TW464570B - Method of high precision hole milling - Google Patents
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a b 4 5 7 〇 五、發明說明(1) 本發明係一種高精度銑孔之方法,係藉由偏位精銑之 方式,銑孔停刀造成之銑痕確實銑去,並將起刀或後續動 作之作業,移至未與孔緣接觸處,以達到高精度之需求者 〇 按目前為使銑孔後之孔緣精度提高,必須經過精銑之 過程,請配合第五圖所示,其過程即為一般銑孔加工(G )後,形成具有一定内徑之孔槽,而其銑孔加工(G )結 束時,刀具停止處即會形成停刀點(S ),此處均易造成 較大之銑痕,為使内孔孔徑表面精度提高,即行空刀精銑 (Η ),於孔徑内緣空工旋銑數次後,至精銑停刀點(Ε 3 )後起刀或進行後續作業;如此之方式,實有以下之缺 失,諸如: 精銳之精確度無法有效的提南.於銳孔加工(G)或 空刀精銑(Η )之過程中,其各停刀點(S )與精銑停刀 點(Ε 3 )均至同一點,尤其,精銑停刀點(Ε 3 )後即 進行其他之作業,此處造成之停刀痕即未再修整,此處之 精度自十分的有限,無法因應高精度之需求,故有改良之 必要者。 本發明人有鑑於此,為使精銑之過程中可確實的達到 精銑之效果,乃開發出一種符合上述條件之本發明一種高 精度銑孔之方法。 本發明之主要目的在於提供一種高精度銑孔之方法, 係於銑孔作業後,經偏位、銑半圓、精銑、銑半圓後回原 點起刀或進行其他之後續作業,精銑之過程前後各以偏位ab 4 5 7 〇 5. Description of the invention (1) The present invention is a high-precision milling method. By means of offset and fine milling, the milling marks caused by the milling stoppage are indeed milled, and the starting or Follow-up operations are moved to those that are not in contact with the edge of the hole to achieve the high precision. 〇In order to improve the accuracy of the edge of the hole after milling, it must go through the process of fine milling. Please cooperate with the fifth figure, The process is to form a hole with a certain inner diameter after general milling (G), and when the milling (G) ends, the tool stop point (S) will be formed at the tool stop, which is easy here Causes a larger milling mark, in order to improve the accuracy of the surface diameter of the inner hole, that is, fine milling (Η) with an empty knife, and after the rotary milling of the inner edge of the hole for several times, the tool is started after the finishing milling stop (E 3). Or follow-up operations; in this way, there are the following shortcomings, such as: the precision of the sharp can not effectively raise the South. During the process of sharp hole machining (G) or empty knife fine milling (Η), each of them stops The point (S) and the finishing milling stop point (E3) are both at the same point, especially after the finishing milling stop point (E3). He's working, causing it to stop here marks that is not re-dressing, precision here the self is very limited and can not cope with high precision demand, so it is necessary to improve the person. In view of this, the inventor has developed a high-precision milling method of the present invention that meets the above-mentioned conditions in order to achieve the effect of precision milling in the process of precision milling. The main purpose of the present invention is to provide a high-precision milling method, which is performed after offsetting, milling semi-circle, precision milling, milling semi-circle and returning to the origin after milling or performing other subsequent operations. Before and after the process
第4頁 457 0 五、發明說明(2) 之中心銑半圓,藉以確實消除停刀點可能造成之停刀痕, 達到高精度之需求者。 為使 貴審查委員能進一步瞭解本發明之結構,特徵 及其他目的,玆以如后之較佳實施例附以圖式詳細說明如 后: (一) 圖式說明: 第一圖:係本發明之流程示意圖。 第二圖:係本發明之實施例流程示意圖。 第三圖:係本發明之實施例起落刀示意圖。 第四圖:係本發明之實施例俯視動作示意圖。 第五圖:係習知之精銑加工示意圖。 (二) 圖號說明: (A )銑孔 (B )偏位 (C )銑圓弧 (D )精銑 (E )銑圓弧 (F )回原點 (G )加工 (Η )空刀精銑Page 4 457 0 V. Description of the invention (2) The center is milled in a semicircle, so that the tool stop marks that may be caused by the tool stop point can be eliminated to meet the demand of high precision. In order to enable your reviewing committee to further understand the structure, characteristics and other purposes of the present invention, the following preferred embodiments are attached with detailed descriptions as follows: (1) Schematic description: The first figure: the present invention Process flow diagram. FIG. 2 is a schematic flowchart of an embodiment of the present invention. FIG. 3 is a schematic view of a lifting knife according to an embodiment of the present invention. FIG. 4 is a schematic plan view of an embodiment of the present invention. Fifth figure: the conventional fine milling schematic. (2) Description of drawing number: (A) Milling hole (B) Offset (C) Milling arc (D) Fine milling (E) Milling arc (F) Return to origin (G) Machining (Η) Empty knife precision Milling
