TW464885B - Voltage nonlinear resistor and manufacturing method thereof - Google Patents
Voltage nonlinear resistor and manufacturing method thereof Download PDFInfo
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464885 五、發明說明(l) 發明所屬的技術領域: 本發明係有關電壓非線性電阻體及 細說明之,係有關於對耐埶沖 二2造方法更砰 ^ ^ 7"于擊特性相當優異、且抗蠻強 度很高、變阻器電壓易於拎制沾中p u由便共且机零強 造方法。 '控制的電壓非線性電阻體及其製 習知技術: 作為電壓非線性電卩且# & #主 ^ ? tf3 . , χ ^电1體的代表例有變阻器。變阻器係 J了及收或丈除由於如馬達等的電子機464885 V. Description of the invention (l) The technical field to which the invention belongs: The present invention relates to voltage non-linear resistors and detailed descriptions, and it is related to the resistance to shock resistance. The method of making 2 is more bang ^ ^ 7 " It is quite excellent in shock characteristics And, it has a very high resistance to ruggedness, and the varistor voltage is easy to control. 'Controlled voltage non-linear resistors and their know-how: As voltage non-linear resistors and # &#Main ^? Tf3. The varistor system is used for receiving and removing electronic devices such as motors.
J和,等而加以使用的。於特公昭55_494〇4號公報: 露七鈦ι鋰為主要成分的變阻器,此變阻器由於不僅有變 阻器的功能,而j_也有電容器的功能,能夠順利吸收有發 生於電子機器之虞的輝光放電、電弧放電、反常電壓及雜 波等。並且,於特許第2944697號公報,作為控制變阻器 電壓的溫度依賴性的技巧而提出鈦酸锶_鈦酸鋇_鈦酸鈣系 的變阻器。 發明所欲解決的課題:J and, etc. are used. Yu Te Gazhao No. 55_494〇4: Lu Qi Titanium lithium is a varistor with lithium as the main component. This varistor not only has the function of a varistor, but also has the function of a capacitor. It can smoothly absorb glow discharge that may occur in electronic equipment. , Arc discharge, abnormal voltage and clutter. In Japanese Patent No. 2944697, a strontium titanate-barium titanate-calcium titanate-based varistor is proposed as a technique for controlling the temperature dependence of the varistor voltage. Problems to be solved by the invention:
然而’如此的鈦酸鳃或是鈦酸鋰-鈦酸鋇—鈦酸鈣系的 變阻器’ 一般係作為罔以吸收雜波的零件而加以使用的, 此雜波係產生於直流馬達的轉子與電刷之間。因此,一般 而言’這些系列的變阻器具環狀,變阻器的電極與轉子的 連接係經由焊接來進行。在進行此焊接作業時,對於環狀 的變阻器元件會產生很大的熱沖擊。並且,合併馬達的高 輸出f力率化’環狀變阻器的形狀有變大的趨勢,隨之,變 阻器的耐熱沖擊性可望獲得改善。However, 'such a titanate gill or a lithium titanate-barium titanate-calcium titanate varistor' is generally used as a component to absorb clutter. This clutter is generated by the rotor of a DC motor and Between the brushes. Therefore, in general, these series of rheostats are ring-shaped, and the electrodes of the rheostat and the rotor are connected by welding. During this welding operation, a large thermal shock is generated for the ring-shaped varistor element. In addition, the shape of the ring-shaped varistor with a high output f-force ratio of the combined motor tends to increase, and the thermal shock resistance of the varistor is expected to be improved accordingly.
4 6 4 8 8 5 -----------案_龍..89120360_年 i?月尺日_修正看__ 五、發明說明(2) 有鑑於此實情’本發明係以提供以下為目的:對於耐 熱沖擊特性相當優異 '且抗彎強度很高、變阻器電壓易於 控制的電壓非線性電阻體及其製造方法。 用以解決課題的手段: 為了達成上述目的,有關本發明的第1觀點的電壓非 線性電阻體之特徵在於:係利用含有以鈦酸勰為主要成分 的陶兗組合物所構成,焙燒後的陶瓷组合物中的碳含量為 410ppm以下’最好是3〇〇ppjn以下。 有關本發明的第2觀點的電壓非線性電阻體,係為了 培燒後的陶瓷組合物中的碳含量能在4i〇ppm以下,最好在 3OOppm以下’而妥善選擇添加物的組成及/或脫脂條件。 若碳的含量過多的話,隨著電壓非線性電阻體的抗彎 強度降低’則耐熱沖擊特性有降低的趨勢,並不理想。 取好是培燒後的陶瓷組合物中的碳含量為1 2 〇 pp瓜以 上’ 200ppm以上更好。若碳含量太少的話,則變阻器電 壓有不易控制的趨勢,故並不佳。 於本發明中’作為含有以鈦酸勰為主要成分的陶瓷組 合物’並無特別限制’但最好前述陶瓷組合物包括: 此組合物係以組成式(Sr (卜"邙&/\)1^102+„1來表示, 其中,x=0.卜 0.9、y=〇.〇 卜 〇.5、x+y<i、〇,98^ms 1. 0 2的主要成分; ~ 含有由銳、组以及稀土類元素所形成的一組群來加以 選擇的至少一種的第1元素的氧化物之第1副成分; 含有由錳、鈷、鎳、銅、鋅以及釩所形成的一組群來4 6 4 8 8 5 ----------- Case_dragon .. 89120360_year i? Month rule day _ revised look __ V. Description of the invention (2) In view of this fact, the Department of the present invention The purpose is to provide a voltage non-linear resistor with excellent thermal shock resistance characteristics, high bending strength, and easy control of the varistor voltage, and a method for manufacturing the same. Means for solving the problem: In order to achieve the above-mentioned object, the voltage non-linear resistor according to the first aspect of the present invention is characterized in that it is composed of a ceramic tincture composition containing osmium titanate as a main component, The carbon content in the ceramic composition is 410 ppm or less, and is preferably 300 ppjn or less. The voltage non-linear resistor according to the second aspect of the present invention is to properly select the composition of the additive and / or the carbon content in the ceramic composition after firing can be 40 ppm or less, and preferably 300 ppm. Degreasing conditions. If the content of carbon is too large, the thermal shock resistance tends to decrease as the flexural strength of the voltage non-linear resistor decreases, which is not desirable. It is preferable that the carbon content in the ceramic composition after firing is 120 pp melon or more and 200 ppm or more. If the carbon content is too small, the varistor voltage tends to be difficult to control, so it is not good. In the present invention, "as a ceramic composition containing osmium titanate as a main component" is not particularly limited, but it is preferable that the aforementioned ceramic composition includes: This composition is based on a composition formula (Sr (bu " 邙 & / \) 1 ^ 102 + „1 to represent, where x = 0.09, 0.9, y = 0.05, 0.5, x + y < i, 〇, 98 ^ ms 1. 0 2 main components; ~ The first sub-component containing at least one oxide of the first element selected from the group consisting of sharp, group, and rare-earth elements; the first sub-component containing manganese, cobalt, nickel, copper, zinc, and vanadium Come in groups
