TW449859B - Embedded type alignment mark - Google Patents

Embedded type alignment mark Download PDF

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Publication number
TW449859B
TW449859B TW88112591A TW88112591A TW449859B TW 449859 B TW449859 B TW 449859B TW 88112591 A TW88112591 A TW 88112591A TW 88112591 A TW88112591 A TW 88112591A TW 449859 B TW449859 B TW 449859B
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Taiwan
Prior art keywords
substrate
trench
photoresist
oxide layer
calibration
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TW88112591A
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Chinese (zh)
Inventor
Ruei-Jen Huang
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United Microelectronics Corp
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Abstract

The present invention is about a kind of embedded type alignment mark and the fabricating method of this embedded type alignment mark. The spirit of this invention is that the whole alignment mark is embedded inside the substrate and a passivation layer is used to cover the whole alignment mark. Because the whole alignment mark is located inside the substrate and is not exposed outside the substrate surface, any procedure in the fabricating process of semiconductor device will not cause damage of alignment mark such that the precision of alignment in the following process is assured.

Description

49 85 9 五、發明說明(1) 發明領域: 本發明係有關於—種確 之精確性的方法,特别B '、父準標籤(al ignment mark) 到底材内部以防止校進二f關於一種藉由將校準標籤崁入 干私截党損的方法。 5~2發明背景: 由 多個晶 的半導 在進行 必要先 的校準 的製程 籤可形 層校準 於在實際的 粒(chip)必 體製程往往 半導體製程 在晶片上形 之用,而且 中,所使用 成於晶片的 標藏(z e r 〇 半導體製 需形成, 就包含了 之前,特 成校準標 校準標籤 之光源的 邊緣或晶 layer al 程中,不 而且在單 不只一次 別在進行 籤,作為 的圖案與 波長與入 片表面上 ignment 只在一個晶片 一個晶粒上所 上有許 要進行 因此, 前,有 隨後每一個微影程序 於隨後 校準標 之為零 的微影程序。 各微影程序之 尺寸皆係取決 射方式。在此 任何地方,稱 mark) 〇 明顯地,由於每一次的微影程序皆須以該校準標籤作 為校準的根據,因此在半導體製程中的任何一個步驟都必 須符合不損壞該校準標籤的需求,否則會對隨後的步驟造 成難以克服的誤差(misalignment)。 籤 無論如何,一些習用的半導體製程都會造成校準賴 第4頁 449859 五 '發明說明(2) 的損傷。一個明顯的例早θ49 85 9 V. Description of the invention (1) Field of the invention: The present invention relates to a method of exact accuracy, in particular B ', the parent mark (base mark) to the inside of the substrate to prevent correction. By inserting the calibration tag into the private interception method. 5 ~ 2 Background of the Invention: A process in which a plurality of crystal semiconductors are used to perform the necessary first calibration is used to calibrate the tangible layer to the actual chip. The semiconductor process is often used to form the wafer. The mark used in the wafer (the semiconductor device needs to be formed, including the edge of the light source or the crystal layer of the special calibration mark before the calibration label is not included, but it is not only signed more than once.) The pattern, wavelength, and ignment on the surface of the wafer are only allowed to be performed on one wafer and one die. Therefore, before, there are subsequent lithography procedures for each subsequent lithography process and the calibration is zero. The size of the program is determined by the shooting method. Here, it is called mark). Obviously, since each lithography process must use the calibration label as the basis for calibration, any step in the semiconductor process must be It meets the requirement of not damaging the calibration label, otherwise it will cause intractable misalignment in subsequent steps. In any case, some conventional semiconductor processes can cause damage to the calibration process. An obvious example early θ

