CN112571894A - Cloth-based composite sliding plate and preparation method thereof - Google Patents
Cloth-based composite sliding plate and preparation method thereof Download PDFInfo
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- CN112571894A CN112571894A CN202011552815.2A CN202011552815A CN112571894A CN 112571894 A CN112571894 A CN 112571894A CN 202011552815 A CN202011552815 A CN 202011552815A CN 112571894 A CN112571894 A CN 112571894A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63C—SKATES; SKIS; ROLLER SKATES; DESIGN OR LAYOUT OF COURTS, RINKS OR THE LIKE
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Landscapes
- Engineering & Computer Science (AREA)
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
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Abstract
The application provides a cloth-based composite sliding plate and a preparation method thereof. The preparation method of the cloth-based composite sliding plate comprises the following steps: carrying out dip-dyeing operation on the cloth-based material, and dip-dyeing and fusing the patterns and the colors to the cloth-based material to obtain the cloth-based material with the patterns; putting the cloth-based material with the pattern into an oily glue for dipping treatment to obtain a composite material with the pattern; carrying out lamination molding operation on the composite material with the pattern to obtain a cloth base anti-edge-invasion composite material; and carrying out glue pressing molding operation on the cloth base anti-edge-invasion composite material and the sliding plate wood chip to obtain the cloth base composite material sliding plate. The sliding plate prepared by the preparation method of the cloth-based composite sliding plate has the advantages of edge-invasion-preventing three-dimensional patterns, good pattern wear resistance and high plate bottom toughness.
Description
Technical Field
The invention relates to the field of sports equipment, in particular to a cloth-based composite sliding plate and a preparation method thereof.
Background
The skateboard project is a nasal ancestor of extreme sports, and many extreme sports projects are evolved from the skateboard project. The earliest skateboards were double row roller skateboards mounted by enthusiasts, and the slowly evolving movements that became the "coolest" on earth since then. The skateboard is deeply loved by people, particularly young people, and a pattern layer can be branded on the board surface for attracting consumers, so that the attractiveness of the skateboard is improved.
However, the existing slide plate manufacturing technology cannot manufacture a better three-dimensional pattern, an obvious edge invasion phenomenon is easy to occur when the pattern is infected, and the pattern has the problems of easy scratching, easy damage and easy falling off. In addition, when the bottom of the sliding plate performs sliding plate skill actions such as sliding rod actions, the bottom structure of the sliding plate is easy to be damaged, and even the phenomenon of breaking occurs.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the cloth-based composite sliding plate with the anti-edge-invasion three-dimensional patterns, the patterns have good wear resistance and the plate bottom has high toughness and the preparation method thereof.
The purpose of the invention is realized by the following technical scheme:
a cloth-based composite skateboard comprising the steps of:
carrying out dip-dyeing operation on the cloth-based material, and carrying out dip-dyeing and fusion on pattern colors to the cloth-based material to obtain the cloth-based material with the pattern;
putting the cloth-based material with the pattern into an oily glue for dipping treatment to obtain a composite material with the pattern;
carrying out lamination molding operation on the composite material with the pattern to obtain a cloth base anti-edge-invasion composite material;
and carrying out glue pressing molding operation on the cloth base anti-edge-invasion composite material and the sliding plate wood chip to obtain the cloth base composite material sliding plate.
In one embodiment, the cloth-based material is a chemical fiber cloth or a glass fiber cloth.
In one embodiment, the oily glue is epoxy resin.
In one embodiment, the impregnation temperature of the impregnation treatment operation is 20 ℃ to 30 ℃.
In one embodiment, the dipping time of the dipping treatment operation is 20 seconds to 50 seconds.
In one embodiment, the pressure in the lamination operation is between 4MPa and 11 MPa.
In one embodiment, the temperature in the lamination operation is 50 ℃ to 80 ℃.
In one embodiment, the temperature of the glue pressing operation is 60-100 ℃.
In one embodiment, the pressure of the rubber compression molding operation is 6MPa to 12 MPa.
A cloth-based composite sliding plate is prepared by the preparation method of the cloth-based composite sliding plate according to any one of the embodiments.
Compared with the prior art, the invention has at least the following advantages:
1. according to the preparation method of the cloth-based composite sliding plate, the cloth-based material of the dip-dyed pattern is combined with the oily glue, and the oily glue and the aqueous ink are not fused, so that the pattern extension of the material pattern after the glue coating can not be obvious, the dip-dyed pattern in the cloth-based material can be ensured not to have an obvious edge invasion phenomenon, and a three-dimensional pattern enclosed in the oily glue layer is formed. In addition, the adhesion of the stereoscopic pattern after being soaked by the oily glue is obviously enhanced, and the pattern is not easy to scratch and age in the using process and has better wear resistance and impact resistance.
2. The preparation method of the cloth-based composite sliding plate fuses the pattern and the color in the cloth-based material in a dip-dyeing mode, and then the cloth-based material with the pattern is placed in the oil-based adhesive for dip-processing operation to form the composite material reinforcing layer with the pattern.
