TW322489B - Styrene resin composition modified by rubber - Google Patents

Styrene resin composition modified by rubber Download PDF

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Publication number
TW322489B
TW322489B TW85110868A TW85110868A TW322489B TW 322489 B TW322489 B TW 322489B TW 85110868 A TW85110868 A TW 85110868A TW 85110868 A TW85110868 A TW 85110868A TW 322489 B TW322489 B TW 322489B
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Taiwan
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styrene
strip
rubber
molecular weight
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TW85110868A
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Chinese (zh)
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Shaw-Chiou Hwang
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Chi Mei Corp
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Abstract

A styrene resin composition comprising (1) a continuous matrix phase of styrene copolymer (A) matrix obtained by polymerizing styrene monomer, styrene monomer, acrylonitrile monomer, acrylate monomer and other optional copolymerizable monomer, the styrene copolymer (A) matrix comprising 10 to 50 wt.% of acrylonitrile monomer repeating units, 45 to 89.9 wt.% of acrylonitrile monomer repeating units, 0 to 40 wt.% copolymerizable monomer repeating units, and 0.1 to 15 wt.% acrylate monomer repeating units; and (2) 5 to 45 wt.% relative to the styrene resin composition of rubber particles dispersed in the matrix phase, the amount of rubber particles having diameter greater than 0.20 (muon)m is more than 30 wt.% of all rubber particles; the molecular weigh distribution of THF-soluble ingredient of the styrene resin composition as analyzed by gel osmosis chromatography being that (1) those having molecular weight of 1,000 to 40,000 forms 4 to 26 wt.% of those having molecular weight of 1000 to 3,000,000, (2) those having molecular weight of 40,000 to 90,000 forms 18 to 41 wt.% of those having molecular weight of 1,000 to 3,000,000, and (3) those having molecular weight of 90,000 to 200,000 forms more than 28 wt.% of those having molecular weight of 1,000 to 3,000,000.

Description

經濟部中央標準局員工消費合作社印装 322489 A7 _B7_ ""X、發明説明(I ) 本發明俗有鼷於一種經橡謬改質之苯乙烯条樹脂组成 物,尤指一種具有良好耐衝擊性、物性平衡性佳,而逋合 各種加工、成型法之苯乙烯条樹脂组成物〇 按,熟悉此項技術者皆知,將橡膠狀接枝共聚物分散 於苯乙烯糸共聚物中,所製得的產品是一種耐衝擊苯乙烯 条樹脂組成物,此種樹脂組成物須經遇各種加工、成型法 (如一次加工:射出成型、押出成型等,及二次加工:真 空成型等)方能製成成型商品;在加工廠逐渐重視成型品 加工容易度、良好物性及較佳射衝擊強度的趫勢下,開發 出一種物性平衡性佳、且適合廣泛用於製品上之橡繆改質 苯乙烯条樹脂,遂成為本技術領域棰待突破的課題。 為了改菩苯乙烯系樹脂產品衝擊強度不足之缺失,在 已知的技蕕中,像在製程中加入更多橡謬接枝共聚物、改 質劑,以達到增加衝擊強度之目的,惟此種已知的技術會 造成其他物性的降低,例如《性下降、加工流動性下降等 ,而有損樹脂之物性平衡。 有鑒於此,本案發明人乃針對前逑缺失作改良,而閭 發出一種具有良好衝擊強度,又可維持流動性、耐熱性及 剛性等物性平衡之苯乙烯系樹脂組成物。 爰是,本發明之主要目的葆在提供一種具良好之耐衝 擊性、適合加工成型,且流動性、耐熱性、晒性等物性平 衡良好之經橡黷改質的苯乙烯糸樹脂组成物。 而本發明傜在提供一種經橡腰改質且物性均衡性佳之 苯乙烯糸樹脂組成物,其成份包含: 第03頁 本紙張尺度適用中國國家橾準(CNS ) Α4規格(210Χ297公釐) I J---ί------裝-- -- (請先閲讀背面之注意事1七填寫本頁) Τ訂- -線 3S2489 A7 _B7_ 五、發明説明(二) (a) —種連鑛基質相,其僳由苯乙烯条單驩、丙烯丨II条單 醱、丙烯酸酯糸單腰及視霈要而遘之可共聚合單讎聚 合而成之苯乙烯条共聚物(A)基質,上逑笨乙烯条共 聚物(A)中含有:10〜50重量S!之丙烯丨ϋ糸單鼸聚合 單元、45〜89.9重MX之苯乙烯条單臞聚合單元、0〜 40重置X之可共聚合單醱聚合單元,及0.1〜15重量X 之丙烯酸酯糸單體聚合單元;及 (b) 分散在該基質中且基於100重置S:苯乙烯条樹組成物5 〜45重MX之橡謬粒子,上述橡膠粒子粒徑在0.20<a 以上者佔所有搛謬粒子的30重量JK以上; 而苯乙烯糸樹脂組成物中的四氫呋喃(Tetra hydro-furan ,簡稱THF )可溶份,以凝醪滲透色層分析法(Gel Permeation Chromatography,簡稱 GPC )测得之分子量分 佈為: (1) 分子量為1,000〜40,000者,佔分子量1,000〜3,000, 000之4〜26重置% ; (2) 分子量為40,000〜90,000者,佔分子量1,000〜3,000 ,000之18〜41重量χ ; 經濟部中央標準局員工消費合作社印製 (3) 分子量為90,000〜200,000者,佔分子量1,000〜3,00 0,000之28重量!Κ以上。 本發明中所諝的單體聚合單元,僳指前述單體經聚合 反應後形成該單嫌之聚合單元(polynerized unit)而言。 本發明之苯乙烯条共聚物(A)傜由苯乙烯条單臛45〜 89.9重ftX、丙烯請条單臛10〜50重董X、丙烯酸酯条單 第04頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 一 B7 經濟部中央標準局貝工消費合作社印装 i、發明説明(3 ) 龌0.1〜15重置X ,及可共聚合單*0〜40重董X聚合而得 ;上述笨乙烯条共聚物(A)可以塊狀、溶液、懸浮或乳化 聚合作用製得,其中又以塊狀或溶液聚合法為佳,其重簷 平均分子董在60,000〜400,000之間,尤以80,000〜300,0 00間為佳。 上述苯乙烯糸共聚物(A)中所使用之苯乙烯糸單儺可 為:苯乙烯、ot -甲基苯乙烯、對-氯苯乙烯、對-第三 丁基苯乙烯、對-甲基苯乙烯、鄰-氯苯乙烯、間一氰苯 乙烯、2,5 -二氯苯乙烯、3,4-二氯苯乙烯、2,4,6 -三溴苯乙烯、以及2,5 -二溴苯乙烯等,其中,以苯乙烯 或α -甲基苯乙烯較佳。 而使用之丙烯請糸單體可為:丙烯腈、α -甲基丙烯 腈等,其中以丙烯腈較佳。 本發明苯乙烯条共聚物(Α)中使用之可共聚合單腰可 為:甲基丙烯酸醣条單匾、馬來醯亞胺条單腥、甲基丙烯 酸、丙烯酸、無水馬來酸等;其中,甲基丙烯酸酯糸單鱧 可為:甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙 酯、甲基丙烯酸丁酯、甲基丙烯酸苯甲酯、甲基丙烯酸己 酯、甲基丙烯酸環己酯、甲基丙烯酸十二烷酯、甲基丙烯 酸2-羥乙酯、甲基丙烯酸縮水甘油酯及甲基丙烯酸二甲 氨基乙酯等,其中以甲基丙烯酸甲酯為佳。 馬來睡亞胺条單鐮可為:馬來醯亞胺、Ν-甲基馬來 醏亞胺、Ν -異丙基馬來睡亞胺、Ν -丁基馬來匿亞胺、Ν -己基馬來醯亞胺、Ν -辛基馬來醒亞胺、Ν-十二烷基馬 第05頁 (請先閲讀背面之注意事1-K填寫本頁) .