TW421604B - Plate-shaped gym exerciser and method for manufacturing same - Google Patents

Abstract

This invention discloses a plate-shaped gym exerciser and its manufacturing method, where an upper and a lower fibrous board, a main body, an upper and a lower external flange, that are of high integrity, strength, and light weight, are made independently. These elements are then arranged and thermally pressed to form an integral body so as to increase manufacturing efficiency and to allow batch production. Even after the shoe boots secured above the exerciser are under forces, their bolting elements are prevented from damages, whereby the life span of the plate-shaped gym exerciser is increased, the appearance is improved, and the overall effectiveness is enhanced.

Description

421604 V. Description of the invention (l) [Technical Field] The present invention has sufficient strength. [Previous technology is often existing, and after the 9th rubber coating, a P E 9 4 and the like are provided. However, this must be continuous and low in efficiency, and it is not easy to destroy the board at any time. For those who are limited in the PE level, even if the time is not enough, and the degree of control is not as good as that of the sticky hand, the snowboard and snowboard are drilled. The hot pressing is related to a kind of plate-like exercise and light-weight plate-like exercise equipment.] The plate-like exercise equipment shown in Fig. 10 is skied before the rubber material is dried. And its manufacturing method, especially a tool and its manufacturing method. Snowboards, surfboards, and skateboards are formed by pressing multiple pieces of wood 9 on one surface, and coloring the top and bottom, and drilling 9 2 to install shoe covers. This type of skiing is made, and the accurate positioning of the wood 9 leads to the production layer. 9 1 is not made but monotonous> After the face print is useful, it is also made of multiple pieces of wood. Not only the method, but also the skill will be set up. After 9 2, the type 'the board will be cut in the rubber dry method and each program must be tailored separately' And if a cost is high, it is not easy to color, that is, the surface pattern layer (the figure is easy to fall off, the wood of the wood 9 is also affected by the wood 9), and the bolts are filled with locks and bolts. It must be divided into predetermined parts separately before. The snowboard cannot be made. Mottled = Snowboard grain direction strength strength shoe cover 9 5 and open, so complete the various sections of the operation, shape, paste industry failure, operation, due to the production of wood chips. 9 The appearance of the entire ski is exquisite)) This pattern layer has been subjected to technical patterns, and because of the lack of integrity, the strength, toughness, and 9 4 etc. are bolted [the figure makes the screw holes strong and strong, and the weight of the rubber material And then this slip Not shown) Type time redundant

Page 4 5. Description of the invention

Long, and the fastener 9 5 is, when the shoe cover 9 4 is damaged by being pulled up entirely, there is only a force of resistance between the wood chip 9 and the PE layer 9 1 'as shown in Figure 10, the fastener 95 is easy The right side is made of fiberboard. Although its strength is high, its overall weight is too large, and it is 〆χ / u ^ 'It is a fiber cloth that has been impregnated with resin and the resin has been hardened using normal temperature hardening method. After grinding, the epoxy fiber (EPOXY) is used to combine the 2 fiber cloths and then press-molded. Since the fiber cloths must be bonded by epoxy resin, the surface must be ground to increase the adhesion force, which is quite troublesome and According to the type of resin used, it is divided into two-liquid and single-liquid and liquid when it is added between the fiber cloths, which reacts and sticks, and the operation time is short, so coincidentally: complete the operation before the rubber material dries and must be continuously produced It is not possible to divide each red-sequence knife into sections for its shortcomings; while the single-liquid system must be heated to a temperature of 6.0 to 70 degrees Celsius when combined with hardening, and can only be applied per square meter. It is leveled by a low pressure of 5 to 10 kg, so the time for the reaction to harden Very verbose and poor productivity. [Objective and Effect] The main object of the present invention A is to provide a plate-shaped exercise device and a method for manufacturing the same, which solve the above-mentioned problems, and have integral strength, toughness through upper and lower fiber boards, a main body, and upper and lower outer members. It is high in weight and light in weight, and can be manufactured separately and then integrated and hot-pressed into a whole, so it can increase production efficiency and is suitable for mass production. Another object of the present invention is to provide a plate-shaped exercise device with a long service life. [Technical content]