3. According to the preparation method of the cloth-based composite material sliding plate, after the cloth-based anti-edge-invasion composite material and the sliding plate wood chips are subjected to glue pressing and forming operation, the high-hardness oily glue layer is formed at the bottom of the sliding plate, so that the bottom of the sliding plate has good self-lubricating property, a sliding hand can conveniently perform sliding plate skill actions on a plurality of sliding rods by utilizing the bottom of the sliding plate, the high-hardness oily glue layer has a good protection effect on the bottom of the sliding plate, the bottom structure of the sliding plate is not easy to damage, and the service life of the sliding plate is greatly prolonged.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a flow chart of a method for manufacturing a cloth-based composite skateboard in one embodiment;
fig. 2 is a schematic structural diagram of a base plate of the cloth-based composite sliding plate prepared by the preparation method of the cloth-based composite sliding plate shown in fig. 1.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The application provides a preparation method of a cloth-based composite sliding plate. The preparation method of the cloth-based composite sliding plate comprises the following steps: carrying out dip-dyeing operation on the cloth-based material, and dip-dyeing and fusing patterns and colors to the cloth-based material to obtain the cloth-based material with the patterns; putting the cloth-based material with the pattern into an oily glue for dipping treatment to obtain a composite material with the pattern; carrying out lamination molding operation on the composite material with the pattern to obtain a cloth base anti-edge-invasion composite material; and carrying out glue pressing molding operation on the cloth base anti-edge-invasion composite material and the sliding plate wood chip to obtain the cloth base composite material sliding plate.
According to the preparation method of the cloth-based composite sliding plate, the cloth-based material of the dip-dyed pattern is combined with the oily glue, and the oily glue and the aqueous ink are not fused, so that the pattern extension of the material pattern after the glue coating can not be obvious, the dip-dyed pattern in the cloth-based material can be ensured not to have an obvious edge invasion phenomenon, and a three-dimensional pattern enclosed in the oily glue layer is formed. In addition, the adhesion of the stereoscopic pattern after being soaked by the oily glue is obviously enhanced, and the pattern is not easy to scratch and age in the using process and has better wear resistance and impact resistance. Furthermore, patterns and colors are dip-dyed and fused in the cloth-based material, and then the cloth-based material with the patterns is placed in the oil-based adhesive for dipping treatment operation, so that the composite material reinforcing layer with the patterns is formed. Furthermore, after the cloth base anti-edge-invasion composite material and the sliding plate wood chip are subjected to glue pressing forming operation, a layer of high-hardness oily glue layer is formed at the bottom of the sliding plate, so that the bottom of the sliding plate has good self-lubricating property, thereby being beneficial to a sliding hand to make sliding plate skill motions on some sliding rods by utilizing the bottom of the sliding plate, and the high-hardness oily glue layer has good protection effect on the bottom of the sliding plate, so that the bottom structure of the sliding plate is not easy to damage, and the service life of the sliding plate is greatly prolonged.
As shown in fig. 1, in order to better understand the preparation method of the cloth-based composite sliding plate of the present invention, the following further explains the preparation method of the cloth-based composite sliding plate of the present invention, and the preparation method of the cloth-based composite sliding plate of an embodiment comprises part or all of the following steps:
s100, carrying out dip-dyeing operation on the cloth base material, and carrying out dip-dyeing on pattern colors to be fused with the cloth base material to obtain the cloth base material with the pattern.
It can be understood that the cloth base material has good water absorption and ink absorption, and the pattern and the color are impregnated in the cloth base material, so that the picture effect of the pattern color can be effectively improved. In this embodiment, the dip-dyeing operation is performed on the fabric base material, and the pattern and the color are dip-dyed and fused in the fabric base material, so as to form the three-dimensional pattern on the fabric base material, and at the same time, the dip-dyeing operation is conveniently performed on the fabric base material and the three-dimensional pattern in the oil-based glue solution, so that the three-dimensional pattern is more firmly attached to the fabric base material.
And S200, putting the cloth-based material with the pattern into an oily glue for dipping treatment to obtain the composite material with the pattern.
In the embodiment, the cloth-based material with the pattern is placed in the oil-based adhesive for dipping treatment to obtain the composite material with the pattern, and the cloth-based material with the dip-dyed pattern is combined with the oil-based adhesive, so that the oil-based adhesive and the water-based ink are not fused, the pattern of the material is not obviously extended after being coated with the adhesive, and the dip-dyed pattern in the cloth-based material can be ensured not to have obvious edge invasion, and a three-dimensional pattern enclosed in the oil-based adhesive layer is formed. In addition, the adhesion of the stereoscopic pattern after being soaked by the oily glue is obviously enhanced, and the pattern is not easy to scratch and age in the using process and has better wear resistance and impact resistance.
S300, carrying out lamination molding operation on the composite material with the pattern to obtain the cloth base anti-edge-invasion composite material.
It can be understood that the pattern and the color are dip-dyed and fused in the cloth-based material, and then the cloth-based material with the pattern is placed in the oil-based adhesive for dipping treatment operation to form the composite material with the pattern. In the embodiment, the composite material with the patterns is subjected to lamination molding operation to obtain the cloth base anti-edge-invasion composite material, so that the cloth base anti-edge-invasion composite material and the sliding plate wood chip are favorably subjected to glue pressing, and the stability of the cloth base anti-edge-invasion composite material can be effectively ensured by twice glue pressing molding.
S400, carrying out glue pressing molding operation on the cloth base anti-edge-invasion composite material and the sliding plate wood chip to obtain the cloth base composite material sliding plate.
In this embodiment, the cloth-based anti-edge-encroaching composite material and the skateboard sheet are subjected to a glue-pressing molding operation, so that the cloth-based anti-edge-encroaching composite material is bonded to the surface of the skateboard sheet, i.e. the bottom of the skateboard. After the cloth base anti-invasion edge composite material and the sliding plate wood chip are molded by gluing, a layer of high-hardness oily glue layer is formed at the bottom of the sliding plate, so that the bottom of the sliding plate has better self-lubricating property, thereby being beneficial to a sliding hand to make sliding plate skill actions on some sliding rods by utilizing the bottom of the sliding plate, and the high-hardness oily glue layer has better protective effect on the bottom of the sliding plate, so that the structure of the bottom of the sliding plate is not easy to damage, and the service life of the sliding plate is greatly prolonged.