裝 -I訂 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 經濟部中央橾準局員工消費合作社印製 ""^-_—-五、發明説明(斗) 來醯亞胺、N-琛己基馬來醯亞胺、N-苯基馬來醒亞胺、 N - 2,3 -甲苯基馬來醣亞胺、N_ 2,4 -甲苯基馬來醯亞胺 、N-2,3 -乙苯基馬來醯亞胺、H-2,4 -乙苯基馬來酵亞 胺、H-2,3 -丁笨基馬來醯亞胺、N-2,4 -丁苯基馬來匿 亞胺、K_2,6-甲苯基馬來醯亞胺、N-2,3-氯苯基馬來 睡亞胺、Ν-2,4 —氯苯基馬來醯亞胺、Ν-2,3 -溴苯基馬 來酵亞胺、Ν -2,4-溴苯基馬來醯亞胺等,其中又以Ν -苯基馬來酵亞胺為最佳;前逑可共聚合單«若使用馬來醯 亞胺,可提高樹脂的酎熱性。 使用於苯乙烯条共聚物(Α)之丙烯酸酯条單體可為: 丙烯酸甲醱、丙烯酸乙醱、丙烯酸丙酯、丙烯酸丁酯、丙 烯酸苯甲酯、丙烯酸己酯、丙烯酸琢己酯、丙烯酸十二烷 酷、丙烯酸異辛酯、丙烯酸2—羥乙酯、丙烯酸缩水甘油 _、丙烯酸二甲氰基乙酯等,其中以丙烯酸丁酯為佳。 本發明之苯乙烯条共聚物(Α)的較佳製備方法,可藉 由連鑛式塊狀或溶液聚合反應之反應器來完成,上逑反應 器包括:柱狀流式反«器、完全混合式(CSTR)反應器,或 者含靜止型混合元件之管反應器等,其中以完全混合式反 應器為佳;上逑反應器數量可為一值,也可併用兩®或兩 餹以上,在製造本發明之苯乙烯条共聚物(Α>時,可以热 聚合方式或者將聚合起始《加入反應中,該聚合起始_包 括過氣化醯類、過氣化醣類、過《化縮酮類、過氣化硪酸 酯類,以及具有硝基舆環己烷環之偶氮化合物等,前逑聚 合物起始劑之添加量通常基於100重量!Κ之單醱的0.01〜 第06頁 (請先閲讀背面之注意事4'填寫本頁) -裝 —·訂 線 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公嫠) A7 B7 _ i'發明説明(5) 1.0重量X。 上逑反應器之反應溫度僳控制在80〜200 υ,最好控 制在90〜160 t:之範園内,而反應器之壓力控制在1〜5kg /CBe之間,至於原料溶液滯留在反應器内之時間宜在1〜5 小時間;另外,為了控制聚合物的分子量,可使用例如第 三一十二烷基碇酵、正一十二烷基硫酵、α —甲基苯乙烯 二聚物、《品油烯等之鍵移轉劑。 在聚合物單鳢轉化率逹40〜80重董X之後,通常傈將 所得之共聚物溶液以預熱器加熱至最离溫,然後再以脱揮 發步驟移除未反應單龈及揮發份,一般脱揮發步驟可使用 減壓脱氣槽之裝置,或押出機脱氣裝置脱除揮發份,之後 以冷凝器將之收集成回收液,並將回收液中之水份除去後 ,重新作為原料溶液使用;将脱除揮發份的聚合熔敝物押 出製粒,即可得到本發明之苯乙烯糸共聚物(Α)。 本發明分散在苯乙烯条共聚物(Α)基質中的橡醪粒子 佔5〜45重量X,其像指橡謬之成份佔100重量!);樹脂組成 物的5〜45重量!1!,而分散在該基質中之橡謬粒子你以橡騵 接枝共聚物(Β)的形式存在,例如乳化橡醪粒子之接枝共 聚物及塊狀(或溶液)橡暖粒子之接枝共聚物;本發明之乳 化橡膠粒子所製成之接枝共聚物像在二烯粂橡謬乳液40〜 85重量份存在下,與苯乙烯条單髏90〜50重量!I;、丙烯請 条單齷10〜50重董X、丙烯酸酯条單釀0〜15重量X ,及 可共聚合箪鼸0〜40重量JK所成的單釀混合物60〜15重量份 接枝聚合而得重量平均粒徑0.05〜0.8仰之乳化橡騵接枝 第07頁 ____—___ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) n-h— I— —i n- n I n l * (请先聞讀背面之注意事i-1·.填寫本貢)322489 A7 _B7_ " " X, Invention Description (I) This invention is commonly used in a styrene strip resin composition modified by rubber, especially a kind with good resistance The impact resistance and physical property balance are good, and the styrene strip resin composition suitable for various processing and molding methods is well known to those skilled in the art. The rubber-like graft copolymer is dispersed in the styrene copolymer, The resulting product is an impact-resistant styrene strip resin composition, which must undergo various processing and molding methods (such as primary processing: injection molding, extrusion molding, etc., and secondary processing: vacuum molding, etc.) It can only be made into a molded product; under the gradual emphasis of the processing factory on the ease of processing of the molded product, good physical properties and better shot impact strength, it has developed a good balance of physical properties and is suitable for a wide range of products. Quality styrene strip resin has become a subject to be broken through in this technical field. In order to correct the lack of impact strength of styrenic resin products, in the known technology, like adding more rubber copolymers and modifiers to the process to increase the impact strength, but only This kind of known technology will cause other physical properties to be reduced, such as "decreased physical properties, reduced processing fluidity, etc., which will damage the physical properties of the resin." In view of this, the inventors of the present invention made improvements to the lack of predecessors, and Lu issued a styrene-based resin composition that has good impact strength and maintains a balance of physical properties such as fluidity, heat resistance, and rigidity. The main object of the present invention is to provide a rubber-modified styrene resin composition with good impact resistance, suitable for processing and molding, and good balance of physical properties such as fluidity, heat resistance, and drying properties. The present invention provides a styrene resin composition modified by rubber waist and with good physical property balance. The composition includes: Page 03 This paper standard is applicable to China National Standard (CNS) A4 specification (210Χ297mm) I J --- ί ------ installed-- (please read the notes on the back of the page 17 to fill out this page) Τ 定--线 3S2489 A7 _B7_ V. Description of the invention (2) (a)-species The ore-bearing matrix phase is composed of styrene strip copolymer, acrylate strip II, acrylate strip waist, and styrene strip copolymer (A) polymerized by copolymerizable monomers as required. Substrate, vinyl copolymer (A) in the upper stupidity contains: 10 ~ 50 weight S! Of propylene 丨 狸 糸 single thread polymerization unit, 45 ~ 89.9 weight MX styrene strip single polymerization unit, 0 ~ 40 reset The copolymerizable mono-polymerized unit of X, and the polymerized unit of acrylic ester