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The main body is provided with a protective layer; * »! (A 3) medium temperature impregnation (A 4) thickening and curing (A 5) breaking forming the lower outer piece; the upper and lower fiberboard portions 421604 V. Description of the invention (3): : The Ming Department provides a plate-like sports equipment-like sports equipment including: a ash manufacturing method, the plate has an upper outer part and a lower outer part, and the outer sides of the upper and lower outer parts are provided with a layer of cover = material cutting and The fiberboard is cut into a predetermined thickness and shape, and the fiberboard is cut into a predetermined thickness and shape. The fiberboard, the main body, and the lower outer side are sequentially laminated with the upper and outer parts, two: hot = dimensional plate, lower outer part, and hot-pressed into a body. The manufacturing method of the plate-shaped exercise apparatus of the defective main limb fiber includes: The first step: respectively forming an upper and outer member, a fiberboard, a lower fiberboard and a main body; a lower outer member and an upper and lower outer member: ( Α 1) Printing and coating: a layer of protection is provided on the outer side of Yu-Beiping :: the inner side of the cloth is impregnated with resin: the cloth thickens the resin and matures; the sheet is intended to become a predetermined shape B 1) Impregnation: Tackify a fiber cloth # B 2) Tackify and mature: Place:: Fat; Fiber cloth tackifies and matures the resin

421604

V. Description of the invention (4) (B3) Cutting and forming: cutting the fiber cloth into-upper and lower fiberboard; the main part of the shape: (C 1) cutting and forming: cutting from wood-a predetermined body, the The main body has a predetermined thickness and shape; / The main body (D1) wraps the non-woven fabric: prepare a non-woven fabric for packaging, the top and bottom surfaces of the body; the mysterious main body (D 2) is impregnated. The non-woven fabric is impregnated with wax; (D 3) thickening Curing: placing the non-woven fabric to make resin; s-point curing (D4) cutting molding: cutting the non-woven fabric; second step: superimposing the upper and outer pieces, the upper fiber plate, the lower fiber plate, and the lower outer piece in order, and heating by a mold, And press-molding to form a sports equipment; the main body is hot-pressed the third step: trimming the shape of the sports equipment. The above and other objects and advantages of the present invention can be easily understood from the detailed description of the embodiments and the accompanying drawings. Use Of course, the present invention allows some differences in the arrangement or arrangement of other parts, but the selected embodiment is described in detail in this specification and its structure is shown in the drawings. [Brief description of the drawings] The present invention will be described in detail with a preferred embodiment in conjunction with the drawings: FIG. 1 is a schematic flow chart of the operation steps of the present invention

4 ^ 1604 V. Description of the invention (5) Figure 2 is a perspective view of the present invention. Figure 3 is a schematic cross-sectional view of the present invention. Figure 4 is a schematic view of the vent holes of the upper and outer parts of the present invention. Figure 5 is a perspective view of the present invention. Fig. 6 is the VI of Fig. 2-VI sectional view. Fig. 7 is a schematic diagram of drilling guide holes of the sports equipment of the present invention. Fig. 8 is a schematic diagram of another embodiment of the present invention. Figure 10 is a schematic diagram of the force of the fastener of the conventional sports equipment. [Description of the drawing number] (conventional part) Wood piece 9 PE layer 91 hole 9 2 Metal frame 9 3 Shoe cover 94 fastener 95 (part of the present invention) First to fourth Step 1 1 to 1 4 Fiberboard 2 Lower fiberboard 2 1 Hot melt sheet 2 2 Frame 3 Fitting hole 3 1 Main body 4 Hole 4 1 Radian 42 Non-woven cloth 43 Fastener 5 Rubber block 51 Hole 5 2 Guide hole 5 3 Base plate 5 4

Page 8 421604 V. Description of the invention (6) Shoe cover 6 Upper and outer members 7 Lower and outer members 7 1 Ventilation holes 72 Non-woven cloth 73 Cloth 7 3 1 PE protective layer 7 4 [Detailed description of the embodiment] Please refer to the first to the seventh The figure shows the structure of the first embodiment selected by the present invention, which is for illustrative purposes only and is not limited by such a structure in patent applications. The present invention provides a plate-shaped sports equipment and a method for manufacturing the same. In this embodiment t, it is a snowboard. The method for manufacturing the plate-shaped sports equipment includes: First step 1 1: _ separately forming an upper and outer piece 7 Lower outer member 7 1, Upper fiber board 2, Lower fiber board 2 1, and a main body 4: (a) The upper and lower outer members 7, 7 1 part: (A 1) Printing, coating: the predetermined pattern Printed on a non-woven fabric 7 3, and the outer surface of the non-woven fabric 7 3 is further coated with PE (polyethylene) particles and a PE protective layer 7 4; (A 2) impregnation at room temperature: impregnate the non-woven fabric 7 3 with resin cured at room temperature To protect the printed pattern; (A 3) Medium temperature impregnation: The inner side of the non-woven fabric 7 3 is impregnated with a medium temperature curing resin; (A 4) Tackifying and curing '· Place the non-woven fabric 7 3 to cure the medium temperature curing resin Thickening and ripening;

