TW462913B - Method for implanting fine particles into rubber/plastic matrix - Google Patents

Method for implanting fine particles into rubber/plastic matrix Download PDF

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Publication number
TW462913B
TW462913B TW89124259A TW89124259A TW462913B TW 462913 B TW462913 B TW 462913B TW 89124259 A TW89124259 A TW 89124259A TW 89124259 A TW89124259 A TW 89124259A TW 462913 B TW462913 B TW 462913B
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Taiwan
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rubber
substrate
fine particles
plastic
patent application
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TW89124259A
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Chinese (zh)
Inventor
Jie-Fu Jiang
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Jiang Jie Fu
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Publication of TW462913B publication Critical patent/TW462913B/en

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Abstract

The present invention relates to a method for implanting fine particles into a rubber/plastic matrix, which mainly comprises: using an extruder to extrude a thermoplastic rubber/plastic material; coating or printing a fine particle on the surface of the molten thermoplastic rubber/plastic matrix (including a film and a sheet) so that the fine particles are uniformly adhered on the surface of the molten thermoplastic rubber/plastic matrix. The thermal fusion properties of the molten thermoplastic rubber/plastic matrix enable the fine particles to be adhered to the surface of the thermoplastic rubber/plastic matrix without the aid of any adhesive or extra thermal energy or secondary processing. As a result, after cooling, the surface of the thermoplastic rubber/plastic matrix has the required fine particles formed thereon. The type of the fine particles on the rubber/plastic matrix can be selected according to different types of use.

Description

i 62913 A7 6299-2A.doc *3/17 經濟部智慧財產局員工消費合作社印製 五、發明說明(I ) 如所周知,一般鞋類及成衣使用之裡襯’其基材十之 八九皆以不織布織布爲之,並在不織布之兩面噴塗熱熔 膠,然後再施以熱壓將兩片纖維布面與塗有熱熔膠之基材 之不織布結合爲一體而成爲裡襯,這種構造之裡襯使用由 5來已久,在裡襯剛使用在成衣或鞋子時,對成衣及鞋類的 表面尙能撐挺,惟經若干次洗滌後,由於不織布之支撐強 度及耐洗性欠佳而使裡襯漸失去其功能。爲此,雖然有些 業者將裡襯之基材不織布改用塑膠薄膜或塑膠板,惟塑膠 薄膜或板之表面光滑無毛細孔,不易黏牢,與其它基材接 10著後其剝離率相當高,使用後常使裡襯解體。 然而,如果直接使用熱熔膠板當作裡襯,其效果較之 前述兩種構造略優,但成本過高,難爲市場所接受,同時 熱熔膠板之軟硬度及其物件無法針對不同使用目的之裡襯 而做適度的調整,尤其熱熔膠板當裡襯時,其慣性反應過 15慢,且其材質之特性亦難以符合成衣及鞋材的使用要求, 縱使價格便宜,仍無法滿足市場的需求要件。 再者,目前使用最普遍之空氣濾材,應首推活性碳濾 材,該活性碳濾材係使用網布上塗佈黏膠再將活性碳粉末 附著在網布上,俟風乾後,即將一層層之具有活性碳網布 20疊層組合即爲活性碳濾材,其另一種方法是將活性碳粉末 先與黏膠混合,然後再將之噴塗在網布上,後者之產生速 度較快,惟活性碳粉末之外表已被黏膠包圍一大部份,其 可吸附劣質空氣分子之作用受到相當大之限制,使活性碳 濾材之吸收能力大幅降低,委實可惜,且是項製作方法亦 本紙張尺度適用中固國家標準(CNS>A4規格(210 X 297公釐) I —------— I —J( ------I — — — — — — — —--- I I — — — — — — — (請先閱讀背面之d意事項再填寫本頁) 462913 A7 B7 6299-2A.doc - 4/17 經濟部智慧財產局員工消費合作社印製 五、發明說明(2) 相當費時費工,實有待改進。 因此,本發明之主要目的即在提供一種橡、塑膠基質 植入微細粒子之製造方法,利用熱可塑性橡、塑膠於押出 成形時薄膜呈熱熔融狀態下,在其表面上予以被覆或塗佈 5微細粉末粒子,俾熱可塑性橡、塑膠薄膜冷卻後,表面即 具所需之毛細孔形成於橡、塑膠薄膜上,可以貼合任何 所需之材質,以使其軟硬度及彈性可依使用用途之不同而 獲致最爲適中之基材物性者‘。 本發明之另一目的在於提供一種橡、塑膠基質植入微 10細粒子之製造方法,式基材與所欲附著之微細粉末粒子可 用不同族群之材料,以使基材與所欲附著之熱熔合粉末粒 子可依用途之不同而任加選擇使用者q 本發明之又一目的在於提供一種橡、塑膠基質植入微 細粒子之製造方法,其基材之厚度及軟硬度,可依使用目 15的及所需物性任加選擇者。 本發明之再一目的在於提供一種橡、塑膠基質植入微 細粒子之製造方法,其基材之材質只要是熱可塑性之橡、 塑膠材質皆可,不論其表面組織係光滑或粗糙均可適用, 因而使本發明之橡、塑膠基質植入毛細孔所使用之基材之 20範圍頗具彈性者。 爲達成本發明之上述目的及功效,本發明之方法所採 取之具體技術手段包括:(1)藉一押出成型方法將熱可塑 性橡、塑膠予以押出成連續性薄膜或板材狀;(2)於該所 押出之連續性薄膜或板材狀呈熱熔融狀態下,由該薄膜或 -4- ---------------- (請先Μ讀背.面之注意事項产..寫本頁) 言· r &'=· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 462913 A7 B7 6299-2A.doc ^5/17 五、發明說明(3 ) {請先閲讀背面之注意事項再填寫本頁) 板材狀之主要大表面分別或同時藉被覆手段將微細粉末均 勻附著在熱熔融狀態下連續性薄膜或板狀材之至少一個表 面上;(3)再經一對輥壓輥輪予以輥壓而使微細粉末與熱 熔融狀態之橡、塑膠薄膜結合成之表面而具有微細粉末粒 5子之橡、塑膠基材者。 