TW426577B - Process method of an aluminum alloy steel loop - Google Patents

Process method of an aluminum alloy steel loop Download PDF

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Publication number
TW426577B
TW426577B TW87110030A TW87110030A TW426577B TW 426577 B TW426577 B TW 426577B TW 87110030 A TW87110030 A TW 87110030A TW 87110030 A TW87110030 A TW 87110030A TW 426577 B TW426577 B TW 426577B
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TW
Taiwan
Prior art keywords
ring
aluminum
vibration
polishing
grinding
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Application number
TW87110030A
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Chinese (zh)
Inventor
Ke Jou
Original Assignee
Ruey Yang Tool Mfg Corp
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Priority to TW87110030A priority Critical patent/TW426577B/en
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Publication of TW426577B publication Critical patent/TW426577B/en

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Abstract

The present invention relates to a process method of an aluminum alloy steel loop, for providing a surface process before the aluminum loop is plated, including the steps of: chemically rinsing the surface of the aluminum loop to remove the impurity, and soften the surface skin; placing grinding stones and adding chemical drug fluid by the vibration grinding machine and the three-dimensional vibration grinding machine, so that the aluminum loop and the grinding stones may perform surface grinding of coarse vibration and micro vibration; chemically polishing the aluminum loop to remove the impurity and achieve a bleaching effect; applying a vibration polishing treatment by the vibration grinding machine and the three-dimensional vibration grinding machine, to obtain the surface with high fineness and high lightness; applying a drying treatment on the aluminum loop; adding wax oil to apply a process on the aluminum loop to surface trim the aluminum loop by high velocity rotation of the cloth wheels; using a supersonic rinsing machine to rinse and remove the wax oil, impurity and drug agent attached on the aluminum loop; and finally using a drying machine to apply a drying treatment on the aluminum loop, so that no water or drug agent left on the aluminum loop.

Description

經濟部中央媒隼局員工消費合作社印製 '426577 A7 B7 五、發明説明(/) 〔本發明詳狃說明] 本發明係有關於鋁合金锕圏之加工方法,以及挎別係 有鯧si 一種可以藏實生..直盅表m—二ϋ質-之製造方法 ,其更可去挢產主^而本發明 鋁合金钃圈之加工方法可以突破以往之製造方法*而達Ϊ 較預期之效果*其可諝一相當具有產業利用價值及前瞻性 之發萌。 〔本發.明的背景說明] 按,全&界汽車数量一再升高*乃因全球经濟一片欣 欣向榮 > 旦汽車價格大眾化,再者更因生活水準一再升高 ,人們對汽車之配備亦相對提高,諸如皮椅及恆溫空調等 不一而足*其中最普逋的將截圈开级至鋁合金餌圈’由於 使用戡圏該金翳衬科之重量較簠 > 會增加車_行敦上之負 荷,相對的車輛亦較為之耗油,其中鐵圈之散熱性不佳容 易引起熟車糸統過熱 > 影饗煞車時所須達到之有效煞車距 鏟,對於人身之生命安全產生冥大之威赍。 再者*截圈之材質塑性及軔性差,車輛高速行駛於不 平或有凹洞之路面時,鐵圈則很容易產生扭曲變形,導致 輪眙快速漏氣使車子容易失速、失控,而危害行車安全。 而車輛不論是攒車或汽車甚至大型車輛*其中輪眙上 之鋁合金餌圈更為車輛重要零件之一,而鋁金置iLi 要的就是其骞面艺3a光等加工流程.的處理,如此才能使鋁 合金瀨圏獲得預期之功效。 (請先W讀背面之注意事項再填寫本頁) -裝- 訂 本紙張尺度適用中國國家標準(CNS ) A4現格(2i〇X297公釐} 83.11〇,〇〇〇 4 26 5 77 A7 B7 —1 五、發明説明(二) 由於鋁合金調圈之材質具有軔性及塑性 > 重量亦较輕 ,能克服鐵圈所產生之缺失,並大幅提升車輛之性能*亦 因鋁圈之漾式較具多變 > 對車輛之外親造型圼琨煥然一新 之視覺效果,所以鋁合金網圈在近年來逐淅取代鐵圈,而 各式鋁合金餌圈加工方法亦不斷進陳盅新。 其中肩画及日本兩國多採用^_轉,:錯^_金遽-通^之加工方 法,由於美國及日本兩國皆靥高人工酸本之蓋..家,商施行 電鍍加工前必須先κ人工研磨及拋光",使得®鍍之加工成-本過高,相费其生產之鋁合金鉗圏價格非常昂貴。 而且以人工所生產之鋁合金鏑圈品質無法達其一定之 水準•其t主要係因未加工前之.鋁圈表面為· .不^ *殘^ 許多毛邊及氣孔,若完金以人工使用粗紗布帶進行粗-磨* 苒Μ妞妙布帶進行妞磨,聶後再以布輪進行拋光,如龙逐 —加工完成非常耗時及耗工*且該鋁圈之品質會因人力加 工之fe力大小無法一致,導致鋁圈之表面加工不均匀及無 法全面性皆能受到加工 > 其生產之品質也不穩定,再加上 人力資源皲難掌握及產量低,在生產上容易發生瓶頸° 經濟部中央標準局貞工消费合作社印製 有鑑於此,本發明人乃積極開發研究,期能將本發萌 之一種鋁合金Μ圏之加工方法,S自海汰Μ往加工方法所# 法達到之功效*更減少因使用不具進步性之加工方法而生 產出不良率過高之鋁合金鎅圏,而本發明人以從事此類產 品製造有多年之經驗,經過長久努力研究與實驗*终於Μ 發設計岀本發明一種鋁合金鋼圈之加工方法’希Μ對該相 83.3. !〇,〇〇〇 (请先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標率(CNS )厶4洗格(210X297公嫠) 426577 Α7 Β7 經濟部中夬椹準局員工消費合作社印製 五、發明説明(三J 關產業上皆具有其利用®值及進歩性。 