TW411303B - Abrasive article for providing a clear surface finish on glass - Google Patents

Abrasive article for providing a clear surface finish on glass Download PDF

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Publication number
TW411303B
TW411303B TW087102064A TW87102064A TW411303B TW 411303 B TW411303 B TW 411303B TW 087102064 A TW087102064 A TW 087102064A TW 87102064 A TW87102064 A TW 87102064A TW 411303 B TW411303 B TW 411303B
Authority
TW
Taiwan
Prior art keywords
abrasive
glass
polishing
microns
backing
Prior art date
Application number
TW087102064A
Other languages
Chinese (zh)
Inventor
Todd J Christianson
David D Nguyen
Robert G Visser
Original Assignee
Minnesota Mining & Mfg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/813,878 external-priority patent/US5910471A/en
Priority claimed from US08/813,228 external-priority patent/US5888119A/en
Application filed by Minnesota Mining & Mfg filed Critical Minnesota Mining & Mfg
Application granted granted Critical
Publication of TW411303B publication Critical patent/TW411303B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/01Specific tools, e.g. bowl-like; Production, dressing or fastening of these tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D2203/00Tool surfaces formed with a pattern

Abstract

An abrasive article is provided which comprises a backing; and at least one three-dimensional abrasive coating comprising diamond particles dispersed within a binder bonded to a surface of the backing, the binder comprising a cured binder precursor including a urethane acrylate oligomer. The abrasive article is capable of rapid glass stock removal coupled with reducing the surface finish as indicated by reduced Ra values using an RPP test procedure.

Description

經濟部中央標孪局貝工消贽合作社印掣 411.303 a? _______B7 五、發明説明(1 ) ^ Γ 發明背景 發明範 本發明係關於一種用以抛光破璃之磨擦物件,及—種使 用此物件之方法。 相關技藝之討論_ 玻璃物件係以透鏡、稜鏡.、反射鏡、CRT屏幕及其他用 品之嗶式,廣泛地出現在家庭、辦公室及工廠中。許多此 等玻璃表面係使用於光學組件中,其需要表面是光學上透 明的,且未具有可見及之缺陷及/或缺點。若存在時,此 寺缺陷、缺點及甚至是微小刮痕,可能會抑制破璃物件之 光學透明性。在一些情沉中,此等缺陷、缺芩及/或微小 刮痕可能會抑制正確地透視破璃之能力β因此,一般期望 玻璃表面基本上無任何缺陷、缺點及/或刮痕。 許多破璃組件係爲彎曲的’或含有與其有關聯之半徑。 此等半徑與曲線通常係在玻璃成形方法中產生。但是,由 於玻璃成形方法之結果,故一些缺陷,譬如模具線、粗輕 表面、小點及其他小缺點,可能會存在於玻璃之外部表面 上。但疋’此等缺陷及/或缺點雖然小,卻有影嚮玻璃之 光學透明性之傾向。磨擦方式已被廣泛地用以移除此種缺 點及/或缺陷。磨擦方式典型上係落在三種主要類別中: 研磨、細磨及抛光β 研磨步驟係經由使用磨擦工具粗磨玻璃組件,進—步使 所要之曲線或半徑完美,並移除任何鑄造缺陷。典型上, 此磨擦工具含有超硬磨料粒子,譬如金剛石、碳化嫣或立 —_.__.. .. —____________- 4 -____ <張尺度適用中國國家榡準(CNS ) Α4規格(2!〇χ297公釐) ~~—~~~ (請先閱讀背面皮注意賓⑼再^本頁) ❿411.303 a? _______B7 V. INTRODUCTION TO THE INVENTION (1) ^ Γ BACKGROUND OF THE INVENTION The present invention relates to a friction object for polishing and breaking glass, and a type of object using this object. method. Discussion of related technologies _ Glass objects are widely used in homes, offices and factories in the form of lenses, lenses, mirrors, CRT screens and other products. Many of these glass surfaces are used in optical components, which require that the surface be optically transparent and free from visible defects and / or disadvantages. If present, the defects, shortcomings, and even minor scratches of this temple may inhibit the optical transparency of broken glass objects. In some cases, these defects, defects, and / or tiny scratches may inhibit the ability to see through glass properly. Therefore, it is generally expected that the glass surface is substantially free of any defects, defects, and / or scratches. Many broken glass components are curved or contain a radius associated with them. These radii and curves are usually produced in glass forming methods. However, as a result of the glass forming method, some defects, such as mold lines, rough surfaces, small dots, and other small defects, may exist on the outer surface of the glass. However, although these defects and / or disadvantages are small, they tend to affect the optical transparency of glass. Friction methods have been widely used to remove such defects and / or defects. Friction methods typically fall into three main categories: Grinding, Fine Grinding, and Polishing β Grinding steps are performed by rough grinding glass components using abrasive tools to further perfect the desired curve or radius and remove any casting defects. Typically, this abrasive tool contains super-hard abrasive particles, such as diamond, carbonized carbon, or Li —_.__.... —____________- 4 -____ < Zhang scales are applicable to China National Standards (CNS) Α4 specifications (2! 〇χ297mm) ~~ — ~~~ (Please read the note on the back, and then ^ this page) ❿

11T >, 延濟部中央標单局貝工消費合作社印" 411303 Α7 _________Β7 五、發明説明(2 ) 万氮化硼。所形成之破璃表面經常具有約略所需要之曲率 。但是,在此粗磨程序中之磨擦工具,將會賦予粗刮痕於 玻璃表面中’因此所形成之玻璃表面既不足夠精密,亦不 足夠平滑,以致不能直接抛光成光學透明狀態。 第二個步騍係稱爲細磨。細磨步驟之目的, 粗磨程序所產生之粗刮痕精製。—般而言,細磨程序^會 移除來自粗磨之深刮痕,及提供實質上平滑惟非光亮之^ 面。此細磨程序亦應造成粗刮痕之充分移除,以致使破璃 表面可被抛光成光學透明表面。若細磨程序未移除所有粗 刮痕,則抛光步驟可能極端難以移除此等刮痕,以致不妒 獲得光學透明表面。 & 、此細磨程序典型上係以鬆散磨料漿液進行。鬆散磨料漿 液包含許多磨料粒子,經分散在液體媒質中,譬如水。最 常供.鬆散纽使用之磨料粒子,係爲浮石、碳切、氧化 銘等。鬆散磨料漿液可視情況含有其他添加劑,譬如 劑、潤滑劑'消泡劑m部份情況中,鬆散磨料衆液 係被泵送在玻璃工件與研磨墊片之間,以致使鬆散磨料漿 液係存在於玻璃工件與研磨墊片之間。研磨墊片可製自 何材料’譬如橡勝、發泡體、聚合體材料、金屬、鋼等。 典型上,玻璃工件與研磨墊片兩者將相對於彼此旋轉。此 細磨程序典型上包括-或多個步驟,叾中各步㈣在破璃 工件上產生漸進地愈來愈細之表面光度。較細表面光度可 藉各種万式達成,包括利㈣純磨料粒子,較小 子’較柔軟研磨塾片材料及/或不同機器條件。在此細磨 (請先閱讀背面之注意事項再®本頁}11T > Printed by the Central Bureau of Standards, Yanji Ministry of Shellfish Consumer Cooperatives " 411303 Α7 _________ Β7 5. Description of the Invention (2) Boron Nitride. The resulting broken glass surface often has approximately the required curvature. However, the abrasive tool in this rough grinding procedure will give rough scratches in the glass surface ', so the glass surface formed is neither precise enough nor smooth enough to be polished directly into an optically transparent state. The second step is called fine grinding. The purpose of the fine grinding step is to refine the coarse scratches produced by the coarse grinding process. -In general, the fine grinding procedure ^ will remove deep scratches from rough grinding and provide a substantially smooth but non-bright surface. This fine grinding procedure should also cause the rough scratches to be removed sufficiently so that the broken glass surface can be polished to an optically transparent surface. If the fine grinding procedure does not remove all coarse scratches, it may be extremely difficult for the polishing step to remove these scratches, making it jealous to obtain an optically transparent surface. & This fine grinding procedure is typically performed with a loose abrasive slurry. Loose abrasive slurry contains many abrasive particles dispersed in a liquid medium such as water. The most commonly used abrasive particles for loose bulk are pumice stones, carbon cuts, and oxide cuts. The loose abrasive slurry may contain other additives, such as agents and lubricants. In some cases, the bulk liquid of the loose abrasive is pumped between the glass workpiece and the grinding pad, so that the loose abrasive slurry exists in the Between the glass workpiece and the grinding pad. The abrasive pad can be made of any material, such as rubber, foam, polymer material, metal, steel, and the like. Typically, both the glass workpiece and the abrasive pad will rotate relative to each other. This fine grinding procedure typically includes one or more steps, each of which produces a progressively finer surface luminosity on the broken glass workpiece. Finer surface luminosity can be achieved by a variety of methods, including sharp abrasive particles, smaller particles ’softer abrasive crumb material and / or different machine conditions. Fine grinding here (Please read the precautions on the back before this page}

411303 A7 B7五、發明説明(3 ) 經濟部中央標隼局員工消贤合作社印製 程序後之光學组件之表面光度,典型上在任何位置均爲約 0.06至0.13微米(Ra)及/或Rtm大於約0·30至0.90微米。 表面之粗糙度典型上係由於剖痕或剖痕圖樣所致,其係 爲肉眼可見或不可見。刮痕圖樣可定義爲沿著表面之一系 列波峰與波谷。Rtm與Ra爲在磨料工業中使用之粗糙度之 一般度量方式,但是,實際度量程序可隨著在表面粗糙度 評估中所使用設備之類型而改變。於本文中使用之Rtm與 Ra 度量値係以按照 Rank Taylor Hobson (Leicester, England)表面光 度儀之程序爲基礎,其可以商標名稱SURTRONIC 3取得》 Ra係定義爲表面粗糙度分佈形態與表面上平均線偏差之 算術平均之平均粗糙度高度値。度量値係在 Rank Taylor Hobson儀器所設定之評估長度内,在高於及低於 表面上平均線之點處取得。Ra與Rtm (定義於下文)係以表 面光度儀探針度量,其係爲5微米半徑金剛石封端之記錄 針,且其結果係以微米(m).記錄。將此等偏差度量値合計 ,然後除以度量次數,以達到平均値。一般而言,Ra値愈 低,則飾面愈平滑。 RT係定義爲最大波峰對波谷高度。Rtm爲在各評估長度 中最大波峰對波谷高度之五個連續評估長度上度量之平均 値。一般而言,Rtm値愈低,飾面愈平滑。當在不同品牌 之市購可得表面光度儀上,對相同之最後完成之玻璃表面 進行度量時,於Ra與Rtm値上之稍微偏差可能會但未必會 發生。 整體方法之第三個步驟爲抛光步驟,其係在玻璃物件上 6- 本紙張尺度適用中國國家標举(CNS ) Α4规格(210X297公釐) 請 先 閱 讀 背 ΐτ 之 注 意 忘· 再411303 A7 B7 V. Description of the invention (3) The surface luminosity of the optical components after the printing process by the Consumers ’Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs is typically about 0.06 to 0.13 microns (Ra) and / or Rtm in any position. More than about 0.30 to 0.90 microns. The roughness of the surface is typically due to a cut or a pattern of the cut, which is visible or invisible to the naked eye. A scratch pattern can be defined as a series of peaks and troughs along the surface. Rtm and Ra are general measurement methods of roughness used in the abrasive industry. However, the actual measurement procedure may vary depending on the type of equipment used in surface roughness evaluation. The Rtm and Ra measurements used in this article are based on the procedures of the Rank Taylor Hobson (Leicester, England) surface photometer, which can be obtained under the trademark name SURTRONIC 3. "Ra is defined as the surface roughness distribution form and the average on the surface. The average roughness of the arithmetic mean of the line deviations is high. Measurements were taken at points above and below the average line on the surface within the evaluation length set by the Rank Taylor Hobson instrument. Ra and Rtm (defined below) are measured with surface photometer probes, which are diamond-terminated recording pins with a radius of 5 micrometers, and the results are recorded in micrometers (m). Add these deviation measures together and divide by the number of measurements to reach the average. In general, the lower Ra 値, the smoother the finish. The RT system is defined as the maximum peak-to-valley height. Rtm is the average 度量 measured over five consecutive evaluation lengths of the maximum peak to trough height in each evaluation length. In general, the lower the Rtm 値, the smoother the finish. When measuring the same final glass surface on commercially available surface photometers of different brands, slight deviations in Ra and Rtm may occur but may not necessarily occur. The third step of the overall method is the polishing step, which is performed on glass objects. 6- This paper size is applicable to China National Standards (CNS) A4 specifications (210X297 mm). Please read the note of ΐτ to forget it.

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41130S A 7 ___________B7 五、發明説明(4 ) 產生較平滑之光學透明表面。在許多情況中,此抛光步驟 係以鬆教磨料衆液進行,因露散漿液典型上提供產生光學 透明表面之方式,其基本上不含任何缺陷'缺點及/或微 小刮痕。典型上,鬆散磨料漿液包含經分散在水中之氧化 鈽磨料粒子。 . 雖然鬆散磨料漿液廣泛地使用於細磨與拋光步驟中,以 在玻璃物件上提供光學透明表面光度,但鬆散磨料漿液具 有許多伴随之缺點。此等缺點包括不方便處理所需要之大 體積衆液,爲防止磨料粒子沈降及爲確保磨料粒子在抛光 界面處之均勻濃度所需要之攪拌,及需要其他設備以製備 '處理及處置或回收以及再循環鬆散磨料漿液。此外,漿 液本身必須週期性地分析,以確保其品質與分散安定性, 其需要額外成本之工時。再者,泵送頭、閥、進料管線、 研磨工具及漿液供應設備中與鬆散磨料漿液接觸之其他部 件’最後均顯示不期望之磨損。再者,使用漿液之步骤通 常極雜亂無章,因爲鬆散磨料漿液爲黏稠液體,其易於飛 濺且難以包容。 經濟部中央標準局員工消費合作社印繁 可瞭解的是,已嘗試使用重疊塗覆磨料取代鬆散磨料漿 液細磨與抛光步驟’且已達某種程度之成功。一般而言, 重疊塗覆磨料係包含一個背襯,其具有磨料塗層黏結至其 上。此磨料塗層包含許多磨料粒子,經分散在黏合劑中β 例如,美國專利 4,255,164 ( Butzke 等人)、4,576,612 (Shukla 等人) ' 4,733,502 (Braun)及歐洲專利申請案650,803揭示各種磨擦物 件與抛光方法。其他陳述重疊塗覆磨擦物件之參考資料, 本紙張尺度適用中國國家標隼(CNS ) Λ4规格(210X297公釐) 41130S A7 A7 B7 五、發明説明(5 ) 包括美國專利4,644,7〇3等人)、4 773 92〇 等 人)及5,014,468 (Ravipati等人)^但是,重疊塗覆磨料尚未完 全取代鬆散磨料漿液。在一些情況中,重疊塗覆磨料並未 提供具光學透明性且基本上無缺陷、缺點及微小刮痕之表 面。在其他情況中,重疊塗覆磨料需要較長時間才能抛光 玻璃物件,於是使用鬆散磨料漿液較具成本有效性。同樣 地,在一些情況中,重疊塗覆磨料之壽命並不足夠長,以 致在與鬆散磨料漿液比較下,証明較高成本伴隨著重疊塗 覆磨料。因此,在一些情況中,重疊塗覆磨料並不如鬆散 磨料漿液一樣於經濟上令人滿意。 玻璃工業所需要者,爲一種磨擦物件,其不會顯示伴隨 著鬆散磨料漿液之缺點,但其能夠在合理時間内有效且經 濟地抛光玻璃表面成爲光學透明性,以致使玻璃表面基本 上無缺點、缺陷及/或刮痕。 發明簡述 本發明之一方面,係針對一種用以抛光破璃工件之磨擦 物件。此磨擦物件包括一個背襯及至少一個三次元磨料塗 層,其較佳係包含經分散在黏合劑内之金剛石粒子,且黏 結至背襯表面。 該至少一個二次元磨料塗層,較佳係包含許多磨料複合 物。此許多磨料複合物可爲精密成形之複合物、不規則成 形之複合物或包含具有扁平頂部之實質上截頭角錐形狀之 精密成形複合物。此精密成形複合物較佳係具有一個底部 部份,界定出一個表面積,其大於頂部部份不超過6〇%, -8 - 本紙張尺度適用?固國家橾率(CNS ) A4規格(2丨OXM?公楚) (請先閲讀背面之注意事項再_本頁) 靡本 >1_ 經濟部中央標準局員工消资合作社印製 A7 B7 411303 五、發明説明(6 ) 更佳係不超過40%,且最佳係不超過20%。 t讀先s讀背面之泣意寧頊再本頁) 黏合劑較佳係製自黏合劑先質,包括乙烯系不飽和樹脂 ’譬如丙烯酸酯樹脂。此黏合劑先質更佳係包括胺基甲酸 醋丙埽酸酯寡聚物、乙婦系不飽和單體及其摻合物。乙烯 系不飽和單體,較佳係選自單官能性丙烯酸酯單體、雙官 说性丙烯酸酯單體 '三官能性丙烯酸酯單體及其混合物。 黏合劑先質較佳係包括胺基甲酸酯丙烯酸酯單體,其量爲 约30重量份數至約70重量份數,與乙缔系不飽和單體,其 量爲約70重量份數至約30重量份數,更佳爲鈞34重量份數 至約65重量份數之胺基甲酸酯丙烯酸酯寡聚物,與約46重 量份數至約54重量份數之乙烯系不飽和單體,且最佳爲約 50重量份數之胺基甲酸自旨丙缔酸醋寡聚物,與約%重量份 數之乙缔系不飽和單體。 X, 磨料I子較佳係包含金剛石磨料粒子。此金剛石粒子可 視情況與其他非金剛石堅硬磨料粒子、柔軟無機磨料粒子 及其混合物摻合《磨料粒子之平均大小較佳爲約〇〇1微米 至約300微米,更佳爲約5微米至約15〇微米,且最佳爲約9 微米至约80微米。 經濟部中央標隼局員工消費合作社印製 於本發明之一項具體實施例中,磨擦物件係能夠利用具 有約25秒抛光時間間隔之RpP程序,使玻璃試驗毛坯上約 1.2微米或較大之最初Ra,降至約〇7微米或較小之最後如 。包含在磨擦物件中之金剛石粒子,較佳係具有約74微米 之平均大小。 於本發明之另一項具體實施例中,磨擦物件係能夠利用 -9- 本紙張尺度適用中因國家標率(CNS ) A4規格(210X297公瘦) 411303 A7 B7 五、發明説明(7 ) 經濟部中央標华局貝工消费合作社印^ 具有约25秒抛光時間間隔之RPP程岸,使破璃試驗毛杯上 約0.2微米或較大之最初Ra,降至約0.12微米或較小之最後 Ra。包含在磨擦物件中之金剛石粒子,較佳係具有约3〇微 米至約45微米之平均大小。 於本發明之又另一項具體實施例中,磨擦物件係能夠利 用具有約25秒抛光時間間隔之RPP程序,使玻_試驗毛兹 上約0·05微米或較大之最初Ra,锋至約〇.〇5微米或較小之最 後Ra »包含在磨擦物件中之金剛石粒子,較佳係具有約9 微米至約15微米之平均大小。 此等磨擦物件可連續在玻璃抛光系統中提供,以抛光玻 璃工件,其可造成極微細表面光度。 RPP試驗程庠 "RPP"程序係利用一種”Buehler Ecomet 4”可變速研磨抛光機 ’於其上裝載"Buehler Ecomet 2"動力頭,兩者可市購得自 Buehler工業公司(Lake Bluff, Π1)。此項試驗係使用下列條件進 行:馬達速度設定在500rpm,具有50磅力,其在玻璃試驗 毛坦之表面區域上爲約7 ][ psi (約50 kpa)。 提供一種扁平圓形玻璃試驗毛坯,其具有7.62公分(3英叫) 直經及約1‘〇公分之厚度,其可以商標名稱CORNING # 9〇61 市購得自Coming玻璃公司。將此玻璃材料置於研磨抛光機 之動力頭中。在動力頭(於其中固定玻璃試驗毛述)於 35 rpm下以順時鐘方向旋轉時,研磨抛光機之12英吋鋁平 台係以逆時鐘方向旋轉。 將欲被測試之磨擦物件沖切成2〇·3公分(8.0英吋)直徑圓 (請先閱讀背面之注 ^i. II 1 - - .¾意.本¾再本頁 訂 線 1 經濟部中央標卒局員工消费合作社印製 411303 A7 _ B7 五、發明説明(8)_ 圈,並以壓感性黏著劑直接黏著至經壓出之板材發泡體胺 基甲酸酯背襯整片上,其具有Shore A硬度爲約90硬度計度 數。使胺基甲酸酯背襯墊片貼附至經壓出之平板開孔柔軟 發泡體墊片,其具有厚度约30毫米。將此墊片组裝置於研 磨/抛光機之鋁平台上》使自來水噴塗在磨擦物件上,其 流率爲約3升/分鐘’以在磨擦物件表面與玻璃試驗毛堪 之間提供潤滑作用。 , 爲在玻璃试驗毛®上提供實質上類似最初表面光度(意 即,在以磨擦物件抛光之前),將各玻璃試驗毛坯以金屬 黏結之金剛石磨擦物件磨擦,該物件可以商標名稱可 撓性金剛石M125"市購得自3M (St Paul, MN)。此等金剛石粒 子具有平均粒子大爲約125微米。 於攻璃試驗毛極上之最初表面光度,係以金剛石記錄針 表面光度儀評估,其可以商標名稱SURTRONIC 3 (112/1518-822323)市赌得自 Taylor Hobson (Leicester, England)。亦記綠玻璃 試驗毛坯之最初重量。用以評估根據本發明磨擦物件之最 初表面光度或Ra値,典型上係落在三大種類中:約1.2微米 或較大,約0.2微米或較大,及約0.05微米或較大》 將玻璃試驗毛述使用上述研磨/拋光機抛光研磨/抛 光機之抛光時間間隔,係設定在15秒或10秒。但是,在磨 擦物件與玻璃試驗毛坯表面間之實時接觸,可大於此設定 時間,因爲研磨/抛光機直到磨擦物件在玻璃試驗毛坯表 面上被安定化後,才會開始計時。意即,磨擦物件於破璃 表面上可能會有一些回彈或跳躍,且研磨/抛光機係在磨 _ -11 - 本紙張尺度適用中國國家標率(CNS ) A4规格(210X297公釐) -- (請先閱讀背面之注項再^本頁)41130S A 7 ___________B7 V. Description of the invention (4) Produce a smoother optically transparent surface. In many cases, this polishing step is performed with loose abrasive abrasive fluids, as the dew slurry typically provides a way to create an optically transparent surface that is substantially free of any defects' disadvantages and / or tiny scratches. Typically, a loose abrasive slurry contains oxidized honing abrasive particles dispersed in water. Although loose abrasive slurry is widely used in fine grinding and polishing steps to provide optically transparent surface luminosity on glass objects, loose abrasive slurry has many associated disadvantages. These disadvantages include the large volume of liquid required for inconvenient handling, the stirring required to prevent the sedimentation of abrasive particles and the uniform concentration of abrasive particles at the polishing interface, and the need for other equipment to prepare 'treatment and disposal or recycling, and Recycle the loose abrasive slurry. In addition, the slurry itself must be analyzed periodically to ensure its quality and dispersion stability, which requires additional cost of man-hours. Furthermore, pumping heads, valves, feed lines, grinding tools, and other parts of the slurry supply equipment that come into contact with the loose abrasive slurry ' all eventually show unwanted wear. Furthermore, the procedure for using the slurry is usually very messy, because the loose abrasive slurry is a thick liquid, which is easy to splash and difficult to contain. Yin Fan, a staff consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs, understands that an attempt has been made to replace the loose abrasive slurry fine grinding and polishing steps with overlapping coated abrasives' and has achieved some degree of success. Generally speaking, an overcoated abrasive system includes a backing having an abrasive coating adhered thereto. This abrasive coating contains a number of abrasive particles dispersed in a binder β. For example, U.S. Patent 4,255,164 (Butzke et al.), 4,576,612 (Shukla et al.) '4,733,502 (Braun) and European Patent Application 650,803 disclose various abrasive objects With polishing method. Other reference materials stating overlapping coated abrasive objects. This paper size applies to the Chinese National Standard (CNS) Λ4 specification (210X297 mm) 41130S A7 A7 B7 V. Description of the invention (5) Including US patent 4,644,7〇3 and others ), 4 773 92〇 et al.) And 5,014,468 (Ravipati et al.) ^ However, the superimposed coated abrasives have not completely replaced the loose abrasive slurry. In some cases, superimposed coated abrasives do not provide a surface that is optically transparent and substantially free of defects, disadvantages, and minute scratches. In other cases, overlapping coated abrasives take longer to polish glass objects, so using a loose abrasive slurry is more cost effective. Likewise, in some cases, the life of overlapping coated abrasives is not long enough to justify the higher costs associated with overlapping coated abrasives compared to loose abrasive slurry. Therefore, in some cases, overlapping coated abrasives are not as economically satisfactory as loose abrasive slurry. Needed by the glass industry, it is an abrasive object that does not show the disadvantages associated with loose abrasive slurry, but it can effectively and economically polish the glass surface in a reasonable time to become optically transparent, so that the glass surface is basically free of defects , Defects and / or scratches. SUMMARY OF THE INVENTION One aspect of the present invention is directed to an abrasive object for polishing a glass-breaking workpiece. The abrasive article includes a backing and at least one three-dimensional abrasive coating, which preferably comprises diamond particles dispersed in a binder and adheres to the surface of the backing. The at least one secondary abrasive coating preferably comprises a plurality of abrasive composites. The many abrasive composites may be precision-formed composites, irregularly-shaped composites, or precision-formed composites including a substantially truncated pyramid shape with a flat top. The precision-molded composite preferably has a bottom portion that defines a surface area that is not more than 60% larger than the top portion. -8-Is this paper size applicable? National Standard (CNS) A4 Specification (2 丨 OXM? Gongchu) (Please read the notes on the back before this page) _ this book > 1_ printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 411303 5 2. Description of the invention (6) The best system is not more than 40%, and the best system is not more than 20%. t read first s read the tears on the back, and then read this page) The adhesive is preferably made from the precursor of the adhesive, including ethylene-based unsaturated resins' such as acrylic resins. More preferred precursors of this binder include urethane acetonate oligomers, ethyl ethylenically unsaturated monomers, and blends thereof. The ethylenically unsaturated monomer is preferably selected from a monofunctional acrylate monomer, a bifunctional acrylate monomer, a 'trifunctional acrylate monomer, and a mixture thereof. The binder precursor preferably includes a urethane acrylate monomer in an amount of about 30 parts by weight to about 70 parts by weight, and an ethylenically unsaturated monomer in an amount of about 70 parts by weight Up to about 30 parts by weight, more preferably about 34 parts by weight to about 65 parts by weight of urethane acrylate oligomers, and about 46 parts by weight to about 54 parts by weight of ethylenic unsaturation Monomer, and preferably about 50 parts by weight of urethane oligomeric acrylic oligomer, and about% parts by weight of ethylenically unsaturated monomer. X, the abrasive I element preferably contains diamond abrasive particles. The diamond particles may be blended with other non-diamond hard abrasive particles, soft inorganic abrasive particles, and mixtures thereof. The average size of the abrasive particles is preferably from about 0.01 micrometer to about 300 micrometers, and more preferably from about 5 micrometers to about 15 micrometers. 0 microns, and most preferably about 9 microns to about 80 microns. Printed by a Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs in a specific embodiment of the present invention, the abrasive article can use the RpP program with a polishing time interval of about 25 seconds to make a glass test blank of about 1.2 microns or larger. Initially, Ra is reduced to about 0.7 micron or less. The diamond particles contained in the abrasive article preferably have an average size of about 74 microns. In another specific embodiment of the present invention, the friction object is able to use -9- this paper size is applicable due to the national standard (CNS) A4 specification (210X297 male thin) 411303 A7 B7 V. Description of the invention (7) Economy Printed by the Ministry of Standards and Technology Bureau of China Bayong Consumer Cooperative ^ RPP Chengan with a polishing interval of about 25 seconds, the initial Ra on the broken glass test cup of about 0.2 microns or larger was reduced to about 0.12 microns or smaller last Ra. The diamond particles contained in the abrasive article preferably have an average size of about 30 microns to about 45 microns. In yet another specific embodiment of the present invention, the abrasive article can use the RPP procedure with a polishing time interval of about 25 seconds to make the initial Ra of about 0.05 micrometers or larger on the glass-test wool to reach A final Ra of about 0.05 micrometers or less is contained in the abrasive article, and preferably has an average size of about 9 micrometers to about 15 micrometers. These abrasive articles can be continuously provided in glass polishing systems to polish glass workpieces, which can result in extremely fine surface luminosity. The RPP test procedure is "Buehler Ecomet 4" variable-speed grinding and polishing machine 'Buehler Ecomet 2' power head, both of which are commercially available from Buehler Industries (Lake Bluff, Π1). This test was performed using the following conditions: The motor speed was set at 500 rpm, with a force of 50 pounds, which was about 7] [psi (about 50 kpa) on the surface area of the glass test matan. A flat circular glass test blank is provided which has a straight length of 7.62 cm (3 inches) and a thickness of about 1'0 cm, which is commercially available from Coming Glass Company under the trade name CORNING # 9〇61. This glass material was placed in the power head of a grinding and polishing machine. The 12-inch aluminum platform of the lapping and polishing machine was rotated counterclockwise when the power head (where the glass test hair is fixed) was rotated clockwise at 35 rpm. The abrasive object to be tested is die-cut into a 20.3 cm (8.0 inch) diameter circle (please read the note on the back ^ i. II 1--. ¾ means this. ¾ then this page. 1 Ministry of Economy Printed by the Central Consumers Bureau Consumer Cooperative 411303 A7 _ B7 V. Description of the invention (8) _ circle, and directly pressure-sensitive adhesive to the extruded sheet foam urethane backing whole sheet, It has a Shore A hardness of about 90 durometers. The urethane backing pad is attached to an extruded flat open-cell soft foam gasket having a thickness of about 30 mm. This gasket Assembled on the aluminum platform of the grinding / polishing machine. "Tap water was sprayed on the friction object at a flow rate of about 3 liters / minute 'to provide lubrication between the surface of the friction object and the glass test hair. The test wool® is provided with a substantially similar initial surface gloss (that is, before polishing with abrasive articles). Each glass test blank is rubbed with a metal-bonded diamond abrasive article, which can be traded under the brand name Flexible Diamond M125 " Bought from 3M (St Paul, MN). Rough stone particles have an average particle size of approximately 125 microns. The initial surface photometry on the glass pole of the tapping test was evaluated with a diamond stylus surface photometer, which can be obtained from the city under the trade name SURTRONIC 3 (112 / 1518-822323). Taylor Hobson (Leicester, England). Also remember the initial weight of the green glass test blank. It is used to evaluate the initial surface luminosity or Ra of the rubbing object according to the invention, which typically falls into three major categories: about 1.2 microns or larger About 0.2 micron or larger, and about 0.05 micron or larger》 The polishing time interval of the glass test wool using the above grinding / polishing machine polishing grinding / polishing machine is set to 15 seconds or 10 seconds. However, during friction The real-time contact between the object and the surface of the glass test blank can be longer than this set time, because the grinding / polishing machine will not start timing until the abrasive object is stabilized on the surface of the glass test blank. That is, the abrasive object is on the broken glass surface There may be some rebound or jumping on the surface, and the grinding / polishing machine is in the grinding _ -11-This paper size is applicable to China National Standard (CNS) A4 specifications (210X297) %)-(Please read the note on the back before ^ this page)