本發明上述及其他目的、功效及特點’將佐以如下附 圖之較佳實施例之說明而益加明晰。 圖式簡單說明= 第1圖爲本發明方法之第一較佳實施例之示意圖; 10 第2圖爲本發明方法第二較佳實施例之示意圖; 第3圖爲本發明方法第三較佳實施例之示意圖; 第4圖爲本發明方法第四較佳實施例之示意圖; 第5A圖爲本發明方法第五較佳實施例之示意圖; 第5B圖爲本發明方法第五較佳實施例輥輪之立體示 15意圖。 經濟部智慧財產局員工消費合作社印製 本發明之橡、塑膠基質植入微細粒子之製造方法,其 主要方法包括將熱可塑性橡、塑膠原料藉押出成型機押出 時之熱熔融狀態之橡、塑膠薄膜表面上將微細粉狀粒子狀 物施以被覆或塗抹或印刷作業,使微細粉末均勻被覆在熱 20熔融狀態之熱可塑性橡、塑膠薄膜或板材之表面上,藉熱 熔融之熱可塑性橡、塑膠之熱熔合特性毋需藉助任何黏著 劑即可予以附著於熱可塑性橡、塑膠薄膜或板材之表面 上,使熱可塑性橡、塑膠冷卻後便成爲表面具有所需之毛 細孔形成於其上之橡、塑膠薄膜,該橡、塑膠薄膜上所附 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 462913 Α7 Β7 6299-2A.doc-6/17 五、發明說明(4) 著之微細粉末可依不同用途而選擇不同種類之粉末,以達 到不同使用目的者。 !!!·裝 i I (靖先閱讀背面之注意事項Λ填寫本頁) 訂-- 主要部分代表符號 11-11料斗 13噴嘴 20-20噴槍 20B-20B 料斗 210刮刀構件 50轉彎輥輪 60-60輕壓輕輪 70基質卷 80微細粉狀粒子槽 12押出機 15、16導引輥輪 20A微細粉狀粒子 21 U型料槽 211導引構件 23A-23A毛刷輪 30基質 40,40A,40B壓力兼印刷輥輪 90刮除刷 經濟部智慧財產局員工消費合作社印製 首先請參閱第1圖,就本發明之第一較佳實施例之方 5法詳細說明如后。由圖可知,本發明之熱可塑性橡、塑膠 粒子由料斗11進入押出機12後,由噴嘴13押出熱熔融 之熱可塑性橡、塑膠連續薄膜或板材(以下稱基質)30,基 質30之寬度可依實際需要製定由100mm至50000mm不 等,其厚度可由0.01〜10mm不等,並在熱熔融狀態下由 10基質30之至少一個主要表面藉噴槍20-20予以噴塗微細 粉狀粒子20A,其粉粒之大小可爲10〜2500mesh(微末) 不等,經一對壓力輥輪40-40之進一步輥壓,使之與基質 3〇更加密接,經一轉彎輥輪50之作用將垂直進行之基質 30改由水平方向行進,再經一組輥壓輥輪60·6〇壓合冷 15卻再予捲成一卷卷之基質卷70,或形成較厚之連續性基 -6 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐〉 46291 3 A7 6299-2A.doc- 7/17 經濟部智慧財產局員工消費合作社印製 五、發明說明(5) 質,再切成一定長度之單塊基質(圖中未示),然後再交由 下游工廠裁切成所需之小尺寸寬幅之基質。 本發明之第二實施例,如第2圖所示其製造方法與第 一實施例大同小異,惟其不同之處在於其被覆微細粉末之 5手段採用刷塗方法,將微細粉狀粒子20A裝在料斗20B 內,在料斗2〇B之底部設一毛刷輪23A,該毛刷輪23A-23A之外周表面設有毛刷,藉毛刷輪23A將料斗20B內 之微細粉狀粒子20A帶出,刷塗在壓力兼印刷輥輪40A-40A之外周表面上,以將之與來自押出機噴嘴13之熱熔 10融狀態之基質予以壓合;餘者作業過程與前一實施例相 同,不再贅述。 本發明之第三實施例,如第3圖所示,其製造方法與 第二實施例大體上相同,惟微細粉狀粒子20A被覆至基 質30上之方法,係採用如圖所示之轅壓印刷方法,該法 I5係將微細粉狀粒子2〇A儲放在料斗2〇B-2〇B內,料斗 20B-2〇B之下端與U型料槽21之上端連接在一起,以使 微細粉狀粒子20A-20A可自動送入U型料槽21-21內, U型料槽2卜21係將印刷兼壓力輥輪40B-40B之朝外部 份之外周表面予以包覆,只令印刷兼壓力輥輪40B-40B 20之朝內部份之外周表面相互接觸以便將微細粉狀粒子20A 與來自押出機噴嘴13之熱熔融狀態之基質30予以壓合成 —體,爲使U型料槽21-21內之微細粉狀粒子20A-20A 之印刷在輥輪4〇B-40B表面上以一定分量之微細粉狀粒 子,在一 U型料槽21-21之上端設有一刮刀構件210 , 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 1 裝---!1 訂-- ------^ 46291 3 A7 B7 6299-2A.doc- 8/17 經濟部智慧財產局員工消費合作社印製 五、發明說明(6 ) 該刮刀構件210可依所需印刷微細粉狀粒子之厚度而任加 調整(其調整手段在圖中未示),同時爲了防止額外微細 粉狀粒子外溢,在U型料槽21-21輥輪40B-40B之下端 內側處設有一蒐集導引構件211,該導引構件211係可依 5需要調整其角度(圖中未示),輥輪4〇B-40B之外周表 面如必要時亦可刻設均勻分佈之多數凹槽或小凹口(圖中 未示),以將微細粉狀粒子均勻地或以圖案式地轉印至基 質_30之表面上,餘者製造過程與前述第一實施例相同, 不再贅述。 10 本發明之第四實施例,如第4圖所示,其製造方法與 第三實施例大體上相同,惟將壓力輥輪40-40置於微細粉 狀粒子槽80中,以將來自押出機噴嘴13之熱熔融狀態基 質30予以壓合垂直帶出,其中置於轅壓被覆輥輪40-40 與轉彎輥輪50之間設有一刮除刷90,可將自被覆輥輪 15 40-40所帶出之多餘微細粉狀粒子予以刮除,使附著在基 質上之微細粉狀粒子更爲均勻,餘者製造過程與前述第一 實施例相同,不再贅述。 本發明之第五實施例,如第5A及5B圖所示,其製 造方法與第一實施例大體上相同,惟本實施例中壓力輥輪 20 4 0A之表面分別設有相對應之多數凹口 42及凸柱41,以 將熱熔融狀態之基質30予以成形爲多孔性基質,俾製成 多孔性濾材,餘者製程與第一實施例相同,有關說明從 略。 由上說明可知,本發明將習用裡襯基質或濾材最爲難 本紙張尺度適用中國國家標準(CNS>A4規格(210 X 297公釐) — — — — —--------* -----I t 訂--I------線 (請先聞讀背面之注f項7填寫本頁) 6299-2A.doc-9/17 462913 五、發明說明(7) 以製作及品質無法穩定控制之製法的技術困難完全予以克 服,且本發明係利用基質在押出成形尙在呈熱熔融狀態 下,在其表面上施以熱熔膠或活性碳微細粉狀粒子之被覆 或塗抹作業,使熱熔膠或活性碳微細粉末粒子與塑膠基質 5之結合爲一體毋需藉助額外製程及額外熱能源以及額外的 接著劑,只需要將本發明所製成具有熱熔融粉末之基質置 於成衣或鞋類之需作襯裡之布面處一熱燙即可與成衣及鞋 面貼合爲一體,且其結合之堅牢度及品質之穩定性至佳’ 實爲裡襯基質製作技術之一大突破;或將具有活性碳之基 10質,可依需要任意疊層組合堅牢度及品質至佳及吸附性至 佳之空氣或水質之濾材,實爲活性碳濾材製作技術之一大 突破,並可符合產學上之利用性。 綜上所述,本發明之橡、塑膠基質植入微細粒子之製 造方法係藉押出機押出成型基質之初的熱融狀態下予以兩 15面或一面予以噴塗或印刷所需之微細粉狀粒子,例如熱熔 膠粉末粒子或活性碳粉末粒子或碳酸鈣粉末粒子或其它族 群之粉末粒子等,以使基質得以在不需任何加熱過程及不 需要任何黏著劑之使用下,即可令粉粒狀物牢牢地附著於 基質之兩面上,且基質與粉粒狀物之間不須取用同一組群 20之材質,同時不論基質之表面光滑或粗糙皆一體適用’又 對基質之厚度不受限,堪稱將習用對等基質成型所產生之 弊端完全予以摒除,實爲具有微細粉粒基質成型技術上之 一大創新,頗具產業上之利闬性,並充分符合新穎性與進 步性之發明專利申請要件。 (諳先閲讀背面之涑意事項再填寫本黃) 裝i 62913 A7 6299-2A.doc * 3/17 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (I) As is well known, the lining of general footwear and garments is made of ninety-nine percent. Both are made of non-woven cloth, and hot melt adhesive is sprayed on both sides of the non-woven cloth, and then hot pressing is used to combine the two pieces of fiber cloth surface with the non-woven cloth coated with the hot-melt glue base material to form a lining. This kind of structure has been used for 5 years. When the lining was just used in clothing or shoes, it could support the surface of clothing and footwear. However, after several washings, due to the support strength and washability of non-woven fabrics, Poor sex causes the lining to gradually lose its function. For this reason, although some manufacturers have changed the non-woven material of the lining to plastic film or plastic plate, the surface of the plastic film or plate is smooth without pores, and it is not easy to stick. The peeling rate after contacting with other substrates is quite high. , Often disintegrate the lining after use. However, if the hot-melt adhesive sheet is directly used as the lining, the effect is slightly better than the two structures described above, but the cost is too high and it is difficult to be accepted by the market. At the same time, the soft hardness of the hot-melt adhesive sheet and its objects cannot be targeted at different Use the lining for the purpose to make appropriate adjustments, especially when the hot-melt adhesive sheet is lining, its inertial response is too slow, and its material characteristics are difficult to meet the requirements for the use of clothing and shoes. Even if the price is cheap, it is still impossible Meet the requirements of the market. Furthermore, the most common air filter currently used should be the activated carbon filter. This activated carbon filter is coated with adhesive on a mesh cloth and then attached the activated carbon powder to the mesh cloth. The activated carbon filter cloth with activated carbon mesh 20 is an activated carbon filter material. Another method is to mix activated carbon powder with viscose, and then spray it on the mesh cloth. The latter produces faster, but A large part of the surface of the activated carbon powder has been surrounded by viscose. Its ability to adsorb inferior air molecules is greatly limited, which greatly reduces the absorption capacity of the activated carbon filter material. This is a pity, and it is also a production method. Paper size applies to China Solid National Standard (CNS > A4 specification (210 X 297 mm) I —------— I —J (------ I — — — — — — — — — — —- —) II — — — — — — — (Please read the notices on the back before filling out this page) 462913 A7 B7 6299-2A.doc-4/17 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs ) It is time-consuming and labor-intensive and needs to be improved. Therefore, the present invention The main purpose is to provide a method for manufacturing fine particles implanted in rubber and plastic substrates. Using thermoplastic rubber and plastic to extrude and form the film in a hot-melted state, the surface is coated or coated with 5 fine powder particles. After the thermoplastic rubber and plastic film is cooled, the surface has the necessary pores formed on the rubber and plastic film. It can be bonded to any desired material so that its soft hardness and elasticity can be obtained according to the use. Those with the most moderate substrate properties. 