〔本發明的目的〕 本發明的一個目的係在於提供一種鋁合金銅圏之加工 方法 > 其不但可Μ使其生產的品質大蝠提高,相對其不良 率亦能降低,而其針對市場上對鋁合金鑼圏之需求量之增 加,及近年來随著汽車科抜日漸發達,為了符合車輛不斷 提升之動力表現與輪圈之性能提升 > 而發明出此一非常具 有前瞻性之加工方法,實為一相當具實用性的發明。 〔画式的簡要說明] 本發明的較佳實施例將配合所附的匾式作一詳細說明 如下,俾使本發明可以獲致更進一步之瞭解,其中: 第一圖係為本發明鋁合金鋼圈之加工方法的流程示意 鬪; 〔實跑例的詳细說明〕 本發明主要係針對質所H ►所Μ在挺光.處理Jt_程中,需要多種不匿匕化學藥劑及不同 • - 材質之研磨石來處理 > 才能達到電鍍前之基本要泫,故其 設餚與處理树科等必須符合上述.之基本要求,鋁圈經過處 理後其品質才能達到預期水準。 本發明係有HI於一種is合金鋼圏之加工方法.讀參看 第一圖所示.之藺略流程示意圖,而這種絕合金綱圈之加工 方法f 合·ΐ减,.+其—在—製_璋的雄程 mm會—.產興'^之高效率技術生產出,最 -- I H - - - - _ -Ϊ1 I 1 --- (請先閲讀背面之注意事項再填寫本頁) 訂 •丨線. 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) S3. 3.10,000Printed by the Consumer Media Cooperative of the Central Media Bureau of the Ministry of Economic Affairs' 426577 A7 B7 V. Description of the invention (/) [Detailed description of the invention] The present invention relates to a method for processing aluminum alloy steel, and the type of the aluminum alloy is si It can be hidden .. The manufacturing method of the straight cup table m-dihydrogen, it can go to the producer ^ and the processing method of the aluminum alloy ring of the present invention can break through the previous manufacturing method *, and it is more than expected Effect * It can be regarded as a germination with considerable industrial utilization value and forward-looking. [Binfa.ming's background note] According to the press, the number of autos in the whole industry has been rising again and again * because the global economy is booming > Once the price of automobiles has become more popular, and because of the rising standard of living, people ’s equipment Relatively improved, such as leather chairs and constant temperature air conditioners, etc. * Among them, the most popular ones will be cut to the aluminum alloy bait ring. 'Because of the use of this metal, the weight of the lining department is higher> > It will increase the car_ The load on the road, the relative vehicle is also relatively fuel-efficient, in which the poor heat dissipation of the iron ring can easily cause the overheating of the cooked car > The effective brake distance shovel that must be achieved when braking, which is safe for human life Produces majestic majesty. In addition, the material of the cut-off ring is poor in plasticity and flexibility. When the vehicle runs at a high speed on uneven or concave roads, the iron ring is easily distorted and deformed, which causes the wheel to leak quickly, which makes the car easily stall and lose control, and endangers driving. Safety. Whether the vehicle is a car or a car or even a large vehicle *, the aluminum alloy bait ring on the wheel is one of the important parts of the vehicle, and the aluminum gold iLi needs is the processing of its surface art 3a light and other processing. Only in this way can the aluminum alloy dew get the expected effect. (Please read the precautions on the reverse side before filling out this page)-Binding-The size of the paper is applicable to the Chinese National Standard (CNS) A4 (2i〇X297 mm) 83.11〇, 〇〇〇4 26 5 77 A7 B7 —1 V. Description of the invention (II) Because the material of the aluminum alloy ring is flexible and plastic> It is also light in weight, which can overcome the lack of the iron ring and greatly improve the performance of the vehicle. The style is more changeable. It has a new visual effect on the pro-shape outside the vehicle, so the aluminum alloy mesh ring has gradually replaced the iron ring in recent years, and various aluminum alloy bait ring processing methods have continued to be updated. Among them, shoulder paintings and Japan use ^ _turn,: wrong ^ _ 金 遽-通 ^ processing method, because the United States and Japan both have high artificial acid cover ... First κ artificial grinding and polishing " makes the processing of ® plating too expensive, and the aluminum alloy pliers produced by it are very expensive. And the quality of aluminum alloy hoops produced by manual cannot reach a certain level. • Its t is mainly due to before processing. The surface of the aluminum ring is ·. No ^ * ^ Many burrs and pores, if the finish is finished, coarse-grinding with roving tape will be used. And the quality of the aluminum ring will not be consistent due to the strength of the human processing, resulting in uneven surface processing and incompleteness of the aluminum ring can be processed > the quality of its production is also unstable, plus human resources皲 Difficult to grasp and low production, easy to produce bottlenecks. ° Printed by Zhengong Consumer Cooperative of Central Bureau of Standards of the Ministry of Economic Affairs In view of this, the present inventor is actively developing research and hopes to develop this aluminum alloy M 圏The processing method, the effect achieved by the method from Haijie M to the processing method * further reduces the production of aluminum alloys with a high defect rate due to the use of non-progressive processing methods, and the present inventor engages in such products Manufacturing has many years of experience, and after long-term hard research and experimentation, finally the design was finally developed. A method of processing an aluminum alloy steel ring according to the present invention, the Greek phase is 83.3.! 〇, 〇〇〇 (Please read the note on the back first thing (Fill in this page again) This paper size applies to China's National Standards (CNS) 4 Washing (210X297) 嫠 426577 Α7 Β7 Printed by the Consumers' Cooperative of the China Standards Bureau of the Ministry of Economic Affairs Both have their use value and advanced properties. [Objective of the present invention] An object of the present invention is to provide a processing method of aluminum alloy copper cymbals. The rate can also be reduced, and it is in response to the increase in the demand for aluminum alloy gongs in the market, and in recent years, with the increasing development of automotive science and technology, in order to meet the continuous improvement of vehicle performance and rim performance improvements> This very forward-looking processing method is a rather practical invention. [Brief description of the drawing style] The preferred embodiment of the present invention will be described in detail with the attached plaque form so that the present invention can be further understood, wherein: The first picture is the aluminum alloy steel of the present invention The flow of the processing method of the circle is shown schematically; [Detailed description of the actual running example] The present invention is mainly directed to the quality laboratory H ►The laboratory is in the light. In the process of processing Jt_, a variety of non-concealed chemicals and different •- The grinding stone of the material can be processed to meet the basic requirements before electroplating. Therefore, the design and processing of the tree must meet the basic requirements mentioned above. After the aluminum ring is processed, its quality can reach the expected level. The present invention is a processing method of HI in an IS alloy steel. Read the schematic diagram of the flow chart shown in the first figure, and the processing method of this alloy alloy ring is combined and reduced, ++ — 在— 制 _ 璋 的 雄 程 mm 会 —. Produced by the high-efficiency technology produced by the most, IH----_ -Ϊ1 I 1 --- (Please read the precautions on the back before filling this page ) Order • Line. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) S3. 3.10,000

