TW458832B - Resistance welder - Google Patents

Resistance welder Download PDF

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Publication number
TW458832B
TW458832B TW88113197A TW88113197A TW458832B TW 458832 B TW458832 B TW 458832B TW 88113197 A TW88113197 A TW 88113197A TW 88113197 A TW88113197 A TW 88113197A TW 458832 B TW458832 B TW 458832B
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Taiwan
Prior art keywords
welding
current
welded
electrode
switching elements
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TW88113197A
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Chinese (zh)
Inventor
Kiyoshi Kajiwara
Koji Kojima
Shinichi Arai
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Tetra K Kk
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Publication of TW458832B publication Critical patent/TW458832B/en

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Abstract

The present invention provides a resistance welder to steadily supply a prescribed welding current to each weld point, so as to uniformly weld each weld point, moreover to reduce the defective ratio of products and to lessen the volume of a transformer for welding. The structure includes a transformer 13 for welding which converts an AC from a welding power source part 11 into electric power of low voltage and large current, and a resistance welder which welds with multipoints an object A to be welded by rectifying a current induced in the secondary side of the transformer 13 for welding with a rectifier circuit 14 and feeding it to a welding electrode. The present invention has the feature that the welding electrode is composed of a lower electrode 15 in which the object A to be welded is set up and plural upper electrodes 16-1 to 16-N which are pressurized to the lower electrode 15 via the object A to be welded and are abutted on plural weld places of the object A to be welded, switching elements 17-1 to 17-N are respectively connected in series to each current feeding line connecting the part between the output terminal of the rectifier circuit 14 and respective upper electrodes 16-1 to 16-N, and the respective switching elements 17-1 to 17-N are ON/OFF controlled at a specified time interval in sequence by the control signal S1 from a controller 12.

Description

458832 丨五、發明說明(π I ί458832 丨 V. Description of the invention (π I ί

本發明係關於一種可藉由一台之電焊機而對被焊接物丨 | 以多點焊接之電阻焊接機。詳言之,本發明係關於一種 可使焊接電流依序流往各焊接點,以對被焊接物進行多點i 丨焊接之電阻焊接,機。 'I | 例如’在將螢光顯示管所用之燈絲及其導線藉由電阻丨 知接方式而施以焊接時,係將複數個燈絲以一定間隔排列 丨 !於焊接夾具之下部電極上面,再將複數個導線之一端分別 丨排列疊置於各燈絲上面,並將一帶狀材沿燈絲排列方向疊 置於各導線之一端上面之後,將對應複數個燈絲之排列而 ί設於焊接夾具上之複數個上部電極疊置並加壓壓接於帶狀丨 丨材之上面,而在此壓接之狀態下,通入電流於下部電極與: 上部電極之間,以將每一燈絲、導線及帶狀材焊接。當焊丨 接完畢之後,則藉由切斷每相鄰兩燈絲間之帶狀材而予以 分開’便形成供螢光顯示管使用之燈絲構件。 按習知此種可行多點焊接之電阻焊接機,除具有上述i -之下β電極及複數個上部電極之外,復具有以一次側連接| 丨於對商用電源施以相位控制以控制電流之所謂交流式之焊 接用電源上之焊接變壓器,且將上述之下部電極連接於此 i焊接變壓m側之-方輸出端子上,另將上述各上部 丨,極呈並連方式連接於此焊接變壓器之他方輸出端子上。丨 丨被焊接物進行多點焊接時,被焊接物係被夾壓保持於 | =複數個上部電極之間,在此狀態下,由於焊接 I 流往下部電極及上部電極,遂可同時對各上部 電極對應之被焊接物之各焊接部位進行焊接。The present invention relates to a resistance welding machine capable of multi-point welding to an object to be welded by an electric welding machine. In detail, the present invention relates to a resistance welding machine capable of sequentially flowing welding current to each welding point to perform multi-point i 丨 welding on the object to be welded. 'I | For example' When welding the filaments of the fluorescent display tube and their wires through a resistance method, a plurality of filaments are arranged at a certain interval 丨! On the lower electrode of the welding fixture, and then One end of a plurality of wires is arranged and stacked on each filament, and a strip-shaped material is stacked on one end of each wire along the filament arrangement direction, and the corresponding plurality of filaments are arranged on the welding fixture. A plurality of upper electrodes are stacked and crimped on top of the strip-shaped material, and in this state of crimping, a current is passed between the lower electrode and the upper electrode to connect each filament and wire And strip welding. When the welding is completed, it is separated by cutting the strip between each two adjacent filaments to form a filament member for a fluorescent display tube. According to the conventional multi-point resistance resistance welding machine, in addition to having the above i-lower β electrode and a plurality of upper electrodes, it has a primary side connection | 丨 phase control is applied to a commercial power supply to control the current The so-called AC type welding power source is a welding transformer, and the above lower electrode is connected to the square output terminal on the m side of the i welding transformer, and the above upper parts are connected here in parallel. Weld the other output terminals of the transformer.丨 丨 When multi-point welding is performed on the object to be welded, the object to be welded is clamped and held between | = a plurality of upper electrodes. In this state, since the welding I flows to the lower electrode and the upper electrode, each The upper electrode is welded to each welding part of the object to be welded.

