TW438667B - Method and apparatus for building pneumatic tires in an improved tire mold - Google Patents
Method and apparatus for building pneumatic tires in an improved tire mold Download PDFInfo
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- TW438667B TW438667B TW087117487A TW87117487A TW438667B TW 438667 B TW438667 B TW 438667B TW 087117487 A TW087117487 A TW 087117487A TW 87117487 A TW87117487 A TW 87117487A TW 438667 B TW438667 B TW 438667B
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43 8667 五、發明說明(1) 有關連之申請 本申請係有關於國際申請序號PCT/US97/ 0485 9號,其標 題為具有硫化襯裡層之充氣輪胎及使闬襯裡層之方法,並 於1997年3月25日列入檔案’且具有本發明之共同讓與 人。 技術領域 本發明係有關於一種改良之輪胎模具構造及—種改良之 輪胎製造方法,其結合使用新的輪胎模具之結構設計所獲 致之優點。更特別的是,本發明係有關於一種改良之輪胎 模具設計,其在輪胎做定型及硫化之過程時不需使用輪胎 氣囊,及一種改良之使用改良輪胎模具去製造輪胎之方 法。 發明背景 為了易於瞭解本發明所達成之優點及改良’下文將簡單 討論輪胎之構造及其製造程序,充氣輪胎典塑上係用各種 不同之組件來組成,或是使用輪胎簾布層當做平坦之原 料,然後貼在一只旋轉之輪胎成型筒上以構成一空心的, 環形之生胎或未硫化之輪胎。這些組件之製造順序如下: 首先,將襯裡層包纏(貼)在輪胎成型筒上;貼上襯裡層後 即貼上具有補強材料之胎體簾布層,胎體簾布層之後(不 需按下列之順序)為胎唇,三角膠,胎圈包布,胎壁,環 帶及胎面。然後將這些組件以本業習知之方法進行膨騰而 形成一呈環形形狀之生胎總成。然後將生胎總成自輪胎成 形筒取出後就放進一定型及疏化且具有成品輪胎形狀之模43 8667 V. Description of the invention (1) Related applications This application is related to the international application serial number PCT / US97 / 0485 No. 9 and its title is a pneumatic tire with a vulcanized lining layer and a method for making a lining layer. Listed on March 25, 2015 and has the common assignor of the present invention. TECHNICAL FIELD The present invention relates to an improved tire mold structure and an improved tire manufacturing method, which combine the advantages obtained by using a new tire mold structure design. More specifically, the present invention relates to an improved tire mold design, which does not require the use of tire airbags during tire shaping and vulcanization, and an improved method of manufacturing tires using improved tire molds. BACKGROUND OF THE INVENTION In order to easily understand the advantages and improvements achieved by the present invention, the structure of the tire and its manufacturing process will be briefly discussed below. Pneumatic tires are made of various components, or tire plies are used as flat materials. , And then attached to a rotating tire building cylinder to form a hollow, ring-shaped green tire or unvulcanized tire. The manufacturing sequence of these components is as follows: First, the lining layer is wrapped (adhered) on the tire building cylinder; after the lining layer is applied, the carcass ply with a reinforcing material is attached. After the carcass ply (the following is not required) The order) is the tire lip, the apex, the chafer, the sidewall, the belt and the tread. These components are then swelled in a manner known in the art to form a ring-shaped green tire assembly. Then take the raw tire assembly out of the tire forming cylinder and put it into a certain shape and thinning mold with the shape of the finished tire
438667 五、發明說明(2) 具中,模子閉合後將呈環形形狀之生胎總成加熱,且利用 噴出之壓力氣體或液體注入在模中及配置在生胎之 :加硫氣囊中而使生胎總成朝徑向外方之模具周圍膨脹。 當加硫氣囊膨脹時其會迫使生胎總成之胎面與胎壁去接觸 已加熱之模壁而使生胎總成定型及硫化成—條^全硫化之 輪胎。當生胎總成在定型及硫化用之模具中做徑向之膨 時,環形形狀之簾布層朝徑向外方膨脹至稍大於原先生^ 總成之尺寸。因此,氣囊在傳統上要用可膨脹之 : 製成,其一般為丁基合成橡膠,以抗拒蒸汽❶ ,’’ 在裝配線上生產時,在定型及硫化模具中之加硫 2: 2”與故障。$顯示出—個困難問題需 要克服,因為橡膠氣囊需承受在惡劣環境下操作之要求, 且其為裝配線上之一部分需承受整年日夜不 =。2如’氣囊係位在一加熱之模具中,其在每製造二條 = 脹與收縮。尤其是氣囊需承受高溫,壓 力乱體或液體例如用來膨脹氣囊之蒸汽。 炊在裝配線上做高以製造輪胎之製造方法會受到胎 果中母條生胎在成型及硫化時所需之時間限制。輪胎之= 具很昂貴且在標準上每組輪胎成型筒需具 :、 點Ϊ 機之主要原因在於需要更SC中 帶有缺點或磨損之虱囊。這個事實,加上採購 輪胎模具之維護,導致輪胎業界致力於 具= 輪丄持續運轉,及安裝新氣囊並將 輪胎楔具裝回到生產線上所發費的工f,及製造或購買氣438667 V. Description of the invention (2) In the tool, after the mold is closed, the green tire assembly having a ring shape is heated, and the pressure gas or liquid sprayed is injected into the mold and arranged in the green tire: sulfurized airbag The green tire assembly swells toward the radially outer mold. When the vulcanized airbag is inflated, it will force the tread of the green tire assembly to contact the tire wall to heat the mold wall to shape and vulcanize the green tire assembly into a fully cured tire. When the green tire assembly is radially expanded in the mold for molding and vulcanization, the annular ply expands radially outward to a size slightly larger than the size of the original Mr ^ assembly. Therefore, airbags have traditionally been made of expandable: they are generally made of butyl synthetic rubber to resist steam, '' when produced on the assembly line, vulcanization in the molding and vulcanization mold 2: 2 ”and Fault. $ Shows that a difficult problem needs to be overcome, because the rubber airbag needs to withstand the requirements of operating in harsh environments, and it is part of the assembly line to withstand day and night throughout the year =. 