TW417129B - Circuit breaker - Google Patents

Circuit breaker Download PDF

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Publication number
TW417129B
TW417129B TW088101400A TW88101400A TW417129B TW 417129 B TW417129 B TW 417129B TW 088101400 A TW088101400 A TW 088101400A TW 88101400 A TW88101400 A TW 88101400A TW 417129 B TW417129 B TW 417129B
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TW
Taiwan
Prior art keywords
unit
trip
circuit breaker
case
assembled
Prior art date
Application number
TW088101400A
Other languages
Chinese (zh)
Inventor
Yoshiaki Kawashima
Kazuhiko Sato
Tadahisa Aoki
Makoto Ogasawara
Kiyoshi Hasegawa
Original Assignee
Fuji Electric Co Ltd
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Publication of TW417129B publication Critical patent/TW417129B/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/123Automatic release mechanisms with or without manual release using a solid-state trip unit
    • H01H71/125Automatic release mechanisms with or without manual release using a solid-state trip unit characterised by sensing elements, e.g. current transformers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/24Electromagnetic mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/02Details
    • H01H73/06Housings; Casings; Bases; Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/02Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by earth fault currents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/14Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by imbalance of two or more currents or voltages, e.g. for differential protection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • H01H71/0264Mountings or coverplates for complete assembled circuit breakers, e.g. snap mounting in panel
    • H01H71/0271Mounting several complete assembled circuit breakers together
    • H01H2071/0278Mounting several complete assembled circuit breakers together with at least one of juxtaposed casings dedicated to an auxiliary device, e.g. for undervoltage or shunt trip

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Breakers (AREA)

Abstract

A circuit breaker is provided to adapt an internal assembly structure of a molded case circuit breaker and an earth leakage breaker to automatic assembling by introduction of robots. A contact switching mechanism unit 50 assembled by mutually coupling a movable contact 5, a handle 19, a latch 22 and a switching spring 33, and a trip device assembly unit 60 structured by integrally assembling a trip bar composed by connecting an over-current trip device 10 of each pole to a trip device and a latch receiver in a common unit case 32 are assembled, and each unit is individually inserted from the upper part in a designated position to a case 1 of a molded container, and each unit is pressed down from the upper part by a cover covering the case at the final assembling process to hold it at a fixed position.

