TW452878B - Method for preventing breakage of copper layer in chemical mechanical polishing - Google Patents
Method for preventing breakage of copper layer in chemical mechanical polishing Download PDFInfo
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45287 8 五、發明說明(1) 本發明是有關於半導體製程技術,儿特別是有關於一 種在化學機械研磨過程中避免鋼層破損的方法 、 真以!製程有別於傳統先定義金屬圖案 介電層填溝的金屬化製程,其方法是先在一平坦的介 電上钱刻出金屬線的溝槽後,再將金g胃# :的金屬移去,而得到一具有:::屬嵌=層 (;)構可使镶:底式表製面程比起傳統的金屬化製程具有以下優點: C1)可使基底表面隨時伴拉伞 ·〇 雷Μ枓π & it Λ A 持千()可排除傳統製程中介 電材枓不易填入金屬導線間隙的缺點 料餘刻不易的問題,特別是銅金屬的㈣V1解決金屬材 圖牵21沿丨2服傳統内連線的製程中接觸窗構造與導線 十;二昆山一,使得整個製程步驟極其繁複的缺點,目 種雙鑲嵌(dual damascene)製程,其製作過 程;進行兩次選擇性敍刻,分別將導線介電質(iJ作 ;ie e^tric)與介層介電質(via dielectric)蝕開後,一 金屬層與插塞的阻障層,並一次將導電金屬填入介 由和内連線溝槽’達到簡化製程步驟的效果。 近年來’為配合元件尺寸縮小化的發展以及提高元件 金$速度的需求’具有低電阻常數和高電子遷移阻抗的銅 ' ’已逐漸被應用來作為金屬内連線的材質,取代以往 =鋁金屬製程技術。銅金屬的鑲嵌式内連線技術,不僅町 、到内連線的縮小化並且可減少RC時間延遲,同時也解決 了金屬銅钱刻不易的問題,因此已成為現今多重内連線去 要的發展趨勢。45287 8 V. Description of the invention (1) The present invention relates to semiconductor process technology, and in particular to a method for avoiding damage to the steel layer during the chemical mechanical polishing process. The process is different from the traditional metallization process that first defines the trench filling of the metal pattern dielectric layer. The method is to first cut the groove of the metal wire on a flat dielectric, and then move the metal of the gold stomach. Go, and get a ::: is embedded = layer (;) structure can make the inlay: bottom surface surface process compared to the traditional metallization process has the following advantages: C1) can make the surface of the substrate with an umbrella at any time.雷 M 枓 π & it Λ A (1000) can eliminate the disadvantages of the traditional manufacturing process that the dielectric material is not easy to fill in the gaps of the metal wires. The problem of the material is not easy, especially the 铜 V1 of copper metal. In the traditional interconnecting process, the contact window structure and wire ten; two Kunshan one, making the entire process extremely complicated disadvantages, the dual damascene process, the production process; two selective engraving, After the wire dielectric (ie e ^ tric) and via dielectric are etched away, a metal layer and a barrier layer of the plug are filled, and a conductive metal is filled into the via and The interconnecting grooves' have the effect of simplifying the process steps. In recent years, 'in order to match the development of component size reduction and increase the speed of component gold' 'copper with low resistance constant and high electron migration resistance' has gradually been used as a material for metal interconnects, replacing the traditional = aluminum Metal process technology. Copper metal's mosaic interconnect technology not only reduces the size of the interconnects, but also reduces the RC time delay. At the same time, it also solves the problem of hard-to-reach metallic copper coins. Therefore, it has become a requirement of multiple interconnects development trend.