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464885 五'發明說明(3) __ 加一種的第2元素的氧化物之第2副成分;及 第3副成分 中至少任一種的第3元素的氧化物之 成分:〇前=成分當作1〇。莫耳%的情形,於前述第1副 分為(Toou莫耳%,最好是〇.5〜2.〇莫耳%:前述第2副成 表示前Γ第Γ ή是5莫耳% (其中’於以μ 數)形’則_表示其氧化物時的莫耳 的犯圍内而包括於前述陶瓷組合物中β 成分要标成分當作100 f量%的情形,於前述第3副 = (^005]質量% ’最好是〇〇2〜〇1質量%的範圍内而 匕栝於刖述陶瓷組合物中。 則變Κίίϊ中的x為小於°,1或是y小於0·1的情形, 昇,變阻:Γ 特性為負特性,其結果,著溫度上 不理ί ί 由於有引起短路現象的趨勢,故並 傾Θ心4 ^且,右χ超過0 ·9,則有無法看出變阻器電壓的 “特生的::想。並且’若y超過0.5 ’則有無法看出變 盗特性的傾向,故亦不佳。 變It0 2者#所明變阻器電壓,係指施加逐漸增大的電壓於 70 例如1 〇毫安培的電流流動時的外加電壓。並 二所谓變阻器特性,係指在施加逐漸增大的電壓於變阻 1件時’流動於元件的電流有非線性增大的現象。 I作為由鈮、鋰以及稀土類元素所形成的一組群來加以 的至乂产種的第1元素的氧化物,可舉例如下:五氧 匕一鈮、五氧化二钽、氧化釔、氧化鑭、四氧化鈽、十一464885 Five 'invention description (3) __ Add a second sub-component of the second element oxide; and at least one of the third sub-component of the third element oxide's component: 0 before = component as 1 〇. In the case of Mole%, it is divided into the aforementioned first pair (Toou Mole%, preferably 0.5 ~ 2.0 Mole%: The aforementioned second pair means that the former Γth price is 5 Mole% ( In the form of "in the number of μ", _ indicates the case of the mole of the oxide when it is included in the ceramic composition, and the β component is to be regarded as 100 f% by weight. = (^ 005)% by mass' preferably in the range of 〇02 ~ 〇1% by mass and it is contained in the ceramic composition described above. Then x in Κίίϊ is less than °, 1 or y is less than 0 · In the case of 1, rise and variable resistance: The Γ characteristic is a negative characteristic. As a result, the temperature is ignored. Ί Because there is a tendency to cause a short circuit phenomenon, the θ center is 4 ^, and the right χ exceeds 0 · 9, then There is a "special": "Thinking" that cannot see the voltage of the varistor. And if 'y exceeds 0.5', the tendency to change the characteristics of the theft cannot be seen. Applying a gradually increasing voltage to 70, such as an applied voltage when a current of 10 milliamperes flows. And the so-called varistor characteristic refers to applying a gradually increasing voltage to In the case of one variable resistance, the current flowing through the element may increase non-linearly. I is an oxide of the first element of a hafnium species, which is a group formed of niobium, lithium, and rare earth elements. Examples can be as follows: pentoxide, niobium, tantalum pentoxide, yttrium oxide, lanthanum oxide, hafnium tetroxide, eleven
第6頁 464885 五、發明咖' -------- 氧化二鳍(prg〇ii )、三氧化二蝕、氧化釤、三氧化二 二:”:匕二此、七氧化四試、三氧化二銷、三氧化-二 ΐ化:^匕二铒、氧化録、氧化镱、H錦等。這些 乳化物在上述莫耳%的範圍内,包括於組一 組合物的半導體化。 有助於 作為第2副成分’可舉例如下:—氧化錳、四 氧化物2錄、氧化亞銅、氧化辞、五氧化二執等。這些 ίΐίί:於變阻器…及變阻器的非線性特性的氧 :性:Ϊ: 物的含量過少的話,則變阻器電壓以及 非,ί生特性有明顯劣化的趨勢,若過多的話, 二致Λ阻Λ特性明顯劣化。但第2副成分的莫耳數;例 得。2 3 (氧化二鈒)的情形下需換算成V〇5,2而加以求 作為第3副成分,可舉例如下:二氧化石夕 Η 係有助於組合物的結晶性之添加物。第3副成 得足夠強度的趨的密度會降低’有無法獲 劣化的趨勢右過多的話’則變阻器特性會有明顯 麵以述組合物更進一步包括:含有由鋰、鈉、 鉀 斤形成的—組群來加以選擇的至少一種 4元^的氧化物之第4副成分。㈣至7種从上的第 J以ΪΪί要成分作為1〇0質量%的情形,於前述第4副 Κ内=ΐ小於〇. 1質量%,且°·。5〜。.5質《為更佳: 範圍内而包括於前述陶瓷組合物中。 更佳的 464885 五、發明說明(5) 作為第4副成分,可盤相丨& τ & 化卸、-氧化御。這此氧 · &裡、氧化納、氡 Μ ^ ^ $二氧化物係有助於變阻器的非線性係 數的乳化物。适些氧化物的含量若過少 非後性传齡ίΛ片萬M s丄 17 貝J i I®· @的 於:邑绫化而遂㈣果有減少的趨勢,若過多的話,則由 於',,邑緣化而導致變阻器特性明顯劣化。 有以ί:!ίΓ=ί壓非線性電阻體用組合物,係利用含 分的陶究組合物所構成,脫脂後的陶 ίί 1物中的碳含量為2100ppm以下。若脫脂後的陶瓷組 合物中的碳含量超過2100ppm的話,則將賠燒後的陶究組 合物中的碳含量控制在410ppm以下會有所困難’隨著電歷 非線性電阻體的抗彎強度降低,則耐熱沖擊特性有降低的 趨勢,故並不理想。 在此情形下’最好疋脫脂後的陶竞組合物中的碳含量 為1 80ppm以上。而脫脂後的陶瓷組合物中的破含量若小於 180ppm ’則將培燒後的陶究組合物中的碳含量控制在 120ppm以上會有所困難,而變阻器電壓有不易控制的趨 勢,故並不理想。 有關本發明的電壓非線性電阻體的製造方法,其特徵 在於:為了使脫脂工程後的陶瓷組合物中的破含量在 2100ppm以下,最好是180ppm以上、2100ppm以下,而選 擇添加物的組成與/或脫脂工程條件。作為前述脫脂工程 條#,脫脂工程在還原性環境下、中性環境下、二氧化碳 氣體璆境下的任一項環境下進行較佳。最好是,於脫脂工 程前的陶瓷組合物中,包括無定形碳、石墨、碳化物、有Page 6 464885 Fifth, invented coffee '-------- oxidized difin (prg〇ii), oxidized trioxide, osmium oxide, oxidized trioxide: ": Second test, fourth test, Trioxide secondary pin, trioxide-dihalide: ^ dioxin, oxidized record, dysprosium oxide, H bromide, etc. These emulsions are included in the above-mentioned mole% range and are included in the semiconductorization of a group of components. Examples of the second component that can help are as follows:-Manganese oxide, tetraoxide, cuprous oxide, oxidizing agent, pentoxide, etc. These ΐΐίί: the varistor ... and the non-linear characteristics of the oxygen: Properties: Ϊ: If the content of the substance is too small, the varistor voltage and the non-linear characteristics will tend to deteriorate. If too much, the Λ resistance Λ characteristics will obviously deteriorate. But the Mohr number of the second sub-component; In the case of 2 3 (dioxinium oxide), it is necessary to convert it to V05,2 and calculate it as the third auxiliary component. Examples include the following: Stone dioxide is an additive that contributes to the crystallinity of the composition. The third pair tends to have a sufficient density and the density will decrease. 'The characteristics of the varistor will be obvious. The composition further includes: the fourth sub-component containing at least one 4-membered oxide selected from the group consisting of lithium, sodium, and potassium. ㈣ to 7 In the case where the above-mentioned Jth element contains 100% by mass of the essential ingredient, in the aforementioned fourth pair of K = ΐ is less than 0.1% by mass, and ° · 5 ~ .. 5 is better: Within the range and included in the aforementioned ceramic composition. Better 464885 V. Description of the invention (5) As the fourth sub-component, it can be phased & τ & Li, Sodium Oxide, M ^ ^ $ Dioxide is an emulsified product that contributes to the non-linear coefficient of the rheostat. If the content of these oxides is too low, it will be non-post-generational age. ® · @ 的 于: Euphorization and subsequent fruiting tend to decrease. If it is too much, the characteristics of the varistor will be significantly degraded due to the inferiority of the inferiority. There is ί:! ΊΓ = ίVoltage non-linear resistor The composition is composed of a ceramic composition containing a content, and the carbon content of the degreased ceramic 1 is 2100 ppm or less. If the carbon content in the degreased ceramic composition exceeds 2100 ppm, it will be difficult to control the carbon content in the burnt-out ceramic composition to less than 410 ppm. , The thermal shock resistance tends to decrease, so it is not ideal. In this case, 'the carbon content in the ceramic composition after degreasing is preferably 180 ppm or more. The broken content in the ceramic composition after degreasing If it is less than 180 ppm, it will be difficult to control the carbon content in the ceramic composition after firing to 120 ppm or more, and the varistor voltage tends to be difficult to control, so it is not ideal. The method for manufacturing a voltage non-linear resistor according to the present invention is characterized in that the composition and the composition of the additives are selected so that the breaking content of the ceramic composition after the degreasing process is 2100 ppm or less, preferably 180 ppm or more and 2100 ppm or less. / Or degreasing engineering conditions. As the aforementioned degreasing process item #, the degreasing process is preferably performed under any of a reducing environment, a neutral environment, and a carbon dioxide gas environment. Preferably, the ceramic composition before the degreasing process includes amorphous carbon, graphite, carbide,
2030-346(/-PFptd 第8頁2030-346 (/-PFptd p. 8