Description

2 9 Α7 Β7 經濟部中央樣準局員工消f合作社印衆 五、發明説明(1 ) (發明所屬之技術領域) 本發明係關於一種以配線用斷路器 > 漏電斷路器作爲 對象的斷路器,更具體而言,係關於其裝配構造者。 (以往之技術) 首先,以三相電路用之漏電斷路器爲例子,將以往之 斷路器之構造表示於第1 5圖=在圖中,構成斷路器之各 部零件係均組裝在器殼1與器蓋2所構成之塑模容器(樹 脂成形品)內,斷路器內部之電流路徑保介經與電源側端 子3 —體之固定接觸件4,經由固定接點4 a ,活動接點 5 a接觸於固定接觸件的活動接觸件5,一端介經點.熔接 連接於活動接觸件5的可撓性引出線6 ,引出線6之另一 端介經點熔接連接的鉛板7,以螺絲8鎖緊鉛板7的中繼 板9,一端介經焊接連接於中繼板9之過電流·跳脫裝置 1 0的線圈1 1 ,線圈1 1之另一端介經焊接所連接的負 載側端子1 2所形成。各極之引出線6係貫穿剩餘電流變 壓器(ZCT) 13,當發生漏電時則在ZCT13發生 二次輸出。放大器二次輸出並輸出跳脫信號的漏電檢出電 路係搭載於印刷電路板1 4,而其電源線1 5係與引出線 6 —起被點焊接在鉛板7。 又,活動接觸件5係在圖之右端保持成可轉動之狀態 *以接觸彈簧(壓縮彈簧)1 6之彈力向順時鐘方向接受 力量,惟介經開閉機構1 7被推下’而被推向固定接觸件 4,開關機構1 7係由經由支軸1 8被軸支於器殼1 W $ —.—-----/------訂-------.A: V ... (請先閲讀背面之注意事項再填寫本頁) 本紙张尺度通用中國國家梂準(CNS)A4说格(210x297公嫠) -4- ^ 417129 A7 B7 經濟部中央標芈局員工消費合作社印袋 五、發明説明(2 ) 19 ’連結有該柄19之桿臂19a —端的連桿20,一 端連結於連桿2 0之另一端,而另一端抵接於活動接觸件 5之同時在器殼1之溝槽向上下滑動自如地被引導的推桿 2 1 ,一端連結於支軸1 8的閂鎖2 2 ,連結閂鎖2 2與 連桿2 0之間的連桿2 3等之裝配體所形成。又,1 9 b 係柄1 9之把手。 又,在圖示之導通狀態下介經接觸彈簧1 6之作用, 連桿2 0係經由推棒2 1受到向順時鐘方向之旋轉力•同 時,閂鎖2 2係經由連桿2 3受到向順時鐘方向之旋轉力 ,惟前端係以跳脫桿2 4之爪2 4 a被鎖住而被阻止轉動 。跳脫桿2 4係經由跨越各極之絕緣桿2 4 b而可轉.動自 如地支撐於器殼1 ,對應於各極之過電流跳脫裝置10而 設有跳脫臂2 4 c。又,爪2 4 a係一體地設於中央極之 跳脫臂2 4之相反側。 另一方面,如第1 6圖所示,過電流跳脫裝置1 0係 在L形磁性軛2 5之其中一方之腳,貫穿軛2 5而介經焊 接結合有插穿線圈1 1的油緩衝壺2 6 ,又在另一方之腳 的前端搖動自如地支撐電樞2 7。電樞2 7係介經繞掛在 與軛2 5之間的復原彈簧2 8被保持在圖示姿勢*而與油 緩衝壺2 6之頭部的電磁極2 9相對向,又,線圈1 1之 一端係貫穿軛2 5而焊接於中繼板9,又,另一端係被焊 接於負載側端子1 2。又,油緩衝壺2 6係如所眾知用以 調整跳脫動作時間者,在塡充滿之非磁性的缸內與制動彈 簧一起封入柱塞之構造。 (請先閲讀背面之注意事項再填寫本頁) 本纸張尺度適历t國國家標半(CNS >A4規格(210X297公釐) -5- 經濟部中央標準局員工消费合作社印製 A7 B7 五、發明説明(3 ) 上述斷路器之主電路部分之裝配係如下所述地實行。 首先,在器殼1組裝固定接觸件4及印刷電路扳1 4·。之 後,在活動接觸件5連接引出線6 ’將該引出線6貫穿於 z C T 1 3之後,在另一端將連接鉛板7及電源線1 5之 裝配體插入在器殼1並將活動接觸件5軸支於器殼之軸承 ,在該位置將鉛板7嵌合保持在形成於器殻1之溝槽1。 之後,將過電流跳脫裝置1 0之中繼板9重疊在鉛板7之 上,以螺絲8鎖緊鉛板7與中繼板9之間。又螺絲8之鎖 緊係將螺絲起子插入開口於器殼1底面之孔來進行,之後 ,將電源線1 5之另一端焊接於印刷電路板1 4。然後, 依順序將推棒2 1 ,閂鎖2 2,連桿2 3所構成的開.口機 構零件,及柄1 9裝入器殼1內,最後,在器殼1上覆蓋 器蓋2並以螺絲鎖緊。 形成上述構成的斷路器之開關動作係公知,從第1 5 圖之導通狀態將柄1 9之把手19 b以手動操作轉動至虛 線位置時經由連桿2 0跳脫推棒2 1,活動接觸件5係以 接觸彈簧1 6之作用離開至虛線位置(斷開操作)。另一 方面,主電路電流成爲過電流狀態使過電流跳脫裝置1 0 動作,電樞2 7被吸引至電磁極2 9時,跳脫桿2 4經由 跳脫臂2 1 c向反時鐘方向旋轉驅動,釋放依爪2 1 a的 閂鎖2 2之施鎖,閂鎖2 2係向反時鐘方向轉動。該結果 ,連桿2 3係變位至虛線位置1同時推棒2 1也被拉起使 活動接觸件5離開(跳脫動作)。又介經發生漏電而在主 電路電流發生不平衡時,從裝入Z C T 1 3之二次輸出的 本紙張尺度適用t國國家播準(CNS)A4規格(2】0X297公釐) --、--;-----1------II------4 {請先閱讀背面之注意事項再填寫本頁) 經濟部中夾標準局員工消費合作社印製 ;F 417129 A7 ____B7五、發明説明(4 ) 漏電檢測電路輸出跳脫信號,而以該信號將與上述過電流 跳脫裝置另外設置的漏電跳脫線圈單元施行動作》由此, 與上述過電流跳脫動作同樣地跳脫桿2 4被驅動施行跳脫 動作。 又*配線用斷路器係與從上述漏電斷路圖除去漏電檢 測用z C T 1 3,印刷電路板1 4者同樣之構造。 (發明欲解決之課題) 以量產體制製造上述之斷路器時,當然提高成品之品 質及可靠性,又推動降低更低成本成爲童要課題,爲此, 須將斷路器之生產線成爲F A化,並須採用依裝配自.動裝 置之自動裝置方式來提昇生產性。 然而,欲將斷路器以導入裝配自動裝置之自動化線來 生產時,則也必須重新估計斷路器本體之裝配製造,須成 爲可有效地活用被導入製造線之裝配自動裝置之功能的構 造。亦即,在自動裝配線所使用之裝配自動裝置係期望從 設備費,維修方面也可儘量成爲簡化的固定順序自動裝置 (例如,直角座標型一軸自動裝置)之採用,配合此採用 斷路器也被要求僅以自動裝置之直線式動作即可實行各種 零件之組裝的裝配構造。 對於此點,在以往之斷路器中’係在塑模容器之器殼 1個別地組'裝各種構成零件並以軸支或螺定,該組裝方向 也依零件而有各種*且藉由零件從器殻下面側實行螺定之 構造,因此,裝配作業複雜且動作單純之裝配自動裝置並 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度通用肀囷國家梯準(CNS ) A4规格(210X297公釐) 經濟部中央標準局負工消费合作社印裝 _____B7五、發明説明(5 ) 不能對應’故在以往構造之狀態仍留下依人工作業之依存 度’極難達成依自動裝置之裝配的完全自動化。 本發明係鑑於上述事項而創作者,其目的係在於提供 一種以上配線用斷路器,漏電斷路器作爲對象,將斷路器 之構成零件依功能別成爲單元化,對於斷路器之器殼從相 同方向’具體而言從器殻之上方僅單純地推入各單元即可 安定地組裝保持在所定位置,俾改良裝配構造,構成也可 對應於依自動裝置之自動裝配的斷路器。 (解決課題所用之手段) ’ 爲了達成上述目的,依照本發明,屬於在裝配下.部器 殼與上部器蓋之模塑容器,組裝與電源側,負載側之連接 端子,固定、活動接觸件,柄連繫之接觸件開關機構,及 作爲跳脫手段之過電流跳脫裝置,或過電流跳脫裝置與漏 電跳脫裝置所構成的斷路器,其特徵爲: 構築將活動接觸件,接觸件開關機構之閂鎖,開關彈 簧,及柄互相連結所裝配之接觸件開關機構單元,及各極 之過電流跳脫裝置,連繫在該跳脫裝置的跳脫桿1及將閂 鎖座一倂組裝在共通之單元器殻內的跳脫裝置裝配單元, 對於於塑模容器之器殼,將上述各單元從上方分別插入在 所定之組裝位置,又介經覆蓋於器殼之器蓋,將各單元從 上方推入並保持在所定位置(申請專利範圍第1項)。 又,依照本發明1上述構成之跳脫裝置裝配單元係作 爲以如下之具體性態樣所構成者3 —-------/------1Τ-------4 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度遑用中國國家揉準(CNS ) Α4洗格(210Χ297公釐> -8- 經濟部_央標準局員工消費合作社印製 417129 A7 ___B7_ 五、發明説明(6 ) (1 )對於跳脫裝置裝配單元,於其單元器殼之上部 側載置主電路導體,及適用於漏電斷路器之漏電檢測用的 Z C T,印刷電路板者(申請專利範圍第2項)。 (2 )作爲跳脫裝置裝配單兀之定位固定手段,在單 元器殼形成穿孔連結片,及從左右端向側方鼓出的耳狀突 起片,同時在塑模容器之器殼側形成支持上述穿孔連結片 的具突起之支持座面,及嵌入有突起片的承受溝槽,以覆 蓋於器殼之器蓋推壓保持組裝於器殼內的單元器殼之上述 突起片者(申請專利範圍第3項)。 '' (3 )在上項(2 )中,對於跳脫襞置裝配單元之單 元器殼,將左右一對之穿孔連結片設置於與組裝於塑,模容 器之器殼的接觸件開關機構單元相對向側者(申請專利範 圍第4項)。 (4 )在上項(2 )中,在跳脫裝置裝配單元之單元 器殼的前後端面,形成重疊於與此相對向之器殼的單元插 入部之壁面的壓入壁部者(申請專利範圍第5項)。 如上所述,依功能別地單元化斷路器之主要零件,構 成包括此等單元將各種零件從相同方向插入塑模容器之器 殼內並予以裝配,即可充分對應於將成品之裝配由人工作 業代替成依裝配自動裝置之導入的自動裝置。特別是,介 經構成將各極之過電流跳脫裝置,連繫該跳脫裝置之跳脫 桿,閂鎖座一倂組裝在共通之單元器殼內的跳脫裝置裝配 單元,與將各零件分別組裝於斷路器器殻內之構成相比較 ,除了可刪減工數及提高作業效率之外’還可確保高裝配 本紙張尺度通用中國國家標準(CNS > Α4規格(2丨0X29?公釐} . I1τ4--„ J. (請先聞讀背面之注意事項再填寫本頁) -9- Μη A7 B72 9 Α7 Β7 Employees of the Central Procurement Bureau of the Ministry of Economic Affairs, Cooperative Cooperative, Co., Ltd. V. Description of the Invention (1) (Technical Field to Which the Invention belongs) The present invention relates to a circuit breaker for wiring circuit breakers> earth leakage circuit breakers. , More specifically, about its assembly constructor. (Conventional technology) First, the leakage circuit breaker for a three-phase circuit is taken as an example, and the structure of the conventional circuit breaker is shown in FIG. 15. In the figure, all parts constituting the circuit breaker are assembled in the housing 1. In the molded container (resin-molded product) formed with the cover 2, the current path inside the circuit breaker is guaranteed to pass through the fixed contact 4 with the power supply terminal 3, via the fixed contact 4 a, and the movable contact 5 aThe movable contact 5 which is in contact with the fixed contact, one end passes through the point. The flexible lead 6 connected to the movable contact 5 is welded, and the other end of the lead 6 is connected to the lead plate 7 through the point welding. 8 The relay plate 9 of the lead plate 7 is fastened, and one end is connected to the coil 1 1 of the overcurrent and trip device 10 of the relay plate 9 through welding, and the other end of the coil 1 1 is connected to the load side connected by welding. The terminals 12 are formed. The lead wires 6 of the respective poles pass through the residual current transformer (ZCT) 13, and when a leakage occurs, a secondary output occurs at ZCT13. The leakage detection circuit for the secondary output of the amplifier and output of the trip signal is mounted on the printed circuit board 14, and the power line 15 and the lead 6 are spot-welded to the lead plate 7 together. In addition, the movable contact 5 is kept in a rotatable state at the right end of the figure. * The force of the contact spring (compression spring) 16 is received in the clockwise direction, but it is pushed through the opening and closing mechanism 17 and pushed. To the fixed contact 4, the switching mechanism 17 is supported by the housing 1 W via the supporting shaft 1 8 $ —.—----- / ------ Order -------. A: V ... (Please read the notes on the back before filling in this page) The paper size is in accordance with the Chinese National Standard (CNS) A4 standard (210x297 cm) -4- ^ 129 129 A7 B7 Central Standard of the Ministry of Economic Affairs Printing bag of the staff consumer cooperative of the Bureau V. Description of the invention (2) 19 'A link 20 is connected to the rod arm 19a at one end of the handle 19, one end is connected to the other end of the link 20, and the other end is in contact with the movable contact At the same time, the pusher 2 1 which is guided to slide up and down freely in the groove of the housing 1 at the same time, one end is connected to the latch 2 2 of the support shaft 18, and the connection between the latch 2 2 and the link 20 is connected. Assemblies of rods 23, etc. are formed. Also, 1 9 b is the handle of the handle 19. In the conductive state shown in the figure, the connecting rod 20 receives the clockwise rotation force through the push rod 21 through the action of the contact spring 16. At the same time, the latch 2 2 receives the connecting force through the connecting rod 23. Rotating force in the clockwise direction, but the front end is locked by the claws 2 4 a of the trip lever 2 4 and prevented from rotating. The trip bar 2 4 is rotatable via an insulating rod 2 4 b across the poles. It is rotatably supported by the case 1 and is provided with a trip arm 2 4 c corresponding to the overcurrent trip device 10 of each pole. The claws 2 4 a are integrally provided on the opposite side of the trip arm 24 from the center pole. On the other hand, as shown in FIG. 16, the overcurrent tripping device 10 is attached to one of the legs of the L-shaped magnetic yoke 25, and penetrates the yoke 25 and the oil penetrating the coil 11 is bonded by welding. The buffer pot 26 supports the armature 2 7 at the front end of the other foot. The armature 2 7 is held in the position shown in the figure * via a restoration spring 2 8 hung between the armature 25 and the yoke 25, and faces the electromagnetic pole 2 9 on the head of the oil buffer pot 26, and the coil 1 One end is welded to the relay plate 9 through the yoke 25, and the other end is welded to the load-side terminal 12. In addition, the oil buffer pot 26 is a structure for sealing the plunger together with the brake spring in a non-magnetic cylinder filled with water, as is well known for adjusting the trip time. (Please read the precautions on the back before filling out this page) This paper is suitable for national standard half (CNS > A4 size (210X297 mm)) -5- Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 5. Description of the invention (3) The assembly of the main circuit part of the above circuit breaker is performed as follows. First, the fixed contact 4 and the printed circuit board 1 4 are assembled in the housing 1. Then, the movable contact 5 is connected. Lead-out line 6 'After passing this lead-out line 6 through z CT 1 3, at the other end, insert the assembly connecting the lead plate 