2 such as' airbag is located in a heated In the mold, every two pieces of the mold = expansion and contraction. Especially the airbag needs to withstand high temperature, pressure disorder or liquid such as steam used to inflate the airbag. The manufacturing method of cooking on the assembly line to make tires will be affected by the mother of the baby. The time limit required for green tires to be formed and vulcanized. Tires are expensive and each group of tire forming cylinders is required to be standard: The main reason for pressing the machine is that it requires more defects or wear in SC. Lice sac. This fact, coupled with the maintenance of purchased tire molds, has led the tire industry to commit to continuous operation of the wheel hubs, and install new airbags and return tire wedges to the production line. Cost of labor and manufacturing or purchase of gas
五、發明說明(3) 造成之重大停’,其對輪胎生產量之減 乂肝付出Φ貝之代價。 輪胎業界已嘗試在生產輪胎時不必使用硫化氣囊。例 访各禹國第3, 143’ 449 (,449 )號專利揭示一種用於定型及 :生胎之無氣囊輪胎模具。生胎具有一未硫化,桶狀, :、、4 ^内襯,其用來完全封緊生胎之内部使生胎在胎模 座進行作用時壓力流體不致漏入胎體内部。第,449號 f利揭示|:_出輪胎襯裡層中之接縫,在—無氣囊模具 之膨脹液、無法經由接縫進入在硫化模具十正進行模 及硫化之生胎本體之内部。然而,要將生胎放置在模具 ^要一複雜之模具構造,其可使膨脹之液體喷入一無氣 裳模具中正進行模製之生胎體内到需要之形狀。 關於本發明,一種加硫輪胎用之無氣囊模具亦揭示於美 第4^ 1 66, 8 83 ( 8 83)號之專利中。—胎唇密封環在模具 :合4嵌入在輪胎之胎唇間,且當作墊圈來使用。該密封 裱其典型上係用鋼或其他堅硬之彈性材料所製成’其包括 在輪胎杈具閉合時被輪胎往内壓入而形成胎唇之延伸部分 而形成一緊密之封圈,如在,883號專利之圖7中所做之說 明。密封環在典型上係用鋼或其他堅硬之材料做成其能伸 縮到往内壓到輪胎上面形成胎唇之形狀,且當輪胎模具閉 «時at構成一緊密的封圈。這種輪胎模具構造之問題是在 生胎放入輪胎模具中以後而在模具閉合以前將密封環嵌入 輪胎胎唇間之機械上之複雜程度。另外與,833專利有關在 设計上之重大考慮因素為其延伸度可允許構件2 9之外側表V. Description of the invention (3) The major stoppage caused by it 'will reduce the tire production cost. The tire industry has attempted to eliminate the need for vulcanized airbags when producing tires. Example No. 3, 143 '449 (, 449) of each Yu country disclosed a non-airbag tire mold for shaping and green tire. The green tire has an unvulcanized, barrel-shaped,: ,, 4 ^ inner liner, which is used to completely seal the inside of the green tire so that the pressure fluid does not leak into the carcass when the green tire is acting on the tire mold seat. No. 449 fli reveals |: _ The seams in the lining of the tire are out of the air-bag-free mold expansion fluid and cannot enter the interior of the vulcanizing mold and the vulcanized green tire body through the joints. However, placing the green tire in a mold requires a complicated mold structure that allows the inflated liquid to be sprayed into the airless mold being molded into the desired shape of the green tire body. Regarding the present invention, an airbag-free mold for a vulcanized tire is also disclosed in U.S. Patent No. 4 ^ 1 66, 8 83 (8 83). —The lip seal ring is embedded in the mold: it is inserted between the lip of the tire and used as a gasket. The seal mount is typically made of steel or other hard elastic material. It includes a tire that is pressed inward by the tire when the tyre is closed to form an extension of the lip to form a tight seal. No. 883 is illustrated in Figure 7. The seal ring is typically made of steel or other hard materials, which can be stretched inward to press on the tire to form the shape of the lip, and when the tire mold is closed, the at will form a tight seal ring. The problem with this tire mold construction is the mechanical complexity of inserting the seal ring between the tire lips after the green tire is placed in the tire mold and before the mold is closed. In addition, the 833 patent is a major design consideration related to its extensibility.
C:\1234\55466, ptd 第7頁 五、發明說明(4) 1從虛線所表*之位置挽曲到實線之位置,請 833專利第5欄之第13行到第18行。基本^ 圖 利已從模具中移開氣囊,但其 883唬之專 定型及硫化中時可以封閉輪胎,那樣 、$機構使其 限制胎模作業之速度。 ’ 3 ϋ,、複雜性及 另一種設計,如美國專利第丨,982, 674(, π 二做之說明,其規定―密封環要具有_伸縮側構件以專封利閉 Ϊ = Ϊ唇部分並防止加壓氣體或液體之流出。盘,883之 專利比較’則揭示在’674專利中之密封環之構造就= 在:為其在生胎及密封環總成放置在胎模中以前就要 : = 這種安裝程序很耗工時而不適二Ϊ 線之技術。同樣的,側面構件為-非常複雜 部分’如圖3中所示,由於其操作在惡 另之環境中很容易就會發生故障。 =見地,在高速度裝配線上去製造輪胎時,仍块有 mi供新奇的無氣囊胎模構造及才喿作方法,以減少: a)生胎女裝在定型及硫化模具t之時間及/或工資成 模具不能操作時之停機時間;及。)安裝新的 硫化乱囊再裝回到輪胎模具中再恢復運轉所發費之人工及 材料成本。 發明目標及摘要 本發明之一目標在提供—無氣囊之輪胎模具構造及安裝 一生2到模具中及從輪胎模具中取出已硫化輪胎之方法, 其界定在-項以上附加之申請專利範圍中A,如此,就有C: \ 1234 \ 55466, ptd page 7 V. Description of the invention (4) 1 From the position indicated by the dotted line * to the position of the solid line, please refer to line 13 to line 18 in column 5 of the 833 patent. Basic ^ Figure has removed the airbag from the mold, but its 883 can be closed and the tire can be closed during vulcanization, so the $ mechanism makes it limit the speed of the tire mold operation. '3 ϋ, complexity, and another design, as described in US Patent No. 