶液滲透入電 容器元件Θ,而藉化學聚合於電極馆表面附近形成大量的 導電:生高分子,為實現以上對策.則宜使用保液量大且密 度極低之隔離層構造;但隔離層密度—旦降低,則有短路 率提高之問題。 又’特別是在額定電壓16V以上之固體電解電容器 中’若將隔離層岔度k南以降低短路率及提高耐電壓,則 本紙張又度適用中國國家標準(CNS)A4規格(210x297公釐) -----------------裝---------訂---------線 請先閱讀背面之:,i4事項再填寫本頁) -10- ^8189J Js' ^ Standing on the heating step towel and there is an easy short circuit Isolation method of ~~ ^^ is because the strong object when the coil is bent is more than that of the bending part _! *. And ^. _ I It is easy to be damaged due to the gasification of the plant and the leakage current of the capacitor B `` Besides the dagger, there is a short circuit prone problem during the heating step. Also, glass cutting, 隹 non-woven fabrics are cut and wound, because the needle-like glass fibers will be placed in the same direction. There is also a major problem for the working environment. Furthermore, for electrolytic paper in a carbonized state, if the capacitor element is not heated to more than 25frc i =, it is difficult to maintain TC'NQ and conductive polymer at 2. In the frequency domain, the carbonized state has a reduced impedance, and heating not only damages the dielectric film, increases the leakage current, but also oxidizes the plating layer of the lead wire of the electrolytic capacitor (such as tin-lead eutectic soldering). After the usual plating line is completed, the soldering wettability of the leading part of the product will be significantly reduced, so, Do not use strong high oxidation resistance of the silver plating of the wire or the like problems. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs.Because the tensile strength of non-woven fabrics composed of vinylon and mixed non-woven fabrics mainly composed of vinylon and mixed with other resins is weaker than that of electrolytic paper, capacitor elements are likely to be isolated during winding. When the layer is shredded, not only is the short-circuit occurrence rate high during aging, but it is also difficult to maintain the conductive polymer in the isolation layer due to the influence of the adhesive component used when the resin fiber is thinned. The problem of solid electrolytic capacitors with low impedance in the high frequency field. In addition, due to the lack of heat resistance of vinylon resin, high-temperature reflection is used when solid electrolytic capacitors are used for soldering and soldering at high temperatures. P This paper is in accordance with China National Standard (CNS) A4 (210 X 297 mm) 8 18 9 A7 B7 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (5) In the case of" Vigny, the resin is easy to decompose, and the sealing part is damaged due to the rise of the internal pressure due to the occurrence of gas. " Electrical characteristics and other issues. It is also generally considered that solid electrolytic capacitors using TCNQ and conductive polymers as solid electrolytes are compared with capacitors that use liquid electrolytes (ie, electrolytes) with vapor pressure, because capacitor elements are not soldered by soldering. The components that will evaporate under the high temperature environment (specifically above 200 ° C) when the electronic component is mounted on the surface of the printed circuit board, so when the surface is mounted, the pressure in the outer box will rarely increase. As a result, problems such as swelling or damage to the sealing components of the outer packaging box are rarely caused, and surface mounting will be easier. However, in fact, because the solid electrolyte itself easily adsorbs moisture in the air, during the manufacturing process, the electronic component itself retains a large amount of moisture, and because the adsorbed moisture will vaporize under high temperature conditions during surface mounting, 'so' The inventors of the present case have found that it is difficult to achieve surface mounting equal to or more than those using an electrolyte type. That is, in the conventional structure, the glass fiber nonwoven fabric used as the insulation layer originally uses sand dioxide having high affinity with water as the main raw material. Therefore, when compared with the resin-made insulation layer, it absorbs air to make water It has a large capacity, so after the formation of the solid electrolyte, the moisture content of the capacitor element is still high, and it is not suitable for surface mounting. Also, "carbonized paper is originally made of cellulose with high affinity for water, so when compared with resin-made insulation layers, it has a higher ability to absorb moisture in the air." The retained moisture content is still high, and it is not suitable for surface mounting. This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 public love) --1111 — III — I — — — — — — — I — — — — — — — — (Please read the Please fill in this page again) -9- Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs * IJfi Another-Evening Knowledge >: se, .'1 FREE Sister Electrolyte. ¾ ^ leizhuji is best for begging iu Dagger, print ... one on one '_ "; one — K deposits the phenotype to carry on: Bu, m, p, in the shape of m. ^^ 一一 毛', Shengnancai + Keep it in Tzudouwei full + ., 4 sighs, 'I and glass fiber woven fabric. With polypropylene as the main body: >, ^ α 1 1, non-k cloth and _ thermal 4 force and other electrical polymer peel, resulting in K layer "Compared with the resistance" and increase the capacity extraction rate with the electrolyte as the electrolyte protection + + a 'Meng', so when compared to the capacitor ^, the average capacity of t is too large .. '' Each set & Ning You In the various types of solid-state electrolysis cells of the winding type, the extraction rate of the cathode capacity is very low compared to the static electricity of the anode hall. The phase extraction rate of the electrostatic capacity at the listening side is very low. Capacitance composition is based on the anode foil gamma bow + + u ~ Zhidian ^ The electrostatic capacitance drawn from the white side and the cathode box 出 are drawn together to form a capacitance, so the capacitance of the capacitor itself; the extraction rate usually only reaches 4 〇 side, the result is compared with the capacitor when using an electrolytic electrolyte, and there are ^ 10 problems, the size of f is too large n To address this problem, it is necessary to take the following countermeasures, that is, containing Heterocyclic monomers such as oxytelokine, and the second iron salt of p-methylbenzyl acid: Polymerization solutions of oxidants and solvents (alcohols such as water and n-butanol) penetrate into the capacitor element Θ, and are chemically polymerized on the electrode A large amount of conductive: macromolecules are formed near the surface of the museum. To achieve the above countermeasures, it is appropriate to use an insulation layer structure with a large amount of liquid retention and a very low density; however, once the density of the insulation layer decreases, the short circuit rate increases. And 'especially in solid electrolytic capacitors with a rated voltage of more than 16V', if the isolation layer is turned off to reduce the short-circuit rate and increase the withstand voltage, this paper will again apply the Chinese National Standard (CNS) A4 specification (210x297 mm) ) ----------------- Install --------- Order --------- Please read the back of the line :, i4 items before filling (This page) -10- ^ 8189
經濟部智慧財產局員工消費合作社印製 五、發明說明(7 ) 將因隔離層之體積密度變高,而無法充分確保存在於電極 泪附近之聚合溶液量,故有無法得到足以引出靜電容量之 充分量的導電性高分子之固體電解質之問題。 由此理由可知,要將導電性高分子均等且充分的滲透 入捲繞型電容器元件内部通常也都有其困難,特別是在由 乙二氧撐嗜吩所聚合而成之聚乙二氧撐嘍吩中,因各種氧 化條件(具體s之,氧化劑溶液及雜環式單體等之批間差異) 與聚合條件的微妙變化,以及,調和氧化劑溶液後至導電 性高分子之單體聚合為止之經過時間等,而有電特性偏差 (特別是由朝導電性高分子之介電體氧化膜上的覆蓋率所 決定之靜電容量的偏差與導電性高分子的填充率而決定之 高頻率領域内之阻抗的偏差)大的問題。 為解決歷來之此等問題’本發明之目的乃在提供一種 洩漏電流小、容量大且具有高耐熱性而適於作為表面安裝 組件用之固體電解電容器及其製造方法,進而,本發明之 另一目的則在提供一種可以良好之成品率穩定地製造具有 前述性能之固體電解電容器的導電性高分子聚合用氧化劑 溶液。 依前述目的,本發明包含: (1) 提供了 一種於由閥作用金屬组成之陽極體之介電 體氧化膜上設置一含有電子導電性高分子與缺乏導電性之 向分子之層的構造。 (2) 為得到一由以上構成所組成且具有捲繞構造之固 體電解電容器,而有以下之製造方法,即:於形成有介電 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---------裝--------訂---------線 - . V* y (請先閱讀背面之注意事項再填vn本頁) -11 - ::離層 達 、.浸:·責於1. 導電1ii高, 體.¾. ί匕犋之勝棧益與陰殛:¾間枝持 嚷 形成電容器元.夺再將電容器π 電:生高兮+輿缺之導,雷性高分.卜:.、 :夜内接著’將此電容器扣熱以使前逑:玄液之茗奇彳成分在 發,而至少柃陽極箔之仆電體氣化獏上,設置含有電子導電 &尚刀子與缺乏導電性.之高分子之層 '進而,將前述電容 器疋件浸潰於至少含有導電性高分子聚合用氧化劑溶液與 雜環式單體之混合溶液内'或,將此電容器元件浸潰於含 有導電性高分子聚合用氧化劑溶液後’再將之浸潰於含有 雜環式單體之溶液内,或,將此電容器元件浸潰於含有雜 壌式單體之溶液後,再藉由將之浸潰於含有導電性高分子 聚合用氧化劑溶液内,以於陽極箔與陰極箔間形成由導電 性兩分子岍組成之固體電解質。 又,(3)該固體電容器則包含有一電容器元件及一固體 電解質,該電容器元件係於形成有介電體氧化骐之陽極箔 與陰極洎間,挾持以樹脂為主體而以紡黏法及或濕式法所 得之不織布構成之隔離層,進而將之捲繞而形成者,而該 電解質係設置於該電容器元件之暘極箔與陰極猪間並 s有V電H可分子者:尤其該隔離層係使用以聚對笨二甲 酸乙一酯及其衍生物等所形成之聚酯樹脂為主體之不織 所構成者。 又,⑷該固體電解電容器亦可為包含有一電容器元件 及-固:電解質,肖電容器元件係於形成有介電體氧化犋 之陽極箱與形成有具耐電㈣.8〜10V之介電體氧化膜之陰 本紙張 :i i. -if I I. !- ti. 11¾ 1 ίΛ n -1 1 * 1^1 n b— i fl— i I in n II n I !請先閱讀背面之;1意事項再填寫本頁') 經濟部智慧財產局員工消費合作社印制私 12 經濟部智慧財產局員工消費合作社印製 468189 A7 _ B7 五、發明說明(9 ) 極箔間’挾持隔離層(特別係以聚乙烯對甲苯二酸酯等樹脂 為主體之不織布隔離層),進而將之捲繞而構成者,而該固 體電解質係由設置於該電容器元件之陽極箔與陰極箔間之 含有導電性高分子所組成者。 及/或(5)該固體電解電容器包含有一電容器元件及一 固體電解質,該電容器元件係於形成有介電逋氧化膜之陽 極箔及形成有鈦、鍅、铪中至少一種金屬或其化合物或者 碳膜材料製覆蓋層之陰極箔間,挾持隔離層(特別係以聚乙 烯對甲笨二酸酯等樹脂為主體之不織布隔離層),進而將之 捲繞而構成者,而該固體電解質,係由設置於該電容器元 件之陽極箔與陰極箔間之含有導電性高分子所組成者。 又,(6)該固體電解電容器可為包含有一電容器元件、 一外包裝盒、及一密封組件’該電容器元件係於形成有介 電體氧化膜之陽極箔與陰極箔間挾持隔離層,進而將之捲 繞而構成’又,於該陽極箔與陰極箔間並形成了一含有導 電性高分子之固體電解質層’且水分量以重量為基準為i 重量%以下者’該外包裝盒係由有底筒狀之金屬所製,係 用以收納該電容器元件者’而該密封組件係含有高分子成 分並將該外包裝盒之開口部封閉者。 又,(7)該固體電解電容器並可為包含有一電容器元 件、一外包裝盒、及一密封組件,該電容器元件係於形成 有介電體氧化膜層之陽極箔與陰極箔間挾持隔離層,進而 將之捲繞而構成者,該外包裝盒係由有底茼狀之金屬所 製’係用以收納該電容器元件者,而該密封组件係經過氧 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱> -------- - --裝------II汀-----I--線 - . }/ 1 (請先閱讀背面之注意事項再填t;本頁) -13- 經濟部智慧財產局員工消費合作社印*ΙΛ 化物犯.弟殳..,或.1¾.猫如辟 性模數之_ _「基橡躍卹$成 者 又· '+ 8)該固想電解雷究哭你—τ …5於_‘将嗎昉斿,¾ 或 芳杳痪磺酸第.-:鐵鹽,容解於链作:ή . ^ % -浴劏巧成气,容:沒Φ 相對 於三價鐵量使用Μ賈鐵量少卜μ圭屯壬θ lL ,、 辜為重重比〇·〇2以下之氧化 劑溶液者· 及.’又,(9)該固體電解電容器‘係可於1脂肪族及 /或方香族確酸第二鐵鹽溶解於醇性溶劑而成之溶液中, 相對於三價鐵量㈣脂肪族及/或ΗΜ 0 耳比3.0〜3.5nm劑n將雜環式軍題進行化學氧 化聚合所得之導電性两分子作為固體電解質者、 又Μ 1 〇)構成電容器之導雷$ /V; & / 〜守电注问”千聚合用氧化劑溶 液之組成為1於一將脂肪族及..赤芏老汰π q联夂..或方香族%醆第二鐵鹽溶 解於醇性溶劑而成之氧化劑溶液中,相對於三價鐵量使用 二價鐵量之比率為重量比0,02以下…目對於三價鐵量, 脂肪族及/或芳香族磺醆量之比率為莫耳比3【〗〜3 5之範 圍者。 又,(1Π該固體電解電容器’係將含有由〇 8%以下之 殘留驗性有機溶劑之雜質的雜環式輩體進行化學氧化聚合 所得之導電性高分子作為固體電解質者.. 又,(12)該固體電解電容器之製造方法為:先形成— 電容器元件’其係於形成有介電體氧化膜之陽極箔與轴到 過之紹箔陰的極箔間,挾持隔離層(特別係以聚乙烯對甲— ! 5:. ::4 C 具 r - Γί>, :β 開 請先.¾讀背i之;x意事項再填寫本頁> -------裝 訂. -線 本#m適用中國國家標準(CNS)A4規格⑵“ 297公爱) -14- 經濟部智慧財產局員工消費合作社印製 68189 A7 一 B7 五、發明說明(11) 二酸酿等樹脂為主趙之不織布隔離層),進而將之捲繞而構 成者,再將此電容器元件至少浸潰於—將脂肪族及/或芳 香族績酸第2鐵鹽(特別是對甲笨項酸第1鐵)溶解於醇性 溶劑而成之氧化劑溶液中,使用相對於三價鐵量使用二價 鐵量之比率為重量比0.02以下,且相對於三價鐵量,脂肪 族及/或芳香族磺酸量之比率為莫耳比3.〇〜3 5之範圍的 導電性高分子聚合用氧化劑溶液與殘留鹼性有機溶劑雜質 量為0.8%以下之雜環式單體(特別是乙二氧撐噻吩),以於 陽極箔與陰極箔間形成含有導電性高分子(特別是聚乙二 氧撐噻吩)之固體電解質,進而,與前述(2)所記載之製造 方法的構成並用者。 藉此發明,可得洩漏電流小、容量大且具有高耐熱性 而適於作為表面安裝組件用之固體電解電容器,又,可以 良好之成品率穩定的製造具備優越電特性之固趙電解電容 器。亦可得到導電性高分子聚合用氧化劑溶液和導電性高 分子用雜環式單體。 【圖示之簡單說明】 第1圖:本發明實施形態中之固體電解電容器之部分剖面斜 視圖。 第2圈:將同一電容器元件的重要部位放大後之概念圖。 本發明第1樣態之構成係,於形成有介電體氧化膜之陽 極免與陰極笛間扶持隔離層,進而將之捲繞而構成一電容 本紙張尺度適用中躅國家標準(CNS)A4規格<210 X 297公釐) -15 - — J'J策 ----—訂! 1·線 {請先閱讀背面之注意事項再填哀本頁) A7 B7 五、發明說明(12) 器元件’而該電容器元件則至少於陽極箱之介電體氧化膜 上設置含有電子導電性高分子與缺乏導電性之高分子之 層,依此構成,將電阻率低之電子導電性高分子設置於介 電體氧化膜上,以此作為電解質,而可減低電容器之電阻 率,因此可降低電容器之阻抗,進而,因於介電體氧化膜 上添設有電阻率極高(依場合不同亦可為絕緣性)之非電子 傳導性之缺乏導電性之高分子,故,就算由介電體氧化膜 ) 之損傷部開始發生電子崩解現象,而洩漏電流明顯產生增 大時,也可抑止該電子崩解現象,並可將該現象抑止於局 部範園直至介電體破壞(短路),故可構成一洩漏電流小, 且於熟化中不易發生短路之固艘電解電容器。 又*藉於介電體氧化膜上設置缺乏導電性之高分子, 可得朝介電體氧化膜上之電子導電性高分子的覆蓋率提高 之效果’依此可構成容量引出率大之容量大的固體電解電 容器。 經*·部智慧財產局員工消费合作社印數 — — — — — — I! — —— . . I I I I I — I 訂·!111! ^^ (請先閱讀背面之注意Ϋ項再填寫本夏) 本發明第2樣態係,於第1樣態中,使設置於陽極體之 介電想氧化膜上之層之電子導電性高分子成分單體之電阻 率為1·〇χ1〇10Ω/□以下者,且使缺乏導電性之高分子成分 單體之電阻率為超過1.〇χ1〇ι〇Ω/□者。依此構成,因將電 子導電性高分子之電阻率設定為1.〇Χ1〇10Ω,□以下,故可 消除損耗電容器之阻抗性能,且因將缺乏導電性之高分子 之電阻率設定為l.〇xl〇1QQ/□以上,故可將電子崩解現象 抑止於局部範圍,以使介電體氧化膜上之層可具備充分之 絕緣性能,因此,可得一不損及阻抗性能而洩漏電流小、 •16· 本紙張尺度翻中國Θ家標準(CNS)A4規格(210 X 297公釐) 468189 經濟部智慧財產局員工消費合作杜印製 Α7 Β7 五、發明說明(13) 且於熟化中不易發生短路之固體電解電容卷。 又,電子導電性高分子之電阻率若1〇χ1〇〗0 Ω /□以 上,則電解質之電阻率會提高,致使電容器之阻抗性能變 差,因此不宜設定超過此值《而,缺乏導電性之高分子之 阻抗率若1.〇χ1〇ι〇Ω/□以下’要將電子崩解現象抑止於局 部範圍,以使介電體氧化膜上之層具備充分之絕緣性能則 有其困難,因此亦不理想。 本發明第3樣態係’於第1或第2樣態之任一者中,將設 置於陽極體之介電體氧化膜上之層之電子導電性高分子自 下列組成之群中選取至少其中之一而構成之,該群即:聚 °比咯、聚苯胺、靖化聚苯胺、聚噻吩、聚乙二氧撐噻吩、 聚笨乙烯磺酸以及由該等化合物之衍生物;依此構成,因 此等電子導電性高分子之導電率極高,所以不但容易將設 置於陽極介電體氧化膜上之層之電子導電性高分子之電阻 率設定為1.Οχ 1010Ω/□以下,且與後述(記載於本發明第4 樣態之說明中)缺乏導電性之高分子,譬如環氡丙基變體聚 酯、磺酸變體聚酯、羧酸變體聚酯等之相容性極高,故藉 由與此等非電子傳電性高分子並用,可具有提高此等電子 導電性高分子對介電體氧化膜之覆蓋率的效果,故可構成 一洩漏電流極小,且於熟化中不易發生短路,並且容量引 出率大之容量大的固體電解電容器。 本發明之第4樣態係,於第1或第2樣態之任一者中,使 設置於陽極體之介電體氧化膜上之層的缺乏導電性之高分 子之成分含有選自下列至少其中之一高分子或共聚物者, 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------!-裝·! !| 訂 (請先閱讀背面之注意ί項再埭ί本頁) -17- 經濟部智慧財產局員工消費合作社印製 -發明道明..,; 却聚乙‘碑醇 聚..L缓6浠酯'ί碳酸賴.衆,3择辞辞 :¾节为烯酸酯聚茨:!*哞聚尿跋,、聚为烯鹄 ^….w. 裝異Λ二烯.聚醚聚酯.聚對笨二萨醆乙二酯、聚料/ 二甲酸了二雏、聚醞胺 '聚;醯亞胺.' 下醛樹酯,硅j>街脂. 二.-聚氰胺樹脂、醇酸街脂' 纖維素、硝基纖维紊.缝脱.:\ 型環氧樹脂·.雙酴F型環氧樹脂..脂環式環氧,樹脂.以及 由其等之衍生物所組成之群者;依此構成’此等高分子或 共聚物係缺乏導電性之高分子者:且因易於將其等之電阻 率設定為1.0 01 ΰ Ω ..._ :」以上’故可構成一將電子崩解現象 抑止於局部範圍,且具有充分絕緣性能之介電體氣化棋上 之層•因此,可構成一洩漏電流極小、且於熟化中不易發 生短路之固體電解電容器。 又,雖然尼龍類為缺乏導電性之高分子,但其吸水率 卻高’故會因產生電子崩解現象時所吸之水分的影響,致 使電子崩解現象之阻止率低落,因此並不理想; 本發明第5樣態係·於第4樣態中.使設置於陽極體之 介電體氣化膜上之層之缺乏導電性之高分子含有選自下列 至少其中之一高分子或共聚物者’即:環氧丙基變體聚酯、 磺酸變體聚酯、羧酸變體聚酯所組成之群者;依此構成, 因此等高分子或共聚物係缺乏導電性之高分子者,且易於 將其等之電阻率設定為1 .〇x 1 〇π) Ω /□以上,故不但可構成 一將電子崩解現象抑止於局部範圍,且具有充分絕緣性能 之介電體氧化膜上之層外,還可依變體取代基之效果,具 有提高電子導電性高分子對介電體氧化膜之覆蓋率的效 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公t ) -丨丨i 1ί.丨丨丨丨丨 ' 丨! —丨丨- _ 1 ] 讀先閱讀背面之注意事項再填寫本頁) -18 - 468189 A7 ____B7____ 五、發明說明(I5) 果因此,可構成一沒漏電流極小、且於熟化中不易發生 短路,且容量引出率極高之大容量固體電解電容器。 (請先閱讀背面之注意事項再炉\本頁) 本發明第6至第8樣態之構成包含有一電容器元件及 固體電解質,該電谷II元件係於形成有介電雜氧化膜之 陽極猪與陰極m挾持讀脂(特料聚對苯二甲酸乙二 醋等聚醋)為主趙而以纺黏法及/或濕式法所得之不織布構 成之隔離層’進而將之捲繞而形成者,而該固趙電解質係 由设置於該電容器元件之陽極箔與陰極箔間之含有導電性 高分子所組成者。 依此構成,由對代表聚乙二氧撐嘍吩之雜環式單體進 行化學聚合而得之導電性高分子所組成之固體電解質與, 以樹脂為主體而藉紡黏法及/或濕式法所得之不織布(譬如 聚醋系纖維、尼龍系纖維、嫘縈系纖維、三甲基戊烯纖維、 聚笨撐硫醚纖維、赛璐珞[或硝化過之纖維]纖維)之黏著性 及接著性皆極佳,可更加降低高頻率領域内之阻抗。 經濟部智慧財產局員工消費合作社印製 又,以紡黏法所得之不織布與以其他方法製造之合成 樹脂不織布相異,因其於薄板化時不使用接著劑接著樹 脂’並可藉熱膠黏法與機械混合排列法薄板化,因此,不 易因接著劑成分之影響而產生化學聚合抑制與剝離,故可 輕易地將聚乙二氧撐嚯吩等化學聚合導電性高分子保持於 隔離層,依此可構成一於高頻率領域内具低阻抗之固體電 解電容器。 進而,以紡黏法所得之不織布與以同樣係乾式法之乾 式熔體吹燃法所製造之不織布相較,因其纖維一根之長度 -19- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 同樣厚度.同樣#量 3 t谷器t伴捲蟢,体 s 〜…文一:' '.π _層W峄;: ..S详忠:. 。 ㈣發生:"降⑤故相當理:¾ ...... 〜 又’以聚酯樹脂為它體而藉渴式法所H琺布^ , tr…體而喝法爾:瞻相異.雖彻 θ ' m身強度較強1此若以同樣厚度,同樣粹 T相較' 則因張力诒庳 力強度+父強,故電容器元件捲繞時隔離屉 切碎之頻率減[短路發生率亦降低 ^ 、乂 s有I s曰樹脂而藉濕式法所得之不織布係指 。、兮笨—甲酸乙二酯樹脂或聚對笨二甲醆丁二酯樹脂 者或者使用聚對笨二甲酸乙二酿樹脂及或聚對笨二甲 酸丁1與尼龍系纖維、螺紫系纖維、聚乙職維、聚两 缔纖'隹二甲基n纖維、聚丙撐硫化m寶路珞(或 喃化過《纖維)纖維及以馬&拉麻纖維為代表之纖維類等 中至y其中一種,而以濕式法所製得之混抄不織布; 又’不織布中之聚酯樹脂及其衍生物之含有率以5〇重 I /0以上1尤其以8 〇重量%以上為宜不織布中、若聚酯 樹脂及其衍生物之含有率在5 〇重量。/。以下,因不織布纖維 與固體電解質之黏著性與接著性低,故要維持高頻率領域 内之阻抗於低水準將有其困難,.尤其,聚酯樹脂中之聚對 笨二甲酸乙二酯亦與為固體電解質之聚乙二氧撐嗜吩類相 容性參變數極為接近,故易與之相互溶合,因此,不織布 與固體電解質之黏著性及接著性皆極強,固體電解質組成 者與以其他合成樹脂隔離層相較,可進一步降低高頻率領 本紙張足度適用中國國家標準(CNS)A4規格(21CU 297公釐) •i —i ( ii JJ is i n i D n n i - I It. fteJ· n n n n i ...^先¾讀背面之注意事項再填寫本頁) 經潛部智慧財產局員工消費合作杜印製 -20- 46 8 1 8 9 經濟部智氣財產局員工湞費合作社印製 A7 ______B7___ 五、發明說明(17) 率内之阻抗》 本發明第9樣態係’於第6樣態中,由不織布組成之隔 離層的厚度為8〇"m以下,且秤量為1〇〜6〇g/m2之範圍;依 此構成’因可確保其張力強度適可於電容器元件於捲繞時 免於隔離層遭切碎之程度,因此即使是直徑小的電容器元 件’平均單位體積亦較大,且陽極箔與陰極箔間之阻力變 小,故可得一於高頻率領域内具低阻抗之固體電解電容器。 又,若隔離層秤量為1 〇g/m2以下,則因捲繞時常發生 隔離層切碎之情況’故不理想,而秤量若為60g/m2以上, 則高頻率領域之阻抗將變高,因此亦不理想。 本發明第10樣態之構成包含有一電容器元件及一固體 電解質’該電容器元件係於形成有介電體氧化膜之陽極箔 與形成有具耐電壓0.8〜IOV之介電體氧化膜之陰極箔間, 挾持隔離層,進而將之捲繞而構成者,而該固體電解質係 由設置於該電容器元件之陽極箔與陰極箔間之含有導電性 高分子所組成者。 依此構成,因於陰極箔形成之介電體氧化膜可將其與 聚合溶液(具體言之,係含有大量具有水與醇等氩結合性之 溶劑)之溼透性變佳,因此,即使存在於陰極箔附近之聚合 溶液量與習知者相同’生成之導電性高分子之固體電解質 之陰極箔的覆蓋性也會明顯提高,故靜電容量引出率偏 高’致使其與由陽極箔引出之靜電容量之合成串聯容量亦 變大,因此,可得一大容量的固體電解電容器。 又’若陰極箔之耐電壓為ίον以上,則因平均單位面 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------訂---------線 (請先閲讀背面之>i意事項再填S本頁) -21- 經濟部智慧財產局員X消費合作社印製 賴%檯:¾冬_寺㈣實質 的靜電容量丨低故玲級".電修又若為 …_因雜以形㈣..误故其與f公,容:免 違性變差.無法使靜電容#七出基提并因此陰持 氣化膜的過當爾為G8...丨0'.,謂..… 圍為诖.. …心 虽隹’'、;使用於^知之鋁電解電容器之陰掻箔也具有 0H5V程度之耐電堅.但因其等係由熱氣化膜與自然氧 化膜所組成,為—不均勾之膜.且亦含有水㈣故與本 發明之目的不符。 本發明所使用之介電體氧化膜適合使用以陽極氣化法 形成之氧化膜'因以此陽極氧化法形成之介電體氧化膜既 細緻又均@、故陰極馆表面之溼透性佳,且靜電容量引出 率亦可提高,X,陰極介面之内部阻力並可降低,而使高 頻率領域之阻抗降低。 本發明第1 1樣態之構成包含有一.電容器元件及一固體 電解質電容器元件係於形成有介電體氧化膜之陽極箱 及形成有鈦'#、姶至少一種金屬或其化合物或者碳系材 料製覆蓋蜃之陰極箔間,挾持隔離層,進而將之捲繞而構 成者,而該固體電解質係由設置於該電容器元件之陽極箔 與陰極落間之含有導電性的高分子所組成。依此構成,於 陰極箔形成之覆蓋層可將其與聚合溶液(具體言之,係含有 大量具有水與醇等氫結合性之溶劑)之溼透性變佳又因 净透入隔離層之聚合溶液量可比其他隔離層材料者多, t 擊..¾ .?、iv :钩先閒讀背¾之;1意事項再填寫本頁} 裝 -線 本紙張尺度適用中國國家標準(CNS)A4規格(21〇x 297公芨) -22- ^8189 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(I9) 此雖存在於陰極箔附近之聚合溶液量與習知者相同,但生 成之導電性高分子固體電解質之陰極箔的覆蓋性卻明顯提 南1致使靜電容量引出率變高,故,其與由陽極箔引出之 靜電容量之合成串聯容量亦變大,可得一大容量的固體電 解電容器。 又,鈦、錯、姶之化合物係由氧化物、碳化物、氮化 物所構成’且碳系材料可使用碳、石墨、玻璃狀碳等。 本發明第12樣態係,於第1 〇或第丨丨樣態中,該隔離層 為厚度方向密度不均之不織布,且具有使不織布之低密度 侧對向於陰極箔側之捲繞構造;依此構成,雖然為了自陰 極箱引出靜電容量而必須形成導電性高分子之固體電解 質’但卻可使足夠量之聚合溶液存在於陰極箔附近(隔離層 之低密度側),亦可同時防止起因於短路之陽極側火花而確 保充分的電極間隔離性(隔離層之高密度側)因此,雖為大 容量,於製造時之熟化過程中也不易發生短路。 又’調整隔離層厚度方向密度之方法宜為:一將兩張 密度相異之不織布以熱熔著之方法、一加壓著之方法'一 熱·溶著與加壓著並用之方法、或一於預先準備好之不織布 表面上’藉調整溫度而使厚度方向密度相異,且於樹脂纖 維軟化或半熔融狀態下堆積、接合樹脂纖維的方法^ 以接著劑等接著兩層隔離層來進行調整之方法將明顯 降低構成電容器時之阻抗性能,故不理想。 本發明第13樣態之構成包含有一電容器元件、—外包 裝盒及一密封組件。該電容器元件係於形成有介電體氧化 — — — — — — — — — . — — — — — 一β,— II— — — — — — (請先閱讀背面之注意事項再本ί本頁) -23- 唭之陽:¾與坠柽 没 1 f之固體電醇f瞢 者·該外 a1 -f* -陰極基 女分f 經濟郜智慧財產局員工消費合作社印制η 雖考 遣而挦之#繞 笥並形成...-含有導電性 ί f量%基準鸟;重量〜. 裝盒由有底筒狀之金屬吩製.係闬以收納 容器元件者㈣封组件係,含有高片子成分並将該外 盒之開口部封閉者,依此構成,於製造步驟中将形 體電解質且捲繞之電容器元件插入金屬製外包裝盒内 而利用《Γ封金屬製外包裝盒之開u部來密封之金饜 包裝盒内部(内部有捲繞之電容器元件.丨,僅氣化捲繞 容器元件所係有之水分(具體而言,比固體電解質更容 收二氣中水分之隔離層所保有的水分之判定係數較大 由於其係使密閉之金屬製外包裝盒内部壓力提升之成 因此,利用限制電容器元件所保有之水分量,即使處 面安裝時之高溫條件下,外包裝盒内部之壓力也難 幵’而可發揮安定之表面安裝性能。 又,鋁與鋁合金等金屬製外包裝盒.因其很少因 壓力上昇而塑性變形,故將之與前述效果合併'即使 表面安裝時之高溫條件下,外包裝盒也難變形,而可 更安定之表面安裝性能。 進而,密封金屬製外包裝盒時之步驟中,對外包 開口部分進行硬化加工時,藉使用含有彈性體之高分 分之密封構件以得一安定之密封性能,將之與前述效 併,即使處於表面安裝時之高溫條件下,封口面也難 變形,而可發揮進一步安定之表面安裝性 構 1¾電 2,裝 成固 .進 製外 之電 易吸 )’而 分· 於表 以上 内部 處於 發揮 裝盒 子成 果合 發生 I it. I i 1 ί i 1 I i i i I · .^1 - - n n I-^OJ« J1 n n l i璜先閱讀背面之;1意事項再填寫本頁) 本紙張又度適用中國國家標準(CNS)A4規格(210 x 297公爱) -24- 經濟部智慧財產局員工消費合作社印製 46 8 1 8 9 A7 ___B7_____ 五、發明說明(21) 本發明第14樣態之構成包含有一電容器元件、—外包 裝盒、及一密封組件,該電容器元件係於形成有介電體氧 化膜層之陽極箔與陰極箔間挾持隔離層,進而將之捲繞而 構成者’該外包裝盒係由有底筒狀之金屬所製且收納該電 容器元件者’而該密封組件係經過氧化物加硫及/或樹脂 加硫而於250°C下具450N/cm2以上彈性模數之丁基橡膠所 形成’而將前述外包裝盒開口部密封者。依此構成,因經 過氧化物加硫及/或樹脂加硫之丁基橡膠耐熱性高,故即 使於安裝時加入極熱之熱應力後亦不致使密封性能降低, 且藉將固體電解電容器内部有經過一段時間的水分浸入使 固體電解質不易劣化’可構成一信賴性高之固趙電解電容 器。 又,因固體電解電容器安裝時之溫度通常是在 200〜250°C之範圍内,故利用將固體電解電容器之密封橡 膠設定為於250°C左右具450N/cra2以上之彈性模數,使安裝 時電容器元件之保有水分氣化,另由於外包裝盒内部壓力 上昇時於該溫度下之機械強度大,故,因内部壓力影響之 變形率很小’因此,可防止安裝時之固體電解電容器外觀 變形,且可發揮安定之表面安裝性能。 本發明第15樣態之構成係,於第13樣態中,對含有高 分子成分之密封組件進行過氧化物加硫及/或樹脂加硫, 並使用於250°C下具450N/cra2以上彈性模數之丁基橡膠,且 第15樣態具有與第14樣態所得之作用相同的作用。 本發明第16樣態之構成係,於一將脂肪族及/或芳香 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 2町公釐) •25· -------^---.--—^訂---------線 (請先閱讀背面之注意事項再填黑本頁) 經濟部智慧財產局員工消費合作社印絜 饫項毁弟―遝鹽溶解於_ i:i名削西洛之溶夜P相矜心. 價鐵量使闲二價鐵量之此车為t f A n ,;2以p,:匕$ :專 身對雜環弍單體進q彳匕學氧化聚合而将所;寻.:吞電3 高分子作為圍體電解質:依此媾成…可收率良好地浔妇一 導電性高之導電性高孑子 本發明第1 7樣態之構成係’於一將脂肪族及.或芳香 方矢磺酸第二鐵鹽溶解於醇性溶劑而成之溶液中,相對於三 價鐵量使用脂肪族及/或芳香族磺酸之比率岛莫耳比 一 0 j . 5範圍之氧化劑溶液 '對雜環式單體進行化學氣化聚 合5而將所得之導電性高分子作為固體電解質.依此構成, °丁收率良好地得到一導電性高之導電性高分子,並且,由 於游離磺酸成分造成介電體氡化獏的損傷也很少,故可減 低洩漏電流。 相對於三價鐵量,若脂肪族及,,或芳香族磺酸之比率 為莫耳比3.0以下,則因作為摻雜物作用之磺酸成分量少, 致使導電性咼分子之導電性低,且阻抗性能惡化,因此並 不理想。 又,相對於二價鐵量若脂肪族及/或芳香族磺酸之 比率為莫耳比3.3以上,則相對於作為摻雜物可作用之量, 過剩之磺酸於溶液中將變成化學活性游離磺酸,並損傷介 電體氧化膜,致使洩漏電流増大,因此並不理想。 由以上所述理由,可得知以下事項,即:本案發明人 等使用分析的手法(三價鐵與二價鐵之定性及滴定定量 法),了摩氧化劑溶液(特別是具有㉟基之醇性溶劑)中 衣紙張尺度適用中國國家標準(CNS)A4規格(2】〇 X 297 靖先闇讀背面之iit事瑣再填骂本頁) 裝 訂. --線 -26- 經濟部智慧財產局員工消費合作社印製 468189 A7 _____B7 --------- 五、發明說明(23) 二價鐵變化成二價鐵之事實,並且發現到二價鐵較多時, 雖藉化學氧化聚合可得一導電性高分子,但卻會造成非常 重大之影響。另外也發現:特別是在對f苯磺酸第二鐵之 醇性溶液中’摻雜有很多二價鐵的雜質,當由氧化劑溶液 調和時點開始經過時間極長,且氧化劑溶液本身或調和後 溶液之保管溫度非常高時’二價鐵量將特別明顯地增大, 使且導電性高分子之聚合收率降低。 此乃因隨著雜環式單體之化學氧化聚合,氧化劑之三 價鐵會還原成二價鐵’因此,若氧化劑溶液中預先存在二 價鐵的雜質,則三價鐵之還原反應速度將降低,甚至連雜 環式單體之化學氧化聚合也都受其妨礙,導致聚合收率低。 進而,發明人使用分析的手法(三價鐵與代表對苯甲績 酸之磺酸定量法),發現一現象,即:氧化劑溶液(特別是 具有羥基之醇性溶劑)中,作為摻雜質作用之磺酸成分相對 少於三價鐵時,藉三價鐵之氡化作用對雜環式單體進行化 學氧化聚合時之摻雜率無法達到足夠的值,雖然聚合收率 不低’但導電性低之導電性高分子卻將優先生成。 依本發明,藉由限制聚合時之氧化劑溶液中(A)二價鐵 量相對於三價鐵量之比率及(B)脂肪族及/或芳香族磺酸相 對於三價鐵量之比率,即可具備減少靜電容量與阻抗特性 偏差之作用。 本發明第18樣態係,於第16或第17樣態中,氧化劑溶 液之組成為其效果特別顯著之對甲笨磺酸第二鐵鹽之醇溶 液者。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公* ) -----------I.---康-!-----訂 *!1線 ' (請先閱讀背面之注意事項再填寫本頁) -27- 肪埃及或芳香接碭si量之比孟為莫耳::卜 .<J u紅®,依此構成藉第4或第〗r樣.態如吁提洪..安 定固體電解電容器- 本發明第20樣態係將含有由0-8%以下之N-二甲基乙 酿基所形成之殘留鹼性有機溶劑之雜質的雜環式單體進 仃化學氧化聚合所得之導電性高分子作為固體電解質:依 此構成’藉由將殘留鹼性有機溶劑量限制於重量基準{)_8% 以下,使導電性高之導電性高分子收率良好 又’為使阻抗性能更低且安定.雜環式單體中之殘留 臉性有機溶劑量宜為〇.6%以下 本發明第2 1樣態係’於第2 〇樣態中,以聚乙二氧撐嘍 吩為雜環式單體’而以至少使用氧化劑成分與推雜物成分 將之化學氧化聚合後之導電性高分子作為電容器之固體電 解質;依此構成,藉限制於聚乙二氡撐嗜吩之合成過程中 作為反應溶劑使用之Ν.Ν-二甲基乙醞胺之摻入量(雜質 經濟部智慧財產局員工消費合作社印製 i ),体於化學氧化聚合時使導電性高之導電性高分子收率 良好。 又·由以上所述理由’可得知以下事項,即:一般使 用導電性高分子之固體電解電容器,其形成導電性高分子 之方法係,為藉由對雜環式單體進行化學氧化聚合,以使 導電性高之導電性高分子收率良好,而於酸性聚合環境下 本紙張尺度適用中國國家標準規格(210 X i>97公髮) -28- 468189 經濟部智慈財產局員工消費合作社印製 A7 五、發明說明(25) 進行。 此乃因生成導電性高分子的收率及導電率將隨著聚合 環境之偏向鹼性而降低之故。將聚合環境保持於酸性之方 法固然可採用於聚合溶液(譬如由聚合性之雜環式單體、氧 化劑、摻雜物、及聚合溶液所形成之溶液)内添加各種無機 酸與有機酸之方法,但依所添加之酸的種類,將於導電性 高分子形成時’產生摻雜物與所添加之酸間的競爭摻雜反 應,而引起抑制聚合之作用(具體言之,造成收率低及所形 成之導電性高分子導電率低情形),因此,宜將聚合溶液所 使用之聚合劑本身限定於酸性溶劑(具有質子授與性之溶 劑)之水與醇類(甲醇、乙醇、異丙醇、正丙醇、正丁醇、 乙二醇等)。 此例中’對雜環式單體之一的乙二氧標嘴吩進行化學 聚合時之聚合溶液係使用正丁醇與乙二醇等。 本案發明人等使用分析的手法(氣相色譜質譜聯用分 析法),發現:特別是在雜環式單體之一的乙二氧撐喧吩本 身以雜質的形態混有可使其展現鹼性之物質。亦發現:該 物質係N,N-二甲基乙醯胺。 此N,N-二甲基乙醯胺係聚合乙二氧撐嘍吩過程中所 使用的反應溶劑之一,也是殘留於乙二氧撐嘍吩中可能性 高之鹼性物質之一。且了解到此N,N_二甲基乙醯胺殘留量 對藉化學氧化聚合製取導電性高分子具非常重大之影響。 而依本發明,則可藉限制殘留鹼性有機溶劑量,而得 靜電容量與阻抗特性偏差少之固體電解電容 I紙張尺度適財國國家標準(CNS)A4規格(21G X 297公爱) _ ------'!Τ1--'^1--訂 - ---J!