Cf 426577 A7 B7 經濟部中夬襟準局員工消費合作社印製 五 '發明説明(四) 合金錮蔺,匿次的加丁_技銜分.別ϋ 擧~^~^洗、祖、濟_2lUf 洗、..最 ,在傑討下列各流程程序時 > 請E含參看 第一圖所示之加工流程示意圖,茲涤以上之程序分Stt紱述 如下: 步調S —:化學式清洗(浸泡式) 化學式ί洗係將鍇合金钃圏浸泡荏由片鎗ί氯化钙) 加水依一定比钶(2%〜15%)調配之潦洗劑中,其主 要巨的係將整個鋁圏及鋁圏表面所有的雜質清除並钦化表 皮之作用,Μ利於以下程序之加工。 步驟一:粗震(8〇〜300分鐘) 粗霞係Μ麄蓮研磨機及三次元萬1研磨機,置放入陶 ..研磨石(其主要成分為:脂肪酸胺、焦磷酸鉀及氫氧 化鉀)及加人鎔合金材質切削-藥水.(其主要成分為:陶瓷 及氧化鋁)*再將鋁圈混合於上述之研磨石中並配会著震 盪機之滾動運轉,而使得鋁圈與研磨石進行切削研磨f亦 可將鋁圈画·定*並利用禺達帶動鋁圈自轉之運動,並與在 滾動中之研磨石產生切削研磨,俾使遛圈表面细度達到1 29uw〜2 5 uw之效果〇 步猱三:使-甩清水清洗IS·圈 步驟四:迪裒(20〜20 0分鐘) P震係以震盪研磬機及三次元菝逸研.磨機,置放人蜜 膠類班楚.石(其主要成分為:樹脂)及加入鋁合金材質切 -6 - 本紙張適用中國國家揉準(CNS )八4胁(210X297公I )~: 83.3.10,000 --------裝------訂 (诸先閲讀背面之注意事項再填寫本頁) 經濟部令央櫺丰局員工消費合作社印裝 426577 A7 _B7_____五、發明説明(五) 削(清潔).藥水(其主要成分為:脂肪酸胺,焦瞵酸抨及 氫氧化鉀),再捋鋁匾混合於上述之研磨石中並配合著麄 盪襪之蒗動運縳 > 而使得鋁圈與研磨石進行切削研賻 > 亦 可將鋁圏固定,並利用馬達帶動鋁圏自轉之運動,並與在 滾動中之研磨石產生切酣研磨,俾使鋼圈表面妞度達到2 5uw〜〇 . 8uw之效果。 步驟五:使用清水清洗鋁圈 步驟六:化學拋光(浸泡式) 化學瑭光係將鋁圈浸泡在K銷酸加水2%〜3 之 比例及氟醗加水2%〜3 0%之比洌,所調配而成之化學 劑,其主要作用係可使鋁圈達到去除雑霄及漂白之效果。 步驟七:使用清水清洗鋁圏 步驟八:麄蜜勉光處理(亮度處理1 Q〜s0分鐘) Μ盪搪光處理係K S盪研磨.機及三次、元窺運研磨機* 置放人鋼珠(其主要成分為:中碳鋼)或瓷珠(其主要成 分為:陶瓷)及加人掘光藥劑(其主要成分為:喊酸納' 肥皂粉,潤濕劑、脂昉酸及水含碳酸納)*再將絕圈混合 於上逑之Μ珠或瓷珠配合著震盪攒之滾動挺光’面使得銀 圏與鈪珠或瓷珠進行裔動撖光*亦可將鋁圈固定’並利用 馬達帶動鋁圈自轉之蓮動,旅與在滾動中之鏑珠或瓷珠產 生撖光處理,俾使鋼圈表面妞度達到◦ ,8uw〜〇 · ε uw之效果,而亮度可達到2Ra〜6Ra之效果。 步驟九:使Μ清水清洗鋁圏 裝 訂 . .ry,' (_先閣讀背面之注意事項再填寫本頁) 本紙張尺度遑用中國國家梂準(CNS ) A4规格(210X297公釐) 83,3.10,_ 經濟部令央標隼扃負工消費合作社印策 426 577 A7 B7 五、發明説明(六) 歩驟十:烘乾處理 烘乾處理主要係利用隧道式及密閉式烘乾機*對錯圏 進行烘乾之動作,其烘乾溫度約為70度〜1 6 0度C。 步鑲十一:平面猶光(衷面整平1〜i 0分鐘) 平面Μ光整平係K自動快逮布輪機施Μ加工之蓮作> 其主要係利用麻布輪之快速轉動並加上撖油(白棒、青棒 ),對鋁圈施以表面整平之加工,且其表面细度可達〇 · 5u η以下之效果,再使用细布輪加上撖油(白棒、青棒 )快逮轉動•即可將鋁圈之表面亮度提高至4 R a〜1 2 R a之效'果。 步驟十二·•超音波潸洗(脫腊) 超音波清洗其主要係利用超音波清洗機*將鋁圈上所 附著之撾油、雑質及藥劑去除,對鋁圈施K脫脂及清洗之 作用。 歩驟十三:烘乾處理 最後係使用隧道式及密閉式烘乾機►對鋁圏進行烘乾 之動作 > 其烘乾溫度約為70度〜1 6 Q度C >並使蝥個 鋁圏完全沒有水份及藥劑之殘留。 如上所述之SU工流程 > 即可生產出具有高亮度、高妞 度之鋁合金鋼圏,其不但能有高品質之產品,亦於其生產 流程加工之方法非常具有進步性•且其多重之加工程序更 大幅降低了不良率之發生,對產渠上更具有其和用價值> 可謌一相當有突破性及前瞻性之發阴。 --------—裝-- (請先閲讀背面之注意事項再填寫本育) 訂 線' 本紙張尺度適用中國國家標準(CNS ) Μ说格(210X297公釐) 83. 3. !〇,〇〇〇 426577 ( A7 _____B7 五、發明説明(七) 由上所述之發明其主要具有下洌之優點: (1) ‘本發明r鋁合金鋼圈之加工方法』,其主要 係好封鋁圏在陁行霄镀加工前所要求之表面研磨及璁光之 加工方法,给予鋁圏之表面能利用震盪加工饅之研磨石, 充分得到全面性之研磨,及藉由三次元覉逸懘之拋光處理 *使得鋁圈之表面能得全面性之研磨及m光,而具有均勻 之表面及高品質之產品。 (2) •本發明『鋁合金餌圈之加工方法j ,其主要 ί系Μ機器取代了人工,不但節省時間及人工,可降低大量 的人工成本,且產品之品質亦圼穩定狀態,非常符合經濟 之效益。 (3 ) •本發明『鋁合金鋼圈之加工方法j ,其中之 流程皆Κ饑械化之加工方法,而針對鋁圏之表面處理,已 經激到人工無法達到之品質水準,而且生產1大,更進一 步配合自動化媒上作業 > 達到自動化生產目標,且有相當 高之產業利用性。 (4 ) •本發明Γ鋁合金鋦圈之加工方法』*其處理 適程中,採取無粉塵污染 > 沒有環保上之顧盧,能擁有理 想工作環境.而且使蹈過後之鋁圈亦能回牧再利用進行加 工,Ml後之鋁圏依然有如新品一般,完全符合環保之要 求。 綜上所述,本發明之鋁合金飙圈之加工方法•確筲具 有前所未有的創新樺造,其既未見於任何刊物*而且芾面 本紙張尺度通用中國國家標準(CNS ) A4規格(210X297公釐) ΐ「>^ΐ^^νκ/<·-ΪΗ"·νΓΜΦψ7,·:"Ι 装 訂 經濟部中央標隼局員工消費合作社印製 經濟部中央標準局員工消费合作杜印製 4 26 577 a? B7 五、發明説明 (八) 上亦未見有任何類似的產品 > 所以其具有訢穎性應無疑遼: 。另外*本發明所具有之獨持待徵K及功能遠非晋用的所 可比擬,所以其確贾比之習用的更具有其進步性•其符合 我國專利法有ϋ發明專利之申請要件的規定,乃依法澡起 專利申請。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)Cf 426577 A7 B7 Printed by the Consumer Cooperatives of the Ministry of Economic Affairs of the Ministry of Economic Affairs of the People's Republic of China to print a five-invention note (four) alloy 锢 蔺, hidden Jiading _ technical title points. Do n’t mention ~ ^ ~ ^ 洗 、 祖 、 济 _ 2lUf Washing .. When discussing the following processes, please refer to the schematic diagram of the processing process shown in the first figure. The procedures above are described in Stt as follows: Step S —: chemical cleaning (soaking Formula) The chemical formula is the immersion of 锴 alloy 钃 圏 immersion 荏 calcium film 钙 片 calcium chloride) add water to the bleach lotion formulated with a certain ratio 2 (2% ~ 15%), the main giant system is the entire aluminum 圏 and The effect of removing all impurities on the surface of aluminum alloy and modifying the epidermis is beneficial to the processing of the following procedures. Step 1: Rough