丨, 982, 674 (, π 2), which stipulates that the seal ring must have _ telescopic side members to seal the seal 专 = Ϊlip part And prevent the outflow of pressurized gas or liquid. Comparison of the disc, 883 patent reveals the structure of the seal ring in the '674 patent = just before: it is placed before the green tire and the seal ring assembly are placed in the tire mold To: = This installation procedure is time-consuming and uncomfortable. Similarly, the side components are-very complex parts' as shown in Figure 3, because its operation is easy in other environments. A failure occurred. = It is seen that when manufacturing tires on a high-speed assembly line, there are still novel and non-airbag tire mold structures and talents to reduce: a) the time for women's green tires to be shaped and vulcanized. And / or pay for downtime when the mold is inoperable; and. ) The labor and material costs for installing a new vulcanization chaos bag and reloading it into a tire mold to resume operation. OBJECTS AND SUMMARY OF THE INVENTION One of the objectives of the present invention is to provide a tire mold structure without airbags and a method of installing a lifetime 2 into a mold and removing a vulcanized tire from a tire mold. , So, there is
C:\1234\55466.ptd 第8頁 五、發明說明(5) 能力去完成一項以上附加之申 有能力去完成一項以ι上下列之 本發明倘有之一目標在提供 胎模具包括密封環其可使輪胎 胎之模具中,如此,用來膨脹 輪胎胎唇部分之周圍而跑進輪 本發明尚有之另一目標在提 中密封環用來防止壓力流體從 模穴之模壁間之空間,而在製 宜。 請專利範圍t及, 次要目標。 一種改良之定型及 很容易而且迅速地 生胎之加壓液體就 胎模具之穴中。 供一無氣囊胎膜之 生胎之内部漏到輪 造與安裝方面顯得 如此,就 硫化之輪 安裝在輪 不會.漏到 構造,其 胎與胎模 相對地便 本發 化之輪 之輪胎 胎胎唇 根據 第二胎 穴。第 後在模 明之另一 目標在提 胎模具中之方法,其中輪 模具頂部放入,然後從相 間之開口放入或取出任何 本發明,其揭示一種改良 模部分且各具第一及第二 一及第二胎唇支撐部分在 中央之開口時 供一種將生胎安裝在一定型及硫 胎很容易地能夠 反之方向取出而 輪胎模具之配件 之輪胎模具其具 胎唇支撐部分而 第一及第 模 穴中構成 一及第二夾環凸 一及第二密封環 將輪胎之胎唇部 同樣地,根據本發明 縮構件,其各具 μ 部分,其較反方向構成密封環内 出在第一 分別安裝 封緊在第 及第二 在第一 —及第 第一及 環形尾端,並 就會以空間互相 胎模中之中心開 及第一夹環之一 二之胎唇支撐部 第二密封環為環 構成密封環外側 側圓周部分夾在 從一開啟 不需從輪 〇 有第一及 構成一模 部分閉合 分隔。第 口處。第 端,用來 分。 狀形之伸 圓周周圍 夾環之環C: \ 1234 \ 55466.ptd Page 8 V. Description of the invention (5) Ability to complete more than one additional application Ability to complete one or more of the following inventions If one of the objectives of the invention is to provide a tire mold including The sealing ring can be used in the mold of the tire tire, so as to expand the tire lip portion and run into the wheel. Another object of the present invention is to raise the sealing ring to prevent the pressure fluid from flowing from the mold wall of the cavity. Between the space, and while adapting. Please patent scope t and, secondary goals. An improved shaping and pressurized liquid for the easy and rapid birthing of tires into the cavity of the mold. For a tire with no airbag membrane, the inside of the raw tire leaks into the wheel construction and installation. It appears that the vulcanized wheel is not installed on the wheel. If the leaked structure, the tire is opposite to the tire mold The fetal lip is based on the second fetal cavity. The second method in the mold is another method in the tire lifting mold, wherein the wheel mold is placed on the top, and then any of the present invention is put in or taken out from the opening between the two, which discloses an improved mold part and each has a first and a second The first and second tire lip support parts are provided at the center opening for a green tire to be installed on a certain type and the sulfur tire can be easily taken out in the opposite direction. The first cavity and the second clamping ring are formed in the first cavity, and the first and second sealing rings are similar to the lip portion of the tire. According to the present invention, each of the contraction members has a μ portion, and the opposite direction constitutes the sealing ring. One is installed and sealed at the first and second at the first-and the first and annular tail ends, respectively, and will open in the center of the tire mold with space and the second one of the first lip support part second The seal ring is a ring constituting the outer circumferential portion of the seal ring, which is sandwiched from the opening and does not need to be removed from the wheel. Article mouth. The first end is used to divide. Shaped extension around the ring
C:\1234\55466. ptdC: \ 1234 \ 55466. Ptd
第9頁 438667 五 '發明說明(6) 狀尾端為薄。密封環也可具有Page 9 438667 V. Description of the invention (6) The trailing end is thin. The seal ring can also have