-線 (請先閱讀背面之注意事項再蟥ΐ:本頁) •29·Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (7) The volume density of the isolation layer will be increased, and the amount of polymer solution near the electrode tears cannot be fully ensured. Problems with solid electrolytes in sufficient quantities of conductive polymers. For this reason, it is known that it is generally difficult to uniformly and sufficiently penetrate the conductive polymer into the wound capacitor element, especially in the case of polyethylene oxide polymerized by ethylene oxide. In phenanthrene, due to various oxidation conditions (specifically, the difference between batches of oxidant solution and heterocyclic monomers) and the polymerization conditions, and after the oxidant solution is adjusted, the monomers of the conductive polymer are polymerized. High frequency range determined by the elapsed time, etc., of deviations in electrical characteristics (especially the deviation in capacitance due to the coverage on the dielectric oxide film of the conductive polymer and the filling rate of the conductive polymer) Internal impedance deviation). In order to solve these problems in the past, the purpose of the present invention is to provide a solid electrolytic capacitor having a small leakage current, a large capacity, and a high heat resistance, which is suitable for use as a surface mount component, and a method for manufacturing the same. One object is to provide an oxidant solution for conductive polymer polymerization which can stably produce a solid electrolytic capacitor having the aforementioned properties with a good yield. According to the foregoing object, the present invention includes: (1) providing a structure in which a dielectric oxide film of an anode body composed of a valve-acting metal is provided with a layer containing an electronic conductive polymer and a molecule lacking conductivity. (2) In order to obtain a solid electrolytic capacitor composed of the above structure and having a winding structure, there are the following manufacturing methods, that is, the Chinese national standard (CNS) A4 specification (210 X 297 mm) --------- install -------- order --------- line-. V * y (please read the precautions on the back before filling the vn copy (Page) -11-:: Delamination, immersion: · Responsibility 1. Conductivity 1ii high, body. ¾. Ί 犋 The victory of the stack benefits and Yin: ¾ between the branches to form a capacitor element. Capacitor π electric: Health high + lack of guidance, lightning high scores. Bu:.,: Then in the night, 'Hold this capacitor to make the former: the mysterious component of the mysterious liquid in the hair, and at least 柃A layer of the anode foil's electrical vaporizer is provided with a layer containing electrons & knives and polymers lacking conductivity. Furthermore, the capacitor element is immersed in a solution containing at least a conductive polymer polymerization oxidant. Or in a mixed solution with a heterocyclic monomer, or immersed the capacitor element in a solution containing a conductive polymer polymerization oxidant, and then immersed it in a solution containing a heterocyclic monomer After the capacitor element is immersed in a solution containing a hetero-type monomer, the capacitor element is immersed in a solution containing a conductive polymer polymerization oxidant to form between the anode foil and the cathode foil. A solid electrolyte composed of two molecules of conductive rhenium. In addition, (3) the solid capacitor includes a capacitor element and a solid electrolyte, the capacitor element is between an anode foil and a cathode 洎 formed with a dielectric oxide ytterbium, and the resin is used as the main body and the spunbond method and / or A separator made of a non-woven fabric obtained by a wet method, and then wound to form the electrolyte, and the electrolyte is provided between the cathode foil of the capacitor element and the cathode pig, and there is a V-electrolyte molecule: especially the separator The layer is made of non-woven polyester resin mainly composed of polyethylene terephthalate and its derivatives. In addition, the solid electrolytic capacitor can also include a capacitor element and a solid: electrolyte. The Shaw capacitor element is formed in an anode box formed with a dielectric osmium oxide and formed with a dielectric oxidant. 8 ~ 10V dielectric oxidation The paper of the film: i i. -If I I.!-Ti. 11¾ 1 ίΛ n -1 1 * 1 ^ 1 nb— i fl— i I in n II n I! Please read the back first; Please fill in this page again for the matter ') Printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 12 Printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 468189 A7 _ B7 V. Description of the invention (9) Insulation layer between the foils (the special system Non-woven insulation layer mainly composed of resins such as polyethylene terephthalate, etc.), and further formed by winding the solid electrolyte. The solid electrolyte is formed by containing a high conductivity between the anode foil and the cathode foil of the capacitor element. Made up of molecules. And / or (5) the solid electrolytic capacitor comprises a capacitor element and a solid electrolyte, the capacitor element is formed on an anode foil formed with a dielectric hafnium oxide film and at least one metal or a compound thereof formed of titanium, hafnium, or hafnium; or The solid electrolyte is formed by holding a separator (especially a non-woven separator composed mainly of a resin such as polyethylene terephthalate) as a covering layer between a cathode foil made of a carbon film material, and the solid electrolyte, It consists of a conductive polymer that is placed between the anode foil and the cathode foil of the capacitor element. In addition, (6) the solid electrolytic capacitor may include a capacitor element, an outer packaging box, and a sealing component. The capacitor element is formed by holding an insulation layer between an anode foil and a cathode foil formed with a dielectric oxide film, and further It is wound to form a 'solid electrolyte layer containing a conductive polymer' between the anode foil and the cathode foil, and the moisture content is based on the weight as i weight% or less. It is made of metal with a bottomed tube shape, and is used to accommodate the capacitor element, and the sealing component contains a polymer component and closes the opening of the outer packaging box. (7) The solid electrolytic capacitor may include a capacitor element, an outer packaging box, and a sealing component. The capacitor element is a holding insulating layer between an anode foil and a cathode foil formed with a dielectric oxide film layer. The outer packaging box is made of a metal with a bottomed 茼 shape. It is used to store the capacitor element, and the sealing component is made of oxygen paper. The Chinese standard (CNS) ) A4 size (210 X 297 Public Love > ------------------------ II ting ----- I-- line-.) / 1 (Please read the back first Note for re-filling t; this page) -13- Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs printed * ΙΛ chemical offenders. Brother 殳 .., or .1¾. Cats such as cutting edge _ _ "base rubber jump shirt $ 成 者 又 '+ 8) You should think about electrolytic thunder and cry for you — τ… 5 in _' will you 昉 斿, ¾ or fang 杳 sulfonic acid No.-: iron salt, the solution is in the chain: price ^% -The bath is a good gas, and the capacity is: Φ is less than the amount of trivalent iron, and the amount of iron is less than μμ, and the amount of oxidant solution is less than 0.02. (9) This solid electrolytic Capacitors' can be dissolved in a solution of 1 aliphatic and / or fragrant acid second iron salt in an alcoholic solvent, with an ear ratio of 3.0 to 3.5 relative to the amount of trivalent iron ㈣ aliphatic and / or ΗΜ 0 The nm agent n uses the conductive two molecules obtained by chemically oxidizing and polymerizing a heterocyclic military problem as a solid electrolyte, and M 1)), which constitutes the capacitor's lightning resistance. $ / V; & The composition of the oxidant solution is 1 in an oxidant solution prepared by dissolving an aliphatic and .. The ratio of the amount of divalent iron used is equal to or less than 0,02 by weight ... For the amount of trivalent iron, the ratio of the amount of aliphatic and / or aromatic sulfonium is in the range of Mohr ratio 3 [] to 3 5. Also, (1Π the solid electrolytic capacitor 'is a solid polymer that uses a conductive polymer obtained by chemically oxidizing and polymerizing a heterocyclic body containing impurities of a residual organic solvent of less than 0% .. Also, ( 12) The manufacturing method of the solid electrolytic capacitor is as follows: first, a capacitor element is formed between an anode foil having a dielectric oxide film formed thereon and an anode foil passing from a shaft to a negative foil, and an insulating layer (particularly based on Polyethylene to nail—! 5 :. :: 4 C with r-Γί >,: β Please open first. ¾ Read the back of i; fill in this page with the items of interest > ------- binding.- The linebook #m applies the Chinese National Standard (CNS) A4 specification “297 Public Love” -14- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 68189 A7 One B7 V. Description of the invention (11) Diacid and other resins Zhao Zhi non-woven insulation layer), and then wound it to form a capacitor, and then at least impregnated the capacitor element-the second iron salt of aliphatic and / or aromatic acids (especially the first Iron) is dissolved in an oxidant solution made of an alcoholic solvent. The ratio of the amount of iron is 0.02 or less by weight, and the ratio of the amount of aliphatic and / or aromatic sulfonic acid to the amount of trivalent iron is a molar ratio of 3.0 to 3 5 Heterocyclic monomers (especially ethylene dioxythiophene) with a miscellaneous mass of less than 0.8% of the solution and the residual alkaline organic solvent to form a conductive polymer (especially polyethylene oxide) between the anode foil and the cathode foil A solid electrolyte of thiophene), and further, it is used in combination with the constitution of the manufacturing method described in the above (2). According to the invention, a small leakage current, a large capacity, and high heat resistance can be obtained, which is suitable for use as a surface mount component. Solid electrolytic capacitors can also be used to produce solid Zhao electrolytic capacitors with excellent electrical characteristics and stable yields. They can also obtain oxidant solutions for conductive polymer polymerization and heterocyclic monomers for conductive polymers. [Figure Brief description] Figure 1: A perspective view of a section of a solid electrolytic capacitor in accordance with an embodiment of the present invention. Second circle: A conceptual diagram in which important parts of the same capacitor element are enlarged. The first aspect of the invention is a structure in which a dielectric layer is formed between the anode electrode and the cathode flute to support an isolation layer, and then it is wound to form a capacitor. This paper applies the China National Standard (CNS) A4 specification. < 210 X 297 mm) -15-— J'J Policy ----- Order! 1 · Wire {Please read the precautions on the back before filling out this page) A7 B7 V. Description of the invention (12) Device element ', and the capacitor element is provided with at least electronic conductivity on the dielectric oxide film of the anode box A layer of a polymer and a polymer lacking conductivity. According to this structure, an electronic conductive polymer having a low resistivity is disposed on a dielectric oxide film as an electrolyte, and the resistivity of a capacitor can be reduced. Reduce the impedance of the capacitor, and furthermore, because the dielectric oxide film is provided with a non-electronically conductive polymer that lacks electrical conductivity and has a very high resistivity (which can also be insulating depending on the occasion), even the dielectric Electrolytic disintegration) begins to occur in the damaged part of the damaged part, and when the leakage current is significantly increased, the electronic disintegration can be suppressed, and the phenomenon can be suppressed in the local area until the dielectric body is destroyed (short circuit ), It can constitute a solid electrolytic capacitor with small leakage current and not easy to short circuit during aging. * By providing a polymer lacking conductivity on the dielectric oxide film, the effect of improving the coverage of the electronic conductive polymer on the dielectric oxide film can be obtained. Big solid electrolytic capacitor. The number of copies printed by the Consumer Cooperatives of the Ministry of Intellectual Property Bureau — — — — — — — I! — ——.. I I I I I — I Order ·! 111! ^^ (Please read the note on the back before filling in this summer) In the second aspect of the present invention, in the first aspect, the electrons of the layer provided on the dielectric film of the anode body are conductive. The resistivity of the polymer component monomer is less than 1.0 × 1010 Ω / □, and the resistivity of the polymer component monomer lacking conductivity is more than 1.0 × 100 Ω / □. According to this structure, since the resistivity of the electronic conductive polymer is set to 1.0 × 1010Ω, □ or less, the impedance performance of the loss capacitor can be eliminated, and the resistivity of the polymer lacking conductivity is set to l. .〇xl01QQ / □ or more, so that the electronic disintegration phenomenon can be suppressed to a local range, so that the layer on the dielectric oxide film can have sufficient insulation properties, so that a leak can be obtained without damaging the impedance performance Low current, • 16 · This paper is scaled to Chinese Θ Standard (CNS) A4 (210 X 297 mm) 468189 Consumption cooperation between employees of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by A7 B7 V. Description of the invention (13) A solid electrolytic capacitor coil which is not prone to short circuit. In addition, if the resistivity of the electronic conductive polymer is more than 10 × 10, the resistivity of the electrolyte will be increased, and the impedance performance of the capacitor will be deteriorated. Therefore, it is inappropriate to set the value exceeding this value. If the resistivity of the polymer is below 1.0 × 100 Ω / □, it is difficult to suppress the phenomenon of electron disintegration to a local range so that the layer on the dielectric oxide film has sufficient insulation properties. So it is also not ideal. In the third aspect of the present invention, in any of the first or second aspects, the electronically conductive polymer of a layer provided on the dielectric oxide film of the anode body is selected from the group consisting of at least One of them is formed, the group is: polypyrrole, polyaniline, jinghua polyaniline, polythiophene, polyethylenedioxythiophene, polyethylene sulfonic acid and derivatives of these compounds; Structure, so the conductivity of the electronic conductive polymer is extremely high, so it is not only easy to set the resistivity of the electronic conductive polymer in the layer provided on the anode dielectric oxide film to 1.0 × 1010Ω / □ or less, and Compatibility with polymers that lack conductivity (described in the description of the fourth aspect of the present invention), such as cyclopropylpropyl modified polyester, sulfonic acid modified polyester, carboxylic acid modified polyester, etc. Very high, so by using these non-electroconductive polymers together, it can have the effect of improving the coverage of the dielectric oxide film by these electronic conductive polymers, so it can constitute a very small leakage current, and Short circuit is not easy to occur during aging, and the capacity extraction rate is large Large solid electrolytic capacitor. According to a fourth aspect of the present invention, in any of the first or second aspects, a component of a polymer lacking conductivity in a layer provided on a dielectric oxide film of an anode body is selected from the following: For at least one of the polymers or copolymers, the paper size applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) --------!-Packed!! | Order (Please read first (Note on the back of this item is again on this page) -17- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-Invented TD ..; Public, 3 rhetoric: Section ¾ is enoate polyts:! * 哞 Polyurethane, 聚 is polyene ^^ .. w. Packing isoΛdiene. Polyether polyester. Ethylene glycol, polymer / dicarboxylic acid, two bromide, polyamine, polyimide. 'Lower aldehyde resin, silicon j > street fat. Di.-polymelamine resin, alkyd street fat' cellulose , Nitrocellulose. Sewing off: \ -type epoxy resin .. Double-type F-type epoxy resin .. Alicyclic epoxy resin, resin, and a group consisting of its derivatives; Those who make up these polymers or copolymers that lack conductivity: and It is easy to set the resistivity to 1.0 01 ΰ Ω ..._: "above" so it can constitute a layer on the dielectric gasification board that suppresses the electron disintegration phenomenon to a local range and has sufficient insulation properties. • Therefore, it can constitute a solid electrolytic capacitor with extremely small leakage current and less prone to short circuit during aging. Also, although nylon is a polymer that lacks conductivity, its water absorption rate is high. Therefore, it is not ideal because of the influence of the moisture absorbed when the electron disintegration phenomenon occurs, and the prevention rate of the electron disintegration phenomenon is low. In the fifth aspect of the present invention, in the fourth aspect, the polymer lacking conductivity in the layer provided on the dielectric gasification film of the anode body contains at least one of the following polymers or copolymers The 'property' is a group consisting of epoxy propyl modified polyester, sulfonic acid modified polyester, and carboxylic acid modified polyester; according to this structure, such polymers or copolymers lack high electrical conductivity. It is easy to set the resistivity to 1.0 × 1 〇π) Ω / □ or more, so it can not only constitute a dielectric body that suppresses the electron disintegration phenomenon to a local range and has sufficient insulation properties. In addition to the layer on the oxide film, it can also depend on the effect of the substituent of the variant, which has the effect of improving the coverage of the dielectric conductive film by the electronic conductive polymer. The paper size is applicable to China National Standard (CNS) A4 (210 X 297g t)-丨 丨 i 1ί. 丨 丨 丨 丨 丨 '丨! — 丨 丨-_ 1] Read the precautions on the back before filling out this page) -18-468189 A7 ____B7____ V. Description of the Invention (I5) As a result, it can constitute a very small leakage current, and it is not easy to short-circuit during aging. , And a large-capacity solid electrolytic capacitor with a very high capacity extraction rate. (Please read the precautions on the back before refurbishing this page.) The sixth to eighth aspects of the present invention include a capacitor element and a solid electrolyte. The Valley II element is based on an anode pig with a dielectric oxide film. It is formed by splicing and / or wet-laid non-woven separators based on reading grease (special materials such as polyethylene terephthalate) with the cathode m and then winding it to form The solid electrolyte is composed of a conductive polymer provided between the anode foil and the cathode foil of the capacitor element. According to this structure, a solid electrolyte composed of a conductive polymer obtained by chemically polymerizing a heterocyclic monomer representing polyethylenedioxyphene and a resin as a main body, and a spunbond method and / or a wet method are used. Adhesion and adhesion of non-woven fabrics (such as polyester fibers, nylon fibers, fluorene fibers, trimethylpentene fibers, polystyrene sulfide fibers, celluloid [or nitrated fibers] fibers) Excellent performance, can further reduce the impedance in the high frequency area. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the non-woven fabric obtained by the spunbond method is different from the synthetic resin non-woven fabric made by other methods, because it does not use adhesives and resin when thin plates are used, and can be glued by heat. The method and the method of mechanically arranging a thin plate make it difficult for chemical polymerization to be inhibited and peeled off due to the influence of the components of the adhesive. Therefore, it is possible to easily hold chemically polymerized conductive polymers such as polyethylene dioxyphene on the isolation layer. According to this, a solid electrolytic capacitor with low impedance in the high-frequency field can be formed. Furthermore, the non-woven fabric obtained by the spunbond method is compared with the non-woven fabric manufactured by the dry melt blowing method of the same dry method because the length of one fiber is -19- This paper standard applies to China National Standard (CNS) A4 Specifications (210 X 297 mm) The same thickness. The same amount # 3 trough device t with rolls, body s ~ ... Manichi: '' .π _ layer W 峄;: ..S details Zhong :.. ㈣Happened: " Drop ⑤ So reasonable: ¾ ...... ~ 'and using polyester resin as its body and drinking thirsty by using thirsty method ^, tr ... body and drinking Farr: look different .Although θ 'm has a strong body 1 If the same thickness is used, the same T will be compared.' Because of the tensile strength + the strength of the father, the frequency of the shredder when the capacitor element is wound is reduced [short circuit occurs The rate is also reduced ^, non-woven fabric obtained by wet method refers to resin with I s resin. , Xiben—Ethylene formate resin or polyethylene terephthalate resin or polyethylene terephthalate resin or polybutylene terephthalate resin and nylon fiber, snail purple fiber , Polyvinyl ethoxylates, Poly-coated fibers, 隹 dimethyl n fibers, Polypropylene vulcanized m borosilicate (or sulfonated "fibers" fibers and fibers represented by horse & ramie fibers, etc. One of them is a mixed nonwoven fabric prepared by a wet method; and the content of the polyester resin and its derivative in the nonwoven fabric is preferably 50 wt. I / 0 or more, and particularly 80 wt.