Α7 4 2 4 0' 3 1 α 五、發明說明（/ ) 【本發明之領域】 本發明係有合金材料直接成型之方法，特別是有關於可以 同時改善合金材料之性質同時又可以直接成型之方法。本發明 亦有關於方法所使用之加工裝置。 【本發明之背景】 自從1970年代以來，許多研究致力於提昇材料之性質，包 括（1)傳統冶金製程之改善，（2)快速凝固製程之開發，（3)機械 合金製成之開發。然而這些研究卻遭遇到許多技術上瓶頸。 在傳統冶金製程方面，由於對材料性質之提昇以趨近極 .限，因此常花費大量成本，卻只能對性質作小幅改善，例如， 提昇合金純度或是施予熱機處理等方式。 在快速凝固製程方面，由於經快速凝固產生之粉末或薄 帶，無法直接運用，必須結合粉末冶金製程，製成塊狀材料，· 使其具有結構上之用途。然而在粉末冶金製程中，伴隨許多繁 複步驟，以及粉末表面氧化、污染等問題而降低材料之性質。 因此在粉末冶金之缺點，成為發展快速凝固材料之瓶頸。 在機械合金製程方面，同樣也必須結合粉末冶金之製程， 才能製成塊狀材料，因此在粉末冶金製程中之缺點，亦成為發 展機械合金材料之瓶頸。 為了免除粉末冶金之製程，於是有三種直接製造快速凝固 材料之方法被開發，包括（1)喷霧沈積法，（2)氣相蒸鍍法，（3) 片狀層積法。所謂噴霧沈積法即係利用高壓氣體將金屬熔湯霧 化沈積而成塊狀材料，氣相蒸鍍法係利用電子槍將金屬熔湯加 本紙張尺度適用t國國家標準(CNSUrii-(210x297 /^- ^ ^ Ί I --------^---------^ (請先閱讀背面之注意事項再镇寫本頁) 經濟部智慧財產局員工消费合作社印製 A7 4 24 01 3 ----------- 五、發明說明（2* ) -- 熱氣化，層層蒸録而成塊狀材料，片狀層積法是引用聽法技 術，將金胁湯液滴淬冷成薄片，而層層疊積成塊狀材料。以 上三種方法雖可直接製造快速凝固塊狀材料，但必須精確控制 製程因素，否則極易生成孔洞，至整個製程失敗。 本案發明人為解決前述問題，曾經提出中華民國專利令請 案號第^00065號『改善合金材料性質之方法及裝置與其產 品』，並經核准發明專利權第7⑽號。該發明專利權第7132〇 號所公開之技術，這幾年來經實際應用，證實可以大幅的改呈 了合金材料性質。 本案發明人並不以此為滿足，本於精益求精之精神，更不 ，斷研纽進，希望除了改善合金材料之性質外，_進一步的 改善操作步驟，例如直接成型。經過不斷試驗，終於又完成本 發明。 【本發明之概述】 本發明之目的，在於提供一種改善合金材料之性質同時又 可以直接成型之方法。 本發明之另一目的’在於提供一種往復式掛壓成型加工裝 置，其可以提供改善合金材料之性質且可W接成型，整個加 工步驟一貫作業，快速方便，又可以降低成本。 本發明之往復式擠壓成型方法，主要分為兩大部分，第一 個部分為『改善合金材料之性質』之加工步H 『直接成型』之加工步驟。 4 4 A7 B7 五、發明說明（3 ) 關於『改善合金材料之性質』之加工步帮，大致可以參考 前述發明專利權第乃320號專利説明書所揭露者，其係將欲加 工之合金素材置於-加工裝置内，將該合金素材加熱至教化溫 度，於該加工裝置中交互施以不同方向壓力於該合金素材，並 使該合金素材通過至少-相對狹小之窜遒，以握揉該合金素 材，直至形成微細結構細化且均勻分佈之合金。 關於『直接成型』之加工步驟，係直接將該經微細結構細化且 均勾分佈之合金，以成型機構直接成型。由於合金素材被加執 至軟化溫度，經搓揉改善材質後’趁合金尚熱柔軟時，直接成 型，如此可以省時、省工、並省能源。 '本發明所謂之合金素材，其可以為佚速凝固、機械入金戍 化學製程所製備者。可以係以合金為主之薄片、粉末或翁堆 叠而成者。該合金可以為合金铸鍵、合金薄片、交互堆疊之兩 種或多種之純元素片材、或粉末壓密之擠錠。 如申請專利範圍第3項之往復式擠壓成型方法，其中 -本發明之加工方法，可以視需要而在適當之氣體氛圍下進 行’例如在氮氣、氬氣、-氧化碳或其他氣體等等下進行。 本發明亦有關於前述往復式擠壓成型加工裳置，其大致包 括一擠壓容器、一擠壓裝置與一成型機構。 义本發明加工裝置之擠壓容器與擠壓裳置部分，大致可以參 考:述發明專利權第7 U2〇號專利説明書所揭露者。請配合參 閲第1圖，係發明專利權第71320號之往復式擦壓裝置，該裝置 具有—擠壓容器與-擠壓裝置。擠壓容器可供容置欲加工之合 ^:張尺度適用中關家標準（CNS)A4規仏21㈣97 h J I I I —.1 II ---^---- I ---訂 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 經濟部智慧財1局員工湞费合作社印製 424 01 3 嗜 A7 - - B7 _ 五、發明說明（千） 金素材。擠壓裝置可供對於欲加工之合金素材施予不同方向之 壓力，該擠壓裝置具有一第一擠製推桿與一第二擦製推桿。 本發明之加工裝置係針對該發明專利權第號之往復式 擠壓裝置，進-步的加以改良。本發明加工裝置之改良重點， 王要在於換裝或附加—個成型機構。成型機構係可供用於合金 素材又成型，其係結合於該雜容器之第—端與第二端之間。 基本上若將該經微細結構細化且均勻分体之合金擠錠取出，再 2其他成型機構加以成型，在操作上相當繁複㈣，加工成本 高。若能趁合金尚熱柔軟時直接成型，則顯然能達到一貫作 業省時、省工、並省能源之目的，本發明經不斷試驗改良終 *於達成此一目的。 關於合金之加熱裝置係為習知之技藝，為熟悉此項技藝之 人士所瞭解，於此不再贅述。 茲舉實施例配合圖式將本發明上述之目的、特徵及其他功 效與優點具體介紹，相信定能從中瞭解本案之精神。 【圖示簡單説明】 第1圖：係發明專利權第71320號之往復式擠壓裝置之剖面 示意圖。 第2圖：本發明之往復式擠壓成型加工裝置之第一較佳實施 例示意圖。 第3圖：本發明之往復式擠壓成型加工裝置之第二較佳實施 例示意圖。 t紙張尺度適用中關家標準（CNS)A4規格（210 X 2971爱） — — — — — — —1'— [ — Ml ^------- 訂------1-"^ t請先閲讀背面之注意事項再填寫本頁) 424 01 3 ·』 A7 __B7五、發明說明（S ) 第4圖：本發明之往復式擠壓成型加工裝置之第三較佳實施 例示意圖。 第5圖：本發明之往復式擠壓成型加工裝置之第四較佳實施 例示意圖。 圖號説明： 擠壓容器10 左擠筒11 右擠筒12 第一端13 第二端14 容置室15 擠壓裝置20 第一擠製推桿21 第二擠製推捍22 成型機構30 第一模具31 第二模具32 第一開口 33 通道34 第二開口 3 5 孔模36 合金素材40 雙向擠模50 窄道51 導輪60 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財A局員工消費合作社印製 【發明之具體實施例詳細説明】 本發明之往復式擠壓成型加工裝置，請參閱第2圖，主要包 括一擠壓容器10、一擠壓裝置20與一成型機構30。 擠壓容器10係由一左擠筒11與一右擠筒12所構成。擠壓容 器10之第一端13與第二端14之間形成有一容置室15。欲加工之 合金素材40可以放置在擠壓容器10之容置室15。 擠壓裝置20具有一第一擠製推桿21與一第二擠製推桿22。 請配合參閱第1圖及第2圖，擠壓容器10之左擠筒11與右擠筒12 之間夹設有一雙向擠模50，該雙向擠模50具有一相對狹小之窄 道51，擠壓裝置20之第一擠製推桿21與第二擠製推桿22，可以 對於欲加工之合金素材40反方向施予不同之壓力，合金素材40 本紙張尺度適用中國國家標準（CNS)A4規格（210 * 297匕釐) A7 424 013 五、發明說明（t ) 通過雙向擠模50之狹小有道S1，相當於被搓揉，如此不斷重 複，直至形成微細結構細化且均勻分体之合金。 成型機構3〇結合於該擠壓容器10之第—端13與第二糾之 間三其係提供對於合金素材40之成型。成型機構3〇之安裝，係 將第1圖所之雙向擠模5〇取下，而將成型機構Μ換裝上去如 第2圖所示，亦即以成型機構3〇取代雙向擠模5〇。