1 411303 A7 B7 五、發明説明(9 起濟部中央標率局員工消费合作社印餐 擦物件與玻璃表面間之接觸實質上恒定時才開始計時。因 此,實時抛光間隔,意即磨擦物件與玻璃表面間之接觸, 係爲約25秒或較少。於抛光後,各別記錄最後表面光度與 最後重量。玻璃試驗毛坯重量除以拋光時間("X"秒)之變化 ,係被稱爲"切削速率",並以、被移除玻璃原料之克數/ "X”秒爲單位表示。 應明瞭的疋,根據上述程序拋光破璃工件至Μ値所必須 之實際時間(速率),將依許多因素而改變,譬如所使用之 抛光裝置,在磨擦物件下方之背襯墊片,磨料旋轉之速度 ,欲被抛光之表面區域大小,接觸壓力,磨料粒子大小, 欲被拋光表面之最初狀態等。各上迷程序,僅只是提 L基線性旎特徵,其可用以將根據本發明之物件和方法與 習用玻璃抛光技術比較。 I 本發明之另一方面,係針對—種抛光玻璃工件之方法., 其方式是使具有最初以之玻璃工件與如前述之磨檫物件接 觸在玻璃工件與磨擦物件間之界面塗敷液體,使玻璃工 件與磨擦物件相對於彼此移動,及使最初以降至最後^ Ο ,在、項具體實施例中,此方法包括使具有最初h約U微 米或較大^玻璃工件,與磨擦物件接觸,該磨擦物件能夠 使用具有抛光時間間隔约乃秒之RPP程序,從玻璃試驗毛 坯中移除約0.75克玻璃原料,其中係使最初如降至最後如 約〇,7微米或較少。此磨擦物件較佳係包含經分散在黏合劑 中(金剛石粒子。此磨料粒子更佳係具有平均大小约以微 米。 讀 I先I 閱 I 讀I I 面 丨 I .亦I 讀| 再1 411303 A7 B7 V. Description of the invention (9) The timer starts only when the contact between the printed rubbing object and the glass surface of the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is substantially constant. Therefore, the real-time polishing interval means rubbing the object and the glass. The contact between the surfaces is about 25 seconds or less. After polishing, record the final surface luminosity and final weight separately. The change in the weight of the glass test blank divided by the polishing time (" X " seconds) is called " Cutting rate " and expressed in units of grams of glass material removed / " X "seconds. It should be clear that the actual time (rate) necessary to polish the glass-breaking workpiece to Μ 値 according to the above procedure ), Will change according to many factors, such as the polishing device used, the back pad under the friction object, the speed of the abrasive rotation, the size of the surface area to be polished, the contact pressure, the size of the abrasive particles, the surface to be polished The initial state, etc. Each of the above procedures only mentions the L-based linear chirp feature, which can be used to compare the object and method according to the present invention with conventional glass polishing techniques. I Another aspect of the present invention is directed to a method for polishing a glass workpiece. The method is to apply a liquid to the interface between the glass workpiece and the abrasive article with the glass workpiece initially contacting the abrasive article as described above, Move the glass workpiece and the abrasive object relative to each other, and reduce the initial to the final ^ 〇. In the specific embodiment, this method includes contacting the glass workpiece with the initial h approximately U micrometer or larger ^, The abrasive article was capable of removing approximately 0.75 grams of glass raw material from the glass test blank using a RPP procedure with a polishing interval of approximately one second, wherein the initial as low as approximately 0.7 micron or less. This abrasive article Preferably, the particles are dispersed in a binder (diamond particles. More preferably, the abrasive particles have an average size of about a micrometer. Read I first I read I read II surface 丨 I. Also I read |

Ϊ丨 訂 本紙張认咖 -------- 411303 A7 B7 五、發明説明(10 ) — 於另一項具體實施例中,此方法包括使具有最初Ra約〇·2 微米或較大之玻璃工件,與磨擦物件接觸,該磨擦物件能 夠使用具有抛光時間間隔約25秒之程序,從玻璃試驗 毛坯中移除約0.2克玫璃原料,其中係使最初Ra降至最後Ϊ 丨 Paper recognition coffee ———————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————————— 411303 A7 B7 The glass workpiece is in contact with the abrasive object. The abrasive object can use a procedure with a polishing interval of about 25 seconds to remove about 0.2 grams of rose glass material from the glass test blank.

Ra約0.05微米或較少。此磨擦物件較佳係包含經分散在黏 合劑中之金剛石粒子。此磨料粒子更佳係具有平均大小約 30微米至約45微米。 _ 於又另一項具體實施例中,此方法包括使具有最初如約 〇.〇5微米或較大之破璃工件,與磨擦物件接觸,該磨擦物 件旎夠使用具有抛光時間間隔約25秒之程序,從玻璃 =驗毛坯中移除約0.02克玻璃原料,其中係使最初以降至 最後Ra約0.05微米或較少。此磨擦物件較佳係包含經分散 在黏合劑中t金剛石粒子.。此磨料粒子更佳係具有平均大 小約9微米至約15微米。 經濟部中央標準局貝工消费合作社印製 用於研磨玻璃表面之本發明磨擦物件,係令人驚訝地以 相對較短時間提供平滑表面。雖然不希望被任何理論所束 縛,但咸信使磨擦物件具有其所要性質.者,即爲此黏合劑 足化學性質。特定言之,咸信此黏合劑化學性質係提供一 種韌性、耐久性及長而持久之媒質,以在磨擦物件之整個 壽命期間牛固地保持磨料粒子。當與金剛石磨料粒子一起 使用時,此黏合劑化學性質特別有效。由於金剛石磨料粒 子比大部份習用磨料粒子持續實質上較久,故需要韌性與 耐久性黏合劑。因此,胺基曱酸酯丙烯酸酯寡聚物或胺基 甲酸酯丙烯酸酯寡聚物和丙烯酸酯單體之摻合物與金剛石 _________________ 13 本紙張尺纽 悄财料:ί A7 B7 五、發明説明(11 ) 磨料粒子之此種組合,係提供一種長持續性且耐久性之磨 料塗層。吾人係假設磨料粒子與黏合劑化學性質提供一種 增效組合’利用根據本發明之磨擦物件獲得經改良之玻璃 抛光結果。 於本文中使用之”精密成形",·係描述此磨料複合物係在 將先質於背槪上形成並充填製造工具表面上之孔穴時,經 由使黏合劑先質熟化而形成。此等磨料複合物具有被相對 平滑侧面所界定之三次元形狀,該側面係以具有不同邊緣 長度之良好界定之尖銳邊緣,及被不同侧面之交點所界定 之不同終點’作爲邊界與連揍。本發明之磨擦物件,在多 個此種精密成形磨料之佈署意義上,係被稱爲經結構化。 此磨料複合物亦可具有不規則形狀,其在本文中使用時, 係意謂形成磨料複合物之侧面或邊界,部掛塌且不精密。 在不規則成形磨料複合物中,係首先將磨料漿液製成所要 之形狀及/或圖樣。一旦磨料衆液已形成,立即使磨料衆 液中之黏合劑先質熟化或固化。在形成該形狀與熟化黏合 劑先質之間一般有一段時間間隙。在此時間間隙期間,磨 料漿液將會流動及/或游塌,於是造成所形成形狀上之_ 些扭曲。此磨料複合物亦可在單一磨擦物件中,於大小、 間距或形狀上改變,如在1995年3月23日公告之w〇95/〇7797 與1995年8月24日公告之WO 95/22436中所述者。 於本文中使用之”邊界",係指各複合物之外露表面與邊 緣,其係設限及界定各磨料複合物之實際三次元形狀。冬 在顯微鏡下觀察本發明磨擦物件之橫截面時,此等邊界易 ___________-14- 本紙張尺度適用中國國家標準(cns ) λ4現格(21〇><邛·?公釐) 411303 A7 B7 五、發明説明(12) 經濟部中央標準局負工消费合作社印¾ 於見及與辨別β此等邊界係分隔與區別一個磨科複合物與 另一個,即使複合物沿著其底部處之共同邊界彼此鄰接亦 然°對精密成形磨料複合物而言,其邊界與邊緣係爲尖銳 且顯著。經由比較,在未具有精密成形之磨擦物件中,邊 界與邊緣並非明確的,意即磨料複合物在完成其熟化之前 會下垂。此等磨料複合物,無論是精密地或不規則地成形 ’可具有被實質上不同且可辨別之邊界所界定之任何幾何 形狀,其中精密幾何形狀係選自包括立方形、稜形、圓錐 形、塊狀截頭圓錐形、角錐形、截頭角錐形、圓柱形、半 球形等^ 於本又中使用之”結構",係指具有任何前述三次无複合 物t拋光層,無論個別三次元複合物係經精密地或不規則 地成形β此結構可製自許多磨料複合物,其全部具有實質 上相Τ幾何形狀,意即此結構可爲規則的。同樣地,此結 構可王_規則圖樣’其中磨料複合物間之幾何形狀係各不 相同D 光予透明表面係指基本上無任何肉眼可見及之缺陷、缺 點及/或微小刮痕之表面。 ^ 敦個附圖之簡诚 圖1爲根據本發明一項較佳磨擦物件之平面圖。 圖2局沿著圖i所示磨料物件之線條所取得之放大橫 截面。 圖3爲根據本發明另一項較佳磨擦物件之平面圖。 圖4爲&著圖3所示磨料物件之線條4-4所取得之放大橫 (諳先閱讀背面之注$^再3本頁) .裝- 訂_ 線 (210X297公釐)Ra is about 0.05 microns or less. The abrasive article preferably comprises diamond particles dispersed in a binder. More preferably, the abrasive particles have an average size of about 30 microns to about 45 microns. _ In yet another specific embodiment, the method includes contacting a glass-breaking workpiece having an initial diameter of, for example, about 0.05 micron or larger, with an abrasive object, the abrasive object being sufficient for use with a polishing interval of about 25 seconds The procedure is to remove about 0.02 grams of glass raw material from the glass = inspection blank, wherein the initial Ra is reduced to about 0.05 microns or less to the final Ra. The abrasive article preferably comprises t diamond particles dispersed in a binder. More preferably, the abrasive particles have an average size of about 9 microns to about 15 microns. The abrasive articles of the present invention, which are printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, for polishing glass surfaces, surprisingly provide a smooth surface in a relatively short time. Although not wishing to be bound by any theory, the messenger friction object has its desired properties, that is, the adhesive is sufficiently chemical for this purpose. In particular, the chemical nature of this adhesive provides a tough, durable, and long-lasting medium to retain abrasive particles firmly throughout the life of the abrasive article. This binder is particularly effective chemically when used with diamond abrasive particles. Because diamond abrasive particles last substantially longer than most conventional abrasive particles, tough and durable binders are needed. Therefore, urethane acrylate oligomers or blends of urethane acrylate oligomers and acrylate monomers and diamonds __________ This paper rule: 悄 A7 B7 V. DESCRIPTION OF THE INVENTION (11) This combination of abrasive particles provides a long-lasting and durable abrasive coating. We assume that the abrasive particles and binder chemistry provide a synergistic combination 'to obtain improved glass polishing results using the abrasive article according to the present invention. As used herein, "precision forming" describes that this abrasive composite is formed by curing the adhesive precursor when forming the precursor on the back and filling the holes on the surface of the manufacturing tool. These The abrasive composite has a three-dimensional shape defined by a relatively smooth side, which is a boundary and flail with well-defined sharp edges with different edge lengths and different end points defined by the intersections of the different sides. The present invention The abrasive article is referred to as structured in the sense of the deployment of multiple such precision-formed abrasives. This abrasive composite may also have an irregular shape, and when used herein, it means forming an abrasive composite On the side or boundary of the object, the part hangs down and is imprecise. In the irregularly shaped abrasive composite, the abrasive slurry is first made into the desired shape and / or pattern. Once the abrasive liquid has been formed, the abrasive liquid is immediately placed in the abrasive liquid. The binder precursor is cured or cured. There is generally a gap between the formation of the shape and the cured binder precursor. During this time gap, the abrasive slurry Will flow and / or collapse, which will cause some distortion in the shape formed. This abrasive composite can also be changed in size, spacing or shape in a single abrasive object, as announced on March 23, 1995 WO95 / 〇7797 and WO 95/22436 published on August 24, 1995. "Boundary" as used herein refers to the exposed surface and edge of each compound, which is restricted And define the actual three-dimensional shape of each abrasive composite. When Dong Dong observes the cross-section of the abrasive object of the present invention under a microscope, these boundaries are easy. ___________- 14- This paper size is applicable to the Chinese national standard (cns) λ4 grid (21〇 > < 邛 ·? Mm) 411303 A7 B7 V. Description of the invention (12) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs ¾ Seeing and distinguishing from β These boundary systems separate and distinguish one mill compound from another, even if the compound runs along its bottom The common boundaries are adjacent to each other. For precision-formed abrasive composites, the boundaries and edges are sharp and prominent. By comparison, in abrasive articles that do not have precision shaping, the boundaries and edges are not clear, meaning that the abrasive composite will sag before it finishes curing. These abrasive composites, whether precisely or irregularly shaped, may have any geometry defined by substantially different and discernible boundaries, where the precise geometry is selected from the group consisting of cubic, prismatic, and conical , Block frustoconical, pyramidal, frustoconical, cylindrical, hemispherical, etc. The "structure" used in this text refers to having any of the aforementioned three non-composite t polishing layers, regardless of the individual three times The meta-composite system can be made from many abrasive composites by precisely or irregularly forming β. All of them have a substantially phase T geometry, which means that the structure can be regular. Similarly, the structure can be king_ 'Regular pattern', in which the geometric shapes between the abrasive composites are different. The D-light to transparent surface refers to a surface that is substantially free of any defects, defects, and / or micro-scratches that are visible to the naked eye. Fig. 1 is a plan view of a preferred abrasive article according to the present invention. Fig. 2 is an enlarged cross-section taken along the line of the abrasive article shown in Fig. I. Fig. 3 is another preferred abrasive article according to the present invention. The plan view of the object. Figure 4 is the enlarged horizontal line obtained from lines 4-4 of the abrasive object shown in Figure 3 (谙 read the note on the back of $ ^ and then 3 pages). Installation-Order_ Line (210X297 mm )

411&hQ411 & hQ

、發明説明(13) 截面。 發明詳述 本發明係關於〜餘此u ^ ^ Λ. 、種物件,及一種以磨擦物件精製(較佳 爲抛光)玻璃工杜、、 牛疋万法,該磨擦物件包括一個背襯及至 少一個三次元廢耝、、么扭 |针塗層,此塗層較佳係包含經分散在黏合 劑中而黏至皆觀表面之金剛石粒子。此磨料塗層包含一 製自黏》训先質之黏合劑,及多個磨料粒子,較佳爲金 剛石磨料粒子。 此玻璃ι取終用途可在家庭或商業環境中β此玻璃可使 用於裝飾目的或結構目的。此玻璃將有至少一個表面欲被 抛光。此玻璃可相對較平坦,或其可具有某種造形伴隨之 此等迻形可呈曲線或角落形狀。破璃工件之實例包括光 學,_且件,譬如鏡片、稜鏡、反射鏡、crt (陰極射線管)屏 幕等。CRT屏幕係廣泛地發現在顯示器表面中,使用於譬 ^電視組合、電腦監视器、電腦終端機等裝置中。CRT屏 幕大小範園(沿著對角線度量)爲約1〇公分(4英吋)至約1〇〇 公分(40英吋)或更長。CRT屏幕具有凸外部表面,及有曲 率半徑。在抛光期間,本發明之磨擦物件將抛光此CRT屏 幕。 A 黏合劑 , 黏合劑係製自黏合劑先質》黏合劑先質包括呈未經熟化 或未經聚合狀恐之樹脂。在磨擦物件製造期間,於黏合劑 先質中之樹脂’係經聚合或熟化,以致形成黏合劑。黏合 劑先質可包括可縮合熟化樹脂、可加成聚合樹脂、自由基 -16- 本紙張尺度適用中國國家槁準(CNS ) A4规格(2丨0 X 297公埯) 讀 先 閲 讀 背 之 注 意 再Description of the invention (13) Section. Detailed description of the invention The present invention relates to ~ ^ ^ ^., A kind of object, and a glass workmant, which is refined (preferably polished) with abrasive objects, and burdock, and the abrasive object includes a backing and at least A three-dimensional waste, needle, needle coating, this coating preferably comprises diamond particles that are dispersed in an adhesive and adhere to a uniform surface. The abrasive coating includes a self-adhesive binder and a plurality of abrasive particles, preferably diamond abrasive particles. This glass can be used for end use in a home or business environment. Β This glass can be used for decorative or structural purposes. This glass will have at least one surface to be polished. The glass may be relatively flat, or it may have some form of concomitant shape. These shapes may be curved or corner shapes. Examples of glass-breaking workpieces include optics and optics, such as lenses, mirrors, mirrors, crt (cathode-ray tube) screens, and the like. CRT screens are widely found on display surfaces and used in devices such as TV sets, computer monitors, and computer terminals. The size of the CRT screen (measured along the diagonal) ranges from about 10 cm (4 inches) to about 100 cm (40 inches) or longer. CRT screens have a convex outer surface and a radius of curvature. During polishing, the abrasive article of the present invention will polish the CRT screen. A Binder, Binders are made from binder precursors. Binder precursors include resins that are uncured or unpolymerized. During the manufacture of the abrasive article, the resin ' in the precursor of the adhesive is polymerized or cured to form an adhesive. Adhesive precursors can include condensation curing resin, addition polymerizable resin, radical -16- This paper size applies to China National Standards (CNS) A4 specifications (2 丨 0 X 297 cm) again

A 頁 經濟部中央標準局負工消费合作社印" 411303 A7 — _ B7_____— 五、發明説明(14 ) 可熟化樹脂及/或其組合以及其掺合物。 較佳黏合劑先質爲經由自由基機制聚合之樹脂。此聚合 方法係經由使黏合劑先質,伴隨著適當觸媒,曝露至能量 來源譬如熱能或輻射能而引發。輻射能之實例包括電子束 、紫外光或可見先。 - 自由基可熟化樹脂之實例,包括丙烯酸化胺基甲酸酯、 丙烯酸化環氧樹脂、丙烯酸化聚酯、乙烯系不飽和化合物 、具有懸垂不飽和羰基之胺基塑料衍生物、具有至少一個 懸垂丙烯酸酯基之異三聚氰酸酯衍生物、具有至少一個懸 垂丙烯酸酯基之異氰酸酯衍生物及其混合物與組合。丙烯 酸酯一詞係涵蓋丙烯酸酯與甲基丙烯酸酯。 本發明之一種較佳黏合劑先質,係包括胺基甲酸酯丙烯 酸酯寡聚物’或胺基甲酸酯丙烯酸酯寡聚物與乙烯系不飽 和單體之摻合物。較佳乙烯系不飽和單體爲單官能性丙烯 酸酯單體、雙官能性丙烯酸酯單體、三官能性丙烯酸酯單 體或其组合。雖然不希望被任何理論所束縛,但咸信使磨 擦物件具有其所要性質者,即爲由於上述黏合劑先質所造 成I黏合劑化學性質。特定言之,此黏合劑化學性質係提 供一種韌性、耐久性及長而持久之媒質,以在磨擦物件之 整個壽命期間牢固地保持磨料粒子。當與金剛石磨料粒子 一起使用時,此黏合劑化學性質特別有效,因爲金剛石磨 料粒子比大部份習用磨料粒子持續實質上較久。爲充分利 用伴隨著金剛石磨料粒子之長壽命,故需要勃性與耐久性 之黏合劑。因此,胺基甲酸醋丙晞酸醋寡聚物或胺基甲酸 ----17- 本紙張尺度適用中國國家標牟(CNS ) 297公6------- (請先閱讀背面之注意事項再 ....裝—Page A Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs " 411303 A7 — _ B7_____ — V. Description of the invention (14) The resin and / or combination thereof can be cured and its blend. A preferred binder precursor is a resin polymerized via a free radical mechanism. This polymerization method is initiated by exposing the binder to an appropriate energy source, such as heat or radiation, with a suitable catalyst. Examples of radiant energy include electron beam, ultraviolet light, or visible light. -Examples of radical-curable resins, including acrylated urethanes, acrylated epoxy resins, acrylated polyesters, ethylenically unsaturated compounds, amine-based plastic derivatives with pendant unsaturated carbonyl groups, and at least one An isocyanate derivative of a pendant acrylate group, an isocyanate derivative having at least one pendant acrylate group, and mixtures and combinations thereof. The term acrylate refers to acrylates and methacrylates. A preferred binder precursor of the present invention comprises a urethane acrylate oligomer 'or a blend of a urethane acrylate oligomer and an ethylenically unsaturated monomer. Preferably, the ethylenically unsaturated monomer is a monofunctional acrylate monomer, a bifunctional acrylate monomer, a trifunctional acrylate monomer, or a combination thereof. Although not wishing to be bound by any theory, those having the desired properties of the messenger friction object are the chemical properties of the I binder due to the aforementioned precursors of the binder. In particular, this adhesive chemistry provides a tough, durable, long-lasting medium to hold abrasive particles firmly throughout the life of the abrasive article. This binder chemistry is particularly effective when used with diamond abrasive particles, because diamond abrasive particles last substantially longer than most conventional abrasive particles. In order to make full use of the long life of the diamond abrasive particles, a binder for durability and durability is required. Therefore, urethane acetic acid propionate oligomer or uric acid ---- 17- This paper size applies to China National Standards (CNS) 297 public 6 ------- (Please read the back Matters needing attention again ...