In one embodiment, the padding operation is by thermal sublimation. Specifically, the solid pigment is directly converted into a gaseous state by a thermal sublimation printer, and then the gaseous pigment is ejected into a cloth-based material to be printed. In the embodiment, the pattern is directly permeated into the cloth base material in a thermal sublimation mode, the original texture of the cloth base material cannot be changed, and the pattern in the cloth base material is strong in adhesive force and not easy to fade. In another embodiment, the padding operation may also be a thermal transfer process.
In order to improve the wear resistance, the firmness and the impact resistance of the sliding plate, in one embodiment, the cloth-based material is chemical fiber cloth or glass fiber cloth. It can be understood that the cloth base material has good water absorption and ink absorption, and the pattern and the color are impregnated in the cloth base material, so that the picture effect of the pattern color can be effectively improved. However, the cloth-based material used for the sliding plate often rubs with foreign objects in the using process, for example, the bottom of the sliding plate is used for skillful movement of the sliding plate on some sliding rods, so that the cloth-based material is impacted and rubbed, and the requirements on the wear resistance, the firmness and the impact resistance of the cloth-based material are higher. In this embodiment, the fabric base material is a chemical fiber fabric or a glass fiber fabric, the chemical fiber fabric is a fiber made of natural or synthetic polymer materials, and the chemical fiber fabric is a polymer fabric, so that the density of the fabric is high, the relative fastness is also high, and the fastness, the wear resistance and the impact resistance of the bottom of the sliding plate can be effectively improved by applying the chemical fiber fabric to the material of the bottom of the sliding plate. The glass fiber cloth is synthesized by a glass fiber material and a high-heat-resistance composite material, and has high mechanical property, dielectric property, heat resistance, moisture resistance and wear resistance. The glass fiber cloth is pressed at the bottom of the sliding plate after the oil-based adhesive is dip-dyed, so that the heat resistance, the moisture resistance, the wear resistance and the impact resistance of the sliding plate can be effectively improved.
In order to improve the impregnation effect of the cloth-based material with patterns and improve the mechanical property and the service life of the sliding plate, in one embodiment, the oily glue is epoxy resin. It can be understood that the cloth base material of the dip-dyed pattern is combined with the oil-based adhesive, and the oil-based adhesive and the water-based ink are not fused, so that the pattern of the material is not obviously extended after the material is coated with the adhesive, and the dip-dyed pattern in the cloth base material is ensured not to have an obvious edge invasion phenomenon, and a three-dimensional pattern enclosed in the oil-based adhesive layer is formed. The oily glue solution is used for dipping the cloth-based material with patterns, and the situation that the dipping effect is poor due to the high viscosity of the oily glue solution is easy to occur. Meanwhile, after the oil-based adhesive is combined with the cloth-based material, the adhesive is pressed at the bottom of the sliding plate, and in the using process of the sliding plate, the bottom of the sliding plate is often utilized to do sliding plate skill motions on a plurality of sliding rods, so that the bottom structure of the sliding plate is easily damaged. In this embodiment, the oily glue is epoxy resin, and the epoxy resin has a relatively low viscosity, which is beneficial to performing impregnation treatment on the fabric base material with the pattern, so that the impregnation effect is more sufficient. Meanwhile, the epoxy resin curing system contains polar groups such as epoxy groups, hydroxyl groups, ether bonds, amine bonds and ester bonds with extremely high activity, so that the epoxy resin has strong adhesive force to wood, namely the sliding plate wood chips, and further the cloth base anti-edge-invasion composite material is firmly bonded with the sliding plate wood chips, and the structure of the cloth base composite material sliding plate is more stable. Furthermore, the epoxy resin has strong cohesive force and a compact molecular structure, so that the mechanical property of the epoxy resin is higher than that of the general thermosetting resin such as phenolic resin, unsaturated polyester and the like. The epoxy layer that has the one deck high rigidity after the shaping of board bottom makes the slide bottom have better self-lubricating nature, does the slide skill action on some slide bars very much to do at the bottom of utilizing the slide board, is difficult to damage slide board bottom structure moreover, the life of the slide of greatly improving. Further, in the present embodiment, the epoxy resin is a liquid epoxy resin, so that the pattern-patterned cloth-based material is subjected to an impregnation treatment operation in the epoxy resin.
In one embodiment, the impregnation temperature of the impregnation treatment operation is 20 ℃ to 30 ℃. It will be appreciated that an increase in the temperature of the impregnation fluid can reduce the viscosity of the impregnation fluid, which can be beneficial in increasing the penetration rate of the impregnation fluid. However, too high a temperature may cause side effects such as degradation or decomposition of the impregnation solution and scorching of the impregnated paper. In this embodiment, the dipping temperature of the dipping treatment operation is 30 ℃, the dipping agent in this embodiment is epoxy resin, and under the condition of a temperature of 30 ℃, the viscosity of the epoxy resin solution is low, so that the cloth-based composite material with the pattern can be completely immersed, and the epoxy resin can fully enter the cloth-based composite material with the pattern, and further the cloth-based composite material with the pattern is dipped in the epoxy resin to form a composite material reinforcing layer with the pattern, and the reinforcing layer has good toughness, so that the mechanical property of the skateboard is improved.
In order to improve the wet strength of the cloth-based composite material and also effectively improve the production efficiency, in one embodiment, the impregnation time of the impregnation treatment operation is 20 seconds to 50 seconds. It will be appreciated that the longer the impregnation time, the more uniform and sufficient the impregnation is. However, too long a time for impregnation affects the productivity and the wet strength of the impregnated paper is also reduced. In this embodiment, the dipping time in the first dipping operation is 30 seconds, which can effectively improve the wet strength of the cloth-based composite material and simultaneously effectively improve the production efficiency.
