43 86 5 1 A7 f------B7 五、發明説明㈠~~' —一^ 本發明係在提供—種有關氣動Η柄製作方法，針對傳 統製作方式，頭㈣多道二次加工的手續；先將氣前 柄分開成解锻妓成’並於兩半喊動Η柄對應處設製 定位減粒孔’做為兩半氣·柄組合之用，且在兩半 氣動Η柄的焊接處塗上無氧銅谬，再於不氧化光輝硬焊爐 中加熱，使無氧銅膠達到熔點，利用毛細孔現像滲入焊接 點組合成一體者。 <發明背景> 按以，傳統在製作氣動Η柄零件時，加工的程序非常 繁多、複雜，敬請參閱第一圖所示：係習式氣動Η柄之立 體示意圖。其中傳統氣動11柄1 〇的製作方法，敬請參閱 第二圖所示：係習式之製作流程示意圖。（1)•首先是將圓 鐵棒裁斷成適當的長度。—(2)·利用多道锻造沖壓定型。 4(3).修毛邊’完成毛胚。—(4).多道二次細部加工。— 經濟部中夬樣準局員工消費合作杜印製 —^—— (請先閲讀背面之注意事項再填寫本頁) 線 (5).熱處理。—(Ο.精密研磨。—完成品。整個製造加工 的過程顯得相當繁複’同時氣動Η柄1〇的直徑相差很大 ’車削時所產生的材料耗損很多，加工所需的機器以及技 術亦牽涉很廣’前前後後的加工程序不下三、四十道，根 本無法提昇產業的競爭性，這些都是傳統製造氣動Η柄1 0零件時’所遭遇到的困難點，必須積極尋求克服與突破 的解決之道。 有鑑於此’本發明人緣是累積多年的製造經驗以及技 術’積極投入研究開發與創新改良之精神，終於完成之本 發明：一種氣動Η柄製作方法。 本紙張尺度適用巾邮家辟（CNS ) Λ4規格（210X297公f ) 4386 5 1 A? 經濟部中央樣準肩員工消费合作社印製 五、發明説明（2 ) 本發明解決關的技術手段係在於：將_H柄分成 兩半，利用鍛造方式成型，同時在兩半對稱的氣動H柄對 應處设製定位柱以及疋位孔，做為將兩個半剖的氣動Η柄 組合成-體，另外在焊接之前’先在焊接處塗上無氧銅膝 ’在放置於不氧化光輝硬焊射加熱，縣氧娜達到炼 點’利用無氧銅膠的毛細孔現像滲入焊接點中，藉以使兩 個半剖的氣動Η柄可以密接成一體，最後再經過震動拋光 處理，即可完成氣動Η柄零件，整個製作過程，由於係將 氣動Η柄的形狀分開成對稱兩半的小零件，所以在製造上 可以直接鍛造完成’俾能節省很多的沖壓以及锻造手續， 同時完全不需要修毛邊與二次細部加工的過程，俾能達到 節省人力與工的目的，另外亦可減少材料的損耗，有助產 ’業的昇級與進步。 <具體實施例> 為使專精熟悉此項技藝之人仕業者易於深入瞭解本發 明的技術内容以及所能達成的功能效益，茲列舉一具體實 施例，並配合圖式詳細介紹說明如下： 一種氣動Η柄製作方法’敬請參閲第三圖所示：係本 創作之立體分解示意圖。其中：將氣動^^柄丄〇分開成對 稱的兩半11、12，分別利用锻造方式製作完成，並於 氣動Η柄1〇的兩半11、12對應處設製定位柱13以 及定位孔14，做為方便將氣動Η柄1〇的兩半1 1、2 2組合成一體者。 藉由上述各元件構造所組合而成的本發明，係在提供43 86 5 1 A7 f ------ B7 V. Description of the invention ㈠ ~~ '— 一 ^ The present invention is to provide a method for making pneumatic handles. For the traditional production method, the head is processed by multiple secondary processes. First, separate the front stalk into a forged prostitute, and call the two halves corresponding to the stalk handle to set a specific reduction hole, as a combination of the two halves and the stalk. The welding place is coated with oxygen-free copper, and then heated in a non-oxidizing bright brazing furnace, so that the oxygen-free copper glue reaches the melting point, and the capillary pores are infiltrated into the welding point to form one. < Background of the Invention > According to the traditional manufacturing process of pneumatic handles, the processing procedures are very numerous and complicated. Please refer to the first picture: a schematic diagram of the dimensional handle of a pneumatic handle. For the manufacturing method of the traditional pneumatic 11 handle 10, please refer to the second picture: a schematic diagram of the manufacturing process of the Xi type. (1) • The first step is to cut a round iron rod to an appropriate length. — (2) · Using multiple forging presses to shape. 4 (3). Trimming the edges' to complete the embryo. — (4). Multi-pass secondary detail processing. — Consumption cooperation for employees of the Prospective Bureau of the Ministry of Economic Affairs of China — ^ —— (Please read the notes on the back before filling this page) Line (5). Heat treatment. — (〇.Precision grinding.—Finished product. The entire manufacturing process appears quite complicated. At the same time, the diameter of the pneumatic handle 10 is very different. ”The material produced during turning is a lot of loss, and the machinery and technology required for processing are also involved. It ’s very wide. There are no less than thirty or forty machining processes, and it is impossible to improve the competitiveness of the industry. These are the difficulties encountered in the traditional manufacturing of 10 parts of pneumatic handles. We must actively seek to overcome and break through. In view of this, the inventor's popularity is the accumulation of many years of manufacturing experience and technology, and actively invested in the spirit of research and development and innovation and improvement, and finally completed the present invention: a method for