Isolation, STI)^t fl / . ^ (Shallow Trench 10係位於底材12的表& ψ ° —A圖所示,校準標籤 w衣面中,在此校準 刻程序所形成的。再來如笛一 標籤1 0疋以—掀影蝕 刻程序形成淺渠扪4於i第圖所巾’先以另-微影蝕 J往斤化肷夂忐414於底材12的表面 蓋底材12並填滿所有的校 :保護層⑺覆 層16的材料通常為氮化:;=\°,渠溝14,其中保護 磨(chemical mer-h · ( 1 )取後,以一化學機械研 厲 Uhenucal mechanical p〇Ushing,“ 材12的表面於第-c圖所示。明顯地,由於CMP程序中一= 層1因的研磨速率(P〇HShing rate)並不相同 傷18射、0準=【1〇之邊緣與淺渠溝14之失緣都會出現損 ί效,:;;準損傷18並不會臂致隔離功能的 ^ 對&準^籤1()而言’在其邊緣所#現的損傷18將 導致隨後的各微影程序不能適當且精確的校準。 s針對前述的缺失,習知之半導體製程技術的解決方案 疋在各微影程序所用之光罩(mask)中增加校準標籤1〇的數 目,藉由較多的校準來源以減少誤差的程度。無論如何, 這個方法也伴隨一些不可避免的缺失如多層結構辛層與層 之間組裝的公差(t〇lerance)會隨之增加,特別是當原件 尺寸縮小時(device pitch shrink)。 由前面的討論可以知道,習用之校準標籤仍無法不受 到隨後進行之半導體製程的損壞,因此為了確定微影製程Isolation, STI) ^ t fl /. ^ (Shallow Trench 10 is located on the table of the substrate 12 & ψ ° —A, the calibration label w is formed on the upper surface of the calibration label, which is formed by the calibration engraving procedure. A label 1 0 is used to form a shallow channel in the shadow-etching process. 4 In the figure, the first step is to cover the substrate 12 with another-micro-etching J to the surface of the substrate 12 and Fill all the schools: the material of the protective layer ⑺ coating layer 16 is usually nitrided:; = \ °, channel 14, where the protective mill (chemical mer-h · (1) is taken, and Uhenucal is ground with a chemical machine mechanical p〇Ushing, "The surface of material 12 is shown in Figure -c. Obviously, because the polishing rate (P0HShing rate) of layer 1 in the CMP process is not the same, 18 shots, 0 accurate = [ Both the edge of 10 and the failure of shallow channel 14 will cause damage: quasi-damage 18 will not cause isolation function ^ To & quasi ^ Sign 1 () '在 其 边 所 # The current damage 18 will cause the subsequent lithography procedures to be unable to be properly and accurately calibrated. In response to the aforementioned deficiency, the conventional semiconductor process technology solutions are located in the lithography procedures. The number of calibration labels 10 is increased in the mask, which reduces the degree of error by more calibration sources. In any case, this method is also accompanied by some unavoidable defects such as the assembly of the multilayer structure and the layers. Tolerance will increase, especially when the device pitch shrinks. As can be seen from the previous discussion, the conventional calibration labels still cannot be damaged by subsequent semiconductor processes, so in order to Determine the lithographic process

