TW442319B - Porous plastic filter for separating fine particle - Google Patents

Porous plastic filter for separating fine particle Download PDF

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Publication number
TW442319B
TW442319B TW86100614A TW86100614A TW442319B TW 442319 B TW442319 B TW 442319B TW 86100614 A TW86100614 A TW 86100614A TW 86100614 A TW86100614 A TW 86100614A TW 442319 B TW442319 B TW 442319B
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Taiwan
Prior art keywords
porous
porous plastic
average particle
filter
particles
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TW86100614A
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Chinese (zh)
Inventor
Yoshimi Takiguchi
Yosuke Egawa
Takatada Saigou
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Mitsubishi Plastics Ind
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  • Filtering Materials (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

This invention provides (1) sintered powder thermoplastic plastic material particles of porous plastic filter which has at least one surface with water contact angle of 60 DEG and above, preferably 90 DEG and above, and 5 to 90 mu m average particle diameter of thermoplastic material, (2) the integrated porous plastic substrate and surface possess at least one layer of porous layer and the average particle diameter of the porous plastic substrate is the larger diameter portion of the sintered plastic material particle and the porous layer's average particle diameter is the smaller diameter portion of the sintered crosslinked polyolefin resin particle. The above-mentioned materials characterizes the multi-layer porous plastic filter, and (3) during the formation of the porous plastic substrate through sintering thermoplastic material particle, surface of the porous portion is rendered conductivity by conductive material which possesses mutual solubility with the porous plastic substrate surface. Electrostatic coating is applied on the smaller diameter of the porous plastic substrate composition. The porous plastic substrate a t least the porous portion has smaller particle diameter than its substrate after it is heated. The porous plastic filter is characterized by the layered and melted integration of porous materials.

