TW398092B - Battery cathode - Google Patents

Battery cathode Download PDF

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Publication number
TW398092B
TW398092B TW087121895A TW87121895A TW398092B TW 398092 B TW398092 B TW 398092B TW 087121895 A TW087121895 A TW 087121895A TW 87121895 A TW87121895 A TW 87121895A TW 398092 B TW398092 B TW 398092B
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Taiwan
Prior art keywords
cathode
battery
electrochemical cell
anode
scope
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TW087121895A
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Chinese (zh)
Inventor
Peter B Harris
Douglas J Woodnorth
Barbara Brys
James Cervera
Terry L Hamilton
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Duracell Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/24Electrodes for alkaline accumulators
    • H01M4/244Zinc electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • H01M50/414Synthetic resins, e.g. thermoplastics or thermosetting resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • H01M50/429Natural polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/491Porosity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/04Cells with aqueous electrolyte
    • H01M6/06Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
    • H01M6/08Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid with cup-shaped electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/44Fibrous material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Primary Cells (AREA)
  • Cell Separators (AREA)

Abstract

A cathode (12) that includes manganese dioxide and relatively small particles of nonsynthetic, nonexpanded graphite is disclosed. The graphite particles can have an average particle size of less than 20 microns. The cathode (12) can be used in an electrochemical cell, such as a battery (10).

Description

經濟部中央標準局員工消費合作社印製 本發明係關於電池;; 電池如鹼性電池常用做能源。一般而言鹼性電池有一 陰極’、知極’、一隔紙及一電解液彳陰極典型係由二氧化 錳、·碳粒子及黏結劑组成彳陽極係由包括鋅粒子之凝膠形 成·;隔紙通常係設置於陰極與陽極間?分散遍及全電池之 電解液可為氫氧化物溶液:Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economics This invention relates to batteries; batteries such as alkaline batteries are commonly used as energy sources. Generally speaking, alkaline batteries have a cathode, an electrode, a separator, and an electrolyte. The cathode is typically composed of manganese dioxide, carbon particles and a binder. The anode is formed of a gel including zinc particles. Is the separator usually placed between the cathode and anode? The electrolyte dispersed throughout the battery can be a hydroxide solution:

本發明係關於電池如鹼性電池〖其具有陰極其包括二 氧化錳及相對小的非合成未經脹大的石墨粒子。此等電池 具有良好性能特性。、例如電池於高放電速率具有高能輸出, ,例如放電速率等於1小時内至少放電該電池之容量(以安 培-小時為單位)。·電池有多種產業標準尺寸如AA丨AAA ,AAAA,. C或 D 〇 「非合成石墨粒子」表示該粒子製備上為使用產業或 實驗室之石墨化製程。 「未經脹大之石墨粒芊」表示未經產業或實驗室粒子 脹大過程製備的石墨粒子。 於方面’本發明係關一種陰極其包括二氧化鐘及平 均粒徑小於約職米之非合成未缝大的石墨粒子,。 —粒子大小係使HELI〇S分析儀測量。對特 定石墨粒子樣本而言·,平均粒子大小為樣本之半量容積具 有較小粒徑之粒徑。 另一方面:本發明之特徵為一種電化學電池包括一陰 極 '-陽極及一隔紙設置於陰極與陽極間。,陰極包括二^ 化猛及平均㈣小於約聰米之非合絲經脹大之石墨粒The present invention relates to batteries such as alkaline batteries which have a cathode which includes manganese dioxide and relatively small non-synthesized, unexpanded graphite particles. These batteries have good performance characteristics. For example, the battery has a high energy output at a high discharge rate. For example, the discharge rate is equal to the capacity of the battery (in amp-hours) at least discharged within 1 hour. · Batteries have a variety of industry standard sizes such as AA 丨 AAA, AAAA, .C or D. "Non-synthetic graphite particles" means that the particles are prepared using the industrial or laboratory graphitization process. "Unexpanded graphite particles" means graphite particles that have not been prepared by industrial or laboratory particle expansion processes. In aspect ', the present invention relates to a cathode comprising a bell dioxide and non-synthesized, unstitched graphite particles having an average particle size of less than about 200 m. -Particle size is measured by a HELIOS analyzer. For a specific graphite particle sample, the average particle size is the particle size with a smaller particle size at half the volume of the sample. In another aspect, the present invention is characterized in that an electrochemical cell includes a cathode'-anode and a separator disposed between the cathode and the anode. The cathode includes graphite particles swollen by non-composite filaments with an average diameter of less than about Congmi.

-裝! (請先閱讀背面之注意事^^^寫本頁) 、?τ • I- I I - I-Install! (Please read the notes on the back ^^^ first to write this page),? Τ • I- I I-I

本紙張尺度適财 4 -This paper is suitable for 4-

經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(3 ) " ~ 車乂佳電池為鹼性電池其含有一個由二氧化錳)相對小 的非合成未經脹大的石墨粒子及選擇性黏結劑组成的陰極 〇 參照附圖顯示一電池10其具有一陰極12,.一陽極14 , 隔 '”氏16 .,一外壁18其接觸陰極12之外部直徑及絕緣層% 。電池10進—步包括一陽極收集器20.其可通過密封件22進 入陽極14 v陽極收集器20上端係連接至負端蓋24,,其係做 為電池10之負外部端子。,層26也可非導電材料如熱收縮塑 膠製成。,此外電解液分散遍布電池1〇? , 若設置於陰極12之石墨粒子過大,則陰極12之導電率 不夠低。但若石墨粒子過小,則陰極12比較緻密i,電解液 與陰極12之量減少:電池1〇效力下降?因此陰極12之石墨 粒子較佳具有平均粒徑至多2〇微米,更佳約2微米至约12 微米及最佳約5微米至約9微米,如使用Sympatee heli〇s 分析儀測量?若干具體你厂令,石墨粒子為藉此方法測量具 有平均粒控約7微米之未經脹大的非合成石墨粒子。非合 成之未經脹大的石墨粒子係得自例如Brazilian Nad〇nal如Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the Invention (3) " ~ Chejia battery is an alkaline battery which contains a relatively small non-synthetic unexpanded graphite particle made of manganese dioxide A cathode composed of a selective binder and a reference material is shown with reference to the drawings. A battery 10 has a cathode 12, an anode 14, a spacer 16. ", and an outer wall 18 which contacts the outer diameter of the cathode 12 and the insulation layer%. 10 steps-includes an anode collector 20. It can enter the anode 14 through the seal 22. The upper end of the anode collector 20 is connected to the negative end cap 24, which serves as the negative external terminal of the battery 10. The layer 26 also Can be made of non-conductive materials such as heat-shrinkable plastic. In addition, the electrolyte is dispersed throughout the battery 10 °. If the graphite particles placed on the cathode 12 are too large, the conductivity of the cathode 12 is not low enough. But if the graphite particles are too small, the cathode 12 Compared with dense i, the amount of electrolyte and cathode 12 is reduced: the efficiency of battery 10 is reduced? Therefore, the graphite particles of cathode 12 preferably have an average particle size of at most 20 microns, more preferably about 2 microns to about 12 microns, and most preferably about 5 microns. Micron to about 9 microns For example, if you use a Sympatee heli0s analyzer to measure? Some specific factory orders, graphite particles are used to measure unswelled non-synthetic graphite particles with an average particle size of about 7 microns. Graphite particles are obtained, for example, from Brazilian Nadal

