TW420736B - Method of producing yarn-reinforced nonwoven cloth and device thereof - Google Patents
Method of producing yarn-reinforced nonwoven cloth and device thereof Download PDFInfo
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420736 五、發明說明(1) 本發明係關於一種長纖維補強不織布之製法及其裝 置,係使用長纖維為不織布之補強材料,經由可連續改變 纖維鋪網角度之鋪網裝置與縱向送絲裝置,可配合不同之 不織布生產線速度,對不織布進、行縱向、橫向及斜向補強 之新穎製造方法,具有較佳之尺寸安定性與均勻性及較佳 之縱橫向(MD/CD)抗拉強力比(接近1),尤適用於加勁型不 織布之產品,如地工不織布、人工皮革基布、集塵濾布 等。 短纖維針軋不織布之結構是靠纖維與纖維間之互相糾 纏與磨擦,所以不織布之抗拉強度、撕裂強度較低,而抗 拉伸度則較高,使不織布易產生變形撕裂之缺點,因此為 提昇短纖維不織布之機械性質,主要以長纖維補強法為 主。 習知長纖維補強不織布之製造方法包括下列幾種方 式: 中華民國專利232324號揭示一種夾網不織布(如第1圖 所示)’主要由網狀布101及不織布102所構成,係在兩層 不織布中間加入網狀布(scr i m),再經針軋固結成三明治 結構’目前高尺寸安定性之集塵遽布皆為此種結構。 曰本專利特公昭52-20567號’揭示-~種不織布、紙的 補強方法’係在兩層不織布或紙間,使用聚丙烯纖維組成 之網狀物(s c r i m ),經熱壓輪固結成三明治結構。 中華民國專利131 01 6號揭示一種補強不織布,係由含 有至少1 5%之複合短纖維梳棉網與含有至少丨5%之複合短纖420736 V. Description of the invention (1) The present invention relates to a method and a device for reinforcing a long-fiber non-woven fabric by using long fibers as a reinforcing material for the non-woven fabric, and through a screen-laying device and a longitudinal wire feeding device capable of continuously changing the fiber-laying angle. It can be used with different nonwoven production line speeds, a novel manufacturing method to reinforce, advance longitudinal, transverse and oblique directions of non-woven fabrics, has better dimensional stability and uniformity, and better MD / CD tensile strength ratio ( Close to 1), especially suitable for stiffened non-woven products, such as geotextiles, artificial leather base cloths, dust filter cloths, etc. The structure of short-fiber needle-rolled nonwovens is based on the entanglement and friction between fibers and fibers, so the tensile strength and tear strength of nonwovens are low, while the tensile strength is higher, making nonwovens prone to deformation and tear. Therefore, in order to improve the mechanical properties of short-fiber nonwovens, the long-fiber reinforcement method is mainly used. The manufacturing method of conventional long-fiber reinforced non-woven fabric includes the following methods: Republic of China Patent No. 232324 discloses a sandwich non-woven fabric (as shown in Fig. 1). It is mainly composed of a mesh fabric 101 and a non-woven fabric 102, which are arranged in two layers. A non-woven fabric is added with a scrim, and then consolidated by a needle to form a sandwich structure. At present, the dust collection cloths with high size stability are all of this structure. Japanese Patent Publication No. 52-20567 'Reveal-Reinforcement method of non-woven cloth and paper' is used between two layers of non-woven cloth or paper, and a scrim made of polypropylene fibers is used to consolidate into sandwiches by hot-pressing wheels. structure. Republic of China Patent No. 131 01 6 discloses a reinforced non-woven fabric, which is composed of a composite carded web containing at least 15% of composite staple fiber and a composite staple fiber containing at least 5%
