經濟部中央標準局員工消费合作社印製 A7 --—-—-__ B7 五、發明説明(~ ------— 本發明係有關於-種管内無軸搪磨撤光方法及其裝 置特別疋指一種能使搪磨拋光痕與流體流向同向者。 按,「管系配件」係水電管路配置不可或缺之導送元 件’尤其是應用於特殊物料之管系接管,更須先經過搪磨 抛光處理,使其内徑平滑光整,如此,諸如:化工制程、 食。Π制程、§品制g、粒狀物制程、半4體制程··等,才 月b於輸送原物料時,確保原物料之輸送順暢度及清潔度, 以維持生產的品質。 請參閱第一圖所示,以習知接管10之拋光方式為例, 其主要係於一導軌21頂面滑置有一動力裝置22,及於導轨 21端側架設有一夾管23,而該動力裝置22係配合接管ι〇管 長設有一旋轉軸24,及於旋轉軸24末端設有一拋光面25 : 如此,只須將接管10央固在夾管23内,即可驅使動力裝置 順沿導軌21行進,而以旋轉軸24穿置在接管1〇内,並於旋 轉同時’利用拋光面25研磨拋光接管1〇内壁,以獲得較為 光茺的壁面;惟,上述構造雖能達到拋光接管1〇内壁的目 的’然其卻於實際使用時仍存有以下缺失而亟待解決: 一、 由於該拋光面25係隨旋轉軸24,以高速旋轉的方 向研磨接管10内壁,是以,從微觀來看,該拋光面25係會 於接管1 0内壁,沿周徑形成有多數拋光痕,惟在流體係沿 軸向流經接管1 〇的情形下’該恰好與流體流向呈垂直向的 拋光痕’便形成流體竄流時的阻力,使流體的流速減緩, 進而降低使用效益。 二、 再者,一般旋轉軸24係配合接管1〇長度而具有— 第3頁 (請先閲讀背面之注意事項再填寫本頁) 裝 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐〉 3. !〇,〇〇〇 A7 五、發明説明(2 ) 極長的長度,惟,當旋轉軸24逐漸逸# Λ 逆何進移一段距離後,即會 因長度過長而自然有一向下垂擺的φ5 的怜度,使拋光面25於接 管1〇内壁偏心運轉,而於研磨時有輕、 S寺不均一之缺失, (請先閎讀背面之注意事項再填寫本頁) 進而使接管10内壁之均質度及赭声x „ 没及精度不一,嚴重影響產品品 質。 職是,有鑑於習知之搪磨拋光方式㈣有上述不盡完 善之處,本案發明人秉著服務大眾之胸懷,更積多年從事 相關事務設計製造之經驗’不斷地潛心研究與不斷試驗, 終於有一能解決上述缺失之本發明問世。 故,本發明之目的係在提供一種不會阻礙流體竄流, 且能以一均衡的搪磨拋光動作,獲得較為均質及光亮壁面 之「管内無軸搪磨拋光方法及其裝置」。 經濟部中央標準局貝工消費合作社印製 緣是,本發明之管内無軸搪磨拋光方法及其裝置,主 要係經架橋、備置接管、備置搪磨拋光梭子、導通電流及 搪磨拋光等成形步驟;其特徵在於:該接管係預先穿置在 多數激磁線管之軸孔内,並於接管内容置一搪磨拋光梭 子;如此’當每一激磁線管外周之導線圈逐次導通電流後, 即能產生磁場並吸引搪磨拋光梭子,進而將搪磨拋光梭子 吸引至每一激磁線管所產生的磁場範圍内,使搪磨拋光梭 子於接管内直線行進,並以搪磨拋光面沿軸向拋磨接管内 壁;職是’本發明能於接管内壁產生與流體流向同向之搪 磨拋光痕’而不會有阻礙流體竄流的情形,且能以一均衡 的搪磨拋光動作,獲得較為均質及光亮的壁面,以提昇使 用效益8 83. 3. !0,〇〇〇 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公慶 經濟部中央標準局員工消費合作社印製 83. 3. 10,000 A7 _________ B7______ 五、發明説明(3 ) 為使本發明之構造、特徵及功效能獲致更進一步之瞭 解’茲舉一較佳實施例,並配合圖式詳細說明於後: 第一圖所示係為習知拋光方式的之動作示意圖。 第一圖所示係為本發明一較佳實施例之流程示意圖。 第二圖所示係為本發明上述較佳實施例之立體示意圖。 第四圖所示係為本發明上述較佳實施例中激磁線管與搪磨 拋光梭子導磁之示意圖。 第五圖所示係為本發明上述較佳實施例中導接盤之動作示 意圖。 第六圖所示係為本發明上述較佳實施例整體之剖視圖。 圖式中之參照號數: 3 0 ···.工作平台 31·,..擺 臂 32···.緩置管 321…軸 33.·.·導接盤 331·.·接 點 332.··游 3 3 3...碳 刷 40…·激磁線管 4 1….軸 孔 42…_導線圈 5 0 —接 管 60··..搪磨拋光梭子 6 1…·梭 心 6 2 ·唐磨抛光面 第5頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) m n I n-m n HI HI . - I - n n T U3--\8 (請先閣讀背面之注意事項再填寫本頁) 圖所示,本發明之搪磨抛光 A7 B7 五、發明説明(4 ) 首先,請參閱第二、三 步驟如下: (A)架橋:於一工作平台30頂面接續排列設有多數激 磁線管40 ’而該工作平台3〇係於兩側分別樞設有擺臂31, 供與一緩置管32固結,及於底面設有一導接盤33(如第五 圖所示),且該每激磁線管40係分別於中央貫設有一轴孔 41’及於外周纏繞有導線圈42(如第六圖所示);另外,該 緩置管32係於中央亦設有一軸孔321,且該導接盤33係均 佈有數接點331,供與每一激磁線管40之導線圈42導接, 其於中央樞設有一游臂332,及於游臂3 32端側設有一碳刷 333’隨游臂332迴旋轉動而逐次與每一接點331導通。 (B )備置接管:首先’旋動擺臂3 1至工作平台3 0旁側, 使緩置管3 2隨之由頂面垂掛在工入台3 0旁侧,然後,將接 管50串置在激磁線管4〇的轴孔41内。 (C) 備置搪磨拋光梭子:將搪磨拋光梭子6〇穿置在接 管50内壁’而該搪磨拋光梭子6〇係具有一高導磁材料製成 的梭心6 1,及於梭心6丨外周覆設有砂布所形成的搪磨拋光 面62 ;然後,旋動擺臂31至工作平台3〇頂面,使緩置管32 隨之擋置在激磁線管40兩侧。 (D) 導通電流:請配合第四、五圖所示,啟動導接盤 33,供碳刷333隨游臂3 32迴旋轉動,而逐次與每一接點33】 導通,使每一激磁線管40依序導通電流,並逐次流經每— 激磁線管4 〇外周之導線圈4 2 ’藉此’即能於導線圈4 2產生 磁場’並磁化搪磨拋光梭子6〇,使塘磨拋光梭子6〇產生和 83.3.10,000 ^—^^1 ^^^1 m n^i ^^^1 m 0 i —Bn nn m κ I !.> 聲,-3° (請先閱讀背面之注意事項再填寫本頁} 經濟部中夬榡隼局貝工消費合作衽印製 第6頁Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 ------__ B7 V. Description of the invention (~ -------- The present invention relates to a method and a device for shaftless honing and light removal in a tube In particular, it refers to a type that can make the enamel polishing marks and the fluid flow in the same direction. According to the "piping accessories" is an indispensable guide element for the configuration of water and electricity pipelines, especially for the piping connection of special materials, and more First, honed and polished to make its inner diameter smooth and smooth, such as: chemical process, food process, Π process, § product system, granular process, semi-four