第5頁 4δ 883 2 :五、發明說明(2) 然而, :極之加工誤 ! 丨焊接點之間 焊接物之各 ;同導致流經 I 丨焊接變壓器 使流經各焊 而且, :流入各焊接 側之總焊接 電流之乘積 阻焊接機之 壓器本身之 1 再者, 方式者,其 電源之半個 丨差之缺點。 | ; 尚且, |之習知電阻 !會產生差異 |因而此等電 i除無法對各 ;率,是為其 本發明 電阻焊接機,由於其焊接夾具或電 + 己誤差等因素,而使其與被焊接物之各 =狀態會有些微差異,致使包括電極及; j =之電阻值亦互有差異,而此電阻值之不 坪接點之電流值不相同,結果,即 :二次側之總焊接電流控制為一定值,亦不: 接點之電流值保持均一。 1 ; t接電流係同時流入複數個焊接點,即使 =之^流值不大,但因流入焊接變壓器之二次 電流係等於流入焊接點數N乘以一個焊接點之 θ遂亦形成相當大之總焊接電流’因此習知電 焊接變壓器必須具有大電流容量,致使焊接變 體積亦成為大型,是為其缺點。 ^於焊接用電源係採將商用電源施以相位控制 回饋控制之速度甚慢(在最快之情形,也落後 周期)’又因電流具有中斷時間,遂有熱效率 f上述對各烊接點之上部電極同時通電之方式 焊接機’因其流經各焊接點之電流值如前述將 $且焊接點之焦耳熱係與電流之平方成比例, ^之差異對各焊接點之焊接品質之影響甚大, 焊接點施以均質之焊接,也增加了製品之不良 缺點。 之目的在於解決上述缺點,而提供一種能穩定 458832 五、發明說明(3) 供應適 均質之 成小容 為 電阻焊 部輸出 器;而 接電極 對被焊 其 上之下 被焊接 接上述 路上, 於各焊 焊接, 量化之 達成上 接機, 之交流 將焊接 ,或藉 接物施 特徵在 部電極 物按壓 整流回 分別串 接點所 以降低 電阻# 述目白勺 係包括 電變換 變壓器 由整流 以多點 於:該 ’及複 於下部 路之輸 連有開 需之一定 製品之不 接機。 '本發明 :一焊接 為低電壓 之一次側 回路予以 焊接之構 焊接電極 數個抵接 電極上面 出端子斑 關元件, 之焊接電流’俾對焊接點行 良率’又可使焊接變壓器達 申請專 用電源部,一 、大電 所感應 整流後 利範圍 流之電 之電流 供應至 造者: 係由一可供被 被焊接物之被 之上部電極所 各上部電極之 又設有可依序 第1項所述之 將焊接用電源 力之焊接變壓 直接供應至焊 焊接電極,而 焊接物置於其 焊接部位之將 構成;復於連 間之各供電線 以設定之時間 間隔對各開關元件施以通斷電控制之控制手段者。 i 按本發明申請專利範圍第2項所述之電阻焊接機,其 | 中該焊接用電源部係具有將商用交流變換為直流之換流器 (c ο n v e r t e r ),及將該換流器輸出之直流變換為高頻交流 | 之反向變流器(inverter) ’而構成可將該反向變流器所變 換之高頻交流供應至上述焊接變壓器之一次侧之構造者。i 按本發明申請專利範圍第3項所述之電阻焊接機’其 I 中該控制部係具有可以預先設定之順序設定上述各開關元 件為導通(ON)狀態’並可任意設定上述各開關凡件之導通 時間之設定裝置’及依上述設定裝置所設定之訊息而依序Page 5 4δ 883 2: V. Description of the invention (2) However,: Extreme processing error! 丨 each of the welding objects between the welding points; the same causes the flow through I 丨 welding transformer to flow through the welding and: The product of the total welding current on the welding side resists the voltage of the welding machine itself. Furthermore, the mode has the disadvantage of half the power supply. Also, the customary resistance of | will make a difference | so these electricity i cannot divide each; the rate is for the resistance welding machine of the present invention, due to its welding fixture or electrical + error and other factors, making it Each state of the object to be welded is slightly different, so that the resistance values including the electrodes and j are different from each other, and the current values of the uneven contacts of this resistance value are different. As a result, the secondary side The total welding current is controlled to a certain value, nor is it: The current value of the contacts remains uniform. 1; t connection current flows into several welding points at the same time, even if the current value of ^ is not large, but the secondary current flowing into the welding transformer is equal to the number of flowing welding points N times the welding point θ, which is also quite large. The total welding current is therefore known that electric welding transformers must have a large current capacity, which causes the welding variable volume to become large, which is its disadvantage. ^ The welding power supply system adopts the phase control feedback control of commercial power supply in the slowest speed (in the fastest case, also lags behind the cycle). 'Because the current has an interruption time, there is thermal efficiency f. The method of welding the upper electrode at the same time is that the welding machine 'because the current value flowing through each welding point is as described above. The Joule heating of the welding point is proportional to the square of the current. The difference of ^ has a great influence on the welding quality of each welding point. The homogeneous welding of the welding points also increases the disadvantages of the product. The purpose is to solve the above-mentioned shortcomings and provide a stable 458832. V. Description of the invention (3) The supply of a suitable homogeneous small capacity is the output of the resistance welding section; At each welding, quantification is achieved on the pick-up machine, and the AC will be welded, or borrowed by applying features to rectify the electrode electrode on the part to rectify it back to the series connection point. Therefore, the resistance is reduced. Point at: The 'and the return to the lower road are connected to a certain product that needs to be opened. 'The present invention: a welding structure is a low-voltage primary circuit to be welded. Several welding electrodes are abutted on the electrodes, and the terminal spot is closed, and the welding current' 俾 but the welding point yield rate 'can make the welding transformer reach the application. Dedicated power supply section: First, the electric current of the electric power flowing in a large range after induction rectification is supplied to the creator by a large power station: It is provided by an upper electrode of the upper electrode for the object to be welded. According to the item 1, the welding transformer of the power source for welding is directly supplied to the welding electrode, and the welding object is placed at its welding position; the power supply lines in the chain are applied to each switching element at a set time interval. Control means by on / off control. i The resistance welding machine according to item 2 of the scope of patent application of the present invention, wherein the welding power supply unit has a converter (c ο nverter) that converts commercial AC to DC, and outputs the converter The direct current conversion to high frequency alternating current | inverter (inverter) constitutes a structure that can supply the high frequency alternating current converted by this reverse converter to the primary side of the above welding transformer. i According to the resistance welding machine described in item 3 of the scope of patent application of the present invention, wherein the control section has a sequence that can be set in advance to set the above-mentioned switching elements to the ON state, and the above-mentioned switches can be arbitrarily set. Device for setting the on-time of a piece of equipment, and sequentially according to the information set by the above setting device

第7頁 458832 :五、發明說明(4) ' " ] I選,擇上述各開關元件,且僅於上述詖定時間内使上述各開| 丨關兀件導通之開關元件選擇、驅動回路。 | I 按本發明申請專利範圍第4項所述之電阻焊接機,其 !.、在上述下部電極與上部電極之間’係設有可對供應至上 :述,,上部電極之焊接電流值及其通電時間予以任意設定| ;之設置,及控制上述反向變流器俾獲得以上述設定裝丨 置所a又疋之電流值及其通電時間之控制部。 丨 ^ 按本發明申請專利範圍第5項所述之電阻焊接機,係 有可感測上述各焊接部位於焊接時之焊接電流之感測 I ^,而藉由將上述感測器所感測之感測值回饋至反向變流 i器控制部,以控制上述焊接電流為設定電流值。 按上述本發明之實施例,因係藉由控制部而以所設定 丨之時間間隔對各上部電極所設之開關元件依序施以導通控i 丨制,且在此導通期間,係每次以一個電極對處於導通狀態 I下之開關元件所連接之上部電極所對應之被焊接物之焊接i 丨部位施以焊接者,遂能穩定供應適於各焊接點所需之一定 之焊接電流,進而對焊接點進行均質之焊接,並降低製品 I之不良率,同時可使焊接變壓器達成小容量化。 I 再者’按本發明之焊接用電源部,係具有將商用交流 :電變換為直流之換流器所輸出之直流又變換為高頻交流之丨 反向變流器’遂此產生適於多點焊接之焊道細敏之焊接電 流。 按本發明係可藉由設定裝置,而任意設定各開關元件 之導通順序及其導通時間。Page 7 458832: V. Description of the invention (4) '"] I, select each of the above-mentioned switching elements, and only make the above on within the predetermined time | 丨 switch element selection, driving circuit for conducting the closing element . I According to the resistance welding machine described in item 4 of the scope of patent application of the present invention, it is provided between the above lower electrode and the upper electrode that can be supplied to the above: as described above, the welding current value of the upper electrode and The power-on time is arbitrarily set, and the control unit that controls the above-mentioned reverse converter to obtain the current value and the power-on time of the above-mentioned setting device.丨 ^ According to the resistance welding machine described in item 5 of the scope of patent application of the present invention, there is a sensing I ^ that can sense the welding current of each welding part during welding, and by sensing the above-mentioned sensor, The sensed value is fed back to the inverter control unit to control the welding current to a set current value. According to the embodiment of the present invention described above, the switching element provided by each upper electrode is sequentially subjected to conduction control i by the control unit at a set time interval, and during this conduction time, each time By applying an electrode to the welding i 丨 part of the object to be welded corresponding to the upper electrode connected to the switching element in the conducting state I, it is possible to stably supply a certain welding current suitable for each welding point. Furthermore, the welding point can be homogeneously welded, the defect rate of product I can be reduced, and the welding transformer can be reduced in capacity. I Furthermore, the welding power supply unit according to the present invention has a reverse converter that converts commercial AC: electricity to DC output by a converter and converts it to high-frequency AC. Fine welding current for multi-point welding. According to the present invention, the conducting order and the conducting time of each switching element can be arbitrarily set by the setting device.