Si部分^之“圓周周伸自較 舱之方法,其㈣前述:良:具囊充氣輪 具。此方法包括下列步驟:首先,將勺人:‘、、、硯囊輪胎模 胎放進-環狀之輪胎模具之唇部分之生 貫通第-及:? 之胎唇支撐部分其鄰近- 之胎唇部分分之中心開口。然,,將輪胎 η緊第第二胎唇支撐部分並導入加屋氣 用二?再通過中央開口部分而進入輪胎内者卜之後,' 辟去廢體或液體來膨脹生胎使輪胎總成緊靠胎模之模 土去壓造及硫化成生胎總成。 供 圖面簡述 ^係表示本發明之〜生胎總成在放a 一無氣囊輪胎模 八之開頭時结合本發明之密封環所做之月斷的,側祸、 的,破斷的橫截面示圖: 視 圖2係—表示一生胎總成在一開啟的無氣囊輪胎模具中且 在下部Φ封環已移入到接合生胎胎唇部分時所做之 的,側視的,破斷的橫截面圖; 意『係表示以虛線表示之密封環在正常位置時所做之示 圖3係表示本發明之生胎總成在導入壓力氣體去定型及 硫化輪胎前在一閉合之無氣囊胎膜中結合該密封 之片斷的,側視的’破斷的橫截面示意圖;Si Part ^ "The method of extending the circumference from the cabin, which is as described above: Good: Inflatable wheel with capsules. This method includes the following steps: First, put the scoop: ',,, and sac tire tires into- The lip part of the ring-shaped tire mold penetrates through the center of the lip part of the-and:-lip support part which is adjacent to-of the lip part. However, the tire η is tightened and introduced into the second lip support part. After the room air is used to enter the tire through the central opening, the waste body or liquid is removed to swell the green tire, so that the tire assembly is pressed against the mold soil of the tire mold to press and vulcanize it into a green tire assembly. Brief description of the drawing ^ means that the green tire assembly of the present invention combined with the seal ring of the present invention when the green tire assembly is placed at the beginning of a non-airbag tire mold is broken, side accident, broken, broken Cross-section view: View 2 Series—shows what a life tire assembly does in an open air-bagless tire mold and when the lower Φ seal ring has been moved to engage the lips of the green tire, side view, broken Cross-sectional view; means "when the seal ring indicated by the dotted line is in the normal position Figure 3 is a schematic side view of a 'broken cross-section' showing the raw tire assembly of the present invention combined with the sealed segment in a closed, non-airbag tire membrane before the introduction of pressurized gas to shape and cure the tire. ;
C:\i234\55466.ptd 第10頁 438667 五、發明說明(7) 一": 圖4係表不本發明之生胎總成在導入壓力氣體將輪胎定 型及硫化後在一閉合之無氣囊輪胎模且中並裝上密封環中 所做之片斷的,側視的,及破裂的橫截面示圖; 圖5係當生胎裝入胎模當中時上部密封環在生胎之胎唇 部分壓迫密封環時彎曲時所做之片斷的,側視的’及破裂 的橫截面示圖; 圖6係表示畲完全硫化後之輪胎自胎模中取出時上部密 封環在生胎之胎唇部分壓迫在密封環之上而彎曲時所做之 片斷的,側視的,及破斷的橫截面示章圖; 圓7係本發明之密封環之示意圖;及 圖8係具有一埋入金屬支撐環之密封環之一選擇施實例 之橫斷面示圖β ' 發明詳述 為了對本發明.做最佳之說明,圖1表示一生胎總成丨〇在 開頭時放入一開啟之無氣囊之胎模丨2時結合了本發明之密 封環總成1 4。本發明之一重要觀點,如圖1中所示,在於 胎模1 2不需要使用一加硫氣囊去定型輪胎總成丨〇 ,輪胎模 具12 ’除了密封環總成1〇包括但不限於密封環16及丨8及密 封環之安裝結構2 0外,可用任何傳統之方法構成但不構成 本發明之一部分。 -模具構造 圖示之輪胎模具12具有第一胎模部分22及一匹配之第二 胎模部分2 4。儘管輪胎模具i 2在說明時第一胎模部分2 2係 直接在上方而稱為上方之胎模部分以便和匹配之第二胎模C: \ i234 \ 55466.ptd Page 10 438667 V. Description of the invention (7) A " Figure 4 shows the raw tire assembly of the present invention after the pressure gas is introduced to shape and vulcanize the tire before closing. A cross-sectional view of the airbag tire mold when it is centered and fitted with the pieces made in the seal ring, side view, and rupture; Figure 5 shows the upper seal ring on the lip of the green tire when the green tire is inserted into the tire mold. A cross-sectional view of a fragment made during bending when the seal ring is partially pressed, and a broken cross-sectional view; FIG. 6 shows the upper seal ring on the raw tire lip when the fully vulcanized tire is removed from the tire mold. Fragment, side view, and broken cross-section illustration of a fragment made when partially pressed over the seal ring while being bent; circle 7 is a schematic view of the seal ring of the present invention; and FIG. 8 has an embedded metal A cross-sectional view of an example of a selection example of a sealing ring of a support ring β 'Detailed description of the invention In order to best explain the present invention, Figure 1 shows a life tire assembly 丨 〇 At the beginning, an open airbag is placed The tire mold 2 is combined with the seal ring assembly 1 4 of the present invention. An important aspect of the present invention, as shown in FIG. 1, is that the tire mold 12 does not need to use a sulfurized airbag to shape the tire assembly. The tire mold 12 'includes, but is not limited to, a seal ring assembly 10 The ring 16 and the ring 8 and the sealing ring mounting structure 20 can be formed by any conventional method but do not form part of the present invention. -Mold structure The illustrated tire mold 12 has a first tire mold portion 22 and a matching second tire mold portion 24. Although the tire mold i 2 is described, the first tire mold portion 2 2 is directly above and is called the upper tire mold portion in order to match the second tire mold.
