4 34135» Α7 Β7 經濟部中央標率局員工消費合作社印製 五、發明説明(I ) 本發明係闞於一種胚底剪除射出柱之自動鞔切製程及 其裝置,特別是指一種應用於保特瓶胚底射出柱之自動剪 除機與製程。 習知之料胚於射出充成後,由於會有射出之澆_逋之 設計,於是形成有位於料胚底面之射出柱/必需將射出柱 加以剪除,才能夠提供徕績之加工進行,於是,有設計於 每一單鳢射出充成徕,即進行剪除之動作,但也有一=欠製 成多画料胚時之結搆,這時無法運用上述之單宂式剪除裝 置,運用人工又太麻煩,於是先以一整理料胚之裝置,進 行預先之整理,然桟運用本發明之結搆,便能進行很好之 蓮作。 本發明目的在於提供一種胚底剪除射出柱之自動載切 製程及其裝置,利用自動化之機械,將由一體射出之料胚 導入機中自動剪切位於底面之射出柱/可以快速大量地遑 績進行。 本發明结搆:具有設於機台上一側之料胚導入裝置與 一遴綠具ω涓之轉盤*轉盤隨著一中心柱轉動,中心柱由 機台內之一馬達帶動旋轉*轉盤上有一頂盤 >頂盤配合各 阽涓設有具雖狀g貞之一氣壓缸,於料胚導入筏,即以銚狀 葫壓住,中心柱轉動,轉盤下配含各ω桐有一剪切裝置, 各剪切裝置之後端以一滑塊在中心柱之一滑軌上滑動,剪 切裝置中揆一導螺桿 > 導鰾桿之上端穿出頂盤.,並接有一 手輪>以手輪調整斜伸之剪切裝置的剪刀上下移動>以適 用不同之瓶胚之高度,並能準確剪除料胚底部之射出柱, 2 0¾ (免先閲讀#-面之注意事項再,.:朽本1) Γ -e Τ4 34135 »Α7 Β7 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (I) The present invention relates to an automatic cutting process and its device for cutting out the injection column of the germ bottom, in particular, it applies to a kind of Automatic cutting machine and process of preform injection column at preform bottom. After the injection mold of the conventional material embryo is filled, because of the design of the injection mold, there is an injection column located on the bottom surface of the material embryo. The injection column must be cut off to provide excellent processing. Therefore, There is a design that shoots and fills every single frame, that is, the action of cutting, but there is also a structure when the multi-article embryo is not made. At this time, the above-mentioned single-frame type cutting device cannot be used, and it is too troublesome to use labor. Therefore, a device for arranging the blanks is used for pre-arrangement, and then the structure of the present invention can be used to perform a good lotus work. The purpose of the present invention is to provide an automatic loading and cutting process and device for cutting the injection column of the embryo bottom, using an automated machine to automatically cut the injection column located on the bottom surface into the machine from the integrated injection of the embryo blank into the machine / which can be performed quickly and in large quantities. . The structure of the present invention is provided with a blank introduction device arranged on one side of the machine and a turntable with a ω 涓 trickle. The turntable rotates with a central column, and the central column is driven by a motor in the machine to rotate on the turntable. There is a top plate. The top plate is equipped with a pneumatic cylinder with a shape of g, which is introduced into the material embryo, which is introduced into the raft, that is, pressed by a cymbal gourd, the center column is rotated, and a shear is arranged under the turntable. Device, the rear end of each shearing device slides on a slide rail of the center column with a slider, and the upper end of the guide screw > guide rod penetrates the top plate in the shearing device, and is connected with a handwheel > Use the handwheel to adjust the scissors of the oblique cutting device up and down to apply different heights of the bottle preform, and accurately cut out the injection column at the bottom of the blank, 2 0¾ (free reading the # -face precautions, : Decay 1) Γ -e Τ