Page 9 42 1 6 04 V. Description of the invention (7) (A5) Cutting molding: cutting the non-woven fabric 7 3 into a predetermined shape of upper and lower outer pieces 7, 7 1; (A 6 — 1) perforation: the The upper and outer pieces 7 are further provided with a large number of ventilation holes 7 2; (A 6-2) frame processing: the inner edge of the lower outer piece 7 1 is coated with a layer of epoxy resin (Ε Ρ Ο XY) and set A frame 3 is coated with another layer of epoxy resin to harden the compound. The frame 3 is provided with a plurality of fitting holes 3 1 on the inner side, and the fitting holes 31 are wide on the inside and narrow on the outside. So that the rubber material can penetrate into the fitting hole 31, as shown in FIG. 5; (II) The upper and lower fiber boards 2, 2 1 part: (B 1) Impregnation: Impregnate a fiber cloth with unsaturated Polyester resin or thermosetting resin; (B 2) Tackifying and curing: placing the fiber cloth to make the resin tackifying and curing; (B 3) cutting molding: cutting the fiber cloth into a predetermined shape above and below the fiberboard 2, 2 1 (C) 4 parts of the reed body: (C 1) Cutting molding: In this embodiment, the main body 4 is cut into a predetermined shape with light and flexible Balsa wood. The body 4 has a predetermined thickness, and both ends of the main body 4 are respectively planed with an upwardly extending radian 4 2, and a plurality of holes 41 are drilled in an appropriate position of the main body 4; (C 2) bolt fastener setting: A bolt 5 is provided in the hole 4 1 of the main body 4, and a rubber block 51 is sealed in the bolt 5.

Page 10 421604-V. Description of the invention (8) · A bottom plate 54 is welded on the bottom end of the two bolt fasteners 5; (D 1) wrapping non-woven fabric: prepare a non-woven fabric 4 3 to be wrapped on the top and bottom surface of the main body 4; (D 2) impregnation : Impregnating the non-woven fabric 4 3 with resin; (D 3) tackifying and curing: placing the non-woven fabric 4 3 to make the resin thickening and curing; (D4) cutting and molding: cutting the non-woven fabric 4 3; second step 1 2: sequentially stacking Combine the upper and outer pieces 7, the upper fiberboard 2, the main body 4, the lower fiberboard 2 1 and the lower outer pieces 7 1, and heat them to 70 ° C or more by a mold, and apply 40 to 70 kg per square centimeter. Quickly hot press forming into a sports equipment; Third step 13: Trim the shape of the sports equipment; Fourth step 14: Drill the sports equipment along the hole 4 1 of the main body 4 in the same position to open the upper and outer side Piece 7 and the upper fiberboard 2 are covered, and at the same time, the rubber block 5 1 stuffed inside is taken out, and a larger diameter guide hole 5 3 is drilled in the upper and outer members 7 and the upper fiberboard 2, that is, The shoe cover 6 can be fastened in the hole 52 of the anchoring member 5; as shown in FIG. 1, the present invention uses the upper and lower outer members 7, 7 1, upper and lower fibers The plates 2, 2 1, and the main body 4 are separately manufactured, that is, the A, B, C, and D parts of the first step 11 can be separately subjected to the manufacturing process, and the resin impregnated therein will not harden without being unloaded. There is no pressure at the time of operation, and it is integrated into the mold in the second step 12 and hot-pressed into a whole, so each program can be separated and operated in stages, and the operation of each program is improved by the separation of each program. It is suitable for mass production because of its proficiency and reduces the defective rate and increases the production efficiency.

Page 421 421604 V. Description of the invention (9) Since the present invention is composed of the upper and lower outer pieces 7, 7 1, upper and lower fiber · dimensional plates 2, 21 and the main body 4, which is composed of the fiber plate 2 and the main body 4 mention