449859 五 '發明說明(3)的精確性’準標籤15 必須 種可以不受半導體製程損傷的之校 5 - 3發明目的及概述: 本發明的主·^目 半導體製程所損^的 一種製造<達成前述 為了實現本發明 製造此崁入式校準標 是將原本形成於底材 入到一位於底材表面 提入式校準標籤。此 零層校準標籤相同, i::?層保護,因 會…入式校準標 5 圖式簡單說 明 3疋在提供一種不會受到隨後進行之 ^準標籤《本發明的另一目的是提出 目的之校準標籤的製程。 $各目的’一種崁入式校準標籤以及 、的方法被提出。此發明的主要特徵 ,面的校準標籤(零層校準標籤),崁 渠溝的底部,並以一保護層覆蓋此 :ί跋t式校準標籤的形式完成與該 ~於坎入式校準標籤位於底材内部 可以確保隨後進行之半導體製 叙的損傷。 v第~a圖至黛 淺渠溝隔離製程中描繪習知之校準標籤如何在 极中’發生損傷的媸在^ 第 圖本 發明 損傷的機制; 之—實施例的橫截而—立m j识戰面不意圖;與 五、發明說明(4) 第三A圖到第三E圖,係一系列顯示本發明之另一實施 例中,各步驟的橫截面示意圖。 主要部分之代表符號: 1 0校準標籤 12底材 14淺渠溝 16保護層 18損傷 20渠溝 22 底材 24崁入式校準標籤 2 6保護層 28損傷 30底材 3 1第一氧化層 32 渠溝 33崁入式校準標籤 34第二氧化層 35第一光阻層 3 6第二光阻層 5-5發明詳細說明:449859 Five "Invention Description (3) Accuracy" quasi-tag 15 Must be a school that can not be damaged by the semiconductor process 5-3 Purpose and summary of the invention: A manufacturing method damaged by the main semiconductor process of the present invention ^ To achieve the foregoing, in order to realize the present invention, manufacturing the push-in calibration mark is to form a calibration mark originally formed on a substrate into a surface of the substrate. This zero-level calibration label is the same, i ::? Layer protection, because it will ... in-type calibration standard 5 simple illustration of the diagram 3, in providing a ^ standard label that will not be carried out subsequently. Another object of the present invention is to propose a purpose The process of calibration labels. $ Each purpose ’An in-line calibration label and a method are proposed. The main feature of this invention is the face calibration label (zero-level calibration label), the bottom of the trench canal, and covered with a protective layer. The inside of the substrate can ensure damage to subsequent semiconductor fabrication. vFigure ~ a to the Dai shallow trench isolation process depicts how the conventional calibration label 'damages' in the poles 媸 Figure 本 The damage mechanism of the present invention; It is not intended; and 5. Description of the invention (4) The third diagram A to the third diagram E are a series of cross-sectional schematic diagrams showing steps in another embodiment of the present invention. Representative symbols of the main parts: 1 0 calibration label 12 substrate 14 shallow trench 16 protective layer 18 damage 20 trench 22 substrate 24 push-in calibration label 2 6 protective layer 28 damage 30 substrate 3 1 first oxide layer 32 Channel 33 Insertion type calibration label 34 Second oxide layer 35 First photoresist layer 3 6 Second photoresist layer 5-5 Detailed description of the invention:

449859 五 '發明說明(5) 本發明所提出之崁入式校準標藏的構造,可以用第二 入=定性地概略描繪:渠溝2〇是位於底材22的表面,而崁 '校準私籤2 4則是位於渠溝2 〇的底部,並被保護層2 6所 盍,通常保護層26係填滿整個渠溝20。並且由於底材22 表面的平坦化疋以化學機械研磨法所達成,以 2形〇 =邊緣會出現損傷28。另夕卜,戾入式校準標藏24的籌 β式/、S知之零層校準標籤的形式完全相同,唯一的差別 2式校準標籤24整個位於底材22的内部並被保護層26 明顯可 的内部並被 製程如微影 傷,即使是 入式校準標 都可以正確 善習知技術 間組裝公差 多數個光罩 有效地改善 式校準標 ’因此任 崁入式校 緣出現損 與清晰。 入式校準 說’諸如 加’需要 藉由使用 底材22 半導體 任何損 影響崁 影程序 效地改 與層之 籤甚至 籤2 4而 見地,由於崁入 保護層2 6所覆蓋 與蝕刻都不會使 在渠溝20開口邊 籤2 4結構的完整 的校準,亦即崁 的缺失。換句話 (tolerance)増 等的缺失都可以 鐵2 4完全位於 何隨後進行的 準標籤24發生 傷2 8,也不會 因此隨後的微 標籤24可以有 多層結構中層 多數個校準標 兹:入式校準標449859 Five 'invention description (5) The structure of the penetrating calibration mark proposed by the present invention can be sketched qualitatively with the second input = ditch 20 is located on the surface of the substrate 22, and the calibration calibration The sign 24 is located at the bottom of the trench 20 and is covered by a protective layer 26. Usually, the protective layer 26 fills the entire trench 20. In addition, since the surface of the substrate 22 is flattened by chemical mechanical polishing, a shape of 0 = edge will cause damage28. In addition, the form of the zero-level calibration label of the penetrating calibration label 24 is completely the same. The only difference is that the type-2 calibration label 24 is located inside the substrate 22 and is obviously protected by the protective layer 26. It is damaged by the manufacturing process such as lithography. Even the calibration standard can correctly learn the assembly tolerances between technologies. Most photomasks effectively improve the calibration standard. The in-line calibration says that 'such as adding' requires the use of the substrate 22 to remove any damage to the shadow process and effectively modify the signing of the layer or even the signing of 2 4. As the penetration of the protective layer 2 6 will not cover and etch Make the complete calibration of the 2 4 structure at the open side of the trench 20, that is, the absence of 崁. In other words (tolerance), the absence of 増, etc. can be completely iron 2 4 where the subsequent quasi-label 24 is injured 2 8, nor will the subsequent micro-label 24 have a multi-layered structure with most of the calibration marks: enter Calibration standard