請參閲第2 圖，該成型機構30係由-第-模具31與一第二模具似斤構成之 成型模具’第-模具31具有―第一開口 33可以與該擠壓容器1〇 之谷置至15相通，軟化後之合金素材4〇可以被擠入成型機構3〇 之中’順利的完成成型。 請參閲第3圖，係本發明之第二較佳實施例，合金素材4〇被 搓揉直至形成微細結構細化且均勻分佈之合金後，將成型機構 30直接附加在雙向擠模5〇之一側，同樣的，軟化後之合金素材 40可以被擠入成型機構30之中，順利的完成成型。 請參閱弟4圖，係本發明之第三較佳實施例，合金素材被 搓揉直至形成微細結構細化且均勻分佈之合金後，將雙向擠模 50取下，將成型機構安裝上去。該成型機構3〇係為一具有一第 一開口33、一通道34與一第二開口35之成型模具。成型機構30 之第一開口 33可以與該擠壓容器10之容置室15相通，為方便合 金被擠出成型，該通道可以安排為彎曲狀，如此，合金可以由 擠壓容器10之一侧被擠出成型。孔模36可以更換，以利改變成 型之形狀，導輪60具引導輸送及加工整型擠出件之功能。 請參閲第5圖，係本發明之第四較佳實施例，合金素材40被 搓揉直至形成微細結構細化且均勻分佈之合金後，將成型機構 本紙張尺度適用中國固家標準（CNS)A4規格(210 x297^* ) n I· I n ^^1 n n I Is n a^i I (諳先閱讀背面之注意事項再瑱寫本頁) 經濟部智慧財產局員工消费合作社印製 4^4 01 3 經濟部智慧財產局員工消费合作社印製 五、發明說明（，） 30直接附加i雙向椅模50之一侧，同樣的，軟化後之合金素材 4〇可以被擠入成型機構30之中，順利的完成成型。成型機構3〇 與前述第4圖者大致相同，可參考之。 本發明之往復式擠壓成型方法，請再參閲第丨圖及第2圖， 將欲加工之合金素材40置於擠壓容器10内，將該合金素材40加 熱至軟化溫度’於該擠壓容器1〇中交互以不同施壓力於該合金 素材40，並使該合金素材4〇通過雙向擠模5〇之相對狹小之通道 51，以搓揉該合金素材，直至形成微細結構細化且均勻分佈之 合金，將該雙向擠模50換上成型機構30，該經微細結構細化丑 均句分佈之合金可以經由該成型機構3〇而直接成型。 , 综上所述，本發明之Γ往復式擠壓成型方法及其加工裝 置』確能藉所揭露之技術内容，達到發明目的，具新穎性、進 步性、與產業利用性，為一典型發明專利。惟，以上所述者，僅 為本發明之較佳實施例而已，大凡依據本發明之各種修飾與變 化’仍應包涵於本申請專利之範圍内。 (請先Μ讀背面之注意事項再琪寫本頁) ί Γ ί 本紙張仏舶中國固家料（CNS)Ai祕（21G x 2979公爱1Α7 4 2 4 0 '3 1 α V. Description of the invention (/) [Field of the invention] The present invention relates to a method for directly molding an alloy material, and particularly to a method that can simultaneously improve the properties of the alloy material and can also be directly molded. method. The invention also relates to processing equipment used in the method. [Background of the Invention] Since the 1970s, many studies have focused on improving the properties of materials, including (1) the improvement of traditional metallurgical processes, (2) the development of rapid solidification processes, and (3) the development of mechanical alloys. However, these studies have encountered many technical bottlenecks. In the traditional metallurgical process, because the improvement of material properties is approaching the limit, it often costs a lot of money, but can only improve the properties slightly, such as improving the purity of alloys or applying heat treatment. Regarding the rapid solidification process, because the powder or ribbon produced by the rapid solidification cannot be used directly, it must be combined with the powder metallurgy process to make a block-shaped material to make it structurally useful. However, in the powder metallurgy process, there are many complicated steps, and problems such as oxidation and pollution of the powder surface reduce the properties of the material. Therefore, the shortcomings of powder metallurgy have become the bottleneck of the development of fast solidifying materials. In terms of mechanical alloy manufacturing process, it must also be combined with powder metallurgy process to make bulk materials. Therefore, the disadvantages in powder metallurgy process have also become the bottleneck of the development of mechanical alloy materials. In order to eliminate the powder metallurgy process, three methods for directly manufacturing fast-setting materials have been developed, including (1) spray deposition, (2) vapor deposition, and (3) lamellar lamination. The so-called spray deposition method is the use of high-pressure gas to atomize and deposit the molten metal into a block-like material. The vapor deposition method uses an electron gun to add the molten metal to the paper. The paper