C:\ProgramFiles\Patent\0424-3936-E.ptd第 4 頁 4 2 Ο T 3 8 五、發明說明(2) 維補強布(scrim),經熱壓貼合而成複合不織布。 曰本專利特公昭56- 5879號,也是揭示一種不織布、 紙的補強方法,係在兩層不織布或紙間,使用聚醯胺與聚 丙烯纖維組成之網狀物(scr i m),再經熱壓輪固結成三明 治結構。 上述專利補強所使用之網狀物(s c r i m)必須經過整 經、穿練、穿蔻等準備工程與織造工程後,才能進行補強 不織布製作,因此製程較複雜費時且成本較高。 美國專利第53 9 668 9號,揭示一種使用連續長纖維或 紗(continuous yarns or filament)在上下二層不織布間 進行橫向補強之製造方法,如第2圖所示,連續長纖維或 紗經橫向編網機構2 0 2,編織成橫向補強網2 0 3,與經過不 織布導輥2 04之上不織布205與下不織布206疊合成三明治 結構,再經水軋或針軋之固結裝置2 〇7,糾纏固結成補強 不織布208 ’再由捲布軸2〇9捲取。此專利之製程對不織布 僅有橫向補強效果,而無縱向及斜向補強功效,因此不適 用於需要較大縱向斜向抗拉強度之不織布。 中華民國專利第240029號’揭示一種多層複合非織物 之製造裝置’如第3圖所示’尤指該纖維輸送裝置,係至 少由兩金屬滾輪302、303,一種膠輪304以及兩凹槽導輪 3 0 5所構成,長纖維3 0 6以一定間距橫方向排列,藉纖維輸 送裝置鋪灑在第一層非織物307上面,然後上面再覆蓋第 二層非織物3 0 8並經針軋機3 〇 9糾纏固結成三明治不織布結 構。此專利製程之長纖維係沿著不織布橫方向(幅寬方向)C: \ ProgramFiles \ Patent \ 0424-3936-E.ptd page 4 4 2 〇 T 3 8 V. Description of the invention (2) Dimensional reinforcing cloth (scrim) is laminated by heat pressing to form a composite non-woven cloth. Japanese Patent Publication No. 56-5879 also discloses a method for reinforcing non-woven fabrics and paper. It is used between two layers of non-woven fabrics or papers, using a scrim made of polyamide and polypropylene fibers. The rollers are consolidated into a sandwich structure. The mesh (s c r i m) used in the aforementioned patent reinforcement must be prepared, reinforced, and knitted after preparation, weaving, and other preparation and weaving works. Therefore, the manufacturing process is complicated, time-consuming, and costly. U.S. Patent No. 53 9 668 9 discloses a manufacturing method for continuous reinforcement between two layers of non-woven fabrics using continuous yarns or filaments. As shown in FIG. Netting mechanism 2 02, weaving into a transverse reinforcing net 2 03, and a non-woven fabric 205 and a non-woven fabric 206 passing through the non-woven guide roller 2 04 are laminated into a sandwich structure, and then consolidated by water rolling or needle rolling 2 〇7 , Entangled and consolidated into a reinforced nonwoven 208 ′ and then taken up by the cloth take-up shaft 209. The process of this patent only has a transverse reinforcement effect on the non-woven fabric, and has no longitudinal and oblique reinforcement effect, so it is not suitable for non-woven fabrics that require a large longitudinal diagonal tensile strength. Republic of China Patent No. 240029 'Reveals a manufacturing device for multilayer composite nonwovens' as shown in Figure 3', especially the fiber conveying device, which is composed of at least two metal rollers 302 and 303, a rubber roller 304 and two grooves. It consists of wheels 3 0 5 and long fibers 3 6 are arranged at a certain interval in the horizontal direction. They are spread on the first layer of non-woven fabric 307 by a fiber conveying device, and then covered with the second layer of non-woven fabric 3 8 8 and passed through the pin mill. 309 entangled and consolidated into a sandwich nonwoven structure. The long fiber of this patented process is along the transverse direction (width direction) of the non-woven fabric.
420736 五、發明說明(3) 以一定間距排列,每根長纖維將沿著不織 位置上連續鋪灑成網,由於相鄰兩長纖維網之^之相對 f控制因此補強纖維網之橫向均勻性將較 2 ::不 差,間接影響不織布之均勻性及補強效果。白均句性為 中華民國專利第131016號揭示一種使用菱 布做:補強材料之補強不織布製造方法,如第: 不,包括補強布供給部401、纖維網供給部4〇2 ®汀 強不織布成形部404。含有15重量%以上熱粘著性複人 之補強長纖維40 5由罐筒406内之多數紗管407退繞出〇來,、,’ 經張f控制部40 8以及插入引導409而被收集於熱軋輥41〇 ΐ = 間隔②x m又處被加熱壓粘而成'為菱形花 補強布4Π,然後再與含有15重量%以上熱粘著性 :梳=412,經補強不織布成形部做成三明治補強。不纖織維 、專利之製程對不織布僅具斜向補強效果,縱向.及橫 ° 強功效較差,對於—些需要較高縱橫向抗拉強力之 不Γ如集塵濾布等產品並不適合,因此應用會受到一此 限制。 4 二 中華民國專利第207257號,揭示—種不織布結構改良 如第5A圖所示)係以一層長纖維層5〇1與一層短纖維棉網 = 502複合為一基本組成5〇3,並由多層基本组成層層交又 疊置,再經針軋機5〇4糾纏固結成長短纖複合不織布(如第 5B圖所不)。