monomer of 0.1 ~ 15 weight X; and (b) dispersed in the matrix and reset based on 100 S: styrene strip tree composition 5 ~ 45 The rubber particles of heavy MX, the above rubber particles with a particle size of 0.20 < a or more account for more than 30 weight JK of all the particles, and the styrene resin Tetra hydro-furan (THF) soluble content in the product, the molecular weight distribution measured by Gel Permeation Chromatography (GPC) is: (1) Those with a molecular weight of 1,000 ~ 40,000 , 4% to 26% of the molecular weight of 1,000 to 3,000, 000 reset; (2) MW of 40,000 to 90,000, 18 to 41 weight of the molecular weight of 1,000 to 3,000; Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (3) Those with a molecular weight of 90,000 to 200,000 account for 28 weights of MW of 1,000 to 3,000, 000 or more! Κ or more. The monomer polymerization unit referred to in the present invention refers to the monomeric polymerization unit (polynerized unit) formed by the aforementioned monomer after polymerization. The styrene strip copolymer (A) of the present invention is composed of styrene strips from 45 to 89.9 weight ftX, acrylic strips from 10 to 50 weight Dong X, and acrylic strips. Page 04 This paper size is applicable to Chinese national standards (CNS) A4 specification (210X297mm) A7-B7 Printed by the Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs i, Invention Instructions (3) Qian X 0.1 ~ 15 reset X, and copolymerizable orders * 0 ~ 40 X is obtained by polymerization; the above-mentioned stupid vinyl bar copolymer (A) can be obtained in the form of bulk, solution, suspension or emulsification polymerization. Among them, the bulk or solution polymerization method is preferred, and the average molecular weight of the heavy eaves is 60,000 ~ 400,000 Between, especially 80,000 ~ 300,00 00 is better. The styrene pads used in the styrene pad copolymer (A) can be: styrene, ot-methylstyrene, p-chlorostyrene, p-third butylstyrene, p-methyl Styrene, o-chlorostyrene, m-cyanostyrene, 2,5-dichlorostyrene, 3,4-dichlorostyrene, 2,4,6-tribromostyrene, and 2,5-dichlorostyrene Bromostyrene, etc. Among them, styrene or α-methylstyrene is preferred. The acrylic monomers used for acrylonitrile can be acrylonitrile, α-methacrylonitrile, etc., of which acrylonitrile is preferred. The copolymerizable waist used in the styrene bar copolymer (Α) of the present invention may be: methacrylic sugar bar single plaque, maleimide bar single fish, methacrylic acid, acrylic acid, anhydrous maleic acid, etc .; Among them, the methacrylate ester monona can be: methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, benzyl methacrylate, hexyl methacrylate, methylmethacrylate Cyclohexyl acrylate, dodecyl methacrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate, dimethylaminoethyl methacrylate, etc., among which methyl methacrylate is preferred. The single sickle of maleimine can be: maleimide, N-methylmaleimide, N-isopropylmaleimide, N-butylmaleimide, N- Hexyl maleimide, N-octyl maleimide, N-dodecyl horse page 05 (please read the precautions on the back first 1-K fill in this page). The standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) A7 Printed by the Central Consumers ’Bureau of the Ministry of Economic Affairs, Employee Consumer Cooperatives " " ^ -_—- V. Description of Invention (Bucket) Laimide, N- Chenhexylmaleimide, N-phenylmaleimide, N-2,3-tolylmaleimide, N_2,4-tolylmaleimide, N-2,3 -Ethylphenylmaleimide, H-2,4-ethylphenylmaleimine, H-2,3-Butylbenzylmaleimide, N-2,4-Butylphenylimine Lenimide, K_2,6-tolylmaleimide, N-2,3-chlorophenylmaleimide, N-2,4-chlorophenylmaleimide, Ν-2 , 3-bromophenylmaleimine, N-2,4-bromophenylmaleimide, etc., among which N-phenylmaleimine is the best; the former can be copolymerized «If the The use of maleimide can improve the heat resistance of the resin. The acrylate strip monomers used in the styrene strip copolymer (Α) can be: methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, benzyl acrylate, hexyl acrylate, hexyl acrylate, acrylate 10 Dioxanol, isooctyl acrylate, 2-hydroxyethyl acrylate, glycidyl acrylate, dimethyl cyanoethyl acrylate, etc., of which butyl acrylate is preferred. The preferred preparation method of the styrene bar copolymer (Α) of the present invention can be completed by a continuous ore block or solution polymerization reactor. The upper reactor includes: a columnar flow reactor, complete Hybrid (CSTR) reactors, or