TW416092B - Mask capable of increasing line width resolution and production method therefor - Google Patents
Mask capable of increasing line width resolution and production method therefor Download PDFInfo
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- TW416092B TW416092B TW88114366A TW88114366A TW416092B TW 416092 B TW416092 B TW 416092B TW 88114366 A TW88114366 A TW 88114366A TW 88114366 A TW88114366 A TW 88114366A TW 416092 B TW416092 B TW 416092B
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Description
416092 五'發明說明(1) " "" " 本發明是有關於一種光罩及其製造方法,且特別是有 關於一種可增進線寬解析度的光罩及其製造方法,其利用 透光率大體為10 0%的材質形成光罩基板,並在光罩基板的-表面利用透光率大體為〇%的材質形成緻密圖案區、及利用 透光率介於5%及30%間的材質形成稀疏圖案區。 在半導體製程中’於晶片表面進行光阻曝光所需要的 工具除了光源以外’還有用來提供線路圖形以便執行圖形 轉移的光罩。第U圖所示便是習知二元式光罩(Binary Intensi ty Mask,BIM)的剖面圖。如圖中所示,二元式光 罩的基板是由平坦且透明的石英10所構成,半導體元件的( 各層圖形則是在石英10表面覆上一層厚度約數百個埃的不 透光絡膜12以表示。另外,為防止金屬鉻膜12在曝光時的 反射,鉻膜12的表面亦可以再覆上一層厚度約200埃的二 氧化鉻膜1 4,如第1 B圖所示。 不過,以線寬0. 1 8um的設計為例,二元式光罩只能提 供0.6um的焦距深度(Depth Of Focus,DOF),尚無法應用 於大量生產。因此,部分人士便在二元式光罩中加入散射 線(Scattering bar)或稱為次解析度辅助線(Assistant feature),利用光學鄰近效應校正技術(Optical416092 Five 'invention description (1) " " " " The present invention relates to a photomask and a method for manufacturing the same, and more particularly, to a photomask capable of improving line width resolution and a method for manufacturing the same, A photomask substrate is formed using a material having a light transmittance of approximately 100%, and a dense pattern region is formed on a surface of the photomask substrate by using a material having a light transmittance of approximately 0%, and a light transmittance between 5% and 30 is used. The material between% forms a sparse pattern area. In the semiconductor process, 'the tools required for photoresist exposure on the wafer surface are in addition to a light source' and a photomask for providing a circuit pattern for performing pattern transfer. Figure U is a cross-sectional view of a conventional Binary Intensi ty Mask (BIM). As shown in the figure, the substrate of the binary mask is composed of flat and transparent quartz 10, and the semiconductor elements (the patterns of each layer are coated on the surface of the quartz 10 with an opaque network with a thickness of about several hundred angstroms). The film 12 is shown. In addition, in order to prevent reflection of the metallic chromium film 12 during exposure, the surface of the chromium film 12 may be further covered with a layer of chromium dioxide film 14 having a thickness of about 200 angstroms, as shown in FIG. 1B. However, taking the design of line width 0.18um as an example, the binary mask can only provide a depth depth of focus (DOF) of 0.6um, which cannot be applied to mass production. Therefore, some people are in binary Scattering bar or Assistant feature is added to the reticle, using optical proximity correction technology (Optical
II
Proximity Correction,〇PC)以期改善稀疏圖案區 (Isolated Pattern)與緻密圖案區(Dense pattern)彼此 間的線寬差異(CD difference)、並增加稀疏圖案區 (Isolated Pattern)的焦距深度至〇.8um。由於緻密圖案 區的焦距深度會大於稀疏圖案區的焦距深度’因此這種方Proximity Correction (〇PC) in order to improve the line width difference (CD difference) between the sparse pattern area and the dense pattern area and increase the focal depth of the sparse pattern area to 0.8um . Because the focal depth of the dense pattern area will be greater than the focal depth of the sparse pattern area ’
