TW467928B - Process for preparation of polyamide from dinitrile and diamine - Google Patents
Process for preparation of polyamide from dinitrile and diamine Download PDFInfo
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- TW467928B TW467928B TW088121892A TW88121892A TW467928B TW 467928 B TW467928 B TW 467928B TW 088121892 A TW088121892 A TW 088121892A TW 88121892 A TW88121892 A TW 88121892A TW 467928 B TW467928 B TW 467928B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/04—Preparatory processes
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Description
A7 467928 ________B7 五、發明說明(1 ) 發明範園 本發明係關於由Λ,ω_二腈和二胺產製聚醯胺的 二步驟方法。更特定言之,本發明係關於聚醯胺之製法, 其中’添加水並同時腺除水蒸汽(即,抽氣)而使二腈水解 ,之後藉由將二胺加至水解物中而進行聚合反應。 發明背景 傳統上’聚酿胺藉由二酸(如:己二酸)和二胺(如:己二 胺)之縮合聚合反應或者藉由内酿胺(如:ε-己内醯胺)之 聚合反應製得。已經知道他種方法,包含在有水存在時, 藉由Λ二腈和從,ω-二胺二胺之反應而製備聚醯胺。 例如,Greenewait等人的美國專利案第2,245,129號揭示—種 二階段法,其中,在第一個階段中,包含二腈、二胺和水 的反應混合物在密閉反應槽中加熱直到形成低分子量聚醯 胺’之後’在第二個階段中,藉由在大氣壓或低壓下加熱 以移除釋出的氨和過量的水,以形成較大分子量.的聚醯胺。A7 467928 ________B7 V. Description of the invention (1) Inventive park The present invention relates to a two-step method for producing polyfluoreneamine from Λ, ω_dinitrile and diamine. More specifically, the present invention relates to a method for preparing polyamines, in which 'addition of water and simultaneous removal of water vapor (ie, pumping) to hydrolyze dinitrile, and then proceed by adding diamine to the hydrolysate Polymerization. BACKGROUND OF THE INVENTION Traditionally, poly (vinylamine) is produced by the condensation polymerization of a diacid (eg, adipic acid) and a diamine (eg, hexamethylenediamine) or by the polymerization of an enantamine (eg, ε-caprolactam) Prepared by polymerization. Other methods are known which involve the preparation of polyamidamine by the reaction of Λ-dinitrile and ω-diaminediamine in the presence of water. For example, U.S. Patent No. 2,245,129 to Greenewait et al. Discloses a two-stage process in which, in the first stage, a reaction mixture containing dinitrile, diamine, and water is heated in a closed reaction tank until a low molecular weight polymer is formed. Ammonium amine is 'after' in a second stage by heating under atmospheric pressure or low pressure to remove the released ammonia and excess water to form a larger molecular weight polyamine.
Shyu等人的美國專利案第4,739,〇35號揭示一個用以在有 水存在時’由α,ω-二腈和二胺產製聚醯胺的二步 骤法’包含:二腈和水在有觸媒存在時於自生壓力和足以 使得二腊實質上水解的溫度下反應,之後,將二胺加至所 得水解物中。所得反應混合物於足以引發聚合反應的溫度 下加熱。水解步驟期間内,可以有高至约1 〇重量。/〇的二胺 存在。在二腈實質上水解之後,添加主要量的二胺以減少 二胺(如果此二胺是己二胺,則此三胺可能是雙(伸己基)三 胺(ΒΗΜΤ))之形成。所形成的聚醯胺的三胺含量在2〇0至 -4- 本紙張尺度適財關家標準(ci^A4規格⑽χ 297公楚) (請先閲讀背面之注意事項再填寫本頁) ,'裝-------1— 訂---------線'·~γ 經濟部智慧財產局員工消費合作社印製 A7 B7 ^S792q 五、發明說明(2 ) l3〇0 ppm範園内’使用在反應期間内持續添加二胺之方法 ,三胺含量在1420至1610 ppm範園内。三胺的存在使得聚 醯胺形成支鏈和交聯,使會導致膠凝及聚合物品質顯著受 損。Shyu et al. U.S. Patent No. 4,739,035 discloses a two-step process for the production of polyfluorene from α, ω-dinitrile and diamine in the presence of water. In the presence of a catalyst, the reaction is carried out at an autogenous pressure and at a temperature sufficient to substantially hydrolyze the diwax, and thereafter, the diamine is added to the resulting hydrolysate. The resulting reaction mixture is heated at a temperature sufficient to initiate the polymerization reaction. During the hydrolysis step, it can be as high as about 10 weight. / 0 of diamine is present. After the dinitrile is substantially hydrolyzed, a major amount of diamine is added to reduce the formation of the diamine (if the diamine is hexamethylene diamine, the triamine may be bis (hexyl) triamine (BYMT)). The triamine content of the formed polyamines is from 200 to -4- This paper is suitable for financial standards (ci ^ A4 size ⑽χ 297). (Please read the precautions on the back before filling this page), '装 ------- 1— Order --------- line' · ~ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 ^ S792q V. Description of the Invention (2) l3〇0 In the ppm range, the method of continuously adding diamine during the reaction period is used, and the triamine content is within 1420 to 1610 ppm range. The presence of triamine causes branching and cross-linking of polyamidamine, which can cause gelation and significant loss of polymer quality.
Liehr等人的美國專利案第5,627,257號揭示一種二步驟法 ’據稱其進一步降低三胺之形成。第一個步驟中,在添加 二胺之前,二赌在自生壓力下水解直到至少8 5 %的水解產 物是二幾酸。此水解在弱酸性介質中於觸媒系統(至少一種 磷的含氧酸和/或至少一種水溶性鈣、鋅、錳或鎬鹽)存在 時進行。藉由添加足量的至少一種飽和脂族或芳族二羧酸 而調整水解反應介質的pH。在逐漸釋壓的情況下,來自第 個步驟的一幾酸溶液在第二個步驟中與至少等莫耳量的 二胺反應,於提高壓力和溫度移除所得的氨和水,之後聚 縮此混合物以得到可紡絲的聚醯胺。達到三胺含量介於5〇〇 和600 ppm之間的效果。此方法的缺點在於使用大量的輔助 觸媒。例如,所用的二羧酸量是已己二腈含量計之約工至 13重量%。 發明詳述 本發明克服已知方法的缺點,提出具少量三胺雜質的聚 醯胺且不須使用大量輔助觸媒。更特定言之,本發明提出 一種使用二羧酸作爲觸媒的二步驟方法,即,α,ω—二腈 水解之後添加π,ω—二胺並聚合,已經發現:相較於在水 解期間内未利用新提出之以水滌氣步驟和同時抽除水和氨 的二步驟方法,本發明的聚醯胺產物之三胺含量較少。 -5- 不紙诋尺庋過用甲國國豕標準(CNS)A4規格(210 X 297公釐) III 裝----11^--訂----------線 (睛先閱讀背面之注意^項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 4 6 7 9 2. g A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(3 ) 因此’本發明提出一種的由α,ω_二腈和π,二胺產 製聚醢胺的改良法,其步驟包含: (a) 在無Λ , ω-二胺存在的情況下,使泛,ω-二腈與水 和足量的觸媒在溫度和壓力足以引發二腈之水解反 應的反應器中接觸一段足以使仪,ω_二腈的水解轉化率至 少9 5 %的時間,其中,在水解反應期間内添加水並同時抽 除反應器的氣體以移除氨和水蒸汽; (b) 在步驟(a)製得的該水解物中添加二胺; (c) 水解物和二胺混合物在水存在的情況下加熱足以聚 合的時間;及之後 (d) 回收特徵爲三胺含量低的聚醯胺。 一個實施例中,此<〇ί,ω -二腈是己二腈,α,ω -二胺是 己二胺,水解反應的觸媒是鱗酸和次鱗酸舒之混合物,其 中’回收的聚醯胺是聚(伸己基己二醯二胺),其特徵在於 ΒΜΗΤ含量低於 1,〇〇〇 ppm。 實施本發明之模式 本發明之方法包含用以由至少一種二腈和至少— 種α,ω -二胺產製聚疏胺的二步碟法。第一個步驟中,沈 二腈與水在反應器中於有觸媒存在但無-二胺存在 時,於足以引發α,ω-二腈之水解反應的溫度和壓力下接 觸。水解步驟期間内,水加至反應器中,在水解期間内形 成的胺和一部分水藉由反應器的抽氣而移除。 