此專利製程之長纖維層與短纖維層係先複合 f 一基本紐成後,經疊棉機連續交叉斜向疊置於棉網輸送 ▼上,再經固結成長短纖複合不織布,由於短纖維棉網在420736 V. Description of the invention (3) Arranged at a certain distance, each long fiber will be continuously spread into a web along the non-woven position. Due to the relative f control of two adjacent long fiber webs, the transverse direction of the reinforcing fiber web is uniform. The property will be not worse than 2 ::, which indirectly affects the uniformity and reinforcing effect of the non-woven fabric. Bai Jun's sentence is ROC Patent No. 131016, which discloses a method for manufacturing a reinforced nonwoven fabric using rhombus as a reinforcing material, such as: No. Includes a reinforcing fabric supply unit 401 and a fiber web supply unit 402. Tingqiang nonwoven fabric forming Department 404. Reinforced long fibers 40 5 containing 15% by weight or more of heat-adhesive compound are unwound from the majority of bobbins 407 in the canister 406, and are collected through the sheet f control unit 40 8 and the insertion guide 409. The hot roll 41〇ΐ = interval ② x m is heated and pressed to form a diamond-shaped flower reinforcing cloth 4Π, and then with 15% by weight or more of thermal adhesion: comb = 412, made by the reinforced non-woven forming part Sandwich reinforcement. The non-woven fabric and patented process only have a diagonal reinforcement effect on the non-woven fabric, and the longitudinal and horizontal ° strong performance is poor. For some products that require higher vertical and horizontal tensile strength, such as dust filter cloth and other products are not suitable, Therefore, applications are subject to this limitation. 4 Second Republic of China Patent No. 207257, which reveals-a kind of non-woven fabric structure improvement as shown in Figure 5A) is based on a long fiber layer 501 and a short fiber cotton mesh = 502 composite as a basic composition 503, and consists of Multi-layer basic composition is layered and layered, and then entangled and consolidated by needle rolling mill 504 to grow staple fiber composite nonwoven fabric (not shown in Figure 5B). The long-fiber layer and short-fiber layer of this patented process are first compounded f, after a basic knitting, it is continuously and diagonally stacked on the cotton mesh conveying ▼ through a cotton laminator, and then consolidated into a staple fiber composite nonwoven fabric. Cotton net in
420736 五、發明說明(4) 未經固結前’乃是一脆弱 受到長纖維擠壓而變形損 又由於長纖維排列方向與 短纖維梳棉網之纖維排列 行’且疊棉角度小於10度 布抗拉強度在平行梳棉機 拉強度’而在垂直梳棉機 外,該製程僅能對不織布 進行橫向及縱向補強。 本發明係針對習知技 一種可連續改變纖維鋪網 置’可配合不同之不織布 向、橫向及斜向全方向補 尺寸安定性、均勻性、以 力比。 之纖維集合網層,因此棉網容 傷,將會影響不織布之均勻性, 短纖維排列方向幾乎一致 ’ 方向大致與梳棉機輸出方向平 以下,因此疊棉再經固結後不 輸出方向之不織布具有較大之浐 輸出方向之補強效果較差。此几 進行斜向補強’而無法對不織布 藝之上述缺點加以改良,而提供 角度之铺網裝置與縱向送絲裝 生產線速度,對不織布進行縱 強之新穎製造方法,具有較佳之 及較低之縱橫向(MD/CD)抗拉強 本發明之目的係提供一種長纖補強裝置,係藉連續改 變7網角度而達到對不織布進行橫向或斜向或橫向斜向或 螺旋補強之目的的長纖維鋪網裝置,並藉連續平行排列之 長纖維,達到對不織布縱向補強之目的的縱向送絲裝置。 本發明之另一目的係提供一種長纖維補強不織布的製 造方法,包括使用長纖維為補強材經由—可依照不同生產 速度’連續改變長纖維鋪網角度之長纖舖網裝置、形成橫 ,或斜向或橫向斜向或螺旋補強纖維,以及經由縱向長& 送絲裝置形成之縱向補強纖維網’此補強纖維網可鋪疊在420736 V. Description of the invention (4) Before consolidation, 'is a fragile strained by long fibers and deformed due to the direction of long fiber arrangement and the fiber arrangement of short fiber carded cotton', and the stacking angle is less than 10 degrees The tensile strength of the cloth is the tensile strength of the parallel card, and outside the vertical card, this process can only reinforce the nonwoven fabric in the horizontal and vertical directions. The present invention is directed to the conventional technique, which can continuously change the fiber laying arrangement 'and can be used with different nonwoven fabric directions, transverse directions and oblique directions to supplement dimensional stability, uniformity, and force ratio. The fiber gathers the mesh layer, so the damage of the cotton mesh will affect the uniformity of the non-woven fabric. The direction of the short fiber