TW452865B - Method for forming conductive area by ionized metal plasma - Google Patents
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4 523 6 五、發明說明(1) 發明領域: 本發明與一種製造積體電路之方法有關,特別是一種 以離子化金屬電漿製造導線方法。 發明背景: 每個元件都需要内連線以交換元件間之電訊號。特別 的是,高效能之積體電路具有多層以介電層隔離之連線, 當電路之特徵結構減小時,減少伴隨電性連結或接觸窗之 電阻的需求會較以往顯得更重要。電阻越高,受限於RC延 遲時間的電路運算速度就會越慢。一種提出解決運算速度 的方式係以鋁金屬或鋁合金取代多晶矽。降低個別元件的 尺寸可增加半導體積體電路的集積度。當半導體元件之集 積程度增加時,通常每個記憶胞之面積會縮小。為使記憶 胞之面積縮小,數種技術已被引用來改善元件之表現,例 如藉由增加記憶胞電容之有效面積來提昇記憶胞電容值。 為增加記憶胞電容之有效面積,已發展出所謂的堆疊式電 容、溝渠式電容結構及其結合。隨著元件尺寸的縮小,積 體電路的製造也面臨了許多挑戰。 許多元件具有可執行某些功能之導線,例如動態隨機 存取記憶體單元記憶胞所不可或缺的位元線及儲存節點接 觸窗。因此,需要縮小面積之設計規則及確保足夠之製程4 523 6 V. Description of the invention (1) Field of the invention: The present invention relates to a method for manufacturing integrated circuits, in particular to a method for manufacturing wires by using ionized metal plasma. BACKGROUND OF THE INVENTION: Each component requires interconnections to exchange electrical signals between the components. In particular, high-efficiency integrated circuits have multiple layers of wires separated by dielectric layers. When the circuit's characteristic structure is reduced, the need to reduce the resistance associated with electrical connections or contact windows will become more important than ever. The higher the resistance, the slower the circuit operation speed is limited by the RC delay time. One way to solve this problem is to replace polycrystalline silicon with aluminum or aluminum alloy. Reducing the size of individual components can increase the integration of semiconductor integrated circuits. As the degree of integration of semiconductor elements increases, the area of each memory cell typically decreases. In order to reduce the area of the memory cell, several techniques have been introduced to improve the performance of the device, for example, by increasing the effective area of the memory cell capacitance to increase the capacitance of the memory cell. In order to increase the effective area of the memory cell capacitance, so-called stacked capacitors, trench capacitor structures, and combinations thereof have been developed. As component sizes shrink, the fabrication of integrated circuits also faces many challenges. Many components have wires that perform certain functions, such as bit lines and storage node access windows that are indispensable for the memory cells of dynamic random access memory cells. Therefore, it is necessary to reduce the design rules of the area and ensure sufficient processes.
4 52 8 6 ; 五、發明說明(2) 誤差。動態隨機存·取記憶體記憶胞之位元線通常包含一通 過絕緣層並連接至主動區域之金屬線。一種縮小動態隨機 存取記憶體中位元線所占面積的方法是埋入式位元線概 念。在解決此技術所遇之問題的努力中,D e η n i s i 〇 n於美 國專利第5, 250, 45 7號中提出一埋入式位元線(buried bit 1 i ne ; BBL)記憶胞,其位元線係埋於一堆疊記憶胞之絕緣 區域中。 此外,Park等人於1 9 9 5年11月3日申請,名稱為 "Method of manufacturing buried bit line DRAM cel Γ之美國專利第5, 84 0, 5 9 1號中揭露一種形成於溝渠中 之埋入式位元線DRAM記憶胞。一垂直於位元線之閘極形成 於基板上,一自我對準位元線接觸窗形成於一絕緣層中以 使及極與埋入式位元線間形成接觸;一自我對準埋入式接 觸窗形成於該絕緣層中以使源極與一儲存電極形成接觸。 製造埋入式位元線的另一種方法包含圓案化—絕緣層 及一基板以形成溝渠於基板中。然後形成一襯塾氧化層 (liner oxide)於該溝渠表面上,且形成一第一導電層於 該絕緣層上以覆蓋該襯墊氧化層並填滿該溝渠。移除該第 一導電層之部份以曝露出該襯墊氧化層之部份。接著,移 除曝露之襯墊氧化層以在絕緣層上沿著該溝渠形成填滿第 二導電層之間隙。該方法之細節請參閱1 9 9 8年7月10日申 凊之美國專利第5,882,97 2號。