I 本紙張尺度適用中國國家標率(CNS Μ4規格(21〇><297公釐) 434135I This paper size applies to China's national standard (CNS M4 specification (21〇 > < 297mm) 434135
經濟部中央標準局員工消費合作社印I A7 B7 五、發明説明(〆) 射出柱由廢料口排出,轉盤績轉動經由導出装置排出料胚 成品。 以下所述為本發明之說明與圈示,並不是用來對本發 明進行限制 > 有闞之圈式為: 第一圈為本發明之立嫌圈。 第二圖為本發明之惻视部份剖視圖。 第三圈為本發明第二圈之A_A剖視圈。 第四圈為本發明第二圈之B—B剖視圖。 第五圈為本發明第二圈之a部份之放大剖视圉。 第六圖為本發明第五圈之禾動作時之剖視圏。 第七圖為本發明第二圈之b部份之放大剖视圈。 第八圈為本發明之製造流程圈。 第九圈為本發明之氣嫌導入産生同步動作示意圈。 第十圖為本發明之同時對各剪切装置一起調整之霣施圈。 符號說明: 1機台 10感應器 11氣壓通路 12第一氣管 13下三通管 14第二氣管 15上三通管 16第二氣管 17第三氣管 2導入裝置 20入料滑迮 21底塊 22立導板 23横導板 3轉盤 3 1 03涧 3 2蜾孔 4中心柱 4 0馬達 4 1滑軌 5頂盤 50氣壓缸 51缸稈 52雜狀頭 3 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ----------^-------<τ------0 (I先Μ讀f*面之注意事項再,,舄本頁) 4 13 5 A7 B7 五、發明説明(ή ) S剪切裝置 61滑魄 62導蜾裨 63手輪 64W刀 65導稈 66下璣板 67上瑗板 68大轉1)1 69鏍怦 60画定板 7料胚 7 0料胚成品 71射出柱 8廢料口 81蜾絲 8 2椭圓孔 8 3板片 9導出裝置 91第一采高弧塊 92第二架高弧塊 9 3隈制塊 9 4滑出道 經濟部中央標準局貝工消費合作社印製 (請先閱讀背面之注意事項再...iC本頁) 如第一圈至第十團所示為本發明一種胚底剪除射出 柱之自動截切製程及其裝置,具有一機台1,舍有設於機 台1面上方一側之料胚7之一導入裝置2 ,導入裝置2具 有一高架之底塊21,底魄2中為入料滑達20,滑道.2 0闲側為一立導板22,备立導板22近上端内側搀有一 横導板23,譲各料胚7之上端經由横導板23處進入; 設有邊緣上具數凹渦31之一轉盤3,轉盤3由上盤片與 下盤片組成,卽以該對盤片之凹涧31承丧並嵌卡住料胚 7 ,且如第三圈中所示,轉盤3之周邊係成棘齒狀,由一 凹涧31之右側邊以漸縮方式延伸至另一凹涧31之左側 邊處;而轉盤3係隨著一中心柱4轉動,中心柱4為由機 台1内之一馬達40經一傅動裝置帶觔旋轉。 轉盤3上設有一頂盤5,頂盤5為接在中心柱4上, 頂盤5上配含各〇£!涧31之處各設有具錐狀頭之一氣壓缸 50,於料胚7導入很,如第五圈至第六圈所示,即啟動 氣壓缸50之一缸桿51Μ—錐狀頭52壓住料胚7之上 端開口處t而中心柱4轉動,此時料胚7随著轉動不會掉 4 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨Ο X 297公釐) 434135 經濟部中央標準局員工消費合作社印製 A7 B7______五、發明説明(4 ) 下,故轉盤3下配含各ω涧31設有一剪切裝置6★用以 剪切料胚7,各剪切裝置6之筏端以一滑塊61摂設在中 心柱4處之一滑軌41上滑動,剪切裝置6中接一導嫘桿 62,霉蜾榫62上端穿出頂盤5,並接有一手輪63, 以手輪S3經遇於轉盤3上之蜾孔32而調整斜伸之剪切 裝置S的剪刀64上下移動>使能更準確地設定剪除料胚 7底部之射出枉71,如第七圖所示,此時中心柱4轉動 一格凹涧之鉅離,射出柱71由廢料口 8排出,然徕轉盤 3嫌轉動,經由導出裝置9排出料胚7,導出裝置9設有 於闲盤片間之第一耒高弧塊91與第二釆高彌塊92,和 一限制%93與一滑出》94,運用罙高弧塊91、92 以抵住料胚7之闺邊,至料胚成品7 0碰到哦制塊9 3而 無法行進,便轉由滑出道94掉出。其中之剪刀64保受 氣壓缸之揀作執行動作 如第九圔所示,其中,料胚7—入料之同時,藉一戚 應器10之感應導通氣壓通路11>使栢鄰的第二位置處 之料胚下方處之剪切裝置6氣壓缸産生動作之同時>也使 料胚7之正上方處之定位壓持用之氣壓缸50之錐狀頭5 2向下伸出抵住料胚7,在此同時,己旋轉至第西倥置處 之定位壓持用之氣壓缸50之錐狀頭52向上收回。圈中 所示為空氣導通瞬間>所使用之空氣琿管由笫一氣管12 至第二位置之下三通管13處,連至剪切裝置6之氣壓缸 中産生剪斷之動作,下三通管13以第二氣管14接至第 二位置之上三通管15處,Μ第三管路16接至於第一位 5 本紙張尺度適用中國國家標隼(CNS > Α4規格(2丨〇Χ297公t ) I 1 1 I J" II1 訂 . "線 (t先聞讀r面之注項再:¾本頁) 經濟部中央標準局員工消費合作社印製 34135 * A7 _____B7 _ 五、發明説明(ί ) 置處之氣壓缸50上位處,使缸桿51帶動雜狀頭52下 移,同時,上三通管15,也以第四管路17接至於第四 位置之氣壓缸50下位處,使缸裨51帶動錐狀頭52上 移,這就是本剳作之連動闞保,每一感應發生,印有三處 位置産生動作,如此産生循瓖動作。 又如第十圈所示 > 為本發明同時對各剪切裝置一起調 整之霄施圈,可以解決各剪切裝置6需涸別用手精6 3等 之上下綢整裝置調整之麻熵.,只旻用一大手轅6 8之上下 調整裝置卽可齊一地綢整,其結搆為於剪切裝置6之固定 板60捶有一下璣板66 ^固定板60與下瓖板66間保 以鏔接方式接合*各剪切装置6之固定板60上固穿接有 一導裨65之下端>導稈65穿過轉盤3之穿孔後>更穿 出頂盤5 >使逋裨65之上端接在一上瓖板67上,上琪 板6 7中心設有一鏍孔*蜾孔與一蜾桿6 9之中段鏍紋部 栢接,蜾稈69之下蹦樞摂在頂盤5之中心一承座處,蛛 桿6 9之上端莪有一大轉輪6 8,所以,能轉動大轉輪6 8,帶動上環板67上下移動 >連带使各導揮65帶著备 剪切裝置6上下移動;用以配含不同之料胚7之高度;此 外,固定板60對下璟板66之一微調板片83間保利用 一對蜾絲81 i貞穿於固定板60之一對椭圖孔82至板片 83之孔中,便能使固定板60産生上下微調之叻能。 綜上所述,為本發明之結搆;其製程如第八圈示> 一 種胚底剪除射出柱之自動裁切製程 a ♦具有預先射出成型之料胚; 6 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I--------^1.-------W------^ (It-先閲讀t-面之注意事項具舄本頁) 434135* A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(&) b ·將料胚侬序排列導入; c ♦料胚進入縳盤之凹涓處; d · Μ頂盤之伸縮雖狀頭定位料胚於轉盤上; 並壓持料胚; e ♦完成料胚之頂持俜,轉盤旋轉至下一站; f ·以蒭切裝置動作完成剪除料胚下方之射出柱; 同時由下方之導褙將剪除之射出柱排出; 8 *料胚成品躂轉盤旋轉至下一站•,導入導出裝置*, h ·料胚成品隨轉盤旋轉至下一站; 定位之伸縮雒狀0縮回而脫繭料胚成品; i ·經轉盤數站之旋轉時, 料胚成品均甓眼於導出裝置之夾持與籩引; j *料胚成品移至導出裝置之一限制塊處無法前進, 而脫離導出裝置,而由滑出逋掉出機台。 