7 and the power cord 15 to the housing 1 and support the movable contact 5 in the shaft of the housing In this position, the lead plate 7 is fitted and held in the groove 1 formed in the housing 1 at this position. Then, the relay plate 9 of the overcurrent trip device 10 is superposed on the lead plate 7 and locked with a screw 8 Tighten the lead plate 7 and the relay board 9. The tightening of the screw 8 is performed by inserting a screwdriver into a hole opened in the bottom surface of the housing 1, and then soldering the other end of the power cord 15 to the printed circuit board 1 4. Then, the opening mechanism parts composed of the push rod 2 1, the latch 2 2, and the connecting rod 2 3 are sequentially formed, and 1 9 Put it into the case 1 and finally, cover the case 2 with the case 1 and fasten it with screws. The switch operation of the circuit breaker with the above structure is well known, and the handle 1 9 is turned from the conducting state shown in Fig. 15 When the handle 19 b is manually operated to the dotted line position, the push rod 21 is tripped through the connecting rod 20, and the movable contact 5 is moved to the dotted line position by the action of the contact spring 16. (On the other hand, When the main circuit current becomes an overcurrent state, the overcurrent tripping device 10 operates, and when the armature 27 is attracted to the electromagnetic pole 29, the tripping lever 24 is driven to rotate in the counterclockwise direction through the tripping arm 2 1c and released. According to the locking of the latch 2 2 of the claw 2 1 a, the latch 2 2 is rotated in the counterclockwise direction. As a result, the link 2 3 is displaced to the dotted line position 1 and the push rod 2 1 is also pulled to move. The contact 5 leaves (tripping action). When the current of the main circuit is unbalanced through leakage, the paper output from the secondary output of the ZCT 1 3 is applicable to the national broadcasting standard (CNS) A4 (2) 0X297 mm)-,-; ----- 1 ------ II ------ 4 {Please read the notes on the back before filling in this ) Printed by the Consumers' Cooperative of the China Standards Bureau of the Ministry of Economic Affairs; F 417129 A7 ____B7 V. Description of the Invention (4) The leakage detection circuit outputs a trip signal, and this signal will be used for the tripping of the additional leakage provided by the above-mentioned overcurrent trip device The coil unit executes the operation. As a result, the trip bar 24 is driven to perform the trip operation in the same manner as the above-mentioned overcurrent trip operation. The circuit breaker for wiring has the same structure as the circuit breaker z C T 1 3 and the printed circuit board 14 except for the leakage detection circuit diagram. (Problems to be Solved by the Invention) Of course, when manufacturing the above-mentioned circuit breakers in a mass production system, it is of course necessary to improve the quality and reliability of the finished product, and to promote lower costs. This is why the production line of circuit breakers must be made FA. , And must adopt the automatic device method according to the assembly of automatic devices to improve productivity. However, when the circuit breaker is to be manufactured by introducing an automated line of assembling automatic equipment, the assembly and manufacturing of the circuit breaker body must be re-evaluated, and it must be a structure that can effectively utilize the function of the assembling automatic device introduced into the manufacturing line. That is to say, the assembly automation device used in the automatic assembly line is expected to be used as a simplified fixed-sequence automation device (such as a right-angle coordinate type one-axis automatic device) in terms of equipment costs and maintenance as much as possible. It is required to perform an assembly structure for assembling various parts only by a linear motion of an automatic device. In this regard, in the conventional circuit breakers, various constituent parts are "assembled individually in the casing 1 of the molded container" and are fixed by shafts or screws. The assembly direction also varies according to the parts. * The screw-down structure is implemented from the lower side of the case. Therefore, the assembly operation is complicated and the movement is simple. The automatic device is assembled and (please read the precautions on the back before filling this page) The paper size is universal 肀 囷 National ladder standard (CNS) A4 specification (210X297mm) Printed by the Central Standards Bureau of the Ministry of Economic Affairs and Consumer Cooperatives _____B7 V. Description of the invention (5) Cannot correspond to 'Therefore, the state of the previous structure still leaves the dependence on manual operation' It is extremely difficult to achieve automatic devices Fully automated assembly. The present invention was created by the present invention in view of the above matters, and its object is to provide more than one type of circuit breaker for wiring, and an earth leakage circuit breaker as an object. The component parts of the circuit breaker can be unitized according to their functions. 'Specifically, by simply pushing each unit from above the housing, it can be stably assembled and maintained at a predetermined position, and the assembly structure is improved, and a circuit breaker that can also be automatically assembled by an automatic device can be constructed. (Means used to solve the problem) In order to achieve the above-mentioned object, according to the present invention, it is a molded container with a lower case, an upper case, an assembly, a power source side, a load side connection terminal, and fixed and movable contacts. The handle-connected contact switch mechanism, and an overcurrent trip device as a tripping means, or a circuit breaker composed of an overcurrent trip device and a leakage trip device, are characterized by: Latches, switch springs, and contact element switch mechanism units assembled by connecting the switch mechanism with the handles, and overcurrent trip devices of each pole, connected to the trip bar 1 of the trip device and the latch seat As soon as the trip unit assembly unit is assembled in the common unit case, for the case of the molded container, the above units are respectively inserted into the predetermined assembly position from above, and the cover is covered by the case. , Push each unit from above and keep it in the predetermined position (item 1 in the scope of patent application). In addition, the trip unit assembling unit according to the above-mentioned constitution of the present invention 1 is constituted by the following specific features 3 --------- / ------ 1T ------- 4 (Please read the precautions on the back before filling in this page) This paper size is in Chinese National Standard (CNS) Α4 Washing (210 × 297 mm) -8- Ministry of Economic Affairs_Central Bureau of Standards Consumer Consumption Cooperative Printed 417129 A7 ___B7_ V. Description of the invention (6) (1) For the trip unit assembly unit, the main circuit conductor is placed on the upper side of the unit case, and the ZCT for printed circuit breakers for leakage detection is used for printed circuit boards. (No. 2 in the scope of patent application). (2) As a positioning and fixing means for the assembly unit of the trip device, a perforated connecting piece is formed in the unit casing, and ear-shaped protruding pieces bulging from the left and right ends to the side, at the same time On the side of the shell of the molded container, a supporting seat surface with protrusions supporting the perforated connecting piece and a receiving groove embedded with the protruding piece are formed to push and hold the unit cover assembled into the unit housing. The above-mentioned protruding piece of the shell (item 3 of the scope of patent application). '' (3) above In (2), for the unit housing of the assembly unit, the left and right pair of perforated connecting pieces are disposed on the side opposite to the contact switch mechanism unit assembled in the plastic, mold container housing (patent application (Scope item 4). (4) In the above item (2), the front and rear end faces of the unit case of the trip unit assembling unit are formed so as to overlap with the wall surface of the unit insertion portion of the unit case opposite thereto. Wall part (No. 5 in the scope of patent application). As mentioned above, the main parts of the circuit breaker are unitized according to their functions, and the unit is composed of these units, which insert various parts from the same direction into the shell of the mold container and assemble them , Which can fully correspond to the replacement of the assembly of the finished product from manual operation to the automatic device introduced by the assembly automatic device. In particular, the overcurrent trip device of each pole is connected to the trip of the trip device through the constitution The trip unit assembly unit of the lever and the latch seat assembled in the common unit case is compared with the structure in which each part is separately assembled in the circuit breaker case, in addition to reducing the number of work and improving the operating efficiency. In addition, it can also ensure the high standard of this paper. Common Chinese national standard (CNS > Α4 specification (2 丨 0X29? Mm). I1τ4-- „J. (Please read the precautions on the back before filling this page)- 9- Μη A7 B7