'Another object of the present invention is to provide a method for manufacturing micro-particles implanted in rubber and plastic substrates. The substrates and the fine powder particles to be attached can be made of materials from different ethnic groups. So that the substrate and the hot-melt powder particles to be attached can be optionally selected according to the purpose of use. Another object of the present invention is to provide a method for manufacturing fine particles implanted in rubber and plastic substrates. Thickness and soft hardness can be selected arbitrarily according to the use of item 15 and required physical properties. Another object of the present invention is to provide a rubber and plastic matrix implanted micro As for the method for manufacturing particles, the material of the base material may be a thermoplastic rubber or a plastic material, and the surface structure is smooth or rough. Therefore, the rubber and the plastic substrate of the present invention are used for implanting pores. The 20 range of the substrate is quite flexible. In order to achieve the above purpose and effect of the invention, the specific technical means adopted by the method of the present invention include: (1) extruding thermoplastic rubber and plastic into a continuous form by a extrusion molding method Film or sheet-like form; (2) In the case of the extruded continuous film or sheet-like form which is in a hot-melt state, the film or sheet-like (please Read the back first. Note on the front page: Write this page) · r & '= · This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 462913 A7 B7 6299-2A. doc ^ 5/17 V. Description of the invention (3) {Please read the precautions on the back before filling in this page) The main large surface of the plate is separately or simultaneously coated with fine powder by continuous coating on the continuous film in the hot melt state Or on at least one surface of a plate-like material; (3) The pressure roller to be rolled and the rubber fine powder of a thermally molten state, binding to the surface of the plastic film and fine powder particles having a rubber 5 son, who plastic substrate. The above and other objects, effects, and features of the present invention will be made clearer by the description of the preferred embodiments shown in the accompanying drawings. Brief description of the drawings = Figure 1 is a schematic diagram of the first preferred embodiment of the method of the present invention; 10 Figure 2 is a schematic diagram of the second preferred embodiment of the method of the present invention; Figure 3 is the third preferred embodiment of the method of the present invention Figure 4 is a schematic diagram of a fourth preferred embodiment of the method of the present invention; Figure 5A is a schematic diagram of a fifth preferred embodiment of the method of the present invention; Figure 5B is a fifth preferred embodiment of the method of the present invention The three-dimensional view of the rollers shows 15 intentions. The manufacturing method of the rubber and plastic substrate implanted micro particles of the present invention is printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economics. The main method includes the method of extruding thermoplastic rubber and plastic raw materials into the hot melted rubber and plastic when extruding the molding machine. Fine powder particles are coated or smeared or printed on the surface of the film, so that the fine powder is evenly coated on the surface of the thermoplastic rubber, plastic film or sheet in the hot 20 molten state. The thermal fusion properties of plastics can be attached