其運用十組之剪切裝置 > 配合有轉盤之ω涧與頂盤之 伸縮雜狀顗,先完成入料之頂持定位後旋轉至下一站,:% 完成苒除射出柱,並由下方導槽將射出柱排出後,轉盤滕 中心柱旋轉至下一站 > 導入導出裝置,定位之銥狀顗與料 胚成品脫離*同時使剪切裝置之剪刀壓持氣壓釋放筏>轉 盤旋轉侬序經過第一架高弧塊與第二罙高弧魄,至哝制塊 處無法前進*而由滑出m掉出。在同時間句以連績進料, 能加快製遠速度,以單一機台可以宪成m有之剪除工作, 為相當宵用之輔助機槭與製造程序。 以上所逑為本發明之較佳宵施例之詳細說明與圈式, 7 本紙張尺度適用中囷國家標準(CNS ) A4規格(2丨〇'乂297公t ) I--------裝 — ------iT------線 ·,- (請先閱讀背面之注意事項再本頁) 4 34 1 35» A7 A7 B7 五、發明説明(1 ) 並非用來m制本發明,本發明之所有範園應以下述之專利 範圖為準,凡專利範圍之精神與其類似變化之宵施例與进 似結構,背隳包舍於本發明之中。 1.-^---^-----士私------、1T------f· I (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家樣準(CNS > A4規格(21〇X 297公釐)Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs I A7 B7 V. Description of the invention (〆) The injection column is discharged from the waste port, and the turntable is rotated to discharge the finished product through the export device. The following descriptions and illustrations of the present invention are not intended to limit the present invention. ≫ The circle formula is as follows: The first circle is the stand-up circle of the invention. The second figure is a sectional view of a contempt part of the present invention. The third circle is the A_A sectional circle of the second circle of the present invention. The fourth circle is a B-B sectional view of the second circle of the present invention. The fifth circle is an enlarged sectional view of part a of the second circle of the present invention. The sixth figure is a cross-sectional view of the motion during the fifth lap of the present invention. The seventh diagram is an enlarged sectional circle of part b of the second circle of the present invention. The eighth circle is the manufacturing process circle of the present invention. The ninth circle is a schematic circle for synchronizing action of the introduction of air suspicion in the present invention. The tenth figure is a ring for adjusting the shearing device at the same time according to the present invention. Explanation of symbols: 1 machine 10 sensor 11 air pressure passage 12 first air pipe 13 lower tee 14 second air pipe 15 upper tee 16 second air pipe 17 third air pipe 2 introduction device 20 feed slip 21 bottom block 22 Vertical guide plate 23 Horizontal guide plate 3 Turntable 3 1 03 蜾 3 2 蜾 hole 4 Central post 4 0 Motor 4 1 Slide rail 5 Top plate 50 Pneumatic cylinder 51 Cylinder stalk 52 Miscellaneous head 3 This paper size applies to Chinese national standards (CNS ) A4 specification (210X297 mm) ---------- ^ ------- < τ ------ 0 (I first read the notes on f * side,舄 This page) 4 13 5 A7 B7 V. Description of the invention (Price) S Shearing device 61 Sliding body 62 Guide 蜾 63 Handwheel 64W knife 65 Guide stalk 66 Lower stern plate 67 Upper stern plate 68 Large rotation 1) 1 69镙 怦 60 drawing plate 7 blank 7 finished blank 71 injection column 8 waste port 81 waste wire 8 2 oval hole 8 3 plate 9 export device 91 first high arc block 92 second high arc block 9 3隈 The block 9 4 is printed by the Shelling Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before ... iC page) As shown in the first circle to the tenth regiment, this is a kind of embryo base Automatic cutting process and device for cutting out injection column, having one machine The platform 1 is provided with one of the lead-in devices 2 provided on the upper side of the machine surface 1. The lead-in device 2 has an elevated bottom block 21, and the bottom 2 has a feeding slide of 20 and a slideway. 