C:\1234\55466.ptd 第丨〗頁 五、發明說明(8) ----- 做比較’只要生胎總成能夠放入輪胎模具中且已定 及硫化過之輪胎能從輪胎模具中取出時,則其仍在本發 :之條款範圍内以便在任何其他方便之方向定位出模具部 分之方位。 本發明係著重於密封環總成i 4之構造及方法,使其能改 良輪胎之製造方法包括較快之製造速度,&良輪胎品質, 減J輪胎模具之複雜性,減少輪胎模具之停機時間,及減 少維修輪胎模具時之工資成本。密封環14包括密封環16及 ^裝密封環之安裝結構2〇 ’及在此中界定之任何執行 也封環功旎之相當結構。一中心機構2 6其沿著中心線軸2 8 做縱向地上下方向之移動且搆帶兩支撐桿3〇及32。儘管在 圖中所示之兩支桿30及32係安裝在中心機構25上可使兩支 桿—起移動,本發明之條款範圍亦可將桿安裝成各別間之 獨立移動=支桿3G及32之一尾端30a及32a分別安裝在中心 機構26上《另一相反之尾端3及32b分別具有夾環34及 36 ’且分別自該處延伸來固定密封環16及18。要注意夾環 34及36分別具有一夾座部分34a及36a,且做成一體地裝在 支杯30及32上,及一可移動之密封配件部分34b及36b,並 用傳統之工具如螺絲38來固定。密封配件部分34b及36b分 別具有配合面3 4 c及3 6 c ’及緊貼相對應之傳統胎唇環4 〇及 42之配合面4〇a&42a(參考圖1) ’其輪流地裝在各別之上 部及下部之胎模部分22及24。 密封環16及18大致上是一致的,且較佳是由—伸縮具有 彈性諸如丁基合成橡膠之材料所製成。密封環16及18典髮C: \ 1234 \ 55466.ptd Page 丨〗 5. Description of the invention (8) ----- For comparison, as long as the raw tire assembly can be put into the tire mold and the fixed and cured tire can be removed from the tire mold When it is taken out, it is still within the scope of this article: in order to locate the orientation of the mold part in any other convenient direction. The present invention focuses on the structure and method of the seal ring assembly i 4 so that it can improve the tire manufacturing method including faster manufacturing speed, & good tire quality, reducing the complexity of J tire molds, and reducing tire mold downtime. Time, and reduce wage costs when repairing tire molds. The seal ring 14 includes the seal ring 16 and the mounting structure 20 'for mounting the seal ring and any equivalent structure defined in this embodiment. A central mechanism 26 moves longitudinally up and down along the centerline axis 2 8 and is structured with two support rods 30 and 32. Although the two rods 30 and 32 shown in the figure are installed on the central mechanism 25 to move the two rods together, the scope of the present invention can also install the rods as independent movements between the rods = rod 3G One of the tail ends 30a and 32a of 32 and 32 is installed on the center mechanism 26 respectively. The other opposite ends 3 and 32b have clamp rings 34 and 36 ', respectively, and extend from there to fix the seal rings 16 and 18. It should be noted that the clamp rings 34 and 36 respectively have a clamp seat portion 34a and 36a, and are integrally mounted on the support cups 30 and 32, and a movable sealing fitting portion 34b and 36b, and use a conventional tool such as a screw 38 To fix. The seal fitting parts 34b and 36b respectively have mating surfaces 3 4 c and 3 6 c ′ and mating surfaces 40 a & 42 a (refer to FIG. 1) which closely correspond to the corresponding traditional lip rings 40 and 42 (refer to FIG. 1). Tyre portions 22 and 24 at the respective upper and lower portions. The seal rings 16 and 18 are substantially uniform, and are preferably made of a material having elasticity such as butyl synthetic rubber. Seal ring 16 and 18 code
C: 234X55466, ptd 第12頁 8 7 五、發明說明(9) ' 上具有一類似墊圈之形狀,其一般如圖7中所示,其中口 表示密封環1 6且分別具有一較厚之尾端16a及18a,其带、 可使其分別地文裝在夾座部分34a,36a與可移動之封環― 裝部分34b,36b之間。密封環16,18之另一反方相之自2 端16b,18b,如圖所示,分別較安裝尾端16a , 18a薄了很 多。然而’密封環1 6及1 8之厚度可以一定,或是甚至外^ 尾端16b及18b較厚於中間之部分。需注意的是密封環丨6及 18之厚度會影響到輪胎胎唇部分44及46硫化所需之時間 (加硫時間)。當密封環1 6及1 8分別貼緊輪胎之胎唇部分44 及46後,硫化液體能很容易地迫使密封環貼緊輪胎總成之 内表面’其將在下文中詳加討論。在密封環16及18各別之 尾端16a ’18a及16b,18b之間’密封環及μ構成具有向 外彎曲之接面16c及18c。一般決定密封環μ及18之彎曲接 面1 6 c及1 8 c各別間之彎曲半徑,是要使1 6 c及丨8 c之彎曲接 面位在包括輪胎胎唇部分之胎模區域,其如圖2A中虛線所 表示之部分。輪胎總成10之密封環16及可以容易地貼緊 其各別胎唇部分4 4及4 δ之内側彎曲表面。密封環1 6及1 8之 彎曲形狀會產生一種橡膠材料之自然機械斜線,那就是, 利用插入生胎之胎唇部分夾緊在胎唇鋼圈42及44與密封環 1 6及1 8之中使其移開其自然之位置。然後,硫化液體之壓 力壓住密封環16及18使其緊貼輪胎總成1〇胎唇部分44及46 之内側彎曲表靣,構成有效之封閉作用以防止其中硫化液 體之洩漏。 操作方法C: 234X55466, ptd Page 12 8 7 V. Description of the invention (9) 'has a shape similar to a gasket, which is generally shown in Figure 7, where the mouth represents the sealing ring 16 and each has a thicker tail The ends 16a and 18a are provided with straps to allow them to be respectively mounted between the clamp seat portions 34a, 36a and the movable sealing ring-mounting portions 34b, 36b. The other opposite sides of the seal rings 16, 18 are from the two ends 16b, 18b, as shown in the figure, which are much thinner than the installation tail ends 16a, 18a, respectively. However, the thickness of the 'seal rings 16 and 18 may be constant, or even the outer ends 16b and 18b are thicker than the middle part. It should be noted that the thickness of the seal rings 6 and 18 will affect the time required for vulcanization (vulcanization time) of the tire lip portions 44 and 46. After the seal rings 16 and 18 are in close contact with the lip portions 44 and 46 of the tire, respectively, the vulcanizing liquid can easily force the seal ring against the inner surface of the tire assembly, which will be discussed in detail below. Between the respective tail ends 16a '18a and 16b, 18b, 18b of the seal rings 16 and 18, the seal ring and µ constitute junction surfaces 16c and 18c having outward curvatures. Generally, the bending radius