For the main strength, the fiberboard 2 is impregnated with fiber cloth and has excellent strength, and the above-mentioned parts are combined with resins of the same properties, and the bonding force between them is strong and does not increase the weight of the snowboard due to the increase in strength. Keep the skis light in weight. As far as the appearance of the skis is concerned, because the skis' pattern is printed on the non-woven 7 3 of the outer piece 7, there are many types and variations of the printed patterns, and it can be made into exquisite patterns. The surface is covered with a PE protective layer 7 4 to further protect the pattern, making the pattern difficult to be worn. The present invention is integrated with various parts of the snowboard due to the use of a higher pressure, which is integral and can be quickly completed. Furthermore, the snowboard is used to lock the bolts 5 of the shoe cover, etc. due to the main body 4, upper and lower outer sides. When the pieces 7, 7 1 and the upper and lower fiberboards 2, 21 are hot-pressed, the bottom plate 5 4 of the fastener 5 is pressed by the main body 4. When the shoe cover 6 is stressed, the fastener 5 is not easy to be pulled out. Moreover, this molding method can process all the holes at one time, and it is not necessary to unscrew the bolts to form the screw holes 5 2, but it can shorten the molding time. Of course, there are still many embodiments of the present invention, such as sports equipment. The upper and outer pieces 7 can print a predetermined pattern on a general cloth, and a hot-melt film is provided on the inner side of the cloth. After the components are superposed, they are hot-pressed and then coated on the outer sides of the upper and outer pieces 7 A layer of clear lacquer, this embodiment has the advantage of the breathability of the fabric itself, without the need for additional vent holes 72, and

Page 12 421604 V. Description of the invention (ίο) The advantage of making the pattern more vivid and beautiful because of the transparent paint; In addition, the lower outer piece 7 1 may not be printed with a pattern; further, as shown in FIG. 8, the second step 1 2 First, the upper fiberboard 2, the main body 4, the lower fiberboard 2 1 and the lower outer piece 7 1 are hot-pressed, and the non-woven portion 7 3 of the upper and outer piece 7 is replaced by a normal cloth 7 3 1. 7 3 1 The surface coating has a PE protective layer 7 4. Finally, a hot-melt film 2 2 is used to adhere the upper and outer pieces 7 to the top of the upper fiberboard 2. This also requires no ventilation holes 7 2 Advantages. In summary, the present invention is integrated with the upper and lower fiberboards 2, 2 1, the main body 4, the upper and lower outer pieces 7, 7 1, high strength and light weight, and can be separately manufactured and then integrated. Hot press forming as a whole can increase production efficiency and is suitable for mass production. In addition, the shoe cover 6 locked on it is not easy to be damaged by the bolt 5. Therefore, the present invention can increase the service life of the plate-shaped sports equipment. By using the upper and outer pieces 7 to improve the aesthetics of the product *, the overall use effect is improved. The disclosure of the embodiments described above is used to illustrate the present invention, and is not intended to limit the present invention. Therefore, changes in numerical values or replacement of equivalent components should still belong to the scope of the present invention. From the above detailed description, those skilled in the art can understand that the present invention can indeed achieve the aforementioned purpose, and it has already complied with the provisions of the Patent Law, and filed a patent application.

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Claims (1)