此埋入式位元線技術亦可4 52 8 6; V. Description of the invention (2) Error. The bit line of the dynamic random access memory cell usually includes a metal line that passes through the insulation layer and is connected to the active area. One method to reduce the area occupied by bit lines in dynamic random access memory is the embedded bit line concept. In an effort to solve the problems encountered by this technology, De n η si n proposed a buried bit 1 i ne (BBL) memory cell in U.S. Patent No. 5,250, 45 7, The bit lines are buried in an insulating region of a stacked memory cell. In addition, Park et al., Filed on November 3, 1995, and are entitled " Method of manufacturing buried bit line DRAM cel Γ, U.S. Patent No. 5,84 0, 5 91, disclose a formation in a trench Embedded bit line DRAM memory cell. A gate perpendicular to the bit line is formed on the substrate, a self-aligned bit line contact window is formed in an insulating layer to make contact between the sum electrode and the buried bit line; a self-aligned buried A contact window is formed in the insulating layer so that the source electrode is in contact with a storage electrode. Another method of manufacturing buried bit lines includes rounding-insulating layers and a substrate to form trenches in the substrate. A liner oxide layer is then formed on the surface of the trench, and a first conductive layer is formed on the insulating layer to cover the liner oxide layer and fill the trench. A portion of the first conductive layer is removed to expose a portion of the pad oxide layer. Next, the exposed pad oxide layer is removed to form a gap filling the second conductive layer along the trench on the insulating layer. For details of this method, please refer to U.S. Patent No. 5,882,97, filed July 10, 1998. This embedded bit line technology also works
第5頁 4 52 8 ο 五、發明說明(3) 用於動態隨機存取記憶體外的其他半導體元件,例如Wu之 美國專利第6,048,76 5號,其名稱為"Method of forming high density buried bit line flash EEPROM memory cell with shallow trench floating gate"。其他的先 前技藝可參閱IBM於1 998年10月29日申請之美國專利第 6, 1 0 0, 1 72號。 本發明揭露一種新穎的埋入式位元線,可用於例如 DRAM、FLASHA SRAM等之半導體元件。 發明目的及概述: 本發明之目的係藉離子化金屬電漿層於溝渠中形成一 導電區域。 蝕刻一基板以形成一溝渠於其中,且該基板具有一阻 障層。接著以離子金屬電漿(IMP)技術形成一導電物質於 該基板之上表面及該溝渠之底面。必須注意的是該溝渠之 側壁上並無任何導電物質。例如,以化學機械研磨法移除 形成於阻障層上之導電物質以留下溝渠下部之導電物質。 以熱製程使該導電物質與基板反應以形成矽化物於該溝渠 下部。下一步驟係以化學機械研磨法或是化學溶劑移除該 阻障層。Page 5 4 52 8 ο 5. Description of the invention (3) Other semiconductor components for dynamic random access memory outside the body, such as US Patent No. 6,048,76 5 by Wu, whose name is "Method of forming high" density buried bit line flash EEPROM memory cell with shallow trench floating gate ". For other previous techniques, please refer to US Patent No. 6,100,172, filed by IBM on October 29, 998. The invention discloses a novel embedded bit line, which can be used for semiconductor devices such as DRAM, FLASHA SRAM, and the like. Object and Summary of the Invention The object of the present invention is to form a conductive region in a trench by an ionized metal plasma layer. A substrate is etched to form a trench therein, and the substrate has a barrier layer. A conductive substance is then formed on the upper surface of the substrate and the bottom surface of the trench by an ionic metal plasma (IMP) technology. It must be noted that there is no conductive material on the side walls of the trench. For example, a chemical mechanical polishing method is used to remove the conductive material formed on the barrier layer to leave the conductive material below the trench. The conductive material is reacted with the substrate by a thermal process to form silicide at the lower portion of the trench. The next step is to remove the barrier layer by chemical mechanical polishing or a chemical solvent.