Grafite(Itapecirica,MG 巴西)。/ 位於陰極12内部之石墨粒子量需足夠改善陰極12之總 V電率,同時對電池1〇之能量之衝擊減至最低、較佳陰極 12為約4重量%至約10重量%石墨粒子,更佳約5重量%至 約9重量%石墨粒子及最佳6重量%至約8重量%石墨粒子。 此等重量百分比之範圍係對應於電解液未分散於陰極12時 本紙張尺度適财關家標準(CNS ) A4規格(210X297公酱) ~— -(〇)-Grafite (Itapecirica, MG Brazil). / The amount of graphite particles inside the cathode 12 needs to be sufficient to improve the total V rate of the cathode 12 and at the same time minimize the impact on the energy of the battery 10, preferably the cathode 12 is about 4 wt% to about 10 wt% graphite particles, More preferred is about 5 to about 9 weight percent graphite particles and most preferred is 6 to about 8 weight percent graphite particles. The range of these weight percentages corresponds to the time when the electrolyte is not dispersed at the cathode 12. The paper size is suitable for household standards (CNS) A4 (210X297 male sauce) ~--(〇)-

I A7 B7 五、發明説明(4 ) 陰極12可為單一材料丸粒〗另外陰極12可由多個陰極 丸粒彼此向上堆疊組成?任一種情況下.,陰極丸粒之製造 可經由首先混合二氧化錳、.石墨粒子及選擇性黏結劑。至 於其中使用多於-個丸粒之具體例:混合物經壓縮形成丸 粒。、丸粒使用標準方法嵌合入電池1〇内部^例如一種方法 中’、-根中心桿置於電池1〇之中央腔穴:然後使用衝頭加 壓最頂端丸粒:使用此種方法時.,壁18内部可有一或多個 直立脊、,脊環繞壁18之圓周彼此隔開。.此等脊可辅助維持 陰極12於電池1 〇内部定位。 ' 於陰極12係由單一丸粒製成之具體例中·,粉末可直接 置於電池10内部。、夾持環設定定位•,擠壓桿通過該環使粉 末密化且形成陰極12、。 某些具體例中,、一層導電材料可設置於壁18與陰極12 間。,該層可設置沿壁丨8内面:沿陰極12外周面或二者。典 型導電層係由含碳材料製滠。此等材料包括LB丨〇〇〇(Timcai) ,伊可克(ECC0C0at)257(w.R. Grace&Co.),伊籌戴 (Electrodag)l〇9(Acheson Industries, Inc.),伊籌戴 U2(Acheson)及EB005(Acheson)。導電層之施用方法例如 揭不於加拿大專利第i,263,697號,、併述於此以供參考。 使用一層導電層特別伊籌戴109或EB005介於壁18與 陰極12間可降低於電池1〇内部形成陰極12時使用的壓力。 如此當於電池10内部形成陰極12時:陰極12之孔隙度可變 成相當咼而未造成丸粒被軋碎或裂開〗但若陰極i 2之孔隙 度過低,則分散於陰極12内部之電解液量不足,造成電池 本紙張尺度適财關家縣(CNS ) A4規格(21Gx297公幻 裝-- (請先閲讀背面之注意事項t寫本頁) -訂 線 • m 11 m · 經濟部中央標準局員工消費合作社印製 A7 __ B7_ 五、發明説明(5 ) 、 10效率下降*如此某些具體例中,陰極12之孔隙度由約21〇/〇 至約28%,更佳由約25%至約27%及最佳約26%。 於陰極12内部,可使用任何習知用於電池之二氧化錳 形式。二氧化娃之配銷商包括Kerr McGee, Co.,Broken Hill Proprietary * Chem Metals, Co. > Tosoh · Delta · Manganese ’三井化學公司及JMC。 某些具體例中,·陰極12之二氧化錳含量為約8.9克至 約9.8克。、此等具體例中,,陰極12較佳含約9 3克至約9.8克 二氧化錳,,更佳約9.4克至約9.65克二氧化錳,.及最佳約9 45 克至約9.6克二氧化錳。 其它具體例令陰極12較佳包括约4克至約4_3克二氧 化錳,、更佳約4.05克至约4.25克二氧化錳及最佳約41克至 約4.2克二氧化錳,。 某些具體例中‘,陰極12又包含黏結劑:陰極12之黏結 劑之例包括聚乙烯粉末聚丙稀醯胺類:卜特蘭膠合劑及 氟化碳樹脂如PVDF及PTFE '某些具體例中,陰極丨2包括 以商品名可西林(coathylene)HA-1681(Hoescht)出售的聚乙 烯黏結劑?當陰極12包括黏結劑時,黏結劑較佳占陰極12 之小於約1重量%,、更佳占陰極12之約〇丨至約〇 5重量%及 最佳占陰極12之約0.3重量% ?此等重量百分比對應於電 解液未分散於陰極12時。 陰極12包括其它添加劑。,添加劑之實例揭示於美國專 利5,342,712,,併述於此以供參考:若干具體例中,陰極u 較佳包括約0.2至約2重量%二氧化鈦及更佳約〇8%二氧化 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公羞) -裝-- (讀先聞讀背面之注意事項^:寫本頁) 、-° \ / • ........1 - . 五、發明説明(6 鈦, 陽極14可由任一種用於電池陽極之標準辞#㈣&。 _極14係由鋅凝膠製成其包括鋅金屬粒子.,勝凝劑及 小量添加劑如產氣抑制劑。 若陽極14之孔隙度過高:則電池1〇内部鋅含量下降,, 意 因而降低電池1〇之能量容量,。但若陽極14之孔隙度過低, 則電解液分散於陽極U内部之量不足因此若干具體例中 ,陽極14較佳含有每立方厘米陽極容積約2克至約以克 鋅粒子,、更佳約#立方厘米陽極容積約21克至約2.奴 鋅粒子及最佳每立方厘米陽極容積約2.15克至約2.3克鋅 粒子。 訂 右干具體例中、陽極14較佳含有約3 7克至約4 25克 辞粒子、更佳約3.8至約4.15克鋅粒子及最佳約3·9克至約 4.05克鋅粒子。, 其匕具體例中陽極‘1~4較佳含有約15克至約19克鋅 粒子'更佳約i_55至約〇5克鋅粒子及最佳約165克至約 1·75克鋅粒子。 右干具體例中,陽極14較佳包含約64重量%至約%重 量%鋅粒子,‘更佳約66重量%至約74重量%鋅粒子Τ及最 佳約68重量%至約72重量%鋅粒子,此等重量百分比對應 於電解液分散於陽極14時之百分比。 可用於陽極14之膠凝劑包括聚丙烯酸類,,接枝澱粉材 料,'聚丙烯酸酉旨類,,聚丙稀酸鹽類,,缓甲基纖維素或其組 合。,聚丙酸之例有卡玻波(CarboP〇l)94〇(B.F. Goodrich)及 '"本紙張尺度適一用中國國家標 、發明説明(7 ) 波立吉(P〇lygel)4P(3V)、及接枝澱粉材料之例為瓦特臘 (Waterlock)A22l(榖物加工公司,愛荷華州:慕斯卡丁)。 聚丙烯酸鹽之例為CL15(聯合膠體公司)'砮干具體例中, 陽極14較佳包括約0.2至約1重量%總膠凝劑,更佳約0.4至 約〇_7重量%總膠凝劑及最佳約〇·5至約〇·6重量%總膠凝劑 此專重置百分比對應於電解液分散於陽極14時之百分比 產氣抑制劑可為無機材料如鉍,錫,鉛及銦*另外產 氣抑制劑可為有機化合物如磷酸酯類,,離子性界面活性劑 或非離子性界面活性劑:離子性界面活性劑之例揭示於例 如美國專利4,777,100,、併述於此以供參考。 隔紙16可具有任何習知電池隔紙之設計、。某些具體例 中,隔紙16係由兩層非織非膜材料且有—層設置於沿另一 層之表面組成。、此等具體例中,隔紙較佳不含膜層或黏社 劑介於非織非膜層間。,”削、隔紙16容積同時提供有= 電池,.各層非織非歸料之基重為約54克/平方米,乾燥 時厚度為約5.4密耳,、濕潤時厚度為約1〇密耳。—具體例 中,,非織非膜材料為聚乙稀醇(PVA)纖維,纖維素纖維及 PVA黏結劑之母質。·通常非織非膜材料不含填料如無機粒 其它具體例中,‘隔紙16包括-層赛洛芳(cen〇phar 外層及-層非織材料。隔紙16也包括另一層非織材料。 洛芳層可為田轉陰極12或陽極…較佳非織層含有約Μ ⑽重量%隱及約18至約22重量%螺奮與微量界面活 A7 ---------B7 五、發明説明(8 ) 一 " ^ -- 劑*。此等非織材料可以商品名PA36得自PDM。 分散遍及電池10之電解液可為任-種習用於電池之電 解液。,典型電解液為氫氧化物水溶液。氫氧化物水溶液包 括例如氫氧化鉀溶液及氣氧化鋼溶液'。若干具體例中·,電 解液為含約33至約38重量%氫氧化卸之氣氧化卸水溶液。 某些具體例巾,.電池10較佳包含約3 4至約39克電解 液’更佳約3.45至約3.65克電解液及最佳約3 5至約36克 電解液.。 其它具體例中?電池1〇較佳包括約16至約19克電解 液,、更佳約1.65至約1.85克電解液及最佳約17至约^克 電解液,。 二氧化錳對電解液之重量比為約2 2至約2·9 }鋅粒子 對電解液之重量比為約0.9至约125 '若干具體例中,二 氧化錳對電解液之重量比為約25至约29,鋅粒子對電解 液之重量比為約1.1至約ΪΤ25 ?其它具體例中丨二氧化錳 對電解液之重量比為約2.5至約2.65 .,鋅粒子對電解液之 重ϊ比為約0.9至約1.2。,此等重量比係基於分散遍及陽極 、陰極及隔紙之電解液含量,。 電池可為ΑΑ或ΑΑΑ電池,其根據cc光學測試,1瓦連 續測試,.半瓦連續測試,脈衝測試,半瓦rin測試及/或四 分之一瓦rm測試時驗證良好結果。此等測試說明如後。 電池10可為根據cc光學測試(容後詳述)具有良好性能 之AA電池。例如當根據cc光學測試放電至丨伏時,aa電 池可發出至少約150脈衝,,至少約175脈衝、,至少約185脈I A7 B7 5. Description of the invention (4) The cathode 12 can be a single material pellet. In addition, the cathode 12 can be composed of multiple cathode pellets stacked on top of each other? In either case, cathode pellets can be manufactured by first mixing manganese dioxide, graphite particles, and a selective binder. As for a specific example in which more than one pellet is used: the mixture is compressed to form pellets. 1. The pellets are fitted into the interior of the battery 10 using a standard method. For example, in a method, a central rod is placed in the central cavity of the battery 10: then the topmost pellet is pressurized with a punch: when using this method The interior of the wall 18 may have one or more upright ridges, the ridges being spaced from each other around the circumference of the wall 18. These ridges assist in maintaining the positioning of the cathode 12 within the battery 10. 'In the specific example where the cathode 12 is made of a single pellet, the powder can be placed directly inside the battery 10. The clamping ring is set to position • The pin is squeezed through the ring to make the powder dense and form the cathode 12 ,. In some specific examples, a layer of conductive material may be disposed between the wall 18 and the cathode 12. This layer can be provided along the inner surface of the wall 丨 8: along the outer peripheral surface of the cathode 12 or both. A typical conductive layer is made of carbonaceous material. These materials include LB 丨 00 (Timcai), ECCOCat 257 (wR Grace & Co.), Electrodag 10 (Acheson Industries, Inc.), and Ichip U2 ( Acheson) and EB005 (Acheson). The application method of the conductive layer is disclosed in, for example, Canadian Patent No. i, 263,697, and is described herein for reference. The use of a conductive layer, in particular Itech 109 or EB005, between the wall 18 and the cathode 12 can reduce the pressure used when forming the cathode 12 inside the battery 10. In this way, when the cathode 12 is formed inside the battery 10: the porosity of the cathode 12 can become quite large without causing the pellets to be crushed or cracked. However, if the porosity of the cathode i 2 is too low, it is dispersed in the cathode 12 Insufficient amount of electrolyte, causing the paper size of this paper to be suitable for Guancai County (CNS) A4 specifications (21Gx297)-(Please read the precautions on the back first to write this page)-Ordering line • m 11 m · Ministry of Economic Affairs Printed by the Central Standards Bureau ’s Consumer Cooperative A7 __ B7_ V. Description of the Invention (5), 10 Reduced efficiency * In some specific examples, the porosity of the cathode 12 is from about 21/0 to about 28%, and more preferably from about 25% to about 27% and preferably about 26%. Inside the cathode 12, any form of manganese dioxide conventionally used in batteries can be used. Distributors of silicon dioxide include Kerr McGee, Co., Broken Hill Proprietary * Chem Metals, Co. > Tosoh · Delta · Manganese 'Mitsui Chemical Co., Ltd. and JMC. In some specific examples, the manganese dioxide content of the cathode 12 is about 8.9 g to about 9.8 g. In these specific examples, The cathode 12 preferably contains about 93 grams to about 9.8 grams of manganese dioxide, and more preferably about 9.4 grams About 9.65 grams of manganese dioxide, and most preferably about 9 45 grams to about 9.6 grams of manganese dioxide. Other specific examples of the cathode 12 preferably include about 4 grams to