^5732 8^ 5732 8
(1) 發明背景：(1) Background of the invention:
模板施工成本為一般鋼筋混凝土建築物建造成本之主 要項目，且對施工過輕、工程品質具有相當重大之影響。 目前雖有其他預貼模板施工方法，但該等工法仍然必 需耗費大量人力、物力於組模前將面磚預貼於模板上，'拆 撫後又需處理大量廢棄物’且適用之面碑種類仍受相當之 限制，因此無法確實達成模板施工自動化之要求。田 本創作即以縮短模板施工時間，降低施工成本，提高 施工品質，增進工作安全以達成模板施工自動化為目的。 (2) 發明概述： 訂 本創作主要係利用空氣壓力將面磚密貼於模板，使外 踏貼面磚工程與結構體混凝土一起施工同時完成，需脫模 時則利用空氣壓力均勻快速脫模。 .尊Formwork construction cost is the main item for the construction cost of general reinforced concrete buildings, and it has a considerable impact on the construction being too light and the engineering quality. At present, although there are other pre-adhesive form construction methods, these methods still need to consume a lot of manpower and material resources to pre-attach the face bricks to the form before forming the mold. It is still subject to considerable restrictions, so the requirements for formwork construction automation cannot be reliably met. Tian Ben's creation is to shorten the formwork construction time, reduce the construction cost, improve the construction quality, and improve the work safety in order to achieve the formwork construction automation. (2) Summary of the invention: The creation of the book is mainly to use air pressure to closely attach the facing bricks to the formwork, so that the construction of the stepped facing bricks and the structural concrete are completed at the same time. Respect
本創作之主要構成單元為兩片塑膝類之矩形平板如壓 克力板、pc耐力板等其中厚塑膠板（1)厚度至少lcm以上 ’另一片薄塑勝板（12)厚度至少〇.5cm以上，其長、寬 尺寸則可視施工需要決定’於厚板之兩面依使用面磚（2) 種類及設計花式（本創作圖示以方塊碑作正方形排列為例 作說明）而設有多數個大、中、小之同心圓孔，其中小圓 孔需貫穿塑膠板’其中一面之大圓孔底部膠合一適當厚度 具有獨立氣泡並有適當彈性之環狀發泡泡棉（8)，使該 環狀發泡泡棉之厚度可因空氣壓力之作甩而自由變化，但 仍能維持原位不致變形。另一面則以適當深度之凹槽（14) 第一耳 本紙張A纽财 A7 B7 457328 五、發明説明（2 ) 連通各大圓孔，然後與薄塑膠板膠合為一片面板，使兩片 塑膠板内形成一空氣迴路，於該面板之適當位置以一適當 長度之金屬管（9)通過小圓孔貫穿面板，該金屬管之一端 製成喇°八狀’另一端則車製螺紋，使該金屬管能以螺絲 帽（10)鎖定於面板上，並於該禽屬管適當位置之管壁 設四圓孔，使該金屬管鎖定於面板後管壁上之圓孔恰能與 面板内之空氣迴路連通’再以一90度彎頭（3)連接一常閉 型電磁閥（4)並固定於面板上，常閉型電磁閥之另一端再 以一90度彎頭連接一空壓快速接頭（5)，以便於施工時連 接真空幫浦或空氣壓縮機。 本創作之面板可配合任一系統模板使用，使用時依選 定之系統模板框架（7)位置以適當數量之埋頭螺栓（β) 貫穿面板鎖固於系統模板框架上即可。 (3)發明的詳細說明： 一般欲利用空氣壓力時，被吸著物均需具光滑平面， 但本創作可預貼表面光滑或高低差介於3nm以内具非光滑 面之各類外牆碑或石拇。當預贴各類磁碑時可於面板上適 當位置巧合磁碑種類事先膠合一矽橡膠框（11)並喷塗脫 模劑以士便在真空幫浦未啟動前將磁磚排列於面板上以維 持磁碑之適當間隙並可避免灌漿時水泥砂漿污染面碑且便 於脫模；當預貼各類石板時即不需事先膠合發橡膠框，直 接將石板排列於面板上即可。 使用時先將常閉型電磁閥接電並連接真空幫浦，然後 將模板以朝混凝土面之板面朝上方式平置，再將面磚以表 面朝下放置入梦橡膠框内，使面碑因本身之重量壓著於環 第二頁 (請先閱讀背面之注#項再填寫本買) 經濟部中央梯準局貝工消費合作社印製 ------T------------------._________ 本紙張尺度適用中國國家椟準（CMS ) A4規格（210X297公釐） A7 B7 457328 五、發明説明（3 ) 狀發泡泡棉上’由於環狀發泡泡棉内各獨立氣泡之抗壓性 與泡棉表面之延伸性，使泡棉可以密貼於面磚表面，則面 板内空氣迴路形成密閉迴路，此時啟動真空幫浦將空氣迴 路抽成適當真空狀態，面碑即因大氣壓力作用被壓貼於面 板上’然後將常閉型電磁閥斷電並拆除真空幫浦，面板内 空氣迴路即因常閉型電磁閥及環狀發泡泡棉之作用而能持 續維持真空狀態，隨後即可進行組模、紮筋、灌漿等工作。 當本創作用於外牆模板時環狀發泡泡棉之厚度需較面 板上大圓孔之深度為大，使環狀發泡泡棉能凸出一適當之 高度’使面碑能壓著環狀發泡泡棉；用於内牆模板時，以 面板同樣材質之塑膠板製一圓板（13)，圓板之直徑及厚 度與大圓孔之直徑及深度相同，環狀發泡泡棉膠合於中圓 孔底部’厚度較中圓孔之深度為大，使圓板受壓後能與面 板板面形成光滑平面。 欲脫模時將常閉型電磁閥接電，空氣迴路接至空氣壓 縮機後’啟動空氣壓縮機對空氣迴路適當加壓，使壓縮空 氣經過模板上各透空孔進入模板與混凝土結構體之間，模 板即因空氣壓力作用而與混凝土結構體脫離。 (4)圖示說明： 第一圖為本創作外牆面板實施例之分解立體示意圖。 第二圖為本創作内牆面板實施例之分解立體示意圖。 第三圖為本創作面板背面實施例圓孔及凹槽構成空氣迴路 之分解立體示意圖。 第三頁 (請先聞讀背面之注意事項再填寫本頁) *1Τ I-.. 經濟部中央標準局員工消费合作社印製 本紙張尺度適用中國國家襟準（CNS ) A4規格（210X297公楚） 經濟部中央標準局員工消費合作社印製 4^7328 B7 五、發明説明（4 ) 第四圖為本創作外踏面板實施例金屬管與空氣迴路之剖面 圖。 第五圖為本創作内踏面板實施例金屬管與空氣迴路之剖面 圖。 第六圖為本創作外牆面板實施例未抽真空時之剖面圖。 第七圖為本創作内賭面板實施例未抽真空時之剖面圖。 第八圖為本創作外牆面板實施例抽真空後之剖面圖。 第九圖為本創作内牆面板實施例抽真空後之剖面圖。 第十圖為本創作面板實施例固定於模板框架之剖面圖。 (5)圖號說明： 厚塑膠板1 面碑2 90°彎頭3 常閉電磁閥4 空壓快速接頭5 埋頭螺栓6 模板框架7 環狀發泡泡棉8 金屬管9 螺絲帽1 〇 矽橡膠框1 1 薄塑膠板1 2 圓板1 3 空氣迴路凹槽1 4 (讀先閲讀背面之注意事項再填寫本頁) 訂The main constituent unit of this creation is two rectangular plastic plates such as acrylic plates and pc endurance plates, among which the thick plastic plate (1) has a thickness of at least 1 cm or more, and the other thin plastic win plate (12) has a thickness of at least 0. More than 5cm, its length and width can be determined according to the construction needs. There are many on the two sides of the thick plate according to the type and design style of the brick (2). A large, medium and small concentric circular hole, where the small circular hole needs to pass through the plastic plate, and the bottom of the large circular hole is glued with a ring-shaped foam (8) with appropriate thickness and independent bubbles and appropriate elasticity. The thickness of the ring-shaped foam can be freely changed due to the air pressure, but it can still maintain the original position without deformation. The other side is a groove with an appropriate depth (14). The first ear paper A New Zealand A7 B7 457328 V. Description of the invention (2) Connect the large round holes, and then glue the thin plastic plate into a panel, so that two plastic plates An air loop is formed in the panel. A metal tube (9) of appropriate length passes through the panel through a small circular hole at an appropriate position on the panel. One end of the metal tube is formed into a lata shape. The other end is threaded to make the The metal pipe can be locked on the panel with a screw cap (10), and four round holes can be provided on the wall of the poultry tube in an appropriate position, so that the round hole on the wall of the rear wall of the metal pipe can be matched with the inside of the panel. The air circuit is connected, and then a 90 degree elbow (3) is connected with a normally closed solenoid valve (4) and fixed on the panel, and the other end of the normally closed solenoid valve is connected with a 90 degree elbow by an air pressure quick connector. (5) To facilitate the connection of vacuum pumps or air compressors during construction. The panel of this creation can be used with any system template, and the appropriate number of countersunk bolts (β) can be used to fix the system template frame according to the selected system template frame (7) position. (3) Detailed description of the invention: Generally, if the air pressure is to be used, the object to be adsorbed must have a smooth surface, but this creation can be pre-posted with various types of external wall monuments with smooth surfaces or non-smooth surfaces within 3nm. Or stone thumb. When various types of magnetic monuments are pre-adhered, the appropriate position on the panel can be coincident. The type of magnetic monument is glued in advance with a silicone rubber frame (11) and sprayed with a release agent to arrange the tiles on the panel before the vacuum pump is started. In order to maintain the proper gap of the magnetic monument and prevent the cement mortar from contaminating the surface monument during grouting, it is easy to release the mold; when pre-adhesive various types of slate, it is not necessary to glue the rubber frame in advance, and the slate can be directly arranged on the panel. When using, firstly connect the normally closed solenoid valve and connect the vacuum pump, then place the formwork flat on the concrete surface, and then place the face brick into the dream rubber frame with the surface down, so that The weight of itself is pressed on the second page of the ring (please read the note # on the back before filling in this purchase). Printed by the Central Laboratories of the Ministry of Economic Affairs, Shelley Consumer Cooperatives --- T ------- -----------._________ This paper size applies to China National Standards (CMS) A4 specifications (210X297 mm) A7 B7 457328 V. Description of the invention (3) The shape of the foam on the foam The pressure resistance of the individual bubbles in the foamed foam and the extensibility of the foam surface make the foam