本發明之方法的第二個步驟中,來自第一個步驟的水解 物與二胺在足以引發聚合反應及形成聚醯胺的溫度下接觸 -6-U.S. Patent No. 5,627,257 by Liehr et al. Discloses a two-step process which is said to further reduce the formation of triamines. In the first step, diamine was hydrolyzed under autogenous pressure until at least 85% of the hydrolysed product was dikimic acid before the diamine was added. This hydrolysis is performed in the presence of a catalyst system (at least one phosphorus oxo acid and / or at least one water-soluble calcium, zinc, manganese or pickle salt) in a weakly acidic medium. The pH of the hydrolysis reaction medium is adjusted by adding a sufficient amount of at least one saturated aliphatic or aromatic dicarboxylic acid. In the case of gradual pressure release, the acid solution from the first step is reacted with at least an equal molar amount of diamine in the second step. The ammonia and water are removed by increasing the pressure and temperature, and then polycondensed This mixture was obtained to obtain a spinnable polyamide. Achieve the effect of triamine content between 500 and 600 ppm. The disadvantage of this method is the use of a large amount of auxiliary catalyst. For example, the amount of dicarboxylic acid used is about 13% by weight based on the adiponitrile content. DETAILED DESCRIPTION OF THE INVENTION The present invention overcomes the shortcomings of known methods and proposes polyamidamine with a small amount of triamine impurities without using a large amount of auxiliary catalyst. More specifically, the present invention proposes a two-step method using a dicarboxylic acid as a catalyst, that is, adding π, ω-diamine and polymerizing after hydrolysis of α, ω-dinitrile, and it has been found that, compared to during hydrolysis, The newly proposed two-step method using a water scrubbing step and simultaneously removing water and ammonia is not used, and the polyamine product of the present invention has less triamine content. -5- No paper size ruler used National Standard A4 (210 X 297 mm) III Packing ---- 11 ^-Order ---------- Line ( First read the note on the back ^ before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 6 7 9 2. g A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (3) Therefore 'The present invention proposes an improved method for producing polyfluoreneamine from α, ω_dinitrile and π, diamine, the steps include: (a) in the absence of Λ, ω-diamine, ω-dinitrile is contacted with water and a sufficient amount of catalyst in a reactor at a temperature and pressure sufficient to initiate the hydrolysis reaction of dinitrile for a period of time sufficient to make the hydrolysis conversion of ω_dinitrile at least 95%, where, Water is added during the hydrolysis reaction and the reactor gas is simultaneously removed to remove ammonia and water vapor; (b) diamine is added to the hydrolysate obtained in step (a); (c) hydrolysate and diamine The mixture is heated in the presence of water for a period of time sufficient to polymerize; and (d) thereafter recovering polyamines characterized by low triamine content. In one embodiment, this < 〇ί, ω-dinitrile is adiponitrile, α, ω-diamine is hexamethylene diamine, and the catalyst of the hydrolysis reaction is a mixture of linolenic acid and hypoquinic acid, wherein 'recovery Polyamine is poly (hexylhexamethylene diamine), which is characterized by a BMT content of less than 1,000 ppm. Mode for Carrying Out the Invention The method of the present invention includes a two-step dish method for producing polyphosphamide from at least one dinitrile and at least one α, ω-diamine. In the first step, in the presence of a catalyst in the reactor but without -diamine, the precipitated dinitrile is contacted with water at a temperature and pressure sufficient to initiate the hydrolysis reaction of α, ω-dinitrile. During the hydrolysis step, water was added to the reactor, and the amine formed during the hydrolysis and a portion of the water were removed by suction from the reactor. In the second step of the method of the present invention, the hydrolysate from the first step is contacted with the diamine at a temperature sufficient to initiate the polymerization reaction and form the polyamine.
(請先閱讀背面之注意事項再填寫本頁) -裝 7 —訂 線ry'(Please read the precautions on the back before filling out this page) -Pack 7-Ordering line ry '
。通常,逐漸降低聚合反應期間内的壓力並移除水和氨(如 ’藉由抽氣)’以提高聚醯胺的分子量。 本發明之方法中可用的二腈的式子爲:. Generally, the pressure during the polymerization is gradually reduced and water and ammonia are removed (e.g., 'by pumping') to increase the molecular weight of the polyamide. The formula of the dinitrile usable in the method of the present invention is:
NC-R-CNNC-R-CN
其中,R是具至20個碳原子的二價脂族(直鏈或帶有支鏈 者)、脂環或芳族有機基團。較佳的尺是具2至8個碳原予的 二價直鏈脂族基團。代表性的π ^0-二腈包括己二腈、辛 —·腈、癸一腈、1,12 -十二基二腈、對-苯二腈、甲基戊二 腈之類。較佳的二腈是己二腈D 可用於本發明之方法的没,ω -二胺式子爲: r,hn-r-nh-r” 其中’ R如前面所定義者,r,和R,’分別選自氫或一價脂 族、脂環族或芳族基團。R,和R,,以氳爲佳,在希望和得高 分子量產物時特別是如此a可用於本發明之方法的αω _ 二胺包括己二胺、丁二胺、1,12 -十二基二胺和對-二甲苯 二胺°較佳的α,ω -二胺是己二胺。 水解步驟中所用的觸媒可包括能夠促進腈類之水解反應 的任何物質。未使用觸媒,水解反應缓慢且導致分解產物 增加。觸媒的代表類型可包括含氧的磷化合物、含氧的硼 化合物、含氧的硫化合物、含金屬(如:銅或錄)的化合物 、脂族和芳族羧酸、路易士酸之類。觸媒的特定例子包括 磷酸、亞磷酸、次磷酸、焦磷酸、次磷酸鈉水合物、次磷 酸錳(II) 一水合物、次磷酸鈉鈣、硫酸、胺基磺酸、硫酸 氫鈉、硫酸氫銨、磷鎢酸水合物、磷鉬酸水合物、醋酸鋅 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) f請先閱讀背面之注意事項再,填寫本頁) ^i!--訂---- 線 經濟部智慧財產局員工消費合作社印製 4 6 7 9 2 8 A7 _ B7 五、發明說明(5 ) 二水合物、硫酸鋅七水合物、醋酸銅(π) 一水合物、醋酸 躬、醋酸、甘醇酸、三氟甲磺酸鑭、醋酸錳(11)四水合物 、錦峨基二甲基漠化鐘·、1 2 _翻砂酸水合物及它們的混合物 。本發明須使用有效量的觸媒來促進水解反應。觸媒的有 效量視觸媒類型而定。基本上在〇1〇至5〇〇毫莫耳觸媒/莫 耳二腈的範園内。 在本發明中’水在第一個步驟中作爲腈之水解反應的反 應物,在第二個步驟中,作爲聚合反應的加工埤劑。水解 步驟中所用的水量必須至少等於欲水解的二腈的化學計量 。基本上使用過量的水。水解反應開始時,約L000莫耳0/〇 的水可以與二腈一起添加。 水解步驟中,二腈、水和觸媒於200至300"c溫度範園内( 以介於220 C和280°c爲佳)加熱,同時藉由將水抽入反應器 中及藉由抽氣而移除一部分添加的水(水蒸汽形式)而滌氣 。亦於抽氣期間内移除水解期間内形成的氨。對於反應器 設計沒有嚴格要求。此反應器可以是攪拌式壓熱器、非攪 拌式壓熱器、管柱反應器、管狀反應器、迴路式反應器之 類。此方法通常在無空氣條件下進行。空氣可藉任何已知 万式移除。例子包括以惰性氣體(包括氮或氬)對反應器進 行滌氣處理、將反應器抽眞空及充填惰性氣體、以惰性氣 體對反應器增壓之後抽氣至i大氣壓之類。必要時,可以多 人重覆這些程序。此方法的溫度範圍由水解反應速率決定 。溫度低於200。(:時,水解反應速率通常太低而無法經濟地 利用。溫度超過300X時,會形成大量副產物。在反應期間 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲靖背面之注意事項再填寫本頁) 裝·--! !^---J ! 線 經濟部智慧財產局員工消費合作社印製 ^ β 7 928Among them, R is a divalent aliphatic (straight or branched), alicyclic or aromatic organic group having up to 20 carbon atoms. A preferred ruler is a divalent straight-chain aliphatic group having 2 to 8 carbon atoms. Representative π ^ -dinitrile includes adiponitrile, octonitrile, nitrile, sebaconitrile, 1,12-dodecyldinitrile, p-benzonitrile, methylglutaronitrile, and the like. The preferred dinitrile is adiponitrile D, which can be used in the method of the present invention. The ω-diamine formula is: r, hn-r-nh-r "where 'R is as previously defined, r, and R "'Is selected from hydrogen or a monovalent aliphatic, cycloaliphatic or aromatic group, respectively. R, and R, preferably fluorene, especially when a high molecular weight product is desired and obtained, a can be used in the method of the present invention The αω_ diamines include hexamethylenediamine, butyldiamine, 1,12-dodecyldiamine, and p-xylylenediamine. The preferred α, ω-diamine is