TW382825B - Method for making zinc metallized film for film capacitors exhibiting improved adhesion and thereby having excellent anti-oxidation characteristics - Google Patents

Method for making zinc metallized film for film capacitors exhibiting improved adhesion and thereby having excellent anti-oxidation characteristics Download PDF

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TW382825B
TW382825B TW084112473A TW84112473A TW382825B TW 382825 B TW382825 B TW 382825B TW 084112473 A TW084112473 A TW 084112473A TW 84112473 A TW84112473 A TW 84112473A TW 382825 B TW382825 B TW 382825B
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Taiwan
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film
zinc
layer
metal
polymer
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TW084112473A
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Chinese (zh)
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Yong-Hang Kim
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Sung Moon Electronics Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • H01G4/145Organic dielectrics vapour deposited

Abstract

A method for making a zinc metallized film for a film capacitor, being capable of protecting the zinc film from moisture and thereby preventing it from oxidizing. The method includes treating a surface of a polymer film with a metal having a high bonding force by use of glow discharge or sputtering process or evaporating a seed layer of aluminum, tin or chromium over the polymer film surface by use of a thermal evaporation process. The glow discharge or sputtering process is carried out in an atmosphere of oxygen or nitrogen at a vacuum of from 10-1 or 10-2 torrs whereas the thermal evaporation process is carried out at a vacuum of from 2x10<-2> to l0-4 torrs. The seed layer as an intermediate layer between the polymer film and zinc film provides a high bonding force between the polymer film and zinc film. By this high bonding force, the zinc metallized film exhibits an improved anti-oxidation property, a superior electrical characteristic and an lengthened use life. The intermediate layer is deposited to have a surface resistance of 100 to 2000 .omega./m2. Over the intermediate layer, zinc is deposited in a continued manner to obtain a total surface resistance of from 2 to 8 .omega./m2.

Description

五、發明説明( 1 A7 B7 經濟部中央標準局舅工消費合作社印衷 發明背景: 發明之領域 本發明係關於一種製造呈現改良式聚合物薄膜上枯附 上鋅因而具有最佳抗氧化特性的薄膜電容器用的敷鋅金屬 化薄膜的方法。 先前技術說明 近來由於大部份的電氣和電子器具構造袖珍細薄,因 而對利用金屬化薄膜的包裹薄膜電容器的拣用大大地增加 。特別是,此類包裹薄膜電容器由於具有最佳高頻特徵及 對可能由木身之污染而造成的電極表面上的薄膜損傷或缺 陷進行養護所必需的自愈能力,呈現高度的可靠性。同時 ,就製造及成本來說,與習知電解蓄電器相比較,此類包 裹薄膜電容器是較有益。基於這些緣故,採用利用金屬鍍 覆(金屬化的)薄膜的薄膜電容器在逐漸成長中。 就鳆覆金屬種類來說,用於電容器的金屬化薄膜係可 分類為純鋁(A1)鍍覆型,鉬_.(A1_Zn)鍍覆型及鋅(^…鍍 覆型。 與那些利用鋁鍍覆薄膜(以下稱之為(MF_Al電容器)相 比較J利用鋅金屬化薄膜(以下稱之為MF/zn電容器)的金 屬化薄膜電容器具有超級電特性。然而,此類的電 容器在實用上受到限制,這是因為其防潮特性和自愈特性 偏低之故。 ,另方面’銘鏡覆薄模,因依靠銘的導電性比金 屬化薄膜較高的事實可以有批人厘许、 f^虿折合厚度疋故而呈現超級自愈 本纸^尺度適用t國國家操準( (請先閲讀背面之注意事項再填寫本頁) .1 訂V. Description of the invention (1 A7 B7 Inventor of the Central Standards Bureau, Masonry Consumer Cooperative, Ministry of Economic Affairs, Background of the Invention: Field of the Invention The present invention relates to a method for manufacturing an improved polymer film with zinc attached and thus having the best antioxidant properties. Method for applying zinc metallized film for film capacitors. The prior art shows that recently, most of the electrical and electronic appliances are compact and thin, so the use of metallized film-wrapped film capacitors has been greatly increased. In particular, This type of wrapped film capacitor exhibits high reliability due to the best high-frequency characteristics and the self-healing ability necessary to maintain film damage or defects on the electrode surface that may be caused by contamination of the wood body. At the same time, it is manufactured In terms of cost, compared with conventional electrolytic capacitors, this type of film capacitor is more beneficial. For these reasons, film capacitors using metal-plated (metalized) films are growing. In terms of metallized film used for capacitors, it can be classified as pure aluminum (A1) plating type, molybdenum _. (A1_Zn) plated type and zinc (^ ... plated type. Compared with those using aluminum plated film (hereinafter referred to as (MF_Al capacitor)) J uses zinc metallized film (hereinafter referred to as MF / zn capacitor) ) Metallized film capacitors have super electrical characteristics. However, this type of capacitor is practically limited because of its low moisture resistance and self-healing characteristics. On the other hand, 'Ming mirror-covered thin molds rely on The fact that Ming's conductivity is higher than that of metallized film can be approved by some people, and f ^ 虿 is equivalent to thickness, so it presents a super self-healing paper. ^ The standard is applicable to countries and countries. ((Please read the precautions on the back before (Fill in this page) .1 order

