TW418488B - Semiconductor processing method for overcoming corner thinning effect - Google Patents
Semiconductor processing method for overcoming corner thinning effect Download PDFInfo
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Λ 18 4 3 8 五、發明說明(1) -1 發明領域 門搞=明? ϊ ΐ目的在於溝槽内提供一高溫氧化層當作 ? 8 “、阿φ度電漿氧化層作為溝槽底部氧化層,用 現象的產生及獲得高 -2發明背景: 近來在半導體元件的需求因大量的使用電子零件而快 速的增加。特別是電腦快速的普及增加了半導體元件的需 求。由於需要數百或是數千電晶體組成很複雜的積體電路 製造在單一半導體晶片上’為了增加積體電路内電子元件 積集度及縮小佈局面積,必須製造性能更佳的半導體元件 ,且保持元件原來所擁有的特性,所以改良半導體元件品 質是重要的。 Πσ 傳統的電晶體元件溝槽的製造方法,利用熱氧化法形 成一閘氧化層於溝槽内部側壁,然而當溝槽内部長完間氧 化層後卻發現兩問題需解決,其一就是在溝槽底部與溝槽 側壁的交角會有薄化(corner th i nn i ng)現象的產生,另 一問題即是半導體基底上方的氮化矽層與溝槽側壁的交角 也會因薄化現象造成尖端情形’此交角的薄化現象會造成 元件的漏電流(current leakage)產生。Λ 18 4 3 8 V. Description of the invention (1) -1 Field of invention ΐ ΐThe purpose is to provide a high-temperature oxide layer in the trench as an 8 ", A φ degree plasma oxide layer as the bottom oxide layer of the trench, using the generation of phenomena and obtaining high -2 Background of the Invention: Recently the demand for semiconductor components The rapid increase due to the use of a large number of electronic parts. Especially the rapid popularization of computers has increased the demand for semiconductor components. Because it requires hundreds or thousands of transistors to form a complex integrated circuit manufactured on a single semiconductor wafer, 'in order to increase The integration degree of electronic components in integrated circuits and the reduction of layout area must make semiconductor devices with better performance and maintain the original characteristics of the components, so it is important to improve the quality of semiconductor components. Πσ The manufacturing method uses thermal oxidation to form a gate oxide layer on the inner sidewall of the trench. However, after the oxide layer is grown inside the trench, two problems need to be solved. One is that the intersection angle between the bottom of the trench and the sidewall of the trench will There is a phenomenon of thinning (corner th i nn i ng). Another problem is the silicon nitride layer and trench over the semiconductor substrate. The crossing angle will cause the tip of the case wall thinning due to the phenomenon of 'cross angle of this phenomenon will result in thinning of the leak current element (current leakage) is generated.
第5頁 根據以上所述的目的, 具有半導體基底,依序形成 導體基底上方。利用微影與 半導體基底内部。再者,形 層的上方與溝槽内部,其第 。接著,沉積第三介電質層 4 184 88 五、發明說明(2) 因此’亟待一種克服交角薄化(corner thinning)現 象的產生及獲得高品質之半導體元件。 5-3發明目的及概述: 鑒於上述之發明背景中,現有的半導體元件所產生的 諸多缺點,本發明的主要目的在於溝槽内部提供—高溫氧 化層當作閘極側壁,與高密度電漿氧化層作為溝槽底部氧 化層’用以克服交角薄化(corner thinning)現象的產生 及獲得高品質之半導體元件。 本發明的另一目的在提供一半導體元件製造方法,提 供第三氧化層於第二氧化層與多晶矽層上方,可防止溝槽 側壁的第二氧化層被蝕刻。若不沉積氮化矽層,而直接用 氮氟酸將氣化石夕層上的第一氧化層去除,則溝槽側壁的第 二氧化層也同時會被蝕刻。 本發明提供一半導體元件,其 墊氧化層與第一介電質層於半 ♦虫刻方法,形成複數個溝槽於 成第二介電質層於第一介電質 二介電質層只填充於溝槽底部 於半導體基底上方與溝槽内側Page 5 According to the above-mentioned purpose, a semiconductor substrate is provided, and the conductive substrate is sequentially formed over the conductive substrate. Use lithography and the inside of a semiconductor substrate. Furthermore, the top of the shaped layer and the inside of the trench, its first. Next, a third dielectric layer is deposited. 4 184 88 V. Description of the invention (2) Therefore, it is urgent to overcome the occurrence of the corner thinning phenomenon and obtain a high-quality semiconductor device. 