hexamethylenediamine. Used in the hydrolysis step The catalyst can include any substance that can promote the hydrolysis reaction of nitriles. Without a catalyst, the hydrolysis reaction is slow and results in an increase in decomposition products. Representative types of catalysts can include oxygen-containing phosphorus compounds, oxygen-containing boron compounds, and oxygen-containing compounds. Sulfur compounds, compounds containing metals (such as copper or copper), aliphatic and aromatic carboxylic acids, Lewis acid, etc. Specific examples of catalysts include phosphoric acid, phosphorous acid, hypophosphorous acid, pyrophosphoric acid, sodium hypophosphite Hydrate, manganese (II) hypophosphite monohydrate, sodium calcium hypophosphite, sulfuric acid, aminosulfonic acid, sodium hydrogen sulfate, Ammonium bisulfate, phosphotungstic acid hydrate, phosphomolybdic acid hydrate, zinc acetate This paper is sized for China National Standard (CNS) A4 (210 X 297 mm) f Please read the notes on the back before filling in this page ) ^ i!-Order ---- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Online Economy 4 6 7 9 2 8 A7 _ B7 V. Description of the invention (5) Dihydrate, zinc sulfate heptahydrate, copper acetate (Π) Monohydrate, Acetic acid, Acetic acid, Glycolic acid, Lanthanum triflate, Manganese acetate (11) Tetrahydrate, Geeryl dimethyl desertification bell, 1 2_Fansalic acid hydrate And their mixtures. In the present invention, an effective amount of catalyst must be used to promote the hydrolysis reaction. The effective amount of catalyst depends on the type of catalyst. Basically, it ranges from 0 to 500 millimolar catalyst / mole. In the scope of the nitrile industry, in the present invention, 'water is used as a reactant for the hydrolysis reaction of nitrile in the first step, and as a processing elixir for polymerization in the second step. The amount of water used in the hydrolysis step must be at least equal Stoichiometry of the dinitrile to be hydrolyzed. Basically an excess of water is used. The hydrolysis reaction starts At the time, about L000 mol 0 / 〇 water can be added together with dinitrile. In the hydrolysis step, the dinitrile, water and catalyst are in a temperature range of 200 to 300 " c (preferably between 220 C and 280 ° c) ) Heat while scrubbing by pumping water into the reactor and removing a portion of the added water (in the form of water vapor) by pumping. The ammonia formed during the hydrolysis is also removed during pumping. For The reactor design is not strictly required. This reactor can be a stirred autoclave, a non-stirred autoclave, a column reactor, a tubular reactor, a loop reactor, etc. This method is usually carried out under airless conditions. Air can be removed by any known method. Examples include scrubbing the reactor with inert gas (including nitrogen or argon), evacuating and filling the reactor with inert gas, and pressurizing the reactor with inert gas. Pump down to i atmosphere or something. If necessary, multiple people can repeat these procedures. The temperature range of this method is determined by the hydrolysis reaction rate. The temperature is below 200. (:, The hydrolysis reaction rate is usually too low to use economically. When the temperature exceeds 300X, a large amount of by-products will be formed. During the reaction, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back of Jing before filling out this page.) Packing ---!! ^ --- J! Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ β 7 928
内’此反應溫度可以維持穩定或改變。水加至反應中的速 率視反應規模、反應器尺寸、反應器設計、反應溫度之類 而改變。通常’水的添加速率在〇 〇1至1〇〇莫耳水厂』、時/莫 耳二腈的範圍内。較佳情況中,水的添加速率在0 · 1至工0 莫耳水/小時/莫耳二腈的範園内。可以在水解程序的任何 階段開始以水滌氣。水解期間内,滌氣速率可維持穩定或 可改變’或者可以在水解期間内開始或停止滌氣。 水解期間内的反應壓力維持介於約2 5 _ ;!,〇〇〇 psig之間a反 應壓力可由抽氣設定調整。水解時間長短與反應溫度、方 法設計、反應觸媒類型和量之類有關。反應時間必須長至 足以有效地水解至少9 5莫耳%腈基。較佳情況中,此時間 應長至足以有效地水解至少9 8莫耳%腈基。 本發明的第二個步驟中,將二胺加至第一個步驟形成的 水解物中並聚合形成聚醯胺。此&,ω-二胺的添加量在以 起始《,ω-二腈莫耳數計的j 〇莫耳%範園内。確實量由所 欲分子量、反應器設計、水解程序期間内的二腈損耗、聚 合程序期間内的二胺損耗之類決定。較佳情況中,所形成 的聚醯胺具有剩餘胺末端基團或略過量的酸末端基團,以 得到高分子量聚醯胺。已經知道一些-二腈會因爲形 成環己酮而於水解步驟期間内耗損,所形成的環己酮具揮 發性’可以在反應器以水滌氣時抽除。因此,已經發現: 二胺量比起始π二腈莫耳數來得少時,會因爲胺和酸 末端基圑及聚合物中的ΒΗΜΤ量減少而改善聚合物品質。其 他物質(如:水、安定劑 '聚合反應觸媒和加工助劑)可以 -9- 本紙張尺度適用中國國家標準(CNS)^^格(2〗ϋ7公釐) (請先閱讀背面之注意事項再填寫本萬) /裝----—-—訂·---- 線 經濟部智慧財產局員工消費合作社印製 Α7 Β7 467928 五、發明說明(7 ) 與二胺一起添加。在二胺中添加水有助於將所有的二胺移 至反應器中。所有的二胺可於聚合反應步驟開始時添加, 或者,二胺可於聚合反應期間内逐次添加。 此聚合法包含於約200eC至350eC的溫度間加熱來自第— 個步驟的水解物 '二胺和水。此方法的溫度範圍由聚合反 應速率及聚合物產物熔點決定。對於反應器之設計並無嚴 格要求。此反應器可以是與設計用於水解程序相同者或相 異者。此方法通常在無空氣條件下進行。空氣可藉任何已 知方式(包括在水解步驟中所述者)移除。聚合程序的壓力 可介於0至1,000 psig的範園内或可於眞空條件下實施。在 聚合程序期間内,此壓力可以維持穩定或改變。通常,聚 合反應期間内,壓力會下降。形成聚合物所須反應時間與 特定反應物、所欲產物、反應溫度、反應壓力之類有關。 通常,聚合程序須0.1至1 0小時。特定溫度/壓力條件通常 視所用特定反應物和所欲產物而定。已經發現:使用發明 之方法,由己二腈水解物和己二胺製備聚(伸己基己二醯二 胺)時,聚合程序可包括將反應物加熱至250至310ec ,塵力 介於200和300 psig(由抽氣設定),之後將壓力降低至大氣 壓及調整至約250至310°C的溫度範圍内。 試驗方法: 下列實例中,由己二腈水解而得到的反應混合物之組成 由配備UV偵測器的高壓液相層析術(HPLC)分析定出。此方 法未偵測反應混合物中的己二腈。所報導的反應產物重量 %係以水解物總重爲基礎。 -10- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) Γ 睛先閱讀背面之注意事項再填窝本頁) 裝------——訂----------線ΓΥ. 經濟部智慧財產局員工消費合作社印製 46792g A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(8 ) 以 John Wiley & Sons,Inc.於 1973 年印行的"Encycl〇pedia 〇f Industrial Chemical Analysis (工業化學分析百科广第17册第 293和294頁所述的方法分析實例中製得的聚(伸己基己二醯 二胺)的胺和酸末端基團。 聚醯胺樣品的相對黏度(RV)係指8 · 4重量%聚合物在 90.0 %甲酸和1 0重量%水中之溶液的2 5。〇黏度與甲酸-水溶 液的2 5 °C黏度之間的比値。 以氣相層析(GC)分析法測定藉由在鹽酸水解聚醯胺而製 得的聚醯胺水解物之雙(伸己基)三胺(BHMT)含量。 實例1 此實例説明在以水滌氣的抽氣反應器中,以磷酸和次鱗 酸鈣之組合作爲水解觸媒時,己二腈於27(rc之水解反應。 己二腈(150.00 克,1.39 莫耳)、水(125,00 克,6,94 莫耳) 、磷酸(0.075克)和次磷酸鈣(0.027克)之混合物於室溫加至 1升不銹鋼壓熱器中。此壓熱器以氮加壓至60 psig之後釋| 。重覆此操作6次。最後一次釋壓之後,攪拌此反應混合物 並將恩熱器加熱至270°C ^到達27CTC之後,水以1毫升/分 鐘的速率抽至壓熱器中。藉由抽氣,使實驗期間内的反應 壓力維持介於608和514 psig之間。於270。〇以水條氣2小時 之後,停止以水滌氣,使密閉壓熱器冷卻至室溫。壓熱器 内容物樣品以HPLC分析。HPLC分析結果列於下面的附表1 。未偵測到水解物中有含赌化合物存在。