• _-- - I 1- I «II · -2 Α7 Β7 五、發明説明(2 ) 特性。特別是,就存儲特性來說,鋁金屬化薄膜較為有利 ,因在其表面上形成有氧化鉬而用在化學上使薄膜穩定, 藉以提供最佳抗氧化性質的原故。然而,此類鋁金屬化薄 模不利之處在於,随著時間的過去出現電容量下降。不僅 如此,就成本來說也是不利,因為這涉及作為其沈積條件 ,於從10 —4到l〇-s torrs的真空下從L 500到18〇〇°C的高 蒸發益度之故。沈積薄膜非常之薄(1〇〇到25〇幻,而無法 與鉛絲接觸。由於如此狭窄厚度因此沈積薄膜無法於邊緣 加厚。結果是,進入與金屬噴敷接觸薄膜的表面部份上形 成一種不導電物質的氧化鋁。此^金屬化薄膜上的氧化鋁 係用來增進電極與鋁絲間的接點電阻。 鋅金屬化薄膜則是相反,隨著時間的過去電容量沒有 增加或是些微增加而已。沈積是在1〇-2至1〇-3七〇1:]:3的真 空及約為6〇〇。(:的低溫下完成。由於鋅金屬化薄膜比鉬金 屬化薄膜的厚度較大,與鋁接觸薄膜的表面部份上則是形 成一氧化鋅,從而降低鉛與電極間的接點電阻。此薄膜, 如比較鋁金屬化薄膜,成本上來說也是有利的。靠著這些 優點,鋅金屬化薄膜已被廣泛地使用。 經濟部中央標準局員工消費合作杜印製 (請先閲讀背面之注意事項再填寫本頁) 然而,鋅顯示一高度氧化特性,對以例如:聚對酞酸 乙二酯(PET),聚異丙缔(0PP),聚乙輝&quot;(PE)或聚凝酸g旨( PC )等介電材料製成之聚合物薄膜具有弱粘附性。根據這 個理由,鋅層呈現低的表面粘附強度,因此,鋅金屬化薄 膜的缺點在於,鋅層上很容易現刮痕。 典型鋅金屬化薄膜的氧化作用是在水份和氧氣滲入薄 —3 — 本紙張Λ度適用中國國家標準(CNS ) Μ说格(210'乂297公釐} 經濟部中央標準局員工消費合作杜印製 膜中時,以透過兩階段的連續方式進行,而只要薄膜中有 水份存在就繼續此氧化作用。 初級階段時,氧化作用是按照一種方式進行,這樣 Zn + 2H20 Zn(OH)2 + H2 而第二階段的氧化作用按照一種方式進行,這樣, 2Zn(OH)2 + 202 — 2ZnO + 2H20 + 〇2 水份滲透是透過如圖2中所示的三種路線A,B和C進行 的。透過A路線時,大氣壓中存在的水份與鋅金屬化薄膜 與電容器聚合物薄膜中含有的水份相偶合,同樣的,透過 C路線時鋅金屬化薄膜舆穿透聚合物薄膜的水份相偶合。 對鋅金屬化薄膜的水份偶合程度以A路線之情沉為最高而 以C路線之情沉為最低〇 由於鋅薄膜具有在大氣壓中快速氧化的特性以及在薄 膜沈積後電容器成型加工期間繼續氧化作用直到液浸階段 起始的特性,儘管其電特性最佳,此鋅薄膜的實用有限。 又,當貞T藏一長段時間時也會有問題。因此,在仍然保持 鋅金屬化薄膜中所取得的各優點之同時為了改進沈積膜的 枯附特性,英國第;L,754,〇64號專利提出一種方法。按此 方法包含於聚合物膜上鍍覆上例如:Al2〇3之類的金屬氧 化物及金屬氧化物層上噴鍍上鋅,從而改進鋅金屬化薄膜 的防氧化特性。又,德國第o'osm?號專利中揭示另一 種方法,其中代替多層薄膜為一例如Zn_Al合金的鋅基合 金,作為單一層鍍覆在塑料膜上,由此達成防氧化特性上 的改進。實際上,當211層上鍍覆上例如以的金屬時就增進 &quot;4 - 本紙張尺度適用申國國家標準(CNS ) M规格(210X297公釐) (诗先閱讀背面之注意事項再填寫本頁)• _---I 1- I «II · -2 Α7 Β7 5. Description of the invention (2) Characteristics. In particular, in terms of storage characteristics, an aluminum metallized film is advantageous because it is used to chemically stabilize the film due to the formation of molybdenum oxide on its surface, thereby providing the best antioxidant properties. However, this type of aluminum metallized thin film is disadvantageous in that the capacitance decreases over time. Not only that, it is also disadvantageous in terms of cost because it involves high evaporation benefits from L 500 to 1800 ° C under a vacuum of 10-4 to 10-s torrs as its deposition conditions. The deposited film is very thin (100 to 250 mm) and cannot be in contact with lead wires. Due to such a narrow thickness, the deposited film cannot be thickened at the edges. As a result, a kind of film enters the surface portion of the film that contacts the metal spray. Aluminum oxide, a non-conductive material. The aluminum oxide on the metallized film is used to increase the contact resistance between the electrode and the aluminum wire. The zinc metallized film is the opposite, and the capacitance does not increase or slightly over time. It is only increased. The deposition is completed at a vacuum of 10-2 to 10-3701:]: 3 and about 600. (: low temperature. Because of the thickness of zinc metallized film than molybdenum metallized film Larger, zinc oxide is formed on the surface portion of the film in contact with aluminum, thereby reducing the contact resistance between lead and the electrode. This film, such as the aluminum metallized film, is also cost effective. Relying on these Advantages, zinc metallized film has been widely used. Printed by the consumer cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) However, zinc shows a highly oxidizing property. For example: Polyethylene terephthalate (PET), Polyisopropyl (0PP), Polyethylene ("PE") or Poly (Glycolic Acid) (PC) and other dielectric materials are weak Adhesiveness. For this reason, the zinc layer exhibits low surface adhesion strength. Therefore, the zinc metallized film has the disadvantage that it is easy to scratch on the zinc layer. The oxidation of a typical zinc metallized film is in water and Oxygen penetration into thin —3 — This paper is Λ degree applicable to Chinese National Standards (CNS). M said grid (210 '乂 297 mm). When the staff of the Central Standards Bureau of the Ministry of Economic Affairs cooperated with the printing process, the film was passed through a two-stage continuous method. The oxidation is continued as long as there is water in the film. In the primary stage, the oxidation is carried out in a manner such that Zn + 2H20 Zn (OH) 2 + H2 is carried out in a manner In this way, 2Zn (OH) 2 + 202 — 2ZnO + 2H20 + 〇2 water permeation is carried out through three routes A, B and C as shown in Figure 2. When passing through the A route, the moisture present in the atmospheric pressure With zinc metallized film and capacitor polymer film The water phase coupling of the zinc metallized film is the same as the water phase coupling of the zinc metallized film and the polymer film when it passes through the C line. The feeling of the route is the lowest. Because the zinc film has the characteristics of rapid oxidation in atmospheric pressure and the characteristic of continuing oxidation until the beginning of the liquid immersion stage during the capacitor molding process after film deposition, although its electrical characteristics are the best, the zinc film has Limited in practicality. Also, there will be problems when Zhen T is hidden for a long time. Therefore, while still maintaining the advantages obtained in the zinc metallized film, in order to improve the deposition characteristics of the deposited film, the UK's first; L, Patent No. 754, 064 proposes a method according to which a metal film such as Al2O3 and a metal oxide layer are sprayed with zinc on a polymer film, thereby improving a zinc metallized film. Antioxidant properties. Also, German Patent No. o'osm? Discloses another method in which instead of a multilayer film, a zinc-based alloy such as a Zn_Al alloy is plated on a plastic film as a single layer, thereby achieving improvement in oxidation prevention characteristics. In fact, it is improved when metal such as metal is plated on the 211 layer. "4-This paper size applies to the National Standard of China (CNS) M specification (210X297 mm). Please read the notes on the back before filling in this book. page)