Description

f 442319 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(1 ) 本發明係有關爲了分離過濾含於液體、氣體等流體中 之微粒子之多孔質塑膠濾器及其製造方法》 先行技術中,爲分離過濾含於液體、氣體等流體中之 塵芥等微粒子之多孔質塑膠濾器有多數公知者。其中,有 液體流入側與流出側爲不同孔徑之塑膠濾器,例如:任一 流入側或流出側由較大平均粒徑之塑膠材料粒子所形成之 大孔徑,另一側則由較小平均粒徑之塑膠材料粒子形成小 孔徑之多孔質複層濾器者由提昇過濾精密度,收集微粒子 效率較高,以及低壓力損失之觀點爲較佳者,因此,較大 平均粒徑之熱塑性塑膠材料有煅燒聚乙烯,聚丙烯,聚硕 類,聚醚硯,聚亞苯硫醚,等等成形後之多孔質塑膠基材 表面上,將比其塑膠材料較小平均粒徑之聚四氟乙烯(以 下稱「PTFE」)與粘著劑同時直接粘合,多孔質塑膠 濾器基材之外表面與其內表面帶有差異之多孔層孔徑之多 孔質濾器被提出。 惟,此多孔質濾器所使用之P TF E其粒者特性不良 ,因此,造成上述多孔質塑膠基材與P TF E之界面粘合 性不足,過濾、逆洗時,PTFE易由多孔質塑膠基材掉 落,結果造成孔徑差異,或產生部份差異,導致濾器收集 性能降低,或所掉落之P T F E粒子混入收集之微粒子中 等問題點出現。 另外,將多孔質塑膠基材表面以比其多孔質塑膠基材 較小孔徑之P T F E製多孔質膜覆蓋之方法亦被提出’惟 ,同樣的出現與上述相同與基材粘接不良之問題’ I紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) i 私------ΐτ------^ (請先閲讀背面之注^^項再填寫本頁) -4 - ,442 3 1 9 at ___B7_ 五、發明説明(2 ) P T F E製多孔質膜自體價格高昂,製造成本亦隨之高漲 等問題。 (請先閲讀背面之注$項再填寫本頁) 更且,有提出加壓,壓縮煅燒成形之多孔質塑膠基材 表面使其加壓,壓縮面部份之孔徑比另一部份小之方法者 ,惟,此方法在調節加壓,壓縮時有其困難度,且欲形成 均勻之小孔徑表面亦有困難。 本發明針對上述困難點之解決以如下3重點特徵之塑 膠濾器及其製造方法爲主軸》 (1)經煅燒熱塑性塑膠材料粒子成形後取得之多孔質 塑膠濾器中,其多孔質塑膠濾器之至少一處表面之水接觸 角爲6 0度以上|較佳者爲9 0度以上之同時,平均粒徑 至少爲5 以上9 0 4m以下範圍內之熱塑性塑膠材料 下組成爲其特徵之多孔質塑膠濾器以及 經濟部中央標準局貝工消費合作社印製 (2) 整體化之多孔質塑膠基材及其表面至少具一層 多孔質層,且其多孔質塑膠基材之平均粒徑爲經煆燒較大 之熱塑性塑膠材料粒子成形後取得具大孔徑者,其多孔質 層之平均粒徑經煅燒較小交聯聚烯烴系樹脂材料粒子成形 後取得具小孔徑者爲其特徵之複層多孔質塑膠濾器,以及 (3) 煅燒熱塑性塑膠材料粒子成形後形成多孔質塑 膠基材之同時,經導電性材料附與多孔質部份之表面上導 電性之後,具其多孔質塑膠基材表面與相溶性,且組成其 多孔質塑膠基材之粒子以平均粒徑爲較小之熱塑性塑膠材 料做靜電塗裝,其多孔質塑膠基材加熱後,多孔質塑膠基 材其至少多孔質部份將比其基材更小徑之孔徑之多孔質層 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -5 - 經濟部中夬標隼局貝工消費合作社印製 ^ 442 3 19 at ______B7_五、發明説明(3 ) 被覆熔合後整體化爲其特徵之複層多孔質塑膠濾器之製造 方法者。 本發明之多孔質塑膠濾器係煅燒成形後之熱塑性塑膠 材料其自體爲多孔質單層結構者,抑或*將此煅燒不同平 均粒徑之熱塑性塑膠材料成形後多孔徑爲被覆小徑之多孔 質層熔合之多孔質複層結構者亦可。 本發明之熱塑性塑膠材料經煅燒成形取得之多孔質塑 膠濾器可爲多孔質單層結構亦可爲孔質複餍結構者I重點 在於使用含微粒子之液體、氣體等流體流入側,或流體流 出側表面之對水接觸角爲6 0度以上,較佳者9 0度以上 者,且,平均粒徑至少爲5 以上9 0 /zm以下範圍之 熱塑性塑膠材料者。 其中,當對水接觸角爲不足6 0度之表面塑膠濾器將 使表面自由能放大,逆洗時附著於濾器表面之微粒子無法 充份洗去,易造成阻塞,使得實用上困難。 又,熱塑性塑膠材料粒子之重·點以使用平均粒徑5 从m以上9 0 jam以下者,較佳者爲1 〇 j«m以上6 0 jt/m以下者,其表面對水接觸角爲6 0度以上,較佳者爲 9 0度以上者。 .當平均粒徑爲5 jam以上9 0 μιη以下者有比此更小 之平均粒徑之熱塑性塑膠材料,或比此更大之平均粒徑之 熱塑性塑膠材料者亦可以固定量加入*重點只在其表面對 水接觸角度6 0度以上,較佳者爲9 0度以上者即可。 一般添加量只要顧及當平均粒徑不足5 /zm時不致使 本紙張尺度適用中國國家標準( CNS ) A4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁) 一 6 — 經濟部中央棣率局員工消費合作社印製 » 442 319 at _B7_ 五、發明説明(4 ) 造成模具內有不均勻填充現象’或平均粒徑超過9 0 jam 者不致使造成無法充份收集塵芥等微粒子之表面收集能不 足者即可β 本發明組成多孔質塑膠濾器之熱塑性塑膠材料可使用 超高分子量聚乙烯,高密度聚乙烯等之聚乙烯,聚丙烯等 之聚烴烯系樹脂,聚氯化乙烯基樹脂,聚芳酸酯等之聚酯 系樹脂,聚醯胺系樹脂'聚苯乙烯系樹脂,丙烯基系樹脂 ,聚硕類樹脂,聚醚硕樹脂,聚乙烯硫醚樹脂,更有氟系 樹脂,交聯聚烯烴系樹脂等均可使用之,一般只要其平均 粒徑爲5 Am以上9 Ο μπι以下之範圍。較佳者爲1 〇 〜6 0 者經煅燒,取得多孔質體之熱塑性塑膠材 料者除外,並無其他特別限制。 特別是熔體流動指數(以下稱「MFR」)小者,具 體而言,使用MFR爲〇· 01以下之材料者,若可取得 具均一孔徑之多孔質塑膠濾器者爲適切者。 交聯聚烯烴系樹脂材料以將r線,X線等電離性放射 線照射於低密度聚乙烯1中密度聚乙烯,高密度聚乙烯等 聚乙烯,聚丙烯等之聚烯烴系樹脂後,交聯之,或者利用 做爲交聯劑之氯化鋁,氟化氮等無機化合物,第三-丁基 一枯烯基—過氧化物,二枯烯基—過氧化物’ 2,5 -二 甲基一2,5 —二(第三_ 丁基過氧化物)己烷,乙炔過 氧化物等有機過氧化物後做化學性交聯’其交聯度爲1 〇 %以上者,一般只要其平均粒徑爲5 〜9 0 範圍 ,更佳者爲1 0 〜6 0 /zm之煅燒後’取得多孔質層 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ----------裝------訂------線 (請先閱讀背面之注意事項再填寫本頁) -7 - 經濟部中央標隼局員工消費合作社印製 ^ 442 3 1 9 a? ___B7_____ 五、發明説明(5 ) 之交聯聚烯烴系樹脂材料者除外並無特別限定》當聚烴系 樹脂材料之交聯度小於1 〇 %時,則交聯聚烯烴系樹脂材 料於加熱後產生,因此,熔融時流動性降低現象減少無法 產生交聯效果。 放射線照射之交聯比化學性交聯較無交聯劑殘留問題 ,添加操作較省事,交聯均勻性亦較佳,惟較不方便者係 務必施予特殊裝置者。 又,於多孔質塑膠濾器上附有帶電防止性,因此,多 孔質塑膠濾器,或被覆其上熔合之孔徑小之多孔質層之表 面可塗佈如:炭黑、炭纖維,金粉,金靥等之酞酸鉀等導 電劑以總合爲1〜5重量%範圍,一般可添加1〜2%範 圍之量。 組成本發明單層結構之多孔質塑膠濾器之熱塑性塑膠 材料係選由其表面對水接觸角爲6 0度以上1粒徑爲5 jCtm〜9 0 jum,較佳爲1 〇 /zm〜6 Ο μιη者之上述熱 塑性塑膠材料者1更佳者可選擇平均粒徑5 μιη〜9 0 /zm之超高分子量聚乙烯,或加入混合,如:氟系樹脂材 料,交聯聚烯烴系樹脂材料,其他等熱塑性塑膠材料與之 混合者,或平均粒徑5 〜9 0 Am以下之熱塑性塑膠 材料,較佳者爲平均粒徑5 〜9 0 之超高分子量 聚乙烯中與平均粒徑9 0 以上之熱塑性塑膠材料較佳 者爲平均粒徑9 0 //m以上之超高分子量聚乙烯相互混合 者可使用之β 做爲超高分子量聚乙烯者,可使用粘度平均分子量爲 本紙張尺度適用中國國家榇準(CNS ) Α4規格(2】0Χ297公釐) — 一 8 一 ----------參------1Τ------^ (請先閲讀背面之注意事項再填寫本頁) 442319 A7 經濟部中央標準局員工消費合作社印聚 B7五、發明説明(6 ) — 100萬以上之恰當者。 做爲氟系樹脂材料者,如:聚四氟乙烯,聚氟丙烯基 丙烯酸酯,聚氟化亞乙烯基,聚氟化乙烯基,六氟丙烯等 公知者即可使用,特別是聚四氟乙烯,或聚氟丙烯基丙烯 酸酯對於塵芥微粒子具有非粘著特性,故爲較佳選擇對象 者。氟系樹脂材料之混合比例以當全量塑膠材料時爲 0 1重量%〜5 0重量%之範圍者可,較佳者爲1重量 %〜3 0重量%者爲最恰當。當氟系樹脂材料之混合比例 爲低於0 · 1重量%時,其收集塵芥微粒子之脫落性能仰 賴具有組成多孔質塑膠濾器之熱塑性塑膠材料身,因此無 法取得所期待之脫落性能,反之*超過5 0重量%以上時 明顯有煅燒後多孔質塑膠濾器強度降低,實用上問題頻頻 〇 又,粒徑5 cm〜9 0 am範圍之熱塑性塑膠材料添 加粒徑9 0 /zm以上之熱塑性塑膠材料者,例如:可使用 5 〜9 0 jtzm之超高分子量聚乙烯與粒徑爲1 〇 〇 〜1 ,〇 0 〇 yin之超高分子量聚乙烯相混合者等等 〇 超高分子量聚乙烯之混合比例爲粒徑5 〜9 0 "m範圍者以對全體量爲2 0重量%以上者,較佳者爲 4 0重量%以上者。 複層結構之多孔質塑膠濾器,亦即多孔質塑膠基材及 其表面整體化後至少具有一層多孔質層,其多孔質塑膠基 材係煅燒較大平均粒徑之熱塑性塑膠材料之粒子後成形取 本紙張尺度適S中國國家標準(CNS ) A4規格(210X297公釐) ί -4 n 111 I ,4 ϋ I n —i In ^ (請先聞讀背面之注意事項再填寫本頁} -9 - 經濟部中央標隼局員工消費合作社印装 442 3 1 9 A7 ____ B7五.、發明説明(7 ) 得具大孔徑者,其多孔質層爲煅燒較小平均粒徑之交聯聚 烯烴系樹脂材料之粒子後成形取得之具小孔徑者時,此多 孔質塑膠基材則具有低壓力損失,高強度者,組成其熱塑 性塑膠材料者可使用上述之超高分子量聚乙烯,高密度聚 乙烯等聚乙烯或聚丙烯等之聚烯烴系樹脂等選取之,一般 只要平均粒徑爲lOOjtzm〜1 ,〇〇〇//m較佳者爲 1 5 0 〜6 0 0 之範圍內煅燒取得多孔質體之熱 塑性塑膠材料者即可,除外並無特別限制。 特別是MF R較小者,具體而言以使用MF R爲 〇 · 0 1以下材料時具均一孔徑取得之多孔質塑膠材料層 者爲適切者,例如:平均粒徑爲1 0 0 /z m以上2 0 0 以下,且高密度爲〇. 35〜049g/cm3之葡 萄房形狀之超高分子量乙烯其機械性強度佳者。 另外,當平均粒徑超過1 ,OOOgrn時,多孔質塑 膠濾器之機械性強度不足因此不理想,反之,不足1 0 0 //m時,複層多孔質塑膠濾器意義薄弱。 又,被覆熔合於本發明之多孔質塑膠基材表面之多孔 質層係爲分離過濾後之微粒子,組成此交聯聚烯煙系樹脂 材料者可使用照射上述之低密度聚乙烯,中密度聚乙烯, 高密度聚乙烯等之聚乙烯,聚丙烯等之聚烯烴系樹脂之電 離性放射線,或添加交聯劑之放射線交聯,或者化學性交 聯者均適合使用》 此複層多孔質塑膠濾器之特徵係於煅燒熱塑性塑膠材 料粒子後成形之多孔質塑膠基材表面上至少被覆熔合一層 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) I-------------^------ΪΤ-------# (請先閲讀背面之注意事項再填寫本頁) -10 - 經濟部中央標準局貝工消費合作社印繁 4423 1 9 at __B7五、發明説明(8 ) 與此基材不同平均粒徑者,交聯聚烯烴系樹脂材料之粒子 多孔質層者,最好靜電塗裝後,將此煅燒成形後合成整體 化後組成之複層結構者。 惟,多孔質塑膠基材係如上述較大平均粒徑之熱塑性 塑膠材料經煅燒取得之具大孔徑者,而多孔質塑膠基材表 面上被覆熔合之多孔質層係將上述較小平均粒徑之交聯聚 烯烴系樹脂材料最好先靜電塗裝後,經煅燒成形取得具小 孔徑者。 此複層多孔質塑膠濾器之厚度組成其具大孔徑多孔質 塑膠基材之厚度比率爲複層多孔質濾器全厚之3 0 %〜 1 0 0 %範圍者佳。 當多孔質塑膠基材之厚度比例不足3 0%時,則壓力 損失昇高,對濾器性能上不理想》 此複層之多孔質塑膠濾器,若具有大孔徑之塑膠基材 時只要其表面具有複覆熔合之小孔徑多孔質層與之形成複 層結構者,而被覆熔合層之位置,數目並無限定,因應品 質要求平均粒徑變化後,可具·有2層以上之被覆熔合之多 孔質層。 本發明多孔質塑膠濾器之最終形狀可依其用途選擇截 面爲圓形,橢圓形,長方形,多角形,星形等中空筒狀體 ,板狀體,棒狀體,有低筒狀體或皿狀體等等。 另外,其長度不管長,短形只要迎合後述之分離裝置 後成形即可》 此濾器之形狀其中又以於中空筒狀體壁至少一處形成 (請先閲讀背面之注意事項再填寫本頁} 本紙張尺度適用中國國家標隼(CNS ) Α4規格(2丨ΟΧ297公釐) -11 - 442319 A7 B7 經濟部中央標準局員工消費合作社印製 五、 發明説明 (9 ) 折 疊 部 之 濾 器 爲 垂 直 或 水 平 上 具 白 立 性 之 同 時 可 意 圖 增 大 過 濾 面 積 者 爲 恰 當 0 其 折 疊 部 係 由 位 於 其 筒 狀 體 外 周 邊 之 外 側 彎 曲 部 與 位 於 筒 狀 體 內 周 邊 之 內 側 彎 曲 部 相 交 或 設 置 適 當 空 間 後 所 形 成 者 0 其 折 疊 部 之 形 成 係 決 定 於 其 筒 狀 體 外 側 彎 曲 部 之 外 徑 y 內 側 彎 曲 部 之 內 徑 1 厚 度 y 折 疊 數 之 不 同 而 異 1 — 般 以 選 擇 外 徑 爲 2 0 1 5 0 m m » 內 徑 爲 1 2 1 2 0 m m > 厚 度 爲 1 5 m m 折 疊 數 爲 5 2 5 個 較 佳 者 爲 6 1 2 個 中 塑 膠 材 料 之 種 類 濾 器 之 機 械 性 強 度 > 所 需 之 容 積 之 過 濾 面 積 分 離 裝 置 之 設 置 面 積 等 做 爲 考 慮 0 此 折 疊 部 以 越 過 筒 狀 體 壁 之 全 周 或 半 周 形 成 者 爲 宜 , 折 疊 部 如 圖 1 或 圖 2 所 示 全 周 形 成 者 垂 直 設 置 於 分 離 裝 置 內 時 於 濾 器 內 Ατι m 方 向 性 產 生 又 折 叠 部 如 圖 3 所 示 半 周 形 成 者 於 下 側 水 平 設 置 於 分 離 裝 置 內 時 去 除 該 去 除 之 微 粒 子 至 Αττ*. m 滯 留 爲 恰 當 者 0 本 發 明 之 多 孔 質 塑 膠 濾 器 係 將 具 一 定 平 均 粒 徑 之 熱 塑 性 塑 膠 材 料 之 粒 子 經 靜 態 成 形 法 或 動 態 成 形 法 後 m 燒 成 形 下 進 行 者 ΰ 刖 者 靜 態 成 形 係 所 謂 型 內煅 燒 法 > 如 使 用 由 筒 狀 等 具 內 表 面 形 狀 之 外 型 者 與 具 同 樣 外 表 面 形 狀 插 於 內 部 者 所 形 成 之 成 形 模 具 i 將 熱 塑 性 塑 膠 材 料 之 粒 子 填 充 於 形 成 於 外 型 內 表 面 與 內 型 外 表 面 之 間 隙 部 之 模 槽 內 後 9 成 形 模 具 與 此 同 時 加 熱 之 方 法 者 ο 本紙張尺度適用中國國家榇準(CNS ) 規格(2〗0X297公釐) -12 _ 442319 經濟部中夬標隼局員工消费合作社印製 五、 發明説明 10 ) 後 者 之 動 態 成 形 法 係 ( 1 ) 利 用 內 藏 於 頂 尖 部 具 成 形 型 之 可 調 節 溫 度 之 圓 筒 內 返 覆 運 動 之 活 塞 ( 亦 可 稱柱 塞 ) 之 活 塞 擠 壓 機 進 行 活 塞 擠 壓 法 > ( 2 ) 利 用 內 藏 於 頂 尖 部 具 成 形 型 之 可 調 節 溫 度 之 圓 筒 內 螺 旋 之 壓 注 成 形 機 進行 壓 注 成 形 法 ( 3 ) 利 用 內 藏 於 尖 端 部 具 成 形 型 可 調 節 溫 度 之 圓 筒 內 之 螺 旋 擠 壓 成 形 機 進 行 擠 壓 成 形 法 » ( 4 ) 使 用 由 雌 型 與 插 入 其 內 經 部 之 雄 型 所 形 成 之 模 具 將 原 料 填 充 於 形 成 於 雌 型 內 部 之 模 槽 後 > 以 加 熱 成 形 模 具 之 壓 縮 成 形 機 進 行 壓 縮 成 形 法 ( 5 ) 利 用 於 頂 尖 部 具 有 — 對 上 下 移 動 式 帶 子 或 下 方 移 動 式 帶 子 所 組 成 之 成 形 型 可 調 節 溫 度 之 圓 筒 內 將 此 原 料 擠 壓 於 此 成 形 型 內 之 連 續 式 壓 力 機 進 行 連 續 式 擠 壓 法 等 等 因 應 本 發 明 多 孔 質 塑 膠 濾 器 之 最 終 形 狀 等 之 品 質 要 求 T 可 適 當 選 擇 此 靜 態 成 形 法 或 動 態 成 形 法 〇 又 煅 燒 於 多 孔 質 塑 膠 基 材 表 面 之 較 小 平 均 粒 徑 之 交 聯 聚 烯 烴 系 樹 脂 材 料 之 粒 子 之 多 孔 質 層 成 形 後 複 層 多 孔 質 塑 膠 濾 器 之 成 形 方 法 係 上 述 之 型 內 煅 燒 法 靜 電 塗 裝 法 等 等 型 內 m 燒 法 係 將 予 先 成 形 之 多 孔 質 塑 膠 基 材 由 其 基 材 外 徑 裝 填 於 設 置 僅 具 固 定 量 之 大 徑 內 徑 之 筒 狀 外 型 內 之 間 隙 中 再 將 交 聯 聚 烯 烴 系 樹 脂 材 料 之 粒 子 填 充 於 其 間 隙 內 此 狀 態 下 將 此 些 於 固 定 溫 度 下 固 定 時 間 加 熱 後 烺 燒 成 形 之 方 法 〇 另 外 多 孔 質 塑 膠 基 材 以 型 內 m 燒 法 成 形 時 > 與 上 述 同 法 將 連 續 交 聯 聚 烯 烴 系 樹 脂 材料 粒 子 煅 燒 成 形 後 » 於 多 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨OX297公釐) -13 - 經濟部中央橾準局貝工消費合作社印製 4 42 3 19 ΕΊ五、發明説明(11 ) 孔質塑膠基材上被覆多孔質層熔合後整體化者亦可。 又,靜電塗裝法係由外加高電壓之噴油嘴將交聯聚烯 烴系樹脂材料之粒子噴出後,將此以靜電塗裝之方法,首 先附與導電性於具有固定孔徑之多孔質塑膠基材表面上。 另外,導電性之附與係於成形多孔質塑膠基材時,將 上述導電劑如碳黑,碳纖維,金靥粉等混入基材中之方法 ,或於成形後之多孔質塑膠基材表面上塗佈界面活性劑等 方法,只要於多孔質塑膠表面附與導電性者均可,其餘並 無特別限定。 接著,由外加高電壓之噴油嘴與其多孔質塑膠基材表 面具有互溶性,且將比其所組成之多孔質塑膠基材之塑膠 材料粒子較小徑之平均粒徑之交聯聚烯烴系樹脂材料粒子 噴出後,將此靜電塗裝後,於多孔質塑膠基材表面被覆合 成之β 再將此交聯聚烯烴系樹脂材料粒子之被覆合成之多孔 質塑膠基材置入設有固定溫度之加熱爐內加熱後,煅燒成 形之同時|於多孔質塑膠材料之表面者》 其中,將聚烯烴系樹脂材料爲交聯而放射線照射之方 法係將被照射材料封入固定之放射線照射裝置內I於被照 射材料之大氣壓中,室溫狀態下,以鈷6 0做爲線源,由 於固定線量(Gy )爲固定時間所照射者,因此,可取得 具可期待之交聯度之放射線交聯聚烯烴系樹脂材料。 又,多孔質複層塑膠濾器之各層係同一塑膠材料所組 成者,成形時狀況極佳,且各層之層間粘合力亦佳。 本紙張尺度適用中國國家標準{ CNS ) A4规格(2IOX297公釐> :— : nil ~* i ^ n ϋ n (請先閱讀背面之注意事項再填寫本頁) -14 - 經濟部中央標準局貝工消費合作社印製 ^ 442 31 9 μ ____B7 五、發明説明(12) 上述所取得之多孔質塑膠濾器一般以如圖4複數根所 組合之濾器裝置Ϊ爲主,將此垂直或水平於固定形狀之分 離裝置用容器內懸架等方法操作後做爲分離裝置之使用。 圖4所示之濾器裝置1係將多孔質塑膠濾器2裝於略 板狀之戴體3者,將塑膠濾器之一處頂端4嵌入開孔之戴 體3之方法後固定之’由另一頂端之開口部以蓋體5閉塞 者。 此戴體及蓋體以金屬或各種之合成樹脂如:硬質之聚 烯烴系樹脂,聚氯化乙烯基等之熱可塑性樹脂,反應型之 熱硬化性樹脂等等,其中又以反應型之液狀聚胺酯樹脂之 成形加工性,尺寸安定性爲較佳者。 又,當此濾器裝置必需附與導電性時,煅燒多孔質塑 膠濾器成形時,加入導電劑使導電性附與於濾器之同時, 於戴體與蓋體亦同樣使用加入炭黑等導電劑之附與導電性 材料即可。 又,於使用反應型液狀聚胺酯樹脂時主劑聚醇及硬化 劑上爲添加3〜10重童%之平均絲長〇· 1〜1. 0 mm之碳纖維者,爲兼具殘留變形少高尺寸精密度與防止 帶靜電性能者爲理想者。 【實施例】 以下以實施例詳細說明本發明。 〔實驗No.1〜No.4〕 ----------參------tr------^ {請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(2ί〇Χ297公釐) -15 -f 442319 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (1) The present invention relates to a porous plastic filter for separating and filtering fine particles contained in fluids such as liquids and gases, and its manufacturing method. Among them, many are known as porous plastic filters for separating and filtering fine particles such as dust mustard contained in fluids such as liquids and gases. Among them, there are plastic filters with different pore sizes on the inflow and outflow sides of the liquid. For example, any inflow or outflow side has a large pore size formed by plastic material particles with a larger average particle size, and the other side has a smaller average particle size. The diameter of the plastic material particles forming a small pore porous multi-layer filter is better from the viewpoints of improving filtration precision, higher collection efficiency of particles, and low pressure loss. Therefore, thermoplastic plastic materials with a larger average particle size have Calcined polyethylene, polypropylene, polyethylene, polyether sulfide, polyphenylene sulfide, etc. On the surface of the porous plastic substrate after molding, polytetrafluoroethylene (average particle size) smaller than the plastic material ( Hereinafter, "PTFE") and the adhesive are directly adhered at the same time, and a porous filter having a porous layer with a different pore diameter on the outer surface and the inner surface of the porous plastic filter substrate is proposed. However, the P TF E used in this porous filter has poor particle characteristics. Therefore, the interface adhesion between the above-mentioned porous plastic substrate and P TF E is insufficient. During filtration and backwashing, PTFE is easily formed by porous plastic. When the substrate is dropped, as a result, the pore diameter is different, or a part of the difference is caused, which causes the collection performance of the filter to be reduced, or the dropped PTFE particles mixed with the collected fine particles. In addition, a method of covering the surface of a porous plastic substrate with a PTFE porous film having a smaller pore diameter than that of the porous plastic substrate has also been proposed. 'However, the same problem as that described above occurs with poor adhesion to the substrate' I Paper size applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) i Private -------- ΐτ ------ ^ (Please read the note ^^ on the back before filling this page) -4-, 442 3 1 9 at ___B7_ V. Description of the invention (2) The porous membrane made of PTFE has high autogenous price, and the manufacturing cost also rises accordingly. (Please read the note on the back before filling in this page.) Furthermore, it is proposed to pressurize and compress the surface of the porous plastic substrate formed by calcination to make it pressurized. The pore size of the compressed surface is smaller than that of the other part. However, this method has difficulty in adjusting pressure and compression, and it is difficult to form a uniform small-aperture surface. The present invention aims to solve the above-mentioned difficulties by using the following three key characteristics of the plastic filter and its manufacturing method as the main axis "(1) At least one of the porous plastic filters in the porous plastic filter obtained after the molding of the calcined thermoplastic plastic material particles The surface water contact angle is more than 60 degrees | Preferably more than 90 degrees, meanwhile, the average diameter of the particles is at least 5 and 9 0 4 m. The thermoplastic plastic material has a characteristic porous plastic filter. And printed by the Shelling Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (2) the integrated porous plastic substrate and its surface has at least one porous layer, and the average particle diameter of the porous plastic substrate is larger when burned After forming the thermoplastic plastic material particles, those with a large pore size are obtained, and the average particle diameter of the porous layer is calcined. The cross-linked polyolefin-based resin material particles are shaped, and the multilayer porous plastic filters are characterized by having a small pore size. And (3) calcined thermoplastic plastic material particles are formed into a porous plastic substrate at the same time, and a conductive material is attached to the surface of the porous part to conduct electricity After that, the porous plastic substrate has compatibility with the surface of the porous plastic substrate, and the particles constituting the porous plastic substrate are electrostatically coated with a thermoplastic plastic material having a smaller average particle diameter. After the porous plastic substrate is heated, the porous plastic substrate is porous. Porous layer with a plastic material whose at least porous portion will have a smaller diameter than its substrate. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -5-Chinese Ministry of Economic Standards 夬Printed by the local shellfish consumer cooperative ^ 442 3 19 at ______B7_ V. Description of the invention (3) A method of manufacturing a multi-layer porous plastic filter integrated with its characteristics after coating and fusion. The porous plastic filter of the present invention is a thermoplastic plastic material that is calcined and formed into a porous single-layer structure, or that the multi-pore diameter of the calcined thermoplastic plastic material with a different average particle diameter is a porous coating with a small diameter. It is also possible to have a porous multi-layer structure fused together. The porous plastic filter obtained by calcining the thermoplastic plastic material of the present invention may be a porous single-layer structure or a porous composite structure. The focus is on using a fluid containing particles, such as a fluid, a gas, or a fluid outflow side. The contact angle of the surface with water is 60 degrees or more, preferably 90 degrees or more, and a thermoplastic plastic material having an average particle size of at least 5 and 90 / zm or less. Among them, when the surface plastic filter with a contact angle of less than 60 degrees will amplify the free energy of the surface, the particles attached to the surface of the filter cannot be washed away during backwashing, which may cause blockage and make it practically difficult. In addition, the weight and point of the particles of the thermoplastic plastic material are those with an average particle diameter of 5 from m to 90 jam, preferably 10 j «m to 6 0 jt / m, and the surface contact angle with water is Above 60 degrees, preferably above 90 degrees. .When the average particle size is above 5 jam and below 90 μιη, there is a thermoplastic material with a smaller average particle size, or a thermoplastic material with a larger average particle size can also be added in a fixed amount. The contact angle with water on the surface is 60 degrees or more, preferably 90 degrees or more. In general, the amount of addition only needs to take into account that when the average particle size is less than 5 / zm, the paper size does not make the Chinese National Standard (CNS) A4 specifications (210X297 mm) (please read the precautions on the back before filling out this page). 6 — Printed by the Central Government Bureau of the Ministry of Economic Affairs, Consumer Cooperatives »442 319 at _B7_ V. Description of the invention (4) Causes an uneven filling phenomenon in the mold 'or the average particle size exceeds 9 0 jam will not prevent the inability to fully collect dust mustard, etc. The surface collection of micro particles can be insufficient. The thermoplastic plastic material constituting the porous plastic filter of the present invention can use ultra-high molecular weight polyethylene, high-density polyethylene and other polyethylene, polypropylene and other polyolefin resins, and polychloride. Polyester resins such as vinyl resins, polyarylates, polyamide resins, polystyrene resins, acrylic resins, polyethylene resins, polyether resins, polyethylene sulfide resins, and more Fluorine-based resins, cross-linked polyolefin-based resins, and the like can be used, and generally the average particle diameter is in the range of 5 Am to 9 0 μm. It is preferably from 10 to 60, except for those obtained by calcination to obtain a thermoplastic plastic material having a porous body, and there is no other limitation. In particular, if the melt flow index (hereinafter referred to as "MFR") is small, in particular, those who use materials with an MFR of 0.01 or less are suitable if a porous plastic filter with a uniform pore size can be obtained. The polyolefin-based resin material is crosslinked by irradiating ionizing radiation such as r-rays and X-rays to low-density polyethylene 1, medium-density polyethylene, high-density polyethylene, and other polyolefin resins, and then crosslinking Or use inorganic compounds such as aluminum chloride and nitrogen fluoride as cross-linking agents, tertiary-butyl monocumenyl-peroxide, dicumenyl-peroxide '2,5 -dimethyl Organic cross-linking after organic peroxides such as 2,5-bis (third-butyl peroxide) hexane, acetylene peroxide, etc., whose cross-linking degree is above 10%, generally only the average The particle size is in the range of 5 ~ 9 0, more preferably 10 ~ 6 0 / zm after calcination. 