The reaction temperature can be kept stable or changed. The rate at which water is added to the reaction varies depending on the reaction scale, reactor size, reactor design, reaction temperature, and the like. Generally, the 'water addition rate is in the range of 0.001 to 100 mol water plant', hour / mol dinitrile. In a preferred case, the water is added at a rate ranging from 0.1 to 1 mole water / hour / molar dinitrile. Water scrubbing can be started at any stage of the hydrolysis process. During the hydrolysis period, the scrubbing rate can be maintained stable or can be changed 'or scrubbing can be started or stopped during the hydrolysis period. The reaction pressure during the hydrolysis period is maintained at about 2 5 _;!, 000 psig a reaction pressure can be adjusted by suction setting. The length of hydrolysis time is related to the reaction temperature, method design, type and amount of reaction catalyst, and so on. The reaction time must be long enough to effectively hydrolyze at least 95 mole% nitrile groups. Preferably, this time should be long enough to effectively hydrolyze at least 98 mole% nitrile groups. In the second step of the present invention, a diamine is added to the hydrolysate formed in the first step and polymerized to form a polyamine. The amount of this &, ω-diamine added was within the range of j mol% based on the initial number of mols of ω-dinitrile. The exact amount is determined by the desired molecular weight, reactor design, dinitrile loss during the hydrolysis procedure, diamine loss during the polymerization procedure, and the like. In the preferred case, the polyamide formed has residual amine end groups or a slight excess of acid end groups to obtain a high molecular weight polyamide. It has been known that some of the dinitriles will be consumed during the hydrolysis step due to the formation of cyclohexanone. The cyclohexanone formed is volatile and can be removed when the reactor is scrubbed with water. Therefore, it has been found that when the amount of diamine is less than the initial π-dinitrile mole number, the polymer quality is improved because the amount of amine and acid end groups 酸 and the amount of BΗMT in the polymer is reduced. Other substances (such as water, stabilizers, polymerization catalysts, and processing aids) can be -9- This paper size applies to Chinese National Standards (CNS) ^^ (2) ϋ 7 mm) (Please read the note on the back first (Please fill in this matter again) ———————— Order · ---- Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Online Economics Α7 Β7 467928 V. Description of Invention (7) Added with diamine. Adding water to the diamine helps move all the diamine to the reactor. All diamines can be added at the beginning of the polymerization step, or the diamines can be added one by one during the polymerization reaction. This polymerization process involves heating the hydrolysate 'diamine and water from the first step at a temperature of about 200eC to 350eC. The temperature range of this method is determined by the polymerization reaction rate and the melting point of the polymer product. There are no strict requirements for the design of the reactor. This reactor can be the same as or different from the one designed for the hydrolysis procedure. This method is usually performed in the absence of air. Air can be removed by any known means, including those described in the hydrolysis step. The pressure of the polymerization procedure may be in the range of 0 to 1,000 psig or may be carried out under empty conditions. This pressure can remain stable or change during the polymerization process. Usually, the pressure decreases during the polymerization reaction. The reaction time required to form the polymer is related to the specific reactants, desired products, reaction temperature, reaction pressure, and the like. Generally, the polymerization process takes 0.1 to 10 hours. Specific temperature / pressure conditions will generally depend on the specific reactants used and the desired product. It has been found that when using the inventive method to prepare poly (hexyl adipamide) from hexamethylene nitrile hydrolysate and hexamethylene diamine, the polymerization procedure may include heating the reactants to 250 to 310 ec with a dust force between 200 and 300 psig (Set by air extraction), then reduce the pressure to atmospheric pressure and adjust to a temperature range of about 250 to 310 ° C. Test method: In the following examples, the composition of the reaction mixture obtained by the hydrolysis of adiponitrile was determined by high pressure liquid chromatography (HPLC) analysis equipped with a UV detector. This method did not detect adiponitrile in the reaction mixture. The reported weight% of reaction product is based on the total hydrolysate weight. -10- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Γ Read the precautions on the back before filling in this page) Packing ------------ Order ---- ------ Line ΓΥ. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 46792g A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (8) John Wiley & Sons, Inc. in 1973 The "EncyclOpedia 〇f Industrial Chemical Analysis" published in the year of 2017 analyzes the poly (hexylhexamethylenediamine) amine and Acid terminal group. The relative viscosity (RV) of the polyamide sample refers to a 2.5 ° viscosity of a solution of 8.4% by weight polymer in 90.0% formic acid and 10% by weight water. The ratio between the viscosities of C. The bis (hexyl) triamine (BHMT) content of a polyamidohydrolyzate prepared by hydrolyzing polyamidoamine in hydrochloric acid was determined by gas chromatography (GC) analysis. Example 1 This example illustrates the cooperation of a group of For the hydrolysis catalyst, the hydrolysis reaction of adiponitrile at 27 (rc. Adiponitrile (150.00 g, 1.39 mol), water (125,00 g, 6,94 mol), phosphoric acid (0.075 g) and times A mixture of calcium phosphate (0.027 g) was added to a 1 liter stainless steel autoclave at room temperature. This autoclave was released after nitrogen was pressurized to 60 psig. Repeat this operation 6 times. After the last pressure release, stir The reaction mixture was heated to 270 ° C. After reaching 27 CTC, water was pumped into the autoclave at a rate of 1 ml / min. The reaction pressure during the experiment was maintained between 608 and 60 psi. 514 psig. After 27 hours with water stripping, stop purging with water and allow the closed autoclave to cool to room temperature. Samples of the autoclave contents were analyzed by HPLC. The HPLC analysis results are listed below Schedule 1. The presence of gambling compounds in the hydrolysate was not detected.