經濟部中央標準局貝工消費合作社印$L 五、發明説明(7 ) 精確度使斷路器之跳脫特性成爲安定。 又,活用該跳脫裝置裝配單元之單元器殼,並在·其上 部側配置主電路導體,及適用於漏電斷路器之漏電檢測用 之z CT,印刷電路板,也可撓曲地對應於漏電斷路器方 式之斷路器。 又,作爲跳脫裝置裝配單元之定位固定手段,介經探 用上述(2)〜(4)項所述之構成,對於器殼(斷路器 之塑模容器),單元器殼不會因受到隨著跳脫動作之載重 等之影響而從所定之組裝位置偏離之虞,由此,可適當地 維持組裝於單元器殼之閂鎖座與對向於該閂鎖座的接觸件 開關機構部之閂鎖之相對位置關係而可實行安定之跳.脫動 作。 (發明之實施形態) ' 以下,依據第1圖至第1 4圖說明本發明之實施形態 °又’在與以往例對應之部分使用相同之記號者。 首先,在第2 (a)、 (b)圖表示配線斷路器方法 所成的三極斷路器之裝配構造,而在第3 (a)、 ( b ) 圖表示漏電斷路器方法所成的三極斷路器之裝配構造。亦 即’斷路器係在器殼1與器蓋2所構成之塑模容器內,收 容有開關機構部或過電流跳脫裝置所構成,其電流路徑係 成爲如下。亦即,在第2 ( a )、 ( b )圖之配線用斷路 器中,依在一端一體形成有電源側端子3的固定接觸件4 ’經由固定接觸件4與固定接點4 a及活動接點5 a接觸 —:·—:-----^------訂-------4. (請先閱讀背面之注意事項再填寫本頁) 本紙浪尺度通用中國國家搮芈(CNS ) A4規格(210X297公釐) -10 * H17 129 ' A7 _B7_ 五、發明説明(8 ) 的活動接觸件5 ,一端連接於活動接觸件5的可撓性引出 線6 ,連接有引出線6之另一端的中繼端子3 0 ’在中繼 端子3 0連接有其中一方之引長線1 1 a的過電流跳脫裝 置1 0之線圈1 1 ,及連接有線圈1 1之另一方之引長線 1 1 b的負載側端子1 2之順序所形成。另一方面’在第 3(a)、 (b)圖之漏電斷路器中,係在上述之中繼端 子3 0與過電流跳脫裝置1 0之間插入連接有包括固定導 體所構成之一次導體3 1的Z CT 1 3,又在中繼端子 3 0連接有搭載漏電檢測電路的印刷電路板1 4 ·其他之 構造係與第2 ( a )、 ( b )之配線用斷路器相同。 經潦部中央標準局貝工消費合作社印裝 (請先閱讀背面之注意事項再填寫本I) 活動接觸件5係經由突軸5 b旋轉自如地連結於柄 1 9之臂1 9 a的前端,柄1 9係經由一體之支軸1 9轉 動自如地支撐於器殼1之軸承溝槽,又,在活動接觸件5 與閂鎖2 2之間繞掛有引拉線圈彈簧所構成的'開關彈簧 13 3 |活動接觸件5係介經開關彈簧3 3之拉力以突軸 5 b作爲支點向順時鐘方向受到旋轉力,被推向固定接觸 件4。閂鎖2 2係經由支軸2 2 a旋轉自如地支撐於器殼 1+之軸承溝槽,以形成於器蓋2內側之軸承溝槽從上方被 推入保持,在斷路器之製造或裝配時,將上述之活動接觸 件5 ,柄1 9 ,閂鎖2 2及開關彈簧3 3的各零件之互相 間如第1圖所示狀態地連結而裝配接觸件開關機單元5 0 ,並將該接觸件開關機構單元5 0從上方插入器殼1俾組 裝在所定位置。 又,對於過電流跳脫裝置1 0 ,如下述地將各極之過 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X 297公釐) ·~ -11 - 經濟部中央標隼局属工消費合作社印製 B7 五、發明説明(9 ) 電流跳脫裝置1 0與跳脫桿,閂鎖座等之零件裝配之外一 倂收容於共通之單元器殼3 2俾構築表示於第1圖之跳脫 裝置裝配單元60,並將該單元60組裝於器殼1 。又, 在漏電斷路器中,於跳脫裝置裝配單元6 0之單元器殼 32之上部側搭載表示於第3圖之ZCT1 3 ,又,在其 上側作成載置印刷電路板1 4者。 以下,以第4圖至第6圖說明上述之接觸件開關機構 單元5 0之裝配構造及其裝配順序。首先,第4圖係表示 將活動接觸件5連結於閂鎖2 2之裝配體與柄1 9予以分 離地表示的暫時裝配之狀態。 . 活動接觸件5係如第5圖所示,介經板導體之壓.製加 工形成具左右一對臂部之圖示形狀,活動接點5 a介經歛 縫加工所結合,同時,在臂部前端一體成爲突軸5 b向外 側突出。又,在臂部之間,如下述地豎立形成有鈎在閂鎖 22之溝槽的舌片5c ,又,從一方之臂部向橫側折彎形 成有彈簧鈎5 d。將開關彈簧3 3之一端鈎在彈簧鈎5 d 。又,在活動接點5 a之背面,介經點熔接連接有在第2 圖所述之可撓引出線6。 回看第4圖,閂鎖2 2係作爲樹脂成形品所製作者, 正交於其支軸2 2 a而在中央極部一體形成有扣止臂 2 2 b,又,在每一各極一體地成形有在中央部中央變細 小之軸部所構成的彈簧鈎2 2 c ’又’在閂鎖2 2之支軸 2 2 a之下面側形成有其長度方向切除成剖面L型之溝槽 2 2 d。一方面,柄1 9係由對應於各極之左右一對的桿 --·,--.-----A------ΐτ-------A. (請先Μ讀背面之注意事項再填寫本頁) 本紙乐尺度適用中囷國家標準(CNS ) Α4現格(2丨0χ29?公釐) -12- 經濟部中央標準局員工消費合作社印製 B7 ______五、發明説明(10 ) 臂1 9 a ,把手1 9 b ,支軸1 9 C所構成的樹脂成形品 ,而在臂桿1 9 a之內面形成有活動接觸件5之突軸5 b 所嵌合的U狀軸承溝槽1 9 d。 欲裝配接觸件開關機構單元5 0 ’首先’於問鎖2 2 之彈簧鈎2 2 c將鈎在活動接觸件5之開關彈簧3 3之另 一端鈎住一端俾連繫閂鎖2 2與活動接觸件5。之後’如 第6 ( a )圖所示,一面引拉開關彈簧3 3 —面向圖之箭 號方向迴旋活動接觸件5,如第6 (b)圖所示’將其舌 片5 c前端鈎在形成於閂鎖2 2之下面'側的溝槽2 2 d » 由此,以開關彈簧3 3之拉力使活動接觸件5扣止保持在 閂鎖2 2 ,成爲表示於第4圖的暫時裝配狀態。之後‘’在 上述之閂鎖/活動接觸件之暫時裝配體連結柄1 9 °在該 裝配過程中,一面撓曲活動接觸件5之臂一面將其前端之 突軸5 b插入在形成於柄1 9之桿臂1 9 a的‘軸承溝槽 25a。由此,連結有柄19與活動接觸件5 ’即完成表 示於第1圖之接觸件開關機構單元5 0之裝配。 以下,依據第7圖至第1 0圖說明上述之跳脫裝置裝 配單元6 0之裝配構造及其裝配順序。 首先,在第7圖表示從負載側(第1圖之右側)觀看 單元器殼3 2的斜視圖。在圖中,單元器殼3 2係介經塑 模樹脂一體成形,形成有三極分量之過電流跳脫裝置收容 空間3 1成爲開口於負載側。在各空間3 9之左右壁的上 下部,前後方向地設有分別互相相對向之各一對的剖面c 形之溝槽4 0及4 1。如下所述,在溝槽4 0壓入固定有 --:.--.-----1------1T------Λ.---- (饵先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家梯华(CNS ) A4規格(210X297公釐) -13- 經濟部中央標準局員工消費合作社印製 Ψ 417129 Α7 _____Β7五、發明説明(11 ) 過電流跳脫裝置1 0之軛2 2,又,在溝槽4 1壓入固定 有油緩衝壺2 6之領環部2 6 a。在各空間3 9之上部, 形成有收容油緩衝壺2 6之頂部的絕緣罩4 2。又,也可 省略該絕緣罩4 2。又,在圖示例中,在絕緣罩4 2之一 方側面,及相對向於該側面所設置的直立壁之互相對向面 ,若斷路器構成作爲配線用斷路器時,上下方向地設有嵌 合保持之各一對之溝槽4 3。又,在單元器殻3 2之上面 ,Z CT 1 3所載置之圓弧面之凹部4 4形成於中央極與 右極之絕緣罩4 2之間。又,對於上述'之單元器殼3 2, 如第1 0圖所示地,在對應於各極之每一空間3 9 ,從側 方插入一極分量之過電流跳脫裝置10並予以組裝。· 在第10圖及第11 (a)、 (b)圖表示將過電流 跳脫裝置1 0之油緩衝壺2 6安裝於單元器殼3 2時的改 良型保持構造。亦即,在形成於單元器殼3 2之空間3 9 之上部側的頂板形成有周面一部分向前方開放的圓形溝槽 3 2 a,而將油緩衝壺2 6之上端部從前方嵌入並保持在 該圓形溝槽3 2 a »此時,在圓形溝槽3 2 a之側方,如 第1 1 ( a )圖所示地形成縫隙狀之溝槽3 2 b。由此, 當將油緩衝壺2 6推入圓形溝槽3 2 a時’邊緣擴大並撓 曲使用油緩衝壺2 6可輕鬆地插入圓形溝槽3 2 ’且在插 入後復原而防止脫落。 又,對於形成在單元器殼3 2之下部側的溝槽4 1 ’ 如第1 1 ( b )圖所示’在溝槽入口部分形成防脫突起 4 1 a ,又在溝槽4 1之外側形成縫隙狀溝槽4 1 b而在 ----.-----Λ------ΐτ------'A---- (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準{ CNS > A4说格(2丨OX297公釐) -14- 4Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, $ L. 5. Description of the invention (7) The accuracy makes the trip characteristics of the circuit breaker stable. In addition, the unit casing of the trip unit assembly unit is utilized, and the main circuit conductor is arranged on the upper side of the trip unit, and z CT and printed circuit boards suitable for leakage detection of leakage circuit breakers can be flexibly corresponding to Residual current circuit breaker. In addition, as a positioning and fixing means of the trip unit assembly unit, the structure described in the above items (2) to (4) has been explored. As for the case (mold container of the circuit breaker), the unit case will not be affected by There may be a risk of deviation from a predetermined assembly position due to the effect of the load of the tripping operation, etc., thereby the latch seat assembled in the unit case and the contact switch mechanism portion facing the latch seat can be properly maintained. The relative positional relationship of the latch can implement a stable jump. (Embodiment of the invention) hereinafter, the embodiment of the present invention will be described with reference to Figs. 1 to 14. In addition, the same symbols are used in the portions corresponding to the conventional examples. First, Fig. 2 (a) and (b) show the assembly structure of a three-pole circuit breaker made by the wiring circuit breaker method, and Fig. 3 (a) and (b) show the three-pole circuit breaker made by the earth leakage circuit breaker method. Pole circuit breaker assembly structure. That is, the 'breaker' is formed in a mold container composed of the case 1 and the cover 2 and includes a switch mechanism or an overcurrent trip device. The current path is as follows. That is, in the wiring circuit breaker shown in FIGS. 2 (a) and (b), the fixed contact 4 'of the power-supply-side terminal 3 is integrally formed at one end, and the fixed contact 4a and the fixed contact 4a are fixed via the fixed contact 4 Contact 5 a contact —: · —: ----- ^ ------ order ------- 4. (Please read the precautions on the back before filling this page) The paper scale is universal China National Cricket (CNS) A4 specification (210X297 mm) -10 * H17 129 'A7 _B7_ V. Description of the movable contact 5 of the invention (8), one end is connected to the flexible lead 6 of the movable contact 5 and connected The relay terminal 3 0 with the other end of the lead wire 6 is connected to the relay terminal 30 with one of the lead wires 1 1 a of the overcurrent trip device 10 and the coil 1 1 with the coil 1 1 The other lead wires 1 1 b are formed in the order of the load-side terminals 12. On the other hand, in the earth leakage circuit breaker shown in Figs. 3 (a) and (b), one connection including a fixed conductor is inserted and connected between the relay terminal 30 and the overcurrent trip device 10 described above. The conductor CT 3 of Z 3 is connected to the printed circuit board 1 4 equipped with a leakage detection circuit at relay terminal 30. The other structures are the same as those of the circuit breakers for wiring in (a) and (b). Printed by the Central Bureau of Standardization of the Ministry of Labor of the People's Republic of China (Please read the precautions on the back before filling in this I). The movable contact 5 is rotatably connected to the front end of the arm 1 9 a through the protruding shaft 5 b The handle 19 is rotatably supported by the bearing groove of the housing 1 via an integrated support shaft 19, and a pull-in coil spring is wound between the movable contact 5 and the latch 22. The switch spring 13 3 | the movable contact 5 receives the rotating force in the clockwise direction with the protruding shaft 5 b as the fulcrum via the pull force of the switch spring 3 3 and is pushed toward the fixed contact 4. The latch 2 2 is rotatably supported by the bearing groove of the device housing 1+ via the supporting shaft 2 2 a, and the bearing groove formed on the inside of the device cover 2 is pushed into and held from above, and is manufactured or assembled in the circuit breaker At this time, the above-mentioned movable contact piece 5, handle 19, latch 22, and switch spring 3 3 are connected with each other as shown in Fig. 1 to assemble the contact switch unit 50, and The contact switch mechanism unit 50 is inserted into the inserter case 1 俾 from above and assembled at a predetermined position. For the overcurrent trip device 10, apply the paper size of each pole to the Chinese National Standard (CNS) A4 (210X 297 mm) as described below. Printed by the Industrial and Consumer Cooperatives B7 V. Description of the invention (9) The current trip device 1 0 is assembled with parts such as the trip lever and the latch seat, and is housed in a common unit case 3 2. The construction is shown in the first The trip unit of the figure is assembled with the unit 60, and the unit 60 is assembled in the housing 1. In the earth leakage circuit breaker, ZCT1 3 shown in FIG. 3 is mounted on the upper side of the unit case 32 of the trip unit mounting unit 60, and a printed circuit board 14 is mounted on the upper side. Hereinafter, the assembling structure and assembling procedure of the above-mentioned contact switch mechanism unit 50 will be described with reference to FIGS. 4 to 6. First, FIG. 4 shows a temporarily assembled state in which an assembly in which the movable contact 5 is connected to the latch 22 and the handle 19 are separated from each other. The movable contact 5 is shown in Figure 5 through the pressure of the plate conductor. It is processed to form the shape with a pair of left and right arms, and the movable contact 5 a is combined through caulking processing. At the same time, The front end of the arm is integrally formed as a protruding shaft 5 b protruding outward. Further, between the arm portions, a tongue piece 5c having a groove hooked to the latch 22 is erected as described below, and a spring hook 5d is formed by bending from one arm portion to the lateral side. Hook one end of the switch spring 3 3 on the spring hook 5 d. On the back of the movable contact 5a, a flexible lead wire 6 as shown in FIG. 2 is connected via point welding. Referring back to FIG. 4, the latch 2 2 is a resin molded product. It is orthogonal to its support shaft 2 2 a, and a locking arm 2 2 b is integrally formed at the central pole portion. A spring hook 2 2 c composed of a shaft portion that is tapered in the center of the central portion is integrally formed, and a groove cut out into a cross-section L shape is formed on the lower side of the support shaft 2 2 a of the latch 2 2. Slot 2 2 d. On the one hand, the handle 19 is composed of a pair of rods corresponding to the left and right of each pole ---, --.----- A ------ ΐτ ------- A. (Please first Μ Read the notes on the back of the page and fill in this page again) The paper scale is applicable to the Chinese National Standard (CNS) Α4 (2 丨 0χ29? Mm) -12- Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs B7 ______5 Description of the invention (10) A resin molded product composed of an arm 19a, a handle 19b, and a supporting shaft 1c, and a protruding shaft 5b of a movable contact 5 is formed on the inner surface of the arm 19a The fitted U-shaped bearing groove is 19d. To assemble the contact switch mechanism unit 5 0 'First' in the lock hook 2 2 of the spring hook 2 2 c hook the other end of the switch spring 3 3 of the movable contact 5 to one end to connect the latch 2 2 and the movable Contacts 5. Then 'as shown in Fig. 6 (a), one side pulls the switch spring 3 3 —turn the movable contact 5 in the direction of the arrow in the figure, as shown in Fig. 6 (b)' hook the front end of its tongue 5 c The groove 2 2 d formed on the 'side' below the latch 2 2 »As a result, the movable contact 5 is locked and held by the latch 2 2 with the pulling force of the switch spring 3 3, and is temporarily shown in FIG. 4. Assembly status. `` Afterwards '' in the above-mentioned temporary assembly of the latch / movable contact, the connecting handle is 19 °. During the assembly process, the protruding shaft 5 b at the front end is inserted into the handle while flexing the arm of the movable contact 5. The bearing groove 25a of the lever arm 19a of 19. Thereby, the handle 19 and the movable contact 5 'are connected to complete the assembly of the contact switch mechanism unit 50 shown in Fig. 1. Hereinafter, the assembling structure and assembling sequence of the above-mentioned trip unit assembling unit 60 will be described with reference to FIGS. 7 to 10. First, FIG. 7 shows a perspective view of the unit case 32 as viewed from the load side (right side of FIG. 1). In the figure, the unit case 3 2 is integrally formed through a molding resin, and a three-pole overcurrent trip device accommodating space 31 is formed to be opened on the load side. Upper and lower portions of the left and right walls of each space 39 are provided with a pair of c-shaped grooves 40 and 41 of a cross section facing each other in the front-rear direction. As described below, press in the groove 40 to fix-: .--.----- 1 ------ 1T ------ Λ .---- (Read the back of the bait first Please fill in this page before filling in this page) This paper size is applicable to China National Tiara (CNS) A4 specification (210X297mm) -13- Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Ψ 417129 Α7 _____ Β7 V. Description of the invention (11) The yoke 2 2 of the overcurrent tripping device 10 is pressed into the collar 41 2 a of the oil buffer pot 2 6 fixed in the groove 41. Above each space 39, an insulating cover 42 is formed at the top of the oil buffer pot 26. The insulating cover 42 may be omitted. In addition, in the example shown in the figure, one side of the insulating cover 42 and the opposite sides of the upright wall provided to the side face each other. When the circuit breaker is configured as a wiring circuit breaker, it is provided vertically. The grooves 4 3 of each pair are fitted and held. In addition, on the upper surface of the unit case 32, a concave portion 4 4 of an arc surface placed on the Z CT 1 3 is formed between the center pole and the right-side insulating cover 4 2. In addition, as shown in FIG. 10, for the above-mentioned unit case 32, an overcurrent trip device 10 of one pole component is inserted from the side and assembled in each space 3 9 corresponding to each pole. . • Figures 10 and 11 (a) and (b) show the improved retention structure when the oil buffer pot 26 of the overcurrent trip device 10 is mounted on the unit case 32. That is, the top plate formed on the upper side of the space 3 9 of the unit case 3 2 is formed with a circular groove 3 2 a whose peripheral surface is partially opened forward, and the upper end portion of the oil buffer pot 2 6 is inserted from the front. At this time, the circular groove 3 2 a »is formed at the side of the circular groove 3 2 a as shown in FIG. 11 (a). Therefore, when the oil buffer pot 2 6 is pushed into the circular groove 3 2 a, the edge is enlarged and flexed. The oil buffer pot 2 6 can be easily inserted into the circular groove 3 2 ′ and restored after insertion to prevent Fall off. As for the groove 4 1 formed on the lower side of the unit case 3 2, as shown in FIG. 1 1 (b), a detachment preventing protrusion 4 1 a is formed at the groove entrance portion, and the groove 4 1 is formed in the groove 4 1. A slit-like groove 4 1 b is formed on the outside and ----.----- Λ ------ ΐτ ------ 'A ---- (Please read the precautions on the back before (Fill in this page) This paper size applies Chinese national standard {CNS > A4 Grid (2 丨 OX297mm) -14- 4