In one embodiment, the pressure in the lamination operation is between 4MPa and 11 MPa. The composite material with the patterns is subjected to lamination molding operation to obtain the cloth base anti-edge-invasion composite material, so that the cloth base anti-edge-invasion composite material is favorably glued and pressed with the sliding plate wood chip, and the stability of the cloth base anti-edge-invasion composite material can be effectively ensured by twice gluing and pressing. In this embodiment, the pressure in the lamination operation, i.e. the first glue-pressing operation, is 8MPa, so as to stably and firmly laminate the composite material with the pattern, thereby obtaining the cloth-based anti-edge-encroaching composite material, and further facilitating glue-pressing the cloth-based anti-edge-encroaching composite material with the skateboard wood chips.
Further, the temperature in the lamination operation is 50 ℃ to 80 ℃. It will be appreciated that a stable cloth-based cut-edge composite is formed by subjecting a cloth-based material impregnated with an epoxy resin and patterned colors to a lamination operation. In the lamination process, temperature is one of the important factors affecting the fastness of the press. In the embodiment, the temperature in the lamination operation is 60 ℃, and the composite material with the cloth base anti-edge-cut-out function can be effectively cured and molded under the combined action of the pressure of 8MPa, and the flatness of the molded composite material with the cloth base anti-edge-cut-out function is ensured.
In one embodiment, the temperature of the compression molding operation is 60 ℃ to 100 ℃. It can be understood that the cloth base anti-edge-invasion composite material is bonded on the surface of the wood chip of the sliding plate, namely the bottom of the sliding plate, by performing the glue-pressing molding operation on the cloth base anti-edge-invasion composite material and the sliding plate wood. After the cloth base anti-invasion edge composite material and the sliding plate wood chip are molded by gluing, a layer of high-hardness oily glue layer is formed at the bottom of the sliding plate, so that the bottom of the sliding plate has better self-lubricating property, thereby being beneficial to a sliding hand to make sliding plate skill actions on some sliding rods by utilizing the bottom of the sliding plate, and the high-hardness oily glue layer has better protective effect on the bottom of the sliding plate, so that the structure of the bottom of the sliding plate is not easy to damage, and the service life of the sliding plate is greatly prolonged. However, if the temperature of the glue-pressing operation is not properly set, the problem that the cloth base anti-edge-penetrating composite material is bonded with the sliding plate wood insecurely and even falls off is easily caused. In the embodiment, the temperature of the glue pressing operation is 80 ℃, so that the bonding strength between the cloth base anti-edge-invasion composite material and the sliding plate wood can be effectively improved.
Further, the pressure of the rubber pressure molding operation is 6MPa to 12 MPa. The composite material with the patterns is subjected to lamination molding operation to obtain the cloth base anti-edge-invasion composite material, then the cloth base anti-edge-invasion composite material is subjected to adhesive pressing with the sliding plate wood chip, and the stability of the cloth base anti-edge-invasion composite material can be effectively ensured by twice adhesive pressing molding. In the glue pressing forming process, the problem that the cloth base anti-edge-invasion composite material and the sliding plate wood chip are not firmly pressed or easily fall off after being pressed due to improper pressure is easily caused. In this embodiment, the pressure of the glue-pressing operation, i.e. the second glue-pressing operation, is 10MPa, and the second glue-pressing operation and the temperature of 80 ℃ act together, so that the cloth-based anti-edge-encroaching composite material and the sliding plate wood chip are mutually fused and cured under good heat and pressure, and the pressing is firmer and smoother.
The invention also provides a cloth-based composite sliding plate which is prepared by adopting the preparation method of the cloth-based composite sliding plate in any embodiment.
As shown in fig. 2, in one embodiment, the cloth-based composite skateboard base plate 10 includes a skateboard body 100, a cloth-based material layer 200, a pattern layer 300, and an oil glue layer 400. The oily glue layer 400 comprises an oily glue wear-resistant layer 410 and an oily glue bonding layer 420, the oily glue bonding layer 420 is bonded to the skateboard body 100, the cloth base material layer 200 is bonded to one surface, deviating from the skateboard body 100, of the oily glue bonding layer 420, the pattern layer 300 is embedded in one surface, deviating from the oily glue bonding layer 420, of the cloth base material layer 200, the oily glue wear-resistant layer 410 is bonded to the pattern layer 300 and one surface, deviating from the oily glue bonding layer 420, of the cloth base material layer 200, the pattern layer 300 is hermetically wrapped between the oily glue wear-resistant layer 410 and the oily glue bonding layer 420, and the cloth base material layer 200 is hermetically wrapped between the oily glue wear-resistant layer 410 and the oily glue bonding layer 420.