about 3-4 grams of manganese dioxide, and more preferably about 4.05 grams to About 4.25 grams of manganese dioxide and preferably about 41 grams to about 4.2 grams of manganese dioxide. In some specific examples, the cathode 12 also contains a binder. Examples of the binder of the cathode 12 include polyethylene powder polypropylene amide Class: Portland cement and fluorocarbon resins such as PVDF and PTFE 'In some specific examples, the cathode 2 includes a polyethylene binder sold under the trade name coathylene HA-1681 (Hoescht)? When the cathode When 12 includes a binder, the binder preferably accounts for less than about 1% by weight of the cathode 12, more preferably accounts for about 0.005 to about 0.05% by weight of the cathode 12, and most preferably accounts for about 0.3% by weight of the cathode 12. The weight percentage corresponds to when the electrolyte is not dispersed in the cathode 12. The cathode 12 includes other additives. Examples of additives are disclosed in US Patent 5,342,712, and are described herein for reference: In some specific examples, the cathode u preferably includes about 0.2 To about 2% by weight titanium dioxide and more preferably about 08% dioxide This paper size applies to Chinese National Standard (CNS) Α4 specification (210 × 297 male shame)-installed-(Read the first note and read the back notes ^: write this page),-° \ / • ........ 1-. V. Description of the Invention (6 Titanium, the anode 14 may be any of the standard phrases used for battery anodes # ㈣ &. Pole 14 is made of zinc gel, which includes zinc metal particles, coagulant, and small amount of additives such as gas generation inhibitors. If the porosity of the anode 14 is too high: the internal zinc content of the battery 10 will decrease, thereby reducing the energy capacity of the battery 10. However, if the porosity of the anode 14 is too low, the amount of electrolyte dispersed in the anode U is insufficient. Therefore, in some specific examples, the anode 14 preferably contains about 2 grams to about 1 gram of zinc particles per cubic centimeter of the anode volume. The anode volume is about 21 cubic centimeters to about 2. cubic zinc particles and preferably about 2.15 grams to about 2.3 grams of zinc particles per cubic centimeter of anode volume. In a specific example, the anode 14 preferably contains about 37 grams to about 425 grams of particles, more preferably about 3.8 to about 4.15 grams of zinc particles, and most preferably about 3.9 grams to about 4.05 grams of zinc particles. In specific examples, the anodes 1-4 preferably contain about 15 grams to about 19 grams of zinc particles, more preferably about 55 to about 0.05 grams of zinc particles, and most preferably about 165 grams to about 1.75 grams of zinc particles. In the right dry specific example, the anode 14 preferably contains about 64% to about %% by weight zinc particles, 'more preferably about 66% to about 74% by weight zinc particles T and most preferably about 68% to about 72% by weight These weight percentages of zinc particles correspond to the percentage when the electrolyte is dispersed in the anode 14. Useful gelling agents for the anode 14 include polyacrylics, grafted starch materials, 'polyacrylic acids', polyacrylic acid salts, retarded methyl cellulose, or combinations thereof. Examples of polyacrylic acid include CarboPoll (94) (BF Goodrich) and '" This paper is suitable for use with Chinese national standards, invention description (7) Poligel 4P (3V) An example of a starch material that is grafted is Waterlock A22l (Fruit Processing Company, Iowa: Muscatine). An example of a polyacrylate is CL15 (Union Colloid Corporation). In the specific example, the anode 14 preferably includes about 0.2 to about 1% by weight total gelling agent, more preferably about 0.4 to about 0-7% by weight total gelling agent. Agent and optimally about 0.5 to about 0.6% by weight of total gelling agent. This reset percentage corresponds to the percentage when the electrolyte is dispersed in the anode 14. Gas generation inhibitors can be inorganic materials such as bismuth, tin, lead and Indium * In addition, gas generation inhibitors can be organic compounds such as phosphates, ionic surfactants or non-ionic surfactants: Examples of ionic surfactants are disclosed in, for example, U.S. Patent 4,777,100, and are described herein with reference to for reference. The spacer 16 may have any conventional design for battery spacers. In some specific examples, the spacer 16 is composed of two layers of non-woven non-film material and one layer is disposed along the surface of the other layer. In these specific examples, the separator preferably does not contain a film layer or an adhesive between the non-woven and non-film layers. 16 "volume of cut and separator paper is provided with battery at the same time. The basis weight of each layer of non-woven non-return material is about 54 g / m2, the thickness is about 5.4 mils when dry, and about 10 mils when wet Ear. — In the specific example, the non-woven non-membrane material is the parent material of polyvinyl alcohol (PVA) fiber, cellulose fiber and PVA binder. · Non-woven non-membrane material usually does not contain fillers such as inorganic particles. Other specific examples In the 'separator 16 includes-a layer of celophan (cenophar outer layer and-layer of non-woven material. The spacer 16 also includes another layer of non-woven material. The Luofang layer can be a field transfer cathode 12 or an anode ... The woven layer contains about 24% by weight and about 18 to about 22% by weight of spirulin and trace amounts of interfacial activity A7 --------- B7 V. Description of the invention (8)-^-Agent *. These non-woven materials are available from PDM under the trade name PA36. The electrolyte dispersed throughout battery 10 can be any electrolyte commonly used in batteries. A typical electrolyte is an aqueous hydroxide solution. The aqueous hydroxide solution includes, for example, hydroxide Potassium solution and gas-oxidized steel solution '. In some specific examples, the electrolyte is gaseous oxygen containing about 33 to about 38% by weight of hydroxide. In some embodiments, the battery 10 preferably contains about 34 to about 39 grams of electrolyte, more preferably about 3.45 to about 3.65 grams of electrolyte, and most preferably about 35 to about 36 grams of electrolyte. In other specific examples, the battery 10 preferably includes about 16 to about 19 grams of electrolytic solution, more preferably about 1.65 to about 1.85 grams of electrolytic solution, and most preferably about 17 to about ^ grams of electrolytic solution. The weight ratio is about 2 2 to about 2.9} The weight ratio of zinc particles to the electrolytic solution is about 0.9 to about 125 'In some specific examples, the weight ratio of manganese dioxide to the electrolytic solution is about 25 to about 29, zinc The weight ratio of particles to the electrolyte is about 1.1 to about 25. In other specific examples, the weight ratio of manganese dioxide to the electrolyte is about 2.5 to about 2.65. The weight ratio of zinc particles to the electrolyte is about 0.9 to about 1.2. These weight ratios are based on the electrolyte content dispersed throughout the anode, cathode, and separator. The battery can be ΑΑ or ΑΑΑ battery, which is based on cc optical test, 1 watt continuous test, half watt continuous test, pulse test Good results were verified during half-watt rin test and / or quarter-watt rm test. These tests are explained later. The battery 10 may be an AA battery having good performance according to the cc optical test (described later in detail). For example, when discharged to volts according to the cc optical test, the aa battery may emit at least about 150 pulses, at least about 175 pulses, at least Approx. 185 pulses