2 0 The free side is a vertical guide plate 22, and the near upper end of the prepared vertical guide plate 22 is provided with a horizontal guide plate 23. The upper end of each blank 7 enters through the horizontal guide plate 23. There are several concave vortices 31 on the edge. A turntable 3, which is composed of an upper plate and a lower plate, and the recesses 31 of the pair of plates receive and embed the blank 7 and, as shown in the third circle, the periphery of the turntable 3 is It is ratchet-shaped and extends in a tapered manner from the right side of one recessed ridge 31 to the left side of another recessed ridge 31; while the turntable 3 rotates with a center pillar 4 which is inside the machine 1 One of the motors 40 is rotated with a rib by a moving device. A top plate 5 is provided on the turntable 3, and the top plate 5 is connected to the center column 4. The top plate 5 is provided with a pneumatic cylinder 50 having a tapered head at each position of 0 £! 7. The lead-in is very, as shown in the fifth to sixth laps, that is, one of the cylinder rod 51M of the pneumatic cylinder 50 is started. The cone-shaped head 52 presses the opening t at the upper end of the blank 7 and the center post 4 rotates. 7 Will not drop with rotation 4 This paper size applies Chinese National Standards (CNS) A4 specifications (2 丨 〇 X 297 mm) 434135 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7______ 5. Description of the invention (4) Therefore, the turntable 3 is provided with a shearing device 6 under each of the ω ★ 31. It is used to shear the blank 7. The raft end of each shearing device 6 is slid with a slider 61 摂 at one of the center columns. The guide rail 41 slides, the cutting device 6 is connected with a guide bar 62, the upper end of the mold mortise tongue 62 penetrates the top plate 5, and is connected with a hand wheel 63, and the hand wheel S3 passes through the hole 32 on the turntable 3 and Adjust the scissors 64 of the diagonally extending shearing device S to move up and down> to enable more accurate setting of the ejection 枉 71 at the bottom of the blank 7, as shown in the seventh figure, at this time, the center column 4 rotates by one recess The ejection column 71 is discharged from the waste port 8. However, the turntable 3 is rotated, and the blank 7 is discharged through the lead-out device 9. The lead-out device 9 is provided with a first high-arc block 91 and a second high-height between idle disks. Mass block 92, and a limit% 93 and a slide out "94, use the high arc blocks 91, 92 to resist the edge of the blank 7, until the finished blank 70 meets the block 9 3 and cannot travel , Then turn out from the slide out 94. Among them, the scissors 64 are guaranteed to be selected by the pneumatic cylinder as shown in the ninth figure. Among them, the material blank 7 is fed at the same time, and the induction of the reactor 10 is used to conduct the air pressure path 11 > At the same time as the shearing device 6 pneumatic cylinder at the bottom of the blank is in motion, the cone head 5 of the pneumatic cylinder 50 for positioning and holding directly above the blank 7 is extended downward against the blank. 