of the curved joints 16 and 8 c of the seal ring μ and 18 is determined so that the curved joints of 16 c and 8 c are located in the tire mold area including the tire lip portion. It is shown as a part indicated by a dotted line in FIG. 2A. The seal ring 16 of the tire assembly 10 and the inner curved surface which can easily abut against its respective bead portions 4 4 and 4 δ. The curved shape of the sealing rings 16 and 18 will produce a natural mechanical slash of a rubber material, that is, the lip portion inserted into the green tire is clamped between the lip steel rings 42 and 44 and the sealing ring 16 and 18. To move it away from its natural position. Then, the pressure of the vulcanizing liquid presses the sealing rings 16 and 18 so as to closely contact the inner curved surfaces of the tire assembly 10's lip portions 44 and 46, forming an effective sealing effect to prevent the vulcanizing liquid from leaking therein. Operation method
C:\1234\55466.ptd 苐13頁 五、發明說明' 此方法自模具開著開始,那就是,上方模具部分22以空 j隔離下.方胎模部分24,而令心機構26要位在使下部密封 %18以空間隔離胎唇鋼圏42。生胎總成1〇包括—胎體5〇, 其具有一配置在其周圍之胎面部分52,一未硫化,部分硫 化或完全硫化之襯裡層54,其對準及固著在輪胎胎體内, 及二輪胎胎唇56及58,其分別位在輪胎胎唇部分44及46之 内部’且往下方裝入下部輪胎胎唇部分24之中。輪胎總成 之容易且快速地裝入或脫離輪胎模具為本發明之一重要 觀點及一改良密封環總成丨4之直接結果。 當輪胎總成1 [)最初移動到下部輪胎模具部分2 4之中時, 輪脸胎唇部分46 (輪胎之第一胎唇部分導入當時開著之模 具中)以橫向推擠密封環1 6造成密封環往下彎曲且伸長密 封環之表面16c離開胎辱部分46如圖5中所示□當胎唇部分 繼續往下移向下部輪胎模具部分2 4時,胎唇部分4 6迫使 密封環1 8往下彎曲(不超過密封環丨6往後彎曲之程度),因 ,表面18c之自然彎曲允許其更容易往其自己打摺。由於 密封環之伸縮性’這種牽伸报容易就可達成。 松封孩16及18能從其自然的彎曲度朝逆方向彎曲之能力 為本發明之一重要之觀點,其允許輪胎總成可迅速地放入 及取出而不需(先前本藝之無氣囊輪胎則需要)做任何複雜 的機械動作或程序去將一密封機構插入在生胎總成令以防 止所構成及硫化之壓力媒介物,如茱汽,漏進輪胎總成與 輪胎模具内壁間之胎模之模穴6〇中;; 如圖2中所不,當中心機構%接中心轴線28之方向往下C: \ 1234 \ 55466.ptd 苐 page 13 V. Description of the invention 'This method starts when the mold is open, that is, the upper mold portion 22 is isolated by the empty j. The square tire mold portion 24, and the heart mechanism 26 is in place. Seal the lower part by 18% to isolate the bead shim 42. The green tire assembly 10 includes a carcass 50, which has a tread portion 52 disposed around it, an unvulcanized, partially vulcanized, or fully vulcanized lining layer 54 which is aligned and fixed to the tire carcass The inner and second tire bead 56 and 58 are respectively located inside the tire bead portions 44 and 46 and are inserted into the lower tire bead portion 24 downward. The easy and fast insertion and removal of tire assemblies into and out of tire molds is an important aspect of the present invention and a direct result of an improved seal ring assembly. When the tire assembly 1 [) is initially moved into the lower tire mold portion 2 4, the wheel face lip portion 46 (the first lip portion of the tire is introduced into the mold that was open at the time) to push the seal ring 1 6 laterally Cause the seal ring to bend downward and extend the surface 16c of the seal ring away from the tire shame portion 46 as shown in FIG. 5 □ When the tire lip portion continues to move down to the lower tire mold portion 2 4, the tire lip portion 4 6 forces the seal ring 18 Bend downwards (not more than the degree to which the sealing ring 6 bends backwards), because the natural curvature of the surface 18c allows it to be more easily discounted to itself. Due to the stretchability of the seal ring, such a draft can be easily achieved. The ability of the loose seal children 16 and 18 to bend from their natural curvature is an important aspect of the present invention, which allows the tire assembly to be quickly placed in and taken out without the need of the prior art Tires need to) do any complicated mechanical actions or procedures to insert a sealing mechanism into the green tire assembly order to prevent the pressure medium formed and vulcanized, such as Jue, from leaking between the tire assembly and the inner wall of the tire mold The cavity of the tire mold is 60; as shown in FIG. 2, when the central mechanism is connected to the central axis 28 downward
C:\1234\55466.ptd 第丨4頁C: \ 1234 \ 55466.ptd Page 丨 4
五、 發明說明 Μ) 移 動 時 則輪 胎 總 成10 放入 輪胎胎膜 中之過程會持續進 行 Q 在 圖 2中所示之過轾階段中,夾環3δ座落在胎唇鋼圈 42 上 如 此, 密 封 環18 就緊 壓在輪胎 總成1 0之襯裡層.5 4 上 0 要 注 意, 密 封 環18 之尾 端18 b係配置在自胎唇5 8往鴇 朝 向 輪 胎 胎面 52 之 位置 〇由 於其自然 之彎曲率,密封環18 用 輪 胎 總 成1 0 之 内 表面 62(襯裡層54) 形成一機械之封閉 物 0 當 輪 胎胎 唇 部 分4 6 緊壓 著胎魯鋼 圈4 2時,輪胎總成1 0 之 輪 胎 胎 唇部 分44 位在 密封 環16以空 間隔離之上方。 現 在 參 照圖 3 上部輪胎模具部分2 2與下部輪胎模具部 分24 在 較 下方 做 密 封接 合以 構成輪胎 模穴60其圍繞著輪胎 總 成10 〇 在上 部 胎 模部 分22 移向下部 胎模部分24時,胎唇 圈 環4 0 接 合輪 胎 胎 唇部 分44 其包含輪 胎之輪胎胎唇5 6且往 下 移 動 輪 胎胎 唇 部 分直 到胎 唇圈環40 緊貼著夾環34。然後 密 封 環16 對内 部 表 面62 構成 一機械封 環’那就是輪胎總成 10 之 襯 裡 層5 4 如 同 在關 於密 封環1 8之 說明。 現 在 參 照圖 4 其表示關閉之輪胎模具12與輪胎總成10 用 加 壓 之 硫化 及 定 型用 流體 或液體導 入通過配置在支撐桿 30 與32 之 間之 入 Π 通道6 4。 此壓力流 體壓住輪胎總成1 〇緊 貼 在 輪 胎 之模 壁 上 Ο 以理 解的是, 流體或液體之壓力, 其 典 型 上 為蒸 汽 或 熱氣 體壓 住封環1 6 及18且緊緊貼在輪胎 之 胎 唇 部 分44 及46 而產 生很 強大之封 閉力以防止任何流體 或 液 體 流 入輪 胎 成10 與胎 模内部表 面6 2間之模穴6 〇中。 由 在 生 胎 總成 10 已 定型 及硫 化後,硫 化及定型用之流體經 出 a 孔(未表示)排 fJ'M'jlUIVS1 ii· ujmmulji. 