附帶一提的是,底材? 9 M 而保1屉? fi的叮处# ^丨2的可此材料種類至少包括矽, 而保護層2 6的可能材料種類 7 碉至v包括氧化物。此外 in 第8頁 4 句859 ' 五、發明說明(6) =藏24的圖案與尺寸皆取決於隨後之半導體 , 必須厚到在隨後的半導體fψ =卜保。蔓層26的厚度 繇?h “』 中’可以確保崁入式校準標 織24不會被損壞。除此之外,本發明尚可進一步包該 保護層的表面進行一平坦化的程库 — ' _ 序而進仃千坦化程序的 〇仃/ 〉有溼蝕刻(wet etching )以及乾蝕刻(dry etching) ° 在本發明的另一實施例中,一種可以形成—崁入式校 準b威的方法被提出,該方法至少包括下列步驟: (1) 如第三A圊所示’提供被第一氧化層3】所覆蓋的底 材30 ’而底材30的可能材料種類至少包括矽與多晶矽,接 著形成一光阻層35於第一氧化層31表面上方。 (2) 如第三B圖所示,以第一光阻層為罩幕,對底材30 進行一第一微影蝕刻程序,藉以形成渠溝32在底材30的表 層,其中渠溝3 2的深度必須較第一氧化層31的厚度還來得 大。在此第一微影蝕刻裎序至少包括下列程序: (a)形成一第一光阻35在第一氧化層31之上,此第 —光阻的圖案至少包括一空白區域。 (b )以一第一蝕刻程序移除未被第一光阻所覆蓋之Incidentally, the substrate? 9 M and 1 drawer? The material type of fi DING # 2 can include at least silicon, and the possible material types 7 碉 to v of the protective layer 2 6 include oxides. In addition, on page 8 4 sentence 859 'V. Description of the invention (6) = The pattern and size of the Tibetan 24 depend on the subsequent semiconductor, and must be thick to the subsequent semiconductor fψ = guarantee. Thickness of the mantle layer 26? h "" can ensure that the push-in calibration standard 24 will not be damaged. In addition, the present invention can further include a surface of the protective layer for a flattening process— ' 〇 // of the frankization procedure are wet etching and dry etching. In another embodiment of the present invention, a method capable of forming-insertion type calibration is proposed. The method At least the following steps are included: (1) As shown in the third A ',' provide the substrate 30 covered by the first oxide layer 3] and the possible material types of the substrate 30 include at least silicon and polycrystalline silicon, and then form a photoresist The layer 35 is above the surface of the first oxide layer 31. (2) As shown in FIG. 3B, using the first photoresist layer as a mask, a first lithographic etching process is performed on the substrate 30 to form the trench 32. On the surface layer of the substrate 30, the depth of the trenches 32 must be greater than the thickness of the first oxide layer 31. Here, the first lithography etching sequence includes at least the following procedures: (a) forming a first photoresist 35 is above the first oxide layer 31, and the pattern of the first photoresist includes at least a blank area (B) A first etching process is used to remove the parts not covered by the first photoresist.