421604 VI. Scope of patent application 1. A plate-shaped exercise device, the plate-shaped exercise device includes: an upper and outer piece,-a y-moving device i 栝, and the upper and lower outer pieces: two pieces of which are cut by-cloth Finished-upper fiberboard,-lower fiber :: set :: layer cover: predetermined shape; T fiber's quasi-board, which is cut from a fiber cloth into the main body of Megu, and the wood of the main system of 5hai is cut into one A predetermined shape, the main body has a predetermined thickness and shape; «The upper and lower fibrous plates, the main body, and the lower outer pieces are impregnated with a resin to be heat-hardened ', and the upper and outer pieces, the upper fiber plates, the main body, The lower fiberboard and the lower outer piece are hot-pressed into a body. 2. The plate-shaped exercise equipment according to item 1 of the scope of the Shenqing patent, wherein the cloth of the upper and lower outer pieces is a non-woven cloth, and the non-woven cloth of the upper and outer pieces is printed with a predetermined pattern. 3. The plate-shaped exercise equipment according to item 1 of the scope of the patent application, wherein the protective layer is a layer of ρ Ε (polyethylene) with a coating. 4. The plate-shaped exercise equipment according to item 1 of the patent application scope, wherein the protection layer is a layer of transparent paint. 5. The plate-shaped exercise apparatus according to item 1 of the scope of the patent application, wherein the upper and outer members are impregnated with a resin that is hardened first. 6. The plate-shaped exercise equipment according to item 1 of the scope of the patent application, wherein ′ a hot-melt film is provided on the inner side of the upper and outer pieces. 7 _ The plate-shaped exercise apparatus according to item 1 of the scope of patent application, wherein the inner peripheral edge of the lower outer piece is provided with a rubber material-a frame, and a plurality of fitting holes are provided inside the frame. The fitting hole Wide inside and narrow outside, so that the Page 14 VI. Patent Application Fan® Infiltration of rubber material According to the application, the bolt of the exerciser is fixed with a base plate and a plate-shaped manufacturing method. The first 8 The fitting scope is suitable, and each of the main exerciser includes : Steps: Upper fiberboard, — the lower outer side (A 1 protective layer (A3 (A 4 (A 5 lower outer, upper, lower (B * 1 (part of B 2 pieces)) in the printed hole. The first item is the number of positions The bolt body and the plate are made of the plate-shaped sports equipment described in the lower fiber and the coating, wherein a plurality of holes are provided on the hole, and a bottom plate is welded in the bottom of the fastener, and between the lower fiber plate Manufacture method 'The shape of the plate-shaped sports equipment: an upper and an outer piece, a plate and a main body; a lower and outer piece) moderate temperature. Impregnation:) Tackifying and maturing:) cutting molding · · pieces; fiberboard part:) impregnation : A) Tackifying and maturing:: set on the outer side of a cloth-layer guarantee to impregnate the inner surface of the cloth with resin: place the cloth to tackify and mature the resin; cut the cloth into a predetermined shape B 3) cutting Forming: the upper and lower fiberboard fiber cloth is impregnated with resin; Curing the resin sheet to cut the tackifying fiber cloth into a predetermined shape of the body portion f sub (c 1) forming cutting wood cut into a predetermined shape of the main 15 Page 15 421604 6. The scope of patent application, the main body has a predetermined thickness and shape; (D1) wrapped non-woven fabric: prepare a non-woven fabric wrapped on the top and bottom surfaces of the main body; (D 2) impregnation: impregnate the non-woven fabric with resin; (D 3) Tackification and maturation: placing the non-woven fabric to make the resin tackify and maturation (D4) cutting molding: cutting the non-woven fabric; second step: sequentially superposing the upper and outer pieces, the upper fiberboard, the main body, the lower fiberboard, and the lower outer side Pieces, which are heated by a mold and pressure-pressed to form a sports equipment; the third step: trimming the shape of the sports equipment. 1 0 _ The method for manufacturing a plate-shaped exercise device according to item 9 of the scope of the patent application, wherein the upper outer part includes: (A 1) printing, Lin film: printing a predetermined pattern on a cloth, the The coating on the outer side of the fabric has a protective layer; (A 2) Impregnation at room temperature: Impregnate the fabric with normal temperature hardened resin to protect the printed pattern: (A 3) Medium temperature impregnation: Impregnate the inner side of the fabric with medium temperature Hardened resin; (A 4) Tackifying and maturing: placing cloth to make the resin tackifying and maturing; (A 5) cutting molding: cutting the cloth into a predetermined shape above and outside; (A 6 — 1) perforation: the The upper and outer pieces are provided with a large number of ventilation holes Page 16 421604 VI. Scope of patent application 1 1 · According to the application law, its A 6 — is on it and hardened 1 2 · According to the application law, it) is bolted in place, the bolt end is welded 1 3 · according to According to the application method, the diameter of the rubber piece of the outer part is smaller than A 1 4 according to the application method. It is listed on the material and then 15 again. According to the ninth scope of the patent application, the lower outer side is coated with the side edge 2) forming. In the ninth scope of the patent, the main body is provided with a plurality of fasteners, and the rubber is provided with a bottom plate. In the ninth scope of the patent, the third step of the sports equipment is taken out along the and the upper fiberboard, and In the patent range No. 9, the inner side of the upper and outer cloths is cut and formed on the square-shaped sports equipment manufacturing square member (A5) described in the upper and outer parts patent scope No. 9 (, the (A 6 — 2.) Frame processing is to set a frame after one layer of rubber material, and then apply another layer of rubber material so that the rubber material can penetrate the plate-shaped sports equipment manufacturer C1 described in the middle of the fitting hole. The (C2 C 2) bolt setting is performed on the number of holes in the main body. A bolt is set in the hole to seal the block, and the plate-shaped exercise equipment manufacturer described in the bottom of each number of bolts is fourth. Step, in the fourth step, the hole of the main body is drilled at the same position with the position, and at the same time, the upper and outer pieces and the upper fiberboard stuffed in the same are drilled at the same time. A predetermined pattern is printed on a cloth surface with a heat Film, other than the side to be coated with a clearcoat a second step. The plate-shaped exercise device for producing the item Page 17 4 2 1 6 ϋ 4 The scope of patent application method, wherein the upper fiberboard, the main body, the lower fiberboard and the lower outer piece are laminated by hot pressing before the second step. • The method for manufacturing a plate-shaped sports equipment according to item 15 of the scope of patent application, wherein the surface of the upper and outer pieces is coated with a layer of ρ Ε (polyethylene), and then the upper and outer pieces are coated with a hot-melt film. Adhesive to the top of the upper fiberboard. Page 18