五、發明說明(6) 機化合物之中的任一項。 有關本I”電壓非線性電阻體’為了保護雜波吸收 電壓,可適當地使用變阻器元件。 發明的作用與效果: 本發明可提供對耐熱沖擊特性相當優異、且度 很高、變陴器電壓易於控制的電壓非線性電阻體^其製造 方法。 … 發明的實施例: 以下係基於實施例而對本發明加以詳細說明。 圖1係有關本發明的實施例之變阻器的剖面 器電Γ/非為線了性關本發明的實施例之變阻器的變阻 盗電壓及非線性係數的電路圖6 化、旧,3與係變表阻^對雷於厭有關本發明的實施例之變阻器的再氧 化孤度與變阻益電壓之間的關係之曲線圖。 實施例1 : 為了使最後所得到的組成為鈦酸 Ti〇3 +Nb205 ( 1 5 簟互少、m λ ^ 〇.35t5a0,35La0.3 ; 曹 而料狀莫) (0.02 莫耳%) +Si〇2 (0.1 化鈦、五最作乍為原料的碳酸鳃、碳酸鋇、碳酸鈣、二氧 五鈮、二氧化矽等加以稱量並調配。再者, 氧一銳以及一氧化錳的莫耳%係將鈦酸 ^^^^5土。)加3#作1〇〇莫耳%的情形之莫耳%,而 一氧化石夕的質量%係將獻酿Η 質剛情形之質^ °.35Ba°.35Ca“)叫當作100 其次,使用球磨機將此原料混合1 0〜20小時後,加以 ^1648 8 55. Description of the invention (6) Any one of organic compounds. Regarding this "voltage non-linear resistor body", in order to protect the clutter absorption voltage, a varistor element can be appropriately used. Effects and Effects of the Invention: The present invention can provide a transformer voltage which is excellent in thermal shock resistance and has a high degree. An easy-to-control voltage non-linear resistor ^ its manufacturing method.… Embodiments of the invention: The present invention will be described in detail based on the embodiments. FIG. 1 is a profiler of a rheostat according to an embodiment of the present invention. The circuit diagram of the varistor voltage and the non-linear coefficient of the varistor of the embodiment of the present invention is shown in Fig. 6. The old, the third, and the third are the variable resistances. Graph of the relationship between the degree of resistance and the variable resistive voltage. Example 1: In order to make the final composition TiTiO3 + Nb205 (1 5 簟 mutual less, m λ ^ 0.35t5a0, 35La0.3 ; Cao Ermao Mo) (0.02 mol%) + Si〇2 (0.1 titanium oxide, five gills as raw materials gill carbonate, barium carbonate, calcium carbonate, dioxa niobium, silicon dioxide, etc. are weighed And deploy. Furthermore, Oxygen And Mole% of manganese monoxide are based on titanic acid ^^^^ 5 soil.) Add 3 # as Mole% in the case of 100 Mole%, and the mass% of monoxide will be presented. The quality of the rigid case ^ ° .35Ba ° .35Ca ") is called 100. Second, use a ball mill to mix this raw material for 10 to 20 hours, then add ^ 1648 8 5
五、發明說明(7) 脫水並乾燥。其後,於11 50〜1 250 °C對此原料作初步、培 燒’並在粗粉碎之後,再次使用球磨機混合1 〇〜2〇小時 後’加以脫水並乾燥。其次,將1質量%的聚乙烯醇(pvA )作為黏合劑添加於此原料中。其結果,原料中的碳含量 為282Oppm。其次,以成型壓力約1 96百萬帕將此原料施愿 成型’而得到外徑12. 5毫米、内徑8毫米、厚1毫来的圓盤 狀預成型體。5. Description of the invention (7) Dehydrate and dry. Thereafter, this raw material was preliminarily calcined at 11 50 to 1 250 ° C, and after coarsely pulverized, it was mixed again using a ball mill for 10 to 20 hours and then dehydrated and dried. Next, 1% by mass of polyvinyl alcohol (pvA) was added as a binder to this raw material. As a result, the carbon content in the raw material was 28Oppm. Next, this raw material was subjected to voluntary molding with a molding pressure of about 1,96 million Pa to obtain a disc-shaped preform having an outer diameter of 12.5 mm, an inner diameter of 8 mm, and a thickness of 1 millimeter.
其後進行預成型體的脫脂。脫脂係如以下表1所示, 一邊以2公升/分鐘的流量使空氣持續流過,一邊以6 〇 〇 °C、12小時的條件加以實施。脫脂後的預成型體中的碳含 量為448ppm。其次’如表2所示,將此預成型體於氣氣 (97體積% ) +氫氣(3體積% )的還原性環境下,'在138〇 °C中進行2小時的焙燒,而得到半導體燒結體。如表2所 示’於培燒後的燒結體的碳含量為122ppm。 其後,進行此燒結體的再氧化處理。再氧化處理的條 件,如表2所示,係於空氣中(氧化性環境中)、9〇〇t:與 4小時的條件。再氧化處理後的燒 結體的碳含量為lllPpm。再者,碳含量之測定,係稱量以 瑪趨研蛛磨碎後的試樣〇·2公克之後,使用碳硫分析裝置 (堀場製造所製的ΕΜΙΑ520 )來進行。 1其次,為了研究如此所得到的燒結體的特性,如圖i 所#,於燒結體2的表面塗布銀焊膏,藉由在6〇(rc中熔鍍 而形與銀電極4,以完成變阻器6。 其次,測定此變阻器6的變阻器電壓V1()、非線性係數Thereafter, the preform is degreased. As shown in Table 1 below, the degreasing system was performed under conditions of 600 ° C and 12 hours while continuously flowing air at a flow rate of 2 liters / minute. The carbon content in the degreased preform was 448 ppm. Next, 'as shown in Table 2, this preform was subjected to a reducing atmosphere of gas (97 vol%) + hydrogen (3 vol%)', and was baked at 138 ° C for 2 hours to obtain a semiconductor. Sintered body. As shown in Table 2, the carbon content of the sintered body after firing was 122 ppm. Thereafter, a reoxidation treatment of this sintered body is performed. The conditions of the reoxidation treatment are shown in Table 2 under the conditions of air (in an oxidizing environment), 900 t: and 4 hours. The carbon content of the sintered body after the reoxidation treatment was 11 lPpm. In addition, the carbon content was measured by weighing 0.2 g of the ground sample of the magazine spider, and then using a carbon-sulfur analyzer (EMIA520 manufactured by Horiba, Ltd.). 1 Secondly, in order to study the characteristics of the sintered body thus obtained, as shown in FIG. I, a silver solder paste is coated on the surface of the sintered body 2 and the silver electrode 4 is formed by fusion plating in 60 ° C to complete Varistor 6. Next, measure the varistor voltage V1 () and nonlinear coefficient of this varistor 6
2030-3460(^?'〇1(1 第10冑 464685 五、發明說明(8) ----- 1 j熱冲擊特性(财熱特性)及抗彎強度。再者,變 阻器電壓VI 0,如圖2所示,係藉由將變阻器6連接於直流 定電壓電源8,而隨著以電壓計1〇測定作用於變阻器6的兩 極之間的電壓,以電流計丨2讀取流動於變阻器6的電流而 加以f得。具體而言,流動於變阻器6的電流為1 〇毫安培 ,’藉由電壓計丨〇來讀取作用於變阻器6的電極之間的電 壓’以此值作為變阻器電壓νι〇 β 非線性係數α丨〇由以下的數學式(1 )來求得。 【數1 ]2030-3460 (^? '〇1 (1 Section 10 胄 464685) V. Description of the invention (8) ----- 1 j Thermal shock characteristics (financial thermal characteristics) and flexural strength. Furthermore, the varistor voltage VI 0, As shown in FIG. 2, the varistor 6 is connected to a DC constant voltage power supply 8, and the voltage between the two poles of the varistor 6 is measured with a voltmeter 10, and the current flowing through the varistor 2 is read by an ammeter F is obtained by adding 6 to the current. Specifically, the current flowing through the varistor 6 is 10 milliamps, and 'the voltage across the electrodes of the varistor 6 is read by a voltmeter, and this value is used as the varistor. The voltage νι〇β non-linear coefficient α 丨 〇 can be obtained by the following mathematical formula (1). [Number 1]
α 10 =l〇g ( Ii〇/I, ) / log (V10/V1 ) =l/log (V10/V1 ) ----(1 ) 再者’ V1 0係意指,在顯示於圖2的變阻器6,使Ii()= 1一0毫安培的電流流動時的變阻器電壓;而V1係意指,1^顯 不於圖2的變阻器6,使L = 1毫安培的電流流動時之變阻 器電麗。此非線性係數α 1 〇越大,則在變阻器特性上會更 加優異。α 10 = l〇g (Ii〇 / I,) / log (V10 / V1) = l / log (V10 / V1) ---- (1) Furthermore, 'V1 0 means, as shown in Figure 2 The varistor 6 makes the varistor voltage when Ii () = 1-10 milliamps of current flows; and V1 means that 1 ^ is not as obvious as the varistor 6 of FIG. 2 when the current of L = 1 milliamps flows Rheostat electric Li. The larger the non-linear coefficient α 1 〇, the more excellent the varistor characteristics.