u 85S 五、發明說明(7) 第一氧化層31與部份之底材30,藉以形成渠溝32在底材30 的表層。 (c )移除該第一光阻3 5。 (3 )如第三D圖所示,對渠溝3 2進行一第二微影蝕刻程 序’藉以形成崁入式校準標籤33於渠溝32的底部,在此, 嵌入式校準標籤33係整個位於底材30的表面之下,而崁入 式权準標籤33的圖案與尺寸係取決於在底材3〇之隨後製程 中所使用之光源的波長與入射方式。上述之第二微影触刻 程序至少包括: (a)形成一第二光阻36在第一氧化層3}之上,第二 光阻之圖案為崁入式校準標籤3 3的圖案,且第二光阻之圖 案的位置完全對應到渠溝3 2,如第三c圖所示。 邻份以第刻程序移除未被第二光阻36所覆蓋之 4份底材30,藉以在渠溝32的底部形成崁入 。所謂的部份底糊是指底材30的表層。 (c )移除該第二光阻3 6。 (4 )如第三Ε圖所示,先沉積第二氧化層以 層31之上,並完全填滿渠溝32,再移除移除所有:^ 32之外的第二氧化層34。當然,本方法尚可進工步u 85S V. Description of the invention (7) The first oxide layer 31 and a part of the substrate 30 form the trench 32 on the surface of the substrate 30. (c) Remove the first photoresist 35. (3) As shown in FIG. 3D, a second lithography etching process is performed on the trench 32 to form a penetrating calibration label 33 at the bottom of the trench 32. Here, the embedded calibration label 33 is the entire It is located below the surface of the substrate 30, and the pattern and size of the penetrating weight label 33 are determined by the wavelength and incident method of the light source used in the subsequent process of the substrate 30. The above-mentioned second lithography engraving procedure includes at least: (a) forming a second photoresist 36 on the first oxide layer 3}, and the pattern of the second photoresist is a pattern of a penetrating calibration label 33; and The position of the pattern of the second photoresist completely corresponds to the trench 32, as shown in FIG. 3c. Adjacent parts remove the four parts of the substrate 30 not covered by the second photoresist 36 in a first-step process, so as to form a penetration at the bottom of the trench 32. The so-called partial primer refers to the surface layer of the substrate 30. (c) Remove the second photoresist 36. (4) As shown in FIG. 3E, a second oxide layer is first deposited on the layer 31, and the trench 32 is completely filled, and then all the second oxide layers 34 other than ^ 32 are removed and removed. Of course, this method can be further advanced

449859 五、發明說明(8) 二氧化層34與第一氧化層31的 該平坦化程序的步驟至少包括 此第二氧化層3 4係作為崁入式 以和第一氧化層31之材科相^ 表面進行一平坦化的程序, 漫敍刻以及一乾钮刻。在 校準標籤33用,而其材料可 …以上所述僅為本發明之較佳實施例而已,並非用以限 定本發明之申請專利範固;凡其它未脫離本發明所揭示之 精神下所完成之等效改變或修飾,均應包含在下述之申請 專利範圍内。449859 V. Description of the invention (8) The steps of the planarization process of the second oxide layer 34 and the first oxide layer 31 include at least the second oxide layer 34 as a penetration type and the material phase of the first oxide layer 31. ^ The surface is subjected to a flattening process, a diffuse engraving and a dry button engraving. It is used for the calibration label 33, and its material can be used as described above. It is only a preferred embodiment of the present invention, and is not intended to limit the scope of the patent application for the present invention; Equivalent changes or modifications should be included in the scope of patent application described below.

Claims (1)