% or more. The content ratio of medium and polyester resins and their derivatives is 50% by weight. /. In the following, due to the low adhesion and adhesion between the non-woven fabric and the solid electrolyte, it will be difficult to maintain the impedance at a low level in the high-frequency region. In particular, the polyethylene terephthalate in the polyester resin is also It is very close to the compatibility parameter of polyethylene oxide which is a solid electrolyte and it is easy to be compatible with each other. Therefore, the adhesion and adhesion between the nonwoven fabric and the solid electrolyte are extremely strong. Compared with other synthetic resin insulation layers, it can further reduce the fullness of high-frequency collar paper. Applicable to China National Standard (CNS) A4 (21CU 297 mm) • i —i (ii JJ is ini D nni-I It. FteJ · Nnnni ... ^ Read the notes on the back before filling out this page) Printed by the consumer cooperation of the Intellectual Property Bureau of the Sub-Ministry-20- 46 8 1 8 9 A7 ______B7___ V. Explanation of the invention (17) Impedance within the rate "In the sixth aspect of the present invention, 'in the sixth aspect, the thickness of the insulation layer composed of non-woven fabric is less than 80 mm, and the scale is 1 mm. The range of ~ 60 g / m2; The composition 'because it can ensure that its tensile strength is suitable to prevent the capacitor element from being shredded when it is wound, so even a capacitor element with a small diameter' has a large average unit volume, and the anode foil and the cathode foil are large. The resistance becomes smaller, so a solid electrolytic capacitor with low impedance in the high-frequency area can be obtained. In addition, if the scale of the isolation layer is 10 g / m2 or less, it is not ideal because the insulation layer is often shredded during winding, and if the scale is 60 g / m2 or more, the impedance in the high frequency range will increase. So it is also not ideal. The constitution of the tenth aspect of the present invention includes a capacitor element and a solid electrolyte. The capacitor element is composed of an anode foil formed with a dielectric oxide film and a cathode foil formed with a dielectric oxide film having a withstand voltage of 0.8 to 10 V. The solid electrolyte is formed by holding an isolation layer and then winding it, and the solid electrolyte is composed of a conductive polymer that is provided between an anode foil and a cathode foil of the capacitor element. According to this structure, the dielectric oxide film formed on the cathode foil can have good moisture permeability with a polymerization solution (specifically, it contains a large amount of a solvent having an argon-binding property such as water and alcohol). The amount of the polymerization solution existing near the cathode foil is the same as that of a known person. The coverage of the cathode foil of the solid electrolyte produced by the conductive polymer will also be significantly improved, so the capacitance extraction rate will be higher, which will cause it to be extracted from the anode foil. The combined series capacity of the electrostatic capacity also becomes large, so a solid electrolytic capacitor with a large capacity can be obtained. Also, if the withstand voltage of the cathode foil is ίον or more, because the average unit size of the paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ------------ order- -------- line (please read the first item on the back and fill in the S page) -21- Member of the Intellectual Property Bureau of the Ministry of Economic Affairs X Consumer Cooperative Co., Ltd. Printed% 台 : ¾ 冬 _ 寺 ㈣ Capacitance 丨 Low-grade Ling-level " .If the electric repair is __ due to miscellaneous shape .. By mistake, it is related to f, capacity: to avoid violation of deterioration. Can not make the static capacitor # 七出 基提 and therefore The overdose of the Yin gasification film is G8 ... 丨 0 '., Which means ..... It is surrounded by ...… the heart is 隹' ';; the yin foil of aluminum electrolytic capacitors used in ^ know also has a degree of 0H5V The electric resistance is strong. But because it is composed of a thermal vaporization film and a natural oxide film, it is an uneven film. It also contains water leeches, which is inconsistent with the purpose of the present invention. The dielectric oxide film used in the present invention is suitable for the oxide film formed by the anode vaporization method. Because the dielectric oxide film formed by the anodization method is both fine and uniform, the surface of the cathode hall has good moisture permeability. In addition, the electrostatic capacity extraction rate can also be improved. X, the internal resistance of the cathode interface can be reduced, so that the impedance in the high frequency area is reduced. The constitution of the first aspect of the present invention includes a capacitor element and a solid electrolyte capacitor element, which are formed in an anode box formed with a dielectric oxide film and formed with at least one kind of metal or a compound thereof or a carbon-based material. The solid electrolyte is composed of a conductive polymer between the anode foil and the cathode of the capacitor element. According to this structure, the covering layer formed on the cathode foil can improve the moisture permeability with the polymerization solution (specifically, it contains a large amount of water-soluble alcohol and other hydrogen-binding solvents) and can be cleanly penetrated into the separation layer. The amount of polymerization solution can be more than those of other insulation materials. T-click .. ¾.?, Iv: Hook first and read the back; 1 Note the matter and then fill out this page} Installation-thread paper size applies Chinese National Standards (CNS) A4 specification (21 × x297 mm) -22- ^ 8189 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Description of the invention (I9) Although the amount of the polymer solution existing near the cathode foil is the same as that of a conventional person, However, the coverage of the cathode foil of the conductive polymer solid electrolyte produced is significantly improved1, resulting in a higher capacitance extraction rate. Therefore, the combined series capacity of the capacitance with the capacitance extracted from the anode foil also becomes larger. Large-capacity solid electrolytic capacitor. Further, the compounds of titanium, tungsten, and hafnium are composed of oxides, carbides, and nitrides', and carbon-based materials include carbon, graphite, glassy carbon, and the like. In the twelfth aspect of the present invention, in the tenth or tenth aspect, the separation layer is a non-woven fabric with uneven density in the thickness direction, and has a winding structure with the low-density side of the non-woven fabric facing the cathode foil side. According to this structure, although it is necessary to form a solid electrolyte of a conductive polymer in order to draw the electrostatic capacity from the cathode box, a sufficient amount of a polymerization solution can be present near the cathode foil (the low-density side of the isolation layer), and it can be simultaneously Preventing sparks on the anode side due to short circuit and ensuring sufficient inter-electrode isolation (high-density side of the isolation layer). Therefore, despite its large capacity, short circuits are less likely to occur during aging during manufacturing. Also, the method of adjusting the density in the thickness direction of the insulation layer is preferably: a method of heat-sealing two nonwoven fabrics with different densities, a method of pressing, a method of using heat, melting, and pressing together, or A method of 'differing thickness densities in the thickness direction by adjusting temperature on the surface of a nonwoven fabric prepared in advance, and depositing and joining resin fibers in a softened or semi-fused state of the resin fibers ^ Adhesive agent followed by two isolation layers The method of adjustment will obviously reduce the impedance performance when forming the capacitor, so it is not ideal. The structure of the thirteenth aspect of the present invention includes a capacitor element, an outer box, and a sealing assembly. The capacitor element is formed by dielectric oxidation — — — — — — — — —. — — — — — Β, — II — — — — — (Please read the precautions on the back before this page ) -23- 唭 之 阳: ¾ and the solid electric alcohol f 1 柽 · 柽 该 a1 -f *-cathode-based female f printed by the Economic and Intellectual Property Bureau employee consumer cooperatives挦 之 # Wrap around and form ...-Contains conductive reference material; Weight ~. The box is made of metal phenol with a bottomed tube. It is a sealed component system containing container components and contains high The sheet component and the opening of the outer box are closed. According to this structure, in the manufacturing step, a body-shaped electrolyte and a wound capacitor element are inserted into a metal outer packaging box and the opening of the metal outer packaging box is used. The inside of the sealed metal packaging box (there is a wound capacitor element. 丨, only the moisture contained in the wound container element is vaporized (specifically, it is more insulating than the solid electrolyte and contains the moisture in the second gas) The judgement coefficient of the retained moisture is large because it is a metal that seals The internal pressure of the outer box is increased. Therefore, by limiting the amount of water held by the capacitor element, the internal pressure of the outer box is difficult to withstand even under high temperature conditions at the time of surface mounting, and stable surface mounting performance can be exerted. , Aluminum and aluminum alloy and other metal outer packaging boxes. Because it rarely plastically deforms due to pressure rise, it is combined with the aforementioned effects. 'Even under high temperature conditions during surface mounting, the outer packaging box is difficult to deform, and can be more Stable surface mounting performance. Furthermore, in the step of sealing a metal outer packaging box, when the outer opening portion is hardened, a high-quality sealing member containing an elastomer is used to obtain a stable sealing performance. In combination with the foregoing, even under high temperature conditions during surface mounting, the sealing surface is difficult to deform, and it can exert a more stable surface-mounting structure (1, 2), which can be installed in a solid state. (Electricity is easy to absorb outside the base). · Above the watch, it ’s in the box. I it. I i 1 ί i 1 I iii I ·. ^ 1--nn I- ^ OJ «J1 nnli 璜 Read the back first; 1 Please fill in this page again for the matters needing attention) This paper is again applicable to China National Standard (CNS) A4 specification (210 x 297 public love) -24- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 46 8 1 8 9 A7 ___B7_____ V. Invention Explanation (21) The structure of the fourteenth aspect of the present invention includes a capacitor element, an outer packaging box, and a sealing assembly. The capacitor element is a holding insulating layer between an anode foil and a cathode foil formed with a dielectric oxide film layer. Then, it is wound to form 'the outer packaging box is made of a bottomed cylindrical metal and accommodates the capacitor element', and the sealed component is subjected to oxide sulfur and / or resin sulfur at 250 Formed by butyl rubber having an elastic modulus of 450 N / cm2 or higher at a temperature of 'C', and sealing the opening of the aforementioned outer box. According to this structure, since the butyl rubber subjected to oxide vulcanization and / or resin vulcanization has high heat resistance, even if extreme heat stress is added during installation, the sealing performance is not reduced, and the interior of the solid electrolytic capacitor is reduced. After a period of time, the solid electrolyte is not easily deteriorated due to the infiltration of water over a period of time, which can constitute a highly reliable solid electrolytic capacitor. In addition, the temperature of the solid electrolytic capacitor is usually in the range of 200 ~ 250 ° C. Therefore, the sealing rubber of the solid electrolytic capacitor is set at about 250 ° C with an elastic modulus of 450N / cra2 or more to make the installation When the internal pressure of the capacitor element rises due to moisture vaporization, the mechanical strength at that temperature is large when the internal pressure of the outer box rises, so the deformation rate due to the internal pressure is small. Deformation and stable surface mount performance. According to the constitution of the fifteenth aspect of the present invention, in the thirteenth aspect, peroxide-sulfurization and / or resin-sulfurization are performed on a sealing component containing a polymer component, and the temperature is 450N / cra2 or more at 250 ° C. The elastic modulus of butyl rubber, and the fifteenth aspect has the same effect as that obtained in the fourteenth aspect. The constitution of the sixteenth aspect of the present invention is to apply the Chinese National Standard (CNS) A4 specification (210 x 2 mm) to the standard of aliphatic and / or aromatic paper. • 25 · ------- ^ ---.--- ^ Order --------- line (please read the notes on the back before filling out this page) Dissolved in _ i: i name Xi Xiluo dissolves at night P phase heart. The amount of valence iron makes the car of free divalent iron amount tf A n,; 2 p ,: The monomer is subjected to oxidative polymerization and is used for the purpose of oxidation polymerization. The polymer is used as a perimeter electrolyte: it is formed in this way. The yield is good. The constitution of the 17th aspect is' in a solution obtained by dissolving an aliphatic and / or aromatic square yasulfonic acid second iron salt in an alcoholic solvent, and using an aliphatic and / or aromatic relative to the amount of trivalent iron. The ratio of the group sulfonic acid is an oxidant solution with a molar ratio of 0 to 0.5, and chemically vaporizes and polymerizes the heterocyclic monomer 5 and uses the obtained conductive polymer as a solid electrolyte. According to this structure, ° Get a good rate A conductive polymer having a high conductivity and a small amount of damage to the dielectric substance due to the free sulfonic acid component can reduce the leakage current. Relative to the amount of trivalent iron, if the ratio of aliphatic and / or aromatic sulfonic acid is equal to or less than 3.0, the amount of sulfonic acid component acting as a dopant is small, resulting in low conductivity of the conductive erbium molecule. , And the impedance performance deteriorates, so it is not ideal. In addition, if the ratio of the aliphatic and / or aromatic sulfonic acid with respect to the amount of divalent iron is 3.3 or more, the excess sulfonic acid will become chemically active in the solution relative to the amount that can act as a dopant. Free sulfonic acid, and damage the dielectric oxide film, resulting in large leakage current, so it is not ideal. From the reasons mentioned above, it can be known that the inventors of the present case used analytical methods (qualitative and titrimetric methods of trivalent iron and divalent iron), and oxidized oxidant solutions (especially alcohols having a fluorenyl group). (Solvent solvents) The paper size of the coat is in accordance with the Chinese National Standard (CNS) A4 specification (2) 0X 297. Jing first read the iit on the reverse side and then scolded this page.) Binding. --Line-26- Bureau of Intellectual Property, Ministry of Economic Affairs Printed by the employee consumer cooperative 468189 A7 _____B7 --------- V. Description of the invention (23) The fact that the divalent iron changes into divalent iron, and when it is found that there are more divalent iron, it is polymerized by chemical oxidation. A conductive polymer is available, but it will have a very significant impact. It has also been found that, especially in the alcoholic solution of the second iron of p-benzenesulfonic acid, doped with a lot of impurities of divalent iron, when it is adjusted by the oxidant solution, the elapsed time is very long, and the oxidant solution itself or after the blending When the storage temperature of the solution is very high, the amount of divalent iron will increase significantly, and the polymerization yield of the conductive polymer will decrease. This is because with the chemical oxidation and polymerization of heterocyclic monomers, the trivalent iron of the oxidant will be reduced to divalent iron. Therefore, if the impurities of the divalent iron exist in the oxidant solution in advance, the reduction reaction speed of the trivalent iron will be reduced. Decrease, even the chemical oxidative polymerization of heterocyclic monomer is hindered, resulting in low polymerization yield. Furthermore, the inventors used an analytical method (quantitative method of trivalent iron and sulfonic acid representing p-benzoic acid) and found a phenomenon that an oxidant solution (especially an alcoholic solvent having a hydroxyl group) is used as a dopant When the acting sulfonic acid component is relatively less than the trivalent iron, the doping rate of the chemical oxidation polymerization of the heterocyclic monomer by the trivalent iron desulfurization cannot reach a sufficient value, although the polymerization yield is not low 'but However, conductive polymers with low conductivity are preferentially formed. According to the present invention, by limiting the ratio of (A) the amount of divalent iron to the amount of trivalent iron and (B) the ratio of aliphatic and / or aromatic sulfonic acid to the amount of trivalent iron in the oxidant solution during polymerization, It has the effect of reducing the deviation of electrostatic capacity and impedance characteristics. According to the eighteenth aspect of the present invention, in the sixteenth or seventeenth aspect, the composition of the oxidant solution is an alcohol solution for the second iron salt of mebenzylsulfonic acid, which has a particularly significant effect. This paper size applies to China National Standard (CNS) A4 specification (210 X 297 male *) ----------- I .--- Kang-! ----- Order *! 1 line '( (Please read the precautions on the back before filling out this page) -27- The ratio of the amount of fatty Egyptian or aromatic siblings is Moore :: bu. < J u red®, which constitutes the fourth or the first r-like state. The stable solid electrolytic capacitor-the 20th aspect of the present invention will contain N-II from 0-8% or less Heterocyclic monomers of impurities remaining in the basic organic solvent formed by methyl ethyl alcohol are used as the solid electrolyte for the conductive polymer obtained by chemical oxidation polymerization: according to this structure, 'the amount of residual basic organic solvents is limited Below the weight basis of {) _8%, the conductive polymer having a high conductivity is good in yield, and the resistance performance is lower and stable. The amount of residual organic solvents in the heterocyclic monomer should be 0.6. % In the following, the 21st aspect of the present invention is "in the 20th aspect, using polyethylenedioxophene as a heterocyclic monomer" and chemically polymerized by using at least an oxidant component and a dopant component The latter conductive polymer is used as the solid electrolyte of the capacitor. According to this structure, the amount of N.N-dimethylethylamine used as a reaction solvent is limited to the synthesis of polyethylene terephthalene ( Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Impurity Economy When combined, a high conductive polymer yield is good. In addition, for the reasons described above, the following can be known: solid electrolytic capacitors that generally use conductive polymers, and the method for forming conductive polymers is to chemically polymerize heterocyclic monomers In order to make the high-conductivity high-conductivity polymer yield good, in the acidic polymerization environment, this paper scale applies the Chinese national standard specifications (210 X i > 97 issued) -28- 468189 Employees of the Intellectual Property Office of the Ministry of Economy Cooperative printed A7 V. Description of Invention (25). This is because the yield and conductivity of the conductive polymer produced will decrease as the polymerization environment becomes more alkaline. The method of keeping the polymerization environment acidic can of course use the method of adding various inorganic and organic acids to a polymerization solution (such as a solution formed from a polymerizable heterocyclic monomer, an oxidant, a dopant, and a polymerization solution). However, depending on the type of acid added, when the conductive polymer is formed, a competitive doping reaction between the dopant and the added acid will occur, which will cause the inhibition of polymerization (specifically, the yield will be low). And the conductivity of the formed conductive polymer is low), therefore, the polymerization agent used in the polymerization solution itself should be limited to water and alcohols (methanol, ethanol, isopropyl alcohol, etc.) Propanol, n-propanol, n-butanol, ethylene glycol, etc.). In this example, n-butanol, ethylene glycol, and the like are used as the polymerization solution in the chemical polymerization of ethoxylated diphenone, which is one of the heterocyclic monomers. The inventors of the present case used an analytical method (gas chromatography-mass spectrometry), and found that, in particular, ethylenedioxane, which is one of the heterocyclic monomers, is mixed with impurities to make it exhibit alkali. The substance of sex. It was also found that the substance was N, N-dimethylacetamide. One of the reaction solvents used in the N, N-dimethylacetamidine polymerization of ethylenedioxyphene is also one of the most likely alkaline substances remaining in ethylenedioxophene. And it is known that the residual amount of N, N-dimethylacetamide has a very significant influence on the preparation of conductive polymers by chemical oxidation polymerization. According to the present invention, a solid electrolytic capacitor with a small deviation in capacitance and impedance characteristics can be obtained by limiting the amount of residual alkaline organic solvents. The paper size is suitable for the National Standard (CNS) A4 specification (21G X 297). _ ------ '! Τ1-' ^ 1--Order- --- J! -Line (please read the precautions on the back first: this page) • 29 ·