比較例A 此實例説明使用磷酸和次磷酸鈣組合作爲水解觸媒,己 -11- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐〉 {諳先閲婧背面之注意事項#.填寫本頁) 裝---------訂--------- A7 46792b --------B7______ 五、發明說明(9 ) 二腈於27〇°C、自生壓力下於密閉反應器中之水解反應。 己二腈(150.00 克,1.39 莫耳)、水(125.00 克,6.94 莫耳) 、磷酸(0.〇75克)和次磷酸鈣(〇 〇27克)之混合物於室溫加至 1升不銹鋼壓熱器中。此壓熱器以氮加壓至60 psig之後釋壓 。重覆此操作6次。攪拌時,將壓熱器加熱至270。(:。到達 270°C之後,觀察到最大自生壓力是635 psig。此操作期間 内’壓力緩慢降至最終的48i psig。於270χ: 2小時之後, 使壓熱器冷卻至室溫。壓熱器内容物樣品以HPLC分析。 HPLC分析結果示於下面的附表1。實例1和比較例a的結果 顯示:以在密閉反應器中以水滌氣和自生壓力下進行水解 反應作比較,前者的腈餾份轉化率獲得改善。實例1的水解 物中未測得有含腈化合物,而比較例A的水解物含有16.4重 量% 5-腈基戊醯胺和16.3重量% 5_腈基戊酸。 實例2 此實例説明在以水滌氣之壓力維持介於347和318 psig之間 的抽氣反應器中,以磷酸和次鱗酸約之组合作爲水解觸媒 時,己二腈於230X:之水解反應。 己二腈(150.00 克,1.39 莫耳)、水(125‘00 克,6.94 莫耳) 、磷酸(0.075克)和次磷酸鈣(0.027克)之混合物於室溫加至 1升不銹鋼壓熱器中。此壓熱器以氮加壓至60 psig之後釋壓 。重覆此操作6次。於攪拌時將壓器加熱至230。(:。到達230 °C之後,水以1毫升/分鐘的速率抽至壓熱器中進行滌氣處 理。藉由抽氣,使實驗期間内的反應壓力維持介於347和. 318 psig之間。於230°〇 6小時之後,停止以水滌氣,使壓 -12- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注項再填寫本頁) 裝----!| 訂 --------. 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 467928 。 A7 B7 五、發明說明(1〇 ) 熱器冷卻至室溫。壓熱器内容物樣品以HPLC分析a HPLC 分析結果列於下面的附表1。水解物中未含可偵測得到的5 _ 腈基戊醯胺,含有1.6重量% 5 -腈基戊酸。 實例3 此實例説明在以水滌氣之壓力維持介於330和277 psig之間 的抽氣反應器中,以鱗酸和次磷酸躬之組合作爲水解觸媒 時,己二腈於230°C之水解反應。 己二腈( 150.00 克,1.39 莫耳)、水(125_00 克,6.94 莫耳) 、磷酸(〇, 075克)和次鱗:酸釣(0· 027克)之混合物於室溫加至 1升不錄鋼壓·熱器中。重覆實例2的程序,.但實驗期間内, 反應器壓力維持介於330和277 psig之間。壓:熱器内容物樣 品以HPLC分析。HPLC分析結果列於下面的附表1。水解物 中未含可偵測得到的5-腈基戊醯胺,含有1.4重量腈基 戊酸。 實例4 此實例説明在以水務氣之壓力維持介於259和206 psig之間 的抽氣反應器中,以鱗酸和次鱗酸#5之組合作爲水解觸媒 時,己二腈於230°C之水解反應。 己二腈(150,00 克,1.39 莫耳)、水(125.00 克,6.94 莫耳) 、磷酸(0.075克)和次磷酸鈣(〇_ 027克)之混合物於室溫加至 1升不銹鋼壓熱器中。重覆實例2的程序,但實驗期間内, 反應器壓力維持介於259和206 psig之間。壓熱器内容物樣 品以HPLC分析。HPLC分析結果列於下面的附表1。水解物 中未含可偵測得到的5 -腈基戊醯胺,含有0 · 5重量% 5 -腈 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝 ----- -- 訂 iiComparative Example A This example illustrates the use of a combination of phosphoric acid and calcium hypophosphite as a hydrolysis catalyst. This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm). {谙 Notice on the back of Jing Jing # .Fill in this page) Install --------- Order --------- A7 46792b -------- B7______ 5. Description of the invention (9) Dinitrile at 27 ° C. Hydrolysis reaction in a closed reactor under autogenous pressure. A mixture of adiponitrile (150.00 g, 1.39 mol), water (125.00 g, 6.94 mol), phosphoric acid (0.075 g), and calcium hypophosphite (〇27 g) was added to 1 liter of stainless steel at room temperature In an autoclave. This autoclave was vented after pressurizing to 60 psig with nitrogen. Repeat this operation 6 times. While stirring, heat the autoclave to 270. (:. After reaching 270 ° C, the maximum autogenous pressure was observed to be 635 psig. During this operation, the pressure slowly decreased to the final 48i psig. After 270x: After 2 hours, the autoclave was cooled to room temperature. Autoclave The contents of the reactor were analyzed by HPLC. The results of HPLC analysis are shown in the following Appendix 1. The results of Example 1 and Comparative Example a show that the hydrolysis reaction was performed in a closed reactor with water scrubbing and autogenous pressure for comparison. The conversion of the nitrile fraction was improved. No nitrile-containing compound was measured in the hydrolysate of Example 1, while the hydrolysate of Comparative Example A contained 16.4% by weight of 5-nitrylpentamidine and 16.3% by weight of 5-nitrilepentyl. Example 2 This example illustrates the adiponitrile at 230X in a suction reactor maintained at a pressure of between 347 and 318 psig with water scrubbing, using a combination of phosphoric acid and hypophosphonic acid as the hydrolysis catalyst. : Hydrolysis reaction. A mixture of adiponitrile (150.00 g, 1.39 mol), water (125'00 g, 6.94 mol), phosphoric acid (0.075 g) and calcium hypophosphite (0.027 g) is added to 1 at room temperature. Liter stainless steel autoclave. This autoclave is pressurized with nitrogen Depressurize after 60 psig. Repeat this operation 6 times. Heat the press to 230 while stirring. (:. After reaching 230 ° C, water is pumped into the autoclave at a rate of 1 ml / min for scrubbing. The reaction pressure during the experiment was maintained between 347 and 318 psig by pumping down the air. After 230 ° 06 hours, stop using water to purify the gas, so that the pressure is -12- This paper size applies to Chinese national standards (CNS) A4 specification (210 X 297 mm) (Please read the note on the back before filling out this page) Install ----! | Order --------. Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed 467928. A7 B7 V. Description of the invention (10) The heater is cooled to room temperature. Samples of the contents of the autoclave are analyzed by HPLC. HPLC analysis results are listed in the attached table below. 1. The hydrolyzate does not contain detectable 5-nitronitramide, and contains 1.6% by weight of 5-nitrivalic acid. Example 3 This example demonstrates that the pressure of water scrubbing is maintained between 330 and 277 psig When the combination of squamous acid and hypophosphorous acid was used as the hydrolysis catalyst in the extraction reactor between Hydrolysis reaction at ° C. A mixture of adiponitrile (150.00 g, 1.39 mol), water (125_00 g, 6.94 mol), phosphoric acid (0,075 g), and subscale: acid fishing (0.027 g) in Add to room temperature to a 1 liter non-steel autoclave. Repeat the procedure of Example 2. However, during the experiment, the reactor pressure was maintained between 330 and 277 psig. Pressure: The contents of the autoclave were analyzed by HPLC. analysis. The results of the HPLC analysis are shown in Table 1 below. The hydrolyzate did not contain detectable 5-nitrylpentanamine and contained 1.4 wt. Of nitrile valeric acid. Example 4 This example illustrates the adiponitrile at 230 ° C in a gas extraction reactor maintained at a pressure between 259 and 206 psig with a combination of phosphonic acid and hypophosphonic acid # 5 as the hydrolysis catalyst. C hydrolysis reaction. A mixture of adiponitrile (150,00 g, 1.39 mol), water (125.00 g, 6.94 mol), phosphoric acid (0.075 g), and calcium hypophosphite (〇_027 g) was added to 1 liter of stainless steel at room temperature. In the heater. The procedure of Example 2 was repeated, but the reactor pressure was maintained between 259 and 206 psig during the experiment. Samples of the autoclave contents were analyzed by HPLC. The results of the HPLC analysis are shown in Table 1 below. The hydrolyzate does not contain detectable 5-nitrylpentanamine, and it contains 0.5% by weight 5 -nitrile. This paper is sized for China National Standard (CNS) A4 (210 X 297 mm) (Please read first (Notes on the back, please fill out this page)
