TW438674B - Method for producing reinforced plastic base material with 3-D pattern - Google Patents

Method for producing reinforced plastic base material with 3-D pattern Download PDF

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Publication number
TW438674B
TW438674B TW88109965A TW88109965A TW438674B TW 438674 B TW438674 B TW 438674B TW 88109965 A TW88109965 A TW 88109965A TW 88109965 A TW88109965 A TW 88109965A TW 438674 B TW438674 B TW 438674B
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Taiwan
Prior art keywords
plastic layer
layer
plastic
adhesive
cloth
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TW88109965A
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Chinese (zh)
Inventor
Ching-Shuei Shiu
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Shiu Ching Shuei
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Priority to TW88109965A priority Critical patent/TW438674B/en
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Publication of TW438674B publication Critical patent/TW438674B/en

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Abstract

This invention relates to a method for producing a reinforced plastic base material with a 3-D pattern, comprising: (1) gluing: applying an adhesive on a cloth layer; (2) heating: simultaneously heating the adhesive and the plastic layer for increasing the adhesion of the adhesive and softening the plastic layer; (3) roll pressing: after the adhesive on the cloth layer and the plastic layer reaching a predetermined temperature, laminating the plastic layer on the cloth layer and compressing the laminate so that the plastic layer and the cloth layer are adhered together tightly to form a bonded body; and (4) embossing while cooling: prior to the cooling of the plastic layer of the bonded body, using an embossing tool maintained at a temperature lower than the temperature of the plastic layer to emboss a 3-D pattern on the surface of the plastic layer, while using the temperature of the embossing tool to cool down and shape the surface of the plastic layer.