'The porous layer is obtained. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ----- ----- Installation ------ Order ------ line (please read the precautions on the back before filling out this page) -7-Printed by the Staff Consumer Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs ^ 442 3 1 9 a? ___B7_____ V. Description of the Invention (5) There is no special limitation except for cross-linked polyolefin resin materials. "When the degree of cross-linking of hydrocarbon resin materials % To 1 billion, the crosslinked polyolefin-based resin material produced after heating, and therefore, melt flowability decreases when there is a reduction not produce the effect of crosslinking. Radiation-exposed crosslinks are less problematic than crosslinker residues than chemical crosslinks. The addition operation is less laborious and the crosslinking uniformity is better, but those who are less convenient must be given to special devices. In addition, the porous plastic filter is provided with a charge prevention property. Therefore, the surface of the porous plastic filter or the porous layer with a small pore diameter covered by the fusion can be coated such as: carbon black, carbon fiber, gold powder, gold tincture. The total amount of conductive agents such as potassium phthalate is in the range of 1 to 5% by weight. Generally, it can be added in an amount of 1 to 2%. The thermoplastic plastic material of the porous plastic filter with a single-layer structure of the invention is selected from the surface with a water contact angle of 60 degrees or more and a particle size of 5 jCtm ~ 9 0 jum, preferably 10 / zm ~ 60. μιη of the above-mentioned thermoplastic plastic materials 1 is even better, can choose ultra-high molecular weight polyethylene with an average particle size of 5 μηη ~ 9 0 / zm, or add and mix, such as: fluorine resin materials, crosslinked polyolefin resin materials, Those mixed with other thermoplastic plastic materials, or thermoplastic plastic materials with an average particle diameter of 5 to 90 Am, preferably ultra high molecular weight polyethylene with an average particle diameter of 5 to 90, and an average particle diameter of 9 0 or more The thermoplastic plastic material is preferably ultra-high molecular weight polyethylene with an average particle diameter of 9 0 // m or more. Β can be used as the ultra-high molecular weight polyethylene. The average molecular weight of the viscosity can be used as the paper size. Applicable to China National Standards (CNS) Α4 Specification (2) 0 × 297 mm) — One 8 One ------------------- 1T ------ ^ (Please read the first Please fill in this page again for attention) 442319 A7 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs B7 V. invention is described in (6) - 1 million or more appropriate person. As fluorine resin materials, such as: polytetrafluoroethylene, polyfluoropropylene-based acrylate, polyvinylidene fluoride, polyvinylidene fluoride, hexafluoropropylene, etc. can be used, especially polytetrafluoroethylene Ethylene or polyfluoropropylene-based acrylates are non-adhesive to dust mustard particles, so they are better candidates. The mixing ratio of the fluorine-based resin material may be in a range of 0.01% to 50% by weight when the entire amount of the plastic material is used, and more preferably 1% to 30% by weight is most appropriate. When the mixing ratio of the fluorine-based resin material is less than 0.1% by weight, the shedding performance of collecting dust and mustard particles depends on the thermoplastic plastic material body which has a porous plastic filter, so the expected shedding performance cannot be obtained, otherwise it exceeds * Above 50% by weight, the strength of the porous plastic filter is obviously reduced after calcination, and there are frequent practical problems. Also, thermoplastic plastic materials with a particle size ranging from 5 cm to 90 am are added with thermoplastic plastic materials with a particle size above 90 / zm. For example, you can use 5 ~ 90 jtzm ultra-high molecular weight polyethylene mixed with ultra-high molecular weight polyethylene with a particle size of 1000 ~ 1, 00 yin, etc. 〇 Ultra high molecular weight polyethylene mixing ratio The particle diameter is in the range of 5 to 9 0 " m, and the total amount is 20% by weight or more, more preferably 40% by weight or more. A porous plastic filter with a multi-layer structure, that is, a porous plastic substrate and its surface are integrated to have at least one porous layer. The porous plastic substrate is formed by calcining particles of a thermoplastic plastic material with a larger average particle size. The size of this paper is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) ί -4 n 111 I, 4 ϋ I n —i In ^ (Please read the precautions on the back before filling this page} -9 -Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 442 3 1 9 A7 ____ B7 V. Description of the invention (7) For those who have a large pore size, the porous layer is a calcined crosslinked polyolefin system with a smaller average particle size When the resin material has a small pore size obtained after forming, the porous plastic substrate has low pressure loss and high strength. Those who make up their thermoplastic plastic materials can use the above-mentioned ultra-high molecular weight polyethylene and high-density polyethylene. Polyolefin resins such as polyethylene or polypropylene are generally selected as long as the average particle size is 100 jtzm ~ 1, preferably 0.000 // m is calcined in the range of 150 ~ 600. Thermoplastic material That is, there is no particular limitation except for those with a small MF R, specifically those with a porous plastic material layer obtained with a uniform pore size when using materials with a MF R of 0.001 or less are suitable, for example: average Those with a particle size of 100 / zm or more and 200 or less and a high density of 0.35 to 049g / cm3 in the shape of a grapevine have excellent mechanical strength. In addition, when the average particle size exceeds 1, In the case of OOOgrn, the mechanical strength of the porous plastic filter is insufficient, which is not ideal. On the contrary, when it is less than 100 / m, the meaning of the multi-layer porous plastic filter is weak. In addition, the coating is fused to the surface of the porous plastic substrate of the present invention. The porous layer is fine particles separated and filtered. Those who make up this crosslinked polyolefin smoke-based resin material can use polyethylene, polypropylene, etc. irradiated with the above-mentioned low density polyethylene, medium density polyethylene, high density polyethylene, etc. Ionizing radiation of polyolefin resin, or radiation crosslinking with cross-linking agent, or chemical crosslinking is suitable for use》 The characteristics of this multilayer porous plastic filter is the calcined thermoplastic plastic material The surface of the porous plastic substrate formed after the particles is covered with at least one layer of fusion. The paper size is applicable to the Chinese National Standard (CNS) Λ4 specification (210X297 mm) I ------------- ^ --- --- ΪΤ ------- # (Please read the precautions on the back before filling out this page) -10-The Central Laboratories of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives, Yinfan 4423 1 9 at __B7 V. Description of Invention (8 ) Those with a different average particle size from this substrate, those with a porous layer of crosslinked polyolefin resin materials, preferably those with electrostatic coating, and then calcined and formed a composite layered structure. However, the porous plastic substrate is the one with a large pore diameter obtained by calcining the thermoplastic plastic material with a larger average particle diameter as described above, and the porous layer covered and fused on the surface of the porous plastic substrate is a small average particle diameter with the above average particle diameter. The crosslinked polyolefin-based resin material is preferably electrostatically coated and then calcined to obtain a small pore size. The thickness of the multi-layer porous plastic filter is composed of a porous plastic substrate with a large pore diameter. The thickness ratio of the multi-layer porous filter is preferably 30% to 100% of the thickness of the multi-layer porous filter. When the thickness ratio of the porous plastic substrate is less than 30%, the pressure loss will increase, which is not ideal for the performance of the filter. "For this layer of porous plastic filter, if the plastic substrate with a large pore size has a surface with If the small-pore porous layer covered with fusion is formed with a multilayer structure, the position and number of the covered fusion layers are not limited. After the average particle size changes according to the quality requirements, there can be two or more layers of covered fusion porous Stratum. The final shape of the porous plastic filter of the present invention can be selected according to its purpose to be a circular, elliptical, rectangular, polygonal, star-shaped hollow cylindrical body, a plate-like body, a rod-like body, a low-cylindrical body or a dish. Body and so on. In addition, its length does not matter whether it is long or short, as long as it meets the separation device described below. The shape of this filter is formed at least in the hollow cylindrical body wall (please read the precautions on the back before filling this page} This paper size is applicable to China National Standard (CNS) A4 specification (2 丨 〇 × 297 mm) -11-442319 A7 B7 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (9) The filter of the folding part is vertical or It is appropriate to increase the filtering area at the same time as it is white and vertical. The folded part is formed by the intersection of the outer curved part located on the outer periphery of the cylindrical body and the inner curved part located on the inner periphery of the cylindrical body. Former 0 The formation of the folded part is determined by the outer diameter y of the outer curved part of the cylindrical body. The inner diameter 1 of the inner curved part. The thickness y varies according to the number of folds. 1. Generally, the outer diameter is selected as 2 0 1 50 mm »Inner diameter 1 2 1 2 0 mm > Thickness 15 mm Fold number 5 2 5 Better is 6 1 2 Mechanical strength of the filter of the kind of plastic material > Required The volume of the filter area separation device installation area is considered as 0. This fold is preferably formed across the whole or half of the cylindrical body wall. The fold is set vertically as shown in Figure 1 or 2 When it is inside the separation device, the directionality of the filter is Δτι m. The folded part is shown in Fig. 3. The half-circumferentially formed person removes the removed particles to Αττ *. M when the horizontal side is set in the separation device horizontally. The porous plastic filter of the invention is made by static molding or dynamic molding of particles of thermoplastic plastic material with a certain average particle size. Molding is the so-called in-mold calcination method. For example, if a cylindrical mold such as a mold with an inner surface shape and a mold with the same outer surface shape are inserted into the mold, i. The method of heating the forming mold at the same time as the inner part of the gap between the inner surface and the outer surface of the inner mold. 9 The paper size is applicable to China National Standards (CNS) specifications (2〗 0X297 mm) -12 _ 442319 Printed by the Employees' Cooperative of the China Standards Bureau of the Ministry of Economic Affairs. 5. Description of the invention. 10) The latter's dynamic forming method (1) uses the built-in temperature-adjustable cylinder built into the top part to return the moving piston ( (2) The piston extruder is used for piston extrusion. (2) The injection molding method is performed by using a pressure-injection molding machine with a temperature-adjustable cylindrical spiral built-in in the top part. 3) Extrusion molding using a screw extruder built into a cylinder with a temperature-adjustable cylinder at the tip section »(4) The raw material is formed by using a mold formed by a female model and a male model inserted into its inner warp section After filling in the groove formed in the female model > Compression molding method using a compression molding machine with a heating molding die (5) It is used at the top part-it can be used for the forming type composed of up and down moving belts or down moving belts The continuous press in which the raw material is extruded in the forming type in a cylinder whose temperature is adjusted is subjected to a continuous extrusion method, etc. According to the quality requirements of the final shape of the porous plastic filter of the present invention, T, the static forming may be appropriately selected. Cross-linked polyolefin-based tree with smaller average particle size calcined on the surface of porous plastic substrate The forming method of the porous layer of the multilayered plastic filter after the formation of the porous layer of the particles of the lipid material is the above-mentioned in-mold calcining method, electrostatic coating method, etc. The in-mold firing method is to use a previously formed porous plastic substrate. The outer diameter of the base material is filled in a gap provided in a cylindrical shape having a large-diameter inner diameter with a fixed amount, and then the particles of the cross-linked polyolefin resin material are filled in the gap. In this state, these are fixed at a fixed temperature Method for calcining and molding after heating for a fixed time. 〇In addition, when the porous plastic substrate is formed by in-mold firing method> After the continuous cross-linked polyolefin resin material particles are calcined and formed in the same manner as above, on a multi-paper scale Applicable to Chinese National Standard (CNS) A4 specification (2 丨 OX297 mm) -13-Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 4 42 3 19 ΕΊ5. Description of the invention (11) Coating on porous plastic substrate Also integrated by fusing the porous layer. In addition, the electrostatic coating method is to spray the particles of the cross-linked polyolefin-based resin material from an externally-applied high-voltage fuel nozzle, and then apply the electrostatic coating method to first attach conductivity to a porous plastic having a fixed pore size. On the surface of the substrate. In addition, when the conductivity is attached to the formed porous plastic substrate, the method of mixing the above conductive agents such as carbon black, carbon fiber, gold powder, etc. into the substrate, or on the surface of the formed porous plastic substrate The method of coating the surfactant and the like may be any one as long as it is conductive on the surface of the porous plastic, and the rest are not particularly limited. Next, the cross-linked polyolefin based on the high-voltage fuel injector and the surface of the porous plastic substrate have mutual solubility and are smaller than the average particle diameter of the plastic material particles of the porous plastic substrate. After the resin material particles are sprayed out, this electrostatic coating is applied to the surface of the porous plastic substrate to cover the synthetic β, and then the porous plastic substrate coated with the crosslinked polyolefin-based resin material particles is placed at a fixed temperature. After heating in a heating furnace, while calcining and forming | on the surface of porous plastic materials》 Among them, the method of irradiating radiation with a polyolefin resin material is cross-linking. The material to be irradiated is enclosed in a fixed radiation irradiation device. In the atmospheric pressure of the material to be irradiated, at room temperature, cobalt 60 is used as the line source. Since the fixed line amount (Gy) is irradiated for a fixed time, radiation cross-linking with a desired degree of cross-linking can be obtained. Polyolefin resin material. In addition, each layer of the porous multi-layer plastic filter is composed of the same plastic material, and the condition is excellent during molding, and the adhesion between the layers is also good. This paper size applies to Chinese National Standard {CNS) A4 specification (2IOX297 mm > : —: nil ~ * i ^ n ϋ n (Please read the notes on the back before filling this page) -14-Central Bureau of Standards, Ministry of Economic Affairs Printed by Bei Gong Consumer Cooperative Co., Ltd. 442 31 9 μ ____B7 V. Description of the invention (12) The porous plastic filters obtained above are generally based on the filter device Ϊ, as shown in Figure 4, and this is fixed vertically or horizontally. The shape of the separation device is used as a separation device after being operated with a container suspension. The filter device 1 shown in Fig. 4 is a porous plastic filter 2 mounted on a slightly plate-shaped wearing body 3, and one of the plastic filters is The top 4 is inserted into the hole-wearing body 3 and then fixed by a cover 5 that is closed by the opening at the other top. The body and the cover are made of metal or various synthetic resins such as rigid polyolefin. Resins, thermoplastic resins such as polyvinyl chloride, reactive thermosetting resins, etc., among them, the reactive liquid polyurethane resins are better in terms of molding processability and dimensional stability. Also, when this Filter device must be attached In the case of conductivity, when a calcined porous plastic filter is formed, a conductive agent is added to make the conductivity adhere to the filter, and the wearing body and the cover body can also use a conductive material such as carbon black to add a conductive agent. When using reactive liquid polyurethane resin as the main agent, the polyol and the hardener are added with 3 to 10 weight percent of the average fiber length of 0.1 to 1.0 mm carbon fiber, which has both high residual deformation and low size. Those who have precision and antistatic performance are ideal. [Examples] The present invention will be described in detail in the following examples. [Experiment No. 1 ~ No. 4] ---------- see ---- --tr ------ ^ {Please read the notes on the back before filling in this page) The paper size applies to the Chinese National Standard (CNS) A4 specification (2ί〇 × 297 mm) -15-