5-3 Purpose and summary of the invention: In view of the above-mentioned background of the invention, the existing semiconductor devices have many shortcomings. The main purpose of the present invention is to provide the inside of the trench-a high temperature oxide layer as the gate sidewall, and a high density plasma The oxide layer is used as the bottom oxide layer of the trench to overcome the occurrence of corner thinning and obtain high-quality semiconductor devices. Another object of the present invention is to provide a method for manufacturing a semiconductor device, which provides a third oxide layer over the second oxide layer and the polycrystalline silicon layer, so as to prevent the second oxide layer on the sidewall of the trench from being etched. If the silicon nitride layer is not deposited, and the first oxide layer on the gasified stone layer is directly removed by using nitric acid, the second oxide layer on the sidewall of the trench is also etched at the same time. The present invention provides a semiconductor device in which a pad oxide layer and a first dielectric layer are semi-etched to form a plurality of trenches to form a second dielectric layer and a first dielectric layer and a second dielectric layer. Fill the bottom of the trench above the semiconductor substrate and inside the trench
五、發明說明(3) ϊ離:梦層於半導體基體上方,利用反應 刻法來移除部分之多晶石夕層, 使其多晶梦層上表面低於該溝槽上部。沉積第四介電質層 :半導體兀件上方與溝槽内#’其第四介電質層藉由化學 機械研磨法“MP)使之平坦化。最後,利用化學機械研磨 法(CMP)與回蝕刻法來移除第四介電質層,部分之第三介 電質層與第二介電質層直至溝槽内的多晶層上表面暴露出 5-4圖不簡单說明: 習知半 槽區與 例中半 溝槽底 例中半 化層與 例中半 層的形 實施例 體基底 之蝕刻 第一 A圖與第一B圖係 示意圖’其包含習知之溝 苐二圖係本發明實施 示意圖’其包含溝槽區與 第三圖係本發明實施 示意圖,其包含第高溫氧 第四圖係本發明實施 示意圖’其包含第三氧化 第五圖係本發明另— 動作示意圖,其包含半導 第一乳化層與第一氧化層 導體元件之各步驟的動作 溝槽底部氧化物之形成。 導體元件之各步驟的動作 部氧化物之形成。 導體元件之各步驟的動作 多晶矽的形成。 導體元件之各步驟的動# 成及其平坦化。 中半導體元件之各步驟的 上方的第三氧化層、局部 主要部份之代表符號 第7頁 五、發明說明(4) 100 矽底材 120 墊氧化層 140 氮化矽層 160A半導體基底上方之第一氧化層 1 6 0 B溝槽内部之第一氧化層 180 交角的薄化現象 10 矽底材 12 墊氧化層 14 氮化矽層 16A半導體基底上方之第一氧化層 1 6 B溝槽底部之第一氧化層 18 半導體基底上方之第二氧化層 1 8 A溝槽内側壁之第二氧化層 20 多晶矽層 22 第三氧化層 5-5發明詳細說明: 第五圖顯示本發明實施例中半導體元件之剖面圖。第 二圖至第四圖則顯示此半導體元件製造方法之分解示意圖 。相同的元件係以相同的標號來表示。 第二圖顯示出:半導體基底1 0係使用電性為P型的矽 底材;然而η型矽底材也同樣可以使用。利用傳統的熱氧V. Description of the invention (3) Isolation: The dream layer is above the semiconductor substrate, and a part of the polycrystalline stone layer is removed by a reactive engraving method so that the upper surface of the polycrystalline dream layer is lower than the upper part of the trench. Deposition of a fourth dielectric layer: the fourth dielectric layer above the semiconductor element and in the trench is planarized by the chemical mechanical polishing method (MP). Finally, the chemical mechanical polishing method (CMP) and The etch back method is used to remove the fourth dielectric layer, and part of the third dielectric layer and the second dielectric layer are exposed until the upper surface of the polycrystalline layer in the trench is exposed. The figure is not simple. Knowing the half groove area and the half groove in the example, the half layer and the half layer in the example, the etching of the body substrate is the first diagram A and the first diagram B, which includes the second picture system of the conventional trench. The schematic diagram of the implementation of the present invention 'which includes the