而耐熱沖擊特性係依照以下所示來實施。亦即,對於 顯不於電極形成後的圖1之變阻器6,將於38〇。匚加熱的焊 烙鐵與焊錫接在一起,以實施模擬焊接。經焊接處理後, 洗條焊劑’檢查有無龜裂。各元件每個形成5極的電極的 變阻器元件試樣’準備2 〇個此種試樣,對於各試樣進行5 極的丨焊接’合計共實施100極的焊接,將100極中產生龜裂 的極麩以百分比表示。 再者,有關抗彎強度係藉由,利用與上述相同的條件The thermal shock resistance is implemented as follows. That is, for the varistor 6 shown in Fig. 1 after the electrode formation, it will be 38 °.匚 Hot soldering iron and solder are connected together for simulated soldering. After the soldering process, the stripping flux was inspected for cracks. 5 pieces of varistor element specimens each forming a 5-pole electrode were prepared. 20 such specimens were prepared, and a total of 100 poles of 5 poles were welded to each specimen. A total of 100 poles were welded, and cracks occurred in the 100 poles. The pole bran is expressed as a percentage. The flexural strength is obtained by using the same conditions as above.
464885 五、發明說明(9) 依照 製作依據JIS -R1 601的棒狀之試樣,而對此試樣 JIS—R1601的試驗加以實施而求得。 將測定的結果歸納並顯示於表3。464885 V. Description of the invention (9) Obtained in accordance with JIS-R1 601 in accordance with JIS-R1601. The measurement results are summarized and shown in Table 3.
2030-3460-PF-pld 第12頁 46 48 8 5 五、發明說明(10) 【表1】 添加碳量 添力口量 脫脂前 脫脂條件 脫脂後 添加物質 (重· 碳含4 (ppm) T1 rc-時間) 環境 碳含量 (PPm) 參考例1 聚乙烯醇 0.5 980 800-12小時 空氣-2公册分鐘 *190 聚乙烯醇 0.5 980 800-12小時 空氣-2公州分鐘 氺190 聚乙烯醇 0.5 980 800-12 小 8^ 空氣-2公册分鐘 氺190 聚乙烯醇 0.5 9g〇 800-12小時 空氣-2公升/分鐘 氺190 聚乙烯醇 0.5 980 800-12 小 4 空氣-2公升/分鐘 *190 實施例1 聚乙烯醇 1 2820 600-12小時 空氣-2钟份# 448 實施例2 聚乙烯醇 1 2820 600-2小時 空氣-2公册分鐘 605 實施例3 聚乙烯醇 1.5 6450 600-2小時 空氣-2公升^分鐘 829 聚己烯醇 1.5 6450 600-2 小 空tr2公升制| 829 聚己烯醇 1.5 6450 600-2小時 空氣-2公册分鐘 829 聚乙烯醇 1.5 6450 600-2小鈐 空氣*2公州分鐘 829 聚乙烯醇 1.5 6450 600-2 小‘ 空氣*2公报分鐘 829 聚乙烯醇 1.5 6450 600-2小卷 空氣*2公升^分鐘 829 實施例4 聚乙烯醇 1.5 6450 600-2 小 4 氣氣-2紳_ 1916 實施例5 聚乙烯醇 1.5 6450 600-2 小 ai 2078 實施例6 聚乙烯醇 3.2 13800 600-2 小‘ 空氣*2公升吩鐘 1380 比較例1 聚乙烯醇 3.2 13800 600-2小時 氮氣-2姊雜 氺 2799 比較例2 聚乙烯醇 3.2 13800 600-2小時 *3083 實施例7 聚乙烯醇 6 25800 600-2小時 空氣2公册分鐘 1788 比較例3 聚乙烯醇 10 43100 600-2小時 空氣·2公州分鐘 氺 2374 實施例8 聚乙烯醇(1,5 重量%) +碳 0.1 8120 600-2 小 4 空氣2公井汾鐘 1357 比較例4 聚乙烯醇(1.5 重量%)+破 1 15420 600-2小時 空氣-2公市練 氺 5447 比較例5 聚乙烯醇(1.5 重量%) +碳 2 26580 600-2小時 空氣-2公升 *7701 實施例9 後 0.01 114 600~2小時 空tr2公布分鐘 32 實施例10 碳 0.1 1085 600-2 小‘ 空氣·2公州分鐘 1470 比較例6 破 2 20259 600-2小時 空氣-2公册分鐘 氺14730 比較例7 碳 5 30445 600-2小時 空氣-2公ffV分鐘 氺23443 實板例11 聚乙稀醇(1*5重 0.1 7870 600-2 小‘ 空氣2練分鐘 1856 實施,例12 聚乙烤醇(1.5重 t%) +破佩 0.1 7060 600-2小時 空氣-2公升吩鐘 1742 實施例13 聚乙烯醇 1 2820 600-12小時 空氣·2公升7分鐘 431 2030-346Ϊ:??.ρΗ 第 13 頁 五、發明說明(11) 【表2】 1 ί 焙燒條件 焙燒後 碳含量 (ppm) 再氧化ί 条件 再氧化後 碳含量 (PPm) ! Τ2 (°C —時間) 環境 Τ3 (0C—時間) 環境 參考例1 1380-2小時 氬氣-3% 氺110 800-4小時 空氣 103 1380-2小時 氫氣-3% 氺110 850-4小時 空氣 98 1380-2小時 氩氣-3°/。 *110 900-4小時 空氣 82 1380-2小時 氫氣-3% 氺110 950-4小時 空氣 80 1380-2小時 氫氣-3% 氺110 1000-4小時 空氣 77 實施例1 1380-2小時 氫氣-3% 122 900-4小時 空氣 111 實施例2 1380-2小時 氩氣-3% 205 900-4小時 空氣 164 實施例3 1380-2小時 氫氣-3% 268 800-4小時 空氣 263 1380-2小時 氩氣-3% 268 850-4小時 空氣 257 1380-2小時 氫氣-3% 268 900-4小時 空氣 251 1380-2小時 氫氣-3% 268 950-4小時 空氣 239 1380-2小時 氫氣-3% 268 1000-4小時 空氣 245 1380-2小時 氫氣-3% 268 1050-4小時 Γ空氣 232 實施例4 1380-2小時 氫氣-3% 363 900-4小時 空氣 338 實施例5 1380-2小時 氫氣-3% 363 900-4小時 空氣 342 實施例6 1380-2小時 氫氣-3% 329 900-4小時 空氣 315 比較例1 1380-2小時 氫氣-3% 氺465 900-4小時 空氣 455 比較例2 1380-2小時 氫氣-3% *471 900-4小時 空氣 462 實施例7 1380-2小時 氩氣-3% 402 900-4小時 空氣 399 比較例3 1380-2小時 氫氣-3% 氺445 900-4小時 空氣 428 實施例8 1380-2小時 氫氣-3% 391 900-4小時 空氣 387 比較例4 1380-2小時 氫氣-3% 氺493 9004小時 空氣 493 比較例5 1380-2小時 氫氣-3% 氺505 900·4小時 空氣 499 實施例9 1380-2小時 氩氣-3% 31 900-4小時 空氣 30 實施例10 1380-2小時 氫氣-3% 371 900-4小時 空氣 304 :比較例6 1380-2小時 氫氣-3% *490 900-4小時 空氣 481 比較例7 1380-2小時 氫氣-3% 氺502 900-4小時 空氣 449 實施例11 1380-2小時 氫氣-3% 367 900-4小時 空氣 363 貴施例12 1380-2小時 氫氣-3% 351 900-4小時 空氣 351 實施例13 1380-2小時 氫氣-3% 134 卯0-4小時 空氣 110 2030-346(i-PF-piii 第14頁 464885 五、發明說明(12) 【表3】 再氧化條件 V10 α10 耐熱 抗弯強度 T3 (°C_時間) (V) (%) 百萬帕 參考例1 800-4小時 47.1 1.8 10 225.6 850-4小時 12.3 3.8 3 225.6 900-4小時 17.8 3.9 4 210.8 950-4小時 33.2 4.3 2 220.6 1000-4小時 89 4.1 5 216.7 實施例1 900-4小時 11.4 3.2 3 227.5 實施例2 900-4小時 12.2 2.9 5 223.6 實施例3 800-4小時 6.2 2 8 216.7 850-4小時 8.5 2.7 4 212.8 900-4小時 10.4 3.3 4 201.0 950-4小時 13.2 3.6 5 215.7 1000-4小時 17.2 3.8 6 210.8 1050-4小時 24.2 4.1 4 223.6 實施例4 900-4小時 9.8 2.7 8 201.0 實施例5 900-4小時 10.4 2.8 13 213.8 實施例6 900-4小時 10.5 2.8 16 205.0 比較例1 900·4小時 7.2 2.5 氺45 176.5 比較例2 900-4小時 6.54 2.4 氺60 168.7 實施例7 900~4小時 8.3 2.5 28 175.5 比較例3 900-4小時 7.2 2.3 氺70 176.5 實施例8 900~4小時 7.6 2.6 17 202,0 比較例4 900-4小時 9.1 2.7 氺50 氺 131.4 比較例5 900-4小時 10.6 3.1 氺76 * 109.8 實施例9 9004小時 9.4 2.7 24 215.7 實施例10 900-4小時 7.32 2.8 28 206.9 比較例6 900-4小時 13.3 3.3 *88 氺 100.0 比較例7 900-4小時 15.6 3.3 *100 *107.9 實施例11 900~4小時 8.8 2.9 25 191.2 實施例12 900-4小時 9.9 2.8 20 207.9 實施例13 900-4小時 19.3 4.1 2 222.6 2030-346,0-PF-ptd 第15頁2030-3460-PF-pld Page 12 46 48 8 5 V. Description of the invention (10) [Table 1] Added carbon content, added strength, degreasing conditions before degreasing, and substances added after degreasing (heavy carbon content 4 (ppm) T1 rc-time) Environmental carbon content (PPm) Reference