system process, etc. When raw materials are used, ensure the smoothness and cleanliness of the raw material transportation to maintain the quality of production. Please refer to the first picture, taking the polishing method of the conventional takeover 10 as an example, which is mainly caused by the top surface of a guide rail 21 sliding A power device 22 is provided, and a clamping tube 23 is set on the side of the end of the guide rail 21, and the power device 22 is provided with a rotating shaft 24 and a polishing surface 25 at the end of the rotating shaft 24. Just fix the tube 10 in the clamp tube 23 to drive the power pack. Set along the guide rail 21, the rotation shaft 24 is inserted into the nozzle 10, and at the same time, the inner wall of the nozzle 10 is polished and polished by the polishing surface 25 to obtain a smoother wall surface; however, although the above structure can To achieve the purpose of polishing the inner wall of the pipe 10, however, it still needs to be solved urgently in actual use: First, because the polishing surface 25 follows the rotation axis 24, the inner wall of the pipe 10 is ground in a high-speed rotation direction, so that From a microscopic point of view, the polished surface 25 is formed on the inner wall of the nozzle 10, and most polishing marks are formed along the circumference. However, when the flow system flows through the nozzle 10 in the axial direction, it should be perpendicular to the fluid flow direction. Directional polishing marks will form the resistance when the fluid is flowing, which will slow down the flow velocity of the fluid, thereby reducing the use efficiency. Second, generally, the rotary shaft 24 has a length of 10 mm to take over the tube — page 3 (please read first Note on the back, please fill in this page again) The size of this paper is applicable to China National Standard (CNS) A4 specification (210X297mm> 3.! 〇, 〇〇〇〇A7 V. Description of the invention (2) Very long, but, When the rotation axis 24 Gradual escape # Λ After moving a certain distance inversely, it will naturally have a degree of φ5 pendant due to the long length, so that the polishing surface 25 runs eccentrically on the inner wall of the takeover 10, and there is light, S when grinding The lack of temple heterogeneity, (please read the precautions on the back before filling out this page), and then make the uniformity and snoring of the inner wall of the takeover 10 x „Without precision and inconsistency, it will seriously affect the quality of the product. The known method of honing and polishing does not have the above-mentioned imperfections. The inventor of this case, with the service of the public, has accumulated many years of experience in designing and manufacturing related matters. The invention came out. Therefore, the object of the present invention is to provide a "shaftless honing and polishing method in a tube and its device that can obtain a relatively homogeneous and bright wall surface with a balanced honing and polishing action without hindering the fluid flow. ". The printing margin of the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is that the method and device for non-axis honing and polishing in a tube of the present invention are mainly formed by bridging, preparing a takeover, preparing a honing polishing shuttle, conducting current and honing polishing. Step; characterized in that: the takeover system is put in advance in the