經濟部中央標準局員工消费合作社印ICentral Consumers Bureau of the Ministry of Economic Affairs

『4 423 19 a? B7五、發明説明(13 ) 經以下內容製造取得多孔質塑膠濾器之性能經下述所 示方法做評定或測定後,其結果示於表1。 〔粒子脫落之有無〕 以回洗脫落時,經目測評定濾器粒子脫落之有無。亦 即,濾器粒子無脫落佳況者爲(〇),濾器粒子脫落稍有 出現者爲(△),濾器粒子脫落現象極明顯者爲(X)。 惟,此濾器粒子係由2次脫落源被覆熔合整體化後之 交聯聚烯烴系樹脂材料所組成之所有構成含多孔質層之濾 器粒子者。 〔微粒子收集性能〕 經回洗脫落時|以目測評定所脫落之微粒子是否混入 流體流出側。亦即,當無微粒子混入者爲(〇),混入微 粒子稍有出現者爲(△),混入微粒子現象明顯者爲(X -----------^-------訂:------Μ (請先閱讀背面之注意事項再填寫本頁) 〔粉體脫落性〕 經回洗脫落時,以目測評定附著於流體流出側之爐器 表面之微粒子(粉體)脫落狀況。亦即,微粒子(粉體) 脫落極佳者爲(◎),微粒子(粉體)之脫落尙可者爲( 〇),微粒子(粉體)之脫落較差者爲(△),微粒子脫 落相當差者爲(X ) · 本纸張尺度適用中國國家標準(CNS ) Α4規格(210Χ2ί>7公釐) -16 - 442 3 1 9 A7 _ B7 經濟部中央標準局員工消费合作杜印褽 五、發明说明(14 ) 〔壓力損失/mmA q〕 以lm/m i η吸引未含微粒子空氣時之流入側與流 出側壓力損失之測定後,以水柱mm爲表示值。 〔對水接觸角/度〕 利用goniometer (測角計)式接觸角測定器(El umer 社製G- I型)以微量注射器將2 0 A P之離子交換水滴 入流入側煅燒之塑膠表面後,測其接觸角,其表示值爲度 〇 〔表面抵抗率(Ω )〕 於濾器表面上以5 Omm之間隔裝置間距1 Omm之 銅泊電極,外加5 0 0 v直流電壓時之表面抗抵率(Ω) 〇 〔實驗N 〇 . 1〕 準備1個具圓筒狀外表面之內型與1個具圓筒狀內表 面之外型做爲成形用模具。其內型外徑比外型內徑小2 mm者。首先,將內型插入外型內,使外型與內型形成2 mm間隙之間距。再於其間隙內填充平均粒徑爲3 0 //m ,分子量爲2 0 0萬之超高分子量聚乙烯(MF R = 0 . 0 1以下),將此於160〜220 °C溫度之加熱爐 內加熱3 0〜9 0分鐘後,煅燒成形,取得厚度2mm之 中空圓筒體形之多孔質塑膠濾器。 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -17 - 4423 1 9 A7 經濟部中央標準局負工消費合作社印製 B7五、發明説明(IS ) 〔實驗N 〇 . 2〕 準備1個具圓筒狀外表面之內型與1個具圓筒狀內表 面之外型做爲成形用模具。其內型外徑比外型內徑小3 mm者。首先,將內型插入外型內,使形成外型與內型有 均勻之3mm間隙之間距。再於其間隙內,填充平均粒徑 爲3 0 ,分子量爲4 0 0萬之超高分子量聚乙烯( M F R = 〇 . 01以下),將此置於溫度160〜220 °。之加熱爐內加熱3 0〜9 0分鐘後,煅燒成形取得厚度 3 mm之中空圓筒體形之多孔質塑膠濾器。 〔實驗Ν 〇 . 3〕 使用與實驗No. 2相同之成形用模具後,於其成形 用模具之間隙內,填充加有碳黑2. 0重量%後混合之平 均粒徑爲3 0 ,分子量爲4 0 0萬之超高分子量聚乙 烯(MFR=0. 01以下),將此置於溫度160〜 2 2 0 °C之加熱爐內加熱3 0〜9 0分鐘後,煅燒成形取 得厚度3mm之中空圓筒體形之多孔質塑膠濾器》 〔實驗Ν 〇 . 4〕 使用相同於實驗No.1之成形模具後’於其成形用 模具之間隙內填充平均粒徑3 0 ’分子量2 0 0萬之 超高分子量聚乙烯(MFR=0. 0 1以下)’將此置於 1 6 0〜2 2 0 °C溫度之加熱爐內加熱3 0〜9 0分鐘後 I . - ------------^------tr------0 (請先閲讀背面之注項再填寫本頁) 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公釐} -18 - 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(16) 烺燒成形後,將煅燒成形後之多孔質塑膠圓筒體由成形用 模具取出後*於其圓筒體表面塗佈界面活性劑後,取得厚 度2 mm之中空圓筒體形之多孔質塑膠濾器》 〔實驗N 〇 - 5〕 使用實驗No. 1之成形用模具後,於其成形用模具 之間隙內填充平均粒徑1 7 0 ,分子量4 0 0萬超高 分子量聚乙烯(MFR=0. 01以下),將此置於溫度 160〜220ΐ之加熱爐內加熱30〜90分鐘後,煅 燒成形後,由成形用模具取出煅燒成形後之多孔質塑膠圓 筒體後,於其圓筒體表面粘合平均粒徑〇. l#m之 P TF E微粒子同時噴霧1 0〜2 0 mm厚之被覆合成後 ,取得厚度2mm之中空圓筒體形之多孔質塑膠濾器。 〔實驗N 〇 . 6〕 使用實驗No. 2之成形用模具後’於其成形用模具 之間隙內填充平均粒徑1 1 0 Mm,分子量2 0 0萬之超 高分子量聚乙烯(MFR = 〇. 0 1以下),將此置於溫 度1 6 0~2 2 0 °C之加熱爐內加熱3 0〜9 0分鐘後煅 燒成形後*取得厚度3 mm之中空圓筒形之多孔質塑膠濾 器》 〔實驗N 〇 · 7〕 使用實驗No. 2之成形用模具後,於其成形用模具 442319 !-------------私------訂------絲 (請先W讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標率(CNS ) A4規格(2!0X297公釐) -19 - 442319 - 五、發明説明(17 ) 之間隙內填充平均粒徑爲1 7 0 iim ’分子量2 0 0萬之 超高分子量聚乙烯(MFR = 〇. 0 1以下),將此置於 溫度1 5 0〜2 0 0 °C之加熱爐內加熱6 0分鐘後煅燒成 形,取得厚度3 mm之中空圓筒體形之多孔質塑膠濾器。 如表1所示No. 1 ,2,3中,無粒子脫落混入流 體流出側之微粒子,無粉體脫落,更無壓力損失等問題之 理想者》且添加碳黑之No. 3,其表面抵抗率低係理想 之所需附帶防止帶靜電性之濾器者。 而,No. 4有出現粉體脫落問題,No. 5則由基 材脫落P T F E粒子,混入流體流出側之微粒子等問題出 現。 „ ^ ,1T絲 {請先聞讀背面之注意事項再填寫本頁) 經濟部中央樣準局員工消費合作社印策 本纸張尺度適用中國國家標準{ CNS ) Α4規格(210Χ29?公釐) -20 - 經濟部中央標準局貝工消費合作社印製 4423 彳 9 五、發明説明(18 ) 表1 實驗No. 1 2 3 粒子脫落 〇 〇 〇 之有無 微粒子收 〇 〇 〇 集性能 粉體脫落 〇 〇 〇 性 壓力損失 70 48 50 (mm A q) 對水接觸 9 7 9 7 9 5 角(度) 表面抵抗 1016 10 率(Ω ) No. 6 及 No. 7 亦 之問題,No. 4〜No. 〔實驗No. 8〜No. 1 經以下內容製造取得之 方法做評定或測定後,其結 使用實驗No.1之成 之間隙內填充平均粒徑4 0 分子量聚乙烯(MFR=〇 A7 B7 4 5 6 7 〇 X 〇 〇 〇 Δ △ X X 〇 〇 〇 70 20 40 8 50 122 95 97 出現混入流體流出側之微粒子 7均有性能上之缺點。 2〕 多孔質塑膠濾器之性能由上述 果示於表2。 形用模具後,於其成形用模具 以m,分子量2 0 0萬之超高 .0 1以下)與平均粒徑 本紙張尺度適用中國國家標率(CNS ) A4規格(210 X 297公釐) ^^1 ^^1 >-—---I I Γ— - - - - -- - 1 ...... - --- .....— j-·- ㈡-.一 .. I ---- (請先閲讀背面之注意事項再填寫本頁) -21 - A7 442319 ___B7 五、發明説明(l9 ) 1 5 0 ,分子量4 0 0萬之超高分子量聚乙烯( M F R - 〇 . 0 1以下)經表2所示比例混合後之組成物 後’將此置於溫度1 6 0〜2 0 0 °c之加熱爐內加熱3 0 〜9 〇分鐘後,煅燒成形後取得厚度2mm之中空圓筒體 形之多孔質塑膠濾器。 表2 實驗No. 8 9 10 11 12 混合割合 40仁 m /150 仁 m 80/20 50/50 30/70 20/80 10/90 粒子脫落之有無 〇 〇 〇 〇 〇 微粒子收集性能 〇 〇 〇 〇 △ 粉體脫落性 〇 〇 〇 〇 △ 壓力損失(mmAq) 68 44 35 24 15 對水接觸角(度) 97 96 95 95 95 如表2所示N 〇 8〜 N 〇 . 1 2均無粒子脫落及粉 體掉落問題爲理想者 。且, 壓力損失N 〇 . 8雖嫌稍高卻 於實用上不造成困擾》 惟,No. 12之平均粒徑小之塑膠材料比例低,稍 有混入流體流出側之微粒子現象,不盡理想。 [實驗No.13〜No.15〕 本紙張尺度適用中國國家榇準(CNS >A4規格(210X297公釐) = ------1T------0 C請先鬩讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消费合作社印製 -22 - 經濟邹中央標準局貝工消費合作社印裂 ” 442319五、發明説明(20 ) 以以下內容製造取得之多孔質塑膠濾器性能,由上述 所示之方法做評定成測定’其結果示於表3。 〔實驗 N 〇 . 13〕 使用實驗No.1之成形用模具後,於其成形用模具 之間隙內填充平均粒徑爲在〇 ,分子量爲2 0 0萬超 高分子量聚乙烯(MFR=0, 0 1以下)與平均粒徑 0. 2 /zm之PTFE粉體以對其全體混合比例爲超高分 子量聚乙烯爲9 5重量%,PTFE粉體爲5重量%之混 合組成物後,將此置於溫度1 6 0〜2 2 0 °C之加熱爐內 ,加熱3 0〜9 0分鐘後煅燒成形,取得厚度2mm之中 空圓筒體形之多孔質塑膠濾器。 〔實驗 N 〇 . 14〕 使用實驗No.1之成形用模具後,於其成形用模具 之間隙內填充平均粒徑3 0 ,分子量2 0 0萬之超高 分子量聚乙烯(MFR=0. 0 1以下)與溶於溶媒之聚 氟烷丙烯酸鹽之混合比例爲對全量時,超高分子量聚乙烯 爲9 9重量%,聚氟烷丙烯酸鹽成份爲1重量%所混之合 組成物,將此置於溫度1 6 0〜2 2 0°C之加熱爐內加熱 3 0〜9 0分鐘煅燒成形後,取得厚度2mm之中空圓筒 形之多孔質塑膠濾器。 〔實驗 N 〇 . 15〕 ---;-------‘------ir------餚 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -23 - 經濟部中央標準局員工消費合作社印聚 f 4 4 2 3 19 A7 _B7__ 五、發明説明(21 ) 使用實驗No.1之成形用模具後’於其成形用模具 之間隙內’填充平均粒徑3 0 ’分子量2 0 0萬之超 高分子量聚乙烯(MFR=0. 01以下)’於溫度 1 6 0〜2 2 〇°C之加熱爐內加熱3 0〜9 0分鐘煅燒成 形後,取得厚度2 mm之中空圓筒體形之多孔質塑膠減器 〇 如表3所示,No.13,14中無粒子脫落’粉體 掉落等問題爲理想者。且評定脫落性能之1之對水接觸角 之值亦爲大者。 No. 13中,不掉落PTFE粒子之理由至今雖未 能詳解,惟模具內’超高分子量聚乙烯之熔融膨脹時’ P T F E粒子有些被埋封於超高分子量聚乙烯粒子內部爲 可理解部份* ;----------->4------IrJ------,# (請先閱讀背面之注$項再填寫本頁) 表3 實驗N 〇 . 13 14 15 粒子脫落之有無 〇 〇 〇 微粒子收集性能 〇 〇 〇 粉體脫落性 ◎ ◎ 〇 壓力損失(mmAq) 60 61 70 對水接觸角(度) 120 115 97"4 423 19 a? B7 V. Description of the invention (13) The performance of the porous plastic filter manufactured by the following content was evaluated or measured by the method shown below, and the results are shown in Table 1. [Presence or absence of particles falling out] When the particles fall back by elution, the presence or absence of particles falling out of the filter is evaluated visually. That is, the case where the filter particles do not fall off is (0), the filter particles fall off slightly (△), and the filter particles fall off significantly (X). However, the filter particles are all filter particles containing a porous layer composed of a cross-linked polyolefin-based resin material after the integration of the secondary shedding coating and integration. [Particulate collection performance] When eluted back down | Evaluate visually whether or not the removed particles are mixed into the fluid outflow side. That is, when no particles are mixed, it is (0), when the mixed particles appear slightly, it is (△), and when the mixed particles are obvious, it is (X ----------- ^ ------ -Order: ------ M (Please read the precautions on the back before filling in this page) [Powder shedding property] When the particles are eluted back, visually evaluate the particles attached to the surface of the furnace on the outflow side of the fluid ( (Powder) shedding condition. That is, the fine particles (powder) fall off very well (◎), the fine particles (powder) fall off (尙), the fine particles (powder) fall off poorly (△ ), The particles that fall off quite badly are (X) · This paper size applies the Chinese National Standard (CNS) Α4 specification (210 × 2ί > 7 mm) -16-442 3 1 9 A7 _ B7 Employees ’cooperation with the Central Standards Bureau of the Ministry of Economic Affairs Du Yin 褽 5. Description of the invention (14) [Pressure loss / mmA q] After measuring the pressure loss on the inflow side and the outflow side when lm / mi η is used to attract air without particulates, the water column mm is used as the value. Contact angle / degree] Using a goniometer-type contact angle measuring device (type G-I manufactured by El umer) After measuring the ion exchange water droplets of 20 AP into the calcined plastic surface of the inflow side, measure the contact angle. The expressed value is degree 0 [surface resistance rate (Ω)] on the surface of the filter at a distance of 5 Omm. Omm copper electrode with surface resistance (Ω) when DC voltage of 5 0 V is applied 〇 [Experiment N 〇. 1] Prepare one inner shape with a cylindrical outer surface and one inner shape with a cylindrical inner surface The outer surface shape is used as the forming mold. The outer diameter of the inner shape is 2 mm smaller than the outer diameter of the outer shape. First, insert the inner shape into the outer shape to form a 2 mm gap between the outer shape and the inner shape. The gap is filled with ultra-high molecular weight polyethylene (MF R = 0.01 or less) with an average particle size of 30 // m and a molecular weight of 2 million. This is placed in a heating furnace at a temperature of 160 to 220 ° C. After heating for 30 ~ 90 minutes, it is calcined to obtain a hollow plastic filter with a thickness of 2mm. (Please read the precautions on the back before filling out this page.) The paper size applies to Chinese National Standard (CNS) A4 Specifications (210X297 mm) -17-4423 1 9 A7 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Preparation B7 V. Description of the Invention (Experiment N 0.2) One inner shape with a cylindrical outer surface and one outer shape with a cylindrical inner surface were prepared as forming molds. The diameter is 3 mm smaller than the inner diameter of the outer shape. First, insert the inner shape into the outer shape to form a uniform 3mm gap between the outer shape and the inner shape. Then, fill the gap with an average particle size of 30. Ultra-high molecular weight polyethylene with a molecular weight of 4 million (MFR = 0.01 or less), this is placed at a temperature of 160 to 220 °. After heating in a heating furnace for 30 to 90 minutes, it was calcined to obtain a hollow plastic filter with a thickness of 3 mm. [Experiment No. 0.3] After using the same forming mold as in Experiment No. 2, the gap between the forming molds was filled with 2.0% by weight of carbon black, and the average particle diameter was 30 and the molecular weight was mixed. 4 million ultra-high molecular weight polyethylene (MFR = 0.01 or less), put this in a heating furnace with a temperature of 160 ~ 220 ° C for 30 ~ 90 minutes, and then calcined to obtain a thickness of 3mm Porous plastic filter in the shape of a hollow cylinder "[Experiment No. 0.4] After using the same forming mold as in Experiment No. 1, 'fill the gap between the forming mold with an average particle diameter of 3 0' and a molecular weight of 2 million Ultra-high molecular weight polyethylene (MFR = 0.01 or less) 'Put this in a heating furnace at a temperature of 160 ~ 220 ° C and heat it for 30 ~ 90 minutes after I.------ ------- ^ ------ tr ------ 0 (Please read the note on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 Mm} -18-Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (16) After calcining and forming, the porous plastic cylinder after calcining and forming is made from the forming mold After exiting * After coating the surface of the cylinder with a surfactant, a hollow plastic filter with a thickness of 2 mm was obtained. [Experiment N 〇-5] After using the molding mold of Experiment No. 1, The gap of the forming mold is filled with an ultra-high molecular weight polyethylene having an average particle size of 170 and a molecular weight of 400,000 (MFR = 0.01 or less). This is heated in a heating furnace at a temperature of 160 to 220 ° C for 30 to 90 hours. Minutes later, after the calcination and shaping, the porous plastic cylindrical body after the calcination and shaping was taken out from the forming mold, and the average particle diameter of 0.1 #m of P TF E fine particles was simultaneously sprayed on the surface of the cylindrical body. 10 ~ After coating with a thickness of 20 mm, a porous plastic filter having a hollow cylindrical shape with a thickness of 2 mm was obtained. [Experiment N 0.6] After using the molding mold of Experiment No. 2, the gap was filled in the molding mold. Ultra-high molecular weight polyethylene (MFR = 0.001 or less) with an average particle size of 110 Mm and a molecular weight of 200,000. This is heated in a heating furnace at a temperature of 160 to 220 ° C for 30 minutes. ~ 90 minutes after calcination and molding * obtain a hollow cylindrical porous plastic filter with a thickness of 3 mm 》 [Experiment N 〇 · 7] After using the forming mold of Experiment No. 2, the forming mold 442319! ------------ Private ------ Order-- ---- Silk (please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 specification (2! 0X297 mm) -19-442319-V. Description of the invention (17 ) The gap is filled with an ultra-high molecular weight polyethylene (MFR = 0.001 or less) with an average particle size of 170 lm '200 MW, and this is placed at a temperature of 1500 to 2000 ° C After heating in a heating furnace for 60 minutes, it was calcined to obtain a hollow plastic filter with a thickness of 3 mm. As shown in Table 1, in No. 1, 2, and 3, there are no particles falling out of the particles mixed with the fluid outflow side, no powder falling out, and no pressure loss, etc. "and No. 3 with carbon black added, its surface Low resistance is ideally required to have a filter with antistatic properties. However, No. 4 has a problem of powder falling off, and No. 5 has problems such as the P T F E particles falling off from the substrate, and particles mixed in the fluid outflow side. „^, 1T silk {Please read the precautions on the back before filling out this page) Printed by the Central Consumer Standards Bureau of the Ministry of Economic Affairs, Printed by the Consumer Cooperatives, this paper size is applicable to the Chinese national standard {CNS) Α4 size (210 × 29? Mm)- 20-Printed by Shellfish Consumer Cooperative, Central Standards Bureau, Ministry of Economic Affairs, 4323 彳 9 V. Description of the invention (18) Table 1 Experiment No. 1 2 3 Particles fall off, whether or not the particles are collected, and the performance of the powder falls off. 〇Pressure loss 70 48 50 (mm A q) 9 7 9 7 9 5 angle (degree) to water contact 1016 10 rate (Ω) No. 6 and No. 7 are also a problem, No. 4 ~ No. [Experiment No. 8 to No. 1 After evaluation or measurement by the method manufactured in the following, the average particle size of the knot using the gap obtained in Experiment No. 1 was 40. Molecular weight polyethylene (MFR = 〇A7 B7 4 5 6 7 〇X 〇〇〇Δ △ XX 〇〇〇70 20 40 8 50 122 95 97 The particles 7 mixed with the outflow side of the fluid have disadvantages in performance. 2] The performance of the porous plastic filter is shown by the above results. Table 2. After forming the mold, the m Super high of 2 million. Below 0 1) and average particle size This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) ^^ 1 ^^ 1 > ---- II Γ—------1 ......---- .....— j- ·-㈡-. 一 .. I ---- (Please read the precautions on the back before (Fill in this page) -21-A7 442319 ___B7 V. Description of the invention (l9) 1 50, molecular weight 4 million ultra high molecular weight polyethylene (MFR-0.001 or less) after mixing in the ratio shown in Table 2 After the composition, this was placed in a heating furnace at a temperature of 160 to 200 ° C for 30 to 90 minutes, and then calcined to obtain a hollow plastic filter with a thickness of 2 mm in a hollow cylindrical shape. Table 2 Experiment No. 8 9 10 11 12 Mixed cutting 40 kernel m / 150 kernel m 80/20 50/50 30/70 20/80 10/90 Whether particles fall off or not Body shedding 〇〇〇〇 △ Pressure loss (mmAq) 68 44 35 24 15 Contact angle to water (degrees) 97 96 95 95 95 As shown in Table 2, N 〇8 ~ N 〇. 1 2 No particles fall off and powder Body fall problems are ideal. In addition, although the pressure loss No. 8 is too high, it does not cause practical problems. However, the proportion of plastic materials with a small average particle size in No. 12 is low, and the phenomenon of fine particles mixed into the fluid outflow side is not ideal. [Experiment No.13 ~ No.15] This paper size is applicable to Chinese national standards (CNS > A4 size (210X297mm) = ------ 1T ------ 0 C Please read the back first Please pay attention to this page, please fill in this page) Printed by the Consumers 'Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs-22-Printed by the Zou Central Standards Bureau, Shellfish Consumers' Cooperatives "442319 V. Description of the Invention (20) Manufacture the porous plastic obtained as follows The performance of the filter was evaluated and determined by the method shown above. The results are shown in Table 3. [Experiment N 0.13] After using the molding die of Experiment No. 1, average gaps were filled in the gaps of the molding die. The diameter is 0, the molecular weight is 2 million ultra-high molecular weight polyethylene (MFR = 0, 0.01 or less) and the PTFE powder with an average particle size of 0.2 / zm is ultra-high molecular weight polyethylene in the overall mixing ratio. It is 95% by weight and the PTFE powder is 5% by weight of the mixed composition. This is placed in a heating furnace at a temperature of 160 to 220 ° C, and heated to 30 to 90 minutes for calcination to obtain Porous plastic filter in the shape of a hollow cylinder with a thickness of 2mm. [Experiment N 〇. 14] Use Experiment No.1 After the forming mold, the gap between the forming mold is filled with ultra-high molecular weight polyethylene (MFR = 0.01 or less) having an average particle diameter of 30 and a molecular weight of 200,000 and a polyfluoroalkane acrylate dissolved in a solvent. The mixing ratio is 99% by weight of the ultra-high molecular weight polyethylene and 1% by weight of the polyfluoroalkane acrylate when the total amount is mixed. This is placed at a temperature of 160 to 220 ° C. After heating in a heating furnace for 30 to 90 minutes, a hollow cylindrical porous plastic filter having a thickness of 2 mm was obtained after calcining and forming. [Experiment N 0.15] ---; -------'-- ---- ir ------ Food (please read the notes on the back before filling this page) This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -23-Central Bureau of Standards, Ministry of Economic Affairs Employee Consumer Cooperative Co., Ltd. f 4 4 2 3 19 A7 _B7__ V. Description of the Invention (21) After using the molding die of Experiment No. 1 'fill the gap of the molding die' with an average particle diameter of 3 0 'Molecular weight 2 0 0 million ultra-high molecular weight polyethylene (MFR = 0.01 or less) 'is heated in a heating furnace at a temperature of 16 0 ~ 2 2 0 ° C for 3 0 ~ 9 0 After being calcined for one minute, a porous plastic reducer having a hollow cylindrical shape with a thickness of 2 mm was obtained. As shown in Table 3, no problems such as no particles falling out in Nos. 13 and 14 and powder falling were evaluated. The value of the contact angle with water for performance 1 is also the larger. Although the reason for not dropping PTFE particles in No. 13 has not been explained so far, there are some PTFE particles in the mold during the "melt expansion of ultra-high molecular weight polyethylene". It is an understandable part embedded in the ultra-high molecular weight polyethylene particles. * ----------- > 4 ------ IrJ ------, # (please first Read the note on the back of the page and fill in this page) Table 3 Experiment N 〇 13 13 15 Presence or absence of particle shedding 〇 00 Particle collection performance ◎ Powder shedding ◎ ◎ 〇 Pressure loss (mmAq) 60 61 70 For water Contact angle (degrees) 120 115 97