A7 B7 經满部中央標準局員工消費合作社印51 五、發明説明(4) 防氧化特性。然而,在這種情況下需要高溫度和高眞空來 沈積C「,因爲這個原因,此一方法尙未實際採用。 發明概要 因此,本發明之一目的在於提供一種製造呈現最佳抗 氧化特性的薄膜電容器用的敷鋅金屬化薄膜的方法,按本 發明方法利用聚合物膜進行表面處理而可耐濕保護敷鉢金 屬化薄膜,而於聚合物膜上鍍覆上敷鋅金屬化薄膜以增加 聚合物膜的表面張力,或利用在鋅薄膜上鑛覆上—呈現高 粘結能力之金屬。 —方面,根據本發明乃提供一種製造呈現最佳抗氧化 特性的薄膜電容器用的敷鋅金屬化薄膜的方法,包括下面 步驟:(a)藉利用濺射方法或一種熱蒸鍍方式以一種具有 高粘結能力的鋁金屬對一聚合物膜片表面進行處以製成一 單一種層(seed layer);及(b)作爲一電極合金將鋅或鋅 鋁合金熔敷在步驟U)時所獲得的合成結構上,以達成2到10 Ω /m2的總表面電阻。 另一個方面,根據本發明的方法還包括製成一由具有 較高氧化特性的鋁金屬構成之種層,作爲電極合金熔敷上 一層鋅以及尙包括將鋁金屬層作爲一種鋅保護膜片熔敷至 由鋅製成之電極合金表面上之步驟。 再一個方面,本發明提供一種製造呈現最佳抗氧化特 性的薄膜電容器用的敷鋅金屬化薄膜之方法,步驟包括: (a)利用輝光放電法在〇2,〇2+Αγ或〇2+Ν2+Ατ的大氣壓下於 聚合物膜表面上產生(Γ團,(b)在無必要製成金屬種層下 (請先閱讀背面之注意事項再填寫本頁) ,-° 本紙張尺度速用中國國家榡準(CNS ) Λ4規格(210X297公釐) 經濟部中央橾準扃員工消费合作社印裝 A7 _ B7 五、發明説明(5) 將作爲一電極合金的鋅熔敷到聚合物薄膜表面上,以達成 2到10 Ω/m2的總表面電阻,(c)利用濺射法輝光放電在 敷鋅?έ膜上形成上一層鋅保護氧化物薄膜。 圖式簡單說明: · 本發明之其他目的及特點,可由以下各實施例的說明 及參閱附圖,獲得進一步了解。其中, 圖1是一描述依本發明熔敷鋅狀態的示意圖; 圖2是一描述通過一金屬噴敷聚合物膜水份的種種侵 入路線之示意圖; 圖3是一描述依本發明所製成之敷鋅金屬化薄膜的斷 面圖; 圖4是一描述依本發明製成敷鋅金屬化薄膜所採用的 眞空爐之示意圖;及 圖5是一描述比較習用薄膜與依本發明之敷鋅金屬化 膜具有抗氧化特性之圖表。 發明詳細說明: 利用耐熱性蒸發法在聚合物膜上形成有金屬噴敷膜的 地方就傾向於出現多孔結構。當薄膜暴露於大氣時,氣壓 中的水會輕易地滲入到薄膜中。在這種情況下,薄膜的附 著性質降級,如此會突然產生氧化作用。爲了改善金屬噴 敷膜的抗氧化特性以防止此類氧化作用,可採用一種由呈 現對聚合物膜高度附著性質的金屬或氧化物組成的種層( seed layer ),於鋅未被熔敷到聚合物膜上之前將上述種 本紙伕尺度適用中國國家標準(CNS)六4規格(2]0x297公釐) 种衣 I I訂 I 線 (請先閱讀背面之注意事項再填寫本頁) 五、發明説明(6 ) A7 B7 經濟部中夬標準局員工消費合作社印黑 層金屬喷敷到聚合物膜上。關於金屬噴教膜的附著及氧化 性質將視種層的種類而定。當種層與聚合物膜間的黏结力 偏低時,種層的熔敷呈不均勻狀以致於因晶種(3的⑴的°表 面張力能而產生塊狀。在這種情沉下,敷在種層上的敷鋅 金屬化薄膜呈現次等附著性質。這種傾向在當採用聚丙埽 或聚碳酸酯膜時顯著地發生。噴敷層的抗氧化特性及氧化 機構受喷敷層對聚合物膜的附著性質的影響很大。尤其是 ,典型採用來作為電容器的聚合物膜的雙麵向伸長式聚異 丙烯膜(OPP薄膜)因為其附著張力相當地低,為例如: dyne/cirf而聚酯(PET)膜的附著張力為心, 呈現對鋅層的附著性質降級。為此目的,將這類聚丙缔膜 使之接受特別處理如:電暈處理,以提高其附著張力到不 少於38-42 dyne/cm2的程度。 根#本發明,敷鋅金屬化薄膜是利用將具有最佳抗氧 性質的鋁作為種層噴敷到厚度從i 5到2〇;u m的電容器^合 物膜上來製成,這樣,鋁層得表面電阻從1〇〇到3⑽时 或將聚合物膜表面按照輝光放電或濺射法進行處理,而接 下去,將鋅噴敷到合成的薄膜結構上,這樣,薄膜結構得 總表面電阻為3至4 .οΩ/m2。敷鋅金屬化薄膜成形是在— 如圖4中所示,包括一真空度維持在2)&lt;1〇_2七〇1^3下的上 室9及一真空度維持在2 X 10-4 t〇rrsT的下室1〇的真空爐 中以連續法進行。尤其是,鋁金屬噴敷作用是在真空&amp;的 鋁金屬噴敷區5中進行而鋅金屬噴敷作用則是在真空爐的 鋅金屬噴敷區6中進行。另一方面,對聚合物膜的處理則 f诗先閱讀背面之注意事項再填寫本頁jA7 B7 Printed by the Consumer Standards Cooperative of the Central Bureau of Standards 51 5. Description of the invention (4) Antioxidant properties. However, in this case, high temperature and high space are required to deposit C ", and for this reason, this method is not actually adopted. SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method for manufacturing A method of applying a zinc-coated metallized film for a film capacitor, according to the method of the present invention, uses a polymer film to perform a surface treatment to protect the metallized film with moisture resistance, and a zinc-coated metallized film is plated on the polymer film to increase polymerization. The surface tension of the material film, or the use of a mineral coating on a zinc film—a metal exhibiting high bonding ability.—In accordance with the present invention, a zinc-coated metallized film for manufacturing a film capacitor exhibiting the best oxidation resistance characteristics is provided The method includes the following steps: (a) using a sputtering method or a thermal evaporation method to process a polymer film surface with an aluminum metal having a high bonding ability to form a single type layer (seed layer) And (b) as an electrode alloy, zinc or a zinc aluminum alloy is deposited on the composite structure obtained in step U) to achieve a total surface electric power of 2 to 10 Ω / m2; In another aspect, the method according to the present invention further comprises forming a seed layer composed of aluminum metal having higher oxidation characteristics, depositing a layer of zinc as an electrode alloy, and the step of including the aluminum metal layer as a zinc protective film. The step of welding a sheet to the surface of an electrode alloy made of zinc. In yet another aspect, the present invention provides a method for manufacturing a zinc-coated metallized film for a film capacitor exhibiting the best oxidation resistance characteristics. The steps include: (a) Glow discharge method is used to generate (Γ group, (b) under the atmospheric pressure of 〇2, 〇2 + Αγ or 〇2 + N2 + Ατ under the atmospheric pressure of the polymer film (Please read the back first) Please note this page and fill in this page again),-° This paper size is quick to use China National Standards (CNS) Λ4 specifications (210X297 mm) Central Government Standards of the Ministry of Economic Affairs Employees Cooperatives printed A7 _ B7 V. Description of the invention (5 ) Zinc as an electrode alloy is deposited on the surface of the polymer film to achieve a total surface resistance of 2 to 10 Ω / m2. (C) Glow discharge by sputtering method is used to form a layer of zinc on the zinc-coated film. Protect oxide film. Brief description of the formula: Other objects and features of the present invention can be further understood from the description of the following embodiments and with reference to the drawings. Among them, FIG. 1 is a schematic diagram describing the state of deposited zinc according to the present invention; FIG. 2 is a Schematic diagram describing various invasion routes of water applied to a polymer film by a metal spray; FIG. 3 is a cross-sectional view illustrating a zinc-coated metallized film made in accordance with the present invention; FIG. 4 is a diagram illustrating a method made in accordance with the present invention; A schematic diagram of an empty furnace used for zinc-coated metallized films; and FIG. 5 is a graph describing the comparison of the oxidation resistance characteristics of a conventional film and the zinc-coated metalized film according to the present invention. Detailed description of the invention: Where a metal spray film is formed on the material film, a porous structure tends to appear. When the film is exposed to the atmosphere, water in the air pressure can easily penetrate into the film. In this case, the adhesion properties of the film are degraded, so that oxidation may occur suddenly. In order to improve the anti-oxidation characteristics of metal spray coatings to prevent such oxidation, a seed layer composed of a metal or an oxide exhibiting a high adhesion property to a polymer film may be used. Before applying the above paper on the polymer film, the size of the above-mentioned paper is applicable to the Chinese National Standard (CNS) 6-4 specifications (2) 0x297 mm. Seeding II order I line (please read the precautions on the back before filling this page). 