arrangement is almost the same as the direction of the card output. Therefore, the stacked cotton will not be output after consolidation. The non-woven fabric has a relatively small reinforcing effect in the direction of output. These can't be reinforced obliquely, which can not improve the above-mentioned shortcomings of the non-woven fabric art, and provide a new type of manufacturing method for the vertical reinforcement of the non-woven fabric, which provides an angled web laying device and a vertical wire feeding production line speed Longitudinal (MD / CD) tensile strength The object of the present invention is to provide a long-fiber reinforcing device, which is a long fiber that achieves the purpose of laterally or diagonally or laterally diagonally or spirally reinforcing a nonwoven fabric by continuously changing the 7-net angle. Laying device, and the longitudinal wire feeding device for the purpose of longitudinal reinforcement of non-woven fabric by the continuous fibers arranged in parallel. Another object of the present invention is to provide a method for manufacturing a long-fiber reinforced nonwoven fabric, which comprises using a long-fiber reinforcing material through a long-fiber laying device capable of continuously changing a long-fiber laying angle according to different production speeds, forming a cross, or Diagonally or laterally diagonally or spirally reinforced fibers, and longitudinally reinforced webs formed by longitudinal & wire feeders. 'This reinforced web can be laid on
420738 五、發明說明(5) 再 '緩固結工程結合成長纖維補強不 不織布上或不織布間 織布。 本發明也可提供另— 法’可不使用縱向送絲裂 使用長纖維為補強材料, 成横向或斜向或橫向斜向 網可疊在不織布上或不織 補強不織布。 種長纖維補強不織布的製造方 置’而僅使用長纖維鋪網裝置, 藉連續改變長纖維鋪網角度,形 或螺旋補強纖維網,此補強纖維 布間,再經固結工程結合成長纖 依據本發明之長纖補強裝置包括: (1)長纖維鋪網袭置’藉連續改變鋪網角度而達到對 不織布進行橫向或斜向或橫向斜向或螺旋之補強 目的,包括: (a) —組可橫向往復移動之鋪網羅拉,係用於將一 排連續性長纖維,往復鋪疊成網;以及 (b) 可&鋪網羅拉往復橫動’而在兩侧反轉點改變 橫向鋪網角度之鋪網羅拉往復橫動軌道; (c) 導絲架;以及 (d) 紗架;及/或 (2 )縱向送絲裝置,係直接使用長纖維絲餅,藉連續 平行排列之長纖維,達到對不織布縱向補強之目 的,包括: (a)紗架; (b) 張力調整器;以及 (c) 導絲架。420738 V. Description of the invention (5) Then 'slow consolidation project combined with growing fibers to reinforce the non-woven fabric or inter-woven fabric. The present invention can also provide another method. It is not necessary to use longitudinal wire feeding and cracking. Long fibers are used as a reinforcing material to form a transverse or oblique or transversely oblique web. This type of long-fiber reinforced nonwovens is manufactured using only a long-fiber laying device. By continuously changing the long-fiber laying angle, the shape or spiral can be used to reinforce the fiber web. This reinforcing fiber cloth is then combined with the consolidation process to grow the fiber basis. The long-fiber reinforcing device of the present invention includes: (1) Long-fiber web laying by continuously changing the laying angle to achieve transverse or oblique or lateral oblique or spiral reinforcement of the nonwoven, including: (a) — A set of reciprocating traverse rollers is used to lay a row of continuous long fibers back and forth into a net; and (b) the traverse rollers can be traversed back and forth to change the lateral direction at the reversal points on both sides (C) the wire guide; and (d) the creel; and / or (2) the longitudinal wire feeding device, which directly uses long-fiber wire cakes, which are arranged in parallel and continuously Long fibers to achieve the purpose of longitudinal reinforcement of non-woven fabrics, including: (a) a creel; (b) a tension adjuster; and (c) a wire guide.