經濟部智慧財產局P'工消費合作社印製 本發明第22樣惡海K造ϋ .菸:於私成有.η.電體 羊化膜之暘極箔與浍極:¾間挾持.译離.罾.並予抵續,.乂 形奴電各器圮件 '再.将此電容為4.坪浸漬於至今么.右.ρ第 丨9樣悲之導電性高分..子..聚合用氧化劑溶液與如第外今第:?丨 樣態之雜環式單體之混合:容液内.或.将此電容器开咪漫 潰於含有如第丨9樣態之導電性高分子聚合用氣化劑.容浼 後再將之浸潰於含有如第20或第2 1樣態之雜環式單體之 溶液内,或 '將此電容器元件浸潰於含有如第2〇或第2〗樣 感之雜環式單體溶液後再將之浸漬於含有如第1()樣態之 導電性高分子聚合用氧化劑溶液内,而於陽極箔與陰椏箔 間形成由導電性高分子所構成之固體電解質者。 依此氧化劑溶液之構成與製造方法,可安定的製造靜 電容量與阻抗特性偏差少之固體電解電容器& 本發明弟2 3樣態係一固體電解電容器之製造方法, 即:於形成有介電體氧化膜之陽極箔與陰極箔間挾持隔離 層 '並予捲繞,以形成電容器元件,再將電容器元件浸漬 於至少含有如第3樣態之導電性高分子與如第4或第5樣態 之缺乏導電性之咼分子之溶液内,接著,將此電容器加熱 以使前述溶液之溶劑成分蒸發,而至少於陽極箔之介電體 氧化膜上设置含有電子導電性高分子與缺乏導電性之高分 子之層.再將電容器元件浸漬於至少含有導電性高分子聚 合用氧化劑浴液與雜環式單體之混合溶液内,或’將此電 谷器元件浸m於含有導電性高分子聚合用氧化劑溶液後, 再將之 >文潰於含有雜環式單體之溶液内’或,將此電容器 本紙張尺度適用中固國家標準(CNS)A4規格(2i〇x 297公爱) l:c i—tf J1 ·.?. if t-s SI 1 i =LI, i —r· n IF i ^-· · nf i—t I 4先聞請背面-注意事頊再填寫本I > -30- ^68189 經濟部智慧財產局員工消费合作社印製 B7 五、發明說明(27) 元件浸潰於含有雜環式單體之溶液後,再將之浸漬於含有 導電性高分子聚合用氧化劑溶液内,而於陽極箔與陰極箔 間形成由導電性高分子所構成之固體電解質者。 依此方法,可安定的製造在減低洩漏電流之方面甚為 優異’且容量大之固體電解電容器。 本發明第24樣態之製造方法係,於第23樣態中,含有 導電性高分子與缺乏導電性之高分子之溶液係至少含有水 溶劑者;依此方法,特別是與以前述合成樹脂(聚對笨二甲 酸乙二酯)為主體之隔離層組合時(因為大部分的合成樹脂 皆為疏水性),藉由讓水存在於溶液中以乾燥溶液中之溶劑 成分,且於介電體氧化膜上形成含有電子導電性高分子與 缺乏導電性之1¾分子之層時’因可進行分布控制,使該層 不分布於疏水性之隔離層纖維上而多分布於親水性之介電 體氧化膜上,因此可特別進一步提高對介電體氧化膜之電 子導電性高分子與缺乏電子導電性之高分子之覆蓋率,因 其能比介電體氧化膜更高效率的取出靜電容量,故對大容 量固體電解電容器之製成,特別理想。 又,含有電子導電性高分子與非導電性高分子之溶液 中的水含有率以1重量%以上為宜,尤以丨〇重量%以上為 佳。 又’若上述溶液中之含水率為1重量%以下時,將難以 進行此分布控制。 本發明第25樣態之製造方法係,於第23或第24樣態 中,形成由導電性高分子組成之固體電解質時所使用之導 本紙張尺度適用+國國家標準(CNS)A4規格(210 X 297公釐) -31 - 1 I----裝--------訂---------線 (請先閲讚背面之iii項再埭本頁} 電高分f聚含用氧丄劑,容廣法第㈧樣態之導電:乂氧γ二 K合闬乳ί匕劑溶液者.且#環式蓳體係第或第樣態气 雜環式.鼠體音依此方去除第2 3或第.Μ樣態之'ΐ苹;1 尚有滚第2 2樣態所載之藉木發明所得之怍闬 以下’參照圈示說明本發·明之實施形態-· 第1圖·第2圖係顯示本發明之固體電解電容器之搆造 的部分剖面钭視圖以及將同一元件放大之概念圖,如圖所 不’其係藉钱刻處理將铭箔表面袓鍵化後、藉氡化處理, 形成介電體氣化膜1 1 >而以此鋁箔作為陽極體.即場極洛 !.另將鋁箔蝕刻處理,作為陰極體.即陰掻箔2 .而於陽 極箔1與陰極箔2間挾持一.隔離層3 ,進而將之捲繞以製作電 容器το件12’並於介電體氧化膜1]上形成含有電子導電性 问分子與缺乏導電性之高分子之層4 :又.於陽極箔1與陰 極泊2間(使之連接於含有電子導電性高分子與缺乏導電性 之向分子之層4)形成一含有化學聚合電子導電性高分子之 層5,而構成電容器元件12 t_ 陰極油2表面可設有具有耐電壓〇 8〜1ϋν之介電體氧 化膜(热圖不)。又,陰極箔2表面亦可設有由鈦' 鍅給中 至;一種金屬或其化合物或者碳膜材料製覆蓋層丨無圖 示) /離層3以主要以聚對笨二甲酸乙二酯等聚酯樹脂為 主體者為宜’ $而,隔離層密度可為厚度方向大致均等之 不織布巾可為在厚度方向密度相異之隔離層。又使用 、有旱度方向密度相異之隔離層日寺,宜將隔離層之低 本紙張巾關 "先閱讀背面之注急事項再填寫本I ) t . -線 經濟部智慧財產局員工消費合作社印製 297公釐) -32- A7The Intellectual Property Bureau of the Ministry of Economic Affairs P 'Industry and Consumer Cooperatives printed the 22nd evil sea K made of this invention. Smoke: Yu Cheng Cheng You. Η. Electron membrane and foil: ¾ between holding. Translation Li. 罾. And to be continued, 乂 奴 奴 slave electrical appliances 再 再 .. This capacitor is immersed in 4. ping so far. Right. Ρ No. 9 sorrowful high conductivity score. . Polymerization oxidant solution and as follows:丨 Mixing of heterocyclic monomers in a state: in a liquid container. Or, dispersing the capacitor into a capacitor containing a gasification agent for conductive polymer polymerization as in the 9th state. Immerse in a solution containing a heterocyclic monomer as in the 20th or 21st state, or 'dip this capacitor element in a heterocyclic monomer solution containing the sensation as in 20th or 2nd Then, it is immersed in a solution containing an oxidant for conductive polymer polymerization as in the first () state, and a solid electrolyte composed of a conductive polymer is formed between the anode foil and the cathode foil. According to the composition and manufacturing method of the oxidant solution, it is possible to stably manufacture a solid electrolytic capacitor with a small deviation in capacitance and impedance characteristics. The present invention is a manufacturing method of a solid electrolytic capacitor, that is, a dielectric is formed The anode layer and the cathode foil of the bulk oxide film hold an insulation layer 'and are wound to form a capacitor element. The capacitor element is immersed in a conductive polymer containing at least the third aspect and the fourth or fifth aspect. In a solution of a plutonium molecule lacking conductivity, the capacitor is heated to evaporate the solvent component of the solution, and at least an electroconductive polymer containing electrons and a lack of conductivity are provided on the dielectric oxide film of the anode foil. The polymer layer. Then the capacitor element is immersed in a mixed solution containing at least a conductive polymer polymerization oxidant bath and a heterocyclic monomer, or 'this valley device is immersed in a conductive polymer After polymerization, the oxidant solution is then > collapsed into a solution containing a heterocyclic monomer, or the capacitor is applied to the national standard (C NS) A4 specification (2i〇x 297 public love) l: ci—tf J1 ·.?. If ts SI 1 i = LI, i —r · n IF i ^-· · nf i-t I 4 Back-Note: Please fill in this I > -30- ^ 68189 Printed by B7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs V. Description of Invention (27) After the element is immersed in the solution containing heterocyclic monomer, It is immersed in a solution containing a conductive polymer polymerization oxidant, and a solid electrolyte composed of a conductive polymer is formed between the anode foil and the cathode foil. According to this method, a solid electrolytic capacitor which is excellent in reducing leakage current and has a large capacity can be stably manufactured. The manufacturing method of the twenty-fourth aspect of the present invention is, in the twenty-third aspect, a solution containing a conductive polymer and a polymer lacking conductivity contains at least an aqueous solvent; according to this method, especially with the aforementioned synthetic resin (Polyethylene terephthalate) as the main isolation layer combination (because most synthetic resins are hydrophobic), by allowing water to exist in the solution to dry the solvent components in the solution, and the dielectric When a layer containing electronically conductive polymers and 1¾ molecules lacking conductivity is formed on the bulk oxide film, the layer can be distributed on the hydrophilic dielectric instead of being distributed on the fibers of the hydrophobic spacer because of the distribution control. On the bulk oxide film, the coverage of the electronic conductive polymer and the polymer lacking the electronic conductivity of the dielectric oxide film can be further improved, because it can take out the electrostatic capacity more efficiently than the dielectric oxide film. Therefore, it is particularly ideal for the production of large-capacity solid electrolytic capacitors. The water content in the solution containing the electronic conductive polymer and the non-conductive polymer is preferably 1% by weight or more, and more preferably 0% by weight or more. When the water content in the solution is 1% by weight or less, it is difficult to control the distribution. The manufacturing method of the twenty-fifth aspect of the present invention is that, in the twenty-third or twenty-fourth aspect, the guide paper used when forming a solid electrolyte composed of a conductive polymer is applicable to the national paper standard + national standard (CNS) A4 specification ( 210 X 297 mm) -31-1 I ---- install -------- order --------- line (please read item iii on the back of the page first, then click this page) High-molecular-weight oxygen-containing elixirs, the conductive state of the Rongguang method: the oxygen γ two-K combined milk solution, and the #ring type system system or the gas phase heterocyclic type. According to this method, the body sound of the rat is removed from the 3rd or the 3rd aspect of the 'ΐApple; 1 There are still the following from the invention of borrowing wood contained in the 2nd aspect.' Embodiment 1-Figure 1 and Figure 2 are partial cross-sectional views showing the structure of the solid electrolytic capacitor of the present invention and a conceptual diagram in which the same element is enlarged, as shown in the figure. After the surface is bond-bonded, a dielectric gasification film 1 1 is formed by the ablative treatment. The aluminum foil is used as the anode body. That is, the field electrode is extremely etched. The aluminum foil is etched and used as the cathode body. 2 while in anode foil 1 and female Foil 2 holds one. Isolation layer 3, and then it is wound to make a capacitor το 12 'and a layer 4 containing an electron conductive molecule and a polymer lacking conductivity is formed on the dielectric oxide film 1]: In addition, a capacitor 5 is formed between the anode foil 1 and the cathode poise 2 (connected to the layer 4 containing the electronically conductive polymer and the molecule lacking conductivity) to form a capacitor. Element 12 t_ The surface of the cathode oil 2 can be provided with a dielectric oxide film with a withstand voltage of 0 ~ 1ϋν (not shown in the heat map). Also, the surface of the cathode foil 2 can also be provided with titanium '鍅 to a medium; a metal or Its compound or a covering layer made of carbon film material (not shown) / The separation layer 3 is mainly composed of polyester resins such as polyethylene terephthalate, and the density of the isolation layer may be approximately the thickness direction. The uniform non-woven towel may be an isolation layer having different density in the thickness direction. I also use the insulation layer Risi with different density in the direction of drought. It is advisable to close the low-level paper towel of the insulation layer " read the urgent matters on the back before filling in this I) t. Consumption Cooperative Prints 297 mm) -32- A7
經濟部智慧財產局員工消費合作社印製 其次,將電容器元件12收納於有底筒狀之紹盒9内,且 i呂盒9之敞開端係藉橡膠製之封口材料8密封,但使由陽極 W及陰㈣2分別導出之外部導出用陽極導線㈣陰極導 線7貫穿封口材料8。之後,亦可進一步配置座板⑺,並使 陽極導線6與陰極導線7貫穿座板1〇,並至少將陽極導線6 與陰極導線7之外部導出部一起折背成扁平狀,以構成表面 安裝型之固體電解電容器。 又,含有電子導電性高分子與缺乏導電性之高分子之 層4,可至少形成於介電體氧化膜η上’亦可同時形成於陰 極箔2與隔離層3之表面。 接下來,說明本發明之具體實施形態;但,應知,本 發明並不以此為限。又’下文中所載之份皆表示重量份。 首先,說明第1至第5、以及第23至第25樣態中之實施 形態。 (實施形態1) 於陽極箔與陰極箔間挾持一使用聚對苯二甲酸乙二酯 做成之紡黏法不織布隔離層(厚度50 // m,秤量25g/m2),並 將之捲繞,製成一捲繞型之電容器元件(此電容器元件經浸 潰己二酸胺10重量%之乙二醇溶液後,於頻率數120Hz下之 靜電容量為670//F)。 其次,將此電容器元件浸潰於聚乙二氧撐噻吩聚苯乙 烯磺酸(導電性高之電子導電性高分子)之濃度為1 ·0重量% 而環氧丙基變體聚酯(缺乏導電性之高分子)之濃度為3·0 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -33 - I ί -----— — — — — — (請先閱讀背面之注意事項再填為本頁) ί. 發明說两 t f t r- .¼ \rc.,:: 行it货 ^ :1..p 1 兮.;二义石泠.:,:§ 體成 :義 t — 〇t t .稱為基礎廣.Λ ) Φ 涘取出後。W丨5〇τ — 理、> 鐘 ' 而釔少e :‘.;、電體氧汜棋上...¾. * , 導電生高分 經濟部智慧財查局員工消費合作社印製 .氧撐嘷呀聚笨乙烯碲賤與秘^遍 電性之高分f之.環氧今基變體聚酯之看 ' 方;玻璃板上形成膜厚1 0 " m之聚乙二氣撐3塞吟聚笨 烯磺酸之層後、測量之’其電阻率為1 ,〇χ丨〇4八Ώ /n .L〜J .- 又,於玻璃板上形成膜厚10 p m之環氧丙基 A复體聚酯 層後,測量之,其電阻率超過電阻率測量器之剛 里界限 即 1 .Οχ 10Ι()Ω /□之值 接著1將此電容器元件浸潰於含有作為雜環式單_之 乙二氧撐噻吩1份、作為氧化劑之對甲笨磺醆第— 不一鐵2份、 作為聚合溶液之正丁醇4份之溶液(以下稱此溶液為擎人夜 Α)中,俟取出後,於85t下放置60分鐘,以於電極福間形 成化學聚合性之電子導電性高分子即聚乙二氧偉σ塞吩。 其次,將此電容器元件水洗.....乾燥後 '與樹脂加硫丁 基橡膠封口材料(由丁基橡膠聚合物30份、碳2〇份、無機填 充劑50份所構成,封口體硬度:7〇Irhd [國際橡膠硬度單 位])一起裝入鋁製外包裝盒後,藉硬化處理’將開口部密 封’進而使由陽極箔與陰極箔分別導出之兩導線端子穿過 聚笨撐硫醚製之座板,再藉由將導線部折彎加工以製造表 面安裝型之固體電解電容器(尺寸:直徑丨〇Tnm X高度 1 0mm) ^ (實施形態2) 本紙張尺度適財國國家標準(CNS)A4規格d公髮) •34- 、璜先閱讀背面之汶音?事項再填寫本頁) 468189 經濟部智慧財產局員工消费合作社印製 A7 B7 五、發明說明(31) 本實施形態中’雜環式單體係採用乙二氧撐嘍吩1份、 氧化劑係採用萘磺酸第二鐵1份及三異丙基萘磺酸第二鐵i 份,而聚合溶劑則係採用乙醇4份;以此取代實施形態1中 之聚合液A。 又’實施形態1中之聚對苯二甲酸乙二酯製之紡粘法不 織布隔離層,則以聚對笨二甲酸乙二酯樹脂藉濕式法所製 作之不織布隔離層(厚度50;um,种量25g/m2)取代;其餘則 完全依實施形態1進行製作。 (實施形態3) 本實施形態中’雜環式單趙係採用吼洛1份、氧化劑係 採用過硫酸敍2份、聚合溶劑係採用甲醇1份與水3份所形成 之乾合溶劑,以此取代實施形態1中之聚合液A。其餘則完 全依實施形態1進行製作。 (實施形態4) 除實施形態1中之隔離層使用以聚丁烯對苯二酸酯樹 脂藉濕式法所製得之隔離層(厚度50仁m,秤量22.5g/m2) 外,其餘完全依實施形態1進行製作a (實施形態5) 除前述實施形態1中之隔離層使用含有玻璃纖維之不 織布(厚度80卩m ’秤量l〇g/m2)外,其餘完全依實施形態】 進行製作。 (實施形態6) 除於陽極鎘與陰極箔間挾持一由馬尼拉麻組成之電解 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公« ) -------— - - - - - I - I—— — — —— — — — (請先閱讀背面之注意事項再壙S本頁) -35- 明Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Second, the capacitor element 12 is housed in a bottomed cylindrical box 9 and the open end of the box 9 is sealed by a rubber sealing material 8 but sealed by the anode. W and cathode 2 are externally led anode leads and cathode leads 7 through the sealing material 8 respectively. After that, a seat plate ⑺ can be further configured, and the anode lead 6 and the cathode lead 7 pass through the seat plate 10, and at least the anode lead 6 and the outer lead portion of the cathode lead 7 are folded back into a flat shape to constitute a surface mount. Type of solid electrolytic capacitor. The layer 4 containing an electronic conductive polymer and a polymer lacking conductivity may be formed at least on the dielectric oxide film η 'or may be formed on the surfaces of the cathode foil 2 and the isolation layer 3 at the same time. Next, specific embodiments of the present invention will be described; however, it should be understood that the present invention is not limited thereto. Also, all parts hereinafter are expressed by weight. First, implementation modes in the first to fifth and 23rd to 25th aspects will be described. (Embodiment 1) A spunbond nonwoven fabric insulation layer (thickness 50 // m, weighing 25g / m2) made of polyethylene terephthalate was held between the anode foil and the cathode foil, and wound. , To make a wound capacitor element (this capacitor element is impregnated with a 10% by weight ethylene glycol solution of amine adipate, and the electrostatic capacity at a frequency of 120 Hz is 670 // F). Second, the capacitor element was immersed in polyethylene dioxythiophene polystyrene sulfonic acid (a highly conductive electronically conductive polymer) at a concentration of 1.0% by weight, and the epoxy propylene modified polyester (lacking The concentration of conductive polymer) is 3.0. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -33-I ί -----— — — — — — (Please first Read the notes on the reverse side and fill in this page) ί. Inventions say two tft r- .¼ \ rc., :: licensed it ^: 1..p 1 Xi .; Cheng: meaning t — 〇tt. It is called broad basis. Λ) Φ 涘 after taking out. W 丨 5〇τ — Management, > Bell 'and Yttrium less e:'.;, Electricity Oxygen Chess Board ... ¾. *, Printed by the Consumer Cooperative of the Smart Financial Investigation Bureau of the Ministry of Economics and High Scores. Oxygen-containing poly (ethylene) tellurium bases and high-level electrical properties f. High-quality epoxy epoxy-based polyesters; side; a glass film with a thickness of 1 0 " m of polyethylene gas After supporting 3 layers of polybenzenesulfonic acid layer, the measured resistivity was 1, 〇χ 丨 〇4 八 Ώ / n.L ~ J.- and a ring with a film thickness of 10 pm was formed on the glass plate. After the oxypropyl A complex polyester layer is measured, its resistivity exceeds the rigid limit of the resistivity measuring device, which is 1.0 × 10Ι () Ω / □. Next, this capacitor element is immersed in A solution of 1 part of cyclic mono-ethylenedioxythiophene, p-toluenesulfonate as an oxidant-2 parts of non-iron, and 4 parts of n-butanol as a polymerization solution (hereinafter this solution is called Qingren Ye A ), After taking out the thorium, place it at 85t for 60 minutes to form a chemically polymerizable electronically conductive polymer, namely polyethylenedioxysigmathiophene, between the electrodes. Next, this capacitor element is washed with water ... After drying, it is sealed with resin and vulcanized butyl rubber sealing material (consisting of 30 parts of butyl rubber polymer, 20 parts of carbon, 50 parts of inorganic filler, hardness of the sealing body : 7〇Irhd [International Rubber Hardness Unit]) After being packed into an aluminum outer box together, the openings are sealed by hardening, so that the two lead terminals derived from the anode foil and the cathode foil pass through the polystyrene sulfur An ether-based seat plate is manufactured by bending a lead wire to manufacture a surface-mounted solid electrolytic capacitor (size: diameter 丨 〇Tnm X height 10 mm) ^ (Embodiment Mode 2) This paper is suitable for national standards in fiscal countries (CNS) A4 size d) • 34-, I read the Wen Yin on the back first? Please fill in this page again) 468189 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (31) In this embodiment, one part of the heterocyclic single system uses ethylenedioxyphene, and the oxidant system uses 1 part of the second iron of naphthalenesulfonic acid and i part of the second iron of triisopropylnaphthalenesulfonic acid, and 4 parts of ethanol is used as the polymerization solvent; this replaces the polymerization solution A in Embodiment 1. Also, the spunbonded non-woven insulation layer made of polyethylene terephthalate in Embodiment 1 is a non-woven insulation layer (thickness 50; um) made of polyethylene terephthalate resin by a wet method. , Seed amount 25g / m2) instead; the rest are made entirely according to Embodiment 1. (Embodiment 3) In this embodiment, the heterocyclic mono-zhao system uses 1 part of Luoluo, the oxidant system uses 2 parts of persulfuric acid, and the polymerization solvent uses 1 part of methanol and 3 parts of water. This replaces the polymerization solution A in the first embodiment. The rest are completely manufactured according to the first embodiment. (Embodiment 4) Except that the insulation layer in Embodiment 1 is made of a polybutene terephthalate resin prepared by a wet method (thickness: 50 ren m, weighing capacity: 22.5 g / m2), the rest is completely Fabrication according to Embodiment 1 (Embodiment 5) Except for using the non-woven fabric containing glass fiber (thickness 80 卩 m 'weighing 10g / m2) as the isolation layer in Embodiment 1, the rest is made according to the embodiment] . (Embodiment 6) In addition to holding an electrolytic paper composed of Manila hemp between anode cadmium and cathode foil, the size of the paper is applicable to China National Standard (CNS) A4 (210 X 297 male «) ---- ---- ----- ---I-I—— — — —— — — — (Please read the precautions on the back before clicking this page) -35-
進巧·製作 (實施形態 經濟部智慧財產局員工消費合作社印製 除實施形態丨中之基礎液A以電子導電性高分子磺酸 化聚笨胺i濃度丨.0重量1% ;及環氧丙基變體聚酯;濃度ΐ (:! 重量% )之水溶液(合計之溶液中 > 固體成分濃度4.0重量 %)取代外·其餘完全依實施形態丨進行製作 將此於玻璃板上形成膜厚1 0 m之磺酸化聚笨胺.f 後,測量之' 其電阻率為丨+〇x i 0s、." Ω /□ ' (實施形態8) 除實施形態1中之基礎液A .以聚乙二氧撐噻吩聚笨乙 烯磺酸(濃度].〇重量、缺乏導電性之高分子磺酸變體 聚酯(:濃度〗.5重量% )及缺乏導電性之高分子羧酸變體聚 酯ί濃度1. 5重量% )之水溶液(合計之溶液中 '固體成分濃 度4.0重量%)取代外.其餘完全依實施形態1進行製作: 於玻璃板上形成膜厚1 〇 /」· m之磺酸變體聚酯層後,測 量之.其電阻率超過電阻率測量器之測量界限,即i.〇x 1 (J μ Ω ;□之值又’於玻璃板上形成膜厚1 0 y m之羧酸變體聚 酯層後‘測量之' 其電阻率超過電阻率測量器之測量界限' 即 Ι.Οχ 101ϋΩ /□之值。 (實施形態9) 除實施形態1中之聚合液A,以為雜環式單體之乙二氧 4先闓讀背面之汪意事項再填寫本頁)Jin Qiao · Production (Implementation Form Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs except for the implementation form 丨 the base liquid A in the electronic conductive polymer sulfonated polybenzyl i concentration 丨 .0 weight 1%; and propylene oxide Base variant polyester; an aqueous solution with a concentration of! (:! Wt%) (in total solution > solid content concentration of 4.0 wt%) is replaced. The rest is made entirely according to the embodiment 丨 this is formed on a glass plate to form a film thickness After 10 m of sulfonated polybenzylamine.f, the measured 'resistivity is + + 0xi 0 s,. &Quot; Ω / □' (Embodiment 8) except that the base liquid A in Embodiment 1 Ethylenedioxythiophene polybenzyl sulfonic acid (concentration) .0 weight, polymer sulfonic acid variant polyester lacking conductivity (: concentration 〖0.5% by weight) and polymer carboxylic acid variant lacking conductivity The concentration of the ester was 1.5% by weight) in water solution (the total concentration of the solid content in the solution was 4.0% by weight) instead of the rest. The rest was made entirely according to Embodiment 1: A film thickness of 1 〇 / ″ · m was formed on a glass plate. After the sulfonic acid-modified polyester layer is measured, its resistivity exceeds that of the resistivity measuring device The limit value is i.〇x 1 (J μ Ω; the value of □ is 'measured' after forming a carboxylic acid modified polyester layer with a film thickness of 10 μm on a glass plate, and its resistivity exceeds that of the resistivity measuring device. The measurement limit is the value of 1.0 × 101ϋΩ / □. (Embodiment 9) Except the polymerization solution A in Embodiment 1, it is assumed that the ethylene dioxygen 4 of the heterocyclic monomer is firstly read the matter on the back and then fill out this. page)
HQR I J2 n I 1 I 裝 訂· -線. 未紙張又度適用中國國家標準(CNS)A4規格(210 X 297公釐) -36- 16 8 1 8 9HQR I J2 n I 1 I Binding · -line. Unprinted paper again applies Chinese National Standard (CNS) A4 (210 X 297 mm) -36- 16 8 1 8 9
經濟部智慧財產局員工消費合作社印製 五、發明說明(33) 擇嗔吩1份、為氧化劑之對甲笨績酸第二鐵2份、為聚合溶 ^匕正丁醇4份、與為缺之導電性之高分子之環氧丙基變體 (與基礎液A之成分相同者)〇 5份所組成之溶液取代 外,其餘完全依實施形態〗進行製作。 (比較例1) 除實施形態1中之基礎液A,使用為電子導電性高分子 聚乙一氧擇u塞吩聚笨乙稀績酸(浪度4·〇重量%)之水溶 液取代外,其餘完全依實施形態1進行製作。 (比較例2) 除實施形態1中之基礎液Α,使用為缺乏導電性之高分 子之環氧丙基變體聚酯(濃度4.〇重量%)之水溶液取代 外’其餘完全依實施形態1進行製作。 就以上所製作之本發明實施形態1至9及比較例〗、2之 固體電解電容器,經比較其靜電容量(測量頻率數l2〇Hz)、 阻抗(測量頻率數l00kHz)、洩漏電流(施加6·3ν額定電壓2 分鐘後之值)、熟化處理中之短路發生(品質不良)情形後, 將其結果顯示於第1表中。 又,任一實驗之實驗個數均為50個,靜電容量、阻抗、 洩漏電流係以發生短路者以外之樣本平均值示之。 【表1】 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -37- (請先閱讀背面之注意事項再填策本頁> 訂: .線. ί 發明說明 iA.Printed by the Employees ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (33) 1 part of stilbene, 2 parts of p-methyl benzoate second iron as oxidant, 4 parts of polymer n-butanol and Glycidyl variants of the lacking conductive polymer (same composition as the base liquid A) were replaced by 0.5 parts of the solution, and the rest were made entirely according to the implementation form. (Comparative Example 1) Except that the base liquid A in Embodiment 1 was replaced with an aqueous solution of an electronically conductive polymer polyoxyethylene thiophene polybenzyl acetic acid (wavelength 4.0% by weight), the rest It is made entirely according to the first embodiment. (Comparative Example 2) Except that the base liquid A in Embodiment 1 was replaced with an aqueous solution of an epoxy-propyl-modified polyester (concentration 4.0% by weight) which is a polymer lacking conductivity, the rest was completely in accordance with the embodiment. 1 Make it. For the solid electrolytic capacitors according to Embodiments 1 to 9 and Comparative Examples 2 of the present invention, the capacitance (measurement frequency number 120 Hz), impedance (measurement frequency number 100 kHz), and leakage current (applied 6) · 3ν (value after 2 minutes of rated voltage), and after a short circuit (poor quality) occurs during curing, the results are shown in Table 1. In addition, the number of experiments in any experiment is 50, and the capacitance, impedance, and leakage current are shown by the average value of samples other than those in which a short circuit occurs. [Table 1] This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) -37- (Please read the precautions on the back before filling in this page ℴ Order: .Line. Ί Description iA .