to the surface of thermoplastic rubber, plastic film or sheet without the need for any adhesive. After cooling, the thermoplastic rubber and plastic become the surface with the necessary pores formed on it. Rubber and plastic film. The paper size attached to the rubber and plastic film is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) 462913 Α7 Β7 6299-2A.doc-6 / 17 5. Description of the invention (4 ) For the fine powder, different types of powder can be selected according to different purposes to achieve different purposes. !!! · Install i I (Jingxian read the notes on the back Λ fill in this page) Order-the main part of the symbol 11-11 hopper 13 nozzle 20-20 spray gun 20B-20B hopper 210 scraper member 50 turning roller 60- 60 light pressure light wheel 70 substrate roll 80 fine powder particle groove 12 extruder 15, 16 guide roller 20A fine powder particle 21 U-shaped trough 211 guide member 23A-23A brush wheel 30 substrate 40, 40A, The 40B pressure and printing roller 90 scrapes and brushes the printing of the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economics. Please refer to FIG. 1 first, and the method 5 of the first preferred embodiment of the present invention will be described in detail later. As can be seen from the figure, after the thermoplastic rubber and plastic particles of the present invention enter the extruder 12 from the hopper 11, the hot melted thermoplastic rubber, plastic continuous film or sheet (hereinafter referred to as the substrate) 30 is extruded from the nozzle 13, and the width of the substrate 30 may be According to actual needs, it ranges from 100mm to 50000mm, and its thickness can range from 0.01 to 10mm. In a hot melt state, at least one main surface of 10 substrate 30 is sprayed with fine powder particles 20A by spray gun 20-20. The size of the granules can range from 10 to 2500 meshes. After being further rolled by a pair of pressure rollers 40-40, it is more tightly connected to the substrate 30. The substrate will be vertically carried out by the action of a turning roller 50 30 changed from horizontal direction, and then pressed a group of rollers 60 · 60 to cold 15 and then rolled into a roll of substrate roll 70, or formed a thick continuous base -6-This paper size applies China National Standard (CNS) A4 Specification (210 X 297 mm) 46291 3 A7 6299-2A.doc- 7/17 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy Length of monolithic matrix (not shown), then After that, it will be cut by the downstream factory into the required small size and wide substrate. As shown in FIG. 2, the manufacturing method of the second embodiment of the present invention is similar to that of the first embodiment, but the difference lies in its coating. The 5th method of fine powder adopts the brush coating method. The fine powder particles 20A are contained in the hopper 20B. A brush wheel 23A is provided at the bottom of the hopper 20B. The brush wheel 23A-23A is provided with a brush on the outer peripheral surface. The fine powder particles 20A in the hopper 20B are taken out by the brush wheel 23A, and brushed on the outer peripheral surface of the pressure and printing rollers 40A-40A to melt them with the hot melt 10 from the extruder nozzle 13 The substrate is laminated; the rest of the operation process is the same as the previous embodiment, and will not be repeated. The third embodiment of the present invention, as shown in FIG. 3, has the same manufacturing method as the second embodiment, but it is fine. The method for coating the powdery