The cloth-based composite material sliding plate bottom plate 10 is provided with the cloth-based material layer 200, the pattern layer 300 and the oily glue layer 400, the oily glue layer 400 comprises an oily glue wear-resistant layer 410 and an oily glue bonding layer 420, the pattern layer 300 is embedded in the side, deviating from the oily glue bonding layer 420, of the cloth-based material layer 200, and the oily glue wear-resistant layer 410 is bonded on the pattern layer 300 and the side, deviating from the oily glue bonding layer 420, of the cloth-based material layer 200. By embedding the pattern layer 300 in the cloth base material layer 200, and then bonding the cloth base material layer 200 embedded with the pattern layer 300 with the oily adhesive wear-resistant layer 410 and the oily adhesive bonding layer 420 respectively, the pattern layer 300 and the cloth base material layer 200 are sealed and coated on the oily adhesive wear-resistant layer 410 and the oily adhesive bonding layer 420, so that the phenomenon that the pattern embedded in the cloth base material layer 200 is cut into edges is prevented, a three-dimensional pattern sealed in the oily adhesive layer 400 is formed, and the three-dimensional pattern is protected by the oily adhesive layer 400. Further, the pattern layer 300 is embedded in a surface of the cloth base material layer 200 departing from the oily glue bonding layer 420, the pattern layer 300 is hermetically wrapped between the oily glue wear-resistant layer 410 and the oily glue bonding layer 420, and the cloth base material layer 200 is hermetically wrapped between the oily glue wear-resistant layer 410 and the oily glue bonding layer 420, so that a composite material reinforcing layer with a pattern is formed. Due to the combination of the cloth-based material layer 200 and the oily glue layer 400, the composite material reinforcing layer has better toughness, so that the mechanical property of the bottom plate of the sliding plate is improved, and the firmness and the shock resistance of the structure of the bottom plate of the sliding plate are better. The surface of this application cloth based combined material slide bottom plate 10 is equipped with the oily wearing layer 410 that glues of one deck, oily wearing layer 410 solidification back of gluing has higher hardness, and can make the slide bottom have better self-lubricating nature, the resistance when can reduce slide bottom and foreign object contact promptly, thereby be favorable to very much the smooth hand to utilize the slide sole to do the slide skill action on some slide bars, be difficult to damage slide sole structure in addition, the life of the slide that improves greatly.
In one embodiment, the cloth-based material layer 200 is a chemical fiber cloth or a glass fiber cloth. It can be understood that the cloth base material has good water absorption and ink absorption, and the pattern and the color are impregnated in the cloth base material, so that the picture effect of the pattern color can be effectively improved. However, the cloth-based material used for the sliding plate often rubs with foreign objects in the using process, for example, the bottom of the sliding plate is used for skillful movement of the sliding plate on some sliding rods, so that the cloth-based material is impacted and rubbed, and the requirements on the wear resistance, the firmness and the impact resistance of the cloth-based material are higher. In this embodiment, the fabric base material layer 200 is a chemical fiber fabric or a glass fiber fabric, the chemical fiber fabric is a fiber made of natural or synthetic polymer materials, and the chemical fiber fabric is a polymer fabric, so that the density of the fabric is high, the relative fastness is also high, and the fastness, the wear resistance and the impact resistance of the bottom of the skateboard can be effectively improved by applying the chemical fiber fabric to the bottom material of the skateboard. The glass fiber cloth is synthesized by a glass fiber material and a high-heat-resistance composite material, and has high mechanical property, dielectric property, heat resistance, moisture resistance and wear resistance. The glass fiber cloth and the oily glue layer 400 are pressed at the bottom of the sliding plate, so that the heat resistance, the moisture resistance, the wear resistance and the impact resistance of the sliding plate can be effectively improved.
In one embodiment, the oil glue layer 400 is an epoxy layer. It can be understood that, by embedding the pattern layer 300 in the cloth base material layer 200, and then bonding the cloth base material layer 200 embedded with the pattern layer 300 with the oily glue wear-resistant layer 410 and the oily glue bonding layer 420 respectively, and enabling the pattern layer 300 and the cloth base material layer 200 to be hermetically wrapped on the oily glue wear-resistant layer 410 and the oily glue bonding layer 420, as the oily glue and the aqueous ink are not fused with each other, no obvious pattern extension can occur after the material pattern is coated with the glue, thereby preventing the pattern embedded in the cloth base material layer 200 from being subjected to edge invasion, forming a three-dimensional pattern enclosed in the oily glue layer 400, and simultaneously protecting the three-dimensional pattern through the oily glue layer 400. The oil-based adhesive layer 400 is bonded and impregnated with the cloth-based material layer 200 having a pattern, so that the impregnation effect is poor due to the high viscosity of the oil-based adhesive solution, and the pattern is cut into the edge. Meanwhile, after the oil-based adhesive is combined with the cloth-based material, the adhesive is pressed at the bottom of the sliding plate, and in the using process of the sliding plate, the bottom of the sliding plate is often utilized to do sliding plate skill motions on a plurality of sliding rods, so that the bottom structure of the sliding plate is easily damaged. In this embodiment, the oily glue is epoxy resin, and the epoxy resin has a relatively low viscosity, which is beneficial to performing impregnation treatment on the fabric base material with the pattern, so that the impregnation effect is more sufficient. Meanwhile, the epoxy resin curing system contains polar groups such as epoxy groups, hydroxyl groups, ether bonds, amine bonds and ester bonds with extremely high activity, so that the epoxy resin has strong adhesive force to wood, namely the sliding plate body 100, and further the cloth-based anti-edge-invasion composite material is more firmly bonded with the sliding plate body 100, and the structure of the sliding plate is more stable. Furthermore, the epoxy resin has strong cohesive force and a compact molecular structure, so that the mechanical property of the epoxy resin is higher than that of the general thermosetting resin such as phenolic resin, unsaturated polyester and the like. The epoxy layer that has the one deck high rigidity after the shaping of board bottom makes the slide bottom have better self-lubricating nature, does the slide skill action on some slide bars very much to do benefit to the smooth hand and utilizes the slide board bottom of the plate, is difficult to damage slide board bottom of the plate structure moreover, the life of the slide of improving greatly.
In one embodiment, the thickness of the pattern layer 300 is less than the thickness of the cloth-based material layer 200. It can be understood that the pattern layer 300 is embedded in the base material layer 200 at a side facing away from the oily glue adhesion layer 420, and the oily glue wear-resistant layer 410 is adhered to the pattern layer 300 and the base material layer 200 at a side facing away from the oily glue adhesion layer 420. If the thickness of the pattern layer 300 is greater than the thickness of the cloth-based material layer 200, the pattern layer 300 may be embedded in the back surface of the cloth-based material layer 200. In the embodiment, the thickness of the pattern layer 300 is smaller than the thickness of the cloth-based material layer 200, so that the pattern layer 300 can be completely embedded in the cloth-based material layer 200, and the flatness of the composite material after the pattern layer 300 is embedded in the cloth-based material layer 200 can be ensured.