No. 14中聚氟烷丙烯酸鹽未脫落之理由係加熱後 本紙張尺度適用中國國家標準(CNS ) A4規格{ 210X 297公釐) ~' -24 - 442 3 1 9 經濟部中央標準局員工消費合作社印裝 _____B7__五、發明説明(22 ) ,超高分子量聚乙烯粒子側爲親油基,表面側爲對一氟院 基之配向所致。 含氟系塑膠材料之No.13,No.14均比未含 氟系樹脂材料之N 〇 . 1 5之性能爲佳。 而,壓力損失No.13〜15在實用上均無問題° 〔實驗No.16〜No. 21〕 由以下內容製造取得之多孔質塑膠濾器之性能經上述 方法後做評定或測定*其結果示於表4。 〔實驗 N 〇 . 16〕 準備1個具筒狀狀外表面之內型與2個具圓筒狀內表 面之外型做爲成形模具。其外型內徑比內型外徑分別大2 mm及3 mm者。首先,使內型插入內徑較小之外型內, 外型與內型之間形成一均勻之2mm之間隙。再於其間隙 內填充平均粒徑1 6 0 itim,分子量4 0 0萬之超高分子 量聚乙烯粒子(MFR = 〇. 〇1以下),將此置於溫度 1 60〜200 °C之加熱爐內加熱60分鐘後煅燒成形, 取得具較大孔徑之厚2 mm中空圓筒體形多孔質塑膠基材 〇 接著,將此多孔質塑膠基材殘於外面之內型由其外型 取出,將此插入較大內型之外型內,使基材表面與其外型 間形成均勻1 mm之間隙》再於此二次間隙內另外填充平 均粒徑26//m低密度聚乙烯經照射200KGy r線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐> A7 - 、1ΓI ^ (請先閲讀背面之注意事項再填寫本頁) -25 - 442 3 1 9 A7 B7 經濟部中央標準局貝工消費合作社印製 五、發明説明(23) 後取得之交聯度7 7%(MFR = 0. 0 1以下)之交聯 聚乙烯粒子後,再將此置入溫度1 6 0〜2 2 0 °C之加熱 爐內加熱3 0分鐘後煅燒成形後,其基材外層側亦即流體 流入側形成較小孔徑之多孔質層,取得厚度3 mm之中圓 筒體形之2層多孔質塑膠濾器。 〔實驗 N 〇 1 7〕 使用實驗No. 1之成形用模具後,於其成形用模具 之間隙內填充平均粒徑1 7 0 ,分子量4 0 0萬之超 高分子量聚乙烯(MFR=〇· 01以下),置於150 〜2 0 0°C之加熱爐內加熱6 0分鐘後,煅燒成形取得厚 3 mm之中空圓筒體形之多孔質塑膠濾器。 再於此多孔質塑膠基材表面塗佈界面活性劑後,附與 導電性於其基材表面後,與實驗No.16同法於平均粒 徑26em之低密度聚乙烯照射200KGy r線後取 得之交聯劑7 7% (MFR=〇, 〇 1以下)之交聯聚乙 烯粒子經自動靜電塗裝機以使用電壓6 0 KV,霧化空氣 壓1. 5 kg/cm2做靜電塗裝後於其基材表面被覆合成 厚度7 0 wm之交聯聚乙烯粒子。 更將此置於1 5 〇〜2 0 0 Ϊ之加熱爐內加熱3 0分 鐘後’煅燒成形後,其基材外層側亦即流體流入側形成較 小孔徑之多孔質層後,取得全厚度3 mm之中圓筒體形之 2層多孔質塑膠濾器。 本Λ張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I---„-------知------------M (請先閲讀背面之注意事項再填寫本頁) -26 - 經濟部中央標隼局貝工消費合作社印裝 42 3 1 9 at B7 五、發明説明(24 ) 〔實驗 N 〇 . 18〕 使用實驗No. 2之成形用模具後,於其成形用模具 之間隙內,填充平均粒徑1 70ym,分子量400萬之 超高分子量聚乙烯(MFR = 0. 0 1以下)’置入溫度 1 5 0〜2 0 0°C之加熱爐內加熱6 0分鐘後煅燒成形取 得厚度3 mm之中空圓筒體形之多孔質塑膠濾器。 再於此多孔質塑膠材料之表面上塗佈界面活性劑後, 附與導電性於其基材表面後,將照射放射線前之平均粒徑 26之低密度聚乙烯粒子與實驗No.17同法以自 動電塗裝機,經使用電壓6 0KV,霧化空氣壓1 . 5 kg /cm 2做靜電塗裝後,將2 6 /zm之低密度聚乙烯粒子 被覆合成之。 更將此置入1 5 0〜2 0 0°C之加熱爐內加熱3 0分 鐘後,煅燒成形取得厚度3 mm之中圓筒體形之2層多 孔質塑膠濾器。 〔實驗 N 〇 . 19〕 頂尖部取得最終多孔質塑膠濾器厚度3mm時須設具 有間隔之圓筒狀開口之蓋子之活塞式擠壓機使用後,於此 擠壓機之箱子內投入平均粒徑3 4 0 ,分子量6 0 0 萬之超高分子量聚乙烯(MFR=0. 01以下),固定 擠壓條件下擠壓後取得較大孔徑之厚度3 mm之中空圓筒 體形之多孔質塑膠基材。 再於此多孔質塑膠基材表面上塗裝界面活性劑後,附 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) ^-------------^-- {請先閱讀背面之注意事項再填寫本頁) ΐτ Μ -27 - A7 B7 442 3 1 9 五、發明説明(25 ) 與導電性於其基材表面之後,與實驗N 0 . 1 6同法將 2 0 OKGy之r線照射於平均粒徑2 6 之低密度聚 乙烯後取得之交聯度77%(MFR=0. 01以下)之 交聯聚乙烯粒子同實驗No.17以自動靜電塗裝機經使 用電壓60KV,霧化空氣壓1. 5 kg/ c m 2做靜電塗 裝後,將厚度2 0 0 M m之交聯聚乙烯粒子被覆合成於其 基材表面β 更將此置入1 5 0〜2 0 0°C之加熱爐內加熱3 0分 後烺燒成形,於其基材外層側亦即流體流入側形成較小孔 徑之多孔質層後,取得全厚度3 mm之中圓筒體形之2層 多孔質塑膠濾器。 〔實驗 N 〇 . 20〕 使用實驗No. 1之成形用模具後,於其成形用模具之 間隙內填充平均粒徑1 6 0 ,分子量4 0 0萬之超高 分子量聚乙烯(MFR=0. 01以下)後於160〜 2 2 0 °C之加熱爐內加熱3 0分煅燒成形後,取得厚度3 mm之中空圓筒體形之多孔質塑膠濾器。 再於此多孔質塑膠基材表面上塗佈界面活性劑後附與 導電性於其基材表面後,將1 0 OKGy r線照射於平 均粒徑1 0 /zm之低密度聚乙烯後取得之交聯度5 4% ( M F R = 〇 . 〇 1以下)之交聯聚乙烯粒子以自動靜電塗 裝機經使用電壓6 0KV,霧化空氣壓1. 5 kg/ c m 2 做靜電塗裝,使厚度1 0 0 μηι之交聯聚乙烯粒子被覆合 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) Ί. „^-- (請先閱讀背面之注意事項再填寫本頁) -*The reason why the polyfluoroalkane acrylate in No. 14 does not fall off is that the paper size after heating is applicable to the Chinese National Standard (CNS) A4 specification {210X 297 mm) ~ '-24-442 3 1 9 Cooperative printed _____B7__ 5. Description of the invention (22), the side of the ultra-high molecular weight polyethylene particles is oleophilic, and the surface side is caused by the alignment of a fluorine-based compound. The performance of No. 13 and No. 14 of fluorine-containing plastic materials is better than that of No. 15 of fluorine-free resin materials. In addition, the pressure loss No. 13 ~ 15 have no practical problems. [Experiment No. 16 ~ No. 21] The performance of the porous plastic filter manufactured by the following content is evaluated or measured after the above method. The results are shown.于 表 4。 In Table 4. [Experiment No. 16] One inner shape with a cylindrical outer surface and two outer shapes with a cylindrical inner surface were prepared as forming dies. The outer diameter is 2 mm and 3 mm larger than the inner diameter. First, insert the inner shape into the outer shape with a smaller inner diameter, and form a uniform gap of 2 mm between the outer shape and the inner shape. The gap is filled with ultra-high molecular weight polyethylene particles with an average particle size of 160 itim and a molecular weight of 400,000 (MFR = 0.001 or less), and this is placed in a heating furnace at a temperature of 160 to 200 ° C. After heating for 60 minutes in the interior, it was calcined to obtain a hollow cylindrical porous plastic substrate with a thickness of 2 mm and a large pore diameter. Next, the porous plastic substrate with the outer shape remaining on the outside was removed from its outer shape, and this was removed. Insert into a larger inner shape and make a uniform 1 mm gap between the surface of the substrate and its shape. Then fill the secondary gap with an average particle diameter of 26 // m low density polyethylene and irradiate 200KGy r line. This paper size applies to China National Standard (CNS) A4 specifications (210X297 mm > A7-, 1ΓI ^ (Please read the notes on the back before filling this page) -25-442 3 1 9 A7 B7 Central Bureau of Standards, Ministry of Economic Affairs Printed by Pui Gong Consumer Cooperative 5. After the invention description (23), the cross-linked polyethylene particles with a cross-linking degree of 7 7% (MFR = less than 0.01) are placed at a temperature of 16 0 ~ 2 After heating in a heating furnace at 20 ° C for 30 minutes, after calcining and forming, the outer side of the substrate is the fluid A porous layer with a smaller pore size was formed on the entrance side, and a two-layer porous plastic filter having a cylindrical shape with a thickness of 3 mm was obtained. [Experimental No. 17] After using the molding die of Experiment No. 1, it was used for molding. The gaps between the molds are filled with ultra-high molecular weight polyethylene (MFR = 0.001 or less) with an average particle size of 170 and a molecular weight of 400,000, and it is heated in a heating furnace at 150 to 2000 ° C for 60 minutes. The hollow plastic filter with a thickness of 3 mm was obtained by calcining and forming. After the surface of the porous plastic substrate was coated with a surfactant, the conductive material was attached to the surface of the substrate, and the experiment No. 16 In the same way, the cross-linking polyethylene particles obtained by irradiating 200KGy ray of low-density polyethylene with an average particle diameter of 26em are 7 7% (MFR = 〇, 〇1 or less). 0 KV, atomizing air pressure 1. 5 kg / cm2, after electrostatic coating, the surface of the substrate is coated with cross-linked polyethylene particles with a thickness of 70 wm. This is also placed at 15 0 ~ 2 0 0 After heating in a heating furnace for 30 minutes, after calcining and forming, the outer layer side of the substrate, that is, the fluid inflow side is formed. After the porous layer with a pore size, a two-layer porous plastic filter with a medium thickness of 3 mm in a cylindrical shape is obtained. The Λ sheet size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) I ----- ----- Knowledge ------------ M (Please read the notes on the back before filling out this page) -26-Printed by Shellfisher Consumer Cooperative, Central Bureau of Standards, Ministry of Economic Affairs 42 3 1 9 at B7 V. Description of the invention (24) [Experiment N 〇. 18] After using the molding die of Experiment No. 2, fill the gap of the molding die with an average particle diameter of 1 70ym and an ultra-high molecular weight of 4 million. Molecular weight polyethylene (MFR = 0. 01 or less) 'Placed in a heating furnace at a temperature of 150 to 200 ° C for 60 minutes and then calcined to obtain a hollow plastic filter with a thickness of 3 mm. . After applying a surfactant on the surface of this porous plastic material, after attaching conductivity to the surface of its substrate, low density polyethylene particles with an average particle size of 26 before irradiation with radiation were tested in the same manner as in Experiment No. 17. Using an automatic electric coating machine, after electrostatic coating using a voltage of 60 KV and an atomizing air pressure of 1.5 kg / cm 2, low-density polyethylene particles of 2 6 / zm were coated and synthesized. This was placed in a heating furnace at 150 ~ 200 ° C for 30 minutes, and then calcined to obtain a two-layer porous plastic filter with a cylindrical shape with a thickness of 3 mm. [Experimental N. 19] When the top part obtains the final porous plastic filter with a thickness of 3mm, a piston extruder with a cylindrical opening with a gap must be provided. After use, put the average particle size into the box of this extruder. 3 4 0, ultra-high molecular weight polyethylene with a molecular weight of 60,000 (MFR = 0.01 or less). After extrusion under fixed extrusion conditions, a 3 mm-thick hollow cylindrical porous plastic substrate with a larger pore diameter is obtained after extrusion. material. After coating the surface of this porous plastic substrate with a surfactant, the attached paper is sized to the Chinese National Standard (CNS) A4 (210 X 297 mm) ^ ------------ -^-{Please read the precautions on the back before filling out this page) ΐτ Μ -27-A7 B7 442 3 1 9 V. Description of the invention (25) and conductivity on the surface of the substrate, and experiment N 0. 1 In the same way, cross-linked polyethylene particles with a degree of cross-linking of 77% (MFR = 0.01 or less) obtained after irradiating 20 OKGy's r-rays to low-density polyethylene with an average particle size of 26 are the same as Experiment No. 17 An automatic electrostatic coating machine was used for electrostatic coating with a voltage of 60KV and an atomizing air pressure of 1.5 kg / cm 2, and then a crosslinked polyethylene particle having a thickness of 200 M m was coated on the surface of the substrate β more This was placed in a heating furnace at 150 ~ 200 ° C for 30 minutes, and then calcined to form a porous layer with a smaller pore size on the outer layer side of the substrate, that is, the fluid inflow side. 2 layer porous plastic filter in 3 mm cylindrical shape. [Experimental N. 20] After using the molding die of Experiment No. 1, the gap between the molding die was filled with ultra-high molecular weight polyethylene having an average particle diameter of 160 and a molecular weight of 4 million (MFR = 0. 01 or less), and then heated in a heating furnace at 160 to 220 ° C for 30 minutes to obtain a hollow plastic filter with a thickness of 3 mm after calcining and forming. The porous plastic substrate is coated with a surfactant and then electrically conductive on the surface of the substrate, and then 10 OKGy r rays are irradiated to the low-density polyethylene having an average particle diameter of 10 / zm. Cross-linked polyethylene particles with a cross-linking degree of 5 4% (MFR = 〇. 〇1 or less) were subjected to electrostatic coating with an automatic electrostatic coating machine using a voltage of 60 KV and an atomizing air pressure of 1.5 kg / cm 2 to make electrostatic coating, so that Cross-linked polyethylene particles with a thickness of 100 μm cover this paper. The size of this paper is applicable to China National Standard (CNS) A4 (210X297 mm) Ί. „^ (Please read the precautions on the back before filling this page)- *