tube reactors with static mixing elements, etc., which are preferably completely mixed reactors; the number of upper reactors can be one value, or two or more reactors can be used in combination, In the production of the styrene bar copolymer (Α > of the present invention, the polymerization start can be added to the reaction by thermal polymerization or the polymerization start_ includes over-gasified amides, over-gasified sugars, over-chemical For ketals, pervaporated phosphate esters, and azo compounds with nitro and cyclohexane rings, etc., the amount of the pre-polymer starter is usually based on 100 weight! K of 0.01 ~ 06 pages (please read the notes on the back 4 'fill in this page first) -installed- · The paper size of the binding book is applicable to the Chinese National Standard (CNS) Α4 specifications (210X297 public daughter) A7 B7 _ i'instructions for invention (5) 1.0 Weight X. The reaction temperature of the upper reactor is controlled at 80 ~ 200 υ, the best It should be within the range of 90 ~ 160 t: and the pressure of the reactor should be controlled between 1 ~ 5kg / CBe. As for the time that the raw material solution stays in the reactor, it should be within 1 ~ 5 hours; In addition, in order to control the polymer For the molecular weight, it is possible to use, for example, the bond transfer agent for the third one-dodecyl azoic fermentation, n-dodecyl thiol fermentation, α-methylstyrene dimer, pinolene, etc. After the conversion rate of 鰹 is 40 ~ 80, it is usually heated by the preheater to the highest temperature, and then the unreacted single gingival and volatile matter are removed by the devolatization step. The general devolatization step You can use a vacuum degassing tank device or an extruder degassing device to remove volatiles, and then collect it as a recovery liquid with a condenser, and remove the water in the recovery liquid, and then use it as a raw material solution; The volatile volatile polymer melt is extruded and granulated to obtain the styrene copolymer (Α) of the present invention. The mash particles dispersed in the matrix of the styrene strip copolymer (Α) of the present invention account for 5 to 45 The weight X, which means that the ingredients of oak fallacy account for 100 weight!); Resin composition The weight of 5 ~ 45! 1 !, and the rubber particles dispersed in the matrix you exist in the form of graft copolymer (B), such as graft copolymer of emulsified rubber mash particles and block (or solution ) Graft copolymer of rubber warm particles; the graft copolymer made of emulsified rubber particles of the present invention is in the presence of 40 to 85 parts by weight of diene rice rubber emulsion, and 90 to 50 parts by weight with styrene strips ! I ;, Propylene please strip 10 ~ 50 heavy Dong X, acrylate strips single brew 0 ~ 15 weight X, and copolymerizable 箪 缸 0 ~ 40 weight JK made of single brew mixture 60 ~ 15 parts by weight graft Grafted emulsified oak hull grafted with weight average particle size 0.05 ~ 0.8 on page 07 ____—___ This paper scale is applicable to China National Standard (CNS) A4 specification (210X297mm) nh—I— —i n-n I nl * (please read the notes on the back i-1 ·. Fill in this tribute)

TiT 經濟部中央標準局員工消費合作社印製 經濟部中央榡準局員工消費合作社印製 A7 ----B7 五、發明説明(b) 共聚物之乳液,再經凝結、脱水、乾燥等步霣,而製得粉 粒狀的乳化橡謬粒子之接枝共聚物;上逑二烯条橡膠乳液 乃包含100〜60重量X之共轭二烯單《,和0〜40重量!1!之 可共聚合不飽和單《所形成的均聚合物(h〇B〇p〇lyBer)或 其共聚物(copolyner),而共轭二烯單醴可以下逑表示:TiT Printed by the Ministry of Economic Affairs Central Standards Bureau Employee Consumer Cooperatives Printed by the Ministry of Economic Affairs Central Counseling Bureau Employee Consumer Cooperatives A7 ---- B7 V. Description of the invention (b) Copolymer emulsion, followed by coagulation, dehydration, drying, etc. , And prepared a graft copolymer of powdery and granular emulsified rubber particles; the upper diene strip rubber emulsion contains 100 ~ 60 weight X of conjugated diene monomer ", and 0 ~ 40 weight! 1! The homopolymer formed by copolymerizing the unsaturated monomer (h〇B〇p〇lyBer) or its copolymer (copolyner), and the conjugated diene monomer can be expressed as follows:

RR