本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ Q 裝-- (請先聞讀背面之注意事項^^:寫本頁) 訂 經濟部中央標準局員工消費合作社印製 五、發明説明(9 A7 B7 經濟部中央標準局員工消費合作社印製 衝或至少約200脈衝。,當根據cc光學測試放電至〇 8伏時, AA電池可發出至少約35〇脈衝,至少約375脈衝:至少約385 脈衝或至少約400脈衝。 電池10可為根據1瓦連續測試(容後詳述)具有絕佳性 能之AA電池?例如當根據1瓦連續測試放電至1伏時,,aa 電池可提供至少約0.6小時,.至少約〇·65小時.,至少約0.7 小時或至少約0·75小時。.當根據i瓦連續測試放電至〇.8伏 時,.AA電池可提供至少約〇 95小時,·至少約1小時,至少 約1 · 0 5小時或至少約1 · 1小時。 t 電池10可為根據脈衝測試(容後詳述)具有絕佳性能之 AA電池:例如當根據脈衝測試放電至1伏時,aa電池可 提供至少約1.6小時:至少約175小時:至少約2小時或至 少約2.15小時。,當根據脈衝測試放電至〇 8伏時,AA電池 可提供至少約2.75小時,,至少約3小時,至少約3.25小時 或至少約3.3小時。. 電池10可為根據半瓦rm測試(容後詳述)具有絕佳性能 之AA電池 '例如當根據半瓦rm測試放電至hl伏時,aa 電池可提供至少約1.5小時、,至少約2小時、,至少約25小 時或至少約2.65小時 '當根據半瓦rm測試放電至〇9伏時 ,AA電池可提供至少約2·9小時,,至少約3小時,至少約3 25 小時或至少約3.4小時。 電池10可為根據半瓦連續測試(容後詳述)具有絕佳性 能之ΑΑΑ電池。、例如當根據半瓦連續測試放電至丨伏時, ΑΑΑ電池可提供至少約〇65小時:至少約〇7小時,至少This paper size applies to China National Standard (CNS) A4 (210X297mm) _ Q Pack-(Please read the notes on the back first ^^: Write this page) Order printed by the Central Consumers Bureau of the Ministry of Economic Affairs Description of the invention (9 A7 B7 printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs or at least about 200 pulses. When discharged to 0.8 volts according to the cc optical test, the AA battery can emit at least about 35 pulses, at least about 375 Pulse: at least about 385 pulses or at least about 400 pulses. Battery 10 can be an AA battery with excellent performance according to 1 watt continuous test (described later)? For example, when discharged to 1 volt according to 1 watt continuous test, aa The battery can provide at least about 0.6 hours, at least about 0.65 hours, at least about 0.7 hours, or at least about 0.75 hours. When discharged to 0.8 volts according to a continuous test of i watts, .AA batteries can provide at least About 095 hours, · at least about 1 hour, at least about 1.05 hours, or at least about 1.1 hours. T Battery 10 can be an AA battery with excellent performance according to the pulse test (described later in detail): for example, when When discharged to 1 volt according to the pulse test, AA batteries can provide at least about 1.6 hours: at least about 175 hours: at least about 2 hours or at least about 2.15 hours. When discharged to 0.8 volts according to the pulse test, AA batteries can provide at least about 2.75 hours, at least about 3 hours , At least about 3.25 hours or at least about 3.3 hours .. Battery 10 may be an AA battery with excellent performance according to the half-watt rm test (described later). For example, when discharged to hl volts according to the half-watt rm test, aa batteries Can provide at least about 1.5 hours, at least about 2 hours, at least about 25 hours, or at least about 2.65 hours'. When discharged to 0.99 volts according to a half-watt rm test, AA batteries can provide at least about 2.9 hours, at least About 3 hours, at least about 3 25 hours or at least about 3.4 hours. The battery 10 may be an AAA battery with excellent performance according to a half-watt continuous test (described later in detail). For example, when the battery is discharged to a voltage according to a half-watt continuous test , The AA battery can provide at least about 0 65 hours: at least about 07 hours, at least