第5頁 452878 玉、發明說明(2) 無論是單镶嵌或雙鑲嵌的銅製程,在完成銅金屬的填 充後都需要進行平垣化製程,以將介電層上多餘的金屬去 除。 然而’經長時間觀察,在晶圓完成上述研磨步驟後發 現’最終的銅導線常常有破損(broken)或剝落(peel)的情 形發生’分析其原因主要是在溝槽側壁部分,由於銅層與 阻障層相鄰’構成不同之金屬介面,而阻障層研磨所需時 間又較銅層研磨為久,因此,晶圓經銅層研磨製程後,進 入阻障層研磨所需之製程等待期間(transient time)拉 長’因此’ 一旦研磨之研黎等殘餘物殘留於晶圓表面,形 成銅層與阻障層間之電解液,便會產生電化學反應,且隨 著製程等待期間的拉長而增加電化學反應時間,在受到電 化學腐蝕(Galvonical corrosion)的影響下,最終的銅導 線因而發生破損(broken)或剝落(peel)的情形,並嚴重影 響到内連線的品質。 有鑑於此,本發明的主要目的提供一種在化學機械研 磨過程中避免銅腐蝕的方法,以提高銅導線的品質。 詳言之,本發明一種在化學機械研磨過程中避免銅層 破損的方法,適用於一鑲敌式銅製程,該方法係將鑲嵌式 銅導線的化學機械研磨分成二階段進行,首先進行銅層研 磨,以去除阻障層上方的銅層;接著,以加入或不加入腐 餘抑制劑之高流量去離子水(DI)予以清洗;隨即進行阻障 層研磨’以去除介電層上方的阻障層;再以加入或不加入 腐触抑制劑之高流量去離子水予以清洗。Page 5 452878 Jade and invention description (2) Whether it is a single-inlaid or double-inlaid copper process, after the filling of the copper metal is completed, a flat-walled process is required to remove excess metal from the dielectric layer. However, 'after a long period of observation, after the wafer finishes the above polishing step, it is found that' the final copper wires often have broken or peeled '. The analysis is mainly due to the trench sidewalls. Adjacent to the barrier layer, a different metal interface is formed, and the time required to polish the barrier layer is longer than that of the copper layer. Therefore, after the copper layer is polished, the wafer enters the process required for the barrier layer polishing. The period (transient time) is elongated 'so that' once the grinding and other residues remain on the wafer surface, forming an electrolyte between the copper layer and the barrier layer, an electrochemical reaction will occur, and as the process waits for Long and increase the electrochemical reaction time, under the influence of galvanical corrosion, the final copper wire is broken or peeled, which seriously affects the quality of the internal wiring. In view of this, the main object of the present invention is to provide a method for avoiding copper corrosion during the CMP process to improve the quality of copper wires. In detail, the present invention is a method for avoiding damage to a copper layer during a chemical mechanical polishing process, which is applicable to an inlay copper process. The method is to divide the chemical mechanical polishing of a mosaic copper wire into two stages. First, the copper layer is performed. Grind to remove the copper layer above the barrier layer; then, clean it with high-flow deionized water (DI) with or without the corrosion inhibitor added; then perform the barrier layer grinding 'to remove the barrier above the dielectric layer Barrier layer; then clean with high flow rate deionized water with or without corrosion inhibitor.
4 5 2 8 74 5 2 8 7
上述以高、流量去離子水(DI)丨先時可冑擇加 蝕抑制劑’其並無特別限制,可為習知中常 (triaz〇1)^合物’如笨基三氮唾(benz〇triaz〇le—氮圭 BTA)、甲笨基二氮唾(tolyitriazole ;ΤΤΑ)、缓基苯某二 氮唑(carboxybenzotr iazole ; CBT)等。 土一 為讓本發明之上述和其他目的、特徵、和優點能更明 顯易僅,下文特舉一較佳實施例,並配合所附圖式,作詳 細說明如下: 圖式之簡單說明 第卜4圖為一系列剖面圖,用以說明本發明一較佳實 施例製作鑲嵌式銅導線的流程。 符號說明 10〜基底與半導體元件; 12〜介電層; 13~内連線溝槽及介層窗; 1 4〜阻障層; 1 6〜銅金屬層; 1 7、1 9〜去離子水。 實施例 本實施例係根據上述平坦化的方法應用在鑲嵌結構的 銅金屬内連線製程上,為方便起見’以下僅以雙鑲嵌製程 為例進行說明,但熟悉此技藝者亦可應用在單鑲嵌製程 上。 經過實驗和研究分析,最終的銅導線常常有受到腐蝕The above-mentioned high-flow-rate deionized water (DI) can be selected as a corrosion inhibitor in advance, which is not particularly limited, and may be a conventional triaz〇1 ^ compound such as benzyltriazine (benz) Triazol (BTA), tolyitriazole (TA), benzobenzotriazole (CBT), etc. In order to make the above and other objects, features, and advantages of the present invention more obvious and simple, a preferred embodiment is given below in conjunction with the accompanying drawings to make a detailed description as follows: Brief description of the drawings FIG. 4 is a series of cross-sectional views for explaining a process of manufacturing a mosaic copper wire according to a preferred embodiment of the present invention. Explanation of symbols 10 ~ substrate and semiconductor element; 12 ~ dielectric layer; 13 ~ interconnecting trench and interlayer window; 1 ~ 4 ~ barrier layer; 16 ~ copper metal layer; 17 ~ 19 ~ deionized water . EXAMPLES This example is applied to the copper metal interconnection process of the damascene structure according to the above-mentioned planarization method. For convenience, the following description is only based on the dual damascene process, but those skilled in the art can also apply to On a single damascene process. After experiments and research analysis, the final copper wire is often corroded
