TW399061B - Process for preparing methacrylic polymer - Google Patents

Process for preparing methacrylic polymer Download PDF

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Publication number
TW399061B
TW399061B TW85110727A TW85110727A TW399061B TW 399061 B TW399061 B TW 399061B TW 85110727 A TW85110727 A TW 85110727A TW 85110727 A TW85110727 A TW 85110727A TW 399061 B TW399061 B TW 399061B
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Taiwan
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polymerization
polymer
weight
extruder
patent application
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TW85110727A
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Chinese (zh)
Inventor
Shinichi Hied
Masahiro Kurokawa
Yasushi Higuchi
Shojiro Kawahara
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Mitsubishi Gas Chemical Co
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Priority claimed from JP04549495A external-priority patent/JP4180125B2/en
Priority claimed from JP8157084A external-priority patent/JPH101511A/en
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Publication of TW399061B publication Critical patent/TW399061B/en

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Abstract

A process for continuously preparing a methacrylic polymer is herein disclosed which comprises continuously polymerizing methyl methacrylate alone or a monomer mixture of methyl methacrylate and an alkyl acrylate in accordance with a solution polymerization using methanol as a solvent, directly feeding the resulting polymerization reaction product to an extruder having a plurality of vents, and extruding the polymer, while a volatile content is removed through the vents. According to the present invention, there can be provided a process for preparing a methacrylic polymer having an excellent quality with a high productivity.

Description

經濟部中央標準局貝工消費合作社印製 A7 B7 五、發明説明(l·) 發明的赀筈 (i)發昍的頜城 本發明傺有關甲基丙烯酸糸聚合物之製法,且更詳而 言之,其僳有關可使用為射出成形材料及/或用於擠製 Η材料的甲基丙烯酸聚合物之製法β (i Π相鼸:> 持越的説昍 甲基丙烯酸糸聚合物具有透明,耐氣候性和外觀的優 異待性,且因此他們已經被使用不僅當訊號,顯示和起 釉材料亦當做光學材料。 迄今,可用作射出成形材料及/或用於擠製材料之甲 基丙烯酸糸聚合物的製造方法,通常使用懸浮液聚合方 法,但是在這個方法中,聚合物被第二材料例如所使 甩亂和因為這値原因,獲得高純度聚 合物是困_的,且以這艏方法製得的聚合合_於_悉 學鍵u類似物。此外,聚合物的後處理步驟包含過 濾,洗滌和乾燥,及必須處理大量廢水之複雜操作。因 此,懸浮液聚合方法仍不足以當做工業方法。 作為甲基丙烯酸条聚合物的其他製造方法,有本體聚 合方法,溶液聚合方法和類似者。迄今,本體聚合方法 己使用於鏵件聚合之預聚物的製造,其已掲示,例如, 於日本專利公告 3392/ 1961, 19697/ 1961, 4794/ 1963 ,1 3 5 3 6 / 1 9 6 3, 3 7 0 1 / 1 9 6 5和 36 1 5 5/ 1 9 7 7 ,及溶液聚 合方法已使用在適合於塗料材料或類似物之具有比較低 的分子量之聚合物的製造,其已掲示,例如,於日本專 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 A7 ____B7 _ 五、發明説明(2 ) 利公開1 ΗΠ 8 6 / 1 9 7 4,1 2 8 0 / 1 9 7 8和德國專利D E P 2161909.0〇 近幾年來,當做可製造射出成形材料及/或用於擠@ 片的材料且其可克服懸浮液聚合方法的缺點之技術,已 付出很多的注意於連鑲本體聚合方痒和連缠溶液聚合方 % 法。這些方法因為沒有使用任何的懸浮分散劑或類似物 而允許具有優異光學性質之高品質樹脂的製造。 日本專利公告32665/ 1977已提議連纊本體聚合方法 ,其中聚合作用藉由使用槽型反應'器進行於比較低的單 體轉化和然後連鏟地分離及移去未反應單體。再者,日 本專利公開111408/1991已掲示連缠本體聚合方法, 其中使用特殊的反應條件以使在攪拌下於單一連缠混合 槽反應器中可限定自由基聚合引發劑的半衰期對平均滞 留時間之比以提供一種均勻的反應塊和所以反應器中的 聚合引發劑濃度可被控制。除此之外,另一個本體聚合 方法已掲示在日本專利公告1 8 6 9 4/ 1 9 8 5 ,及日本專利 公開 1 5 3 7 0 2 / 1 9 8 9。 ^ϋ·- ^sn- ^101 n^i I ml n^i、 您々 In n nn --eJ (請先閲讀背面之注意事項再填寫本頁) 而 然應 效 中 法 方 合 聚 體 本 的 續 .1 虐 在 由 的 謂 所 經濟部中央標準局員工消費合作社印裝 應 效 .m、l a 自 的 應 反 合 聚 制 控 的 定 穩 同 膠持 凝保 "時 有在 具持 得保 獲體 法單 $ 苣··' 無應 乎反 幾未 此, 因外 和此 f 0 的物 難合 困聚 常後 非最 是的 率度 化濃 轉物 體合 單聚 高 高 的在 得及 所, 了量 為能 及的 用多 使很 再耗 和消 集須 收必 的驟 體步 單氣 應排 反在 未, 了度 為濃 和的 ,物 量合 大聚 熱 加 到 受 物 合 聚 為 因 中 況 情 此 色 箸 生 發 地 不 易 容 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ί A7 B7 五、發明説明(3) 和退化。 另一方面,如日本專利公告7845/1980和類似者所示 ,已知道依照連續溶液聚合方法,例如,其中使用苯或 烷基苯作為溶劑之溶液聚合方法,由於溶劑反應溶液的 黏度減少,所以凝膠效應被抑制及穩定的聚合反應可於 高單體轉化率。而且,日本專利公開20830 8/ 1990已掲 示一種藉由使用特殊惰性溶劑製備高純度甲基丙烯酸条 樹脂之方法。 再者,日本專利公開2〇13〇7/ ;1989已經掲示一種方法 ,其中包含甲基丙烯酸甲酯當做主要成分的單體混合物 之溶液聚合作用傜於使用不少於5重量%且少於30重量% 之包含單價烷基醇和苯或院基苯之混合溶劑中進行。然 而•在這値方法中,單價烷基醇只佔混合溶劑的5到50 重量%,且所以該方法不能如使用苯或烷基苯當做溶劑 的平常方法般基本改變。另一個溶液聚合方法已掲示於 日本專利公告2 2 2 0 0 / 1 9 6 5。及日本專利公開28 7 〇〇2/ 1 9 9 3 0 經濟部中央標準局負工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 即使是依照這些連鑛溶液聚合方法,如果藉由這些方 法中的任何一個獲得之聚合物作為射出成形材料及/或 用於擠塑片之材料時,除去包含未反應單體,溶劑和類 似物的揮發性内含物(其在聚合作用的完成之後保持在 聚合物溶液中)是不可避免。當做用於從該聚合産物除 去揮發性内容物之技術,通常已利用一種方法,其包括 加熱聚合産物到高溫度,然後將加熱的産物引導至真空 本紙張尺皮適用中國國家標準(CNS ) Α4規格(210X297公釐) A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明 ( 4 ) 1 大 氣 壓 中 以 從 其 蒸 發 / 分 離 揮 發 性 内 容 物 0 因 次 可 1 1 處 理 大 量 聚 合 産 物 * 所 以 這 個 方 法 脑 合 於 工 業 規 模 的 大 1 1 釐 製 造 〇 - 請 1 先 r] 例 如 1 曰 本 專 利 公 告 1 1 9 2 5 9/ 1 S 9 5已 掲 示 —> 種 方 法 閲 讀 1 其 像 包 括 將 包 含 40 重 量 % 或 多 種 選 白 苯 9 甲 苯 和 院 基 苯 背 ! I 〆 V 之 1 之 溶 劑 的 溶 液 進 行 連 績 溶 液 聚 合作 用 〇 那 就 是 説 9 此 方 注 意 1 I 法 包 括 在 二 個 連 缠 混 合 槽 反 應 器 中 進 行 聚 合 作 用 同 時 該 事 項 1 | 再 \' % 统 維 持 在 減 壓 下 9 及 所 得 粗 聚 合 物 的 部 份 被 排 出 f 加 填 % 熱 本 粗 聚 合 物 9 將 其 導 至 沖 洗 槽 9 在 其 中 將 其 排 氣 以 製 備 頁 ___" 1 I 熔 融 聚 合 物 同 時 避 免 泡 沫 垢 物 之 形 成 > 加 入 一 些 添 加 劑 1 1 '至 其 中 9 然 後 製 粒 聚 合 物 0 1 此 外 9 曰 本 專 利 公 開 1 3 3 3 0 3/ 1 9 9 5 和 1333 11/ 19 95已 1 掲 訂 示 一 種 用 於 進 行 連 缠 溶 液 聚 合 作 用 之 方 法 其 中 藉 由 使 用 甲 醇 當 做 溶 劑 來 維 持 均 勻 糸 統 0 然 而 9 這 傾 方 法 具 1 有 許 多 應 工 業 上 Λ73 m 決 的 問 題 9 且 例 如 9 具 有 所 得 的 聚 合 1 I 物 在 聚 合 作 用 步 驟 之 後 一 次 取 出 於 泡 沫 産 物 的 形 式 的 問 1 1 題 9 而 且 其 然 後 在 步 驟 中 需 要 再 一 次 使 用 擠 製 機 模 塑 〇 ' 在 如 此 的 連 缠 溶液 聚 合 之 方 法 的 情 況 中 9 減 少 溶 劑 的 I 量 有 一 限 度 9 而 且 即 使 Btt 早 體 轉 化 增 高 t 包 含 溶 劑 之 其 餘 1 1 的 揮 發 性 内 容 物 之 數 量 不 能 夠 減 少 雖 然 反 應 溶 液 中 的 1 I 未 反 應 〇〇 早 體 存 在的 量 可 能 減 少 〇 結 果 9 需 要 除 去 這 個 方 1 1 1 法 中 的 揮 發 性 内 容 物 的 能 量 消 耗 與 總 體 聚 合 方 法 比 較 有 1 1 時 並 有 不 同 〇 此 外 t 這 値 方 法 也 有 例 如 聚 合 物 的 抗 熱 1 I 分 解 性 之 劣 化 和 單 體 成 分 的 6 回 收 和 再 使 用 之 複 雜 化 的 問 1 1 1 1 1 1 本紙張尺矣適用中國國家標準(CNS ) A4说格(210X297公釐) 經濟部中央標準局貝工消費合作社印製 A7 B7 五、發明説明(5 ) 題。 關於抗熱分解性,已經報告,在甲基丙烯酸条聚合物 的熱分解反應之中,所諝拉鍊分解(開始於相鄰於終端 雙鍵之C-C單鍵)通常發生在23Q到27Q°C的溫度附近,和 亦已報告若使用如小於10 〇°C之低的聚合溫度時,熱極 端弱之頭-頭鍵(裂解於200 °C或以下)保持[K.Hatada, T. Kitayama和 E. Masuda, Polyn, J.,第 1(5)卷,第 395頁(1986),和 T.Kashiwagi, A. Inaba, E. Brown, K. Hatadafn E. Masuda,"大分子(MACROMOLECULES)", 第19卷,第2160頁( 1 986)K為了改良甲基丙烯酸条聚 合物的抗熱分解性,抑制剛剛所述之拉鍊分解和頭-頭 鍵裂解反應是必需的。為了拉鍊分解的抑制作用,必須 降低聚合物具有終端雙鍵的比,和為了頭-頭鍵裂解的 抑制作用,聚合物用溫度必需是設定於1QQ°C或以上以 抑制頭-頭鍵的形成。 具有在終端雙鍵之聚合物及/或具有頭-頭鍵之聚合 物為熱弱,因此,當它進行擠製步驟之熱歴史時和在射 出成形或類似物期間,聚合物至少部份熱分解。結果, 一些實務上的麻煩發生。例如,發生模塑缺點例如銀紋 和起泡,且分解産物發生不悅的氣味β鑒於這些缺點, 控制不進行擠塑步驟的聚合物的抗熱分解性的非常重要 的。 例如,日本專利公告72213/1995已經掲示一種具有 優異的抗熱分解性(其可以熱分解指數《表示)之甲基丙 本紙張尺度適用中國國家梯準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 A7 B7 經濟部中央標準局員工消費合作社印製 、發明説明(6 ) 烯酸条樹脂的製法。此外,日未專利公開2943〇t/1991 已掲示可藉由建澳本體聚合方法製備且其中藉由使用凝 膳摻透色層分析法(CPC)和核磁共振(NMR)測量的聚合物 終端雙鍵的比為2.5重量%或較少的甲^丙烯酸糸樹脂。 然而,在此公告中,一點也沒有描述用以控制熱分解指Printed by A7 B7, Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the Invention (l ·) Invention of (i) Hairpin Jaw City This invention is related to the method of making methacrylic acid polymer, and it is more detailed In other words, it is related to a method for producing a methacrylic polymer that can be used as an injection molding material and / or for extruding a rheological material β (i Π phase 鼸: > Motoyoshi 昍 methacrylic 糸 polymer has transparency Excellent weatherability and appearance, and therefore they have been used not only as signals, display and glazing materials as optical materials. To date, they can be used as injection molding materials and / or for extruded materials. The manufacturing method of acrylic acrylate polymer generally uses a suspension polymerization method, but in this method, the polymer is disturbed by a second material such as, and for this reason, it is difficult to obtain a high-purity polymer. The polymer prepared by this method is similar to the chemical bond. In addition, the post-processing steps of the polymer include filtration, washing and drying, and complicated operations that must treat a large amount of wastewater. Therefore, the suspension polymer The method is still not enough as an industrial method. As other manufacturing methods of the methacrylic strip polymer, there are a bulk polymerization method, a solution polymerization method, and the like. So far, the bulk polymerization method has been used for the manufacture of prepolymers that are polymerized, It has been indicated, for example, in Japanese Patent Publications 3392/1961, 19697/1961, 4794/1963, 1 3 5 3 6/1 9 6 3, 3 7 0 1/1 9 6 5 and 36 1 5 5/1 9 7 7, and the solution polymerization method has been used in the manufacture of polymers with relatively low molecular weight suitable for coating materials or the like, and it has been indicated, for example, that the Chinese national standard (CNS) A4 specification is applicable to the Japanese paper standard (210X297mm) (Please read the notes on the back before filling out this page) Order A7 ____B7 _ V. Description of the invention (2) Profit disclosure 1 ΗΠ 8 6/1 9 7 4, 1 2 8 0/1 9 7 8 And German patent DEP 2161909.0. In recent years, as a technology that can manufacture injection molding materials and / or materials for extrusion and can overcome the shortcomings of suspension polymerization methods, a lot of attention has been paid to the continuous polymer polymerization method. Itchy and tangled solution polymerization % Methods. These methods allow the manufacture of high-quality resins with excellent optical properties because no suspension dispersant or the like is used. Japanese Patent Publication 32665/1977 has proposed a flail bulk polymerization method in which polymerization is performed by using a tank Type reactor 'performs relatively low monomer conversion and then separates and removes unreacted monomers continuously. Furthermore, Japanese Patent Publication 111408/1991 has shown a continuous bulk polymerization method in which special reaction conditions are used to The ratio of the half-life of the radical polymerization initiator to the average residence time can be defined in a single entangled mixing tank reactor under agitation to provide a uniform reaction mass and so the concentration of the polymerization initiator in the reactor can be controlled. In addition, another bulk polymerization method has been disclosed in Japanese Patent Publication 1 8 6 9 4/1 9 8 5 and Japanese Patent Publication 1 35 7 0 2/1 9 89. ^ ϋ ·-^ sn- ^ 101 n ^ i I ml n ^ i, you 々In n nn --eJ (please read the precautions on the back before filling this page), and then the continuation of the French conglomerate should be applied .1 It is said that the printing of the consumer co-operatives of the Central Standards Bureau of the Ministry of Economic Affairs should be effective. .M and la should be anti-converged, and the stability of the system should be guaranteed. The system method is not necessary. The reason is that it is difficult to get together with this f 0 thing. It is often the most non-trivial way to concentrate the concentration of objects. In order to use as much as possible, it is necessary to use too much to consume and eliminate the necessary steps. The single gas should be reversed. The degree of concentration is concentrated. The large amount of heat is added to the receiver to gather. Due to the circumstances, it is not easy for this paper to be allowed to grow. This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). A7 B7 V. Description of the invention (3) and degradation. On the other hand, as shown in Japanese Patent Publication No. 7845/1980 and the like, it has been known that according to a continuous solution polymerization method, for example, a solution polymerization method in which benzene or an alkylbenzene is used as a solvent, since the viscosity of the solvent reaction solution is reduced, The gel effect is suppressed and the stable polymerization reaction can be used for high monomer conversion. Moreover, Japanese Patent Publication 20830 8/1990 has shown a method for preparing a high-purity methacrylic strip resin by using a special inert solvent. Furthermore, Japanese Patent Laid-Open No. 20013/7; 1989 has shown a method in which solution polymerization of a monomer mixture containing methyl methacrylate as a main component is used by not less than 5% by weight and less than 30% It is carried out in a mixed solvent containing a monovalent alkyl alcohol and benzene or a noble benzene by weight. However, • In this method, the monovalent alkyl alcohol only accounts for 5 to 50% by weight of the mixed solvent, and therefore the method cannot be basically changed like the ordinary method using benzene or an alkylbenzene as a solvent. Another solution polymerization method has been shown in Japanese Patent Publication No. 2 2 0 0/19 6 5. And Japanese Patent Publication 28 7 00 2/1 9 9 3 0 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) Even if you follow these continuous ore solution polymerization methods, if When polymers obtained by any of these methods are used as injection molding materials and / or materials for extruded sheets, volatile inclusions containing unreacted monomers, solvents and the like (which are polymerized It is unavoidable to remain in the polymer solution after the completion of the). As a technique for removing volatile contents from the polymerization product, a method has generally been used which includes heating the polymerization product to a high temperature and then guiding the heated product to a vacuum. The paper ruler applies the Chinese National Standard (CNS) Α4 Specifications (210X297 mm) A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (4) 1 Evaporation / separation of volatile contents from it at atmospheric pressure This method is suitable for industrial-scale production of 1 1 cm. 0-please 1 first] For example, 1 Japanese Patent Publication 1 1 9 2 5 9/1 S 9 5 has been shown— > Method 1 Contains 40% by weight or more of selected white benzene 9 toluene and benzene benzene back! I 〆V of 1 solvent solution for continuous solution polymerization. That is to say 9 this side note 1 I method includes two consecutive entanglement Polymerization is carried out in the mixing tank reactor while the matter 1 |% is maintained under reduced pressure 9 and a portion of the obtained crude polymer is discharged. F Filling% hot crude polymer 9 is led to the rinse tank. 9 in which it is vented to make a page ___ " 1 I melt the polymer while avoiding the formation of foam scale > add some additives 1 1 'to 9 and then granulate the polymer 0 1 In addition 9 this patent publication 1 3 3 3 0 3/1 9 9 5 and 1333 11/19 95 have stated a method for conducting continuous solution polymerization in which a homogeneous system is maintained by using methanol as a solvent. However, this method is 9 With 1 there are many industrially-resolved problems 9 and 9 for example 9 have the resulting polymer 1 I after taking out the shape of the foam product once after the polymerization step. Question 1 1 Question 9 and then it is necessary to use an extruder to mold again in the step 0 'In the case of such a continuous solution polymerization method 9 there is a limit to reducing the amount of I of the solvent 9 and even if the Btt early body is transformed Increasing t The amount of volatile contents of the remaining 1 1 containing the solvent cannot be reduced, although 1 I is unreacted in the reaction solution. The amount of precursors may be reduced. Result 9 This method needs to be removed. The energy consumption of sexual contents is different from the overall polymerization method when it is 1 1 and it is different. In addition, this method also has, for example, the degradation of the polymer's heat resistance, the degradation of I and the recovery and reuse of monomer components. Question 1 1 1 1 1 1 This paper size is applicable to Chinese National Standard (CNS) A4 format (210X297 mm). Printed by A7 B7, Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the invention (5). Regarding thermal decomposition resistance, it has been reported that in the thermal decomposition reaction of methacrylic strip polymers, the decomposition of the zipper (starting from the CC single bond adjacent to the terminal double bond) usually occurs at 23Q to 27Q ° C. Around temperature, and has also been reported to maintain extremely weak head-to-head bonds (cracking at 200 ° C or below) when using low polymerization temperatures such as less than 100 ° C [K. Hatada, T. Kitayama and E Masuda, Polyn, J., Vol. 1 (5), p. 395 (1986), and T. Kashiwagi, A. Inaba, E. Brown, K. Hatadafn E. Masuda, " Macromolecules " , Vol. 19, p. 2160 (1986) K In order to improve the thermal decomposition resistance of the methacrylic strip polymer, it is necessary to suppress the zipper decomposition and head-to-head bond cleavage reaction just described. In order to suppress the decomposition of zipper, the ratio of the terminal double bond of the polymer must be reduced, and in order to inhibit the cracking of the head-head bond, the temperature of the polymer must be set at 1QQ ° C or above to suppress the formation of the head-head bond. . The polymer having a double bond at the terminal and / or the polymer having a head-to-head bond is thermally weak, so the polymer is at least partially heated when it undergoes the thermal history of the extrusion step and during injection molding or the like. break down. As a result, some practical troubles occurred. For example, molding defects such as silver streaks and blistering occur, and unpleasant odors of the decomposition products occur. In view of these disadvantages, it is very important to control the thermal decomposition resistance of polymers that are not subjected to the extrusion step. For example, Japanese Patent Bulletin 72213/1995 has stated that a methacrylic paper with excellent thermal decomposition resistance (which can be expressed by the thermal decomposition index "") is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) ( (Please read the notes on the back before filling out this page) Order A7 B7 Printed and Invented by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (6) Method for making enoic acid strip resin. In addition, Japanese Unexamined Patent Publication No. 2943〇t / 1991 has shown that the polymer terminal double can be prepared by the Jianao bulk polymerization method and wherein it is measured by the use of gel-dye chromatography (CPC) and nuclear magnetic resonance (NMR) measurements. The bond ratio is 2.5% by weight or less of methacrylate acrylic resin. However, in this announcement, nothing is described to control thermal decomposition.