size is applicable to national standards (CNSUrii- (210x297 / ^- ^ ^ Ί I -------- ^ --------- ^ (Please read the notes on the back before writing this page) Printed by A7 4 24 01 3 ----------- V. Description of the invention (2 *)-Thermal gasification, steamed layer by layer to form a block-like material, the sheet lamination method is a method of listening to the sound, Soup droplets are quenched into flakes, and layers are stacked into a block-like material. Although the above three methods can directly produce fast-solidifying block-like materials, the process factors must be accurately controlled, otherwise holes can be easily generated and the entire process fails. In order to solve the foregoing problems, the People's Republic of China Patent Order No. ^ 00065 "Method and Device for Improving the Properties of Alloy Materials and Its Products" has been filed, and the invention patent right No. 7 has been approved. The invention patent right No. 7132 The open technology, which has been practically applied in recent years, has proved that it can greatly The properties of the alloy material have been changed. The inventors of this case are not satisfied with this, and they are based on the spirit of excellence, not to mention the research and development, and hope that in addition to improving the properties of the alloy material, _ further improve the operating steps, such as direct molding The invention has finally been completed after continuous testing. [Summary of the invention] The purpose of the invention is to provide a method for improving the properties of the alloy material while being directly moldable. Another object of the invention is to provide a reciprocating type The hanging press processing device can provide improved properties of the alloy material and can be connected to form. The entire processing step is consistent, fast and convenient, and can reduce costs. The reciprocating extrusion molding method of the present invention is mainly divided into two parts The first part is the processing step of "improving the properties of alloy materials". The processing step of "direct molding". 4 4 A7 B7 V. Description of the invention (3) About the processing steps of "improving the properties of alloy materials", roughly Please refer to the disclosure of the aforementioned invention patent No. 320 patent specification, which is the alloy to be processed The material is placed in a processing device, and the alloy material is heated to the education temperature. In the processing device, different directions of pressure are applied to the alloy material, and the alloy material is passed through at least a relatively narrow channel to grip. This alloy material is until an alloy with a fine structure and uniform distribution is formed. The processing step of "direct molding" is to directly form the alloy with the fine structure and uniform distribution, and directly mold it with a molding mechanism. Because of the alloy material After being added to the softening temperature, the material can be improved by rubbing. 