420736 五、發明說明(6)420736 V. Description of Invention (6)
其中該紗架上 等長纖維絲餅所 之平行排列,並 力。 可設置複數個長 導出之長纖維可 可藉由上述張力 纖維絲餅,且該 藉由該導絲架將 調整器調整其張 種方法進 、超音波 依據本發明所稱之固結工程係利用下述任— 行:針軋法、縫編法、水軋法、熱壓法、熱風法 音法、高週波法或化學黏合法等均可適用。 本發明方法中作為補強材料之長纖維選自下述組 一種或一種以上之長纖維:聚酯長纖、聚醯胺長纖、、 烯(PE)長纖、聚丙烯(pp)長纖、芳香族聚醯胺長纖、 長纖、聚硫苯(PPS)長纖、玻璃長纖、碳纖長纖、遠紅外^ 線長纖、彈性長纖、複合長纖及導電纖維。 本發明之長纖維補強不織布之製造方法,如第6A圖所 示,係將絲餅60 1之絲束退繞,經導絲器602,鋪網羅拉 603 ’藉鋪網羅拉往復橫動,而在兩侧反轉點週期性改變 橫向鋪網角度之鋪網羅拉往復橫動轨道6〇4 (如第6β圖所 示),而達到在以一定速度行走之底層不織布6〇5上鋪灑橫 向或斜向或橫向斜向之補強纖維網,再與由縱向送絲裝置 上之紗架606之送經絲餅6〇7退繞,經導絲架608張力調整 器609所送出之縱向補強長絲,複合成縱向橫向或縱向斜 向或縱向橫向斜向之補強纖維網,然後上面再鋪放上層不 織布61 0 ’經固結工程(針軋機)611做成長纖維補強不織 布 612。 本發明之優點為可配合不織布之應用與機械性質The creel is arranged in parallel on the creel in equal lengths and is balanced. A plurality of long-derived long fibers can be set. The tension fiber yarn cake can be used, and the adjuster can be adjusted by the guide wire frame. The ultrasonic method is used in accordance with the consolidation engineering system of the present invention. Appointment-line: pin rolling method, stitch knitting method, water rolling method, hot pressing method, hot air sound method, high frequency method, or chemical adhesion method can be applied. The long fibers used as a reinforcing material in the method of the present invention are selected from one or more types of long fibers in the following group: polyester filaments, polyamide filaments, olefin (PE) filaments, polypropylene (pp) filaments, Aromatic polyamide filaments, filaments, polysulfide (PPS) filaments, glass filaments, carbon filaments, far infrared ^ filaments, elastic filaments, composite filaments and conductive fibers. As shown in FIG. 6A, the manufacturing method of the long-fiber reinforced non-woven fabric of the present invention is to unwind the tow of the silk cake 60 1, and through the yarn guide 602, the net roller 603 ′ is reciprocated by the net roller, and At the reversal points on both sides, the traversing rollers that change the horizontal traversing angle periodically reciprocally traverse the track 604 (as shown in Fig. 6β), and reach the horizontal spread on the bottom non-woven fabric 605 walking at a certain speed. The reinforcing fiber web, which is oblique or transversely oblique, is unwound from the warp yarn cake 607 by the creel 606 on the longitudinal wire feeding device, and is longitudinally reinforced by the guide wire frame 608 tension adjuster 609. The filaments are combined into a longitudinal and transverse or longitudinal oblique or longitudinal and transverse oblique reinforcing fiber web, and then an upper layer of non-woven fabric 61 0 ′ is laid on top of it to reinforce the non-woven fabric 612 through consolidation engineering (needle rolling mill) 611. The advantage of the present invention is that it can match the application and mechanical properties of non-woven fabrics.
C:\ProgramFiles\Pateirt\0424-3936-E. ptd第 9 頁 .420736 五、發明說明(7) (mechanical properties)要求,搭配不同原料組合與長 纖維混合比率,直接在傳統不織布生產線上,配合不同之 生產速度,對不織布進行橫向7〇4或斜向7〇3或橫向斜向 701或縱向松向706或縱向斜向702或縱向橫向斜向7〇7之鋪 網補強(如第7圖所示),因此製程具有很大彈性,可增加 不織布均勻性與抗拉強度、降低抗拉伸度與較佳之不織布 縱橫向強度比(接近n,以提高不織布之尺寸安定性。本 發明也可,藉鋪網羅拉速度與橫向移動速度之差距而達到對 不織布螺旋補強之效果(如第7圖7〇5所示)。 為讓本發明之上述和其他目的、特徵、和優點能更明 顯易懂’下文特舉出較佳實施例,並配合所附圖式,作詳 細說明如下: 圖式之簡單說明 第1圖為習知網狀布補強不織布結構示意圖。 第2圖為習知連續性長纖維或紗橫向補強不織布製程 示意圖。 第3圖為習知多層複合非織物之製造裝置示意圖。 第4圖為習知使用菱形花紋補強布做為補強材料之補 強不織布製造方法示意圖。 第5圖為習知不織布結構改良之示意圖。 第6圖為依據本發明之長纖補強裝置示意圖。 第7圖為本發明之各種長纖補強形式示意圖。 