V 數或終端雙鍵之確定條件。 日本專利公開 206904/ 1995, 206905/ 1995和 206906/ I"5和日本專利甲請案57362/1995,已掲述一種聚合 方法,其中聚合引發劑和鏈轉移劑的量根據熱重量分析 的熱分解比調節以改良聚合步驟中的抗熱分解性。然而 ,這値方法具有所得的聚合物在排氣步驟易於著色的問 題。 用於從藉由上述進行聚合反應獲得的聚合物組成物中 除去其餘的單體,溶劑和類似物之技術的實施例,在曰 本專利公告 18393/1976, 30428/ 1979,30670/ 1979, 3 6 1 8 2 / 1 9 7 9和5 0 4 4 1 / 1 9 8 0已有提議以沖洗槽代表的揮 發裝置;一種藉由螺桿類型蒸發器經由螺桿管蒸發器最 後除去揮發性内容物的方法掲述於日本專利公告43242 /1981;及一種包含加熱聚合産物,將其直接進料到排 氣式擠製機或類似物中,然後集體地進行一連串的後處 理例如排氣,添加劑的混合和製粒的方法。 作為該排氣方法之實施例,例如,日本專利公開89710 /1987已掲示一種方法,其僳包括加熱甲基丙烯酸係聚 合産物至一高溫,將其投入至其上部具有空間區段之排 -8 - 本紙張尺矣適用中國國家標準(CNS ) A4说格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) ·-· 訂- Μ Β7 五、發明説明(7 ) 氣槽内以從其除去揮發性内容物,然後將産物進料至排 氣式擠製機中以減少其餘的揮發性内容物至1重量%或 以下。 此外,日本專利公告17555/ 1977和29914/ 1976和日 本專利公開17516/ 1993和148311/ 1993已報告一種方 法,包括加熱藉由本體聚合方法或溶液聚合方法製得之 甲基丙烯酸条聚合物至一高溫,直接地將其吹塑,經由 精細的孔口,而對維持在少於大氣壓之壓力之排氣擠製 機的進料螺桿以分離及回收大部份揮發性内容物,然後 在其中保持於250到2 90 °C的溫度和減壓之下游側排氣口 以分離其餘的揮發性内容物》 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 然而,在此方法中,排氣槽的内部需要加熱高至200 °C 或以上的高溫,和聚合物傾向經一長時間容易淤塞於在 槽的熱壁上,所以具有聚合物的品質劣化的疑慮。因為 單體,烷基苯和類似物具有對聚合物強親和性,及其較 少的揮發性,需要具有備有多階段排氣口之高排氣力的 擠製機必裨使直接處理包含高濃度之揮發性内容物的聚 合産物,其擠製機的排氣口必需在高真空下維持於高溫 。鑒於該操作璟境,利用此方法於工業方法中亦存在設 備成本增加的問題。 日本專利公開194004/ 1990已經掲述一種方法,包括 混合加壓和熔融聚合産物及超臨界狀態的萃取氣體,然 後減少壓力以將那揮發性内容物從産品中除去。然而, 為了應用該超臨界狀態至工業連缠的方法中,必需提高 本紙張尺度適用中國國家標準(CNS > A4規格(210X 297公釐) 經濟部中央標準局貝工消費合作社印裝 A7 B7 五、發明説明(8) 儀器的抗壓力性,此導致例如設備成本增加的許多問題。 另一方面,日本專利公告86492/ 1994和37482/ 1995 已經掲示一種方法,包括進行主要包含甲基丙烯酸甲酯 於溶劑例如,脂肪族單價醇例如甲醇或脂族烴例如己烷 中之單體混合物的自由基聚合作用,然後沈澱和分離如V number or terminal double bond determination conditions. Japanese Patent Publications 206904/1995, 206905/1995 and 206906 / I " 5 and Japanese Patent Application No. 57362/1995 have described a polymerization method in which the amounts of a polymerization initiator and a chain transfer agent are thermally decomposed based on thermogravimetric analysis The ratio is adjusted to improve the thermal decomposition resistance in the polymerization step. However, this method has a problem that the resulting polymer is liable to be colored in the exhaust step. Examples of the technique for removing the remaining monomers, solvents, and the like from the polymer composition obtained by the above-mentioned polymerization reaction are described in Japanese Patent Publications 18393/1976, 30428/1979, 30670/1979, 3 6 1 8 2/1 9 7 9 and 5 0 4 4 1/1 9 8 0 There have been proposed volatile devices represented by flushing tanks; a type that uses a screw type evaporator to finally remove volatile contents through a screw tube evaporator The method is described in Japanese Patent Publication No. 43242/1981; and a method comprising heating a polymerized product, feeding it directly into an exhaust-type extruder or the like, and then collectively performing a series of post-treatments such as exhaust gas, mixing of additives And granulation methods. As an example of the exhausting method, for example, Japanese Patent Laid-Open No. 89710/1987 has shown a method which includes heating a methacrylic polymer product to a high temperature and putting it into a row having a space section at the upper part thereof-8 -This paper size is in accordance with Chinese National Standard (CNS) A4 scale (210X297 mm) (Please read the precautions on the back before filling in this page) ·-· Order-Μ B7 V. Description of the invention (7) To remove volatile content therefrom, and then feed the product into a vented extruder to reduce the remaining volatile content to 1% by weight or less. In addition, Japanese Patent Publications 17555/1977 and 29914/1976 and Japanese Patent Publications 17516/1993 and 148311/1993 have reported a method including heating a methacrylic acid strip polymer prepared by a bulk polymerization method or a solution polymerization method to a At high temperature, it is directly blow-molded, and through the fine orifice, the feed screw of the exhaust extruder maintained at a pressure less than atmospheric pressure to separate and recover most of the volatile content, and then maintain it in it At the temperature of 250 to 2 90 ° C and the decompression downstream exhaust port to separate the remaining volatile contents. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) However, in this method, the inside of the exhaust tank needs to be heated to a high temperature of 200 ° C or more, and the polymer tends to be easily stagnated on the hot wall of the tank over a long period of time, so the quality of the polymer deteriorates. doubt. Because monomers, alkylbenzenes, and the like have a strong affinity for polymers, and their less volatility, the need for an extruder with a high exhaust force with multi-stage exhaust ports must facilitate direct processing. The exhaust of the extruder must be maintained at high temperature under high vacuum for the polymerization product of high concentration of volatile contents. In view of this operating environment, the use of this method in the industrial method also has the problem of increased equipment costs. Japanese Patent Laid-Open No. 194004/1990 has described a method including mixing a pressurized and melted polymerization product and a supercritical state extraction gas, and then reducing the pressure to remove that volatile content from the product. However, in order to apply this supercritical state to the industrial entanglement method, it is necessary to increase the paper size to apply the Chinese national standard (CNS > A4 size (210X 297 mm)), printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, printed A7 B7 V. Description of the invention (8) The pressure resistance of the instrument, which leads to many problems such as increased equipment cost. On the other hand, Japanese Patent Publications 86492/1994 and 37482/1995 have shown a method including performing a method mainly including methyl methacrylate The radical polymerization of an ester in a solvent such as an aliphatic monovalent alcohol such as methanol or an aliphatic hydrocarbon such as hexane, followed by precipitation and separation such as

V 此所得的聚合物。然而,這個方法具有許多在工業應用 上應解決的問題。例如,使用大量溶劑,如80到30份相 對於20到70份單p成分之多,及為了分離聚合物,必需 要沈澱作用步驟,過濾步驟和乾燥步癱《此外,在連缠 方法的情況中,聚合物泥漿必須以固定組成物遞送和處 yA · 理。 此外,在日本專利公開1 3 3 3 1 2/ 1 9 9 5中,掲示另一種 方法,包括在水-甲醇混合溶劑糸統中進行連績溶液聚 合作用,然後冷卻和壓製如此所得的聚合物以從其分離 。然而在這個方法中,需要其中藉由擠製進一步模塑壓 製的聚合物之步驟,所以該方法是複雜的/其利用為工 業方法之情況産生増加設備成本的問題。 因此,本發明已經達到解決上述習知技術的問題,且 本發明的目的是提供一種藉由.穩定控制聚合反應經濟上 有利地製備高品質甲基丙烯酸条聚合物之方法。 發明的槪袜 本發明人傾發現大部份揮發性内容物可有效率地從聚 合物成分中除去,藉由連缠進料包含持定量的甲醇當做 溶劑,單獨甲基丙烯酸甲酯或由甲基丙烯酸甲酯和丙烯 -10- 本紙張尺疾:適用中國國家標準(CNS ) A4说格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) tr. 經濟部中央標準局員工消費合作社印袋 A7 B7 五、發明説明(9 ) 酸烷基脂所組成之單體成分,鍵轉移劑和聚合钊發劑之 物質溶液到聚合反應器以進行聚合作用,連缠排出聚合 産物的一部份,將其加熱,然後將其經由實質上維持在 大氣壓下之進料口進料在擠製機的螺桿上《此外,亦發 現可做為成形材料之高品質聚合物可沒有麻煩(例如箸V The resulting polymer. However, this method has many problems that should be solved in industrial applications. For example, a large amount of solvent is used, such as 80 to 30 parts relative to 20 to 70 parts of single p component, and in order to separate the polymer, a precipitation step, a filtration step, and a drying step are necessary. The polymer slurry must be delivered and processed in a fixed composition. In addition, in Japanese Patent Laid-Open No. 1 3 3 3 1 2/1 9 9 5, another method is shown, which includes successive solution polymerization in a water-methanol mixed solvent system, and then cooling and pressing the polymer thus obtained. To separate from it. However, in this method, a step in which the polymer is further molded by extrusion is required, so that the method is complicated / the use thereof is an industrial method which raises a problem of increasing equipment cost. Therefore, the present invention has solved the problems of the conventional techniques described above, and an object of the present invention is to provide a method for economically and advantageously preparing a high-quality methacrylic acid strip polymer by controlling the polymerization reaction stably. Inventory stockings The inventors have discovered that most of the volatile content can be efficiently removed from the polymer component. The continuous feed contains a constant amount of methanol as a solvent, methyl methacrylate alone or Methyl acrylate and propylene-10- This paper ruler: Applicable to China National Standard (CNS) A4 scale (210X297 mm) (Please read the precautions on the back before filling this page) tr. Staff of the Central Bureau of Standards, Ministry of Economic Affairs Consumption cooperative printing bag A7 B7 V. Description of the invention (9) The monomer components composed of acid alkyl ester, the solution of the substance of the bond transfer agent and the polymerization agent are sent to the polymerization reactor for polymerization, and the polymer products are continuously discharged. In part, it is heated and then fed to the screw of the extruder through a feed port that is maintained at substantially atmospheric pressure. In addition, it has been found that high-quality polymers that can be used as forming materials can be used without trouble ( E.g.