第8頁 458832 :五、發明說明(5) i 1 按本發明 |間之設定裴置 ;焊接電流值及 尚且,按 饋至反向變流 值。 | 以下參照 之。 第一圖係 意圖;第二圖 ;方塊圖;第三 圖;第四圖係 圖。 圖中,本 1 0之焊接用電 整流回路1 4 ; .1 5及複數個上 丨丨1 6 - 1〜1 6 - N之择 :丨者。 I 本發明電 示’例如,被 |線,而此等構 丨電極15之上面 31之一端係分 因具有 ,遂能 其通電 本發明 器,遂 圖式就 本發明 乃示第 圖乃示 本發明 一連接三相交流電源 一焊接變壓器13 ; — 關兀件1 7- 1〜1 7-N及電流感測器1 8等所構成 可設定焊接電流之電流值及其通電時 $意設定適於被焊接物之烊接部位之 時間。 係可將緣測器所感測之感測值予以回 能控制各谭接部位之焊接電流為設定 本發明電阻焊接機之實施例詳細説明 ,阻焊接機之實施例之整體構造之示 :圖t之焊接用電源部之内部構造之 第一圖中之控制部之内部構造之方塊 之實施例之通往各焊接點之電流波形 發明電阻焊接機係由 源部11 : 一控制部1 2 一適用於被焊接物4之多點焊接之下部電極 部電極1 6-1〜16-N ;複數個對應上部電極 阻焊接機適用之被焊接物A則如第一圖所 焊接物A可為螢光顯示管使用之燈絲及其導 件將被施以多點焊接。倣為焊接夾具之下部丨 係以一定間隔排列有複數個燈絲3 〇,各導線 疊置排列於燈絲3 0上,而一條沿燈絲排列 0 883 2 五、發明說明(6) !方向延伸之帶狀材Μ則係疊置於此等導線31之一端上面。 對應各燈絲3 0之排列而設於焊接夾具上之複數個上部 電極16-1〜16-N係自上方壓接並加壓於帶狀材32上面,而 在此壓接狀癌下’使焊接電流流往下部電極1 5與各上部電 極16-1〜16-N之間,便可將各燈絲30、導線3丨與帶狀材32 焊接為一体。 ! 上述焊接用電源部1 1係能將三相交流電源1 0變換為多 點焊接所需之高頻交流(4KHz)’且產生適於被焊接物a之 多點¥接之波形而行AC-DC-AC變換之構造者。 ! 可達成此目的之焊接用電源部11乃如第二圖所示,係 由:一用以將三相交流變換為直流之換流器丨11 ;—將換 流器1 1 1產生之直流輸出予以平滑化之電容器1 1 2,及一將 此平滑化直流變換為一定頻率數之交流之反向變流器1 1 3 .所構成者。 上述反向變流器1 1 3之交流輸出端係如第一圖所示, :連接於焊接變壓器!3之一次線圈131,而焊接變壓器13之 丨 二次線圈132之兩端係連接於用以將此二次線圈132所感應I 之高頻交流予以全波整流之整流回路1 4上《此整流回路1 4 則係主要由半導體D1、D2所構成。 i 上述整流回路14之正(+ )輸出端係如第一圖所示之 |介以供電線LA而連接於下部電極15 ’再者,整流回路14之| |負(一)輸出端係介以供電線L-卜L-N而並列連接於各上 i 丨部電極16-1〜16-N。尚且,整流回路14之負(一)輸出端 :與各上部電極1 6 - 1〜1 6 - N之間,係分別串連有用以個別對Page 8 458832: V. Description of the invention (5) i 1 According to the present invention, the setting of Pei; welding current value and still, press to feed to the reverse current value. | Refer to it below. The first diagram is the intention; the second diagram; the block diagram; the third diagram; the fourth diagram. In the figure, the welding rectifier circuit 14 of this 10; .15 and a plurality of 丨 丨 1 6-1 ~ 16-N are selected. I The present invention is shown, for example, by a wire, and one of the ends 31 of the electrode 15 has these components, so that it can be energized by the device of the present invention. Invent a connection to a three-phase AC power source and a welding transformer 13;-The current value of the welding current which can be set by the related parts 1 7- 1 ~ 1 7-N and the current sensor 18, etc. Time at the junction of the object to be welded. It can return the sensing value sensed by the edge detector to control the welding current of each joint. For the detailed description of the embodiment of the resistance welding machine of the present invention, the overall structure of the embodiment of the resistance welding machine is shown: Figure t The internal structure of the power supply unit for welding is shown in the first figure of the internal structure of the control unit. The current waveforms to the welding points of the invention. The resistance welding machine is composed of the source unit 11: a control unit 1 2-applicable The lower electrode part electrode 1 6-1 ~ 16-N is welded at the multiple points of the object 4 to be welded. A number of objects A to be welded corresponding to the upper electrode resistance welding machine are as shown in the first picture. The object A can be fluorescent. The filament used for the display tube and its guide will be multi-point welded. It looks like the lower part of the welding fixture is arranged with a plurality of filaments 30 at a certain interval, each wire is arranged on the filament 30, and one is arranged along the filament 0 883 2 V. Description of the invention (6)! The shape M is stacked on one end of these wires 31. A plurality of upper electrodes 16-1 to 16-N provided on the welding jig corresponding to the arrangement of the filaments 30 are crimped from above and pressurized on the strip 32, and under this crimped cancer, the The welding current flows between the lower electrode 15 and each of the upper electrodes 16-1 to 16-N, and the filaments 30, the wires 3, and the strip 32 can be welded into one body. The above-mentioned welding power supply unit 11 can convert three-phase AC power supply 10 into high-frequency AC (4KHz) 'required for multi-point welding and generate AC waveforms suitable for multiple points ¥ connected to the object to be welded. -Constructor of DC-AC conversion. ! The welding power supply unit 11 that can achieve this is shown in the second figure, which is composed of: a converter for converting three-phase AC to DC 丨 11; DC generated by converter 1 1 1 A capacitor 1 1 2 whose output is smoothed, and a reverse converter 1 1 3. Which converts the smoothed DC to an AC of a certain frequency. The AC output terminal of the above-mentioned reverse converter 1 1 3 is shown in the first figure: it is connected to the welding transformer! The primary coil 131 of 3 and the two ends of the secondary coil 132 of the welding transformer 13 are connected to a rectifying circuit 14 for full-wave rectification of the high-frequency alternating current I induced by the secondary coil 132. Loop 1 4 is mainly composed of semiconductors D1 and D2. i The positive (+) output terminal of the above rectifying circuit 14 is as shown in the first figure. | It is connected to the lower electrode 15 through the power supply line LA. Furthermore, the negative (a) output terminal of the rectifying circuit 14 is a medium. The power supply lines L-B LN are connected in parallel to each of the upper electrodes 16-1 to 16-N. Moreover, the negative (a) output terminal of the rectifying circuit 14 is connected in series with each upper electrode 16-1 to 16-N, which is useful for individual pairing.