符號說明 101~網狀布C: \ ProgramFiles \ Pateirt \ 0424-3936-E. Ptd p.9.420736 V. Description of the invention (7) (mechanical properties) requirements, with different raw material combinations and long fiber mixing ratio, directly on the traditional non-woven production line, For different production speeds, the non-woven fabric is reinforced by horizontal 704 or oblique 703 or horizontal oblique 701 or longitudinal loose 706 or vertical oblique 702 or vertical transverse oblique 701 (as shown in Figure 7). (Shown), so the process has great flexibility, which can increase the uniformity and tensile strength of the nonwoven, reduce the tensile strength and better the aspect ratio of the nonwoven's longitudinal strength (close to n to improve the dimensional stability of the nonwoven. The invention can also To achieve the effect of spiral reinforcement on the non-woven fabric by taking advantage of the difference between the speed of the web roller and the speed of lateral movement (as shown in Fig. 7 and Fig. 7). In order to make the above and other objects, features, and advantages of the present invention more obvious and easier Understand that the preferred embodiment is described below, and will be described in detail in conjunction with the attached drawings: Brief description of the drawings Figure 1 is a schematic diagram of the structure of a conventional mesh-reinforced nonwoven fabric. Figure 2 is a conventionally known Schematic diagram of the process of transversely reinforcing non-woven fabrics with flexible long fibers or yarns. Figure 3 is a schematic diagram of a conventional multi-layer composite nonwoven manufacturing device. Figure 4 is a schematic diagram of a conventional method for manufacturing a nonwoven fabric using a diamond-shaped reinforcing fabric as a reinforcing material. The figure is a schematic diagram of the improvement of the conventional non-woven fabric. Fig. 6 is a schematic diagram of a long-fiber reinforcing device according to the present invention. Fig. 7 is a schematic diagram of various long-fiber reinforcing forms of the present invention.
C:\Program Files\paten1;\0424-3936-E.ptd第 10 頁 420736 五、發明說明(8) 102- 不 織 布 201- 連 續 性 長 纖 維 或紗 2 06- 不 織 布 2 0 2 - 橫 向 編 網 機 構 2 07- -固 結 裝 置 2 0 3 - 橫 向 補 強 網 2 08 - -補 強 不 織 布 結 構 2 0 4- 不 織 布 導 輥 2 0 9 - 捲布 轴 20 5- 上 不 織 布 301〜 長 纖 維 輸 H S/ 达 裝 置 3 06- -下 不 織 布 3 0 2〜 橫 向 編 網 機 構 3 07- 固 結 裝 置 30 3〜 橫 向 補 強 網 3 08 - 補 強 不 織 布 結 構 304- 不 織 布 導 輥 3 0 9 - 捲布 神 30 5〜 上 不 織 布 401- 補 強 布 供 給 部 4 0 7 - 紗 管 40 2〜 纖 維 網 供 給 部 408〜 張 力 控 制 部 40 3〜 纖 維 網 供 給 部 409- -插 入 引 導 404〜 補 強 不 織 布 成 形部 410- '熱 軋 輥 40 5〜 補 強 長 纖 維 411- .菱 形 彳匕 紋 補 強 布 4 0 6〜 罐 筒 412〜 .梳 棉 網 50卜 長 纖 維 層 5 03 - .基 本 組 成 5 0 2- 短 纖 維 棉 網 5 04- .針 軋 機 601- 絲 餅 6 0 7 - .达 經 絲 餅 60 2- 導 絲 器 6 0 8、 '導 絲 架 6 0 3〜 鋪 網 羅 拉 6 0 9 - .張 力 調 節 器 604- 鋪 網 羅 拉 往 復 橫動軌 道 610、 上 層 不 織 布 6 0 5〜 底 層 不 織 布 61卜 •固 結 工 程 (針軋機C: \ Program Files \ paten1; \ 0424-3936-E.ptd page 10 420736 V. Description of the invention (8) 102- Non-woven fabric 201- Continuous filament or yarn 2 06- Non-woven fabric 2 0 2-Horizontal netting mechanism 2 07--Consolidation device 2 0 3-Horizontal reinforcement mesh 2 08--Reinforcement of non-woven fabric structure 2 0 4- Non-woven fabric guide roller 2 0 9-Roller shaft 20 5- Upper non-woven fabric 301 ~ Long fiber delivery HS / up device 3 06--Lower non-woven fabric 3 0 2 ~ Horizontal weaving mechanism 3 07- Consolidation device 30 3 ~ Horizontal reinforcing net 3 08-Reinforced