V 色)地製備,且穩定保持高生産率,藉由在下游侧排氣 口將那其餘的揮發性内容物從聚合物組成物中除去,然 後將其擠製。結學,本發明根據這些發現而完,成》 那是就說,本發明傺有關一種聚合物之製法,其像包 含下列步驟(1)在包含一或二個連績連接聚合槽之聚合 <反應器在攪拌下進行單獨甲基丙烯酸甲酯或0.1到160毫 莫耳/升在聚合溫度具有0.6到60分鐘的半衰期的聚合 引發劑和0 . 1到3 7 0毫莫耳/升鍵轉移劑的於均勻溶液狀 之單體混合物,基於71到95份重量的單獨甲基丙酸 甲酯或包含75重量%或以上之甲基丙烯酸甲酯和25重量% 或以下丙烯烷基酯和29到5重量扮甲醇當做溶劑(稀釋 劑)的單體混合物之混合物的連續聚合反應以提供均勻 溶液反應體以使單體轉化率於1 Q D到1 8 G°C的聚合溫度可 在5 5到9 3莫耳%的範圍,和(2 )於1 3 0到2 7 (TC的溫度, 從聚合反應器排出之聚合産物直接進料至具有設定於170 到2 7 Q°C的機筒溫度之數個排氣口的擠製機中,及製機擠 製聚合産物,同時大部份揮發性内容物經由擠製機的排 氣口分離及回收且同時其餘的揮發性内容物經至少一個 設定1到400毫米汞柱的排氣口壓力之其他的下游排氣口 -11- 本紙張尺虞:適用中國國家標準(CNS ) Α4ί!格(2丨OX297公釐) —:---r-----^裝-----^J------A (請先聞讀背面之注意事項再填寫本頁) 經濟部中央橾準局員工消費合作社印裝 Α7 Β7 五、發明説明(10) 除去‘,藉此製備其中其餘的揮發性内容物的含量為1重 量%或以下,藉由凝_彦透色層分析法(GPC)測量之重 量平均分子量在80,〇〇〇到200,000範圍,及熱分解比為 3.0重量%或以下之聚合物❶本文所指之熱分解比為樣 品在30到300eC的範圍以2 °C/分鐘加熱所減少重量相對 於在熱重量分析時(其中於樣品於80°C乾燥24小時之樣 品在氮氣猗下以2 °C/分鐘加熱速率加熱至30到450°C之 溫度)之樣品總減,重量的百分比。 圃呆夕館胳説明 第1圖是使用在賁施例1中之裝置的概要的視圖,及 ^在此圔示中,參考數字1是物質的摻合體,數宇2為管 線,3是固定遞送泵,4是管線,5是進料口,6是 裝備有夾套之反應器,7是馬達,8是攪拌軸,9是攪 拌禁片,10是蒸汽排出管線,11是冷凝器,12是回流管 線,13是固定遞送泵,14是管線,15是加熱器,16是管 線,17是控制閥,18是擠製機,19是第一排氣口,20是 聚合作用。産物之進料口,21是添加劑摻合槽· 22是管線 ,23是添加劑之進料口,24是第二排氣口,25是擠製機 的模頭,26是帶狀聚合物,27是水浴,2δ是製粒機,29 是粒料,30是管線,31是管線,32是蒸餾塔,33是閥, 34是管肆,35是管線,36是冷凝器,37是管線,38是接 受管,39是管線,4D是固定遞送泵,41是管線,42是熱 交換器,43是管線,和44是真空裝置。 第2圔是用於實施例2之裝置的概要的視圖,及此圖 -12- 本紙張尺度適用中國國家標準(CNS ) Α4说格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 、 訂 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(u) 示中,參考數字51是物質的接合槽,數字52是管線’ 53 是固定遞送泵,54是管線,55是進料口,56是裝備有夾 套之第一反應器,57是馬達,58是搜伴軸,58是擬伴葉 Μ,60是蒸汽排出管線,61是冷凝器’ 62是回流管線’ 63是固定遞送泵,64是管線,65是進料(side feed)物 質的慘合槽,66是管線,67是固定遞送粟’ 68是管線, 69是閥,70是管線,71是進料口,72是裝備有夾套之第 二反應器,Ή是馬達,攪拌軸· 7 5·是提拌葉片’ 76 是蒸汽排出管線,.7 7是冷凝器,78是回流管線’ 7 9固定 遞送泉,80是管線,81是管線,82是控制閥’ 83是聚合 産物之進料口,84是擠製機,85是第一排氣口,86是添 加劑摻合槽,87是管線,88是添加劑之進料口 ’ 89是第 二排氣口,9Q是擠製機的模頭,91是帶狀聚合物,92是 是水浴,93是製粒機,94是粒料,95和96是管線,97是 蒸餾塔,98是閥,99是管線,1〇〇是管線,是冷凝器 ,102是管線,103是接受器,1〇4是管線,1〇5是固定遞 送泵,106是管線,107是管線,是熱交換器和109是 真空裝置》 較隹具體審倫Μ的說明 可使用於本發明中作為溶劑的甲醇具有下列各項特徵。 (1)甲醇可完全地溶解在甲基丙烯酸甲醱及/或丙稀 酸烷基酯的單體成分,不管溫度,和其亦具有在100 °C 或以上的溫度對甲基丙烯酸条聚合物的充份溶解度及可 維持寬濃度範圍的聚合物溶液的均勻性。因此,甲醇當: -13- 本紙張尺度適用中國國家標準(CNS ) A4規格(2IOX297公釐) (請先閲讀背面之注意事項再填寫本頁) V. -訂 經濟部中央標準局IK.工消費合作社印裂 A7 _____B7 _ 五、發明説明(12 ) 做溶液聚合物用的溶劑是令人想要的。 (2) 當使用甲醇時,聚合物溶液的黏度與當使用於相 等濃度之甲基丙烯酸条聚合物時的溶劑例如烷基每比較 為較低。 (3) 當包含熔劑之聚合産物冷卻時,聚合物中之揮發 v 份含量之溶解度快速地減少。因此,溶劑易於從聚令物 分離,所可抑制以聚合物沈澱在裝置和管之内牆上。 (4 )因為甲醇的沸點比單體成分低,所以甲醇的比例 在聚合作用反應器中或回流冷卻管緯中之氣相高於在液 相中,所以可抑制在回流冷卻管線和類似物的牆'壁上的 “垢黏附。 (5) 甲醇具較低的沸點且容易揮發,和其可進一步與 甲基丙烯單體或丙烯單體形成具有沸點之共沸混合物β (6) 在80 °C或以下之溫度,甲醇不完全溶解甲基丙烯 酸条聚合物。 Π)甲醇在工業規模上的大量生産,所以 '它是便宜的 和容易取得。 藉由這些特徽,以使用甲醇當做溶劑而可減少溶劑的 數量,而且穩定操作可進行在增高聚合物濃度的聚合物 溶液中。此外,因為甲醇可容易地從聚合物溶液中分離 且可形成共沸混合物以促進單體成分的蒸發,所以甲醇 不完全包含在産物中,對比於使用烷基苯的溶液聚合作 用。 如從上述之了解,由於主要包含甲基丙烯酸甲酿之單 -14- 本紙張;1_度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局員工消費合作社印製 A7 _B7_ 五、發明説明(u) 體混合物(其使用甲醇當做溶劑)的溶液聚合方法可改良 生産率和特別簡化製造工廠的排氣步驟和揮發性内容物 回收步驟,對比於使用例如烷基苯的溶剤之習知方法。 結果,此溶液聚合方法允許甲基丙烯酸甲酯聚合物被經 濟有利地製造·》 本發明的方法包括物質摻合步驟,聚合步驟,排氣步 驟和揮發性内容物的回收步驟,於此順序p接箸,該方 法將以道些步驟的順序描述。 在物質摻合步驟中,潖合預定數量之單體成分,甲醇 ,鍵轉移劑和聚合引發劑,混合物然後連續地進料到聚 合反應器中。在這_間,如需要大童的成分時可和在組 成物分析之後從揮發性内容物回收步驟遞送的冷凝溶液 混合,藉此再循環物質可使用於在循環方式。 可使用於本發明的單體成分可為單獨的甲基丙烯酸甲 酯或包含75重量%或以上的甲基丙烯酸甲酯的和25重童 或以下丙烯酸烷基酯之單體混合物,和在本發明的單體 混合物中,實質上没有包含不飽和脂族烴例如乙烯,不 飽和芳香烴類例如苯乙烯,不飽和耧酸例如丙烯酸,甲 基丙烯酸,顒一丁烯二酸和其酐,不飽和氯化烴例如氣 乙烯及/或乙烯酯例如乙酸乙烯酯。 丙烯酸烷基酯為衍生自具有1到8値碩廪子的烷基之 醇的丙烯酸酯。丙烯酸酯的實施例包括丙烯酸甲酯,丙 烯酸乙酯,丙烯酸正-丙酯,丙烯酸異-丙醋,丙烯酸正 -丁酯,丙烯酸異-丁酯,丙烯酸第三-丁酯,丙烯酸2- -15- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先闖讀背面之注意事項再填寫本頁)V color), and maintains high productivity stably. The remaining volatile content is removed from the polymer composition by an exhaust port on the downstream side, and then it is extruded. To conclude, the present invention is completed based on these findings. That is to say, the present invention is related to a method for preparing a polymer, which includes the following steps: (1) polymerization in a polymerization tank containing one or two consecutive links The reactor is stirred with methyl methacrylate alone or 0.1 to 160 millimoles / liter polymerization initiator with a half-life of 0.6 to 60 minutes at the polymerization temperature and 0.1 to 370 millimoles / liter bond The monomer mixture of the transfer agent in a homogeneous solution, based on 71 to 95 parts by weight of methyl methacrylate alone or containing 75% by weight or more of methyl methacrylate and 25% by weight or less of propylene alkyl esters and Continuous polymerization of 29 to 5 weights of a mixture of monomer mixtures containing methanol as a solvent (diluent) to provide a homogeneous solution reactant so that the monomer conversion rate can be from 1 QD to 1 8 G ° C. The polymerization temperature can be between 5 5 To 93% by mole, and (2) at a temperature of 130 to 27 (TC), the polymerization product discharged from the polymerization reactor is directly fed to a barrel having a setting of 170 to 27 Q ° C Extruder with several exhaust ports at temperature, and extruded polymer product from extruder At the same time, most of the volatile content is separated and recovered through the exhaust port of the extruder, and at the same time the remaining volatile content is passed through at least one other downstream exhaust port, which sets the exhaust port pressure of 1 to 400 mm Hg- 11- Paper rule: Applicable to Chinese National Standard (CNS) Α4ί! Grid (2 丨 OX297 mm) —: --- r ----- ^ 装 ----- ^ J ------ A (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Description of the invention (10) Removal 'to prepare the content of the remaining volatile contents Polymers having a weight average molecular weight in the range of 80,000 to 200,000 and a thermal decomposition ratio of 3.0% by weight or less, as measured by GPC, at 1% by weight or less. The thermal decomposition ratio refers to the weight reduction of samples heated at 2 ° C / minute in the range of 30 to 300 eC, relative to the weight of the sample during thermogravimetric analysis (where the sample was dried at 80 ° C for 24 hours under 2% nitrogen). ° C / minute heating rate to the temperature of 30 to 450 ° C), the total weight of the sample, the percentage of weight. The description of the night hall Figure 1 is a view showing the outline of the device used in Example 1, and in this illustration, reference numeral 1 is a blend of substances, Shuyu 2 is a pipeline, and 3 is a fixed delivery Pump, 4 is the pipeline, 5 is the inlet, 6 is the reactor equipped with a jacket, 7 is the motor, 8 is the stirring shaft, 9 is the stirring forbidden piece, 10 is the steam exhaust line, 11 is the condenser, and 12 is the reflux The pipeline, 13 is a fixed delivery pump, 14 is a pipeline, 15 is a heater, 16 is a pipeline, 17 is a control valve, 18 is an extruder, 19 is a first exhaust port, and 20 is a polymerization. Product inlet, 21 is additive blending tank22 is pipeline, 23 is additive inlet, 24 is second exhaust port, 25 is die of extruder, 26 is ribbon polymer, 27 It is a water bath, 2δ is a pelletizer, 29 is a pellet, 30 is a pipeline, 31 is a pipeline, 32 is a distillation column, 33 is a valve, 34 is a pipeline, 35 is a pipeline, 36 is a condenser, 37 is a pipeline, 38 It is a receiving pipe, 39 is a pipeline, 4D is a fixed delivery pump, 41 is a pipeline, 42 is a heat exchanger, 43 is a pipeline, and 44 is a vacuum device. The second part is a view of the outline of the device used in Example 2, and this figure-12- This paper size applies the Chinese National Standard (CNS) Α4 grid (210X297 mm) (Please read the precautions on the back before filling On this page), Order A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. In the description of the invention (u), reference numeral 51 is a material joint groove, numeral 52 is a pipeline, 53 is a fixed delivery pump, and 54 is a pipeline. , 55 is the inlet, 56 is the first reactor equipped with a jacket, 57 is a motor, 58 is a search partner shaft, 58 is a pseudo-associated leaf M, 60 is a steam exhaust line, 61 is a condenser, and 62 is a reflux. Line '63 is a fixed delivery pump, 64 is a line, 65 is a side-feed material tank, 66 is a line, 67 is a fixed delivery mill '68 is a line, 69 is a valve, 70 is a line, 71 is The inlet, 72 is the second reactor equipped with a jacket, Ή is the motor, the stirring shaft · 7 5 · is the stirring blade '76 is the steam exhaust line, .7 7 is the condenser, and 78 is the return line' 7 9 fixed delivery springs, 80 is the pipeline, 81 is the pipeline, 82 is the control valve, 83 is the polymerization product Port, 84 is the extruder, 85 is the first exhaust port, 86 is the additive blending tank, 87 is the pipeline, 88 is the feed port of the additive '89 is the second exhaust port, 9Q is the die of the extruder Head, 91 is a ribbon polymer, 92 is a water bath, 93 is a granulator, 94 is a pellet, 95 and 96 are pipelines, 97 is a distillation column, 98 is a valve, 99 is a pipeline, 100 is a pipeline, It is a condenser, 102 is a pipeline, 103 is a receiver, 104 is a pipeline, 105 is a fixed delivery pump, 106 is a pipeline, 107 is a pipeline, a heat exchanger and 109 is a vacuum device. The description of M allows the methanol used as a solvent in the present invention to have the following characteristics. (1) Methanol can completely dissolve in the monomer components of formamidine methacrylate and / or alkyl acrylate, regardless of the temperature, and it also has a temperature of 100 ° C or above It has sufficient solubility and can maintain the homogeneity of the polymer solution in a wide concentration range. Therefore, methanol should be: -13- This paper size applies to the Chinese National Standard (CNS) A4 specification (2IOX297 mm) (Please read the precautions on the back before filling this page) V.-Order IK. Consumption cooperative prints A7 _____B7 _ 5. Description of the invention (12) The solvent used for solution polymer is desirable. (2) When methanol is used, the viscosity of the polymer solution is lower than that of a solvent such as an alkyl group when used in a methacrylic strip polymer of equivalent concentration. (3) When the polymerization product containing the flux is cooled, the solubility of the volatile v content in the polymer decreases rapidly. Therefore, the solvent is easily separated from the polymer, and the precipitation of the polymer on the inner wall of the device and the tube can be suppressed. (4) Because the boiling point of methanol is lower than that of the monomer component, the proportion of methanol in the polymerization reactor or in the weft of the reflux cooling pipe is higher than that in the liquid phase, so it can be suppressed in the reflux cooling line and the like. "Fouling on the wall". (5) Methanol has a low boiling point and is easily volatile, and it can further form an azeotropic mixture with a propylene monomer or propylene monomer with a boiling point β (6) at 80 ° At temperatures of C or below, methanol does not completely dissolve the methacrylic polymer. Π) Methanol is produced in large quantities on an industrial scale, so 'it is cheap and easy to obtain. With these special emblems, methanol is used as the solvent. The amount of solvent can be reduced, and stable operation can be performed in a polymer solution with an increased polymer concentration. In addition, because methanol can be easily separated from the polymer solution and an azeotrope can be formed to promote the evaporation of the monomer components, Methanol is not completely contained in the product, as compared to solution polymerization using alkylbenzene. As understood from the above, since it mainly contains methyl methacrylic acid mono--14- this paper 1_degree applies Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the notes on the back before filling this page) Order A7 printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs _B7_ V. Description of the invention (u) A solution polymerization method using a bulk mixture (which uses methanol as a solvent) can improve productivity and particularly simplify the exhaustion step and volatile content recovery step of a manufacturing plant, as compared to a conventional method using a solvent such as alkylbenzene. As a result, This solution polymerization method allows methyl methacrylate polymer to be economically and economically produced. The method of the present invention includes a material blending step, a polymerization step, an exhaust step, and a step of recovering volatile contents. This method will be described in the order of these steps. In the substance blending step, a predetermined amount of monomer components, methanol, a bond transfer agent and a polymerization initiator are combined, and the mixture is then continuously fed into a polymerization reactor. In the meantime, if older children's ingredients are needed, they can be mixed with the condensed solution delivered from the volatile content recovery step after composition analysis. Thus, the recycled material can be used in a recycling manner. The monomer components that can be used in the present invention can be methyl methacrylate alone or those containing 75% by weight or more of methyl methacrylate and 25 weight children or The monomer mixture of the following alkyl acrylate, and the monomer mixture of the present invention, does not substantially contain unsaturated aliphatic hydrocarbons such as ethylene, unsaturated aromatic hydrocarbons such as styrene, unsaturated acetic acids such as acrylic acid, methyl Acrylic acid, fluorene-butenedioic acid and its anhydrides, unsaturated chlorinated hydrocarbons such as ethylene gas and / or vinyl esters such as vinyl acetate. Alkyl acrylates are alcohols derived from alkyl groups having 1 to 8 moles Examples of acrylates include methyl acrylate, ethyl acrylate, n-propyl acrylate, iso-propyl acrylate, n-butyl acrylate, iso-butyl acrylate, tertiary-butyl acrylate, acrylic acid 2- -15- This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page)

、-IT 經濟部中央標準局員工消費合作社印製 A7 _B7 _____ 五、發明説明(14 ) 乙基己酯和丙烯酸正-辛酯,且較佳丙烯酸讨選自包括 丙烯_甲酯,丙烯酸乙酯和丙烯酸正-丁酯。該等丙烯 酸酯可單獨使用或在其二個或以上之組合使用5但是特 佳使用包括75重量%或以上的甲基丙烯酸甲醋和25重 量%或以下的丙烯酸甲酯之單體混合物。 、 甲基丙烯酸甲酯的聚合活性不同於丙烯酸烷基酯,且 因此物質中的單體組成物不是齒與共聚物組成物相同, 但是該等成分兩考之間的關係藉由T a k a y uk i 〇 t s u," 聚合物合成之化學",Kagaku Doujin(1979)和類似者所 掲述之技術可容易地決定。 a 在本發明中,甲醇使用於29到5重量份和71到95重量 份,和較佳25到7重量份之單體成份,基於75到93重量 份之單體成分,是很重要的。如果單體成分的數量小於 -71重量%,生産率是低的,和排氣步驟和揮發性内容物 的回收步驟之負載是高的,從能量消耗之觀點來看其像 為一種缺點。除外,可選擇的分子量範圍被限制,且所 得的聚合物的抗熱分解性顯地劣化。相反地,當它大於 9 5重量%,聚合物溶液之黏度增加,且不易穩定地控制 聚合作用,當在本體聚合作用中。 在本發明中,使用在聚合作用溫度分解以産生活性® 之聚合引發劑,但這個聚合引發劑需要達成平均滯留_ 間的範圍中之所需要的聚合比,且其應符合在聚合溫度 聚合引發劑的半衰期於0 . 6到6 Q分鐘的範圍,較佳為1'到 3〇分鐘。自由基聚合引發劑的實施例包括過氣化二-第三 -1 6 - 本紙張尺度適用中國國家標準(CNS ) A4统格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 4-1 1 ^ 02W ^ >^svy ^ ^、 A7 _B7 _____ printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (14) Ethylhexyl and n-octyl acrylate, and the preferred acrylic acid is selected from the group consisting of propylene methyl ester and ethyl acrylate And n-butyl acrylate. These acrylates may be used singly or in a combination of two or more thereof5 but a monomer mixture including 75% by weight or more of methyl methacrylate and 25% by weight or less of methyl acrylate is particularly preferably used. The polymerization activity of methyl methacrylate is different from that of alkyl acrylate, and therefore the monomer composition in the substance is not the same as the copolymer composition, but the relationship between these two components is determined by T akay uk i 〇tsu, " Chemistry of Polymer Synthesis ", Kagaku Doujin (1979) and similar techniques described by the like can be easily determined. a In the present invention, it is important that methanol is used in a monomer component of 29 to 5 parts by weight and 71 to 95 parts by weight, and preferably 25 to 7 parts by weight based on 75 to 93 parts by weight of the monomer component. If the amount of the monomer component is less than -71% by weight, the productivity is low, and the load of the exhaust step and the recovery step of the volatile content is high, which is a disadvantage from the viewpoint of energy consumption. Except that, the selectable molecular weight range is limited, and the thermal decomposition resistance of the obtained polymer is significantly deteriorated. On the contrary, when it is more than 95% by weight, the viscosity of the polymer solution increases, and it is not easy to control the polymerization stably when it is in bulk polymerization. In the present invention, a polymerization initiator that is decomposed at the polymerization temperature to produce a living ® is used, but this polymerization initiator needs to achieve the required polymerization ratio in the range of the average residence time, and it should conform to the polymerization at the polymerization temperature The half-life of the initiator is in the range of 0.6 to 6 minutes, preferably 1 'to 30 minutes. Examples of free radical polymerization initiators include over-gasification II-Third-1 6-This paper size is applicable to Chinese National Standard (CNS) A4 Tongge (210X297 mm) (Please read the precautions on the back before filling this page ) Order 4-1 1 ^ 02W ^ > ^ svy ^ ^