、1T 經濟部中央標举局員工消費合作社印製 經濟部中央標孪局貝工消贽合作社印製 41 ISOS A7 ______B7_________ 五、發明説明(15 ) 酯丙烯酸酯寡聚物和丙缔酸酯單體之摻合物與金剛石磨料 粒子之此種組合,係提供一種長而持續且耐久性之磨料塗 層。 丙烯酸化聚胺基曱酸酯亦爲羥基封端異氰酸酯延長聚酯 或聚醚之丙烯酸酯。其可爲脂族或芳族。市購可得丙烯酸 化聚胺基曱酸酯之實例,包括已知商業名稱如下者, PHOTOMER (例如 ’ PHOTOMER 60W),得自 Henkel 公司(Hoboken, NJ) ; EBECRYL 220 (分子量1000之六官能性芳族胺基甲酸酯 丙缔酸酯),EBECRYL 284 (1200分子量之脂族胺基甲酸酯二 丙烯酸酯,以丙烯酸1,6-己二醇酯稀釋),EBECRYL 4827 (1600分子量之芳族胺基甲酸酯二丙晞酸酯), EBECRYL 4830 ( 1200分子量之脂族胺基甲酸酯二丙烯酸酯, 以二丙烯酸四乙二醇酯稀釋),EBECRYL 6602 (1300分子量之 三官能性芳族胺基甲酸酯丙烯酸酯,以三羥曱基丙烷乙氧 基三丙烯酸酯稀釋)及EBECRYL 840 (1000分子量之脂族胺基 甲酸醋二丙稀酸醋),得自UCB Radcure公司,Smyrna, GA ; SART0MER (例如 SARTOMER 9635、9645、9655、963-B80、966-A80 等),得自 Sartomer 公司(West Chester, Ρλ);及 UYITHANE (例 如 UVITHANE 782),得自 Morton 國際公司(Chicago, HI.)。 此等乙烯系不飽和單體或寡聚物,或丙烯酸酯單體或寡 聚物,可爲單官能性、雙官能性、三官能性或四官能性或 甚至更高官能基度。丙烯酸酯一詞包括丙烯酸酯與甲基丙 婦酸酯°乙烯系不飽和黏合劑先質包括單體性與聚合體性 化合物,其含有碳、氫及氧,及視情況選用之氮與鹵素之 ______-18-____ 本纸張尺度適用中國國家標準(CNS ) A4規格< 210X297公麓) "~ (諳先閱諺背面之注意事,項再頁) -裝'1, 1T Printed by the Consumer Cooperatives of the Central Standardization Bureau of the Ministry of Economic Affairs Printed by the Central Standards Bureau of the Ministry of Economic Affairs Printed by Shellfish Consumer Cooperatives 41 ISOS A7 ______B7_________ 5. Description of the Invention (15) Ester acrylate oligomers and acrylate monomers This combination of blends and diamond abrasive particles provides a long, continuous and durable abrasive coating. Acrylated polyurethanes are also acrylates of hydroxy-terminated isocyanate-extending polyesters or polyethers. It can be aliphatic or aromatic. Examples of commercially available acrylated polyaminophosphonates include those known under the trade name, PHOTOMER (e.g., 'PHOTOMER 60W), available from Henkel Corporation (Hoboken, NJ); EBECRYL 220 (six molecular weight 1000 functionality) Aromatic urethane acrylate), EBECRYL 284 (aliphatic urethane diacrylate of 1200 molecular weight, diluted with 1,6-hexanediol acrylate), EBECRYL 4827 (1600 molecular weight aromatic Group carbamate dipropionate), EBECRYL 4830 (aliphatic carbamate diacrylate of 1200 molecular weight, diluted with tetraethylene glycol diacrylate), EBCRYL 6602 (trifunctionality of 1300 molecular weight) Aromatic urethane acrylate, diluted with trishydroxypropylpropane ethoxy triacrylate) and EBECRYL 840 (1000 molecular weight aliphatic urethane diacetate dipropionate), from UCB Radcure, Smyrna, GA; SART0MER (such as SARTOMER 9635, 9645, 9655, 963-B80, 966-A80, etc.), available from Sartomer Corporation (West Chester, Plasma); and UYITHANE (such as UVITHANE 782), available from Morton International (Chicago , HI.). These ethylenically unsaturated monomers or oligomers, or acrylate monomers or oligomers, may be monofunctional, bifunctional, trifunctional, or tetrafunctional or even higher functionalities. The term acrylate includes acrylate and methacrylic ester. The precursors of ethylenically unsaturated adhesives include monomeric and polymeric compounds containing carbon, hydrogen and oxygen, and optionally nitrogen and halogen. ______- 18 -____ This paper size applies to China National Standard (CNS) A4 specifications < 210X297 Gong Lu) " ~ (谙 Please read the precautions on the back of the proverb first, and then the page)-Packing '

'IT 線 411305 at ______ B7 五、發明説明(16 ) 經濟部中央標準局負工消费合作社印繁 原子。氧或氮原子或兩者,係一般性地存在於醚、醋、胺 基甲酸酯、醯胺及脲基中。乙烯系不飽和化合物較佳係具 有低於約4,000之分子量,且較佳爲酯類,製自含有脂族單 羥基或脂族多羥基之化合物與不飽和羧酸之反應,該幾酸 譬如丙烯酸、曱基丙烯酸、分解烏頭酸、巴豆酸、異巴豆 酸、順丁烯二酸等。乙烯系不飽和單體之代表性實例,包 括曱基丙烯酸甲酯、甲基丙烯酸乙酯、苯乙烯、二乙晞基 苯、丙烯酸羥乙酯、甲基丙埽酸羥乙酯、丙烯酸羥丙醋、 甲基丙烯酸經丙酯、丙烯酸瘦丁酯、曱基丙晞酸經丁醋、 乙烯基甲苯、二丙締酸乙二醇醋、二丙烯酸聚乙二醇醋、 二甲基丙歸酸乙二醇醋、二丙晞酸己二醇酿、二丙婦酸三 乙二醇酯、三羥甲基丙烷三丙烯酸酯、三丙烯酸甘油酯、 三丙浠酸異戊四醇酯、三甲基丙烯酸異戊四醇酯、四丙烯 酸異戊四醇酯及四甲基丙烯酸異戊四醇醋。其他乙缔系不 飽和樹脂包括援酸類之單浠丙基、多烯丙基及多曱基晞丙 基酯類及醯胺類,譬如鄰笨二甲酸二烯丙基酯、己二酸二 缔丙基醋及N,N-二烯丙基己二酿胺。又其他含氮化合物包 括參(2-两稀感基-氧基乙基)異三聚氰酸醋、ι,3,5_三(2-甲基 丙烯醯氧基乙基)-螺-三畊、丙晞醯胺、甲基丙烯酷胺、 甲基-丙烯醯胺、Ν,Ν-二甲基丙烯醯胺、N-乙烯基-四氫吡 咯酮及Ν-乙烯基-六氫ρ比咬嗣,以及CMD 3700,其可得自 Radcure特用品公司。乙婦系不飽和稀釋劑或單體之實例, 可參閲美國專利5,236,472 (Kirk等人)與5,58〇,647 (Larson等人)。 一般而言,於此等丙烯酸酯單體間之重量比,係依最後 ________"19-__ ^^^^中國國家標準(〇犯)六4規格(210^<了97公釐) ' 411303 A7 B7 五、發明説明(17 經濟部中央標準局員工消費合作社印掣 磨擦物件中所要之金剛石磨料粒子之重量百分比而定。但 是,典型上此等丙烯酸酯單體涵蓋範圍係從約5重量份數 至約95重量份數胺基甲酸酯丙烯酸酯寡聚物,對約5重量 份數至約95重量份數乙烯系不飽和單體。較佳爲此等丙烯 酸酯單體涵蓋範圍從約30重量份數至約70重量份數胺基曱 酸酯丙烯酸酯寡聚物,對约30重量份數至約70重量份數乙 烯系不飽和單體,更佳爲約34重量份數至约65重量份數胺 基甲酸酯丙烯酸酯寡聚物,對約46重量份數至約54重量份 數乙烯系不飽和單體,且最佳爲50重量份數胺基甲酸酯丙 烯酸酯寡聚物對50重量份數乙烯系不飽和單體。 關於其他可能有用黏合劑與黏合劑先質之其他資訊,可 參閱讓受人於1996年8月8曰提出申請之共待審專利申請案 序號08/694,014,其係爲1995年11月11曰提出申請(Bruxvoort等 人)之專利申請案序號08/557,727之部份連續案,以及美國專 利 4,773,920 (Chasman 等人)。 丙諦酸化環氧樹脂係爲環氧樹脂之二丙晞酸醋,譬如雙 酚A環氧樹脂之二丙烯酸酯。市購可得丙烯酸化環氧樹脂 之實例,包括CMD 3500、CMD 3600及CMD 3700,其可得自 Radcuxe 特用品公司,及 CN 103、CN 104、CN 111、CN 112 及 CN 114,其可市購得自 Sartomer (West Chester,PA)。 聚黯丙歸酸醋之實例包括Photomer 5007與Photomer 5018,得 自 Henkel 公司(Hoboken, NJ)。 胺基塑料樹脂每一分子或寡聚物具有至少一個懸垂π,乃 -不飽和羰基。此等不飽和羰基可爲'丙烯酸酯、甲基丙烯 20 本紙張尺度適用中國國家標卑-(CNS ) A4規格(210X 297公釐) 諳 先 閱 讀 背 之 注 意 再 尝 訂 )線 A7 411303 B7 五、發明説明(18 ) 酸酯或丙烯醯胺型基團。此種物質之實例包括N-(羥甲基)-丙烯醯胺、N,N’-氧基二亞甲基雙丙烯醯胺、鄰與對丙烯醯 胺甲基化酚、丙烯醯胺曱基化酚醛清漆樹脂及其組合。此 等物質係進一步描述於美國專利4,903,440 (Larson等人)與 5,236,472 (Kirk 等人)中。 - 具有至少一個懸垂丙烯酸酯基之異三聚氰酸酯衍生物, 及具有至少一個懸垂丙烯酸酯基之異氰酸酯衍生物,係進 一步描述於美國專利4,652,27 (Boettcher)。較佳異三聚氰酸酯 物質係爲參(羥基乙基)異三聚氰酸酯之三丙烯酸酯。 依自由基可熟化樹脂是如何熟化或聚合而定,黏合劑先 質可進一步包含熟化劑(其亦稱爲觸媒或引發劑)。當熟化 劑曝露於適當能源下時,其將產生會使聚合程序開始之自 由基來源。 此黏合劑先質可包含環氧樹脂。環氧樹脂具有環氧乙烷 ,且係藉開環作用聚合。此種環氧化樹脂包括單體性環氧 樹脂與聚合體性環氧樹脂。一些較佳環氧樹脂之實例包括 2,2-雙[4-(2,3-環氧基丙氧基)-苯基)丙烷,雙酚之二縮水甘油 基醚,市購可得之物質係以商標名稱EP0N 828、EP0N 1004 與 EPON 1001F 得自 Shell 化學公司,及 DER-331、DER-332 及 DER-334得自DOW化學公司。其他適當環氧樹脂包括環脂族 環氧樹脂、酚曱醛清漆樹脂之縮水甘油基醚(例如DEN-431 與DEN-428,可得自DOW化學公司)。自由基可熟化樹脂與 環氧樹脂之摻合物,係進一步描述於美國專利4,751,138 (Turney 等人)與 5,256,170 (Harmer 等人)中。 _^_-21 -_ 本紙張尺度適用中國國家標準(CNS ),\4規格(210 X 297公釐) (讀先閱讀背面之注意事•項再本頁) 訂 經濟部中央標隼局貝工消费合作社印製 經濟部中央標牟局Μ Μ消f合作社印製'IT line 411305 at ______ B7 V. Description of the invention (16) The Central Laboratories of the Ministry of Economic Affairs and the Consumer Cooperatives of India, India and India. The oxygen or nitrogen atom or both are generally present in ether, vinegar, urethane, amidine and urea groups. Ethylene unsaturated compounds preferably have a molecular weight of less than about 4,000, and are preferably esters. They are prepared from the reaction of compounds containing aliphatic monohydroxy or aliphatic polyhydroxy groups with unsaturated carboxylic acids, such as acrylic acid. , Methacrylic acid, decomposing aconitic acid, crotonic acid, isocrotonic acid, maleic acid, etc. Representative examples of ethylenically unsaturated monomers include methyl ethyl acrylate, ethyl methacrylate, styrene, diethyl benzene, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate Vinegar, propyl methacrylate, l-butyl acrylate, fluorenyl propionate butyl vinegar, vinyl toluene, dipropylene glycol vinegar, polyethylene glycol diacrylate, dimethylpropionate Glycol vinegar, hexamethylene glycol dipropionate, triethylene glycol dipropionate, trimethylolpropane triacrylate, glyceryl triacrylate, isopentaerythritol tripropionate, trimethyl Isopentaerythritol acrylate, isopentaerythritol tetraacrylate and isopentaerythritol methacrylate. Other ethylenically unsaturated resins include monopropyl, polyallyl, polymethylpropyl, and amines, such as diallyl diphthalate and adipic acid diacid. Propyl vinegar and N, N-diallyl adipamide. Still other nitrogen-containing compounds include ginseng (2-diluted syl-oxyethyl) isocyanurate, ι, 3,5_tris (2-methylpropenyloxyethyl) -spiro-tri Glycine, propylamine, methacrylamide, methacrylamide, Ν, Ν-dimethylacrylamide, N-vinyl-tetrahydropyrrolidone and Ν-vinyl-hexahydro Bite, and CMD 3700, available from Radcure Specialties. Examples of the ethylenic unsaturated diluents or monomers can be found in U.S. Pat. Nos. 5,236,472 (Kirk et al.) And 5,5880,647 (Larson et al.). Generally speaking, the weight ratio between these acrylate monomers is based on the final ________ " 19 -__ ^^^^ Chinese National Standard (〇 Gui) 6 4 specifications (210 ^ < 97 mm) 411303 A7 B7 V. Description of the invention (17 The weight percentage of diamond abrasive particles in the friction articles printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs of the People's Republic of China depends on the weight percentage of the diamond abrasive particles. Parts to about 95 parts by weight of urethane acrylate oligomers, for about 5 parts by weight to about 95 parts by weight of ethylenically unsaturated monomers. It is preferred that such acrylate monomers range from About 30 parts by weight to about 70 parts by weight amino acrylate oligomers, more preferably about 34 parts by weight to about 30 parts by weight to about 70 parts by weight ethylene-based unsaturated monomers About 65 parts by weight of urethane acrylate oligomer, and about 46 parts by weight to about 54 parts by weight of ethylenically unsaturated monomer, and preferably 50 parts by weight of urethane acrylate The oligomer is 50 parts by weight of an ethylenically unsaturated monomer. For additional information on useful binders and binder precursors, please refer to the co-pending patent application serial number 08 / 694,014, which was filed on August 8, 1996 by the assignee, which was filed on November 11, 1995 ( Bruxvoort et al.), Part of a serial application for patent application serial number 08 / 557,727, and U.S. Patent No. 4,773,920 (Chasman et al.). Propionated epoxy resins are dipropionate esters of epoxy resins, such as bisphenol A Diacrylates of epoxy resins. Examples of commercially available acrylated epoxy resins include CMD 3500, CMD 3600, and CMD 3700, which are available from Radcuxe Specialties, and CN 103, CN 104, CN 111, CN 112 and CN 114, which are commercially available from Sartomer (West Chester, PA). Examples of polyisocyanate include Photomer 5007 and Photomer 5018, available from Henkel Corporation (Hoboken, NJ). Each of the amino-based plastic resins The molecule or oligomer has at least one pendant π, which is an unsaturated carbonyl group. These unsaturated carbonyl groups can be 'acrylic acid esters, methacrylic acid. %) 谙 First read Read the note after reading and try to order) Line A7 411303 B7 V. Description of the invention (18) Ester or acrylamide type group. Examples of such substances include N- (hydroxymethyl) -acrylamidonium, N, N'-oxydimethylenebisacrylamidonium, o- and p-acrylamidomethylated phenol, acrylamide Novolac resin and combinations thereof. These materials are further described in U.S. Patents 4,903,440 (Larson et al.) And 5,236,472 (Kirk et al.). -An isocyanate derivative having at least one pendant acrylate group, and an isocyanate derivative having at least one pendant acrylate group, are further described in U.S. Patent 4,652,27 (Boettcher). A preferred isotricyanate substance is the triacrylate of ginsyl (hydroxyethyl) isocyanurate. Depending on how the free radical curable resin is cured or polymerized, the binder precursor may further include a curing agent (also referred to as a catalyst or initiator). When the curing agent is exposed to an appropriate energy source, it will generate a free radical source that will initiate the polymerization process. The binder precursor may include epoxy resin. Epoxy resin has ethylene oxide and is polymerized by ring opening. Such epoxidized resins include monomeric epoxy resins and polymeric epoxy resins. Some examples of preferred epoxy resins include 2,2-bis [4- (2,3-epoxypropoxy) -phenyl) propane, diglycidyl ether of bisphenols, commercially available materials Available under the trade names EP0N 828, EP0N 1004 and EPON 1001F from Shell Chemical Company, and DER-331, DER-332 and DER-334 from DOW Chemical Company. Other suitable epoxy resins include cycloaliphatic epoxy resins, glycidyl ethers of novolak resins (such as DEN-431 and DEN-428, available from DOW Chemical Company). Blends of free-radical curable resins and epoxy resins are further described in U.S. Patents 4,751,138 (Turney et al.) And 5,256,170 (Harmer et al.). _ ^ _- 21 -_ This paper size applies to Chinese National Standards (CNS), \ 4 size (210 X 297 mm) (read the notes on the back and read the item and then this page) Order the central standardization bureau of the Ministry of Economic Affairs Printed by the Industrial and Consumer Cooperatives Printed by the Central Standards Bureau of the Ministry of Economic Affairs