vibration (80 ~ 300 minutes) The coarse Xia lotus root mill and three-dimensional 10,000 mill are placed in the pottery .. grinding stone (its main components are fatty acid amine, potassium pyrophosphate and hydrogen Potassium oxide) and rhenium alloy cutting-potion. (Its main components are: ceramic and alumina) * The aluminum ring is mixed with the above grinding stone and matched with the rolling operation of the oscillator, so that the aluminum ring Cutting and grinding with the grinding stone can also draw and fix the aluminum ring, and use Tiida to drive the rotation of the aluminum ring, and cutting and grinding with the grinding stone in the rolling, so that the surface fineness of the ring reaches 1 29uw ~ The effect of 2 5 uw. 0. Step 3: Wash the IS · circle with water. Step 4. Di: (20 ~ 200 minutes). The P system uses a vibration grinding machine and a three-dimensional grinding machine. Human honey glue banchu. Stone (its main component is resin) and cut with aluminum alloy material-6-This paper is suitable for China National Standards (CNS) Hazard 4 (210X297 male I) ~: 83.3.10,000- ------ Equipment ------ Order (please read the notes on the back before filling out this page) Cooperative printed 426577 A7 _B7_____ 5. Description of the invention (5) Shaving (cleaning). Potion (its main ingredients are: fatty acid amine, pyrogallate and potassium hydroxide), and then mix the aluminum plaque with the above-mentioned grinding stone And in conjunction with the movement of the sock socks, the aluminum ring and the grinding stone are cut and studied. The aluminum cymbal can also be fixed, and the motor can be used to drive the aluminum cymbal to rotate, and it can be ground with rolling. 8uw 的 结果。 Stone cutting cut 酣 grinding, 俾 make the steel ring surface girl degree to 2 5uw ~ 〇. 8uw effect. Step 5: Rinse the aluminum ring with water Step 6: Chemical polishing (immersion type) The chemical calendering system immerses the aluminum ring in the ratio of 2% ~ 3 acid and water in K pin and 2% ~ 30% in water. The main role of the formulated chemical agent is to remove the bleach and bleach of the aluminum ring. Step 7: Wash the aluminum with clean water. Step 8: Honey and light treatment (light treatment 1 Q ~ s0 minutes). MH polishing and polishing system is KS polishing. Machine and three times, yuan peep grinding machine * Place the steel ball ( Its main ingredients are: medium carbon steel) or porcelain beads (its main ingredient is ceramics) and digging agent (its main ingredients are: Sodium Sodium 'soap powder, wetting agent, fatty acid and water containing carbonic acid) Na) * Then mix the absolute circle with the M beads or porcelain beads on the upper side with the rolling and smooth surface of the oscillating ring, so that the silver bead and the bead or porcelain beads can move together. * Aluminum rings can also be fixed 'and Utilizing a motor to drive the rotation of the aluminum ring's rotation, the bead or porcelain beads in the rolling process will be calendered, which will make the surface of the steel ring reach ◦ , 8uw ~ 〇 · ε uw, and the brightness can reach 2Ra ~ 6Ra effect. Step 9: Binding the aluminum sheet with M water. .Ry, '(_Please read the notes on the back of the cabinet first and then fill out this page) This paper size is in accordance with China National Standard (CNS) A4 (210X297 mm) 83, 3.10, _ Order of the Ministry of Economic Affairs, Central Standards, Off-line Consumer Cooperatives, Printing Policy 426 577 A7 B7 V. Description of the Invention (Six) Step 10: Drying Treatment Drying treatment mainly uses tunnel-type and closed-type dryers * The drying operation is performed at a temperature of about 70 ° C to 160 ° C. Step inlay