_8酿9¾¾聃,s S , 1-4鼽®, 2 —叫秦8,1-卅翦 0, HIIThupiss* Ν — flllMll^is» Nlfll—Μ ——τ 丨筘is, 2-fll-2—3翦8, 3 —雜@却8* 3丨鐵附 31S 批 s, s Μ I i I N- ® s M s ο Ri — Φ^- — 彦爾 _ 38 ®^s, m^s_5$o.l 13TO 槲 ^w \ 半 3S 麗 3 0 SW^ISISSISU^S 3S, , 3 扫郭 1 s ^ ® ; SS18ISSISHS3S , 滕荽 3__书&冰$_令:&$:000,000, 3" & 1 ® i I 3- ϊ l w 雜 i φ B e 资*口卜;^翊卟2 微蠢3攏8敬選3_占盡薇鄉卟雜| 3 3ii3 ^^?s^-^iss-SMWS — ^ , ί® 凝 1¾, 撖咏薜鄉,ISI®S8S si^l®elsw-8s ftsuMSVPSS'^^ffl-, 室笤, TathlayuKH·oc+su 地-3ΚΦ Φ, Λ^υ : »wpg'ajku DOUa.incHST'too^aHmo'to T'atscysL •wnfoi Φ ^ s H i ft 2,z±lcka.n Ko 的 5^0¾ Ϊ 5甬拎3 (1S7G>31 猱 游。 « IK* 处 yl, I 1 3 UQ ® ^a s 苣邮, ^ ® i Λ t 3 y ® , Ϊ ί o 掛 ttty 游 si^i, 3 ®s ^^ιφ3β$ ο 掛 — 猫 s y 路 ΐ , e 18®iIel nint3SM 9 » ;Si s Φ 窗bia & Φ 狳藤 i $ SJ 河 i 雜。 I 1 S I (泗)K|!職㈣俩AjH'神!) 經濟部中央標準局員工消費合作社印裝 Α7 Β7 五、發明説明(17) 在物質中之溶解氧使單體轉化不穩定且造成産品的著 色,及因此需要實質上除去。在此方法的情況中,通常 可使用一種技術,其包括藉由通常的吹氣,圓盤蓀化器 或類似物將例如氮的惰性氣體分散在物質摻合槽中經某 時間,和在連續方法的情況中,通常可使用一種技術, 其包括藉由安裝在管線上的線上混合器混合物質溶液與 惰性的氣體,然後進行氣體-液體分離。根據剛剛敘述 之各技術,溶解氣可實質上被除去》 藉由上述步驟製得之物質溶液,在除去不溶物之後, 進料到聚合反應器中,較佳經一濾器。或者,物質溶液 可被冷卻然後對其進料,藉此聚合反應可進一步穩定控 制。 在聚合步驟中,聚合溫度稱(於100到18D°C,較佳為130 到1 7 0°C ,更佳為1 3 5到1 6 5°C的範圍。如果聚合溫度小 於1 〇 (TC ,溶解度劣化,所以溶液的均勻性不能夠被保 持,視聚合物的濃度而定。B —方面,如果聚合溫度大 於180°C,操作壓力增加,所以反應器的製造成本增加 ,其為經濟上不利的。此外,已報告寡聚物的形成增加 ,所以容易引起箸色,其産生聚合物品質劣化之結果〔 Fumio Ide,”聚合物"第27卷,第819頁,十一月發行 (1978)〕 。 在本發明中,單體轉化率於55到93莫耳%,較佳為60 到90莫耳%,更佳65到85莫耳銘的範圍β '如果單體轉化 率小於55莫耳%,排氣步驟和揮發性内容物回收步驟的 -19- 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) ---Γ— I----、^-----訂 (請先閲讀背面之注意事項再填寫本頁) Α7 Β7 五、發明説明(18) 負載不便地增加。為了增高單體轉化率到93契耳%或以 上,長滯留時間是必需的,和如果單^轉化率為9 3莫耳% 或以上》需要具有大容量之聚合反應器以增強生産率, 和所得聚合產物的黏度增加,其本實用的® 在此單體轉化率範圍中,可能發生凝膠效應,視溶劑 \ 的襻度而定。然而,根據本發明的方法,甲醇當溶劑減 少聚合産物的黏度,及在表現凝膠效應的聚合比增高, 所以凝膠效應的寧饗力被抑制及聚合反應可控制在穩定 狀態。 聚合反應器包含一個連續混合槽反應器或二値連缠連 接之連轉混合槽反應器,且較佳為一掴連續混合槽反應 器。關於聚合反躊器的形狀,可接受任何的形狀,只要 其可完全混合。也可使用環反應器,但較佳為攪拌槽反 應器。 . 經濟部中央橾準局員工消費合作社印製_8 stuffed 9¾¾ 聃, s S, 1-4 鼽 ®, 2 —called Qin 8,1- 卅 翦 0, HIIThupiss * Ν — flllMll ^ is »Nlfll—Μ ——τ 丨 筘 is, 2-fll-2— 3 翦 8, 3 —mis @ 却 8 * 3 丨 Tiefu 31S batch s, s Μ I i I N- ® s M s ο Ri — Φ ^-— Yaner_ 38 ® ^ s, m ^ s_5 $ ol 13TO ^^ w \ Half 3S Li 3 0 SW ^ ISISSISU ^ S 3S,, 3 Sweep 1 s ^ ®; SS18ISSISHS3S, Teng 荽 3__ 书 & Bing $ _ 令 : & $: 000,000, 3 " & 1 ® i I 3- ϊ lw ii φ B e e * 口 卜; ^ 翊 22 2 stupid 3 8 8 选 选 3_ 占尽 薇 乡 乡 杂 | 3 3ii3 ^^? S ^-^ iss-SMWS — ^, Ί® Ning 1¾, 撖 咏 薜 乡, ISI®S8S si ^ l®elsw-8s ftsuMSVPSS '^^ ffl-, Room 笤, TathlayuKH · oc + su 地 -3ΚΦ Φ, Λ ^ υ: »wpg' ajku DOUa.incHST'too ^ aHmo'to T'atscysL • wnfoi Φ ^ s H i ft 2, z ± lcka.n Ko 5 ^ 0¾ Ϊ 5 甬 拎 3 (1S7G > 31 Migration. «IK * ylyl , I 1 3 UQ ® ^ as lettuce, ^ ® i Λ t 3 y ®, Ϊ o hang ttty swimsi ^ i, 3 ®s ^^ ιφ3β $ ο hang — cat sy road, e 18®iIel nint3SM 9 »; Si s Φ window bia & Φ ado vine i $ SJ River i miscellaneous. I 1 SI (SI) K |! H 'God!) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Α7 Β7 V. Description of the invention (17) Dissolved oxygen in the substance makes the conversion of the monomer unstable and causes the color of the product, and therefore needs to be substantially removed. In the case of this method, a technique may be generally used which includes dispersing an inert gas such as nitrogen in a substance blending tank by a general air blowing, a disc decanter, or the like over a period of time, and continuously In the case of the method, a technique may be generally used, which includes mixing the solution with an inert gas by an in-line mixer installed on the pipeline, followed by gas-liquid separation. According to the techniques just described, the dissolved gas can be substantially removed. "After the insoluble matter is removed from the substance solution prepared by the above steps, it is fed into the polymerization reactor, preferably through a filter. Alternatively, the substance solution may be cooled and then fed, whereby the polymerization reaction may be further stably controlled. In the polymerization step, the polymerization temperature is (in the range of 100 to 18 ° C, preferably 130 to 170 ° C, and more preferably 135 to 165 ° C. If the polymerization temperature is less than 10 ° C The solubility deteriorates, so the homogeneity of the solution cannot be maintained, depending on the concentration of the polymer. B — On the one hand, if the polymerization temperature is greater than 180 ° C, the operating pressure increases, so the manufacturing cost of the reactor increases, which is economical Disadvantage. In addition, it has been reported that the formation of oligomers is increased, so it is easy to cause bleaching, which results in the deterioration of polymer quality [Fumio Ide, "Polymers", Vol. 27, p. 819, November issue ( (1978)]. In the present invention, the monomer conversion rate is 55 to 93 mole%, preferably 60 to 90 mole%, and more preferably 65 to 85 mole% β 'If the monomer conversion rate is less than 55 Mole%, exhaust step and volatile content recovery step -19- This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) --- Γ- I ----, ^ --- --Order (please read the notes on the back before filling this page) Α7 Β7 V. Description of the invention (18) Inconvenient load In order to increase the monomer conversion rate to 93 mole% or more, a long residence time is necessary, and if the unit conversion rate is 93 mole% or more, a polymerization reactor with a large capacity is required to enhance productivity. , And the viscosity of the obtained polymerization product increases. In the practical conversion range of this monomer, gel effect may occur, depending on the degree of the solvent. However, according to the method of the present invention, methanol as a solvent is reduced. The viscosity of the polymerization product and the polymerization ratio exhibiting a gel effect are increased, so that the gelling effect is suppressed and the polymerization reaction can be controlled to a stable state. The polymerization reactor includes a continuous mixing tank reactor or two-chain continuous entanglement The connected continuous-rotation mixing tank reactor is preferably a continuous mixing tank reactor. Regarding the shape of the polymerization reactor, any shape can be accepted as long as it can be completely mixed. A ring reactor can also be used, but it is more convenient. Good for a stirred tank reactor.. Printed by the Consumer Cooperatives of the Central Procurement Bureau of the Ministry of Economic Affairs

Jr— n I-I-I、 ^ -I I I-I (請先閱讀背面之注意事項再填寫本頁) 將物質溶液連.續進料至聚合反應器内,和當實質上混 合狀態逹到時,立刻連續地取出聚合反應器中的溶液》 在使用攪拌槽的情形,可使用平常的粲葉片和鐵錨葉片 當做攪拌葉Κ,但較佳為雙螺旋螺帶式葉Η,由Shinko Pat6c股份有限公司製造之全區域葉片,由三菱重工業 股份有限公司製造的Sunmeller葉片和AR窠片,和由住 友重工業股份有限公司製造的M a xb lend葉Η和 S u ρ e r b 1 e η d 葉〇 在本發明中之平均滞留時間通常是在每聚合反應器之 2到7锢小時,較佳2 . 5到6個小時,更佳3到5値小 -20-本紙張尺度適用中國國家標準(CNS > Α4規格(210X297公釐) 經濟部中央標準局員Μ消費合作社印裝 A7 ____ B7_ 五、發明説明(l9 ) 時的範圍。如果平均滞留時間小於2傾小時和聚合反應 進行直到本發明的單體轉化率,熱值增加,所以反應的 穩定控制很困難及必須增加聚合引發劑的量。此外,如 果嘗試獲得所需分子量,具有終端雙鍵聚合物的生産比 増加,所以抗熱分解性顯著地劣化。如果平均滞留時間 大於7個小時,需要具有大容量的聚合反應器,其傜經 濟上不利的。 ° 在聚合反應進行在用於聚合作用之二痼連缠連接 之混合槽反應器的情形中,從第一聚合反應器中洩 中間聚合産物可直接地進料到第二聚合反應器中,或包 括包含0到1〇〇重量%甲基丙烯酸甲酯和100到0重量% 丙烯酸烷基酯的單體混合物及/或甲醇之側進料物質溶 液可同時進料。側進料物質溶液可與進料到第一聚合反 .應器中的物質溶液相同或不同。再者,至少一部份的侧 進料物質可為從揮發性内容物之回收步驟的再循瓌物質 ,和在鏈轉移劑及/或聚合引發劑包含在側進料物質溶 液的情況,進料至第一聚合反應器之物質溶液可與側進 料物質溶液相同或不同。而且,側進料物質對主要材料 的重量比沒有特別的限制,但此重量比通常是3 0重量% 或以下,較佳為20重量%或以下。從聚合反應器獲得的 聚合物應具有所需要的聚合比,平均分子量,聚合物的 共聚化組成物和抗熱分解性是必需的。 '對於聚合膣力沒有特別的限制,且藉由惰性氣體加壓 ,聚合反應可被進行。然而,當使用過高的壓力時,包 -2 1- 本紙張X·度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 Α7 Β7 五、發明説明(20 ) 含當做建接各聚合反應器之回流冷凝器裡主要成分的甲 醇之冷凝蒸汽的數量減少,其從熱移除的觀點來看是不 利的。因此,聚合作用通常在聚合溫度在鄰近聚合産物 的蒸汽壓力下進行。 可使用利用物質之敏感熱的技術,使用熱介質之技術 Μ除去轉移自反應溶液的熱,和.使用反應溶液中的甲醇 和單體成分的蒸發潛.熱的技術以除去聚合熱,但一起使 用該等技術是令Λ想要的。因為本發明的方法使用甲醇 當做溶劑,所以比較大的熱可由於蒸發潛熱在固定溶削 重量濃度而除去與使用烷基苯作為溶劑的本體聚合作用 和溶液聚合作用比較。此外,甲為甲醇包含在氣相中, 例如在回流反應器中垢物黏附的麻煩可被防止,相對於 聚合。結果,將熱交換器插入聚合反應器内是不必要的 ,及其亦不必安裝外部的熱交換器,且反應溶液藉由循 環栗外部循環。因此,可簡化反應器的結構,及可減少 公用單位和設備成本,其在經濟上是有利的。 本發明中聚合産物包含聚合物,單驊成分和當做主要 成分的溶劑以及衍生自聚合引發劑之成分,鏈轉移劑和 在聚合作用時加入的添加劑。聚合物的濃度在39到90重 量%,較佳為43到87重量%,更佳為46到85重量%。如 果聚合物的濃度大於90重量%,聚合産物具有高黏度, 且因此産物經管線和加熱器之移動/流動很困難、如果 聚合物的濃度小於3 9重量%,聚合物的揮發份含量増加 ,和排氣步驟和揮發份含童的回收步驟的負載也增加, -22" 本紙張尺度r適用中國國家標準(CNS ) Α4規格(21〇Χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製Jr— n III, ^ -II II (Please read the precautions on the back before filling this page) Connect the material solution. Continue to feed into the polymerization reactor, and when the substantially mixed state is reached, take it out immediately and continuously. Solution in the polymerization reactor》 In the case of using a stirred tank, ordinary 粲 blades and iron anchor blades can be used as the stirring blade κ, but preferably a double-spiral ribbon ribbon blade, which is manufactured by Shinko Pat6c Co., Ltd. Regional blades, Sunmeller blades and AR cymbals manufactured by Mitsubishi Heavy Industries, Ltd., and Ma xb lend leaves and Su p erb 1 e η d leaves manufactured by Sumitomo Heavy Industries Co., Ltd. The residence time is usually 2 to 7 hours per polymerization reactor, preferably 2.5 to 6 hours, and more preferably 3 to 5 hours. Small-20-This paper size applies to Chinese national standards (CNS > Α4 size ( 210X297 mm) Member of the Central Standards Bureau of the Ministry of Economic Affairs, M Consumer Cooperative, printed A7 ____ B7_ V. The scope of the invention description (l9). If the average residence time is less than 2 hours and the polymerization reaction proceeds until the monomer conversion rate of the present invention Since the heating value increases, it is difficult to control the reaction stably and the amount of polymerization initiator must be increased. In addition, if an attempt is made to obtain a desired molecular weight, the production ratio of a polymer having a terminal double bond is increased, so the thermal decomposition resistance is significantly deteriorated. If the average residence time is more than 7 hours, a large-capacity polymerization reactor is required, which is economically disadvantageous. ° In the case where the polymerization reaction proceeds in the case of a mixing tank reactor for the polymerization of two tandem connections, The intermediate polymerization product discharged from the first polymerization reactor may be fed directly into the second polymerization reactor, or it may include a polymer containing 0 to 100% by weight of methyl methacrylate and 100 to 0% by weight of an alkyl acrylate. The monomer mixture and / or the side-feeding material solution of the methanol may be simultaneously fed in. The side-feeding material solution may be the same as or different from the material solution fed into the first polymerization reactor. Furthermore, at least a portion The side feed material may be a recirculation material from the recovery step of the volatile contents, and in the case where the chain transfer agent and / or the polymerization initiator is contained in the side feed material solution, The material solution fed to the first polymerization reactor may be the same as or different from the side feed material solution. In addition, the weight ratio of the side feed material to the main material is not particularly limited, but the weight ratio is usually 30% by weight or less It is preferably 20% by weight or less. The polymer obtained from the polymerization reactor should have the required polymerization ratio, average molecular weight, copolymerization composition of the polymer, and resistance to thermal decomposition. 'For polymerization power There is no particular limitation, and the polymerization reaction can be carried out by inert gas pressure. However, when the pressure is too high, Bao-2 1- The X degree of this paper applies the Chinese National Standard (CNS) A4 specification (210X297 (Mm) (Please read the notes on the back before filling this page) Order A7 B7 V. Description of the invention (20) The amount of condensing steam containing methanol, which is the main component in the reflux condenser used to build each polymerization reactor, is reduced. It is disadvantageous from the viewpoint of heat removal. Therefore, the polymerization is usually carried out at a polymerization temperature near the vapor pressure of the polymerization product. Techniques that use the sensitive heat of a substance, techniques that use a heat medium to remove the heat transferred from the reaction solution, and use the evaporation potential of methanol and monomer components in the reaction solution. Heat techniques to remove the heat of polymerization, but together The use of these techniques is what Λ wants. Because the method of the present invention uses methanol as a solvent, the relatively large heat can be removed due to the latent heat of evaporation at a fixed solution weight concentration compared with bulk polymerization and solution polymerization using alkylbenzene as a solvent. In addition, the formazan methanol is contained in the gas phase, for example, the trouble of scale adhesion in a reflux reactor can be prevented, as opposed to polymerization. As a result, it is unnecessary to insert the heat exchanger into the polymerization reactor, and it is not necessary to install an external heat exchanger, and the reaction solution is circulated externally through a cycle pump. Therefore, the structure of the reactor can be simplified, and the cost of common units and equipment can be reduced, which is economically advantageous. The polymerization product in the present invention includes a polymer, a monomer, a solvent as a main component, a component derived from a polymerization initiator, a chain transfer agent, and an additive added during polymerization. The concentration of the polymer is 39 to 90% by weight, preferably 43 to 87% by weight, and more preferably 46 to 85% by weight. If the concentration of the polymer is more than 90% by weight, the polymerization product has a high viscosity, and therefore it is difficult to move / flow the product through the pipeline and the heater. If the concentration of the polymer is less than 39% by weight, the volatile content of the polymer increases, The load of the exhaust step and the volatiles-containing recovery step are also increased. -22 " This paper size r applies the Chinese National Standard (CNS) A4 specification (21〇 × 297 mm) (Please read the precautions on the back before filling (This page) Printed by the Consumer Cooperatives, Central Bureau of Standards, Ministry of Economic Affairs