第10頁 五、發明說明(7) i各上部電極16-1〜16-N之導通施以通斷電控制之如SCR或金 屬氧化半導體(MOSFET )等之開關元件17-卜Π-Ν ° : 控制部1 2主要係以各開關元件1 7- 1 ~ 1 7-N按一定之時 丨間間隔依序進行通斷電之控制,且控制該尽向變流器11 3 以產生預先設定之電流值及通電時間之焊接電流’如第三 ;圖所示,其係具有將控制部1 2全體予以控制icpU 1 2 1, 及介以匯流排122而與此CPU 121連接之ί?〇Μ 123及RAM 124。尚且,CPU 121又介以匯流排122而連接有設定用輸 丨入介面125、顯示用輸出介面126、指令用輸出介面127、 |感測電流用輸入介面1 2 8及開關元件控制用輸入介面1 2 9。 上述ROM123係儲存有:—可將設定多點焊接所需焊接 :電流值及其通電時間之際所輸入之資料予以處理之程式、 一可將設定控制或開關元件丨7_ 1〜1 7-N之導通順序及其導 通時間間隔之際所輸入之資料予以處理之程式、一可將輸 入設定之資料予以顯示處理之程式、及一可將設定之焊接 電流值與電流感測器1 8所感測之電流值予以比較處理之程 式等之資料。 i 上述RAMI 24係儲存有cp[J i 21之演算結果及輸入設定 | 之焊接電流值及其通電時間資料、或開關元件之導通順序丨 及導通時間間隔資料等。 丨 上述設定用輸入介面125係與由鍵盤等所構成之輸入 部1 9接合之介面’藉由操作該輸入部丨9,而可輸入多點焊 接所需焊接電流值及其通電時間之資料或或開關元件之導 通順序及導通時間間隔等資料者。Page 10 V. Description of the invention (7) i. The switching of each upper electrode 16-1 ~ 16-N is controlled by switching elements such as SCR or metal oxide semiconductor (MOSFET). 17- 卜 Π-N ° : The control unit 1 2 is mainly used to sequentially control the power on and off at each switching element 1 7- 1 ~ 1 7-N at a certain time and interval, and control the directional converter 11 3 to generate a preset As shown in the figure, the welding current value of the current value and the energizing time is as shown in the figure, and it has cpp 1 1 2 which controls the entire control section 12 and a connection to this CPU 121 via a bus 122. M 123 and RAM 124. In addition, the CPU 121 is connected to a setting input interface 125, a display output interface 126, a command output interface 127, a current sensing input interface 1 2 8 and a switching element control input interface via a bus 122. 1 2 9. The above ROM123 is stored with:-a program that can process the input data required for setting the multi-point welding: current value and the time it is energized, one that can set the control or switching element 丨 7_ 1 ~ 1 7-N A program for processing input data at the time of the conduction sequence and a time interval for conducting the same, a program for displaying and processing the input setting data, and a program for setting the welding current value and the current sensor 18 The current value is compared with the data such as the program. i The above-mentioned RAMI 24 stores the calculation results and input settings of cp [J i 21 | welding current value and its conduction time data, or the conduction sequence of switching elements, and conduction time interval data, etc.丨 The above-mentioned setting input interface 125 is an interface that is connected to the input section 19 composed of a keyboard or the like. 'Operating this input section 丨 9 can input data of welding current value and time for conducting multi-point welding or Or the conduction sequence and conduction time interval of switching elements.

第11頁 ^〇8832 五、發明說明(8) 上述顯示用輸出介面126係做為與LCD等所構成之顯示 丨部2 0之間之介面,該顯示部2 〇係構成可將輸入部1 9輸入之 i各種設定資料予以顯示者。 上述指令用輸出介面127係連接至D - A變換部21,此 1 D - A變換部2 1係將以C P U 1 2 1執行比較處理程式而得之設定 電流值與電流感測器1 8之感測電流值間之比較演算結果變 :換為類比信號而行輸出,由D-A變換部2 1輸出之變流器指 i令信號係輸入至脈衝寬度調變回路22。尚且,由脈衝寬度 :調變回路22輸出之脈衝信號係介以驅動回路23而供應至反 向變流器11 3,以控制該變流器11 3產生與設定值對應之焊 丨接電流者。 上述感測電流用輸入介面128係連接至一將電流感測 Y器1 8所感測之焊接電流變換為數位信號之A-D變換部24, 藉此A-D變換部24而變換為數位量之焊接電流,則係通過 : 感測電流用輸入介面1 28進入CPU 1 2 1,而與設定電流值進 行比較演算。 上述開關元件控制用輸出介面1 2 9係連接至開關元件 I : 選擇、驅動回路2 5。此開關元件選擇、驅動回路2 5係基於 i 丨焊接時之從控制部12通過開關元件控制用輸出介面129而 | i輸出之開關元件控制信號S1,而將用以依序選擇開關元件 丨17-7-N並使之以設定時間導通之閘極信號予以輸出 i ! ;者。而此開關元件選擇、驅動回路25之輸出端係連接於各 丨Page 11 ^ 〇8832 V. Description of the invention (8) The above-mentioned display output interface 126 is used as an interface between the display and the display 20 composed of the LCD and the like, and the display 20 is configured so that the input 1 9 Those who enter various setting data for display. The above-mentioned instruction output interface 127 is connected to the D-A conversion section 21, and the 1 D-A conversion section 2 1 is a set current value obtained by executing a comparison processing program with the CPU 1 2 1 and the current sensor 1 8 The comparison calculation result between the sensed current values changes: the analog signal is output, and the converter instruction output by the DA conversion unit 21 causes the signal to be input to the pulse width modulation circuit 22. Moreover, the pulse signal output from the pulse width: modulation circuit 22 is supplied to the reverse converter 11 3 via the driving circuit 23 to control the converter 11 3 to generate a welding current corresponding to the set value. . The above-mentioned sensing current input interface 128 is connected to an AD conversion unit 24 which converts the welding current sensed by the current sensor Y 18 into a digital signal, and thereby the AD conversion unit 24 converts the welding current into a digital quantity. Then it passes: Input interface 1 28 for sensing current enters CPU 1 2 1 and compares calculation with the set current value. The above-mentioned switching element control output interface 1 2 9 is connected to the switching element I: selection, driving circuit 25. This switching element selection and driving circuit 2 5 is based on the switching element control signal S1 outputted from the control unit 12 through the switching element control output interface 129 during the welding process i 丨 and will be used to sequentially select the switching elements 17 -7-N and make it output the gate signal with the set time to turn on i !; And the output terminal of this switching element selection and driving circuit 25 is connected to each 丨