M 經濟部中央標準局貝工消費合作杜印掣 經濟部中央標準局員工消費合作社印製 ft 442 3 1 9 A7 * B7 五 '發明説明(26 ) 成於基材表面上。 更將此置於1 5 0〜2 0 0°C之加熱爐內加熱3 0分 鐘後煅燒成形於基材外層側亦即流體流入側形成較小孔徑 之多孔質層後取得全厚度3 mm之中圓筒體形之2層多孔 質塑膠濾器。 〔實驗 N 〇 . 21〕 使用實驗No.1之成形用模具後’於其成形用模具 之間隙內填充平均粒徑1 6 0 /xm,分子量4 0 0萬之超 高分子量聚乙烯(MFR = 0. 0 1以下)’置入160 〜2 2 0°C之加熱爐內加熱3 0分鐘煅燒成形後取得厚度 3 mm之中空圓筒體形之多孔質塑膠濾器。 再於此多孔質塑膠基材表面上塗佈界面活性劑後,附 與導電性於其基材表面後,將照射5 OKGy之 r線於 平均粒徑1 0 之低密度聚乙烯後取得之交聯度4 3% (M F R = 〇 . 0 1以下)之交聯聚乙烯粒子以自動靜電 塗裝機經使用電壓6 0KV,霧化空氣壓1. 5 kg/ c m2做靜電塗裝後,於其基材表面將厚度9 0 之交 聯聚乙烯粒子被覆合成之。 更將此置入1 5 0〜2 0 0°C之加熱爐內加熱3 0分 鐘後,煅燒成形之後,於其基材外層側亦即流體流入側形 成較小孔徑之多孔質層後,取得全厚度3 mm之中圓筒體 形之2層多孔質塑膠濾器。 如表4所示,使用平均粒徑小之粒子交聯塑膠材料之 本&張尺度適用中國國家標準(CNS )A4規格(210X297公釐) : --------,4------訂------絲 {請先聞讀背面之注意事項再填寫本頁) -29 - A7 B7 产 442 3 1 9 五、發明説明(27 )M Shellfish consumer cooperation of the Central Standards Bureau of the Ministry of Economic Affairs Du Yinpu Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs ft 442 3 1 9 A7 * B7 Five 'Invention description (26) is formed on the surface of the substrate. This was placed in a heating furnace at 150 ~ 200 ° C for 30 minutes, and then calcined to form a porous layer with a smaller pore size on the outer layer side of the substrate, that is, the fluid inflow side, to obtain a full thickness of 3 mm. A two-layer porous plastic filter in the shape of a medium cylinder. [Experiment N 〇. 21] After using the molding mold of Experiment No. 1, 'the gap between the molding mold was filled with ultra-high molecular weight polyethylene having an average particle diameter of 160 / xm and a molecular weight of 4 million (MFR = 0. 0 1 or less) 'Put into a heating furnace at 160 ~ 220 ° C for 30 minutes and calcined to obtain a hollow plastic filter with a thickness of 3 mm. After applying a surfactant on the surface of this porous plastic substrate, after attaching conductivity to the surface of the substrate, it will irradiate 5 OKGy's r line to low density polyethylene with an average particle diameter of 10. Cross-linked polyethylene particles with a degree of 4 3% (MFR = 0.001 or less) were subjected to electrostatic coating with an automatic electrostatic coating machine using a voltage of 60 KV and an atomizing air pressure of 1.5 kg / c m2. The surface of the substrate is coated with crosslinked polyethylene particles having a thickness of 90. In addition, this was placed in a heating furnace at 150 ~ 200 ° C for 30 minutes. After calcining and forming, a porous layer with a smaller pore size was formed on the outer layer side of the substrate, that is, the fluid inflow side. Two-layer porous plastic filter in a cylindrical shape with a full thickness of 3 mm. As shown in Table 4, the size & size of the cross-linked plastic material with small average particle size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm): --------, 4-- ---- Order ------ Silk {Please read the notes on the back before filling in this page) -29-A7 B7 442 3 1 9 V. Description of the invention (27)

No. 16,17中,無混入粒子脫落或流體流出側之微 粒子,具優異之濾器性能。且壓力損失均爲良好狀況者。In No. 16,17, there is no fine particles mixed with particles falling off or fluid outflow side, and it has excellent filter performance. And the pressure loss is in good condition.