I CH.=C-CH=CH. 其中,R可為氫基、甲基或氣基等,可共聚合不飽和 單體可為苯乙烯条單體、丙烯腈糸單臛、甲基丙烯酸酯条 箪體、丙烯酸酯糸單體或其混合物。 本發明所使用之二烯条橡腰乳液可為聚丁二烯、丁二 烯-苯乙烯共聚物、丁二烯-丙烯請共聚物、丁二烯-甲 基丙烯酸甲酯共聚物,以及異戊間二烯-丙烯酸丁酯共聚 物等;上逑二烯条橡謬乳液可以前述單《直接聚合成重量 平均粒徑為0.05〜0.8 之形態,或可預先聚合成0.05〜 0.18/«之小粒徑橡醪乳液後,再以傳統的橡醪肥大法,將 0.05〜0.18/«的小粒徑橡膠乳液肥大成0.2〜0.8_的橡繆 乳液;前逑橡膠肥大法可為添加有機酸、金屬鹽或含羧酸 基之高分子凝集剤的化學肥大法、檐械攪拌之檐械肥大法 或者冷凍肥大法等;前逑化學肥大法所採用之高分子凝集 劑可使用例如丙烯酸丁酯一甲基丙烯酸共聚物。 上述乳化搛暖粒子所裂得之接枝共聚物的製備,通常 是利用習用的接枝聚合技術,在橡膠狀聚合體存在下,與 苯乙烯条單醭、丙烯m条單匾及視需要而加入之可共聚合 第08頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I.l·---^-----裝-- (請先閲讀背面之注意事一 '+·填寫本頁) 訂 線 322489 經濟部中央標準局負工消費合作社印製 A7 B7__五、發明説明_( 了) 單醱混合物進行接枝聚合反鼴,利用化學性的结合或接枝 至少一種前述接枝單謹所構成之硬質苯乙烯条共聚合物於 二烯糸橡謬上;依單體與二烯条橡膠的比例及聚合條件, 可同時獲得接枝在二烯条橡謬上,而為所需接枝率的聚合 物;通常接枝聚合反應中的聚合溫度、起始的種類、橡 膠狀聚合鼸的物理、化學性霣、粒子大小、單醑加入的速 率、單體與橡膠的預先含浸程度、鏈移轉劑、乳化爾用鼉 及種類等因素,都會彩礬硬質苯乙烯条共聚物的接枝率。 前逑乳化接枝聚合單龌所聚合成之硬質苯乙烯条共聚 物一部份葆以化學鍵結在二烯糸橡膠,另一部份則形成游 離態之共聚物(free copolyier),此游離態之共聚物可構 成本發明苯乙烯条共聚物(A)基霣的一部份;又以橡膠接 枝共聚物之電子顯撖鏡相片來觀察,該橡膠粒子内可以包 封前述硬質苯乙烯糸共聚物(occlusion),也可以完全不 包封硬霣苯乙烯糸共聚物,其包封程度視物性需要而定。 前述接枝聚合反應所添加之起始劑或觸媒,通常在可 聚合單體的0.01〜5.0重量份範醑内,最好在0.1〜3.0 重量份間;其添加量依單醱及所須聚合條件而定,前述起 始爾可增量加入,侔利於接枝聚合反應的進行。 又前述接枝聚合物的分子量大小,可藉由接枝反應的 溫度加以控制,和/或配合相當少量比例習用的分子董諝 節爾,例如:硫酵、鹵化物或粘烯等加以調節,此分子》 諝節爾較為具鱺之例子有:正一十二烷基硫酵、第三一十 二烷基硫醇、α —甲基笨乙烯二聚物。 第09頁 L---„------^ —— 1 - (請先閲讀背面之注意事C .七填寫本頁) 本紙張尺度適用中國國家橾準(CNS ) Α4規格(210Χ297公釐) 經濟部中央樣準局貝工消費合作社印製 A7 B7 五、發明説明(名) 本發明之接枝聚合反應可利用單蠹混合物以連鑛或增 董地加入聚合糸統中,並最好同時連鑛或增量的加入起始 劑;前述起始劑可使用各種習知的乳化自由基聚合反慝起 始劑,例如:過氣化物、偁氮化合物或遇硫酸鹽化合物, 逋當的過氣化物起始劑例如:異丙苯基遇氣化物(dicuiyl peroxide)、第三丁基遇氣化物(tert-butyl peroxide)、 第三丁基過氣化簋(tert-butyl hydroperoxide)、遇氣化 二苯甲酵(benzoyl peroxide)及異丙苯化過氧化£ (cuaene hydroperoxide)等 〇 上逑丁二烯系橡臛乳液與單匾混合物之聚合反應,乃 在20〜100 C的惰性氣匾下攪拌,其亦可加壓至0〜100 P .S.I.G.;反應中欲使90%的單醱被聚合,其聚合時間 通常需要2〜10小時,而以3〜8小時為佳。 本發明之乳化橡騵粒子所製成的接枝共聚物,其使用 之苯乙烯糸單匾、丙烯請糸單體、丙烯酸酯糸單醱及可共 聚合單釀與苯乙烯糸共聚物(A)基質中所舉例之單艚説明 相同,在此不再赘述;經由前逑接枝聚合反應即可製得重 量平均粒徑0.05〜0.8 的橡睡接枝共聚物乳液,其較佳 之重量平均粒徑為0.06〜0.6鄉〇 上逑乳化搛_粒子之接枝共聚物乳液中必須再加入適 當的凝結爾來進行凝结,一般所使用之凝結劑有硫酸、醋 酸之酸類、鹼土族金屬鹽,例如:氯化鈣之鈣鹽、氰化鎂 、硫酸鎂之鎂鹽、破酸鋁之鋁鹽,其中以齡土族金属鹽為 佳。凝结完成之聚合物漿液經脱水程序脱去水份,再經乾 第10頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ---^--------餐-- (請先閲讀背面之注意事1,-4;填寫本頁)I CH. = C-CH = CH. Where R can be a hydrogen group, a methyl group or a gas group, etc. The copolymerizable unsaturated monomer can be a styrene strip monomer, acrylonitrile sulfonate, methacrylate Strips, acrylate monomers or mixtures thereof. The diene strip rubber waist emulsion used in the present invention may be polybutadiene, butadiene-styrene copolymer, butadiene-propylene copolymer, butadiene-methyl methacrylate copolymer, and isopropylene Pentadiene-butyl acrylate copolymer, etc .; the pretene rubber emulsion can be directly polymerized into the form with a weight average particle size of 0.05 ~ 0.8, or it can be pre-polymerized to a size of 0.05 ~ 0.18 / « After the particle size rubber mash emulsion, the traditional rubber mash enlargement method is used to enlarge the small particle rubber emulsion of 0.05 ~ 0.18 / «into an oak emulsion of 0.2 ~ 0.8_; the former rubber enlargement method can be added organic acid, Metal salt or carboxylic acid group-containing polymer agglomeration method chemical magnification method, eaves machine stirring eaves equipment magnification method or freezing enlargement method, etc .; the polymer agglutinating agent used in the previous chemical magnification method can use, for example, butyl acrylate Methacrylic acid copolymer. The preparation of the graft copolymer cracked by the emulsified warm particles mentioned above is usually carried out by using the conventional graft polymerization technology in the presence of a rubber-like polymer, together with styrene strips, propylene m strips and single plaque, as required. The added paper can be copolymerized. Page 08 This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) Il · --- ^ ----- installed-- (please read the notes on the back first '+ · Fill in this page) Order line 322489 Printed by the Ministry of Economic Affairs Central Standards Bureau Negative Consumers Cooperative A7 B7__ V. Invention description _ () The single-hybrid mixture is grafted, polymerized and reacted, using at least one chemical combination or graft The hard styrene strip copolymer composed of the aforementioned graft monomers is based on the diene rubber; according to the ratio of the monomer to the diene rubber and the polymerization conditions, the graft on the diene rubber can be obtained at the same time. It is the polymer with the required graft rate; usually the polymerization temperature, initial type, physical, chemical, particle size, monomer addition rate, monomer and rubber in the graft polymerization reaction Pre-impregnation degree, chain transfer agent, emulsification Lizard and with factors such as the type, the color will be hard alumina ratio styrene