A „___411303 五、發明説明(19) 於一些情況中,可較佳地利用修補與膠料塗層形成磨擦 物件。在此等磨擦物件具體實施例中,係將修補塗層塗敷 至背襯上’將磨料粒子塗敷至背襯上,使修補塗層曝露至 會使修補塗層至少部份熟化之條件下,及將膠料塗層塗敷 於磨料粒子與修補塗層上。然後,使此結構接受足以使修 補與膠料塗層熟化之條件。選用之預膠料與超膠料塗層亦 可按此項技藝中已知之方式塗敷-。 背襯材料 背觀係充作提供磨料複合物載體之功能,該複合物係藉 由黏合劑與磨料粒子之组合所形成。可使用於本發明之背 裀*’必須能夠在黏合劑先質曝露至熟化條件後黏附至黏合 劑’且較佳係在該曝露後具可撓性,因此使用於本發明方 法中之物件,可順應玻璃中之表面造形、半徑及不規則性 ύ 在許多玻璃抛光應用中,·背櫬必須是強且耐久性,以致 使所形成之磨擦物件爲長而持久。此外,在一些抛光應用 中’背襯必須是強且可撓性,以致使磨擦物件可均勻地順 應破璃工件。當玻璃工件具有其所伴随之形狀或造形時, 這典型上是眞實的。背襯可爲聚合體薄膜、紙、硫化纖維 、經處理非織造背襯或經處理布塊背襯,以提供此等強度 與順應性之性質》聚合體薄膜之實例包括聚酯薄膜、共聚 酯薄膜、聚醯亞胺薄膜、聚醯胺薄膜等。非織造物’包括 紙’可以熱固性或熱塑性材料飽和,以提供必要性質。 —種較佳背襯爲經處理之布塊背襯。此布塊可爲】重量 _______-22-__ 本紙張尺度適用中國國家標率(CNS } Λ4Α^- ( 210X 297^^:) ''" (請先閱讀背面之注意事項再本頁) I裝· 訂_ 經濟部中失標準局負工消贫合作社印掣 411803 Α7 -____ Β7 五、發明説明(20 ) 、X重量、Y重量或Μ重量之布塊。形成此布塊之纖維或 紗線,可選自包括:聚酯.、尼龍、嫘縈、棉花 '玻璃纖維 及其組合。此布塊可爲經針織或機織布塊(例如卡其布、 斜紋布或锻紋組織),或其可爲缝編或緯線插入布塊。此 原拓布可經結構化、燒毛、退漿或對原坦布之任何習用處 理。較佳係以聚合體材料處理此布塊,以密封布塊及保護 布塊纖維。處理可涉及一或多種下列處理藥劑:預膠料、 飽和劑或背膠料。一種此項處理係涉及首先塗敷之預勝料 塗層’接著是背膠料塗層《或者,飽和劑塗層,接著是背 膠料塗層。背襯之前方表面,通常較佳係爲相對較平滑。 同樣地’此等處理塗層應造成布塊背襯爲防水性,因爲玻 璃抛光典型上係於水存在下進行。同樣地,此等處理塗層 應造成布塊背襯具有足夠強度與撓性。一種較佳背襯處理 劑係爲與丙缔酸酯單體樹脂掺合之經交聯胺基曱酸酯丙缔 酸酯寡聚物。於本發明範園内,布塊處理化學藥品於本性 上係與黏合劑化學藥品相同或類似。布塊處理化學藥品可 進一步包括添加劑,譬如:填料、染料 '顏料、潤濕劑、 偶合劑、增塑劑等》 其他處理塗層包括熱固性與熱塑性樹脂〇典型且較佳熱 固性樹脂之實例,包括酚樹脂、胺基塑料樹脂、胺基甲酸 酯樹脂、環氧樹脂、乙烯系不飽和樹脂、丙烯酸化異三聚 氰酸酯樹脂、尿素-曱醛樹脂、異三聚氰酸酯樹脂、丙烯 酸化胺基甲酸酯樹脂、丙烯酸化環氧樹脂、雙順丁烯二醯 亞胺樹脂及其混合物。較佳熱塑性樹脂之實例,包括聚醯 __ - 23 - _ 本纸張尺度適用令國國家標準(CNS ) Λ4規格(210X297公釐) (讀先聞讀背面之注^^項再_本頁) —^衣 -Φ i411303 A7 B7 經濟部中央標準局貝工消費合作社印製 五、發明説明(21 ) ' 胺樹脂(例如尼龍)、聚酯樹脂及聚胺基甲酸酯樹脂(包括 聚胺基甲酸酯-尿素樹脂)。一種較佳熱塑性樹脂爲衍生自 聚醋多元醇與異氣酸醋反應產物之聚胺基甲酸醋。 C.磨料粒子 根據本發明之磨擦物件亦包含許多磨料粒子。"磨料粒 子"一詞,係意謂包括單一磨料粒子,藉黏合劑黏結在— 起,以形成磨料黏聚物或複合物。磨料黏聚物係進一步描 述於美國專利4,311,489、4,652,2乃及4,799,939中。磨料粒子可 進一步包含表面處理劑或塗層,譬如偶合劑或金屬或陶瓷 塗層。 可用於本發明之磨料粒子,較佳係具有平均粒子大小約 0-01微米(小粒子)至300微米(大粒子),更佳爲約5微米至 約150微米,且最佳爲約9微米至約8〇微米。此磨料粒子較 佳係具有莫氏(Mohs)硬度爲至少8,更佳爲至少9。此種磨 料粒子之實例,包括嫁凝氧化銘、陶爱氧化銘、經加熱處 理足氧化鋁、碳化矽、氧化鋁氧化锆、氧化鐵、金剛石( 天然與合成)、氧化鈽、立方氮化删 '石槽石及其組合。 對玻璃拋光而言,磨擦物件較佳係利用金剛石磨^粒子 。此等金剛石磨料粒子可爲天然戈 丄 乃恐及以合成万式製成之金剛 石。相對於以合成方式製成之金剛石, , "山 此寺粒子可被認爲 疋樹脂結合(金剛石",鋸刀級金剛石"或”金屬結合之 金剛石”。此金剛石可伴隨菩垃狀夕麻此上 什跹者塊狀I形狀或者針狀之形狀 二金剛石粒子可含有表面塗層,譬如金屬塗層(例如鎳、 銘、銅或其類似物)、無機塗層(例切石)或有機塗層。 24 私纸張尺度適用中國國家標準(CNS ) Λ4規格(2]〇χ297公釐 (讀先聞讀背面之注意事咳再^^本頁) & ,裝. 訂 ο 經濟部中央標準局貝工消費合作社印製 411303 A7 __ B7 五、發明説明(22 ) 本發明之磨擦物件,可含有金剛石與其他磨料粒子之摻合 物。 ° 此三次无磨料塗層,以重量計,於任何位置可包含約Μ 份磨料粒子至90份磨料粒子,與1〇份黏合劑至99 9份黏合 劑。但是,由於伴隨著金剛石磨料粒子之費用,故較佳磨 料塗層係包含約(U至50份磨料粒子,與約5〇至99·9份黏合 劑。更佳磨料塗層係包含約i至_3〇份磨料粒子,與約7〇至 99份黏合劑,且最佳磨料塗層係包含約3至乃份磨料粒子 ,與約75至97份黏合劑。. D.添加劍 本發明<磨料塗層可進一步包含選用之添加劑,譬如磨 料粒子表面改質添加劑、偶合劑、填料、發泡劑、纖維、 杬靜包劑、熟化劑、懸浮劑、光敏化劑、潤滑劑、潤濕劑 、界面活性劑、顏料、染料、UV安定劑及抗氧化劑。此 等物質之量係經選擇以提供所要之性質。 偶合劑_ 偶合劑可在黏合劑與磨料粒子之間提供缔合橋。此外, 偶合劑可在黏合劑與填料粒子之間提供缔合橋。偶合劑之 實例包括矽烷、鈦酸鹽及鋁酸锆。有不同方式摻入偶合劑 。例如,可將偶合劑直接添加至黏合劑先質中。磨料塗層 可於任何位置含有約0至30重量。/。,較佳係在[至25重量 %間I偶合劑β或者,可將偶合劑塗敷至填料粒子之表面 。於又另一個模式中,係將偶合劑在摻入磨擦物件中之前 ,塗敷至磨料粒子之表面。磨料粒子可於任何位置含有约 ---------— I ______ -. — 本纸法尺度通财賴家制t. ( CNS ) A4規格(21()><297公楚) (諳先聞讀背面之注意事項再^^本頁) -訂· 線 經濟部中央標準局貝工消费合作社印$ 411303 ΑΊ ----------------Β7 五、發明説明(23 ) 〇至3重量。/。偶合劑,以磨料粒予與偶合劑之重量爲基準。 市購可得偶合劑之實例,包括得自〇沿之"Α174"與"Α123〇"。 .市售偶合劑之又另一實例,係爲鈦酸異丙基三異硬脂醯酯 ’其可以商標名稱"KR-TTS"市購得自Kenrich石油化學公司 (Bayonne, NJ)。 填料 磨料塗層可進一步視情況包含填料。填料爲微粒子材料 ’且通常具有平均粒子大小範園在0.1至50微米之間,典型 上在1至30微米之間。可用於本發明之填料,其實例包括 •金屬碳酸鹽(譬如碳酸鈣(白堊、方解石、泥灰石 '石灰 華、大理石及石灰石)、碳酸鈣鎂、碳酸鈉、碳酸鎂)、矽 石(譬如石英、玻璃珠、玻璃泡狀物及玻璃纖維)、矽酸鹽 (譬如滑石、黏土、(蒙脱石)長石、雲母、矽酸鈣、偏矽 酸_、銘矽酸鈉、矽酸鈉)、金屬硫酸鹽(譬如硫酸鈣、硫 酸韻、硫酸鈉、硫酸铭鈉,硫酸招)、石膏、經石、木粉 '二水合鋁、碳黑、金屬氧化物(譬如氧化鈣(石灰)、氧 化銘、氧化錫(例如二氧化錫)、二氧化鈦)及金屬亞硫酸 鹽(譬如亞硫酸舒),熱塑性粒子(聚碳酸酯、聚酸酿亞胺 、聚酯、聚乙烯、聚颯、聚苯乙烯、丙浠腈-丁二烯-苯乙 烯嵌段共聚物、聚丙烯、縮搭聚合體、聚胺基曱酸酯、尼 龍粒子)與熱固性粒子(譬如驗樹脂泡狀物、紛樹脂球粒、 聚胺基甲酸酯發泡體粒子等)。此填料亦可爲鹽,譬如齒 化物鹽。鹵化物鹽之實例,包括氣化鈉、冰晶石种、冰晶 石鈉、冰晶石銨、四氟硼酸鉀、四氟硼酸鈉、氟化矽、氯 ___-26-________ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公趙) "~~~~ {諳先閲讀背面之注意事項再^^'本頁j —裝 Q本 -訂· 411303 A7 B7 經濟部中央標準局員工消费合作社印製 五、發明説明(24 ) 化鉀、氣化鎂。金屬填料之實例包括錫、鉛'鉍、鈷、銻 、鎘 '鐵、鈦。其他雜項填料包括硫、有機硫化合物、石 墨及金屬硫化物。 懸浮劑 懸浮劑之實例爲具有表面積低於150平方米/克之非晶質 矽石粒子,其可以商標名,_〇χ_5〇"市購得自DeGussa公司 (RidgefieldPark,NJ)。懸浮劑之添加可降低磨料漿液之整體黏 度。懸浮劑之使用係進一步描述於美國專利5,368,619中。 熟化劑 黏合劑先質可進一步包含熟化劑。熟化劑爲一種幫助引 發及完成聚合或交聯程序以致使黏合劑先質轉化成黏合劑 之物質。熟化劑一詞係涵蓋引發劑、光引發劑、觸媒及活 化劑。熟化劑之量與類型,大部份係依黏合劑先質之化學 性質而定。 自由基引發劑 . 較佳乙烯系不飽和單體或寡聚物之聚合反應,係經由自 由基機制發生。若能量來源爲電子束,則電子束會產生自 由基,其會引發聚合反應。但是,在本發明之範圍内係使 用引發劑,即使將黏合劑先質曝露於電子束下亦然。若能 量來源爲熱、紫外光或可見光,則引發劑可能必須存在, 以產生自由基。在曝露於紫外光或熱之下會產生自由基之 引發劑(意即光引發劑),其實例包括但不限於有機過氧化 物、偶氮化合物、酿、亞硝基化合物、醯基齒化物、腙、 蔬基化合物、p比鍵化合物、味吐、氣基三啡、安息香、安 _____ __-27- 本紙張尺度適用中囡國家標準(CNS ) Λ4規格(210X297公釐) (請先闞讀背面之注意事項再_本頁) 裝. 經濟部中央標率局—工消费合作社印奴 411303 A7 B7 五、發明説明(25 ) 息香烷基醚、二酮類、苯基酮類及其混合物。在曝露於紫 外光下會產生自由基之市購可得光引發劑,其實例包括 IRGACURE 651 與 IRGACURE 184,其可市購得自 Ciba Geigy 公司 (Hawthorne, NJ),及 DAROCUR1173,其可市購得自 Merck。在 曝露於可見光下會產生自由基之引發劑,其實例可參閱美 國專利4,735,632。在曝露於可見光下會產生自由基之另一 種光引發劑,具有商標名IRGACURE 369,其可市購得自 Ciba Geigy 公司。 - 典型上,引發劑之用量範園爲0.1至10重量%,較佳爲2 至4重量%,以黏合劑先質之重量爲基準。此外,較佳係 在添加任何微粒子材料譬如磨料粒子及/或填料粒子之前 ,將引發劑分散,較佳爲均勻地分散在黏合劑先質中。 一般而言,較佳係將黏合劑先質曝露於輻射能源下,較 佳爲紫外光或可見光。於一些情況中,某些磨料粒子及/ 或某些添加劑將吸收紫外光與可見光,這使其難以適當地 熟化黏合劑先質。此現象在使用氧化鈽磨料粒子與碳化矽 磨料粒子時尤其眞實。已十分令人意外地發現,使用含有 磷酸鹽之光引發劑,特別是含有氧化醯基膦之光引發劑, 有助於克服此項問題。此種光引發劑之實例爲氧化2,4,6-三 甲基苯甲醯基二苯膦,其可以商標名稱LUCIRINTPO市購得 自BASF公司(Charlotte, NC) _。·市購可得氧化醯基膦之其他實例 ,包括 DAROCUR 4263 與 DAROCUR 4265,其可市購得自 Merck 〇 光敏化劑 _ -28-_ 本紙張尺度適用中國國家標率(CNS ) A4規格(2IOX 297公尨) (請先閱讀背面之注意*_項再本頁) _ 裝- 訂 >· 經濟部中央標準局員工消费合作社印繁 411303 A7 B7 五、發明説明(26 ) 可熟化组合物可視情況含有光敏化劑或光引發劑系統, 其會在空氣中或在惰性大氣(譬如氮)中影嚮聚合反應。此 等光敏化劑或光引發劑系統包括具有羰基或三級胺基之化 合物,及其混合物。其中,具有羰基之較佳化合物爲二苯 甲酮、苯乙酮、二苯基乙二酮.、苯曱醛、鄰-氯基苯甲醛 、咄酮、嘧噚酮、9,10-蒽醌,及其他可充作光敏化劑之芳 香族酮類。其中,較佳三級胺類爲曱基二乙醇胺、乙基二 乙醇胺、三乙醇胺、苯基甲基乙醇胺及二曱胺基苯甲酸乙 酉旨。一般而言,光敏化劑或光引.發劑系統之量可以改變, 從約0.01至10重量%,更佳爲0.25至4.0重量%,以黏合劑 先質之重量爲基準。光敏化劑之實例包括QUANTICUTiE ITX ' <5υΑΝΉ〇]ΕΕ(3ΤΧ、QUANTICUREPTX、QUANTICUREEPD, 全部均可市購得自Biddle Sawyer公司。 根據本發明之磨擦物件,包括一個背襯,其具有磨料塗 層黏結至該背襯。較佳磨料塗層包含許多成形磨料複合物 。此等磨料複合物可經精密成形或不規則成形。此磨料複 合物較佳爲精密成形,因爲精密成形之複合物較均勻且一 致。 現在參考附圖,根據本發明較佳具體實施例之磨擦物件 10,係個別以平面與放大截面圖示於圖1與2中。磨擦物件 10包括背襯12,在其一個主要表面上帶有磨料複合物16。 磨料複合物16包含許多磨料粒子14,經分散在黏合劑15中 。磨料粒子14可爲不同磨料之混合物。黏合劑15可用以結 合磨料複合物16至背襯12。預膠料塗層或接合層13可視情 _-29-_ 本紙張尺度適用中國國家標毕(CNS ) Λ4规格(210X297公嫠) (讀先Μ讀背面乏注意事項再本頁) :^巧 T裝. 丁 、-& Α7A „___411303 V. Description of the invention (19) In some cases, it is better to use the repair and rubber coating to form abrasive objects. In the specific embodiment of these abrasive objects, the repair coating is applied to the backing Apply the abrasive particles to the backing, expose the repair coating to conditions that will at least partially ripen the repair coating, and apply the rubber coating to the abrasive particles and the repair coating. Then, Allow the structure to accept conditions sufficient for curing and rubber coating curing. The selected pre-rubber and super rubber coatings can also be applied in a manner known in the art.-Backing material is provided as a back view The function of the abrasive composite carrier, the composite is formed by a combination of an adhesive and abrasive particles. The backing that can be used in the present invention * 'must be able to adhere to the adhesive after the precursor is exposed to curing conditions' And it is preferably flexible after the exposure, so the objects used in the method of the present invention can conform to the surface shape, radius and irregularity in glass. In many glass polishing applications, the back must be strong And durability So that the resulting abrasive article is long and durable. In addition, in some polishing applications, the 'backing must be strong and flexible, so that the abrasive article can evenly conform to the broken glass workpiece. When the glass workpiece has its accompanying This is typically solid when shaped or shaped. The backing can be a polymer film, paper, vulcanized fiber, treated nonwoven backing or treated cloth backing to provide these strength and compliance properties. " Examples of polymer films include polyester films, copolyester films, polyimide films, polyimide films, etc. Nonwovens including paper can be saturated with thermosetting or thermoplastic materials to provide the necessary properties. The backing is a treated cloth backing. This cloth can be] weight _______- 22 -__ This paper size applies to China's national standard (CNS) Λ4Α ^-(210X 297 ^^ :) '' " ( (Please read the precautions on the back first, and then this page) I Binding and ordering _ Printed 411803 Α7 -____ Β7 by the Ministry of Economic Affairs Bureau of Standards and Loss Cooperatives V. 5. Description of the invention (20), X weight, Y weight or M weight Of the cloth. The fiber or yarn may be selected from the group consisting of: polyester, nylon, rayon, cotton 'glass fiber and combinations thereof. The cloth may be a knitted or woven cloth block (such as khaki, twill, or wrought weave) Or it can be stitched or weft inserted into the cloth. The original cloth can be structured, scorched, desizing, or any conventional treatment of the original cloth. It is preferred that the cloth be treated with a polymer material to Sealing cloths and protecting cloth fibers. Treatment may involve one or more of the following treatment agents: presize, saturant, or backsize. One such treatment involves the application of a preform coating first followed by backsize. Or coating, or a saturant coating, followed by a backing material coating. The front surface of the backing is usually preferably relatively smooth. Likewise, these coatings should make the cloth backing waterproof. This is because glass polishing is typically performed in the presence of water. As such, these treatment coatings should result in the cloth backing having sufficient strength and flexibility. A preferred backing agent is a crosslinked amino acrylate oligomer blended with an acrylic monomer resin. In the scope of the present invention, the cloth treatment chemical is the same as or similar to the adhesive chemical in nature. Cloth processing chemicals may further include additives such as: fillers, dyes, pigments, wetting agents, coupling agents, plasticizers, etc. Other processing coatings include thermosetting and thermoplastic resins. Examples of typical and preferred thermosetting resins include Phenol resin, amine-based plastic resin, urethane resin, epoxy resin, ethylenically unsaturated resin, acrylated isocyanurate resin, urea-formaldehyde resin, isotricyanate resin, acrylic acid Urethane resin, acrylated epoxy resin, bis-cis butylene diimide resin and mixtures thereof. Examples of preferred thermoplastic resins, including polyfluorene __-23-_ This paper size is applicable to the national standard (CNS) Λ4 specification (210X297 mm) (read the first note on the back ^^ item and then _ page ) — ^ 衣 -Φ i411303 A7 B7 Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (21) amine resins (such as nylon), polyester resins and polyurethane resins (including polyamines) Carbamate-urea resin). A preferred thermoplastic resin is a polyurethane derived from the reaction product of a polyester polyol and an isotonic acid ester. C. Abrasive particles The abrasive article according to the present invention also contains a number of abrasive particles. The term " abrasive particle " means that it includes a single abrasive particle, which is bonded together by an adhesive to form an abrasive cohesion or composite. Abrasive adhesives are further described in U.S. Patents 4,311,489, 4,652,2, and 4,799,939. The abrasive particles may further include a surface treating agent or coating, such as a coupling agent or a metal or ceramic coating. The abrasive particles that can be used in the present invention preferably have an average particle size of about 0-01 microns (small particles) to 300 microns (large particles), more preferably about 5 microns to about 150 microns, and most preferably about 9 microns To about 80 microns. The abrasive particles preferably have a Mohs hardness of at least 8, more preferably at least 9. Examples of such abrasive particles include coagulation oxide inscriptions, Tao love oxidation inscriptions, heat treated alumina, silicon carbide, alumina zirconia, iron oxide, diamond (natural and synthetic), hafnium oxide, cubic nitride 'Stone trough stones and their combinations. For glass polishing, it is preferable to use diamond abrasive particles. These diamond abrasive particles can be natural diamond and synthetic diamond. As opposed to synthetically made diamonds, " mountain particles can be considered as resin-bonded (diamond ", saw blade diamond " or " metal-bonded diamond ". This diamond can be accompanied by a diamond shape Even if it is in the shape of a block I shape or a needle shape, the diamond particles may contain a surface coating, such as a metal coating (such as nickel, metal, copper, or the like), an inorganic coating (such as cut stone), or Organic coating. 24 private paper standards are applicable to Chinese National Standards (CNS) Λ4 specifications (2) 0 × 297 mm (read first, read the back of the matter, and then ^^ this page) & Printed by Central Standards Bureau Shellfish Consumer Cooperative 411303 A7 __ B7 V. Description of the invention (22) The abrasive object of the present invention may contain a blend of diamond and other abrasive particles. ° These three times have no abrasive coating, by weight, It may contain about M parts of abrasive particles to 90 parts of abrasive particles, and 10 parts of binder to 99 parts of binder at any position. However, because of the cost of diamond abrasive particles, the preferred abrasive coating system contains about ( U to 50 servings Abrasive particles, with about 50 to 99.9 parts of a binder. A better abrasive coating system contains about i to about 30 parts of abrasive particles, and about 70 to 99 parts of a binder, and the optimal abrasive coating system contains About 3 to about 1 part of abrasive particles and about 75 to 97 parts of binder. D. Adding the sword The present invention < abrasive coating may further include optional additives such as abrasive particle surface modification additives, coupling agents, fillers, hair Foaming agent, fiber, tincture agent, curing agent, suspending agent, photosensitizer, lubricant, wetting agent, surfactant, pigment, dye, UV stabilizer and antioxidant. The amount of these substances is selected To provide the desired properties. Coupling agent_ Coupling agent can provide an associative bridge between the binder and the abrasive particles. In addition, a coupling agent can provide an associative bridge between the binder and the filler particles. Examples of coupling agents include silane, Titanate and zirconium aluminate. There are different ways to incorporate the coupling agent. For example, the coupling agent can be added directly to the binder precursor. The abrasive coating can contain about 0 to 30 weight at any position. Tie between [to 25% by weight of I coupling agent β or The coupling agent can be applied to the surface of the filler particles. In yet another mode, the coupling agent is applied to the surface of the abrasive particles before being incorporated into the abrasive object. The abrasive particles can contain about --- ------— I ______-. — Paper-based method for financial communication depends on family system t. (CNS) A4 specification (21 () > < 297 Gongchu) (谙 Read the precautions on the back before reading ^^ This page)-Ordered · Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, $ 411303 ΑΊ ---------------- Β7 V. Description of Invention (23) 〇 to 3 weight .. The coupling agent is based on the weight of the abrasive particles given to the coupling agent. Examples of commercially available coupling agents include " Α174 " and " Α123〇 " Yet another example of a commercially available coupling agent is isopropyltriisostearyl titanate, which is commercially available under the brand name " KR-TTS " from Kenrich Petrochemical Company (Bayonne, NJ). Fillers The abrasive coating may further include fillers as appropriate. The filler is a particulate material ' and typically has an average particle size ranging between 0.1 and 50 microns, typically between 1 and 30 microns. Examples of fillers that can be used in the present invention include metal carbonates (such as calcium carbonate (chalk, calcite, marl 'travertine, marble, and limestone), calcium magnesium carbonate, sodium carbonate, magnesium carbonate), silica (such as Quartz, glass beads, glass bubbles and glass fibers), silicates (such as talc, clay, (montmorillonite) feldspar, mica, calcium silicate, metasilicate_, sodium silicate, sodium silicate) , Metal sulfates (such as calcium sulfate, sulfate sulfate, sodium sulfate, sodium sulfate, sodium sulfate sulfate), gypsum, stone, wood flour 'aluminum dihydrate, carbon black, metal oxides (such as calcium oxide (lime), oxidation Ming, tin oxide (such as tin dioxide), titanium dioxide) and metal sulfites (such as sulfite), thermoplastic particles (polycarbonate, polyimide, polyester, polyethylene, polyfluorene, polystyrene , Propionitrile-butadiene-styrene block copolymer, polypropylene, polycondensation polymer, polyurethane, nylon particles) and thermoset particles (such as resin foam, resin pellets, Polyurethane hair Particles, etc.). This filler may also be a salt, such as a dentate salt. Examples of halide salts include sodium gaseous, cryolite, sodium cryolite, ammonium cryolite, potassium tetrafluoroborate, sodium tetrafluoroborate, silicon fluoride, chlorine ___- 26 -________ This paper is applicable to the country of China Standard (CNS) Λ4 specification (210X297 male Zhao) " ~~~~ {谙 Read the precautions on the back before ^^ 'this page j — Install Q book-order · 411303 A7 B7 Staff Consumer Cooperatives, Central Standards Bureau, Ministry of Economic Affairs Printed 5. Description of the invention (24) Potassium and magnesium gasification. Examples of metal fillers include tin, lead'bismuth, cobalt, antimony, cadmium'iron, titanium. Other miscellaneous fillers include sulfur, organic sulfur compounds, graphite and metal sulfides. Suspending agent An example of a suspending agent is amorphous silica particles having a surface area of less than 150 square meters per gram, which are commercially available from DeGussa Corporation (Ridgefield Park, NJ) under the trade name "_χ__50". The addition of a suspending agent can reduce the overall viscosity of the abrasive slurry. The use of suspending agents is further described in U.S. Patent 5,368,619. Curing agent The binder precursor may further include a curing agent. A curing agent is a substance that helps initiate and complete a polymerization or crosslinking process that converts the binder precursor into a binder. The term curing agent covers initiators, photoinitiators, catalysts and activators. The amount and type of curing agent are mostly determined by the chemical nature of the binder precursor. Free radical initiators. Preferably, the polymerization of ethylenically unsaturated monomers or oligomers occurs via a free radical mechanism. If the energy source is an electron beam, the electron beam will generate free radicals, which will initiate the polymerization reaction. However, an initiator is used within the scope of the present invention, even if the binder precursor is exposed to an electron beam. If the source of energy is heat, ultraviolet or visible light, the initiator may have to be present to generate free radicals. Initiators (meaning photoinitiators) that generate free radicals when exposed to ultraviolet light or heat. Examples include, but are not limited to, organic peroxides, azo compounds, alcohols, nitroso compounds, fluorenyl dentate , 腙, vegetable-based compounds, p-specific compounds, flavor vomiting, gas-based triphine, benzoin, and _____ -27_ This paper size applies to the China National Standard (CNS) Λ4 specification (210X297 mm) (please first Read the notes on the back again _ This page) Packing. Central Standards Bureau of the Ministry of Economic Affairs-Industrial and Consumer Cooperatives Indu 411303 A7 B7 V. Description of the invention (25) Benzoyl alkyl ethers, diones, phenyl ketones and Its mixture. Commercially available photoinitiators that generate free radicals upon exposure to ultraviolet light, examples include IRGACURE 651 and IRGACURE 184, which are commercially available from Ciba Geigy (Hawthorne, NJ), and DAROCUR1173, which are commercially available Available from Merck. An initiator that generates free radicals upon exposure to visible light can be found in U.S. Patent No. 4,735,632. Another photoinitiator that generates free radicals upon exposure to visible light, has the trade name IRGACURE 369, and is commercially available from Ciba Geigy. -Typically, the amount of initiator used is 0.1 to 10% by weight, preferably 2 to 4% by weight, based on the weight of the binder precursor. In addition, it is preferable to disperse the initiator before adding any particulate material such as abrasive particles and / or filler particles, and preferably to uniformly disperse the binder precursor. In general, it is preferred to expose the precursor of the adhesive to radiant energy, and more preferably ultraviolet or visible light. In some cases, certain abrasive particles and / or certain additives will absorb ultraviolet and visible light, which makes it difficult to properly cure the binder precursor. This phenomenon is especially true when using hafnium oxide abrasive particles and silicon carbide abrasive particles. It has been surprisingly found that the use of photoinitiators containing phosphates, especially photoinitiators containing phosphonium oxides, can help overcome this problem. An example of such a photoinitiator is 2,4,6-trimethylbenzylidene diphenylphosphine oxide, which is commercially available under the trade name LUCIRINTPO from BASF Corporation (Charlotte, NC). · Other examples of commercially available fluorenylphosphine oxides, including DAROCUR 4263 and DAROCUR 4265, which are commercially available from Merck 〇Photosensitizer _ -28-_ This paper standard applies to China National Standard (CNS) A4 specifications ( 2IOX 297) (Please read the note on the back * _item on this page first) _ Binding-Order > · Staff Consumer Cooperatives, Central Standard Bureau, Ministry of Economic Affairs, Yinfan 411303 A7 B7 V. Description of the invention (26) Curable composition Optionally, a photosensitizer or photoinitiator system may be included, which will affect the polymerization reaction in the air or in an inert atmosphere such as nitrogen. Such photosensitizer or photoinitiator systems include compounds having carbonyl or tertiary amine groups, and mixtures thereof. Among them, preferred compounds having a carbonyl group are benzophenone, acetophenone, diphenylethylenedione, benzophenone, o-chlorobenzaldehyde, fluorenone, pyrimidone, and 9,10-anthraquinone. , And other aromatic ketones that can be used as photosensitizers. Among them, preferred tertiary amines are fluorenyldiethanolamine, ethyldiethanolamine, triethanolamine, phenylmethylethanolamine, and bisaminoaminobenzoic acid ethyl ester. Generally speaking, the amount of the photosensitizer or photoinitiator system can vary from about 0.01 to 10% by weight, more preferably 0.25 to 4.0% by weight, based on the weight of the binder precursor. Examples of photosensitizers include QUANTICUTiE ITX '< 5υΑΝΉ〇] ΕΕ (3TX, QUANTICUREPTX, QUANTICUREEPD, all of which are commercially available from Biddle Sawyer. The abrasive article according to the present invention includes a backing having an abrasive coating Bonded to the backing. Preferred abrasive coatings include many shaped abrasive composites. These abrasive composites can be precision-formed or irregularly shaped. This abrasive composite is preferably precision-formed because the precision-formed composite is more uniform Now referring to the drawings, a friction object 10 according to a preferred embodiment of the present invention is shown in plan and enlarged cross-sections in Figs. 1 and 2. The friction object 10 includes a backing 12 on one of its main surfaces. There is an abrasive composite 16. The abrasive composite 16 includes a plurality of abrasive particles 14 dispersed in a binder 15. The abrasive particles 14 may be a mixture of different abrasives. The binder 15 may be used to combine the abrasive composite 16 to the backing 12 。Pre-rubber coating or bonding layer 13 as appropriate _-29-_ This paper size is applicable to China National Standard Bi (CNS) Λ4 specification (210X297 cm) (read first read Note lack of surface re-page): T ^ Qiao means butoxy, - & Α7.

41.1303 五、發明説明(27 ) 況插入磨料複合物16與背襯12之間。 磨料複合物16較佳存且古π 住係具有可辨別之形狀。首先,磨料粒 子較佳係不突出超過黏合劑〗s ' 敕1"劑15又表面。當使用磨擦物件10 以研磨表面時,此组合物合破达二Μ 口鄉日硬坪而顯現出未經使用之磨料 粒子14。41.1303 V. Description of the invention (27) Condition is inserted between the abrasive composite 16 and the backing 12. The abrasive composite 16 is preferably present and the ancient π anchorage has a discernable shape. First of all, it is preferable that the abrasive particles do not protrude beyond the surface of the adhesive. When the abrasive article 10 is used to grind the surface, the composition breaks up to 2M Kouxiang Riping to show unused abrasive particles 14.