adhere to the surface of the brick. The air circuit in the panel forms a closed circuit. At this time, a vacuum pump is started to draw the air circuit. Into a proper vacuum state, the face tablet is pressed against the panel due to atmospheric pressure, and then the normally closed solenoid valve is powered off and the vacuum pump is removed, and the air circuit in the panel is due to the normally closed solenoid valve and annular foam. The effect of foam can maintain the vacuum state continuously, and then you can carry out mold forming, tie bar, irrigation And so on. When this creation is used for the external wall template, the thickness of the ring-shaped foam should be greater than the depth of the large circular hole on the panel, so that the ring-shaped foam can protrude to an appropriate height, so that the face tablet can press the ring. A circular foam (13) made of a plastic plate with the same material as the panel when used for interior wall formwork. The diameter and thickness of the circular plate are the same as the diameter and depth of the large circular hole. The thickness of the bottom of the middle circular hole is greater than the depth of the middle circular hole, so that the circular plate can form a smooth plane with the panel surface after being pressed. When you want to demold, connect the normally closed solenoid valve, and after the air circuit is connected to the air compressor, start the air compressor to pressurize the air circuit properly, so that the compressed air enters the formwork and the concrete structure through the through holes in the formwork. At this time, the formwork is detached from the concrete structure due to air pressure. (4) Graphic description: The first figure is an exploded perspective view of the embodiment of the creative exterior wall panel. The second figure is an exploded perspective view of the embodiment of the interior wall panel. The third figure is an exploded perspective view of the circular holes and grooves forming the air circuit in the embodiment of the back of the creative panel. The third page (please read the notes on the back before filling in this page) * 1Τ I-: The paper size printed by the Employees' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs applies to the Chinese National Standard (CNS) A4 specification (210X297) ) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 4 ^ 7328 B7 V. Description of the Invention (4) The fourth picture is a cross-sectional view of the metal tube and air circuit of the embodiment of the outer tread panel. The fifth figure is a cross-sectional view of the metal pipe and air circuit of the embodiment of the inner tread panel. The sixth figure is a cross-sectional view when the embodiment of the exterior wall panel is not evacuated. The seventh figure is a cross-sectional view of the embodiment of the inner gambling panel without being evacuated. The eighth figure is a cross-sectional view of the embodiment of the exterior wall panel after vacuuming. The ninth figure is a sectional view of the embodiment of the interior wall panel after vacuuming. The tenth figure is a sectional view of the embodiment of the creation panel fixed to the template frame. (5) Description of drawing number: Thick plastic plate 1 Face monument 2 90 ° elbow 3 Normally closed solenoid valve 4 Air pressure quick connector 5 Countersunk head bolt 6 Template frame 7 Ring foam foam 8 Metal tube 9 Screw cap 1 〇 Silicon Rubber frame 1 1 Thin plastic plate 1 2 Round plate 1 3 Air circuit groove 1 4 (Read the precautions on the back before filling this page) Order
1-F 本紙張纽制巾國轉轉（⑽）4视格⑺Qx297公楚）1-F This paper New Zealand towels nationwide (⑽) 4 view grid (Qx297)