non-woven structure 304- Non-woven guide roller 3 0 9-Cloth god 30 5 ~ Upper non-woven 401- Reinforcement cloth supply unit 4 0 7-bobbin 40 2 ~ web supply unit 408 ~ tension control unit 40 3 ~ web supply unit 409--insertion guide 404 ~ reinforcement nonwoven forming unit 410- 'hot roll 40 5 ~ reinforcement length Fiber 411-. Rhombus 彳 dagger pattern reinforcing cloth 4 06 ~ Canister 412 ~. Cotton net 50 Long fiber layer 5 03-. Basic composition 5 0 2- Short fiber cotton net 5 04-. Needle rolling mill 601- Silk cake 6 0 7-. Warp silk cake 60 2- Guide wire 6 0 8, 'Guide wire frame 6 0 3 ~ Laying roller 6 0 9-. Tension regulator 604- Laying roller reciprocating traverse rail 610, Upper layer non-woven 6 0 5 ~ Lower layer non-woven 61 B Consolidation process (needle rolling mill)
C:\ProgramFiles\Patent\0424-3936-E.ptd 第 11 頁 '420736 五、發明說明(9) 6 0 6〜紗架 701~橫向斜向補強 702〜縱向斜向補強 703〜斜向補強 704〜橫向補強 612〜長纖維補強不織布 7 0 5〜螺旋補強 706〜縱向橫向補強 707〜縱向橫向斜向補強 實施例 使用第6圖所示之裝置,以聚對苯二甲酸乙二酿 (polyethylene terephthal ate)之連續長纖維絲餅作為補 強材料,長纖維規格為l〇〇〇d/96f之全延伸絲(FuU Oriented Yarn),分別進行螺旋、縱向橫向斜向、縱向橫 向之鋪網補強於二層基重20 0g/m2之短纖維不織爯 經針軋密度6 0 0針/cm2軋成長纖維補強不織布,其不^布物C: \ ProgramFiles \ Patent \ 0424-3936-E.ptd "420736 on page 11 V. Description of the invention (9) 6 0 6 ~ creel 701 ~ horizontal oblique reinforcement 702 ~ longitudinal oblique reinforcement 703 ~ oblique reinforcement 704 ~ Horizontal reinforcement 612 ~ Long-fiber reinforced nonwovens 7 0 5 ~ Spiral reinforcement 706 ~ Longitudinal transverse reinforcement 707 ~ Longitudinal transverse diagonal reinforcement Example The device shown in Figure 6 was used to use polyethylene terephthalate ate) continuous long-fiber silk cake as a reinforcing material, long fiber specifications of 1000d / 96f full extension yarn (FuU Oriented Yarn), respectively, spiral, longitudinal and horizontal oblique, longitudinal and horizontal lamination to reinforce two Short-fiber non-woven fabrics with a layer basis weight of 20 0 g / m2 pass through a needle rolling density of 600 needles / cm2 to grow long fibers to reinforce the non-woven fabric.
C:\Program Files\Patent\0424-3936-E.ptd第 12 頁 420736 五、發明說明(ι( 本發明 比較例21 比較例1 編號 縱向+橫向 ; ρ市售長纖维補強不織布1 市售夾網不織布(濾布) 鋪網方式 . __1 C/1 〇〇 Ln (咖2) j 時 2-36 5.12 2.94 1 CV% 129.3 1 70.6 109.9 MD j 強力(kg/5cm) 1 強伸度(Tensile) ASTM D503 5 5.33 6.10 1 9.48 cv°/〇 i 129.8 91.2 129.4 8 5.92 6.12 8.38 _1 f CV% , ;_1 〇 0.77 0.85 MD/CD 3 ;107.5 : 68.8 MD 伸度(%) 62.5 103.6 76.8 8 85.7 8U 65.4 MD ASTM D4533(kgf) 梯形撕裂強力i 84,6 81.4 49.6 8 >l·C: \ Program Files \ Patent \ 0424-3936-E.ptd page 12 420736 V. Description of the invention ((Comparative Example 21 of the present invention Comparative Example 1 No. longitudinal + horizontal; ρ commercially available long fiber reinforced nonwoven 1 commercially available Laminated non-woven fabric (filter cloth) Laying method. __1 C / 1 〇〇Ln (Ca 2) j 2-36 5.12 2.94 1 CV% 129.3 1 70.6 109.9 MD j Strength (kg / 5cm) 1 Tensile (Tensile ) ASTM D503 5 5.33 6.10 1 9.48 cv ° / 〇i 129.8 91.2 129.4 8 5.92 6.12 8.38 _1 f CV%,; _1 〇0.77 0.85 MD / CD 3; 107.5: 68.8 MD elongation (%) 62.5 103.6 76.8 8 85.7 8U 65.4 MD ASTM D4533 (kgf) Trapezoidal tear strength i 84,6 81.4 49.6 8 > l ·