(1 0 )下降至切削起始高度I 一 Η (2 0 )切削工件至第一次深度及擴孔Η — Κ (2 1 )水平銑削r 0 — Q (2 2 )切銑内圓Q — Q ( 2 2 0 )重複切銑 (2 3)回至原點Q — r〇(1 0) Down to the cutting starting height I Η (2 0) Cutting the workpiece to the first depth and reaming Η — Κ (2 1) Horizontal milling r 0 — Q (2 2) Cutting inner circle Q — Q (2 2 0) Repeat cutting and milling (2 3) back to the origin Q — r〇
(3 0 )切削工件至第二次深度及擴孔K — V (3 1 )水平銑削r 0 — Q (3 2 )切銑内圓Q — Q ( 3 2 0 )重複切銑(3 0) Cut the workpiece to the second depth and reaming K — V (3 1) Horizontal milling r 0 — Q (3 2) Cut and mill the inner circle Q — Q (3 2 0) Repeat cutting and milling
464570_ 五、發明說明(3)464570_ V. Description of the invention (3)
(3 3 )切銑擴孔Q — R (34) 切銑内圓R — R '(3 3) Cutting and reaming Q — R (34) Cutting and milling inner circle R — R '
(35) 回至原點R—rO(35) Return to origin R--rO
(4 0 )切削工件至第三次深度及擴孔V — S(40) Cutting the workpiece to the third depth and reaming V — S
(4 1 )水平銑削r 0 — Q (42)切銑内圓Q—Q (420)重複切(4 1) Horizontal milling r 0 — Q (42) Cutting and milling inner circle Q—Q (420) Repeated cutting
(4 3 )切銳擴孔Q — R(4 3) Cutting reaming Q — R
(44)切鉄·内圓R — R (4 5 )回至原點R — r 0 (4 6 )偏位至切銑起始點r 〇 — E 1(44) Cutting 内 Inner circle R — R (4 5) Return to the origin R — r 0 (4 6) Offset to the cutting and milling starting point r 〇 — E 1
(4 7 )偏位圓心切圓銑削1 / 2圓E 1 — E (4 8 )以原圓心精銑E 2 — E 2(4 7) Milling of eccentric circle by eccentric circle E 1 — E (4 8) E 2 — E 2
(4 9 )偏位圓心切圓銳削1 / 2圓E 2 — E (50)精銑作業S — S E 1 - U 1 (5 1 )以偏位圓心切圓銑削1 / 2圓U 1 — (5 2 )以原圓心精銑U 2 — U 2 (5 2 0 )重複精銑 (5 3 )以偏位圓心切圓銑削1 / 2圓U 2 — (5 4 )回至原點U 1 — r 0(4 9) Offset center tangent cutting 1/2 circle E 2 — E (50) Finishing operation S — SE 1-U 1 (5 1) Milling on off center tangent circle 1/2 circle U 1 — (5 2) Finish milling U 2 — U 2 (5 2 0) with the original center. Repeat finishing milling (5 3) Mill with a eccentric circle and cut 1/2 circle U 2 — (5 4) Return to the origin U 1 — R 0
(60)回刀至起始高度S—H (7 0)回至原始高度Η —1 (I)原始高度 (Η)起始高度 (Κ )第一次深度 (V )第二次深度 (S )第三次深度 (r 0 )原中心(60) Return to the starting height S—H (7 0) Return to the original height Η —1 (I) Original height (Η) Start height (K) First depth (V) Second depth (S ) Third depth (r 0) original center
4 6457 0 五、發明說明(4) (r 1 )偏位中心 (Q )第一次擴孔點、第二之一 ά擴孔點、第三之一次擴 孔點 (R )第二之二次擴孔點、第三之二次擴孔點 (Ε 1 )第一偏位點 (Ε 2 )切點 (U 1 )第二偏位點 (U 2 )切點 請配合參閱第一圖所示,本發明主要精銑方式之流程 ,係如圖所示,其主要之流程為: 銑孔(A ):於整體銑深或擴孔之作業完成後,即行 偏位精銳的過程, 偏位(B ):將刀具由原中心r 〇移至偏位點Ε 1 , 使刀具銑圓之中心移至偏位中心r 1點; 銑圓弧(C ):刀具以偏位中心r 1為中心銑圓,由 偏位點Ε 1移至切點E 2 ,以本圖例所示,其係銑半圓之 形態進行者; 精銑(D ):以原中心r 0為中心,銑切圓形,並由 切點E 2至切點E 2 ,圊形精銑數次後; 銑圓弧(E ):另以偏位中心r 1為圓心,由切點E 2點直接銑至偏位點Ε 1 ,其係以銑半圓之形態進行者; 回原點(F ):再由偏位點Ε 1點移至原中心r 〇 , 進行後續之作業者。 