TW405055B - Production process of liquid crystal display panel, seal material for liquid crystal cell and liquid crystal display - Google Patents

Production process of liquid crystal display panel, seal material for liquid crystal cell and liquid crystal display Download PDF

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Publication number
TW405055B
TW405055B TW85103272A TW85103272A TW405055B TW 405055 B TW405055 B TW 405055B TW 85103272 A TW85103272 A TW 85103272A TW 85103272 A TW85103272 A TW 85103272A TW 405055 B TW405055 B TW 405055B
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Taiwan
Prior art keywords
liquid crystal
sealing material
meth
crystal display
hardening
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TW85103272A
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Chinese (zh)
Inventor
Satoshi Yamada
Hideki Matsukawa
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Matsushita Electric Ind Co Ltd
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Publication of TW405055B publication Critical patent/TW405055B/en

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Abstract

This invention relats to a liquid crystal display apparatus formed by sealing a liquid crystal between two substrates with electrodes and alignment film with a seal material, comprising a liquid crystal panel produced in a production process comprising the steps of attaching two substrates in a vacuum, compressing in atmospheric pressure to have a uniform cell gap, a temporary hardening process of the seal material by ultraviolet ray irradiation and a main hardening process of the seal material by heating as the essential processes, wherein a radically polymerizable curing resin is used in a liquid crystal seal material. By comprising the processes, a production method of a liquid crystal display panel having a uniform cell gap. Without dislocation of the alightment between substrates, or discharge of uncured component of a seal material to the liquid crystal, capable of having a seal material firmly attached to the substrates even at panel corner portions, having an excellent straightness and moisture resistance of the seal material can be provided.

Description

經濟部智慧財產局員工消f合作社印製 __ 五、發明說明(ί) 發明領域 本發明係有關於用於液晶顯示裝置的密封材料,該顯 示裝置做爲電子關關,删於使臟晶密封材料 製造液晶裝_程序’且__腿示麵,其包含 在生產處理中應用液晶密封材料所密封之液晶顯示面板。 發明背景 一般生產含液晶顯不面板的液晶顯示裝置之方法中, 顯示面板包含兩透明基板,該基板含施以配向處理的電極, 且液晶密封於其間’該方法包含由基板配向而經一間隔物將 兩基板互相連結、由壓縮板壓縮、加重物或真空包封而使其 呈均勻之晶胞間隙,且再經熱硬化,可參見jP_A_59_232315 或JP-B-6-68669 。 在液晶顯示面板的生產方法之中,當以一重物或壓縮 板做爲加壓而使其有均勻晶胞間隙的方式時,則會使得基板 上的應力變得不均勻’而在面板的角落處產生密封材料剝離 現象,當施加真空包封做爲施加壓縮之方式時,則由加壓縮 時’真空包封袋的收縮而產生配向基板位移的問題。 連結兩基板及密封液晶的液晶密封材料(下文簡稱爲 密封材料)之範例包含一包封型的熱固性環氧樹脂,如由 MITSUI TOATSU Chemica卜 INC.所生產的” STRUCTBOND XN-21-F”。 此包含熱固性環氧樹脂的密封材料所產生的問題例 如:兩初步配向且連結的基板之位移,由於高硬化溫度 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1! t —--— II 睡Γ f靖先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 _M_5055_^_ 五、發明。說明(X ) (150 C )而致基板產生捲翹現象,及長硬化時間。 胃7解決此類問題’可使用紫外線硬化型之密封材 料'含一紫外線硬化型成分及一熱固性成分的密封材料之密 封材料、和重疊熱固性硬化型密封及一紫外線硬化型成分的 雙型密封材料。 @夕1 線硬化型密封材料之例包括含(甲基)丙烯酸單 體而可爲自由基聚合所硬化之材料。在本文中,”(甲基) 丙稀酸單體”表一化合物,其包括從下群中選擇出的至少一 項:丙嫌酸單體、丙烯酸酯單體、甲基丙烯酸酯單體及其衍 生物。 因爲由紫外線所產生的硬化收縮相當顯著,且在硬化 中自由基聚合化所產生的密封硬化率很低,因此在固定及抗 潮上將產生問題。 爲了防止此類硬化收縮,在JP-A-7-13173及JP-A-7-13174中提出使用變性尿素丙烯酸酯。 但是尿素丙烯酸酯會受熱膨脹,且不耐熱。尤其是當 進行退火程序以保證液晶顯示裝置之均勻顯示平面時,因爲 退火溫度需爲向列一等向轉換溫度(nematic-isotropic phase transition temperature,一般從80°C至 120°C或更高),含尿 素丙烯酸酯的密封材料膨脹,而導致例如在含液晶顯示面板 的液晶顯示裝置中,液晶顯示面板鄰近密封部位由於間隙高 度而致臨界電壓不規則。 同時含紫外線硬化型之成分及熱固性型之成分的密封 材料之例,可參見JP-A-4-11223及JP-A-6-160872,其具有改 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) - ------I —I! ·裝 i ί I p I 訂-!-線 1 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 A7 ___40Γι055 β7___ 五、發明說明(ή ) 善的硬化率。已知之商品爲由KYORITSU Chemical and Co., LTD所生產的,’ WORLDROCKX-8700”。 因爲此同時包含一紫外線硬化型成分及一熱固性型成 分的密封,包含一樹脂,其由聚合下述所得到的:做爲紫外 線硬化成分的(甲基)丙烯酸單體或寡聚物,以及做爲熱固 性型成分的環氧樹脂。在紫外線硬化中,該環氧樹脂千擾 (甲基)丙烯酸單體或寡聚物的自由基聚合,而需要大量的 紫外線能量。而且,因爲熱固性成分爲一環氧樹脂,故有必 要在長期高溫下的熱固化,因而引發像是由於玻璃基板捲翹 而使生產良率下降的問題。 採用雙型密封的方法見於JP-A-3-273215及JP-A-4-11223,該密封包含一液晶邊緣的熱固性密封材料,且同時 加上一紫外線硬化型的密封。 而且,在液晶顯示面板的製造方法中更包含滴加及充 塡液晶的步驟,此步驟介於在已施以電極配向處理的基板上 形成一密封材料的步驟及經一間隔物方式來連結相對基板的 步驟之間’因爲未硬化之密封材料與液晶彼此碰觸,所以須 要由一自由基聚合程序聚合密封材料,且其可進行紫外線硬 化。如果使用陽離子聚合所聚合的一單體或一寡聚物,因爲 如Lewis酸的芳香族重氮化鹽、三烯丙基硫鎗鹽、二烯丙基 硕鎗鹽、三烯丙基硒鹽、金屬雙環戊二烯化合物等的陽離子 化合物做爲光起始劑’則離子起始劑將拽入液晶中,而引發 如液晶配向性變差和電流量增加的問題。因此,在jp_A_62_ 89〇25中建議使用雙密封方法,其中液晶的邊緣施加由自由 (請先閱讀背面之注意事項再填寫本頁) -I --I I I I l· I — —— — —— — — 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) 經濟部智慧財產局員工消费合作社印製 A7 ----10505·、 w___— _ 五、發明說明(f) 基聚合之紫外線硬化型密封,_使用_㈣㈣。 因爲上述的雙密封方法所需的密封寬度爲一般密封寬 度的兩倍’而使得必需對液晶顯示面板的商用設計加以限 制’例如龍上㈣-液晶顯示職嶋示部份之翻已減 少,及用於安裝的較小電極終端部位。 發明槪述 本^明的目關提供—高品質、可信軸液晶顯示面 板之生生施,鎌晶顯示職具有的之晶賴隙,基板 間無配向移位絲魏的密塊料成分_到液晶,該液晶 顯不面板含一密封材料,此密封材料堅固地與基板相連結, 甚至在角_也-樣’而賤良筆麵性和_能力的密封 材料。本發明的另-目的係提供—液晶密封材料,其同時使 用糸外線硬化成分及一熱固性成分,以用於具優良黏著性 及抗潮能力的液晶顯示裝置之液晶顯示面板,而在紫外線硬 化時不會對自由基聚合產生干擾,不必在高溫下進行長時間 的熱固,而且液晶間不會產生差的配向情況,且可由只含 (甲基)丽酸單體或寡聚物做爲自由基聚合化的單體或寡 聚物,且本發明提供一含高晝質及可信賴的液晶顯示裝置, 其包含一由該液晶密封材料所密封的液晶顯示面板。 爲了達成上述目的,本發明的液晶顯示裝置的製造方 法包含下列步驟: 以一密封材料在要密封之包含電極的兩基板之至少一 者的電極側端部形成一密封部份,該密封材料包含一紫外線 本紙張尺度適用中固國家標準(CNS)A4規格(21〇 X 297公釐) -------------裝------ί訂---------線、 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製Printed by the Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs __ V. Description of the Invention (Field of the Invention) The present invention relates to a sealing material for a liquid crystal display device. The manufacturing process of the sealing material for the liquid crystal device includes a liquid crystal display panel which is sealed by applying a liquid crystal sealing material in a production process. BACKGROUND OF THE INVENTION In a general method for producing a liquid crystal display device including a liquid crystal display panel, the display panel includes two transparent substrates, the substrates include electrodes subjected to alignment treatment, and the liquid crystal is sealed therebetween. The method includes alignment of the substrates with an interval The two substrates are connected to each other, compressed by a compression plate, weighted or vacuum-encapsulated to make it a uniform cell gap, and then heat-hardened, see jP_A_59_232315 or JP-B-6-68669. In the production method of a liquid crystal display panel, when a weight or a compression plate is used as a pressure to make it have a uniform cell gap, the stress on the substrate becomes uneven. The sealing material peeling phenomenon occurs everywhere. When the vacuum encapsulation is applied as the method of applying compression, the problem of displacement of the alignment substrate arises from the shrinkage of the vacuum encapsulation bag during compression. An example of a liquid crystal sealing material (hereinafter referred to as a sealing material) that connects two substrates and seals a liquid crystal includes an encapsulated thermosetting epoxy resin, such as "STRUCTBOND XN-21-F" produced by MITSUI TOATSU Chemica Bu INC. The problems caused by this sealing material containing thermosetting epoxy resin are, for example, the displacement of the two substrates that are initially aligned and connected. Due to the high hardening temperature, the paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1! t —--— II Sleep Γ f Jing first read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs _M_5055 _ ^ _ V. Invention. Explain that (X) (150 C) causes warping of the substrate and long hardening time. Stomach 7 solves this kind of problem. 'Ultraviolet-curable sealing material can be used.' A sealing material containing an ultraviolet-curable component and a thermosetting component, and a double-type sealing material that overlaps a thermosetting-curable seal and an ultraviolet-curable component. . @ 夕 1 Examples of the wire-curable sealing material include materials containing a (meth) acrylic monomer and which can be hardened by radical polymerization. Herein, "(meth) acrylic acid monomer" is a compound of Table 1, which includes at least one selected from the group consisting of acrylic acid monomer, acrylate monomer, methacrylate monomer, and Its derivatives. Since the curing shrinkage caused by ultraviolet rays is quite significant, and the seal curing rate caused by radical polymerization during curing is very low, problems in fixing and moisture resistance will occur. To prevent such hardening shrinkage, the use of denatured urea acrylate is proposed in JP-A-7-13173 and JP-A-7-13174. But urea acrylate expands with heat and is not heat resistant. Especially when the annealing process is performed to ensure a uniform display plane of the liquid crystal display device, because the annealing temperature needs to be a nematic-isotropic phase transition temperature (typically from 80 ° C to 120 ° C or higher) Due to the expansion of the sealing material containing urea acrylate, for example, in a liquid crystal display device containing a liquid crystal display panel, the critical voltage is irregular due to the height of the gap near the sealing portion of the liquid crystal display panel. For examples of sealing materials containing both UV-curable components and thermosetting components, see JP-A-4-11223 and JP-A-6-160872, which have a revised paper size that applies Chinese National Standard (CNS) A4 Specifications (210 X 297 mm)------- I —I! · Install i ί I p I Order-! -Line 1 (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ___ 40Γι055 β7 ___ 5. Description of the invention (price) Good hardening rate. The known product is "WorldROCKX-8700" produced by KYORITSU Chemical and Co., LTD. Because it contains both a UV-curable component and a thermosetting component, it contains a resin, which is obtained by polymerizing the following : UV-curable (meth) acrylic monomer or oligomer, and epoxy resin as thermosetting component. In UV-curing, the epoxy resin interferes with (meth) acrylic monomer or The radical polymerization of oligomers requires a large amount of ultraviolet energy. In addition, because the thermosetting component is an epoxy resin, it is necessary to heat cure at high temperatures for a long time, which may cause good production due to curling of the glass substrate. The problem of lowering the rate. The method of using a double-type seal is found in JP-A-3-273215 and JP-A-4-11223. The seal contains a thermosetting sealing material at the edge of the liquid crystal, and at the same time a UV-curable seal is added. In addition, the method for manufacturing a liquid crystal display panel further includes the steps of adding and filling liquid crystals. This step is to form a dense layer on a substrate that has been subjected to an electrode alignment process. Between the step of sealing the material and the step of connecting the opposing substrates through a spacer method, because the unhardened sealing material and the liquid crystal touch each other, the sealing material needs to be polymerized by a radical polymerization process, and it can be UV-cured. If a monomer or oligomer polymerized by cationic polymerization is used, such as the aromatic diazonium salt of the Lewis acid, triallyl sulfonium salt, diallyl sulfonium salt, triallyl selenium salt And cationic compounds such as metal dicyclopentadiene compounds as photoinitiators, the ionic initiator will be drawn into the liquid crystal, causing problems such as poor alignment of the liquid crystal and an increase in the amount of current. Therefore, in jp_A_62_ 89〇 It is recommended to use the double sealing method in 25, where the edge of the liquid crystal is free (please read the precautions on the back before filling this page) -I --IIII l · I — —— — —— — — This paper size applies to China Standard (CNS) A4 specification (210 X 297 Gongchu) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ---- 10505 ·, w ___— _ V. Description of the invention (f) UV-curing type based on polymerization Seal, _use_㈣㈣. Because the sealing width required for the above-mentioned double sealing method is twice the general sealing width ', it is necessary to restrict the commercial design of the liquid crystal display panel. The number of copies has been reduced, and the smaller electrode terminal parts for installation are described in the present invention. The purpose of this document is to provide a high-quality, reliable axis LCD display panel. Gap, there is no alignment shift between the substrates. The composition of the dense bulk material is to the liquid crystal. The liquid crystal display panel contains a sealing material, which is firmly connected to the substrate, even at the corner. And sealing ability. Another object of the present invention is to provide a liquid crystal sealing material which simultaneously uses an external hardening component and a thermosetting component for a liquid crystal display panel of a liquid crystal display device having excellent adhesion and moisture resistance. Does not interfere with free-radical polymerization, does not require long-term thermosetting at high temperatures, and does not produce poor alignment between liquid crystals, and can be freed by monomers or oligomers containing only (meth) lacrylic acid Polymerized monomers or oligomers, and the present invention provides a high-quality and reliable liquid crystal display device including a liquid crystal display panel sealed by the liquid crystal sealing material. In order to achieve the above object, the method for manufacturing a liquid crystal display device of the present invention includes the following steps: A sealing material is used to form a sealing portion at an electrode-side end of at least one of two substrates including an electrode to be sealed. The sealing material includes One UV standard for this paper is applicable to China Solid State Standard (CNS) A4 (21〇X 297 mm) ------------- Installation ------ Order ---- Line, (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs

405055 Z 五、發明說明(s) 硬化樹脂成分及〜熱固性樹脂成分, 經由一間隔物的方式而連結兩基板, 至少對密封部位照射紫外線,以暫時硬化密封部位, 及 加熱該密封部位,以供主硬化。 在此方法中,最好在一降低的大氣壓力下進行連結程 序,在本文中,降低的大氣壓力表示爲約0·4至1·〇 Torr的壓 力。 在上述方法中,最好在含電極的基板上有配向處理。 在上述方法中,最好紫外線硬化樹脂成分與熱固性樹 脂成分的重量比値從6〇 : 4〇至90 : 1〇之間。 本發明的一種液晶顯示面板的製造方法,其包含下列 步驟: 在安裝電極之第一透明基板表面上要密封的部分,形 成一密封樹脂組成物,該樹脂組成物包含〜硬化樹脂及起始 該硬化樹脂之硬化程序的硬化劑, 連結安裝電極之第二透明基板的表面與安裝電極之第 一透明基板的表面, 在連結的第一及第二透明基板之間的間隙放入液晶, 及 藉由上述密封樹脂組成物,連結該兩具有電極的透明 基板, 其中進行硬化該硬化樹脂的步驟,使硬化率爲80%或 更多。 本紙張尺度適用中國國家標準(CNS)A4規格(21() χ挪公麓) — I— I 111---裝·!—訂 11 11 !-線 r- (請先閲讀背面之注意事項再填寫本頁) A7 405055 B7 五、發明說明(& ) 在上述程序中,最好在密封樹脂組成物的硬化劑中包 含一紫外線硬化劑,以紫外線照射而起始硬化樹脂的硬化程 序’及包含一熱固化劑,以加熱而起始硬化樹脂的硬化程 序’其中硬化該硬化樹脂的程序包含一第一程序,其由照射 —紫外線至密封樹脂組成物,而使硬化樹脂的硬化率至少爲 60% ’及包含一第二程序,其係在第一程序後,由加熱密封 樹脂組成物,而使硬化樹脂的硬化率至少爲80%。 在上述程序中,最好在密封樹脂組成物的硬化劑中包 含一紫外線硬化劑,以紫外線照射而起始硬化樹脂的硬化程 序,及包含一粒子型熱固化劑,以加熱而起始硬化樹脂的硬 化程序,其中硬化該硬化樹脂的程序包含一第一程序,其由 照射一紫外線至密封樹脂組成物,而使硬化樹脂的硬化率至 少爲50%,及包含一第二程序,其係在第一程序後,由加熱 密封樹脂組成物,而使硬化樹脂的硬化率至少爲80%。 在上述程序中,最好使用一對大面積之含電極的透明 基板,以安裝多個液晶顯示面板,使得該對含電極之大面積 透明基板,可爲多個液晶顯示面板中的每一件做多次分割。 在上述程序中,最好在形成密封的步驟和連結兩具有 電極之基板的步驟之間滴加液晶,來形成液晶顯示面板。 本發明用於液晶顯示面板的密封材料包含一紫外線硬 化成分及一熱固性成分,該等成分包含衍生自環氧化合物的 (甲基)丙烯酸酯((meth)acrylate derived from an epoxy resin)、(甲基)丙烯酸酯((meth)acrylic acid ester)、一光起 始劑、一熱固化劑及一無機塡充劑做爲基本成分,其中,以 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁> --裝 訂·--------線 經濟部智慧財產局員工消f合作社印製 經濟部智慧財產局員工消费合作社印製 405055 五、發明說明(7) 占密封材料的重量百分計’(甲基)丙烯酸酯((meth)acryiic acid ester)包含5至10%的(甲基)丙烯酸酯[每分子中含多 個(甲基)丙烯酸殘餘物],且包含2至10%的(甲基)丙烯 酸酯[每分子中含一(甲基)丙烯酸殘餘物]。 在上述的密封材料中,最好該衍生自環氧化合物的 (甲基)丙烯酸酯在密封材料中占40至70%的重量百分比, 且爲一雙酚A型或一酚醛淸漆型者。 在上述的密封材料中,最好該光起始劑占密封材料的3 至5%重量百分比,且從下群中選擇:苯乙酮型之光起始 劑'安息香型之光起始劑及二苯甲酮型之光起始劑。 在上述的密封材料中,最好該熱固化劑占該密封材料 的2至5%重量百分比,且從下群中選擇:醯肼、芳香胺、酸 酐和咪唑。 在上述的密封材料中,最好該熱固化劑爲粒子型之熱 固化劑,其平均粒子尺寸爲3/zm或更小。 在上述的密封材料中,最好包含矽烷耦合劑,占密封 的2至7%重量百分比,且從下群中選擇:縮水甘油基乙氧基 矽烷和縮水甘油基甲氧基矽烷。 在上述的密封材料中,最好該無機塡充劑的平均尺寸 爲1.5//m或更小,且在密封材料中占8至2〇%的重量百分 比,且從下群中選擇:水合矽酸鎂、碳酸鈣、碳酸鋁及氧化 矽。 本發明的液晶顯示面板包含兩具有電極且經由樹脂組 成物密封而彼此相連結的基板,該樹脂組成物主要包含一硬 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I------itr._-------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 405055 B7 五、發明說明(浐) 化樹脂,其硬化率爲8〇%或更多。 在上述面板中,最好紫外線硬化樹脂成分及熱固性樹 脂成分的混合比例爲60 : 40至90 : 10。 在上述面板中,用於硬化該硬化樹脂的硬化劑最好爲 自由基聚合起始劑,以起始硬化樹脂的自由基聚合動作。 如上所述’本發明係有關於一液晶顯示面板,該液晶 顯示面板含兩基板,該基板具有電極,其間有密封的液晶, 其製造方法包含一密封形成程序步驟,以一密封材料在液晶 顯示面板的兩基板之至少一者的電極側端部形成一密封部 份’該密封材料包含一紫外線硬化劑成分及一熱固化劑成 分,製造方法還包含一第一硬化步驟,係將紫外線照射至密 封樹脂組成物,使其硬化樹脂的硬化率至少爲50至60%,及 一第二步驟’係對密封樹脂組成物加熱,使其硬化樹脂的硬 化率至少爲80%。 依據本發明的液晶顯示面板的製造方法,因爲原係於 真空及壓縮程序中進行兩含電極之基板的連結程序,以得到 一均勻的晶胞間隙,係在大氣壓力下進行,所以可得到沒有 配向移位的均勻晶胞間隙。 因爲密封材料同時包含一紫外線硬化成分及一熱固性 成分’並且進行一暫時硬化程序對晶胞的密封部位照射紫外 線’所以不像傳統的熱固性密封會產生諸如:因其黏滯度下 降而使密封材料洩漏破壞配向、切割密封材料及基板的配向 位移。 尤其是’如果在紫外線硬化後,密封材料之紫外線硬 本紙張尺度適用中國國豕標準(CNS)A4規格(210 X 297公爱〉 ------------I I 111111--訂 i — ! — - -、 (請先閲讀背面之注意事項再填寫本頁} 經濟部智慧財產局員工消费合作社印製 A7 Β7 五、發明說明(γ) 化成分的硬化率至少爲5〇%至60%,則可防止由於密封材料 拽漏至液晶中的電壓增加,以及液晶雜亂不齊t。 而且,如果在主硬化後,密封材料的硬化率至少爲8〇 %,則在切割基板時,可防止面板角落部位剝離,因此本發 明可產生高良率且可靠的液晶顯示裝置。 本發明中用於於液晶顯示面板的密封材料包含% 線硬化成分及一熱固性成分,該等成分包含衍生自環氧化合 物的(甲基)丙烯酸酯、(甲基)丙烯酸酯、一光起始劑、 一熱固化劑及一無機塡充劑做爲基本成分,其中,以占密、胃 材料的重量百分計,(甲基)丙烯酸酯包含5至1〇%的(_ 基)丙烯酸酯[每分子中含多個(甲基)丙烯酸殘餘物],1 包含2至10%的(甲基)丙烯酸酯[每分子中含〜(甲基 > 丙 烯酸殘餘物]。 在上述的密封材料中,環氧基(甲基)丙稀酸 密封材料的4〇至70%重量百分比,且爲一雙酚A型或^醒淸 漆型。 > 在上述的密封材料中,光起始劑最好占密封# 5%重量百分比,且其從下群中選擇:苯乙_型$ 劑、安息香型之光起始劑及二苯甲酮之光起始劑^ ^@始 在上述密封材料中,熱固化劑最好占密封材 %重量百分比,且其從下群中選擇:醯肼、芳香臉、勺2至5 咪哗。 則女、酸酐及 在上述密封材料中,熱固化劑最好爲〜粒$_ \ 化劑,平均粒子尺寸爲3#m或更小。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------- I I I I I I--訂.-— — —111! (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 五、發明說明(π) 在上述密封材料中,辦m合㈣好占 7%的重量百分比,⑽下群中選擇:縮水甘_乙氧基ί 烷及縮水甘油基甲氧基砂燒。 在上述密封材料中,無機塡充物的平均尺寸最 5405055 Z V. Description of the invention (s) The hardened resin component and the ~ thermosetting resin component are connected to the two substrates through a spacer, and at least the sealing portion is irradiated with ultraviolet rays to temporarily harden the sealing portion, and the sealing portion is heated for supply. Master hardening. In this method, the joining process is preferably performed at a reduced atmospheric pressure. In this context, the reduced atmospheric pressure is expressed as a pressure of about 0.4 to 1.0 Torr. In the above method, it is preferable to perform an alignment process on the electrode-containing substrate. In the above method, the weight ratio of the ultraviolet curing resin component to the thermosetting resin component is preferably from 60:40 to 90:10. A method for manufacturing a liquid crystal display panel according to the present invention includes the following steps: forming a sealing resin composition on a portion to be sealed on a surface of a first transparent substrate on which an electrode is mounted, the resin composition including a ~ hardened resin and starting the A hardener for the hardening process of the hardening resin, which connects the surface of the second transparent substrate on which the electrode is mounted and the surface of the first transparent substrate on which the electrode is mounted, puts liquid crystal in the gap between the first and second transparent substrates to be connected, and borrows The two transparent substrates with electrodes are connected from the above-mentioned sealing resin composition, and a step of hardening the hardening resin is performed so that the hardening rate is 80% or more. This paper size applies to the Chinese National Standard (CNS) A4 specification (21 () χNuo Gonglu) — I— I 111 --- installed ·! —Order 11 11! -Thread r- (Please read the precautions on the back before filling out this page) A7 405055 B7 5. & Description of the invention In the above procedure, it is best to include in the hardener of the sealing resin composition A UV hardener, a hardening process of starting a hardened resin with ultraviolet radiation 'and a hardening process including a heat curing agent, starting with a hardening resin by heating' wherein the process of hardening the hardened resin includes a first process, which consists of Irradiation—ultraviolet rays to the sealing resin composition, so that the curing rate of the cured resin is at least 60%, and includes a second procedure, which is after the first procedure, the sealing resin composition is heated to make the curing rate of the cured resin At least 80%. In the above procedure, it is preferable to include an ultraviolet curing agent in the curing agent of the sealing resin composition, to initiate the curing procedure of the curing resin by irradiation with ultraviolet rays, and to include a particle-type heat curing agent to initiate the curing of the resin by heating. The hardening process of the hardening resin includes a first process of irradiating an ultraviolet ray to the sealing resin composition so that the hardening rate of the hardening resin is at least 50%, and a second process of After the first procedure, the resin composition is sealed by heating so that the hardening rate of the hardened resin is at least 80%. In the above procedure, it is best to use a pair of large-area transparent substrates with electrodes to mount multiple liquid crystal display panels, so that the pair of large-area transparent substrates with electrodes can be each of a plurality of liquid crystal display panels Do multiple splits. In the above procedure, it is preferable to form a liquid crystal display panel by dropping liquid crystal between the step of forming a seal and the step of connecting two substrates having electrodes. The sealing material for a liquid crystal display panel of the present invention includes an ultraviolet curing component and a thermosetting component. These components include (meth) acrylate derived from an epoxy resin, (formaldehyde) (Meth) acrylic acid ester, a photoinitiator, a heat curing agent, and an inorganic filler are used as basic ingredients. Among them, the Chinese national standard (CNS) A4 specification ( 210 X 297 mm) (Please read the precautions on the back before filling out this page > --Binding · -------- Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative 405055 5. Description of the invention (7) Percentage of the weight of the sealing material ((meth) acryiic acid ester) contains 5 to 10% (meth) acrylate [per molecule Contains multiple (meth) acrylic residues] and contains 2 to 10% (meth) acrylic esters [one (meth) acrylic residue per molecule]. Among the above-mentioned sealing materials, the best The (A Based) Acrylate accounts for 40 to 70% by weight in the sealing material, and is a bisphenol A type or a phenolic lacquer type. In the above-mentioned sealing materials, it is preferable that the photoinitiator accounts for 3 to 5% by weight, and selected from the group consisting of: acetophenone type light initiator 'benzoin type light initiator and benzophenone type light initiator. In the above-mentioned sealing material, Preferably, the heat curing agent accounts for 2 to 5% by weight of the sealing material, and is selected from the group consisting of hydrazine, aromatic amine, acid anhydride, and imidazole. In the above sealing material, it is preferable that the heat curing agent is particles Type of heat curing agent, whose average particle size is 3 / zm or less. In the above-mentioned sealing material, it is preferable to include a silane coupling agent, which accounts for 2 to 7% by weight of the seal, and select from the following group: shrinkage Glyceryl ethoxysilane and glycidyl methoxysilane. In the above-mentioned sealing material, it is preferable that the average size of the inorganic filler is 1.5 // m or less, and accounts for 8 to 2 in the sealing material. 〇% by weight, and choose from the following groups: hydrated magnesium silicate, calcium carbonate Aluminum carbonate and silicon oxide. The liquid crystal display panel of the present invention includes two substrates having electrodes and connected to each other via a resin composition sealed. The resin composition mainly includes a hard paper and is sized for the Chinese National Standard (CNS) A4 specification ( 210 X 297 mm) I ------ itr ._------- line (Please read the precautions on the back before filling out this page) Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 405055 B7 5. Description of the invention (ii) The resin has a hardening rate of 80% or more. In the above panel, the mixing ratio of the ultraviolet curing resin component and the thermosetting resin component is preferably 60:40 to 90:10. In the above-mentioned panel, the hardening agent for hardening the hardening resin is preferably a radical polymerization initiator to initiate a radical polymerization action of the hardening resin. As described above, the present invention relates to a liquid crystal display panel including two substrates, the substrate having electrodes, and sealed liquid crystals therebetween. The manufacturing method includes a seal forming process step, and a sealing material is used in the liquid crystal display. A sealing portion is formed on the electrode-side end of at least one of the two substrates of the panel. The sealing material includes an ultraviolet curing agent component and a thermal curing agent component. The manufacturing method further includes a first curing step, which irradiates ultraviolet rays to The sealing resin composition has a hardening rate of at least 50 to 60%, and a second step is to heat the sealing resin composition so that the hardening rate of the hardening resin is at least 80%. According to the manufacturing method of the liquid crystal display panel of the present invention, since the connection process of two substrates containing electrodes is performed in a vacuum and compression process to obtain a uniform cell gap, which is performed under atmospheric pressure, it can be obtained without Aligned shifted uniform cell gap. Because the sealing material contains both an ultraviolet hardening component and a thermosetting component, and a temporary hardening process is performed to irradiate the sealing portion of the unit cell with ultraviolet light, so unlike traditional thermosetting sealing, there will be problems such as: the sealing material is reduced due to its viscosity. Leakage damages the alignment, cutting seal material and the alignment displacement of the substrate. In particular, 'If the UV hardened paper of the sealing material is UV-cured, the Chinese standard (CNS) A4 specification (210 X 297 public love> -------- II 111111-- Order i —! —--, (Please read the notes on the back before filling out this page} Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (γ) The hardening rate of the chemical composition is at least 50% To 60%, it can prevent the increase in voltage due to the sealing material dragging into the liquid crystal, and the liquid crystal is not cluttered. Moreover, if the curing rate of the sealing material is at least 80% after the main hardening, when cutting the substrate It can prevent the corners of the panel from peeling, so the present invention can produce a high-yield and reliable liquid crystal display device. The sealing material used in the liquid crystal display panel of the present invention contains a% hardening component and a thermosetting component, and these components include derived from The epoxy (meth) acrylate, (meth) acrylate, a photoinitiator, a heat curing agent, and an inorganic filler are used as the basic components. Among them, the Score, (Meth) acrylate contains 5 to 10% of (_yl) acrylate [multiple (meth) acrylic residues per molecule], 1 contains 2 to 10% of (meth) acrylate [per The molecule contains ~ (methyl > acrylic residue]. In the above-mentioned sealing material, 40 to 70% by weight of the epoxy (meth) acrylic sealing material is a bisphenol A type or ^ Wake up paint type. ≫ In the above-mentioned sealing materials, the light initiator preferably accounts for 5% by weight of the seal, and it is selected from the following group: phenethyl_ type $ agent, benzoin type light starter And benzophenone light starter ^ ^ @In the above sealing materials, the heat curing agent preferably accounts for the weight percentage of the sealing material, and it is selected from the following group: hydrazine, aromatic face, spoon 2 to 5 Mi Wah. For women, anhydrides, and in the above-mentioned sealing materials, the thermal curing agent is preferably ~ particles $ _ \ chemical agent, the average particle size is 3 #m or less. This paper size applies to Chinese National Standards (CNS) A4 specification (210 X 297 mm) ------------- IIIII I--Order .--- — — 111! (Please read the precautions on the back before filling this page ) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (π) In the above sealing materials, it is better to account for 7% by weight. Choose from the following group: glycidyl_ethoxyl alkane And glycidyl methoxy sand. In the above sealing materials, the average size of the inorganic filler is 5