graft copolymers article. The hard styrene copolymer obtained by emulsification graft polymerization of single monomers is partially chemically bonded to the diene rubber, and the other part forms a free copolyier. The free state copolymerization The object can form a part of the base of the styrene strip copolymer (A) of the present invention; and it is observed with an electronic microscope image of the rubber graft copolymer, and the rubber particles can encapsulate the aforementioned hard styrene copolymer (Occlusion), it is also possible not to encapsulate the hard styrene copolymer at all, the degree of encapsulation depends on the physical properties. The initiator or catalyst added in the aforementioned graft polymerization reaction is usually in the range of 0.01 to 5.0 parts by weight of the polymerizable monomer, preferably 0.1 to 3.0 parts by weight; Depending on the polymerization conditions, the aforementioned initial can be added in increments, which is conducive to the progress of the graft polymerization reaction. Moreover, the molecular weight of the aforementioned graft polymer can be controlled by the temperature of the grafting reaction, and / or it can be adjusted with a relatively small proportion of conventional molecules such as thiol, halide or mucene. ”Examples of scorpions that are more specific are: n-dodecyl thiol, third-dodecyl mercaptan, α-methyl stupid ethylene dimer. Page 09 L --- „------ ^ —— 1-(Please read the notes on the back C. Seven fill in this page) This paper size is applicable to China National Standard (CNS) Α4 specification (210Χ297 Cli) A7 B7 printed by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (name) The graft polymerization of the present invention can be added to the polymerization system by using a single beetle mixture in a continuous ore or by adding Dong, and the most It is good to add the initiator at the same time or in increments; the aforementioned initiator can use various conventional emulsified free radical polymerization reaction initiators, such as: pergasified compounds, nitrogen compounds, or sulfated compounds. For example, the starting agent of pervaporate: cumuiyl peroxide (dicuiyl peroxide), tert-butyl peroxide (tert-butyl peroxide), tert-butyl hydroperoxide (tert-butyl hydroperoxide), In case of gasification of benzoyl peroxide and cumene hydroperoxide, the polymerization reaction of the mixture of butadiene-based rubber emulsion and single plaque is inert at 20 ~ 100 C Stir under the air plaque, it can also be pressurized to 0 ~ 100 P. SIG; during reaction 90% of the monomers are polymerized, and the polymerization time usually takes 2 to 10 hours, and preferably 3 to 8 hours. The graft copolymer made of the emulsified rubber grains of the present invention uses styrene-based monomers The plaques, acrylic monomers, acrylic ester monomers, and copolymerizable monomers are the same as the single sterns illustrated in the matrix of the styrene copolymer (A), and will not be repeated here; through the previous graft polymerization After the reaction, an oak graft copolymer emulsion with a weight average particle diameter of 0.05 to 0.8 can be prepared, and the preferred weight average particle diameter is 0.06 to 0.6. The emulsion of graft copolymers with particles must be added to the graft copolymer emulsion. Appropriate coagulation is used for coagulation. Generally, the coagulants used are sulfuric acid, acetic acid and alkaline earth metal salts, such as calcium chloride calcium salt, magnesium cyanide, magnesium sulfate magnesium salt, and aluminum aluminate. Salt, among which age-earth metal salts are preferred. The coagulated polymer slurry is dehydrated through a dehydration process, and then dried. Page 10 This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm)- -^ -------- Meal-- (Please read the back side first CAUTIONS 1, -4; Complete this page)