eleven: Plane light (flat surface 1 ~ i 0 minutes) Plane light leveling is a lotus made by K automatic fast cloth wheel machine. It is mainly used to quickly rotate the linen wheel and add The top oil (white rod, green rod) is used to smooth the surface of the aluminum ring, and the surface fineness can reach the effect of less than 0.5u η. Then use a thin cloth wheel and add the oil (white rod, green rod). Stick) Quickly turn • You can increase the surface brightness of the aluminum ring to 4 R a ~ 1 2 R a. Step 12 · • Ultrasonic cleaning (dewaxing) Ultrasonic cleaning mainly uses ultrasonic cleaning machine * to remove the Laos oil, grease and chemicals attached to the aluminum ring, degreasing and cleaning the aluminum ring by K effect. Step 13: The drying process finally uses a tunnel-type and closed-type dryer. ►The action of drying the aluminum grate > The drying temperature is about 70 degrees ~ 16 Q degrees C > Aluminium tincture is completely free of moisture and chemicals. The above-mentioned SU process > can produce aluminum alloy steel reeds with high brightness and high degree of beauty, which can not only have high-quality products, but also have very advanced methods of processing in their production processes. The multiple processing procedures have greatly reduced the occurrence of defective rates, and are of great value to the production canal> It can be a very breakthrough and forward-looking shade. ---------- Installation-(Please read the notes on the back before filling in this education) Thread setting 'This paper size is applicable to China National Standard (CNS) Μ Grid (210X297 mm) 83. 3. ! 〇, 〇〇〇426577 (A7 _____B7 V. Description of the Invention (7) The invention described above has the following advantages: (1) 'Processing method of r aluminum alloy steel ring of the present invention', which is mainly The method of surface grinding and calendering required by Haofeng aluminum alloy before galvanizing process. The surface of aluminum alloy can be processed by vibrating abrasive stone to fully obtain a comprehensive grinding. The polishing treatment of Yishang * enables the surface of the aluminum ring to be comprehensively ground and m-lighted, and has a uniform surface and high-quality products. (2) • The present invention "Processing method of aluminum alloy bait ring j, its main The Μ series machine replaces labor, which not only saves time and labor, can reduce a lot of labor costs, but also the quality of the product is stable, which is very economical. (3) • The present invention "Processing method of aluminum alloy steel ring j, in which the processes are all processed by starvation As for the surface treatment of aluminum alloy, it has already reached a level of quality that cannot be reached manually, and it has a large production capacity, which further cooperates with automated media operations> to achieve the goal of automated production, and has a very high industrial availability. (4 ) • The processing method of the Γ aluminum alloy ring according to the present invention "* During the processing process, it adopts no dust pollution > has no environmental protection, and can have an ideal working environment. Moreover, the aluminum ring can also be returned to the pasture After reuse for processing, the aluminum alloy after Ml is still like new products and fully meets the requirements of environmental protection. In summary, the processing method of the aluminum alloy ring of the present invention does indeed have unprecedented innovative birch manufacturing, which has never been seen in Any publication * And the standard of this paper is the common Chinese National Standard (CNS) A4 specification (210X297mm) ΐ "> ^ ΐ ^^ νκ / < · -ΪΗ " · νΓΜΦψ7, ·: " Ι Binding economy Printed by the Consumer Standards Cooperative of the Ministry of Standards and Technology Bureau of the Ministry of Economic Affairs of the Central Standards Bureau of the Ministry of Economic Affairs. Printed by the Ministry of Economic Affairs of the Central Standards Bureau. 