Example 1 Polyvinyl alcohol 0.5 980 800-12 hours air-2 official minutes * 190 Polyvinyl alcohol 0.5 980 800-12 hours air-2 public minutes minute 190 Polyvinyl alcohol 0.5 980 800-12 small 8 ^ air-2 min / min 190 polyvinyl alcohol 0.5 9g 0 800-12 hours air-2 liter / min 氺 190 polyvinyl alcohol 0.5 980 800-12 small 4 air-2 liter / min * 190 Example 1 Polyvinyl alcohol 1 2820 600-12 hours air-2 minutes # 448 Example 2 Polyvinyl alcohol 1 2820 600-2 hours air-2 official minutes 605 Example 3 Polyvinyl alcohol 1.5 6450 600- 2 hours air-2 liters ^ min 829 polyhexenol 1.5 6450 600-2 small empty tr2 liter system | 829 polyhexenol 1.5 6450 600-2 hours air-2 hr min 829 polyvinyl alcohol 1.5 6450 600-2 Koito air * 2 Gongju minutes 829 polyvinyl alcohol 1.5 6450 600-2 Kochi air * 2 bulletin minutes 829 polyvinyl alcohol 1.5 6450 600-2 small volume of air * 2 liters per minute 829 Example 4 Polyvinyl alcohol 1.5 6450 600-2 small 4 Air gas-2 Gen_ 1916 Example 5 Polyvinyl alcohol 1.5 6450 600-2 Small ai 2078 Example 6 Polyvinyl alcohol 3.2 13800 600-2 small 'air * 2 liter fenbell 1380 Comparative Example 1 Polyvinyl alcohol 3.2 13800 600-2 hours Nitrogen-2 Sulfur 2799 Comparative example 2 Polyvinyl alcohol 3.2 13800 600-2 hours * 3083 Example 7 Polyvinyl alcohol 6 25800 600-2 hours air 2 book minutes 1788 Comparative example 3 Polyvinyl alcohol 10 43100 600-2 hours air 2 min. 2 minutes 氺 2374 Example 8 Polyvinyl alcohol (1.5% by weight ) + Carbon 0.1 8120 600-2 small 4 air 2 male well Fenzhong 1357 Comparative Example 4 polyvinyl alcohol (1.5% by weight) + broken 1 15420 600-2 hours air-2 public training 5447 Comparative Example 5 polyvinyl alcohol (1.5% by weight) + carbon 2 26580 600-2 hours air-2 liters * 7701 Example 9 0.01 114 600 ~ 2 hours empty tr2 published minutes 32 Example 10 carbon 0.1 1085 600-2 small 'air · 2 Gongju Min. 1470 Comparative Example 6 Break 2 20 259 600-2 hours Air-2 minutes Min. 14730 Comparative Example 7 Carbon 5 30 445 600- 2 hours air-2 ffV minutes 氺 23443 solid example 11 polyethylene (1 * 5 weight 0.1 7870 600-2 small 'air 2 minutes 1856 implementation, example 12 polyvinyl alcohol (1.5 weight t%) + Broken 0.1 7060 600-2 hours air-2 liter fenbell 1742 Example 13 Polyvinyl alcohol 1 2820 600-12 hours air · 2 liter 7 minutes 431 2030-346-: ??. ΡΗ Page 13 5. Description of the invention ( 11) [Table 2] 1 ί Carbon content after roasting (ppm) Reoxidation Carbon content (PPm) after reoxidation! Τ2 (° C — time) Environment Τ3 (0C — time) Environmental Reference Example 1 1380- 2 hours argon-3% 氺 110 800-4 hours air 103 1380-2 hours hydrogen-3% 氺 110 850-4 hours air 98 1380-2 hours argon-3 ° /. * 110 900-4 hours air 82 1380-2 hours hydrogen-3% 氺 110 950-4 hours air 80 1380-2 hours hydrogen-3% 氺 110 1000-4 hours air 77 Example 1 1380-2 hours hydrogen-3 % 122 900-4 hours of air 111 Example 2 1380-2 hours of argon-3% 205 900-4 hours of air 164 Example 3 1380-2 hours of hydrogen-3% 268 800-4 hours of air 263 1380-2 hours of argon Gas-3% 268 850-4 hours of air 257 1380-2 hours of hydrogen-3% 268 900-4 hours of air 251 1380-2 hours of hydrogen-3% 268 950-4 hours of air 239 1380-2 hours of hydrogen-3% 268 1000-4 hours air 245 1380-2 hours hydrogen-3% 268 1050-4 hours Γ air 232 Example 4 1380-2 hours hydrogen-3% 363 900-4 hours air 338 Example 5 1380-2 hours hydrogen-3 % 363 900-4 hours of air 342 Example 6 1380-2 hours of hydrogen-3% 329 900-4 hours of air 315 Comparative example 1 1380-2 hours of hydrogen-3% 氺 465 900-4 hours of air 455 Comparative example 2 1380- 2 hours hydrogen-3% * 471 900-4 hours air 462 Example 7 1380-2 hours argon-3% 402 900-4 hours air 399 Comparative example 3 1380-2 hours hydrogen-3% 氺445 900-4 hours of air 428 Example 8 1380-2 hours of hydrogen-3% 391 900-4 hours of air 387 Comparative Example 4 1380-2 hours of hydrogen-3% 氺 493 9004 hours of air 493 Comparative example 5 1380-2 hours of hydrogen -3% 505 900 4 hours air 499 Example 9 1380-2 hours argon-3% 31 900-4 hours air 30 Example 10 1380-2 hours hydrogen-3% 371 900-4 hours air 304: Comparison Example 6 1380-2 hours hydrogen-3% * 490 900-4 hours air 481 Comparative Example 7 1380-2 hours hydrogen-3% -3502 900-4 hours air 449 Example 11 1380-2 hours hydrogen-3% 367 900 -4 hours of air 363 Gui Example 12 1380-2 hours of hydrogen-3% 351 900-4 hours of air 351 Example 13 1380-2 hours of hydrogen-3% 134 0-4 hours of air 110 2030-346 (i-PF -piii Page 14 464885 V. Description of the invention (12) [Table 3] Reoxidation conditions V10 α10 Heat and flexural strength T3 (° C_time) (V) (%) Milli-Pascal Reference Example 1 800-4 hours 47.1 1.8 10 225.6 850-4 hours 12.3 3.8 3 225.6 900-4 hours 17.8 3.9 4 210.8 950-4 hours 33.2 4.3 2 220.6 1000-4 hours 89 4.1 5 216.7 Example 1 900-4 Time 11.4 3.2 3 227.5 Example 2 900-4 hours 12.2 2.9 5 223.6 Example 3 800-4 hours 6.2 2 8 216.7 850-4 hours 8.5 2.7 4 212.8 900-4 hours 10.4 3.3 4 201.0 950-4 hours 13.2 3.6 5 215.7 1000-4 hours 17.2 3.8 6 210.8 1050-4 hours 24.2 4.1 