making a pneumatic handle. This paper size is suitable for towels and post Jia Pi (CNS) Λ4 specification (210X297 male f) 4386 5 1 A? Printed by the central government of the Ministry of Economics, printed by a consumer cooperative. V. Description of the invention (2) The technical means for solving the problem of the present invention is to divide the _H handle into The two halves are formed by forging, and at the same time, a positioning post and a stabbing hole are set at the corresponding positions of the two halved aerodynamic H handles. Combined with the body, in addition, "coated with oxygen-free copper knees at the welding place" before welding, and placed in a non-oxidizing bright brazing shot to heat, the county oxygen reached the refining point, using the pores of oxygen-free copper glue to penetrate the welding In this way, the two half-sectioned pneumatic handles can be tightly integrated into one, and then the vibration polishing process can be completed to complete the pneumatic handle parts. The entire manufacturing process, because the shape of the pneumatic handle is divided into two symmetrical halves Small parts, so it can be directly forged in manufacturing. It can save a lot of stamping and forging procedures, and it does not need the process of trimming and secondary detail processing at all. It can also save manpower and labor. Reducing the loss of materials will help upgrade and advance the industry. ≪ Specific embodiments > In order to make it easy for those skilled in the art to understand the technical content of the present invention and the functional benefits that can be achieved, A specific embodiment is listed below, and it is described in detail in conjunction with the drawings as follows: A method of making a pneumatic handle is shown in the third figure: Schematic diagram of the body decomposition. Among them: the pneumatic ^^ handle 丄 〇 is divided into symmetrical two halves 11, 12 respectively, which are made by forging method, and the positioning post 13 is arranged at the corresponding positions of the two halves 11, 12 of the pneumatic shank 10 And the positioning hole 14 as a convenient combination of the two halves 1 1 and 2 2 of the pneumatic handle 10. The present invention, which is formed by combining the above components, is provided.
(請先閱讀背面之注意事項再填寫本I •裝 訂 線—— ,«-I— HI ulr ---- 1^^ (〇^)厶4規格（210/297公釐） 經濟部中央標準局貞工消費合作社印製 43 86 5 1 A7 — -—— _BT __ 五、發明説明（3 ) 一種軋動H柄製作方法，敬請參閱第四圖所示：係本發明 之製作流程示意圖。在實際製造時，⑴先分別鍛造製作 ，氣動服1 ◦對稱的兩半1 1、1 2(2).再利用兩 半11、12對應的定位柱13及定位柱14組合成完整 的氣動H柄。—(3).在氣動Η柄1 〇的兩半1 1、1 2焊 接處塗上無氧銅膠，放於不氧化光輝硬焊爐中加熱，讓無 氧銅膠達到溶點，利用無氧銅膠的毛細孔現像滲入焊接的 空隙中，讓兩半11、12的氣動Η柄1〇可以組合成-趙。值得-提的是··由於不氧化光輝料爐巾係處於無氧 的狀態，所以在焊接處不會發生氧化作用，確實保持焊接 處的氣密性’最後完成焊接的氣動Η柄1〇僅需經過震動 撤光處理，即可製做完成者；在整個製作過程中，可以大 量製造生產半剖的氣動Η柄10兩個小零件丄^i 2， 有效減少一體成型時所需的多道沖壓以及鍛造二次加工步 驟’再將對稱的兩半11、12 -個-個組合成氣動η柄 10，最後再一齊放入不氧化光輝硬焊爐中，進行不氧化 之光輝硬焊，隨即完成氣動Η柄1〇，同時完全不需要經 過修毛邊或是二次細部加工的步驟，僅需再做簡單的震動 拋光處理即可完成，所以可以節省报多不必要的加工製程 ，具有卽省人力與工時的功能效益，另外亦可減少修毛邊 或是一次加工時的材料損耗，更重要的是：由不氧化光輝 硬焊組合而成的氣動Η柄1〇可以得到最佳的結構強度， 同時不會發生氧化與變型，對於複雜零件之接合，可以一 次元成，製造成本亦非常低廉，有效改善傳統一體成型方 本紙張尺度適用中國國家標準（CNS ) A4说格（210 X 297公;|| ) --------—裳------訂一------線 (請先閱讀背面之':i意事項再填寫本頁} 經濟部中央標隼局員工消費合作社印掣 438651 A7 五、發明説明（4 ) 式的麻煩與不便’僅需少部份的加工即可迅速製作出氣動 Η柄1 〇 ’對於產業競爭力的提昇將有極大的幫助。 综合上述所陳，本發明係提供一種氣動Η柄製作方法 ’經過本發明人實際製做完成以及反覆操作測試之後，證 實的確可以達到本發明所預期的功能效益，誠然已經符合 發明專利之成立要義，爰依專利法之規定向釣局提出發 明專利之申請。 〈圖式簡單說明> 第一圖：係習式氣動Η柄之立體示意圖。 第二圊：係習式之製作流程示意圖。 第二圖：係本發明之立體分解示意圖。 