磨料複合物形狀可爲任何形狀。典型上,此形狀底侧與 背覩接觸之横截面表面積’於數値上係大於與背襯間隔之 複合物之末梢端;表面積.此複合物之形狀,可選自多種幾 何形狀’譬如立方形、塊狀、圓柱形、稜形、矩形、角錐 形、截頭角錐形、圓錐形、截頭圓錐形 '十字形、具有扁 平頂部表面之桿柱狀。另一種形狀爲半球形,且其係進— 步描述於PCT WO 95/22436中。所形成之磨擦物件可具有不 同磨料複合物形狀之混合物D 磨料複合物底部可彼此鄰接,或者相鄰磨料複合物之底 部可彼此分隔某一特定距離。應明瞭的是,鄰接之定義亦 涵蓋一種排列,其中相鄰複合物共有一個共同磨料底面或 似橋結構,其係在複合物面對之侧壁之間接觸與延伸。磨 料底面係製自用以形成磨料複合物之相同磨料漿液。此等 複合物爲”相鄰”,其意義是沒有插入之複合物位在複合物 中心之間所畫出之直接假想線上。 磨料複合物16之一種較佳形狀,通常爲具有扁平頂部18 與擴口朝外之底部20之截頭角錐,如圖2中所示。較佳係 提供磨料複合物16之高度Η,使其橫過經塗覆磨料物件1〇 爲恒定,但可具有不同高度之磨料複合物。複合物高度Η 本紙張尺度述用中舀國家標準(CMS ) Α4規格(2丨0X297公釐) 先聞讀背面之注意亨11再:本頁) Φ 广'再 訂 經濟部中央標率局—工消費合作社印製 411303 A7 B7 五、發明説明(28 ) 之値,可爲約10至約1500微米,較佳爲約25至約1000微米 ,更佳爲约100至約600微米,且最祕爲約300至約500微米 〇 相鄰磨料複合物之底部20,較佳係以底面區域22彼此分 隔。雖然不希望被任何理論所束縛,但假設此底面區域22 或分離,係提供一種方式,以允許流體媒質在磨料複合物 之間自由流動。於是,咸認流體媒質之此種自由流動,在 玻璃抛光期間有助於更良好切削速率、表面光度或增加平 坦性。磨料複合物之間隔可以改變,從每線性公分約1個 磨料複合物至每線性公分約100個磨料複合物,較佳係在 每線性公分約5個磨料複合物至每線性公分約20個磨料複 合物之間,更佳係在每線性公分約5個磨料複合物至每線 性公分約10個磨料複合物之間,且最佳係在每線性公分約 6-7個磨料複合物之間。 在磨料物件之一方面,有一個區域間隔爲至少5個複合 物/平方公分,且較佳爲至少.100個複合物/平方公分。 在本發明之另一項具體實施例中,複合物之區域間隔範圍 爲約1至12,000個複合物/平方公分。 在使用矩形或截頭角錐形時,底部20通常具有約100至 500微米之長度。形成磨料複合物之側面,可爲直的或推 拔狀。若此等側面爲推拔狀,則其通常較易於從如下文所 討論之製造工具之模穴中移除磨料複合物16。於圖2中之 角度”A11係從假想垂直線度量,其係在連接磨料複合物16 間之底面區域22之點處,與磨料複合物16之底部20相交, _-31 -_ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公麓) (#先閱讀背面之注意事項再The shape of the abrasive composite can be any shape. Typically, the cross-sectional surface area of the bottom side of the shape that is in contact with the backing is' on a number of sides larger than the distal end of the composite spaced from the backing; the surface area. The shape of this composite can be selected from a variety of geometric shapes, such as cubic Shape, block, cylindrical, prismatic, rectangular, pyramidal, frustoconical, conical, frusto-conical, 'cross-shaped, rod-shaped with a flat top surface. The other shape is hemispherical and it is further described in PCT WO 95/22436. The abrasive articles formed may have a mixture of different abrasive composite shapes. The bottoms of the abrasive composites may be adjacent to each other, or the bottoms of adjacent abrasive composites may be separated from each other by a certain distance. It should be understood that the definition of adjacency also encompasses an arrangement in which adjacent composites share a common abrasive bottom or bridge-like structure that contacts and extends between the side walls facing the composite. The abrasive base is made from the same abrasive slurry used to form the abrasive composite. These compounds are "adjacent", which means that the uninserted compound is located on the direct imaginary line drawn between the center of the compound. A preferred shape of the abrasive composite 16 is generally a truncated pyramid with a flat top 18 and a bottom 20 with a flare outward, as shown in FIG. 2. Preferably, the height Η of the abrasive composite 16 is provided so that it is constant across the coated abrasive article 10, but may have abrasive composites of different heights. The height of the compound Η This paper uses the China National Standard (CMS) A4 specification (2 丨 0X297 mm). First read the note on the back. Heng 11 then: this page) Φ Ca n’t reorder the Central Standards Bureau of the Ministry of Economic Affairs-Industry Printed by a consumer cooperative 411303 A7 B7 5. The description of invention (28) can be about 10 to about 1500 microns, preferably about 25 to about 1000 microns, more preferably about 100 to about 600 microns, and the most secret is About 300 to about 500 microns. The bottoms 20 of adjacent abrasive composites are preferably separated from one another by a bottom area 22. Although not wishing to be bound by any theory, assuming this bottom area 22 or separation provides a way to allow the fluid medium to flow freely between the abrasive composites. As a result, this free flow of the fluid medium contributes to better cutting rates, surface gloss, or increased flatness during glass polishing. The interval of the abrasive composites can be changed, from about 1 abrasive composite per linear centimeter to about 100 abrasive composites per linear centimeter, preferably between about 5 abrasive composites per linear centimeter and about 20 abrasives per linear centimeter. Between the composites, more preferably between about 5 abrasive composites per linear centimeter and about 10 abrasive composites per linear centimeter, and most preferably between about 6-7 abrasive composites per linear centimeter. In one aspect of the abrasive article, there is a zone spacing of at least 5 compounds / cm2, and preferably at least .100 compounds / cm2. In another embodiment of the present invention, the composites have a zone interval in the range of about 1 to 12,000 composites / cm 2. When a rectangular or truncated pyramid is used, the bottom 20 typically has a length of about 100 to 500 microns. The sides forming the abrasive composite can be straight or push-shaped. If these sides are push-shaped, it is usually easier to remove the abrasive composite 16 from the cavity of the manufacturing tool as discussed below. The angle “A11” in FIG. 2 is measured from an imaginary vertical line, which is at a point connecting the bottom surface area 22 between the abrasive composites 16 and intersects with the bottom 20 of the abrasive composites 16, _-31 -_ paper size Applicable to Chinese National Standard (CNS) A4 specification (210X 297 feet) (#Read the precautions on the back first

-Φ .> 經濟部中央標举局員工消贽合作社印繁-Φ. ≫ Staff of the Central Bureau of Ministry of Economy

41130S A7 B7 經濟部中央標準局負工消费合作社印製 彡、發明説明(29 ) 意即’假想線係垂直於底面區域22。角度"A11之範圍可爲 約1度至約75度’較佳爲約2度至約50度,更佳爲約3度至 約35度,且最佳爲約5度至約15度。 在拋光程序中,磨擦物件背襯12係贴附至背襯塾片24 , 譬如胺基甲酸酯背襯墊片,其具有Shore A硬度爲約90硬度 计度數’或1梦?1發泡體塾片’其具有Shore A硬度爲約65 硬度計度數,僅指稱其中少數、磨擦物件背襯12可使用壓 感性黏著劑直接黏著至背襯墊片24 β背襯墊片24係貼附至 發泡體墊片26,此發泡體墊片係在抛光期間對磨擦物件提 供緩衝。發泡體墊片26,包括磨擦物件,係接著被裝载在 抛光器平台28上。 現在參考附圖3與4,根據本發明之另一項較佳具體實施 例磨擦物件101,係個別以平面及放大截面囷示於圖3與4 中。在此具體實施例中,磨料複合物16’係爲半球形,如圖 4中所示。磨擦物件〗〇_具有織造聚酯背襯12,,其係以熱塑 性聚酯預膠料塗層汀在一個主要表面上密封。在此經硬化 之預膠料塗層13,上,經過網版(未示出)塗敷漿液,此漿液 包含磨料粒子與黏合劑先質❶此半球形磨料複合物16•可在 大小與形狀上改變,並可無規則或均勻地分佈在預膠料塗 層Π_上。半球形磨料複合物16,,自平面圖3觀看,較佳係 呈現圓形,並具有相同直徑。 不管個別磨料複合物之形狀爲何,較佳爲約20%至約90 % ’更佳爲約40%至約70%,JL最佳爲約50%至約60%之背 襯表面積,將被磨料複合物覆蓋。此外,於底部與頂部表 32 卜紙張尺度適用中國國家標率(〇卜'$)八4规格(21〇/297公釐41130S A7 B7 Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives 彡, Invention Description (29) means ‘imaginary line is perpendicular to the bottom area 22. The angle " A11 may range from about 1 degree to about 75 degrees, preferably about 2 degrees to about 50 degrees, more preferably about 3 degrees to about 35 degrees, and most preferably about 5 degrees to about 15 degrees. During the polishing process, the abrasive object backing 12 is attached to the backing tab 24, such as a urethane backing pad, which has a Shore A hardness of about 90 hardness gauges or a dream? 1 Foam cymbal sheet, which has a Shore A hardness of about 65 durometer, only refers to a few of them, friction object backing 12 can be directly adhered to the backing sheet 24 using a pressure sensitive adhesive β βbacking sheet 24 series Attached to a foam pad 26, this foam pad provides cushioning to abrasive objects during polishing. The foam pad 26, including the abrasive article, is then loaded on the polisher platform 28. Referring now to Figs. 3 and 4, a friction object 101 according to another preferred embodiment of the present invention is shown in Figs. 3 and 4 in plane and enlarged cross section. In this embodiment, the abrasive composite 16 'is hemispherical, as shown in FIG. The abrasive article has a woven polyester backing 12, which is sealed on a major surface with a thermoplastic polyester presize coating. On this hardened pre-rubber coating 13, a slurry is applied through a screen (not shown). This slurry contains abrasive particles and binder precursors. This hemispherical abrasive composite 16 can be used in size and shape. And can be randomly or evenly distributed on the presize coating Π_. The hemispherical abrasive composite 16, as viewed from plan 3, is preferably circular and has the same diameter. Regardless of the shape of the individual abrasive composites, it is preferably about 20% to about 90%, more preferably about 40% to about 70%, and JL is preferably about 50% to about 60% of the surface area of the backing, which will be abrasive. Composite coverage. In addition, at the bottom and top of the table, the paper size 32 applies to the Chinese national standard rate (0 '$) 8 4 specifications (21〇 / 297 mm).

%I I ίI 裝 訂 41130^ A7 ___ B7 經濟部中央標隼局員工消费合作社印奴 五、發明説明(30 ) 面間之表面積差,較佳爲約0%至約60%,更佳爲约0%至 約40%,且最佳爲約0%至約20%。 形磨料禎合物夕古法 製造磨擦物件之第一個步驟,係爲製備磨料漿液。磨料 衆液係藉任何適當混合技術,經由將黏合劑先質、磨料粒 子及選用添加劑組合在一起而製成。混合技術之實例包括 低男切與高剪切混合,其中以高剪切混合較佳。亦可利用 超晋波能量,且併用混合步驟,以降低磨料漿液黏度。典 型上’係將磨料粒子慢慢加入黏合劑先質中。磨料漿液較 佳爲黏合劑先質、磨料粒子及選用添加劑之均勻混合物。 若必要,可添加水及/或溶劑,以降低黏度。在磨料漿液 中之氣泡量,可在混合步驟期間或其後,藉由抽取眞空而 被降至最低。在一些情況中,較佳係將磨料漿液加熱,通 常是在約30eC至約7(TC之範圍内,以降低黏度。重要的是 ’在塗覆之前監測磨料漿液,以確保可良好塗覆之流變性 貝’且其中磨料粒子及其他填料不會在塗覆之前沈降 此方法通常會造成具有精密形狀之磨料複合物。爲獲得 精密形狀’故趣磨料漿液存在於製造工具之模穴中時,使 黏合劑先質實質上固化或熟化。或者,在實質上熟化之前 ’將製造工具移離黏合劑先質,而造成坍塌,稍微不規則 形狀之側壁。 製造包含精密成形磨料複合物之磨擦物件之較佳方法, 係使用含有許多模穴之製造工具。此等模穴基本上係爲所 要磨料複合物之相反形狀,且負貴產生磨料複合物之形狀 本紙張尺度適用中国國家橾準(CNS ) Λ4规格(210X297公楚 ηA, 間 讀 背 面 意 事 項% II ίI Binding 41130 ^ A7 ___ B7 Staff Consumption Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs, Consumer Cooperatives, Indian Insignia V. Invention Description (30) The surface area difference between surfaces is preferably about 0% to about 60%, and more preferably about 0% To about 40%, and most preferably about 0% to about 20%. Shaped Abrasive Compound The first step in manufacturing abrasive articles is to prepare abrasive slurry. Abrasives Liquids are made by any suitable mixing technique by combining binder precursors, abrasive particles, and optional additives. Examples of mixing techniques include low male cutting and high shear mixing, with high shear mixing being preferred. It is also possible to use super-jin wave energy and use a mixing step to reduce the viscosity of the abrasive slurry. Typically, the abrasive particles are slowly added to the binder precursor. The abrasive slurry is preferably a homogeneous mixture of binder precursors, abrasive particles and optional additives. If necessary, water and / or solvents can be added to reduce viscosity. The amount of air bubbles in the abrasive slurry can be minimized during or after the mixing step by pumping out the air. In some cases, it is preferable to heat the abrasive slurry, usually in the range of about 30eC to about 7 ° C, to reduce viscosity. It is important to 'monitor the abrasive slurry before coating to ensure that it can be applied well. 'Rheological shell' and in which abrasive particles and other fillers do not settle before coating. This method usually results in an abrasive composite with a precise shape. In order to obtain the precise shape, 'the interesting abrasive slurry exists in the cavity of the manufacturing tool, Substantially solidify or cure the binder precursor. Or, 'moving the manufacturing tool away from the binder precursor before substantial curing, causing collapse, slightly irregularly shaped sidewalls. Manufacturing of abrasive articles containing precision-formed abrasive composites The preferred method is to use a manufacturing tool that contains many mold cavities. These mold cavities are basically the opposite shape of the desired abrasive compound, and the shape of the expensive abrasive compound is produced. The paper dimensions are applicable to China National Standards (CNS ) Λ4 specification (210X297 Gong Chu ηA)

裝 訂 4tlSQ^ a? —------ B7 五、發明説明(31 ) 。模穴數目/平方單位面積,會造成具有相應數目磨料複 合物/平方單位面積之磨擦物件。此等模穴可具有任何幾 何形狀,譬如圓柱體、圓頂、角錐、矩形、截頭角錐、稜 形、立方體、圓錐體、截頂圓錐體,或具有三角形、方形 、圓形、矩形 '六角形 '八角形等之頂部表面橫截面之任 何形狀。模穴之尺寸係經選擇,以達成此所要數目之磨料 複合物/平方單位面積。模穴吁以點狀圖樣存在,於相鄰 模穴之間具有間隔,或模穴可彼此對接。 磨料漿液可藉任何習用技術塗覆至製造工具之模穴中, .譬如孔模塗覆、眞空孔模塗覆、噴塗、鞍塗、轉移塗覆、 刮刀塗覆等。若製造工具包含具有扁平頂部或相對較直侧 壁之模穴,則在塗覆期間較佳係使用眞空,以使任何滯留 空氣降至最低。 經漓部中央標隼局員工消費合作社印製 製造工具可爲皮帶、薄片、連續薄片或網片,塗覆輥譬 如凹版印刷輥,被裝載在塗覆輥上之套筒,或孔模。製造 工具可由金屬製成,包括鍍鎳表面,金屬合金,陶瓷或塑 膠。關於製造工具、其製法、材料等之進一步資訊,可參 閲美國專利 5,152,917 (Pieper 等人)與 5,435,816 (Spurgeon 等人)。 一種較佳製造工具爲熱塑性製造工具,其係壓花在金屬母 體上。 當磨料漿液包含熱固性黏合劑先質時,係將此黏合劑先 質熟化或聚合。此聚合反應通常係在曝露於能量來源下而 被引發。一般而言,能源之量係依數種因素而定,譬如黏 合劑先質化學性質 '磨料漿液之尺寸、磨料粒子之量與類 _____-^4-____ 氏罹尺度適用中國國家標卒(CNS)A4規格(2丨0x297公釐) 經濟部中央標隼局®c工消资合作社印製 五、發明説明(32) 型及選用添加劑之量與類型。輻射能爲較佳能量來源。輻 射能來源包括電子束、紫外光或可見光。電子束(離子化) 輻射,可在约0.1至約10 Mrad之能階下,較佳係在約〇1至約 10 Mrad之能階下使用。紫外光輻射係指具有波長範固在約 200至約400毫微米内’較佳範圍在約250至400毫微米内之 非微粒子輻射。輻射源之較佳輸出爲Π8至236瓦特/公分 。可見光輻射係指具有波長範園在約400至約8〇〇毫微米内 ’較佳範圍在約400至約550毫微米内之非微粒子輕射。 在製造工具經塗覆後,藉任何方式使背襯與磨料漿液接 觸,以致使磨料漿液潤濕背襯之前方表面。例如,利用接 觸軋輥,使磨料漿液與背襯接觸。其次,將某種形式之能 量,譬如本文中所述者,藉能量來源傳送至磨料漿液中,_ 以至少部份熟化黏合劑先質。例如,製造工具可爲透明材 料(例如,聚酯、聚乙烯或聚丙烯),以透射光輻射至包含 在工具之孔穴中之漿液。"部份熟化"一詞係意謂黏合劑先 質經聚合至一種狀態,以致在將磨料漿液自製造工具移除 時’磨料漿液不會流動。在將黏合劑先質自製造工具移除 後,若其未完全熟化則可藉任何能量來源使其充分熟化 。關於根據此較佳方法使用製造工具以製造磨擦物件之其 他細節’係進一步描述於美國專利5,152,917阳印沉等人)中, 其中所製成之經塗覆磨擦物件,係爲製造工具之相反複製 物’及 5,435,816 (Spurgeon 等人)。 在此第一種方法之另一種變型中,可將磨料漿液塗覆至 背襯上,而非至製造工具之模穴中。然後,使磨料漿液塗 ( CNS )7¾ 2.0X 29375^ ) ' - (諳先閩讀背面乏注意"項再g本頁) 、-° 經濟部中央標準局兵工消費合作社印製 五、發明説明(33 ) 覆之背襯與製造工具接觸,以致使磨料漿液流入製造工具 之模冗中。製造磨擦物件之其餘步驟,均與上文詳述者相 同。關於此方法,較佳係將黏合劑先質藉輻射能熟化◊輻 射能可傳送經過背櫬及/或經過製造工具。若輻射能被傳 运經過背襯或製造工具,則背襯或製造工具不應可感知地 吸收輻射能。此外,輻射能來源不應可感知地使背襯或製 造工具降質。例如,可使紫外光·傳送經過聚酯背襯。 或者,若製造工具係製自某些熱塑性材料,譬如聚乙晞 、聚丙烯、聚酯、聚碳酸酯、聚(醚砜)、聚(甲基丙烯酸 曱酯)、聚胺基甲酸酯、聚氣乙烯或其組合,則可使紫外 光或可見光傳送經過製造工具,及進入磨料漿液中。在一 些情沉中,較佳係將紫外光安定劑及/或抗氧化劑摻入熱 塑性製造工具中。較能夠變形之材料,會造成較簡易之加 工處理。對於以熱塑性爲基料之製造工具而言,製造磨擦 物件之操作條件應被設定,以致不會產生過量熱。若產生 過量熱’則其可能會使熱塑性工具扭曲或熔解。 在製成磨擦物件後,於使用磨擦物件前,可在將其轉化 成適當形式/形狀之前,將其撓曲及/或濕化。 另一種製造磨擦物件之方法,係爲黏結許多磨料黏聚物 至背襯。此等磨料黏聚物包含許多磨料粒子,利用第一種 黏合劑黏結在一起而形成一種成形團塊。然後,將所形成 之磨料黏聚物分散在第二種黏合劑先質中,並塗覆於背襯 上。使第二種黏合劑先質固化,以形成黏合劑,然後使磨 料黏聚物黏結至背襯。 --—____-36-_ 本紙張尺度適用中國國家樣毕(CNS )六4規格(2丨〇χ 297公釐) {請先聞讀背雨•之注意事項再本頁)Binding 4tlSQ ^ a? ------- B7 V. Description of the invention (31). The number of mold cavities / square unit area will result in an abrasive object with a corresponding number of abrasive composites / square unit area. These cavities can have any geometric shape, such as cylinders, domes, pyramids, rectangles, truncated pyramids, prisms, cubes, cones, truncated cones, or triangles, squares, circles, rectangles. Any shape with a cross-section of the top surface of an angle, octagon, etc. The size of the cavity is selected to achieve this desired number of abrasive composites per square unit area. The mold cavities call for the existence of a dot pattern, with spaces between adjacent mold cavities, or the mold cavities can be docked with each other. The abrasive slurry can be applied to the mold cavity of the manufacturing tool by any conventional technique, such as hole die coating, hollow hole die coating, spray coating, saddle coating, transfer coating, doctor blade coating, etc. If the manufacturing tool contains a cavity with a flat top or relatively straight side walls, it is preferred to use air venting during coating to minimize any trapped air. Printed by the Consumers' Cooperative of the Central Bureau of Standards, the manufacturing tools can be belts, sheets, continuous sheets or screens, coating rollers such as gravure printing rollers, sleeves loaded on the coating rollers, or orifice molds. Manufacturing tools can be made of metal, including nickel-plated surfaces, metal alloys, ceramics, or plastic. For further information on manufacturing tools, their manufacturing methods, materials, etc., see U.S. Patents 5,152,917 (Pieper et al.) And 5,435,816 (Spurgeon et al.). A preferred manufacturing tool is a thermoplastic manufacturing tool which is embossed on a metal matrix. When the abrasive slurry contains a precursor of a thermosetting binder, the binder precursor is cured or polymerized. This polymerization is usually initiated by exposure to an energy source. Generally speaking, the amount of energy is determined by several factors, such as the binder precursor's chemical properties, the size of the abrasive slurry, the amount and type of the abrasive particles. CNS) A4 specification (2 丨 0x297 mm) Printed by the Central Bureau of Standards of the Ministry of Economic Affairs® c Industrial and Commercial Cooperatives. V. Description of the invention (32) Type and quantity and type of selected additives. Radiant energy is a better source of energy. Sources of radiant energy include electron beams, ultraviolet light, or visible light. Electron beam (ionization) radiation can be used at an energy level of about 0.1 to about 10 Mrad, preferably at an energy level of about 0.01 to about 10 Mrad. Ultraviolet light radiation refers to non-particulate radiation having a wavelength range fixed in the range of about 200 to about 400 nanometers', preferably in the range of about 250 to 400 nanometers. The preferred output of the radiation source is Π8 to 236 watts / cm. Visible light radiation refers to non-fine particle light emission having a wavelength range in the range of about 400 to about 8000 nm, and preferably in the range of about 400 to about 550 nm. After the manufacturing tool is coated, the backing is contacted with the abrasive slurry by any means, so that the abrasive slurry wets the front surface of the backing. For example, contact rolls are used to bring the abrasive slurry into contact with the backing. Secondly, some form of energy, such as the one described in this article, is transferred to the abrasive slurry by an energy source to at least partially cure the binder precursor. For example, the manufacturing tool may be a transparent material (e.g., polyester, polyethylene, or polypropylene) to transmit light radiation to the slurry contained in the cavity of the tool. The term " partially cured " means that the binder precursor is polymerized to a state such that the abrasive slurry does not flow when the abrasive slurry is removed from the manufacturing tool. After the binder precursor is removed from the manufacturing tool, if it is not fully cured, it can be fully cured by any energy source. Additional details regarding the use of manufacturing tools to manufacture abrasive articles according to this preferred method are further described in U.S. Patent No. 5,152,917 (Yang Yinshen et al.), Where the coated abrasive articles produced are used for manufacturing tools. Opposite Replica 'and 5,435,816 (Spurgeon et al.). In another variation of this first method, the abrasive slurry may be applied to a backing, rather than into a cavity of a manufacturing tool. Then, make the abrasive slurry coating (CNS) 7¾ 2.0X 29375 ^) '-(谙 first read the back and lack of attention " item again on this page),-° Printed by the Military Industry Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Explanation (33) The covering backing is in contact with the manufacturing tool, so that the abrasive slurry flows into the mold of the manufacturing tool. The rest of the steps for manufacturing the abrasive article are the same as those detailed above. With regard to this method, it is preferred that the binder precursor is cured by radiant energy and the radiant energy can be transmitted through the back and / or through a manufacturing tool. If radiant energy is transported through a backing or manufacturing tool, the backing or manufacturing tool should not appreciably absorb radiant energy. In addition, sources of radiant energy should not appreciably degrade the backing or manufacturing tools. For example, UV light can be transmitted through a polyester backing. Alternatively, if the manufacturing tool is made of some thermoplastic materials, such as polyethylene, polypropylene, polyester, polycarbonate, poly (ethersulfone), poly (methyl methacrylate), polyurethane, Polyethylene or its combination allows ultraviolet or visible light to pass through the manufacturing tool and into the abrasive slurry. In some cases, it is preferred to incorporate a UV stabilizer and / or an antioxidant into a thermoplastic manufacturing tool. More deformable materials will result in easier processing. For thermoplastic-based manufacturing tools, the operating conditions for manufacturing abrasive articles should be set so that excessive heat is not generated. If excessive heat is generated, it may distort or melt the thermoplastic tool. After the abrasive article is made, the abrasive article may be flexed and / or wetted before being converted into a suitable form / shape before being used. Another method of making abrasive articles is to bond many abrasive adhesives to the backing. These abrasive binders contain many abrasive particles that are bonded together using the first binder to form a shaped mass. The resulting abrasive adhesive polymer is then dispersed in a second binder precursor and applied to the backing. The second adhesive is precured to form an adhesive, and then the abrasive adhesive is bonded to the backing. ---____- 36-_ This paper size is applicable to China National Samples (CNS) 6-4 specifications (2 丨 〇χ 297 mm) {Please read the precautions of the back rain first, then this page)