5. Invention Note (6) A7 B7 The black layer metal printed on the consumer cooperative of the employees of the China Standards Bureau of the Ministry of Economic Affairs was sprayed onto the polymer film. The adhesion and oxidation properties of the metal spray film will depend on the type of seed layer. When the adhesive force between the seed layer and the polymer film is low, the welding of the seed layer is not uniform, so that a block shape is generated due to the surface tension energy of the seed crystal (3 °.) In this case, The zinc-coated metallized film applied on the seed layer exhibits secondary adhesion properties. This tendency occurs significantly when a polypropylene or polycarbonate film is used. The anti-oxidation properties of the spray coating and the oxidation mechanism are affected by the spray coating The adhesion properties of polymer films have a great effect. In particular, the two-sided stretched polyisopropylene film (OPP film) typically used as a polymer film for capacitors has a relatively low adhesion tension, for example: dyne / cirf, and polyester (PET) film adheres to the tension of the heart, showing the degradation of the adhesion properties of the zinc layer. For this purpose, this type of polypropylene film is subject to special treatments such as: corona treatment to increase its adhesion to No less than 38-42 dyne / cm2. Root # In the present invention, a zinc-coated metallized film is a capacitor with a thickness of 5 to 20 um, which is sprayed by using aluminum with the best anti-oxidation property as a seed layer. ^ Composite film is made up, so that the aluminum layer has a surface When the resistance is from 100 to 3 或 or the polymer film surface is treated according to glow discharge or sputtering, and then, zinc is sprayed on the synthesized thin film structure, so that the total surface resistance of the thin film structure is 3 to 4 .οΩ / m2. The zinc-plated metallized film is formed in—as shown in FIG. 4, including an upper chamber 9 and a vacuum degree maintained at 2) &lt; 1〇_2 七 〇1 ^ 3. The continuous process was performed in a vacuum furnace maintained in a lower chamber 10 of 2 × 10-4 torrsT. In particular, aluminum metal spraying is performed in a vacuum &amp; aluminum metal spraying zone 5 and zinc metal spraying is performed in a zinc furnace spraying zone 6 of a vacuum furnace. On the other hand, the treatment of polymer film f read the notes on the back before filling in this page j

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、1T 本紙張尺度適用中國國家標準(CNS )八4麟(2丨〇&gt;&lt;297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(7 ) 是在一包含在真空室内的電漿應用區4中進行。 在圖4中所示的真空室中,電容器聚命物膜是被從一 底薄膜袖2以不低於6 m/sec的速度連續地饋到一冷卻圓 筒1 °隨後’在與冷卻圓筒1保持接觸的時候聚合物膜是 浩著該冷卻圓筒1饋進並接著棬繞到捲薄膜盤3上。在沿 著冷卻圓筒1饋進之時,此聚合物膜即通過鋅金屬噴敷區 6而在此區中600至800。(:的高溫鋅蒸汽將聚合物膜粘著。 接著利用溫度維持在從—Μ到-1〇°c下的冷卻圓筒1使敷鋅 金屬化薄膜快速地冷卻。在聚合物膜或聚合物膜金屬電極 形成有一金屬種層,該種層是以高速饋進。金屬種層的成 形是藉本身為一批式真空槽的電漿區4中,根據輝光放電 或濺射法利用一加或!^電源且同時供给予電漿區4 一定比 率的惰性氣體及氧氣或是氪氣,產生一種呈現高氧化速度 金屬的電漿來完成。另一個可選擇方式是,根據一種熱蒸 發法可於鋁金屬噴敷區5中形成金屬種層。根據這種金屬 種層’可在聚合物膜或金屬電極上形成一含有高粘結力的 抗氧化薄膜。 由於敷鋅金屬化薄膜具有微多晶體組織而對聚合物膜 具有原子粘結力。然而,因為熱能轉化成吸收能因而產生 能量消耗之故,上述之枯結力並不充足。用來形成絕熱聚 合物薄膜的聚對酞酸乙二酯(PET)及定向聚異丙释(〇pp )各 自具有以下分子結構。 —8 — 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂一T- B7發明説明( Η i -ώ· Η 1 -c ch3. [oppj η Η 0 ! II -c-o-c—c Η π [ΡΕΤ] 經濟部中央榡準局員工消費合作社印袈 作分子結構上含有氧氣,只要在醋上雜上 乍^種層的呈現高氧化性質的金屬的地方,而與 :間即顯示高附著力在氧氣與種層原子間產生枯結 力。這樣,目為種層金屬與鋅之間_結為__強力的金屬 結合’當㈣上㈣上鋅時就可獲得—均W密的辞膜片 ,因此,在這種情沉下抗氧化特性就有增進。 然而,不含例如:聚異丙烯等氧氣團的聚合物的情沉 時則不可能期待有此類特性。因此,對這類聚合物,表面 處理需要按照濺射或輝光放電法在一含少量氧氣的電漿大 氣壓下進行。當對聚合物膜片施予這樣的表面處理時,膜 片就可在表面上有含氧氣團的分子。之後,利用濺射或離 子鍍覆法在表面處理過的聚合物膜片上形成一呈現高度氧 化性質的金屬。在這種情沉下,就如ΡΕτ薄模的情沉由於 上述的處理即可在聚合物膜片上熔敷上一層均勾且緊密的 鋅層。這樣,就可獲得呈現高粘結力及最佳抗氧化特性的 電容器。呈現高氧化性質金屬膜的表面處理及護膜是按連 續法進行。因此,本發明之目的在於藉利用DC電源的—種 電聚氧化或轉化作用處理方式或利用滅射方法炫敷—層呈 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) f請先閲讀背面之注意事項再填寫本頁〕 、一11 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(9 ) 現高氧化性質方式形成氧化物或氪化物層來預防金屬電極 的氧化作用。 本發明方法適用於1〇-2到1〇-β torr/αη3真空下對金屬 電極或聚合物摸片一或兩面的表面進行處理,以增強膜片 與電極間的粘結力,從而達成附著強度的改進,而可因此 增進抗氧化性質。 根據本發明方法,採用連續熔敷法將一種氧化物或氪 化物膜片被覆到形成在聚合物膜片一面或兩面的表面上到 厚度為100至15〇〇Α的薄膜金屬電極上。氧化物或氮化物膜 片的生成是藉在4〇〇到1000 V的DC或RF電壓下設定的電場 所產生的電漿大氣壓中進行。該電漿大氣壓是透過一氣體 控制閾(MFC:質量流量控制器)配合惰性.氣體與氧氣或氪氣 混合體來供給。在電漿大氣壓中,氧氣或氪氣是與一種靶 材料,即一種要來作為氧化物或氪化物熔敷的材料起反應 作用,而在一金屬電極上形成一 5〇到2〇〇^的氧化物或氪化 物被覆層。 為預防敷鋅薄膜被水份或氧氣氧化,在該敷鋅薄膜上 生成一層由例如:鉻,鈦,鈮或鋁等材料製成,呈現高氧 化性質的層以形成一緊固的氧化物膜片。由於這層氧化物 膜片,敷鋅薄膜呈現一優良抆氧性質。 根據利用0PP膜片應用於電容器上本發明的一第一實 施例,將聚合物膜片表面張力增強以增加聚合物膜片與金 屬熔敷薄膜間的粘結力。藉此增強的粘結力,喷鍍金屬過 的金屬膜片與聚合物膜片即堅固地結合在一起。為了增強 -10 - 本紙張·尺度適用中國國家標準(CNS ) A4規格(2IOX297公楚) (請先閲讀背面之注意事項再填寫本頁) 訂 A7 B7 10 五、發明説明( 表面張力能量,利用根據輝光放電法於—支真空炫教壯 中產生的電漿來處理聚合物膜片。