如此即可完成偏位精銑之作業,其中,各程序並無停 頓,連續完成,使銑孔後之停刀點得以確實的銑去,達到 南精度之精欽功效者°4 6457 0 V. Description of the invention (4) (r 1) Offset center (Q) First reaming point, second one Reaming point, third reaming point (R) second two The secondary reaming point, the third secondary reaming point (E 1), the first offset point (E 2), the tangent point (U 1), and the second offset point (U 2), please refer to the first figure. The process of the main precision milling method of the present invention is as shown in the figure. The main process is: Milling (A): After the overall milling or reaming operation is completed, the process of deflection is fine, and the deflection (B ): Move the tool from the original center r 〇 to the offset point E 1, so that the center of the tool milling circle is moved to the offset center r 1 point; Milling arc (C): The tool mills the circle with the offset center r 1 as the center , Moved from the offset point E 1 to the tangent point E 2, as shown in the figure, which is performed in the form of milling a semicircle; Fine milling (D): Mills a circle with the original center r 0 as the center, and uses the tangent point From E 2 to the tangent point E 2, after 圊 -shaped fine milling several times; Milling circular arc (E): Another center is the offset center r 1, which is directly milled from the tangent point E 2 to the offset point E 1, which is milled. Half-circle shape performer; return to origin (F): again Move from the offset point E 1 to the original center r 0, and perform subsequent operations. In this way, the work of offset and fine milling can be completed, in which each program is completed without stopping, so that the stopping point after milling can be accurately milled, and the precision of the southern precision is achieved.
第7頁 五、發明說明(5) 為使 貴審查委員更為瞭解本發明主要之精神,茲以 一深孔及擴孔之作業,配合本發明偏位精銑作業,以達到 提高銑孔之精密度,請配合第二、三、四圖所示,而本發 明之流程即如: 下降至切削起始高度(1 〇 ):將刀具由原始高度I 降至起始高度Η,開始進行擴孔及深孔之作業; 切削工件至第一次深度及擴孔(2 0 ):由起始高度 Η向下切削工件至第一次深度Κ處; 水平銑削(.2 1 ):由原中心r 0水平切削至第一次 擴孔點Q ; 切銑内圓(2 2 ):連續切削由第一次擴孔點Q以原 中心r 0為圓心切削,形成一深孔,至回到第一次擴孔點 Q ; 重複切銑(2 2 0 ):重複切銑出半徑(Q )之圓形 孔; 回至原點(2 3 ):待切出第一孔體後,回至第一次 擴孔點Q ,再由該點移至原中心r〇; 切削工件至第二次深度及擴孔(3 0 ):由第一次深 度K切至第二次深度V處; 水平銑削(3 1 ):再水平銑削由原中心r 0銑至第 二之一次擴孔點Q ;Page 7 V. Description of the invention (5) In order to make your reviewers understand the main spirit of the present invention, we will use a deep hole and reaming operation in conjunction with the off-set precision milling operation of the invention to improve the milling hole. Precision, please match the second, third, and fourth figures, and the process of the present invention is as follows: Decrease to the starting height of cutting (10): reduce the tool from the original height I to the starting height Η, and start to expand. Drilling of holes and deep holes; Cutting the workpiece to the first depth and reaming (20): Cutting the workpiece from the starting height Η down to the first depth K; Horizontal milling (.2 1): from the original center r 0 horizontal cutting to the first reaming point Q; cutting and milling the inner circle (2 2): continuous cutting from the first reaming point Q to the original center r 0 as the center of the circle to form a deep hole until the first Reaming point Q once; Repeat cutting and milling (2 2 0): Repeated cutting and milling of circular holes with radius (Q); Return to the origin (2 3): After cutting the first hole body, return to the first Reaming point Q once, and then move from this point to the original center r0; cut the workpiece to the second depth and reaming (30): cut from the first depth K to the second depth V Milling level (31): original milling and then horizontally through the center of the second milling r 0 of the first reaming point Q;
切銑内圓(3 2 ):以原中心r 0切圓形成第二次擴 孔,由第二之一次擴孔點Q切圓回至第二之一次擴孔點QInner circle for cutting and milling (3 2): Cut the circle with the original center r 0 to form the second reaming. Cut the circle from the second reaming point Q to the second reaming point Q.