trench region and the third diagram is a schematic diagram of the implementation of the present invention, which includes the first high-temperature oxygen, the fourth diagram is the implementation diagram of the present invention' which includes the third oxidation, and the fifth diagram is another schematic diagram of the invention, It includes the formation of the oxide at the bottom of the trench in each step of the semiconducting first emulsion layer and the first oxide layer of the conductor element. The formation of the oxide in each step of the conductor element. The operation of each step of the conductor element Each of the conductor elements The movement of the step and its planarization. The third oxide layer above each step of the middle semiconductor device, and the representative symbols of the main parts. Page 7 V. Description of the invention (4) 100 silicon substrate 120 pad oxide layer 140 The first oxide layer 160A above the semiconductor substrate of the silicon nitride layer 160A The first oxide layer 180 inside the trench is thinned at the intersection angle 10 Silicon substrate 12 Pad oxide layer 14 The silicon nitride layer 16A is above the semiconductor substrate An oxide layer 1 6 B The first oxide layer at the bottom of the trench 18 The second oxide layer above the semiconductor substrate 1 8 A The second oxide layer at the inner side wall of the trench 20 The polycrystalline silicon layer 22 The third oxide layer 5-5 Detailed description of the invention: The fifth figure shows a cross-sectional view of the semiconductor element in the embodiment of the present invention. The second to fourth figures show the exploded schematic diagram of the method for manufacturing the semiconductor element. The same elements are denoted by the same reference numerals. The second figure shows: The semiconductor substrate 10 is a P-type silicon substrate; however, an η-type silicon substrate can also be used. Using traditional thermal oxygen
4 184 884 184 88
化法,在含氧的環境中,以熱氧化的方式於半導體基底表 面長一層墊氧化層12,其厚度約1〇0至300埃之間。接著, 以低壓化學氣相沉積法(LPCVD)沉積一層厚度約1〇〇〇至 3 0 00埃之間的氮化矽層〗4於墊氧化層丨2上方。然後整個晶 片將進行微影的製程,以光阻為罩幕,利用非等向性蝕刻 法如反應性離子蝕刻法(R丨E)蝕刻局部氮化矽層〗4、墊氧 化層12與半導體基底10,於半導體基底内蝕刻出一溝槽。 接著,利用高溫電漿(HDP)化學氣相沉積法(CVD)形成第一 氧化層於氮化矽層上方與該溝槽内部,其該殘留於溝槽側 壁兩側的氮化矽,則利用氫氟酸(HF )將之去除。其溝槽内 部的第一氧化層被當作填入溝槽内的底部氧化物。 利用高溫氧化之化學氣相沉積法,沉積一層厚度約為 20 0至500埃的第二氧化層18於矽底材上方與溝槽内部側壁 ,用以當作漏電流之防阻層於第三圖所示。接著,沉積一 多晶矽層20於第二氧化層丨8上方,其多晶矽層2〇完全填充 於淺溝槽内部,利用反應性離子蝕刻法(RIE)及回蝕刻的 技術平坦化研磨部分的多晶矽層2〇,使多晶矽層2〇的上表 面低於溝槽約2000埃,其高度約與墊氧化層12同高。 沉積一第三氧化層22於第二氧化層18與多晶矽層2〇上 方,並利用化學機械研磨的技術平坦化研磨第三氧化層22 ’使其第三氧化層22被平坦化於第四圖所示。若此時不沉 積一氮化矽層22於第二氧化層18與多晶矽層2〇上方,而直In the oxygen-containing environment, a pad oxidation layer 12 is grown on the surface of the semiconductor substrate by thermal oxidation in a oxygen-containing environment, and has a thickness of about 100 to 300 angstroms. Next, a low-pressure chemical vapor deposition (LPCVD) method is used to deposit a silicon nitride layer with a thickness between about 1000 and 3000 angstroms over the pad oxide layer 2. Then the whole wafer will be subjected to a lithography process, using photoresist as a mask, and anisotropic etching methods such as reactive ion etching (R 丨 E) will be used to etch the local silicon nitride layer. 