五、發明説明(21) 所以生産效率降低。為了這些理由,該低聚合物濃度是 不實際的。聚合産物通常包含5到43重量%,較佳為8 到38重量%,更佳為10到33重量%之單體成分》獲得數 量小於5重量%之量的單體成分實際上困難的,和如果 單體成分的數量超過43重量%,欲獲得的聚合物之生産 率劣化,是不實用的β 在排氣步驟中,需要維持聚合産物,直到排氣的實 務,在不小於一溫度(於此時産物具有産物是均勻的和 可流動之黏度),及在符合揮發份含量的組成物,産物 保持在可獲得最適宜的排氣效應的溫度。這値溫度通常 s . ' 是在1 3 0到2 7 0 °C的範圍,較佳1 3 5到2 5 (3 °C ,更佳為聚合 作用溫度。如果溫度小於1 3 0 °C ,溶液的黏度增加,所 以定量地將聚合産物進料到擠製機是困難的。如果溫度 大於270 °C,高沸點物質例如二聚物和三聚物的製造不 佳地增加。 經濟部中央標準局員工消費合作社印製 此外,加熱器裡的壓力視聚合産物中的揮發性内容物 之組成物,聚合産物的溫度和進料速率,因該等管,加 熱器和噴嘴,和類似物之壓力損失而定,但任何的壓力 是可接受的,只要其不超過管,加熱器及類似物之抗壓 力性的限制。 在加熱聚合反應産物直到聚合溫度或以上,使用熱交 換器,及殼和管類型加熱交換器,靜態混合器類型熱交 換器和類似物是適合的。為了避免聚合産物的熱劣化及 例如二聚物和三聚物的副産物製造的增加,聚合産物霈 -23- 本紙張尺度適用中國國家標準(CNS )A4g ( 210X297公釐) A7 B7 五、發明説明(22 ) 要在儘可能最短的時間中加熱到預定的溫度,及熱交換 器合適具有在其中熱交換可有效率進行的結果。為了將 熱聚合産物迅速地進料至擠製機中,這値加熱器逢可能 排列在靠近擠製機的進料口是令人想要的。 聚合産物直接從管及/或加熱器經用以調整壓力和流 速之控制閥進料到具有多數排氣口之擠製機中,其中機 筒溫度設定於1 7 〇到2 7 0 °C,較佳1 8 0到2 6 0 °C,更佳為1 9 0 到 2 5 0 oC 〇 . 根據控制閥的利用,壓力差産生在從管及/或加熱器 到擠製機的範圍以保持管及/或加熱器在壓力下的。結 '果,可防止突然的起泡和揮發伸直到管及加熱器,加熱 器的熱交換力可被提高,可促進揮發性内容物的蒸發/ 分離,且可減少共用單位,因為可抑制管中突然的起泡 和揮發,所以聚合産物可以固定流速與固定組成進料至 擠製機的進料.口,可抑制引起擠製機麻煩的脈動》 可使用任何的控制閥,只要其具有調節壓'力,和流速 的功能,且較佳可使用針形閥。 經濟部中央標準局員工消費合作社印製 (請先聞讀背面之注意事項再填寫本頁) 管線及/或加熱器的進料口中的壓力維持在3到80公 斤/平方公分的範圍,較佳7到60公斤/平方公分,和在這 條件之下,聚合産物可有效率地進行排氣。如果在進料 口的壓力小於3公斤/平方公分,在管線及/或加熱器中 的熱交換能力降低,及如果其大於公斤/平方公分,管 線及/或加熱器的抗壓力性必須增加高,其導至製造成 本的增加。因此,如此高壓的使用是經濟上不利的。 -24-本紙張尺底適用中國國家標準(CNS ) A4規格(210X297公釐) Α7 Β7 經濟部中央標準局貞工消費合作社印裝 五、發明説明(23) 聚合産物藉由配置於擠製機的第一排氣口,或鄰近排 * 1 氣口之機筒之進料口進料至擠製機的螺桿上,和大部份 揮發性内容物經由第一排氣口分離及回收,且聚合藉由 螺桿向下游侧進行。 進料口可置於擠製機的第一排氣口,或在郯近排氣口 之機筒的任何位置,但是進料口的溫度需要充份地保持 。在進料口連接在第一排氣口的情況,其排列靠近於擠 製機的螺桿,藉此可直接地注射聚合産物。或者,在進 料口建近至第一排氣口附近之機筒的情況,它通常排列 在第一排氣口的下游側。在此情況中,聚合産物可從擠 製機的螺桿垂直區段上的任何方向進料至擠製機的機筒β 在擠製機的第一排氣口,維持接近2 3 0到2 2 8 0毫米汞 柱的範圍的大氣壓,較佳3 0 0到1 5 2 0毫米汞柱,更佳380 到114 0毫米汞柱。因為甲醇的沸點較低,所以揮發性内 容物可平穩地回收,即使第一値排氣口中的壓力接近大 氣壓。在鄰近第一排氣口的聚合物組成物之其餘揮發性 内容物的濃度維持在1到1D重量%,較佳1到6重量%。 可用來從聚合産物除去揮發性内容物的擠製機應備有 用以排出揮發性内容物之排氣口,和應具有捏合和熔化 聚合物組成物的功能,從其大部份揮發性内容物經第一 排氣口已經除去和經模頭,向前擠製聚合物組成物之功 能,從此經下游側上的排氣口其餘的揮發性的内容已經 除去。一般,可使用具有該等平常的排氣口之雙螺桿擠 製機。此外,亦可合適使用可設定從進料部分到模頭的 -25- 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) m·- ·11 ^—^1 f^n —^1 —ϋ m· 1^1 nn In (請先閲讀背面之注意事項再填寫本頁.) A7 B7 五、發明説明(24 ) 每個組件之機筒溫度的擠製機。擠製機每部分的溫度可 配合欲製造的聚合物組成物的種類和brand設定,及機 筒的溫度維持於1 8 Q到2 7 0 °C ,較佳1 9 Q到2 5 0 °C b因為大 部份揮發性内容物可在第一排氣口被分離及除去,所以 下游排氣口不須保持在待別高的真牵狀態,但是下游排 氣卩中的壓力維持於1到4 0 0毫米汞柱,較佳5到2 0. 0毫 米汞柱。在排列多數下游排氣口之情況下,例如,在安 置二個下游排氣之情況下,那第二和第三的排氣口可 維持在相同的壓力或在不同的壓力,但是下游側的排氣 口較佳維持在低於接近第一値排氣口的排氣口之壓力。 "如果需要的話,可藉由使用擠製機將一些添加劑加至聚 合物組成物中,及添加劑的實施例包括紫外線吸收劑,潤 滑劑,抗氧化劑,染料,色素,抗靜電劑,光漫射劑, 抗衝擊性改良劑和阻燃劑。添加劑可經聚合産物之進料 口及/或第一排氣口的下游側之位置加入。 經濟部中夬標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 如此擠製的聚合物藉由製粒機或類似者細切以獲得 可作為射出成形物質的聚合物,和這値聚合物通常包 含1重量%或以下,較佳0 . 5重量%或以下,更佳0 . 4 重量%或,以下之包括未反應單體,溶劑,未反應聚合引 發劑,未反應鏈轉移劑及/或衍生自單體的二聚物或三 聚物之其餘揮發性内容物。因為所得的聚合物使用作為 射出成形物質或用於擠製片之物質,較佳藉由G PC測量的 聚合物之重量平均分子量通常是在80, 0GG到200,000, 較佳90, Q00到160, OQQ之範圍。如果重量平均分子量小 -2 6 -本紙張尺;用中國國家標準(CNS ) A4規格(210X297公釐) A 7 B7 五、發明説明(25 ) 於80, 000,無法獲得必需的機械性質,和如果其大於 200,000,聚合物熔化黏度是高的,所以進行射出成形 或擠製是困難的。 所得的聚合物的熱分解比需為3.0重量%或以下,較 佳為1.0重量%或以下。於此,熱分解比為樣品在30到 300 °C的範圍以2 °C/分鐘加熱所減少重量相對於在熱重 量分析時(其中於樣品80°C乾燥24小時之樣品在氮氣流 下以2°C/分鐘加熱速率加熱至30到450 °C之溫度)之樣 品總全減少重量的百分比。如果大於3.0重量%熱分解 比,加熱劣化發生於射出成形或擠製時,且亦發生著色 和壞味道發散。除外,具有終端雙鍵之聚合物大量存在 ,其造成模塑缺點例如銀紋和起泡〇結果,無法獲得具 有令人想要品質之産物。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 在揮發性内容物回收步驟中,從排氣步驟中的聚合産 物蒸發和分離之揮發性内容物通常藉由例如頂桿,鼓風 機或一個真空泵的排氣裝置導至冷凝器中,然後在其中 冷郤及冷凝回收其本身。副産物例如衍生自單體之二聚 物,三聚物和寡聚物和高沸點物質例如未反應鏈轉移劑 需要被除去。為了此去除,可使用一種方法,其傜包含 將揮發性内容物導至冷凝器中,將其冷郤/冷凝,然後 藉由分離器分離/除去高沸點物質,或另外的方法,其 傜包含在揮發性内容物冷凝之前藉由分離器分離/除去 高沸點物質,將揮發性内容物導至冷凝器,然後在其中 將其冷卻/冷凝。 _ 2 7 -本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(26) 當做高沸點物質分離器,可使用簡單沖洗塔,除霧器 或平常蒸餾塔。其較佳為很少量的空氣被引入塔中以避 免塔内的聚合作用,然後經由在塔頂之冷凝器卸料。從 高沸點物質已經分離/除去之回收溶液向前到儲存槽, 但是這儲存槽較佳具有空氣大氣壓在其中。上述回收溶 液進行成分分析,然後遞送到物質的摻合步驟及/或側 1 進料物質的摻合槽^ 如上所述,本發明的方法可穩定控制操作,可簡化設 備,可減輕聚合物遭受的熱歴史,且可減少與引起污染 的裝備之接觸區域》 · 辱此,可省去在減壓下揮發性内容物回收,沖洗槽中 真空的維持和聚合産物的流動性的維持的能量消耗,且 例如真空裝置,冷凝器和擠製機的設備的能力可被降低 。此外,應該保護而無熱劣化和污染的聚合物可有利地 處理而没有任何著色和外表没有任何的損害。結果,公 用單位和裝備成本可被減少,且因此高品質聚合物可經 濟地有利製備。 根據關於本發明的包活甲基丙烯酸甲酯作為主要成份 在甲醇當做溶劑中之單體的連鑛溶液聚合方法,具有優 良品質之甲基丙烯酸条聚合物可以高生産率在穩定操作 條件下製備且此具有工業上大量的意義。 接著,本發明將參考下列實施更詳細地說明。在這些 實施例中,催化活性和類似者視催化劑成分和其製造方 法而定。附帶一提,本發明的範圍不應該被限制於這些 * 2 8 _ 本紙張尺疾適用中國國家標準(CNS ) A4统格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(27) 實施例中。 審旆例1 第1圖是備有攪拌槽的裝置的概要的流程圖·,且將會 根據這流程圖描述本發明的一個具體實施例。包括甲基 丙烯酸甲酯,丙烯酸甲酯,甲醇,1-十二烷硫醇和二- % 第三-丁基過氣化物(其半衰期於16()°C為約12分鐘)之新 鮮物質溶液與物質摻合槽1中的再循環物質溶液摻合。 所得摻合物匕組瓌物由8 5重量%之包含96重量份甲基丙 烯酸甲酯和4重量份丙烯酸甲酯的單體混合物,15重量% 甲醇,0.25重量%(10.8毫莫耳/升Π-十二烷硫醇和 "0 . 0 1重量% ( Q . 5毫莫耳/升)二-第三-丁基過氧化物所 組成》摻合物質藉由物質摻合槽中的圓盤霧化器吹氮氣 30分鐘除氧,然後物質經管線2連鑛進料至裝備夾套, 固定遞送泵3,管線4和進料口 5的反應器6中於預定 流速以使平均滞留時間可為5小時。備有夾套的反應器V. Description of the invention (21) Therefore, the production efficiency is reduced. For these reasons, this low polymer concentration is impractical. The polymerization product usually contains 5 to 43% by weight, preferably 8 to 38% by weight, and more preferably 10 to 33% by weight of monomer components. "It is practically difficult to obtain monomer components in an amount of less than 5% by weight, and If the amount of the monomer component exceeds 43% by weight, the productivity of the polymer to be obtained deteriorates, which is impractical. In the exhaust step, it is necessary to maintain the polymerization product until the practice of exhaust is at a temperature of not less than one temperature (at At this time, the product has a homogeneous and flowable viscosity), and in a composition that complies with the volatile content content, the product is maintained at a temperature at which the most appropriate exhaust effect can be obtained. This temperature is usually s. 'Is in the range of 130 to 270 ° C, preferably 135 to 25 (3 ° C, more preferably the polymerization temperature. If the temperature is less than 130 ° C, The viscosity of the solution increases, so it is difficult to quantitatively feed the polymerized product to the extruder. If the temperature is greater than 270 ° C, the manufacture of high-boiling substances such as dimers and trimers undesirably increases. Central Standards of the Ministry of Economic Affairs Printed by the Bureau's Consumer Cooperative. In addition, the pressure in the heater depends on the composition of the volatile content in the polymerization product, the temperature and feed rate of the polymerization product, due to the pressure of the tubes, heaters and nozzles, and the like. Depending on the loss, but any pressure is acceptable as long as it does not exceed the pressure resistance limits of the tubes, heaters, and the like. Before heating the polymerization reaction product to the polymerization temperature or above, use a heat exchanger, and a shell and Tube type heat exchangers, static mixer type heat exchangers and the like are suitable. In order to avoid thermal degradation of the polymerization products and increase in the production of by-products such as dimers and trimers, the polymerization products 霈 -23- paper ruler Applicable to China National Standard (CNS) A4g (210X297mm) A7 B7 V. Description of the invention (22) It should be heated to the predetermined temperature in the shortest possible time, and the heat exchanger is suitable to have heat exchange in it to be carried out efficiently. As a result, in order to quickly feed the thermal polymerization product into the extruder, it is desirable that the heater be arranged near the feed port of the extruder whenever possible. The polymerization product is directly from the tube and / or heated The device is fed into an extruder with most exhaust ports through a control valve for adjusting pressure and flow rate, wherein the barrel temperature is set at 170 to 270 ° C, preferably 180 to 260 ° C, more preferably 190 to 250 ° C. Depending on the use of the control valve, a pressure difference is generated in the range from the tube and / or heater to the extruder to keep the tube and / or heater under pressure. As a result, it can prevent sudden bubbling and volatilization up to the tube and the heater. The heat exchange force of the heater can be improved, it can promote the evaporation / separation of volatile contents, and it can reduce the common unit because Can suppress sudden foaming and volatilization in the tube, so the polymerization product can Constant flow rate and fixed composition feed to the feed of the extruder. The mouth can suppress the pulsations that cause trouble in the extruder. Any control valve can be used as long as it has the function of adjusting pressure and flow rate, and it is better Needle valve can be used. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) The pressure in the inlet of the pipeline and / or heater is maintained at 3 to 80 kg / sq. In the range of cm, preferably 7 to 60 kg / cm2, and under these conditions, the polymerization product can be efficiently vented. If the pressure at the feed port is less than 3 kg / cm2, the pipeline and / or The heat exchange capacity in the heater is reduced, and if it is greater than kg / cm2, the pressure resistance of the pipeline and / or the heater must be increased, which leads to an increase in manufacturing costs. Therefore, the use of such a high pressure is economically disadvantageous. -24-The bottom of this paper is in accordance with Chinese National Standard (CNS) A4 (210X297mm) Α7 Β7 Printing by Zhengong Consumer Cooperative, Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (23) The polymerization product is arranged on the extruder The first exhaust port, or the feed port of the barrel adjacent to the row * 1 port, is fed to the screw of the extruder, and most of the volatile content is separated and recovered through the first exhaust port, and polymerized. It is carried out downstream by a screw. The feed port can be placed on the first exhaust port of the extruder or anywhere on the barrel near the exhaust port, but the temperature of the feed port needs to be fully maintained. In the case where the feed port is connected to the first exhaust port, it is arranged close to the screw of the extruder, whereby the polymerization product can be directly injected. Alternatively, in the case where the feed port is built near the barrel near the first exhaust port, it is usually arranged on the downstream side of the first exhaust port. In this case, the polymerization product can be fed from any direction on the vertical section of the screw of the extruder to the barrel of the extruder. At the first exhaust port of the extruder, it is maintained close to 2 3 0 to 2 2 Atmospheric pressure in the range of 80 mm Hg, preferably 300 to 1520 mm Hg, more preferably 380 to 1 140 mm Hg. Because methanol has a low boiling point, volatile contents can be recovered smoothly, even if the pressure in the exhaust port of the first pump is close to atmospheric pressure. The concentration of the remaining volatile contents of the polymer composition adjacent to the first exhaust port is maintained at 1 to 1% by weight, preferably 1 to 6% by weight. Extruders that can be used to remove volatile contents from the polymerization product should be provided with an exhaust port to discharge the volatile contents, and should have the function of kneading and melting the polymer composition from most of the volatile contents The function of extruding the polymer composition forward through the first exhaust port and through the die has since been removed from the remaining volatile content through the exhaust port on the downstream side. Generally, a twin-screw extruder having such a conventional exhaust port can be used. In addition, -25 which can be set from the feeding part to the die head can be used. This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) m ·-· 11 ^ — ^ 1 f ^ n — ^ 1 —ϋ m · 1 ^ 1 nn In (Please read the notes on the back before filling in this page.) A7 B7 V. Description of the invention (24) Extruder for barrel temperature of each component. The temperature of each part of the extruder can be set according to the type and brand of the polymer composition to be manufactured, and the temperature of the barrel is maintained at 18 Q to 270 ° C, preferably 19 Q to 250 ° C. bBecause most of the volatile contents can be separated and removed at the first exhaust port, the downstream exhaust port does not need to be kept in a state of high pull, but the pressure in the downstream exhaust port is maintained at 1 to 4.0 mm Hg, preferably 5 to 2.0 mm Hg. In the case of arranging most downstream exhaust ports, for example, in the case of two downstream exhaust ports, the second and third exhaust ports can be maintained at the same pressure or at different pressures, but the downstream side The exhaust port is preferably maintained at a pressure lower than that of the exhaust port near the first exhaust port. " If necessary, some additives can be added to the polymer composition by using an extruder, and examples of the additives include ultraviolet absorbers, lubricants, antioxidants, dyes, pigments, antistatic agents, light diffusers Propellants, impact modifiers and flame retardants. Additives may be added through the feed port of the polymerization product and / or on the downstream side of the first exhaust port. Printed by the Consumers' Cooperative of the China Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) The polymer thus extruded is finely cut with a granulator or similar to obtain a polymer that can be used as an injection molding material And this polymer generally contains 1% by weight or less, preferably 0.5% by weight or less, more preferably 0.4% by weight or less, and the following includes unreacted monomers, solvents, unreacted polymerization initiators, and Reactive chain transfer agent and / or the remaining volatile content of the dimer or trimer derived from the monomer. Because the obtained polymer is used as an injection molding material or a material for extruding tablets, the weight average molecular weight of the polymer preferably measured by G PC is usually 80, 0GG to 200,000, preferably 90, Q00 to 160, The scope of OQQ. If the weight average molecular weight is small -2 6-this paper rule; using Chinese National Standard (CNS) A4 specifications (210X297 mm) A 7 B7 V. Description of the invention (25) at 80,000, the necessary mechanical properties cannot be obtained, and If it is more than 200,000, the polymer melt viscosity is high, so injection molding or extrusion is difficult. The thermal decomposition ratio of the obtained polymer needs to be 3.0% by weight or less, and more preferably 1.0% by weight or less. Here, the thermal decomposition ratio is the weight loss of the sample heated at 2 ° C / min in the range of 30 to 300 ° C relative to the weight of the sample during thermogravimetric analysis (wherein the sample dried at 80 ° C for 24 hours under the nitrogen flow at 2 ° C / min heating rate to a temperature of 30 to 450 ° C). If the thermal decomposition ratio is more than 3.0% by weight, heating deterioration occurs during injection molding or extrusion, and coloring and bad taste emission also occur. Except that polymers having terminal double bonds are present in large amounts, which causes molding disadvantages such as silver streaks and blistering. As a result, products with desirable qualities cannot be obtained. Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) In the volatile content recovery step, the volatile content evaporated and separated from the polymer product in the exhaust step is usually An exhaust device such as a jack, a blower or a vacuum pump is led into the condenser, where it is cooled and condensed to recover itself. By-products such as dimers, trimers and oligomers derived from monomers and high boiling point materials such as unreacted chain transfer agents need to be removed. For this removal, a method may be used which comprises introducing volatile contents into a condenser, cooling / condensing it, and then separating / removing high-boiling substances by a separator, or another method, which comprises High-boiling substances are separated / removed by a separator before the volatile contents are condensed, the volatile contents are led to a condenser, where they are then cooled / condensed. _ 2 7-This paper size applies to Chinese National Standard (CNS) A4 (2 丨 0X297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (26) As a high boiling point material separator, Use simple flushing towers, demisters or ordinary distillation towers. It is preferred that a very small amount of air is introduced into the tower to avoid polymerization in the tower and then discharged through a condenser at the top of the tower. The recovered solution from which the high-boiling point substance has been separated / removed is advanced to a storage tank, but this storage tank preferably has an air pressure therein. The above-mentioned recovered solution is subjected to component analysis and then delivered to the material blending step and / or the side 1 feed material blending tank ^ As described above, the method of the present invention can stably control operation, simplify equipment, and reduce polymer suffering Thermal history, and can reduce the area of contact with the equipment causing the pollution "· Disgrace, can save the energy consumption of volatile content recovery under reduced pressure, maintenance of vacuum in the flushing tank and maintenance of the polymerization product fluidity And the capacity of equipment such as vacuum devices, condensers and extruders can be reduced. In addition, polymers that should be protected from thermal degradation and contamination can be advantageously processed without any coloration and damage to the appearance. As a result, public unit and equipment costs can be reduced, and thus high-quality polymers can be economically and advantageously produced. According to the method for polymerizing a continuous ore solution containing methyl methacrylate as a main component of the present invention in methanol as a monomer in a solvent, a methacrylic acid strip polymer having excellent quality can be prepared with high productivity under stable operating conditions And this has a lot of industrial significance. Next, the present invention will be explained in more detail with reference to the following implementations. In these examples, the catalytic activity and the like depend on the components of the catalyst and its manufacturing method. Incidentally, the scope of the present invention should not be limited to these * 2 8 _ This paper rule applies to China National Standard (CNS) A4 unified grid (210X297 mm) (Please read the precautions on the back before filling this page) Printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, printed A7 B7 V. Description of Invention (27) In the embodiment. Examination Example 1 Fig. 1 is a flowchart showing the outline of an apparatus equipped with a stirring tank, and a specific embodiment of the present invention will be described based on this flowchart. A solution of fresh matter including methyl methacrylate, methyl acrylate, methanol, 1-dodecanethiol and di-% tertiary-butyl pergassing (whose half-life is about 16 () ° C for about 12 minutes) and The recycled substance solution in the substance blending tank 1 is blended. The resulting blend was composed of 85% by weight of a monomer mixture containing 96 parts by weight of methyl methacrylate and 4 parts by weight of methyl acrylate, 15% by weight of methanol, 0.25% by weight (10.8 millimoles / liter). Π-dodecanethiol and " 0.01% by weight (Q. 5 mmol / L) di-third-butyl peroxide, the blending substance is formed by a circle in the substance blending tank The disc atomizer blows nitrogen for 30 minutes to remove oxygen, and then the material is fed to the equipment jacket via line 2 and the fixed delivery pump 3, line 4 and reactor 6 in the feed port 5 are at a predetermined flow rate to make the average residence time 5 hours. Jacketed reactor