放出 來,該排 出口典型上位在支桿 IHIV. Description of the invention M) When moving, the process of putting the tire assembly 10 into the tire membrane will continue Q. In the stage shown in Figure 2, the clamp ring 3δ is seated on the bead rim 42. The sealing ring 18 is tightly pressed against the lining layer of the tire assembly 10. 5 4 Top 0 Note that the trailing end 18 b of the sealing ring 18 is arranged from the tire lip 5 8 toward the tire tread 52. Due to its natural bending rate, the seal ring 18 uses the inner surface 62 (lining layer 54) of the tire assembly 10 to form a mechanical closure. When the tire lip portion 4 6 is pressed against the tire rim 4 2, The tire lip portion 44 of the tire assembly 10 is located above the seal ring 16 for spatial isolation. Referring now to FIG. 3, the upper tire mold portion 22 and the lower tire mold portion 24 are sealingly joined below to form a tire cavity 60 that surrounds the tire assembly 10. When the upper tire mold portion 22 is moved to the lower tire mold portion 24 The bead ring 40 engages the tire bead portion 44 which contains the tire bead 56 of the tire and moves the bead portion of the tire down until the bead ring 40 abuts against the clamp ring 34. Then, the seal ring 16 forms a mechanical seal ring on the inner surface 62 ', that is, the lining layer 5 4 of the tire assembly 10 is the same as that described for the seal ring 18. Now referring to FIG. 4, it shows that the closed tire mold 12 and tire assembly 10 are pressurized with vulcanizing and shaping fluid or liquid to be introduced through the passage 6 4 disposed between the support rods 30 and 32. This pressure fluid presses the tire assembly 10 tightly against the tire mold wall. It is understood that the pressure of the fluid or liquid, which is typically steam or hot gas, presses the seal rings 16 and 18 tightly. In the tire lip portions 44 and 46, a strong sealing force is generated to prevent any fluid or liquid from flowing into the tire cavity 10 between the tire 10 and the inner surface 62 of the tire mold. After the green tire assembly 10 has been shaped and vulcanized, the fluid used for vulcanization and vulcanization is discharged through a hole (not shown). FJ'M'jlUIVS1 ii · ujmmulji.
C:\1234X55466, ptd 第15頁 五、發明說明(12) 30與32間。之後’上部模具部分22往上移動而離開原位 置,接著,中心機構26沿著中心軸線28移動而離開下部胎 模-部分2 4,如此使封環i 8從已加疏輪胎之胎唇部分4 6中稅 離而移開。雖然如此’當彎曲之輪胎用普通之裝置自於模 中脫離時’密封環18就會如圖6t所示之向後f曲,而尾、 端1 8 b則往上移動’如此’輪胎之胎唇部分4 6就可往上移 動,然後當輪胎從胎模12中移開時胎唇部分46就可從密封 環42中自由脫離出來。當輪胎進一步脫離胎模時,胎唇部 分46也橫過上部密封環I 6。然而,由於密封環1 6之伸縮 性,胎唇部分4 6就不會有太多困難地可移過上部密封環。 密封環1 6及18在熱胎模中之惡劣環境之操作能力,加上 輪胎在放入模具中或是從模具中取出時輪胎對密封環需做 連續之橫向推動,係為本發明之一重大特色。亦即,密封 環16及18可伸縮到足以使輪胎簡單而且迅速地向下放入在 模具中及然後從胎模中取出而不需在密封環之位置處做任 何之調整’而只需在垂直方向做小量之移動,其可很容易 地由中心機構2 6來操作。此外,當密封環丨6及〗8在輪胎橫 向越過密封圈時因移動輪胎總成丨〇之胎唇部分44及4 6時造 成之經常性伸縮磨損’其更換所需之停機時間可減至最低 限度’因為密封環具有伸縮性因而很容易就可分別在夾環 34及36及支桿臂30及32中取出及更換,如前文所述3 選擇性實施例 儘官密封環3 2及3 4可以有效地封閉輪胎之胎唇部分’但 在本發明之條款中在密封環中要有一壓製呈墊圈狀之金C: \ 1234X55466, ptd page 15 5. Description of the invention (12) Between 30 and 32. After that, the upper mold portion 22 moves upward to leave the original position, and then, the center mechanism 26 moves along the central axis 28 to leave the lower tire mold-part 24, so that the sealing ring i 8 is removed from the lip portion of the sparse tire. 4 6 Taxes have moved away. Nevertheless, when the bent tire is released from the mold by a common device, the sealing ring 18 will be bent backward f as shown in FIG. 6t, and the tail and end 1 8b will be moved upwards. The lip portion 46 can be moved upward, and the lip portion 46 can be freely released from the seal ring 42 when the tire is removed from the tire mold 12. When the tire is further separated from the tire mold, the lip portion 46 also crosses the upper seal ring I6. However, due to the elasticity of the seal ring 16, the bead portion 46 can be moved through the upper seal ring without much difficulty. The ability of the sealing rings 16 and 18 to operate in the harsh environment of hot tire molds, and the tires must continuously push the sealing ring laterally when the tires are placed in or removed from the mold, which is one of the inventions Major features. That is, the seal rings 16 and 18 are retractable enough to allow the tire to be simply and quickly placed down into the mold and then taken out of the tire mold without any adjustments to the position of the seal ring '. A small amount of movement in the vertical direction can be easily operated by the central mechanism 26. In addition, when the seal rings 丨 6 and 〖8 cross the seal in the tire transverse direction due to the frequent telescopic wear caused by moving the lip portions 44 and 46 of the tire assembly 丨 〇, the downtime required for its replacement can be reduced to Minimal 'Because the seal ring has elasticity, it can be easily taken out and replaced in the clamp rings 34 and 36 and the strut arms 30 and 32, respectively, as described above. 3 Optional embodiments are perfect seal rings 3 2 and 3 4 can effectively close the lip portion of the tire 'but in the terms of the present invention there must be a pressed gold in the seal ring in the shape of a gasket