^^570 五、發明說明¢6) 重複切銑(3 2 0 ):重複切銑成第二之一次擴孔; 切銑擴孔(3 3 ):再行外移由第二之一次擴孔點Q 移至第二之二次擴孔點R ; 切銑内圓(3 4 ):進行擴孔,刀具由第二之二次擴 孔點R以原中心r 〇為圓心切削至第二之二次擴孔點R ; 回至原點(3 5 ):待圚孔成型後,由第二之二次擴 孔點R移至原中心r 0 ; 切削工件至第三次深度及擴孔(4 0 ):刀具之切銳 深度由第二次深度V切至第三次深度S ; 水平ί先削(4 1 ):由原中心r ◦切向第三之一擴孔 點Q ; 切銑内圓(4 2 ):由第三之一擴孔點Q以原中心r 〇為中心作圓形切削,回至第三之一擴孔點Q ; 重複切銑(4 2 0 ):可重複切銑,至第三之一擴孔 成型; 切銑擴孔(4 3 ):由第三之一擴孔點Q移至第三之 二擴孔點R ; 切銑内圓(4 4 ):由第三之二擴孔點R以原中心]: 〇為中心切圓弧回至第三之二擴孔點R ,形成粗擴孔之形 態; 回至原點(4 5 ):由第三之二擴孔點R移回原中心 r 0 ; 偏位至切銑起始點(4 6 ):將刀具由原中心r 0偏 位至第一偏位點E 1 ;^^ 570 5. Description of the invention ¢ 6) Repeated cutting and milling (3 2 0): Repeated cutting and milling into a second reaming; Cutting and milling reaming (3 3): Re-moving again and reaming from the second one Point Q moves to the second secondary reaming point R; Cutting inner circle (3 4): Reaming, the tool cuts from the second secondary reaming point R with the original center r 0 as the center of the circle to the second Secondary reaming point R; Back to origin (3 5): After countersinking is formed, move from the second secondary reaming point R to the original center r 0; cut the workpiece to the third depth and reaming ( 4 0): The cutting depth of the tool is cut from the second depth V to the third depth S; horizontal ί first cut (4 1): from the original center r ◦ tangential to the third one of the reaming point Q; cutting and milling Inner circle (4 2): circular cut from the third reaming point Q with the original center r 〇 as the center, return to the third reaming point Q; repeat cutting and milling (4 2 0): repeatable Cutting and milling to the third reaming formation; Cutting and reaming (4 3): Move from the third reaming point Q to the third bis reaming point R; Cutting and milling the inner circle (4 4): From the third reaming point R to the original center]: 〇 is taken as the center to cut the arc back to the third second reaming point R to form a rough expansion The form; return to the origin (4 5): move from the third reamer R to the original center r 0; offset to the cutting and milling starting point (4 6): offset the tool from the original center r 0 To the first offset point E 1;
464570 五、發明說明σ) 偏位圓心切圓銑削1 / 2圓(4 7 ):進行初步之精 銑,由第一偏位點Ε 1 ,並以偏位中心r 1切圓至切點Ε 2 ; 以原圓心精銳(4 8 ):再以原中心r 〇.為中心銑切 圓形由切點E 2切至切點E 2 ,形成第一次精銳; 偏位圓心切圓銑削1 / 2圓(4 9 ):待第一次精銑 作業完成後,以連續動作,另以偏位中心r 1由切點E 2 切圓至第一偏位點E 1 ,完成整體第一次精銑之過程; 精銑作業(5 0 ):刀具之水平高度保持在第三次深 度S上,而刀具由第一偏位點E. 1向外移至第二偏位點U 1 ; 以偏位圓心切圓銑削1 / 2圓(5 1 ):由第二偏位 點U 1以偏位中心r 1切圓至切點U 2 ; 以原圓心精銑(5 2 ):以原中心r 〇 為中心切圓, 由切點U 2繞圓移至切點U 2 ,完成初步之精銑; 重複精銑(5 2 0 ):連續重複的精銑,至到達所需 之精度及圚度後,回到切點U 2 ; 以偏位圓心切圚銑削1 / 2圓(5 3 ):連續由切點 U 2直接以偏位中心r 1為圓心切圓移至第二偏位點U 1 , 回至原點(5 4 ):再由第二偏位點U 1將刀具移回 原中心r 0 ; 回刀至起始高度(60):將刀具由第三深度S移至 起始高度Η ;464570 V. Description of the invention σ) Offset circle center tangent milling 1/2 circle (4 7): preliminary fine milling is performed, from the first offset point E 1 and the offset center r 1 to the circle tangent point E 2 The original center is sharp (4 8): Then the circle is cut from the original point r 2 to the original point r 2 as the center, forming the first sharpness; Offset center tangent circular milling of 1/2 circle ( 4 9): After the first finish milling operation is completed, continuous movement is performed, and the offset center r 1 is used to cut the circle from the tangent point E 2 to the first offset point E 1 to complete the entire first finish milling process; Finishing operation (50): The horizontal height of the tool is maintained at the third depth S, and the tool moves outward from the first offset point E. 1 to the second offset point U 1; Milling 1/2 circle (5 1): cut from the second offset point U 1 with