Mm或更小,且占密封材料的8至2〇%重量百分比,且從 群中選擇:水合雜鎂、碳議 '讎紐氧化砂。 最好朗職爲製造方法所產生之液晶 顯不麵的密封材料,該製造方法於該密封材料形成 連結兩含電極之基板的步驟之間包含一滴加液晶的步驟。 本發明_關神置包含—液關示難,其含液 晶,此液晶由上述任一密封材料所密封。 而上’在上述的液晶顯示裝置中’最好液晶顯示面板 爲製造方法所產生,該製造方法於該密封材料形成步驟及連 結兩含電極之基板的步驟之間包含—滴加液晶的步驟。 依據上述理[本發明的密封材料包含—紫外線硬化 成分及-關性成分’其包含衍生自環氧化合物的( 丙烯酸酯、(甲基)醜酸酯、-光起始劑及—埶固化劑, 且該熱固化劑可交互聯結-樹脂成分,該樹脂可藉由麵紫 外線硬化成分照射紫外線而使該樹脂成分而經自由基聚合 而聚合。 α 如上所述,因爲本發明的密封材料並不包含環氧樹 月旨,因此不需長時間加熱以硬化環氧樹脂,因此不會因加執 而破壞密封材料的黏滯性,不會發生連結後基板配向之频 或基板捲翹。而且’因爲不包含環_脂,在紫外線硬化 13 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝------— —訂---------線 .、 {請先閲讀背面之注意事項再填寫本頁) 405055 五、發明說明(f h 中,干擾衍生自環氧化合物的(甲基)丙烯酸酯或(甲基) 丙烯酸酯之自由基聚合的危險可避免。 據此,一包含一液晶顯示面板的液晶顯示裝置,宜液 晶由上述液晶密封材料所松封,此液晶顯不裝置具有優良的 黏著性及抗潮能力,可提供良好的顯不品質及可丨言度,0不 會有液晶配向不良或者電流增加的危險。 再者,由於本發明的密封材料係以自由基聚合而硬 化,且在紫外線硬化中的反應率高,即使當應用一滴加程序 時,也就是密封材料形成於具配向處理之電極的兩基板之 一,而在滴加液晶於兩基板之間(兩基板藉由一間隔物的方 式彼此連結)以前,液晶的配向狀況或電性不會受到顯著影 響。尤其即使當紫外線硬化後,藉由選擇一熱固劑以於溫度 低於液晶面板退火溫度下聚合熱固密封材料,製造效率不會 下降。據此,即使有一滴加程序,仍可有效率地提供具有良 好顯示品質的液晶顯示裝置。 而且’在本發明之密封材料的成分中,當進行一滴加 程序時,即對含電極之基板形成一密封材料,該電極已加上 配向處理,藉由間隔物方式而將相對之基板連結,且將液晶 滴加在其間,因爲衍生自環氧化合物的(甲基)丙烯酸酯之 熱膨脹相當小且可自由基聚合,因此可加以防止由於未硬化 液晶密封材料及液晶間的接觸而導致密封材料成分拽漏,致 使電流値增加或配向不良。而且,因爲一般衍生自環氧化合 物的(甲基)丙烯酸酯得自於寡聚物的形式,所以其用於寡 聚物形式中,做爲本發明的成分材料。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Mm or less, and 8 to 20% by weight of the sealing material, and selected from the group: hetero-magnesium hydrate, carbon oxide sand. It is preferable that the sealing material for the liquid crystal display surface produced by the manufacturing method includes a step of adding liquid crystal between the step of forming the sealing material and connecting the two substrates containing electrodes. The present invention _ Guan Shen Zhi contains-liquid is difficult to show, it contains liquid crystal, this liquid crystal is sealed by any of the above sealing materials. In the above-mentioned liquid crystal display device, it is preferable that the liquid crystal display panel is produced by a manufacturing method that includes a step of dropping a liquid crystal between the step of forming the sealing material and the step of connecting two substrates containing electrodes. According to the above-mentioned principle [the sealing material of the present invention includes an ultraviolet curing component and a critical component 'which includes an epoxy compound-derived acrylic acid ester, (meth) acrylic acid ester, a photoinitiator, and a thallium curing agent. In addition, the thermosetting agent can be alternately connected with a resin component, and the resin can be polymerized through radical polymerization by irradiating ultraviolet rays with a surface ultraviolet curing component to polymerize the resin component. Α As described above, because the sealing material of the present invention is not Contains the epoxy tree, so it does not require long-term heating to harden the epoxy resin, so it will not destroy the viscosity of the sealing material due to adhesion, and the frequency of substrate alignment or substrate curling after connection will not occur. Because it does not contain ring_lipid, it is hardened in UV 13. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) ------------- Package ------ — — Order --------- line., {Please read the notes on the back before filling out this page) 405055 V. Description of the invention (in fh, interference with (meth) acrylates derived from epoxy compounds The danger of free radical polymerization of According to this, a liquid crystal display device including a liquid crystal display panel, preferably the liquid crystal is loosely sealed by the liquid crystal sealing material, the liquid crystal display device has excellent adhesion and moisture resistance, and can provide good display quality and It can be said that 0 does not have the risk of poor liquid crystal alignment or increased current. Furthermore, the sealing material of the present invention is hardened by radical polymerization and has a high reaction rate in ultraviolet curing, even when a dropwise addition is applied. During the procedure, that is, the sealing material is formed on one of the two substrates with the electrode with alignment treatment. Before the liquid crystal is dropped between the two substrates (the two substrates are connected to each other by a spacer), the alignment state of the liquid crystal or Electrical properties will not be significantly affected. Especially even after UV curing, by selecting a thermosetting agent to polymerize the thermosetting sealing material at a temperature lower than the annealing temperature of the liquid crystal panel, the manufacturing efficiency will not decrease. Accordingly, even a drop With the addition of the program, it is still possible to efficiently provide a liquid crystal display device with good display quality. Moreover, in the composition of the sealing material of the present invention, When a dropwise addition process is performed, a sealing material is formed on the substrate containing the electrode, the electrode has been subjected to alignment processing, the opposing substrates are connected by a spacer method, and the liquid crystal is dropped in between, because it is derived from the ring The thermal expansion of the (meth) acrylate of the oxygen compound is relatively small and it can be radically polymerized. Therefore, it is possible to prevent the leakage of the components of the sealing material caused by the contact between the unhardened liquid crystal sealing material and the liquid crystal, resulting in an increase in current flow or poor alignment. Moreover, since (meth) acrylates generally derived from epoxy compounds are obtained in the form of oligomers, they are used in the form of oligomers as the constituent material of the present invention. This paper size applies to Chinese national standards (CNS) A4 size (210 X 297 mm) (Please read the precautions on the back before filling this page)

· I I---- I 訂-------I I 經濟部智慧財產局員工消費合作社印製· I I ---- Order I ------- I I Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs

C A7g 五、發明說明((1) 關於每分子中含多個(甲基)丙嫌酸殘餘物的(甲 基)丙烯酸酯,有助增加硬化密度,便於熱固’且達成在高 溫下有可信度的密封材料。當密封材料中此成分少於5%重 量百分比時,交互聯結密度變得不足以提供高熱固可信度及 抗潮能力的液晶顯示裝置。另一方面,當其量超過10%重量 百分比時’硬化收縮便顯著防礙達成良好的連結性質。 因爲每分子中含一(甲基)丙烯酸殘餘物的(甲基) 丙烯酸酯有比較少的硬化收縮,所以最好做爲抑制硬化收縮 的成分。而且’在聚化之前的單體階段中,它提供衍生自環 氧化合物的(甲基)丙烯酸酯的溶劑,且當密封材料以印刷 施加到基板時提供爲黏滯度調整劑。當密封材料中該成分的 比例爲2%重量百分比或更少時,密封材料之硬化收縮變得 太大’而無法得到高黏著度的液晶顯示裝置。另一方面,如 果比例超過10%重量百分比時,交互聯結密度變得太低,而 沒法得具局耐熱又抗潮的液晶顯示裝置。而且,此成份太 多’未硬化成分因此易於拽至液晶中,而引發例如配向變差 且電流値增加的問題。 一光起始劑提供一自由基產生源,此對於上述(甲 基)丙烯酸單體或寡聚物成分的紫外線聚合乃必要的。一熱 固化劑有助於加熱產生的交互聯結,及由上述紫外線聚合所 生聚合物成分的熱所致之硬化,因此可改進黏著度及耐熱 性。 矽烷耦合劑可進一步改進抗潮能力。無機塡充劑有助 於黏著性,如改進剝離強度及調整密封材料的黏滞度。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) i !1 訂,il!i - 經濟部智慧財產局員工消費合作社印製 A7 A7 綏濟郤智慧財虞扃員工湞費合作社印製 B7 五、發明說明(巧) 因爲本發明的密封材料包含上述成分,即使爲自由基 聚合化而硬化,其具有優秀的黏著度及抗潮能力,以提供高 顯示品質及可信度。 下文將說明本發明之較佳範例。最好所用的衍生自環 氧化合物的(甲基)丙烯酸酯爲一雙酚A型或酚醛淸漆型, 且占液晶密封材料中40至70%的重量百分比。當由印刷施加 密封材料時,其黏滯度由可適當調整黏滯度的雙酚A型及酸 醛淸漆型環氧基(甲基)丙烯酸爲較佳。而且,與變性尿素 丙烯酸酯比較之下不易熱膨脹者最好。因爲4〇至70%重量百 分比可消除如由其他單體成分比率增加而導致的硬化收縮、 液晶配向性不佳、電流値增加、當以印刷施加上時的高或低 黏滯性等問題,因此此爲一較佳之選擇。 在從下列群中所選擇的光起始劑,可與一般紫外線燈 之波長順利地進行聚合動作,該群包含:苯乙酮型之光起始 劑、安息香型之光起始劑及二苯甲酮型之光起始劑。而且, 因爲此類光起始劑適用期相當長,而足於在密封材料調整期 間或由印刷施加密封材料於基板的期間消除過度聚合的危險 性,因此爲較佳之選擇。如果光起始劑的比率過低,因爲紫 外線硬化無法順利進行,未硬化之成分可洩至液晶中而使液 晶產生不良的配向情況。另一方面,如果比例過高,因爲紫 外線硬化無法充份地進行,則可能產生例如過剩的光起始劑 洩入液晶中而使電流値增加的問題。因此最好3至5%之重量 百分比的光起始劑含於液晶密封材料中。 最好所含的熱固化劑從下群中選擇:醯肼、芳香胺、 尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) — II 裝 —1— 訂·!-線} 一 - (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 405055 B7 五、發明說明(丨屮) 酸酐及咪唑,因爲此類熱固化劑的硬化溫度低於一般的分解 溫度,因此可避免液晶爲熱所破壞之危險。而且,因爲此類 熱固化劑的適用期很長,即在室溫下爲8小時或更長,所以 在密封材料調整或者印刷密封材料於基板的期間,可以避免 熱固化劑過度進行交互聯結聚合的危險,所以此爲較佳之選 擇。 因爲一平均粒子尺寸爲3 μ m或或更小的粒子熱固化劑 其適用期較長,且不防止紫外線硬化中的自由基聚合,所以 此爲較佳之選擇。因爲粒子平均大小爲3em或更小,且小 於以間隔物方式調整液晶顯示面板之兩基板間的間隙,所以 可避免間隙缺陷的危險,所以此爲較佳之選擇。熱固化劑之 平均粒子的下限並沒有特別限制,但一般說來約l//m。 因爲從縮水甘油基乙氧基矽烷及縮水甘油基甲氧基ί夕 烷中所選用的矽烷耦合劑可更進一步改進抗潮效應,所以此 爲較佳之選擇。如果矽烷耦合劑的比率太低,則液晶顯示面 板的抗潮能力無法改進。如果矽烷耦合劑的比例太高,則由 於密封材料洩漏到液晶中,因此可能發生液晶不良配向情 況。因此,最好液晶密封材料中的矽烷耦合劑占密封材料中 2至7%的重量百分比,以避免此一問題。 因爲從水合矽酸鎂、碳酸鈣、碳酸鋁及氧化矽中選擇 的無機塡充物可加以使用,且其粒子平均大小爲或更 小比較容易做到,此可改進黏著性,且當密封材料以印刷塗 佈時,可輕易地調整其黏滯度,所以此爲較佳之選擇。應用 平均粒子大小爲1.5#m或更小的無機塡充物’則可在密封材 ^紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^----------------Φ, (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 B7 ^όϋ55 五、發明說明(C) 料中充分地分佈’且平均粒子尺寸小於將以間隔物方式所調 整之液晶顯本面板之兩基板間間隙,所以不會發生間隙缺 陷,所以此爲較佳之選擇。無機塡充物的粒子平均大小下限 沒有特別限制,但一般說來,約15nm的小粒子爲最好。如 果無機塡充物的比例太低,則無法充分地改進黏著度。如果 比例太高,則不適於由印刷方法將密封材料施加到基板,而 且無法維持兩基板間預定距離之間隙。所以最好在密封材料 中無機塡充物占8至20%的重量百分比,以避免此問題。 對每分子中含至少一(甲基)丙稀酸殘餘物的(甲 基)丙烯酸酯的比例加以調整,且調整在上述混合量邊際中 的無機塡充物,則具適當黏滯度的密封材料適於印刷和基板 連結之後的配向調整,而能使液晶顯示裝置的生產深具效 率。 對於平均大小爲1 _5 # m的粒子,因爲此改進密封材料 的觸變性質,可得到具優良顯示品質的液晶顯示裝置,而不 會產生例如由於在滴加方法中與基板連結之後,由於密封材 料之漏洩或密封材料之切割所產生的液晶配向等問題。 圖式簡述: 圖1爲本發明之範例中兩含電極之基板的連結程序的斜 視圖,該電極已經過配向處理。 圖2顯示本發明之範例中由紫外線照射而使液晶暫時硬 化之程序。 圖3爲本發明$0例的製造方法所產生的液晶顯示面板的 18 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) -------------裝------— —訂---------線、 (請先閱讀背面之注意事項再填寫本頁} 經濟部智慧財產局員工消費合作社印製 405055 五、發明說明(A) 斜視圖。 圖4爲圖3中液晶顯示面板之密封部分的部份放大圖。 圖5爲液晶顯示面板的剖面圖,該液晶顯示面板用於本 發明範例的液晶顯示裝置。 圖6爲一平面圖,其顯示本發明一範例中液晶顯示面板 之基板的剝離強度測試。 圖7爲本發明一範例中液晶顯示面板之基板剝離強度測 試的側視圖。 圖8爲本發明一範例中液晶顯示面板製造方法之滴加程 序時滴加液晶之斜視圖。 圖9爲連結基板到相對基板的程序之剖面圖,其中滴加 了液晶且以一間隔物材料置於其間。 圖式元件符號說明 1 A、1 B.玻璃基板 2. 玻璃珠間隔物材料 3. 密封材料 4A〜4D.固定腳 5A、5B.間隔物 6. 真空室 7. 晶胞 8. 紫外線罩 9. 開口 10. 配向膜 本紙張尺度適用中國國家標準(cns)aT^ (210 χ 297公爱)--- (請先閱讀背面之注意事項再填寫本頁) -—裝------Γ I 訂·1 I I I !線 經濟部智慧財產局員工消費合作社印製 Α7 _B7 五、發明說明((Ί) 11 ·透明電i 12A、12B.玻璃基板 1 3 .液晶 I4·液體分配器 21.壓測計 壓力柱 2 3 .液晶顯示面板夾持器 2 4.液晶顯示面板 2 4 A.上基板 24B.下基板 25·液晶顯示面板之支撐 26. 底座 27. 脈衝馬達 發明之詳細說明 (第一範例) 本發明液晶顯示面板之製造方法的第一範例包含:形 成一密封部份的程序、紫外線暫時硬化而連結基板的程序、 以及以液晶密封材料做爲基本元件之主硬化程序。在真空中 藉由一間隔物的方式進行連接兩基板的程序,且以大氣壓力 做爲加壓方式,以使其間存在均勻之間隙,基板遂被均句力也 壓縮,以提供一含均勻間隙之晶胞。因此對於例如紫外線暫 時硬化後密封材料之剝離問題可迎刃而解° ^ ^ 當使用大氣壓力於真空包封時,由於袋子·θ#10 ^ ills —--I---裝 i — — — — — — 訂·!I-線、 (請先閱讀背面之注意事項再填寫本頁) 20C A7g 5. Description of the invention ((1) Regarding (meth) acrylates containing multiple (meth) propionic acid residues in each molecule, it helps to increase the hardening density, facilitates thermosetting, and achieves a high temperature. Reliable sealing material. When this component is less than 5% by weight in the sealing material, the cross-link density becomes insufficient to provide a liquid crystal display device with high thermosetting reliability and moisture resistance. On the other hand, when the amount When it exceeds 10% by weight, 'hardening shrinkage will significantly prevent the achievement of good bonding properties. Since (meth) acrylates containing a (meth) acrylic residue in each molecule have less hardening shrinkage, it is best to do A component to suppress hardening shrinkage. Also, 'in the monomer stage before polymerization, it provides a solvent derived from a (meth) acrylate of an epoxy compound, and is provided as a viscous material when a sealing material is applied to a substrate in printing When the proportion of the component in the sealing material is 2% by weight or less, the curing shrinkage of the sealing material becomes too large, and a liquid crystal display device with high adhesion cannot be obtained. On the other hand, if the proportion exceeds 10% by weight, the cross-linking density becomes too low to obtain a locally heat-resistant and moisture-resistant liquid crystal display device. Moreover, this component is too much, and the unhardened component is easy to drag Into the liquid crystal, causing problems such as poor alignment and increased current. A photoinitiator provides a source of free radical generation, which is necessary for the UV polymerization of the (meth) acrylic monomer or oligomer component. A heat-curing agent helps the cross-linking caused by heating and the hardening caused by the heat of the polymer components generated by the above-mentioned ultraviolet polymerization, so it can improve the adhesion and heat resistance. Silane coupling agents can further improve the moisture resistance. Inorganic concrete fillers can help adhesion, such as improving peel strength and adjusting the viscosity of sealing materials. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back first (Fill in this page again) i! 1 Order, il! I-Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed A7 A7 Explanatory note (because) Since the sealing material of the present invention contains the above-mentioned components, even if it is hardened by radical polymerization, it has excellent adhesion and moisture resistance to provide high display quality and reliability. The present invention will be explained below A better example. The (meth) acrylate derived from an epoxy compound is preferably a bisphenol A type or a phenolic lacquer type, and accounts for 40 to 70% by weight of the liquid crystal sealing material. When printing When the sealing material is applied, its viscosity is preferably bisphenol A type and acid aldehyde lacquer type epoxy (meth) acrylic acid whose viscosity can be appropriately adjusted. Moreover, it is not easy to compare with modified urea acrylate The thermal expansion is the best. Because 40 to 70% by weight can eliminate the hardening shrinkage caused by the increase in the ratio of other monomer components, poor liquid crystal alignment, increased current flow, high or low viscosity when applied by printing Such as hysteresis, so this is a better choice. The photoinitiator selected from the following groups can be smoothly polymerized with the wavelength of a general ultraviolet lamp, and this group includes: an acetophenone-type photoinitiator, a benzoin-type photoinitiator, and diphenyl A ketone type light initiator. Furthermore, because such photoinitiators have a relatively long pot life, and are sufficient to eliminate the danger of excessive polymerization during the adjustment of the sealing material or during the application of the sealing material to the substrate by printing, it is a better choice. If the ratio of the photo-initiator is too low, since ultraviolet curing cannot proceed smoothly, unhardened components can leak into the liquid crystal and cause poor alignment of the liquid crystal. On the other hand, if the ratio is too high, since ultraviolet curing cannot be performed sufficiently, there may arise a problem that, for example, an excessive amount of a photoinitiator leaks into the liquid crystal and increases the current 値. Therefore, it is preferable that a photoinitiator of 3 to 5% by weight is contained in the liquid crystal sealing material. The best heat curing agent is selected from the following groups: hydrazine, aromatic amines, and standards applicable to China National Standard (CNS) A4 specifications (210 χ 297 mm) — II Pack — 1 — Order ·! -Line} I- (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 405055 B7 V. Description of the invention (丨 屮) Acid anhydride and imidazole The curing temperature is lower than the general decomposition temperature, so the danger of the liquid crystal being damaged by heat can be avoided. In addition, because such a thermosetting agent has a long service life, that is, 8 hours or more at room temperature, during the adjustment of the sealing material or the printing of the sealing material on the substrate, the thermal curing agent can be prevented from performing excessive cross-linking polymerization. Danger, so this is the better choice. Since a particle heat curing agent having an average particle size of 3 m or less has a longer pot life and does not prevent radical polymerization in ultraviolet curing, this is a better choice. Because the average particle size is 3em or less, and is smaller than the gap between the two substrates of the liquid crystal display panel adjusted by a spacer, the risk of gap defects can be avoided, so this is a better choice. The lower limit of the average particle size of the thermal curing agent is not particularly limited, but is generally about 1 // m. Because the silane coupling agent selected from glycidyl ethoxysilane and glycidyl methoxyl oxane can further improve the moisture resistance effect, this is a better choice. If the ratio of the silane coupling agent is too low, the moisture resistance of the liquid crystal display panel cannot be improved. If the proportion of the silane coupling agent is too high, a poor alignment of the liquid crystal may occur because the sealing material leaks into the liquid crystal. Therefore, it is preferable that the silane coupling agent in the liquid crystal sealing material accounts for 2 to 7% by weight of the sealing material to avoid this problem. Because inorganic fillers selected from hydrated magnesium silicate, calcium carbonate, aluminum carbonate, and silicon oxide can be used, and the average particle size is smaller or smaller, it is easier to do, which can improve the adhesion, and when the sealing material When printing and coating, its viscosity can be easily adjusted, so this is the better choice. The application of inorganic fillers with an average particle size of 1.5 # m or less can apply the Chinese National Standard (CNS) A4 specification (210 X 297 mm) at the seal material ^ paper size ^ -------- -------- Φ, (Please read the notes on the back before filling out this page) Printed by the Consumers 'Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 ^ όϋ55 V. Description of invention (C) Fully distributed in the materials' And the average particle size is smaller than the gap between the two substrates of the liquid crystal display panel to be adjusted in a spacer manner, so gap defects do not occur, so this is a better choice. The lower limit of the average particle size of the inorganic filler is not particularly limited, but generally, small particles of about 15 nm are the best. If the ratio of the inorganic filler is too low, the adhesion cannot be sufficiently improved. If the ratio is too high, it is not suitable to apply a sealing material to a substrate by a printing method, and a gap of a predetermined distance between the two substrates cannot be maintained. Therefore, it is better to use inorganic fillers in the sealing material in an amount of 8 to 20% by weight to avoid this problem. Adjust the proportion of (meth) acrylate containing at least one (meth) acrylic acid residue in each molecule, and adjust the inorganic filler in the above-mentioned mixing amount margin, and then seal with appropriate viscosity The material is suitable for alignment adjustment after printing and substrate connection, and can make the production of liquid crystal display devices highly efficient. For particles with an average size of 1 _5 # m, because this improves the thixotropic properties of the sealing material, a liquid crystal display device with excellent display quality can be obtained without causing problems such as Liquid crystal alignment problems caused by leakage of materials or cutting of sealing materials. Brief description of the drawings: Fig. 1 is an oblique view of a connection procedure of two substrates containing electrodes in an example of the present invention, the electrodes having been subjected to alignment processing. Fig. 2 shows a procedure for temporarily hardening a liquid crystal by ultraviolet irradiation in an example of the present invention. FIG. 3 shows the 18 paper sizes of the liquid crystal display panel produced by the manufacturing method of the $ 0 example of the present invention, which is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297). ------------- Install ---------Order --------- line, (Please read the notes on the back before filling out this page} Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 405055 A) An oblique view. Fig. 4 is a partially enlarged view of a sealing portion of the liquid crystal display panel in Fig. 3. Fig. 5 is a cross-sectional view of a liquid crystal display panel used in an exemplary liquid crystal display device of the present invention. Fig. 6 is A plan view showing a peeling strength test of a substrate of a liquid crystal display panel in an example of the present invention. FIG. 7 is a side view of a peeling strength test of a substrate of a liquid crystal display panel in an example of the present invention. FIG. 8 is a liquid crystal display in an example of the present invention. An oblique view of a liquid crystal dripping during a dropping process of a panel manufacturing method. Fig. 9 is a sectional view of a process of connecting a substrate to an opposite substrate, in which liquid crystal is dropped and a spacer material is interposed therebetween. Schematic element symbol description 1 A, 1 B. Glass substrate 2. Glass Spacer material 3. Sealing material 4A ~ 4D. Fixed feet 5A, 5B. Spacer 6. Vacuum chamber 7. Cell 8. UV cover 9. Opening 10. Alignment film This paper applies Chinese national standard (cns) aT ^ (210 χ 297 public love) --- (Please read the precautions on the back before filling out this page) --------------- I I order 1 III! Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Α7 _B7 V. Description of the invention ((Ί) 11 · Transparent electrical i 12A, 12B. Glass substrate 1 3. Liquid crystal I4 · Liquid distributor 21. Pressure gauge pressure column 2 3. LCD display panel holder 2 4. Liquid crystal Display panel 2 4 A. Upper substrate 24B. Lower substrate 25. Support of the liquid crystal display panel 26. Base 27. Detailed description of the pulse motor invention (first example) The first example of the manufacturing method of the liquid crystal display panel of the present invention includes: forming A sealing part procedure, a procedure for temporarily curing ultraviolet rays to connect substrates, and a main curing procedure using liquid crystal sealing material as a basic component. The procedure for connecting two substrates by a spacer is performed in a vacuum, and at atmospheric pressure Force as a way to press There is a uniform gap, and the substrate is compressed by the uniform force, so as to provide a unit cell with a uniform gap. Therefore, for example, the problem of peeling of the sealing material after the temporary hardening of ultraviolet rays can be solved easily. ^ ^ When using atmospheric pressure for vacuum encapsulation, Since the bag · θ # 10 ^ ills —-- I --- pack i — — — — — — Order ·! I-line, (Please read the precautions on the back before filling this page) 20