P A7 B7 經濟部中央標準局員工消費合作社印策 五、發明説明(12 ) ' 突起部分具有撓曲性。由此,與上述之油緩衝壺2 6之頂 部同樣地,可將下部之領環部2 6 a輕鬆地推入溝槽4 1 內而可安定地保持在定位置。 另一方面’在單元器殼3 2之電源側(表示於第7圖 之器殼之背面側)’如第8圖所示豎立形成有支撐跳脫桿 2 4及閂鎖座3 4的左右一對支撐板4 5 ,在其前端面切 除形成有支撐跳脫桿2 4之鎖孔狀之軸承溝槽4 6,又, 在上端面切除形成有支撐閂鎖座3 4的U狀軸承溝槽4 7 。跳脫桿2 4係如第9圖所示之構造,在絕緣桿2 4 b, 於各該極設有跳脫臂2 4 c,又,在中央部以一定寬度設 有大徑部2 4 d *又在一端側經由相當於單元器殼3.2之 支撐板4 5 (參照第8圖)之厚度的間隙設有門扇形突部 所構成之爪2 4 a。在爪2 4 a鎖狀地一體形成有施行下 述之作用的停止片2 4 e。又,與跳脫臂2 4 c大約正交 方向地突出形成於絕.緣桿24b之一端的臂部24f ,係 抵接未予圖示之手動跳脫鈕而用以轉動跳脫桿2 4者。又 ,在絕緣桿2 4 b之中央極部分,一體形成有沿著軸方向 鎖形地彎曲的彈簧鈎片2 4 g ’而復原彈簧3 5之一端如 圖示地鈎在該片。以一端保持復原彈簧3 5的跳脫桿2 4 係插入在單元器殼3 2之軸承溝4 6 ’如第8圖所示地被 支撐。此時,絕緣桿2 4 b之大徑部2 4 d係夾在左右支 撐板45之內側,而將絕緣桿24b定位在軸向’又’在 大徑部2 4 d與爪部2 4 a之間的間隙進入第8圖之左側 支撐板4 5。又’雖未予圖不’在以絕緣桿2 4 b之軸?κ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐> --^--.-----/-- (請先閱讀背面之注意事項再填寫本頁) 訂 -15-P A7 B7 Imprint by the Consumers 'Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (12)' The protruding part is flexible. Therefore, similarly to the top portion of the oil buffer pot 26 described above, the lower collar portion 2 6 a can be easily pushed into the groove 4 1 and can be stably maintained at a fixed position. On the other hand, 'on the power supply side of the unit case 3 2 (shown on the back side of the case of FIG. 7)', the left and right sides of the support trip lever 2 4 and the latch seat 34 are formed as shown in FIG. 8. A pair of support plates 4 5 are formed with cutout-shaped bearing grooves 4 6 for supporting trip levers 2 4 formed on the front end surface, and U-shaped bearing grooves for supporting the latch seat 3 4 are cut out on the upper end surface. Slot 4 7. The trip bar 2 4 has a structure as shown in FIG. 9. On the insulating rod 2 4 b, a trip arm 2 4 c is provided at each pole, and a large diameter portion 2 4 is provided in the central portion with a certain width. d * On one end side, a claw 2 4 a formed by a door fan-shaped protrusion is provided through a gap corresponding to the thickness of the support plate 4 5 (see FIG. 8) of the unit case 3.2. A stopper 2 4 e is formed integrally with the claw 2 4 a in a lock shape to perform the following operation. An arm portion 24f at one end of the edge lever 24b is formed to protrude approximately orthogonally to the trip arm 2 4c. The arm part 24f contacts an unillustrated manual trip button and is used to rotate the trip lever 2 4 By. In addition, a spring hook piece 2 4 g ′ that is lock-shapedly curved along the axial direction is integrally formed at the central pole portion of the insulating rod 2 4 b, and one end of the restoration spring 3 5 is hooked to the piece as shown in the figure. The trip lever 2 4 holding the restoring spring 3 5 at one end is inserted into the bearing groove 4 6 ′ of the unit case 32 and is supported as shown in FIG. 8. At this time, the large-diameter portion 2 4 d of the insulating rod 2 4 b is sandwiched inside the left and right support plates 45, and the insulating rod 24 b is positioned axially to the large-diameter portion 2 4 d and the claw portion 2 4 a. The gap between them enters the left support plate 45 in FIG. 8. And "Although not shown" on the axis of the insulating rod 2 4 b? κ This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm >-^ --.----- /-(Please read the precautions on the back before filling this page) Order-15 -