4 223.6 Example 4 900-4 hours 9.8 2.7 8 201.0 Example 5 900-4 hours 10.4 2.8 13 213.8 Example 6 900-4 hours 10.5 2.8 16 205.0 Comparative Example 1 900 · 4 hours 7.2 2.5 氺 45 176.5 Comparative Example 2 900-4 hours 6.54 2.4 氺 60 168.7 Example 7 900 ~ 4 hours 8.3 2.5 28 175.5 Comparative Example 3 900-4 hours 7.2 2.3 氺 70 176.5 Example 8 900 ~ 4 hours 7.6 2.6 17 202,0 Comparative Example 4 900-4 hours 9.1 2.7 氺 50 氺 131.4 Comparative Example 5 900-4 hours 10.6 3.1 氺 76 * 109.8 Example 9 9004 hours 9.4 2.7 24 215.7 Example 10 900- 4 hours 7.32 2.8 28 206.9 Comparative Example 6 900-4 hours 13.3 3.3 * 88 氺 100.0 Comparative Example 7 900-4 hours 15.6 3.3 * 100 * 107.9 Example 11 900 ~ 4 hours 8.8 2.9 25 191.2 Example 12 900-4 hours 9.9 2.8 20 207.9 Example 13 900-4 hours 19.3 4.1 2 222.6 2030-34 6,0-PF-ptd Page 15
氺表示偏離本發明的較佳範圍之 五、發明說明(13) 再者’於表1〜3中 數值。 實施例2 : 皆與實施脫/旨條件之外’其餘 驗。結果如表卜3所示!…试樣,以進行同樣的試 實施例3 : 添加1 中的碳含量為645:〇卿'乙除歸醇(PV:)作為黏合劑’原料 。⑶小時的條件作為稅脂條化=環境下以_ 同’製作變阻器試樣, /、餘音與實施例1相 3,如表2所示,#氧化條二同樣的試驗。但對於實施例 ^ 乳化條件係於80 0 °Γ〜1 flRn h 變’ 2作多種的試樣。結果 —之間作改 施例,如圖3所示,能夠確Μ 3=3所不。對於本實 於略成正比例的J =電= 例,可將起因於再氧化條件 而對於本實施 小,有此-優點。 雙阻™電壓之偏差減 參考例1 : 1添加u質量%的聚乙烯醇作為點 量為?8〇PPm,除了以800 X:及12小時的 原枓中的碳含 之外’其餘皆與實施例1相同,製脫:::氺 indicates a deviation from the preferred range of the present invention. Fifth, the description of the invention (13) and ′ are the values in Tables 1 to 3. Example 2: Except for the implementation of the conditions other than the implementation of the 'experiment'. The results are shown in Table 3! ... samples to perform the same test. Example 3: The carbon content in Additive 1 was 645: 〇 卿 'ethidium alcohol (PV :) as a raw material for the binder'. (3) The condition of hours is as follows: the varistor sample is made under the same conditions as in the environment, and the remaining sound is the same as that in Example 1. As shown in Table 2, #oxidized strip II is the same test. However, in the examples, the emulsification conditions were varied from 80 0 ° to 1 flRn h to change to 2 and various samples were prepared. As a result, as shown in Fig. 3, it can be confirmed that M 3 = 3. For the case where J = electricity = which is slightly proportional, this can be attributed to the re-oxidation condition, but for this implementation it is small and has this-advantage. Double Resistance ™ Voltage Variation Reduction Reference Example 1: 1 What is the point of adding u mass% of polyvinyl alcohol? 8〇PPm, the same as in Example 1 except that 800 ×: and carbon content in the raw material for 12 hours were the same as in Example 1:
464885464885
同樣的試驗。但對於參考例i 於800 X:〜1 000它之間作改變, 卜3及圖3所示。對於參考例】 再氧化溫度的增加,變阻器雷 對於參考例1,與實施例3相^ 是有其困難。 實施例4 : 如表2所示,再氡化條件係 製作多種的試樣。結果如表 如圖3所示’可確認依存於 壓v 1 0明顯地提高。亦即, ’可確認變阻器電壓的控制 貝1 /〇的聚乙稀醆 量為645 0ppm,除了在氣哗作為黏合劑’原料中的碳含 作為脫脂條件之外 * 環境下以6〇〇 °C及2小時的條件 試樣,以進行同樣二私一貫施例1相同,製作變阻器 實施例5 :的喊驗°結果如表卜3所示。 添加I 5質量%的聚 量為645Oppm,除了— 醇作為黏合劑,原料中的碳含 時的條件作為脫脂條 化礙氣體環境下以600 °C及2小 作變阻器試樣,以谁=1,其餘皆與實施例丨相同,製 實施例6 : °樣的試驗。結果如表卜3所示。 添加3. 2質量%的聚乙條辟 量為13800ppm,除了以6⑽。作為黏合劑,原料中的碳含 之外,其餘皆與實施 =及2小時的條件作為脫脂條件 同樣的試驗。結果如 5 ,製作變阻器試樣,以進行 ^匕較例1 ·* 衣〜d所示。 '添加3, 2質量%的聚 ,原料中的碳含 及2小時的條件 量為1 38 00ppm,险二埽醇作為黏合$ 降了在氮氣環$ π η ^长*兄下以6 〇 〇The same test. However, for Reference Example i, it is changed between 800 X: ~ 1,000, as shown in Figure 3 and Figure 3. For reference example] Increase in reoxidation temperature, varistor lightning For reference example 1, it is difficult to compare with example 3. Example 4: As shown in Table 2, the re-hybridization condition was to prepare various samples. The results are shown in the table. As shown in FIG. 3 ', it can be confirmed that the dependence on the pressure v 1 0 significantly increases. That is, 'the amount of polyethylene which can confirm the control of the varistor voltage is 1/0, 0,650 ppm, except that the carbon content in the raw material as a gas binder is used as a degreasing condition * at 600 ° under the environment C and two-hour condition samples were performed in the same manner as in Example 1 to make a rheostat. Example 5: The test results are shown in Table 3. Adding 5 mass% of the polymerization amount is 645Oppm, except for-alcohol as a binder, the condition of carbon content in the raw material is used as a degreasing strip and the gas environment is 600 ° C and 2 small as a rheostat sample, who = 1, The rest are the same as in Example 丨, Example 6: Sample test. The results are shown in Table 3. Adding 3.2% by mass of polyethylene strip was 13800 ppm, except for 6%. Except for the carbon content in the raw material as a binder, the rest were tested in the same manner as the degreasing conditions under the conditions of 2 hours and 2 hours. The result is shown in Figure 5. A varistor sample was made to perform the comparison shown in Figure 1 and * d. 'Adding 3.2% by mass of poly, the carbon content in the raw materials and the conditions for 2 hours amounted to 1 38 00 ppm, and the scopolamine was reduced as a bond in the nitrogen ring $ π ^ ^ long * brother to 600.