particles 20A on the substrate 30 is to use the press printing method as shown in the figure. The method I5 is to store the fine powdery particles 20A in the hoppers 20B-2B. The lower end of 20B-2〇B is connected with the upper end of U-shaped trough 21 to make fine The shaped particles 20A-20A can be automatically fed into the U-shaped troughs 21-21. The U-shaped troughs 2 and 21 cover the outer peripheral surface of the printing and pressure rollers 40B-40B, only for printing. The inner peripheral parts of the pressure rollers 40B-40B 20 are in contact with each other in order to compact the fine powder particles 20A and the hot-melted substrate 30 from the extruder nozzle 13 into a body to make a U-shaped hopper. The fine powder particles 20A-20A in 21-21 are printed on the surface of the roller 40B-40B with a certain amount of fine powder particles. A scraper member 210 is provided on the upper end of a U-shaped trough 21-21. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) 1 Pack ---! 1 order------- ^ 46291 3 A7 B7 6299-2A.doc- 8/17 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (6) The scraper member 210 can be printed as required The thickness of the fine powder particles can be adjusted arbitrarily (the adjustment method is not shown in the figure). At the same time, in order to prevent the extra fine powder particles from overflowing, a U-shaped trough 21-21 roller 40B-40B is provided with an inner side at the lower end. Collect the guide member 211. The angle of the guide member 211 can be adjusted according to 5 needs (not shown in the figure). The outer peripheral surface of the roller 40B-40B can be engraved with most grooves or evenly distributed if necessary. Small notches (not shown) to uniformly or pattern transfer fine powder particles onto the surface of the substrate_30. The rest of the manufacturing process is the same as the first embodiment described above and will not be described again. 10 The fourth embodiment of the present invention, as shown in FIG. 4, has the same manufacturing method as the third embodiment, except that the pressure rollers 40-40 are placed in the fine powder particle tank 80 so that The hot melted substrate 30 of the machine nozzle 13 is pressed and brought out vertically, and a scraping brush 90 is provided between the pressing coating roller 40-40 and the turning roller 50, and the self-covering roller 15 40- The excess fine powder particles brought out by 40 are scraped off to make the fine powder particles attached to the substrate more uniform. The remaining manufacturing process is the same as the first embodiment described above, and will not be described again. The fifth embodiment of the present invention, as shown in FIGS. 5A and 5B, has the same manufacturing method as the first embodiment, but the surfaces of the pressure rollers 20 4 0A in this embodiment are respectively provided with corresponding concave portions. The mouth 42 and the convex pillar 41 are formed into a porous substrate by forming the hot-melted substrate 30 into a porous substrate, and the porous filter material is formed by the same process. The remaining processes are the same as those of the first embodiment, and the description is omitted. It can be known from the above description that the present invention will make it most difficult to use a conventional lining substrate or filter material. This paper size applies the Chinese national standard (CNS > A4 specification (210 X 297 mm)) — — — — —-------- *- ---- I t order --I ------ line (please read