第四圖：係本創作之製作流程示意圖β <圖號說明> 1 11氣動Η柄的-半 12氣動Η柄的另一半13定位柱 1 4定位孔(Please read the precautions on the back before filling in this I. • Gutter ———— «-I— HI ulr ---- 1 ^^ (〇 ^) 厶 4 Specifications (210/297 mm) Central Bureau of Standards, Ministry of Economic Affairs Printed by Zhengong Consumer Cooperative 43 86 5 1 A7 — -—— _BT __ V. Description of the invention (3) A method for making rolling H-handle, please refer to the fourth figure: it is a schematic diagram of the production process of the present invention. In actual manufacturing, ⑴ first forged separately, pneumatic suit 1 ◦ symmetrical two halves 1 1, 12 (2). Then use the positioning post 13 and positioning post 14 corresponding to the two halves 11, 12 to form a complete pneumatic H handle .— (3). Apply oxygen-free copper glue to the two halves of the pneumatic handle 10, 1 1 and 12 and place it in a non-oxidizing bright brazing furnace to heat the oxygen-free copper glue to the melting point. Use The capillary pores of the oxygen-free copper glue penetrate into the welding gap, so that the two halves of the aerodynamic handles 10 and 11 can be combined into -Zhao. It is worth mentioning that ... Because the non-oxidizing bright material stove towel is in an oxygen-free State, so oxidation does not occur at the welding place, and the airtightness of the welding place is indeed maintained. Finally, the pneumatic handle of the welding is completed. Finishing process can be completed; in the entire production process, a large number of semi-sectioned pneumatic handles can be produced in two small parts 丄 ^ 2, effectively reducing the multi-pass punching and forging required for integral molding The second processing step is to combine the symmetrical two halves 11, 12-one into a pneumatic η shank 10, and finally put them together in a non-oxidizing bright brazing furnace for non-oxidizing bright brazing, and then complete the pneumatic Η The shank 10, meanwhile, does not need to go through the steps of trimming or secondary detailed processing at all, and only needs to perform a simple vibration polishing treatment, so it can save unnecessary processing processes and save labor and labor. It can also reduce the loss of material during trimming or one-time processing. What's more important is that the pneumatic shank 10 combined with non-oxidizing bright brazing can get the best structural strength. Oxidation and deformation will occur. For the joining of complex parts, it can be achieved at one time, and the manufacturing cost is very low. Effectively improve the traditional one-piece paper. S) A4 Grid (210 X 297 male; ||) ------------ Shang -------- Order one ------ line (please read the ': i' on the back first) Please fill in this page again} Employee Consumer Cooperatives ’Seal of the Central Bureau of Standards of the Ministry of Economic Affairs 438651 A7 V. Instruction (4) The trouble and inconvenience of the formula 'only a small part of processing can be quickly made pneumatic handle 1 〇' The improvement of industrial competitiveness will greatly help. Based on the above, the present invention provides a method for making a pneumatic handle. After the inventor's actual production and repeated operation tests, it is confirmed that it can indeed achieve the expectations of the present invention. Functional benefits, of course, have already met the founding principles of invention patents, and applied for invention patents to the Diaoyu Bureau in accordance with the provisions of the Patent Law. <Simplified description of the diagram> First picture: A three-dimensional schematic diagram of a Xi type pneumatic handle. Second 圊: Schematic diagram of the production process of the habit. The second figure is a three-dimensional exploded view of the present invention. Figure 4: Schematic diagram of the production process of this creation β < Illustration of drawing number > 1 11 of the pneumatic handle-half 12 The other half of the pneumatic handle 13 Positioning post 1 4 Positioning hole