I 6提供有從馬達7延伸之攪拌軸8 ,連接到攪拌軸8的 攪拌葉片9和用於回流冷凝的管線。此配置為反應控制 的用於回流冷凝的管線包含蒸汽排出管線10,冷凝器11 和回流管線12,和經由蒸汽排出管線10進料至冷凝器11 然後在其中冷凝之回流液體經回流12管線進料至裝備有 夾套之反應器6中。冷凝器11備有壓力調節閥,且備有 夾套的反應器6的壓力藉由適當的壓力控制器控制以雒 持壓力於約15公斤/平方公分。藉由控制備有夾套的反應 器6的夾套溫度,欲進料至.備有夾套的反應器6之物質 -29- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 袭· 訂 經濟部中央標準局員工消費合作社印裝 A7 B7_.五、發明説明(26 ) 溶液的溫度,回流冷凝液體的量和冷凝器11中乏壓力, 備有夾套的反應器6的溫度調節至160 °C,且聚合比調 節到7 0莫耳%,及結果在反應器中製備的聚合物之分子 量和分子分配也可精確地調節。在此時間,聚合産物的 組成物由59. 4重量%聚合物,2.4.9熏量%甲基丙烯酸甲 酯,0.7重量%丙烯酸甲酯和15重量%甲醇所組成。.裝 備有夾套的反應器6中的一部份聚合物溶液經由14管線 以在裝備有夾套昀反應器6中之液面水平是固定的流速 藉由固定遞送泵13連績進料至加熱器15中,然後加熱高 至20(TC。為了避免聚合産物的熱劣化,溶液在最短可 ^ ' 能時間中均勻地加熱高至200 °C。為了熱聚合産物可快 速地進料到擠製機中,加熱器15排列於儘可能靠近擠製 機中進料口 19。 加熱器15的出口經由管線16和控制閥17連接至排列在 排氣式擠製機18之第一排氣口 19的稍下游倒之進料口 20 。藉由控制閥17 ,加熱器15中和管線16的壓力及在進料 口 2G的流速控制以使其為常數,和熱聚合産物注射至具 有2 3 0 °C的機筒溫度之排氣式擠製機1 8中。第一排氣口 1 9 中的壓力維持在840毫米汞柱。 . 當以螺桿向前時,進料至排氣式擠製機18中之聚合成 分物加熱且融化,和TIN UV IN P〔由日本汽巴-嘉基製造 的2-(5 -甲基-2-羥苯基)苯並三唑〕經由管線22和添加進 料口 23從添加劑摻合槽21進料至排氣式擠製機18中。熔 融和捏合聚合物向前到保持於20D毫米汞柱之第二排氣口 -30- (請先聞讀背面之注意事項再填寫本頁) 本紙張尺疾逍用中國國家標準(CNS ) A4统格(210X297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7____ 五、發明説明(29 ) 24和揮發性内容物在此第二排氣口 24除去,然後聚合物 經模頭25連缠地擠製。接著,經模頭25擠製的聚合物鋳 帶條26在水浴27中冷卻,然後藉由製粒機28模塑成粒料 29。在聚合産物注射至擠製機18内時揮發性内容物經由 管線30從第一排氣口 19排出,和在擠製機18分離之揮發 性内容物經由管線25的第二排氣口 24排出,和個別的揮 發性内容物進料至蒸餾塔32中。高沸點物質已經由閥33 和管線34除去之後,包含甲醇和未反應單體作為主要成 分之蒸汽經由管線35向前到冷凝器36,且在其中冷凝。如 此冷凝液體經由管線37向前至接受器38然後在其中回收 。收集在接受器3 8的冷凝液體經由管線39,固定遞送泵 4〇和管線43循環至物質步驟,和其餘的成分經由管線41 和熱交換器42向前至真空裝置於此方式,建立程序 壞(1 ο ο P )。 所得的聚合物是無色和透明的,和從藉由氣相色層分 析法(GC)測量的結果,其餘的揮發性内容物由〇.2〇重量% 甲基丙烯酸甲酯,0.01重量%丙烯酸甲酯和5〇PP®或以下 甲醇所組成。為了獲得聚合物,熔體流動速率(MFR)依 照美國物質試驗學會D1238在3.80公斤的負載下於230 °C 測量,和結果,其為是1 . 7克/ 1 G分鐘。藉由G P C測量聚 合物的分子量分佈,及從所得的結果,聚合物的平均重 童分子量為100 ,000。除外,聚合物以使用由Seiko儀器 公司製造之熱重量分析裝置RTG 22D在氤氣流下進行熱 重量分析,及結果,聚合物的熱分解比為重量%。 -31- 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局員工消費合作社印製 Α7 Β7 五、發明説明(30 ) 輳由使用射出成形機Arburg 75t,將所得的聚合物射出 成形成具有100毫米的直徑和3毫米厚度的_盤。在此 情況中,射出成形進行100發之多,和此時,不會發生 模塑缺點如銀紋和發泡。此模塑圓盤,藉由Nippon Denskoku股份有限公司製造之色差計測量總透光度和結果 ,其為93%,且根據穿透法,圓盤的Η為1.8。 蜜旅例2 第2圔是備有孑値連績連接之攪拌槽的裝置之概要流 程圖,且將會根據這流程圔描述本發明的另一具體實施 例。由甲基丙烯酸甲酯,丙烯酸乙酯,甲醇,十二烷 硫醇和二-第三-丁基過氧化物(其半衰期於T為約16 分鐘)所組成之新鮮物質溶液與物質摻合槽51中的再循 環物質溶液摻合。所得摻合物的組成物由93重量%之包 含90重量份甲基丙烯酸甲酯和10重量份丙烯酸乙酯,7 重量%甲醇,0.09重量% (5. 3毫莫耳/升)1-十二烷硫‘ 醇和0.03重量%(1·〇毫莫耳/升)二-第三-丁基過氣化 物的單體混合物所組成。摻合物質藉由計量流通管線 52中的氮取代而除氣,及然後物質經管線52,固定遞送 泵53,管線54和進料口 55以使平均滯留時間可為3小時 之預定流速連缠進料至備有夾套的第一反應器56中。備 有夾套的第一反應器5 6提供延伸自馬達5*7之攪拌軸58, 連接到攪拌軸58的攪拌葉片59和用於回流冷凝的管線。 此配置為反應控制的用於回流冷凝的管線包含蒸汽排 出管線60,冷凝器6 1和回流管線62,和經由蒸汽排出管 -32- 本紙張尺戾適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) -訂 A7 B7____ 五、發明説明(3L ) / 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) -泉. 線6 0進料至冷凝器61然後在其中冷凝之回流液體經回流 62管線進料至裝備有夾套之第一反應器56中。冷凝器61 備有壓力調節闊,且備有夾套的第一反應器56中的歷力 藉由適當的壓力控制器控制以維持壓力於約9公斤/平方 公分。藉由控制備有夾套的第一反暍器56的夾套溫度, 欲進料至備有夾套的第一反應器56之物質溶液的溫度, 回流冷凝液體的量和冷凝器61中之壓力,備有夾套的第 一反應器56的溫莩調節至150汜,且聚合比調節到65莫 耳%,及結果在第一反應器中製備的聚合物之聚合比, 分子量和分子分配也可精確·地調節。中間産物聚合反應 j溶液,其藉由使用泵63以備有夾套之第一反應器56中的 液表面水平56是固定的流速連鑛地從備有夾套之第一反 應反應器56排出,在閥69中,和已製備於側進料物質摻 合槽65的侧進料物質混合,除氧,然後經由管線6 6進料 β然後,混合物經進料口 71和管線70以固定流速連續進 料到備有夾套的第二反應器72。侧進料物資之組成物由 9 5重量%之包含80重量份甲基丙烯酸甲酯和20重量份的 丙烯酸乙酯之單體混合物,5重量%甲醇,0.005重量% (0.3毫莫耳/升)1-辛硫醇和0.05重量% (2.0毫莫耳/ 升)二-第三-戊基過氣化物所組成,且從備有夾套的第 一反應器5 6排出的中間聚合反應溶液對側進料物質的重 童比是10: 1。備有夾套的第二反應器72提供有延伸自 馬達73之撩拌抽74,連接到攪拌軸74的搜拌葉片75和用 於回流冷凝的管線。 _ 3 3 _ 本紙張尺度適用中國國家標準(CNS ) Α4说格(210Χ297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(32) 此配置為反應控制的用於回流冷凝的管線包含蒸汽排 .出管線76,冷凝器7 7和回流管線78,和經由蒸汽排出管 線76進料至冷凝器77然後在其中冷凝之回流液體經回流 7 8管線進料至裝備有夾套之第二反應器72中。冷凝器77 備有壓力調節閥,且備有夾套的第二反應器72中的壓力 v 藉由適當的壓力控制器控制雒持壓力於約10公斤/平方公分 (錶壓力)。藉由控制備有夾套的第二反應器72的夾套溫度, 欲進料至備有夾_的第二反應器72之中間聚合反應溶液 的溫度,回流冷凝液體的量和冷凝器77中之_力,備有 夾套的第二反應器72的溫度調節至15ITC,且總聚合比 j調節到90莫耳%,及結果在反應器中製備的聚合物之聚 ,合比,分子量和分子分佈也可精確地調節。在此時間, 聚合産物的組成物由83.9重量%聚合物,8.7重量%甲 基丙烯酸甲酯,0.6重量%丙烯酸甲酯和6.8重量%甲醇 所組成。 備有夾套的第二反應器72中的一部份聚合反應溶液藉 由使用固定遞送泵79經管線80於平均滯留時間為4小時 和維持液面水平之速率連續排至管線81,且然後此溶液 保持於150 °Ce第二反應器72的出口經由管線81和控制 閥82直接連接至排列在擠製機84的第一排氣口 85的稍下 游側之進料口 83«»藉由控制閥82,管線81的壓力及在進 料口 83的流速控制以使其為.常數,和熱聚合産物注射至 保持於2 4 G °C的機筒溫度之排氣式擠製機8 4。第一排 氣口中的壓力維持在610毫米汞柱。當以螺桿向前時, -34- 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) J,----------^ 裝----,--訂 >---一·----...^. (請先聞讀背面之注意事項再填寫本頁) 經濟部中央標準局貝工消費合作社印製 A 7 __B7_ 五、發明説明(33) 注射至排氣式擠製機84中之聚合組成物加熱且融化,和 單甘油硬脂酸酯從添加劑摻合槽86經由管線87和添加劑 進料口 88進料至排氣式擠製機84。熔融和捏合聚合物向 前到第二排氣口 89和揮發性内容物在此第二排氣口除去 ,然後聚合物經模頭90連鑛地擠製。然後,經模頭90擠 製的聚合物鏵帶條91在水浴92中冷卻,然後藉由製粒機 93模塑成粒料94。在聚合産物注射至擠製機84内時揮發 性内容物經由管線95從第一排氣口 85排出,和揮發性内 容物經由管線96從第二排氣口 89(其中壓力保持10毫米 汞柱)排出,和値別的揮發性内容物進料至蒸餾塔9 7中。 高沸點物質已經由閥9 8和管線99除去之後,包含溶劑和 未反應單體作為主要成分之蒸汽經由管線10 0向前到冷凝 器101,且在其中冷凝。在如此冷凝液體經由管線102向 前至接受器1 0 3然後在其中回收。收集在接受器1 fl 3的冷 凝液體經由管線10彳,固定遞送泵1D5和管線106循環至 物質步驟,和其餘的成分經由管線107和熱交換器108向 前至真空裝置109«於此方式,建立程序環(1〇ορ)β 所得的聚合物是無色和透明的,和從藉由氣相色層分 析法(GC)測量的結果,其餘的揮發性内容物由0.14重量% 甲基丙烯酸甲酯,0.11重量%丙烯酸乙酯和50ppm或以下 甲醇所組成。為了獲得聚合物,MFR依照美國物質試驗 學會D 1 2 3 8在3 . 8 G公斤的負載下於2 3 Q °C測量,和結果, 其為是11.0克/10分鐘β藉由GPC測量聚合物的分子量 分佈,及從所得的結果,聚合物的平均重量分子量為 -35- 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨〇'χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 A7 B7 五、發明説明(34) 110,000。除外,聚合物以使用由Seiko儀器公司製造之 熱重量分析裝置RTG 220在氮氣流下進行熱重量分析* 及結果,聚合物的熱分解比為〇·9重量%。藉由使用射 出成形機Arburg 75t,將所得的聚合物射出成形成具有 100毫米的直徑和3毫米厚度的圓盤在此情況^,射 出成形進行100發之多,和此時,不會發生模塑缺點如 銀紋和發泡。此模塑圓盤,藉由Nippon Denskoku股份 有限公司製造之fe差計測量總透光度結果,其為93%, 且根據穿透法,圓盤的YI為1.2。 奮渝例3 經濟部中央標準局員工消費合作社印製 (請先閱读背面之注意事項再填寫本頁) 使用第1圖所示的裝置,和將4 . 5公斤包含6 0 . 0重量 份聚甲基丙烯酸甲酯,25. 6重量份甲基丙烯酸甲酯,1.1 重置份丙烯酸甲酯和13.3份甲醇的混合置於備有夾套的 反應應器物6中,接箸將其加熱高至150。〇以便均勻 地溶解該等痼別成分。這値混合物藉由固定遞送泵13以 1公斤/小時經.管線14從反應器連續排出/向前至加熱 器15,然後經管線16和控制閥17進料荃具有22(rc機筒 溫度之排氣式擠製機18中,同時維持於i5(rc。藉由控制 閥17,在加熱器15的插入物部分中的蜓力保持於25公斤 /平方公分(鑛壓力),所以管線I6的壓力和在進料口 21的混合物 之流速固定控制,和第一排氣口 19中的壓力維持於以84〇 毫米汞柱。 當螺桿進彳了時加熱及融化已注入排氣式I.擠肖肖18巾自 所得聚合物組成物,藉此揮發性内容物進—步從雄持於 -3 6-本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 經 A 標 準 局 員 合 作 社 印 製 五、發明説明(35 A7 B7 模 經 物 成 組 後 然 〇 去 除 4 2 P 氣 排 二 第 之 柱 汞 米 毫 其 從 式 形 之 9 2 料 粒 以 後 之 卻 冷 7 2 浴 水 在 和 製 擠 5 2 頭 烯 0 丙物 基容 甲内 %性 2 ί -〇0 發 eIHt 3 0 含的 包餘 物其 合當 聚酯 的甲 樣酸 取烯 口 丙 氣的 排% 113 第0. 近和 。鄰酯 出在甲 取 酸 甲% %93 21有 ο 具 有物 存合 ,聚 時且 中 , 粒酯 顆甲 在酸 物烯 容丙 内% 性01 發0. 揮和 餘酯 其甲 當酸 ,烯 者丙 再基 觀 外 好 良 之ία 明 透例 及齩 色hh 無 和 度至 明 透-M 的1 物正 合酸 混烯 液丙 I或 物酯 合乙 聚酸 備烯 製丙 先, 首酯 甲 酸 烯 丙 含 包 從 括 包 中 其 物 的 體 單 聚 共 做 當 酯 氣物 排成 行組 進質 法物 方示 同顯 相各 3 4 例到 施 1 實表 如 〇 後物 然合 及聚 ,之 物式 聚形 共粒 之顆 得得 獲獲 質以 發至 i 擇 1 餘表 其在 和 〇 ,度 件光 條明 出透 擠總 和之 氣粒 排顆 ,物 率合 速聚 料的 進得 ,所 度及 溫物 熱容 加内 ,性 法 方 的 .¾¾ 機 製 擠 式 氣 排 至 料 進 之 中 表 排 經 洗 冲 表 )/ B ( 0 和物 口産 料合 進聚 的之 機製 製擠 擠嘴 至噴 物的 産 口 合料 聚進 機 射製 注擠 接在 直列 (請先閲讀背面之注意事項再填寫本頁)I 6 is provided with a stirring shaft 8 extending from the motor 7, a stirring blade 9 connected to the stirring shaft 8, and a line for reflux condensation. This line for reaction control configured for reflux condensation includes a steam discharge line 10, a condenser 11 and a reflux line 12, and a reflux liquid fed into the condenser 11 via the steam discharge line 10 and then condensed therein is fed into the reflux 12 line Feed into the reactor 6 equipped with a jacket. The condenser 11 is provided with a pressure regulating valve, and the pressure of the jacketed reactor 6 is controlled by an appropriate pressure controller to maintain the pressure at about 15 kg / cm2. By controlling the jacket temperature of the reactor 6 equipped with the jacket, the material to be fed is to be charged to the material of the reactor 6 equipped with the jacket-29- This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) ) (Please read the precautions on the back before filling this page.) Ordering printed A7 B7_. Consumers' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the invention (26) The temperature of the solution, the amount of reflux condensate and the condenser 11 Moderate pressure, the temperature of the reactor 6 equipped with the jacket was adjusted to 160 ° C, and the polymerization ratio was adjusted to 70 mol%, and as a result, the molecular weight and molecular distribution of the polymer prepared in the reactor could also be accurately Adjustment. At this time, the composition of the polymerization product was composed of 59.4% by weight of polymer, 2.4.9% by weight of methyl methacrylate, 0.7% by weight of methyl acrylate, and 15% by weight of methanol. A part of the polymer solution in the jacketed reactor 6 is fed through the 14 line at a fixed flow rate in the jacketed reactor 6 equipped with the liquid level by a fixed delivery pump 13 In heater 15, then heat up to 20 ° C. In order to avoid thermal degradation of the polymerization product, the solution is uniformly heated up to 200 ° C in the shortest possible time. For the thermal polymerization product can be quickly fed to the extrusion In the machine, the heater 15 is arranged as close as possible to the feed port 19 in the extruder. The outlet of the heater 15 is connected to the first exhaust port of the exhaust extruder 18 through a line 16 and a control valve 17. The feed port 20, which is slightly downstream of 19, is controlled by the control valve 17, the pressure of the heater 15 and the pressure of the line 16 and the flow rate at the feed port 2G to be constant, and the thermal polymerization product is injected to have a pressure of 2 3 0 ° C barrel temperature in the exhaust-type extruder 18. The pressure in the first exhaust port 19 is maintained at 840 mmHg.. When the screw is forwarded, feed to the exhaust-type extruder. The polymerized ingredients in the machine 18 are heated and melted, and TIN UV IN P (2- (manufactured by Ciba-Geigy) 5-methyl-2-hydroxyphenyl) benzotriazole] is fed from the additive blending tank 21 into the vented extruder 18 through the line 22 and the addition feed port 23. The polymer is melted and kneaded forward To the second exhaust port maintained at 20D mmHg-30- (Please read the precautions on the back before filling out this page) This paper ruler applies the Chinese National Standard (CNS) A4 standard grid (210X297 mm) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7____ V. Invention Description (29) 24 and the volatile contents are removed at this second exhaust port 24, and then the polymer is extruded continuously through the die 25. Then, The polymer ribbon strip 26 extruded through the die 25 is cooled in a water bath 27 and then molded into pellets 29 by a pelletizer 28. When the polymerized product is injected into the extruder 18, the volatile content passes through the pipeline 30 is discharged from the first exhaust port 19, and the volatile contents separated in the extruder 18 are discharged through the second exhaust port 24 of the line 25, and the individual volatile contents are fed into the distillation column 32. High After the boiling point material has been removed by valve 33 and line 34, it contains methanol and unreacted monomer as the main components. The fraction of the steam passes through the line 35 to the condenser 36 and condenses therein. Thus the condensed liquid passes through the line 37 to the receiver 38 and then is recovered therein. The condensed liquid collected in the receiver 38 is fixedly delivered via the line 39 The pump 40 and the line 43 are circulated to the material step, and the remaining components are forwarded to the vacuum device via the line 41 and the heat exchanger 42 in this way, establishing a program failure (1 ο ο P). The resulting polymer is colorless and transparent , And from the results measured by Gas Chromatography (GC), the remaining volatile contents consisted of 0.20% by weight of methyl methacrylate, 0.01% by weight of methyl acrylate, and 50 PP® or Composed of the following methanol. In order to obtain the polymer, the melt flow rate (MFR) was measured in accordance with American Institute of Material Testing D1238 at a load of 3.80 kg at 230 ° C, and the result was 1.7 g / 1 G minutes. The molecular weight distribution of the polymer was measured by G PC, and from the results obtained, the average molecular weight of the polymer was 100,000. Except that, the polymer was subjected to thermogravimetric analysis using a thermogravimetric analyzer RTG 22D manufactured by Seiko Instruments Corporation under a krypton gas flow, and as a result, the thermal decomposition ratio of the polymer was% by weight. -31- This paper size applies Chinese National Standard (CNS) Λ4 specification (210X297 mm) (Please read the notes on the back before filling out this page) Order printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Α7 Β7 V. Invention Explanation (30): The obtained polymer was injection-molded into a disc having a diameter of 100 mm and a thickness of 3 mm by using an injection molding machine Arburg 75t. In this case, injection molding was performed as many as 100 rounds, and at this time, molding defects such as silver streaks and foaming did not occur. The total transmittance and result of this molded disc were measured by a color difference meter manufactured by Nippon Denskoku Co., Ltd., which was 93%, and the Η of the disc was 1.8 according to the penetration method. Example 2 of Honey Trip Example 2 is a schematic flow chart of a device equipped with a stirring tank connected in succession, and another specific embodiment of the present invention will be described based on this flow. Fresh substance solution and substance mixing tank consisting of methyl methacrylate, ethyl acrylate, methanol, dodecanethiol and di-third-butyl peroxide (its half-life is about 16 minutes at T) 51 The recycled substance solution in the blend. The composition of the obtained blend was composed of 93% by weight of 90% by weight of methyl methacrylate and 10% by weight of ethyl acrylate, 7% by weight of methanol, 0.09% by weight (5.3 millimolars / liter) 1-10 A monomer mixture of a dioxanethiol alcohol and 0.03% by weight (1.0 millimolars / liter) of a di-third-butyl pergas. The blended material is degassed by nitrogen substitution in the metering flow line 52, and then the material is entangled through the line 52, the fixed delivery pump 53, the line 54 and the feed port 55 so that the average residence time can be a predetermined flow rate of 3 hours. It is fed into a jacketed first reactor 56. The jacketed first reactor 56 provides a stirring shaft 58 extending from the motor 5 * 7, a stirring blade 59 connected to the stirring shaft 58 and a line for reflux condensation. This reaction-controlling line for reflux condensation includes a steam exhaust line 60, a condenser 61 and a reflux line 62, and via a steam exhaust pipe -32- This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 (Mm) (Please read the notes on the back before filling in this page)-Order A7 B7____ V. Invention Description (3L) / Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (Please read the notes on the back before filling in this page -Spring. Line 60 is fed to the condenser 61 and the reflux liquid condensed therein is fed via the return 62 line to the first reactor 56 equipped with a jacket. The condenser 61 is provided with a pressure-regulating valve and the power in the jacketed first reactor 56 is controlled by an appropriate pressure controller to maintain the pressure at about 9 kg / cm2. By controlling the jacket temperature of the first reactor 56 provided with the jacket, the temperature of the substance solution to be fed to the first reactor 56 provided with the jacket, the amount of the reflux condensed liquid and the temperature in the condenser 61 Pressure, the temperature of the first reactor 56 equipped with a jacket was adjusted to 150 ° F, and the polymerization ratio was adjusted to 65 mol%, and as a result, the polymerization ratio, molecular weight and molecular distribution of the polymer prepared in the first reactor It can also be adjusted precisely. The intermediate product polymerization reaction solution is discharged from the jacketed first reaction reactor 56 by using a pump 63 at a liquid surface level 56 in the jacketed first reactor 56 at a fixed flow rate. In the valve 69, it is mixed with the side feed material which has been prepared in the side feed material blending tank 65, deoxidized, and then fed to β through line 66. Then, the mixture passes through the inlet 71 and line 70 at a fixed flow rate. The second reactor 72 is continuously fed with a jacket. The composition of the side-feeding material is 95% by weight of a monomer mixture containing 80 parts by weight of methyl methacrylate and 20 parts by weight of ethyl acrylate, 5% by weight of methanol, 0.005% by weight (0.3 millimoles / liter ) 1-octanethiol and 0.05% by weight (2.0 millimolars / liter) of di-third-pentyl pergassers, and an intermediate polymerization reaction solution discharged from the first reactor 56 equipped with a jacket The weight-to-child ratio of the side-feed material is 10: 1. The jacketed second reactor 72 is provided with a stirrer 74 extending from the motor 73, a search blade 75 connected to the stirring shaft 74, and a line for reflux condensation. _ 3 3 _ This paper size applies to Chinese National Standards (CNS) Α4 grid (210 × 297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (32) This configuration is for reaction control for reflow The condensing line includes a steam exhaust line, an outlet line 76, a condenser 77, and a return line 78, and the reflux liquid fed into the condenser 77 via the vapor discharge line 76 and then condensed therein is fed through the return line 7 to the equipment equipped with a clamp Nested in the second reactor 72. The condenser 77 is provided with a pressure regulating valve, and the pressure in the jacketed second reactor 72 is controlled by a suitable pressure controller to a holding pressure of about 10 kg / cm2 (gauge pressure). By controlling the jacket temperature of the second reactor 72 equipped with the jacket, the temperature of the intermediate polymerization reaction solution to be fed to the second reactor 72 equipped with the jacket, the amount of reflux condensed liquid and the condenser 77 The temperature of the second reactor 72 equipped with a jacket was adjusted to 15 ITC, and the total polymerization ratio j was adjusted to 90 mol%, and as a result, the polymer prepared in the reactor, the polymerization ratio, the molecular weight and The molecular distribution can also be precisely adjusted. At this time, the composition of the polymerization product was composed of 83.9% by weight of polymer, 8.7% by weight of methyl methacrylate, 0.6% by weight of methyl acrylate, and 6.8% by weight of methanol. A part of the polymerization reaction solution in the jacketed second reactor 72 was continuously discharged to the line 81 by using a fixed delivery pump 79 through the line 80 at an average residence time of 4 hours and maintaining the liquid level, and then This solution was maintained at 150 ° Ce. The outlet of the second reactor 72 was directly connected to the inlet 83, which is located slightly downstream of the first exhaust port 85 of the extruder 84, via a line 81 and a control valve 82. The pressure of the control valve 82, the line 81 and the flow rate at the feed port 83 are controlled so as to be constant, and the thermal polymerization product is injected into a vented extruder maintained at a barrel temperature of 2 4 G ° C 8 4 . The pressure in the first exhaust port was maintained at 610 mmHg. When the screw is forward, -34- This paper size applies to China National Standard (CNS) A4 specification (210 × 297 mm) J, ---------- ^ Loading ----,-Order > --- I · ----... ^. (Please read the notes on the back before filling out this page) Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A 7 __B7_ V. Description of Invention (33) The polymer composition injected into the exhaust-type extruder 84 is heated and melted, and monoglyceryl stearate is fed from the additive blending tank 86 via the line 87 and the additive feed port 88 to the exhaust-type extruder 84. . The molten and kneaded polymer is forwarded to the second exhaust port 89 and the volatile contents are removed at this second exhaust port, and then the polymer is extruded through the die 90 continuously. Then, the polymer ribbon tape 91 extruded through the die 90 is cooled in a water bath 92, and then molded into pellets 94 by a pelletizer 93. When the polymerized product is injected into the extruder 84, the volatile contents are discharged from the first exhaust port 85 through the line 95, and the volatile contents are discharged from the second exhaust port 89 through the line 96 (where the pressure is maintained at 10 mm Hg) ) Is discharged, and other volatile contents are fed to the distillation column 97. After the high boiling point substance has been removed by the valve 98 and the line 99, the vapor containing the solvent and unreacted monomers as the main components is forwarded to the condenser 101 via the line 100 and condensed therein. After such a condensed liquid is advanced through the line 102 to the receiver 103 and then recovered therein. The condensed liquid collected in the receiver 1 fl 3 is circulated to the material step via line 10 彳, the fixed delivery pump 1D5 and line 106, and the remaining components are forwarded to the vacuum device 109 via line 107 and heat exchanger 108. In this way, The polymer obtained by establishing the procedural ring (1〇ορ) β was colorless and transparent, and from the results measured by gas chromatography (GC), the remaining volatile content was 0.14% by weight of methyl methacrylate Ester, 0.11% by weight of ethyl acrylate and 50 ppm or less of methanol. In order to obtain the polymer, MFR was measured according to the American Society for Testing and Materials D 1 2 3 8 under a load of 3.8 G kg at 2 3 Q ° C, and as a result, it was 11.0 g / 10 minutes β polymerization was measured by GPC Molecular weight distribution of polymers, and from the results obtained, the average weight molecular weight of the polymer is -35- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (2 丨 〇'χ297 mm) (Please read the precautions on the back first Fill out this page again) Order A7 B7 V. Description of Invention (34) 110,000. Except that, the polymer was subjected to thermogravimetric analysis under a nitrogen stream using a thermogravimetric analysis device RTG 220 manufactured by Seiko Instruments Corporation. As a result, the polymer had a thermal decomposition ratio of 0.9% by weight. By using the injection molding machine Arburg 75t, the obtained polymer was injected to form a disk having a diameter of 100 mm and a thickness of 3 mm. In this case, injection molding was performed as many as 100 rounds, and at this time, no mold occurred. Plastic defects such as silver streaks and foaming. The total transmittance of this molded disc was measured by a fe meter made by Nippon Denskoku Co., Ltd., which was 93%, and the YI of the disc was 1.2 according to the penetration method. Fenyu Example 3 Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) Use the device shown in Figure 1 and place 4.5 kg with 60.0 parts by weight. Methyl methacrylate, 25.6 parts by weight of methyl methacrylate, 1.1 parts by replacement of methyl acrylate and 13.3 parts of methanol are placed in a jacketed reactor 6 and then heated to a high temperature 150. 〇 in order to dissolve the other ingredients evenly. This mixture was passed through the fixed delivery pump 13 at 1 kg / hr. Line 14 was continuously discharged from the reactor / forward to the heater 15 and then fed through line 16 and control valve 17 to have a temperature of 22 (rc barrel temperature). The exhaust-type extruder 18 is simultaneously maintained at i5 (rc. By controlling the valve 17, the fly force in the insert portion of the heater 15 is maintained at 25 kg / cm2 (mine pressure). The pressure and the flow rate of the mixture at the feed port 21 are fixedly controlled, and the pressure in the first exhaust port 19 is maintained at 84 mm Hg. When the screw enters, heating and melting have been injected into the exhaust type I. Extrusion Xiao Xiao 18 towels from the polymer composition obtained, with this volatile content-further from Xiongzhi-3 6-This paper size applies Chinese National Standard (CNS) A4 specifications (210X297 mm). Printed 5. Description of the invention (35 A7 B7 molds are grouped and then 0 2 4 P gas exhaust column second column mercury meter is removed from the form of 9 2 pellets but cold 7 2 bath water in the system Squeeze 5 2 Nodene 0 Propyl radicals Intravenous% Sex 2 ί -〇0 eIHt 3 0 Contains the residues of the formic acid of the polyester and the emission of propylene gas from the propylene gas% 113 No. 0. Nearly. The o-ester is produced from the formic acid formic acid%% 21 21 ο Has physical storage In the case of poly-and-intermediate, the granular esters are in the acidic allyl group. The properties are 01. The volatile esters of the methyl ester are acidic, and the allyl groups are good. Αα Clear examples and black hh None 1 degree of homo-acid mixed with allylic acid liquid acrylate I or acetic acid with ethylene acid to prepare propylene, and the first ester allylic acid acrylate containing all the substances included in the body When the ester gas was lined up, the material method showed the same apparent phase for each of 3 4 cases to 1 after the actual table was shown as 0, and then the materials were aggregated and aggregated. Send it to i, choose 1 and the table shows its presence and 〇, the light strips indicate the permeation sum of the gas particles, the rate and speed of the polymer material, the temperature and the heat capacity of the material plus the internal method .¾¾ mechanism squeezed air exhaust to the feed into the table and wash the wash table) / B (0 and the production of raw materials into the machine Production extrusion extrusion nozzle to the mouth of the spray material compounding machine injection molding injection extrusion connection in line (please read the precautions on the back before filling this page)