to 1 實^例 縱向+橫向1 縱命+橫命f斜向 螺旋 i舖網方式 IwA K) «-Λ Ut \〇 〇\ 524 Π (g/n^) 跡 2.36 2.71 | 2.64 1 CV% 129.3 116.S ! 115.8 MD 強力(kg/5cm) 強伸度(Tensile) ASTM D5035 5.3ΓΊ 6.05 | 5-34 CY% 129.8 i 133-2J 134.7 8 5,92 6.21 CV% 1.00 0.88 i 0.86 MD/CD 1_1 3 61.4 i 65.7 伸度(%) 62.5 1 61.3 i 60,6 8 85.7 84.2 i S5.3 MD j ASTMD4533(kgf) j 梯形撕裂強力 84.6 1 79.8 :90.4 Π D tmsn C:\ProgramFiles\Patent\0424-3936-E. ptd第 13 頁 420736to 1 Example ^ Vertical + Horizontal 1 Vertical Life + Horizontal Life F oblique spiral i Laying method IwA K) «-Λ Ut \ 〇〇 \ 524 Π (g / n ^) Trace 2.36 2.71 | 2.64 1 CV% 129.3 116.S! 115.8 MD Strength (kg / 5cm) Tensile ASTM D5035 5.3ΓΊ 6.05 | 5-34 CY% 129.8 i 133-2J 134.7 8 5,92 6.21 CV% 1.00 0.88 i 0.86 MD / CD 1_1 3 61.4 i 65.7 Elongation (%) 62.5 1 61.3 i 60,6 8 85.7 84.2 i S5.3 MD j ASTMD4533 (kgf) j Trapezoidal tear strength 84.6 1 79.8 : 90.4 Π D tmsn C: \ ProgramFiles \ Patent \ 0424 -3936-E. Ptd page 13 420736
π农取之畏 项个w邛興習沖负 茲比較本發明方 纖補強不織布的物性 1係市售夾網不織布( 布。由表二物性比較 '織布比夾網不織布及 句性、抗拉強度、與 較低之伸度。 本發明可有效改 佳之縱橫向抗拉強度 餅做為補強材料,因 不織布如:地工不織 產業利用價值。 ’結果如表二所示。夹_由 , 衣一中’比較例 慮布);t匕較例2係市售長纖補強不織 古:知本發明方法製成之長纖補強不 市售長纖補強不織布,具有較佳之均 較佳之縱橫向抗拉強度比(接近丨)與 善短纖維不織布之機械性質,具有較 比(接近1 )’由於直接使用長纖維絲 此製程彈性大、成本低,可製成多種 布、人工皮革基布、集塵濾布等甚具 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何熟習此項技藝者,在不脫離本發明之精 神和範圍内’當可作更動與潤飾,因此本發明之保護範圍 當視後附之申請專利範園所界定者為準。The physical properties of the square fiber-reinforced nonwoven fabric of the present invention are compared with the commercially available laminated mesh (cloth. Table 2 compares the physical properties of the woven fabric to the laminated nonwoven fabric and its sentence resistance. Tensile strength and lower elongation. The invention can effectively improve the vertical and horizontal tensile strength cake as a reinforcing material, because non-woven fabrics such as: geotextile and non-woven industry utilization value. 'The results are shown in Table 2. Clip_ 由, Yiyizhong 'comparative example considers cloth); t Dagger Comparative Example 2 is a commercially available long-fiber reinforced non-woven fabric: Knowing that the long-fiber reinforced non-commercially-made long-fiber reinforced non-woven fabric made by the method of the present invention has better and better Longitudinal and transverse tensile strength ratio (close to 丨) and the mechanical properties of good short-fiber non-woven fabrics have a comparative ratio (close to 1) 'Because of the direct use of long fiber filaments, this process has high elasticity and low cost, and can be made into a variety of cloths and artificial leathers. Cloth, dust filter cloth, etc. Although the present invention has been disclosed in the preferred embodiment as above, it is not intended to limit the present invention. Anyone skilled in the art will not depart from the spirit and scope of the present invention. Make changes and retouches, so The protection scope of the present invention shall be subject to the definition in the attached patent application park.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US7947359B2 (en) | 2003-04-22 | 2011-05-24 | Asahi Kasei Fibers Corporation | High tenacity nonwoven fabric |
CN107475905A (en) * | 2017-08-02 | 2017-12-15 | 南京大学 | The preparation method of long fine reinforcement geotextile |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US7947359B2 (en) | 2003-04-22 | 2011-05-24 | Asahi Kasei Fibers Corporation | High tenacity nonwoven fabric |
US8349103B2 (en) | 2003-04-22 | 2013-01-08 | Asahi Kasei Fibers Corporation | High tenacity nonwoven fabric |
CN107475905A (en) * | 2017-08-02 | 2017-12-15 | 南京大学 | The preparation method of long fine reinforcement geotextile |
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