No. 18中,於多孔質塑膠基材表面被覆合成之低 密度聚乙烯全薄膜狀,因此未能爲固定之多孔質濾器。 變化平均粒徑,靜電塗裝條件之No.10〜20中 ,無混入粒子脫落,流體流出側之微粒子’且無粉體掉落 性等問題爲佳況者β且做爲評定之1之壓力損失,粉體脫 落性能之對水接觸角亦小無任何問題出現。 表4 實驗No. 16 17 18 19 20 21 粒子脫落之 〇 〇 未孔 〇 〇 〇 有無 能質 微粒子收集 〇 〇 爲濾 〇 〇 〇 性能 固器 粉體脫落性 〇 〇 定 〇 〇 〇 壓力損失(mnAq) 45 13 之 9 20 21 對水接觸角(度) 93 94 多 95 93 93 〔實驗No. 22〜No. 26〕 由以下內容製造取得之多孔質塑膠濾器性能經下述方 法般評定或測定,其結果示於表5。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) „ „4------ίτ_------.^ (請先W讀背面之注項再填寫本頁) 經濟部中央標準局負工消費合作社印製 -30 - 經濟部中央標举局員工消費合作社印繁 A7 B7五、發明説明(28 ) 〔實驗 N 〇 22〕 使用實驗No. 2之成形用模具後*於其間隙內填充 平均粒徑1 7 0 Mm,分子量4 0 0萬之超高分子量聚乙 烯(MFR = 0. 01以下),將此置入150〜200 。(:之加熱爐內加熱6 0分後煅燒成形取得較大孔徑之厚度 3 mm中空圓筒體形之多孔質塑膠基材。 再於此多孔質塑膠基材表面上塗佈界面活性劑後,附 與導電性於其基材表面後,另外’與實驗No. 7同樣將 平均粒徑3 0 jum,分子量2 0 0萬之超高分子量聚乙嫌 (M F R = 〇 . 0 1以下)以自動靜電塗裝機經使用電壓 60KV,霧化空氣1. 5 kg/ cm 2做靜電塗裝後,於 其基材表面被覆合成厚度2 0 0 之超高分子量聚乙烯 粒子。 更將此置入1 5 0〜2 0 0 °C之加熱爐內加熱3 0分 鐘後煅燒成形之後,於其基材外層側亦即流體流入側形成 較小孔徑之多孔質層後,取得全厚度3 mm之中圓筒體形 之2層多孔質塑膠濾器" 〔實驗 N 〇 . 23〕 與實驗No.19同法設置取得於頂尖部之最終多孔 質塑膠濾器厚度3 mm時必要之間隔圓筒狀開口之蓋子之 活塞式擠壓機使用後,此擠壓機之箱子中投入平均粒徑 340Wm,分子量600萬之超高分子量聚乙烯( M F R = 〇 . 〇1以下),以固定擠壓條件擠壓出具較大 1' 442 3 1 9 :---:-------V------------.t (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(2i〇X 297公釐) -31 - 經濟部中央標隼局員工消費合作社印繫 442 3 1 9 A7 B7 五、發明説明(29) 孔徑之厚度3 mm之中空圓筒體形之多孔質塑膠基材。 再使用此多孔質塑膠基材與實驗No.17同法以自 動靜電塗裝機經使用電壓6 0KV,霧化空氣壓1 . 5 kg /c m2做靜電塗裝後,於其基材表面將平均粒徑3 0 只m,分子量200萬之超高分子量聚乙烯(MFR = 0. 01以下)做靜電塗裝後,將厚度200vm之超高 分子量聚乙烯粒子被覆合成於其基材表面上。 更將此置入1 5 0〜2 0 0°C之加熱爐內加熱3 0分 鐘煆燒成形後於其基材外層側亦即流體流入側形成較小孔 徑之多孔質層後取得全厚度3 mm之中圓筒體形之2層多 孔質塑膠濾器。 〔實驗 N 〇 . 24〕 使用實驗No. 2之成形用模具後,於其成形用模具 之間隙內填充平均粒徑1 7 〇 ’分子量2 0 0萬之超 高分子量聚乙烯(MFR = 0, 0 1以下),將此置入 i 5 0〜2 0 0 °C之加熱爐內加熱6 0分鐘煅燒成形後* 取得厚度3 mm之中空圓筒體形之多孔質塑膠濾器。 如表5所示,靜電塗裝平均粒徑小粒子之塑膠材料之 No. 22,No. 23中,無混入粒子脫落’流體流出 側之微粒子之問題’做爲濾器爲性能優異者。 且,No. 22,23之壓力損失均爲佳況者 惟,No. 24則出現混入流體流出側之微粒子因此 ,實用上有問題點。 ;----„-------^— (請先閲讀背而之注意^項再填寫本頁) 订 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -32 - 經濟部中央標準局員工消費合作社印聚 Γ 442 3 19 Α7 ___Β7 五、發明説明(3〇 ) 表5 實驗N 〇 . 22 23 24 粒子脫落之有無 〇 〇 〇 微粒子收集性能 〇 〇 X 粉體掉落性 〇 〇 〇 壓力損失(mmAq) 9 9 8 對水接觸角(度) 95 95 97 〔實驗No. 25〜No. 27〕 由以下內容製造各濾器後,評定做爲濾器性能經如下 述方法後評定之,其結果戴於表6。 〔實驗 N 〇 25〕 如圖1所示於壁外圍具8個折疊部星形狀外表面之內 型準備1個以及1個具星形狀內表面之外型做爲成形用模 具。其內型外徑比外型內徑小3 mm者。首先將內型插入 外型內,使外型與內型間形成3mm之間隙。再於其間隙 內填充平均粒徑3 0 jam,分子量2 0 0萬之超高分子量 聚乙烯(MFR=0. 0 1以下),將此置入160〜 2 2 0°C之加熱爐內加熱3 0〜9 0分鐘煅燒成形後’取 得厚度3 mm之中空星形體形之多孔質塑膠濾器。 本紙張尺度適用中國國家標準(CNS)A4规格(210X29?公釐)_ 33 I I I I —_ I I —"1 I I ___ —訂 IM (請先閲讀背面之注意事項再填寫本頁) 、442 3 1 9 A7 B7 經濟部中央橾準局員工消費合作社印袋 五、發明説明(31 ) 〔實驗 N 〇 . 26〕 使用實驗No.1之成形用模具後’於其成形用模具 之間隙內,填充平均粒徑3 0 Am,分子量2 0 0萬之超 高分子量聚乙烯(MFR=0. 01以下)’將此置於 1 6 0〜2 2 0°C之加熱爐內加熱3 0〜9 0分鐘煅燒成 形取得厚度3 mm之中空圓筒體形之多孔質塑膠濾器。 〔實驗 N 〇 . 27〕 準備1個如圖1所示壁周圍具8個折疊部星形狀外表 之內型及1個具星形狀內表面之外型做成成形用模具。其 內型外徑比外型內徑小2mm者》首先,將內型插入外型 內,使外型與內型間形成2inm之間隙。再於其間隙內填 充平均粒徑3 0 ,分子量2 0 0萬之超高分子量聚乙 烯(MFR = 0. 01以下),將此置入160〜220 充之加熱爐內加熱3 0〜9 0分煅燒成形後取得厚度2 mm之中空星形體形之多孔質塑膠濾器。 如表6所示No. 25,26,27中混入粒子脫落 ,流體流出側之微粒子,甚至粉體掉落性能,壓力損失等 均無問題呈佳狀者。 又,中空星形體之No. 25,27中,比中空圓筒 形之No. 26之單位容積之過濾面積較大,因此,在分 離裝置之濾過容量,裝置容量,設置面積等均易選擇,且 設計施工上亦佳》 ----„-------A-- (請先閱讀背面之注意事項再填寫本頁) 訂 -餚_ 本紙張尺度適用中國國家標準(CNS ) Α4現格(210Χ297公釐) -34 - 442 3 1 9 a? _B7五、發明説明(32 ) 表6 實驗No. 25 26 27 粒子脫落之有無 〇 〇 〇 微粒子收集性能 〇 〇 〇 粉體脫落性 〇 〇 〇 壓力損失(ramAq ) 69 86 58 對水接觸角(度) 95 97 97 單位容積 之過濾面積比 1.5 1 . 0 1.5 〔實驗N 〇 . 2 8〜 No -32〕 由以下內容製造 取得之多孔質塑膠濾器之性能經上述 方法做評定,測定, 其結果示於表7 ^ 使用實驗N 〇 . 2 7 之成形用模具後 ,於其成形用模 :---:-------,4------訂-^------餚 (請先W讀背面之注項再填寫本頁) 經濟部中央標準局員工消費合作社印製 具之間隙內,填充平均粒徑40μπι,分子量200萬之 超高分子量聚乙烯(MFR=0. 0 1以下)與平均粒徑 1 5 0 ,分子量4 0 0萬超高分子量之聚乙烯( M F R = 〇 . 0 1以下)以表7所示比例(重量% )混合 之組成物,將此置入1 6 0〜2 2 0°C之加熱爐內加熱 3 0〜9 0分鐘煆燒成形後,取得厚度2mm之中空星形 體之多孔質塑膠濾器。 如表7所示No. 28〜No. 32之粒子脫落、粉 體掉落等問題均無狀況爲良好者。且壓力損失之N 〇 . 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐} -35 - r 442 3 1 9 A 7 ΒΊ__ 五、發明説明(33) 2 8雖較高卻無實用上問題β 惟,No. 23之平均粒徑小塑膠材料比例低,多少 混入流體流出側之微粒子較不理想。 表7 實驗No. 28 29 30 31 32 混合比例 80/20 50/50 30/70 20/80 10/90 4〇Ai m/15〇jii m 粒子脫落之有無 〇 〇 〇 〇 〇 微粒子收集性能 〇 〇 〇 〇 Δ 粉體掉落性 〇 〇 〇 〇 〇 壓力損失(mmAq) 55 35 28 20 10 對水接觸角(度) 97 96 95 95 95 〔實驗No. 33〜No· 34〕 由以下內容製造取得之多孔質塑膠濾器之性能經上述 方法後評定,測定,其結果示於表8。 〔實驗 N 〇 . 33〕 使用實驗No. 27之成形用模具後’於其成形用模 具之間隙內填充平均粒徑3 0 vm,分子量2 0 0萬之超 高分子量聚乙烯(MFR = 0 . 0 1以下)與平均粒徑 0. 2/im之PTFE粉體以混合比例爲對全量時超高分 本紙張尺度適用中國國家標率(CNS ) Α4規格(2!0Χ297公釐) (請先Μ讀背面之注意事項再填寫本頁) 訂 结 經濟部中央標準局員工消費合作社印製 -36 - 經濟部中央標準局負工消費合作社印製 .442 3 彳 9_B7_ 五、發明説明(34 ) 子量聚乙烯爲9 5重量%,及PTFE粉體爲5重量%所 混合之組成物,將此置入1 6 0〜2 2 0°C之加熱爐內加 熱3 0〜9 0分鐘煅燒成形後,取得厚度2mm之中空星 形體之多孔質塑膠濾器。 〔實驗 N 〇 . 34〕 使用實驗No. 27所使用之成形用模具後,於其成 形用模具之間隙內填充平均粒徑3 0 ,分子量2 0 0 萬超高分子量之聚乙烯(MFR=0. 0 1以下)與溶於 溶媒之聚氟烷丙烯酸鹽混合比例以對全置時超高分子量聚 乙烯爲9 9重量%及聚氟烷丙烯酸鹽成份爲1重量%所混 合之組成物,將此置入1 6 0〜2 2 0 °C之加熱爐內加熱 3 0〜9 0分鐘煅燒成形後,取得厚度2 mm之中空星形 體之多孔質塑膠濾器" 如表8所示,No. 33,30無粒子脫落,粉體掉 落之問題,且做爲評定脫落性能之基準之對水接觸角之值 亦大βIn No. 18, the surface of the porous plastic substrate is covered with a synthetic low-density polyethylene full film, so it cannot be a fixed porous filter. Change the average particle size, in No. 10 ~ 20 of the electrostatic coating conditions, there are no particles falling off, no particles on the side of the fluid outflow, and no powder dropping properties. Loss of the powder, and the contact angle of the powder to the water is small without any problems. Table 4 Experiment No. 16 17 18 19 20 21 Particles shedding 00 No holes 00 With or without energy microparticles collection 00 Filtering performance performance Shedding of powder powders Determination of pressure loss (mnAq) ) 45 13 9 9 21 Contact angle to water (degrees) 93 94 more 95 93 93 [Experiment No. 22 ~ No. 26] The performance of the porous plastic filter manufactured by the following is evaluated or measured as follows: The results are shown in Table 5. This paper size applies Chinese National Standard (CNS) A4 specification (210X297mm) „„ 4 ------ ίτ _------. ^ (Please read the note on the back before filling this page) Economy Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Education-30-Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs, Printing and Printing A7 B7 V. Invention Description (28) [Experiment N 〇22] After using the mold for forming No. 2 * Fill the gap with ultra-high molecular weight polyethylene (MFR = 0.01 or less) with an average particle size of 170 Mm and a molecular weight of 400,000, and place this into 150 ~ 200. (: Heated in a heating furnace for 60 minutes and calcined to obtain a 3 mm hollow cylindrical porous plastic substrate with a larger pore diameter. After coating the surface of this porous plastic substrate with a surfactant, attach After conducting electricity on the surface of the substrate, as in Experiment No. 7, the ultra-high molecular weight polyethylene (MFR = 0.001 or less) with an average particle diameter of 30 jum and a molecular weight of 200,000 was automatically electrostatically charged. After the coating machine is electrostatically coated with a voltage of 60KV and atomized air of 1.5 kg / cm 2, the surface of the substrate is coated with ultra-high molecular weight polyethylene particles with a thickness of 2 0 0. This is also placed in 1 5 After heating in a heating furnace at 0 to 2 0 ° C for 30 minutes and calcining and forming, a porous layer with a small pore size is formed on the outer layer side of the substrate, that is, the fluid inflow side, and then a medium cylinder with a full thickness of 3 mm is obtained. Shaped two-layer porous plastic filter " [Experiment No. 23] The same method as Experiment No. 19 provided the piston with a lid with a cylindrical opening necessary to obtain the final porous plastic filter at the center 3 mm thick After using the extruder, put the average particle size into the box of the extruder 340Wm, ultra-high molecular weight polyethylene with a molecular weight of 6 million (MFR = 〇. 〇1 or less), extruded to a larger 1 '442 3 1 9 under fixed extrusion conditions: ---: ------- V ------------. t (Please read the notes on the back before filling out this page) This paper size is applicable to China National Standard (CNS) A4 specification (2i〇X 297 mm) -31- Department of Economics, Central Bureau of Standards, Department of Printing, Consumer Cooperatives 442 3 1 9 A7 B7 V. Description of the Invention (29) Hollow cylindrical porous plastic substrate with a pore thickness of 3 mm. Then use this porous plastic substrate with In experiment No.17, the electrostatic coating was performed in the same way with an automatic electrostatic coating machine using a voltage of 60 KV and an atomizing air pressure of 1.5 kg / c m2, and the average particle size on the surface of the substrate was 30 m. After 2 million ultra-high molecular weight polyethylene (MFR = 0.01 or less) is subjected to electrostatic coating, ultra-high molecular weight polyethylene particles having a thickness of 200 vm are coated on the surface of the substrate. This is also placed into 1 50 ~ It is heated in a heating furnace at 200 ° C for 30 minutes. After calcining and forming, a porous layer with a small pore size is formed on the outer layer side of the substrate, that is, the fluid inflow side. Two-layer porous plastic filter in the shape of a cylinder with a thickness of 3 mm. [Experimental No. 24] After using the forming mold of Experiment No. 2, the gap between the forming molds was filled with an average particle diameter of 17 °. Ultra-high molecular weight polyethylene with a molecular weight of 200,000 (MFR = 0, 01 or less), put this in a heating furnace at i 5 0 to 2 0 ° C and heat for 60 minutes after calcining and forming * to obtain a thickness of 3 mm Hollow cylindrical porous plastic filter. As shown in Table 5, in No. 22, No. 23 of the plastic material having a small average particle size of the electrostatic coating, there is no problem that the mixed particles fall off and the problem of fine particles on the side of the fluid outflow is excellent as a filter. In addition, the pressure loss of Nos. 22 and 23 is a good case. However, No. 24 has particles mixed in the outflow side of the fluid. Therefore, there are practical problems. ; ---- „------- ^ — (Please read the back of the note ^ before filling this page) The size of the paper is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) -32 -Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Γ 442 3 19 Α7 ___B7 V. Description of the invention (3〇) Table 5 Experiment N 〇. 22 23 24 Whether particles fall off 〇〇〇 Particle collection performance 〇〇X Powder off Dropability 0.00 Pressure loss (mmAq) 9 9 8 Contact angle to water (degrees) 95 95 97 [Experiment No. 25 to No. 27] After manufacturing each filter from the following, it was evaluated as the performance of the filter as follows: After evaluation, the results are shown in Table 6. [Experiment No. 〇25] As shown in Figure 1, there are 1 star-shaped outer surface and 8 star-shaped inner surfaces outside the wall. The shape is used as a forming mold. The inside diameter is 3 mm smaller than the outside diameter. First insert the inside shape into the outside shape to form a 3mm gap between the outside shape and the inside shape. Then fill the gap with an average Ultra-high molecular weight polyethylene with a particle size of 30 jam and a molecular weight of 200,000 (MFR = 0.01 or less) Place it in a heating furnace at 160 ~ 220 ° C for 30 ~ 90 minutes. After calcining and forming, a 'hollow star shape porous plastic filter with a thickness of 3 mm is obtained. This paper size applies to Chinese National Standard (CNS) A4 Specifications (210X29? Mm) _ 33 IIII —_ II — " 1 II ___ — Order IM (please read the precautions on the back before filling out this page), 442 3 1 9 A7 B7 Staff Consumption of Central Bureau of Standards, Ministry of Economic Affairs Cooperative printed bag 5. Description of the invention (31) [Experiment N 〇. 26] After using the molding die of Experiment No. 1, 'fill the gap of the molding die with an average particle diameter of 30 Am and a molecular weight of 200,000. Ultra-high molecular weight polyethylene (MFR = 0.01 or less) 'This was placed in a heating furnace at 160 ~ 220 ° C for 30 ~ 90 minutes and calcined to obtain a hollow cylinder with a thickness of 3 mm. Porous plastic filter. [Experimental No. 27] Prepare an inner shape with a star-shaped outer surface with 8 folds around the wall as shown in Fig. 1 and an outer shape with a star-shaped inner surface and an outer mold. . Whose inner diameter is 2mm smaller than the outer diameter. ”First, insert the inner shape into the outer shape to make the outer shape smaller. A gap of 2 inm is formed between the inner mold and the gap. The ultra-high molecular weight polyethylene (MFR = 0.01 or less) with an average particle diameter of 30 and a molecular weight of 200,000 is filled into the gap. After heating in a heating furnace for 30 to 90 minutes, a hollow plastic star-shaped porous plastic filter with a thickness of 2 mm was obtained after calcination. As shown in Table 6, the particles mixed in No. 25, 26, and 27 fall off, and the fine particles on the outflow side of the fluid, even the powder dropping performance, pressure loss, etc. are all good. In addition, the hollow star shaped No. 25 and 27 have a larger filtration area per unit volume than the hollow cylindrical No. 26. Therefore, the filtration capacity, device capacity, and installation area of the separation device can be easily selected. And the design and construction is also good》 ---- „------- A-- (Please read the precautions on the back before filling this page) Order-food_ This paper size applies to China National Standard (CNS) Α4 Appearance (210 × 297 mm) -34-442 3 1 9 a? _B7 V. Description of the invention (32) Table 6 Experiment No. 25 26 27 Whether the particles fall off or not Particle collection performance of particles 〇〇 Pressure loss (ramAq) 69 86 58 Contact angle to water (degrees) 95 97 97 Filter area ratio per unit volume 1.5 1. 1.0 1.5 [Experiment N 0.2 8 to No -32] Porous material obtained by the following production The performance of the plastic filter was evaluated and measured by the above method, and the results are shown in Table 7 ^ After using the forming mold of Experiment N 0.27, the forming mold was used: ---: ------- , 4 ------ Order-^ ------ Food (please read the note on the back before filling this page) Central Standards of the Ministry of Economic Affairs The gap between the printing tools of the employee's consumer cooperative is filled with ultra-high molecular weight polyethylene (MFR = 0.01 or less) with an average particle size of 40 μm and a molecular weight of 2 million, and an ultra-high molecular weight with an average particle size of 150 and a molecular weight of 400,000. A composition in which polyethylene (MFR = 0.01 or less) is mixed at a ratio (% by weight) shown in Table 7, and this is placed in a heating furnace at 16 0 to 2 2 0 ° C and heated to 3 0 to 9 0 After a minute burn-in forming, a porous plastic filter having a hollow star shape with a thickness of 2 mm was obtained. As shown in Table 7, particles No. 28 to No. 32 fell off, and the powder fell out. Loss of N 〇. This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -35-r 442 3 1 9 A 7 ΒΊ__ 5. Description of the invention (33) 2 8 Although higher, there is no practical problem β However, the proportion of plastic materials with a small average particle size in No. 23 is low, and the number of particles mixed into the fluid outflow side is not ideal. Table 7 Experiment No. 28 29 30 31 32 Mixing ratio 80/20 50/50 30/70 20 / 80 10/90 4〇Ai m / 15〇jii m Whether particles fall off 〇〇〇〇Δ Powder dropping property 10000 Pressure loss (mmAq) 55 35 28 20 10 Contact angle to water (degrees) 97 96 95 95 95 [Experiment No. 33 ~ No. 34] From the following The performance of the porous plastic filter obtained after manufacturing was evaluated and measured after the above method, and the results are shown in Table 8. [Experiment N 0.33] After using the molding die of Experiment No. 27, the gap between the molding die was filled with an ultra-high molecular weight polyethylene having an average particle size of 30 vm and a molecular weight of 2 million (MFR = 0. Less than 0 1) and PTFE powder with an average particle size of 0.2 / im is used as the mixing ratio of the ultra-high paper size for the full amount. The Chinese standard (CNS) A4 specification (2! 0 × 297 mm) (please first) (Please read the notes on the back of the book and fill in this page again.) Order printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs -36-Printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 442 3 彳 9_B7_ The composition is a mixture of 95% by weight polyethylene and 5% by weight of PTFE powder. This is placed in a heating furnace at 160 ~ 220 ° C and heated for 30 ~ 90 minutes. To obtain a porous plastic filter with a hollow star shape with a thickness of 2mm. [Experiment N 0.34] After using the molding die used in Experiment No. 27, the gap between the molding die was filled with polyethylene having an average particle diameter of 30 and a molecular weight of 200,000 ultra-high molecular weight (MFR = 0 0 1 or less) The mixing ratio with the polyfluoroalkane acrylate dissolved in the solvent is 9.9% by weight of the ultra-high molecular weight polyethylene and the polyfluoroalkane acrylate content is 1% by weight. This is placed in a heating furnace at 160 ~ 220 ° C for 30 ~ 90 minutes and calcined to obtain a hollow plastic filter with a thickness of 2 mm. As shown in Table 8, No. 33, 30 There is no problem of particles falling off or powder falling off, and the value of the contact angle to water as a benchmark for evaluating the falling off performance is also large β

No, 30之PTFE粒子不脫落理由至今未明,惟 ,模具內超高分子量聚乙烯熔融膨脹時,由於P TF E粒 子有些埋封於超高分子量聚乙烯粒子內部之理由。The reason why the PTFE particles of No. 30 do not fall off is unknown, but the reason why the PTF E particles are buried in the UHMWPE particles when the UHMWPE in the mold melts and expands.