Description

經漪部中央標隼局負J·消费合作权印*''木 43 86 Γ4 A7 B7五、發明説明() 本發明係與塑膠基材之製造方法有關,特別是關於一 種具有立體飾紋之加強塑膠基材製造方法。 按,一種用以加工成為手提袋、或用以作為行李箱内 襯之加強塑膠基材,主要係將一塑膠層與一布層加以緊密 5 貼合,藉以該塑膠層之防水及不透氣性可作為表層,而該 布層則可加強該基材之強度。 上述加強塑膠基材之樂造步驟如苄: 一、 上膠:於該布層上塗佈一層膠著劑; 二、 加溫:同時對該膠著劑及該塑膠層加以烘烤加熱, 10 用以增加該膠著劑之膠著度,並使該塑膠層軟化; 三、 貼合壓平:當該布層上之膠著资ill該塑膠層達到 一預定溫度後,將該塑膠層貼合於該布層上*同時加以壓 平,使該塑膠層與該布層緊密貼合黏結,形成一結合體; 四、 冷卻:將壓合後之結合體加以冷卻·,便可得上述 15 之加強塑膠基材。 由於上述基材之表層為塑膠層,故其質感較佳;而為 了美化該基材之表層,一般業者係以印刷之方式於該塑膠 層之表面上印設預定之飾紋或花樣、圖樣、商標等。然而, 此種以印刷方式所產生之飾紋或圖樣係僅為平面紋路,雖 20 然對該基材表層具有一定美化作用,但對於其質感之提昇 方面而言,效果仍然不佳。 有鑑於此本發明之主要目的在於提供一種加強^塑膠基 材之製造方法,係一可製造出表層具有立體飾紋而具有較 佳質感之基材者。 (請先閲讀背面之注意事項再填寫本頁) 裝 --° 本纸张尺度適用中國围家標準(CNS ) Λ4现格(210x 297公釐) A7 B7五、發明説明() 用以達成前揭之發明目的,本發明之製造步驟如下: 一、 上膠:於該布層上塗佈一層膠著劑: 二、 加溫:同時對該勝著劑及該塑膠層加以烘烤加熱, 用以增加該勝著劑之膠著度,並使該塑膠層軟化; 5 三、貼合壓平:當該布層上之膠著劑及該塑膠層達到 一預定溫度後,即將該塑膠層貼合於該布層上,同時加以 壓平,使該塑膠層與該布層緊密貼合黏結,形成一結合體; 四、壓紋同時冷卻:在該結合體之塑膠層尚未冷卻前, 以一維持有較低於該塑膠層當時溫度之壓紋工具於塑膠層 10 之表面上壓設出立體紋路,並藉由該壓紋工具之溫度,使 該塑膠層表面達到冷卻及定形之效果; 藉此,便可得一具有立體飾紋之加強塑膠基材。 為了讓貴審查委員能更清楚地了解本發明,茲配合 下列圖示詳細說明之;其中: 15 第一圖係本發明之流程方塊圖; 第二圖係本發明之一較佳實施示意圖。 請參閱第一圖,本發明之步驟依序為一、上膠;二、 加溫;三、壓合;四、壓紋同時冷卻。 請參閱第二圖,茲將上述步驟之實施說明如下: 20 首先,將分別自一布層捲10及一塑膠層捲20拉出 之布層1 1及塑膠層2 1—起接譟至一捲收輪30上,使 該布層1 1及該塑膠層2 1以相同速度被捲收:而在該布 層1 1與塑膠層2 1分別被拉出至被捲收之過程中,係須 經由下列步驟: -4- r I —1 J I (請先閱讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公楚) 好满部中决標卑局員^-消资合作社印" 4 3 86 ^ A A7 __________B7__五、發明説明() 一、 上膠:引該布層1 1行經一塗膠輪4 〇,使該塗 膠輪4 0可對該布層1 1之一面均勻地塗佈一層膠著劑<> 二、 加溫:分別引該已上膠之布層1 1及該塑膠層2 1行經一組由多數加熱管5 1組成之加熱组5 〇,使該等 5加熱管51可對該布層11上所塗佈之膠著劑及該塑膠層 2 1分別加熱昇溫至120度及180度,藉以增加該膠著劑 之黏著度’並使該塑膠層2 1軟化’以利貼合於任何表面 上。 二、貼合壓平:將該己加熱至預定溫度塑膠層2 ;[及 10該布層1 1 一起導入一對輥輪6 0中,使該對輥輪6 〇可 將該布層1 1及該塑膠層2 1貼合並輥壓平整,而令該塑 膠層2 1與該布層1 1緊密貼合黏結,形成一結合體a。 四、壓紋同時冷卻:將該結合體A很快地導經一壓紋 輪7 0,使該壓紋輪7 0可在該結合體A之塑膠層2 1表 15面尚末冷卻硬化前,於該表面壓出預定之立體紋路:而該 壓紋輪2 1之内部導入有流通之泠卻水,藉以維持該壓紋 輪7 0之溫度低於該結合體a之塑膠層2 1當時的溫度, 而可同在壓紋之同時冷卻該塑膠層2 1表面,使該塑膠層 21表面之立體紋路定形。 20 藉此,便可製造出表層具有立體飾紋而可提昇整體質 感之加強塑膠基材1。 又,由於上述製造方法係可一連貫作業,且亦不需額 外增加過多設備,故此方法之生產速度快,製造成本低廉。 據上所述,本發明確實可達成前揭之發明目的。 本紙張尺度適Λ中國國家標準(CNS ) Λ4規格(210X 297公釐) —i- - - I» ιτ ^^^^1 1 - mf —i— i nn 0¾-έ (#先閱讀背面之注意事項再填寫本頁) A7 經"-部中央標準局员工消费合竹.n B7五、發明説明() 圖示之簡單說明: 第一圖係本發明之流程方塊圖 第二圖係本發明之一較佳實施示意圖 5 主要元件符號說明: 布層捲1 0 布層1 1 塑膠層捲2 0 10 塑膠層2 1 捲收輪3 0 塗膠輪4 0 加熱組5 0 加熱管5 1 15 對輥輪6 0中 壓紋輪7 0 結合體A 加強塑膠基材1 ^^1 i —i ^^^1 J— —i ^^^1 ^^^1 ) Λ . ^¾.-i1· (請先閱讀背面之注意事項再填寫本頁) -6- 本紙张尺度邊用中國國家榡率(CNS ) Λ4规格(210X297公釐)The Central Bureau of Standards of the Ministry of Economic Affairs and the Negative J. Consumption Cooperation Right Seal * `` Wood 43 86 Γ4 A7 B7 V. Description of the Invention () This invention is related to the manufacturing method of plastic substrates, especially a three-dimensional decorative pattern. Strengthen the manufacturing method of plastic substrate. Press, a reinforced plastic substrate used to be processed into a tote bag or used as the lining of a suitcase. It is mainly a plastic layer and a cloth layer that are closely adhered to each other, so that the plastic layer is waterproof and impermeable. Can be used as a surface layer, and the cloth layer can strengthen the strength of the substrate. The above-mentioned steps for strengthening the plastic substrate are as follows: 1. Gluing: coating a layer of adhesive on the cloth layer; 2. Heating: baking and heating the adhesive and the plastic layer at the same time. Increase the adhesiveness of the adhesive and soften the plastic layer; 3. Lamination and flattening: When the plastic layer on the cloth layer reaches the predetermined temperature, the plastic layer is adhered to the cloth layer. * Press and flatten at the same time, so that the plastic layer and the cloth layer are closely adhered and bonded to form a combined body; 4. Cooling: Cooling the combined body after pressing, you can get the above 15 reinforced plastic substrate . Because the surface layer of the above substrate is a plastic layer, its texture is better; and in order to beautify the surface layer of the substrate, the general manufacturer prints a predetermined decorative pattern or pattern, pattern, pattern on the surface of the plastic layer, Trademarks, etc. However, this decorative pattern or pattern produced by printing is only a flat pattern. Although it has a certain beautifying effect on the surface of the substrate, the effect is still not good in terms of improving its texture. In view of this, the main object of the present invention is to provide a method for manufacturing a reinforced plastic substrate, which is capable of manufacturing a substrate with a three-dimensional surface texture and a better texture. (Please read the precautions on the back before filling in this page) Packing-° This paper size is applicable to the Chinese standard (CNS) Λ4 is now (210x 297 mm) A7 B7 V. Description of the invention () Used to achieve the previous disclosure For the purpose of the invention, the manufacturing steps of the present invention are as follows: 1. Sizing: coating a layer of adhesive on the cloth layer: 2. Heating: baking and heating the modifier and the plastic layer at the same time for increasing The adhesiveness of the adhesive agent and softens the plastic layer; 5 Third, the bonding and flattening: when the adhesive agent and the plastic layer on the cloth layer