I 開關元件17-1〜17-N之閘極。 : 上述開關元件控制信號S1係藉由CPU 121且基於 45 883 2 i五、發明說明(9) | RAM 124所儲存之開關元件之導通順序及導通時間間隔而產 生者,再經由開關元件控制用輸出介面丨29輸出至開關元i i件選擇、驅動回路25。 ί 再者’上述輸入部19、CPU 121及R〇M;l23係構成將申 丨 |請專利範圍所述之開關元件之導通順序及導通時間予以設丨 丨定之設定手段,及將焊接電流之電流值及其導通時間予以 設定之設定手段,而控制部1 2、脈衝寬度調變回路22及驅 丨動回路23則係構成申請專利範圍所述之變流器113控制手 :段。 | 其次,就上述構成之電阻烊接機之實施例之動作情形丨 i詳細說明之。 i 首先’就被焊接物A之多點焊接所必須之焊接電流值 :及其導通時間之設定,及開關元件17-1〜17-N之導通順序 I 丨及其導通時間間隔予以設定之情形說明之。 j 此情形係以操作輸入部1 9之所定之按鍵,將控制部1 2 設定為資料設定模式,且將被焊接物A之焊接電流值及其 通電時間選擇為設定之模式。而在此狀態下操作輸入部 19 ’俾將適於被焊接物a之各焊接部位之焊接電流值及通 | 電時間以數值予以輸入,例如,將4 Ο Ο A之焊接電流值及之 i 1〇通電時間予以輸入°已輸入之焊接電流值及通電時 I間資料係趣由設定用輸入介面1 25而進入CPU 1 2 1,復依自 ROM 123漬出之處理程式而被執行設定之處理之後’即做為 i設定資料而儲存於RAM124r。 jLL ndt ,已輸入之焊接電流值及通電時間之設定資料係I Gates of switching elements 17-1 ~ 17-N. : The above-mentioned switching element control signal S1 is generated by the CPU 121 and based on 45 883 2 i. V. Invention Description (9) | RAM 124 The conduction order and conduction time interval of the switching elements are stored. The output interface 29 outputs to the switch element ii component selection and drive circuit 25. ί Furthermore, the above-mentioned input section 19, CPU 121, and ROM; l23 constitute a predetermined setting means for setting the conduction sequence and conduction time of the switching elements described in the patent application, and the welding current. The setting means for setting the current value and its on time, and the control section 1 2, the pulse width modulation circuit 22 and the driving circuit 23 constitute the control section of the converter 113 described in the scope of the patent application. Secondly, the operation of the embodiment of the resistance coupler with the above structure 丨 i will be described in detail. i Firstly, the welding current value necessary for the multi-point welding of the object to be welded A: the setting of its conduction time, and the conduction sequence of switching elements 17-1 to 17-N I 丨 and its conduction time interval Explain it. j In this case, the control unit 12 is set to the data setting mode by using the keys set by the operation input unit 19, and the welding current value of the object to be welded A and its conduction time are selected as the setting mode. And in this state, the operation input unit 19 '俾 will input the welding current value and conduction time suitable for each welding part of the object to be welded a, for example, a welding current value of 4 〇 A and i 10 Power-on time is entered ° The welding current value that has been entered and the data between I and I when the power is turned on are entered into the CPU 1 2 1 by the input interface for setting 1 25, which is executed in accordance with the processing program spilled from the ROM 123. After processing, it is stored in the RAM 124r as i setting data. jLL ndt, the setting data of the welding current value and energizing time that have been input are

45 883 2 ''— ._ · "" . —— ~~~~~~ - .. ..__________- 五、發明說明(10) 顯示在顯示部20上。因此,藉由觀看顯示部20所顯示之數 值,便可確認已輸入之焊接電流值及通電時間是否適於多 點焊接之數值。 r再者,在設定開關元件1 7-1〜1 7-N之導通順序及其導 !通時間間隔之場合,係將控制部12設定為導通順序及導通 時間間隔設定模式。而在此狀態下操作輸入部1 9,俾將導 丨通順序及其導通時間間隔予以輸入,例如,設定開關元件 1 7 -卜1 7 - N依此順序而行導通動作,且將開關元件 17-1〜17-N之導通時間設定為40ms。已輪入之導通順序及 :其導通時間間隔資料係經由設定用輸入介面1 25而進入CPU 121,復依自ROM1 23讀出之處理程式而被執行設定之處理 I 之後,即做為設定資料而儲存於RAM 124内。 | 此時,已輸入之導通順序及其導通時間間隔之設定資 料係顯示在顯示部20上。因此,藉由觀看顯示部2〇所顯示 之數值,便可確認已輸入之導通順序及其導通時間間隔是 :否適於多點焊接之之數值。 其次’則就基於上述設定資料而控制電阻焊接機之場 i45 883 2 '' — ._ · " ". —— ~~~~~~-.. ..__________- 5. The invention description (10) is displayed on the display section 20. Therefore, by viewing the values displayed on the display section 20, it is possible to confirm whether the input welding current value and the energization time are suitable for multi-point welding. r Furthermore, when setting the conduction sequence of the switching elements 1 7-1 to 1 7-N and the conduction time interval thereof, the control unit 12 is set to the conduction sequence and conduction time interval setting mode. In this state, when the input unit 19 is operated, the conduction sequence and the conduction time interval are inputted. For example, the switching elements 1 7-17 1-N are set to conduct the conduction action in this order, and the switching element is set. The on-time of 17-1 ~ 17-N is set to 40ms. The turn-on turn-on sequence and its turn-on time data are entered into the CPU 121 through the input interface 125 for setting, and the processing I set by the processing program read from ROM 1 23 is executed as setting data. It is stored in the RAM 124. | At this time, the inputted conduction sequence and the setting data of the conduction time interval are displayed on the display section 20. Therefore, by looking at the value displayed on the display section 20, it can be confirmed whether the entered conduction sequence and the conduction time interval are: values suitable for multi-point welding. Secondly, the field of the resistance welding machine is controlled based on the above setting data.

丨合說明之。 I ! ; 在此場合,首先,操作輸入部19之所定之按鍵,而將 | ;控制部1 2設定為焊接模式,再操作輸入部1 9之所定之按 鍵,而自RAM 124選擇適於被焊接物A之多點焊接之設定資 I 料。同時,藉由如以程序控制之機器人等之插入裝置(未 | 予圖示),而如第一圖所示之將燈絲30、導線31與帶狀材 32以一定之排列而疊置於其為焊接夾具之下部電極15之上丨 To explain. I!; In this case, first, the predetermined key of the input section 19 is operated, and the |; control section 12 is set to the welding mode, and then the predetermined key of the input section 19 is operated. Welding material A multi-point welding setting information. At the same time, by means of an insertion device (not shown) such as a robot controlled by a program, as shown in the first figure, the filament 30, the lead 31 and the strip 32 are arranged in a certain arrangement and stacked on it. For the lower electrode 15 above the welding jig