4 26 577 a? B7 V. Description of the Invention It should have no doubt that it is glorious: In addition, * The unique pending K and the functions of the present invention are far from comparable to those used in the promotion, so its authenticity is more progressive than the conventional one. It is in line with China The Patent Law has the requirements for the application requirements of invention patents, and is based on the patent application. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page)

Claims (1)

-426577 案號 87110030 六、申請專利範圍 修正 1·一種鋁合金鋼圈之加工方法, 、 在其有以下之程序: (一) 化學式清洗(浸泡式). ^; •化學式清洗係將鋁合 金鋼圈浸泡在由片驗(氣化鈣)加水依_定比例(2 %〜 i 5%)調配之清洗劑中,其主要目的係將整個铭圈及紹 圈表面所有的雜質'月除並軟化表皮之作用,以利於以下程 序之加工; (二) 粗震(80〜300分鐘):粗震係以震盪研 磨機及三次元震盪研磨機,置放入陶瓷類研磨石(其主要 成分為:脂肪酸胺、焦磷酸鉀及氫氧化鉀)及加入鋁合金 材質切削藥水(其主要成分為:陶瓷及氧化鋁),再將鋁 圈混合於上述之研磨石中並配合著震盪機之滾動運轉,而 使得鋁圈與研磨石進行切削研磨,亦可將鋁圈固定,並利 用馬達帶動鋁圈自轉之運動,並與在滾動中之研磨石產生 切削研磨,俾使鋼圈表面細度達到1 2 9 u w〜2 5 u w 之效果; (三) 使用清水清洗鋁圈; (四) 細震(20〜200分鐘):細震係以震盪研 磨機及三次元震盪研磨機,置放入塑膠類研磨石(其主要 成分為:樹脂)及加入鋁合金材質切削(清潔)藥水(其 主要成分為:脂肪酸胺、焦磷酸鉀及氫氧化鉀),再將鋁 圈混合於上述之研磨石中並配合著震盪機之滾動運轉,而 使得鋁圈與研磨石進行切削研磨,亦可將鋁圈固定’並利 用馬達帶動鋁圈自轉之運動,並與在滾動中之研磨石產生, 切削研磨,俾使鋼圈表面細度達到2 5 uw〜0 . 8 uw-426577 Case No. 87110030 VI. Amendment of the scope of patent application 1. A processing method of aluminum alloy steel ring, in which there are the following procedures: (a) chemical cleaning (immersion type). ^; • chemical cleaning is the aluminum alloy steel The ring is immersed in a cleaning agent prepared by the film test (calcified calcium) and water according to a fixed ratio (2% ~ i 5%). Its main purpose is to remove and soften all impurities on the surface of the Ming ring and Shao ring. The function of the epidermis facilitates the processing of the following procedures; (2) Coarse vibration (80 ~ 300 minutes): The coarse vibration system uses an oscillating grinding machine and a three-dimensional oscillating grinding machine, and puts ceramic grinding stones (the main components are: Fatty acid amine, potassium pyrophosphate and potassium hydroxide) and aluminum alloy cutting potions (the main components are ceramics and alumina), and then the aluminum ring is mixed with the above grinding stone and cooperates with the rolling operation of the oscillator, In order to make the aluminum ring and the grinding stone perform cutting and grinding, the aluminum ring can also be fixed, and the motor can be used to drive the aluminum ring to rotate, and it can cut and grind with the grinding stone during rolling, so that the surface of the steel ring is fine. Achieve the effect of 1 2 9 uw ~ 2 5 uw; (3) Use clean water to wash the aluminum ring; (4) Fine vibration (20 ~ 200 minutes): Fine vibration system is made of vibration grinder and three-dimensional vibration grinder. Plastic grinding stone (the main component is resin) and aluminum alloy cutting (cleaning) potion (the main components are fatty acid amine, potassium pyrophosphate and potassium hydroxide), and then the aluminum ring is mixed with the above grinding stone In conjunction with the rolling operation of the oscillator, the aluminum ring and the grinding stone can be cut and ground. The aluminum ring can also be fixed, and the motor can be used to drive the aluminum ring to rotate and generate with the grinding stone during rolling. , 俾 make the surface fineness of the steel ring reach 2 5 uw ~ 0. 