7. At the same time, the tapered head 52 of the pneumatic cylinder 50 for positioning and holding that has been rotated to the west position is retracted upward. The circle shows the moment of air conduction > The air pipe used is from the first air pipe 12 to the third tee 13 below the second position, and the air cylinder connected to the shearing device 6 generates a cutting action. The three-way pipe 13 is connected with the second air pipe 14 to the three-way pipe 15 above the second position, and the third pipe 16 is connected to the first place. 5 This paper size applies to the Chinese national standard (CNS > Α4 size (2丨 〇Χ297 公 t) I 1 1 I J " II1 order. &Quot; line (t first read the note on r side and then: ¾ this page) printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy 34135 * A7 _____B7 _ 5 2. Description of the invention (ί) The upper position of the pneumatic cylinder 50 causes the cylinder rod 51 to drive the heterozygous head 52 to move down. At the same time, the upper three-way pipe 15 is also connected to the fourth position of the pneumatic cylinder by the fourth pipe 17. At the lower position of 50, the cylinder head 51 drives the cone-shaped head 52 to move up. This is the linkage protection of this operation. Each induction occurs, and three positions are printed to generate motion, thus generating a circular motion. Indicating > The present invention adjusts the shearing ring of each shearing device at the same time, which can solve the need for each shearing device 6 The entropy of linen adjustment of the 3rd and 3rd level silk-setting device can be adjusted with only a large hand. 6 8 The top-and-bottom adjustment device can be silken uniformly. Its structure is a fixed plate 60 of the shearing device 6. Plate 66 ^ Fixed plate 60 and lower cymbal plate 66 are to be joined in a joint manner. * The fixed plate 60 of each cutting device 6 is fixedly connected with a guide 65 at its lower end.> After the guide stalk 65 passes through the perforation of the turntable 3 > Take out the top plate 5 > Take the top 65 on top of the top plate 67, the center of the upper plate 6 7 is provided with a hole * and the middle of the plate 6 9 Then, the bouncing hub under the stalk 69 is at the center of the top plate 5 at the seat. The upper end of the spider 6 9 has a large wheel 6 8. Therefore, the large wheel 6 8 can be rotated to drive the upper ring plate 67 up and down. Move > each guide 65 is moved up and down with a cutting device 6; used to match the height of different blanks 7; In addition, the fixed plate 60 is a fine adjustment plate 83 between one of the lower cymbals 66 By using a pair of reeling wires 81 i through one of the pair of oval holes 82 to 83 of the plate 83 of the fixing plate 60, the fixing plate 60 can generate the fine-tuning energy of the fine adjustment. structure; The manufacturing process is shown in the eighth circle > An automatic cutting process for cutting the injection column of the germ base a ♦ It has a preform that is injection-molded; 6 This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) I-- ------ ^ 1 .