I 4 6 7 92 B A7 __—_ B7 五、發明說明(11 基戊酸 實例5 經濟部智慧財產局員工消費合作社印製 此實例説明在以水滌氣之壓力維持介於329和29lpsig之間 的抽氣反應器中’以次磷酸鈣作爲水解觸媒時,己二腈於 230°C之水解反應。 己二腈(150.00 克,1.39 莫耳)、水(125.00 克,6.94 莫耳) 和次磷酸鈣(0.183克)之混合物於室溫加至1升不銹鋼壓熱 器中。重覆實例2的程序,但實驗期間内,反應器壓力維持 介於329和291 psig之間。壓熱器内容物樣品以hplc分析。 HPLC分析結果列於下面的附表1 ^此水解物中含有1. 〇重量 % 5-腈基戊醯胺和1.6重量% 5_腈基戊酸。腈基轉化率低 於使用次嶙酸鈣和磷酸觸媒组合的實例3所得者。 實例6 此實例説明在以水滌氣之壓力維持介於324和305 psig之間 的抽氣反應器中,以實例5中所用之半量次磷酸鈣作爲水解 觸媒時,己二腈於230°C之水解反應。 己二腈(150.00克,1.39莫耳)、水(125.00克,6.94莫耳)和 次磷酸鹤(0.091克)之混合物於室溫加至1升不錄鋼壓熱器 中。重覆實例5的程序’但實驗期間内,反應器壓力維持介 於324和305 psig之間。壓熱器内容物樣品以jjPLC分析。 HPLC分析結果列於下面的附表1。此水解物中含有〇. 6重量· % 5 -腈基戊醯胺和1 _ 4重量% 5 -腈基戊酸。腈基轉化率低 於使用次鱗酸鈣和磷酸觸媒組合的實例3所得者。 實例7 • 14 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁} t n 讀 5«. 4 6 7 928 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明(12 ) 此實例説明在以水滌氣之壓力維持介於3 59和299 psig之間 的抽氣反應器中,以己二酸作爲水解觸媒時,己二腈於 °C之水解反應。 己二腈(150.00 克,1.39 莫耳)、水(125.〇〇 克,6.94 莫耳) 和己二酸(22.50克、〇· 15莫耳)之混合物於室溫加至j升不 銹鋼壓熱器中。重覆實例2的程序,但實驗期間内,反應器 壓力維持介於359和299 psig之間。壓熱器内容物樣品以 HPLC分析。HPLC分析結果列於下面的咐表1。此水解物中 不含有偵測得到的5 -腈基戊醯胺,含有丨_ 1重量% 5 _腈基戊 酸。 實例8 此實例説明在以水滌氣之壓力維持介於332和266 psig之間 的抽氣反應器中,以硫酸鋅作爲水解觸媒時,己二腈於23〇 °C之水解反應。 己二猜(150.00 克,1.39 莫耳)、水(125.00 克,6.94 莫耳) 和硫酸鋅七水合物(0.309克)之混合物於室溫加至】升不銹 鋼壓熱器中。重覆實例2的程序,但實驗期間内,反應器壓 力維持介於332和266 psig之間。壓熱器内容物樣品以HPLC 分析。HPLC分析結果列於下面的附表j。此水解物中含有 0.4重量% 5-腈基戊醯胺和1.1重量%5-腈基戊酸。 -15- ‘紙張尺度適用中國國家標準(CNS)A4規格(21〇 297公釐) (請先閱讀背面之注意事項#,填寫本頁) U装! —訂---- 4 6 7 92 8 A7 B7 五、發明說明(13 ) 表1 產物分析〈1>) 實例己二醯二胺己二醯酸5_氰基戊醯胺己二酸5_氰基戊酸 (重量久)(重量%)(重量%)(重量%)(重量%) 26.8 ND(a) 9.7 25-1 16.4 6.4 3 3.0 ND 33.5 0 ND 39.2 9 ND 39, 2 1.0 26 1 0.6 35 1 ND 36 5 0.4 34.1I 4 6 7 92 B A7 __—_ B7 V. Description of the invention (11 Example of valproic acid 5 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This example shows that the pressure of cleaning with water is maintained between 329 and 29 lpsig In the extraction reactor of ‘with calcium hypophosphite as the hydrolysis catalyst, the hydrolysis reaction of adiponitrile at 230 ° C. adiponitrile (150.00 g, 1.39 mol), water (125.00 g, 6.94 mol), and A mixture of calcium hypophosphite (0.183 g) was added to a 1 liter stainless steel autoclave at room temperature. The procedure of Example 2 was repeated, but the reactor pressure was maintained between 329 and 291 psig during the experiment. Autoclave The content samples were analyzed by hplc. The results of HPLC analysis are listed in the attached Table 1 below. This hydrolysate contains 1.0% by weight of 5-nitrylpentanamide and 1.6% by weight of 5-nitrivalic acid. Nitrile conversion Lower than the one obtained in Example 3 using a combination of calcium hypophosphite and phosphoric acid catalyst. Example 6 This example illustrates a suction reactor maintained at a pressure of between 324 and 305 psig with water scrubbing gas. When half the amount of calcium hypophosphite is used as a hydrolysis catalyst, the hydrolysis reaction of adiponitrile at 230 ° C A. A mixture of adiponitrile (150.00 g, 1.39 mol), water (125.00 g, 6.94 mol) and crane hypophosphite (0.091 g) was added to a 1-liter non-steel autoclave at room temperature. Repeat The procedure of Example 5 'But during the experiment, the reactor pressure was maintained between 324 and 305 psig. Samples of the autoclave contents were analyzed by jjPLC. The results of the HPLC analysis are listed in Appendix 1 below. This hydrolysate contains 6 wt.% 5-nitrivalyl amine and 1-4 wt% 5-nitrival valeric acid. The conversion rate of nitrile group is lower than that obtained in Example 3 using a combination of calcium hypophosphonate and phosphoric acid catalyst. Example 7 • 14-This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the notes on the back before filling out this page} tn Read 5 «. 4 6 7 928 A7 Staff of Intellectual Property Bureau, Ministry of Economic Affairs Printed by a consumer cooperative V. Description of the invention (12) This example shows that when adipic acid is used as the hydrolysis catalyst in an aspirating reactor maintained at a pressure between 3 59 and 299 psig with water scrubbing gas, Hydrolysis reaction of nitrile at ° C. Adiponitrile (150.00 g, 1.39 mol), water (125.00 g 6.94 mol) and adipic acid (22.50 g, 0.15 mol) were added to a j-liter stainless steel autoclave at room temperature. The procedure of Example 2 was repeated, but the reactor pressure was maintained between Between 359 and 299 psig. Samples of autoclave contents were analyzed by HPLC. The results of HPLC analysis are listed below in Table 1. This hydrolysate does not contain the detected 5-nitrilepentanamide and contains __ 1 5% Nitrilevaleric acid by weight. Example 8 This example illustrates the hydrolysis reaction of adiponitrile at 23 ° C in a gas extraction reactor maintained at a pressure of between 332 and 266 psig with zinc sulfate as the hydrolysis catalyst. A mixture of hexamethylene chloride (150.00 g, 1.39 mol), water (125.00 g, 6.94 mol), and zinc sulfate heptahydrate (0.309 g) was added to a [liter] stainless steel autoclave at room temperature. The procedure of Example 2 was repeated, but the reactor pressure was maintained between 332 and 266 psig during the experiment. Samples of the autoclave contents were analyzed by HPLC. The results of the HPLC analysis are listed in Appendix J below. This hydrolysate contained 0.4% by weight of 5-nitrivalylamine and 1.1% by weight of 5-nitrivalyl acid. -15- ‘Paper size applies Chinese National Standard (CNS) A4 specification (21〇297 mm) (Please read the note on the back #, fill out this page) —Order —— 4 6 7 92 8 A7 B7 V. Description of the invention (13) Table 1 Product analysis <1> Example Example Adipic acid diamine adipic acid 5_Cyclopentamic acid adipic acid 5_ Cyanovaleric acid (wt%) (wt%) (wt%) (wt%) (wt%) 26.8 ND (a) 9.7 25-1 16.4 6.4 3 3.0 ND 33.5 0 ND 39.2 9 ND 39, 2 1.0 26 1 0.6 35 1 ND 36 5 0.4 34.1