本紙張X度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 經濟部智慧財產局員工消費合作社印製 ^0〇05κ 五:發明說明(/f) 導致基板之配向移位。但是,當只使用大氣壓力做爲壓縮方 式時,在整個基板上加上均勻之壓力,以防止基板的配向位 移。 關於間隔物材料,可使用任何可決定基板間隙的材 料。範例包含玻璃纖維、樹脂珠及玻璃珠。間隔物材料可只 含於密封材料中’或只含於有效顯示部位中,但最好是分別 在密封材料中及有效顯示部位中使用一定的間隔物材料,以 在基板中有均勻之間隙。 可使用任何含紫外線硬化成分及熱固性成分的樹脂做 爲本發明密封材料的樹脂。但是爲自由基聚合硬化的紫外線 硬化成分較適合,因爲其與液晶之交互反應極小。最好密封 材料的樹脂爲多官能基丙烯酸酯型樹脂,其包含如SHOWA HIGHPOLYMER CO. LTD所生產的雙酚A型乙烯酯型丙烯酸 酯寡聚物,如” SP-1563”及” SP_i5i9,’ ,以及多官能基甲 基丙烯酸酯型樹脂。 關於本發明之液晶密封材料之成分,如果需要的話, 可加入紫外線或熱聚合化起始劑、敏化劑、反應稀釋劑及聚 合加速劑。 關於本發明中液晶密封材料的熱固化劑,較適者爲胺 型熱固化劑,如” Epikure Z”及” Epikure 150” ,咪唑型熱 固化劑,如” Epikure EMI-24” ,酸酐型熱固化劑,如” Epikure YH-306”,其爲YUKA SHELL EPOXY CO., LTD所 生產’及醯肼型熱固化劑,如” VDH” 、” UDH” 、” LDH” ,爲AJINOMOTO CO., LTD所生產,因爲這些熱固化 本紙張又度適用中國國家標準(CNS)A4規格(210 X 297公釐) I-------I .^7·—!· I 1 (請先閱讀背面之注意事項再填寫本頁) A7 405055 B7 五、發明說明() 劑不會與液晶有交互反應,且相對於加熱溫度及使用壽命而 言較佳。 圖1之一斜視圖顯示在真空示中連結基板的程序。含已 配向處理的電極之兩基板中的一基板1A,其中有用於控制 晶胞間隙的玻璃珠間隔物材料2,在另一基板1B中,印刷形 成包含玻璃纖維'紫外線硬化成分及熱固性成分的密封材料 3,將兩基板相配向,且以固定腳4A至4D固定,並由可移動 間隔板5A及5B所支持,因此在得到適當真空狀態之前,兩 基板不會相碰觸。 以此狀態,在真空室6中的壓力下降到10至0.4 Ton·。 然後,移除間隔物5A及5B,使基板1A及1B相連接。 此後,洩漏真空室6,以藉由大氣壓力壓縮相連結之基 板’以產生晶胞7。因大氣壓力均勻作用在整個基板上,而 不會產生偏向壓力,所以可得到含均勻之晶胞間隙且沒有配 向位移之良好晶胞。 然後,所產生的晶胞之顯示部份爲一紫外線罩8所罩 住’以只對該密封部位照射紫外線,而如圖2所示對密封材 料3進行一暫時之硬化。而且爲了改進密封材料的黏著性, 尙要進行主硬化程序。 經由同時應用紫外線硬化及熱固性硬化的密封材料, 以允許在產生晶胞之後由紫外線照射而使密封材料暫時硬 化’因此如圖4所示,可得到一優良之直接完工、無釋出或 切割的密封材料。再者,藉由熱固化,可得到一含優良之黏 著性、抗潮性的密封材料。 本紙張尺度適用中國國冢標準(CNS)A4 ‘格⑽χ 297公复) (請先閱讀背面之注意事項再填寫本頁) -·裝 i I ! I 訂·! !1-線 經濟部智慧財產局員工消费合作社印製 經濟部智慧財產局員工消費合作社印製 ^-----05055__B7____ 五、發明說明) 在主硬化程序後,切割晶胞7,留下電極端部位,且從 開口 9中充塡液晶,再將開口封住,則完成一液晶顯示面 板。 由上述程序所產生的液晶顯示面板密封部位邊緣皆能 良好配向,此係因藉由紫外線對密封材料進行暫時性硬化, 而由於聚合性的改進增加了密封材料的黏滯度,消除了密封 材料釋入配向膜。 本範例的液晶顯示面板的製造方法爲一應用液晶密封 材料來連結兩含電極的透明基板的程序,以使兩基板間含預 定之間隙,隨後將液晶塡入間隙中。 用於上述方式中產生液晶顯示面板之液晶密封材料, 包含紫外線硬化型成分及熱固性型成分。關於所用樹脂包含 紫外線硬化型成分及熱固性型成分,最好使用由自由基聚合 來進行硬化程序的丙烯酸酯樹脂及甲基丙烯酸酯樹脂。因爲 當使用一環氧樹脂時,使用一陽離子光起始劑做爲紫外線硬 化劑’所以需要高紫外線能量,且環氧樹脂的聚合速度慢。 當一陽離子起始劑釋入液晶時,由於電流增加和不良的配 向,破壞了顯示品質。 丙烯酸酯樹脂及甲基丙烯酸酯樹脂之例包含” SP-1519” 及” SP-1563” ,其爲 SHOWA HIGHPOLYMER C0·, LTD所生產。關於光起始劑,可使用苯乙酮型之光起始劑、 安息香型之光起始劑及二苯甲酮型之光起始劑。光起始劑之 範例包含由CIBA GEIGY JAPAN LTD.所生產的” Irgacure 651”及” Irgacure 907” 。關於熱固化劑,可使用芳香族型 2 3 I-------------!訂--— — — — — — (請先閱讀背面之注意事項再填寫本頁> 本紙張尺度適用中國國家i準(CNS)A4規格(210 公釐) 405055 A7 B7____ 五、發明說明(Μ )The X degree of this paper applies the Chinese National Standard (CNS) A4 specification (210 x 297 mm). Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ 0〇05κ 5: Description of the invention (/ f) causes the substrate alignment to shift. However, when only the atmospheric pressure is used as the compression method, a uniform pressure is applied to the entire substrate to prevent the alignment displacement of the substrate. As the spacer material, any material that can determine the substrate gap can be used. Examples include glass fibers, resin beads, and glass beads. The spacer material may be contained only in the sealing material 'or only in the effective display portion, but it is preferable to use a certain spacer material in the sealing material and the effective display portion respectively so as to have a uniform gap in the substrate. Any resin containing an ultraviolet curing component and a thermosetting component can be used as the resin of the sealing material of the present invention. However, a UV-curing component hardened by radical polymerization is more suitable because its interaction with liquid crystal is extremely small. The resin of the best sealing material is a polyfunctional acrylate resin, which contains bisphenol A type vinyl acrylate oligomers such as "SP-1563" and "SP_i5i9," produced by SHOWA HIGHPOLYMER CO. LTD. And polyfunctional methacrylate resin. Regarding the components of the liquid crystal sealing material of the present invention, if necessary, ultraviolet or thermal polymerization initiators, sensitizers, reaction diluents, and polymerization accelerators can be added. The heat curing agent of liquid crystal sealing material in the present invention is preferably an amine type heat curing agent, such as “Epikure Z” and “Epikure 150”, an imidazole type heat curing agent, such as “Epikure EMI-24”, an acid anhydride type heat curing agent. , Such as “Epikure YH-306”, which is produced by YUKA SHELL EPOXY CO., LTD, and hydrazine type heat curing agent, such as “VDH”, “UDH”, “LDH”, produced by AJINOMOTO CO., LTD , Because these heat-cured papers are again suitable for China National Standard (CNS) A4 (210 X 297 mm) I ------- I. ^ 7 · —! · I 1 (Please read the note on the back first Please fill in this page for matters) A7 405055 B7 V. It is stated that the agent will not interact with the liquid crystal, and is better than the heating temperature and service life. Figure 1 An oblique view shows the process of connecting the substrate in a vacuum display. Two of the electrodes with alignment treatment are included. A substrate 1A of the substrate includes a glass bead spacer material 2 for controlling the cell gap. In another substrate 1B, a sealing material 3 containing glass fiber 'ultraviolet curing component and thermosetting component is printed to form the two substrates. And is fixed by the fixed feet 4A to 4D and supported by the movable spacer plates 5A and 5B, so the two substrates will not touch each other until a proper vacuum state is obtained. In this state, the pressure in the vacuum chamber 6 It drops to 10 to 0.4 Ton. Then, the spacers 5A and 5B are removed, and the substrates 1A and 1B are connected. Thereafter, the vacuum chamber 6 is leaked to compress the substrates connected to each other by atmospheric pressure to generate a unit cell 7. Because the atmospheric pressure acts uniformly on the entire substrate without biasing pressure, a good unit cell with uniform cell gaps and no alignment displacement can be obtained. A part is covered by an ultraviolet cover 8 to irradiate only the sealing portion with ultraviolet rays, and the sealing material 3 is temporarily hardened as shown in FIG. 2. In order to improve the adhesiveness of the sealing material, the main hardening is performed. Procedure: By applying both UV hardening and thermosetting hardening sealing material to allow the sealing material to be temporarily hardened by UV irradiation after the unit cell is generated, therefore, as shown in FIG. 4, an excellent direct completion, no release or Cutting sealing material. Furthermore, by heat curing, a sealing material containing excellent adhesiveness and moisture resistance can be obtained. This paper size is applicable to the Chinese National Standard (CNS) A4 ‘Gate χ 297 public reply '(Please read the precautions on the back before filling this page)-· 装 i I! I Order ·! !! 1-Line Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ ----- 05055__B7____ V. Invention Description) After the main hardening process, cut the unit cell 7 and leave the electrode terminal Liquid crystal is filled in the opening 9 and the opening is sealed, and a liquid crystal display panel is completed. The edges of the sealing part of the liquid crystal display panel produced by the above procedure can be well aligned. This is because the sealing material is temporarily hardened by ultraviolet rays, and the improvement of the polymerizability increases the viscosity of the sealing material and eliminates the sealing material. Release into the alignment film. The manufacturing method of the liquid crystal display panel of this example is a procedure of applying a liquid crystal sealing material to connect two transparent substrates containing electrodes so that a predetermined gap is formed between the two substrates, and then liquid crystal is poured into the gap. The liquid crystal sealing material used to produce a liquid crystal display panel in the above-mentioned method includes an ultraviolet curing component and a thermosetting component. Regarding the resin to be used, which contains an ultraviolet curable component and a thermosetting component, it is preferable to use an acrylate resin and a methacrylate resin which undergo a curing process by radical polymerization. When an epoxy resin is used, a cationic photoinitiator is used as the ultraviolet hardener ', so high ultraviolet energy is required, and the polymerization speed of the epoxy resin is slow. When a cationic initiator is released into the liquid crystal, display quality is impaired due to an increase in current and poor alignment. Examples of the acrylate resin and the methacrylate resin include "SP-1519" and "SP-1563", which are produced by SHOWA HIGHPOLYMER CO., LTD. As the photoinitiator, an acetophenone-type photoinitiator, a benzoin-type photoinitiator, and a benzophenone-type photoinitiator can be used. Examples of photoinitiators include "Irgacure 651" and "Irgacure 907" manufactured by CIBA GEIGY JAPAN LTD. Regarding the heat curing agent, you can use the aromatic 2 3 I -------------! Order --- — — — — — (Please read the precautions on the back before filling in this page> This paper size applies to China National Standard (CNS) A4 specification (210 mm) 405055 A7 B7____ 5. Description of the invention (Μ)