shaft hole of most of the exciting tube, and an honed and polished shuttle is placed in the takeover content; so 'when the conducting coil on the outer periphery of each exciting tube successively conducts current, That is, it can generate a magnetic field and attract the honing and polishing shuttle, and then attract the honing and polishing shuttle to the range of the magnetic field generated by each exciting tube, so that the honing and polishing shuttle travels in a straight line in the receiver, and the honing and polishing surface is along the axis. Grinding takes over the inner wall of the pipe; the purpose of the invention is that the invention can generate honed and polished marks on the inner wall of the pipe in the same direction as the flow of the fluid, without hindering the flow of the fluid, and can be obtained by a balanced honing and polishing action. More homogeneous and bright wall surface to improve the use efficiency 8 83. 3.! 0, 〇 〇 This paper size applies Chinese National Standard (CNS) A4 specifications (210X297 in the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Bureau of Standards 83. 3. 10,000 A7 _________ B7______ V. Description of the Invention (3) In order to make the structure, features, and effects of the present invention more understandable, a better embodiment is given below, and it is accompanied by a drawing The formula is explained in detail later: The first figure shows a schematic diagram of a conventional polishing method. The first figure shows a schematic flowchart of a preferred embodiment of the present invention. The second figure shows the above-mentioned present invention. The three-dimensional schematic diagram of the preferred embodiment. The fourth diagram is a schematic diagram of the magnetic conductivity of the exciting tube and the enamel polishing shuttle in the above-mentioned preferred embodiment of the present invention. The fifth diagram is the above-mentioned preferred embodiment of the present invention. The schematic diagram of the action of the intermediate guide plate. The sixth figure is a cross-sectional view of the above-mentioned preferred embodiment of the present invention as a whole. Reference number in the drawing: 3 0 ···. Work platform 31 ·, .. Swing arm 32 ···. Slowly placed tube 321 ... shaft 33 .. ·· guide plate 331 ··· contact 332. ·· swim 3 3 3 ... carbon brush 40 ... · excitation tube 4 1 .... shaft hole 42 … _Leading coil 5 0 —Take over 60 ·· .. honed and polished shuttle 6 1… · shuttle 6 2 · Tang Mopolo Page 5 of this page The paper dimensions apply to Chinese National Standard (CNS) A4 (210X297 mm) mn I nm n HI HI.-I-nn T U3-\ 8 (Please read the precautions on the back before filling in this (Page) As shown in the figure, the enamel polishing A7 B7 of the present invention V. Description of the invention (4) First, please refer to the second and third steps as follows: (A) Bridge: A plurality of excitations are arranged in succession on the top surface of a working platform 30 The wire tube 40 ′ and the working platform 30 are pivotally provided with swing arms 31 on both sides for consolidation with a slow pipe 32 and a guide plate 33 on the bottom surface (as shown in the fifth figure). In addition, each exciting magnet tube 40 is provided with a shaft hole 41 ′ in the center and a coil 42 (as shown in the sixth figure) is wound around the periphery; in addition, the slow tube 32 is also provided with a shaft hole in the center. 