第4頁 416092 五、發明說明(2) 法的主要概念,便是利用散射線的加入,將原本的稀疏圖 案區調整成半緻密圖案區(Semi-dense Pattern),進而得 到較佳的焦距深度。不過,這種方法亦會增加光罩製造的, 複雜度’影響光罩檢查(Mask inspection)及光罩修復 (Mask repair ),且應用於下—世代的製程時仍嫌不足。 因此’部分人士便提出以衰減式相位移光罩 (Attenuated Phase Shift Mask,APSM)取代二元式光 罩’利用其邊緣對比性(Edge Contrast)的提昇以改善焦 距深度。所謂的衰減式相位移光罩,是直接以約5%〜3〇%透 光率的相位移層來定義不透光區圖形,並利用相位移層在( 曝光時所演生的正反相干涉(Interference),使曝光機 (Stepper)投射在晶片上的影像圖形,有較佳的解析度。 以線寬0. 18um的設計為例,當透光率為5%時,不具有散射 棒的焦距深度可增加至〇.7um,而具有散射棒的焦距深度 則可進一步增加至〇. 9um。第2A及2B圖所示即是衰減式相 位移光罩的剖面圖及俯視圖。如圖中所示,衰減式相位移 光罩由下而上包括:以透光率大體為1〇〇%的石英為材質的 石英層20 ’以透光率大體為5〜30%的MoSiON為材質的 MoSiON層或CrF層22 ’及以透光率大體為0%的鉻(cr)為材 質的鉻層24。透光率大體為〇%的鉻層24形成在圖形邊緣, 使光線不會穿透這個區域。 不過,背景透光率(Background Transmittance)及鄰 近效應(Pr ox imi ty Effect)的增加卻會導致緻密圖案區的 對比性及解析度(Re so 1 u t i on)降低’使得衰減式相位移光P.4 1609292 5. The main concept of the invention (2) method is to adjust the original sparse pattern area to a semi-dense pattern area using the addition of scattering lines to obtain a better focal depth. . However, this method will also increase the mask manufacturing complexity, which affects Mask inspection and Mask repair, and is still insufficient when applied to the next-generation process. Therefore, ‘some people have proposed to replace the binary mask with an Attenuated Phase Shift Mask (APSM)’ and use its Edge Contrast enhancement to improve focal depth. The so-called attenuating phase shift mask is to directly define the pattern of the opaque area with a phase shift layer with a light transmittance of about 5% to 30%, and use the phase shift layer to generate the positive and negative phases during (exposure) Interference, so that the image pattern projected by the exposure machine (Stepper) on the wafer has better resolution. Take the design of line width 0.18um as an example, when the light transmittance is 5%, there is no scattering rod The depth of focal length can be increased to 0.7um, and the depth of focal length with a scattering rod can be further increased to 0.9um. Figures 2A and 2B are sectional and top views of the attenuation phase shift mask. As shown in the figure As shown, the attenuated phase shift mask includes, from bottom to top, a quartz layer 20 'made of quartz whose light transmittance is generally 100%. Mo'SiON is made of MoSiON whose light transmittance is generally 5-30%. Layer or CrF layer 22 'and a chromium layer 24 made of chromium (cr) with a light transmittance of substantially 0%. A chromium layer 24 with a light transmittance of substantially 0% is formed at the edge of the pattern so that light does not penetrate this Area, however, the increase in Background Transmittance and Proximity Effect And it will cause contrast resolution dense pattern area (Re so 1 u t i on) decreased 'attenuated phase shift such that light
第5頁 416092 五、發明說明(3) 罩歲乎無法解出緻密圖案區(Dense Pattern)的圖形,即 使用很咼的數值孔徑(Numerical Aperture,NA)。此外, 衰減式相位移光罩的檢查及修復亦十分複雜。 ^ 有鑑於此,本發明的主要目的就是提供一種可增進線 f解析度的光罩及其製造方法,其可以同時兼顧稀疏圖案 區的焦距深度及緻密圖案區的線寬解析度。 為達上述及其他目的’本發明乃提供一種可增進線寬 解析度的光罩製造方法’其主要是利用透光率大體為1〇⑽ 的材質C如石英)形成光罩基板;並在光罩基板的表面,利 用透光率大體為〇 %的材質(如二元式光罩的鉻膜)形成緻密ξ 圖案區、及利用透光率介於5%及3〇%間的材質(如衰減式相 位移光罩的MoSiON膜)形成稀疏圖案區。如此,緻密圖案 區的解析度及稀疏圖案區的焦距深度便可以兼顧。另外, 稀疏圖案區亦可以具有一罩幕差值,用以進一步改善得到 的影像分佈及焦距深度。 另外’本發明亦提供一種可增進線寬解析度的光罩, f具有一光罩基板’利用透光率大體為100%的材質(如石 央)形成;一緻密圖案區,在光罩基板的表面,利用透光 率大體為0%的材質(如二元式光罩的鉻膜)形成;以及一稀 疏圖案區’在光罩基板的表面’利用透光率介於〇 %及2 5 % ''' 間的材質(如衰減式相位移光罩的“以⑽膜)形成。另外, 稀疏圖案區亦可以具有一罩幕差值,用以進一步改善得到 的影像分佈及焦距深度。 為讓本發明之上述和其他目的、特徵、和優點能更明Page 5 416092 V. Description of the invention (3) The mask cannot be used to figure out the dense pattern area (Dense Pattern), that is, a very large numerical aperture (NA) is used. In addition, the inspection and repair of the attenuation phase shift mask is also very complicated. ^ In view of this, the main object of the present invention is to provide a photomask capable of improving the line f resolution and a manufacturing method thereof, which can simultaneously take into consideration the focal depth depth of the sparse pattern area and the line width resolution of the dense pattern area. In order to achieve the above and other objectives, the present invention provides a photomask manufacturing method capable of improving line width resolution, which mainly uses a material C (such as quartz) having a light transmittance of approximately 10 形成 to form a photomask substrate; and The surface of the cover substrate is made of a material with a light transmittance of approximately 0% (such as the chromium film of a binary photomask) to form a dense