第6頁 4528 五、發明說明(4) 發明詳細說明: 本發明係關於一種製造内連線導體(例如埋入式位元 線)之方法。本發明適用於任何元件,例如動態隨機存取 記憶體、靜態隨機存取記憶體及快閃記憶體。一種在基板 之溝渠中製造導線之方法。因此該溝渠具有側壁(其指垂 直表面)以及底面(指下水平表面),而基板表面係指上水 平表面。其中上表面含形成於其上之阻障層。此方法包含 形成一離子化金屬電漿層於上水平表面及下水平平表面 如下所示,請回到圖1,提供一基板2,該基板2可為 石夕、神化鎵及鍺等。例如,在一實施例中,使用一晶向 < 1 0 0 >之單晶矽基板2。該基板2之中具有一或多個半導體 元件。此元件之導線非為本發明之主題,然而元件或其功 能與本發明並無太大關連,故不煩述。 然後,一阻障層4 (例如氧化矽或氮化矽)形成於此基 板2上,典型上該氧化矽層是在於含氧環境中以熱氧化法 形成的。在一實施例中,該氧化矽層是在攝氏8 0 0至1 1 0 0 · 度之氧蒸氣環境中形成的;或者是,該氧化層可以任何適 當之含氧化學組成物及製程形成之。該氮化矽層係以任何 適當製程沉積的,例如低壓化學氣相沉積法(L P C V D )、電Page 6 4528 5. Description of the invention (4) Detailed description of the invention: The present invention relates to a method for manufacturing interconnecting conductors (such as buried bit lines). The invention is applicable to any element, such as dynamic random access memory, static random access memory, and flash memory. A method of making a lead in a trench in a substrate. The trench therefore has a side wall (which refers to a vertical surface) and a bottom surface (refers to a lower horizontal surface), and the substrate surface refers to an upper horizontal surface. The upper surface includes a barrier layer formed thereon. This method includes forming an ionized metal plasma layer on the upper horizontal surface and the lower horizontal flat surface. As shown below, please return to FIG. 1 to provide a substrate 2. The substrate 2 may be Shi Xi, Aluminized Gallium, and Germanium. For example, in one embodiment, a single crystal silicon substrate 2 with a crystal orientation < 1 0 0 > is used. The substrate 2 has one or more semiconductor elements therein. The wire of this component is not the subject of the present invention, but the component or its function is not much related to the present invention, so it is not annoying. Then, a barrier layer 4 (such as silicon oxide or silicon nitride) is formed on the substrate 2. The silicon oxide layer is typically formed by a thermal oxidation method in an oxygen-containing environment. In one embodiment, the silicon oxide layer is formed in an oxygen vapor environment at 800 to 110 degrees Celsius; or, the oxide layer may be formed by any suitable oxidizing composition and process. . The silicon nitride layer is deposited by any suitable process, such as low pressure chemical vapor deposition (L P C V D), electrical
45; 五、發明說明(5) ~~~~ 渡輔助化學氣相沉積法(p E c V D )、高密度電漿化學氣相沉 積法(HDPCVD)。該氮化矽層之厚度約為1〇〇〇至2〇〇〇埃。在 一較佳實施例中’此形成氮化矽層之步驟的反應氣體包含 SiH4、NH3、N2、N20、SiH2Cl 2、NH3、以 N20。接著,形成 該阻障層之圖案以定義出一溝渠區域。然後,以該阻障層 4或是一光阻層為蝕罩幕蝕刻該基板。一溝渠6以此步驟形 成。然後可以一濕式潔淨製程清潔該基板2。該溝渠6具有 一垂直面及一水平面。同理,該基板之上表面亦指該水平 面〇 接著’形成一導電物質8於該基板2之上表面及該溝渠 6之底面。必須注意的是並無任何導電物質8形成於溝渠6 之側壁上。最佳是以離子化金屬電漿(i〇n metal plasma; IMP)技術形成上述之導電物質8〇此IMP法之沈積 具有方向特性,其沉積物僅形成於水平面上。該導電物質 8可選自鋁 '鎢、鉑及鈦。” Ion Metal PUsma(IMP)"或 "ion sputtering deposition等字眼係指離子化濺鍍沉積 法’最好是以磁控濺鍍沉積法(其中磁鐵陣列置於靶材之 後)°其中濺鍍陰極與基板支撐電極之間具有一高密度電 感性耦合射頻電漿。至少該濺鍍射出物之部份是以離子的 形式到達基板表面。此項技術之一請參閱Kim等人之美國 專利第 5,985,75 9號,其標題為 ” Oxygen enhancement of ion metal p1asma(IMP) spu11er deposited barrier layers1、45; 5. Description of the invention (5) ~~~~ Auxiliary chemical vapor deposition (p E c V D), high density plasma chemical vapor deposition (HDPCVD). The thickness of the silicon nitride layer is about 1000 to 2000 Angstroms. In a preferred embodiment, the reaction gas of the step of forming the silicon nitride layer includes SiH4, NH3, N2, N20, SiH2Cl2, NH3, and N20. Next, a pattern of the barrier layer is formed to define a trench region. Then, the substrate is etched by using the barrier layer 4 or a photoresist layer as an etch mask. A trench 6 is formed in this step. The substrate 2 can then be cleaned in a wet cleaning process. The trench 6 has a vertical plane and a horizontal plane. Similarly, the upper surface of the substrate also refers to the horizontal surface. Then, a conductive substance 8 is formed on the upper surface of the substrate 2 and the bottom surface of the trench 6. It must be noted that no conductive material 8 is formed on the sidewall of the trench 6. It is best to form the above-mentioned conductive material by ion metal plasma (Imp) technology. The IMP method has directional characteristics, and its deposits are formed only on the horizontal surface. The conductive substance 8 may be selected from the group consisting of aluminum, tungsten, platinum, and titanium. ”Ion Metal PUsma (IMP) " or " ion sputtering deposition means ion sputtering deposition method. It is best to use magnetron sputtering deposition method (where the magnet array is placed behind the target material). There is a high-density inductively coupled RF plasma between the cathode and the substrate supporting electrode. At least part of the sputtered ejection material reaches the surface of the substrate in the form of ions. For one of these technologies, please refer to US Patent No. No. 5,985,75 9 and its title is "Oxygen enhancement of ion metal p1asma (IMP) spu11er deposited barrier layers1.