-5 41130¾ 五、發明説明(34 ) 磨科黏聚物可包含如上文所討論之選用添加劑。磨料黏 聚物應具有所要之侵蚀速率,以致使其在使用期間分解。 再一次,此侵姓速率可由磨料粒子類型、第一種黏合劑類 型、添加劑類型及其比例所決定。 磨料黏聚物可藉任何習用方法製成,譬如在美國專利 4,311,489、4,652,275、4,799,939及5,500,273 中所詳述者。 磨料黏聚物係被分散在第二穣黏合劑先質中,以形成磨 料漿液。製造磨擦物件之其餘步驟,可與本文中所討論者 相同。或者,可將磨料漿液以刮刀塗覆、輥塗、噴塗、凹 版塗覆、孔模塗覆、簾塗覆或其他習用塗覆技術塗敷至背 襯上。然後,使磨料漿液曝露至能量來源,以使黏合劑先 質熟化’及使磨料漿液轉化成磨料複合物。 .製造非精密成形磨料複合物之方法 第二種製造磨擦物件之方法,係關於其中磨料複合物爲 非精密成形或不规則成形之方法。在此方法中,係在將磨 料漿液自製造工具移除時,使磨料漿液曝露至能量來源下 。第一個步驟是以磨料漿液,藉任何習用技術塗覆背襯之 前侧,該技術譬如料滴孔模塗覆機、輕塗覆機、刮刀塗覆 機、簾塗覆機 '興空孔模塗覆機或孔模塗覆機。若需要, 可在塗覆之前加熱磨料漿液及/或使漿液接受超音波,以 降低其黏度。接著,使磨料漿液/背襯组合與製造工具接 觸。此製造工具可與上述製造工具相同類型。此製造工具 包含一系列模穴,且磨料漿液係流入此等模穴中。在自製 造工具移除磨料漿液時,磨料漿液將具有其所伴随之圖樣 __________ -37- 本紙張尺度適用中國國家標準(CNS )以規格(210X297公釐) (諳先閱讀背面乏注意事項再_本頁) .裝— 輕濟部中央標率局員工消贫合作社印取 I I— till . —攻 Β7_____ 五、發明説明(35 ) ;磨料複合物之圖樣係製自製造工具之模穴。在移除之後 ,使磨料漿液塗覆之背襯曝露至能量來源下,以引發黏合 劑先質之聚合反應,及因此形成磨料複合物。通常較佳情 況是,在磨料漿液塗覆之背襯從製造工具釋出至黏合劑先 質熟化間之時間,係相對最小,若此段時間太長,則磨料 漿液將會流動,且圖樣會扭曲至圖樣基本上消失之程度。 在此第二種方法之另一種變整中,可將磨料聚液塗敷至 製造工具之模穴中,而非至背襯上,然後使背襯與製造工 具接觸,以致使磨料漿液潤濕及黏著至背襯。在此變型中 ,例如,製造工具可爲照像凹版印刷輥。製造磨擦物件之 其餘步驟’係與上文所詳_述者相同。 又另一種變型’係經過網版喷霧或塗覆磨料漿液,以產 生圖樣。然後,使黏合劑先質熟化或固化,以形成磨料複 合物。 另一種製造具有磨料塗層.圖樣或其所伴随結構之磨擦物 件之技術,係提供經壓花之背襯,然後將磨料漿液塗覆在 此背襯上。此磨料聚液係依照壓花背襯之外形,提供圖樣 或結構化塗層。 經濟部中央標準局頁工消资合作社印策 又另一種製造磨檫物件之方法,係描述於美國專利 5,219,462中。將一種磨料漿液塗覆至壓花背襯之凹處。此 磨料漿液包含磨料粒子、黏合劑先質及發泡劑。使所形成 之構造曝露於致使發泡劑造成磨料漿液膨脹至高於背襯前 方表面之條件下。接著,使黏合劑先質固化以形成黏合劑 ,並使磨料漿液轉化成磨料複合物。 ............ ~ an - 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X 297公楚) A11S0^ B7 五、發明説明(36 )-5 41130¾ 5. Description of the invention (34) The mill cohesive polymer may contain optional additives as discussed above. The abrasive adhesive should have a desired erosion rate so that it will decompose during use. Again, this rate of invasion can be determined by the type of abrasive particles, the type of first binder, the type of additives, and their proportion. Abrasive adhesives can be made by any conventional method, such as those detailed in U.S. Patents 4,311,489, 4,652,275, 4,799,939, and 5,500,273. The abrasive binder is dispersed in the second binder precursor to form an abrasive slurry. The remaining steps in making the abrasive article may be the same as those discussed herein. Alternatively, the abrasive slurry can be applied to the backing by doctor blade coating, roller coating, spray coating, gravure coating, orifice coating, curtain coating, or other conventional coating techniques. The abrasive slurry is then exposed to an energy source to precure the binder ' and to convert the abrasive slurry into an abrasive composite. .Method for manufacturing non-precision shaped abrasive composites The second method for manufacturing abrasive articles relates to methods in which the abrasive composites are non-precision or irregularly shaped. In this method, the abrasive slurry is exposed to an energy source when the abrasive slurry is removed from the manufacturing tool. The first step is to apply the abrasive slurry to coat the front side of the backing by any conventional technique, such as a drip hole die coater, light coater, doctor blade coater, curtain coater, Coating machine or orifice coating machine. If necessary, the abrasive slurry can be heated and / or subjected to ultrasound before coating to reduce its viscosity. The abrasive slurry / backing combination is then brought into contact with the manufacturing tool. This manufacturing tool may be the same type as the manufacturing tool described above. The manufacturing tool contains a series of cavities, and the abrasive slurry flows into these cavities. When the abrasive slurry is removed from the manufacturing tool, the abrasive slurry will have its accompanying pattern __________ -37- This paper size applies the Chinese National Standard (CNS) to the specifications (210X297 mm) _ This page). Equipment — Printed by the Anti-poverty Cooperative of the Central Standards Bureau of the Ministry of Light Industry II — till. — Attack B7 _____ 5. Description of the invention (35); The pattern of the abrasive compound is made from the mold cavity of the manufacturing tool. After removal, the abrasive slurry-coated backing is exposed to an energy source to initiate the polymerization of the binder precursor and thereby form an abrasive composite. It is usually preferred that the time between the release of the abrasive slurry-coated backing from the manufacturing tool and the curing of the binder precursor is relatively minimal. If this period of time is too long, the abrasive slurry will flow and the pattern will Distorted to the point where the pattern has essentially disappeared. In another modification of this second method, the abrasive liquid can be applied to the cavity of the manufacturing tool instead of the backing, and then the backing is brought into contact with the manufacturing tool, so that the abrasive slurry is wetted And adhere to the backing. In this variation, for example, the manufacturing tool may be a photogravure printing roll. The remaining steps of manufacturing the abrasive article are the same as those detailed above. Yet another variation 'is sprayed or coated with an abrasive slurry to produce a pattern. The binder is then precured or cured to form an abrasive composite. Another technique for making an abrasive article with an abrasive coating, pattern or accompanying structure is to provide an embossed backing and then apply an abrasive slurry to the backing. This abrasive polymer is patterned to provide a patterned or structured coating. Another policy for manufacturing abrasive articles is described by the Central Bureau of Standards, Ministry of Economic Affairs, Pager Consumers Cooperative, and is described in US Patent 5,219,462. An abrasive slurry was applied to the recess of the embossed backing. The abrasive slurry contains abrasive particles, a binder precursor, and a foaming agent. The resulting structure is exposed to conditions that cause the abrasive slurry to swell above the front surface of the backing caused by the blowing agent. Next, the binder is precured to form a binder, and the abrasive slurry is converted into an abrasive composite. ............ ~ an-This paper size applies to China National Standard (CNS) A4 specification (210X 297 Gongchu) A11S0 ^ B7 V. Description of the invention (36)

I 此磨擦物件可轉化成任何所要之形狀或形式,依所要之 玻璃抛光型遙而定。此轉化可藉由分條、沖切或任何適當 方式達成。 抛光破璃之方法 在根據本發明之方法抛光之前,典型上係使玻璃接受多 種物理私序(包括研磨),以達成所要之玻璃尺寸D此等先 如程序可能會在破璃表面上留下刮痕或曝露出缺陷,其典 型上會造成模糊顯現之表面。本發明係關於一種抛光玻璃 表面之方法’以移除足夠之刮痕深度與缺陷,以提供可被 抛光成光學透明性之表面。 典型上有超過一個之"抛光"或,,細磨"物件,被使用於本 發明方法之抛光步驟中。於過去,—個具有特定平均磨料 粒子大小夂磨擦物件,並不足以產生極高光澤表面。而是 採用一系列磨擦物件,在此期間,其平均刮痕深度係被連 續減少。所採用之第—個磨擦物件,典型上將含有具較大 粒子尺寸之磨料粒子6當抛光持續時,在所採用磨擦物件 中之磨料粒子大小’係由使用者藉由改變磨擦物件而不斷 地降低。這會造成刮痕深度之逐漸減少.。磨擦物件之數目I This abrasive object can be transformed into any desired shape or form, depending on the desired glass polishing type. This conversion can be achieved by slitting, die cutting, or any suitable method. The method of polishing and breaking glass. Before polishing according to the method of the present invention, the glass is typically subjected to a variety of physical sequences (including grinding) to achieve the desired glass size. D Such procedures may leave on the surface of broken glass Scratches or exposed defects that typically cause a hazy surface. The present invention relates to a method of polishing a glass surface 'to remove sufficient scratch depth and defects to provide a surface that can be polished to optical transparency. Typically, more than one " polishing " or, finely grinding " object is used in the polishing step of the method of the present invention. In the past, a rubbing object with a specific average abrasive particle size was not sufficient to produce an extremely high-gloss surface. Instead, a series of abrasive objects is used, during which the average scratch depth is continuously reduced. The first abrasive object used typically contains abrasive particles with a larger particle size. 6 When polishing is continued, the size of the abrasive particles in the used abrasive object is continuously changed by the user by changing the abrasive object. reduce. This will gradually reduce the depth of the scratch. Number of friction objects

。其在抛光期間會抑制熱積聚, ° Λ液體伴隨著數項優點 及移除切屑離開抛光界面. It inhibits heat build-up during polishing, ° Λ liquid comes with several advantages and removes chips leaving the polishing interface

A7 B7 五、發明説明(37) 。”切屑"爲用以描述被磨擦物件磨掉之實際玻璃碎屑之術 語。在一些情況中,玻璃切屑可能會傷害欲被拋光玻璃之 表面。因此,一般期望自界面移除切屑。於液體存在下進 行抛光,亦會在玫璃表面上造成較細飾面。此液體.可爲水 、有機潤滑劑、清潔劑、冷卻劑或其組合。此液體可進一 步含有添加劑以加強抛光。水通常是較佳液體。 在拋光期間,磨擦物件係相對·於玻璃表面移動,且於玻 璃表面上被強迫向下,此力之範圍較佳爲約0.35克/平方 毫米至約7.0克/平方毫米,更佳爲約0.7克/平方毫米至 約3.5克/平方毫米,且最佳爲約5克/平方毫米。若向下 力太高,則磨擦物件可能不會使刮痕深度精磨,且於一些 情沉下,可能會增加刮痕深度。而且,若向下力太高,則 磨擦物件可能會過度地磨耗。反之,若向下力太低,則磨 擦物件可能不會有效地精磨刮痕深度,且不會產生光學透 明表面。 經濟部中央標準局員工消f合作社印掣 如所述,玻璃或磨擦物件或兩者將在抛光步骤期間相對 於另一個移動。此移動可爲旋轉運動、無規則運動或線性 運動。旋轉運動可經由將磨擦圓盤貼附至旋轉工具而產生 。玻璃表面與磨擦物件可以相同方向或相反方向旋轉,但 若以相同方向,則係在不同旋轉速度下。對機器而言,操 作rpm可涵蓋至高約4〇〇〇 rpm之範圍,較佳爲约25 rpm至約 2000 rpm ’且更佳爲約5〇 rpm至約1000 φιη,依所採用之磨擦 物件而定。例如,當使用譬如圖1與2中所示之圓盤時,此 機器可具有轉速爲約乃!pm至約2〇〇〇 rpm,典型上爲約 „一一:-------40- 不紙饮人&_宁國國家榇準(CNS )以规格(2]〇χ2_ 4ii 挪 A7 ------B7 五、發明説明(38 ) 50〇rpm。無規則軌道運動可藉由無规則軌道工具產生,而 線性運動可藉由連續研磨皮帶產生。玻璃與磨擦物件間之 相對移動,亦可依玻璃之尺寸而定。若玻璃相對較大,則 可較佳地在抛光期間移動磨擦物件,而同時使玫璃保持固 定。 在許多情況中,係使磨擦物件黏結至支撑墊片。支撑墊 片典型上爲一種可壓縮材料,其係對磨擦物件提供支撑。 同樣地,支撑墊片係製自可順應材料,以致當磨擦物件貼 附至支撑墊片時,所形成之物件可按需要而順應玻璃工件 ,尤其是對具有弧面或具有所伴隨形狀之玻璃工件而言。 支撑墊片可製自聚胺基甲酸酯發泡體、橡膠材料、彈性體 、橡膠爲基料之發泡體或任何其他適當材料。支撑墊片材 料t硬度及/或可壓縮性係經選擇,以提供所要之抛光特 性(切削速率、磨擦物件產物壽命及破璃工件表面光度)。 經濟部中央標羋局貝工消f合作社印掣 支撑墊片可具有連續且相對較平坦表面,磨擦物件係固 定於其上。或者’支撑墊片可具有不連續表面,其中存有 一系列&起部份及較低部份,磨擦物件係固定於其上。在 不連續表面之情況中,磨擦物件可僅固定至凸起部份。反 之’可使一個磨擦物件片段固定至一個以上之凸起部份, 以致使整個磨擦物件不會被完全支撑。在支撑普片中之不 連續表面係經選擇,以提供所要之水流體流動,及所要之 抛光特性(切削速率、磨擦物件產物壽命及玻璃工件表面 光度)。 或者’在本發明之範圍内,磨擦物件之背襯係充作支撑 ----- 本紙張尺度適用中國國家標率(CNS ) Λ4规格(210X29?公釐〉 at —~---__ Β7 五、發明説明(39 ) 墊片。例如,背襯可爲發泡體背襯,譬如聚胺基甲酸酯發 泡體。 支撑墊片可具有任何形狀,譬如圓形、矩形、方形、橢 圓形等。支撑墊片之大小(最長尺寸)範圍可從約5公分至 1500公分。 附著裝置 磨擦物件係藉附著裝置固定至·支撑墊片。此附著裝置可 爲壓感性黏著劑、鉤子與毛圈附著、機械附著或永久性黏 著劑°此附著裝置應致使磨擦物件能夠牢固地固定至支撑 塾片’並克服玻璃抛光之嚴酷條件(潮濕環境、熱產生及 壓力)。 適於本發明之壓感性黏著劑之代表性實例,包括縐乳膠 ’松香’丙烯酸系聚合體與共聚物,例如聚丙烯酸丁酯、 聚丙埽酸醋,乙烯基醚類,例如聚乙烯基正-丁基醚,醇 酸樹脂黏著劑,橡膠黏著劑,例如天然橡膠,合成橡膠, 氯化橡膠’及其混合物。此壓感性黏著劑可塗覆自水或溶 齊J »於一些情況中,較佳係使用橡膠爲基料之壓感性黏著 劑’其係塗覆自非極性有機溶劑。或者,壓感性黏著劑可 爲轉印耀帶》 或者’磨擦物件可含有鉤子與毛圈型附著系統,以使磨 擦物件固定至支撑墊片。毛圈織物可在經塗覆磨料之背側 上’其中鈎子係在裱背墊片上。或者,鈎子可在經塗覆磨 料之背侧上,其中毛圈係在裱背墊片上。此種鈎子與毛圈 型附著系統,係進一步描述於美國專利4,6〇9,581、5,254,194 本纸張尺度適用中國國家標举(CNS )八4规格(2丨〇><297公爱) (請先閱讀背面之注意1再_本頁) 、言 31. 經濟部中央標導局負工消费合作社印製 經濟部中央標枣局貝工消费合作社印製 41130^ A7 B7 五、發明説明(4〇 ) 及 5,505,747,以及 PCT W0 95/19242 中。 實例 下述試驗程序與非限制性實例,係進—步說明本發明。 在實例中之所有份數、百分比、比例等,均爲重量比,除 非另有述及。 . ^ RPP試驗程序 "处俨’程序係利用一種”BUehlerEC〇met4··可變速研磨拋光機 ,於其上裝載《BuehlerEcometS”動力頭,兩者可市購得自 Buehler工業公司(Lake Bhlff,D1)。此項試驗係使用下列條件進 行:馬達速度設定在500rpm,具有50磅力,其在玻璃試驗 毛怒之表面區域上爲約7.1 psi (約50 kPa)。 提供一種扁平圓形玻璃試驗毛坯,其具有7.62公分(3英吋) 直控及約1.〇公分之厚度,其可以商標名稱c〇rmng # 市購得自Coming玻璃公司。將此玻璃材科置於研磨抛光機 之動力頭中。在動力頭(於其中固定玻璃試驗毛坯)於 35 rpm下以順時鐘方向旋轉時,研磨拋光機之12英吋鋁平. 台係以逆時鐘方向旋轉。 將所測試之磨擦物件沖切成2〇 3公分(8 〇英吋)直徑圓圈 ,並以壓感性黏著劑直接黏著至胺基甲酸酯背襯墊片上, 其具有Shore A硬度爲约90硬度計度數。使胺基甲酸酯背襯 墊片貼附至開孔柔软發泡體墊片,其具有厚度約3〇毫米, 切自一片柔軟發泡體。將此墊片组裝置於研磨/抛光機之 鋁平台上》使自來水噴塗在磨擦物件上,其流率爲約3升 /分鐘,以在磨擦物件表面與玻璃試驗毛坯之間提供潤滑 (請先閲讀背面-之注意事項再本頁) :裝. 訂A7 B7 V. Description of Invention (37). "Chip" is a term used to describe the actual glass debris that is being abraded by an abrasive object. In some cases, glass chips may harm the surface of the glass to be polished. Therefore, it is generally desirable to remove the chips from the interface. For liquids Polishing in the presence will also result in a finer finish on the rose glass surface. This liquid can be water, organic lubricants, detergents, coolants or combinations thereof. This liquid may further contain additives to enhance polishing. Water is usually It is a better liquid. During polishing, the abrasive object moves relative to the glass surface and is forced downward on the glass surface. The range of this force is preferably about 0.35 g / mm2 to about 7.0 g / mm2. More preferably, it is about 0.7 g / mm2 to about 3.5 g / mm2, and most preferably about 5 g / mm2. If the downward force is too high, the rubbing object may not sharpen the scratches deeply, and In some cases, the depth of the scratch may increase. Moreover, if the downward force is too high, the abrasive object may be excessively worn. On the contrary, if the downward force is too low, the abrasive object may not be effectively polished. The depth of the mark does not produce an optically transparent surface. As stated by the staff of the Central Bureau of Standards of the Ministry of Economic Affairs, the glass or abrasive object or both will move relative to one another during the polishing step. This movement may be a rotational movement , Irregular motion or linear motion. Rotary motion can be generated by attaching the friction disc to a rotating tool. The glass surface and the friction object can be rotated in the same direction or opposite directions, but if they are in the same direction, they are at different rotation speeds For the machine, the operating rpm can cover a range of up to about 4,000 rpm, preferably about 25 rpm to about 2000 rpm ', and more preferably about 50 rpm to about 1000 φιη, depending on the abrasive article used It depends, for example, when using a disc such as shown in Figures 1 and 2, this machine may have a rotational speed of about! Pm to about 2000 rpm, typically about „one by one: ---- --- 40- Non-paper drinkers & _ Ningguo National Standards (CNS) with specifications (2) 〇χ2_ 4ii Move A7 ------ B7 V. Description of the invention (38) 50 rpm. No rules Orbital motion can be generated by an irregular orbital tool, while linear motion can be Produced by a continuous grinding belt. The relative movement between the glass and the abrasive object can also depend on the size of the glass. If the glass is relatively large, it is better to move the abrasive object during polishing while keeping the rose glass fixed In many cases, the frictional object is bonded to the support pad. The support pad is typically a compressible material that provides support to the frictional object. Similarly, the support pad is made from a compliant material, so that When abraded objects are attached to the support pad, the formed object can conform to glass workpieces as needed, especially for glass workpieces with curved surfaces or accompanying shapes. The support pads can be made from polyurethane. Ester foam, rubber material, elastomer, rubber-based foam or any other suitable material. The hardness and / or compressibility of the support pad material t are selected to provide the desired polishing characteristics (cutting rate, product life of the abrasive object, and surface gloss of the broken glass workpiece). The Central Bureau of Standards of the Ministry of Economic Affairs, Bei Gong Xiao Cooperative Cooperative Seals The support pads may have a continuous and relatively flat surface on which the abrasive objects are fixed. Alternatively, the ' support pad may have a discontinuous surface in which a series of & starting and lower portions are stored, to which the abrasive article is secured. In the case of a discontinuous surface, the abrasive article may be fixed only to the raised portion. Conversely, 'one abrasive article segment can be fixed to more than one raised portion so that the entire abrasive article is not fully supported. The discontinuous surface in the support is selected to provide the desired water-fluid flow and desired polishing characteristics (cutting rate, product life of the abrasive object, and surface gloss of the glass workpiece). Or 'within the scope of the present invention, the backing of the abrasive object is used as a support ----- This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X29? Mm> at — ~ ---__ Β7 5. Description of the invention (39) Gasket. For example, the backing may be a foam backing, such as polyurethane foam. The supporting gasket may have any shape, such as circular, rectangular, square, oval Shape, etc. The size (longest dimension) of the support pad can range from about 5 cm to 1500 cm. Attachment device Friction objects are fixed to the support pad by an attachment device. This attachment device can be pressure-sensitive adhesive, hooks and wool Ring attachment, mechanical attachment or permanent adhesive ° This attachment device should enable the abrasive object to be firmly fixed to the support cymbal 'and overcome the harsh conditions of glass polishing (humid environment, heat generation and pressure). Suitable for the pressure of the present invention Representative examples of inductive adhesives include crepe latex 'rosin' acrylic polymers and copolymers, such as polybutyl acrylate, polyacrylic acid, vinyl ethers, such as polyvinyl n-butyl ether, alcohols Acid resin adhesives, rubber adhesives, such as natural rubber, synthetic rubber, chlorinated rubber 'and mixtures thereof. This pressure-sensitive adhesive can be coated with water or dissolved J »In some cases, it is preferred to use rubber as The pressure-sensitive adhesive of the base material is coated with a non-polar organic solvent. Alternatively, the pressure-sensitive adhesive may be a transfer glazing tape or the abrasive article may include a hook and loop type attachment system to fix the abrasive article. To the support pad. The terry fabric can be on the backside of the coated abrasive, where the hooks are attached to the backing pad. Alternatively, the hooks can be on the backside of the coated abrasive, where the loops are attached to the backing On the gasket. This type of hook and loop type attachment system is further described in U.S. Patent Nos. 4,60,581, 5,254,194. < 297 public love) (please read the note on the back 1 and then _ this page), speech 31. Printed by the Central Consumers Bureau of the Ministry of Economic Affairs, printed by the Consumer Cooperative of the Central Ministry of Economic Affairs, printed by the Shellfish Consumer Cooperative, 41130 ^ A7 B7 V. Description of the invention (40) and 5,505,747 , And PCT W0 95/19242. Examples The following test procedures and non-limiting examples further illustrate the invention. All parts, percentages, ratios, etc. in the examples are weight ratios, unless stated otherwise And. ^ RPP test procedure "Process" uses a "BUehlerECmet4 ... variable-speed grinding and polishing machine with a" Buehler EcometS "power head mounted on it, both of which are commercially available from Buehler Industries (Lake Bhlff, D1). This test was performed using the following conditions: The motor speed was set at 500 rpm, with a force of 50 pounds, and it was about 7.1 psi (about 50 kPa) on the surface area of the glass test fury. A flat round glass test blank is provided, which has a 7.62 cm (3 inch) direct control and a thickness of about 1.0 cm, which is commercially available from Coming Glass Company under the trade name c〇rmng #. This glass material was placed in the power head of a grinding and polishing machine. When the power head (where the glass test blank is fixed) is rotated clockwise at 35 rpm, the 12-inch aluminum flat table of the lapping and polishing machine is rotated counterclockwise. The abrasive article to be tested was die cut into a 203 cm (80 inch) diameter circle and directly adhered to a urethane backing pad with a pressure-sensitive adhesive, which has a Shore A hardness of about 90 hardness Counting. The urethane backing gasket was attached to an open-celled flexible foam gasket having a thickness of about 30 mm and cut from a piece of the flexible foam. Assemble this gasket on the aluminum platform of the grinding / polishing machine. "Tap water is sprayed on the friction object at a flow rate of about 3 liters / minute to provide lubrication between the surface of the friction object and the glass test blank (please first Read the note on the back-then on this page): Pack. Order

經濟部中央標毕局tJq工消費合作社印嚷 Α7 Β7 五、發明説明(41 ) 作用。 爲在玻璃試驗毛坯上提供實質上類似最初表面光度(意 即,在以磨擦物件抛光之前),將各玻璃試驗毛坯以金屬 黏結之金剛石磨擦物件磨擦,該物件可以商標名稱"3M可 撓性金剛石M125,,市購得自3M (St Paul,_。此等金剛石粒 子具有平均粒子大小爲約125微米。 於玻璃試驗毛坯上之最初表面_光度,係以金剛石記錄針 表面光度儀評估’其可以商標名稱Surtr〇n[C3 (112/1518_ 822323)市購得自 Taylor H〇bs〇n$dcester,England)。亦記錄玻璃 試驗毛坯之最初重量。用以評估根據本發明磨擦物件之最 初表面光度或Ra値,典型上係落在三大種類中:约12微米 或較大,約0.2微米或較大,及約〇〇5微米或較大。 將玻璃試驗毛坯使用上述研磨/拋光機抛光。研磨/拋 光機t抛光時間間隔,係設定在15秒或1〇秒。.但是,在磨 擦物件與玻璃試驗毛坯表面間之實時接觸,經發現係大於 此設定時間,因爲研磨/抛光機直到磨擦物件在玻璃試驗 毛坯表面上被安定化後,才會開始計時。意即,發現磨擦 物件於玻璃表面上有—些回彈或跳躍,且研磨/拋光機係 在磨擦物件與玻璃表面間之接觸實質上恒定時才開始計時 °因此’實時抛光間隔,意即磨擦物件與玻璃表面間之接 觸時間’當抛光時間間隔被設定在15秒或1〇秒時,係爲約 25秒或較少。 於抛光後’各別記錄最後表面光度與最後重量。玻璃試 驗毛坦重量除以抛光時間之變化,係以被移除玻璃原料之 本紙張尺纽财Seal of tJq Industrial and Consumer Cooperatives, Central Bureau of the Ministry of Economic Affairs Α7 Β7 V. Description of Invention (41) Function. In order to provide a glass test blank that is substantially similar to the original surface brightness (that is, before polishing with abrasive articles), each glass test blank is rubbed with a metal-bonded diamond abrasive article, which can be branded " 3M Flexible Diamond M125, commercially available from 3M (St Paul, _. These diamond particles have an average particle size of about 125 microns. The initial surface on the glass test blank _ luminosity was evaluated with a diamond recorder surface photometer. It is commercially available under the trade name Surtroon [C3 (112 / 1518_822323) from Taylor Hobson $ dcester, England). The initial weight of the glass test blank was also recorded. The initial surface luminosity or Ra (R) used to evaluate abrasive articles according to the present invention typically falls into three major categories: about 12 microns or greater, about 0.2 microns or greater, and about 0.05 microns or greater. The glass test blank was polished using the above-mentioned grinding / polishing machine. The polishing / polishing machine t polishing time interval is set at 15 seconds or 10 seconds. However, the real-time contact between the abrasive object and the surface of the glass test blank was found to be longer than this set time, because the grinding / polishing machine does not start timing until the abrasive object is stabilized on the surface of the glass test blank. That is, it is found that the abrasive object has some rebound or jumping on the glass surface, and the grinding / polishing machine only starts timing when the contact between the abrasive object and the glass surface is substantially constant. Therefore, 'real-time polishing interval, which means friction The contact time between the object and the glass surface is about 25 seconds or less when the polishing interval is set to 15 seconds or 10 seconds. After polishing ', the final surface gloss and final weight were recorded separately. The glass test weight change divided by the polishing time is based on the original paper ruler with the glass material removed.