ξ pattern area, and a material with a light transmittance between 5% and 30% (such as MoSiON film of an attenuated phase shift mask) forms a sparse pattern area. In this way, the resolution of the dense pattern area and the focal depth of the sparse pattern area can be taken into consideration. In addition, the sparse pattern area can also have a mask difference to further improve the obtained image distribution and focal depth. In addition, the present invention also provides a photomask capable of improving line width resolution, and f has a photomask substrate. The photomask is formed using a material with a light transmittance of approximately 100% (such as Shiyang); a uniform dense pattern area is provided on the photomask substrate. The surface is made of a material with a light transmittance of approximately 0% (such as the chrome film of a binary photomask); and a sparse pattern area 'on the surface of the photomask substrate' uses light transmittance between 0% and 2 5 % '' 'Material (such as the "film" of the attenuation phase shift mask). In addition, the sparse pattern area can also have a mask difference to further improve the obtained image distribution and focal depth. To make the above and other objects, features, and advantages of the present invention clearer
______ 五、發明說明(4) ' 顯易懂’下文特舉一較佳實施例,並配合所附圖式,作 細説明如下: 圖式之簡單說明 第1A圖是傳統二元式光罩的剖面圖; 第1B圖是第1A圖再加上一抗反射層的剖面圖; 第2 A圖是傳統衰減式相位移光罩的剖面圖; ,2 B圖是第2 A圖衰減式相位移光罩的俯視圖; 第3圖為本發明可增進線寬解析度的光罩的俯視圖; 以及 第4圖為本發明可増進線寬解析度的光罩的製造流稜 圖。 實施例 ,克服二元式光罩無法在稀疏圖案區提供足夠焦距深 度及衰減式相位移光罩無法在緻密圖案區提供足夠解析度 的問題丄本發明便組合二元式光罩在緻密圖案區具有高解 析度及衰減式相位移光罩在稀疏圖案區具有高焦距深度的 優點’以形成一光罩。在這種光罩中,緻密圖案區的圖形 是利用透光率大體為〇 %的鉻膜形成,具有二元式光罩之高 解析度’稀疏圖案區的圖形則是利用透光率介於5 %及3 〇 % 間的相位移層形成’具有衰減式相位移光罩之高焦距深 度。 讀·參考第3圖’此為本發明可增進線寬解析度的光罩 的俯視圖。如圖中所示,本發明的光罩被分成稀疏圖案區 A( I so 1 a t ed Pa 11 ern Reg i on)及敏密圖案區B (Dense______ 5. Description of the invention (4) 'Easy to understand' The following is a detailed description of a preferred embodiment and the accompanying drawings, as follows: Brief description of the drawings Figure 1A is a traditional binary photomask Sectional view; Figure 1B is a sectional view of Figure 1A plus an anti-reflection layer; Figure 2A is a sectional view of a traditional attenuation phase shift mask; Figure 2B is Figure 2A attenuation phase shift Top view of a photomask; FIG. 3 is a top view of a photomask capable of improving line width resolution according to the present invention; and FIG. 4 is a flow chart of manufacturing a photomask capable of penetrating line width resolution according to the present invention. The embodiment overcomes the problems that the binary mask cannot provide sufficient focal length depth in the sparse pattern area and the attenuation phase shift mask cannot provide sufficient resolution in the dense pattern area. The present invention combines the binary mask in the dense pattern area The high-resolution and attenuated phase shift mask has the advantages of high focal length depth in the sparse pattern area to form a mask. In this type of mask, the pattern of the dense pattern area is formed using a chromium film with a light transmittance of approximately 0%, and the pattern of the high-resolution 'sparse pattern area with a binary mask is made using the light transmittance between Phase shift layers between 5% and 30% form a 'high focal depth with an attenuating phase shift mask. Read and refer to FIG. 3 'This is a plan view of a photomask capable of improving line width resolution according to the present invention. As shown in the figure, the photomask of the present invention is divided into a sparse pattern area A (I so 1 a t ed Pa 11 ern Reg i on) and a dense pattern area B (Dense
416092 五、發明說明(5) ‘416092 V. Description of invention (5) ‘