之熱固化劑、咪唑型之熱固化劑、酸酐熱固化劑、醯肼型之 熱固化劑及有機過氧化物型之熱固化劑。芳香族型之熱固化 劑之例包括由YUKA SHELL EPOXY CO., LTD所生產的” Epikure 2”及” Epikure 150”。咪唑型之熱固化劑之例包含 由YUKA SHELL EPOXY CO.,LTD所生產的” Epikure EMI· 24” 。酸酐型之熱固化劑之範例包括由YUKA SHELL EPOXY CO.,LTD所生產的” Epikure YH-306”。醯肼型之 熱固化劑之範例包括由AJINOMOTO CO., LTD所生產的” UDH” 、” LDH”及” VDH”。有機過氧化物型熱固化劑之 例包含由 NOF Corporation所生產的” PERBUTYL 0”、” PERBUTYL 355”、” PERBUTYL L”、” PERBUTYL Z” 及” PERBUTYL IF”。 [第2範例] 本發明範例2的液晶顯示面板之產生程序將以附表及圖 加以說明。 圖5之剖面圖顯示一本發明之製造方法中所產生的液晶 顯示面板。此範例之液晶顯示面板的結構應用下法形成:於 具有已配向處理之電極的兩基板12A、12B間夾以玻璃珠間 隔物材料2以控制晶胞間隙,然後將基板12A及12B以密封材 料3相連結,且以該密封材料3密封液晶13。圖5中的數字11 表不在基板12A及12B之主表面上形成的透明電極。數字1〇 爲在基板12A及12B的主表面上形成的配向膜,以覆蓋透明 電極11。配向10膜不與密封材料3的形成區域相重疊。密封 本紙張尺度適用中國國家標準(CNS〉A4規格(210 ; — — — — — — — I I---I — 訂--------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 297公釐)Thermal curing agent, thermal curing agent of imidazole type, thermal curing agent of acid anhydride, thermal curing agent of hydrazine type, and thermal curing agent of organic peroxide type. Examples of the aromatic-type heat curing agent include "Epikure 2" and "Epikure 150" produced by YUKA SHELL EPOXY CO., LTD. Examples of the imidazole-type heat curing agent include "Epikure EMI · 24" manufactured by YUKA SHELL EPOXY CO., LTD. Examples of the acid anhydride type heat curing agent include "Epikure YH-306" produced by YUKA SHELL EPOXY CO., LTD. Examples of the hydrazine type heat curing agents include "UDH", "LDH" and "VDH" produced by AJINOMOTO CO., LTD. Examples of the organic peroxide type heat curing agent include "PERBUTYL 0", "PERBUTYL 355", "PERBUTYL L", "PERBUTYL Z", and "PERBUTYL IF" produced by NOF Corporation. [Second example] The generation procedure of the liquid crystal display panel of Example 2 of the present invention will be described with the attached table and drawings. Fig. 5 is a sectional view showing a liquid crystal display panel produced in the manufacturing method of the present invention. The structure of the liquid crystal display panel of this example is formed by applying a glass bead spacer material 2 between two substrates 12A and 12B with aligned electrodes to control the cell gap, and then the substrates 12A and 12B are sealed with a material. 3 are connected, and the liquid crystal 13 is sealed with the sealing material 3. The number 11 in FIG. 5 indicates a transparent electrode not formed on the main surfaces of the substrates 12A and 12B. Numeral 10 is an alignment film formed on the main surfaces of the substrates 12A and 12B to cover the transparent electrode 11. The alignment 10 film does not overlap the formation region of the sealing material 3. The size of this paper is applicable to Chinese national standard (CNS> A4 specification (210; — — — — — — — I I --- I — order -------- line (please read the precautions on the back before filling) (This page) 297 mm printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs)

4Q ^055 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明Ux) 材料3爲一包含紫外線硬化型成分及熱固性型成分的密封材 料。 產生了具多種密封材料3之硬化狀態而具有上述結構的 液晶顯示面板,且檢查樹脂硬化率及液晶顯示面板之性質間 的關係。 、 一 表1及表2說明本範例中所用紫外線硬化及熱固性密封 材料的成分。表3顯示紫外線硬化型密封材料的成分。表4顯 示硬化樹脂之硬化率及硬化條件(紫外線照射時間)之間的 關係,在密封材料中的硬化樹脂爲環氧基丙烯酸酯(爲 SHOWA HIGHPOLYMER CO·,LTD 所生產的” SP-1563”)。在表4中’密封材料A之成分示於表1中。密封材 料B之成分則示於表2中,且密封材料C之成分示於表3中。 成分 比例(重量百 分比%) 環氧基丙烯酸酯“SP-1563” ,由SHOWA HIGHPOLYMER CO_, LTD.生產 60 異戊四醇三丙烯酸酯 15 γ-縮水甘油氧基丙基甲氧基二乙氧基矽烷 2 “Irgacure 651” ,由 CIBA GEIGY JAPAN LTD.生產 3 “Epikure Z” ,由 YUKA SHELL EPOXY CO.,LTD.生產 5 25 >紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^---I--1 — t·! (請先閱讀背面之注意事項再填寫本頁) Α7 40δ055 B7 經濟部智慧財產局員工消費合作社印製 五、φ明說明)--— 氧化矽型塡充材料 _ 15 表2 成分 比例(重量百 分比%) 環氧基丙烯酸酯“SP-1563” ,由SHOWA HIGHPOLYMER CO.,LTD生產 60 異戊四醇三丙烯酸酯 15 γ縮水甘油氧基丙基甲氧基二乙氧基矽烷 2 “Irgacure 65Γ,由CIBA GEIGY JAPAN LTD.生產 3 醯肼型之熱固化劑“ UDH ” ,由 AJINOMOTO CO·,LTD.生產 5 氧化矽型塡充材料 15 表3 成分 比例(重量百 分比%) 環氧基丙烯酸酯“SP-1563” ,由SHOWA HIGHPOLYMER CO·,LTD生產 65 異戊四醇三丙烯酸酯 15 γ-縮水甘油氧基丙基甲氧基二乙氧基矽烷 2 “Irgacure 651”,由CIBA GEIGY JAPAN 3 26 I 裝! —訂! 1-線> (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 405055 B7 A7 f明剔- LTD.生產 氧化矽型塡充材料 15 表4 密封/時間 30秒 45秒 1分 3分 5分 密封材料A 40% 45% 50% 60% 60% 密封材料B 55% 60% 60% 65% 65% 密封材料C 55% 60% 60% 65% 65% 在此,硬化率係比較硬化反應前後,碳與碳之雙鍵 (C = C)部份的改變量,而以FT-IR測定。即已反應的C = C雙鍵部份占整個硬化樹脂區域之C=C雙鍵部份的比例。 表5爲顯示性質(外表),且表6示在1V、100HZ下的 電流値。 裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 表6 密封/時間 30秒 45秒 1分 3分 5分 密封材料A 3.5μΑ 3.5μΑ 3.5μΑ 2.6μΑ 2.6μΑ 密封材料B 2·8μΑ 2·6μΑ 2.5μΑ 2.5μΑ 2.5 μ A 2 7 表5 密封/時間 3 0秒 45秒 1分 3分 5分 密封材料A X X X 〇 〇 密封材料B 〇 〇 〇 ◎ ◎ 密封材料C 〇 〇 〇 ◎ ◎ 本紙張尺度適用中國國家標準(CNS〉A4規格(210 X 297公釐) 405055 A74Q ^ 055 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention Ux) Material 3 is a sealing material containing UV-curable and thermosetting components. A liquid crystal display panel having the above-mentioned structure with a hardened state of various sealing materials 3 was produced, and the relationship between the resin hardening rate and the properties of the liquid crystal display panel was examined. Tables 1 and 2 show the composition of the UV-curable and thermosetting sealing materials used in this example. Table 3 shows the components of the ultraviolet-curable sealing material. Table 4 shows the relationship between the curing rate and curing conditions (ultraviolet irradiation time) of the curing resin. The curing resin in the sealing material is an epoxy acrylate ("SP-1563" produced by SHOWA HIGHPOLYMER CO., LTD.) ). In Table 4, the components of the 'sealing material A' are shown in Table 1. The components of the sealing material B are shown in Table 2, and the components of the sealing material C are shown in Table 3. Ingredient ratio (% by weight) Epoxy acrylate "SP-1563" produced by SHOWA HIGHPOLYMER CO_, LTD. 60 Isopentaerythritol triacrylate 15 γ-Glycidyloxypropylmethoxydiethoxy Silane 2 "Irgacure 651", produced by CIBA GEIGY JAPAN LTD. 3 "Epikure Z", produced by YUKA SHELL EPOXY CO., LTD. 5 25 > Paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 male) (%) ^ --- I--1 — t ·! (Please read the precautions on the back before filling out this page) Α7 40δ055 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Explanation of φ) --- Oxidation Silicon type filling material _ 15 Table 2 Composition ratio (% by weight) Epoxy acrylate "SP-1563", produced by SHOWA HIGHPOLYMER CO., LTD. 60 isopentaerythritol triacrylate 15 γ glycidyloxypropyl Methoxydiethoxysilane 2 "Irgacure 65Γ, produced by CIBA GEIGY JAPAN LTD. 3 hydrazine type heat curing agent" UDH ", produced by AJINOMOTO CO ·, LTD. 5 silicon oxide type filler material 15 Table 3 Ingredient ratio (% by weight %) Epoxy acrylate "SP-1563", produced by SHOWA HIGHPOLYMER CO., LTD. 65 Isopentaerythritol triacrylate 15 γ-glycidyloxypropylmethoxydiethoxysilane 2 "Irgacure 651 ", Installed by CIBA GEIGY JAPAN 3 26 I! —Order! 1-line > (Please read the precautions on the back before filling out this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ) 405055 B7 A7 f Ming Tie- LTD. Production of silicon oxide filling materials 15 Table 4 Sealing / time 30 seconds 45 seconds 1 minute 3 minutes 5 minutes Sealing material A 40% 45% 50% 60% 60% Sealing material B 55 % 60% 60% 65% 65% Sealing material C 55% 60% 60% 65% 65% Here, the hardening rate is the amount of change in the carbon-carbon double bond (C = C) portion before and after the hardening reaction. And measured by FT-IR. That is, the proportion of the reacted C = C double bond portion to the C = C double bond portion of the entire hardened resin region. Table 5 shows the properties (appearance), and Table 6 shows the values at 1V, Current at 100HZ. Packing -------- Order --------- Line (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6 Seal / time 30 seconds 45 seconds 1 minute 3 minutes 5 minutes Sealing material A 3.5μΑ 3.5μΑ 3.5μΑ 2.6μΑ 2.6μΑ Sealing material B 2 · 8μΑ 2 · 6μΑ 2.5μΑ 2.5μΑ 2.5 μ A 2 7 Table 5 Seal / time 3 0 seconds 45 seconds 1 3 points 5 points Sealing material AXXX 〇〇Sealing material B 〇〇〇 ◎ ◎ Sealing material C 〇〇〇 ◎ ◎ This paper size applies to Chinese national standards (CNS> A4 size (210 X 297 mm) 405055 A7

經濟部智慧財產局員工消费合作社印製 關於用於紫外線硬化中的紫外線澄,爲日本 STORAGE BATTERY CQ.,LTD公司所生產的高壓水銀燈” HGQ-2000” ’以42〇 nm或更短的紫外線、2〇赠的照射度 用於對密封材料照射。High-pressure mercury lamp "HGQ-2000" produced by Japan's STORAGE BATTERY CQ., LTD. The 20 degree of irradiation is used to irradiate the sealing material.