1 A 2 3 4 5 6 7 S 11.9 13.7 13.4 9.2 10.6 17.5 12.4 11.0 12.9 29 31 35 33 32 34 7 8 ND 16.3 6 4 0 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 (a) "ND"代表未能測得 (b) 所列數値爲兩次測定的平均値 實例9 此實例説明本發明的二步驟方法。在以水滌氣的情況下 ,使用磷酸和次磷酸鈣作爲觸媒,水解己二腈,之後添加 己二胺並聚縮形成聚(伸己基己二酿二胺)。 己二腈(39.00克,〇_36莫耳)、水(32.40克,1.80莫耳)、 磷酸(0 · 0 2克)和次磷酸鈣(0.007克)之混合物加至3〇〇毫升 不銹鋼壓熱器中。此壓熱器以氮加壓至300 psig之後釋壓。 重覆此操作3次。之後,此壓熱器以氮加壓至3〇〇 psig之後 -16- 本紙張尺度適用中國國家標準(CNS)A4規格(2〗〇 X 297公釐〉 467928 A7 B7 五、發明說明(14 ) ’抽氣使壓力降至20 psig氮壓。於攪拌時加熱至25(rc。達 250 C之後,條氣的水以6立方公分/小時的速率抽至廢熱器 中。藉由抽氣’實驗期間内的反應器壓力維持25〇 psig。於 250°C 6小時之後,停止以水滌氣,使壓熱器冷卻至室溫。 開啓壓熱器並添加己二胺(40.20克,0.35莫耳)和水(25. 〇〇 克)。壓熱器釋壓,以氮氣加壓至300 psig之後釋恩。重覆 此操作3次。此壓熱器以氮加壓至3〇〇 psig之後,抽氣使壓 力降至20 psig氮壓。壓熱器於攪拌時加熱至275°C,抽氣設 定於250 psig。達275°C之後,以1小時的時間將壓力降至大 氣壓。於大氣壓、275°C 45分鐘時終止此聚合反應,之後 使壓熱器冷卻至室溫。分析所得產物的相對黏度(RV)、末 端基團和雙(伸己基)三胺(BHMT)含量,其結果列於下面的 附表2。 實例1 0 己二腈(39.00克,0.36莫耳)、水(32_40克,1.80莫耳)、 磷酸(0.02克)和次磷酸鈣(0.007克)之混合物加至300毫升不 銹鋼壓熱器中。重覆實例9的水解程序,但滌氣用的水抽入 壓熱器中的速率由6立方公分/小時改爲9立方公分/小時。水 解之後,開啓壓熱器並添加己二胺(40.20克,0.35莫耳)和 水(5.0克)。壓熱器釋壓之後,以實例9所述程序進行聚縮 反應。分析所得產物的相對黏度(RV)、末端基團和雙(伸己 基)三胺(BHMT)含量,其結果列於下面的附表2。 實例1 1 己二腈(39.00克,0-36莫耳)、水(32.40克,1.80莫耳)、磷 -17- 本紙張又度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項各填寫本頁) .....- 經濟部智慧財產局員工消費合作社印製 A7 467928 ______B7___ 五、發明說明(15 ) 酸(0.02克)和次磷酸鈣(0.007克)之混合物加至3〇〇毫升不銹 鋼壓熱器中。重覆實例9的水解程序。水解之後,開啓壓熱 器並添加己二胺(4〇.3〇克’ 0.35莫耳)和水(25.0克)。壓熱 器釋壓。壓熱器以氮氣加壓至300 pSig,之後釋壓。重覆此 操作3次。壓熱器以氮氣加壓至3〇0 psig之後抽氣至20 pSig 氮壓。壓熱器於攪拌時加熱至275eC,抽氣設定於250 psig 。達275°C之後,以1小時的時間將壓力降至20 psig。之後 ,此壓熱器以氮氣加壓至psig,之後冷卻至室溫。分析 所得產物的相對黏度(RV)、末端基團和雙(伸己基)三胺 (BHMT)含量,其結果歹II於下面的附表2 〇1 A 2 3 4 5 6 7 S 11.9 13.7 13.4 9.2 10.6 17.5 12.4 11.0 12.9 29 31 35 33 32 34 7 8 ND 16.3 6 4 0 (Please read the notes on the back before filling this page) Consumer Cooperatives printed (a) " ND " on behalf of failure to measure (b) The number listed is the average of two determinations. Example 9 This example illustrates the two-step method of the present invention. In the case of water scrubbing, using phosphoric acid and calcium hypophosphite as catalysts, hydrolyze adiponitrile, and then add hexamethylene diamine and polycondensate to form poly (di-hexyl adipamide diamine). A mixture of adiponitrile (39.00 g, 0.36 mol), water (32.40 g, 1.80 mol), phosphoric acid (0.22 g), and calcium hypophosphite (0.007 g) was added to 300 ml of stainless steel. In the heater. This autoclave was depressurized after it was pressurized to 300 psig with nitrogen. Repeat this operation 3 times. After that, the autoclave was pressurized with nitrogen to 300 psig. -16- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (2) 0X 297 mm> 467928 A7 B7 V. Description of the invention (14) 'Evacuation reduces the pressure to 20 psig nitrogen pressure. Heat to 25 ° C while stirring. After reaching 250 C, the strip water is pumped into the waste heat exchanger at a rate of 6 cubic centimeters per hour. The reactor pressure was maintained at 25 psig during the period. After 6 hours at 250 ° C, the water purifier was stopped and the autoclave was cooled to room temperature. The autoclave was turned on and hexamethylenediamine (40.20 g, 0.35 mol) was added. ) And water (25,000 grams). Release pressure from the autoclave and pressurize to 300 psig with nitrogen. Repeat this operation 3 times. After pressurizing the autoclave to 300 psig with nitrogen, Evacuation reduces the pressure to 20 psig nitrogen pressure. The autoclave is heated to 275 ° C while stirring, and the evacuation is set to 250 psig. After reaching 275 ° C, the pressure is reduced to atmospheric pressure in 1 hour. At atmospheric pressure, The polymerization was terminated at 275 ° C for 45 minutes, and then the autoclave was cooled to room temperature. The relative viscosity (RV) of the obtained product was analyzed. Terminal groups and bis (hexyl) triamine (BHMT) content, the results of which are listed in Table 2 below. Example 1 0 Adiponitrile (39.00 g, 0.36 mol), water (32_40 g, 1.80 mol) A mixture of phosphoric acid (0.02 g) and calcium hypophosphite (0.007 g) was added to a 300 ml stainless steel autoclave. The hydrolysis procedure of Example 9 was repeated, but the rate of pumping water for scrubbing into the autoclave was 6 Cubic centimeters / hour changed to 9 cubic centimeters / hour. After hydrolysis, turn on the autoclave and add hexamethylenediamine (40.20 g, 0.35 mol) and water (5.0 g). After the autoclave released the pressure, use the example 9 The procedure described above was used to perform a polycondensation reaction. The relative viscosity (RV), terminal groups, and bis (hexyl) triamine (BHMT) content of the obtained product were analyzed, and the results are listed in Appendix 2 below. Example 1 1 Adiponitrile ( 39.00 grams, 0-36 moles), water (32.40 grams, 1.80 moles), phosphorus-17- This paper is again suitable for China National Standard (CNS) A4 (210 X 297 mm) (Please read the back (Notes should be filled out on this page) .....- Printed by A7 467928, Employee Consumption Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs ______ B7___ 5. Description of the invention (15) A mixture of acid (0.02 g) and calcium hypophosphite (0.007 g) was added to a 300 ml stainless steel autoclave. Repeat the hydrolysis procedure of Example 9. After hydrolysis, turn on the autoclave. Hexanediamine (40.3 g '0.35 mole) and water (25.0 g) were added. The autoclave was depressurized. The autoclave was pressurized with nitrogen to 300 pSig and then depressurized. Repeat this operation 3 times. The autoclave was pressurized with nitrogen to 300 psig and evacuated to 20 pSig nitrogen pressure. The autoclave was heated to 275 eC while stirring and the evacuation was set to 250 psig. After reaching 275 ° C, the pressure was reduced to 20 psig over an hour. After that, the autoclave was pressurized to psig with nitrogen and then cooled to room temperature. The relative viscosity (RV), terminal groups and bis (hexyl) triamine (BHMT) content of the obtained product were analyzed. The results are shown in Table II below.