the offset center r 1 to the tangent point U 2; fine milling with the original center (5 2): cut the circle with the original center r 〇 as the center Move from the tangent point U 2 to the tangent point U 2 around the circle to complete the preliminary fine milling; Repeated fine milling (5 2 0): Continuous repeated fine milling until the required accuracy and degree are reached, return to the tangent point U 2 ; Milling with offset center 2 circles (5 3): continuous from the tangent point U 2 directly to the offset center r 1 as the center of the circle to the second offset point U 1 and back to the origin (5 4): then from the second offset point U 1 Move the tool back to the original center r 0; Return to the starting height (60): Move the tool from the third depth S to the starting height Η;
第10頁 464570 五、發明說明(8) 回至原始高度(7 0 ):刀具再由起始高度Η移至原 始高度I,完成整體之作業者。’ 整體擴孔及銑深孔之作業,無論係第一次精銑或整體 精銑,均係以偏位精銑之作業方式為之,如此於切點Ε 2 、U 2處,於偏位精銑時,刀具均快速的掃過,於孔之内 緣並未有任何停頓,如此可確保切銑之精確度,再經精銑 之作業,且精銑之作業起始與結束,均係以偏位方式連續 切銑完成,於銑孔内徑上,確未見有任何停刀之刀痕,可 達到高精度之需求者。 而此一精銑之流程作業,可視為N C車床内之循環固 定模式,以供使用者視不同之需要作選擇,以配合其他之 程式運用,而可達到高實用性之目的者。 綜上所述,本發明確實可達到上述諸項功能,故本發 明應符專利申請要件,爰依法提出申請。Page 10 464570 V. Description of the invention (8) Return to the original height (70): The cutter moves from the initial height to the original height I to complete the overall operator. '' The whole reaming and deep hole milling operations, whether it is the first precision milling or the whole precision milling, are based on the method of offset precision milling, so that it is at the tangent points Ε 2 and U 2 during the precision milling The tools are quickly scanned without any pause on the inner edge of the hole. This can ensure the accuracy of cutting and milling, and then finish the milling operation, and the start and end of the finishing milling operation are offset. The continuous cutting and milling method is completed. There is no saw mark on the inner diameter of the milling hole, which can meet the demand of high precision. And this fine milling process can be regarded as the cycle fixing mode in the NC lathe, so that the user can choose according to different needs and cooperate with other programs to achieve high practicality. In summary, the present invention can indeed achieve the above-mentioned functions. Therefore, the present invention should comply with the patent application requirements and apply according to law.
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TW89111791A TW464570B (en) | 2000-06-09 | 2000-06-09 | Method of high precision hole milling |
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TW89111791A TW464570B (en) | 2000-06-09 | 2000-06-09 | Method of high precision hole milling |
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TW89111791A TW464570B (en) | 2000-06-09 | 2000-06-09 | Method of high precision hole milling |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102632363A (en) * | 2012-04-15 | 2012-08-15 | 苏州怡信光电科技有限公司 | Method for machining hollowing hole in tool setting gauge support |
CN112317822A (en) * | 2020-09-24 | 2021-02-05 | 成都飞机工业(集团)有限责任公司 | Method for machining small-diameter high-precision hole |
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2000
- 2000-06-09 TW TW89111791A patent/TW464570B/en active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102632363A (en) * | 2012-04-15 | 2012-08-15 | 苏州怡信光电科技有限公司 | Method for machining hollowing hole in tool setting gauge support |
CN112317822A (en) * | 2020-09-24 | 2021-02-05 | 成都飞机工业(集团)有限责任公司 | Method for machining small-diameter high-precision hole |
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