reach a predetermined temperature, the plastic layer is adhered to the cloth On the layer, it is flattened at the same time, so that the plastic layer and the cloth layer are closely adhered and bonded to form a combined body; 4. Simultaneously embossing is cooled: before the plastic layer of the combined body is cooled, it is maintained at a low level. An embossing tool at the temperature of the plastic layer at the time of the embossing tool sets a three-dimensional texture on the surface of the plastic layer 10, and the surface of the plastic layer is cooled and shaped by the temperature of the embossing tool; Get a reinforced plastic base with three-dimensional decoration . In order for your reviewing committee to understand the present invention more clearly, it is explained in detail with the following diagrams; among them: 15 The first diagram is a flow block diagram of the present invention; the second diagram is a schematic diagram of a preferred implementation of the present invention. Please refer to the first figure. The steps of the present invention are: first, gluing; second, heating; third, pressing; fourth, embossing and cooling at the same time. Please refer to the second figure, and the implementation of the above steps is described as follows: 20 First, the cloth layer 1 1 and the plastic layer 2 1 drawn from a cloth layer roll 10 and a plastic layer roll 20, respectively, are connected to a noise On the winding wheel 30, the cloth layer 11 and the plastic layer 21 are rolled up at the same speed: while the cloth layer 11 and the plastic layer 21 are respectively pulled out to be rolled up, the system To go through the following steps: -4- r I —1 JI (Please read the notes on the back before filling in this page) The size of the paper is applicable to the Chinese National Standard (CNS) Λ4 specification (210X297). Member of the Bureau of Inferiority ^ -Consumer Cooperative Cooperative Press " 4 3 86 ^ A A7 __________B7__ V. Description of the Invention (1) Gluing: Introduce the cloth layer 11 through a rubber-coated wheel 4 0, make the rubber-coated wheel 40 One layer of adhesive can be evenly coated on one side of the cloth layer 1 < > Second, heating: each of the glued cloth layer 1 and the plastic layer 21 is passed through a row by a plurality of heating tubes 5 1 heating group 50, so that the 5 heating tubes 51 can heat the adhesive agent coated on the cloth layer 11 and the plastic layer 2 1 to 120 degrees and 180 degrees, respectively. Thereby increasing the adhesion degree of tackiness agent 'and the softening of the plastic layer 21' to facilitate bonded to any surface. 2. Laminating and flattening: heat the plastic layer 2 to a predetermined temperature; [and 10 the cloth layer 1 1 is introduced into a pair of rollers 60 together, so that the pair of rollers 60 can be the cloth layer 1 1 And the plastic layer 21 is affixed and rolled flat, so that the plastic layer 21 and the cloth layer 11 are closely adhered and bonded together to form a combined body a. 4. Simultaneous cooling of embossing: quickly guide the combined body A through an embossing wheel 70, so that the embossing wheel 70 can be cooled and hardened before the plastic layer 2 1 on the surface of the combined body A 1 A predetermined three-dimensional texture is pressed on the surface: and the circulating embossed water is introduced into the embossing wheel 21 to maintain the temperature of the embossing wheel 70 below the plastic layer 21 of the combined body a at the time Temperature, the surface of the plastic layer 21 can be cooled at the same time as embossing, so that the three-dimensional texture of the surface of the plastic layer 21 is shaped. 20 In this way, a reinforced plastic substrate 1 with a three-dimensional surface pattern on the surface to enhance the overall texture can be manufactured. In addition, since the above-mentioned manufacturing method is capable of continuous operation, and does not require additional excessive equipment, the production speed of this method is fast and the manufacturing cost is low. According to the above, the present invention can indeed achieve the purpose of the invention disclosed previously. The dimensions of this paper are Λ Chinese National Standard (CNS) Λ4 specification (210X 297 mm) —i---I »ιτ ^^^^ 1 1-mf —i— i nn 0¾-έ (#Read the note on the back first Please fill in this page again) A7 Economics " -Ministry of Central Standards Bureau Consumption of Employees.n B7 V. Description of the invention () Simple illustration of the diagram: The first diagram is the process block diagram of the present invention The second diagram is the present invention A schematic diagram of a preferred implementation 5 Key component symbols: cloth layer roll 1 0 cloth layer 1 1 plastic layer roll 2 0 10 plastic layer 2 1 wind-up wheel 3 0 rubber coating wheel 4 0 heating group 5 0 heating tube 5 1 15 Pair of rollers 6 0 Medium embossing wheel 7 0 Combination A Reinforced plastic substrate 1 ^^ 1 i —i ^^^ 1 J — —i ^^^ 1 ^^^ 1) Λ. ^ ¾.-i1 · (Please read the notes on the back before filling in this page) -6- This paper uses the Chinese National Standard (CNS) Λ4 specification (210X297 mm)