321, and the guide plate 33 is uniformly provided with a plurality of contacts 331 for conducting connection with the guide coil 42 of each exciting coil 40. It is provided with a movable arm 332 at the central pivot, and provided at the side of the 32 end of the movable arm. A carbon brush 333 ′ is turned on with each contact 331 successively as the movable arm 332 rotates. (B) Prepare the takeover: First, rotate the swing arm 3 1 to the side of the working platform 30, so that the slowly placed tube 3 2 hangs from the top surface on the side of the working platform 30, and then place the takeover 50 in series. In the shaft hole 41 of the field tube 40. (C) Prepare honing and polishing shuttle: pass the honing and polishing shuttle 60 on the inner wall of the takeover 50, and the honing and polishing shuttle 60 has a bobbin 61 made of a highly magnetically permeable material, and the bobbin 6 丨 The outer periphery is covered with an abrasive polishing surface 62 formed by an abrasive cloth; then, the swing arm 31 is rotated to the top surface of the working platform 30, so that the retardation tube 32 is subsequently blocked on both sides of the exciting tube 40. (D) Turn-on current: Please match the lead plates 33 as shown in the fourth and fifth figures, for the carbon brush 333 to rotate with the boom 3 32, and successively contact each contact 33. The tube 40 sequentially conducts current and sequentially flows through each of the field coils 4 〇 the outer periphery of the guide coil 4 2 'by this', a magnetic field can be generated in the guide coil 4 2 and the honing and polishing shuttle 6 is magnetized to make the pond mill Polishing shuttle 6〇 and 83.3.10,000 ^ — ^^ 1 ^^^ 1 mn ^ i ^^^ 1 m 0 i —Bn nn m κ I!. ≫ Sound, -3 ° (Please read the note on the back first Please fill out this page again} Printed by Shelley Consumer Cooperatives, China Bureau of Economic Affairs Page 6
經濟部中央標準局員工消費合作社印装 A7 B7 五、發明説明(5 ) 激磁線管40同向之磁極,而互相吸引,進而將搪磨抛光梭 子60吸引至激磁線管40所產生的磁場範圍内。 (E)搪磨拋光:請參閱第六圖所示,利用每一激磁線 管40接續產生磁場的現象,使搪磨拋光梭子6〇於接管50内 直線行進,並以搪磨拋光面6 2沿轴向拋磨接管5 0内壁,以 獲得較為均質及光亮的壁面;而本創作只須於每一次行程 結束後,改變電流方向,並藉由導接盤33反向接通每一激 磁線管4 0之電流,即能使搪磨拋光梭子6 0於接管5 0内往復 直線行進,並以搪磨拋光面6 2沿軸向拋磨接管5 0内壁;另 外’該緩置管32係可於搪磨拋光梭子60行經至接管50端側 時,緩制搪磨拋光梭子60,使搪磨拋光梭子60在慣性作用 的情形下,亦僅能部份穿脫出接管50,其餘部份則受緩置 管3 2之軸孔3 2 1播阻,如此,搪磨拋光梭子6 0即能獲得一 阻擋效果,而不會滑脫出接管50。 職是’本發明藉由上述構造實已具有如下所列之優 點及功效: 一、 本發明只須藉由電磁原理,即能使搪磨拋光梭 子6 0於接管5 0内直線行進,並以搪磨拋光面6 2沿軸向拋磨 接管50内壁,是以,從微觀來看,該接管50内壁之搪磨拋 光痕係與流體呈平行方向,並不會對流體造成干擾,因而 能使流體之流速保持在預定範圍内,且更為流暢,而能大 幅提昇工作效益。 二、 再者’由於本發明係以一搪磨拋光梭子60往返於 接管50内壁,其並不會有偏心運轉情事發生,即自始至終, 第7頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐〉 83. 3. 10,000Printed by A7 B7 in the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (5) The magnetic poles of the magnetizing tube 40 are in the same direction and attract each other. Then the honing and polishing shuttle 60 is attracted to the magnetic field generated by the magnetizing tube 40. Inside. (E) Honing and polishing: Please refer to the sixth figure, using the phenomenon that each magnetizing tube 40 successively generates a magnetic field, the honing and polishing shuttle 60 travels in a straight line in the pipe 50, and honing and polishing the surface 6 2 Polish the inner wall of the tube 50 in the axial direction to obtain a more homogeneous and bright wall surface; but in this creation, only the current direction needs to be changed after each stroke, and each excitation line is reversely connected by