'While the alloy is still hot and soft, it can be directly molded, which can save time, labor and energy.' The so-called alloy material of the present invention can be solidified at a rapid rate. 2. Prepared by the mechanical processing method of gold ingot. It can be made of alloy-based flakes, powders or stacks. The alloy can be an alloy cast key, an alloy sheet, two or more pure element sheets stacked alternately, or a powder compacted extruded ingot. For example, the reciprocating extrusion molding method of item 3 of the patent application range, in which-the processing method of the present invention can be performed in an appropriate gas atmosphere according to need, such as nitrogen, argon, carbon oxide or other gases, etc. Carry on. The present invention also relates to the aforementioned reciprocating extrusion molding process, which generally includes an extrusion container, an extrusion device, and a forming mechanism. The extruded container and extruded part of the processing device of the present invention can be roughly referred to as disclosed in the patent specification No. 7 U20 of the invention patent. Please refer to Figure 1 for the reciprocating rubbing device of invention patent No. 71320. The device has a squeeze container and a squeeze device. Squeeze container can be used for processing. ^: Zhang scale is applicable to Zhongguanjia standard (CNS) A4 regulation 21㈣97 h JIII —.1 II --- ^ ---- I --- order (please read first Note on the back, please fill out this page again.) Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Printed by the Employees ’Cooperatives of the 1st Bureau of the Ministry of Economic Affairs. Printed by the Cooperatives. 424 01 3 Addicted to A7--B7 _ V. Description of invention (thousands) of gold materials. The extrusion device can be used to apply different directions of pressure to the alloy material to be processed. The extrusion device has a first extrusion pusher and a second wiper pusher. The processing device of the present invention is further improved for the reciprocating extrusion device of the invention patent No. The main improvement point of the processing device of the present invention lies in replacement or addition of a molding mechanism. The forming mechanism can be used for the alloy material to be formed, and it is connected between the first end and the second end of the miscellaneous container. Basically, if the alloy extruded ingot which is finely divided and uniformly separated is taken out, and then formed by other forming mechanisms, the operation is quite complicated and the processing cost is high. If the alloy can be directly formed while the alloy is still hot and soft, it can obviously achieve the purpose of saving time, labor, and energy in the consistent operation. The present invention has been continuously improved through experiments to achieve this goal. The heating device of the alloy is a well-known technique, and it is understood by those familiar with this technique, so it will not be repeated here. The embodiments are described in conjunction with the drawings to specifically introduce the above-mentioned objects, features, and other functions and advantages of the present invention. It is believed that the spirit of the present case can be understood therefrom. [Brief description of the diagram] Figure 1: A schematic cross-sectional view of a reciprocating extrusion device with invention patent No. 71320. Fig. 2: Schematic diagram of the first preferred embodiment of the reciprocating extrusion processing apparatus of the present invention. Fig. 3: Schematic diagram of the second preferred embodiment of the reciprocating extrusion processing apparatus of the present invention. t