the note f on the back 7 and fill out this page first) 6299-2A.doc-9 / 17 462913 5. Description of the invention (7) The technical difficulties of the production method whose production and quality cannot be stably controlled are completely overcome, and the present invention uses a substrate to be extruded and formed, and in the state of hot melting, the surface is coated with hot-melt glue or fine particles of activated carbon. Or coating operation, the combination of hot-melt adhesive or activated carbon fine powder particles and plastic matrix 5 is integrated into one body, without the need for additional processes and additional thermal energy and additional adhesives, only the hot-melt powder prepared by the present invention is required. The substrate is placed on the cloth surface of the garment or footwear that needs to be lined. It can be combined with the garment and the shoe upper in a hot press, and its combination is fast and stable. The quality is good. A major breakthrough in technology; or will have 10 bases of activated carbon, which can be used as needed The air or water filter material with the best combination of fastness and quality and the best adsorption performance is a breakthrough in the production technology of activated carbon filter material, and it can meet the industrial and academic applicability. In summary, the present invention The method for manufacturing fine particles implanted in rubber and plastic substrates is to use an extruder to extrude two or 15 sides or one side of finely shaped powder particles required for spraying or printing in the initial hot melt state of the molding substrate, such as hot-melt adhesive powder particles. Or activated carbon powder particles or calcium carbonate powder particles or other groups of powder particles, so that the substrate can be firmly adhered to the particles without the need for any heating process and the use of any adhesive It is not necessary to use the same group 20 material on both sides of the substrate and between the substrate and the powder and granules. At the same time, whether the surface of the substrate is smooth or rough, it is applicable in one body. The disadvantages of conventional peer-to-peer matrix molding are completely eliminated, which is a major innovation in the formation of micro-powder matrix molding technology, which is quite industrially beneficial and fully meets the new requirements. And progress of the patent application requirements of the invention. (Su versed read back surface of the precautions to fill out this yellow) is mounted

-AT 經濟部智慧財產局員工消費合作杜印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公変)-AT Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs for consumer cooperation Du printed This paper size applies to China National Standard (CNS) A4 (210 X 297 cm)

Claims (1)

經濟部智蒽財"苟a:工4費合作社印製 ά 6291 3 s88 C8 ____D8 6299-2A.doc-10/17 六、申請專利範圍 1. 一種橡、塑膠基質植入微細粒子之製造方法,該法 包括: (1)藉一押出成型方法將熱可塑性橡、塑膠予以押出 成連續性基質; 5 (2)於該所押出之連續性基質呈熱熔融狀態下,由該 基質之至少一個表面上藉噴塗或被覆手段將粉粒狀物均勻 附著在熱熔融狀態下連續性押出之基質之至少一個表面 上; (3)再經至少一對輥壓輥輪予以輥壓而與基質之結合 10更爲密合而形成一表面具有多數微細粒子之橡、塑膠基質 者。 2. 如申請專利範圍第1項所述之橡、塑膠基質植入微 細粒子之製造方法,其中,該對輥壓輥輪之外周表面分別 設置相互對應之凹口及凸柱,以對呈熱熔融狀態下連接性 15壓出之基質形成多孔性者》 3. 如申請專利範圍第1項所述之橡、塑膠基質植入微 細粒子之製造方法,其中,該噴塗在基寘上之粉粒爲熱熔 膠微細粉狀粒子者。 4. 如申請專利範圍第1項所述之橡、塑膠基質植入微 2〇細粒子之製造方法,其中,該被覆在橡、塑膠基質上之方 法係以噴槍噴塗之方法爲之者。 5. 如申請專利範圍第4項所述之橡、塑膠基質植入微 細粒子之製造方法,其中,該被覆在基實上之方法係以轅 壓印刷之方法爲之者。 -10- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺皮逍用中國國家樣準(CNS > A4規格(210X297公釐) 1 462913 6299-2A.doc- 11/17 as Β8 C8 D8 六、申請專利範圍 6.