如表4至表6中可知:由60%或更多的紫外線照射的硬 化率,可目定地在所有密封材料A (表丨)、密封材料B (表2)及密封材料C (表3)中得到具優良顯示性質的液晶 顯示面板。 尤其是,當密封材料A中同時使用紫外線硬化型成分 及熱固性硬化型成分時,因爲所含的熱固化劑(γυκΑ SHELL EPOXY CO.,LTD所產生的” Epikure Z” )爲液體 芳香胺’所以則熱固化劑傾向於稀釋到液晶中。因此,爲 了使顯示性質能達到令人滿意的水準,硬化樹脂的硬化率 必須等於或多於60%,以防止未硬化樹脂之未硬化成分及 熱固化劑在液晶中稀釋。 當使用含紫外線硬化型成分和熱固性硬化型成分的密、 封材料B (表2 )時,因爲所含的熱固化劑(由 ΑΠΝΟΜΟΤΟ CO.,LTD所生產的” UDH”)爲—種粒子型 醯肼型化合物’所以該熱固化劑不會傾向於稀釋到液晶 中。在此例中,與不含熱固化劑的紫外線硬化密封材料c (表3)的例子相似,硬化樹脂的硬化率爲5〇%或更多,則 可避免未硬化成分及熱固化劑稀釋到液晶中,而可得到— 2 8 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公麓) I 裝-------^訂-----I---線 (請先閱讀背面之注意事項再填寫本頁) 五 405055 、發明說明(“ 令人滿意的顯示水準。 據此可知··應用同一紫外線照射燈的照射水準,一粒 子型的熱固化劑優於一液體型熱固化劑,此係因粒子型熱 固化劑可在短時間的紫外線照射而硬化以改進生產力。 表7至9顯示硬化條件(加熱狀態)與上述密封材料A (表1)、密封材料B (表2)及密封材料c (表3)之硬化 率間的關係,而且在上述紫外線反應已飽合之後,與不同 狀態中硬化樹脂的加熱硬化的關係。類似 麵麵 _ (〇:=〇 (請先閱讀背面之注意事項再填寫本頁> 12小時 24小時 90% 90% 90% 90% 90% 90% 90% 90% --裝! —訂------I--線 經濟部智慧財產局員工消費合作社印製 表8 溫度/時間 1小時 2小時 5小時 100°C 70% 70% --—i 75% 110°c 70% 70% --- 75% 29 12小時 24小時 80% 85% 80% 85% 表7 溫度/時間 1小時 2小時 ' --〜 5小時 100°C 75% 80% -- 85% 110°C 75% 80% 85% 120°C 80% 85% 1〜---- 85% 130°C 85% 85% 90% 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 405055 表9 溫度/時間 1小時 2小時 5小時 12小時 24小時 100。。 65% 65% 65% 65% 65% 110°C 65% 65% 65% 65% 65% 120°C 65% 65% 65% 65% 65% 130°C 65% 65% 65% 65% 65% (請先閱讀背面之注意事項再填寫本頁) A7 B7 声明說明f 120。。 - 80% 85% 85% 90% 90% 130°C 85% 85% 90% 90% 90% 經濟部智慧財產局員工消費合作社印製 表10至12顯示在加熱硬化後的黏著性質。 表10 溫度/時間 1小時 2小時 5小時 12小時 24小時 loot: 4.8 kgf 5.0 kgf 5.5 kgf 5.8 kgf 5.8 kgf 110°C 4.8 kgf 5.0 kgf 5.5 kgf 5.8 kgf 5.8 kgf 120°C 5.3 kgf 5.5 kgf 5.8 kgf 5.8 kgf 5.8 kgf 130°C 5.3 kgf 5.5 kgf 5.8 kgf 5.8 kgf 5.8 kgf 3 0 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 405055 五、發明說明d) 表11 溫度/時間 一----- 1小時 2小時 5小時 12小時 24小時 100°c 4.0 4.0 kgf 4.5 kgf 5.0 kgf 5.3 kgf ll〇〇c -τ · 4 〇 kgf 4.0 kgf 4.5 kgf 5.0 kgf 5.3 kgf -~~t 120°c ^ ο kgf 5.5 kgf 5.8 kgf 6.0 kgf 6.0 kgf ---- 130°C 5.0_kgf_ 5.5 kgf 5.8 kgf 6.0 kgf 6.0 kgf (請先閱讀背面之注意事項再填寫本頁> -I 1111 溫度/時間 _______ 1W、時 2小時 5小時 12小時 24小時 100°c 3.5_k^f 3.5 kgf 3.5 kgf 4.0 kgf 4.0 kgf ------- ll〇〇c 3.5 kgf 3.5 kgf 3.5 kgf 4.0 kgf 4.0 kgf 120°C 3.8 k^f 3.8 kgf 3.8 kgf 4.0 kgf 4.0 kgf 130°c 3.8 kgf 3.8 kgf 3.8 kgf 4.0 kgf 4.0 kgf 經濟部智慧財產局員工消費合作社印製 這些黏著性質由圖6及7中所示的方法加以量測。圖6 之平面圖示進行剝離強度測試的測試裝置。圖7爲測試裝置 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 405055 A7 -------B7_________ 五、發明說明(>1) 的側視圖。在圖6及7中’數字21表壓力計,22爲壓力柱, 23爲液晶顯示面板夾持器,24爲將量測之液晶顯示面板’ 其包含一上基板24A及一下基板24B,25爲一液晶顯示面板 之支撐,26爲底座,27爲脈衝馬達。量測的液晶顯示面板 之密封寬度爲lmm。量測之液晶顯示面板24固定在底座26 上’藉由一脈衝馬達而使底部26向上移動而上升,而使下 基板24B爲壓力柱22所壓著。當上基板24A與下基板24B分 開時’由壓力計21量測的壓縮功率決定爲剝離強度。 由表7至12,包含紫外線硬化型成分及熱固性型成分 的密封材料得到5kgf和更多的剝離強度,且含80%或更多 的硬化樹脂之硬化率,如此可防止在接下來的切割程序中 分割晶胞造成基板剝離的危險。另一方面’紫外線硬化型 密封材料在加熱之後無法改變硬化率,所以該紫外線硬化 型密封材料無法改進黏著性。因此,只應用紫外線硬化型 密封材料無法得到具足夠黏著性的基板及密封材料。 經濟部智慧財產局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 由上面的結果可知道:經由使用包含紫外線硬化型成 分及熱囿性型成分的密封材料,紫外線硬化而使密封材料 中紫外線硬化樹脂有6〇%或更多的硬化率(該密封材料含 粒子型熱固化劑時,則爲5〇%或更多的硬化率),並且熱 固化密封材料中硬化樹脂達80%或更多的硬化率,則可得 擁有優良顯示性質、密封材料及基板的堅固黏著性、高^ 械強度的液晶顯示面板。 尤其是,在紫外線硬化的第一硬化階段中提供快速硬 化速度,以允許基板固定而不會產生配向偏位。因此,可 3 2As can be seen in Tables 4 to 6, the hardening rate of 60% or more of ultraviolet radiation can be visually determined in all sealing materials A (Table 丨), sealing materials B (Table 2), and sealing materials C (Table 3 ) To obtain a liquid crystal display panel having excellent display properties. In particular, when the ultraviolet curable component and the thermosetting curable component are used in the sealing material A at the same time, because the contained thermal curing agent ("Epikure Z" produced by γυκΑ SHELL EPOXY CO., LTD) is a liquid aromatic amine ', Then the thermosetting agent tends to be diluted into the liquid crystal. Therefore, in order to achieve a satisfactory level of display properties, the hardening rate of the hardened resin must be equal to or more than 60% to prevent the unhardened components of the unhardened resin and the thermosetting agent from being diluted in the liquid crystal. When a sealing material B (Table 2) containing an ultraviolet curing component and a thermosetting curing component is used, because the contained thermosetting agent ("UDH" produced by ΑΠΝΟΜΟΤΟ CO., LTD) is a particle type The hydrazine-type compound 'so the heat curing agent does not tend to dilute into the liquid crystal. In this example, similarly to the example of the UV-curing sealing material c (Table 3) containing no thermosetting agent, the curing rate of the hardening resin is 50% or more, so that the uncured components and the thermosetting agent can be prevented from being diluted to Can be obtained in liquid crystal— 2 8 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 feet) I installed ------- ^ order ----- I --- line ( Please read the precautions on the back before filling this page) 5405055, Description of the invention ("Satisfactory display level. From this we can know that ... using the same UV irradiation level, one particle type of thermosetting agent is better than one Liquid type heat curing agent. This is because the particle type heat curing agent can be hardened in a short period of time to improve productivity. Tables 7 to 9 show the hardening conditions (heated state) and the above-mentioned sealing material A (Table 1) and sealing material. The relationship between the hardening rate of B (Table 2) and the sealing material c (Table 3), and the relationship between heat curing of the hardened resin in different states after the above-mentioned ultraviolet reaction has been saturated. Similar faces_ (〇: = 〇 (Please read the notes on the back before filling in this page> 12 small 24 hours 90% 90% 90% 90% 90% 90% 90% 90% 90% --Installation! --Order ------ I--Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economy 8 Temperature / Time 1 hour 2 hours 5 hours 100 ° C 70% 70% --- i 75% 110 ° c 70% 70% --- 75% 29 12 hours 24 hours 80% 85% 80% 85% Table 7 Temperature / Time 1 Hours 2 hours'-~ 5 hours 100 ° C 75% 80%-85% 110 ° C 75% 80% 85% 120 ° C 80% 85% 1 ~ ---- 85% 130 ° C 85% 85 % 90% This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 405055 Table 9 Temperature / Time 1 hour 2 hours 5 hours 12 hours 24 hours 100. 65% 65% 65% 65% 65 % 110 ° C 65% 65% 65% 65% 65% 65% 120 ° C 65% 65% 65% 65% 65% 130 ° C 65% 65% 65% 65% 65% (Please read the notes on the back before filling (This page) A7 B7 statement explaining f 120 ...-80% 85% 85% 90% 90% 130 ° C 85% 85% 90% 90% 90% Adhesive properties after heat hardening. Table 10 Temperature / time 1 hour 2 hours 5 hours 12 hours 24 hours loot: 4.8 kgf 5.0 kgf 5.5 kgf 5.8 kgf 5.8 kgf 110 ° C 4.8 kgf 5.0 kgf 5.5 kgf 5.8 kgf 5.8 kgf 120 ° C 5.3 kgf 5.5 kgf 5.8 kgf 5.8 kgf 5.8 kgf 130 ° C 5.3 kgf 5.5 kgf 5.8 kgf 5.8 kgf 5.8 kgf 3 0 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 405055 V. Description of the invention d) Table 11 Temperature / Time 1 ----- 1 hour 2 hours 5 hours 12 hours 24 hours 100 ° c 4.0 4.0 kgf 4.5 kgf 5.0 kgf 5.3 kgf ll〇〇c -τ · 4 〇kgf 4.0 kgf 4.5 kgf 5.0 kgf 5.3 kgf-~~ t 120 ° c ^ ο kgf 5.5 kgf 5.8 kgf 6.0 kgf 6.0 kgf ---- 130 ° C 5.0_kgf_ 5.5 kgf 5.8 kgf 6.0 kgf 6.0 kgf (Please read the precautions on the back before filling this page > -I 1111 Temperature / Time _______ 1W, 2 hours 5 hours 12 hours 24 hours 100 ° c 3.5_k ^ f 3.5 kgf 3.5 kgf 4.0 kgf 4.0 kgf ------- ll〇〇c 3.5 kgf 3.5 kgf 3.5 kgf 4.0 kgf 4.0 kgf 120 ° C 3.8 k ^ f 3.8 kgf 3.8 kgf 4.0 kgf 4.0 kgf 130 ° c 3.8 kgf 3.8 kgf 3.8 kgf 4.0 kgf 4.0 kgf Intellectual Property of the Ministry of Economy These adhesive properties printed by the Bureau's Consumer Cooperatives were measured by the methods shown in Figures 6 and 7. Figure 6 shows a test device for peel strength testing. Figure 7 shows the test device. The paper dimensions are applicable to Chinese national standards ( CNS) A4 size (210 X 297 mm) 405055 A7 ------- B7 _________ 5. Side view of the invention description (> 1). In Figures 6 and 7, 'Number 21 gauge pressure gauge, 22 is pressure Column, 23 is a liquid crystal display panel holder, 24 is a liquid crystal display panel to be measured. It includes an upper substrate 24A and a lower substrate 24B, 25 is a support of a liquid crystal display panel, 26 is a base, and 27 is a pulse motor. The sealing width of the measured liquid crystal display panel was 1 mm. The measured liquid crystal display panel 24 is fixed on the base 26 'by using a pulse motor to move the bottom 26 upward and rise, so that the lower substrate 24B is pressed by the pressure column 22. When the upper substrate 24A is separated from the lower substrate 24B ', the compression power measured by the pressure gauge 21 is determined as the peel strength. From Tables 7 to 12, sealing materials containing UV-curable components and thermosetting components have a peel strength of 5 kgf and more, and a hardening rate of 80% or more of the hardening resin, which prevents subsequent cutting processes. Danger of substrate peeling caused by the split cell. On the other hand, the 'ultraviolet-curable sealing material cannot change the curing rate after heating, so this ultraviolet-curable sealing material cannot improve the adhesion. Therefore, a substrate and a sealing material with sufficient adhesiveness cannot be obtained by using only an ultraviolet curing type sealing material. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). From the above results, we can know that by using a UV-curing sealing material containing UV-curable components and thermosetting components, The UV-curing resin in the sealing material has a curing rate of 60% or more (when the sealing material contains a particle-type heat curing agent, the curing rate is 50% or more), and the resin is cured in the heat-curing sealing material. With a curing rate of 80% or more, a liquid crystal display panel having excellent display properties, strong adhesion of the sealing material and the substrate, and high mechanical strength can be obtained. In particular, a rapid hardening speed is provided in the first hardening stage of ultraviolet hardening to allow the substrate to be fixed without causing misalignment. So can 3 2

A7A7

五、發明說明Gc) 防止由於配向偏位所致的缺陷產品,而改進生產效率。 405055 (範例3 ) 因爲用於於範例3之液晶顯示裝置中的液晶顯示面 板,具有包含一紫外線硬化成分及一熱固性成分的自由基 可聚合的密封材料,因此可達成高可靠度及顯示品質。圖5 顯示此範例之液晶顯示面板的剖面圖,在此詳細說明將予 省略。 下文中將具體描述密封材料之成分。 關於衍生自環氧化合物的(甲基)丙烯酸酯,最好使 用雙酚A型之衍生自環氧化合物的(甲基)丙烯酸酯或酚 醛淸漆型環氧基丙烯酸酯。雙酚A型衍生自環氧化合物的 (甲基)丙烯酸酯的例子包括雙酚A型的縮水甘油醚變性 之二丙烯酸酯。酚醛淸漆型衍生自環氧化合物的(甲基) 丙烯酸酯的例子包含酚醛淸漆型的縮水甘油醚變性之二丙 烯酸酯。在此範例中,使用雙酚A型環氧基丙烯酸酯寡聚 物” SP-1563”,爲SHOWA HIGHPOLYMER CO·, LTD所生 產。 每分子中含多個(甲基)丙烯酸殘餘物之(甲基)丙 烯酸酯的範例包含異戊四醇三丙烯酸酯及異戊四醇四丙烯 酸酯。在此範例中,使用異戊四醇三丙烯酸酯” Viscoat #300” ,爲Osaka Organic Chemical Industry LTD所生產。 每分子中含一(甲基)丙烯酸殘餘物的(甲基)丙_ 酸酯之範例包含四氫糠基丙烯酸酯、2-羥基丙基丙烯酸酉旨 3 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝 訂---------線〆 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消费合作社印製 405055 A7 __B7___ 五、發明說明(¾ I) 及乙氧基二甘醇丙烯酸酯。在此例中,使用乙氧基二甘醇 丙烯酸酯” EC-A”,爲KYOEISHA Chemical Co·, LTD所生 產。 較佳之光起始劑爲苯乙酮型之光起始劑、安息香型之 光起始劑及二苯甲酮型之光起始劑。苯乙酮型之光起始劑 的範例包含二乙氧基苯乙酮、4-t-丁基-二環苯乙酮及2,2-二 甲氧基-2-苯丙酮。安息香型之光起始劑的範例包含安息 香、安息香乙基醚及苄基甲基縮酮。二苯甲酮型之光起始 劑的範例包含二苯甲酮、4-苯基二苯甲酮及羥基二苯甲 酮。在此範例,使用2,2-二甲氧基-2-苯丙酮” Irgacure 651”,爲CIBA GEIGY JAPAN LTD.所生產。 較佳之熱固化劑爲醯肼型熱固化劑、芳香胺型熱固化 劑、酸酐熱固化劑及咪唑型之熱固化劑。醯肼型熱固化劑 的範例包含7,11-十八烷二烯醯肼和己二酸二醯肼。芳香胺 型熱固化劑之範例包含二胺基二苯基甲烷及甲基苯二胺。 酸酐型熱固化劑的範例包含六氫苯二甲酸酐及四氫苯二甲 酸酐。咪唑型熱固化劑之範例包含2-乙基甲基咪唑、2-甲 基咪唑及1-苄基-2-甲基咪唑。在本範例中,使用醯肼型熱 固化齊Γ UDH” ,爲AJINOMOTO CO.,LTD所生產,以捏 合密封材料時三次滾壓而調整之後其平均粒子大小爲3〆 m,或使用類似尺寸之變性芳香胺的” Epikure Z” ’其爲 YUKA SHELL EPOXY CO.,LTD所生產。 至於矽烷耦合劑,最好爲縮水甘油基乙氧基矽烷及縮 水甘油基甲氧基矽烷。在本範例中,使用r一縮水甘油氧 34 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝----1--—訂------線'' (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 405055 五、發明說明(P)V. Description of the Invention Gc) Prevent defective products caused by misalignment and improve production efficiency. 405055 (Example 3) Since the liquid crystal display panel used in the liquid crystal display device of Example 3 has a radical polymerizable sealing material containing an ultraviolet curing component and a thermosetting component, high reliability and display quality can be achieved. FIG. 5 shows a cross-sectional view of the liquid crystal display panel of this example, and detailed descriptions will be omitted here. Hereinafter, the components of the sealing material will be specifically described. As the (meth) acrylate derived from an epoxy compound, it is preferable to use an epoxy compound-derived (meth) acrylate of the bisphenol A type or a phenolic epoxy type epoxy acrylate. Examples of the bisphenol A-type (meth) acrylate derived from an epoxy compound include glycidyl ether-modified diacrylates of the bisphenol A type. Examples of (meth) acrylic acid esters derived from epoxy compounds of the novolak type include glycidyl ether-denatured diacrylates of the novolak type. In this example, a bisphenol A epoxy acrylate oligomer "SP-1563" is used and produced by SHOWA HIGHPOLYMER CO., LTD. Examples of (meth) acrylic acid esters containing a plurality of (meth) acrylic acid residues per molecule include isopentaerythritol triacrylate and isopentaerythritol tetraacrylate. In this example, an isopentaerythritol triacrylate "Viscoat # 300" is used, which is produced by Osaka Organic Chemical Industry LTD. Examples of (meth) acrylic acid esters containing a (meth) acrylic acid residue per molecule include tetrahydrofurfuryl acrylate, 2-hydroxypropyl acrylate, etc. 3 3 This paper is in accordance with Chinese national standards (CNS ) A4 size (210 X 297 mm) (Please read the precautions on the back before filling out this page) Binding --------- Line of Intellectual Property Bureau of the Ministry of Economic Affairs Consumer Cooperative Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Employee Consumer Cooperatives 405055 A7 __B7___ 5. Description of the invention (¾ I) and ethoxy diethylene glycol acrylate. In this example, ethoxydiethylene glycol acrylate "EC-A" is used, and is produced by KYOEISHA Chemical Co., LTD. Preferred photoinitiators are acetophenone-type photoinitiators, benzoin-type photoinitiators, and benzophenone-type photoinitiators. Examples of the acetophenone-type light initiator include diethoxyacetophenone, 4-t-butyl-bicycloacetophenone, and 2,2-dimethoxy-2-phenylacetone. Examples of the benzoin type light initiator include benzoin, benzoin ethyl ether, and benzyl methyl ketal. Examples of the benzophenone type light initiator include benzophenone, 4-phenylbenzophenone, and hydroxybenzophenone. In this example, 2,2-dimethoxy-2-phenylacetone "Irgacure 651" is used and manufactured by CIBA GEIGY JAPAN LTD. Preferred thermal curing agents are hydrazine-type thermal curing agents, aromatic amine-type thermal curing agents, acid anhydride thermal curing agents, and imidazole-type thermal curing agents. Examples of the hydrazine-type heat curing agent include 7,11-octadecadiene hydrazine and dihydrazine adipate. Examples of the aromatic amine-type heat curing agent include diaminodiphenylmethane and methylphenylenediamine. Examples of the acid anhydride type heat curing agent include hexahydrophthalic anhydride and tetrahydrophthalic anhydride. Examples of the imidazole-type heat curing agent include 2-ethylmethylimidazole, 2-methylimidazole, and 1-benzyl-2-methylimidazole. In this example, a hydrazine-type thermal curing homogeneous Γ UDH ”is produced by AJINOMOTO CO., LTD, and the average particle size of the sealing material is adjusted to 3〆m after three times of rolling when kneading the sealing material, or a similar size is used. "Epikure Z" of denatured aromatic amines is produced by YUKA SHELL EPOXY CO., LTD. As for the silane coupling agent, glycidyl ethoxysilane and glycidyl methoxysilane are preferred. In this example, Use r-glycidyl oxygen 34 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) Packing ---- 1 ---- Order ------ Line '' (Please read the back first Please fill in this page for the matters needing attention) Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 405055 V. Description of Invention (P)

基丙基三甲氧基矽烷” KBM 403 ” ,其爲SHIN-ETSUPropyltrimethoxysilane "KBM 403", which is SHIN-ETSU