458832 五、發明說明(11) i面,再以對應各燈絲30之排列之各上部電極1 6-1 ~ 1 6-N抵 : ;接按壓保持於帶狀材32上面。 I 保持按壓之後,而自程序器將啟動信號輸入至輸入部 1 9時,首先,係藉由CPU 1 2 1之基於RAM 1 24所儲存之關於 開關元件1 7- 1〜1 7-N之導通順序及導通時間間隔資料,而 產生開關元件控制信號S1,開關元件控制信號S1係通過開 關元件控制用輸入介面129,再輸出至開關元件選擇、驅 i 動回路2 5。此開關元件選擇、驅動回路2 5係可選擇開關元 件17-1 ’且可將閘極信號供應至閘極,而使開關元件17_丨 丨達到設定時間之導通狀態,例如40 ms之導通狀態。 另一方面’在開關元件17-1保持導通狀態之際,從 RAM 124選擇之設定電流值資料係通過指令用輸出介面127 | 而輸出至D-A變換部21,再經D-A變換部21變換為類比信號 i 之後’則做為變流器指令信號而輸入至脈衝寬度調變回路丨 22。脈衝寬度調變回路2 2係將脈衝寬度調變後之脈衝信號 | 介以驅動回路2 5而供應至反向變流器113,亦藉此驅動反 i 向變流器113 ’而將換流器1U輸出之通過平滑用電容器 112之直流變換為一定頻率數之交流。此高頻交流係藉由 焊接變壓器13而變換為低電壓、大電流之電力,此電力藉 :由整流回路1 4變換為直流之後,將供應至下部電極1 5與上 部電極1 6 - 1之間之焊接部位,而對此焊接部位施以焊接’ 丨此時之通電時間約為1〇 ms。 I · 再者’當焊接電流流動於下部電極15與上部電極16_1 I之間時’此焊接電流係可藉電流感測器18所感測。此感測458832 V. Description of the invention (11) The i-plane, and then the upper electrodes 16-1 to 16-N corresponding to the arrangement of the filaments 30, are pressed against each other and held on the strip-shaped material 32. I After holding down, and inputting the start signal from the programmer to the input section 19, first, the switching elements 1 7- 1 to 1 7-N are stored by the CPU 1 2 1 based on the RAM 1 24. The conduction sequence and conduction time interval data generate a switching element control signal S1. The switching element control signal S1 is output through the switching element control input interface 129 and then output to the switching element selection and driving circuit 25. This switching element selection and driving circuit 2 5 can select switching element 17-1 'and can supply the gate signal to the gate, so that the switching element 17_ 丨 丨 reaches the on state for a set time, such as the on state of 40 ms . On the other hand, while the switching element 17-1 remains on, the set current value data selected from the RAM 124 is output to the DA conversion section 21 through the command output interface 127 |, and then converted to the analog by the DA conversion section 21. The signal 'i' is input to the pulse width modulation circuit 22 as a converter command signal. The pulse width modulation circuit 2 2 is a pulse signal after the pulse width modulation | is supplied to the inverter 113 via the driving circuit 25, and also drives the inverter i 113 to convert the current The DC output from the converter 1U is converted by a smoothing capacitor 112 into an AC with a certain frequency. The high-frequency AC is converted into low-voltage and high-current power by welding the transformer 13. The power is converted to DC by the rectifier circuit 14 and then supplied to the lower electrode 15 and the upper electrode 16-1 Between the welded parts, and welding is applied to this welded part 丨 the energization time at this time is about 10 ms. I. Furthermore, when the welding current flows between the lower electrode 15 and the upper electrode 16_1 I, the welding current is sensed by the current sensor 18. This sensing

45 8Θ3 2 ;五、發明說明(12) !之焊接電流以A —D變換部24變換為數位量之後,即通過感 丨 I測電流用輸入介面128而流入CPU 121,而與設定電流值做 比較演算。 I 尚且,此比較結果係通過指·令用輸出介面127及D-A變 換部21而輸入至脈衝寬度調變回路22,又為使比較結果之 ;偏差等於零,而變化由脈衝寬度調變回路22輸出之脈衝信 號寬度,藉此控制變流器1 1 3以使供應至下部電極丨5與上 部電極1 6 - 1間之焊接部位之焊接電流達到設定值。 是以,上述開關元件1 7 -1之導通時間經過後(此導通 i時間係由控制部1 2内設置之定時器(圖中省略)及〔p u 1 2 1 j所控制),開關元件控制信號S1係為選擇開關元件1 7 _ 2而 被更新,此更新之開關元件控制信號S1係通過開關元件控 制用輸出介面129而輸出至開關元件選擇、驅動交流電 ;2 5。於是開關元件選擇、驅動回路2 5乃行選擇開關元件 1 7 - 2,並將閘極信號供應至閘極,遂使開關元件丨7 _ 2達成 .設定時間之導通狀態’例如4 0 m s之導通狀態。 其次,與上述開關元件17-1之情形相同,藉由將設定 之焊接電流以設定時間供應至開關元件1 7 - 2連接之上部電 極1 6-2與下部電極1 5之間之焊接部位’而對此焊接部位施 以焊接。 以下,同於上述之情形’藉由每谭接一個焊接部位而 更新之開關元件控制信號S 1,而將開關元件1 7-3~ i卜N依 此順序予以切換導通’於此等開關元件17-3〜17-N之導通 期間’將供應至此等開關元件1 7 - 3〜1 7 - N所連接之上部電 \45 8Θ3 2; V. Description of the invention (12) The welding current is converted into a digital quantity by the A-D conversion unit 24, that is, it flows into the CPU 121 through the input interface 128 for sensing current measurement, and does the same as the set current value. Compare calculations. I Also, the comparison result is input to the pulse width modulation circuit 22 through the command output interface 127 and the DA conversion unit 21, and in order to make the comparison result; the deviation is equal to zero, and the change is output by the pulse width modulation circuit 22 The pulse signal width is used to control the converter 1 1 3 so that the welding current supplied to the welding portion between the lower electrode 5 and the upper electrode 16-1 reaches a set value. Therefore, after the on-time of the above-mentioned switching element 1 7 -1 has elapsed (this on-time i is controlled by the timer (omitted in the figure) and [pu 1 2 1 j controlled by the control unit 12]), the switching element controls The signal S1 is updated to select the switching element 1 7 _ 2. The updated switching element control signal S1 is output to the switching element selection and driving AC power through the switching element control output interface 129; 2 5. Therefore, the switching element selection and driving circuit 2 5 select the switching elements 1 7-2 and supply the gate signal to the gate, so that the switching element 丨 7 _ 2 is achieved. The ON state of the set time is, for example, 40 ms. On state. Secondly, as in the case of the above-mentioned switching element 17-1, a set welding current is supplied to the switching element 17-2 for a set time to connect the welding portion between the upper electrode 16-2 and the lower electrode 15 ' Welding is performed on this welding portion. In the following, the same as the above-mentioned case, 'the switching element control signal S 1 is updated by connecting a welding part every time, and the switching elements 1 7-3 ~ i and N are switched and turned on in this order' During the on-time of 17-3 ~ 17-N 'will be supplied to these switching elements 1 7-3 ~ 17-N

45 883 2 五、發明說明(13) —:45 883 2 V. Description of the invention (13) —:

I |極16-3〜16-N與下部電極15間之各焊接部位之焊接電流, 丨 _|藉由反向變流器1 1 3而控制為設定之值,遂能依序對被焊 丨 :接物A之各焊接部位施以焊接。 第四圖係將開關元件17-1〜17-N依序導通,而使谭.接 丨I | Welding current of each welding part between the poles 16-3 ~ 16-N and the lower electrode 15, 丨 _ | is controlled to a set value by the reverse converter 1 1 3, so that the welded parts can be sequentially welded.丨: Welding is performed on each welding part of the object A. The fourth diagram is to sequentially turn on the switching elements 17-1 ~ 17-N to make Tan. 丨

i電流流過各上部電極16-3-16-N與下部電極15間之各焊接 部位時之焊接電流之波形圖D 按上述本發明之實施例’因係藉由控制部12及開關元 |件選擇、驅動回路2 5,而以設定之時間間隔對各上部電極i 1 6-卜1 6-N所設之開關元件17_1〜171依序施以導通控制,| 且在此導通期間,每次對一個處於導通狀態下之開關元件丨 丨連接之上部電極所對應之被焊接物A之焊接部位施以焊接 i 者°遂能安定供應適於各焊接點所需之一定之焊接電流, 及對焊接點行均質之焊接,且可降低製品之不良率,又可| 僅使用一個變壓器達成焊接工作及使變壓器小容量化。 尚且,按上述本發明之焊接電流波形,並不限定為苐 四圖所不之單純之波形,本發明之焊接電流波形亦可設定 |為具有上斜面部及下斜面部之台形或階形之波形。 按本發明之電阻焊接機,並不限定為上述實施例所示 I之將螢光顯示管之燈絲及導線施以多點焊接者,亦可適用 |於其他之被焊接物A之多點焊接者,而自不待言。 :— 上述實施例係就於焊接變壓器之二次側加β入半導體而 i行整流,並將此直流以s c R構成之開關元件1 7 _ 1 ~ 1 7 - Ν對通 I往被焊接物A之電流’進行通斷電控制之場合而行說明 ;者’但本發明並不限定為上述實施例所述者。i The waveform of the welding current when the current flows through each welding part between the upper electrode 16-3-16-N and the lower electrode 15 D According to the embodiment of the present invention described above, the reason is that the control unit 12 and the switching element | Components, drive circuit 25, and the switching elements 17_1 to 171 provided to each upper electrode i 1 6-bu 1 6-N are sequentially controlled at a set time interval, and during this conduction period, every When a switching element in a conducting state is connected to the upper electrode corresponding to the welding part A of the welding object A and welding i is applied, then a certain welding current suitable for each welding point can be stably supplied, and Homogeneous welding of welding points, which can reduce the defect rate of the product, can also use only one transformer to achieve the welding work and reduce the transformer capacity. Moreover, according to the above-mentioned welding current waveform of the present invention, it is not limited to the simple waveform not shown in Fig. 4; the welding current waveform of the present invention can also be set to | Waveform. The resistance welding machine according to the present invention is not limited to those shown in the above embodiment I where the filaments and wires of the fluorescent display tube are subjected to multi-point welding, but also applicable to other multi-point welding of objects to be welded A But it goes without saying. : — The above-mentioned embodiment is to add β to the semiconductor on the secondary side of the welding transformer and rectify the i-line, and this switching element composed of sc R 1 7 _ 1 ~ 1 7-Ν to I to be welded The case where the current A is controlled by on / off control will be described; however, the present invention is not limited to those described in the above embodiments.

五、發明說明(14) | 例如, 17-1〜17-N , 丨制用開關元 電流直接以 丨交流控制用 接變壓器1 3 合,對於藉 |接物亦屬有 按上述 :時間間隔對 丨制,且在此 :下之開關元 丨部位施以焊 之焊接電流 良率,又可 再者1 I流電變換為 i 之變流器, 流。 按本發 I之導通順序 按本發 第一圖所示之由SCR構成之開關元件 係可以三端雙向可控矽開關元件等之交流控 件代替之’而將焊接變壓器之二次側所感應之 交涛供應至焊接電極,且將各電極之電流藉由 開關元件予以控制,亦屬可行。在此場合,焊 之二次側則可省略整流元件。再者,在此場 由電流之極性而使焊接結果不同之特殊之被焊 效。 本發明之實施例,因係藉由控制部而以設定之 各上部電極所設之開關元件依序施以導通控 導通期間,係每次以一個電極對處於導通狀態| 件所連接之上部電極所對應之被焊接物之焊接 i 接者。遂能安定供應適於各焊接點所需之一定 I ,俾對焊接點行均質之焊接,以降低製品之不i 使焊接變壓器達成小容量化。 按本發明之焊接用電源部,係具有將商用交 i 直流之整流器所輸出之直流又變換為高頻交流 : 遂能產生適於多點焊接之焊道細緻之焊接電 明係可藉由設定裝置,而任意設定各開關元件 及其導通時間° 明因具有可設定焊接電流之電流值及其通電時 置,遂能任意設定適於被焊接物之烊接部位之 及其通電時間。 丨間之設定裝 i焊接電流值 jV. Description of the invention (14) | For example, 17-1 ~ 17-N, the switching element current for the 丨 system is directly connected to the transformer for AC control 1 3, and the borrowing and connection are also based on the above: time interval pair丨 system, and here: the lower switch element 丨 is applied with welding current yield of welding, and it can be converted from 1 I current to i current converter. According to the conducting sequence of this issue I, the switching element composed of SCR shown in the first figure of this issue can be replaced by an AC control such as a three-terminal triac switching element, and the inductance induced by the secondary side of the welding transformer It is also feasible that Jiaotao supplies to the welding electrodes and the current of each electrode is controlled by the switching element. In this case, the rectifying element can be omitted on the secondary side of the welding. Furthermore, in this field, the special welding effect which makes the welding result different due to the polarity of the current. In the embodiment of the present invention, since the switching element provided by each of the upper electrodes is set to sequentially perform the conduction control conduction period by the control unit, one electrode pair is in a conducting state at a time | the upper electrode connected to the element Corresponding welding of the welding object. It can then stably supply a certain amount of I suitable for each welding point, and perform homogeneous welding on the welding points to reduce the inferiority of the product and achieve a small capacity of the welding transformer. The welding power supply unit according to the present invention is provided with a method for converting the direct current output from a commercial AC-DC rectifier into high-frequency alternating current: a detailed welding electrode system capable of generating a detailed welding bead suitable for multi-point welding can be set by Device, and arbitrarily set each switching element and its on time. It is clear that because it has a current value that can set the welding current and the time when it is energized, it can arbitrarily set the connection position and its energization time suitable for the welding part.丨 Setting equipment i Welding current value j