4 528 74 528 7
的情形’已如前所述, 學反應持續進行,c決上述問題,唯有避免電化 生因素,包括清哈=將i明提出之實施例在於控制其發 解液之媒介,另二目丨&殘餘物,使銅層與阻障層間缺乏電 以避免電化與及靡」ί減少兩個研磨製程間之等待時間, 破損現象干應持續進行,使銅層因腐蝕而發生剝落或 "、照第1圖,其顯示本實施例之起始步驟。在介電 下的。卩分,可能包含數層金屬内連線與數個電性上 '接的半導體元件,如電晶體、電阻、邏輯元件 二方面起見,介電層12以下的半導體基底與積體電路 π僅以標號1 0代表之。介電層丨2可由數層氧化矽、氮化 2、、硼矽玻璃、硼磷矽玻璃、或是其它低介電係數材料所 構成的結構,但在此處僅以標號12簡單表示之。介電層12 中形成有一雙嵌刻凹槽13,包括一内連線溝槽與—介層 窗’熟習此技藝者可以任意方式製作此雙嵌雙嵌刻凹槽, 而不脫離本發明之精神與範圍。 請參照第2圖,接著沿著基底上既有的輪廓沈積一阻 障層14 ’使該阻障層覆於溝槽與介電層12上。此擴散阻 障層可幫助後續金屬的附著並防止其擴散,對銅而言,適 當的擴散阻障層材料包括:鈕(Ta),氮化鈕(TaN),氮化 鎢(WN),或是習知製程中常用的氮化鈦(TiN)等,在此以 氮化钽為例。接著,以化學氣相沈積法(CVD)、物理氣相 沈積法(PVD),或電鑛沈積法(Eiectropiating)在阻障層 上製作銅導電層16,並使其填滿内連線溝槽13,如圖中所The situation has already been described as before, the academic response continues, and c solves the above problems. The only way to avoid electrochemical biochemical factors, including Qingha = The embodiment proposed by Yiming is to control the medium of its solution, and the other two items 丨& Residues, lack of electricity between the copper layer and the barrier layer to avoid electrification and overwhelming "To reduce the waiting time between the two grinding processes, the damage phenomenon should continue to cause the copper layer to peel off due to corrosion or " According to Fig. 1, it shows the initial steps of this embodiment. Under dielectric. It may include several layers of metal interconnects and several electrically connected semiconductor components, such as transistors, resistors, and logic components. For semiconductor substrates and integrated circuits below dielectric layer 12, only It is represented by reference numeral 10. The dielectric layer 2 may be composed of several layers of silicon oxide, nitride 2, borosilicate glass, borophosphosilicate glass, or other low-dielectric-constant materials. However, it is simply indicated by reference numeral 12 here. A double-embedded groove 13 is formed in the dielectric layer 12, including an interconnecting trench and an interlayer window. Those skilled in the art can make this double-embedded double-embedded groove in any way without departing from the present invention. Spirit and scope. Referring to FIG. 2, a barrier layer 14 ′ is deposited along the existing contour on the substrate so that the barrier layer covers the trench and the dielectric layer 12. This diffusion barrier layer can help subsequent metal adhesion and prevent its diffusion. For copper, suitable diffusion barrier layer materials include: button (Ta), nitride button (TaN), tungsten nitride (WN), or It is titanium nitride (TiN) and the like commonly used in conventional manufacturing processes. Here, tantalum nitride is used as an example. Next, a copper conductive layer 16 is formed on the barrier layer by a chemical vapor deposition method (CVD), a physical vapor deposition method (PVD), or an electric ore deposition method (Eiectropiating), and fills the interconnect trenches. 13, as shown in the figure
4528 7 五、發明說明(5) 示。較佳者’可利用離子化金屬電漿(IMP)先在基底上沈 積一層厚約300〜1500埃的晶種層(未顯示),然後再以電艘 法完成銅導電層的沈積。在較佳的情況下,可利用配置有 多腔反應室(cluster chamber)的機台,在不同的腔中依 序完成阻障層與晶種層的沈積而不破真空,藉以提高製程 的可靠度並提昇產能。 接下來的步驟’是以銅層化學機械研磨進行第一階段 的平坦化。使用的金屬膜研磨液為酸性漿液,其中並添加 有過氧化風(Hg)作為研磨促進劑。第一階段的研磨可利 用阻障層1 4作為研磨終點,如第3圖所示。 緊接者’立刻以加入或不加入腐飯抑制劑(c〇rr〇si〇n inhibitor)之高流量去離子水17予以清洗,避免研漿殘餘 物殘留’而腐钱抑制劑之添加則可抑制腐姓效應。 其次,請參閱第4圖,縮短製程等待時間,然後以介 電層1 2為研磨終點進行第二階段的阻障層化學機械研磨, 如對氮化钽層14進行研磨至介電層表面,以完成平坦化步 驟。 緊接著’同樣立刻以加入或不加入腐蝕抑制劑 (corrosion inhibitor)之高流量去離子水19予以清洗, 其中為避免研漿殘餘物殘留,去離子水的清洗時間約在5 5 秒以上之範圍為佳,而腐蝕抑制劑之添加則可抑制腐蝕效 應。 其次 > 於阻障層化學機械研磨後,縮短製程等待時 間’然後立刻進行研磨後之清潔步驟。