Γ i 2 G !..卜, -"T"'"::〇_______________________ ______ 本發明f施形態1 ; 603 .本發明實施形態2 600 ....本發明實施形態3 601 —本發明實施形態4 590 本發明實盹形態5 59 1 本發明實施%態6 600 i_本發明實施形態7 602 一本發明實施形態S | 602 :―本發明實施彬魄9 I 630 495 1WΓ i 2 G! .. Bu,-" T " '": 〇 _______________________ ______ This embodiment f of the present invention 1; 603. This embodiment of the present invention 2 600 .... This embodiment of the present invention 3 601-this Inventive Mode 4 590 Inventive Mode 5 59 1 Inventive Mode 6 600 i_ Inventive Mode 7 602-Inventive Mode S | 602: ―Innovative Mode 9 I 630 495 1W
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34 Tso~ IT o" '〇" ΤΓ 經濟部智慧財產局員工消費合作社印製 由表]可知’因本發明實施形態丨至9^^-^一m— 之構成係於由閥作用金屬組成之陽極體之介電體氧化膜 上設置含有電子導電性高分子與缺乏導電性之高分子之 層'故藉利用設置於介電體氧化膜上之電阻率低之電子導 電性高分子作為電解質,可使電容器之電阻率(阻抗丨降低 又因於介電體軋化獏上添設有電阻率極高之非電子 傳導性之高分子,故.就算由介電體氣化膜之損傷部開始 發生電子崩解現象、而洩漏電流明顯產生增大時,也可於 X β位抑止電子崩解現象,並可將該現象抑止於局部範圍 直至"電體破壞(短路 >,因此,與比較例】之固體電解電容 器相較'其係可得—洩漏電流小.且於熟化中不易發生短 路之固體電解電容器者= 進而’藉由將環氧丙基變體聚酯等缺乏導電性之高分 子叹置於介電體氧化膜上之效果,使電子導電性高分子對 ”電體氣化祺之覆蓋率提高’因此,與比較例1相較其係 可句* 一靜電容量高之大容量固體電解電容器者— 另一方面,比較例2之固體電解電容器,因僅於介電體34 Tso ~ IT o " '〇 " ΤΓ Printed by the Consumer Consumption Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs] It can be seen that' as a result of the embodiment of the present invention 丨 to 9 ^^-^ 一 m— the composition is composed of valve action metal A layer containing an electrically conductive polymer and a polymer lacking conductivity is provided on the dielectric oxide film of the anode body. Therefore, the low-resistance electronic conductive polymer provided on the dielectric oxide film is used as the electrolyte. , Can make the capacitor's resistivity (impedance 丨 lowered and because the dielectric rolling is added with a highly resistive non-electronically conductive polymer, so even the damaged part of the dielectric gasification film When the electronic disintegration phenomenon starts to occur and the leakage current significantly increases, the electronic disintegration phenomenon can also be suppressed at the X β position, and the phenomenon can be suppressed to a local range until "electric body destruction (short circuit)", Compared with the solid electrolytic capacitor of Comparative Example], "It is available-small leakage current. Solid electrolytic capacitor that is not easy to short-circuit during maturation = further" The lack of conductivity by the epoxy propylene modified polyester, etc. Polymer The effect of sighing on the dielectric oxide film will increase the coverage of the electronic conductive polymer to "electricity gasification". Therefore, compared with Comparative Example 1, it is a sentence * A large capacity with high electrostatic capacity Solid electrolytic capacitors — On the other hand, the solid electrolytic capacitors of Comparative Example 2 are
(2i〇 κ 297 公釐) -... H ϊί f-; .Lt- i.l 111 n ! t K I I t— i I I i n- ϋ-^OJ. n n- n> I ί^先閱讀背面之泌惠事項再填寫本頁)(2i〇κ 297 mm) -... H ϊί f-; .Lt- il 111 n! T KII t— i II i n- ϋ- ^ OJ. N n- n > I (Please fill in this page for Bihui matters)
468189 五、發明說明(35) 氧化膜上設置電阻率大之缺乏導電性之高分子,因此電 子崩解現象之抑制效果大,且短路率發生數為〇,然而另一 方面,與合併設置有電子導電性高分子與缺乏導電性之高 分子之本發明實施形態丨至9相較,則其阻抗不但明顯偏 高,介電體氧化膜上之容量引出率亦差’故靜電容量值亦 接下來,說明第6至9樣態中之實施形態。 (實施形態10) 藉钱刻處理將鋁箔表面粗糖化後,藉陽極氧化處理, 形成介電體氧化膜’而以此鋁箔所組成之陽極箔,與另將 紹羯姓刻處理之陰極箔間,挾持一由聚對苯二甲酸乙二酯 樹脂藉紡粘法所得之不織布所組成之隔離層(厚度45以 m ’秤量25g/m2),並予捲繞之,以得一電容器元件(此電容 器元件經浸潰己二酸胺1 〇重量%之乙二醇溶液後,於頻率 數120Hz下之靜電容量為670// F)。 接著,將此電容器元件浸潰於含有為雜環式單體之乙 二氧撐噬吩1份、為氧化劑之對甲笨磺酸第二鐵2份、為聚 合溶劑之正丁醇4份之溶液中,俟取出後,於85。(:下放置60 分鐘,以於陽極箔與陰極箔間形成為化學聚合性導電性高 分子之聚乙二氧撐噻吩之固體電解質。 其次,將此電容器元件水洗一乾燥後,與樹脂加硫丁 基橡膠封口材料(由丁基橡膠聚合物30份 '碳20份、無機填 充劑50份所構成,封口硬度:[國際橡膠硬度單位]) 一起裝入有底桶狀之鋁製外包裝盒後,藉硬化處理,將開 本紙張尺度適用_國國家標準(CNS)A4規格(210 X 297公釐) I I I--— —— — — _ I I 1111111 ·1111111 {請先閱讀背面之注意事項再埭為本頁) 烴濟部智慧財產局員工湞費合作社印製 -39· m 經濟部智慧財產局目、工消費合作社印製 」冰密封:連.¾使由陽殛岛與陰極^ ν:.+初導出t ΐ遏聚本H布鉍之..变叛:再藉由將導線钚,.卜. Μ ^ ' 权卜R面安裝翌:t, ®體電解電容器以个 貪.:;jl '又! 5*m】rTi '實矻形態丨丨) 从本實施形態中形成聚乙二氣撐噻呀之固體”當 則 先將電容器元件浸潰於聚乙二氧撐噻吩聚笨乙烯碑1 U)〇/〇水溶液中,诶取出後,以]5〇 :c之溫度進行乾燥處/文 分鐘,以於介電體氧化膜上、陰極编上 '與隔離層纖 t成聚乙二氧撐噻吩聚笨乙烯磺酸鹽之層.其餘則完令, 實施形態10進行製作, 1故 ('實施形態12) 本實施形態中、以2〇〇t以上之溫度熔融浸潰Tc〜Q 後,將之置於室溫下冷卻,以於電容器元件形成成為固= 電解質之TCNQ導電層、以此取代實施形態丨〇中作為固體 電解質之聚乙二氧撐嘍吩,其餘則完全依實施形態}()進行 製作。 (實施形態13) 本實施形態中’雜環式單體係採用吡咯1份、氣化劑係 採闬過疏酸敍2份' 聚合溶液係採用甲醇1份、與水3份所形 成之混合溶劑’其餘則完全依實施形態1 0進行製作. (實施形態14) 除實施形態1 〇中之隔離層使用以聚對笨二甲酸乙二醋 (重量百分比率20%)與聚丙烯(重量百分比80%)之混合樹脂 :¾ Η先閱讀背面之;-i急事項再填茑本頁) ------楚 · 線! 本紙張尺適用申國國家標準(CNS)A4規格(210 x 297公釐) .40 - 46 8 1 8 9 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(37> 藉紡粘法所得之不織布所組成之隔離層(厚度50 " m,秤量 25g/m2)外,其餘則完全依實施形態1〇進行製作。 (實施形態15) 除實施形態10中之隔離層使用以聚對笨二甲酸乙二鲳 樹脂藉濕式法所得之不織布所組成之隔離層(厚度50以 m ’秤量25g/m2)外,其餘則完全依實施形態10進行製作。 (實施形態16) 除實施形態10中之隔離層使用以聚對笨二甲酸乙二酯 (重量百分比率80%)、聚丙烯樹脂(重量百分比率1 〇%)、馬 尼拉麻纖維(重量百分比率5%)、硫酸鹽漿纖維(重量百分比 率4%)、與維尼綸纖維(重量百分比1%)等藉濕式法所得之 混抄不織布所組成之隔離層(厚度5〇//m,秤量25g/m2)外, 其餘則完全依實施形態10進行製作。 (比較例3) 實施形態10中之紡粘法隔離層,以玻璃纖維不織布(厚 度80" m,秤量l〇g/m2)取代,其餘則完全依實施形態1〇進 行製作。 (比較例4) 實施形態10中之紡粘法隔離層,以由聚丙烯組成之熔 融溶解不織布(厚度50仁m ’种量25g/m2)取代,其餘則完全 依實施形態10進行製作。 (比較例5) 除實施形態10中,於陽極箔與陰極箔間挾持一由馬尼 拉麻所组成之電解紙(厚度45 em)並予以捲繞,再將此電容 ----------—-!--"------訂 ί— it — · — ·線 (請先閱讀背面之注意事項再填哀本頁} ,41 _468189 V. Description of the invention (35) A large resistivity polymer lacking conductivity is provided on the oxide film, so the effect of suppressing the electronic disintegration phenomenon is large, and the number of short-circuit occurrences is 0, but on the other hand, it is combined with the Compared with the embodiments of the present invention where the conductive polymer with electrons lacks conductivity, the resistance is not only significantly higher, but the capacity extraction rate on the dielectric oxide film is also worse. Next, the embodiments in the sixth to ninth aspects will be described. (Embodiment 10) After the surface of the aluminum foil is saccharified by engraving, an anode oxidation process is performed to form a dielectric oxide film, and an anode foil composed of the aluminum foil is interposed with a cathode foil that is also engraved with Shao Ming , Holding an isolating layer (thickness of 45 to m 'weighing 25g / m2) composed of a non-woven fabric obtained by spunbonding of polyethylene terephthalate resin, and winding it to obtain a capacitor element (this After the capacitor element was impregnated with a 10% by weight ethylene glycol solution of adipic acid amine, the capacitance at a frequency of 120 Hz was 670 // F). Next, this capacitor element was impregnated with 1 part of ethylenedioxophenone which is a heterocyclic monomer, 2 parts of p-toluenesulfonic acid second iron as an oxidant, and 4 parts of n-butanol as a polymerization solvent. Remove the solution from the solution and place at 85 ° C. (: Place it underneath for 60 minutes to form a solid electrolyte of polyethylene dioxythiophene which is a chemically polymerizable conductive polymer between the anode foil and the cathode foil. Next, the capacitor element is washed with water, dried, and sulfurized with the resin. Butyl rubber sealing material (consisting of 30 parts of butyl rubber polymer, 20 parts of carbon, and 50 parts of inorganic filler, sealing hardness: [International Rubber Hardness Unit]) Packed into an aluminum outer box with a bottom barrel shape together Later, by hardening, the format of the paper will be applicable _ National Standard (CNS) A4 (210 X 297 mm) II I -------_ II 1111111 · 1111111 {Please read the precautions on the back first (Reprinted on this page) Printed by the Employees ’Cooperative of the Intellectual Property Bureau of the Ministry of Hydrocarbons-39 · m Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the Industrial and Consumer Cooperatives" Ice Seal: Lien. :. + Introduced t ΐ to consolidate the H cloth bismuth .. Rebellion: and then install the wire 钚, .. ^ ^ ^ R surface installation 翌: t, ® bulk electrolytic capacitors to greedy .: ; jl 'Again! 5 * m】 rTi 'Solid morphology 丨 丨) From this embodiment, a solid of polyethylene gas-supported thiazide is formed. "Then, the capacitor element is first immersed in polyethylene thiophene-polyethylene stele 1 U) 〇 / 〇 Aqueous solution, after taking out 诶, drying at a temperature of 50: c / min, on the dielectric oxide film, the cathode is knitted with the isolation layer fiber t to form polyethylene dioxythiophene Polybenzyl sulfonate layer. The rest is complete. Production is performed in Embodiment 10. 1 ('Embodiment 12) In this embodiment, Tc ~ Q is melt-impregnated at a temperature of 200 t or more. It is left to cool at room temperature so that the capacitor element forms a TCNQ conductive layer that is a solid electrolyte. This replaces the polyoxyethylene thiophene as a solid electrolyte in the embodiment, and the rest is completely according to the embodiment} ( (Embodiment 13) In this embodiment, '1 part of heterocyclic single system is used with pyrrole, 2 parts of gasification agent is used for saccharic acid, and 1 part of methanol is used for polymerization solution, and 3 parts of water are used as polymerization solution. The resulting mixed solvent 'the rest is made entirely in accordance with Embodiment 10. (Embodiment 14) Except for implementation The isolation layer in state 10 uses a mixed resin of polyethylene terephthalate (20% by weight) and polypropylene (80% by weight): ¾ Read the back first; -i (This page) ------ Chu · Line! This paper ruler applies to the National Standard of China (CNS) A4 (210 x 297 mm). 40-46 8 1 8 9 Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printed A7 B7 V. Description of the invention (37 > Isolation layer (thickness 50 " m, weighing 25g / m2) composed of non-woven fabric obtained by spunbonding, the rest are made entirely according to Embodiment 10. (Implementation Form 15) Except that the isolating layer in Embodiment 10 uses an isolating layer (thickness 50 at m 'and weighing 25g / m2) composed of a non-woven fabric obtained by wet-type method using polyethylene terephthalate resin. Fabrication was carried out according to Embodiment 10. (Embodiment 16) Except for the isolating layer in Embodiment 10, polyethylene terephthalate (80% by weight), polypropylene resin (10% by weight), Manila hemp fiber (5% by weight), sulfate pulp fiber (% by weight) 4%), and the insulation layer (thickness 50 // m, weighing 25g / m2) composed of mixed nonwoven fabrics obtained by wet method with vinylon fiber (1% by weight), etc., and the rest are completely according to Embodiment 10 (Comparative Example 3) The spunbond insulation layer in Embodiment 10 was replaced with a glass fiber nonwoven fabric (thickness 80 " m, weighing 10 g / m2), and the rest were produced entirely in accordance with Embodiment 10. Comparative Example 4) The spunbond release layer in Embodiment 10 was replaced with a melt-dissolved nonwoven fabric (thickness: 50 kernels m, seed amount: 25 g / m2) composed of polypropylene, and the rest was made entirely according to Embodiment 10. (Comparative Example 5) Except in Embodiment 10, an electrolytic paper (thickness: 45 em) made of Manila hemp was held between the anode foil and the cathode foil, and the capacitor was wound. ----!-&Quot; ------ Order ί— it — · — · Line (Please read the precautions on the back before filling out this page} , 41 _
於’悬極.:¾與樓極法間之%解¥氏瘦化、今構.¾電3.¾ 莧餘#完t ι'Λ.實译'朱哼A進,—袈4 ί比較例6) 實施形態u)中之藉紡粘法斫得之:m離層,u由聚丙烯 榭脂藉濕式法所垾之不織布ί厚度50 μ m ‘秤量ZSg/mh取R 外 其餘則完全依實施形態1 0進行製作。 就以上所製作之本發明實施形態! 0至丨6及比較例3至6 之固體電解電容器·經比較其該靜電容量(測量頻率數 ! 2 OHz卜阻抗(測量頻率數1 ()0k.H z)…:曳漏電流ί施加6.3 V額 定電壓2分鐘後之值:)、熟化處理中之短路發生(品質不良) 數、與進行反射處理(條件為:於最大值溫度2501、2()0 t以上曝曬45秒)後之阻抗(測量頻率數1 00kHz)的情形 後,將其結果顯示於表2中' 又,任一實驗之實驗個數均為50個·靜電容量、阻抗、 洩漏電流及進行反射處理後之靜電容量係以發生短路者外 之樣本平均值示之 清先閱讀背面之;1意事項再填寫本頁) ------ --6i ,線 本纸張尺度適用中國國家標準(CNSM4規格(21〇χ 297公釐) -42- 468彳 89 A7 B7 五、發明說明(39) 靜電 容量 (F. 1 20Hz| 阻抗 (mfi ,100kHz) 洩漏電流 (μ. A, 2mi η) 短路發生 (發生數) 反射處理 後之阻抗 (ηιΩ ,100kHz) 本發明實施形態10 603 9 38 0 ία 本發明實施形態11 600 10 37 0 15 本發明實施形態12 602 10 36 0 10 本發明實施形態13 602 15 34 0 14 本發明實施形態14 601 14 34 0 14 本發明實施形態15 600 13 34 0 14 本發明實施形態16 601 13 35 0 15 比較例3 430 40 55 7 SO 比較例4 600 11 58 8 12 比較例5 430 45 60 10 88 比較例6 429 44 60 10 88 由表2可知’本發明實施形態1〇至16之固體電解電容 (請先閱讀背面之注意事項再填襄本頁) 器係,使用以樹脂為主艘藉紡枯法所得之隔離層,或含有 聚酯樹脂而藉濕式法所得之不織布者,因固體電解質與此 等隔離層之黏著性與接著性皆極佳,故與比較例3、比較例 5、及比較例6所示之使用其他隔離層材質(比較例3為玻璃 纖維不織布、比較例5為碳化電解紙、比較例6為聚丙烯之 濕式不織布)相較時’其係可使高頻率領域之阻抗更低者。 又,因可將固體電解質之聚乙二氧撐噻吩等緊密黏著 及接著於此等隔離層上,故反射處理後之阻抗變化少,作 為表面安裝型之固體電解電容器之信賴性亦高。 經濟部智慧財產局員工消費合作社印製 進而’若使用比較例3至6之隔離層(比較例3為玻璃纖 維不織布、比較例4為熔融熔解不織布、比較例5為碳化電 解紙、比較例6為聚丙烯之濕式不織布)之固體電解電容 器,則起因於隔離層強度不足之陽極箔與陰極箔之接觸, 將致使熟化處理中之短路發生率高。 接著說明第10與第12樣態之實施形態。 (實施形態17) -43- 本纸張尺度適用中國國家標準(CNS>A4規格(210 X 297公釐) 4 :'ί :jr, m ^ 碏蝕取處理將.ss箔.表面粗噠化* m .十電體氣化犋.以屮成碭殛箔:司 '.,, 具与吨電雙0.8\之心電體氧η:辑的咬怪 冶將Wc製成之陽極箔與陰極箔間挾特— 之由聚對笨二甲醆……不……〜她. 一 —yfi衣〜'f W +所:且攻之隔% M i周 -捲繞型電容器元件。此電容 ': 旦。,,β 7 - e _ 一 —酸胺1 0重 里+ —蚌溶液後,於頻率數1 20Hz下之靜電办θ 電各量為㈣In 'Hanging pole .: ¾ and Lou Ji method% solution ¥' s thinning, modern structure. ¾ electricity 3.¾ # 余 # 完 t ι'Λ. Actual translation 'Zhu Hen A Jin, — 袈 4 ί Comparison Example 6) Obtained by the spunbond method in the embodiment u): m is separated from the layer, u is a non-woven fabric made of polypropylene resin by the wet method. Thickness 50 μm 'Weigh ZSg / mh and take the rest It is made entirely according to the embodiment 10. The embodiment of the present invention made on the above! The solid electrolytic capacitors of 0 to 丨 6 and Comparative Examples 3 to 6 · Compared with the capacitance (measured frequency number! 2 OHz impedance (measured frequency number 1 () 0k.H z) ...: trailing leakage current ί applied 6.3 Value of V rated voltage after 2 minutes :), the number of short circuits (poor quality) during curing, and the impedance after reflection treatment (condition: maximum exposure temperature 2501, 2 () 0 t exposure for 45 seconds) (Measurement frequency is 100 kHz), and the results are shown in Table 2. Also, the number of experiments in any experiment is 50. The capacitance, impedance, leakage current, and capacitance after reflection treatment are Read the value on the back of the sample as the average value of the samples other than the short-circuited ones; 1) Please fill in this page) ------ --- 6i, the paper size of the thread applies to the Chinese national standard (CNSM4 specification (21〇 χ 297 mm) -42- 468 彳 89 A7 B7 V. Description of the invention (39) Capacitance (F. 1 20Hz | Impedance (mfi, 100kHz) Leakage current (μ. A, 2mi η) Short circuit occurrence (number of occurrences) Impedance after reflection processing (ηιΩ, 100kHz) Embodiment 10 of the present invention 10 603 9 38 0 ία Implementation of the present invention Aspect 11 600 10 37 0 15 Embodiment 12 of the present invention 12 602 10 36 0 10 Embodiment of the present invention 13 602 15 34 0 14 Embodiment of the present invention 14 601 14 34 0 14 Embodiment of the present invention 15 600 13 34 0 14 Implementation of the present invention Form 16 601 13 35 0 15 Comparative Example 3 430 40 55 7 SO Comparative Example 4 600 11 58 8 12 Comparative Example 5 430 45 60 10 88 Comparative Example 6 429 44 60 10 88 As shown in Table 2, 'Embodiment 1 of the present invention. To 16 solid electrolytic capacitors (please read the precautions on the back before filling this page). Use the resin as the isolation layer obtained by spinning and drying method, or the non-woven fabric obtained by wet method containing polyester resin. Since the solid electrolyte has excellent adhesion and adhesion with these separators, other separator materials are used as shown in Comparative Example 3, Comparative Example 5, and Comparative Example 6 (Comparative Example 3 is a glass fiber nonwoven fabric) (Comparative example 5 is carbonized electrolytic paper, and comparative example 6 is polypropylene wet type non-woven fabric). Compared with this, it is the one that can lower the impedance in the high frequency range. Also, because it can be a solid electrolyte polyethylene oxide Thiophene etc. adheres closely and follows Because of the isolation layer, the impedance change after reflection processing is small, and the reliability as a surface-mounted solid electrolytic capacitor is also high. It is printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs and 'if using the isolation layers of Comparative Examples 3 to 6 ( (Comparative Example 3 is a glass fiber non-woven fabric, Comparative Example 4 is a melt-melted non-woven fabric, Comparative Example 5 is a carbonized electrolytic paper, and Comparative Example 6 is a polypropylene non-woven fabric.) Contact with the cathode foil will result in a high incidence of short circuits in the curing process. Next, embodiments of the tenth and twelfth aspects will be described. (Embodiment Mode 17) -43- This paper size applies the Chinese National Standard (CNS > A4 specification (210 X 297 mm) 4: 'ί: jr, m ^ Etching process will roughen the .ss foil. Surface * m. Ten-electrode gasification 犋. 屮 into 砀 殛 foil: Division '. ,,, with a ton of electricity of 0.8 \ ECG oxygen η: series of anode metal foil and cathode made of Wc Foil-in-a-middle-Yu-Yu-Fu-Di-Mei-Ya ... No ... ~ She. One-yfi clothing ~ 'f W + So: and the interval between attacks M i-cycle-wound capacitor element. This capacitor' : Denier. ,, β 7-e _ mono-acid amine 10 weight + +-after the mussel solution, the static electricity at the frequency of 1 20 Hz θ The amount of electricity is ㈣
卜.I 接著·將此電容器元件浸潰於聚乙H塞 烯4 3夂1.0 /。水溶液中,俟取出以i 5 〇 ' . 观度進行耔 ’席處理)分鐘’以於陽極箔與陰極箔間之介電體氣化獏上及 隔離層纖維上形成聚乙二氧樓„塞吩聚笨乙㈣賤之層' 其次,將此電容器元件浸潰於含有作為雜環式53單體之 :二氧撐嘍吩1份、作為氧化劑之對曱笨磺醆第二鐵2份, 作為聚合溶劑之正丁酵4份的溶液中,俟取出後,以放 置60分鐘,以於陽極箔與陰極箔間形成化學聚合性導電性 高分子之聚乙二氧撐噻吩s 接下來'將此電容器元件水洗—乾燥後,與樹脂加疏 丁基橡膠封口材料(由丁基橡膠聚合物3〇份碳2〇份無機 填充劑:>〇份所構成封口硬度:70IRHD[國際橡膠硬度單 位」)一起裝入鋁製外包裝盒後,藉硬化處理,將-開口部密 封進而使由陽極洎與陰極箔分別導出之兩導線端子穿過 聚笨撐硫醚醚製之座板,再藉由將導線部折彎加工以製作B.I Next, this capacitor element was immersed in polyethylene 4 3 塞 1.0 /. In the aqueous solution, take out i 5 0 ′. Observe the surface treatment for 5 minutes to form a polyethylene oxide plug on the dielectric gasification between the anode foil and the cathode foil and on the fibers of the insulation layer. Second, the capacitor element is immersed in a component containing heterocyclic 53 monomer: 1 part of dioxophenone, 2 parts of p-sulfonium and 2nd iron as oxidant, In a solution of 4 parts of n-butyrate as a polymerization solvent, after removing it, it was left for 60 minutes to form a chemically polymerizable conductive polymer of polyethylene dioxythiophene between the anode foil and the cathode foil. This capacitor element is washed with water—after drying, the resin is sealed with butyl rubber sealing material (composed of 30 parts carbon of butyl rubber and 20 parts of inorganic filler: > 0 parts. Sealing hardness: 70IRHD [International Rubber Hardness Unit ”) After being packed together in an aluminum outer packaging box, the-opening is sealed by hardening, so that the two lead terminals led out by the anode 洎 and the cathode foil are passed through a polystyrene sulfide ether seat plate, and then borrowed. Manufactured by bending the lead part
本紙張尺度適用中國國家標準(C.NS)A4規格(210 X 297公爱*J * ---- ί! ι·- - ·ιί 1·· ί— ί- <1 i I. * n 1 n UK n 一 gy. J_ .^1 .1· —i J I I ^請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作杜印製 *44- 經濟部智慧財產局員工消費合作社印製 d 6 8 1 8 9 A7 _ B? 五、發明說明(41) 表面安裝型之固體電解電容器(尺寸:直徑10mmx高度 10mm,額定電壓〗6V)。 (實施形態18) 本實施形態中’除使用藉陽極氧化法形成耐電壓 0-5V、1V、5V、7V、10V、12v各相異之介電體氧化膜的 陰極羯以取代實施形態17中藉陽極氧化法形成具有耐電壓 0.8V之介電體氧化膜的陰極箔外,其餘則完全依實施形態 17進行製作。 (實施形態19) 除實施形態17中之隔離層使用藉紡黏法所得而於厚度 方向具有不同密度之由聚對笨二甲酸乙二酯所組成之不織 布(全體厚度為50//m,其中厚度3〇em分為密度0.8g/m3, 而連接於此之剩餘20 # m分則密度為〇.2g/m3)取代,並使其 密度較低之面朝向陰極箔而進行捲繞外,其餘則完全依實 施形態17進行製作。 (實施形態20) 除實施形態17中之隔離層使用含有尼龍及玻璃纖維之 混抄不織布隔離層(厚度50"m,秤量25g/m2 ’密度〇.5g/cm3) 外,其餘則完全依實施形態17進行製作。 (實施形態21) 除實施形態17中之隔離層使用藉紡黏法所得之聚丙烯 製不織布(厚度50 μ m,秤量25g/m2 ’密度0.5g/cm3)外,其 餘則完全依實施形態17進行製作6 (實施形態22) 本紙張尺度適用中國國家標準(CNS〉A4規格(210 X 297公« ) •45_ I I--i I I ^--------訂·!------線 (請先閱讀背面之注*事項再填κ本W ) | -t # ίίί rfi3 | -t # ίίί rfi3 .¾ ’SI伙 邊碗醆按2倚劑採醇 谷劑η. 4餘則:乇f泫t峰H 電解電容器芡紮作 !:比較例7 ) 使用没形成介電體氧化膜之陰極箔(此陰桮落具有自 然乳化膜,耐電壓係0 3 νΊ以取代藉陽極氡化法形成具有耐 電壓0.8\/之1>電體氧化膜之陰極箔其餘則完全依實施形 態丨7進行製作 就以上所製作之本發明實施形態丨7至22及比較例7之 口體電解電谷器’經比較其靜電容量(測量頻率數1 20Hz)、 阻抗(測里頻率數100kHz)、洩漏電流(額定電壓]6V印加後2 刀值)、及热化處理時之短路發生數後將其結果顯示於表 3中。 又’任—者實驗之實驗個數皆為5 0個,靜電容量、阻 抗、Λ漏電流係以除去熟化時發生短路者以外之樣本平均 值示之 ' f· ί ft tf. hi I i I i I ϋ I - I I n I I I i^-OJ n ft I n I- f I t. {請先閱讀背面之;I意事項再填寫本頁) 經濟钋智慧財產局員工消費合作社印製 表 』46- 本紙張足度適用中國國家標準(CNS)A4規格(210 X 297公楚) 468189 A7 B7 經濟部智慧財產局員工消費合作社印製 曼明說明(43) 靜電容量— (H F,120Hz) 阻抗 (n\Q ,300kHz) 漏電流 (以Α. 2分值) 短路 發生 (發生數) . .. 陰極箔之耐 電壓 本發明實施形態17 0.8V 150 18 100 0 本發明實施形態18 0,5V 125 一 35 105 0 IV 155 22 102 0 5 V 154 21 103 0 7V 148 23 101 0 ϊον 146 , 25 Ϊ05 0 12V 136 π 32 110 0 本發明實施形態19 180 , 12 100 0 本發明實施形態20 146 20 210 2 _ 本發明★施形態21 145 20 102 0 本發明實施形態22 151 18 101 0 比較例7 —94-(-51- 102 0 例7之固體電解電容器相較’因其於陰極箔形成具有耐電壓 10V以下之介電體氧化膜’故靜電容量引出率高,且阻抗 特性亦優。 又’於實施形態18中,陰極箔之介電體氧化膜之耐電 壓為10V以上者,靜電容量引出率將變低,且阻抗特性亦 低劣’而’耐電壓為0.5 V以下之固體電解電容器又與比較 例7之結果相近’故’陰極结之介電體氧化膜之对電壓宜於 0.8V以上、10V以下之範圍。 實施形態19之固體電解電容器係,於陽極箔與陰極猪 間挾持一厚度方向密度相異之隔離層,且其排列係使捲繞 時隔離層之低密度側朝向陰極箔,因此,比挾持厚度均等 之隔離層並予以捲繞之實施形態17的固體雀解電容器之靜 電容量大,且阻抗性能亦優。 在實施形態17與實施形態20及21之比較中,若從隔離 層係由含有樹脂之不織布組成者,與使用於陰極羯上形成 具耐電壓之介電體氧化膜者這兩點來看,其等固然具有共 — — — — — — — — — — — — — - I I I--丨訂. — — — — — 111 V .. (請先]«讀背面之注意事項再填ί本頁) I店 尺 一張一$ -47· 經濟部智慧財產局員工消費合作社印製 边夂.構造,然而.實宛形態2丨:,及2丨興實< 扣免谷.量桔差雖少坦仍另铃實迠形態丨7 ^ ^ ^ ώ 4 ^ ί ·^ f c ,.. 2,, {?,s ,, . J4 =性之Μ樹脂之―的聚對笨二甲竣姻^離醫 :二之故'因其與以嫘縈與聚丙烯等怍為隔離層材貿使J 〜實施形態20及2 1相較,更能發揮本發明效果 ,又’於使用嫘縈與玻璃纖維之混抄隔離層之實施形態 20中’因玻璃纖維之影f .致使洩漏電流稍大 ' 進而·雖 Μ路發生數少,但仍會發生3 實施形態22之固體電解電容器雖使闬沘咯取代實施形 態Π所用之乙二氧撐嘍吩 '但仍可獲得與實施形態丨7同等 之特性= 接著,以第1 1與第! 2樣態中之實施形態為主進行說明 (實施形態23) 藉蝕刻處理將一鋁箔表面粗糙化後,藉陽極氧化法於 其上形成介電體氧化骐,而構成一陽極箔,同時將一鋁a 蝕刻處理,並藉真空沉澱法於其表面覆蓋金屬鈦,而構= .-陰極箔,將如此製成之陽極箔與陰極箔間挾持一藉每點 法製作之由聚對笨二甲酸乙二酯製之不織布所組成之隔離 層(厚度50 " m ’秤量25g/mI:,密度〇.5g/cm;).並予以捲姑 製成一捲繞型之電容器元件(此電容器元件經浸潰已二 l—* 一'·西踅 胺〗0重量%之乙二醇溶液後,於頻率數120Hz下之靜電容量 為 700p F)° 接著,將此電容器元件浸漬於聚乙二氧偉嗔吩聚策 不' 己 η 請先閱讀背面之注意事項再填寫本頁) .t· I d i d n 1 ]--- -0J. 丨線· 度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^48- 468189 A7 B7 經濟部智慧財產局員工消费合作社印製 五、發明說明(45) 烯磺酸1.0%水溶液中,俟取出後,以! 5〇t之溫度進行乾 燥處理5分鐘,以於陽極箔與陰極箔之介電體氧化膜上及隔 離層纖維上形成聚乙二氧撐噻吩聚苯乙烯磺酸之層。 其次,將此電容器元件浸潰於含有為雜環式單體之乙 二氧撐嗦吩1份、為氧化劑之對甲苯磺酸第二鐵2份、為聚 合溶劑之正丁醇4份之溶液中,俟取出後,於85〇c下放置6〇 分鐘,以於陽極箔與陰極箔間形成為化學聚合性導電性高 分子之聚乙二氧撐嗔吩。 接下來,將此電容器元件水洗一乾燥後,與樹脂加硫 丁基橡勝封口材料(由丁基橡膠聚合物3〇份、碳2〇份、無機 填充劑50份所構成,封口硬度:70IRHD [國際橡膠硬度單 位])一起裝入鋁製外包裝盒後,藉硬化處理,將開口部密 封,進而將由陽極箔與陰極箔分別導出之兩導線端子穿過 聚本撐硫喊製之座板’再藉由將導線部折臀加工以製作表 面女裝型之固體電解電容器(尺寸:直徑1 〇mrn X高度 10mm、額定電壓10V)。 (實施形態24) 除實施形態23中之藉真空沉澱法覆蓋金屬鈦之陰極 箔,以藉真空沉殿法覆蓋氮化銥之陰極箔取代外,其餘則 完全依實施形態23進行表面安裝型之固體電解電容器之製 作。 (實施形態25) 除實施形態23中之藉真空沉澱法復蓋金屬鈦之陰極 箔,以藉真空沉澱法覆蓋氮化锆之陰極箔取代外,其餘則 本紙張尺度適用中國囷家標準(CNS)A4規格(210 X 297公釐) -49- :I—!裝--------訂 -------線 (請先閱讀背面之>i意事項再填窝本頁) •rn 經濟部智慧財產局員工消費合作杜印製 和.:“兒,;…; 充爸.¾實施平態:Π面安t型疋:i:體電较電g t .件- ,實绛形態2 6 ί 除實施形態2J +之藉真空沉澱法f蓋金屬钍之陰桡 以藉真空沉澱法覆蓋I化給之陰極箔取气外 其餘則 完全依實施形態23進行表面安裝型之固體電解電容器之製 作. ^實絶形態2"^ 除實施形態23中之藉真空沉澱法覆蓋金屬鈦之陰極 箔-以藉真空沉澱法t蓋氣化鈦之陰極箔取代外,其餘則 完全依實施形態23進行表面安裝型之固體電解電容器之製 作。 (實施形態28) 除實施形態2 3中之藉真空沉澱法覆蓋金屬鈦之陰極 箔,以藉真空沉澱法覆蓋碳化鈦之陰極箔取代外、其餘則 完全依實施形態23進行表面安裝型之固體電解電容器之製 作. (實施形態29) 除實施形態23中之藉真空沉澱法復蓋金屬鈦之陰極 泻·以藉真空沉澱法覆蓋碳之陰極箔取代外 '其餘則完全 依實施形態23進行表面安裝型之固體電解電容器之製作° (實施形態30) 於前述實施形態2 3中1除使用隔離層厚度方向密度相 異之藉紡黏法所得之聚對苯二曱酸乙二酯製之不織布(全 本紙張又度適用中®國家標準(CNS)A4規格(2i0 X 297公釐) ! I n ri, is JJJ ί 1 i Jt I _ I d n__一 - ^ u n I I u I (¾先閱讀背面之注意事項再填寫本頁) -50- 4BS1 A7 -----B7___ 五、發明說明(47) 體厚度5〇em,其中厚度30以m分為密度〇.8g/m3,連接於 此之剩餘20/i m分之密度為〇.2g/m3),並於捲繞時使密度較 低之面朝向陰極箔外’其餘則完全依實施形態23進行表面 安裝型之固體電解電容器之製作。 (比較例8) 除前述實施形態23中之藉真空沉澱法覆蓋金屬鈦之陰 極镇’以僅將鋁箔蝕刻處理之陰極箔(箔表面之耐電壓為 0.6V之熱氧化膜)取代外,其餘則完全依實施形態23進行表 面安裝型之固體電解電容器之製作。 就以上所製作之本發明實施形態23至3〇及比較例8之 固體電解電容器,經比較其靜電容量(測量頻率數i 2〇Hz)、 阻抗(測量頻率數100kHz)、洩漏電流(施加丨6V額定電壓2 分鐘之值)、及熟化時之短路發生數後,將其結果顯示於表 4。 又’任一實驗之實驗個數皆為50個,靜電容量、阻抗、 茂漏電流係由實驗個數50個中,除熟化時發生短路者外之 樣本平均值示之。 -------:---.---裝--------訂- {請先閱讀背面之注意Ϋ項再填¾本頁) 經濟部智慧財產局貝工消費合作杜印製 表 -51- 本紙張尺度剌+ @ g家標準(CNS)A4規格<210 X 297公楚了 £ 辞 Α品電Λ ☆ 二.η ?、發明實施形ΐ 2 3 6 6 8 ….!了.. Λ iS 本發明實施形態24 : 679 ! 飞2 0 表發明實施形態2 5 677 9 11 本發明實施形態2 6 ; 676 9 X > υ 本發明實施形態2, 67 1 12 3 9 ! ί} 本發明實施形態2S 065 1 13 4 0 i) ,木發明實施形態29 ; 6 69 ; 11 4 I υ 木發明實施形態3 () 1 670 ! 1 1 12 : 3 8 〇 比較例8 ; 555 ; 3 0 : 102 : . ϋ 由表4可知,實施形態23至29之固體電解電容器與比較 例8之固體電解電容器相較 '因其於陰極箔形成金屬鈦' I 化鈦=氮化锆·氮化铪、氧化鈦、碳化鈦,及碳之覆蓋層-故靜電容量引出率高且阻抗特性亦優。其中,尤以覆蓋 氮化物者之靜電容量引出牟極高 '且阻抗亦顯現更低之優 異特性" 實施形態30之固體電解電容器係 '於陽極箔與陰極箔 間挾持一厚度方向密度相異之隔離層,且捲繞時並使隔離 層之低密度側朝向陰極箔側排列1因此其靜電容量大於挾 持一厚度方向密度均等之隔離層,並予以捲繞之實施形態 23中之固體電解電容器的靜電容量-且阻抗特性亦優。 接著,以第1 3至第t 5樣態中之實施形態為主進行說明'1 (實施形態3 1) 藉於陽極箔與陰極箔間扶持一聚對笨二甲酸乙二酯製 之紡黏法隔離層(厚度5 0 /i m。秤量2 5 g,trT ),並予以捲繞’ 且藉於該電容器元件之外周,捲繞長度為電容器元件外周 長1. 5倍之聚笨撐硫醚基材黏著膠帶‘以構成一捲繞型之電 容器元件(此電容器元件經潰於含有己二酸胺1 〇重量%之 本紙張尺度適用中國國家標準(CNS)A4規格(21ϋ X 297公釐) 謫先閱璜背面之;x意事項再填寫本I > 裝 -線 絰濟部智慧財產局員工消費合作社印製 468189This paper size applies to China National Standard (C.NS) A4 specifications (210 X 297 public love * J * ---- ί! Ι ·--· ιί 1 ·· ί— lt- &1; 1 i I. * n 1 n UK n gy. J_. ^ 1 .1 · —i JII ^ Please read the notes on the back before filling out this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs for consumer cooperation * 44- Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the consumer cooperative d 6 8 1 8 9 A7 _ B? V. Description of the invention (41) Surface-mounted solid electrolytic capacitors (size: diameter 10mm x height 10mm, rated voltage 6V). (Embodiment 18) In this embodiment, 'apart from the cathode 阳极 which is formed by using an anodic oxidation method to form dielectric oxide films with different breakdown voltages of 0-5V, 1V, 5V, 7V, 10V, and 12v, instead of Embodiment 17, A cathode foil having a dielectric oxide film with a withstand voltage of 0.8 V was formed by the anodizing method, and the rest were made entirely in accordance with Embodiment 17. (Embodiment 19) Except for the separation layer in Embodiment 17, a non-woven fabric composed of polyethylene terephthalate (having a thickness of 50 // m in total, wherein The thickness of 30 ohms is divided into a density of 0.8g / m3, and the remaining 20 #m points connected thereto have a density of 0.2g / m3), and the lower density side is rolled toward the cathode foil, The rest are made entirely in accordance with Embodiment 17. (Embodiment 20) Except for using a mixed non-woven insulation layer (thickness 50 " m, weighing 25g / m2 'density 0.5g / cm3) containing nylon and glass fiber as the insulation layer in embodiment 17, the rest is completely according to the embodiment 17 to make. (Embodiment 21) Except for using the polypropylene nonwoven fabric (thickness 50 μm, weighing 25g / m2 'density 0.5g / cm3) obtained by spunbonding as the isolation layer in embodiment 17, the rest is completely according to embodiment 17 Production 6 (Embodiment 22) This paper size is in accordance with Chinese national standard (CNS> A4 specification (210 X 297 male «)) 45_ I I--i II ^ -------- Order · --- --- line (please read the notes on the back side and fill in the κ this W) | -t # ίίί rfi3 | -t # ίίί rfi3 .¾ 'SI side bowl 醆 press 2 rely on the agent to take alcohol gluten η. 4 The rest: 乇 f 泫 t peak H electrolytic capacitors !: Comparative Example 7) Use a cathode foil without a dielectric oxide film (this female cup has a natural emulsified film, withstand voltage of 0 3 νΊ instead of borrowing The anode foil method is used to form a cathode foil with a withstand voltage of 0.8, and the rest of the cathode foil is completely made in accordance with Embodiment 丨 7. The above-mentioned embodiments of the present invention 丨 7 to 22 and the mouth of Comparative Example 7 The volume electrolytic valley device 'compares its electrostatic capacity (measurement frequency 1 20Hz), impedance (measurement frequency 100kHz), leakage current (rated voltage) 6V after printing ), And the number of short-circuit occurrences during the heating process are shown in Table 3. The number of experiments in the experiment was 50, and the electrostatic capacity, impedance, and Δ leakage current were used to eliminate maturation. The average value of samples other than those short-circuited is shown as' f · ft ft tf. Hi I i I i I ϋ I-II n III i ^ -OJ n ft I n I- f I t. {Please read the back; Please fill in this page again if necessary)) Printed by the Economic and Intellectual Property Bureau Staff Consumer Cooperatives' 46- This paper is fully applicable to China National Standard (CNS) A4 (210 X 297 Gongchu) 468189 A7 B7 Intellectual Property Bureau, Ministry of Economic Affairs Man Ming instructions printed by employee consumer cooperatives (43) Capacitance-(HF, 120Hz) Impedance (n \ Q, 300kHz) Leakage current (with A. 2 points) Short circuit occurrence (number of occurrences) .. Cathode foil resistance Voltage Embodiment 17 of the invention 17 0.8V 150 18 100 0 Embodiment 18 of the invention 18 0,5V 125-35 105 0 IV 155 22 102 0 5 V 154 21 103 0 7V 148 23 101 0 ϊον 146, 25 Ϊ05 0 12V 136 π 32 110 0 Embodiment 19 180, 12 100 0 Embodiment 20 146 20 210 2 _ This invention ★ Embodiment 21 145 20 102 0 Embodiment 22 of the present invention 22 151 18 101 0 Comparative Example 7 —94-(-51- 102 0 The solid electrolytic capacitor of Example 7 has a dielectric withstand voltage of 10 V or less because it is formed on the cathode foil. The electrical oxide film has a high capacitance extraction rate and excellent impedance characteristics. Also, in Embodiment 18, if the withstand voltage of the dielectric oxide film of the cathode foil is 10V or more, the capacitance extraction rate will be low, and the impedance characteristics will be inferior, and "the solid electrolytic capacitor with a withstand voltage of 0.5 V or less" It is also similar to the result of Comparative Example 7 that the pair voltage of the dielectric oxide film of the cathode junction is preferably in the range of 0.8V to 10V. In the solid electrolytic capacitor of Embodiment 19, an insulation layer having a different thickness in the thickness direction is held between the anode foil and the cathode pig, and the arrangement is such that the low-density side of the insulation layer faces the cathode foil during winding. The solid capacitor of Embodiment 17 in which an equal isolation layer is wound and wound is large in capacitance and excellent in impedance performance. In the comparison between Embodiment 17 and Embodiments 20 and 21, from the point of view of the separation layer consisting of a non-woven fabric containing a resin and the use of a dielectric oxide film having a withstand voltage on a cathode ridge, Of course, they have a total of — — — — — — — — — — — — — — II I-- 丨 Order. — — — — — 111 V .. (please first) «Read the notes on the back side and then fill in this page ) I store a piece of one $ -47 · Printed borders by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Structure, however. Real shape 2 丨:, and 2 丨 Xingshi & deduction valley. Shao Tan still has another form of real bell 丨 7 ^ ^ ^ his own 4 ^ ^ · fc, .. 2, 2, {?, S ,,. Leaving the doctor: Erji's' Because it is compared with the use of gadolinium and polypropylene and other gadolinium as the insulating layer material, J ~ Embodiments 20 and 21 can better exert the effect of the present invention. In the embodiment 20 of the mixed fiber insulation layer, "the leakage current is slightly larger due to the shadow of the glass fiber f." Furthermore, although the number of M-channels is small, it still occurs. 3 The solid electricity of embodiment 22 Although slightly so that the capacitor substituted Bi Bi embodiment ethylenedioxy morphology of support used Π woven thiophene 'but still obtain the same embodiment Shu characteristic = 7 Next, the first 11 and the second! The embodiment in the second aspect is mainly described (Embodiment 23) After an aluminum foil surface is roughened by an etching process, a dielectric hafnium oxide is formed thereon by anodization to form an anode foil, and at the same time an Aluminum a is etched, and its surface is covered with metal titanium by vacuum precipitation method, and the structure = .- cathode foil, the anode foil and cathode foil thus produced are held between the poly-p-dibenzoic acid and the per-point method Isolation layer made of non-woven cloth made of ethylene glycol (thickness of 50 " m '25g / mI :, density of 0.5g / cm;). It is rolled into a wound capacitor element (this capacitor element After being impregnated with an ethylene glycol solution of 0%-* 1 -'- stilbamine, the capacitance at a frequency of 120 Hz was 700 pF). Next, this capacitor element was immersed in polyethylene oxide.伟 嗔 芬 聚 策 不 'Ji η Please read the precautions on the back before filling out this page) .t · I didn 1] --- -0J. 丨 Line · Degree Applies to Chinese National Standard (CNS) A4 Specification (210 X 297 mm) ^ 48- 468189 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs (45) alkenyl-sulfonic acid 1.0% aqueous Ming, after once taken out,! A drying treatment was performed at a temperature of 50 ° C for 5 minutes to form a layer of polyethylenedioxythiophene polystyrenesulfonic acid on the dielectric oxide film of the anode foil and the cathode foil and on the fibers of the separator. Next, this capacitor element was immersed in a solution containing 1 part of ethylenedioxophenone as a heterocyclic monomer, 2 parts of p-toluenesulfonic acid second iron as an oxidizing agent, and 4 parts of n-butanol a polymerization solvent. After the cymbals were taken out, they were left at 85 ° C for 60 minutes to form a polyethylene polymer of a chemically polymerizable conductive polymer between the anode foil and the cathode foil. Next, the capacitor element was washed with water and dried, and then the resin was added with a sulfur-butyl rubber sealing material (consisting of 30 parts of butyl rubber polymer, 20 parts of carbon, and 50 parts of inorganic filler. Sealing hardness: 70IRHD [International Rubber Hardness Unit]) After being put into an aluminum outer box together, the opening is sealed by hardening treatment, and then the two lead terminals respectively derived from the anode foil and the cathode foil are passed through a seat plate made of polysulfide. 'Furthermore, the lead part was folded to produce a solid-state electrolytic capacitor (size: diameter 10 mrn X height 10 mm, rated voltage 10 V). (Embodiment 24) Except that the cathode foil covered with metal titanium by the vacuum precipitation method is replaced by the cathode foil covered with iridium nitride by the vacuum sinking method in Embodiment 23, the rest are completely surface-mounted according to Embodiment 23. Production of solid electrolytic capacitors. (Embodiment 25) Except that the cathode foil covered with metal titanium by the vacuum precipitation method in Embodiment 23 is replaced by the cathode foil covered with zirconium nitride by the vacuum precipitation method, the rest of this paper applies the Chinese standard (CNS) ) A4 size (210 X 297 mm) -49-: I—! Packing -------- Order ------- Line (Please read the > i notice on the back before filling in the book Page) • rn Consumer cooperation of Du Intellectual Property Office of Intellectual Property Bureau of the Ministry of Economic Affairs: “儿,;…; charge dad. ¾ implementation of flat state: Π facet t type 疋: i: body electricity than electricity gt. Pieces,- The actual form 2 6: Except for the method 2J +, the metal foil is covered by the vacuum precipitation method f, and the cathode foil is covered with the vacuum foil by the vacuum precipitation method. The rest is completely surface-mounted according to the embodiment 23. Manufacture of solid electrolytic capacitors. ^ Except Form 2 " ^ Except that in Embodiment 23, the cathode foil covered with metal titanium by vacuum precipitation method is replaced by the cathode foil covered with vaporized titanium by vacuum precipitation method. Embodiment 23 manufactures a surface-mounted solid electrolytic capacitor. (Embodiment 28) Except for vacuum deposition in Embodiments 2 and 3 The cathode foil covered with metal titanium is replaced by a cathode foil covered with titanium carbide by a vacuum precipitation method, and the rest is entirely manufactured in accordance with Embodiment 23 for a surface-mounted solid electrolytic capacitor. (Embodiment 29) Except for Embodiment 23, Covering the cathodic diarrhea of metal titanium by vacuum precipitation method Replace the outside with cathode foil covered with carbon by vacuum precipitation method 'The rest is made entirely according to Embodiment 23 Surface-mounted solid electrolytic capacitors (Embodiment 30) Embodiment 2 In 3 of 1 except that the non-woven fabric made of polyethylene terephthalate obtained by spunbonding with different density in the thickness direction of the insulation layer is used (the entire paper is also applicable to the National Standard (CNS) A4) (2i0 X 297 mm)! I n ri, is JJJ ί 1 i Jt I _ I d n__ 一-^ un II u I (¾Read the precautions on the back before filling this page) -50- 4BS1 A7- ---- B7___ V. Description of the invention (47) The thickness of the body is 50 em, of which the thickness 30 is divided into m with a density of 0.8 g / m3, and the density of the remaining 20 / im is 0.2 g / m3) And make the lower density side face out of the cathode foil during winding. Embodiment 23 produces a surface-mounted solid electrolytic capacitor. (Comparative Example 8) In addition to the foregoing embodiment 23, the cathode ball of metal titanium is covered by a vacuum precipitation method to etch only the aluminum foil (the surface of the foil). In addition to the thermal oxidation film with a withstand voltage of 0.6 V), the rest is made entirely according to the embodiment 23 of the surface-mounted solid electrolytic capacitor. The solids of the embodiments 23 to 30 of the present invention and the solid of the comparative example 8 are manufactured as described above. Electrolytic capacitors, after comparing their capacitance (measurement frequency i 20Hz), impedance (measurement frequency 100kHz), leakage current (value of 丨 6V rated voltage for 2 minutes), and the number of short-circuits during aging, compare The results are shown in Table 4. In any of the experiments, the number of experiments is 50. The capacitance, impedance, and leakage current are shown by the average value of the samples among the 50 experiments, except for those who short-circuited during aging. -------: ---.--- install -------- order- {Please read the note on the back first and then fill this page ¾) Cooperate with the shellfish of the Intellectual Property Bureau of the Ministry of Economic Affairs Du Print Tabulation -51- This paper size 剌 + @g 家 standard (CNS) A4 specifications < 210 X 297 is clear. A product electric Λ ☆ II. Η, invention implementation form 2 3 6 6 8 ........... Λ iS Embodiment 24 of the present invention: 679! Fly 2 0 indicates Embodiment 2 5 677 9 11 Embodiment 2 6 of the present invention; 676 9 X > υ Embodiment 2 of the present invention 67 1 12 3 9! Ί} Embodiment 2S 065 1 13 4 0 i) of the present invention, embodiment 29 of the wood invention; 6 69; 11 4 I υ Embodiment 3 of the invention of wood () 1 670! 1 1 12: 3 8 〇 Comparative Example 8; 555; 30: 102:. 可 As can be seen from Table 4, the solid electrolytic capacitors of the embodiments 23 to 29 are compared with the solid electrolytic capacitor of the comparative example 8 'because of the metal titanium formed on the cathode foil' I titanium = nitrogen Zirconium hafnium nitride, hafnium nitride, titanium carbide, titanium carbide, and carbon coatings-so high capacitance extraction rate and excellent impedance characteristics. Among them, the excellent capacitance of the nitride-covered capacitors leads to the extremely high capacitance and low resistance. "The solid electrolytic capacitor of Embodiment 30" holds a thickness density difference between the anode foil and the cathode foil. When winding, the low-density side of the insulation layer is arranged toward the cathode foil side when winding 1 so that its electrostatic capacity is greater than that of an insulation layer with uniform density in the thickness direction, and the solid electrolytic capacitor in Embodiment 23 is wound. Capacitance-and excellent impedance characteristics. Next, the description will be given mainly on the implementation forms of the 13th to t5th aspects. (1) (Embodiment 3 1) A spunbond made of polyethylene terephthalate is supported between the anode foil and the cathode foil. 5 倍 的 聚 笨 聚聚 氢 乙 the isolating layer (thickness 50 / im. Weighing 2 5 g, trT), and it is wound 'and by the outer periphery of the capacitor element, the winding length is 1.5 times the poly-pumene sulfide Substrate adhesive tape 'to form a wound capacitor element (this capacitor element is immersed in this paper containing 10% by weight of adipic acid amine, this paper size is applicable to China National Standard (CNS) A4 specification (21ϋ X 297 mm)谪 Please read the back of the first; fill in the I items and fill in this I > equipment-printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumer cooperative 468189
經濟部智慧財產局員工消費合作社印製 五、發明說明(49) 乙一醇溶液後,於頻率數12〇Hz下之靜電容量為67〇以F)。 接著’將此電容器元件浸潰於含有為雜環式單體之乙 一氧撐嗔吩1份 '為氧化劑之對甲笨磺酸第二鐵2份、為聚 合溶劑之正丁醇4份之溶液中,俟取出後,於85。〇下放置6〇 分鐘’以於電極落間形成為化學聚合性導電性高分子之聚 乙二氧撐噻吩。 其次,將此電容器元件水洗—乾燥後,以12(^c進行乾 燥處理30分鐘。接著此步驟,立刻將此電容器元件移至充 滿乾燥空氣之手套箱(Gl〇ve b〇x ;可經由一手套伸入其内 進行作業之箱子)中,於乾燥空氣環境中,與預先以120 C之溫度乾燥處理1小時而使含水率減少之樹脂加硫丁基 橡膠封口材料(由丁基橡膠聚合物3〇份、碳2〇份、無機填充 劑50份所構成,封口硬度:7〇Irhd [國際橡膠硬度單位]、 250 C之彈性模數為450N/cm2) —起裝入紹製外包裝盒 後’藉硬化處理’將開口部密封,進而將由陽極箔與陰極 落分別導出之兩導線端子穿過聚笨撐硫醚製之座板,再藉 由將導線部折彎加工以製作表面安裝型之固體電解電容器 (尺寸:直徑lOmmx高度l〇.2mm)。 於组裝如此製作出之固體電解電容器時所使用之充滿 乾燥空氣之手套箱十將電容器元件分解取出,以使其不致 吸附空氣中之水分’接著以具有水分氣化加熱裝置之I氣 導入費歇爾滴定法測量此電容器元件所保有之含水率,其 結果’相對於電容器元件之陽極箔部分、陰極箔部分、隔 離層、固體電解質、捲繞膠帶之重量之合計(即未含有陽極 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------:11!_裝-------丨訂--------線 (請先閱讀背面之注意事項再填衮本頁) -53- +曼碎及陰殛辱綠t重電.¾:器 ' 件泰量為“ w:表示..依此:則定活所得之含水电〕 又鸟檢測如此未得之含.,k率之;則景.請变 取出之電容器元件移除陽極'陰極兩導線、將此 Ίχ乾燥! _r时1妾其重量比乾躁前之重量更減低.弔乾,辑 丽之重量除此值所得之重量變化百分比(可推斷其乌相當 於電容器元件之水分吸著量的重量百分比,以下.以w: 表示依此測疋法所.ί于之含水率)為〇 . 8丨% 由此結果可知t 確能以極高之精度掌握含水率: (實施形態32) 除貫施形悲3】中氧化劑係採用萘續酸第二鐵1份與三 異丙基萘磺酸第二鐵1份、聚合溶劑係採用乙醇4份外.其 餘則完全依實施形態3 1進行製作 本實施形態之含水率、W1為〇. 8 9 %、w 2為0.8 9 % (實施形態33) 經濟部智慧时產局員Μ消費合作社印f 除實施形態3 1中,雜環式單體係採用吡唂i份氧化劑 係採用過硫酸銨2份、聚合溶劑係採用甲醇1份與水3份之聚 合溶液外’其餘則完全依實施形態31進行製作β本實施形 態之含水率,W 1為0,8 8 %、W 2為0.8 8 % (實施形態34) 除實施形態3 1中之隔離層使用聚丙烯製之紡黏法不織 布(厚度50 " m,秤量25g/m2)外’其餘則完全依實施形態3 1 進行製作」本實施形態之含水率,W 1為0.94% ' W2為 0.94%。 本紙張反度適用中國國家標準(CNSM4規格(210 X 297公釐) •54- 468189 A7 經濟部智慧財產局員工消費合作社印製 ---------五、發明說明(51) (實施形態35) 除實施形態3 1中之隔離層係使用將馬尼拉麻電解紙硝 酸化處理後之硝*酸化纖維素纖維紙外,其餘則完全依實施 形態31進行製作《本實施形態之含水率,w 1為0.97% ' W2 為 0.96%。 (實施形態36) 除實施形態3 1中之隔離層係使用玻璃纖維不織布(厚 度80 # m ’秤量l〇g/m2)外,其餘則完全依實施形態3丨進行 製作。本實施形態之含水率,1丨為〇 97%、从2為〇 97%。 (實施形態37) 於實施形態3 1中,除於陽極箔與陰極箔間挾持一由馬 尼拉麻所组成之電解紙(厚度5 〇 V m)並予以捲繞,再將此電 容器元件置於氮環境中,以275艺之溫度加熱2小時’俾使 介於電擊箔間之電解紙碳化,而構成電容器元件後,再追 加步驟,將此電容器浸潰於聚笨乙烯磺酸衍生物之聚乙二 氧撐噻吩聚苯乙烯磺酸之固形分丨.3%水溶液,與作為減低 吸水性之膠黏劑成分之磺酸變體聚對苯二f酸乙二酯之懸 浮溶液(固體成分5.0%之水溶液)比為丨:〗之混合溶液中, 俟取出後,將此以15(TC之溫度進行乾燥處理1〇分鐘後,再 將之浸潰於含有作為雜環式單體之乙二氡撐噻吩1份、作為 氧化劑之對甲苯磺酸第二鐵2份 '作為聚合溶劑之正丁醇4 份之溶液中,俟取出後,於S5t:下放置6〇分鐘,以於電極 箔間形成化學聚合性導電性高分子之聚乙二氧撐噻吩外, 其餘則完全依實施形態31進行製作。本實施形態之含水 {請先閱讀背面之注意事項再填.¾本頁) -裝 幻· --線. 本紙張尺度適用中國國冢標準(CNS)A4規格⑵Qx297公髮) -55- 烴濟部智慧財產局員工消費合作社印製 發明說明;; +Ί… * vv ;岛 w」:¾ =t龟形態3 S) 除實施形態31 4…封π组味係使闬加銪古丨Jff_ .η丨」π用過氧i 二異兩笨之過氧化物加琉丁暮蟓勝以紐成.v ' 、..、.对u :吋制,由 丁基蟓膠聚合物32份.碳20份無機填充剖私兮化a、 ,r,i 嚷 ¢( 封口硬度:6SIRHD;國際橡膠硬哽單位h於%4 - 八二Oil C中彈性 模數4 0 0N/ cm2)外 '其餘則完全依實施形態Vl進行举作本 實施形態之含水率,W1為0.79%、W2為〇_78% , (實施形態39) 除於實施形態3 1 Φ .不將電容器元件移至乾燥空氣手 套箱中’而於溫度30Ό —相對溼度RH60%之環境下進行組 合(電容器元件乾燥後立刻開始,直至組合為止,所需時間 為1 ‘0小時)‘其餘則完全依實陁形態3 1進行製作—本實呢 形態之含水率,W 1為1.2%、W2為1.1 % (實施形態40) 除實施形態3 1中、於含有雜環式單體採用乙二氧樓嚷 吩丨份、氧化劑採用對甲笨磺酸第二鐵2份、聚合溶劑採用 正丁醇4份之溶液申.追加羧酸變體聚對笨二甲酸乙二酯之 懸浮溶液(固體成分濃度3 0%之水溶液)1份以作為用以減低 其吸水性之膠黏劑成分外,其餘則完全依實施形態3 !進行 製作。本實施形態之含水準,W1為0.乃%、W2為0.73% (實施形態41) 除實施形態3丨中之隔離層使用聚對笨二甲酸乙二酯纖 維及其衍生物纖維並藉濕式法所製作之不織布隔離層(厚 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -56- i —* - i 3 i — I I I I I _ - i I. I I I i ! 一6J· n n n ! n 1 I I 請先閱tt背*之注意事項再填寫本頁) A7 d68189 B7_ 五、發明說明(53) (請先閱讀背面之注意事項再填裒本頁> 度50/z m,秤量22.5g/m2)外,其餘則完全依實施形態31進 行製作。本實施形態之含水率,W1為0.90%、W2為0.9 1 %。 (比較例9) 於陽極箔與陰極箔間挾持一聚對苯二甲酸乙二酯製之 紡黏法不織布隔離層(厚度50 " m,秤量25g/m2),並予以捲 繞,製成一捲繞型之電容器元件(此電容器元件浸潰於己二 酸胺10重量%之乙二醇溶液後,於頻率數120Hz下之靜電容 量為 670 // F)。 其次,將此電容器元件浸潰於含有作為雜環式單體之 乙二氧撐噻吩1份 '作為氧化劑之對甲笨磺酸第二鐵2份、 作為聚合溶劑之正丁醇4份之溶液中,俟取出後,於85。〇下 放置60分鐘’以於電極箔間形成化學聚合性導電性高分子 之聚乙二氧撐噻吩。 經濟部智慧財產局員工消費合作社印製 接著’將此電容器元件水洗一乾燥後,以聚合溶劑之 正丁醇的沸點以上之溫度1201 ’進行乾燥處理3〇分鐘。接 著此步驟’將此電容器元件於溫度3〇t —相對渔度RH60% 之環境中,與樹脂加硫丁基橡膠封口材料料(由丁基橡膠聚 合物32份、碳20份 '無機填充劑48份所構成,封口體硬度: 68IRHD [國際橡膠硬度單位],於250 t中彈性模數 400N/cm2)—起裝入鋁合金製之外包裝盒後,藉硬化處理, 將開口部密封’進而將由陽極箔與陰極箔分別導出之兩導 線端子穿過聚苯撐硫_製之座板’再藉由將導線部折弯加 工以製造表面安裝型之固體電解電容器(尺寸:直徑1〇mm X高度10.2mm)。本比較例之含水率,wi為i‘2y〇、从2為 ^紙張尺度適用中國國家標準(CNS)A4規格⑵〇x297公楚) ----—_ 經濟部智慧財產局員工消費合作社印製 就以上所製邊之本發明實施形態:丨丨至4小與比較,q之 S體電解€容器ϋ.較贫靜電量:嚷量領牵數:π Η/丨 m坑i測量頻率數KK)kH.z).進汙表面安茕錫®煜接之反射 處理(條件為於最大值溫度250('、20(「(:以上曝曬45秒,後 之固體電解電容器之封口面的膨脹量、與因封口面蟛脹致 使表面安裝時導線漂浮而發生錫焊焊接品質不良之發i個 數後將其結果顯示於表ς.= 又,任一實驗之實驗個數皆為50個,靜電容量,固體 電解電容器之封口面膨脹量係以50個的平均值示之:_ 【表5】 靜電容量 ί - F . 1 2 0 Η ζ ) 阻抗 ^ ΙΓ. ;J , 3 0 0 l·. Η 2 ) 反射後之錫焊焊 接品質不良數 反射後封口 面之膨脹量 (mm) 本發明實施形態3 3 603 9 〇 0 10 本發明實施形態3 2 600 10 〇 0.12 本發明實施形態33 595 11 0 0.13 本發明實施形態34 602 14 〇.15 . ^ 本發明實施形態3 5 602 12 〇 0.15 本發明實施形態3 6 600 12 0 0. S 6 本發明實施形態3 7 596 】2 ο 0, ] 6 本發明實施形態3 8 602 10 0 0.19 ^ 本發明實施形態3 9 602 10 0 0.19 本發明實施形態40 599 10 0 卜 U . ϋ 3 本發明實拖形態4 1 602 11 0 0.14 比較例9 599 i0 1 3 0.4 2 由表5可知,本發明實施形態3 1至3 8及實施形態4〇、4 1 之固體電解電容器 '因其構成為 '將電容器元件具有之水 分量規定於電容器元件之重量基準1重量%以下,並將此電 容器元件收納於外包裝盒,且密封外包裝盒之開口部’因 本紙張及度適用中國國家標準<CNS)/U規烙(2i〇x 297公釐) -5S- ,~~ i !f. <1F' ί — ili — — · ( —r. I i I ! n I I n i I I I "-"讀背面之注意事項再填寫本頁) A7Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (49) After the solution of ethylene glycol, the electrostatic capacity at a frequency of 120 Hz is 67 ° F. Next, 'dilute this capacitor element to a solution containing 2 parts of p-toluenesulfonic acid, 2 parts of iron, and 4 parts of n-butanol, which is a polymerization solvent, containing 1 part of ethylene oxide as a heterocyclic monomer. After removing the middle, 俟 at 85. It was left for 60 minutes at 0 ° 'to form a polyethylenedioxythiophene which is a chemically polymerizable conductive polymer between the electrodes. Secondly, the capacitor element was washed with water-dried, and then dried at 12 ° C for 30 minutes. Next, this capacitor element was immediately moved to a glove box filled with dry air (Gloveve 0x; The glove is inserted into the box in which the glove is put into operation), and the resin is added with sulfur-butyl rubber sealing material (made of butyl rubber polymer) in a dry air environment and dried at 120 C for 1 hour to reduce the moisture content. 