Pattern Region)。為改善焦距深度,稀疏圖案區A的圖形 (如第2A及2B圖所示的衰減式相位移光罩)是由透光率介於 5%及3 0%間的相位移層(如MoSi ON層)形成於透光率大體為 10 0%的光罩基板(如石英層)的表面。另外,為改善解析 度,緻密圖案區B的圖形(如第1A及1B圖所示的二元式光 罩)則是由透光率大體為〇%的不透光層(如鉻膜)形成於透 光率大體為100%的光罩基板(如石英層)的表面。 利用上述結構,本發明可增進線寬解析度的光罩可以 同時兼顧稀疏圖案區的焦距深度及緻密圖案區的解析度。 另外,為進一步改善得到的影像分佈(Aerial Image)及焦( 距深度’本發明亦可以在稀疏圖案區施加有一罩幕差值 (Mask Bias),至於習知在光罩中設置散射棒的作法,其 增加光罩製造的複雜度且影響光罩檢查及修復,則不復需 要。 第4圖戶斤㈣是本發明可増進線寬解析度的光罩的製 造流程圖。首先’在步釋STEP1中,提供一利用透光率大 體為im的材質(如石英)構成光罩基板。然後,在步驟 STEP2中’於光罩基板的表面,再利庙 材質(如鉻)構成緻密圖案區、並利用、以 的 間的材卿祕)構宰ΓίΓ於5%顆 佈(Aerial Image)及焦距深度。 。传到的影像分 以線寬0. 1 8 u m的設計為例 可以在不具有散射棒的情況下 利用這種光罩,焦距深度 改善至〇. 8um以上,且緻密Pattern Region). In order to improve the focal depth, the pattern of the sparse pattern area A (such as the attenuation phase shift mask shown in Figures 2A and 2B) is composed of a phase shift layer (such as MoSi ON) with a transmittance between 5% and 30% Layer) is formed on the surface of a photomask substrate (such as a quartz layer) having a transmittance of approximately 100%. In addition, in order to improve the resolution, the pattern of the dense pattern area B (such as the binary mask shown in Figs. 1A and 1B) is formed by an opaque layer (such as a chromium film) with a light transmittance of approximately 0%. On the surface of a photomask substrate (such as a quartz layer) with a transmittance of approximately 100%. With the above structure, the photomask capable of improving the line width resolution of the present invention can take into account both the focal depth of the sparse pattern area and the resolution of the dense pattern area. In addition, in order to further improve the obtained image distribution (Aerial Image) and focus (distance from depth), the present invention can also apply a mask difference (Sketch Bias) in the sparse pattern area. As for the conventional method of setting a scattering rod in the mask, It increases the complexity of photomask manufacturing and affects the inspection and repair of photomasks, so it is no longer necessary. Figure 4 shows the manufacturing flow chart of photomasks that can be line-width-resolved according to the present invention. In STEP1, a mask substrate is provided by using a material (such as quartz) whose light transmittance is generally im. Then, in step STEP2, the surface of the mask substrate is formed with a dense pattern area such as chrome, And the use of the time between the material and secret) to build ΓίΓ in 5% cloth (Aerial Image) and focal depth. . The transmitted image is divided into a design with a line width of 0.18 u m as an example. With this type of mask without a diffuser, the focal depth is improved to more than 0.8um and dense.
第8頁 41609^_____ 五、發明說明(6) 圖案區的圖形亦可以清楚地解析出來。另外,由圖案密度 (Pattern Dens 1 ty)l : 1 . 2至隔離的鄰近效應亦可以維持 於很小的狀態。再者,這種方法可以延伸相位移層至非常 高的透光率,而不必限定於習知5%的範圍。 綜上所述’本發明所提供可增進線寬解析度的光罩及 其製造方法,可同時兼顧稀疏圖案區的焦距深度及緻密圖 案區的線寬解析度。 雖然本發明已以較佳實 限定本發明’任何熟習此技 和範圍内’當可做更動與潤 視後附之申請專利範圍所界 施例揭露如上,然其並非用以 藝者’在不脫離本發明之精神 飾’因此本發明之保護範圍當 定者為準。Page 8 41609 ^ _____ V. Description of the invention (6) The graphics in the pattern area can also be clearly analyzed. In addition, the proximity effect from the pattern density (Pattern Dens 1 ty) l: 1.2 to isolation can also be maintained in a small state. Furthermore, this method can extend the phase shift layer to a very high light transmittance without being limited to the conventional range of 5%. In summary, the present invention provides a photomask capable of improving line width resolution and a manufacturing method thereof, which can simultaneously take into account the focal length depth of a sparse pattern area and the line width resolution of a dense pattern area. Although the present invention has better defined the present invention's' any familiarity with this technique and scope 'as a modification and the scope of the patent application appended to Envision, the examples are disclosed above, but it is not intended to be an artist' Without departing from the spirit of the present invention, the scope of protection of the present invention shall prevail.
第9頁Page 9
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