Chemical CO_,LTD所生產。 較佳之無機塡充劑爲水合矽酸鎂、碳酸鈣、碳酸鋁及 氧化矽。在本例中,所用者爲Nippon TALC CO., LTD所生 產的水合矽酸鎂” Super Talc SG-95”,其平均粒徑爲1.4# m,並使用Nippon AEROCIL CO.,LTD所生產的二氧化矽” Aerocil R202”,平均粒徑爲 15 nm。 在紫外線硬化中,一般使用高壓水銀燈,且照射情況 視燈之類型、密封材料的組成和量及與燈之距離而定。因 此可依據照射條件調整硬化條件。對於能量來說,並未特 別限制條件,但例如採用一約500 m〗至600 的照射狀 況。在本範例中,所使用之高壓水銀燈” HGQ-2000”係曰 本STORAGE BATTERY CO·,LTD所生產,其紫外線照射波 長爲420 nm或更短,且照射程度爲20 mW/平方cm達2分 鐘,而加到密封材料中,使其所含照射能量爲4800 mJ。熱 固性的條件則視熱固化劑的種類以及其他材料的種類和比 例而變。雖然並沒特別加以限制,採用之狀況爲在l〇〇°C至 150°C下持續1小時或更久。在本範例中,所採用狀況爲120 °C下持續I2小時,其等於液晶顯示面板的退火條件。 (範例4) 圖5顯示用於評估之液晶顯示面板的剖面圖。因爲結 構及零件已說明過,在此不再贅述。 表13顯示成分、比例、起始的黏著度及在2大氣壓 3 5 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝-------—訂---------線< <請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 405055 A7 B7 _____ . 五、發明說明(Μ) 力、120%、120°C下進行8小時的壓力烘烤測試(下文縮寫 爲PCT)後的黏著度,及在l2〇°C下進行高溫測試1000小時 後液晶顯示面板的顯示性質及電流値的改變’及在60°C、 95%下進行1000小時抗溼測試後的顯示性質及電流改變。 表13 範例 比較例 A B C A B C “SP-1563” 65 60 65 50 70 65 “Viscoat # 300” 5 10 5 5 5 7 “EC-A” 5 5 5 20 7 “KBM 403” 3 3 3 3 3 3 “Irgacure 651” 5 5 5 5 5 5 “Epikure Z” 4 4 4 4 “UDH” 4 “Super Talc SG-95” 10 10 10 10 10 10 “Aerosil R202” 3 3 3 3 3 3 黏著度 起始時 ◎ ◎ ◎ ◎ X Δ PCT 8小時 ◎ ◎ ◎ ◎ X X 電流値 120。。、1000 小 時 ◎ ◎ ◎ Δ ◎ 〇 60 °C ' 95 % ' 1000小時 ◎ ◎ ◎ X ◎ X 外觀評估 120。。、1〇〇〇 小 ◎ ◎ ◎ X ◎ ◎ 3 6 本紙張尺度適用♦國國家標準(CNS)A4規格(210 X 297公釐) 裝--------訂 --------線< V (請先閲讀背面之注意事項再填寫本頁) 405055 A7 五、發明說萌( ii B7 時 60 °C ' 95 % ' 1000小時 ◎ ◎ ◎ X ◎ ◎ 經濟邹智慧財產局員工消費合作钍印製 ◎好’〇使用時沒問題,△不敷將來之用,X不可用 評估準則係基於OA設備如一般的個人電腦及文字處理 器的使用狀況下的可用性。標示”△不敷將來之用”意謂 著其可能不適用於嚴苛之環境,該環境係指在不久的將來 所發展者,如車內或室外應用。 範例A及B各含5%及10%的(甲基)丙烯酸酯,其含 多個(甲基)丙烯酸殘餘物” Viscoat # 300”。範例A及C 各具有變性芳香型胺” Epikure Z”及醯肼型” UDH” ,以 做爲熱固化劑。其他成分及比例則相同。比較例A包含 (甲基)丙烯酸酯,其包含20%過量重量百分比的每分子 〜(甲基)丙烯酸殘餘物” EC-A”。比較例B則沒有” EC-A”。比較例C則沒有熱固化劑。 當比較例A於高溫下存在一段時間之後,則其液晶配 向變差。此外,在抗潮測試及高溫測試中電流値都增加, 而使液晶顯示裝置之顯示品質變壞。 在高溫測試或高壓測試之後,比較例B及C中液晶顯示 面板的性質並沒有產生問題。但是,比較例B的起始黏著度 較差,且比較例C在PCT後黏著度較差。 由上面的結果可以知道:範例A、B、C爲良好之密封 材料,其可提供可信賴的液晶顯示裝置,含良好的顯示品 3 7 <請先閲讀背面之注意事項再填寫本頁)Produced by Chemical CO_, LTD. Preferred inorganic fillers are hydrated magnesium silicate, calcium carbonate, aluminum carbonate, and silicon oxide. In this example, the hydrated magnesium silicate "Super Talc SG-95" produced by Nippon TALC CO., LTD was used, with an average particle diameter of 1.4 # m, and the second particle produced by Nippon AEROCIL CO., LTD was used. Silicon oxide "Aerocil R202" with an average particle size of 15 nm. In UV curing, high-pressure mercury lamps are generally used, and the irradiation conditions depend on the type of lamp, the composition and amount of the sealing material, and the distance from the lamp. Therefore, the hardening conditions can be adjusted according to the irradiation conditions. There are no particular restrictions on energy, but for example an irradiation condition of approximately 500 m to 600 is used. In this example, the high-pressure mercury lamp "HGQ-2000" used is produced by STORAGE BATTERY CO., LTD. Its ultraviolet irradiation wavelength is 420 nm or shorter, and the irradiation intensity is 20 mW / cm2 for 2 minutes. , And added to the sealing material, so that it contains 4800 mJ of irradiation energy. The thermosetting conditions vary depending on the type of thermosetting agent and the types and ratios of other materials. Although not particularly limited, the conditions adopted are one hour or longer at 100 ° C to 150 ° C. In this example, the adopted condition is 120 ° C for I2 hours, which is equal to the annealing conditions of the liquid crystal display panel. (Example 4) FIG. 5 shows a cross-sectional view of a liquid crystal display panel used for evaluation. Because the structure and parts have already been explained, we will not repeat them here. Table 13 shows the composition, proportion, initial adhesion and the pressure at 2 atmospheres. 3 5 This paper size is applicable to China National Standard (CNS) A4 specifications (210 X 297 mm). ------ line < < Please read the notes on the back before filling out this page) Printed by the Intellectual Property Bureau Employee Consumer Cooperative of the Ministry of Economic Affairs 405055 A7 B7 _____. V. Description of Invention (Μ) Power, 120%, Adhesion after pressure baking test (hereinafter abbreviated as PCT) for 8 hours at 120 ° C, and changes in display properties and currents of the LCD panel after 1000 hours at 120 ° C for high temperature test 'and in The display properties and current changed after 60 hours of humidity resistance test at 60 ° C and 95%. Table 13 Example Comparative Example ABCABC “SP-1563” 65 60 65 50 70 65 “Viscoat # 300” 5 10 5 5 5 7 “EC-A” 5 5 5 20 7 “KBM 403” 3 3 3 3 3 3 “Irgacure 651 ”5 5 5 5 5 5“ Epikure Z ”4 4 4 4“ UDH ”4“ Super Talc SG-95 ”10 10 10 10 10 10“ Aerosil R202 ”3 3 3 3 3 3 At the beginning of adhesion ◎ ◎ ◎ ◎ X Δ PCT 8 hours ◎ ◎ ◎ XX Current 値 120. . , 1000 hours ◎ ◎ Δ △ 〇 60 ° C '95%' 1000 hours ◎ ◎ ◎ X ◎ X Appearance evaluation 120. . 、 〇〇〇〇 ◎ ◎ ◎ X ◎ ◎ 3 6 This paper size is applicable to the national standard (CNS) A4 specifications (210 X 297 mm) Packing -------- Order ------ --Line < V (please read the precautions on the back before filling this page) 405055 A7 V. The invention is cute (ii B7 at 60 ° C '95%' 1000 hours ◎ ◎ ◎ X ◎ ◎ Economic Zou Intellectual Property Bureau Printed by the employee's consumer cooperation ◎ Good '〇 No problem in use, △ Not enough for future use, X unavailability evaluation criteria are based on the usability of OA equipment such as general personal computers and word processors. Mark "△ "Insufficient future use" means that it may not be suitable for harsh environments, which refers to those developed in the near future, such as in-car or outdoor applications. Examples A and B each contain 5% and 10% (Meth) acrylate containing multiple (meth) acrylic residues "Viscoat # 300". Examples A and C each have a denatured aromatic amine "Epikure Z" and a hydrazine type "UDH" as heat Curing agent. Other components and ratios are the same. Comparative Example A contains (meth) acrylate, which contains 20% The amount (%) of (meth) acrylic acid residue "EC-A" per molecule. Comparative Example B does not have "EC-A". Comparative Example C does not have a thermosetting agent. When Comparative Example A exists at a high temperature for a period of time After that, the liquid crystal alignment becomes worse. In addition, the current 値 increases in the moisture resistance test and the high temperature test, which deteriorates the display quality of the liquid crystal display device. After the high temperature test or the high voltage test, the liquid crystals in Comparative Examples B and C The properties of the display panel did not cause any problems. However, the initial adhesion of Comparative Example B was poor, and the adhesion of Comparative Example C after PCT was poor. From the above results, we can know that: Examples A, B, and C are good sealing materials. , Which can provide a reliable liquid crystal display device, including good display products 3 7 < Please read the precautions on the back before filling this page)

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國家標準(CNS)A4規格(210 X 297公釐) ί05055 : 五、發明說明— 質’且在黏著度、高溫、高溼度的情況下沒問題。 (範例5) 下文中將說明本發明的液晶顯示裝置之一範例,該液 晶顯示裝置由滴加方法所形成,亦即在具配向處理的電極 之兩基板中之一者上形成密封材料,藉由一間隔物方式連 結兩基板,且在其間滴加液晶。 在圖8及9將說明滴加方法。圖8之斜視圖說明在一液 晶顯示裝置中液晶顯示面板的製程中滴加液晶之程序。圖9 之剖面圖顯示在一液晶顯示裝置中液晶顯示面板的製造方 法時,藉由一間隔物材料,連結一基板及另一相對基板的 程序,該前一基板已爲液晶所滴入。 在圖8中,由網版印刷施加上配向處理的電極之基板 12Β的內側上’密封材料3以隨意的圖樣形成其上。對於由 密封材料所包圍的區域’液晶13以液體分配器14滴入其 中。 在圖9中,玻璃珠間隔物材料2均勻且固定在含經過配 向處理的電極之基板12Α的內側,該基板與上述液晶所放 置之基板12Β相對。然後,基板12Α及12Β彼此相連結,此 係在〇.4至1.0 Torr的降壓中的真空室6中進行。經由更進一 步的大氣壓力對基板加壓,可控制間隙。 表14顯示在密封部位之邊緣上液晶的組成、比例及配 向狀況,以及l2〇°C下1000小時之高溫測試後之電流値的改 變及外觀評估,及在6(TC及95%下經1000小時的抗潮測試 3 8 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) -1 — I-----訂· I — 11111 · 經濟部智慧財產局員工消費合作社印製 405055 五、發明說明) 後之電流値改變及外觀評估。 表14 經濟部智慧財產局員工消費合作杜印製 範例 比較例 D E F D E F “SP-1563” 68 60 68 62 58 55 “Viscoat # 300” 5 5 5 8 15 5 “EC-A” 2 10 2 9 2 9 “Epicoat 802” 10 “KBM 403” 3 3 3 3 3 3 “Irgacure 65 1 ” 5 5 5 5 5 5 “Epikure Z” 4 4 4 “UDH” 4 “Super Talc SG-95” 10 10 10 10 10 10 “Aerosil R202” 3 3 3 3 3 3 密封邊緣之 配向狀況 ◎ ◎ ◎ 〇 X X 電流値 120°C、1〇〇〇 小 時 ◎ ◎ ◎ 〇 ◎ 〇 60 °C ' 95 % ' 1000小時 ◎ ◎ ◎ X ◎ X 外觀評估 120〇C、1〇〇〇 小 ◎ ◎ ◎ 〇 〇 〇 3 9 (請先閱讀背面之注意事項再填寫本頁) -I - I I-----訂--------· 本紙張尺度適用辛國國家標準(CNS)A4規格(210 X 297公釐) A7 405055_B7National Standard (CNS) A4 specification (210 X 297 mm) ί 05055: 5. Description of the invention-quality 'and no problem in the case of adhesion, high temperature and high humidity. (Example 5) Hereinafter, an example of the liquid crystal display device of the present invention will be described. The liquid crystal display device is formed by a dropping method, that is, a sealing material is formed on one of two substrates of an electrode having alignment processing. The two substrates are connected by a spacer, and a liquid crystal is dropped between them. The dropping method will be described in FIGS. 8 and 9. Fig. 8 is a perspective view illustrating a procedure of dropping liquid crystals in a process of manufacturing a liquid crystal display panel in a liquid crystal display device. The cross-sectional view of FIG. 9 shows a process for manufacturing a liquid crystal display panel in a liquid crystal display device by connecting a substrate and another opposing substrate through a spacer material, the former substrate has been dripped by the liquid crystal. In Fig. 8, the sealing material 3 is formed on the inner side of the substrate 12B to which the alignment-treated electrode is applied by screen printing in a random pattern. The liquid crystal 13 is dropped into the area surrounded by the sealing material by the liquid dispenser 14. In Fig. 9, the glass bead spacer material 2 is uniformly and fixed on the inside of a substrate 12A containing an alignment-treated electrode, which is opposite to the substrate 12B on which the liquid crystal is placed. Then, the substrates 12A and 12B are connected to each other, and this is performed in the vacuum chamber 6 in the depressurization of 0.4 to 1.0 Torr. The substrate is pressurized by further atmospheric pressure to control the gap. Table 14 shows the composition, proportion, and alignment of the liquid crystal on the edge of the sealed portion, and the change in current and appearance after 1000 hours of high temperature test at 120 ° C. Hourly moisture resistance test 3 8 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) -1 — I ----- Order · I — 11111 · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, 405055 (5. Description of the invention) Current changes and appearance evaluation. Table 14 Comparative Example of DuPont Printing Examples of Employees' Co-operation in the Intellectual Property Bureau of the Ministry of Economic Affairs DEFDEF “SP-1563” 68 60 68 62 58 55 “Viscoat # 300” 5 5 5 8 15 5 “EC-A” 2 10 2 9 2 9 "Epicoat 802" 10 "KBM 403" 3 3 3 3 3 3 "Irgacure 65 1" 5 5 5 5 5 5 "Epikure Z" 4 4 4 "UDH" 4 "Super Talc SG-95" 10 10 10 10 10 10 "Aerosil R202" 3 3 3 3 3 3 Orientation of the sealing edge ◎ ◎ ◎ XX Current 値 120 ° C, 1000 hours ◎ ◎ ◎ 〇 ◎ 〇60 ° C '95%' 1000 hours ◎ ◎ ◎ X ◎ X Appearance Evaluation 120 ° C, 100,000 ◎ ◎ ◎ 〇〇〇〇 9 (Please read the notes on the back before filling this page) -I-I I ----- Order ----- --- · This paper size is applicable to the National Standard (CNS) A4 (210 X 297 mm) A7 405055_B7