30 parts of carbon, 20 parts of carbon, 50 parts of inorganic filler, sealing hardness: 70Irhd [International Rubber Hardness Unit], 250 C elastic modulus is 450N / cm2)-Put it into the outer packaging box Then, the opening is sealed by "hardening treatment", and then the two lead terminals respectively led out by the anode foil and the cathode drop are passed through a seat made of polystyrene sulfide, and then the lead portion is processed to produce a surface-mount type Solid electrolytic capacitors (size: diameter 10mmx height 10.2mm). Dry air-filled glove box used when assembling the solid electrolytic capacitors thus produced. Decompose and remove the capacitor elements so as not to prevent With moisture in the air ', the moisture content held by this capacitor element was measured by an I gas introduction Fischer titration method with a moisture vaporization heating device, and the result was' relative to the anode foil portion, cathode foil portion, and isolation of the capacitor element. The total weight of the layer, solid electrolyte, and rolled tape (that is, the size of the paper without the anode is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -------: 11! _Pack- ----- 丨 Order -------- line (please read the precautions on the back before filling this page) -53- + Man broken and shaded green power. ¾: 器 '件The amount is "w: means: according to this: then the water content of the fixed electricity is determined] and the bird detects such unavailable content, the rate of k; then please change the capacitor element removed to remove the anode 'cathode two wires, Dry this Ίχ! _R at 1 妾 its weight is less than the weight before dryness. Hang the dry, edit the weight of the weight divided by this value, the percentage change in weight (it can be inferred that it is equivalent to the moisture absorption of the capacitor element) Weight percentage, the following. With w: said according to this test method. The moisture content in it) is 0.8% from this result. t It is indeed possible to grasp the moisture content with very high accuracy: (Embodiment 32) In addition to the application of Form 3, the oxidant system uses 1 part of naphthoic acid second iron and 1 part of triisopropylnaphthalenesulfonic acid second iron The polymerization solvent is 4 parts of ethanol. The rest is made entirely according to Embodiment 31. The water content of this embodiment is W9 is 0.89% and w2 is 0.89% (Embodiment 33). Bureau member M Consumer Cooperative Co., Ltd. f Except for Embodiment 31, the heterocyclic single system uses pyridinium, oxidant, 2 parts ammonium persulfate, and polymerization solvent, 1 part methanol and 3 parts polymer solution. Then, β is produced in accordance with Embodiment 31. The water content of this embodiment is W 1 is 0.8% and W 2 is 0.8 8% (Embodiment 34) Except that the insulation layer in Embodiment 31 is made of polypropylene. Spunbond non-woven fabrics (thickness 50 " m, weighing 25g / m2), the rest are made entirely according to the embodiment 3 1 "The moisture content of this embodiment, W1 is 0.94%, and W2 is 0.94%. The reverse of this paper applies Chinese national standards (CNSM4 specification (210 X 297 mm) • 54-468189 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs --------- 5. Description of the invention (51) ( Embodiment 35) Except for the isolating layer in Embodiment 31, which uses nitrate * acidified cellulose fiber paper obtained by nitrifying Manila hemp electrolytic paper, the rest is made entirely according to Embodiment 31. , W 1 is 0.97% 'W2 is 0.96%. (Embodiment 36) Except that the insulation layer in Embodiment 31 is made of glass fiber non-woven fabric (thickness 80 # m' weighing weight 10g / m2), the rest are completely according to The third embodiment is produced. The water content in this embodiment is 0 97% and 2 is 0 97%. (Embodiment 37) In Embodiment 31, the moisture content is held between the anode foil and the cathode foil. An electrolytic paper (thickness: 50V m) composed of Manila hemp is wound. The capacitor element is placed in a nitrogen environment and heated at a temperature of 275 ° C for 2 hours. Carbonization, and after forming the capacitor element, additional steps are added to this capacitor. Solid content of polyethylene dioxythiophene polystyrene sulfonic acid immersed in a polystyrene sulfonic acid derivative, a 3% aqueous solution, and a sulfonic acid modified poly-p-phenylene as an adhesive component for reducing water absorption The suspension solution (5.0% solids in water) of di-f-acid acid is in a mixed solution with a ratio of 丨:. After removing it, dry it at 15 ° C for 10 minutes, and then Immerse in a solution containing 1 part of ethylenedithiophene as a heterocyclic monomer, 2 parts of p-toluenesulfonic acid second iron as an oxidizing agent, 4 parts of n-butanol as a polymerization solvent, remove the thorium, and S5t: It is left for 60 minutes to form a chemically polymerizable conductive polymer of polyethylene dioxythiophene between the electrode foils, and the rest is made entirely according to Embodiment 31. Water in this embodiment {please read the back first Note for refilling. ¾ This page)-Installation magic---- line. This paper size is applicable to China National Tomb Standard (CNS) A4 specification ⑵Qx297 issued) -55- Printed and invented by the Consumers ’Cooperative of Intellectual Property Bureau of Ministry of Hydrocarbons Explanation ;; + Ί… * vv; island w ″: ¾ = t turtle form 3 S) Divide Form 31 4… Sealing the group of pi is to add the ancient flavor 丨 Jff_ .η 丨 ″ π with peroxy i, two different and two stupid peroxides and Luding 蟓 蟓 wins to become .v ', ... . For u: inch, made of 32 parts of butyl rubber polymer. 20 parts of carbon inorganic filling, a ,, r, i 嚷 ¢ (sealing hardness: 6SIRHD; international rubber hard 哽 unit h is% 4- The elasticity modulus in the 802 Oil C is 4 0 N / cm2). The rest is based on the water content of this embodiment completely according to the embodiment V1, W1 is 0.79%, W2 is 0-78%, (Embodiment 39) Except in Embodiment 3 1 Φ. Do not move the capacitor element to a dry air glove box ', and perform the combination in an environment with a temperature of 30 ° C and a relative humidity of RH60% (the capacitor element starts immediately after drying, until the combination, the time required is 1 '0 hours)' The rest are made entirely according to the actual form 31-the moisture content of the actual form, W 1 is 1.2%, W2 is 1.1% (Embodiment 40) Except for Embodiment 31, Heterocyclic monomer uses ethylene dioxophenone, oxidant uses 2 parts of p-toluenesulfonic acid second iron, and polymerization solvent uses 4 parts of n-butanol solution. Carboxylic acid poly (ethylene terephthalate) suspension solution (aqueous solution with a solid concentration of 30%) is used as an adhesive component to reduce its water absorption, and the rest is completely in accordance with embodiment 3! Make it. In the water content of this embodiment, W1 is 0.1% and W2 is 0.73% (Embodiment 41) Except that the insulation layer in Embodiment 3 丨 uses polyethylene terephthalate fiber and its derivative fibers and borrows moisture The non-woven insulation layer made by the method (thick paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -56- i — *-i 3 i — IIIII _-i I. III i! 6J · nnn! N 1 II Please read the notes on tt back * before filling out this page) A7 d68189 B7_ V. Description of the invention (53) (Please read the notes on the back before filling out this page > Degree 50 / zm, weighing 22.5g / m2), the rest are made entirely in accordance with Embodiment 31. The water content of this embodiment is W0 of 0.90% and W2 of 0.9 1%. (Comparative Example 9) A spunbond nonwoven fabric insulation layer (thickness 50 " m, weighing 25g / m2) made of polyethylene terephthalate was held between the anode foil and the cathode foil, and wound to make it. A wound capacitor element (this capacitor element is immersed in an ethylene glycol solution of 10% by weight of adipic acid, and its capacitance at a frequency of 120Hz is 670 // F). Next, this capacitor element was immersed in a solution containing 1 part of ethylenedioxythiophene as a heterocyclic monomer, 2 parts of p-toluenesulfonic acid, 2 parts of iron, and 4 parts of n-butanol as a polymerization solvent. After removing the middle, 俟 at 85. It was allowed to stand for 60 minutes at 0 ° 'to form a chemically polymerizable conductive polymer of polyethylenedioxythiophene between the electrode foils. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Then ‘wash this capacitor element with water and dry it, and then dry it for 30 minutes at a temperature of 1201 or higher than the boiling point of n-butanol as a polymerization solvent. This step is followed by 'this capacitor element in an environment with a temperature of 30t-relative fishery RH60%, with resin and sulfur butyl rubber sealing material (32 parts of butyl rubber polymer, 20 parts of carbon' inorganic filler Consisting of 48 parts, the hardness of the sealing body: 68IRHD [International Rubber Hardness Unit], elastic modulus 400N / cm2 in 250 t)-After being packed in an aluminum alloy outer packaging box, the opening is sealed by hardening treatment ' Further, the two lead terminals respectively derived from the anode foil and the cathode foil were passed through a polyphenylene sulfide-made base plate, and then the lead portion was bent to manufacture a surface-mounted solid electrolytic capacitor (size: diameter 10 mm). X height 10.2mm). The moisture content of this comparative example, wi is i'2y〇, from 2 to ^ paper size applies Chinese National Standard (CNS) A4 specification 〇〇297297 Chu --------_ Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The embodiment of the present invention based on the above-made edges: 丨 丨 to 4 small and compared, q-body S-body electrolytic container €. Leaner static electricity: 嚷 嚷 Leading number: π Η / 丨 m pit i measurement frequency KK) kH.z). Reflective treatment on the contaminated surface Ampex® Yu (provided that the maximum temperature is 250 (', 20 ("(: above exposure for 45 seconds, expansion of the sealing surface of the solid electrolytic capacitor after expansion) The results are shown in the following table after the number of occurrences of poor soldering quality due to the floating of the sealing surface when the wire floats during surface mounting, and the results are shown in the table. == Also, the number of experiments in any experiment is 50. Capacitance and the expansion of the sealing surface of solid electrolytic capacitors are shown as an average of 50: _ [Table 5] Capacitance ί-F. 1 2 0 Η ζ) Impedance ^ ΙΓ.; J, 3 0 0 l · Η 2) The number of poor soldering quality after reflection The amount of expansion of the sealing surface after reflection (mm) Embodiment 3 3 603 9 〇0 1 0 Embodiment 3 of the present invention 2 2 600 10 〇0.12 Embodiment of the present invention 33 595 11 0 0.13 Embodiment of the present invention 34 602 14 〇.15. ^ Embodiment 3 of the present invention 3 5 602 12 〇0.15 Embodiment 3 of the present invention 6 6 600 12 0 0. S 6 Embodiment 3 of the present invention 3 7 596] 2 ο 0,] 6 Embodiment of the present invention 3 8 602 10 0 0.19 ^ Embodiment 3 of the present invention 3 9 602 10 0 0.19 Embodiment 40 of the present invention 40 599 10 0 ϋ 3 The actual form of the present invention 4 1 602 11 0 0.14 Comparative Example 9 599 i0 1 3 0.4 2 As can be seen from Table 5, the solid electrolytic capacitors according to Embodiments 3 1 to 38 and Embodiments 40 and 41 of the present invention ' Because of its structure, 'the moisture content of the capacitor element is specified to be 1% by weight or less based on the weight of the capacitor element, and the capacitor element is housed in an outer box, and the opening of the outer box is sealed.' Chinese National Standard < CNS) / U Regulation (2i〇x 297 mm) -5S-, ~~ i! F. ≪ 1F 'ί — ili — — · (—r. I i I! N II ni III "-" Read the notes on the back and fill out this page) A7
8 1 8 9 五、發明說明(55) 此’即使於表面安裝時之高溫條件下,外包裝盒之内部壓 力亦不易產生上昇,其結果,與比較例9相較,固體電解電 各器之封口面的膨脹量(因内壓上昇之封口面塑性變形) 小’任一者皆可將表面安裝時之不合適控制於開始發生之 膨脹量(=〇.20mm)以下<= 又’依此效果’可使封口面之膨脹或表面安裝時之導 線漂浮等錫焊烊接不良不致發生,而得一安定之具有高溫 表面安裝性能之固體電解電容器。 又,本發明實施形態31至37及實施形態39至41之固體 電解電容器因使用於250。(:中彈性模數為450N/cm2以上之 過氧化物加硫過之丁基橡膠封口材料密封外包裝盒開口 部’故’即使是於表面安裝時之溫度(245°c )下亦可充分確 保封口面之機械強度’其結果,與比較例9相較,固體電解 電容器之封口面的膨脹量(因内壓上昇之封口面塑性變形) 小’任一者皆可將表面安裝時之不合適控制於開始發生之 膨服量(=0.20mm)以下。 又’依此效果,可使封口面之膨脹或表面安裝時之導 線漂浮等錫焊焊接不良不致發生,而得一安定之具有高溫 表面安裝性能之固體電解電容器。 又’本發明實施形態37及40之固體電解電容器,除前 述效果外’因固體電解質中含有減低吸水性之膠黏劑成 分’且其係採用聚酯之一種之變體聚對笨二甲酸以二酯樹 月曰’因此’可將電容器元件所保有之含水率控制於最少, 其結果,表面安裝時之封口面的膨脹量將減至最低,可得 本紙張尺度糾中_家標準(CNS)A4規格d观公爱 -----I I 1-----裝 - ---I--訂·-----!-線 (請先閱讀背面之注意事項再^,¾本頁) 經濟部智慧財產局員工消費合作社印契 •59- £ 經喷部智慧財產局員工消費合作社印製 -真有 t 定W y....± ........—..生能之函體電解電&义 依本發明.叮得...租 _ ' ^ :憂異且具有安:ΐ,〜、 義面女裝性能之丧面安裝型气S错電&電容器、、呤溫 名著以笔丨0至第1 ()樣態:泛第2 2樣態φ卞也 為主進吁說明 ~ ^ - % 1 (實施形態42) 於形成有介電體氧化膜义陽極領,與轴刻 〜 極箔間,挾持.一由卒料笑_田奴 、绍鴒陰 由聚對本—尹醆乙二酯纖維組 隔離層(厚度50心狎量25時並將之捲繞二不織布 燒型之銘電解電容i元件(此電容器元㈣潰^成-捲 1 〇重量%之乙二醇-容涪祛,於45 t ―竣胺8 1 8 9 V. Description of the invention (55) This' even under high temperature conditions at the time of surface mounting, the internal pressure of the outer box is not easy to rise. As a result, compared with Comparative Example 9, The expansion of the sealing surface (the plastic deformation of the sealing surface due to the increase of the internal pressure) is small. Any one can control the inappropriateness of the surface mounting at the beginning of the expansion (= 0.20mm) or less. This effect can make the sealing surface bulge or the surface of the wire floating during soldering, such as poor solder joint failure will not occur, and a stable solid electrolytic capacitor with high temperature surface mounting performance. The solid electrolytic capacitors according to the 31st to 37th and 39th to 41st aspects of the present invention are used for 250. (: Peroxide and sulfurized butyl rubber sealing material with a medium elastic modulus of 450N / cm2 or more is used to seal the opening of the outer box 'so', even at the temperature (245 ° c) at the time of surface mounting) As a result of ensuring the mechanical strength of the sealing surface, as compared with Comparative Example 9, the expansion amount of the sealing surface of the solid electrolytic capacitor (the sealing surface is plastically deformed due to an increase in internal pressure) is smaller. Appropriately controlled below the initial swelling volume (= 0.20mm). Also according to this effect, it can prevent the soldering and welding defects such as the expansion of the sealing surface or the floating of the wire during surface mounting, and a stable high temperature Surface-mounted solid electrolytic capacitors. In addition to the solid electrolytic capacitors according to Embodiments 37 and 40 of the present invention, in addition to the aforementioned effects, 'the solid electrolyte contains an adhesive component to reduce water absorption' and it is one of polyesters. The modified poly-p-phenylenedicarboxylic acid is based on the diester tree, so the moisture content of the capacitor element can be controlled to a minimum. As a result, the amount of expansion of the sealing surface during surface mounting will be reduced. The lowest, can get this paper size correction _ house standard (CNS) A4 specifications d view public love ----- II 1 ----- installation---- I-order · -----!- Line (please read the precautions on the back before ^, ¾ this page) Stamp printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs • 59- £ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-there is a fixed W y ... . ± ........— .. The energy-generating body electrolytic electricity & Yiyi according to the present invention. Dingde ... rent_ '^: sad and safe: ΐ, ~, female noodle The installation performance of the surface-mounted gas S electric power &capacitor;, the temperature of the famous works with pen 丨 0 to 1 () form: Pan 2 2 form φ 卞 also mainly explain ~ ^-% 1 (Embodiment 42) A dielectric anode with a dielectric oxide film is formed on the anode collar, and it is held between the shaft engraving and the electrode foil. (When the thickness is 50, the volume is 25, and it is wound with two non-woven fabrics. The electrolytic capacitor i element (the capacitor element is broken into a volume of 10% by weight of ethylene glycol-capacitor), at 45 t ― Amine
W液後於頻率數120HZT 670 « F) ^ 电奋量為 接著,將此電容器元件浸潰於含有為雜環式草叫 二氧撐噻吩丨份、與為氧化劑之對甲笨磺酸第二鐵二: 之正丁醇6份之氧化劑溶液⑴下,將之稱為氧化 的此合;谷液(相對於三價鐵:二價鐵之鐵量比率馬重(卜) 0.005;又,相對於三價鐵,對甲笨磺酸之比率為莫耳比 中、俟取出後,於85t下放置6。分鐘1以於電極箱:= 化學聚合性導電性高分子之聚乙二氧撐噻吩。 / 其次,將此電容器元件水洗一乾燥後,與樹脂加硫丁 基橡膠封口材料(由丁基蟓膠聚合物30份、碳20份、無機填 充劑50份所構成,封口硬度:7〇Irhd[國際橡膠硬度單位 一起裝入鋁盒後,藉硬化處理,將開口部密封,進而將、 陽極箱與陰極箔分別導出之兩導線端子穿過聚笨撐硫醚] 本紙張尺度適用中國國家標準(CNS)A4規格(21ϋ x 297公芨) • 60- ------ ! -----------Γ I ί ί » . ---- I - - I -------- II (磧先閱讀背面之注意事項再填寫本頁) 4681 89 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(57) 之座板’再藉由將導線部折彎加工以製作表面安裝型之固 體IS電解電容器(尺寸:直徑1 〇mm X高度lOmm)。 (實施形態43) 於本實施形態中,使用將氧化劑溶液A置於4〇t環境 下放置60日之氧化劑溶液(相對於三價鐵量,二價鐵量之比 率為重量比0.01 ;又’相對於三價鐵量,對甲苯項酸之比 率為莫耳比3.3),以此替代實施形態42中之氧化劑溶液A, 其餘則完全依實施形態42進行製作。 (實施形態44) 於本實施形態中’使用將氧化劑溶液A置於4〇t環境 下放置90曰之氧化劑溶液(相對於三價鐵量,二價鐵量之比 率為重量比0,02。又’相對於三價鐵量,對甲苯績酸之比 率為莫耳比3.0)’以此替代實施形態42中之氧化劑溶液八, 其餘則完全依實施形態42進行製作。 (實施形態45) 於本實施形態中,使用將氧化劑溶液A置於4〇〇c環境 下放置120日之氧化劑溶液(相對於三價鐵量,二價鐵量之 比率為重量比0.03 ;又,相對於三價鐵量,對甲笨磺酸之 比率為莫耳比2.9),以此替代實施形態42中之氧化劑溶液 A ’其餘則完全依實施形態42進行製作。 (實施形態46) 本實施形磕中,以120 C之溫度使氧化劑溶液A完全乾 燥(藉溶劑正丁醇之蒸發,析出氧化劑溶液A中之固體成分 之對甲笨磺酸第二鐵鹽)一短暫時間,以取出對中笨磺酸之 :---.—來-------訂-------—線 (請先M讀背面之注意事項再填寫本頁) -61 - 發;1 ? -晶.並以此替代實:¾形態4。之鼓.七奇彳,m 除使用將此结晶成分再窒;容解於王i醇售品试刮 !織;’並蔣ΐ —「醇:容液Φ之,.因形兮調蝥至4ή重量%之落成 ’!' 其餘則元金恢貫苑升i態42進行製_作 調整後之氣化劑溶液中相對於三價鐵量、二價鐵f 之比率岛重量比〇.!.又,相對於三價鐵量’對甲笨磺酸之. 比率為莫耳比2.5。 就以上所製造之本發明實施形態42至—46之固體電解電 容器,經比較其靜電容量(測量頻率數1 20Hz) '阻抗(測量 頻率數〗00kHz) '及咀抗之偏差範圍後,將其結果顯示於表 (” 又,任一實驗之實驗個數皆為5〇個,靜電容量、阻抗 係以50個之平均值示之 ——一一___ 【表ύ】 !: ; ^ ΐ S~lT a i£ τ—阻抗之最大值與最小值 I I ( ^ F. | 2〇μ2) |ιη; „ .3〇〇tit2! i (mil .lOOkHz) i ( 1 _ ί 丨最大值 最小值 偏差 本發明實施形態4 2 584 10 12 1 8 4 本發明實施形態43 ^ 580 18 20 ]4 6 本發明實施形態44 578 1 19 24 17 7 本發明實施形態45 5l〇~~~1 30 55 17」 3 8 ¥發明實施艰態4 6 ~Τ97 45 J 05 25 70… 由表6可知’本發明實施形態42至44之固體鋁電解電容 器與實施形態45及46相較.不但靜電容量高且阻抗低外' 偏差範圍亦小,故可得一電特性偏差少之固體電解電容器。 又,由本發明實跑形態42至46所示之阻抗傾向可知范, 氧化劑溶液中,相對於三價鐵量.二價鐵量之+它 量比0.02以下。 ' 4宜為重 本纸張尺度綱_ _家群(CiNS)A4規格(?Κ) χ 29Γ公餐) 請先閱讀背面之汪意事項再填寫本茛} -^* •線 經濟部智慧財產局肖工消費合作社印製 -62· 468188 經濟部智慧財產局員Η消費合作杜印髮 B7 五、發明說明(59) 氧化劑溶液中,相對於三價鐵量,二價鐵量之比率若 超過0.02附近,則因阻抗值將變為極大,故不理想。 又,可知氧化劑溶液中,相對於三價鐵量’二價鐵量 之比率宜為莫耳比3.0以上。且氧化劑溶液中,若相對於三 價鐵量,二價鐵量之比率為低於莫耳比3 〇以下附近,則阻 抗值將變為極大,故不理想。 又’於本發明實施形態42所用之氧化劑溶液a内添加 對甲表績酸(市售品:試劑1級),以將氧化劑溶液中,相對 於二價鐵量’對甲苯項酸之比率調整為莫耳比3.6,並使用 此氧化劑溶液進行同樣的實驗,其結果,洩漏電流值明顯 增大(100〜1000/Z A之範圍)。 與本發明實施形態42至46所試作之固趙電解電容器之 )¾漏電流值僅為1〇以A以下者相較,可知氧化劑溶液中, 若相對於三價鐵量,對甲苯確酸量之比率超過莫耳比3.5, 則洩漏電流將明顯大,因此並不理想。 若將前述阻抗值之傾向合併考慮,則氡化劑溶液中, 相對於三價鐵量,對甲苯磺酸之比率的最適當範圍係 3.0〜3.5之範圍。 又,藉使用本發明之導電性高分子聚合用氧化劑溶液 及製造方法,可安定的製造電特性偏差少之固體電解電容 器。 接著,以第20至第22樣態中之實施形態為主進行說明。 (實施形態47) 於由形成有介電體氧化膜之鋁箔所组成之陽極箔,與 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -63- : - 康------- -訂--------•線 ί請先閱讀背面之注意事項再填贫本頁) 經濟部智慧財產局0*工消費合作社印製 ί # tv m . .... 【表:】 •, .......... 靜電玄_1......... ;η Η - * :¾ .?;ί之標半甸是 .主明實施系^;47〜 .........— ..............;..... 600 1 ................ ....... -...「Ο......... .土發明賁施形,ϋ 一 了 …’oTT… 7 ϊτ............. , / .· ’「V... .上發明實施形熊49 * -......—_ 615 … ’ — —To" 一— ......—----- — ------ - 1................... .左發明實施形熊5(厂— .-一 filT… .............nr.............. :—…—..…...τι.......... ..比較例丨0 ——一 : —*一一 598 22 4.2 由表7可知’本發明實施形態47至50之固體鋁電解電容 益與比較例10相較.不但靜電容量高且阻抗低外,該標準 扃差亦小’故可得—電特性偏差少之固體電解電容器 又’由本發明實施形態47至5〇與比較例】〇所示之阻抗 {頁向可知乙二氧撐嚷吩中之N,N-二甲基乙醞胺之殘留量 越低越好,且其上限界限值為0.8% 由N,N_二曱基乙醯胺之殘留量超過0.8%附近開始 '阻 抗值將變的極大,故不理想。 又’藉使用本發明之製造方法,可安定的製造電特性 編差少之固體電解電容器 又’雖前述本發明之各實施形態僅記述有關於捲繞型 之固體電解電容器,但本發明並不限於此,對於閥作用金 屬箱上依次形成介電體氡化膜 '介電性高分子層、陰極層 而加以層疊之固體電解電容器亦有效 由上述實施例可得知本發明: (1)因為於由閥作用金屬組成之陽極體之介電體氧化 膜上,設置含有電子導電性高分子與缺乏導電性之高分子 之層,故可將電阻率低之電子導電性高分子設置於介電體 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -66 - ft I I i.d~. I* i Γϊ 1 I n I E · I I n D n t— 一OJ· I n I I iii先閱讀背面之;i意事項再填寫本頁) 經濟部智慧財產局貝工消t合作社印製 A7 B7 五、發明說明(61) 依實施形態47進行製作》 (實施形態49) 除於實施形態47中,使用進一步將單體A反覆減壓蒸 餾’而將之調整成以氣相色譜分析之結果乙二氧撐噻吩中 之雜質N,N-二甲基乙醯胺之殘留量為〇·4%者外,其餘則完 全依實施形態47進行製作。 (實施形態50) 除於實施形態47中,使用進一步將單體A反復減壓蒸 餾’而將之調整成以氣相色譜分析之結果乙二氧撐噻吩中 之雜質N,N-二甲基乙醯胺之殘留量為〇_3%者外,其餘則完 全依實施形態47進行製作。 (比較例10) 除實施形態47中使用不進行減壓蒸餾之乙二氧撐嗜吩 外,其餘則完全依實施形態47進行製作。 又,藉本比較例’以氣相色譜分析之結果將乙二氧撐 嘍吩中之雜質N,N-二甲基乙釀胺之殘留量調整為!.〇〇/〇。 就以上所製造之本發明資施形態47至50與比較例1 〇之 固體電解電容器,經比較其靜電容量(測量頻率數12〇Hz) ' 阻抗(測量頻率數100kHz)、洩漏電流(施加額定電壓16V2 分鐘後之值)、及阻抗之標準偏差後,將其結果顯示於表7。 又,任一實驗之實驗個數皆為50個,靜電容量、阻抗 係以50個之平均值示之。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) •65- UIIIIJIH- —--i 11 訂----111 i (諳先閲讀背面之ii意事項再*本頁) 經 濟-- 部 智 慧. 財 產 局 工 消 费 合 作 杜 印 製 A7 B7 五、發明說明(62) 【表7】 靜電容量 (β FJ20HZ) 阻抗 (τηΏ ,100kHz) 阻抗之標準偏差 (mQ ,100kHz) 本發明實施形態47 600 14 1.9 本發明實施形態48 611 12 1.8 本發明實施形態49 615 10 1.5 本發明實施形態50 614 10 1.5 比較例10 598 22 4‘2 由表7可知,本發明實施形態47至50之固體鋁電解電容 器與比較例10相較,不但靜電容量高且阻抗低外,該標準 偏差亦小,故可得一電特性偏差少之固體電解電容器。 又’由本發明實施形態47至50與比較例10所示之阻抗 傾向可知,乙二氧撐嘍吩中之N,N-二甲基乙醯胺之殘留量 越低越好,且其上限界限值為0.8%。 由N,N-二甲基乙醯胺之殘留量超過0.8%附近開始,阻 抗值將變的極大,故不理想。 又,藉使用本發明之製造方法,可安定的製造電特性 偏差少之固體電解電容器。 又’雖前述本發明之各實施形態僅記述有關於捲繞型 之固艘電解電容器’但本發明並不限於此,對於閥作用金 屬箔上依次形成介電體氧化膜、介電性高分子層、陰極廣 而加以層疊之固體電解電容器亦有效。 由上述實施例可得知本發明: (1)因為於由閥作用金屬組成之陽極體之介電敢氧化 膜上’設置含有電子導電性高分子與缺乏導電性之高分子 之層,故可將電阻率低之電子導電性高分子設置於介電體 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公* ) I 1IIIIIIIIII — -HI — — —— ^ 111!11 (請先閱讀背面之注意事項再填寫本頁> -66- A7 _______ B7 ^_ 五、發明說明(《) 氧化膜上,並利用此為電解質,而降低電容器之電阻率(阻 抗)。 又’因介電體氧化膜上合併設有電阻率極高之非電子 傳導性之高分子,因此,即使由介電體氧化膜之損傷部位 開始發生電子崩解現象,而洩漏電流明顯大時,也可於該 部位抑制電子崩解現象*因可將該現象抑止於局部範圍直 至介電體破壞(短路)為止,故可構成一洩漏電流小,且於 熟化中不易發生短路之固體電解電容器。 又(2)於形成有介電體氧化膜之陽極箔與陰極箔間,挾 持一以樹脂為主體’藉紡黏法所得之不織布組成之隔離 層,或含有聚酯樹脂,藉濕式法所得之不織布組成之隔離 層’並將之捲繞’形成一電容器元件,並於此電容器元件 之陽極箔與陰極箔間設置固體電解質,藉此構成,因固體 電解質與此等隔離層之黏著性與接著性皆極優,故可更加 降低於高頻率領域内之阻抗。 又,因此等隔離層因可充分確保強度,故可抑制熟化 處理中之短路發生率及洩漏電流,而獲得一阻抗特性及洩 漏電流優異之固體電解電容器。 又(3)於形成有介電體氧化膜之陽極镇與具有耐電壓 0.8V且形成有介電體氧化膜及陰極箔間,挾持一隔離層, 進而將之捲繞以構成一電容器元件,再於此電容器元件之 陽極箔與陰極箔間設置導電性高分子之固艘電解質,依此 構成,因於陰極箔形成之介電體氧化膜與聚合溶液之溼透 性良好,因此,於陰極箔附近生成之導電性高分子固體電 本紙張K度適用中關未標iMCNS)A4規格⑽X 297公爱) -------—— —— ——裝—— ί請先閱讀背面之注意事項再妒本頁) 訂- -線· 經濟部智慧財彦局員工消費合作社印製 -67· 發另說明、.....; 迭.改可淳.靜電量 .夯. 频皋領域内之咀π待:.t :ίτ; 大容f的g;替電鲜荖s 又(4)於陰極箔表面形成鈦、鍅,姶中至少―種金場或 苒化合物或者碳犋材料製覆蓋層:依此構造因於陰㈣ 形成之覆盍層與聚合溶液之溼透性可變佳,亦可使於陰極 V白咐近生成之導電性高分子之固體電解質之覆蓋性明顯變 同,因此·可得一於高頻率領域内之阻抗性低、且靜電容 量引出率咼之容量大的固體電解電容器 又(5)於形成有介電體氡化膜層之陽極電極上‘設置固 體电解違層及fe極引出部,藉由將水分量限制於重量基準 丨%重量以下’以外包裝組件復蓋電容器元件1依此構成, 叮寻⑯Hi生優I、且具有安定之高溫表面安裝性能之 表面安裝型之固體電解電容器, 又(6 A)使用相對於二價鐵量,二價鐵量之比率為重 量0.02以下之氧化m且將雜環式單體進行化學氧化 聚合而得之導電性高分子作為固體電解質,又(6 — B)使用 相對於三價鐵量,脂昉族及,或芳香族磺酸之比率為莫耳比 乂〇〜3」之乾圍之氧化劑,且將雜環式單體進行化學氧化聚 γ而仔之導電性尚分子作為固體電解質,依此構成,於化 學氣化聚合時,因可收率良好的得一導電性高之導電性高 分子,故可提供靜電容量與阻抗特性偏差少之固體電解電 容器及其製造方法。 又(7)藉由將殘留鹼性有機溶劑量〇·8%以下之雜環式 468189 A7 --------B7 五、發明說明(65) 單體進行化學聚合而得之導電性高分子作為固體電解質使 用’可於化學聚合時收率良好的得一導電性高之導電性高 分子’故可提供靜電容量與阻抗特性偏差少之固體電解電 容器及其製造方法。 本發明係可得一洩漏電流小、容量大,且具有高耐熱 性’適合作為表面安裝組件之固體電解電容器及其製造方 法,進而,可提供導電性高分子聚合用氡化劑溶液及導電 性高分子用雜環式單體之組成條件,其係用於少性能偏 差’安定的製造具有此種性能之固體電解電容器者,报有 其工業價值。 【元件標號對照表】 1…陽極箔 2…陰極箔 3.隔離層 7.. .陰極導線 9.. .鋁外包裝盒 11.. .