經濟部中央標準局員工消費合作杜印$L ^ 417129 ' A7 _B7 五、發明説明(13 ) 溝槽4 6支撐之部分(大徑部2 4 d之兩側部分),外周 之兩面被平坦地刪除而形成有縮徑部,經由該縮徑部而揷 入在入口狹窄之軸承溝槽4 6的跳脫桿2 4,係在插入後 介經旋轉9 0度而被防止脫落=又,在單元器殼3 2之電 源側上部,於分別形於三部位之左右一對的直立壁之對向 面,斷路器構成作爲漏電斷路器時,上下方向地設有嵌合 保持中繼端子3 0之各一對的溝槽4 8 (參照第7圖)s 又,空間3 9之底板4 9係如下述地,構成規制過電流跳 脫裝置1 0之電樞2 7之吸引行程的停止件,。 又,在第8圖中,鋼板製閂鎖座3 4係在方形扣合部 3 4 c兩側具有支撐臂3 4 d,在其前端向外側突出形成 有突軸34a ,同時在一方之支撐臂34d之前端鎖形地 折彎形成有彈簧鈎片3 4 e。又’折彎形成有鈎片3 4 b 於扣合部3 4 c之前端側形成向側方鼓出之狀態。該閂鎖 座3 4係突.軸3 4 a插入於軸承溝槽4 7被軸支’此時’ 鈎片3 4 b係收容於跳脫桿2 4之停止片2 4 e內側。又 ,介經~端鈎在停止桿2 4之復原彈簧3 5之另一端鈎在 彈簧鈎片3 4 e ,以其拉力使突軸3 4 a保持成不會從軸 承溝槽4 7脫落,同時1鈎片3 4 b抵於跳脫桿2 4之停 止片2 4 e而對抗於依上述拉力的旋轉力° 如上所述地裝配之接觸件開關機構單元5 0及跳脫裝 置裝配單元6 0係如第丨圖所不’對於塑模谷益之益喊1 介經裝配自動裝置之處理操作’從上方側插入在所定之組 裝位置。又,電源側端子3及固定接觸件4等之零件係事 本紙浪尺度逋用中國國家橾準(CNS > Μ规格(2丨0 X 297公慶) ----1-----/------訂------乂---. 1请先聞讀背面之注意事項再填寫本X) -16 - 417129 A7 B7 經濟部中央標隼局員工消費合作杜印製 五、發明説明(14 ) 先組裝在器殻1。 接觸件開關機構單元5 0係如下述地被保持在組裝位 置。亦即,在器殼1從底部一體豎立設有左右一對板狀之 軸承部1 a ’而在其上面經由階段差形成有半圓形之軸承 溝槽3 6及3 7於前後兩部位。將接觸件開關機構單元 5 0沿著表不於第1圖之箭號插入在器殼1時,在該位置 上閂鎖2 2之支軸2 2 a支撐在軸承溝3 6上,柄1 9之 支軸1 9 c被支撐在軸承溝37上。又,雖未予圖示,在 塑模容器之器蓋2也設有對應於上述軸孔溝槽36,37 的半圓形軸承溝槽,在裝配之最後過程介經將器蓋2覆蓋 於器殼1使之螺定,使上述柄1 9 ,閂鎖2 2之軸部.夾持 被軸支於器殻1之軸承溝槽36,3 7與器蓋2側之軸承 溝槽之間。此時,在組裝位置,介經活動接觸件5推向固 定接觸件,使活動接觸件5之舌片5 c從閂鎖2 2之溝槽 2 2 d脫落而解除暫時裝配狀態,成爲以開關彈簧3 3之 拉力,活動接點5 a推向固定接點4a。 另一方面,跳脫裝置裝配單元6 0係插入在器殼1之 內部而被定位保持之後’在裝配之最終過程以覆蓋於器殼 1之器蓋2從上方推壓而被固定。 作爲對於跳脫裝置裝配單元6 0之定位固定手段,以 第1 2圖至第1 4圖說明對應於本發明之申請專利範圍第 3項至第5項的改良型之實施例。亦即,在該實施例中, 對於單元器殻32 ,如第12 (a)圖至第12 (c)圖 所示,在上部中央部形成有左右一對穿孔連結片3 2 c, (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度逋用中國國家標準(CNS ) A4洗格(210X 297公釐) -17- 經濟部中央標準局貝工消費合作社印製 417 129 * A7 _____B7___五、發明説明(Ί5 ) 及從左右兩側向側方鼓出的突起片3 2 d =該連結片 3 2 c係形成於其上方位置成夾住組裝於單元器殻3_ 2之 閂鎖座3 4 (參照第8圖),而在連結片3 2 c穿孔有嵌 合於下述之器殼側之支撐梢的扣合孔3 2 e。又,在單元 器殼3 2之前後端面形成有縱向地肋狀壓入壁部3 2 ί 。 另一方面,在器殼1內方,如第13 (a)至(c)圖, 及第1 4圖所示,形成有具備支撐上述穿孔支撐片3 2 c 之支撐梢1 b的支撐座面1 c,及在左右側壁嵌入有上述 耳狀突起片3 2 d的承受溝1 d。 如第1圖所述,將跳脫裝置裝配單元組裝於器殼1時 ,將單元器殼3 2之扣合孔3 2 e對照上述之器殼1.的支 撐梢1 b,使連結片3 2 c推入成重疊於支撐座面1 c上 。由此,單元器殼3 2如第1 3圖所示之狀態下定位在器 殼1。在該位置,上述之壓入壁部32 f被壓入在器殼1 之前後壁面之間。而向左右鼓出之突起片3 2 d嵌入在器 殼1之承受溝1 d。又,在該組裝狀態,如第1 4 ( a ) 圖所示,向左右鼓出之突起片3 2 d從承受溝1 d之底面 浮起之狀態稍向上方溢出,設定突起片3 2 d之高度成爲 從器殼1之周緣(塑模成形之分離線)僅ΛΗ (約〇 · 1 mm)向上方突出。 在裝配之最終過程,將器蓋2覆蓋並螺定於器殼1時 ,如第1 4 ( b )圖所示,從器殻1之周緣向上方突出的 突起片3 2 d受到器蓋2之推壓力而向下方撓曲,而密裝 於器殻1之承受溝槽1 d之底面而收容於溝槽內。而且, ----;-----A------ΐτ-------4- (諳先Η讀背面之注意事項再填寫本頁) 本紙張尺度遑用中國國家標準(CNS ) Μ说格(2丨0Χ 297公釐) -18- 經濟部中央標準局貝工消費合作社印製 4 t T ! 2 9 at B7 _________五、發明説明(16 ) 單元器殼3 2係在其中央部位連結片3 2 c被載置於器殼 1之支撐座面1 c上並被支撐,相反地左右兩側之突起片 3 2 d成爲在器蓋2從上方推壓之狀態。由此,單元器殼 3 2係對於塑模容器之器殼1在前後,左右,上下之各方 向定位固定成不會從所定位置偏離。 如此將跳脫裝置裝配單元對於器殼1定位固定在所定 組裝位置,係在保證斷路器之安定跳脫動作上極重要。亦 即,在單元器殼3 2組裝有相對向於接觸件開關機構單元 5 0的閂鎖2 2之閂鎖座3 4,及跳脫桿2 4,特別是閂 鎖座3 4係在斷路器之跳脫動作時受到機械性載重。因此 ’若單元器殼3 2之定位固定未安定時,則以機械性.載重 等之影響而使閂鎖2 2與閂鎖座2 4之連繫位置變位而使 跳脫動作成爲不安定之虞。對於此點,若採用在第1 2圖 至第1 4圖所述之保持構造的跳脫動作。 又’在第1圖將接觸件開關機構單元5 0,跳脫裝置 裝配單元6 0插入在器殼1之狀態下,如第2圖及第3圖 所示地連接內部配線,首先,將點熔接於引出線6之中繼 端子3 0從上方壓入保持在單元器殼3 2之溝槽4 8 (參 照第7圖)。在此’中繼端子3〇係長短之兩腳部向前後 地折彎所形成的J型導電固定件,稍向左右如鼓出的長腳 部之側緣被壓入在溝槽4 8內。之後,在第3圖之漏電斷 路器式樣之情形,將貫穿一次導體31之ZCT13載置 於單元器殻3 2之凹部4 4 (參照第7圖),將一次導體 3 1之一端介經點熔接於中繼端子3 〇之短腳部,又,將 ----;-----Λ------訂------乂 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度 t®( CNS ) Mtm ( 210X297^ ) -19- 經濟部中央標準局貝工消費合作社印製 i 417129 A7 B7五、發明説明(17 ) 另一端介經點熔接於過電流跳脫裝置1 〇之線圈1 1的引 長線1 1 a 。又’一次導體3 1係由單線所構成’如第3 (b )圖所示,左極及中央極係成形成〔形,而右極係成 形成L形。又,從Z C T 1 3之二次輸出檢測漏電之發生 ,而搭載輸出跳脫信號的漏電檢測電路之印刷電路板1 4 係成爲橫跨於斷路器之左右極的方形狀,對應於單元器殼 3 2之支撐板4 5之部分係被切除。豎立之左右極之中繼 端子3 0之長腳部貫穿印刷電路板1 4 ’焊接於印刷電路 板1 4之電源端子部被電氣式地連接,’同時機械式地保持 印刷電路板1 4。亦即’中繼端子3 0係兼具對於印刷電 路板1 4之電源線。又,中繼端子3 0之長腳部係插穿於 印刷電路板1 4之前端部分成爲棒狀。 另一方面,在表示於第2圖之配線用斷路器方式,連 接於引出線6的中繼端子3 0係被壓入保持在單元器殼 3 2之溝槽4 3,並將其短腳部介經點熔接接合於線圈 1 1之引長線1 1 a » 又,在此說明第2圖及第3圖的斷路器之跳脫動作。 如第2圖及第3圖中,將從器蓋2突出之柄1 9的把手 1 9 b轉動操作至虛線位置時,則對於活動接觸件5之開 關彈簧3 3之作用會反轉,而活動接觸件係向反時鐘方向 驅動而從固定接觸件4離開(斷開動作)。另一方面,在 過電流狀態下過電流跳脫裝置1 〇之電樞2 7係被吸引至 電磁極,而該電樞2 7係推壓跳脫桿2 4之跳脫臂2 4 c 而將跳脫桿2 4轉動向圖之順時鐘方向》由此,跳脫桿 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度通用中國國家梂準(CNS ) A4洗格(2tOX297公釐) •20- r4 ! A7 B7 經淹部中央標準局貝工消費合作社印裝 五、發明説明(18 ) 2 4之爪2 4 a從閂鎖座3 4之鈎3 4 b脫開,解除扣止 之閂鎖座3 4係向圖之反時鐘方向轉動。隨著此,閂鎖 2 2係解除依閂鎖座3 4之施鎖,向圖之順時鐘方向轉動 之結果,開關彈簧3 3對於活動接觸件5之作用反轉,而 活動接觸件5係從固定接觸件4離開(跳脫動作)。 又,在第3圖之漏電斷路器,依漏電之發生而在流動 一次導體3 1之主電路電流產生不平衡,則依Z C T 1 3 之二次輸出而從搭載於印刷電路板1 4之漏電檢測電路將 跳脫信號傳送至漏電跳脫線圈單元(未予圖示),依漏電 跳脫線圈單元之動作來使跳脫桿2 4被驅動而同樣地發生 跳脫動作。又,漏電跳脫線圈單元係單元器殼3 2之.右極 側角部切除成L形而配置於形成在器殼1內之空間,作用 於跳脫桿2 4之右極的跳脫臂2 4 c。 (發明之效果) 依照本發明,可得到以下之效果 (1 )依照構築將活動接觸件,接觸件開關機構之閂 鎖,開關彈簧,及柄互相連結所裝配之接觸件開關機構單 元,及各極之過電流跳脫裝置,連繫在該跳脫裝置的跳脫 桿,及將閂鎖座一倂組裝在共通之單元器殼內的跳脫裝置 裝配單元,對於於塑模容器之器殼,將上述各單元從上方 分別插入從上方之組裝位置’又介經覆蓋於器殼之器蓋, 將各單元在所定推入並保持在所定位置的申請專利範圍第 1項之構成,能代替以往依存於人工作業所實行之斷路器 ----,-----Λ------ίτ------4 (請先聞讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家揉準(CNS ) Α4規格(2丨〇>< 297公釐} -21 - Γ 417 奶 經濟部中央標準局員工消費合作社印製 五、發明説明(19 ) 之裝配作業,而在導入裝配自動裝置之自動化線也成爲可 對應,由此,除了可成爲大幅度提高生產性,及減低製造 成本之外,特別是,介經構成將各極之過電流跳脫裝置’ 連繫該跳脫裝置之跳脫桿,閂鎖座一倂組裝在共通之單元 器殻內的跳脫裝置裝配單元,與將各零件分別組裝於斷路 器器殼內之構成相比較,除了可刪減工數及提高作業效率 之外,還可確保高裝配精確度使斷路器之跳脫特性成爲安 疋° (2 )又,依照活用該跳脫裝置裝配單元之單元器殼 ,並在其上部側配置主電路導體,及適用於漏電斷路器之 漏電檢測用之Z C T,印刷電路板的申請專利範圍第.2項 之構成,也可將配線用斷路器簡單且可撓地對應於漏電斷 路器方式之斷路器。 (3 )又,作爲跳脫裝置裝配單元之定位固定手段, 依照採用申請專利範圍第3項至第5項之構成,對於器殼 (斷路器之塑模容器),單元器殼不會因受到隨著跳脫動 作之載重等之影響而從所定之組裝位置偏離之虞,由此, 可適當地維持組裝於單元器殼之閂鎖座與對向於該閂鎖座 的接觸件開關機構部之閂鎖之相對位置關係而可實行安定 之跳脫動作而可提高成品之可靠性。 (圖式之簡單說明) 第1圖係表示依本發明之實施例的斷路器之器殼,及 接觸件開關機構單元,及跳脫裝置裝配單元的分解斜視圖 . ·1 - 一 - I -I I 务在 --I (請先閱讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家梂率(CNS ) A4規格(2tOX297公釐) -22- ,、纊17 Ϊ29 A7 __B7_ 五、發明説明(20 ) 〇 第2圖係表示依第1圖之構成之配線用斷路器的裝配 圖;(a )係縱剖面圖,(b )係拆下器蓋之狀態的平面 圖。 第3圖係表示依第1圖之構成之漏電斷路器的裝配圖 ;(a )係縱剖面圖,(b )係拆下器蓋之狀態的平面匾1 〇 第4圖係表示第1圖之接觸件開關機構單元之暫時裝 配狀態的分解斜視圖。 第5圖係表示第4圖之活動接觸件的斜視圖。 第6圖係表示在第4圖將活動接觸件連結於閂鎖.之順 序的說明圖;(a)係連結操作中之狀態,(b)係表示 連結後之狀態的側面圖。 第7圖係表示第1圖的跳脫裝置裝配單元之單元器殼 的外形斜視圖。 第8圖係表示從相反側觀看第7圖之單元器殼觀看的 跳脫桿,閂鎖座之組裝狀態的要部放大圖。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 第9圖係表示第8圖之跳脫桿的斜視圖。 第1 0圖係表示過電流跳脫裝置對於第8圖之單元器 殻之組裝順序的分解斜視圖。 第1 1圖係表不在第1 0圖中將油緩衝壺裝設於單元 器殼時之順序的說明圖;(a ) ,( b )係分別表示對應 於油緩衝壺之頂部,領環部的圖式》 第1 2圖係表不將跳脫裝置裝配單元插入器殼而用以 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) -23- 經濟部中央標準局貝工消費合作社印裝 A7 B7五、發明説明(21 ) 定位固定之改良實施例;(a ) , ( b ) , ( c )係分另1J 表示單元器殼之平面圖,側剖面圖,局部剖面正面圖。 第1 3圖係表示將圖示於第i 2圖之單元器殼組裝於 塑模谷益之狀態的圖式;(a ) , ( b ) , ( c )係分別 表示平面圖,側剖面圖,局部剖面正面圖。 第14圖係表示第13圖之要部放大圖;(a)係表 示裝設器蓋前的圖式’ (b)係表示裝設器殼後之鎖緊狀 態的圖式。 第1 5圖係表示以往例之斷路器的縱剖面圖。 第1 6圖係表示第1 5圖之斷路器之過電流跳脫裝置 的放大側面圖。 記The consumer cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs of the People's Republic of China Du Yin $ L ^ 417129 'A7 _B7 V. Description of the invention (13) The part of the groove 4 6 support (the two parts on both sides of the large-diameter part 2 4 d), both sides of the periphery are flat. The reduced diameter part is formed by deletion, and the trip lever 2 4 which is inserted into the narrow bearing groove 4 6 at the entrance through the reduced diameter part is prevented from falling off after being inserted through a rotation of 90 degrees = again. The upper part of the power supply side of the unit case 32 is opposite to a pair of upright walls that are respectively formed at three positions. When the circuit breaker is configured as a leakage circuit breaker, a fitting retention relay terminal 3 is provided in the vertical direction. Each pair of grooves 4 8 (refer to FIG. 7) s. The bottom plate 4 9 of the space 3 9 is a stopper that regulates the suction stroke of the armature 2 7 of the overcurrent trip device 10 as described below. . In FIG. 8, the steel plate latch seat 3 4 is provided with support arms 3 4 d on both sides of the square engaging portion 3 4 c. A protruding shaft 34 a is formed at the front end to project outward, while supporting on one side. The front end of the arm 34d is bent in a lock shape to form a spring hook piece 3 4e. Further, the hook piece 3 4 b is formed in a state of being bulged laterally at the front end side of the engaging portion 3 4 c. The latch seat 3 4 is a protrusion. The shaft 3 4 a is inserted into the bearing groove 4 7 and is supported by the shaft 'at this time'. The hook piece 3 4 b is housed inside the stop piece 2 4 e of the trip lever 24. In addition, the other end of the restoring spring 3 5 through the end hook is hooked to the spring hook piece 3 4 e through the end hook, and the protruding shaft 3 4 a is kept from falling off the bearing groove 4 7 by its pulling force. At the same time, the 1 hook piece 3 4 b abuts against the stop piece 2 4 e of the trip lever 2 4 and resists the rotation force according to the above-mentioned pulling force. The contact switch mechanism unit 50 and the trip unit assembly unit 6 assembled as described above 0 is as shown in the figure, 'For the benefit of the mold Gu Yiyi 1 through the processing operation of the assembly automatic device' from the upper side into the predetermined assembly position. In addition, parts such as the power supply-side terminal 3 and the fixed contact 4 are in accordance with the Chinese standard (CNS > M specification (2 丨 0 X 297)) ----------- / ------ Order ------ 乂 ---. 1 Please read the notes on the back before filling in this X) -16-417129 A7 B7 Employee Consumption Cooperation Du, Central Bureau of Standards, Ministry of Economic Affairs System V. Description of the Invention (14) First assembled in the container shell 1. The contact switch mechanism unit 50 is held in the assembled position as described below. That is, a pair of left and right pair of plate-shaped bearing portions 1 a ′ are erected integrally from the bottom of the housing 1, and semicircular bearing grooves 36 and 37 are formed on the upper and lower portions through the step difference. When the contact switch mechanism unit 50 is inserted into the housing 1 along the arrow shown in Fig. 1, at this position, the support shaft 2 2 of the latch 2 2 is supported on the bearing groove 3 6 and the handle 1 The support shaft 9 c of 9 is supported on the bearing groove 37. Also, although not shown in the figure, the container cover 2 of the mold container is also provided with a semi-circular bearing groove corresponding to the above-mentioned shaft hole grooves 36 and 37, and the device cover 2 is covered by The housing 1 is screwed so that the shaft portion of the above-mentioned handle 19, latch 2 2 is clamped between the bearing grooves 36, 37 of the housing 1 and the bearing grooves on the cover 2 side. . At this time, in the assembly position, the movable contact 5 is pushed to the fixed contact, so that the tongue 5 c of the movable contact 5 is released from the groove 2 2 d of the latch 22 and the temporary assembly state is released, and the switch is opened and closed. The pulling force of the spring 3 3 pushes the movable contact 5 a toward the fixed contact 4 a. On the other hand, after the trip unit assembling unit 60 is inserted into the case 1 and held in position, it is fixed by being pushed from above to cover the case 2 of the case 1 during the final assembly process. As the positioning and fixing means for the trip unit assembly unit 60, the modified embodiments corresponding to items 3 to 5 of the patent application scope of the present invention will be described with reference to Figs. 12 to 14. That is, in this embodiment, as shown in FIG. 12 (a) to FIG. 12 (c), the unit case 32 is formed with a pair of left and right perforated connecting pieces 3 2 c at the upper center portion, (please Please read the notes on the back before filling in this page) This paper size uses the Chinese National Standard (CNS) A4 Washing (210X 297 mm) -17- Printed by the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 417 129 * A7 _____B7__ _5. Description of the invention (Ί5) and protruding pieces 3 2 d bulging from the left and right sides to the side 3 2 d = the connecting piece 3 2 c is formed above the position to clamp the latch assembled in the unit housing 3_ 2 The seat 3 4 (refer to FIG. 8), and the connecting piece 3 2 c is perforated with a fastening hole 3 2 e fitted to a supporting tip on the side of the container case described below. In addition, a longitudinal rib-shaped press-fitting wall portion 3 2 is formed on the front and rear end faces of the unit case 3 2. On the other hand, as shown in FIGS. 13 (a) to (c) and FIG. 14 inside the housing 1, a support base having a support tip 1b for supporting the perforated support piece 3 2c is formed. The surface 1 c and the receiving groove 1 d in which the ear-shaped protruding pieces 3 2 d are fitted in the left and right side walls. As shown in FIG. 1, when assembling the trip unit assembling unit to the case 1, the fastening holes 3 2 e of the unit case 3 2 are compared with the supporting tips 1 b of the above-mentioned case 1 and the connecting piece 3 2 c is pushed so as to overlap the supporting seat surface 1 c. Thereby, the unit case 32 is positioned on the case 1 as shown in Fig. 13. In this position, the aforementioned press-fitting wall portion 32 f is press-fitted between the front and rear wall surfaces of the housing 1. The protruding pieces 3 2 d protruding to the left and right are fitted in the receiving groove 1 d of the housing 1. Further, in this assembled state, as shown in