比較例B 此實例於類似於實例9的條件下進行,但使用以起始己二 腈量計之符合化學計量的己二胺。 己二腈(39.00克,0.36莫耳)、水(32.40克,1.80莫耳)、磷 酸(0.02克)和次磷酸轉(0.007克)之混合物加至3 〇〇毫升不麟 鋼壓熱器中。重覆實例9的水解程序。水解之後,開啓壓熱 器並添加己二胺(41.60克’ 0.36莫耳)和水(5.00克)。釋放此 壓熱器的壓力,重覆實例9中描述的聚合程序。分析所得產 物的相對黏度(RV)、末端基團和雙(伸己基)三胺(BHMT) 含量,其結果列於下面的附表2。相較於將水解反應期間内 的己二腈耗損列入考慮而降低二胺量的實例9,使用以起始 己二腈量計之符合化學計量的己二胺所形成的聚醯胺的rV 低得多且含大量胺末端基團。 實例1 2 -18 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐〉 ^&1···ιιϋ_Γ 一 : 義.fei : r '- J 裝------,—对--------- (請先閱讀背面之注意事項再填窝本頁) 經濟部智慧財產局員工消費合作社印製 A7 467928 __B7_ 五、發明說明(16 ) 己二腈(6375.05 克,58.8 莫耳)、水(5305.66 克,294.8 莫 耳)、磷酸(3.19克)和次磷酸鈣(L15克)之混合物加至35加 侖不銹鋼壓熱器中。此壓熱器通以氮氣並於攪拌時加熱至 25(TC。達25(TC之後,滌氣用的水以3 0立方公分/分鐘速率 抽至壓熱器中。藉由抽氣,使實驗期間内的反應壓力維持 250 psig。於250°C 6小時之後,停止以水滌氣,並使壓熱 器冷卻至室溫。開啓壓熱器,添加78.34重量%己二胺水溶 液(8744.95克,58_96莫耳己二胺)。壓熱器釋壓並通以氮氣 。於攪拌時間將壓熱器加熱至275°C,抽氣設定於250 psig 。達275°C之後,以1小時時間將壓力降至大氣壓。於大氣 壓、275T 30分鐘結束聚合反應。之後自壓熱器壓出聚合 物。分析所得聚合物之相對黏度(RV)、末端基图含量和雙( 伸己基)三胺(BHMT)含量,其結果列於下面的附表2。 表2 聚合物分析結果 實例RV 胺末端基圑 酸末端基團 ΒΜΕΓΓ (請先閱讀背面之注意事項再填寫本買) !丨丨! 訂----^. 經濟部智慧財產局員工消費合作社印製 -萬克聚合物)(莫耳/百萬克聚合物) 9 69 34 64 365 10 40 25 99 752 11 34 82 77 880 12 37 50 64 623 B 13 317 13 1720 (a)相對每百萬克聚合物之莫耳數 -19- 4 6 7 928 A7 B7_五、發明說明(17 )已藉此描述並依某些特點舉出本發明的例子,應瞭解下 列申請專利範圍不欲造成限制,僅用以對應申請專利範園 中的各要素所述及對等物項。 (請先閱讀背面之注意事項再填寫本頁) 丨裝------,—.tr-----Comparative Example B This example was performed under conditions similar to Example 9, but using stoichiometric hexamethylenediamine based on the amount of starting adiponitrile. A mixture of adiponitrile (39.00 g, 0.36 mol), water (32.40 g, 1.80 mol), phosphoric acid (0.02 g), and hypophosphite conversion (0.007 g) was added to a 300 ml stainless steel autoclave. . The hydrolysis procedure of Example 9 was repeated. After the hydrolysis, the autoclave was turned on and hexamethylene diamine (41.60 g ' 0.36 mole) and water (5.00 g) were added. The pressure of this autoclave was released and the polymerization procedure described in Example 9 was repeated. The relative viscosity (RV), terminal groups and bis (hexyl) triamine (BHMT) content of the obtained products were analyzed, and the results are shown in Appendix 2 below. Compared to Example 9, which reduced the amount of diamine by taking into account the loss of adiponitrile during the hydrolysis reaction period, the rV of the polyfluorene amine formed using the stoichiometric hexamethylene diamine based on the initial adiponitrile amount Much lower and contains a large number of amine end groups. Example 1 2 -18-This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm) ^ & 1 ··· ιιϋ_Γ First: Yi.fei: r '-J Pack ------ , —Yes --------- (Please read the notes on the back before filling in this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 467928 __B7_ V. Description of the invention (16) Adiponitrile ( A mixture of 6375.05 grams, 58.8 moles), water (5305.66 grams, 294.8 moles), phosphoric acid (3.19 grams), and calcium hypophosphite (L15 grams) was added to a 35-gallon stainless steel autoclave. This autoclave was purged with nitrogen When stirring, it was heated to 25 ° C. After reaching 25 ° C, the water for scrubbing was pumped into the autoclave at a rate of 30 cm / min. By pumping, the reaction pressure during the experiment was maintained at 250 psig. After 6 hours at 250 ° C, stop purging with water and allow the autoclave to cool to room temperature. Turn on the autoclave and add 78.34% by weight aqueous hexamethylene diamine solution (8744.95 g, 58_96 mole hexamethylene diamine). The autoclave is depressurized and vented with nitrogen. The autoclave is heated to 275 ° C during the stirring time, and the evacuation is set to 250 psig. After reaching 275 ° C The pressure was reduced to atmospheric pressure in 1 hour. The polymerization reaction was terminated at atmospheric pressure and 275T for 30 minutes. The polymer was then extruded from an autoclave. The relative viscosity (RV), terminal group content, and di (hexyl) of the obtained polymer were analyzed. ) Triamine (BHMT) content, the results are listed in the attached Table 2. Table 2 Examples of polymer analysis results RV amine terminal group acetic acid terminal group BΜΕΓΓ (Please read the precautions on the back before filling in this purchase)! 丨丨! Order ---- ^. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-10,000 grams of polymer) (Mole / Million grams of polymer) 9 69 34 64 365 10 40 25 99 752 11 34 82 77 880 12 37 50 64 623 B 13 317 13 1720 (a) Molar number per million grams of polymer -19- 4 6 7 928 A7 B7_V. Description of the invention (17) has been described and based on certain characteristics Given the examples of the present invention, it should be understood that the scope of the following patent applications is not intended to be restrictive, and is only used to correspond to the elements described in the patent application park and equivalent items. (Please read the precautions on the back before filling this page ) 丨 installed ------,-. Tr -----
Mr 經濟部智慧財產局員工消費合作社印製 -20- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs -20- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
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US09/217,797 US6103863A (en) | 1998-12-22 | 1998-12-22 | Process for preparation of polyamide from dinitrile and diamine |
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TW467928B true TW467928B (en) | 2001-12-11 |
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TW088121892A TW467928B (en) | 1998-12-22 | 1999-12-14 | Process for preparation of polyamide from dinitrile and diamine |
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US (1) | US6103863A (en) |
EP (1) | EP1144482B2 (en) |
JP (1) | JP2002533499A (en) |
KR (1) | KR100595789B1 (en) |
CN (1) | CN1138817C (en) |
BR (1) | BR9917020A (en) |
CA (1) | CA2348654C (en) |
DE (1) | DE69903072T3 (en) |
MX (1) | MX220754B (en) |
MY (1) | MY117515A (en) |
TW (1) | TW467928B (en) |
WO (1) | WO2000037537A1 (en) |
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US6201096B1 (en) * | 1998-10-26 | 2001-03-13 | E. I. Du Pont De Nemours And Company | Continuous polymerization process for preparing polyamides from omega-aminonitriles |
US6509439B1 (en) * | 2000-04-14 | 2003-01-21 | E. I. Du Pont De Nemours And Company | Process for the production of polyamides from dinitriles and diamines |
US6472501B1 (en) | 2001-06-01 | 2002-10-29 | E. I. Du Pont De Nemours And Company | Process for making nylon 6,6 |
CN106824038A (en) * | 2017-03-17 | 2017-06-13 | 濮阳市盛源能源科技股份有限公司 | A kind of synthetically produced use reaction unit of sebacic dinitrile and sebacic dinitrile synthetic process |
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- 1998-12-22 US US09/217,797 patent/US6103863A/en not_active Expired - Lifetime
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1999
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- 1999-11-30 KR KR1020017007898A patent/KR100595789B1/en not_active IP Right Cessation
- 1999-11-30 WO PCT/US1999/028238 patent/WO2000037537A1/en active IP Right Grant
- 1999-11-30 EP EP99962923A patent/EP1144482B2/en not_active Expired - Lifetime
- 1999-11-30 JP JP2000589602A patent/JP2002533499A/en not_active Ceased
- 1999-11-30 CN CNB998149411A patent/CN1138817C/en not_active Expired - Fee Related
- 1999-11-30 DE DE69903072T patent/DE69903072T3/en not_active Expired - Lifetime
- 1999-11-30 BR BR9917020-5A patent/BR9917020A/en not_active IP Right Cessation
- 1999-12-14 TW TW088121892A patent/TW467928B/en not_active IP Right Cessation
- 1999-12-21 MY MYPI99005619A patent/MY117515A/en unknown
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CA2348654A1 (en) | 2000-06-29 |
JP2002533499A (en) | 2002-10-08 |
CA2348654C (en) | 2007-03-27 |
EP1144482B1 (en) | 2002-09-18 |
MXPA01006288A (en) | 2002-02-01 |
DE69903072T3 (en) | 2007-09-13 |
DE69903072T2 (en) | 2003-04-30 |
MX220754B (en) | 2004-06-04 |
DE69903072D1 (en) | 2002-10-24 |
KR20010086460A (en) | 2001-09-12 |
EP1144482A1 (en) | 2001-10-17 |
CN1138817C (en) | 2004-02-18 |
KR100595789B1 (en) | 2006-07-03 |
US6103863A (en) | 2000-08-15 |
MY117515A (en) | 2004-07-31 |
CN1331719A (en) | 2002-01-16 |
EP1144482B2 (en) | 2007-04-04 |
WO2000037537A1 (en) | 2000-06-29 |
BR9917020A (en) | 2001-11-20 |
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