如申請專利範圍第1項所述之橡、塑膠基質植入微 細粒子之製造方法,其中,該被覆在基質上之方法,係以 毛刷輥輪塗在壓力輥輪之方法爲之者。 7·如申請專利範圍第1項所述之橡、塑膠基質植入微 5細粒子之製造方法,其中,該基質之表面係被覆活性碳粉 末粒子者。 8.如申請專利範圍第1項所述之橡、塑膠基質植入微 細粒子之製造方法,其中,該基質之表面係被覆碳酸鈣粉 末粒子者。 (請先閲讀背面之注意事項再填寫本頁) 、1T 嗥! -11 - 1紙伕尺度適用中國國家標年(CNS > A4規《格(2丨0〆297公釐)Ministry of Economic Affairs " Gou: Printed by the 4th Cooperative Cooperative 6291 3 s88 C8 ____D8 6299-2A.doc-10 / 17 VI. Scope of Patent Application 1. A method for manufacturing fine particles implanted in rubber and plastic substrates The method includes: (1) extruding thermoplastic rubber and plastic into a continuous matrix by an extrusion molding method; 5 (2) under the condition that the extruded continuous matrix is in a hot melt state, at least one of the substrates The powder and granules are evenly adhered on at least one surface of the substrate continuously extruded in the hot-melt state by spraying or coating on the surface; (3) the rollers are combined with the substrate by at least one pair of rolling rollers; 10 is more tightly formed to form a rubber or plastic substrate with a large number of fine particles on the surface. 2. The method for manufacturing fine particles implanted in rubber and plastic substrates as described in item 1 of the scope of the patent application, wherein the outer peripheral surfaces of the pair of rolling rollers are respectively provided with corresponding notches and protrusions, so as to resist heat. "Melting state of the matrix formed by the connectivity of 15 in the molten state, forming a porosity" 3. The method for manufacturing fine particles implanted in rubber and plastic substrates as described in item 1 of the scope of patent application, wherein the powder sprayed on the substrate For hot-melt adhesive fine powder particles. 4. The manufacturing method of implanting micro-20 fine particles in the rubber and plastic substrates as described in item 1 of the scope of the patent application, wherein the method of coating the rubber and plastic substrates is spray gun spraying. 5. The method for manufacturing fine particles implanted in rubber and plastic substrates as described in item 4 of the scope of patent application, wherein the method of covering the substrate is the method of pressure printing. -10- (Please read the precautions on the back before filling this page) This paper ruler uses the Chinese national standard (CNS > A4 size (210X297 mm) 1 462913 6299-2A.doc- 11/17 as Β8 C8 D8 6. Scope of patent application 6. The method for manufacturing fine particles implanted in the rubber or plastic substrate as described in item 1 of the scope of patent application, wherein the method of covering the substrate is coated with a brush roller under pressure The method of the roller is as follows. 7. The method for implanting micro 5 fine particles into the rubber or plastic substrate as described in item 1 of the scope of patent application, wherein the surface of the substrate is coated with activated carbon powder particles. 8 The method for manufacturing fine particles implanted in rubber and plastic substrates as described in item 1 of the scope of patent application, wherein the surface of the substrate is coated with calcium carbonate powder particles. (Please read the precautions on the back before filling this page) 、 1T 嗥! -11-1 Paper 伕 scale is applicable to China National Standard Year (CNS > A4 Regulation "Grid (2 丨 0〆297mm)
TW89124259A 2000-11-16 2000-11-16 Method for implanting fine particles into rubber/plastic matrix TW462913B (en)

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