Paper size applies to Zhongguanjia Standard (CNS) A4 specification (210 X 2971 love) — — — — — — — —1'— [— Ml ^ ------- Order ------ 1- " ^ tPlease read the precautions on the back before filling this page) 424 01 3 · ”A7 __B7 V. Description of the invention (S) Figure 4: The third preferred embodiment of the reciprocating extrusion molding processing device of the present invention schematic diagram. Fig. 5 is a schematic diagram of a fourth preferred embodiment of the reciprocating extrusion processing apparatus of the present invention. Description of drawing number: Squeeze container 10 left squeeze cylinder 11 right squeeze cylinder 12 first end 13 second end 14 accommodating chamber 15 extrusion device 20 first extrusion push rod 21 second extrusion push 22 molding mechanism 30 One mold 31 Second mold 32 First opening 33 Channel 34 Second opening 3 5 Hole mold 36 Alloy material 40 Two-way extrusion mold 50 Narrow channel 51 Guide wheel 60 (Please read the precautions on the back before filling this page) Wisdom of the Ministry of Economy Printed by the Finance Consumer Bureau's Consumer Cooperative [Detailed description of the specific embodiment of the invention] The reciprocating extrusion molding processing device of the present invention, please refer to FIG. Agency 30. The squeeze container 10 is composed of a left squeeze cylinder 11 and a right squeeze cylinder 12. An accommodation chamber 15 is formed between the first end 13 and the second end 14 of the squeeze container 10. The alloy material 40 to be processed can be placed in the accommodating chamber 15 of the squeeze container 10. The extrusion device 20 has a first extrusion push rod 21 and a second extrusion push rod 22. Please refer to FIG. 1 and FIG. 2. A bidirectional extrusion die 50 is sandwiched between the left extrusion barrel 11 and the right extrusion barrel 12 of the extrusion container 10. The bidirectional extrusion mold 50 has a relatively narrow narrow channel 51. The first extruded pusher 21 and the second extruded pusher 22 of the pressing device 20 can apply different pressures to the alloy material 40 to be processed in the opposite direction. The alloy material 40 applies the Chinese national standard (CNS) A4 Specification (210 * 297 dagger) A7 424 013 V. Description of the invention (t) The narrow and effective way S1 through the two-way extrusion die 50 is equivalent to being kneaded, and this is repeated until the fine structure is refined and uniformly divided. alloy. The forming mechanism 30 is combined with the first end 13 and the second end of the squeeze container 10 to provide the forming of the alloy material 40. The installation of the molding mechanism 30 is to remove the two-way extrusion die 50 shown in FIG. 1 and replace the molding mechanism M with the molding machine M as shown in FIG. 2, that is, the molding mechanism 30 replaces the two-way extrusion die 50. . Please refer to FIG. 2. The forming mechanism 30 is a forming mold composed of a first mold 31 and a second mold. The first mold 31 has a first opening 33 and a valley of the squeeze container 10. Set to 15 to communicate with each other, the softened alloy material 40 can be extruded into the molding mechanism 30 to complete the molding smoothly. Please refer to FIG. 3, which is the second preferred embodiment of the present invention. After the alloy material 40 is kneaded