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A7 B7 五、發明説明(39 ) 表2 (缠) 實 施例 10 11 12 13 14 15 經濟部中央標準局員工消費合作社印製 其餘揮發性内容物 在擠製器之進料口中(%) MMA 4.10 4.60 2.30 3.60 5.20 2.10 共聚單體 0.12 0.13 0.07 0.1.1 0.15 0.06 溶劑 0.04 0.05 0.04 0.05 0.04 0.05 擠製器機筒溫度(°c) 230 230 230 230 230 230 第二排氣口之真空度(mmHg) 150 150 150 150 150 150 擠製顆粒 其餘揮發性内容物(%). MMA 0.33 0.36 0.23 0.30 0.39 0.22 共聚單體 0.01 0.01 0.01 0.01 0.01 0.01 溶劑 ND ND ND ND ND ND 總透光度(% ) 93 93 93 93 93 93 MA:丙烯酸甲酯 Me :甲醇 ND :以GC未測得(0.01%或以下) -41- (請先閱讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 B7 五、發明説明(4〇 ) 表3 實 施例 16 17 18 19 20 21. 經濟部中央標準局員工消費合作社印製 共聚單體 _ HA ΜΑ MA EA BA^ MA 聚合物中之童(%) 4 9 4 4 4 4 溶劑 Me Me Me Me Me Me 聚合産物之組成(%) 聚合物 40.6 60.0 60.0 60.0 60.0 60.0 MMA 28.2 24.3 25.6 25.6 25.6 25.6 共聚單體 1.2 2.4 1.1 1.1 1.1 1.1 溶劑 28.0 13.3 13.3 13.3 13.3 13.3 聚合産物之進料溫度(°c) 150 150 150 150 150 150 進料速率(公斤/小時) 1.0 1.0 ’ 1.0 1.0 1.0 1.0 加熱器出口溫度(°C) 190 190 150 190 190 190 加熱器入口壓力 30 25 20 25 25 25 (公斤/公分2) 進料至排氣式擠製器之方式 (A) (A) (A) (A) (A) (A) 第一排氣口之壓力(mmHg) 680 760 460 760 760 760 -42- (請先閱讀背面之注意事項再填寫本頁) 訂 本紙張又庚適用中國國家標準(CNS ) A4規格(2丨0X297公釐) A7 B7五、發明説明(41 ) 表3 (鑲) 實 施例 16 17 18 19 20 21 經濟部中央標準局員工消費合作社印製 其餘揮發性内容物 在擠製器之進料口中(%) MMA 2.50 3.40 3.60 4.10 4.20 4.10 共聚單體 0.04 0.24 0.11 0.14 0.18 0.12 溶劑 0.04 0.05 0.04 0.04 0.05 0.04 擠製器機筒溫度(°c) 230 230 230 230 230 230 第二排氣口之真空度(BimHg) 100 150 150 150 150 150 擠製顆粒 · 其餘揮發性内容物(%). MMA 0.18 0.29 0.40 0.33 0.33 0.33 共聚單體 0.01 0.02 0.01 0.01 0.01 0.01 溶劑 ND ND ND ND ND ND 總透光度(%) 93 93 93 93 93 93 (請先閱讀背面之注意事項再填寫本頁) V, 訂 Μ:丙烯酸甲酯 ΕΑ:丙烯酸乙酯 ΒΑ:丙烯酸正丁酯 Me :甲醇 ND :以GC未測得(0.01%或以下) -43- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 * A7 B7 五、發明説明(42 ) 表4 實施例22 比較例1 比較例2 共聚單體 MA ΜΑ ΜΑ 聚合物中之量(%) 4 4 4 溶劑 Me TOL None 聚合産物之組成(%). ' 聚合物 60.0 60.0 71.0 ΜΜΑ 25.6 25.6 27.8 共聚單體 1.1 1.1 1.2 溶劑 ‘ 13.3 13.3 0.0 聚合産物之進料溫度(°c) 150 150 150 進料速率(公斤/小時) 1.0 1.0 1.0 加熱器出口溫度(°c) 190 190 190 加熱器入口壓力 24 8 7 (公斤/公分2) 進料至排氣式擠製器之方式 (A) (A) (A) 第一排氣口之壓力(mmHg) 760 760 760 -44- I : ------------------訂 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺庚適用中國國家標準(CNS ) Α4規格(210X297公釐) A7 B7 五、發明説明(43 ) 表4(績) 實施例22 比較例1 比較例2 其餘連發性内容物 在擠製器之進料口中(% ) MMA 4.20 9.50 9.70 共聚單體 0.12 0.28 0.28 溶劑 ’ 0.05 4.93 ND 擠製器機筒溫度(°c) 230 230 230 第二排氣口之真空度UmHg) 150 150 150 擠製顆粒 其餘揮發性内容物(% ) MMA 0.33 1.16 1.18 共聚單體 0.01 0.03 0.03 溶劑 ND 0.60 ND 總透光度(%) 93 93 93 (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部中央標準局員工消費合作社印製 MA :丙烯酸甲酯 Me :甲醇 TOL :甲苯 Ο :以GC未測得(0.01%或以下) -45- 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X297公釐)A7 B7 V. Description of the invention (39) Table 2 (wrapping) Example 10 11 12 13 14 15 Employees' cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs print the remaining volatile contents in the inlet of the extruder (%) MMA 4.10 4.60 2.30 3.60 5.20 2.10 Co-monomer 0.12 0.13 0.07 0.1.1 0.15 0.06 Solvent 0.04 0.05 0.04 0.05 0.04 0.05 Extruder barrel temperature (° c) 230 230 230 230 230 230 Vacuum degree of the second exhaust port (mmHg) 150 150 150 150 150 150 Extruded pellets remaining volatile content (%). MMA 0.33 0.36 0.23 0.30 0.39 0.22 comonomer 0.01 0.01 0.01 0.01 0.01 0.01 solvent ND ND ND ND ND ND total light transmittance (%) 93 93 93 93 93 93 MA: Methyl acrylate Me: Methanol ND: Not measured by GC (0.01% or below) -41- (Please read the precautions on the back before filling this page) The paper size of the paper is applicable to Chinese national standards (CNS ) A4 specification (210X297 mm) A7 B7 V. Description of invention (40) Table 3 Example 16 17 18 19 20 21. Co-monomers printed by employees' cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs _ HA ΜΑ MA EA BA ^ Child in MA polymer (%) 4 9 4 4 4 4 Composition of solvent Me Me Me Me Me Me Polymerization product (%) Polymer 40.6 60.0 60.0 60.0 60.0 60.0 MMA 28.2 24.3 25.6 25.6 25.6 25.6 Co-monomer 1.2 2.4 1.1 1.1 1.1 1.1 Solvent 28.0 13.3 13.3 13.3 13.3 13.3 Feed temperature of polymerization product (° c) 150 150 150 150 150 150 Feed rate (kg / hr) 1.0 1.0 '1.0 1.0 1.0 1.0 Heater outlet temperature (° C) 190 190 150 190 190 190 Heater inlet pressure 30 25 20 25 25 25 (kg / cm2) Method of feeding to the exhaust extruder (A) (A) (A) (A) (A) (A) ) Pressure of the first exhaust port (mmHg) 680 760 460 760 760 760 -42- (Please read the notes on the back before filling this page) The printed paper is also applicable to the Chinese National Standard (CNS) A4 specification (2 丨0X297 mm) A7 B7 V. Description of the invention (41) Table 3 (setting) Example 16 17 18 19 20 21 The Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs prints the remaining volatile contents in the feed port of the extruder ( %) MMA 2.50 3.40 3.60 4.10 4.20 4.10 Co-monomer 0.04 0 .24 0.11 0.14 0.18 0.12 Solvent 0.04 0.05 0.04 0.04 0.05 0.04 Extruder barrel temperature (° c) 230 230 230 230 230 230 Vacuum degree of the second exhaust port (BimHg) 100 150 150 150 150 150 Extruded pellets · others Volatile content (%). MMA 0.18 0.29 0.40 0.33 0.33 0.33 Comonomer 0.01 0.02 0.01 0.01 0.01 0.01 0.01 Solvent ND ND ND ND ND ND Total light transmittance (%) 93 93 93 93 93 93 (Please read the back Note: Please fill in this page again.) V, Order M: Methyl acrylate ΕΑ: Ethyl acrylate ΒΑ: N-butyl acrylate Me: Methanol ND: Not measured by GC (0.01% or less) -43- This paper size applies to China National Standard (CNS) A4 (210X297 mm) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs * A7 B7 V. Description of the invention (42) Table 4 Example 22 Comparative Example 1 Comparative Example 2 Comonomer MA ΜΑ ΜΑ Polymerization Amount (%) 4 4 4 Solvent Me TOL None Composition (%) of the polymerization product. 'Polymer 60.0 60.0 71.0 MMA 25.6 25.6 27.8 Comonomer 1.1 1.1 1.2 Solvent' 13.3 13.3 0.0 Feed of the polymerization product Degree (° c) 150 150 150 Feed rate (kg / hr) 1.0 1.0 1.0 Heater outlet temperature (° c) 190 190 190 Heater inlet pressure 24 8 7 (kg / cm2) Feed to exhaust extrusion Control method (A) (A) (A) Pressure of the first exhaust port (mmHg) 760 760 760 -44- I : ------------------ Order (Please read the notes on the back before filling this page) This paper ruler applies the Chinese National Standard (CNS) A4 specification (210X297 mm) A7 B7 V. Description of the invention (43) Table 4 (achievement) Example 22 Comparative Example 1 Comparative Example 2 The rest of the content in the feed of the extruder (%) MMA 4.20 9.50 9.70 Co-monomer 0.12 0.28 0.28 Solvent '0.05 4.93 ND Extruder barrel temperature (° c) 230 230 230 Second Vacuum degree of exhaust port UmHg) 150 150 150 Extruded pellet remaining volatile content (%) MMA 0.33 1.16 1.18 comonomer 0.01 0.03 0.03 solvent ND 0.60 ND total light transmittance (%) 93 93 93 (Please read first (Notes on the back, please fill out this page) Order MA printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Ester Me: methanol TOL: Toluene o: not determined by GC (0.01% or less) -45- applies the present paper China National Standard Scale (CNS) A4 size (Shu 0X297 mm 2)