464885 五、發明說明(15) 作為脫脂條件之外,其餘皆與實施例丨相同,製作變阻 試樣,以進行同樣的試驗。結果顯示於表卜3。如表卜3 示’脫脂後的碳含量比2100ppm還多,且培燒後的碳含^ 比41 Ορριη還多,可觀察到耐熱沖擊特性的劣化。 比較例2 : 添加3_2質量%的聚乙烯醇作為黏合劑,原料中的 量為l38 0〇PPffl,除了在二氧化碳氣體環境下以6〇〇1及9 時的條,料脫脂條件之外,其餘皆與實施㈣相同,製】 作變阻盗試樣,以進行同樣的試驗。結果顯示於表卜3。 如表卜3所示’脫脂後的碳含量比2ι〇〇ρρπι還多,且妗 的碳。卿還多’可觀察到对熱沖擊特性的劣化复 實施例7 : 添加6質量%的聚乙婦醇作為黏合劑,原料 為2,卿,除了,600。。及2小時的條件作為脫脂條件: 外,其餘皆與實施例1相同,製作變阻器試樣," 樣的試驗。結果如表卜3所示。 订问 比較例3 : 量為量= = 的碳含 之外,其餘皆與實施例i相同及2二 二示於表1〜3。如表"所:,二 碳含里比21〇〇ppm還夕,且焙燒後的碳含量比 ㈣ 多’,可觀察到耐熱沖擊特性的劣化。 PPm還 實施例8 :464885 V. Description of the invention (15) Except for the degreasing conditions, the rest are the same as in Example 丨, and a variable resistance sample is made for the same test. The results are shown in Table 3. As shown in Table 3, the carbon content after degreasing is more than 2100 ppm, and the carbon content after calcination is more than 41 Ορριη. Deterioration of thermal shock resistance can be observed. Comparative Example 2: Polyvinyl alcohol was added as a binder in an amount of 3_2% by mass, and the amount in the raw material was 13800 PPffl, except for the degreasing conditions of the strips at 600 and 9:00 in a carbon dioxide gas environment, and the rest All are the same as those in the implementation of ㈣. The results are shown in Table 3. As shown in Table 3, the carbon content after degreasing is more than 2 ΙΟρρπι, and 妗 carbon. Degradation of thermal shock characteristics was observed. Example 7: Adding 6% by mass of polyethylene glycol as a binder, the starting material was 2, except 600. . The conditions of 2 hours were used as the degreasing conditions. The rest were the same as those in Example 1. A varistor sample was made, and a "test" was performed. The results are shown in Table 3. Inquiry Comparative Example 3: Except for the carbon content in the amount ==, the rest are the same as in Example i and are shown in Tables 1 to 2. As shown in the table, the carbon content of the carbon is more than 21,000 ppm, and the carbon content after firing is more than ’, and the deterioration of the thermal shock resistance is observed. PPm also Example 8:
五、發明說明(16) 隨著添加1.5質量%的 0. 1質量%的無定形破 : 醇作為黏合劑’一起添加 以600 t及2小時的你原料中的碳含量為81 20ppm,除了 例1相同,製作變阻H為脫月曰條件之外’其餘皆與實施 表卜3所示。 °试樣,以進行同樣的試驗。結果如 比較例4 : 隨著添加1.5質晉a# 1質量%的無定形碳,原。料;漶2作為黏合劑’-起添加 60(TC及2小時的條件:為:J:量為1 5420, ’除了以 1相同,製作變阻器試描,卜其餘白與只施例 ^^10 Π ^樣以進仃同樣的試驗。結果顯示 於表1〜d。如表1〜3所^·,始η匕祕it 夕H νΑ ΑΑ所不脫知後的碳含量比2100ppm還 多,且培燒後的碳合蜃μ ^ Λ ,,2, ^含量比41 〇ΡΡΠ1還多,可觀察到耐熱沖擊 特性及抗彎強度的劣化。 比較例5 :V. Description of the invention (16) With the addition of 1.5% by mass of 0.1% by mass of amorphous fracture: Alcohol as a binder, the carbon content of your raw materials added at 600 t and 2 hours is 81 20ppm, except for the example 1 is the same, making the varistor H is outside the conditions of the moon, the rest are shown in the implementation table 3. ° sample to perform the same test. The results are as Comparative Example 4: With the addition of 1.5 mass of a # 1 mass% of amorphous carbon, the original. Material; 作为 2 as a binder '-add 60 (TC and 2 hours conditions: is: J: the amount is 1 5420,' except the same as 1, make a rheostat test description, the rest of the white and only examples ^^ 10 Π ^ Samples are subjected to the same test. The results are shown in Tables 1 to d. As shown in Tables 1 to 3, the initial carbon content is greater than 2100 ppm, and The carbon content after firing was more than μ ^ Λ,, 2, ^ than 41 〇ΡΠΠ1, and the degradation of thermal shock resistance and flexural strength was observed. Comparative Example 5:
Jt者添加1.5質量%的聚乙烯醇作為黏合劑’一起添加 2質。量%的無定形碳,原料中的碳含量為2658〇ppm ’除了以 6 0(TC及2小時的條件作為脫脂條件之外,其餘皆與實施例 1相同,製作變阻器試樣,以進行同樣的試驗。結果顯示 於表卜3。如表卜3所示,脫脂後的碳含量比210〇1)?11]還 多’且焙燒後的碳含量比41 〇ppm還多,可觀察到耐熱沖擊 特性及抗彎強度的劣化。 實施例9 : 對於原料’不添加聚乙烯醇’添加0.01質量%的無定 形碳’原料中的碳含量為11 4ppm ’除了以6 〇 〇。(:及2小時的Jt added 1.5 mass% of polyvinyl alcohol as a binder 'and added 2 substances together. Amount of amorphous carbon, the carbon content in the raw material is 2658 0ppm 'except that the conditions of 60 ° C and 2 hours are used as the degreasing conditions, the rest are the same as in Example 1, and a varistor sample is made to perform the same The results are shown in Table 3. As shown in Table 3, the carbon content after degreasing is more than 210,01)? 11], and the carbon content after baking is more than 41,0 ppm, and heat resistance can be observed. Deterioration of impact characteristics and flexural strength. Example 9: To the raw material 'without the addition of polyvinyl alcohol', 0.01% by mass of amorphous carbon was added. The carbon content in the raw material was 114 ppm, except for 600. (: And 2 hours
2030-346(/-PF'ptii 第19頁 五、發明說明(π) 條件作為脫脂條件之外,其餘皆與實施例1相同,製作變 阻器試樣,以進行同樣的試驗。結果如表1 ~ 3所示。 實施例1 0 : 對於原料,不添加聚乙烯醇,添加0 . 1質量%的無定 形碳,原料中的碳含量為1 〇85ppra,除了以600 °C及2小時 的條件作為脫脂條件之外,其餘皆與實施例1相同,製作 變阻器試樣’以進行同樣的試驗。結果如表卜3所示。 比較例6 :2030-346 (/-PF'ptii Page 19 V. Explanation of the invention (π) The conditions are the same as in Example 1 except that the degreasing conditions are the same as in Example 1. Samples of varistor were made for the same test. The results are shown in Table 1 ~ This is shown in Example 10. Example 10: For the raw materials, no polyvinyl alcohol was added, and 0.1% by mass of amorphous carbon was added. The carbon content in the raw materials was 1.085 ppra, except that the conditions of 600 ° C and 2 hours were used as Except for the degreasing conditions, the rest are the same as in Example 1. A varistor sample was made to perform the same test. The results are shown in Table 3. Comparative Example 6:
對於原料,不添加聚乙烯醇,添加2質量%的無定形 碳’原料中的碳含量為2〇259ppm,除了以6 0 0 °C及2小時的 條件作為脫脂條件之外,其餘皆與實施例1相同,製作變 阻器試樣,以進行同樣的試驗。結果顯示於表卜3。如表 1〜3所示,脫脂後的碳含量比siooppm還多,且培燒後的碳 含量比41 Oppm還多,可觀察到耐熱沖擊特性及抗彎強度的 劣化。 比較例7 : 對於原料,不添加聚乙烯醇,添加5質量%的無定形 碳’原料中的碳含量為30445ppm ’除了以6〇〇°c及2小時的 條件作為脫脂條件之外,其餘皆與實施例1相同,製作變 阻器試樣’以進行同樣的試驗。結果顯示於表卜3 ^如表 1〜3所示’脫脂後的碳含量比2100ρρπι還多,且焙燒後的碳 含瞢比41 Oppm還多,可觀察到耐熱沖擊特性及抗彎強度的 劣化。 實施例11 :Regarding the raw materials, no polyvinyl alcohol was added, and 2% by mass of the amorphous carbon was added. The carbon content in the raw materials was 20,259 ppm. The conditions were the same as those for degreasing except for the conditions of 600 ° C and 2 hours as the degreasing conditions. Example 1 was the same, and a varistor sample was made to perform the same test. The results are shown in Table 3. As shown in Tables 1 to 3, the carbon content after degreasing was more than siooppm, and the carbon content after firing was more than 41 Oppm. Deterioration of thermal shock resistance and flexural strength was observed. Comparative Example 7: As for raw materials, no polyvinyl alcohol was added, and 5% by mass of amorphous carbon was added. 'The carbon content in the raw materials was 30445 ppm' except that the conditions of 600 ° C and 2 hours were used as degreasing conditions. In the same manner as in Example 1, a varistor sample was prepared to perform the same test. The results are shown in Table 3 ^ As shown in Tables 1 to 3, 'The carbon content after degreasing is more than 2100ρρπι, and the carbon content after firing is more than 41 Oppm. Deterioration of thermal shock resistance and flexural strength can be observed. . Example 11:
2030*346(i-PF.ptd 第20頁 ^6488〇 五、發明說明(18) 隨著添加1· 5質量%的聚乙烯醇作為黏合劑,一起添加 0. 1質量%的碳化石夕’原料中的碳含量為7870ppm,除了以 60 0 °C及2小時的條件作為脫脂條件之外,其餘皆與實施例 1相同’製作變阻器試樣,以進行同樣的試驗。結果如表 1〜3所示。 實施例1 2 : 隨著添加1.5質量%的聚乙埽醇作為黏合劑,一起添加 0. 1質量%的礙化鈦’原料中的碳含量為7〇6〇ppm,除了以 600 1及2小時的條件作為脫脂條件之外,其餘皆與實施例 1相同,製作變阻器試樣,以進行同樣的試驗。結果如表 1〜3所示。 實施例1 3 : 為了使最後所得到的組成為鈦酸(Sr 、2030 * 346 (i-PF.ptd Page 20 ^ 6488〇 Five, description of the invention (18) With the addition of 1.5% by mass of polyvinyl alcohol as a binder, together with 0.1% by mass of carbonized stone Xi ' The carbon content in the raw material was 7870 ppm. The conditions were the same as in Example 1 except that the conditions of 60 ° C and 2 hours were used as the degreasing conditions. A varistor sample was made for the same test. The results are shown in Tables 1 to 3. Example 12 2: With the addition of 1.5% by mass of polyvinylacetate as a binder, the carbon content in the 0.1% by mass of the obstructing titanium 'raw material was 70.6 ppm, except for 600. The conditions of 1 and 2 hours were the same as those in Example 1 except that the conditions of degreasing were the same. The varistor samples were made for the same test. The results are shown in Tables 1 to 3. Example 13: In order to obtain the final result The composition is titanic acid (Sr,
Ti03+Nb205 ( 0. 42 莫耳%) +MnO (〇,〇14 莫耳%) °·3 ^ = ,除了對作為耳原丄=酸(。 鹤、碳酸鋇、礙酸詞、二氧化鈇、S氧化二妮、氧化鋰、 二氧化矽等加以稱量並調配之外,其餘皆與實施例丄相 =j作變阻器試樣,卩進行同樣的試驗。結果如表卜3 評估: 係/二23:Π : 器試樣’非線性 下、抗f強度為= = 而具有良好的特性。並且,如圖3所示,比較參考例丄與實Ti03 + Nb205 (0.42 mol%) + MnO (〇, 〇14 mol%) ° · 3 ^ =, except for argon sulfonium = acid (Crane, barium carbonate, acid inhibitor, osmium dioxide, Except for Sinioni oxide, lithium oxide, silicon dioxide, etc., which were weighed and formulated, the rest were the same as those in the example (phase = j) as a rheostat sample, and the same test was performed. The results are shown in Table 3. Evaluation: Department / Second 23: Π: The device sample has good characteristics under non-linearity, with an anti-f strength of ==. Also, as shown in FIG.
9) 確認以下所述。亦即,可確認使脫脂後的陶瓷 —口鄉中的碳含量為1 8 0ppm以上,以及焙燒後的陶瓷組合 物中的碳含量為120ppm以上,並藉由再氧化處理的溫度, 而使變阻器電壓變得易於控制。 圖面的簡單說明: 圖1係有關本發明的實施例的變阻器之部面圖。 圖2係為了測定有關本發明的實施例的變阻器之變阻 器電壓及非線性係數的電路圖。 圖3係表示對於有關本發明的實施例的變阻器的再氧 化溫度與變阻器電壓之關係的面線圖。 【符號的說明】 2---燒結體 4——電極 6——變阻器 8——直流定電壓電源 10——電壓計 12——電流計9) Confirm the following. That is, it can be confirmed that the carbon content in the degreased ceramic-Kouxiang is 180 ppm or more, and the carbon content in the ceramic composition after firing is 120 ppm or more, and the varistor is caused by the temperature of the reoxidation treatment. The voltage becomes easy to control. Brief description of the drawings: FIG. 1 is a partial plan view of a varistor according to an embodiment of the present invention. Fig. 2 is a circuit diagram for measuring a varistor voltage and a nonlinear coefficient of a varistor according to an embodiment of the present invention. Fig. 3 is a top-line diagram showing the relationship between the reoxidation temperature and the varistor voltage of the varistor according to the embodiment of the present invention. [Explanation of symbols] 2 --- Sintered body 4--Electrode 6--Rheological resistor 8--DC constant voltage power supply 10--Voltmeter 12--Ammeter
2030-346li-FF-!>td 第22頁2030-346li-FF-! ≫ td Page 22
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