(請先閲讀背面之注意事項寫本頁) 裝· 、1Τ(Please read the notes on the back first to write this page)

12 - 經濟部中央標準局員工消費合作社印製 ·Α7 ^--~~*~~__ Β7 五、發明説明(10) ' ' ----— 、、75 ]、時或至少約〇·8小時。*當根據半瓦連續測試放電 伏蚪ΑΑΑ電池可提供至少約〇 9小時,至少約〇 % J、時’‘至少約1小時或至少約1 ·05小時,。 電池1 〇可為根據脈衝測試(容後詳述)具有絕佳性能之 Α電池·例如當根據脈衝測試放電至1伏時·,ΑΑΑ電池 =提供至J約〇·35小時,至少約〇 4小時,至少約〇 45小時 或至V約〇·5小時。‘當根據脈衝測試放電至0.9伏時,,ΑΑΑ 電池可提供至少約〇·6小時:至少約〇 7小時,至少約〇 75 小時或至少約〇·8小時。 電池10可為根據半瓦r m測試(容後詳述)具有絕佳性能 之AAA電池?例如當根據半瓦^^爪測試放電至丨.1伏時: 電池可提供至少約〇_4小時,至少約〇45小時,至少約〇5 小時或至少約0.55小時。,當根據半瓦rm測試放電至〇.9伏 時:AAA電池可提供至少約〇·9小時,、至少約〇 %小時, 至少約1小時或至少約1 時 電池10可為根據四分之一 Erm測試(容後詳述)具有絕 佳性旎之A A A電池,。例如當根據四分之一瓦rm測試放電 至1 · 1伏時? AAA電池可提供至少約2小時;至少約2」小 時’‘至少約2.2小時或至少約2 3小時。,當根據四分之一 Erm 測試放電至0.9伏時AAA電池可提供至少約3·!小時.,至 少約3_25小時,·至少約3·4小時或至少約3 5小時。 實例I ’ 以下列成分製備ΑΑ電池:陰極包括約9_487克二氧化 猛(Kerr-McGee,Co.),.約0.806克非合成未經脹大的石墨 本紙張尺度適用中國國家標準(CNS ) A4規格f 210X297公楚) ~~-- (請先閲讀背面之注意事項\^!§寫本頁) •裝. 訂 、發明説明(η ) 具有平均粒徑約7微米(Brazilian NaeiGnai以如如)及約 0.3重量%可西林HA_1681、。陽極包括約3 976克辞粒子, 約50 ppm相對鋅之界面活性劑_5】〇, Rh_ p〇uien叫及 約〇·5重量%總膠凝劑(卡玻波⑽及仏…陰極之孔隙度 為約26% .,陽極之孔隙度為约2.173克鋅/立方厘米陽極二 隔紙為兩層構造,·各層係由非.織材料製成,該非織材料包 括約57重量%PVA(於6毫米為約〇 5丹尼),約3g重量%螺榮 纖維(於6毫米為約! ·5丹尼)及約i 3重量%pva黏結劑。各 層厚度乾燥時為約5_4密耳及潮濕時為約1〇密耳?各層基 重為約54克/平方米?隔紙不含黏結劑,,各層大致不含填 料' 電池也包括約3.598克氫氧化鉀(約35.5重量%氫氧化 鉀)水溶液:EB005(Aches〇n)薄膜塗層係設置於電池外壁 與陰極外周邊間。. AA電池儲存於約20.rc至約22·Γς:溫度歷5日,。AA電 池係根據如下程序儲存。_·· ’ 各電池以目測檢查是否有滲漏或材料損害並加標示而 使整個測試計畫皆維持可朗電池。,電池方向為其旁侧於 盛裝托盤因此電池彼此未做實體接觸?盛裝托盤製作成可 耐熱及耐受電解質。.托盤於周圍條件下儲存丨日,隨後置 於經預熱腔室内f托盤放製成腔室壁與托盤上方下方或毗 鄰各托盤間之間隔至少约5厘米(2吋)。,下表丨所示2 4小時 測試順序重複14日、。 A7 Β7 五 、發明説明(12) 表1 週期編號 時間(小時) 溫度(±2°C) — 1 6.0 由28至25 2 4.5 由25至34 3 2.0 由34至43 4 1.0 由43至48 5 1.0 由48至55 "6 1.0 由55至48 7 1.0 由48至43 8 3.0 由43至32 9 4.5/24.0(1 曰) 由32至2812-Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Α7 ^-~~ * ~~ __ Β7 V. Description of the invention (10) '' -----, 75], hour or at least about 0.8 hour. * When discharged according to a half-watt continuous test, a voltaic battery can provide at least about 09 hours, at least about 0% J, when ‘’ at least about 1 hour or at least about 1.05 hours. The battery 10 can be an A battery with excellent performance according to the pulse test (described later in detail). For example, when discharged to 1 volt according to the pulse test, AAA battery = provided to J for about 0.35 hours, at least about 0.4 Hours, at least about 045 hours or up to about 0.5 hours. ‘When discharged to 0.9 volts according to a pulse test, the AAA battery can provide at least about 0.6 hours: at least about 07 hours, at least about 075 hours, or at least about 0.8 hours. Can the battery 10 be an AAA battery with excellent performance according to the half-watt r m test (detailed later)? For example, when the battery is discharged to 0.1 V according to the half-watt claw test: the battery can provide at least about 0_4 hours, at least about 045 hours, at least about 05 hours, or at least about 0.55 hours. When discharged to 0.9 volts according to the half-watt rm test: AAA batteries can provide at least about 0.9 hours, at least about 0% hours, at least about 1 hour, or at least about 1 hour Battery 10 can be based on a quarter An Erm test (detailed later) AAA battery with excellent performance. For example, when discharging to a quarter-watt rm test to 1.1 volts? AAA batteries can provide at least about 2 hours; at least about 2 "hours''at least about 2.2 hours or at least about 23 hours. AAA batteries can provide at least about 3 ·! Hours., At least about 3-25 hours, · at least about 3.4 hours or at least about 35 hours when discharged to 0.9 volts according to a quarter Erm test. Example I ': AA battery was prepared with the following components: the cathode includes about 9-487 grams of kerosene dioxide (Kerr-McGee, Co.), about 0.806 grams of non-synthetic, unexpanded graphite. Specification f 210X297). ~~-(Please read the precautions on the back first \ ^! §Write this page) • Binding. Ordering and Invention Description (η) Has an average particle size of about 7 microns (Brazilian NaeiGnai) And about 0.3% by weight of Coxillin HA_1681. The anode includes approximately 3,976 grams of particles, approximately 50 ppm of zinc-based surfactant_5] 〇, Rh_ puiuien and about 0.5% by weight of the total gelling agent (Carbobo and 仏 ... cathode pores The anode has a porosity of about 2.173 grams of zinc per cubic centimeter. The anode second separator has a two-layer structure. Each layer is made of a non-woven material that includes about 57% by weight of PVA (in 6 mm is about 0.05 denier), about 3 g by weight of snail fiber (about 6 mm! · 5 denier) and about 3% by weight of pva binder. The thickness of each layer is about 5_4 mils and wet Is about 10 mils? The basis weight of each layer is about 54 g / m 2? The separator does not contain a binder and each layer is substantially free of filler. The battery also includes about 3.598 grams of potassium hydroxide (about 35.5% by weight potassium hydroxide). ) Aqueous solution: EB005 (Aches〇n) thin film coating is placed between the outer wall of the battery and the outer periphery of the cathode .. AA batteries are stored at about 20.rc to about 22 · Γς: temperature calendar for 5 days. AA batteries are based on the following procedures Storage. _ ·· 'Each battery is visually inspected for leaks or material damage and marked to make the entire test plan Hold the battery. The battery is oriented to the side of the holding tray so the batteries do not make physical contact with each other. The holding tray is made of heat-resistant and electrolyte-resistant. The tray is stored under ambient conditions and then placed in a preheated The f tray in the chamber is placed at least about 5 cm (2 inches) between the wall of the chamber and above or below the trays. The test sequence shown in the table below is repeated for 14 days, 24 hours. A7 B7 V. Description of the invention (12) Table 1 Cycle numbering time (hours) Temperature (± 2 ° C) — 1 6.0 from 28 to 25 2 4.5 from 25 to 34 3 2.0 from 34 to 43 4 1.0 from 43 to 48 5 1.0 from 48 to 55 " 6 1.0 from 55 to 48 7 1.0 from 48 to 43 8 3.0 from 43 to 32 9 4.5 / 24.0 (1) from 32 to 28