In one embodiment, the oily glue abrasion resistant layer 410 is a transparent oily glue layer. It can be understood that the oily glue wear-resistant layer 410 is adhered to the pattern layer 300 and the side of the cloth-based material layer 200 away from the oily glue adhesion layer 420, that is, the oily glue wear-resistant layer 410 is adhered to the surface of the pattern layer 300, and the transparency of the oily glue wear-resistant layer 410 is liable to affect the definition of the pattern. In this embodiment, the oily glue wear layer 410 is the transparent oily glue layer 400, and then can clearly observe the pattern layer 300 through the oily wear-resistant glue layer, thereby can guarantee the aesthetic property of slide.
In one embodiment, the patterned layer 300 is an aqueous ink patterned layer. It can be understood that the ink not only has an important influence on the aesthetic property of the pattern, but also easily affects the surrounding environment in the using process, the oily ink uses an organic solvent, such as toluene, xylene or industrial alcohol, the volatilization of the solvent in the oily ink is easy to cause air pollution, some organic solvents can also generate chemical reaction with some gases in the air to generate odor chlorine and smoke, seriously pollute the air, have a large influence on the growth of various plants, and destroy the ecological balance. In the embodiment, since the pattern layer 300 is an aqueous ink pattern layer, the aqueous ink uses water as a dissolution carrier, and has a remarkable environmental-friendly and safe characteristic. In the using process of the water-based ink, toxic volatile organic gas can not be emitted to the atmosphere, and the safety and the environmental protection are better. Further, the aqueous ink and the oil-based adhesive are not fused, so that the aqueous ink pattern layer 300 can be better glued with the oil-based adhesive after being embedded into the cloth-based material to form a three-dimensional pattern enclosed in the oil-based adhesive layer 400, and the obvious pattern extension condition can not occur, namely, the phenomenon that the pattern embedded into the cloth-based material layer 200 is cut into the edge can be effectively prevented.
As shown in fig. 2, in one embodiment, the area of the cloth-based material layer 200 is smaller than the areas of the oily glue wear-resistant layer 410 and the oily glue bonding layer 420. It can be understood that the pattern layer 300 is embedded in the surface of the base material layer 200 away from the oily glue adhesion layer 420, the oily glue wear-resistant layer 410 is adhered to the pattern layer 300 and the surface of the base material layer 200 away from the oily glue adhesion layer 420, and the pattern layer 300 and the base material layer 200 are hermetically wrapped on the oily glue wear-resistant layer 410 and the oily glue adhesion layer 420. However, in the coating process, if the cloth base material, the oily adhesive wear-resistant layer 410 and the oily adhesive bonding layer 420 cannot form a completely closed structure, the pattern layer 300 is likely to be cut into the edge. In this embodiment, the area of the cloth base material layer 200 is smaller than the areas of the oily glue wear-resistant layer 410 and the oily glue bonding layer 420, so that the cloth base material layer 200 can be completely enclosed between the oily glue wear-resistant layer 410 and the oily glue bonding layer 420 in a wrapping manner, the adhesion of the pattern layer 300 in the cloth base material layer 200 is stronger, and the oily glue layer 400 plays a role in protecting the three-dimensional patterns, so that the skateboard is not easy to scratch, wear-resistant, impact-resistant and age in the using process.
In one embodiment, the thickness of the oily glue wear layer 410 is 0.8mm to 1.5 mm. It can be understood that the surface of the cloth-based composite material sliding plate bottom plate 10 of the application is provided with the oily wear-resistant layer 410 of glue of one deck, because oily wear-resistant layer 410 has higher hardness after solidifying, and can make the sliding plate bottom have better self-lubricating nature, the blocking nature when can reduce the sliding plate bottom and foreign object contact promptly, thereby be favorable to very much the smooth hand to utilize the sliding plate sole to do the slide skill action on some slide bars, and be difficult to damage the structure at the bottom of the sliding plate, the life of the sliding plate of greatly improving. However, if the thickness of the oily glue abrasion resistant layer 410 is too small, the abrasion resistance and impact resistance of the oily glue abrasion resistant layer 410 are easily reduced. If the thickness of the oily glue wear-resistant layer 410 is too large, the clarity of the pattern layer 300 bonded with the oily glue wear-resistant layer 410 is easily affected, and the skateboard body 100 becomes thick and heavy, which affects the use of the skateboard. In this embodiment, the thickness of the oily glue wear layer 410 is 1.0mm, which can significantly improve the wear resistance and impact resistance of the skateboard, and at the same time, make the skateboard body 100 have better lightness, thereby facilitating the operation of the skateboard.
As shown in fig. 2, in one embodiment, the skateboard body 100 includes at least two maple boards 110 and at least two bamboo sheets 120, the two maple boards 110 and the two bamboo sheets 120 are alternately laminated in sequence and are laminated and molded by an adhesive, and one surface of the skateboard body 100 after lamination and molding is bonded to the oil-based adhesive layer 420. It will be appreciated that the skateboard body 100 is the primary part of the skateboard, and that the configuration of the skateboard body 100 directly affects the performance of the skateboard and the service life of the skateboard. Since the skateboard exercise is suitable for outdoor exercise, and the skateboard is in an external environment for a long time and is susceptible to different temperatures, humidity and pollutants, the requirement for the skateboard body 100 is higher and higher. In this embodiment, the skateboard body 100 includes three maple boards 110 and four bamboo layers 120, and the three maple boards 110 and the four bamboo layers 120 are alternately laminated in sequence and are laminated and molded by adhesives. The maple wood has uniform wood grain, compact wood, certain elasticity and toughness, good friction resistance and compression resistance and long service life. The bamboo chips also have good toughness, and the skateboard body 100 with good toughness and strong firmness is obtained by sequentially and alternately laminating the three maple boards 110 and the four bamboo chip layers 120 and pressing and molding the maple boards and the four bamboo chip layers by using a glue compound.