4528 7 V. Description of the invention (5). The preferred one can use an ionized metal plasma (IMP) to deposit a seed layer (not shown) with a thickness of about 300 to 1500 angstroms on the substrate, and then complete the copper conductive layer deposition by the electric boat method. In a better case, a machine equipped with a multi-chamber reaction chamber can be used to sequentially finish the deposition of the barrier layer and the seed layer in different chambers without breaking the vacuum, thereby improving the reliability of the process. And increase productivity. The next step 'is to perform the first stage of planarization by chemical mechanical polishing of the copper layer. The metal film polishing liquid used was an acidic slurry, and wind of peroxide (Hg) was added as a polishing accelerator. In the first stage of polishing, the barrier layer 14 can be used as the polishing end point, as shown in FIG. 3. Immediately, 'immediately wash with a high flow of deionized water 17 with or without cormorant inhibitor, to avoid the residue of pulp residue', and the addition of a curcumin inhibitor may Suppress the Rot effect. Secondly, please refer to FIG. 4 to shorten the process waiting time, and then perform the second stage of the chemical mechanical polishing of the barrier layer by using the dielectric layer 12 as the polishing end point, such as polishing the tantalum nitride layer 14 to the surface of the dielectric layer. To complete the planarization step. Immediately afterwards, the high-flow deionized water 19 with or without the addition of a corrosion inhibitor was also used for cleaning. In order to avoid the residue of the slurry residue, the cleaning time of the deionized water was in the range of more than 5 5 seconds. It is better, and the addition of a corrosion inhibitor can suppress the corrosion effect. Secondly, after chemical barrier polishing of the barrier layer, shorten the process waiting time 'and then immediately perform the cleaning step after polishing.
4 5287 五、發明說明(6) 上述以咼流莖去離子水(D I )予以清洗時可選擇加入腐 蝕抑制劑’其並無特別限制,可為習知中常用的三氮唾 (triazol)化合物’如苯基三氮唑(benzotriazole ; BTA)、曱苯基三氮峻(tolyltriazole ;TTA)、緩基苯基三 氮口坐(carboxybenzotriazole ;CBT)等 ° 在完成上述鑲嵌式内連線的製作後,熟悉此技藝者可 依傳統製程技術依序製作氮化矽護層以及另一内金屬介電 層(IMD),並重複本發明之上述製程以完成後序的多重内 連線’但由於這些製程非關本發明之特徵,在此處不予贅 述。 綜上所述’本發明所提出之改良製程,係於銅導線的 化學機械研磨分段進行時,以加入或不加入腐蝕抑制劑之 高流量去離子水(DI)予以清洗,由於清除研漿殘餘物,可 避免銅層與阻障層間產生電解液之媒介,另一方面則為控 制兩個研磨製程間之等待時間,可避免電化學反應持續進 行,使銅層因腐蝕而發生剝落或破損現象。 雖然本發明已以一較佳實施例揭露如上’然其並非用 以限定本發明’任何熟習此技藝者,在不脫離本發明之精 神和範圍内’當可作各種之更動與潤飾,因此本發明之保 護範圍當視後附之申請專利範圍所界定者為準。4 5287 5. Description of the invention (6) The corrosion inhibitor can be optionally added to the above-mentioned deionized water (DI) for cleaning. It is not particularly limited, and may be a triazol compound commonly used in the art. 'Such as benzotriazole (BTA), tolyltriazole (TTA), and carboxybenzotriazole (CBT), etc. Later, those who are familiar with this technique can sequentially produce a silicon nitride protective layer and another internal metal dielectric layer (IMD) according to traditional process technology, and repeat the above process of the present invention to complete the subsequent multiple interconnects. These processes are not related to the features of the present invention and will not be repeated here. In summary, the improved process proposed by the present invention is carried out in the stage of chemical mechanical polishing of copper wires, and is cleaned with high-flow deionized water (DI) with or without corrosion inhibitors. Residues can avoid the medium that produces electrolyte between the copper layer and the barrier layer. On the other hand, to control the waiting time between the two grinding processes, it can prevent the electrochemical reaction from continuing to cause the copper layer to peel or break due to corrosion. phenomenon. Although the present invention has been disclosed above in a preferred embodiment, it is not intended to limit the present invention. 'Any person skilled in the art can make various modifications and decorations without departing from the spirit and scope of the present invention. The scope of protection of the invention shall be determined by the scope of the attached patent application.
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