利用電衆處二方式 在聚合物膜片上生成一厚度從2〇到幾萬單位埵《^ 即 x vA, ^^QStrorn 的種層,由此使聚合物膜片 (Ζη-0-C-, Ζηκ αί π 屮 ,Α丄一0—C或 Al-N-C)起活化作用如下:、 1T This paper size is applicable to Chinese National Standard (CNS) 8 4 Lin (2 丨 〇 &gt; &lt; 297 mm) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 5. The description of the invention (7) This takes place in a plasma application zone 4 in a vacuum chamber. In the vacuum chamber shown in Figure 4, the capacitor film is continuously fed from a bottom film sleeve 2 to a cooling cylinder 1 ° at a speed of not less than 6 m / sec. The polymer film is fed by the cooling cylinder 1 while the cylinder 1 remains in contact, and then wound onto the roll film tray 3. As it is fed along the cooling cylinder 1, the polymer film passes through the zinc metal spray zone 6 in this zone from 600 to 800. (: The high-temperature zinc vapor adheres the polymer film. Then the cooling cylinder 1 maintained at a temperature from -M to -10 ° C is used to rapidly cool the zinc-coated metallized film. In the polymer film or polymer The membrane metal electrode is formed with a metal seed layer, which is fed at a high speed. The metal seed layer is formed in the plasma region 4 which is a batch-type vacuum tank by using one plus or one according to the glow discharge or sputtering method. ! ^ The power supply is also used to give a certain ratio of inert gas and oxygen or radon gas to the plasma area 4 to generate a plasma that exhibits a high oxidation rate metal. Another alternative is that a thermal evaporation method can be used in A metal seed layer is formed in the aluminum metal spraying area 5. According to this metal seed layer, an anti-oxidation film containing a high adhesion force can be formed on a polymer film or a metal electrode. Since the zinc-coated metallized film has micropolycrystals The structure has atomic adhesion to the polymer film. However, because the thermal energy is converted into absorbed energy and energy consumption is caused, the above-mentioned dead force is not sufficient. Polyethylene terephthalate used to form a thermally insulating polymer film (PET) and oriented polyisopropene (〇pp) each have the following molecular structure. —8 — This paper size applies to China National Standard (CNS) A4 specifications (210X297 mm) (Please read the precautions on the back before filling (This page) Order a T-B7 invention description (Η i-FREE The molecular structure contains oxygen, as long as the vinegar is mixed with the highly oxidizing metal in the seed layer, and it shows a high adhesion between the oxygen and the seed layer atom. In this way, the objective It is a strong metal combination between the seed metal and zinc _ knotted __ can be obtained when zinc is placed on the surface-uniform W dense diaphragm, so the oxidation resistance in this situation has However, it is impossible to expect such characteristics when the polymer does not contain oxygen groups such as polyisopropene. Therefore, for this polymer, the surface treatment needs to be performed in accordance with sputtering or glow discharge method. Plasma with a small amount of oxygen is carried out under atmospheric pressure. When such a surface treatment is performed, the film can have oxygen-containing molecules on the surface. Then, a metal having a highly oxidizing property is formed on the surface-treated polymer film by sputtering or ion plating. In this case, as in the case of PET thin mold, due to the above-mentioned treatment, a uniform and tight zinc layer can be deposited on the polymer film. In this way, it can obtain high adhesion and Capacitor with the best anti-oxidation properties. The surface treatment and protective film of the metal film exhibiting high oxidation properties are performed by a continuous method. Therefore, the purpose of the present invention is to use a DC power supply—a kind of electro-polymerization or conversion treatment method or use Extinguishing method—applicable to Chinese paper standard (CNS) A4 (210X297 mm) for the paper size of this layer. F Please read the precautions on the back before filling this page. Preparation of A7 B7 V. Description of the invention (9) The oxide or halide layer is formed in a high-oxidizing manner to prevent the oxidation of the metal electrode. The method of the invention is suitable for treating the surface of one or both sides of a metal electrode or a polymer film under a vacuum of 10-2 to 10-β torr / αη3, so as to enhance the adhesion between the film and the electrode, thereby achieving adhesion. The improvement in strength can thus improve the antioxidant properties. According to the method of the present invention, an oxide or halide film is coated on a surface of one or both surfaces of a polymer film to a thin film metal electrode having a thickness of 100 to 150 A by a continuous deposition method. The oxide or nitride film is generated by a plasma atmosphere generated by an electric field set at a DC or RF voltage of 400 to 1000 V. The plasma atmospheric pressure is supplied through a gas control threshold (MFC: mass flow controller) combined with an inert gas and a mixture of oxygen and krypton. In the plasma atmosphere, oxygen or radon reacts with a target material, that is, a material to be deposited as an oxide or a halide, and forms a 50 to 200 ^ on a metal electrode. An oxide or halide coating. In order to prevent the zinc coating film from being oxidized by water or oxygen, a layer made of materials such as chromium, titanium, niobium, or aluminum is formed on the zinc coating film to exhibit a highly oxidizing layer to form a fastened oxide film. sheet. Due to this oxide film, the zinc-coated thin film exhibits excellent oxygen-reducing properties. According to a first embodiment of the present invention in which a 0PP film is applied to a capacitor, the surface tension of the