、tT 線 322489 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(?) 燥處理,即可製得粉粒狀之乳化橡鏐粒子的接枝共聚物。 本發明之塊狀(或溶液)橡謬粒子所製成之接枝共聚 物,像將橡膠狀聚合物5〜45重董份,以及缌合1〇〇重董 份之下述單《混合物,以塊狀及/或溶液聚合法聚合而得 ,上述單暖混合物包含:苯乙烯糸單體90〜50重量份、丙 烯膀糸單腥10〜50重量份、丙烯酸酯条單髓0〜15重董份 ,及可共聚合單*0〜40重量份,當聚合反應之轉化率到 達40〜90重量X時,再將前逑共聚合物溶液經脱揮發步 驟移除未反應單匾和揮發份,即可製得重量平均粒徑0.1 〜10卿之塊狀或溶液橡繆粒子的接枝共聚物。 本發明之塊狀(或溶液)橡黷粒子的接枝共聚物可藉由 連續式塊狀或溶液聚合反應之反應器來完成,前述反應器 包括:柱狀流式反應器、完全混合式(CSTR)反應器,或者 含靜止型混合元件之管反應器等,其中以完全混合式反應 器為佳;上述反應器數量可為一值,也可併用兩®或兩值 以上,在製造本發明之塊狀(或溶液)橡膠粒子的接枝共 聚物時,可使用聚合起始剤加入反應中,該聚合起始劑包 括過氡化醛類、過氣化酯類、過氣化缩阑類、過氣化硪酸 酯類,以及具有硝基與環己烷環之偶氮化合物等,前逑聚 合起始_之添加量通常基於100重置X之單餿的0.01〜1.0 重量!K。 上述反應器之反應溫度偽控制在80〜200 t:,最好控 制在90〜160它之範鼷内,而反應器之壓力係控制在1〜5 kg/cm8之間,至於原料溶液滯留在反醮器内之時間宜在1 第11頁 . I 裝I I ―― I 订 I I 線 - - * - (請先閲讀背面之注意事一-1-填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 A7ΒΊ__ 五、發明説明(丨0 ) 〜5小時間;另外,為了控制聚合物的分子量,可使用例 如第三一十二烷基硫酵、正一十二烷基«酵、α —甲基苯 乙烯二聚物、葙品油烯等之鐽移轉劃。 在聚合物之聚合终了後,通常僳將所得之共聚物溶液 以預熱器加熱至最离租,然後再以脱揮發步驪移除未反驩 單體及揮發份,一般脱揮發步»可使用減壓脱氣槽之裝置 ,或押出機脱氣裝置脱除揮發份,之後以冷凝器將之收集 成回收液,並將回收液中之水份除去後,重新作為原料溶 液再使用;而經脱除揮發份的聚合熔Μ物,將其押出製粒 ,即可得到塊狀(或溶液)橡謬粒子之接枝共聚物。 適用於本發明之塊狀(或溶液)橡騵粒子接枝共聚物的 橡騵狀聚合物有共軛二烯搛謬,較佳如:丁二烯橡騵、異 戊間二烯橡謬、氛丁二烯橡騵等,其中丁二烯橡騵之類型 有离順式(Hi-C is)含量及低顒式(Low -C is)含量等:离顒 式橡膠中,其順式(Cis)/乙烯基(Vinyl)之典型重量組成 為94〜98S; /1〜5X ,其餘组成為反式(Trans)結構,其 Mooney黏度在20〜120間,分子釐範園100,000〜800.000 為佳;低順式橡膠中,順式/乙烯基之典型重量組成在20 〜40 35/1〜205;,其餘為反式结構,其Mooney黏度在20 〜120間;其他適合於本發明的橡膠材料尚有丙烯!1/丁 二烯橡醪、苯乙烯/丁二烯橡腰,或是上述不同橡腰之混 合;適合於本發明之苯乙烯/丁二烯共聚合橡騵,其聚合 型式可為二段式(di-block)共聚合、三段式(tri-block) 共聚合、無規則共聚合(random)或星式共聚合(startype) 第12頁 :請先閲讀背面之注意事ί 4填寫本頁) •裝. 訂 線 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公嫠) 經濟部中央標準局員工消費合作杜印製 32s48b A7 Ξ_ 五、發明説明(!丨) ;苯乙烯/丁二烯橡騵之苯乙烯/丁二烯重*比例範圃較 佳為5/95到80/20,分子ϋ範囫較佳為50,000〜600,000 ;適合於本發明之橡腰以丁二烯橡騵及苯乙烯/丁二烯橡 睡為佳,尤以丁二烯橡膠為更佳。 至於本發明塊狀(或溶液)橡膠粒子之接枝共聚物所使 用之苯乙烯糸單體、丙烯丨ϋ糸單體,及其他可共聚合單靄 之植類,與苯乙烯糸共聚物(Α)基質中所舉例之單醱説明 相同,在此不再赘述。 本發明塊狀(或溶液)橡膠粒子接枝共聚物中,由接枝 單體聚合而成之硬質苯乙烯糸共聚物之一部份,像以化學 鍵結合在二烯条橡繆,另一部份則形成游離態之共聚物( free copolymer ),此游離態之共聚物可構成本發明苯乙 烯条共聚物(A)基質的一部份:又該橡膠粒子内部可以包 封前述硬質苯乙烯条共聚物(occlusion),其粒徑多在0.01 〜0.5輝之間,前逑橡膠粒子内部之包封數可以是一癘(單 一包封)或數個以上。 由前述塊狀(或溶液)聚合法聚合而得之橡臞粒子的接 枝共聚物,其製得之橡膠重量平均粒徑為0.1〜10_,較 佳之重量平均粒徑是0.2〜7.0典。 本發明之橡繆粒子除了可籲別使用前逑之乳化橡醪粒 子之接枝共聚物,或塊狀(或溶液)橡醪粒子接枝共聚物外 ,亦可將前述二者併用,以形成雯峰或三峰式分佈: 雙峰式分佈者如: (1)平均粒徑0.2〜0.8鄉(乳化), 第13頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐)、 TT line 322489 Printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Description of invention (?) After drying, the graft copolymer of powdered and granular emulsified rubber particles can be prepared. The graft copolymer made of the block (or solution) rubber particles of the present invention is like a mixture of 5 ~ 45 parts by weight of rubber-like polymer, and the following list of 100 parts by weight, It is obtained by block polymerization and / or solution polymerization. The above-mentioned single warm mixture contains: 90-50 parts by weight of styrene monomer, 10-50 parts by weight of acrylic bladder, and 0-15 weight of acrylate strips. Dong Fen, and copolymerizable monomer * 0 ~ 40 parts by weight, when the conversion rate of the polymerization reaction reaches 40 ~ 90 parts by weight X, then remove the unreacted single plaque and volatile matter through the devolatization step In this way, a graft copolymer of bulk or solution acumin particles with a weight average particle size of 0.1 to 10% can be prepared. The graft copolymer of block (or solution) rubber particles of the present invention can be completed by a continuous block or solution polymerization reactor. The foregoing reactor includes: a column flow reactor, a fully mixed ( CSTR) reactor, or tube reactor with static mixing elements, etc., which is preferably a completely mixed reactor; the number of the above reactors can be one value, or two or more values can be used in combination. When the graft copolymer of block (or solution) rubber particles can be added to the reaction using a polymerization initiator, the polymerization initiator includes over- radonized aldehydes, over-vaporized esters, over-vaporized shrinkage , Over-vaporized phosphoric acid esters, as well as azo compounds with nitro and cyclohexane ring, etc., the amount of pre-polymerization start _ is usually based on 100 reset X of 0.01 ~ 1.0 weight! K! The reaction temperature of the above reactor is pseudo-controlled at 80 ~ 200 t: it is better to be controlled at 90 ~ 160 or less, and the pressure of the reactor is controlled at 1 ~ 5 kg / cm8, as for the raw material solution to stay in The time within the counter should be on page 11. I install II —— I order II line--*-(please read the notes on the back first-fill in this page) This paper standard is applicable to Chinese national standards ( CNS) A4 specification (210X297mm) A7BΊ__ printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of the invention (丨 0) ~ 5 hours; In addition, in order to control the molecular weight of the polymer, for example, the thirty-second can be used Transference of alkyl thiolease, n-dodecyl «lease, α-methyl styrene dimer, terpinene, etc. After the