Claims (1)

D8 經濟部中央標隼局員工消費合作社印策 六、申請專利範圍 1 _具有立體飾紋之加強塑膠基材製造方法,其步驟 如下: 一、 上膠:於該布層上塗佈一層膠著劑: 二、 加溫:同時對該膠著劑及該塑膠層加熱昇溫,用 5 以增加該膠著劑之膠著度,並使該塑膠層軟化; 三、 壓合輥平:當該布層上之膠著劑及該塑膠層達到 一預定溫度後,即將該塑膠層貼合於該布層上,同時加以 壓平,使該塑膠層與該布層緊密貼合黏結,形成一結合體; 其特徵在於: 10 四、壓紋同時冷卻:在該結合體之塑膠層尚未冷卻前, 以一維持有較低於該塑膠層當時溫度之壓紋工具於塑膠層 之表面上壓設出立體紋路,並藉由該壓紋工具之溫度,使 該塑膠層表面達到冷卻及定形之效果; 藉此,便可得一具有立體飾紋之加強塑膠基材。 I - n I n n . _ n m n f— _ T n I n n n ^ I ws. i (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家揉準(CNS > A4規格(2丨0 X 297公釐)D8 Imprint of the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 6. Application for Patent Scope 1 _ The manufacturing method of reinforced plastic substrate with three-dimensional decorative pattern, the steps are as follows: 1. Sizing: Apply a layer of adhesive on the cloth layer : 2. Heating: At the same time, heat up the adhesive and the plastic layer. Use 5 to increase the adhesiveness of the adhesive and soften the plastic layer. 3. Flattening roller: when the adhesive on the cloth layer After the agent and the plastic layer reach a predetermined temperature, the plastic layer is adhered to the cloth layer and flattened at the same time, so that the plastic layer and the cloth layer are closely adhered and bonded to form a combined body; Its characteristics are: 10 IV. Simultaneous cooling of embossing: Before the plastic layer of the combined body is not cooled, a three-dimensional pattern is pressed on the surface of the plastic layer with an embossing tool that maintains a temperature lower than the temperature of the plastic layer at the time, The temperature of the embossing tool enables the surface of the plastic layer to cool and shape; thereby, a reinforced plastic substrate with three-dimensional decoration can be obtained. I-n I nn. _ Nmnf— _ T n I nnn ^ I ws. I (Please read the notes on the back before filling out this page) This paper size is applicable to Chinese national standards (CNS > A4 size (2 丨 0 X 297 mm)
TW88109965A 1999-06-15 1999-06-15 Method for producing reinforced plastic base material with 3-D pattern TW438674B (en)

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