4. The pad oxide layer 12 and semiconductor In the substrate 10, a trench is etched into the semiconductor substrate. Next, a high-temperature plasma (HDP) chemical vapor deposition (CVD) method is used to form a first oxide layer above the silicon nitride layer and inside the trench. The silicon nitride remaining on both sides of the sidewall of the trench is utilized. It is removed by hydrofluoric acid (HF). The first oxide layer inside the trench is used as the bottom oxide filling the trench. Using a high-temperature oxidation chemical vapor deposition method, a second oxide layer 18 having a thickness of about 200 to 500 angstroms is deposited on the silicon substrate and the inner sidewall of the trench, and is used as a leakage prevention layer on the third As shown. Next, a polycrystalline silicon layer 20 is deposited over the second oxide layer 8 and the polycrystalline silicon layer 20 is completely filled in the shallow trench. The polycrystalline silicon layer in the polished portion is planarized by using reactive ion etching (RIE) and etch-back techniques. 20, so that the upper surface of the polycrystalline silicon layer 20 is about 2000 angstroms below the trench, and its height is about the same as that of the pad oxide layer 12. A third oxide layer 22 is deposited on the second oxide layer 18 and the polycrystalline silicon layer 20, and the third oxide layer 22 'is planarized and polished using a chemical mechanical polishing technique so that the third oxide layer 22 is planarized in the fourth figure. As shown. If a silicon nitride layer 22 is not deposited above the second oxide layer 18 and the polycrystalline silicon layer 20 at this time,
4184 8D 五、發明說明(6) 接用氫氟酸將氮化矽層上的第一氧化層1 6A去除,則溝槽 側壁的第二氧化層1 8也同時會被蝕刻掉,因此在氮化發層 14上之第一氧化層16A去除前就先沉積第三氧化層22於半 導體基底上方,然後化學機械研磨法將表面平坦化。 最後,利用化學機械研磨的平坦化技術蝕刻半導體基 底上方的第三氧化層22、局部第二氧化層18與第一氧化層 16A ,直至多晶矽層20上表面暴露出於第五圖所示。本發 明實施中使用第二氧化層1 8 A當作閘極侧壁,再加上上述 的製程即可以解決交角薄化(corner thinning)現象的產 生。 以上所述僅為本發明之較佳實施例而已,並非以限定 本發明之申請專利範圍;凡其它未脫離本發明所揭示之精 神下所完成之等效改變或修飾’均應包含在下述之專利申 請範圍内。4184 8D V. Description of the invention (6) If the first oxide layer 16A on the silicon nitride layer is removed by hydrofluoric acid, the second oxide layer 18 on the sidewall of the trench will be etched away at the same time. Before the first oxide layer 16A on the chemical conversion layer 14 is removed, a third oxide layer 22 is deposited on the semiconductor substrate, and then the surface is planarized by a chemical mechanical polishing method. Finally, the third oxide layer 22, the local second oxide layer 18, and the first oxide layer 16A over the semiconductor substrate are etched by a planarization technique of chemical mechanical polishing until the upper surface of the polycrystalline silicon layer 20 is exposed as shown in the fifth figure. In the implementation of the present invention, the second oxide layer 18 A is used as the gate side wall, and the above process can be used to solve the problem of corner thinning. The above description is only the preferred embodiments of the present invention, and is not intended to limit the scope of patent application of the present invention; any other equivalent changes or modifications made without departing from the spirit disclosed by the present invention shall be included in the following Within the scope of patent applications.
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