(請先閲讀背面之注意事項V -裝-- W寫本頁) 托盤由腔室中移出,·目測檢查電池是否滲漏或有材料 損害。 接著對各個AA電池進行下列測試。各測試係於約20.1 °C至約22.1°C溫度進行、。 AA電池係於每分鐘L0-秒之恆·定電流條件下由約1.6伏 之開路電壓放電經歷每日1小時(cc光學測試)AA電池經 203脈衝後達1伏,及AA電池經443脈衝後達0.8伏、。 A A電池於1瓦由約1.6伏之開路電壓連續放電(1瓦連 續測試)。.AA電池於約0.75小時後達1伏;及約1 ·〇〇小時後 達0.8伏_。 AA電池以1瓦(3秒脈衝)及〇 · 1瓦(7秒脈衝)間交替由約 1.6伏之開路電壓連續放電(脈衝測試):AA電池於約2.16 小時後達1伏’及約3.72小時後達0.8伏,。 AA電池於〇.5瓦由約1 ·6伏之開路電壓放電經歷每小時 15分鐘(半瓦rm測試)。,約1.87小時後ΑΑ電池達1伏,及約 訂 8 經濟部中央標準局員工消費合作社印製 - 5 經濟部中央標準局員工消費合作社印製 A7 ---___ B7 五、發明説明(13 ) < 3-34小時後達0.9伏。 > ijmi 製備AAA電池 '。陰極12包括約4.155克二氧化錳(Kerr_ McGee,Co.) ’…約〇·353克非合成未經脹大的石墨具有平均 粒徑約 7微米(Brazilian Nacional de Grafite)及約 〇.3 重量% 可西林HA-1681 陽極14包括約1.668克鋅粒子及約〇 5重 量%總膠凝劑(卡玻波940及Α221):陰極孔隙度為約26〇/〇, 陽極孔隙度為約2.266克鋅/立方厘米陽極14。隔紙包括兩 層非織材料。'隔紙為兩層結構,各層係由非織材料製成包 括約57重量%?乂八黏結劑(於6毫米為約〇·5丹尼)約3〇重 置°/〇纖維素纖維(於6毫米為約1.5丹尼)及約13重量。/^乂八黏 結劑。、各層厚度於乾燥時為約5.4毫米及潮濕時為約丨〇毫 米。.各層基重為約54克/平方米.。隔紙不含黏結劑、,各層 大致不含填料電池也包括約丨.72克氫氧化鉀(約35 5重量 %)水溶液。' ΕΒ005薄膜塗,:f設置於電池外壁與陰極外周邊 間s AAA電池係如實例1所述儲存·。各aaa電池係由約16 伏之開路電壓放電’測試係於實例丨所述溫度範圍進行。 AAA電池係於半瓦由約1 _6伏之開路電壓連續放電(「 半瓦連續測試」)、。AAA電池於約0.76小時後達1伏及約〇 96 小時後達0.8伏、。 使用脈衝測試,AAA電池需時約〇·55小時到達1伏., 及約0.84小時到達〇.8伏.。 使用半瓦rm測試’· AAA電池需時約〇·57小時到達1伏 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 16 (請先閲讀背面之注意事項寫本頁) 裝· 訂 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(14 ) ,及約1.08小時到達0.8伏? AAA電池係於0.25瓦由約1.6伏之開路電壓放電歷每 小時15分鐘(「四分之一瓦rm測試」)、。AAA電池於約2.4 小時後達到1 · 1伏及約3.65小時後達到0.9伏:(Please read the precautions on the back V-mounting-W write this page first) The tray is removed from the chamber. Visually check the battery for leaks or material damage. The following tests were then performed on each AA battery. Each test is performed at a temperature of about 20.1 ° C to about 22.1 ° C. The AA battery is discharged at an open circuit voltage of about 1.6 volts under constant and constant current conditions of L0-seconds per minute. After 1 hour per day (cc optical test), AA batteries reach 1 volt after 203 pulses, and AA batteries undergo 443 pulses. After reaching 0.8 volts. A A battery is continuously discharged at an open circuit voltage of about 1.6 volts at 1 watt (1 watt continuous test). The .AA battery reached 1 volt after about 0.75 hours; and 0.8 volts after about 1,000 hours. The AA battery is continuously discharged with an open circuit voltage of about 1.6 volts (pulse test) alternately between 1 watt (3 second pulse) and 0.1 watt (7 second pulse): AA battery reaches 1 volt 'and about 3.72 after about 2.16 hours After 0.8 hours, it reached 0.8 volts. The AA battery was discharged at an open circuit voltage of about 1.6 volts at 0.5 watts for 15 minutes per hour (half watt rm test). , About 1.87 hours after the AA battery reaches 1 volt, and contract 8 printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economics-5 printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economics A7 ---___ B7 V. Description of the invention (13) < 0.9 volts after 3-34 hours. > ijmi Preparation of AAA battery '. The cathode 12 includes approximately 4.155 grams of manganese dioxide (Kerr McGee, Co.) '... approximately 0.353 grams of non-synthesized, unexpanded graphite having an average particle size of approximately 7 microns (Brazilian Nacional de Grafite) and approximately 0.3 weight % Cocillin HA-1681 Anode 14 includes approximately 1.668 grams of zinc particles and approximately 0.05% by weight of total gelling agent (Carbobo 940 and A221): cathode porosity is approximately 26.0 / 〇, anode porosity is approximately 2.266 grams Zn / cm3 anode 14. The separator consists of two layers of non-woven material. 'Separator is a two-layer structure, each layer is made of non-woven material and includes about 57% by weight of 乂 eight binder (about 0.5 denier at 6 mm) about 30 reset ° / 0 cellulose fibers ( At 6 mm is about 1.5 denier) and about 13 weight. / ^ 乂 八 Binding agent. The thickness of each layer is about 5.4 mm when dry and about 0 mm when wet. The basis weight of each floor is about 54 g / m2. The separator is free of binders, and each layer is substantially free of fillers. The battery also includes about .72 g of potassium hydroxide (about 35.5% by weight) in water. ΕΒ005 film coating,: f is placed between the outer wall of the battery and the outer periphery of the cathode. AAA batteries are stored as described in Example 1. Each aaa battery was discharged from an open circuit voltage of about 16 volts. The test was performed in the temperature range described in the example. AAA batteries are continuously discharged in half watts with an open circuit voltage of about 1 to 6 volts ("half watt continuous test"). AAA batteries reach 1 volt in about 0.76 hours and 0.8 volts in about 0.96 hours. Using the pulse test, it takes about 0.55 hours for the AAA battery to reach 1 volt. And about 0.84 hours to reach 0.8 volt. Use half-watt rm test '· AAA battery takes about 0.57 hours to reach 1 volt. This paper size applies Chinese National Standard (CNS) A4 specifications (210X297 mm) 16 (Please read the precautions on the back first to write this page). · Order A7 B7 printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (14), and reach 0.8 volts in about 1.08 hours? AAA batteries are discharged at 0.25 watts with an open circuit voltage of about 1.6 volts for 15 minutes per hour ("Quarter Watt rm test"). AAA batteries reach 1.1 volts after about 2.4 hours and 0.9 volts after about 3.65 hours:

實例III AA電池係以下列成分製備。、陰極包括約9.11克二氧 化錳(Delta:Tosoh之40 : 60重量混合物).,約0.810克非合成 未經脹大之石墨具有平均粒徑約7微米(Brazilian Nacional de Grafite)及約0.8重量%二氧化鈦(Kronos),。陽極包括約 3.89克鋅粒子,,約〇·88重量%總膠凝劑(3V及CL 15)及約50 ppm界面活性劑(RM510,Rhone Poulence):陰極孔隙度為 約23%,.陽極孔隙度為約2.173克鋅/立方厘米陽極,。隔紙 包括一層非織材料(PA36 A,PDM),,一層PA36C及一層賽 洛芳(厚度1密耳)。,賽洛芳毗鄰陰極.,及非織PA36A層毗 鄰陽極。·電池也含約3.62¾氫氧化鉀(約35.5重量%氫氧化 鉀)水溶液,。EB005(Acheson)薄塗層係設置於電池外壁與 陰極外周邊間。 AA電池係根據實例1所述儲存於約2〇.丨至约22 _ j 溫度歷約5日 '。隨後對各aa電池進行下述測試?各測試係 於約20.TC至約22.rc之溫度進行。 AA電池根據cc光學測試放電。aa電池於180脈衝後 達1伏,、及347脈衝後達0.8伏,。 A A電池係根據1瓦連續測試放電。.a a電池於約〇. 5 7 小時後達1伏及約0.80小時達〇.8伏。 本紙張尺度適财關家標準(CNS )八4胁(210X297公楚) 17 (請先聞讀背面之注意事項®寫本頁) 裝. 訂 A7 B7 39803^ ~~ ___ ____ 五、發明説明(15 ) AA電池係根據脈衝測試由開路電壓連續放電,。AA電 池於約1.76小時後達1伏及約3.11小時達〇.8伏.。 AA電池根據半瓦rm測試放電^ AA電池於約1.66小時 後達1伏及於約3.05小時後達〇.9伏,。 其它具體例皆涵蓋於申請專利範圍内,。 元件標號對照 10…電池 12…陰極 , 14…陽極 '16…隔紙 18…外壁 20…陽極收集器 22···密封件 24…*1端蓋 26···絕緣層. (請先閲讀背面之注意事項寫本頁) 裝· 訂 經 中 央 準 局 員Example III AA batteries were prepared with the following components. The cathode includes about 9.11 grams of manganese dioxide (Delta: Tosoh 40:60 weight mixture). About 0.810 grams of non-synthetic unexpanded graphite has an average particle size of about 7 microns (Brazilian Nacional de Grafite) and about 0.8 weight % Titanium Dioxide (Kronos). The anode includes approximately 3.89 grams of zinc particles, approximately 0.88% by weight total gelling agent (3V and CL 15) and approximately 50 ppm surfactant (RM510, Rhone Poulence): the cathode porosity is approximately 23%. The anode is about 2.173 grams of zinc per cubic centimeter. Insulation paper consists of a layer of non-woven material (PA36 A, PDM), a layer of PA36C, and a layer of xylofan (thickness 1 mil). , Selofang is adjacent to the cathode, and non-woven PA36A layer is adjacent to the anode. The battery also contains about 3.62¾ potassium hydroxide (about 35.5% by weight potassium hydroxide) in water. EB005 (Acheson) thin coating is provided between the outer wall of the battery and the outer periphery of the cathode. The AA battery was stored at a temperature of about 20.1 to about 22 ° j. For about 5 days according to Example 1. Then perform the following tests on each aa battery? Each test is performed at a temperature of about 20.TC to about 22.rc. AA batteries are discharged according to the cc optical test. The aa battery reaches 1 volt after 180 pulses, and 0.8 volt after 347 pulses. A A battery is discharged according to 1 watt continuous test. .a a battery reached 1 volt after about 0.57 hours and 0.8 volt after about 0.80 hours. This paper is suitable for financial and family care standards (CNS), 8 and 4 threats (210X297). 17 (Please read the precautions on the reverse side before writing this page) Binding. Order A7 B7 39803 ^ ~~ ___ ____ 5. Description of the invention ( 15) The AA battery is continuously discharged from the open circuit voltage according to the pulse test. The AA battery reached 1 volt in about 1.76 hours and 0.8 volt in about 3.11 hours. AA batteries are discharged according to the half-watt rm test ^ AA batteries reach 1 volt after about 1.66 hours and 0.9 volts after about 3.05 hours. Other specific examples are covered by the scope of patent application. Comparison of component numbers 10… Battery 12… Cathode, 14… Anode '16… Separator 18… Outer wall 20… Anode collector 22 ··· Seal 24 · * 1 End cap 26 ··· Insulation. (Please read the back first Precautions written on this page)