介電體氧化膜 4…含有電子導電性高分子與缺乏導電性之高分子之層 5…含有化學聚合性電子導電性高分子之層 6…陽極導線 8…封口材料 1 〇…座板 12…電容器元件 -69- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)After the W liquid, the frequency is 120HZT 670 «F) ^ The energized amount is then impregnated. This capacitor element is immersed in a component containing a heterocyclic grass called dioxethiene and a second oxidant p-toluenesulfonic acid. Iron II: 6 parts of n-butanol under the oxidant solution, this is called the oxidation of this combination; grain liquid (relative to the iron content of ferric iron: ferrous iron ratio of ferrous iron (b) 0.005; and, relative The ratio of methanesulfonic acid to trivalent iron is mol ratio. After being removed, it is placed for 6 minutes at 85t. For 1 minute in the electrode box: = polyethylenedioxythiophene, a chemically polymerizable conductive polymer / Secondly, after this capacitor element is washed with water and dried, it is sealed with resin and sulfur-butyl rubber sealing material (consisting of 30 parts of butyl rubber polymer, 20 parts of carbon, 50 parts of inorganic filler, sealing hardness: 7). Irhd [After the international rubber hardness unit is put together in an aluminum box, the opening is sealed by hardening, and then the two lead terminals of the anode box and the cathode foil are respectively passed through the polystyrene sulfide] This paper size is applicable to China Standard (CNS) A4 size (21ϋ x 297 cm) • 60- ------! ------- ---- Γ I ί ί ». ---- I--I -------- II (碛 Please read the notes on the back before filling out this page) 4681 89 Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs A7 is printed. 5. The seat plate of the description of the invention (57) is made of a surface-mounted solid IS electrolytic capacitor by bending the lead portion (size: diameter 10 mm x height 10 mm). (Embodiment 43) In this embodiment, an oxidant solution in which the oxidant solution A is placed in a 40 t environment for 60 days is used (relative to the amount of trivalent iron, the ratio of the amount of divalent iron is 0.01 by weight; and also relative to the amount of trivalent iron The molar ratio of p-toluene acid is Mohr's ratio 3.3), instead of the oxidant solution A in Embodiment 42, and the rest are made entirely in accordance with Embodiment 42. (Embodiment 44) In this embodiment, 'use will The oxidant solution A was placed in a 40 t environment and the oxidant solution was placed for 90 days (the ratio of the amount of divalent iron with respect to the amount of trivalent iron is 0,02 by weight. Also, the amount of p-toluene is relative to the amount of trivalent iron. The ratio is Morr ratio 3.0) 'This is used instead of the oxidant solution VIII in Embodiment 42, and the rest Manufactured entirely in accordance with Embodiment 42. (Embodiment 45) In this embodiment, an oxidant solution in which oxidant solution A is placed in a 400 ° C environment for 120 days is used (relative to the amount of ferric iron and the amount of ferrous iron). The ratio is 0.03 by weight; and the ratio of methanesulfonic acid to the amount of trivalent iron is mol ratio 2.9). This is to replace the oxidant solution A ′ in Embodiment 42 and the rest is completely performed in accordance with Embodiment 42. (Embodiment 46) In this embodiment, the oxidant solution A is completely dried at a temperature of 120 C (by evaporation of the solvent n-butanol, the solid component in the oxidant solution A is precipitated as p-toluenesulfonic acid second iron. (Salt) for a short period of time to take out the benzene sulfonic acid: ---.-- come ------- order --------- (please read the notes on the back before filling in this (Page) -61-Hair; 1?-Crystal. And instead of reality: ¾ Form 4. Drum. Seven singularities, except for using this crystalline component to muffle it again; the solution is tested in Wang i alcohol sales! Weaving; 'and Jiang Yan — "alcohol: capacity liquid Φ ,. 4% by weight of the completion of the '!' The rest of the Yuanjin Huiguanyuan Sheng i-state 42 is produced _ adjusted gasification agent solution relative to the amount of ferric iron, ferrous iron f ratio island weight ratio 〇 !! In addition, the ratio of trivalent iron to methanesulfonic acid is a mole ratio of 2.5. For the solid electrolytic capacitors according to Embodiments 42 to -46 of the present invention manufactured above, the electrostatic capacity (measurement frequency) is compared. Number 1 20Hz) 'Impedance (measurement frequency number 00kHz)' and the deviation range of the Tsui reactance, the results are shown in the table ("Also, the number of experiments in any experiment is 50, electrostatic capacity, impedance system It is shown by the average of 50-one by one ___ [表 ύ] !:; ^ ΐ S ~ lT ai £ τ—the maximum and minimum impedance II (^ F. | 2〇μ2) | ιη; „.3〇〇tit2! I (mil .lOOkHz) i (1 _ ί 丨 the maximum value and the minimum value deviation Embodiment 4 2 584 10 12 1 8 4 Embodiment 43 of the invention 43 ^ 580 18 20] 4 6 This issue Embodiment 44 578 1 19 24 17 7 Embodiment 45 of the present invention 5 51 ~~~ 1 30 55 17 ″ 3 8 ¥ Difficult implementation of the invention 4 6 ~ Τ97 45 J 05 25 70… From Table 6, it can be seen that 'the embodiment of the present invention The solid aluminum electrolytic capacitors of 42 to 44 are compared with the embodiments 45 and 46. Not only the electrostatic capacitance is high and the impedance is low, the deviation range is also small, so a solid electrolytic capacitor with less deviation in electrical characteristics can be obtained. Furthermore, the present invention runs The impedance tendency shown in patterns 42 to 46 can be seen. In the oxidant solution, it is relative to the amount of trivalent iron. The amount of divalent iron + its amount is less than 0.02. '4 should be the standard outline of heavy paper _ _ 家 群 (CiNS ) A4 specification (? Κ) χ 29Γ public meal) Please read the details on the back before filling in this butter}-^ * • Printed by Xiao Gong Consumer Cooperative, Intellectual Property Bureau, Ministry of Economic Affairs -62 · 468188 Member of Intellectual Property Bureau, Ministry of Economic Affairs ΗConsumer Cooperation Du Yinfa B7 V. Description of the Invention (59) In the oxidant solution, if the ratio of the amount of divalent iron to the amount of trivalent iron exceeds about 0.02, the impedance value will become extremely large, which is not ideal. It can be seen that in the oxidant solution, relative to the amount of trivalent iron, the amount of divalent iron The ratio is preferably equal to or higher than 3.0 Mohr ratio. In addition, if the ratio of the amount of ferrous iron to the amount of ferric iron in the oxidant solution is lower than or equal to about 30 Molar ratio, the impedance value will be extremely large, which is not ideal. "Paraformic acid (commercial product: reagent grade 1) is added to the oxidant solution a used in Embodiment 42 of the present invention, so that the ratio of the p-toluene acid to the amount of divalent iron in the oxidant solution relative to the amount of divalent iron The molar ratio was adjusted to 3.6, and the same experiment was performed using this oxidant solution. As a result, the leakage current value increased significantly (in the range of 100 to 1000 / ZA). Compared with the solid electrolytic capacitors tested in Embodiments 42 to 46 of the present invention) The leakage current value is only 10 or less than A. It can be seen that the amount of p-toluene in the oxidant solution is relative to the amount of trivalent iron. If the ratio exceeds the Mohr's ratio of 3.5, the leakage current will be significantly larger, which is not ideal. Considering the tendency of the aforementioned impedance values together, the most suitable range of the ratio of p-toluenesulfonic acid with respect to the amount of trivalent iron in the amidine solution is a range of 3.0 to 3.5. In addition, by using the oxidizing agent solution and method for producing a conductive polymer of the present invention, a solid electrolytic capacitor with less variation in electrical characteristics can be produced stably. Next, the embodiments in the 20th to 22nd aspects will be mainly described. (Embodiment Mode 47) For anode foils composed of aluminum foil with a dielectric oxide film formed, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -63-:-Kang- ----- -Order -------- • Line ί Please read the notes on the back before filling in the poor page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs 0 * Industrial Cooperatives ί # tv m .. .. .. [Table:] •, .......... Static electricity_1 ......; η Η-*: ¾.?; Implementation Department ^; 47 ~ .........— ..............; ... 600 1 ............ .... ....... -... 「Ο ......... .Earth inventions are shaped, they are all out ... 'oTT… 7 ϊτ ........ ....., / .. "" V .... The above invention implements the shape bear 49 * -......—_ 615… '— —To " One — ......—-- -----------1 .......... Left invention implementation shaped bear 5 (factory-.- a filT ... .... ......... nr ..............: —… — .. …… τι .......... Comparative Example 丨0 —— one: — * one one 598 22 4.2 It can be seen from Table 7 that the solid aluminum electrolytic capacitors according to the embodiments 47 to 50 of the present invention have a benefit compared to Comparative Example 10. Not only static electricity In addition to high capacity and low impedance, the standard deviation is also small, so it can be obtained-solid electrolytic capacitors with small deviations in electrical characteristics are also shown in the impedances shown in Embodiments 47 to 50 of the present invention and Comparative Examples]. The lower the residual amount of N, N-dimethylethylamine in dioxofluorene, the better, and the upper limit value is 0.8%. The residual amount of N, N-diethylacetamide is more than 0.8. Starting from the vicinity of%, the impedance value will become extremely large, so it is not ideal. Also, by using the manufacturing method of the present invention, a solid electrolytic capacitor with little variation in electrical characteristics can be manufactured stably. Although the foregoing embodiments of the present invention are only described, The winding type solid electrolytic capacitor is not limited to this. The solid electrolytic capacitor in which a dielectric polymer film, a dielectric polymer layer and a cathode layer are formed in this order on a valve-acting metal box is also used. The present invention can be effectively learned from the above embodiments: (1) Because a layer containing an electrically conductive polymer and a polymer lacking conductivity is provided on a dielectric oxide film of an anode body composed of a valve-acting metal, Low electrical resistivity The conductive polymer is set on the dielectric. The paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) -66-ft II id ~. I * i Γϊ 1 I n IE · II n D nt— I. O. I n II iii Read the back of the page first; I will fill in this page before the matter) i) Printed by Ai B7 Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (61) Production according to Embodiment 47 "(Implementation Aspect 49) Except for Embodiment 47, the monomer A was further distilled under reduced pressure to adjust it to the result of gas chromatography analysis as an impurity N, N-dimethylacetamidine in ethylenedioxythiophene. Except for the residual amount of amine of 0.4%, the remainder was prepared entirely in accordance with Embodiment 47. (Embodiment 50) Except for Embodiment 47, the monomer A was further repeatedly distilled under reduced pressure, and adjusted to the result of gas chromatography analysis as an impurity N, N-dimethyl in ethylenedioxythiophene. Except for the residual amount of acetamide, which is 0-3%, the rest is made entirely according to Embodiment 47. (Comparative Example 10) Except for using ethylene dioxin without performing vacuum distillation in Embodiment 47, the rest of the production was performed in accordance with Embodiment 47. In addition, based on the results of gas chromatography analysis of this comparative example, the residual amount of the impurity N, N-dimethylethylamine in ethylenedioxyphene was adjusted to be! 〇〇 / 〇. As for the solid electrolytic capacitors of the present invention in the application forms 47 to 50 and Comparative Example 10, the capacitance (measurement frequency: 120 Hz) was compared with the impedance (measurement frequency: 100 kHz), and the leakage current (applied rating The value after 2 minutes of voltage 16V) and the standard deviation of impedance are shown in Table 7. In addition, the number of experiments in any experiment is 50, and the capacitance and impedance are shown by the average value of 50. This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) • 65- UIIIIJIH- --- i 11 order ---- 111 i (谙 read the ii meanings on the back side before * this page) Economics-Ministry of Wisdom. Property Cooperation between Industrial and Consumer Affairs Du printed A7 B7 V. Description of Invention (62) [Table 7] Capacitance (β FJ20HZ) Impedance (τηΏ, 100kHz) Standard Deviation of Impedance (mQ, 100kHz) The present invention Embodiment 47 600 14 1.9 Embodiment 48 of the invention 48 611 12 1.8 Embodiment 49 of the invention 49 615 10 1.5 Embodiment 50 of the invention 50 614 10 1.5 Comparative Example 10 598 22 4'2 As can be seen from Table 7, Embodiments 47 to 50 of the invention Compared with Comparative Example 10, the solid aluminum electrolytic capacitor has a high electrostatic capacity and low impedance, and the standard deviation is small. Therefore, a solid electrolytic capacitor with less variation in electrical characteristics can be obtained. It is also known from the impedance trends shown in Embodiments 47 to 50 of the present invention and Comparative Example 10 that the lower the residual amount of N, N-dimethylacetamide in ethylenedioxophene is, the better, and the upper limit is The limit is 0.8%. Since the residual amount of N, N-dimethylacetamide exceeds 0.8%, the resistance value will become extremely large, which is not desirable. Furthermore, by using the manufacturing method of the present invention, a solid electrolytic capacitor with little variation in electrical characteristics can be manufactured stably. "Although the aforementioned embodiments of the present invention only describe winding type solid electrolytic capacitors", the present invention is not limited to this. For a valve-acting metal foil, a dielectric oxide film and a dielectric polymer are sequentially formed. A solid electrolytic capacitor having a wide range of layers and cathodes is also effective. The present invention can be known from the above embodiments: (1) Because a layer containing an electronic conductive polymer and a polymer lacking conductivity is provided on a dielectric oxide film of an anode body composed of a valve-acting metal, it can be Set the low-resistance electronic conductive polymer on the dielectric. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 male *) I 1IIIIIIIIII — -HI — — — ^ 111! 11 (please first Read the precautions on the back and fill in this page> -66- A7 _______ B7 ^ _ 5. Description of the invention (") on the oxide film and use this as an electrolyte to reduce the resistivity (impedance) of the capacitor. The electrical oxide film is combined with a non-electronically conductive polymer with a very high resistivity. Therefore, even if the electronic disintegration starts from the damaged part of the dielectric oxide film, and the leakage current is significantly large, it can be used in This part suppresses the phenomenon of electron disintegration. * Since this phenomenon can be suppressed in a local area until the dielectric body is destroyed (short-circuited), it can constitute a solid electrolytic capacitor with a small leakage current and a short circuit that is unlikely to occur during aging. (2) Between the anode foil and the cathode foil on which the dielectric oxide film is formed, an insulating layer composed of a nonwoven fabric obtained by using a resin as a main body and obtained by a spunbond method, or a polyester resin obtained by a wet method is held. A separator composed of a non-woven fabric is 'wound and wound' to form a capacitor element, and a solid electrolyte is provided between the anode foil and the cathode foil of the capacitor element, thereby constituting, due to the adhesion and adhesion of the solid electrolyte to these insulation layers. The resistance is excellent, so it can reduce the impedance in the high-frequency area. Also, because the isolating layer can fully ensure the strength, the short-circuit occurrence rate and leakage current in the curing process can be suppressed, and an impedance characteristic and leakage can be obtained. Solid electrolytic capacitors with excellent current. (3) Between the anode ball formed with the dielectric oxide film and the dielectric oxide film and the cathode foil with a withstand voltage of 0.8V, an isolation layer is held, and then it is rolled. A capacitor element is wound to form a solid electrolyte of a conductive polymer between the anode foil and the cathode foil of the capacitor element. The dielectric oxide film and the polymer solution have good moisture permeability. Therefore, the conductive polymer solid electrical paper produced near the cathode foil has a K degree suitable for Zhongguanweibiao iMCNS) A4 specification ⑽X 297 public love) --- ----—— ———— Install—— ί Please read the precautions on the back before jealous of this page) Order--Line · Printed by the Employee Consumer Cooperative of the Smart Finance and Economics Bureau of the Ministry of Economic Affairs-67 · Send a separate note ,. ....; Die. Gaikechun. Static electricity. Tamping. In the field of frequency bands: .t: ίτ; g of large capacity f; fresh electricity s and (4) formed on the surface of the cathode foil At least one of titanium, hafnium, and hafnium—a gold field or a hafnium compound or a carbon halide material: Based on this structure, the permeability of the hafnium layer and the polymerization solution formed by the shading can be improved, and it can also be used on the cathode. The coverage of the solid electrolyte of the conductive polymer that was recently produced is significantly different. Therefore, a solid electrolytic capacitor with a low impedance in the high frequency range and a large capacitance extraction rate can be obtained ( 5) A solid electrolytic layer and a fe electrode lead-out portion are provided on the anode electrode on which a dielectric film is formed. The quantity is limited to the weight basis 丨% by weight or less. The outer package component covers the capacitor element 1 according to this structure. It is a surface-mounted solid electrolytic capacitor with a high-temperature surface-mounting performance. ) Use a conductive polymer obtained by chemically oxidizing and polymerizing a heterocyclic monomer with a ratio of the amount of divalent iron to a weight of 0.02 or less of 0.02 iron oxide as a solid electrolyte, and (6 — B) Use a dry oxidant with a ratio of aliphatic and aromatic sulfonic acid relative to the amount of trivalent iron, or a molar ratio of 乂 0 ~ 3 ″, and chemically oxidize the heterocyclic monomers to polymerize γ. Conductive molecules are used as solid electrolytes. According to this structure, in chemical vaporization polymerization, a conductive polymer with high conductivity can be obtained in a good yield, so it can provide a solid electrolytic capacitor with small deviations in capacitance and impedance characteristics. And its manufacturing method. (7) Heterocyclic formula 468189 A7 with residual basic organic solvent content of 0.8% or less -------- B7 V. Description of the invention (65) Conductivity obtained by chemical polymerization of monomers As a solid electrolyte, a polymer is used, 'a conductive polymer having a high conductivity can be obtained with good yield during chemical polymerization', so a solid electrolytic capacitor with a small variation in capacitance and impedance characteristics and a method for manufacturing the same can be provided. The invention can obtain a solid electrolytic capacitor having a small leakage current, a large capacity, and high heat resistance, which is suitable as a surface mount component, and a manufacturing method thereof. Furthermore, it is possible to provide an amidine solution for conductive polymer polymerization and conductivity. The composition conditions of heterocyclic monomers for polymers are used in the manufacture of solid electrolytic capacitors with such performance for stable performance with low performance deviation, and have reported their industrial value. [Comparison Table of Component Numbers] 1 ... Anode Foil 2 ... Cathode Foil 3. Isolation Layer 7 ... Cathode Wire 9 ... Aluminum Outer Box 11 ... Dielectric Oxide Film 4 ... Contains Electronic Conductive Polymer and Layer 5 of polymer lacking conductivity ... Layer 6 containing chemically polymerizable electronic conductive polymer 6 ... Anode wire 8 ... Sealing material 1 〇 ... Seat plate 12 ... Capacitor element -69- (Please read the precautions on the back first (Fill in this page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm)
Claims (1)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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JP25702299 | 1999-09-10 | ||
JP25702399 | 1999-09-10 | ||
JP26212599 | 1999-09-16 | ||
JP28274799A JP3606131B2 (en) | 1999-10-04 | 1999-10-04 | Solid electrolytic capacitor and manufacturing method thereof |
JP28274699 | 1999-10-04 |
Publications (1)
Publication Number | Publication Date |
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TW468189B true TW468189B (en) | 2001-12-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW89118497A TW468189B (en) | 1999-09-10 | 2000-09-08 | Solid electrolytic capacitor, its fabrication method and oxidizing agent solution for polymerizing an electrically conductive polymer |
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TW (1) | TW468189B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI407468B (en) * | 2008-11-26 | 2013-09-01 | Ind Tech Res Inst | Composite cathode foils and solid electrolytic capacitors comprising the same |
CN113366060A (en) * | 2019-01-31 | 2021-09-07 | 松下知识产权经营株式会社 | Conductive polymer dispersion, electrolytic capacitor, and method for producing electrolytic capacitor |
-
2000
- 2000-09-08 TW TW89118497A patent/TW468189B/en not_active IP Right Cessation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI407468B (en) * | 2008-11-26 | 2013-09-01 | Ind Tech Res Inst | Composite cathode foils and solid electrolytic capacitors comprising the same |
US8644006B2 (en) | 2008-11-26 | 2014-02-04 | Industrial Technology Research Institute | Composite cathode foils and solid electrolytic capacitors comprising the same |
CN113366060A (en) * | 2019-01-31 | 2021-09-07 | 松下知识产权经营株式会社 | Conductive polymer dispersion, electrolytic capacitor, and method for producing electrolytic capacitor |
US11945923B2 (en) | 2019-01-31 | 2024-04-02 | Panasonic Intellectual Property Management Co., Ltd. | Conductive polymer dispersion liquid, electrolytic capacitor, and method for producing electrolytic capacitor |
CN113366060B (en) * | 2019-01-31 | 2024-06-07 | 松下知识产权经营株式会社 | Conductive polymer dispersion, electrolytic capacitor, and method for producing electrolytic capacitor |
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