A7 B7 五、發明説明(42 ) 克數顯示。記錄切削速率(被移除之玻璃原料克數)與Ra値 0 下列縮窝係使用於整個實例中: 物料説明 UAO 胺基甲酸酯丙烯酸酯-,可市購得自Morton國際公 司(Chicago, IL),其商標名稱爲 UVITHANE 893 ; HDDA 二丙烯酸1,6-己二醇黯·,可市購得自Sartomer公司 (Exton,PA),其商標名稱爲SR238 ; TPDA 二与婦酸三丙二醇西旨,可市購得自Sartomer公司 (Exton,PA),其商標名稱爲SR 306 ; PH2 2-芊基-2-N,N-二甲胺基-1-(4-嗎福啉基-苯基)-1-丁酮 光引發劑,可市購得自Ciba Geigy公司(Greensboro, NC),其商標名稱爲IRGACURE 369 ; ACH 1,Γ-偶氮雙(環己烷甲腈),可市購得自DuPont deA7 B7 V. Description of the invention (42) Gram display. Record the cutting rate (grams of glass material removed) and Ra 値 0. The following dimples are used throughout the example: Material Description UAO Urethane Acrylate-commercially available from Morton International (Chicago, IL), whose trade name is UVITHANE 893; HDDA 1,6-hexanediol diacrylate; commercially available from Sartomer Corporation (Exton, PA); its trade name is SR238; TPDA II and tripropylene glycol It is commercially available from Sartomer (Exton, PA) under the trade name SR 306; PH2 2-fluorenyl-2-N, N-dimethylamino-1- (4-morpholinyl-benzene ) -1-butanone photoinitiator, commercially available from Ciba Geigy (Greensboro, NC) under the trade name IRGACURE 369; ACH 1, Γ-azobis (cyclohexanecarbonitrile), commercially available Bought from DuPont de

Nemours (Wnmington,.DE),其商標名稱爲 VAZO 88 ; ASF 非晶質二氧化矽填料,可市購得德國DeGussaNemours (Wnmington, .DE), whose trade name is VAZO 88; ASF Amorphous Silica Filler, is commercially available from DeGussa, Germany

GmbH,其商標名稱爲Aerosil R-972 ; TFS 三氟丙基甲基矽氧烷消泡劑,可市購得自 經濟部中央榡隼局員工消费合作社印製GmbH, whose trade name is Aerosil R-972; TFS trifluoropropylmethylsiloxane defoamer, is commercially available from the Consumers' Cooperative of the Central Government Bureau of the Ministry of Economic Affairs

Dow Corning 公司(Midland, MI),其商標名稱爲 7 ; DIA 工業金剛石粒子(呈各種尺寸),可市購得自Dow Corning Corporation (Midland, MI) under the trade name 7; DIA Industrial Diamond Particles (in various sizes), commercially available

Warren金剛石(Olyphant, PA),其商標名稱爲RB ;及 SIC 碳化矽磨料粒子(平均大小60微米),可市購得自Warren Diamond (Olyphant, PA), whose trade name is RB; and SIC silicon carbide abrasive particles (average size 60 microns), are commercially available

Norton 公司(Worcester, MA)。 磨料複合物表面形態 _-45 -_ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公趁) 4113°3 A7 _ B7 五、發明説明(43 ) 藉下述程序製成表面形 '態A。一種製造工具係經由將聚 丙烯材料澆鑄在金屬母工具上而製成,該母工具具有一個 鑄造表面,其包含相鄰截頭角錐之聚集。此金屬母工具已 藉由金剛石車削程序製成a所形成之聚合體製造工具含有 模穴,其係呈四面截頭角錐形狀。各截頭角錐之高度爲約 355微米(14密爾),各底部爲每侧約1427微米(1.4毫米),及 頂邵爲每側約1350微米(1.35毫米)。於相鄰截頭角錐底部間 有大約445微米。 按上述製成表面形態B ’惟各截頭角錐之高度爲約760微 米,各底部爲每側约880微米,及頂部爲每侧約640微米。 於相鄰截頭角錐底部間有大約127微米。呈各此等表面形 態之複合物,係經精密地成形。 實例1-18 實例1-9係經由將表1中所列示__之成儉(添加順序由左至右 列示),在高剪切空氣混合.器中混合30分鐘而製成。金剛 石(DIA)具有平均粒子大小爲74微米。 表1 (請先閱讀背面乏注意事項再#寫本頁)Norton Corporation (Worcester, MA). Surface morphology of abrasive composites _-45 -_ This paper size applies Chinese National Standard (CNS) Λ4 specification (210X 297) while 4113 ° 3 A7 _ B7 V. Description of the invention (43) The surface shape is made by the following procedure ' State A. A manufacturing tool is made by casting a polypropylene material on a metal master tool, the master tool having a casting surface that includes a collection of adjacent truncated pyramids. This metal master tool has been formed by a diamond turning process to form a polymer manufacturing tool containing a cavity, which is in the shape of a four-sided truncated pyramid. The height of each truncated pyramid is about 355 micrometers (14 mils), the bottom is about 1427 micrometers (1.4 mm) on each side, and the tip is about 1350 micrometers (1.35 mm) on each side. There is approximately 445 microns between the bottoms of adjacent truncated pyramids. The surface morphology B 'was made as described above except that the height of each frustoconical pyramid was about 760 microns, each bottom was about 880 microns on each side, and the top was about 640 microns on each side. There is approximately 127 microns between the bottoms of adjacent truncated pyramids. The composites in each of these surface states are precisely formed. Examples 1-18 Examples 1-9 were prepared by mixing __ listed in Table 1 (listed from left to right) and mixing in a high-shear air mixer for 30 minutes. The diamond (DIA) has an average particle size of 74 microns. Table 1 (Please read the lack of notes on the back before #write this page)

1Γ it 經濟部中央摞準扃貝工消费合作社印掣 實例 UAO HDDA TPDA ΡΗ2 ACH ASF DIA SIC TFS DIA 1 60.70 7.70 23.00 1.00 0.50 2.00 5.00 0 0.10 5% 2 Ί 55.70 7.70 23.00 1.00 0.50 2.00 10.00 0 0.10 10% 3 50.70 7.70 23.00 1.00 0.50 2.00 15.00 0 0.10 15% 4 45.7 7.70 23.00 1.00 0.50 2.00 20.00 0 0.10 20% 5 35.70 7.70 23.00 1.00 0.50 2.00 30.00 0 0.10 30% 6 25.70 7.70 23.00 1.00 0.50 2.00 40.00 0 0.10 40% 7 55.70 7.70 23.00 1.00 0.50 2.00 5.00 5.00 0.10 8 45.70 7.70 23.00 1.00 0.50 2.00 10.00 10.00 0.10 9 35.70 7.70 23.00 1.00 0.50 2.00 15.00 15.00 0,10 -46 - 適 度 尺 張 紙一本1Γit Example of printing by the Central Ministry of Economic Affairs of the Central Bayer Consumer Cooperative UAO HDDA TPDA P2 2 ACH ASF DIA SIC TFS DIA 1 60.70 7.70 23.00 1.00 0.50 2.00 5.00 0 0.10 5% 2 Ί 55.70 7.70 23.00 1.00 0.50 2.00 10.00 0 0.10 10% 3 50.70 7.70 23.00 1.00 0.50 2.00 15.00 0 0.10 15% 4 45.7 7.70 23.00 1.00 0.50 2.00 20.00 0 0.10 20% 5 35.70 7.70 23.00 1.00 0.50 2.00 30.00 0 0.10 30% 6 25.70 7.70 23.00 1.00 0.50 2.00 40.00 0 0.10 40% 7 55.70 7.70 23.00 1.00 0.50 2.00 5.00 5.00 0.10 8 45.70 7.70 23.00 1.00 0.50 2.00 10.00 10.00 0.10 9 35.70 7.70 23.00 1.00 0.50 2.00 15.00 15.00 0,10 -46-Moderate rule paper

II

Ns 格 Μ 公 41130¾ A7 ———— ____________B7 五、發明綱(44 ) " ---- 慶盤物件之製備 將上述混合之磨料漿液,在室溫下使用橡膠刮刀塗覆及 施加至製造工具之模穴(表面形態A)中。接著,使在表面 上具有乙烯丙烯酸(EAA)底塗劑之聚酯薄膜(1〇8微米厚)與 磨料漿液塗覆之製造工具接觸,以致使磨料漿液潤濕具 底塗劑之背襯之前方表面。然後,使紫外光與可見光輕射 傳送經過背襯及進入磨料漿液中。_聯使用兩個燈。兩個 燈爲,f'外光-可見光燈’得自美國紫外光公司扭丨丨, ’其係使用中壓汞燈泡,及在157.5瓦特/公分(4〇0瓦特/ 英吋)下操作。熟化速度爲大約7.62米/分鐘(25呎/分鐘) β在曝露於紫外光下時,黏合劑先質係被轉化成黏合劑, 且磨料漿液係被轉化成磨料複合物。然後,將製造工具移 離磨料複合物/背襯。 實例10-18係按實例1-9所述製備,惟所使用之製造工具爲 表面形態Β。 . 使用如上述具有抛光時間間隔約25秒之RPP試驗程序, 測試實例1-18。輸入Ra爲約1.4至1.5微米。其結果係示於下 表2中。 經濟部中央標準局員工消費合作社印製 ___-47- 本紙張尺度適用中國國家標準(CNS ) A4规格(210><29?公釐)Ns 格 M 公 41130¾ A7 ———— ____________B7 V. Outline of Invention (44) " ---- Preparation of Qingpan Objects The above-mentioned mixed abrasive slurry is coated and applied to manufacturing tools at room temperature using a rubber blade. In the mold cavity (surface morphology A). Next, a polyester film (108 micron thick) having an ethylene acrylic acid (EAA) primer on the surface was brought into contact with the abrasive slurry-coated manufacturing tool so that the abrasive slurry wet the backing with the primer. Square surface. Ultraviolet and visible light are then transmitted through the backing and into the abrasive slurry. _Link uses two lights. The two lamps are f'external light-visible light 'obtained from the Ultraviolet Light Corporation of the United States, which uses a medium-pressure mercury bulb and operates at 157.5 watts / cm (400 watts / inch). The maturation speed was about 7.62 m / min (25 feet / min). When exposed to ultraviolet light, the binder precursor system was converted into a binder, and the abrasive slurry system was converted into an abrasive composite. The manufacturing tool is then removed from the abrasive composite / backing. Examples 10-18 were prepared as described in Examples 1-9, except that the manufacturing tool used was surface morphology B. Examples 1-18 were tested using the RPP test procedure with a polishing time interval of about 25 seconds as described above. The input Ra is about 1.4 to 1.5 microns. The results are shown in Table 2 below. Printed by the Consumers' Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs ___- 47- This paper size applies to China National Standard (CNS) A4 (210 > < 29? Mm)

4U30S4U30S

五、發明説明(45 ) 實例 被移除之原料 Ra (微米) (克) 1 1.54 0.55 2 1.52 0.52 3 1.43 - 0.44 4 1.42 0.39 5 1.10 0.34 6 1.25 - 0.35 7 1.33 0.45 8 1.33 0.47 9 1.19 0.44 10 1.39 0.60 11 1.35 0.48 12 1.43 0.53 13 1.32 0.40 14 NA NA 15 1.13 0.36 16 1.08 0.52 17 1.17 0.43 18 1.17 0.39 經濟部中央標隼局員工消费合作社印製 實例19與20 (表面形態A)係按實例1-9中所述製成,惟所 使用之成份係列示於下表3中。實例19與21係使用兩種金 剛石粒子大小約30微米與約45微米之混合物。實例20與22 係使用兩種金剛石粒子大小約9微米與約15微米之混合物 。實例21與22係按實例19與20中所述製成’惟所使用之製 造工具爲表面形態B。 實例19與20係使用以實例4、7、8及9之磨檫物件抛光之 玻璃試驗毛坯進行測試。因此’最後Ra値變成實例19-22之 輸入Ra値。使用如實例1-18中所述之处?試驗程序’測試 -48-____—----- _ ________ — ^ 本紙張尺度適用中國固家榡牟(CNS ) Λ4规格(210x297公錄 41ί3〇3 五、發明説明(46 ) 實例19與21。然後,使用實例20與22之磨擦物件,利用如 上述具有抛光時間間隔爲約25秒之RPP試驗程序,將此等 玻璃試驗毛驻抛光。因此.,評估一種掘光系統,其包括根 據本發明之磨擦物件,其抛光順序爲實例4、7、8及9(平 均金剛石粒子大小爲約74微米);實例19 (兩種金剛石粒子 大小约30微米與約45微米之掺合物)及實例20 (兩種金剛石 粒子大小約9微米與約15微米之摻合物)。在以實例4、7、 8及9抛光前之最初Ra爲約1.4微米或較大。其結果示於表4 中。 表3 實例 UAO HDDA TPDA PH2 ACH ASF TFS DIA DIA 19/21 45.70 7.70 23.00 1.00 0.50 2.00 0.10 15.00(30 微米) 5.00(45 微米) 20/22 45.80 30.60 0 1.00 0.50 2.00 0.10 15.00 (9微米) 5.00(15 微米) .表4 實例 Ra 實例 Ra 實例 Ra 實例 Ra 4 0.39 7 0.45 8 0.47 9 0.44 19 0.06 19 0.07 19 0.08 19 0.08 20 0.04 20 0.03 20 0.04 20. 0.04 於表4中之結果,証實添加碳化矽粒子在具有較大粒予 尺寸之磨擦物件中,在以具有較小粒子尺寸之兩種磨擦物 件抛光之前,並不會改良表面光度如値。但是,整體光度 並無不利影嚮。V. Description of the invention (45) Examples of removed raw materials Ra (microns) (g) 1 1.54 0.55 2 1.52 0.52 3 1.43-0.44 4 1.42 0.39 5 1.10 0.34 6 1.25-0.35 7 1.33 0.45 8 1.33 0.47 9 1.19 0.44 10 1.39 0.60 11 1.35 0.48 12 1.43 0.53 13 1.32 0.40 14 NA NA 15 1.13 0.36 16 1.08 0.52 17 1.17 0.43 18 1.17 0.39 Examples 19 and 20 (Surface Form A) printed by the Central Bureau of Standards of the Ministry of Economic Affairs are based on Example 1 -9, but the series of ingredients used are shown in Table 3 below. Examples 19 and 21 used a mixture of two diamond particles having a particle size of about 30 microns and about 45 microns. Examples 20 and 22 used a mixture of two diamond particles having a size of about 9 microns and about 15 microns. Examples 21 and 22 were made as described in Examples 19 and 20 except that the manufacturing tool used was surface form B. Examples 19 and 20 were tested using glass test blanks polished with the abrasive articles of Examples 4, 7, 8 and 9. So 'finally Ra 値 becomes the input Ra 値 of Examples 19-22. Use as described in Example 1-18? Test procedure 'test-48 -____ —----- _ ________ — ^ This paper size is applicable to China Gujia Mou (CNS) Λ4 specification (210x297 Gonglu 41 4130) V. Description of the invention (46) Examples 19 and 21 Then, using the abrasive articles of Examples 20 and 22, these glass test hairs were polished by using the RPP test procedure with a polishing time interval of about 25 seconds as described above. Therefore, an boring system was evaluated, which included the method according to the present invention. The abrasive article of the invention, the polishing sequence is Example 4, 7, 8 and 9 (average diamond particle size is about 74 microns); Example 19 (two diamond particle sizes of about 30 microns and about 45 microns blend) and examples 20 (a blend of two diamond particles with a size of about 9 microns and about 15 microns). The initial Ra before polishing in Examples 4, 7, 8, and 9 was about 1.4 microns or larger. The results are shown in Table 4. Table 3 Examples UAO HDDA TPDA PH2 ACH ASF TFS DIA DIA 19/21 45.70 7.70 23.00 1.00 0.50 2.00 0.10 15.00 (30 microns) 5.00 (45 microns) 20/22 45.80 30.60 0 1.00 0.50 2.00 0.10 15.00 (9 microns) 5.00 ( 15 microns). Table 4 Example Ra Example Ra Ra example Ra 4 0.39 7 0.45 8 0.47 9 0.44 19 0.06 19 0.07 19 0.08 19 0.08 20 0.04 20 0.03 20 0.04 20. 0.04 The results in Table 4 confirm that the addition of silicon carbide particles in abrasive objects with larger grain size Before polishing with two kinds of abrasive objects with smaller particle size, the surface luminosity will not be improved, but the overall luminosity is not adversely affected.

边_較實例A-F 比較實例A-F係按實例μ9中所述製成,惟使用表5中所列 本紙張尺錢; _4U3〇3 二7 五、發明説明(47) 示之成份。關於各對實例(意即A與B ’ C與D,E與F),第 一個實例係使用表面形態A,而第二個實例係使用表面形 態B。碳化矽粒子(SIC)具有平均粒子大小爲60微米。 按上述實例1-18測試比較實例A-F。操作各實例之兩個試 樣;列出兩種結果。此等結果係示於下表6中。Ra與Rtm値 係爲各所測試磨擦物件之五次度量之平均。 表5 - 實例 UAO HDDA TPDA PH2 ACH ASF SIC TFS SIC A/B 60.70 7.70 23.00 1.00 0.50 2.00 5.00 0.10 5% C/D 55.70 7.70 23.00 1.00 0.50 2.00 10.00 0.10 10% E/F 50.70 7.70 23.00 1.00 0.50 2.00 15.00 0.10 15% 表6 被移除 之原料 (t) 實例A 0.01 實例B 實例C 實例D 實例E 實例F— 0.01 0.02 0.03 0.02 0.05 平均Ra 0.81 0.90 1.21 0.70 0.73 0.52 被移除 之原料 (克) 0.02 0.05 0.02 0.03 0.03 0.05 平均Ra 1.17 0.95 0.69 0.71 0.74 0.96 經濟部中央標芈局貝工消費合作社印繁 (請先閲讀背面•之注意事項再填寫本頁) “八I W J 〜佐微观1干,你凡你吻 發明之磨擦物件移除較少玻璃原料,如表2中之實例卜】 ^ °再者’於表面形態A與表面形態B之間,未發現离 抛光差異。 張 紙 本Edge_Comparative Example A-F Comparative Example A-F was made as described in Example μ9, but using the paper rule listed in Table 5; _4U3〇3 25. Composition of the invention (47). Regarding each pair of examples (meaning A and B ' C and D, E and F), the first example uses surface morphology A, and the second example uses surface morphology B. Silicon carbide particles (SIC) have an average particle size of 60 microns. Comparative Examples A-F were tested as described in Examples 1-18 above. Operate two samples from each instance; list two results. These results are shown in Table 6 below. Ra and Rtm 値 are the average of five measurements for each abrasive article tested. Table 5-Examples UAO HDDA TPDA PH2 ACH ASF SIC TFS SIC A / B 60.70 7.70 23.00 1.00 0.50 2.00 5.00 0.10 5% C / D 55.70 7.70 23.00 1.00 0.50 2.00 10.00 0.10 10% E / F 50.70 7.70 23.00 1.00 0.50 2.00 15.00 0.10 15% Table 6 Raw material removed (t) Example A 0.01 Example B Example C Example D Example E Example F—0.01 0.02 0.03 0.02 0.05 Average Ra 0.81 0.90 1.21 0.70 0.73 0.52 Raw material removed (g) 0.02 0.05 0.02 0.03 0.03 0.05 Average Ra 1.17 0.95 0.69 0.71 0.74 0.96 Printed by Fangong Consumer Cooperative of Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling in this page) "Eight IWJ ~ Zuo Wei 1 dry, where you kiss The friction object of the invention removes less glass raw material, as in the example in Table 2.] ^ ° Furthermore, there is no difference in polishing between the surface form A and the surface form B. Sheet paper

411303 ΑΊ ______Β7 1 "____ 五 '發明説明(48 )411303 ΑΊ ______ Β7 1 " ____ Five 'Explanation of invention (48)

比較實例G-S 下组實例,比較實例G至S,係証實實例20之能力,其包 含20%具有年均大約9微米與約15微米之金剛石粒子。 比較實例G-S係爲市購可得,及其他類似磨擦物件。在以 實例4 (平均金剛石粒子大小爲約74微米)與實例19 (兩種金 剛石粒子大小爲約30微米與約45微米之摻合物)之磨擦物 件抛光後,於玻璃試驗毛坯上測試此等磨擦物件e使用上 述試驗程序,以評估受測試之磨擦物件,惟使用具有 Sh〇reA硬度爲約65硬度計度數之聚矽氧發泡體墊片,取代 胺基甲酸酯開孔 '柔軟發泡體墊片。如上述,於背襯整片 上之改變,預期會影嚮抛光性能,以被移除原料克數,及 表面光度係以Ra値指示《此外,於下表中所稱之"抛光時 間”係指實際上設定在抛光/研磨機裝置上之抛光時間間 一隖。在以實例4中乏磨擦物件:抛—光—前乏輸无Ra;値了係爲約= 1.4微米或較大。 表7 實例 4 19 20 “光時間 15秒 15秒 10秒 被移除之原料(克) 1.2 0.18 0 平均Ra 0.32 0.07 0.03 表7中所示之數據,証實背襯墊片上之改變’確實會影 嚮使用根據本發明包含三種大小範圍磨料粒子之磨擦物件 ’自玻璃試驗毛拓上所移除原料之克數。但是,在以實例 20 (兩種金剛石粒子大小約9微米與約15微米之掺合物)之 磨擦物件抛光後’在玻璃試驗毛坧上達成實質上光學透明 ____^51 - 本紙張尺度通用中國國家標隼(CNS ) A4規格(2丨〇>< 297^釐) ~ ' - (諳先閲讀背面之注意寧項再_Comparative Examples G-S The following group of examples, Comparative Examples G to S, demonstrate the ability of Example 20, which contains 20% of diamond particles with an average annual diameter of about 9 microns and about 15 microns. Comparative Examples G-S are commercially available and other similar abrasive articles. After polishing the abrasive articles of Example 4 (average diamond particle size of about 74 microns) and Example 19 (two diamond particle sizes of about 30 microns and about 45 microns), these were tested on a glass test blank The abrasive article e used the above test procedure to evaluate the abrasive article under test, but using a silicone foam gasket having a ShoreA hardness of about 65 durometer degrees instead of the urethane open-cell 'soft hair Bubble gasket. As mentioned above, changes on the entire backing sheet are expected to affect the polishing performance to the grams of raw material removed, and the surface luminosity is indicated by Ra 値 "In addition, the" polishing time "in the table below" is Refers to the polishing time actually set on the polishing / grinding machine device. In the case of Example 4, there is no frictional object: polishing-light-front lacks no Ra; the thickness is about = 1.4 microns or larger. Table 7 Example 4 19 20 "light time 15 seconds 15 seconds 10 seconds removed material (g) 1.2 0.18 0 average Ra 0.32 0.07 0.03 The data shown in Table 7 confirm that the changes on the backing sheet do affect the direction The number of grams of raw material removed from a glass test wool top using an abrasive article comprising abrasive particles of three size ranges according to the present invention. However, after polishing the abrasive article of Example 20 (a blend of two diamond particles having a size of about 9 micrometers and about 15 micrometers), 'the optical test is substantially optically transparent on the glass test wool __51-this paper is universal China National Standard (CNS) A4 Specifications (2 丨 〇 < 297 ^^) ~ '-(谙 Please read the note on the back first, then _