^^985$^^ 985 $ 籤 標 準 校 式 入 崁 之 述。 所矽 項括 1包 第少 利至 專質 請材 申的 如材 底 之 述 上 中 其 程中’所使用之 光源的波長與入射方式 4 * 士申请專利第1項所之入 L ^4.- - 保護層的材料至少包括氧化物。4^,纟中上述之 5 · 士申s青專利第1項所述之步入十士丄堆^ 保護層的表面進行」準標藏,…對該 6之Ϊ 1 項所述之提入式校準標籤,其中上述 -化私序的方法至少包括乾蝕刻。 7平項所述之炭入式校準標籤,”上述之 十一化耘序的方法至少包括溼蝕刻。A description of the standard entry form for signing. The silicon items include 1 package of the least profitable to the special application, as described in the material, and the process of the light source used in the process and the wavelength 4 and the incident method 4 .--The material of the protective layer includes at least oxides. 4 ^, the above mentioned in 5 · Shi Shen sqing patent item 1 step into the Shi Shizuo pile ^ protective layer surface "quasi standard storage, ... the 6 mentioned in the 1 item Calibration label, wherein the method described above at least includes dry etching. The carbon-in-calibration label described in item 7 above, "The eleven-step method described above includes at least wet etching. 第12頁 449859Page 12 449859 六、申請專利範圍 8 種形成一崁入式校準標籤的方法,至少包括: 提供一底材,该底材被—第一氧化層所覆蓋. 對該底材進行一第一微影蝕刻程序,藉以形成一渠溝 在該底材的一表層,該渠溝的深度較該氧化層的厚大; 對該渠溝進行-第二微影钱刻程序,藉以形成—p 式校準標藏於該渠溝的底部’該校準標籤係整個位於今底 材之一表面之下; ' “- 沉積一第二氧化層在該第一氧化層之上該 層完全填滿該渠溝;和 — 移除所有位於該渠溝之外的該第二氧化層。 其中上述之底材的材質 9.如申請專利第8項所述之方法 種類至少包括矽。 10.如申請專利第8項所述之方法,其中上述之第一微影蝕 刻程序至少包括: 形成一第一光阻在該第一氧化層之上, 圖案至少包括一空白區域; 斧 之 ^以一第一蝕刻程序移除未被該第一光阻所覆蓋之該第 一氧化層與部份之該底材,藉以形成一渠溝在該底材的該 表層;及 移除該第一光阻。Sixth, the scope of patent application 8 kinds of methods for forming a push-in calibration label, including at least: providing a substrate, the substrate is covered by a first oxide layer. A first lithographic etching process is performed on the substrate, Thereby, a trench is formed on a surface layer of the substrate, and the depth of the trench is greater than the thickness of the oxide layer; the second lithography process is performed on the trench to form a -p calibration mark hidden in the The bottom of the trench 'The calibration label is located entirely below one of the surfaces of the substrate;' "-a second oxide layer is deposited on top of the first oxide layer and the layer completely fills the trench; and-removed All of the second oxide layer located outside the trench. The material of the above substrate 9. The method described in item 8 of the patent application includes at least silicon. 10. The method described in item 8 of the patent application The above-mentioned first lithography etching process includes at least: forming a first photoresist on the first oxide layer, and the pattern includes at least a blank area; removing the first etching process without using the first etching process The first oxide layer covered by a photoresist Portion of the substrate, thereby forming a trench in the surface of the substrate; and removing the first photoresist. 449859 力'申請專利範圍 如申請專利第8項所述之方法,其中上述之第二微影蝕 d程序至少包括: 圖形成一第二光阻在該第一氧化層之上,該第二光阻之 的^為該嵌入式校準標籤的圖案’並且該第二光阻之圖案 复完全對應到該渠溝; 枓的M 一第二敍刻程序移除未被該第二光阻所覆蓋之該底 及,表層’藉以形成該戾入式校準標籤在該渠溝的底部; 移除該第二光阻。 12.. 榡轂申請專利第8項所述之方法,其中上述之崁入式校準 用的圖案與尺寸皆係取決於在該底材之隨後製程中所使 光源的波長與入射方式。 的如申請專利第8項所述之方法,更包含對該第二氧化層 面進行一平垣化的程序。 U. ^ 方&申請專利第8項所述之方法,其中上述平坦化程序的 至少包括一漫钱到以及一乾韻刻。449859 The method of applying for patent scope is the method described in item 8 of the patent application, wherein the above-mentioned second lithography process d includes at least: a pattern forming a second photoresist on the first oxide layer, the second photoresist ^ Is the pattern of the embedded calibration label, and the pattern of the second photoresist completely corresponds to the trench; 枓 M-a second engraving procedure to remove the second photoresist that is not covered by the second photoresist The bottom layer and the surface layer are used to form the insertion calibration label at the bottom of the trench; and the second photoresist is removed. 12 .. The method described in item 8 of the hub application patent, in which the pattern and size of the above-mentioned in-cell calibration are determined by the wavelength and incident mode of the light source used in the subsequent process of the substrate. The method described in item 8 of the patent application further includes a process of leveling the second oxide layer. U. ^ Fang & the method described in the eighth patent application, wherein the above-mentioned flattening procedure includes at least one money and one rhyme. 第14頁Page 14
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