the guide plate 33 The current of the tube 40 enables the honing and polishing shuttle 60 to reciprocate in a straight line within the takeover 50 and to polish the inner wall of the takeover 50 in the axial direction with the honing and polishing surface 62. In addition, the 32 When the honing and polishing shuttle 60 travels to the end of the takeover 50, the honing and polishing shuttle 60 can be slowed down so that the honing and polishing shuttle 60 can only partially penetrate and take out the takeover 50 under the condition of inertia, and the rest Then, it is blocked by the axial hole 3 2 1 of the slow-position tube 32. In this way, the polishing shuttle 60 can obtain a blocking effect without slipping out of the connecting tube 50. The present invention has the following advantages and effects through the above structure: 1. The present invention only needs to use the electromagnetic principle to enable the honed and polished shuttle 60 to travel straight within the takeover 50, and The honed and polished surface 62 polishes the inner wall of the connecting pipe 50 in the axial direction. From a micro perspective, the honed and polished marks on the inner wall of the pipe 50 are parallel to the fluid, and do not cause interference with the fluid. The flow velocity of the fluid is kept within a predetermined range, which is smoother and can greatly improve the work efficiency. Second, 'Because the present invention uses an enamel polishing shuttle 60 to and from the inner wall of the takeover 50, there will be no eccentric operation, that is, from beginning to end, page 7 This paper applies the Chinese National Standard (CNS) A4 specification (210X297 mm> 83. 3. 10,000
In m in In ^^^1 ^^1 f*又— 1 - ^^1 、-, (請先閲讀背面之注意事項再填寫本頁) A7 B7 五、發明説明(6 ) 整個搪磨拋光過程,均使搪磨拋光俊子60受到同等磁力大 小推送的作用,是以,本發明能以一均衡的搪磨拋光動作, 獲得較為均質及光亮的壁面’而大幅提昇成品品質,以符 合經濟效益。 由以上說明可知,本發明上述之構造設計,除未見於 習知產品外’更同時兼具上述優點,誠已符合專利法有關 條款之規定’爰依法提出發明專利之申請。 惟以上所述僅為本發明一較佳可行實施例,舉凡熟悉 此項技藝人仕,其依本發明精神範疇所做之修飾或變更, 均理應包含在本案申請專利範圍内。 ^^^1 n m p ^^^^1 ^^^^1 m· «· i 、v5 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央榡準局員工消費合作衽印製 第8頁 本紙張 A4規格(210X297公釐) 83. 3. !〇,〇〇〇In m in In ^^^ 1 ^^ 1 f * Again— 1-^^ 1,-, (Please read the precautions on the back before filling out this page) A7 B7 V. Description of the invention (6) The entire honing and polishing process Both make the honing and polishing Junzi 60 pushed by the same magnetic force, so that the invention can obtain a more homogeneous and bright wall surface with a balanced honing and polishing action, and greatly improve the quality of the finished product to meet economic benefits. From the above description, it can be known that the above-mentioned structural design of the present invention, in addition to not being found in conventional products, has both the above-mentioned advantages and has already complied with the provisions of the relevant provisions of the Patent Law. However, the above is only a preferred and feasible embodiment of the present invention. For those skilled in the art, any modifications or changes made according to the spirit of the present invention should be included in the scope of patent application of this case. ^^^ 1 nmp ^^^^ 1 ^^^^ 1 m · «· i, v5 (Please read the precautions on the back before filling out this page) Printed on page 8 of the Central Consumers' Bureau of the Ministry of Economic Affairs, Consumer Consumption Cooperation A4 size of this paper (210X297mm) 83. 3.! 〇, 〇〇〇