第8頁 4 5 2 6 c· 五、發明說明(6) 請參閱圖2 ’移除阻障層4上之導電物質8 (例如以 化學機械研磨法),以留下溝渠6下部上之導電物質g。枝 參閱圖3 ’以一熱製程使該導電物質與基板2反應,藉以3形 成金屬矽化物1 〇於該溝渠之下部。如同該項技藝者所熟知 的,此金屬矽化物可降低電阻值。 … 請參閱圖4,下一步驟係以化學機械研磨法或化學溶 劑移除此阻障層4。第二實施例為在移除阻障層4上之 物質前進行此矽化製程’如圖5所示,此下一步驟可在石’ 化製程後直接移除阻障層4以得到圖四之結果。第r實/ 例如第二實施例先進行矽化步驟,不同是在矽化製程施 移除阻障層4上之導電物質8,然後移除阻障層4,=後 丨°」理可 以得到圖四之結果。 以上所述僅為本發明之較佳實施例而已,其旨在― 本發明申請專利範圍之精神及範疇所含之不同與類似=蓋 良;本發明申請專利範圍應以廣義解釋以涵蓋上述所$ 改良類似結構’因此在本發明之較佳實施例說明的同及 可以認知的是其它未脫離本發明所揭示之精神下所完^ ’ 等效改變或修飾’均應包含在下述之申請專利範園^ 、之Page 8 4 5 2 6 c. V. Description of the invention (6) Please refer to FIG. 2 'Remove the conductive substance 8 on the barrier layer 4 (for example, by chemical mechanical polishing method) to leave the conductive part on the lower part of the trench 6 Substance g. Referring to FIG. 3 ', the conductive material is reacted with the substrate 2 by a thermal process, thereby forming a metal silicide 10 at the lower part of the trench. As is well known to those skilled in the art, this metal silicide reduces the resistance value. … Please refer to FIG. 4, the next step is to remove the barrier layer 4 by chemical mechanical polishing or chemical solvent. The second embodiment is to perform the silicidation process before removing the material on the barrier layer 4 as shown in FIG. 5. In this next step, the barrier layer 4 can be directly removed after the petrochemical process to obtain the structure shown in FIG. 4. result. The first embodiment / For example, the second embodiment first performs a silicidation step. The difference is that the conductive material 8 on the barrier layer 4 is removed during the silicidation process, and then the barrier layer 4 is removed. The result. The above is only a preferred embodiment of the present invention, and its purpose is to ― the differences and similarities in the spirit and scope of the scope of patent application of the present invention = Gai Liang; $ Improved similar structure 'Therefore, what is described in the preferred embodiment of the present invention and what can be recognized is that other completed without departing from the spirit disclosed by the present invention ^' equivalent changes or modifications' should be included in the following patent application Fan Yuan ^, Zhi
第9頁 4 5286 ? 圖式簡單說明 圖式簡單說明: 本發明的較佳實施例將於往後之說明文字中輔以下列圖形 做更詳細的闡述: 圖1係一半導體晶圓之剖面,以說明本發明形成一離子金 屬電漿層之步驟; 圖2係一半導體晶圓之剖面,以說明本發明移除阻障層上 之離子金屬電漿層的步驟; 圖3係一半導體晶圓之剖面,以說明本發明進行一矽化製 程之步驟; 圖4係一半導體晶圓之剖面,以說明本發明移除阻障層之 步驟;且 圖5係一半導體晶圓之剖面,以說明本發明於離子金屬電 漿層前之矽化製程。 基板2 阻障層4 溝渠6 導電物質8Page 5 4 5286 Schematic illustration Schematic description: The preferred embodiment of the present invention will be explained in more detail in the following explanatory text with the following figures: Figure 1 is a cross-section of a semiconductor wafer. To illustrate the steps of forming an ionic metal plasma layer in the present invention; FIG. 2 is a cross-section of a semiconductor wafer to illustrate the steps of removing the ionic metal plasma layer on the barrier layer according to the present invention; FIG. 3 is a semiconductor wafer Fig. 4 is a cross-section of a semiconductor wafer to illustrate the steps of removing the barrier layer of the present invention; and Fig. 5 is a cross-section of a semiconductor wafer to illustrate the present invention. Invented the silicidation process before the ionic metal plasma layer. Substrate 2 Barrier layer 4 Ditch 6 Conductive substance 8
第10頁 4 圖式簡單說明 金屬矽化物1 0 (111 第11頁P. 10 4 Schematic illustration of metal silicide 1 0 (111 p. 11
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