Further, the adhesive compound is epoxy resin. It can be understood that, because the epoxy resin curing system contains epoxy groups, hydroxyl groups, ether bonds, amine bonds, ester bonds and other polar groups with extremely high activity, the epoxy resin has strong adhesion to wood, i.e., the skateboard body 100, and further, the adhesion between the maple board 110 and the bamboo chip layer 120 is firmer, so that the structure of the skateboard is more stable. Furthermore, the epoxy resin has strong cohesive force and a compact molecular structure, so that the mechanical property of the epoxy resin is higher than that of the general thermosetting resin such as phenolic resin, unsaturated polyester and the like. In this embodiment, the adhesive is epoxy resin, and the three maple boards 110 and the four bamboo layers 120 can be sequentially and alternately glued together by the epoxy resin, so that the maple boards 110 and the bamboo layers 120 are bonded more firmly, and the obtained skateboard body 100 is more stable in structure.
As shown in fig. 2, further, the skateboard body 100 further includes a frosted layer 130, and the frosted layer 130 is adhered to a surface of the skateboard body 100 facing away from the oil glue adhesion layer 420. It will be appreciated that the skateboard body 100 directly contacts the sole of the rider during use of the skateboard, making the skateboard body 100 susceptible to wear, thereby reducing the skateboard's useful life. Meanwhile, the friction force between the sliding plate and the sole is reduced, so that the execution of the actions of the sliding plate with high difficulty is not facilitated, and the problem of plate falling is easily caused. In this embodiment, the skateboard body 100 further includes a frosted layer 130, and the frosted layer 130 is adhered to a surface of the skateboard body 100 away from the oil glue adhesion layer 420. The frosted layer 130 is arranged on the skateboard body 100, so that the friction force between the skateboard body 100 and the sole can be effectively improved, and meanwhile, the skateboard body 100 can be protected, so that the skateboard body 100 is not easy to wear, and the service life of the skateboard is prolonged.
Example 1
And (3) putting the chemical fiber cloth printed with the pattern into a dip dyeing solution for dip dyeing operation, wherein the pattern color is dip-dyed and fused in the cloth base material to obtain the cloth base material with the pattern. And then, putting the cloth-based material with the pattern into an epoxy resin solution for dipping treatment, wherein the dipping temperature is 20 ℃, and the dipping time is 20 seconds, and obtaining the composite material with the pattern after the dipping operation is finished. And then putting the composite material with the patterns into a hot press for lamination molding, wherein the pressure of the lamination molding operation is set to be 4MPa, the temperature of the lamination molding operation is set to be 50 ℃, and the cloth-based anti-edge-invasion composite material is obtained after the lamination molding operation is finished. And finally, putting the cloth base anti-edge-invasion composite material and the sliding plate wood chip into a hot press for glue pressing and molding, wherein the temperature of the glue pressing and molding operation is set to be 60 ℃, the pressure is set to be 6MPa, and obtaining the cloth base composite material sliding plate after the glue pressing and molding operation is finished.
Example 2
And (3) putting the chemical fiber cloth printed with the pattern into a dip dyeing solution for dip dyeing operation, wherein the pattern color is dip-dyed and fused in the cloth base material to obtain the cloth base material with the pattern. And then, putting the cloth-based material with the pattern into an epoxy resin solution for dipping treatment, wherein the dipping temperature is 30 ℃, and the dipping time is 50 seconds, and obtaining the composite material with the pattern after the dipping operation is finished. And then placing the composite material with the patterns into a hot press for lamination molding, wherein the pressure of the lamination molding operation is set to be 11MPa, the temperature of the lamination molding operation is set to be 80 ℃, and the cloth-based anti-edge-invasion composite material is obtained after the lamination molding operation is finished. And finally, putting the cloth base anti-edge-invasion composite material and the sliding plate wood chip into a hot press for glue pressing and molding, wherein the temperature of the glue pressing and molding operation is set to be 100 ℃, the pressure is set to be 12MPa, and obtaining the cloth base composite material sliding plate after the glue pressing and molding operation is finished.
Example 3
And (3) putting the chemical fiber cloth printed with the pattern into a dip dyeing solution for dip dyeing operation, wherein the pattern color is dip-dyed and fused in the cloth base material to obtain the cloth base material with the pattern. And then, putting the cloth-based material with the pattern into an epoxy resin solution for dipping treatment, wherein the dipping temperature is 25 ℃, the dipping time is 30 seconds, and obtaining the composite material with the pattern after the dipping operation is finished. And then putting the composite material with the patterns into a hot press for lamination molding, wherein the pressure of the lamination molding operation is set to be 8MPa, the temperature of the lamination molding operation is set to be 60 ℃, and the cloth-based anti-edge-invasion composite material is obtained after the lamination molding operation is finished. And finally, putting the cloth base anti-edge-invasion composite material and the sliding plate wood chip into a hot press for glue pressing and molding, wherein the temperature of the glue pressing and molding operation is set to be 80 ℃, the pressure is set to be 10MPa, and obtaining the cloth base composite material sliding plate after the glue pressing and molding operation is finished.