五、1 ^ηΒ·ί« πρ / ^ ^___________—_ 、14 VAJ /4 V 60 °C ' 95 % ' 1000小時 ◎ ◎ ◎ X ◎ X ◎好,〇使用時沒問題,△不敷將來之用’ x不可用 經濟部智慧財產局員工消費合作社印製 範例D及E爲各含重量百分比2%及10%的(甲基)丙 烯酸酯,其每分子含一(甲基)丙烯酸殘餘物” EC-A”。 範例D及F各含變性芳香型胺” Epikure Z”及醯肼型” UDH” ,做爲熱固化劑。其他的成分及比例皆相同。比較 例D不含熱固化劑” Epikure Z”。比較例A則包含重量百分 比15%爲過量的(甲基)丙烯酸酯,每分子含多個(甲 基)丙烯酸殘餘物” Viscoat # 300” 。比較例F包含由 YUKA SHELL EPOXY CO., LTD所生產的” Epicoat 802” 做 爲環氧樹脂,及與該環氧樹脂等量的熱固化劑。 由上面的結果可知:在比較例E及F中’未硬化成分傾 向於在液晶中稀釋,而在液晶中密封邊緣配向不佳之區域 較大,而侵鈾顯示區域。 而且,在比較例D及F中,由抗潮測試顯示爲不可信 賴,其電流値增加。原因包含未硬化成分爲水或高溫液晶 所稀釋,此係由於包含例如環氧樹脂等與紫外線聚合硬化 無關的大量成分,而且由於缺乏熱固化劑而減低了交互聯 結密度而致抗潮性惡化,因此溼氣之吸收增加,因此降低 了抗潮性。 另一方面,範例D、E、F顯示在高溫及溼氣環境下, 40 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — — — — — — — — — —---裝!r-訂-JI —--11r (請先閲讀背面之注意事項再填寫本頁) 405055 A7 B7 五、發明說明( 在密封部位邊緣上仍呈良好的配向狀況及優良可靠度 據 此,應用本發明的密封材料可得到具良好顯示品質及可靠 度的液晶顯示裝置,即使應用於包含滴加方法的生產中仍 一樣。 裝·-------訂--!--I----線< \ (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 4 1 本紙張尺度適用_國國家標準(CNS)A4規格(210 X 297公釐)V. 1 ^ ηΒ · ί «πρ / ^ ___________-_, 14 VAJ / 4 V 60 ° C '95%' 1000 hours ◎ ◎ ◎ X ◎ X ◎ Good, 〇 No problem in use, △ is not enough for the future Printed with 'x Unavailable Intellectual Property Bureau of the Ministry of Economic Affairs Consumer Cooperatives Printed examples D and E are (meth) acrylates containing 2% and 10% by weight, each containing a (meth) acrylic residue per molecule " EC-A ". Examples D and F each contain a denatured aromatic amine "Epikure Z" and a hydrazine type "UDH" as heat curing agents. Other ingredients and ratios are the same. Comparative Example D does not contain a thermal curing agent "Epikure Z". Comparative Example A contains 15% by weight (meth) acrylate in excess and contains multiple (meth) acrylic acid residues "Viscoat # 300" per molecule. Comparative Example F contains "Epicoat 802" produced by YUKA SHELL EPOXY CO., LTD as an epoxy resin, and a heat curing agent equivalent to the epoxy resin. From the above results, it can be seen that in Comparative Examples E and F, the 'unhardened component' tends to be diluted in the liquid crystal, while the area where the sealing edge alignment is poor in the liquid crystal is large, and the uranium invasion display area is large. Moreover, in Comparative Examples D and F, it was found to be unreliable by the moisture resistance test, and the current 値 was increased. The reason includes that the unhardened component is diluted by water or high-temperature liquid crystal. This is because it contains a large amount of components not related to ultraviolet polymerization and hardening, such as epoxy resin, and the lack of a heat curing agent reduces the cross-linking density and deteriorates the moisture resistance. As a result, the absorption of moisture is increased, thereby reducing the moisture resistance. On the other hand, examples D, E, and F show that under the high temperature and humidity environment, 40 paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) — — — — — — — — — — — -Install! r-Order-JI —-- 11r (Please read the precautions on the back before filling out this page) 405055 A7 B7 V. Description of the invention (the sealing position is still in good alignment and excellent reliability. Based on this, apply this The sealing material of the invention can obtain a liquid crystal display device with good display quality and reliability, which is the same even if it is applied to the production including the dropping method. -Line &\; (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 1 This paper size is applicable _ National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

A8 B8 C8 D8 405055 六、申請專利範圍 1. —種液晶顯示裝置的製造方法,包含下列步驟: 以一密封材料在具有電極而欲密封的爾基板中至少一 者的電極側端部形成一密封部份, 藉由一間隔物的方式連結兩基板, 至少對密封部位照射紫外線以暫時硬化密封部位,以 提供至少5〇%的硬化率,以及 加熱該密封部位以做爲主硬化,藉以增加硬化率至少 達80%, 其中該密封材料包含衍生自環氧化合物的(甲基)丙 烯酸酯((meth)acrylate)的單體或寡聚物、(甲基)丙烯酸 酯((meth)acrylic acid ester)、一光起始劑、一熱固化劑及一 無機塡充劑,其中,以占密封材料的重量百分計,(甲 基)丙烯酸酯((meth)acrylic acid ester)包含5至10%的(甲 基)丙烯酸酯[其每分子中含多個(甲基)丙烯酸殘餘 物],且包含1 2至10%的(甲基)丙烯酸酯[其每分子中含一 個(甲基)丙稀酸殘餘物],而該密封材料可以紫外線硬化 和熱固化,其中該密封材料歷經自由基聚合。 2. 如申請專利範圍第1項之液晶顯示裝置的製造方法, 其中該連結程序於降低之大氣壓力下進行。 3. 如申請專利範圍第1項之液晶顯示裝置的製造方法, 其中具有電極之基板被施以配向處理。 (請先閱讀背面之注意事項再填寫本頁) •裝---丨II--訂---- I ! !線. 經濟部智慧財產局員工消費合作社印製 1 2 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) A8 B8 C8 D8 405055 六、申請專利範圍 k咖 4.—種液晶顯示面板的製造方法’包含下列步驟· 製備一密封材料,其包含衍生自環氧化合物的(甲 基)丙烯酸酯((meth)acrylate)的單體或寡聚物、(甲基) 丙稀酸酯((meth)acrylic acid ester)、一光起始劑、一熱固化 劑及一無機塡充劑,其中,以占密封材料的重量百分計’ (甲基)丙嫌酸醋((meth)acrylic acid ester)包含5至10%的 (甲基)丙烯酸酯[其每分子中含多個(甲基)丙烯酸殘餘 物],且包含2至10%的(甲基)丙烯酸酯[其每分子中含一 個(甲基)丙烯酸殘餘物],而該密封材料可以紫外線硬化 和熱固化,其中該密封材料歷經聚合, 在一已安裝電極之第一透明基板表面上要密封的部 分’形成包含硬化樹脂和起始硬化樹脂硬化之硬化劑的該 密封材料, 滴加液晶於該密封材料所包圍的區域, 連結一已安裝電極之第二透明基板的表面到一已安裝 電極之第一透明基板的表面,以及 藉由上述密封材料連結該兩具有電極的透明基板,其 中製造方法包括··照射紫外線至密封材料的第—程序,^ 及第一程序後藉加熱密封材料而增加硬化的第二程序, 中密封材料的硬化樹脂在第—程序後被硬化至硬:率爲二 %或更多,以及在第二程序後硬化率爲8()%或更多。… 5·如申請專漏圍第4項之液晶_雌 其中密封材料的硬化樹脂在該第—程序後被硬化率 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐 (請先閱讀背面之注意事項再填寫本頁) 裝-------'I.訂----------線 經濟部智慧財產局員工消費合作社印製 A8 405055 I 六、申請專利範圍 爲60%或更多,以及在該第二程序後硬化率爲80%或更 多。 6. 如申請專利範圍第4項之液晶顯示面板的製造方法, 其中熱固化劑爲粒子型熱固化劑’其平均粒子尺寸爲 或更小。 7. 如申請專利範圍第4項之液晶顯示面板的製造方法’ 其中使用一對大面積之含電極的透明基板,以安裝多個液 晶顯示面板,如此使得該對大面積之含電極的透明基板可 分割爲多個液晶顯示面板。 8. —種用於液晶顯示面板的密封材料組成物’包含衍 生自環氧化合物的(甲基)丙烯酸酯((meth)acrylate)的單 體或寡聚物、(甲基)丙烯酸酯((meth)acrylic acid ester)、 一光起始劑、一熱固化劑及一無機塡充劑’其中’以占密 封材料的重量百分計’(甲基)丙烯酸酯((meth)acrylic acid ester)包含5至10%的(甲基)丙烯酸酯[其每分子中含 多個(甲基)丙烯酸殘餘物]’且包含2至10%的(甲基) 丙嫌酸醋[其每分子中含一個(甲基)丙嫌酸殘餘物]’而 該密封材料可以紫外線硬化和熱固化,其中該密封材料歷 經自由基聚合。 9. 如申請專利範圍第8項之用於液晶顯示面板的密封材 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) --裝 訂.:--------手 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 405055 請專利範圍 料組成物,其中衍生自環氧化合物的(甲基)丙烯酸酯的 簞鳗或寡聚物占密封材料的至7〇%重量百分比,且衍生 _自雙酚A和酚醛淸漆當中的環氧化合物。 10•如申請專利範圍第8項之用於液晶顯示面板的密封 树料組成物’其中光起始劑占松封材料的3至5 %重量百分 比,且從下群中選擇:苯乙酮光起始劑、安息香光起始劑 及二苯甲酮光起始劑。 U·如申請賴麵第8項之用於液晶顯賴板的密封 材料組成物,其中熱固化劑占密封材料的2至纟%重量百分 比,且從下群中選擇:醯胼、芳香胺、酸·_。 12. _請專__8項之_液關示面板的 材料組成物,其中熱固化劑爲粒子製_化劑,其平 子尺寸爲3# m或更小。 13. 如_專利範圍第8項之用於液晶顯示讎 材料組成物,其中更包含-砂院稱合劑,占 =重量百分比,且從下群中選擇:_水甘油 ^ 和縮水甘油基甲氧基矽烷。 氧巷妙院 14·_|轉觸_8項之軸液晶 材料組成物,其中無機塡充劑的平均尺寸爲丨= 本紙張尺度適用中國國家標準(CNS)A4規格(210 x297公髮) 11111-^111111-¾^--— — — — — — ^ -------I I ^ I (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 405055 、申請專利範圍 u占密封材料的8至20%重量 下 擇:水合雜鎂、碳_、碳關卿群中選 is.—種液晶顯示面栴,初会訥 的透明麵,難以不含反,丨^彼此相連結 密封,其中該密封材料經酬 程序,其中密封材料的二匕樹=料而增加硬化的第二 多,且其中密封材料形成自硬化率爲嶋更 π條祕购"u、开肷目仿生於環氧化合物的(甲基) 丙嫌酸酉日((meth)acryla哨單體或 酸:=:yHC -— -無機塡跡其中,以占密封材 基)丙讎酯(—h)acrylic acid ⑻ 二 =其每分子中含多個(甲基)丙二餘 物],且包含2至的(甲基)簡酸酷[其每分子中含一 個(甲基)丽酸殘餘物],而該密封材料可以紫外線硬化 和熱固化’其中該密封材料歷經自由基聚合。 --------------裝---------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 私紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)A8 B8 C8 D8 405055 6. Scope of Patent Application 1. A method for manufacturing a liquid crystal display device, including the following steps: A sealing material is used to form a seal on the electrode-side end of at least one of the substrates to be sealed with electrodes. In part, the two substrates are connected by a spacer, at least the sealing portion is irradiated with ultraviolet rays to temporarily harden the sealing portion to provide a hardening rate of at least 50%, and the sealing portion is heated as the main hardening to increase the hardening. The rate is at least 80%, wherein the sealing material comprises a monomer or oligomer of (meth) acrylate derived from an epoxy compound, (meth) acrylic acid ester ), A photoinitiator, a heat curing agent, and an inorganic filler, wherein (meth) acrylic acid ester contains 5 to 10% based on the weight percentage of the sealing material (Meth) acrylic acid ester [which contains multiple (meth) acrylic acid residues per molecule] and contains 12 to 10% (meth) acrylic acid ester [which contains one (meth) acrylic acid per molecule) Dilute acid residue Matter], which sealing material may be UV curable and thermally curable, wherein the sealing material after free-radical polymerization. 2. The method for manufacturing a liquid crystal display device according to item 1 of the scope of patent application, wherein the connection procedure is performed under reduced atmospheric pressure. 3. The method for manufacturing a liquid crystal display device according to item 1 of the patent application, wherein the substrate having the electrodes is subjected to an alignment treatment. (Please read the precautions on the back before filling this page) • Install --- 丨 II--Order ---- I!! Line. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 2 This paper size applies to China Standard (CNS) A4 specification (210 x 297 mm) A8 B8 C8 D8 405055 VI. Patent application scope k coffee 4. A method of manufacturing a liquid crystal display panel 'contains the following steps · Preparation of a sealing material, which includes a derivative derived from a ring Monomers or oligomers of (meth) acrylate of oxygen compounds, (meth) acrylic acid ester, a photoinitiator, a heat curing agent And an inorganic filler, wherein (meth) acrylic acid ester contains 5 to 10% of (meth) acrylic acid ester [each Multiple (meth) acrylic residues in the molecule] and 2 to 10% (meth) acrylic esters [one (meth) acrylic residue in each molecule], and the sealing material is UV-curable And heat curing, wherein the sealing material undergoes polymerization, The portion to be sealed on the surface of the transparent substrate 'forms the sealing material containing the hardening resin and the hardener of the initial hardening resin, and the liquid crystal is added dropwise to the area surrounded by the sealing material to connect a second transparent substrate on which the electrode is installed Surface to the surface of a first transparent substrate on which electrodes have been mounted, and the two transparent substrates with electrodes are connected by the above-mentioned sealing material, wherein the manufacturing method includes the first procedure of irradiating ultraviolet rays to the sealing material, and the first procedure The second process of increasing the hardening by heating the sealing material later, the hardening resin of the middle sealing material is hardened to hard after the first process: the rate is two% or more, and the hardening rate after the second process is 8 ()% Or more. … 5. If you apply for the liquid crystal of item 4 in the application, the hardening resin of the sealing material will be hardened after this procedure. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm (please (Please read the notes on the back before filling this page.) Packing -------- 'I.Order ------------ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 405055 I VI.Application The patent range is 60% or more, and the hardening rate is 80% or more after the second procedure. 6. The method of manufacturing a liquid crystal display panel according to item 4 of the patent application range, wherein the heat curing agent is a particle type heat Curing agent 'its average particle size is smaller or smaller. 7. A method for manufacturing a liquid crystal display panel as described in the fourth item of the patent application' wherein a pair of large-area transparent substrates with electrodes are used to mount a plurality of liquid crystal display panels, This allows the pair of large-area transparent substrates with electrodes to be divided into multiple liquid crystal display panels. 8. A sealing material composition for a liquid crystal display panel 'comprises a (meth) acrylate derived from an epoxy compound ( (meth) acrylate) Polymer or oligomer, (meth) acrylic acid ester, a photoinitiator, a heat curing agent, and an inorganic filler 'wherein' is expressed as a percentage of the weight of the sealing material ' (Meth) acrylic acid ester contains 5 to 10% of (meth) acrylic acid ester [which contains multiple (meth) acrylic residues per molecule] 'and contains 2 to 10% of (Methyl) propionic acid vinegar [which contains one (meth) propionic acid residue per molecule] 'and the sealing material can be UV-cured and heat-cured, wherein the sealing material has undergone radical polymerization. 9. If applied Sealing material for liquid crystal display panel in the scope of the patent No. 8 3 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)-Binding .: -------- Printed by A8, B8, C8, D8, 405055, Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Patented composition, which is derived from the (meth) acrylate moray eel of epoxy compounds or Oligomers to 70% by weight of the sealing material, and Health_Epoxy compound from bisphenol A and phenolic lacquer. 10 • Seal tree composition for liquid crystal display panels such as the scope of patent application No. 8 wherein the photoinitiator accounts for 3 to 3 5% by weight, and select from the following groups: acetophenone photoinitiator, benzoin photoinitiator, and benzophenone photoinitiator. U. For the liquid crystal display of item 8 of the application The sealing material composition of the plate, wherein the thermal curing agent accounts for 2 to 纟% by weight of the sealing material, and is selected from the group consisting of: 醯 胼, aromatic amine, and acid. 12. The material composition of the _Liquid Display Panel of _Please Special Item_8, in which the thermal curing agent is a particle-forming agent, and its square size is 3 # m or less. 13. For example, the _ material composition for liquid crystal display of item 8 of the patent range, which further contains-Shayuan weighing mixture, accounted for = weight percentage, and select from the following group: _ water glycerol ^ and glycidyl methoxy Silane. Oxygen lane wonderful courtyard 14 · _ | Conversion of _8 axis liquid crystal material composition, in which the average size of the inorganic filler is 丨 = This paper size is applicable to China National Standard (CNS) A4 (210 x 297) -^ 111111-¾ ^ --— — — — — — ^ ------- II ^ I (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 B8 C8 D8 405055, the scope of application for patents accounts for 8 to 20% by weight of the sealing material. The following options are selected: hydrated magnesium, carbon, and carbon. Is a liquid crystal display surface. The transparent surface at the beginning will be difficult. There is no reaction, and the seals are connected to each other, wherein the sealing material undergoes a compensation process, in which the two materials of the sealing material increase the second most hardening, and wherein the self-hardening rate of the sealing material is more than π. (&Meth; acrylamide (meth) acryla monomer or acid: =: yHC---inorganic traces which are bionic to epoxy compounds) ) Propionate (—h) acrylic acid ⑻ di = which contains multiple (methyl) propane dimers per molecule], Containing from 2 to (meth) Cool degenerate acid [which contains per molecule a (meth) Li acid residue], and the sealing material may be UV curable and thermally curable 'wherein the sealing material after free-radical polymerization. -------------- Installation --------- Order --------- Line · (Please read the precautions on the back before filling this page) Economy The Ministry of Intellectual Property Bureau's employees' cooperatives print private papers in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm)
TW85103272A 1995-03-01 1996-03-19 Production process of liquid crystal display panel, seal material for liquid crystal cell and liquid crystal display TW405055B (en)

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US7438958B2 (en) 2002-11-01 2008-10-21 Mitsui Chemicals, Inc. Sealant composition for liquid crystal and process for producing liquid-crystal display panel with the same
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US7292304B2 (en) 2001-12-17 2007-11-06 Lg.Philips Lcd Co., Ltd. Liquid crystal display panel and method for fabricating the same comprising a dummy column spacer to regulate a liquid crystal flow and a supplemental dummy column spacer formed substantially parallel and along the dummy column spacer
US7362407B2 (en) 2002-02-01 2008-04-22 Lg.Philips Lcd Co., Ltd. Method of fabricating liquid crystal display device
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7438958B2 (en) 2002-11-01 2008-10-21 Mitsui Chemicals, Inc. Sealant composition for liquid crystal and process for producing liquid-crystal display panel with the same
CN114667480A (en) * 2019-12-11 2022-06-24 积水化学工业株式会社 Sealing agent for display element, vertical conduction material, and display element
CN111721815A (en) * 2020-06-18 2020-09-29 业成科技(成都)有限公司 Touch device and curing rate detection method thereof

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