polymer film is enhanced to increase the adhesion between the polymer film and the metal deposited film. With this enhanced adhesion, the metallized metal film and the polymer film are firmly combined. In order to strengthen -10-This paper · size applies Chinese National Standard (CNS) A4 specification (2IOX297). (Please read the precautions on the back before filling this page) Order A7 B7 10 V. Description of the invention (surface tension energy, use According to the glow discharge method, the plasma produced in a vacuum dazzle is used to process the polymer membrane. The thickness of the polymer membrane is generated from 20 to several tens of thousands of units on the polymer membrane using the two methods of electric discharge. ^^ x The seed layer of vA, ^^ QStrorn, thereby activating the polymer membrane (Zη-0-C-, Znηα α π 屮, Α 丄 —0—C or Al-NC) as follows:

CH, - CH I - CH, ηCH,-CH I-CH, η

CH2 - CH Η - CII 〇 j-or -£ch2 - CH - I — c — i 0 - (請先閲請背面之注意事項再填寫本頁) 經濟部中央樣準局員工消費合作社印製 接著,在種層上均勻地熔敷上一層均呈現高氧化性質 的如:鉻,鈦,鋁或銀或一種鋁合金等的金屬到厚度從5 到幾百上千單位埃。在此合成的結構上復熔敷上一層鋅或 鋁一鋅合金,這樣,即獲得一多層薄膜結構。 根據本發明一第二實施例,按照濺射方法利用沉:或RF 電源所產生的氬’氬+氧或氬+氮的大氣壓中採用一路, 鈥,鋁,銀或鋅等的靶材料在聚合物膜片上形成一種層。 此時,在聚合物膜片表面上提供氧或氪氣團,接下去,照 上述第一實施例同一種方法,在合成的結構上溶敷上鋅或 銘一鋅合金。根據這一實施例,在抗氧化及粘結特徵上即 獲得改進。由於緊固的氧化物或氪化物層用來保護金屬膜 片不受於聚合物膜片中含有的或自外面滲透進入聚合物膜 片中的水份影響,金屬噴鍍薄膜具有改良式的抗氧化特徵 -11- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標率局員工消費合作杜印製 A7 _______ B7 五、發明説明(U ) 。同時,在金屬電極上生成厚度到從50到10“的氧化物或 乳化物膜是用來提供一保護金屬嗜鍍電極不受存在於大氣 中水份的影響的薄膜。 根據本發明一第三實施例,利用一種熱蒸發方法將呈 現比鋅具更高·氧化作用的金屬,作為一中間層以到達從2〇 到5〇1厚度地熔敷到聚合物膜片上。其後,在合成的結構 上熔敷上一層敷鋅膜片。由於敷鋅膜片呈還原電位狀態, 因此在敷鋅膜片未起氧化作用前使中間層起氧化,由此形 成一具有緊固結構的氧化物膜。因為鉅的電位呈現_1662 V而鋅電位呈現_〇763 V之故,當中間層是以鋁製成時此 中間層呈氧化電位狀態而敷鋅薄膜則呈還原電位狀態。因 此,在敷鋅膜片起氧化作用之前使敷鋁薄膜氧化。此外, 由於當銘氧化時即產生氧化銘的原故,無任何賈法尼電池 形成,而因此可防止敷鋅薄膜起快速氧化作用。此氧化物 膜是用來保護敷鋅膜片不受於聚合物膜片中含有的或滲透 過聚合物膜片的水份的影響。因此,敷鋅薄膜呈現改良式 抗氧化性質。 中間層金屬(A1 + 3 )是通過電極金屬即,鋅(Zn+2 )轉移 到聚合物膜片表面,這樣,該中間層金屬提前敷鋅膜片而 與氧氣偶合,由此形成一厚度從2〇到5〇χ的緊固氧化物薄 膜。此氧化物薄膜是用來保護敷鋅膜片不受自大氣中浸遼 進入聚合物膜中的水份的影響。 &amp; 根據本發明亦可執行另一種方法,該方法可應用在高 壓電容器上。該方法涉及在聚合物膜片上被覆上—層杭g -12 - 本紙張尺度適Μ中國國家標準(CNS )八4胁(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 、1Τ 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(12 ) 化薄膜,作為電極金屬將鋅熔敷到抗氧化被覆膜片上,之 後,在敷鋅薄膜上熔敷上一層適用來防止敷鋅膜片氧化的 金屬保護層。按照此一方法,鋅是被熔敷到聚合物膜片上 以達成從4到1〇〇 Ω/m2的表面電阻。至於金屬保護層則 是利用連續方法熔敷到敷鋅薄膜上以達成2到ίο Ω/nf的 表面電阻。如此,利用連績熔敷方式即可獲得一種多層的 結構。 根據上述之方法,可以達成敷鋅薄膜最佳抗氧化特徵 以及種種優點。 有關本項發明在參閱以下各實施例,將可輕易地瞭解 。然而,以下各實施例係用來敘述本項發明内容,並非意 味用來限制該項發明的範疇。 實施例1 於一上室真空為2XlO—2torrs及下室真空為2X10— torrs的真空室中,作為種層將鋁熔敷到一從4到6/i m厚 度的電暈處理過的聚異丙烯膜片上。這樣進行熔敷以達成 從100到300 Ω/m2表面電阻。之後,將鋅熔敷到敷鉬膜片 上以達成從3到4Ω/m2表面電阻,如此即獲得一金屬噴鍍 的電容器薄膜結構。 接著將電容器薄膜結構保存在一支維持在溫度60°C及 相對濕度80%下的恒溫及恒濕容器内到2 , 8 , 12及20等小時 的不同時間以測量表面電阻上的變化。根據表面電阻上測 到的變化為基礎,測量膜片的氧化程度。測得結果顯示於 圖5中。 (請先閱讀背面之注意事項再填寫本頁) -13 - 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) A7 B7 38^825 五、發明説明(13 實施例 (请先聞讀背面之注意事項存填寫本貫) 利用如實施例1中同一個方式製成一電容器薄膜結構 。此外,將鋁熔敷到電容器薄膜結構的敷鋅膜片上以達成 3 Ω/nf的表面電阻。對合成的電容器薄膜結搆進行如實 施例1中相同的測量方式以測定其氧化程度,測得結果顯 示於圖5中。 實施例3 製備一種未接受電暈處理6&quot;瓜厚寒的聚異丙烯膜片。 然後於一支上.室真空為2Xi〇&lt;torrs及下室真空為2:&lt;1〇一4 torrs的真空爐中讓聚異丙烯膜片於上室内作Ar(6〇%)+〇 (4〇%)的大氣壓下接受輝光放電處理。隨後,作為種層^ 鋁熔敷到聚異丙烯膜片上。利用連續方法將鋅熔敷到敷鉬 層上以達成總表面電阻為3 Q/汾。這樣即獲得一種金 噴鍍電容H薄膜結構。對此電容器薄麟構制如實施例 1中同樣的測量方式進行以測定氧化程度。測得結果顯示 於圖5中。 實施例4 除了在聚異丙埽薄膜上無種層形成外,如實施例3中 採用同樣的方法獲得-金射鍍電容器薄錢構。對電容 經濟部中央標準局員工消費合作社印製 器薄膜結構制如實_丨巾同樣㈣量方式進行以測定 其氧化程度,測得結果顯示於圖5中。 實施例5 =用如實關3巾同樣的方法的連續法將堯 到與實施例3中相同的聚異丙歸薄膜上,利用連續:式再 -14 - A7 3S2825 五、發明説明(14 ) 將銘炫敷到敷鋅膜片上以達成表面電阻為,由此 達成總表面電阻約為25 Ω / nf。這樣即獲得一種金屬噴 鏡電容器薄膜結構。對此電容器薄膜結構採用如實施例1 中同樣的測量方式進行以測定其氧化程度。測得結果顯示 於圖5中。 實施例6 利用如實施例3中同樣的方法的連續法將鋁與鋅熔敷 到實施例3中相同的聚異丙烯薄膜上。接著,讓敷鋅膜片 在下室中接受輝光放電處理,由此達成從 總表面電阻。這樣即獲得一金屬噴鍍電容器薄膜結構。對 此電容器薄模結構採與如實施例1中同樣的測量方式進行 以測定其氧化程度。測得結果顯示於圖5中。 比較例 將鋅溶敷到一聚異丙烯或聚對酞酸乙二酯膜片上以達 成總表面電阻為3.5 Q/允。如此即獲得一熔敷電容器薄 膜結構。對此電容器薄膜結構,採如實施例1中同樣的測 量方式進行以測定其氧化程度。測得結果顯示於圖5中。 從參考圖5中可以發現,實施例1至6的電容器薄膜 結構與比較例相比較,呈現優良的抗氧化特性。同時也可 發現’實施例1至6的電容器薄膜結構在電氣性質上呈現 進步性(長時間可靠性的改善及電容性縮減度小等)。 儘管以上作為說明的目的,揭橥本發明各較佳實施例 :凡熟習此技藝人士皆知在不背離本發明揭示於申請專利 範圍中的精神與範疇下,其種種變化,添加及取代均是可 行0 中國國 m. tfjf nm ^n·— tn· n^i 1 -1 ml nn ^^—B— nw I · 1 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印裝 -15 -CH2-CH Η-CII 〇j-or-£ ch2-CH-I — c — i 0-(Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Central Sample Bureau of the Ministry of Economic Affairs A layer with high oxidation properties such as chromium, titanium, aluminum, or silver or an aluminum alloy is evenly deposited on the seed layer to a thickness of 5 to hundreds of thousands of angstroms. A layer of zinc or aluminum-zinc alloy was over-clad on the synthesized structure, so that a multilayer film structure was obtained. According to a second embodiment of the present invention, according to a sputtering method, an argon gas of argon 'or argon + oxygen or argon + nitrogen generated by an RF power source is used in the atmospheric pressure, and target materials such as aluminum, silver, or zinc are polymerized. A layer is formed on the film. At this time, oxygen or radon gas is provided on the surface of the polymer membrane, and then, according to the same method as in the first embodiment, zinc or a zinc alloy is deposited on the synthesized structure. According to this embodiment, improvements in oxidation resistance and adhesion characteristics are obtained. Because the fastened oxide or halide layer is used to protect the metal diaphragm from the water contained in the polymer diaphragm or penetrate into the polymer diaphragm from the outside, the metal sprayed film has an improved resistance Oxidation characteristics-11- This paper size applies to China National Standard (CNS) A4 (210X297 mm). The central government ’s Bureau of