第18頁 45883^ 五'發明說明(15) 尚且,按本發明係可將感測器所感測之感測值予以回 i饋至變流器,遂能控制各焊接部位之焊接電流為設定值。| 圖式之簡單說明: i 第一圖係本發明電阻焊接機之實施例之整體構造示意 、 圖。 第二圖乃示第一圖中之焊接用電源部之内部構造之方 i 塊圖。 第三圖乃示第一圖中之控制部之内部構造之方塊圖。 第四圖係本發明之實施例之通往各焊接點之電流波形 丨圖。 丨 圖中: A…被焊接物,1 0…交流電源,11…焊接用電源部, 丨 1Π…換流器,112…平滑電容器,113反向變流器,12… 丨 控制部,121…CPU,123…ROM,124…RAM, 13…焊接變 | 壓器,1 4…整流回路,1 5…下部電極,1 6 -1 ~ 16-N…上部 電極,17-1〜17-N…開關元件,18…電流感測器,19…輸 入部,20…顯示部,2 1…D-A變換部,22…脈衝寬度調變 回路2 2,23…驅動回路,24 _··Α-0變換部,25…開關元件 丨選擇、驅動回路。 iPage 18 45883 ^ Five 'invention description (15) Moreover, according to the present invention, the sensed value sensed by the sensor can be fed back to the converter, so that the welding current of each welding part can be controlled to a set value . Brief description of the drawings: i The first drawing is a schematic diagram of the overall structure of the embodiment of the resistance welding machine of the present invention. The second diagram is a block diagram showing the internal structure of the welding power supply unit in the first diagram. The third figure is a block diagram showing the internal structure of the control section in the first figure. The fourth figure is a diagram of current waveforms leading to each welding point according to the embodiment of the present invention.丨 In the picture: A… to-be-welded, 1 0… AC power supply, 11… welding power supply section, 丨 1Π… converter, 112… smoothing capacitor, 113 reverse converter, 12… 丨 control section, 121… CPU, 123 ... ROM, 124 ... RAM, 13 ... welding transformer | voltage transformer, 1 4 ... rectifier circuit, 1 5 ... lower electrode, 1 6 -1 to 16-N ... upper electrode, 17-1 to 17-N ... Switching element, 18 ... current sensor, 19 ... input section, 20 ... display section, 2 1 ... DA conversion section, 22 ... pulse width modulation circuit 2 2, 23 ... drive circuit, 24 _... A-0 conversion 25, switching elements, selection, driving circuit. i

第19頁Page 19

Claims (1)

45 883 2 丨六、申請專利範圍 一-------—— ! 1'種電阻焊接機,係具有1 一焊接用電源部及一將焊接 用電源部輸出之交流電變換為低電壓、大電流之電力之 i :接5壓器;而將焊接變壓器之二次侧所感應之電流供 〜'至焊接電極’或藉由整流回路將焊接變壓器之二次側 ;所感應之電流予以整流後’再供應至焊接電極,以對被 焊接物鈿以多點焊接之型式之電阻焊接機; 其特徵在於:該焊接電極係由一可供被焊接物置於 ; 其上,下部電極,及複數個抵接於被焊接物之複數個被 焊接部位之將被焊接物按壓於下部電極上面之上部電極 ! 所構成:復於連接於上述整流回路之輸出端子與各上部 電極之間之各供電線路上,分別串連有開關元件,另設丨 有可依序以設定之時間間隔對各開關元件施以通斷電控 制之控制部。 :2.依申请專利範圍第1項所述之電阻焊接機,其中該焊接 | 用電源部係具有將商用交流電變換為直流之換流器,及i 將邊換流器輸出之直流變換為高頻交流之反向變流器,i 並構成為可將該反向變流器所變換之高頻交流供應至上 述焊接變壓器之一次側之構造者。 ! 3.依申請專利範圍第1項所述之電阻焊接機,其中該控制 | 部係具有可以預先設定之順序將上述各開關元件設定為 丨 導通’並可任意設定上述各開關元件之導通時間之設定 裝置,及依上述設定裝置所設定之訊息而依序選擇上述 丨 各開關元件,且僅於上述設定時間内使上述各開關元件 卜 導通之開關元件選擇、驅動回路。 i45 883 2 丨 VI. Scope of patent application 1 -----------! 1 'resistance welding machine, which has a welding power supply unit and a conversion of AC power output from the welding power supply unit to low voltage, High-current power i: Connect to 5 voltage transformers; and supply the current induced by the secondary side of the welding transformer to 'to the welding electrode' or rectify the secondary side of the welding transformer; the induced current is rectified It is then supplied to the welding electrode to form a multi-point resistance welding machine for the object to be welded; characterized in that the welding electrode is provided by an object to be welded; the upper electrode, the lower electrode, and a plurality of A plurality of welded parts abutting the welded object press the welded object on the upper electrode of the lower electrode! Composition: The power supply lines are connected to the output terminals connected to the rectifier circuit and the upper electrodes. On the road, switching elements are respectively connected in series, and a control unit is provided to sequentially control each switching element at a set time interval. : 2. The resistance welding machine according to item 1 of the scope of the patent application, wherein the welding | power supply unit has a converter that converts commercial AC power to DC, and i converts the DC output from the side converter to high The inverter with a high frequency AC, i, is a structure that can supply the high frequency AC transformed by the inverter to the primary side of the welding transformer. 3. According to the resistance welding machine described in the first item of the scope of the patent application, wherein the control | section has a sequence that can be set in advance to set the above-mentioned switching elements to 丨 on, and the on-time of each of the above-mentioned switching elements can be set arbitrarily The setting device, and the switching elements selected sequentially according to the information set by the setting device, and the switching element selection and driving circuit that turns on the switching elements only during the setting time. i 第20頁 45 883 2 — — _____— 六、申請專利範圍 ;4.依申請專利範圍第1項或第2項所述之電阻焊接機,其中 在上述下部電極與上部電極之間,設有可對供應至上述 每個上部電極之焊接電流值及其通電時間予以任意設定 之設定裝置;及控制上述反向變流器以便獲得由上述設 定裝置所設定之電流值及其通電時間之控制部。 : i 5.依申請專利範圍第4項所述之電阻焊接機,係設有可感 測上述各焊接部位於焊接時之焊接電流之感測器,而藉 ! : I 由將上述感測器所感測之感測值回饋至反向變流器控制 部,以控制上述焊接電流為設定電流值。Page 20 45 883 2 — — _____ — 6. Application for patent scope; 4. The resistance welding machine according to item 1 or 2 of the scope of patent application, in which the lower electrode and the upper electrode are provided with A setting device for arbitrarily setting the welding current value and the energization time supplied to each of the above upper electrodes; and a control section that controls the reverse current converter so as to obtain the current value and the energization time set by the setting device. : I 5. The resistance welding machine described in item 4 of the scope of the patent application is equipped with a sensor that can sense the welding current of each welding part during welding, and borrow!: I The above sensor The sensed value is fed back to the inverter control unit to control the welding current to a set current value. 第21頁Page 21
TW88113197A 1999-06-10 1999-08-03 Resistance welder TW458832B (en)

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JP11163252A JP2000351081A (en) 1999-06-10 1999-06-10 Resistance welding machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI768567B (en) * 2019-11-29 2022-06-21 日商本田技研工業股份有限公司 Connection structure for resistance detection means in resistance welding apparatus, and resistance welding method

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Publication number Priority date Publication date Assignee Title
JP5263372B2 (en) 2010-12-13 2013-08-14 株式会社デンソー Resistance welding equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI768567B (en) * 2019-11-29 2022-06-21 日商本田技研工業股份有限公司 Connection structure for resistance detection means in resistance welding apparatus, and resistance welding method

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