------- W ------ ^ (It-Read the t-face precautions on this page) 434135 * A7 B7 Employees of the Central Standards Bureau of the Ministry of Economic Affairs 5. Printed by the Consumer Cooperative. 5. Description of the invention b. Import the blanks in sequence; c ♦ The blanks enter the recesses of the binding discs; d · The telescopic head of the top plate locates the blanks on the turntable ; And hold the blank; e ♦ complete the top holding of the blank, the turntable rotates to the next stop; f · complete the cutting column under the blank with the cutting device action; at the same time, the cut out is shot by the guide below Column ejection; 8 * The finished product 跶 turntable is rotated to the next station •, the import and export device *, h · The finished product is rotated with the turntable to the next station; the positioning telescopic 雒 shape is retracted and the finished product is removed from the cocoon; i · When rotating through several stations of the turntable, the blanks of the blanks are all held and guided by the lead-out device; j * The blanks of the blanks are moved to the limit of the lead-out device The block cannot be advanced, and it is disengaged from the lead-out device, and is dropped out of the machine by sliding out. It uses ten sets of shearing devices > with the ω 涧 of the turntable and the telescopic hybrid 顗 of the top plate, first completes the positioning of the feeding and then rotates to the next station,:% completes the removal of the injection column, and After the ejection column is ejected by the lower guide groove, the turntable center column rotates to the next station > import and export device, the positioned iridium-shaped osmium is separated from the finished product * and at the same time, the scissors of the shearing device is pressed against the pressure to release the raft > The rotating lens passes through the first high arc block and the second high arc, and cannot advance to the block *, but falls out by sliding out m. Continuous feeding at the same time can speed up the system. The single machine can be used to cut off the work. It is an auxiliary machine and manufacturing process that is quite suitable for night use. The above is the detailed description and circle of the preferred embodiment of the present invention. 7 This paper size is applicable to the China National Standard (CNS) A4 specification (2 丨 〇 '乂 297gt) I ------ --Installation------- iT ------ line ·,-(Please read the precautions on the back before this page) 4 34 1 35 »A7 A7 B7 V. Description of the invention (1) Not for use In order to make the present invention, all the fan gardens of the present invention shall be based on the following patent model drawings. All the embodiments and similar structures of the spirit of the patent scope and its similar changes shall be contained in the present invention. 1 .- ^ --- ^ ----- Shi Private ------, 1T ------ f · I (Please read the notes on the back before filling this page) Intellectual Property Bureau The paper size printed by the employee consumer cooperative is applicable to the Chinese national standard (CNS > A4 size (21 × 297 mm)