8 uw 第11頁 426577Page 11 426577 案號8711( 六、申請專利範圍 之效果; (五) 使用清水清洗鋁圈; (六) 化f拋光(浸泡式):化學拋光係將艇圈浸泡 在以銷酸加水2%〜3〇%之比例及氟酸加水2%〜 %之比例,所調配而成之化學劑,其主要作用係可 達到去除雜質及漂白之效果; 11 (七) 使用清水清洗鋁圈; (八) 震盪拋光處理(亮度處理1 〇〜6 0分鐘). 震盪拋光處理係以震盪研磨機及三次元震盪研磨 入鋼珠(其主要成分為:中碳鋼)或瓷珠(其主 $ :陶瓷)及加入拋光藥劑(其主要成分為:、 刀 皂粉、濁濕劑、脂肪酸及水合碳酸納),=二肥 上述之鋼珠或竞珠配合著震盡機之滾動抛 與鋼珠或曼珠進行滾動拋光,亦可將銘圈固定,】 達帶動銘圈自轉之運動,並與在滾動中之鋼珠或 拋光處理’俾使鋼圈表面細度達到n 產生 W之效果,而亮度可達到2Ra〜6Ra之效 5 u (九)使用清水清洗銘圈; (十)烘乾處理:烘乾處理主孳後 式烘乾機,對關進行烘乾之動C道式及密閉 度〜! 6 0度C ; 動作’其烘乾溫度約為7 0 (十一)平面拋光(表面整平 光整平係以自動快速布輪機施以加工 分鐘)*平面抛 用麻布輪之快速轉動並加上蠟油( ’ f主要係利 ^白棒、青棒),對鋁圈Case No. 8711 (6. Effect of patent application scope; (5) Washing aluminum ring with water; (6) Chemical polishing (immersion type): chemical polishing is immersion of boat ring in acid water with 2% ~ 30% Ratio and the ratio of 2% ~% of hydrofluoric acid plus water. The main function of the chemical agent is to remove impurities and bleach; 11 (VII) Wash the aluminum ring with water; (VIII) Shock polishing treatment (Brightness treatment 10 ~ 60 minutes). The vibration polishing treatment is to use a vibration grinder and three-dimensional vibration to grind steel balls (its main component is: medium carbon steel) or porcelain beads (its main $: ceramics) and add polishing agents. (The main ingredients are :, knife soap powder, turbid aerosol, fatty acid and hydrated sodium carbonate), = Erfei's steel balls or competing beads, combined with the rolling throw of the shaker machine and steel balls or man beads for rolling polishing, or The ring is fixed.] It can drive the ring to rotate and work with the steel balls or polishing during rolling to make the surface fineness of steel ring reach n to produce W, and the brightness can reach 2Ra ~ 6Ra 5u ( 9) Use clean water Circle; (ten) drying process: drying process, the main post-drying machine, the movement to dry the C-channel type and the degree of tightness ~! 60 degrees C; action 'its drying temperature is about 7 0 (11) Plane polishing (surface leveling, light leveling is processed by an automatic fast cloth wheel machine for processing minutes) * Plane polishing is performed by the rapid rotation of burlap wheels and wax oil is added ('f is mainly for white bars and green bars) , On the aluminum ring 第12頁 426 577 _案號87110030_年月日_ί§Έ_ 六、申請專利範圍 施以表面整平之加工,且其表面細度可達0 · 5 u η以下 之效果,再使用細布輪加上蠘油(白棒、青棒)快速轉 動,即可將鋁圈之表面亮度提高至4Ra〜1 2Ra之效 杲; (十二)超音波清洗(脫脂):超音波清洗其主要係 利用超音波清洗機,將鋁圈上所附著之蠟油、雜質及藥劑 去除,對鋁圈施以脫脂及清洗之作用; (十三)烘乾處理··最後係使用隧道式及密閉式烘乾 機,對鋁圈進行烘乾之動作,其烘乾溫度約為7 0度〜1 6 0度C,並使整個圈完全沒有水份及藥劑之殘留。Page 12 426 577 _Case No. 87110030_Year Month and Day_ί§Έ_ VI. The scope of the patent application is surface-leveled, and the surface fineness can reach the effect below 0 · 5 u η, then use a fine cloth wheel Coupled with the quick rotation of the oil (white rod, green rod), the surface brightness of the aluminum ring can be increased to 4Ra ~ 1 2Ra. (12) Ultrasonic cleaning (degreasing): Ultrasonic cleaning is mainly used Ultrasonic cleaning machine removes the wax oil, impurities and chemicals attached to the aluminum ring, and degreases and cleans the aluminum ring; (13) Drying treatment ·· The final use of tunnel type and closed type drying Machine, drying the aluminum ring, its drying temperature is about 70 degrees ~ 160 degrees C, and the entire ring is completely free of moisture and pharmaceutical residues. 第13頁Page 13
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702411A (en) * 2020-06-26 2020-09-25 西安建筑科技大学 Anti-wax-deposition surface rolling processing method for stainless steel petroleum gathering pipeline

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702411A (en) * 2020-06-26 2020-09-25 西安建筑科技大学 Anti-wax-deposition surface rolling processing method for stainless steel petroleum gathering pipeline

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