Standards, Ministry of Economic Affairs, employee consumption cooperation printed A7 _______ B7 V. Description of the invention (U). At the same time, an oxide or emulsion film formed on the metal electrode to a thickness of from 50 to 10 "is used to provide a thin film that protects the metal electroplated electrode from the moisture present in the atmosphere. According to the invention, a third In the embodiment, a thermal evaporation method is used to deposit a metal having a higher oxidation effect than zinc as an intermediate layer so as to reach a thickness of from 20 to 501 to be deposited on a polymer film. Thereafter, in synthesis A layer of zinc coating is deposited on the structure of the structure. Because the zinc coating is in a reduction potential state, the intermediate layer is oxidized before the zinc coating is oxidized, thereby forming an oxide with a fastening structure. Film. Because the giant potential is _1662 V and the zinc potential is _〇763 V, when the intermediate layer is made of aluminum, the intermediate layer is in an oxidation potential state and the zinc-coated film is in a reducing potential state. Therefore, in The zinc-coated film oxidizes the aluminum-coated film before it oxidizes. In addition, since the oxide film is produced when the film is oxidized, no jafani battery is formed, and thus the zinc-coated film can be prevented from rapidly oxidizing. This oxide The film is used to protect the zinc-coated film from the water contained in or penetrated by the polymer film. Therefore, the zinc-coated film exhibits improved antioxidant properties. The intermediate layer metal (A1 + 3) The electrode metal, that is, zinc (Zn + 2), is transferred to the surface of the polymer film. In this way, the intermediate metal is coated with zinc film in advance and coupled with oxygen, thereby forming a thickness from 20 to 50 × Oxide film. This oxide film is used to protect the zinc-coated film from the water immersed in the polymer film from the atmosphere. &Amp; According to the present invention, another method can also be performed, which The method can be applied to high-voltage capacitors. The method involves covering a polymer film—Laohang g -12-This paper is sized to the Chinese National Standard (CNS) VIII (210X 297 mm) (Please read first Note on the back, please fill in this page again), 1T printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 5. Description of the invention (12) The thin film is used as electrode metal to deposit zinc on the anti-oxidation coating film, and then, Weld on a zinc film Layer is a metal protective layer that prevents the oxidation of the zinc coating film. According to this method, zinc is deposited on the polymer film to achieve a surface resistance from 4 to 100 Ω / m2. As for the metal protection layer, The continuous method is applied to the zinc coating to achieve a surface resistance of 2 to ίο Ω / nf. In this way, a multi-layer structure can be obtained by the continuous welding method. According to the method described above, the zinc coating can be maximized. Good anti-oxidation characteristics and various advantages. This invention will be easily understood by referring to the following examples. However, the following examples are used to describe the content of this invention and are not meant to limit the scope of the invention. Example 1 In a vacuum chamber with a vacuum of 2XlO-2torrs in the upper chamber and a vacuum of 2X10-torrs in the lower chamber, aluminum was deposited as a seed layer to a corona-treated polyisocyanate having a thickness of 4 to 6 / im. Acrylic diaphragm. Welding is performed in this way to achieve a surface resistance from 100 to 300 Ω / m2. After that, zinc was deposited on the molybdenum-coated film to achieve a surface resistance from 3 to 4 Ω / m2, thus obtaining a metallized capacitor film structure. Then the capacitor film structure was stored in a constant temperature and humidity container maintained at a temperature of 60 ° C and a relative humidity of 80% to different hours of 2, 8, 12, and 20 hours to measure the change in surface resistance. The degree of oxidation of the diaphragm is measured on the basis of the changes measured on the surface resistance. The measured results are shown in Fig. 5. (Please read the precautions on the back before filling out this page) -13-This paper size applies to Chinese National Standard (CNS) A4 specification (210 × 297 mm) A7 B7 38 ^ 825 V. Description of the invention (13 Examples (please listen first Read the notes on the back of the document and fill in the text.) A capacitor film structure was made in the same way as in Example 1. In addition, aluminum was deposited on the zinc film of the capacitor film structure to achieve a surface of 3 Ω / nf. Resistance. The synthetic capacitor film structure was measured in the same manner as in Example 1 to determine its degree of oxidation, and the measurement results are shown in Figure 5. Example 3 Preparation of a polymer without corona treatment 6 &quot; Isopropene diaphragm. Then place the polyisopropene diaphragm in the upper chamber as Ar (6) in a vacuum furnace with a vacuum of 2Xi &lt; torrs and a lower chamber of 2: 1104 torrs. 