訂 >. 經濟部中央標準局員工消费合作社印裂 411303 A7 _____________B7 五 '發明説明(49 ) " 表面光度。 對比較實例G-S而言,係使用如上文關於實例2〇與22所述 之RPP試驗程序測試抛光。其結果示於下文。 比較實例G爲金屬結合之金剛石磨擦物件,可以商標名 稱”可撓性金剛石M20 (3M 6001J)"沛購得自施皿坊她礦業與製 造公司(St. Paul,MN)(後文稱爲"3M")。此金剛石粒子具有平 均粒子大小爲約20微米》 - 比較實例Η爲金屬結合之金剛石磨擦物件,可以商標名 稱”3Μ可撓性金剛石Μ1〇 (3Μ 6001J)"市購得自3Μ。此金剛石 粒子具有平均粒子大小爲約10微米。 表8 實例 4 19 比較實例G 比焱實例Η 被移除之雇 料(克)— 0.2 0.02 1.56 0.79 ά光時間 10秒 10秒 10秒 10秒 平均Ra 0.23 0.06 · 0.61 0.35 比較實例I爲一種習用碳化矽重疊磨擦物件,可以商標名 稱"Imperial微塗飾薄膜S/CPSA(3M468L)"市購得自3Μ。此碳 化矽粒子具有平均粒子大小約9微米。 實例4與19及比較實例I係按上述進行測試》輸入Ra爲約 1.59微米。 表9 實例 4 19 比較實例I 抛光時間 15秒 15秒 10秒 平均Ra 0.24 0.06 0.04 _—__-52- 本紙張尺度適用中國國家榇準(CMS ) A4规格(210X 297公釐} 41130¾ 五、發明説明(50 ) 比較實例J爲一種習用端仆劝告其&a 自』饭化矽重疊磨擦物件,可以商標 名稱"Imperial微塗飾薄膜S/C PSA (3M 468L)"市購得自3M。此 碳化矽粒子具有平均粒子大小約15微米。 實例4與19及比較實例j #始,, 夂凡牧見W J你桉上述進行測試。輸入Ra爲約 1.42微米及輸入_爲15 35微米β 表10 實例 4 19 比較實例J 被移除之原料(克) 0.78 0.09 〇 〇4 抛光時間 15秒 15 秒—' 10秒 平均Ra. 0.24 0.06 0 〇5 平均Rtm ^91 10.25 9.82 實例4與19及比較實例1與了係按上述進行測試。輸入如 爲1.50微米,及輸入Rtm爲10.56微米。 表11 實例 4 19 比較實例J 比較實例I 0.0 被移除之原 料(克) 0.63 0.09 0.08 抛光時間 10秒 Γιο fTo秒 10秒 平均Ra 0.026 0.06 0.06 0.04 平均Rtm 3.42 4.22 5.91 7.77 比較實例K爲一種習用氧化鋁重疊磨擦物件,可以商標 經濟部中央標率局員工消费合作社印製 名稱"Imperial Fre-Cut微塗飾薄膜PSA (3M 266L)"市講得自3M。 此氧化鋁粒子具有平均粒子大小約15微米β 實例4與19及比較實例Κ係按上述進行測試。輸入如爲 1.54微米,及輸入Rtm爲10.38微米。 " 標 家 國 國 中 適 度 尺 張 紙 本 楚 公 7 9 2 五 、發明説明( 51 A7 B7 表12 實例 4 19 比較實 被移除之原料(克) 0.95 0.13 0.0 抛光時間 15秒 15秒 10秒 平马Ra 0.29 0.07 ----— — 0.06 平均Rtm 2.44 ' 0.90 0.84 比較實例L爲一種習用金剛石重疊磨擦物件,可以商標 名稱"Imperial金剛石重疊薄膜3密·爾背襯(3M 662X)"市購得自 。此金剛石粒子具有平均粒子大小約15微米。 比較實例Μ爲一種習用金剛石重疊磨擦物件,可以商標 名稱"Imperial金剛石重疊薄膜3密爾背襯(3Μ 662Χ)"市購得自 此金剛石粒子具有平均粒子大小約9微米β 實例4與19及比較實例L與Μ係按上述進行測試。輸入Ra 爲1.41微米。 表13 請 先 閱 背 Sr 注 項 Η 旁 訂 經濟部中央標準局貝工消费合作社印繁 實例 4 19 比較實例L 「比較實例Μ 被移除之原 料(克) 0.21 0.02 0.02 0.01 抛光時間 10秒 10秒 10秒 10秒 平均Ra 0.19 0.08 0.08 0.06 比較實例N爲一種習用樹脂結合之金剛石磨擦物件,可 以商標名稱"Imperial金剛石重疊薄膜P型PSA (3M 664X)"市購 得3M。此金剛石粒子具有平均粒子大小約9微米。 實例4與19及比較實例N係按上述進行測試》輸入Ra爲 約1.34微米。 張 纸 -fi4- L度適用中國圏家標準(CNS ) A4规格(21〇X 297公釐) 411303 五、發明説明(S2 ) 表14 實例 4 19 比較實例N 被移除之原料(克) 0.44 0.07 0.02 抛光#間 15秒 15秒 10秒 平均Ra 0.23 0.07 0.06 比較實例0爲一種習用珠狀签剛石磨擦物件,可以商標 名稱"Imperial金剛石重疊薄膜p型b PSA (3M 666X)_•市麟得自 3M。此金剛石粒子具有平均粒子大小约9微米β 實例4與19及比較實例〇係按上述進行測試。輸入如爲 1,60微米。 表15 實例 4 19 比較實例〇 被移除之原斜m 0.68 0.09 0.04 抛光時間 15秒 15秒 10秒 平均Ra 0.25 0.06 0.08 比較實例Ρ爲一種習用氧化鋁重疊磨擦物件,可以商標 名稱’’Imperial Fre-Cut微塗飾薄膜PSA (3M 206L)"市購得自3Μ。 此氧化鋁粒子具有平均粒子大小約9微米》Order >. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 411303 A7 _____________ B7 Five 'Invention Note (49) " Surface brightness. For Comparative Examples G-S, polishing was tested using the RPP test procedure as described above for Examples 20 and 22. The results are shown below. Comparative Example G is a metal-bonded diamond abrasive article, which can be traded under the brand name "Flexible Diamond M20 (3M 6001J)" purchased from Shifangfang She Mining and Manufacturing Company (St. Paul, MN) (hereinafter referred to as " 3M "). This diamond particle has an average particle size of about 20 microns "-a comparative example: a metal-bonded diamond abrasive article, commercially available under the brand name" 3Μ Flexible Diamond Μ10 (3M 6001J) " From 3M. This diamond particle has an average particle size of about 10 microns. Table 8 Example 4 19 Comparative Example G Comparison Example Example Removed Material (g) — 0.2 0.02 1.56 0.79 Light time 10 seconds 10 seconds 10 seconds 10 seconds Average Ra 0.23 0.06 · 0.61 0.35 Comparative Example I is a custom Silicon carbide overlapping abrasive articles are commercially available under the trade name "Imperial Microfinish Film S / CPSA (3M468L)" from 3M. The silicon carbide particles have an average particle size of about 9 microns. Examples 4 and 19 and Comparative Example I were tested as described above. The input Ra was about 1.59 microns. Table 9 Example 4 19 Comparative Example I Polishing time 15 s 15 s 10 s Average Ra 0.24 0.06 0.04 _ — _ — 52- This paper size is applicable to China National Standard (CMS) A4 (210X 297 mm) 41130¾ V. Invention Explanation (50) Comparative example J is a conventional end-servoir who advises it & a self-injection rubbing object, which can be trademarked " Imperial micro-coated film S / C PSA (3M 468L) " commercially available from 3M This silicon carbide particle has an average particle size of about 15 micrometers. Examples 4 and 19 and Comparative Examples j # ,, 夂 Fan Mu see WJ you eucalyptus test as described above. Input Ra is about 1.42 microns and input _ is 15 35 microns β Table 10 Example 4 19 Comparative Example J Raw material removed (g) 0.78 0.09 〇〇4 Polishing time 15 seconds 15 seconds— '10 seconds average Ra. 0.24 0.06 0 〇5 average Rtm ^ 91 10.25 9.82 Examples 4 and 19 and Comparative Example 1 was tested as described above. The input is 1.50 microns and the Rtm input is 10.56 microns. Table 11 Example 4 19 Comparative Example J Comparative Example I 0.0 Raw material removed (g) 0.63 0.09 0.08 Polishing time 10 Seconds Γιο fTo seconds 10 seconds flat Ra 0.026 0.06 0.06 0.04 Average Rtm 3.42 4.22 5.91 7.77 Comparative Example K is a conventional alumina overlapping friction object, which can be printed by the Central Consumers Bureau of the Ministry of Economic Affairs, the Consumer Cooperatives' printed name " Imperial Fre-Cut micro-coated film PSA (3M 266L ) " Available from 3M. This alumina particle has an average particle size of about 15 microns β. Examples 4 and 19 and Comparative Examples K were tested as described above. Input is 1.54 microns, and Rtm is 10.38 microns. " Moderate ruled paper of Chugong National University of China 7 9 2 V. Description of the invention (51 A7 B7 Table 12 Example 4 19 Comparison of removed raw materials (g) 0.95 0.13 0.0 Polishing time 15 seconds 15 seconds 10 seconds flat horse Ra 0.29 0.07 ---- — — 0.06 Average Rtm 2.44 '0.90 0.84 Comparative Example L is a conventional diamond overlapping friction object, which can be branded " Imperial Diamond overlapping film 3 mil backing (3M 662X) " commercially available From. This diamond particle has an average particle size of about 15 microns. Comparative Example M is a conventional diamond-overlapping abrasive article, available under the trade name "Imperial Diamond Overlay Film 3 Mill Backing (3M 662 ×)", which is commercially available. Diamond particles have an average particle size of about 9 microns. Examples 4 and 19 And Comparative Examples L and M were tested as described above. The input Ra is 1.41 microns. Table 13 Please read back the note of Sr first. Next, order the printing example of the Central Laboratories of the Ministry of Economic Affairs, Central Standards Bureau, Shellfish Consumer Cooperative. Example 4 19 Comparative example L "Comparative example M Raw material removed (g) 0.21 0.02 0.02 0.01 Polishing time 10 seconds 10 Seconds 10 seconds 10 seconds average Ra 0.19 0.08 0.08 0.06 Comparative Example N is a conventional resin-bonded diamond abrasive article, which can be traded under the brand name " Imperial Diamond Overlay Film P-Type PSA (3M 664X) " commercially available 3M. This diamond particle It has an average particle size of about 9 microns. Examples 4 and 19 and Comparative Examples N are tested as described above. The input Ra is about 1.34 microns. The sheet-fi4-L degree is applicable to the Chinese family standard (CNS) A4 specification (21〇X 297mm) 411303 V. Description of the invention (S2) Table 14 Example 4 19 Comparative example N Raw material removed (g) 0.44 0.07 0.02 Polishing # 15 seconds 15 seconds 10 seconds average Ra 0.23 0.07 0.06 Comparative example 0 is a kind Customized beaded diamond abrasive articles can be trademarked " Imperial Diamond Overlay Film p-type PSA (3M 666X) _ • Shi Lin is available from 3M. This diamond particle has an average particle size 9 micron β Example 4 and 19 and Comparative Example 0 were tested as described above. The input is 1,60 μm. Table 15 Example 4 19 Comparative Example 0 The original oblique m removed 0.68 0.09 0.04 Polishing time 15 seconds 15 seconds 10 Second average Ra 0.25 0.06 0.08 Comparative Example P is a conventional alumina overlapping friction object, which can be sold under the trade name `` Imperial Fre-Cut Micro-coated Film PSA (3M 206L) " commercially available from 3M. This alumina particle has an average particle Size is about 9 microns

經濟部中央標3?-局員工消费合作社印M 實例4與19及比較實例K與P係按上述進行測試。輸入Ra 爲1_72微米,及輸入汉加爲11.62微米。 表16 實例 4 19 比較實例K 比較實例P ^移除之原 料(克) 0.55 0.11 0.01 0.0 抛光時間 10秒 10秒 10秒 10秒 平均Ra 0.31 0.08 0.06 0.05 平均Rtm 2.86 0.85 0.64 0.61 -55 - L度適用中國國家標準(cns ) A4規格(210X297公釐) I張 紙 一本 411303 五 A7 B7 ‘發明説明(53 ) 實例4與19及比較實例T係按上述進行測試。輸入Ra爲約 1.47微米。 表17 實例 4 19 比較實例P 被移除之原料(克) 0.45 - 0.07 0.0 拋光時間 15秒 15秒 10秒 平均Ra 0.22 0.06 0.06 比較實例Q係按實例20所述製成’惟所使用之磨料粒子 爲白色氧化鋁,其具有平均粒子大小約9與約15微米之 50/50摻合物。 實例4與19及比較實例Q係按上述進行測試。輸入Ra爲 約1.51微米。 表18 實例 4 19 比較實例Q 被移除之原料(克) 0.28 0.03 0.01 抛光時間 15秒· 15秒 10秒 平均Ra 0.15 0.05 0.06 比較實例R係按實例2〇中所述製成,惟使用碳化珍磨料 粒子代替白色氧化紹。 經濟部中央標率局員工消费合作社印掣 比較實例S爲一種包含氧化鈽粒子之磨擦物件,且係如 下文所述製成。此磨料漿液包含下列成份: BP1 :四丙烯酸異戊四醇酯.,可市購得自sartomer公司 (Exton,PA),其商標名稱爲1SR 2951 ; BP2,丙晞酸2-苯氧基乙醋樹脂,可市購得自sartomer公 司’其商標名稱爲1SR3391 ; -5E- L度適用中國國家標卒(CNS ) Λ4規格(210X297公楚) 411303 A7 B7 五、發明説明(54 ) CA1: 3-甲基丙烯醯氧基丙基三甲氧基矽烷偶合劑,可 市購得自OSI特用品公司(Danbury,CT),其商標名稱 爲 1A-1741 ; PH7 : 2,4,6-三甲基苯甲醯基-二苯基-氧化膦液態光引發 劑,可市購得自BASF (Charlotte, NC),其商標名稱爲 lLucirin LR 88931 ; CEOl :具有平均粒子大小約0.5微米之氧化鈽磨料粒子, 可市購得自 Rhone Poulenc (Shelton, CT),·及 APS : 陰離子性聚酯界面活性劑,可市購得自ICI美國公 司(Wilmington, DE),其商標名稱爲 1FP41 與"PS4"。 實例1之磨擦物件係製自表19中所述之磨料漿液配方。 表19 物料 重量% BP1 6.85 BP2 6.85 CA1 0.84 APS 1.26 PH7 0.47 CEOl 83.74 經濟部中央標隼局員工消费合作社印繁 此磨檫物件係製自具有上述配方之氧化鈽漿液。此磨擦 物件包含精密成形之磨料複合物。氧化铈粒子具有平均粒 子大小約0.3微米。 實例4與19及比較實例R與S係使用上述試驗程序進行測 試,惟抛光時間係在表20中指出。輸入Ra爲約1.46微米。 z3JL·_ 本紙張尺度適用中國國家標率(CNS ) A4現格(210X 297公釐) A7 B7 五、發明説明(55) 表20The Ministry of Economic Affairs Central Standard 3?-Bureau employee consumer cooperative printed M Examples 4 and 19 and Comparative Examples K and P are tested as described above. Input Ra is 1-72 microns and input Hanga is 11.62 microns. Table 16 Example 4 19 Comparative example K Comparative example P ^ Removed raw materials (g) 0.55 0.11 0.01 0.0 Polishing time 10 seconds 10 seconds 10 seconds 10 seconds Average Ra 0.31 0.08 0.06 0.05 Average Rtm 2.86 0.85 0.64 0.61 -55-L degree Applicable to China National Standard (cns) A4 specification (210X297 mm) I sheet of paper 411303 five A7 B7 'Invention description (53) Examples 4 and 19 and Comparative Example T are tested as described above. The input Ra is about 1.47 microns. Table 17 Example 4 19 Comparative Example P Raw materials removed (g) 0.45-0.07 0.0 Polishing time 15 s 15 s 10 s Average Ra 0.22 0.06 0.06 Comparative Example Q was made as described in Example 20, but the abrasive used The particles are white alumina having a 50/50 blend with an average particle size of about 9 and about 15 microns. Examples 4 and 19 and Comparative Example Q were tested as described above. The input Ra is about 1.51 microns. Table 18 Example 4 19 Comparative Example Q Raw materials removed (g) 0.28 0.03 0.01 Polishing time 15 sec. 15 sec. 10 sec. Average Ra 0.15 0.05 0.06 Comparative Example R was prepared as described in Example 20, but using carbonization Rare abrasive particles replace white oxide. Comparative example S is a friction object containing thorium oxide particles, and is made as described below. This abrasive slurry contains the following ingredients: BP1: isopentaerythritol tetraacrylate. Commercially available from Sartomer Company (Exton, PA) under the trade name 1SR 2951; BP2, 2-phenoxyethyl acetate Resin, which is commercially available from sartomer company, whose trade name is 1SR3391; -5E-L degree is applicable to Chinese National Standard (CNS) Λ4 specification (210X297); 411303 A7 B7 V. Description of the invention (54) CA1: 3- Methacryloxypropyltrimethoxysilane coupling agent is commercially available from OSI Special Products Company (Danbury, CT), and its trade name is 1A-1741; PH7: 2,4,6-trimethylbenzene Formamidine-diphenyl-phosphine oxide liquid photoinitiator, commercially available from BASF (Charlotte, NC), with a trade name of 1 Lucirin LR 88931; CEO1: Hafnium oxide abrasive particles having an average particle size of about 0.5 microns, Commercially available from Rhone Poulenc (Shelton, CT), and APS: anionic polyester surfactants, commercially available from ICI America Inc. (Wilmington, DE) under the trade names 1FP41 and " PS4 ". The abrasive article of Example 1 was made from the abrasive slurry formulation described in Table 19. Table 19 Materials Weight% BP1 6.85 BP2 6.85 CA1 0.84 APS 1.26 PH7 0.47 CEOl 83.74 Printing by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs This abrasive article is made from the oxidized concrete slurry with the above formula. The abrasive article contains a precision-formed abrasive composite. The cerium oxide particles have an average particle size of about 0.3 m. Examples 4 and 19 and Comparative Examples R and S were tested using the test procedure described above, except that the polishing times are indicated in Table 20. The input Ra is about 1.46 microns. z3JL · _ This paper size is applicable to China National Standards (CNS) A4 now (210X 297 mm) A7 B7 V. Description of the invention (55) Table 20

- I 實例 4 19 比較實例R 比較實例S 被移除之原 料(克) 0.25 0.0 0.0 -------丨 __ 0,0 抛光時間 10秒 10秒 10秒 10秒 平均Ra 0.15 0.07 * 0.05 0.06 ~~' 在比較實例G-S中之磨擦物件,當與上文實例2〇之磨擦物 件所達成之結果比較時,在產生接近光學透明表面光度上 並不如此有效。雖然Ra値可與使用實例2〇之磨擦物件所達 成者相比擬,但已發現使用比較實例G_s中之磨擦物件所 抛光之玻璃試驗毛坯,顯示具有整體模糊之表面光度,其 中一部份表面光度顯示深刮痕。-I Example 4 19 Comparative example R Comparative example S Raw material removed (g) 0.25 0.0 0.0 ------- 丨 __ 0,0 Polishing time 10 seconds 10 seconds 10 seconds 10 seconds Average Ra 0.15 0.07 * 0.05 0.06 ~~ 'The frictional object in Comparative Example GS is not so effective in producing a luminosity close to an optically transparent surface when compared with the results achieved by the frictional object of Example 20 above. Although Ra 値 is comparable to that achieved using the abrasive article of Example 20, it has been found that the glass test blank polished using the abrasive article of Comparative Example G_s shows an overall blurred surface luminosity, part of which is Shows deep scratches.

比較實例T-W 本發明之玻璃拋光物件,如在實例4(平均大小約74微米 之磨料粒子)、實例19 (平均大小約3〇微米與約45微米之磨 料粒子)及實例20 (平均大小約9微米與15微米之磨料粒子) 所示之三邵份磨擦物件系統’將其與結構化研磨墊片系統 比較,其包含具有平均大小125微米、35微米、10微米及5 微米之氧化铭磨料粒子’個別爲比較實例τ、u、v及W。 _一本 經濟部中央標苹局員工消费合作社印製 此等研磨整片典型上係用於隨時研磨,其可個別以商標名 稱 A125MIC3M268XAAO、A35MIC3M268XAAO、A10MIC 3M 268XA AO 及 A 5 MIC 3M 268XA AO,得自 3M (St. Paul, MN)。 乳張尺度適用中國囷家榇準(CNS ) A4規格(210X297公釐) 411303 A7 B7 56 五、發明説明( 表21 實例 T U V W 被移合之原料 (克) 8.05 2.06 0.58 0.16 0.10 0.03 0.01 0.01 抛光時間 15秒 15秒 15秒 10秒 千均Ra 1.97 0.43 - 0.17 0.08 , _ w "小㈣<从 璃試驗毛坯,當與表7中本發明_磨擦物件所示之結果比較 時,並未顯示微細表面光度。再者,亦發現使用比較實例 TW之磨擦物件所產生之表面光度,比藉由本發明磨擦物 件所產生者較模糊。 本發明之各種修正與改變,在未偏離本發明之範圍與精 神下,對於熟諳此藝者而言係爲顯而易見的,且應明瞭的 是’本發明並非不適當地受限於本文中所提出之説明性具 體實施例。 諳 先 閱 讀 背 面 注 意 事 項 頁 訂 經濟部中央標隼局兵工消费合作社印製 -59 本紙張尺度適;η中国國家標辛(CNS ) A4現格(210X297公釐)Comparative Example TW The glass polishing article of the present invention is as in Example 4 (abrasive particles with an average size of about 74 microns), Example 19 (abrasive particles with an average size of about 30 microns and about 45 microns), and Example 20 (average size is about 9 Micron and 15 micron abrasive particles) The three-part abrasive object system shown 'compares it to a structured abrasive pad system, which contains oxidized abrasive particles with average sizes of 125 microns, 35 microns, 10 microns, and 5 microns 'Individuals are comparative examples τ, u, v, and W. _ A copy of these grinding tablets printed by an employee consumer cooperative of the Central Standard Bureau of the Ministry of Economics is typically used for grinding at any time. They can be individually branded under the brand names A125MIC3M268XAAO, A35MIC3M268XAAO, A10MIC 3M 268XA AO, and A 5 MIC 3M 268XA AO. Since 3M (St. Paul, MN). The scales of the nuclei are applicable to China's standard (CNS) A4 (210X297 mm) 411303 A7 B7 56 V. Description of the invention (Table 21 Example TUVW Raw materials transferred (g) 8.05 2.06 0.58 0.16 0.10 0.03 0.01 0.01 Polishing time 15 sec. 15 sec. 15 sec. 10 sec. 1,000 averaging Ra 1.97 0.43-0.17 0.08, _w " Small " from the glass test blank, when compared with the results shown in Table 7 of the present invention _ friction object, fineness is not shown Surface luminosity. Furthermore, it is also found that the surface luminosity produced by using the abrasive article of Comparative Example TW is more blurred than that produced by the abrasive article of the present invention. Various modifications and changes of the present invention do not depart from the scope and spirit of the present invention. It will be obvious to those skilled in the art, and it should be clear that the present invention is not unduly limited to the illustrative specific embodiments presented in this article. 阅读 First read the notes on the back page to order the Ministry of Economic Affairs Printed by the Central Standards Bureau Ordnance Industry Cooperatives -59 This paper is of suitable size; η Chinese National Standard (CNS) A4 is now (210X297 mm)

II

Claims (1)

411303 A8 B8 C8 D8 六、申請專細 ^ ~ 1. ~種磨擦物件,其包含: 一個背襯;及 至少一個三次元磨料塗層,其包含經分散在黏合劑. 内而被黏結至背襯表面之金剛石粒子,此黏合劑包含經 熟化之黏合劑先質,此先質包括胺基甲酸酯丙烯酸酯寡 聚物;其中該磨擦物件能夠使用具有抛光時間間隔約25 秒之RPP程序’使玻璃試驗毛坯上約〇 〇5微米或較大之 最初Ra降至约〇.〇5微米或較小之最後Ra。 2. 根據申請專利範圍第i項之磨擦物件,其中該至少—個 磨料塗層包含許多精密成形之複合物。 3‘根據申請專利範圍第1項之磨擦物件,其中該至少—個 磨料塗層包含許多不規則成形之複合物。 4. 根據令請專利範園第2項之磨擦物件,其中各精密成形 之複合物包含一個底部部份’界定之表面積大於頂部部 份不超過約60%。 5. 根據申請專利範圍第1項之磨擦物件,其中金剛石粒子 具有平均大小約0.01微米至約300微米。 經濟部中央標準局員工消費合作社印製. 6. 根據申請專利範圍第1項之磨擦物件,其中金剛石粒子 具有平均大小約74微米。 7,根據申清專利範圍第1項之磨擦物件.,其中黏合劑先質 包含乙稀系不飽和單體,選自單官能性丙烯酸醋單體、 雙官能性丙烯酸酯單體、三官能性丙烯酸酯單體及其混 合物。 8. —種玻璃抛光系統,其包含至少一種根據申請專利範圍 -60- 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐} 六、申請專利範圍 第1-7項中任一項之磨擦物件。 9. 根據申請專利I&園第8項之破璃抛光系統,其進一步包 含三種根據申請專利範圍第1-7項中任一項.之磨擦物件 ,其中該三種磨擦物件具有降低最初如之不同能力。 10. —種抛光玻璃工件之方法,其包括以下步骤: 使玻璃工件與根據申請專利範圍第μ7項中任一項之 磨擦物件接觸,其中磨擦物件能夠使用具有抛光時間間 隔約25秒之RPP程序’自玻璃試驗毛坯移除約0 75克或 橼多之玻璃原料; 施加液體於玻璃工件與磨擦物件間之界面; 使玻璃工件與磨擦物件相對於彼此移動;及 使取初Ra降至約0.7微米或較低。 11. 一種抛光非平面狀陰極射線管玻璃物件之方法,其包括 以下步驟: 使陰極射線管物件之芯表面與磨擦物件接觸,此磨 擦物件包含:一個背襯,及至少一個三次元磨料塗層在 該背襯之表面上,其中該至少一個三次元磨料塗層包含 '許多金剛石粒子,經分散在黏合劑内並黏結至背襯之表 經濟部中央插準局員工消费合作社印製 面; 於水存在下,使陰極射線管破璃物件之凸表面與磨 擦物件相對於彼此移動;及 降低陰極射線管玻璃物件之凸表面之表面光度。 —種包含陰極射線管之裝置,其中陰極射線管破璃物件 之表面,係藉根據申請專利範園第U項之方法抛光。 ____ -61- 石氏張尺度適用t關家標準(2丨0^297公疫)~~ ---— *__411303 A8 B8 C8 D8 VI. Application details ^ ~ 1. ~ Abrasion objects, including: a backing; and at least one three-dimensional abrasive coating, which is dispersed in an adhesive. It is bonded to the backing Diamond particles on the surface. The binder contains a cured binder precursor. The precursor includes a urethane acrylate oligomer. The abrasive article can be polished using an RPP procedure with a polishing interval of about 25 seconds. The initial Ra of about 0.05 microns or larger on the glass test blank dropped to a final Ra of about 0.05 microns or smaller. 2. The abrasive article according to item i of the application, wherein the at least one abrasive coating comprises a plurality of precision-shaped composites. 3 ' The abrasive article according to item 1 of the scope of the patent application, wherein the at least one abrasive coating comprises a plurality of irregularly shaped composites. 4. According to the order of the patent, the frictional article of Item 2, wherein each precision-molded composite includes a bottom portion 'with a surface area defined by the top portion not exceeding about 60%. 5. The abrasive article according to item 1 of the application, wherein the diamond particles have an average size of about 0.01 micrometers to about 300 micrometers. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs. 6. According to the friction object of the first patent application scope, the diamond particles have an average size of about 74 microns. 7. The friction object according to item 1 of the scope of the patent application, wherein the binder precursor contains ethylenically unsaturated monomers, selected from monofunctional acrylic monomers, difunctional acrylic monomers, and trifunctionals. Acrylate monomers and mixtures thereof. 8. —A glass polishing system, which includes at least one according to the scope of the patent application -60- This paper size is applicable to the Chinese National Standard (CNS) Λ4 specification (210X297 mm) 6. Any one of the scope of patent applications 1-7 9. The abrasive glass polishing system according to item 8 of the patent application I & Park, which further includes three types of abrasive objects according to any one of items 1-7 of the patent application scope, wherein the three types of friction objects have a reduction Initially different capabilities. 10. A method of polishing a glass workpiece, comprising the steps of: contacting the glass workpiece with an abrasive article according to any one of the μ7 scope of the patent application, wherein the abrasive article can be used with a polishing interval The RPP procedure of about 25 seconds' removes about 0 75 grams or more of the glass raw material from the glass test blank; applying a liquid to the interface between the glass workpiece and the abrasive object; moving the glass workpiece and the abrasive object relative to each other; and The initial Ra is reduced to about 0.7 microns or lower. 11. A method for polishing a non-planar cathode ray tube glass object, comprising the following steps: The surface of the core of the cathode ray tube object is in contact with an abrasive article, the abrasive article comprising: a backing, and at least one three-dimensional abrasive coating on the surface of the backing, wherein the at least one three-dimensional abrasive coating comprises' many diamonds The particles are dispersed in the adhesive and adhered to the back surface of the printed surface of the Consumer Cooperative of the Central Interim Bureau of the Ministry of Economic Affairs; in the presence of water, the convex surface of the cathode-ray tube glass-breaking object and the friction object are moved relative to each other ; And reduce the surface luminosity of the convex surface of the glass object of the cathode ray tube.-A device including a cathode ray tube, wherein the surface of the cathode ray tube breaks the glass object, which is polished by the method of item U of the patent application park. 61- Shi's Zhang scale applies t family standard (2 丨 0 ^ 297 public epidemic) ~~ ----- * __
TW087102064A 1997-03-07 1998-02-13 Abrasive article for providing a clear surface finish on glass TW411303B (en)

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KR20000075987A (en) 2000-12-26
JP2001512375A (en) 2001-08-21
AU727191B2 (en) 2000-12-07
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CA2281921A1 (en) 1998-09-11
CN1249704A (en) 2000-04-05

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