No. 34之聚氟烷丙烯酸鹽未脫落理由係加熱後親 油基配向於超高分子量聚乙烯粒子側’對一氟烷基高密度 配向於表面側爲考慮重點。 又,N 〇 . 3 3〜3 4其壓力損失於實用上亦無問題 本紙張尺度適用中國國家標率< CNS ) A4規格(210X297公釐) --------I I II 卜______T L__!_____夢 - ...斗 i — 0 (請先閱讀背面之注意事項再填寫本頁) -37 - t 442 3 1 9 A7 B7 五、發明説明(35 ) 表8 實驗N 〇 . 33 34 粒子脫落之有無 〇 〇 微粒子收集性能 〇 〇 粉體掉落性 ◎ ◎ 壓力損失(mmAq) 53 53 對水接觸角(度) 120 115 經濟部中央標準局員工消費合作社印製 如以上說明’本發明多孔質塑膠濾器至少1個表面之 對水接觸角爲6 0度以上,較佳者爲9 0度以上同時熱可 塑性塑膠粒子之粒徑爲5〜9 0 4 m之範圍內所組成者, 且由於多孔質塑膠基材及其表面具整體化之多孔質層其多 孔質層經較小平均粒徑之交聯聚烯烴系樹脂粒子煅燒成形 後取得具較小孔徑者,因此•不但兼具良好脫落性能,與 表面收集性能,且無先行技術中混入P T F E粒子脫落, 收集之微粒子等問題,可提供微粒子分離用多孔質塑膠濾 器者》 又,本發明複層多孔質塑膠濾器之製造方法具有確實 調整各層厚度,生產效率高之優點。 Ί n ~ 訂 I ϋ It·" (請先閲讀背面之注^^項再填寫本覓) 本紙張尺度適用令國囤家標準(CNS )八4規格(2丨0X297公釐) 00 -00 Α ΑΟ η Λ Q 第86100614號專利申請案 4 I 3 中文說明書修正頁B7民國90年1月呈 五、發明說明(修正1The reason why the polyfluoroalkanoate of No. 34 does not fall off is that the lipophilic group is aligned on the ultra-high molecular weight polyethylene particle side after heating, and the high-density monofluoroalkyl group is aligned on the surface side. In addition, the pressure loss of N 〇 3 3 ~ 3 4 has no problem in practical use. The paper size is applicable to the Chinese national standard < CNS) A4 specification (210X297 mm) -------- II II BU_ _____T L __! _____ Dream ... Dou i — 0 (Please read the notes on the back before filling this page) -37-t 442 3 1 9 A7 B7 V. Description of the invention (35) Table 8 Experiment N 〇. 33 34 Presence or absence of particle shedding. 00 Particle collection performance. 00 Powder dropping property. ◎ Pressure loss (mmAq) 53 53 Contact angle to water (degrees) 120 115 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs as described above. The porous plastic filter of the present invention is composed of at least one surface with a water contact angle of 60 degrees or more, preferably 90 degrees or more, and a particle size of thermoplastic plastic particles in a range of 5 to 904 m. Moreover, since the porous plastic substrate and the porous layer with an integrated surface on the surface thereof, the porous layer is obtained by calcining the crosslinked polyolefin resin particles with a smaller average particle size to obtain a smaller pore size. Has good peeling performance and surface collection performance, without prior technology The P T F E particle shedding, the problem collected fine particles and the like, may provide the advantage of fine particles separated by the porous plastic filter is by "Further, the invention clad present porous method of manufacturing the plastic filter it has a really adjust thickness of each layer, and production efficiency. Ί n ~ order I ϋ It · " (Please read the note ^^ on the back before filling in this search) This paper size is applicable to the national standard (CNS) 8 4 specifications (2 丨 0X297 mm) 00 -00 Α ΑΟ η Λ Q Patent Application No. 86100614 4 I 3 Revised page of the Chinese manual B7 January 90, Republic of China 5. Description of the invention (Amendment 1

# 補充I 〔圖示之簡單說明〕 第1圖爲本發明之多孔質塑膠濾器之一種實施形態。 第2圖爲本發明之多孔質塑膠濾器之另一種實施形態 第3圖爲本發明之多孔質塑膠濾器之另一種實施形態 第4圖爲本發明多孔質塑膠濾器之裝置簡示圓。 ------I-----4 -------1 訂 \ I Ί —-1---- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 C 圖示中主 要 元 件 符 號 說明 1 過 濾 裝 置 2 多 孔 質 塑 膠 濾 器 3 載 體 4 塑 膠 濾 器 頂 端 5 蓋 體 〇 本紙張又度適用中國國家標準(CNS>A4規格(210x297公釐) -39 -# Supplement I [Brief description of the figure] Fig. 1 is an embodiment of the porous plastic filter of the present invention. Fig. 2 is another embodiment of the porous plastic filter of the present invention. Fig. 3 is another embodiment of the porous plastic filter of the present invention. Fig. 4 is a schematic circle of the device of the porous plastic filter of the present invention. ------ I ----- 4 ------- 1 Order \ I Ί --- 1 ---- (Please read the notes on the back before filling this page) Intellectual Property Bureau of the Ministry of Economic Affairs Printed by employee consumer cooperatives C Description of main component symbols in the diagram 1 Filter device 2 Porous plastic filter 3 Carrier 4 Top of plastic filter 5 Cover 〇 This paper is also applicable to Chinese national standards (CNS > A4 size (210x297 mm)- 39-

Claims (1)

經濟部t慧財產局員工消費合作钍印製 A84423 19 ll D8六、申請專利範圍 ^j年满§6墙戒號專利申請案 I—中文部&k利範圍修正本 民國90年1月修正 1 .—種多孔質塑膠濾器,其特徵係煅燒熱可塑性塑 膠材料粒子成形後取得之多孔質塑膠濾器中,其多孔質塑 膠濾器之至少一個表面之對水接觸角爲6 0度至1 8 0度 之範圍,同時,平均粒徑至少爲5至9 0 izm之範圍內之 熱塑性塑膠材料所組成者。 2. 如申請專利範圍第1項之多孔質塑膠濾器,其中 組成多孔質塑膠濾器之至少一個表面之對水接觸角爲9 0 度至180度之範圍者。 3. 如申請專利範圍第1或2項之多孔質塑膠濾器, 其中,多孔質塑膠濾器之至少一個表面之對水接觸角爲 9 0度至1 3 0度之範圍者》 4 .如申請專利範圍第1項之多‘孔質塑膠濾器,其中 組成多孔質塑膠濾器之熱塑性塑膠材料至少爲超高分子量 之聚乙烯者。 5. 如申請專利範圍第1或2項之多孔質塑膠濾器, 其中,多孔質塑膠濾器爲由複數之熱塑性塑膠材料所組成 者,且至少1種爲平均粒徑爲5至9 0 jam範圍內之超高 分子量聚乙烯者。 6. 如申請專利範圍第5項之多孔質塑膠濾器,其中 多孔質塑膠濾器爲由複數之熱塑性塑膠材料所組成者,且 至少1種爲氟系樹脂材料者。. (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中思國家揉率(CNS Μ4規格(2f〇X297公嫠) 1 C8 D8 ^ 442319 六、申請專利範圍 (請先閲讀背面之注意事項再填寫本頁) 7. 如申請專利範圍第6項之多孔質塑膠濾器,其氟 系樹脂材料係由聚四氟乙嫌粒子或聚氟烷丙烯酸鹽粒子所 組成者,且其混合比例以當對全量時爲〇·1重量%至 5 0重量%之範圍者。 8. 如申請專利範圍第1項之多孔質塑膠濾器*其係 由多孔質塑膠濾器爲由複數熱塑性塑膠材料所組成’且其 係由平均粒徑爲5 至9 0 am範圍與平均粒徑爲9 0 至1 ,〇 〇 〇 範圍之熱塑性塑膠材料相互混合而 得者。 9. 如申請專利範圍第8項之多孔質塑膠濾器*其係 由粒徑至90#m與平均粒徑90#m至 1,0 0 0 am之熱塑性塑膠材料所組成’且平均粒徑爲 5 //m至9 0 Mm範圍之熱塑性塑膠材料之混合比例爲全 量之2 0重量%以上者。 10. —種複層多孔質塑膠濾器,其特徵係含有整體 化之多孔質塑膠基材及其表面所具有至少1層多孔質層者 經濟部智慧財產局員工消費合作社印焚 ,該多孔質塑膠基材係由煅燒平均粒徑爲9 0 iim至 1,0 0 0 μπι的較大熱塑性塑膠材料粒子所得之至少一 個表面之對水接觸角爲6 0度至1 8 0度之範圍者’且, 表面之多孔質層係煅燒平均粒徑爲5 μιη至9 0 Mm的較 小聚烯烴系交聯樹脂材料粒子所得具較小孔徑者。 11. 如申請專利範圍第1項或第1〇項之多孔質塑 膠濾器,其多孔質塑膠濾器之壁至少形成一處折疊部成爲 中空圓筒體者> _ 本紙張尺Jt適用中國國家橾率{ CNS ) A4规格(2I0X297公釐) ABCD ^ 442 3 彳 9 六、申請專利範圍 1 2 . —種複層多孔質塑膠濾器之製造方法,其特徵 係煅燒熱塑性塑膠材料粒子成形後,於形成多孔質塑膠基 材(其至少一個表面之對水接觸角爲6 0度至1 8 0度之 範圍,且,平均粒徑爲9 0 至1,〇 〇 〇 之範圍 內者)之同時1由導電性材料賦予多孔質部分之表面導電 性後,使用與多孔質塑膠基材表面具有互溶性,且較組成 多孔質塑膠基材之粒子之爲小之平均粒徑5 M m至9 0 # m之熱塑性塑膠材料進行靜電塗裝,再將其多孔質塑膠 基材加熱後,使多孔質塑膠基材之多孔質部份熔合被覆較 基材孔徑爲小之多孔質層後,再予以整體化者· (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家揉準(CNS)A4現格(210x 297公*) -3 -Ministry of Economic Affairs t Hui Property Bureau employee consumption cooperation printing A84423 19 ll D8 6. Scope of patent application ^ j expires §6 Wall ring patent application I-Ministry of Chinese & k scope of amendment Amendment of the Republic of China in January 1990 1. A porous plastic filter, characterized in that the porous plastic filter obtained by calcining the particles of a thermoplastic plastic material is formed, and the water contact angle of at least one surface of the porous plastic filter is 60 degrees to 180 Range, meanwhile, the average particle size is at least 5 to 90 izm of thermoplastic plastic material. 2. The porous plastic filter according to item 1 of the patent application, wherein the contact angle with water of at least one surface constituting the porous plastic filter is in the range of 90 degrees to 180 degrees. 3. For example, a porous plastic filter with the scope of item 1 or 2 of the patent application, wherein at least one surface of the porous plastic filter has a contact angle with water ranging from 90 degrees to 130 degrees. The multi-porous plastic filter in the first item of the scope, wherein the thermoplastic plastic material constituting the porous plastic filter is at least ultra-high molecular weight polyethylene. 5. For example, the porous plastic filter according to item 1 or 2 of the patent application scope, wherein the porous plastic filter is composed of a plurality of thermoplastic plastic materials, and at least one of them has an average particle size in the range of 5 to 90 jam. Of ultra-high molecular weight polyethylene. 6. The porous plastic filter according to item 5 of the patent application, wherein the porous plastic filter is composed of a plurality of thermoplastic plastic materials, and at least one is a fluorine resin material. (Please read the precautions on the back before filling this page) The paper size is applicable to the sibling country rubbing rate (CNS Μ4 specification (2f〇X297)) 1 C8 D8 ^ 442319 6. Scope of patent application (please read the back first Please fill in this page again. 7. If the porous plastic filter of item 6 of the patent application scope, the fluororesin material is composed of polytetrafluoroethylene particles or polyfluoroalkanoate particles, and its mixing ratio When the total amount is in the range of 0.1% to 50% by weight. 8. The porous plastic filter according to item 1 of the patent application * is composed of a porous plastic filter and a plurality of thermoplastic plastic materials. 'And it is obtained by mixing thermoplastic plastic materials with an average particle size in the range of 5 to 90 am and an average particle size in the range of 90 to 1,000. 9. Porosity, such as item 8 of the scope of patent application Quality plastic filter * It consists of thermoplastic plastic materials with a particle size of 90 # m and an average particle size of 90 # m to 1,0 0 0 am ', and a thermoplastic material with an average particle size in the range of 5 // m to 9 0 Mm The mixing ratio of plastic materials is 20 weight of the total amount 10. — A multi-layer porous plastic filter, which is characterized by containing an integrated porous plastic substrate and at least one porous layer on its surface. The porous plastic substrate is a range of 60 ° to 180 ° contact angle to water on at least one surface obtained by calcining larger thermoplastic plastic material particles having an average particle diameter of 90 to 1,00 μm. In addition, the porous layer on the surface is obtained by calcining smaller polyolefin-based crosslinked resin material particles having an average particle diameter of 5 μm to 90 Mm. The porous plastic filter of item 10 has at least one fold formed on the wall of the porous plastic filter to become a hollow cylinder. _ This paper rule Jt is applicable to China's national standard {CNS) A4 specification (2I0X297 mm) ABCD ^ 442 3 彳 9 VI. Scope of patent application 1 2. —A method for manufacturing a multilayer porous plastic filter, which is characterized in that after forming particles of a calcined thermoplastic plastic material, a porous plastic substrate (at least one of which The contact angle of the surface with water is in the range of 60 degrees to 180 degrees, and the average particle diameter is in the range of 90 to 1,000.) At the same time, the surface of the porous portion is provided by a conductive material. After electrical conductivity, use a thermoplastic plastic material that has mutual solubility with the surface of the porous plastic substrate and has a smaller average particle size of 5 M m to 9 0 # m than the particles that make up the porous plastic substrate. After heating the porous plastic substrate, the porous part of the porous plastic substrate is fused and covered with a porous layer having a smaller pore diameter than the substrate, and then integrated. (Please read the precautions on the back first (Fill in this page again) Printed by the Intellectual Property Bureau of the Ministry of Economy's Employees' Cooperatives The paper size is applicable to China National Standard (CNS) A4 (210x 297 male *) -3-
TW86100614A 1996-05-29 1997-01-21 Porous plastic filter for separating fine particle TW442319B (en)

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US7621696B2 (en) * 2006-07-12 2009-11-24 Thinkvillage-Kerfoot, Llc Directional microporous diffuser and directional sparging
JP2008221611A (en) * 2007-03-13 2008-09-25 Shu Someya Multi-layer plastic sintered body and its manufacturing method
KR101029820B1 (en) * 2008-06-30 2011-04-25 이온닉스(주) Apparatus for manufacturing filter increased filtering area
JP5929091B2 (en) * 2011-10-21 2016-06-01 新東工業株式会社 Dust explosion compatible dust collector
JP2015035406A (en) * 2013-08-09 2015-02-19 日東電工株式会社 Ventilation member
JP6386260B2 (en) * 2014-06-19 2018-09-05 株式会社エンプラス Method for manufacturing plastic sintered body, mold, and plastic sintered body

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