Claims (1)

3990^1 A8 B8 C8 D8 申請專利範圍 年月 •«eertgr 補 第85110 72 7號「甲基丙烯酸系聚合物之製法」專利案 (88年12月24日修正) (請先閱讀背面之注意事項再填寫本頁) 六申請專利範圍: 經濟部智慧財產局員工消費合作社印製 1. 一種聚合物之製法,其包括下列步驟:(1)在包含一或 二個連續連接聚合槽之聚合反應器進行單獨甲基丙烯 酸甲酯或0.1到160毫莫耳/升在聚合溫度具有0.6 到60分鐘的半衰期之聚合引發劑和〇. 1到370毫莫耳 /升鏈轉移劑的均勻溶液狀態之單體混合物,基於71 到95重量份的包含7 5到1 00重量%的甲基丙烯酸甲酯 和0到25重量%的丙烯酸烷酯和29到5重量份的甲醇 做溶劑的單體混合物之混合物的連續聚合反應以使單 體轉化率於1〇〇到180 °C的聚合溫度可在55到93莫耳 %的範圍,和(2)於130到270 °C的溫度,從聚合反應 器排出之聚合產物直接進料至具有設定於170到270 乞的機筒溫度之數個排氣口的擠製機中,同時大部份 揮發性內容物經由擠製機的第一排.氣口分離及回收且 同時其餘的揮發性內容物經至少一個設定1到400毫 米汞柱的排氣口壓力之其他的下游排氣口除去*藉此 製備其中其餘的揮發性內容物的含量爲0到1重量% ,藉由凝膠滲透色層分析法(GPC)測量之重量平均分 子量在80,000到200,000範圍,及熱分解比爲〇到3 . 0 重量%之聚合物。 2.如申請專利範圍第1項的聚合物之製法,其中聚合槽 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公釐)3990 ^ 1 A8 B8 C8 D8 Patent application date and month • «eertgr Supplement No. 85110 72 7" Method for the Production of Methacrylic Polymers "Patent (Amended on December 24, 88) (Please read the precautions on the back first (Fill in this page again) 6. Scope of patent application: Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1. A method of polymer production, which includes the following steps: (1) In a polymerization reactor containing one or two continuous connected polymerization tanks A homogeneous solution state of methyl methacrylate alone or 0.1 to 160 millimoles / liter of a polymerization initiator having a half-life of 0.6 to 60 minutes at a polymerization temperature and 0.1 to 370 millimoles / liter of a chain transfer agent is performed. Based on a mixture of 71 to 95 parts by weight of a monomer mixture containing 75 to 100% by weight of methyl methacrylate and 0 to 25% by weight of alkyl acrylate and 29 to 5 parts by weight of methanol as a solvent Continuous polymerization reaction so that the monomer conversion rate is from 100 to 180 ° C, the polymerization temperature may be in the range of 55 to 93 mole%, and (2) at a temperature of 130 to 270 ° C, it is discharged from the polymerization reactor. Polymerization product feed directly In an extruder with several exhaust ports set at a barrel temperature of 170 to 270 °, most of the volatile content passes through the first row of the extruder. The air ports are separated and recovered while the rest are volatile The content is removed through at least one other downstream exhaust port set at an exhaust port pressure of 1 to 400 mm Hg *, thereby preparing a remaining volatile content of 0 to 1% by weight, which is penetrated by the gel A polymer having a weight average molecular weight in the range of 80,000 to 200,000, and a thermal decomposition ratio of 0 to 3.0% by weight, as measured by color layer analysis (GPC). 2. The polymer manufacturing method according to item 1 of the scope of the patent application, in which the size of the paper used in the polymerization tank is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 3990^1 A8 B8 C8 D8 申請專利範圍 年月 •«eertgr 補 第85110 72 7號「甲基丙烯酸系聚合物之製法」專利案 (88年12月24日修正) (請先閱讀背面之注意事項再填寫本頁) 六申請專利範圍: 經濟部智慧財產局員工消費合作社印製 1. 一種聚合物之製法,其包括下列步驟:(1)在包含一或 二個連續連接聚合槽之聚合反應器進行單獨甲基丙烯 酸甲酯或0.1到160毫莫耳/升在聚合溫度具有0.6 到60分鐘的半衰期之聚合引發劑和〇. 1到370毫莫耳 /升鏈轉移劑的均勻溶液狀態之單體混合物,基於71 到95重量份的包含7 5到1 00重量%的甲基丙烯酸甲酯 和0到25重量%的丙烯酸烷酯和29到5重量份的甲醇 做溶劑的單體混合物之混合物的連續聚合反應以使單 體轉化率於1〇〇到180 °C的聚合溫度可在55到93莫耳 %的範圍,和(2)於130到270 °C的溫度,從聚合反應 器排出之聚合產物直接進料至具有設定於170到270 乞的機筒溫度之數個排氣口的擠製機中,同時大部份 揮發性內容物經由擠製機的第一排.氣口分離及回收且 同時其餘的揮發性內容物經至少一個設定1到400毫 米汞柱的排氣口壓力之其他的下游排氣口除去*藉此 製備其中其餘的揮發性內容物的含量爲0到1重量% ,藉由凝膠滲透色層分析法(GPC)測量之重量平均分 子量在80,000到200,000範圍,及熱分解比爲〇到3 . 0 重量%之聚合物。 2.如申請專利範圍第1項的聚合物之製法,其中聚合槽 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公釐) A8 S990S1 cl D8 六、申請專利範圍 中的聚合溫度是在130到170 °C的範圍。 (請先閱讀背面之注項再填寫本頁) 3. 如申諝專利範圍第1項的聚合物之製法,其中在聚合 槽中之平均滯留時間是在2到7個小時的範圍。 4. 如申請專利範圍第1項的聚合物之製法,其中聚合作 用槽數目是1個。 5. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物以135到250 °C的溫度經擠製機的進料口進料在擠 製機的螺桿上。 6. 如申請專利範圍第1項的聚合物之製法,其中丙烯酸 烷基酯爲至少一個選自包括丙烯酸甲酯,丙烯酸乙酯 和丙烯酸正丁酯。 7. 如申請專利範圍第1項的聚合物之製法,其中.在聚合 溫度的自由基聚合引發劑的半衰期於1到30分鐘的範 圍,及自由基聚合引發劑的濃度於〇 . 1到100毫莫耳 /升的範圍》 8. 如申請專利範圍第1項的聚合物之製法,其中所得的 聚合物的熱分解比爲0到1.0重量%。 經濟部智慧財產局員工消費合作社印製 9. 如申請專利範圍第5項的聚合物之製法,其中聚合產 物經由控制閥進料到擠製機中..。 10.如申請專利範圍第1項的聚合物之製法,其中來自聚 合反應產物的排氣藉由下列步驟完成 (a )使用加熱器例如熱交換器將聚合產物加熱高至 120 到 270 °C,和 -2- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A8 S990S1 cl D8 六、申請專利範圍 中的聚合溫度是在130到170 °C的範圍。 (請先閱讀背面之注項再填寫本頁) 3. 如申諝專利範圍第1項的聚合物之製法,其中在聚合 槽中之平均滯留時間是在2到7個小時的範圍。 4. 如申請專利範圍第1項的聚合物之製法,其中聚合作 用槽數目是1個。 5. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物以135到250 °C的溫度經擠製機的進料口進料在擠 製機的螺桿上。 6. 如申請專利範圍第1項的聚合物之製法,其中丙烯酸 烷基酯爲至少一個選自包括丙烯酸甲酯,丙烯酸乙酯 和丙烯酸正丁酯。 7. 如申請專利範圍第1項的聚合物之製法,其中.在聚合 溫度的自由基聚合引發劑的半衰期於1到30分鐘的範 圍,及自由基聚合引發劑的濃度於〇 . 1到100毫莫耳 /升的範圍》 8. 如申請專利範圍第1項的聚合物之製法,其中所得的 聚合物的熱分解比爲0到1.0重量%。 經濟部智慧財產局員工消費合作社印製 9. 如申請專利範圍第5項的聚合物之製法,其中聚合產 物經由控制閥進料到擠製機中..。 10.如申請專利範圍第1項的聚合物之製法,其中來自聚 合反應產物的排氣藉由下列步驟完成 (a )使用加熱器例如熱交換器將聚合產物加熱高至 120 到 270 °C,和 -2- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A8 B8 3㈣ 061. g88 六、申請專利範圍 (b)將聚合產物經附近的機筒所形成之進料口進料至 具有維持在2 30到2280毫米汞柱的壓力之擠製機 的第一排氣口或在擠製機的螺桿上。 11. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物包含5到55重量%之單體和5到65重量%之溶劑。 12. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物係經附近的機筒所形成之進料開口進料至具有維持 在380到11 40毫米汞柱的壓力之擠製機之第一排氣口 或在擠製機的螺桿上。 13. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物藉由使用選自從針形閥,彎曲的塞子和線材擠出模 頭之噴嘴進料在擠製機的螺桿上。 14. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物經由在鄰近擠製機的第一排氣口之機筒所形成進料 口進料至擠製機中。 15. 如申請專利範圍第1項的聚合物之製法,其中聚合產 物經排列於擠製機的進料口之噴嘴吹向擠製機的螺桿 (請先閲讀背面之注意事項再填寫本頁) •裝 經濟部智慧財產局員工消費合作社印製 本紙張尺度逋用中國國家標準(CNS ) Α4規格(2.10X297公釐)3990 ^ 1 A8 B8 C8 D8 Patent application date and month • «eertgr Supplement No. 85110 72 7" Method for the Production of Methacrylic Polymers "Patent (Amended on December 24, 88) (Please read the precautions on the back first (Fill in this page again) 6. Scope of patent application: Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1. A method of polymer production, which includes the following steps: (1) In a polymerization reactor containing one or two continuous connected polymerization tanks A homogeneous solution state of methyl methacrylate alone or 0.1 to 160 millimoles / liter of a polymerization initiator having a half-life of 0.6 to 60 minutes at a polymerization temperature and 0.1 to 370 millimoles / liter of a chain transfer agent is performed. Based on a mixture of 71 to 95 parts by weight of a monomer mixture containing 75 to 100% by weight of methyl methacrylate and 0 to 25% by weight of alkyl acrylate and 29 to 5 parts by weight of methanol as a solvent Continuous polymerization reaction so that the monomer conversion rate is from 100 to 180 ° C, the polymerization temperature may be in the range of 55 to 93 mole%, and (2) at a temperature of 130 to 270 ° C, it is discharged from the polymerization reactor. Polymerization product feed directly In an extruder with several exhaust ports set at a barrel temperature of 170 to 270 °, most of the volatile content passes through the first row of the extruder. The air ports are separated and recovered while the rest are volatile The content is removed through at least one other downstream exhaust port set at an exhaust port pressure of 1 to 400 mm Hg *, thereby preparing a remaining volatile content of 0 to 1% by weight, which is penetrated by the gel A polymer having a weight average molecular weight in the range of 80,000 to 200,000, and a thermal decomposition ratio of 0 to 3.0% by weight, as measured by color layer analysis (GPC). 2. As for the method for preparing polymer in item 1 of the scope of patent application, in which the paper size of the polymerization tank adopts the Chinese National Standard (CNS) A4 specification (210X297 mm) A8 S990S1 cl D8 6. The polymerization temperature in the scope of patent application is In the range of 130 to 170 ° C. (Please read the note on the back before filling this page.) 3. For the method of polymer preparation in item 1 of the patent application, the average residence time in the polymerization tank is in the range of 2 to 7 hours. 4. For the method for producing a polymer according to item 1 of the patent application scope, the number of polymerization tanks is one. 5. The method for producing a polymer according to item 1 of the patent application, wherein the polymerized product is fed onto the screw of the extruder through the inlet of the extruder at a temperature of 135 to 250 ° C. 6. The method for producing a polymer according to item 1 of the application, wherein the alkyl acrylate is at least one selected from the group consisting of methyl acrylate, ethyl acrylate, and n-butyl acrylate. 7. The method for producing a polymer according to item 1 of the patent application, wherein the half-life of the radical polymerization initiator at the polymerization temperature is in the range of 1 to 30 minutes, and the concentration of the radical polymerization initiator is in the range of 0.1 to 100. Range of millimolars per liter "8. The method for producing a polymer according to item 1 of the patent application range, wherein the thermal decomposition ratio of the obtained polymer is 0 to 1.0% by weight. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 9. For the method of polymer production under the scope of patent application No. 5, the polymer product is fed into the extruder through the control valve. 10. The method for producing a polymer according to item 1 of the patent application scope, wherein the exhaust gas from the polymerization reaction product is completed by the following steps (a) using a heater such as a heat exchanger to heat the polymerization product to 120 to 270 ° C, And -2- This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) A8 S990S1 cl D8 6. The polymerization temperature in the patent application range is in the range of 130 to 170 ° C. (Please read the note on the back before filling this page.) 3. For the method of polymer preparation in item 1 of the patent application, the average residence time in the polymerization tank is in the range of 2 to 7 hours. 4. For the method for producing a polymer according to item 1 of the patent application scope, the number of polymerization tanks is one. 5. The method for producing a polymer according to item 1 of the patent application, wherein the polymerized product is fed onto the screw of the extruder through the inlet of the extruder at a temperature of 135 to 250 ° C. 6. The method for producing a polymer according to item 1 of the application, wherein the alkyl acrylate is at least one selected from the group consisting of methyl acrylate, ethyl acrylate, and n-butyl acrylate. 7. The method for producing a polymer according to item 1 of the patent application, wherein the half-life of the radical polymerization initiator at the polymerization temperature is in the range of 1 to 30 minutes, and the concentration of the radical polymerization initiator is in the range of 0.1 to 100. Range of millimolars per liter "8. The method for producing a polymer according to item 1 of the patent application range, wherein the thermal decomposition ratio of the obtained polymer is 0 to 1.0% by weight. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 9. For the method of polymer production under the scope of patent application No. 5, the polymer product is fed into the extruder through the control valve. 10. The method for producing a polymer according to item 1 of the patent application scope, wherein the exhaust gas from the polymerization reaction product is completed by the following steps (a) using a heater such as a heat exchanger to heat the polymerization product to 120 to 270 ° C, And -2- This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) A8 B8 3㈣ 061. g88 6. Application scope of patent (b) The polymerized product is fed through the feed port formed by the nearby barrel. Feed to the first exhaust port of the extruder with a pressure maintained at 2 30 to 2280 mm Hg or on the extruder screw. 11. The method for producing a polymer according to item 1 of the patent application, wherein the polymerization product contains 5 to 55% by weight of a monomer and 5 to 65% by weight of a solvent. 12. The method for producing a polymer according to item 1 of the patent application, wherein the polymerization product is fed through a feed opening formed by a nearby barrel to an extruder having a pressure maintained at 380 to 11 40 mm Hg The first exhaust port is on the screw of the extruder. 13. The method for producing a polymer according to item 1 of the patent application, wherein the polymer product is fed onto the screw of the extruder by using a nozzle selected from a needle valve, a curved stopper, and a wire extrusion die. 14. The method for producing a polymer according to item 1 of the patent application, wherein the polymerized product is fed into the extruder through a feed port formed in a barrel adjacent to the first exhaust port of the extruder. 15. For example, the method for producing a polymer under the scope of patent application, wherein the polymerization product is blown to the screw of the extruder through a nozzle arranged at the inlet of the extruder (please read the precautions on the back before filling this page) • The paper size printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs adopts the Chinese National Standard (CNS) Α4 specification (2.10X297 mm)
TW85110727A 1995-03-06 1996-09-03 Process for preparing methacrylic polymer TW399061B (en)

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JP04549495A JP4180125B2 (en) 1995-03-06 1995-03-06 Purification method of polymerization reaction product
JP8157084A JPH101511A (en) 1996-06-18 1996-06-18 Production of polymer

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103539887A (en) * 2012-07-12 2014-01-29 中国石油天然气股份有限公司 Method for continuously preparing optical-grade polymethyl methacrylate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103539887A (en) * 2012-07-12 2014-01-29 中国石油天然气股份有限公司 Method for continuously preparing optical-grade polymethyl methacrylate

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