Fig. 14 (a), the protruding pieces 3 2 d bulging to the left and right from the bottom surface of the receiving groove 1 d overflow slightly upward, and the protruding pieces 3 2 d are set. The height is such that only ΛΗ (approximately 0.1 mm) protrudes upward from the peripheral edge of the casing 1 (a separation line for molding). In the final assembly process, when the cover 2 is covered and screwed to the cover 1, as shown in FIG. 14 (b), the protruding piece 3 2 d protruding upward from the peripheral edge of the cover 1 is received by the cover 2 It is deflected downward by the pushing pressure, and is tightly packed in the bottom surface of the receiving groove 1 d of the housing 1 and accommodated in the groove. Moreover, ----; ----- A ------ ΐτ ------- 4- (谙 Please read the precautions on the reverse side before filling out this page) This paper uses the Chinese country Standards (CNS) M Grid (2 丨 0 × 297 mm) -18- Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 4 t T! 2 9 at B7 _________ 5. Description of the invention (16) Unit housing 3 2 is a connecting piece 3 2 c at its central part, which is placed and supported on the supporting seat surface 1 c of the housing 1. On the contrary, the protruding pieces 3 2 d on the left and right sides are pushed by the cover 2 from above. status. As a result, the unit case 3 2 is fixed to the case 1 of the molded container in the front, back, left, and up and down directions so as not to deviate from the predetermined position. Positioning and fixing the trip unit assembly unit to the casing 1 in the predetermined assembly position in this way is extremely important in ensuring the stable tripping action of the circuit breaker. That is, the unit housing 3 2 is assembled with a latch seat 3 4 and a trip lever 24 that are opposite to the latch 22 of the contact switch mechanism unit 50, and the latch seat 3 4 is in an open circuit. The mechanical load is applied during the trip of the device. Therefore, if the positioning of the unit case 3 2 is not stabilized, the connection position of the latch 2 2 and the latch seat 2 4 will be displaced by the influence of mechanical and load, etc., and the tripping action will become unstable. Fear. In this regard, if a trip operation of the holding structure described in Figs. 12 to 14 is adopted. In the first figure, the contact switch mechanism unit 50 and the trip unit assembly unit 60 are inserted into the housing 1 and the internal wiring is connected as shown in Figures 2 and 3. First, The relay terminal 30 fused to the lead wire 6 is pressed into the groove 4 8 held in the unit case 3 2 from above (see FIG. 7). Here, the relay terminal 30 is a J-shaped conductive fixing member formed by bending the two legs of the length forward and backward, and the side edges of the long legs that are slightly bulging to the left and right are pressed into the groove 4 8 . Then, in the case of the earth leakage circuit breaker shown in FIG. 3, ZCT13 penetrating the primary conductor 31 is placed in the recess 4 4 of the unit case 32 (refer to FIG. 7), and one end of the primary conductor 31 is passed through the point. Welded to the short leg of relay terminal 3 〇, and will be ----; Λ ------- Order ------ 乂 (Please read the precautions on the back before filling (This page) This paper size t® (CNS) Mtm (210X297 ^) -19- Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs i 417129 A7 B7 V. Description of the invention (17) The other end is welded to the overcurrent through a point The lead wire 1 1 a of the coil 11 of the trip device 10. As shown in Fig. 3 (b), the "primary conductor 31 is composed of a single wire", and the left pole and the center pole are formed into a [shape, and the right pole is formed into an L shape. In addition, the secondary output of ZCT 1 3 detects the occurrence of leakage, and the printed circuit board 1 4 equipped with a leakage detection circuit that outputs a trip signal has a square shape spanning the left and right poles of the circuit breaker, corresponding to the unit case. Part of the support plate 4 2 of 3 2 is cut away. The long legs of the standing left and right poles 30 pass through the printed circuit board 14 and are electrically connected to the power terminal portion of the printed circuit board 14 while holding the printed circuit board 14 mechanically. That is, the 'relay terminal 30' also serves as a power line for the printed circuit board 14. The long leg portion of the relay terminal 30 is inserted into the front end portion of the printed circuit board 14 and has a rod shape. On the other hand, in the wiring circuit breaker method shown in FIG. 2, the relay terminal 3 0 connected to the lead wire 6 is pressed into and held in the groove 4 3 of the unit case 3 2 and shorted. The lead wire 1 1 a a is connected to the coil 11 by point welding, and the tripping operation of the circuit breaker in FIGS. 2 and 3 will be described here. As shown in Figs. 2 and 3, when the handle 1 9 b of the handle 19 protruding from the cover 2 is rotated to the dotted line position, the effect of the switch spring 3 3 of the movable contact 5 is reversed, and The movable contact is driven away from the fixed contact 4 in the counterclockwise direction (opening operation). On the other hand, in the overcurrent state, the armature 27 of the overcurrent trip device 10 is attracted to the electromagnetic pole, and the armature 27 presses the trip arm 2 4c of the trip lever 24. Turn the trip lever 2 4 to the clockwise direction of the picture. "Therefore, the trip lever (please read the precautions on the back before filling this page) This paper size is in accordance with China National Standards (CNS) A4 wash grid (2tOX297) (20%) • 20- r4! A7 B7 Printed by the Central Standards Bureau of the Ministry of Submerged Affairs, Shellfish Consumer Cooperative, Co., Ltd. 5. Description of the invention (18) 2 4 claws 2 4 a Release from the latch seat 3 4 hook 3 4 b The locked latch seat 34 is rotated in the counterclockwise direction of the figure. With this, the latch 2 2 is unlocked according to the latch seat 3 4 and turned clockwise. As a result, the effect of the switch spring 3 3 on the movable contact 5 is reversed, and the movable contact 5 is Leaving from the fixed contact 4 (tripping action). In addition, in the earth leakage circuit breaker of FIG. 3, an imbalance occurs in the main circuit current flowing through the primary conductor 31 according to the occurrence of the leakage, and the secondary circuit of the ZCT 1 3 is used to leak the leakage from the printed circuit board 14 The detection circuit transmits a trip signal to a leakage trip coil unit (not shown), and the trip bar 24 is driven in accordance with the action of the leakage trip coil unit, so that a trip operation occurs similarly. In addition, the leakage trip coil unit is the unit case 3 2 of the right pole side corner portion is cut into an L shape and is arranged in a space formed in the case 1, and acts on the trip arm of the right pole of the trip bar 2 4. 2 4 c. (Effects of the Invention) According to the present invention, the following effects can be obtained: (1) The contact switch mechanism unit assembled by connecting the movable contact, the latch of the contact switch mechanism, the switch spring, and the handle to each other, and each Extreme overcurrent tripping device, tripping rod connected to the tripping device, and tripping device assembling unit which assembles the latch seat in a common unit case, for the case of the molded container The above-mentioned units are inserted into the assembly position from above, respectively, and through the cover covering the casing, each unit is pushed into the predetermined position and maintained at the predetermined position. Circuit breakers that previously depended on manual operations ----, ----- Λ ------ ίτ ------ 4 (Please read the precautions on the back before filling this page) Paper size is applicable to China National Standard (CNS) A4 (2 丨 〇 < 297 mm) -21-Γ 417 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Milk Economy 5. Assembly work of invention description (19) , And the introduction of automated lines for assembly automation devices has become feasible. Therefore, in addition to greatly improving productivity and reducing manufacturing costs, in particular, the overcurrent trip device of each pole is connected to the trip lever and latch of the trip device via a configuration. The trip unit assembly unit, which is assembled in a common unit case, is compared with the structure in which each part is separately assembled in the circuit breaker case. In addition to reducing the number of work and improving the operating efficiency, Ensuring high assembly accuracy makes the tripping characteristics of circuit breakers safe (2). According to the unit housing of the trip unit assembly unit, the main circuit conductor is arranged on the upper side, and it is suitable for leakage circuit breakers. The ZCT for leakage detection, the structure of the patent application scope item 2 of the printed circuit board, can also easily and flexibly correspond to the circuit breaker of the leakage circuit breaker. (3) Also, as a jumper The positioning and fixing means of the disassembly device assembly unit are in accordance with the structure of the third to the fifth of the patent application scope. For the case (mold container of the circuit breaker), the unit case will not be subjected to the load caused by the tripping action. It may cause deviation from a predetermined assembly position due to the influence of the relative positional relationship between the latch seat assembled in the unit case and the latch of the contact switch mechanism portion facing the latch seat. The stable tripping action can be implemented to improve the reliability of the finished product. (Simplified description of the drawing) Figure 1 shows the case of the circuit breaker, the contact switch mechanism unit, and tripping according to the embodiment of the present invention. Exploded oblique view of the device assembly unit. · 1-One-I -II Be sure to --I (Please read the precautions on the back before filling out this page) The size of the paper is applicable to China National Standard (CNS) A4 specification (2tOX297 (Mm) -22-, 纩 17 Ϊ29 A7 __B7_ V. Description of the invention (20) 〇 The second figure is an assembly drawing of a circuit breaker for wiring according to the first figure; (a) is a longitudinal section view, ( b) is a plan view of the state with the cover removed. Fig. 3 is an assembly drawing of the earth leakage circuit breaker constructed according to Fig. 1; (a) is a longitudinal sectional view, and (b) is a planar plaque in a state where the cover is removed. Fig. 4 is a view showing the first figure. Exploded perspective view of the temporarily assembled state of the contact switch mechanism unit. Fig. 5 is a perspective view showing the movable contact of Fig. 4; FIG. 6 is an explanatory diagram showing the sequence of connecting the movable contact to the latch in FIG. 4; (a) is a state in the connection operation, and (b) is a side view showing the state after the connection. Fig. 7 is a perspective view showing the outline of the unit case of the trip unit assembly unit of Fig. 1; Fig. 8 is an enlarged view of the main parts showing the assembled state of the trip lever and the latch seat when viewed from the opposite side of the unit case of Fig. 7; Printed by the Employees' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) Figure 9 is a perspective view showing the trip lever of Figure 8. Fig. 10 is an exploded perspective view showing the assembly sequence of the overcurrent trip device to the unit case of Fig. 8. Figure 11 is a diagram illustrating the sequence when the oil buffer pot is installed in the unit case in Figure 10; (a) and (b) are the tops and collars of the oil buffer pot respectively. "Figure 12" is a table that does not insert the trip unit assembly unit into the housing and uses this paper size to apply the Chinese National Standard (CNS) A4 specification (210X297 mm). Consumption cooperative printing A7 B7 V. Description of the invention (21) Improved positioning and fixed embodiment; (a), (b), (c) are separately divided into 1J, which is a plan view of a unit housing, a side sectional view, and a partial sectional front view . FIG. 13 is a diagram showing a state in which the unit case shown in FIG. I 2 is assembled in a mold Gu Yi; (a), (b), and (c) are plan views and side cross-sectional views, respectively. Partial sectional front view. Fig. 14 is an enlarged view of the main part of Fig. 13; (a) is a drawing showing the front of the device cover; (b) is a drawing showing the locked state after the device case is installed. Fig. 15 is a longitudinal sectional view showing a conventional circuit breaker. Fig. 16 is an enlarged side view showing the overcurrent trip device of the circuit breaker of Fig. 15; Remember