本紙張尺度適用中國國家標率(CNS ) A4規格(210X2.97公釐) 18This paper size applies to China National Standards (CNS) A4 specifications (210X2.97 mm) 18

Claims (1)

Α· —種電化學電池,,其包含: 一陰極; 一陽極;及 一隔紙係設置於陰極與陽極間,·其中該陰極包含 —氧化猛;,及 非合成且未經脹大之石墨粒子具有平均粒徑小於 約20微米。 、 2·如申請專利第W之電化學電池·,其中該非合成未 經脹大之石墨粒子具有平均粒經由約2微米至約Η微米 3·如申請專利範圍第1項之電化學電池'其中該非合成未 心脹大之石墨粒子具有平均粒徑由約5微米至約9微米 .. ^•如申請專利範圍第1項之電化學電池,其中該陰極包含 至多包含约师量%非合成未經脹大之石墨粒子。 5·如申請專利範圍第!項之電化學電m該電化學電 池為驗性電池 6·如申請專利範圍第旧之電化學電池,纟中該電化學電 池係選自包括AA電池‘,AAA電池,、AAAA電池,.c電 池及D電池。 7.如申請專利第丨項之電化學電池,其中該隔紙包含 非織非膜材料及第二非織非膜持料設置沿第一材料表 398092Α · An electrochemical cell, comprising: a cathode; an anode; and a separator disposed between the cathode and the anode, wherein the cathode includes-oxidized fibrous; and non-synthetic and unexpanded graphite The particles have an average particle size of less than about 20 microns. 2. The electrochemical cell as claimed in the patent No. W, wherein the non-synthesized unexpanded graphite particles have an average particle diameter of about 2 μm to about Η μm 3. The electrochemical cell as described in item 1 of the scope of the applied patent The non-synthesized unexpanded graphite particles have an average particle size from about 5 microns to about 9 microns. ^ • The electrochemical cell according to item 1 of the patent application scope, wherein the cathode contains at most about 100% non-synthesized unsynthesized Expanded graphite particles. 5 · If the scope of patent application is the first! The electrochemical cell is an experimental battery. 6. If the oldest electrochemical cell in the scope of the patent application, the electrochemical cell is selected from the group consisting of AA batteries, AAA batteries, AAAA batteries, .c Battery and D battery. 7. The electrochemical cell according to item 丨 of the application, wherein the separator comprises a non-woven non-membrane material and a second non-woven non-membrane holding material arranged along the first material table 398092 申%專利範圍 面 ν° 8·如申請專利範圍第丨項之電化學電池,其中該陰極具有 孔隙度為約21 %至約28%。, 9·如申請專利範圍第!項之電化學電池,,其中該陽極包含 鋅粒子及該陽極之孔隙度為每立方厘米陽極容積約2克 鋅粒子至約2.45克鋅粒子。 1〇·如申請專利範圍第i項之電化學電池?其進一步包含電 解液’,其中—氧化錳對電解液之重量比係由約2 2至約 2.9 〇 , 11.如申請專利範圍第丨項之電化學電池、,其進一步包含 解液:其中該陽極包含鋅粒子及鋅粒子對電解液之 量比係由約0.9至約1.25,。 12· —種陰極,,其包含: 一氧化猛;及 ..W 非合成且未經脹大之石墨粒子、,其具有平均粒徑 小於約20微米 13.如申明專利範圍第12項之陰極,其中該非合成且未經 脹大之石墨粒子具有平均粒徑約2微米至約12微米。 如申請專利範圍第12項之陰極、其中該非合成且未經 脹大之石墨粒子具有平均粒徑約5微米至約9微米。 15·如申請專利範圍第12項之陰極,,其中該陰極包含約至 多10重量%非合成且未經脹大之石墨粒子。 16.如申請專利範圍第12項之陰極,其中該陰極具有孔隙 電 重 :丨丨丨丨丨1剩裝丨! (請先聞讀背面之注意事項再填寫本頁) .I I - i ϋ · 20 - 398092 A8 B8 C8 D8 經濟部中央標隼局員工消費合作社印製 申請專利範圍 度由約21%至約28%, I 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 21Application% patent scope ν ° 8 · The electrochemical cell according to item 1 of the patent application scope, wherein the cathode has a porosity of about 21% to about 28%. , 9 · If the scope of patent application is the first! The electrochemical cell of item 4, wherein the anode comprises zinc particles and the porosity of the anode is from about 2 grams of zinc particles to about 2.45 grams of zinc particles per cubic centimeter of anode volume. 1 · If you apply for an electrochemical cell under item i of the patent scope? It further includes an electrolyte solution, wherein the weight ratio of manganese oxide to the electrolyte solution is from about 22 to about 2.90, 11. According to the electrochemical cell of the scope of application for patent application item 1, further comprising a solution: wherein the The anode contains zinc particles and the amount ratio of zinc particles to the electrolyte is from about 0.9 to about 1.25. 12 · —a cathode comprising: monoxide; and .. W non-synthetic and unexpanded graphite particles, having an average particle size of less than about 20 microns 13. A cathode as claimed in claim 12 Wherein the non-synthetic and unexpanded graphite particles have an average particle diameter of about 2 microns to about 12 microns. For example, the cathode of claim 12, wherein the non-synthetic and unexpanded graphite particles have an average particle diameter of about 5 to about 9 microns. 15. The cathode of claim 12, wherein the cathode contains up to 10% by weight of non-synthesized and unexpanded graphite particles. 16. The cathode according to item 12 of the patent application scope, wherein the cathode has a pore electric weight: 丨 丨 丨 丨 丨 1 leftover equipment 丨! (Please read the precautions on the back before filling out this page). II-i ϋ · 20-398092 A8 B8 C8 D8 The scope of patent application for printing by employees' consumer cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs ranges from approximately 21% to approximately 28% , I This paper size applies to China National Standard (CNS) A4 (210X297 mm) 21
TW087121895A 1997-12-31 1998-12-30 Battery cathode TW398092B (en)

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