Example 4
And (3) putting the chemical fiber cloth printed with the pattern into a dip dyeing solution for dip dyeing operation, wherein the pattern color is dip-dyed and fused in the cloth base material to obtain the cloth base material with the pattern. And then, putting the cloth-based material with the pattern into an epoxy resin solution for dipping treatment, wherein the dipping temperature is 22 ℃, and the dipping time is 35 seconds, and obtaining the composite material with the pattern after the dipping operation is finished. And then putting the composite material with the patterns into a hot press for lamination molding, wherein the pressure of the lamination molding operation is set to be 5MPa, the temperature of the lamination molding operation is set to be 65 ℃, and the cloth-based anti-edge-invasion composite material is obtained after the lamination molding operation is finished. And finally, putting the cloth base anti-edge-invasion composite material and the sliding plate wood chips into a hot press for glue pressing and molding, wherein the temperature of the glue pressing and molding operation is set to be 70 ℃, the pressure is set to be 8MPa, and obtaining the cloth base composite material sliding plate after the glue pressing and molding operation is finished.
Compared with the prior art, the invention has at least the following advantages:
1. according to the preparation method of the cloth-based composite sliding plate, the cloth-based material of the dip-dyed pattern is combined with the oily glue, and the oily glue and the aqueous ink are not fused, so that the pattern extension of the material pattern after the glue coating can not be obvious, the dip-dyed pattern in the cloth-based material can be ensured not to have an obvious edge invasion phenomenon, and a three-dimensional pattern enclosed in the oily glue layer is formed. In addition, the adhesion of the stereoscopic pattern after being soaked by the oily glue is obviously enhanced, and the pattern is not easy to scratch and age in the using process and has better wear resistance and impact resistance.
2. The preparation method of the cloth-based composite sliding plate fuses the pattern and the color in the cloth-based material in a dip-dyeing mode, and then the cloth-based material with the pattern is placed in the oil-based adhesive for dip-processing operation to form the composite material reinforcing layer with the pattern.
3. According to the preparation method of the cloth-based composite material sliding plate, after the cloth-based anti-edge-invasion composite material and the sliding plate wood chips are subjected to glue pressing and forming operation, the high-hardness oily glue layer is formed at the bottom of the sliding plate, so that the bottom of the sliding plate has good self-lubricating property, a sliding hand can conveniently perform sliding plate skill actions on a plurality of sliding rods by utilizing the bottom of the sliding plate, the high-hardness oily glue layer has a good protection effect on the bottom of the sliding plate, the bottom structure of the sliding plate is not easy to damage, and the service life of the sliding plate is greatly prolonged.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The preparation method of the cloth-based composite sliding plate is characterized by comprising the following steps of:
carrying out dip-dyeing operation on the cloth-based material, and carrying out dip-dyeing and fusion on pattern colors to the cloth-based material to obtain the cloth-based material with the pattern;
putting the cloth-based material with the pattern into an oily glue for dipping treatment to obtain a composite material with the pattern;
carrying out lamination molding operation on the composite material with the pattern to obtain a cloth base anti-edge-invasion composite material;
and carrying out glue pressing molding operation on the cloth base anti-edge-invasion composite material and the sliding plate wood chip to obtain the cloth base composite material sliding plate.
2. The method for manufacturing a cloth-based composite sliding plate according to claim 1, wherein the cloth-based material is chemical fiber cloth or glass fiber cloth.
3. The method for manufacturing a cloth-based composite skateboard according to claim 1, wherein the oily glue is an epoxy resin.
4. The method for manufacturing a cloth-based composite sliding plate according to claim 1, wherein the impregnation temperature of the impregnation treatment operation is 20 ℃ to 30 ℃.
5. The method for manufacturing a cloth-based composite skateboard according to claim 1, wherein the dipping time of the dipping treatment operation is 20 to 50 seconds.
6. The method for manufacturing a cloth-based composite skateboard according to claim 1, wherein the pressure in the lamination operation is 4 to 11 MPa.
7. The method for manufacturing a cloth-based composite skateboard according to claim 1, wherein the temperature in the lamination operation is 50 ℃ to 80 ℃.
8. The method for manufacturing a cloth-based composite sliding plate according to claim 1, wherein the temperature of the rubber compression molding operation is 60 ℃ to 100 ℃.
9. The method for preparing the cloth-based composite sliding plate according to claim 1, wherein the pressure of the rubber compression molding operation is 6MPa to 12 MPa.
10. A cloth-based composite sliding plate is characterized by being prepared by the preparation method of the cloth-based composite sliding plate according to any one of claims 1 to 9.
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JPH08182795A (en) * | 1994-12-27 | 1996-07-16 | Yasushi Hasegawa | Decorative panel for glinding tool |
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JP3185981U (en) * | 2013-07-01 | 2013-09-12 | 株式会社ハスコ・エンタープライズ | Planing body |
CN107867109A (en) * | 2017-12-14 | 2018-04-03 | 广东鹏美森木业科技有限公司 | A kind of good toughness and wear-resisting fabrics plank and its preparation technology |
CN110898417A (en) * | 2019-11-15 | 2020-03-24 | 奥雪文化传播(北京)有限公司 | Manufacturing method of skis |
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JPH08182795A (en) * | 1994-12-27 | 1996-07-16 | Yasushi Hasegawa | Decorative panel for glinding tool |
TW421604B (en) * | 1999-09-07 | 2001-02-11 | Delta Frp Mfg Inc | Plate-shaped gym exerciser and method for manufacturing same |
JP3185981U (en) * | 2013-07-01 | 2013-09-12 | 株式会社ハスコ・エンタープライズ | Planing body |
CN107867109A (en) * | 2017-12-14 | 2018-04-03 | 广东鹏美森木业科技有限公司 | A kind of good toughness and wear-resisting fabrics plank and its preparation technology |
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Application publication date: 20210330 |