until an alloy with a fine structure and a uniform distribution is formed, the molding mechanism 30 is directly attached to the two-way extrusion die 5. On one side, similarly, the softened alloy material 40 can be extruded into the molding mechanism 30 to complete the molding smoothly. Please refer to FIG. 4 for a third preferred embodiment of the present invention. After the alloy material is kneaded until an alloy with a fine structure and fine distribution is formed, the bidirectional extrusion die 50 is removed, and the forming mechanism is installed. The forming mechanism 30 is a forming mold having a first opening 33, a passage 34, and a second opening 35. The first opening 33 of the forming mechanism 30 can communicate with the accommodating chamber 15 of the extrusion container 10. In order to facilitate the extrusion of the alloy, the channel can be arranged in a curved shape. In this way, the alloy can be extruded from one side of the extrusion container 10 Extruded. The hole die 36 can be replaced to change the formed shape, and the guide wheel 60 has the function of guiding conveying and processing the shaped extruded part. Please refer to FIG. 5, which is the fourth preferred embodiment of the present invention. After the alloy material 40 is kneaded until an alloy with fine structure and fine distribution is formed, the paper size of the forming mechanism is adapted to the Chinese solid standard (CNS) ) A4 size (210 x297 ^ *) n I · I n ^^ 1 nn I Is na ^ i I (谙 Please read the notes on the back before writing this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 ^ 4 01 3 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. The invention description (,) 30 is directly attached to one side of i two-way chair mold 50. Similarly, the softened alloy material 40 can be squeezed into the molding mechanism 30. Medium and smooth molding. The molding mechanism 30 is substantially the same as that in the above-mentioned FIG. 4 and can be referred to. In the reciprocating extrusion molding method of the present invention, please refer to FIG. 丨 and FIG. 2 again. The alloy material 40 to be processed is placed in the extrusion container 10, and the alloy material 40 is heated to a softening temperature. In the pressure vessel 10, the alloy material 40 is alternately applied with different pressure, and the alloy material 40 is passed through the relatively narrow channel 51 of the two-way extrusion die 50 to knead the alloy material until the fine structure is refined and For the uniformly distributed alloy, the bidirectional extrusion die 50 is replaced with a molding mechanism 30. The alloy with the fine structure refined and the uniform distribution can be directly molded through the molding mechanism 30. In summary, the Γ reciprocating extrusion molding method and processing device of the present invention can indeed achieve the purpose of the invention by using the disclosed technical content. It is novel, progressive, and industrially usable, and is a typical invention. patent. However, the above are only preferred embodiments of the present invention, and various modifications and changes according to the present invention 'should still be included in the scope of the patent of this application. (Please read the precautions on the back before writing this page) ί Γ 本 This paper is a Chinese paper (CNS) Ai Secret (21G x 2979 Public Love 1