C:\1234\55466.ptdC: \ 1234 \ 55466.ptd
第16頁 五、發明說明(i3) f f入物72,纟圖8中所示。金屬嵌入物72能提供密封環 較2部分橡膠材料以外另加之強度。 办、衣0 知· 5按照上述所討論有關密封環1 8及1 8之原 2…構成,那就是,除了埋入之嵌入物72外,具有同樣之 1 β f與^狀,已修改之密封環70,必要時,可更換密封環 8。該埋入之金屬墊圈72可用一可伸縮之金屬來構 諸如彈簧鋼,其可使密封環7 0彎曲到使輪胎總成之胎 =^能以前文所述之方法橫越密封環7〇。金屬嵌入物Μ 提^念環7〇在最初與輪胎之胎唇部分之内側表面接觸時可 i: ί封環70—種增加之斜度以防止定型及硫化用之壓力 日士舍葚w::热汽’在壓力媒介之最初噴入輪胎總成内面 f嵌入物72在例圖中表示出自密封環之尾端τΛ伸至一 靠近密封裱之另一尾端70b之位置,其亦在本發明之條款 Ξ去ί短該嵌入物72以提供一種平衡之良好密封品 ^質使,υ ’總成橫越密封環時具有需要移動時之伸縮 顯而易見的,根據本發明其提供—無 操作輪胎模具之方法其滿足了先^^ ΰ 心j艽刖忒明之目標,裝置及為 處。根據本發明’:無氣囊輪胎模具包括密封I,其可使 輪胎輕易地而且迅迷地安震在輪Ri, g , 网肪梹具中,如此就可使-题 力氣體或液體在膨張及硫化一生胎總成時不會漏胎之 胎唇部分之周圍而流入模穴中。一藉泣 τ ®•文裝在生胎至飪裒糞 輪胎模具中之方法可使輪胎迅速而且六 …A襄 k印且合易地放入或從模中Page 16 V. Description of the invention (i3) f f entry 72, shown in Figure 8. The metal insert 72 can provide the seal ring with additional strength than the two parts of rubber material. Office, clothing, 0, and 5 are in accordance with the original 2 ... of the sealing rings 18 and 18 discussed above, that is, they have the same 1 β f and ^ shape except the embedded 72, which has been modified. The seal ring 70 can be replaced if necessary. The embedded metal washer 72 may be constructed of a retractable metal such as spring steel, which can bend the seal ring 70 to make the tire assembly tire traverse the seal ring 70 in the manner previously described. The metal insert M lifting ring 70 can contact the inside surface of the lip portion of the tire at first: i Seal ring 70-an increased slope to prevent pressure for shaping and vulcanization. W: : Hot steam 'is injected into the inner surface of the tire assembly at the beginning of the pressure medium. The inlay 72 is shown in the example drawing from the tail end τΛ of the seal ring to a position close to the other tail end 70b of the seal mount, which is also in the present The terms of the invention are to shorten the insert 72 to provide a well-balanced seal. It is obvious that the υ 'assembly has the flexibility to be moved when it crosses the seal ring. According to the present invention, it provides a non-operation tire. The mold method satisfies the goals, devices, and functions of the first ^^ heart. According to the invention ': the airbag-free tire mold includes a seal I, which allows the tire to be easily and quickly shaken in the wheels Ri, g, and the net gear, so that the-gas or liquid inflates and The vulcanized lifetime tire assembly will not leak around the lip portion of the tire and flow into the cavity. One way to make τ ® • Wrap in raw tires to cook scum tire molds can make tires quickly and quickly… A Xiang k printed and easily put in or out of the mold
C:\1234\55466.ptd 第17頁 43 86 67 五、發明說明(14) 取出而不需從輪胎之兩胎唇之間放進或取出任何模具零 件。 儘管本發明係配合其中之實施例來加以說明,很明顯 的,對於悉知本藝之專技人員,可按照前述之教義,可做 許多之選擇,更正,及變動。因此,本發明之意圖在包括 所有這些可任選的,更正及變動等歸屬於附加之申請專利 範圍第之精神與範圍以内。C: \ 1234 \ 55466.ptd Page 17 43 86 67 V. Description of the invention (14) Take out without putting or removing any mold parts between the two lip of the tire. Although the present invention has been described in conjunction with the embodiments, it is obvious that for those skilled in the art, many options, corrections, and changes can be made in accordance with the aforementioned teachings. Therefore, the intention of the present invention is to include all of these optional, corrections, changes and the like within the spirit and scope of the scope of the attached patent application.
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Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1997/023005 WO1998042498A1 (en) | 1997-03-25 | 1997-12-03 | Method and apparatus for building pneumatic tires in an improved tire mold |
Publications (1)
Publication Number | Publication Date |
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TW438667B true TW438667B (en) | 2001-06-07 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW087117487A TW438667B (en) | 1997-12-03 | 1998-10-22 | Method and apparatus for building pneumatic tires in an improved tire mold |
Country Status (2)
Country | Link |
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TW (1) | TW438667B (en) |
ZA (1) | ZA9810648B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI403400B (en) * | 2008-11-05 | 2013-08-01 | Mitsubishi Heavy Ind Ltd | Container mold exchanging apparatus |
-
1998
- 1998-10-22 TW TW087117487A patent/TW438667B/en active
- 1998-11-20 ZA ZA9810648A patent/ZA9810648B/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI403400B (en) * | 2008-11-05 | 2013-08-01 | Mitsubishi Heavy Ind Ltd | Container mold exchanging apparatus |
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Publication number | Publication date |
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ZA9810648B (en) | 1999-05-26 |
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