〇%) + 〇 (40%) under a glow discharge treatment. Then, as a seed layer ^ aluminum was deposited on the polyisopropylene film. Zinc was deposited on the molybdenum layer by a continuous method to achieve a total The surface resistance is 3 Q / fen. In this way, a gold spray plating electrode is obtained H film structure. The capacitor thin-lin structure was measured in the same manner as in Example 1 to determine the degree of oxidation. The measurement results are shown in Figure 5. Example 4 No seed layer was formed except on the polyisopropylfluorene film In addition, the same method as in Example 3 was used to obtain the thin film structure of gold-plated capacitors. The film structure of the printed film device of the Consumer Cooperative of the Central Standards Bureau of the Ministry of Capacitive Economy was made in the same manner to determine its oxidation. The measured results are shown in Fig. 5. Example 5 = The continuous method using the same method as that of 3 towels was applied to the same polyisopropene film as in Example 3, using continuous: -A7 3S2825 V. Description of the invention (14) Apply Ming Xuan to the zinc film to achieve the surface resistance, thus achieving a total surface resistance of about 25 Ω / nf. This will obtain a metal spray capacitor film structure. This capacitor film structure was measured in the same manner as in Example 1 to determine its degree of oxidation. The measurement results are shown in Figure 5. Example 6 A continuous method using the same method as in Example 3 was used. Zinc was deposited on the same polyisopropylene film as in Example 3. Next, the zinc-coated film was subjected to a glow discharge treatment in the lower chamber, thereby achieving the total surface resistance. In this way, a metal sprayed capacitor film structure was obtained. The thin-film structure of this capacitor was measured in the same manner as in Example 1 to determine the degree of oxidation. The measurement results are shown in Figure 5. Comparative Example: Zinc was applied to a polyisopropene or polyterephthalic acid The total surface resistance of the ethylene glycol film was 3.5 Q / permissible. In this way, a welded capacitor film structure was obtained. The capacitor film structure was measured in the same manner as in Example 1 to determine the degree of oxidation. The measured results are shown in FIG. 5. As can be seen from referring to Fig. 5, the capacitor film structures of Examples 1 to 6 exhibited superior oxidation resistance compared to the comparative example. At the same time, it was also found that the capacitor film structures of the 'Examples 1 to 6 showed improvement in electrical properties (improvement of long-term reliability and small degree of capacitive reduction, etc.). Although the above is for the purpose of illustration, the preferred embodiments of the present invention are disclosed: Any person skilled in the art knows that without departing from the spirit and scope of the present invention disclosed in the scope of the patent application, its various changes, additions and substitutions are Possible 0 China m. Tfjf nm ^ n · — tn · n ^ i 1 -1 ml nn ^^ — B— nw I · 1 (Please read the notes on the back before filling this page) Staff of the Central Standards Bureau of the Ministry of Economic Affairs Consumer Cooperatives Printing-15-

Claims (1)

經濟部中央標準局員工消費合作社印製 38^825 六、申請專利範圍 (修正本) 1. 一種製造呈現最佳抗氧化特性的薄膜電容器用敷_ 金屬化膜之方法,包括下面步驟: (a) 利用濺射方法或熱蒸鍍方式以一種具有高粘結 能力的鋁金屬對一聚合物膜片表面進行處理以製成一單/ 種層, (b) 作爲一電極合金將鋅或鋅鋁合金熔敷至步驟(a) 時所獲得的合成的結構上以達成2到10 Ω/rrf的總表面讓 阻。 2. 如申請専利範圍第1項之方法,其特徵爲:製成/ 由具有較高氧化特性的鋁金屬構成之種層,作爲電極合金 熔敷上一層鋅以及尙包括將鋁金屬層作爲一種鋅保護膜片 熔敷至由鋅製成之電極合金表面上之步驟。 3. —種製造呈現最佳抗氧化特性的薄膜電容器用敷鋅 金屬化膜之方法,包括下面步驟: (a) 利用輝光放電方法在〇2,〇2+Αγ或〇2+N2+Ar的 大氣壓下於聚合物膜片表面上產生〇-團, (b) 在無必要製成金屬種層下將作爲一電極合金的 鋅熔敷到聚合物薄膜表面上以達成2到1〇 Ω/m2總表面電 阻, (c) 利用濺射方法輝光放電在敷鋅薄膜上形成上— 層鋅保護氧化物薄膜。 本紙张尺度適用宁國圏豕橾隼(CNS〉A4規格(2i〇X297公釐) -S0 C錆先聞讀背面之注意事項存填寫本買)Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 38 ^ 825 6. Scope of Patent Application (Revised Edition) 1. A method for manufacturing a metallized film for film capacitors exhibiting the best oxidation resistance, including the following steps: (a ) Using a sputtering method or a thermal evaporation method to treat the surface of a polymer diaphragm with an aluminum metal having a high bonding ability to make a single layer / layer, (b) using zinc or zinc aluminum as an electrode alloy The alloy is deposited onto the resultant structure obtained in step (a) to achieve a total surface yield of 2 to 10 Ω / rrf. 2. If the method of claim 1 is applied, it is characterized in that: it is made of / made of a layer of aluminum metal with high oxidation characteristics, deposited as an electrode alloy with a layer of zinc and 尙 includes the aluminum metal layer as a A step of welding a zinc protective film onto the surface of an electrode alloy made of zinc. 3. A method for manufacturing a zinc-coated metallized film for thin film capacitors exhibiting the best anti-oxidation characteristics, including the following steps: (a) using a glow discharge method at 〇2, 〇2 + Αγ or 〇2 + N2 + Ar O-groups are generated on the surface of the polymer membrane at atmospheric pressure. (B) Zinc as an electrode alloy is deposited on the surface of the polymer film without the need to make a metal seed layer to achieve 2 to 10 Ω / m2. Total surface resistance, (c) Glow discharge on the zinc-coated thin film using a sputtering method to form an upper-layer zinc protective oxide film. This paper size is suitable for Ning Guozhen (CNS> A4 specification (2i0X297mm) -S0 C 锖 First read and read the notes on the back and fill in the purchase)
TW084112473A 1994-06-25 1995-11-23 Method for making zinc metallized film for film capacitors exhibiting improved adhesion and thereby having excellent anti-oxidation characteristics TW382825B (en)

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