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b TXb TX

C TX 2 4 部 承 軸 之 ,, 元起面 單突座 構撐撐 機支支 關之之 , ) 開殼殼槽 明 件器器溝 說,觸元元受, 之殼接單單承殼定動過 Z 號器........器固活 :: 3板 器路 壓電 變刷 , 流印 置電之 裝餘路 ,,脫剩電 件件跳 ί 測 觸觸流 Τ 檢 接接電 C 電 漏 本紙張尺度通用中國國家標準(CNS > Α4说格(210Χ297公釐} -----^-----1------11------^---- (請先閲讀背面之注意事項再填寫本頁) -24- 声 417 123 A? _B7五、發明説明(22 ) 經濟部中央標準局員工消費合作社印袋C TX 2 Among the 4 bearing shafts, the support of the single-segment structure supporting machine on the starting surface of the yuan,) The open-shell shell groove and the open-piece device groove said that the element is received, Moved through the Z device ........ The device is fixed :: Piezoelectric brush with 3 circuit board circuit, the remaining circuit of the current printing device, and the leftover electrical parts are jumped. Connected to electricity C Electric leakage The paper size is in accordance with the Chinese national standard (CNS > Α4 grid (210 × 297 mm) ----- ^ ----- 1 ------ 11 ------ ^ ---- (Please read the precautions on the back before filling this page) -24- Sound 417 123 A? _B7 V. Description of the invention (22) Printed bags of employees' cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs

元 。 單元 構單 , 機配 .....部, 關裝 , 壺殼片片孔壁簧,開置 , 桿衝器結起合入彈座件裝 , 鎖脫緩元連突扣壓關鎖觸脫 柄閂跳油單........開閂接跳 ----,-----β------IT-------f {請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國囷家標率(CNS ) A4規格(210X29?公釐) -25-Yuan. Unit construction unit, machine assembly ....., closed, pot shell sheet hole wall spring, open, rod punch knotted into the spring seat, lock release slow element with sudden pressure lock lock contact release Handle bolt jump oil list ........ Unlocking jump jump ----, ----- β ------ IT ------- f {Please read the note on the back first Please fill in this page again for this matter) This paper size is applicable to China Standards (CNS) A4 specification (210X29? Mm) -25-

Claims (1)

i:*:· j Λ 8 Β8 C3 m 六、申請專利範圍 (請先閱讀背面之ii意事項再填寫本頁) 1 .—種斷路器,屬於在裝配下部器殻與上部器蓋之 模塑容器,組裝與電源側,負載側之連接端子,固定' 活 動接觸件,柄連繫之接觸件開關機構,及作爲跳脫手段之 過電流跳脫裝置,或過電流跳脫裝置與漏電跳脫裝置所構 成的斷路器,其特徵爲: 構築將活動接觸件,接觸件開關機構之閂鎖,開關彈 簧,及柄互相連結所裝配之接觸件開關機構單元,及各極 之過電流跳脫裝置,連繫在該跳脫裝置的跳脫桿,及將問 鎖座一倂組裝在共通之單元器殼內的跳脫裝置裝配單元, 對於於塑模容器之器殼,將上述各單元從上方分別插入在 所定之組裝位置,又介經覆蓋於器殼之器蓋,將各攀元從 上方推入並保持在所定位置者。 2 .如申請專利範圍第1項所述之斷路器,其中,在 跳脫裝置裝配單元之單元器殻之上部,載置主電路導體, 及適用於漏電斷路器之漏電檢測用的Z C T,印刷電路板 者。 經濟部中央標车局員工消費合作社印製 3 ·如申請專利範圍第1項所述之斷路器,其中,作 爲跳脫裝置裝配單元之定位固定手段,在單元器殼形成穿 孔連結片,及從左右端向側方鼓出的耳狀突起片,同時在 塑模容器之器殼側形成支持上述穿孔連結片的異突起之支 持座面,及嵌入有突起片的承受溝槽,以覆蓋於器殼之器 蓋推壓保持組裝於器殼內的單元器殼之上述突起片者。 4 .如申請專利範圍第3項所述之斷路器,其中,對 於跳脫裝置裝配單元之單元器殻,將左右一對之穿孔連結 本紙伕尺度逋用中固國家梯準(CNS ) A4规格(2丨0X297公釐) -26 - 41712^ Λ8 BS C8 D8 夂、申請專利範圍 #設置於與組裝於塑模容器之器殼的接觸件開關機構單元 相對向側者。 · 5 .如申請專利範圍第3項所述之斷路器,其中,在 跳脫裝置裝配單元之單元器殼的前後端面,形成重疊於與 此相對向之器殻的單元插入部之壁面的壓入壁部者。 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印裝 本紙垠尺度逋用中國國家梯準(CNS ) A4規格(21OX07公釐) -27-i: *: · j Λ 8 Β8 C3 m VI. Scope of patent application (please read the meaning of ii on the back before filling out this page) 1. A kind of circuit breaker, which is a mold for assembling the lower casing and upper casing Container, assembly and power supply side, load side connection terminal, fixed 'movable contact, contact handle switch mechanism, and over current trip device as tripping means, or over current trip device and leakage trip The circuit breaker constituted by the device is characterized in that a contact switch mechanism unit assembled by moving contacts, a latch of the contact switch mechanism, a switch spring, and a handle is assembled, and an overcurrent trip device of each pole is assembled. , The tripping rod connected to the tripping device, and the tripping unit assembling unit which assembles the interlocking lock in a common unit case, and for the case of the mold container, the above units are from above Those who are respectively inserted in the predetermined assembly position and pushed through the cover which covers the shell, push each climbing element from above and keep it in the predetermined position. 2. The circuit breaker according to item 1 of the scope of patent application, wherein a main circuit conductor is mounted on the upper part of the unit casing of the trip unit assembly unit, and the ZCT for leakage detection of the leakage circuit breaker is printed, printed Circuit board. Printed by the Consumer Cooperative of the Central Bureau of Standard Vehicles of the Ministry of Economic Affairs3. The circuit breaker as described in item 1 of the scope of patent application, wherein as a positioning and fixing means of the trip unit assembly unit, a perforated connecting piece is formed in the unit housing, and The ear-shaped protruding pieces bulging laterally at the left and right ends, and at the same time, the supporting seat surface of the different protrusions supporting the perforated connecting piece and the receiving groove embedded with the protruding pieces are formed on the container side of the mold container to cover the container The cover of the case pushes and holds the protruding piece of the unit case assembled in the case. 4. The circuit breaker according to item 3 of the scope of patent application, wherein, for the unit housing of the trip unit assembly unit, the left and right pair of perforations are connected to the paper, and the standard is the National Solid Standard (CNS) A4 standard. (2 丨 0X297mm) -26-41712 ^ Λ8 BS C8 D8 夂, the scope of patent application # is set on the side opposite to the switch mechanism unit of the contactor assembled in the shell of the mold container. 5. The circuit breaker according to item 3 of the scope of patent application, wherein the front and rear end faces of the unit case of the trip unit assembling unit are formed with a pressure overlapping the wall surface of the unit insertion portion of the case facing the opposite side. Into the wall. (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs This paper is printed in the standard size of China National Standard (CNS) A4 (21OX07 mm) -27-
TW088101400A 1998-02-09 1999-01-29 Circuit breaker TW417129B (en)

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KR100425191B1 (en) * 2001-12-07 2004-03-30 엘지산전 주식회사 trip-bar structure of multipole combination type Circuit Breaker
KR100684283B1 (en) * 2004-10-21 2007-02-16 엘에스산전 주식회사 A Circuit Braker Having the Controllable Length of Terminal Cover
JP4674851B2 (en) * 2005-02-28 2011-04-20 日東工業株式会社 Circuit breaker for wiring
CN100423158C (en) * 2006-09-10 2008-10-01 浙江纪元电气集团有限公司 Circuit-breaker bundling type moveable contact special mounting tool
KR100789448B1 (en) * 2006-12-29 2007-12-28 엘에스산전 주식회사 A terminal module assembly for mold cased circuit breaker and a mold cased circuit breaker having the same assembly
KR100865288B1 (en) 2007-04-03 2008-10-27 엘에스산전 주식회사 A modular terminal for a circuit breaker and the circuit breaker having the modular terminal
CN101339852B (en) * 2007-07-03 2010-08-25 浙江加西亚电子电器有限公司 Clamping construction
JP4884327B2 (en) * 2007-07-20 2012-02-29 三菱電機株式会社 Switch terminal device
KR100919208B1 (en) * 2007-09-14 2009-09-28 엘에스산전 주식회사 Mold cased circuit breaker
CN102201299A (en) * 2010-11-26 2011-09-28 江苏西门控电器有限公司 Device for assembling contact spring of frame-type breaker
KR101382005B1 (en) * 2012-11-23 2014-04-14 현대중공업 주식회사 Circuit breaker
CN108155067B (en) * 2018-02-02 2024-01-26 温州奥来电器有限公司 Electric leakage circuit breaker with disconnectable live wire and zero line
CN108899255B (en) * 2018-08-28 2020-03-27 浙江聚创智能科技有限公司 Automatic assembly production line for handle assembly of circuit breaker

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JPH09270225A (en) * 1996-02-02 1997-10-14 Hitachi Ltd Circuit breaker, and manufacture of it
JP3250650B2 (en) * 1996-07-09 2002-01-28 富士電機株式会社 Circuit breaker

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KR19990072408A (en) 1999-09-27
CN1178256C (en) 2004-12-01
JPH11224583A (en) 1999-08-17
JP3227670B2 (en) 2001-11-12
CN1226736A (en) 1999-08-25
KR100516589B1 (en) 2005-09-22

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