polymerization of the polymer is completed, the resulting copolymer solution is usually heated to the highest rent with a preheater, and then the non-reactive monomer and volatile matter are removed in the devolatization step. Generally, the devolatization step Use the device of decompression degassing tank or the degassing device of the extruder to remove the volatile matter, and then collect it into the recovery liquid with a condenser, and remove the water in the recovery liquid, and reuse it as the raw material solution; and After removing the volatile content of the polymerized molten material and extruding it into granules, a graft copolymer of blocky (or solution) acorn particles can be obtained. The rubber-like polymer suitable for the blocky (or solution) rubber knot particle graft copolymer of the present invention has a conjugated diene syrup, preferably such as: butadiene rubber yoke, isoprene rubber syrup, Atmospheric butadiene rubber, etc., of which the types of butadiene rubber are cis-type (Hi-C is) content and low-type (Low-C is) content, etc .: in cis-type rubber, the cis-type ( Cis) / vinyl (Vinyl) typical weight composition is 94 ~ 98S; / 1 ~ 5X, the rest of the composition is trans (Trans) structure, its Mooney viscosity is between 20 ~ 120, the molecular weight is preferably 100,000 ~ 800.000 ; In low cis rubber, the typical weight composition of cis / vinyl is 20 ~ 40 35/1 ~ 205; the rest is a trans structure, and its Mooney viscosity is between 20 ~ 120; other rubber materials suitable for the present invention There is still acrylic! 1 / butadiene rubber mash, styrene / butadiene rubber waist, or a mixture of the above-mentioned different rubber waists; suitable for the styrene / butadiene copolymer rubber koji of the present invention, the polymerization type can be two-stage (Di-block) copolymerization, tri-block (tri-block) copolymerization, random copolymerization (random) or star copolymerization (startype) Page 12: Please read the notes on the back first 4 Fill in this page ) • Packing. The paper size of the binding book is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 gong) The Ministry of Economic Affairs Central Standards Bureau employee consumption cooperation du printed 32s48b A7 Ξ_ V. Invention description (! 丨); Styrene / D The styrene / butadiene weight * ratio of the diene rubber is preferably 5/95 to 80/20, and the molecular weight is preferably 50,000 to 600,000; the rubber waist suitable for the present invention is butadiene rubber Kayak and styrene / butadiene rubber are better, especially butadiene rubber. As for the graft copolymers of block (or solution) rubber particles of the present invention, the styrene-based monomers, propylene-based monomers, and other copolymerizable monomers, and styrene-based copolymers ( Α) The explanations of the single exemplified in the matrix are the same and will not be repeated here. In the block-shaped (or solution) rubber particle graft copolymer of the present invention, a part of the hard styrene-copolymer formed by polymerizing the graft monomer is like a chemical bond to the diene strip oak cam, and the other part The free copolymer can form part of the matrix of the styrene strip copolymer (A) of the present invention: the inside of the rubber particles can encapsulate the aforementioned rigid styrene strip copolymer (Occlusion), the particle size is mostly between 0.01 ~ 0.5 Glow, the number of encapsulation inside the front rubber particles can be one (one encapsulation) or more than one. The graft copolymer of rubber particles obtained by polymerization in the aforementioned bulk (or solution) polymerization method has a rubber weight average particle diameter of 0.1 to 10 mm, and a preferred weight average particle diameter is 0.2 to 7.0 quintile. In addition to the use of graft copolymers of emulsified rubber mash particles or bulk (or solution) rubber mash particle graft copolymers, the oak mucus particles of the present invention can also be used to form Wenfeng or trimodal distribution: Bimodal distribution such as: (1) Average particle size 0.2 ~ 0.8 (emulsification), page 13 This paper scale is applicable to China National Standard (CNS) A4 specification (210 X 297 mm)

Ir----------裝-- 1 1 (請先閲讀背面之注意事一 ,.填寫本頁) -訂 線 A7 ^〜______B7_ 五 ' 發明説明(n) 平均粒徑0.6〜10典(塊狀或溶液);或 (2>平均粒徑0.05〜0.18 (乳化)· 平均粒徑0.6〜10 #an (塊狀或溶液)〇 三峰式分佈者如: 平均粒徑0.05〜0.15畑(乳化), 平均粒徑0.17〜0.8鄉(乳化), 平均粒徑0.25〜7.0典(塊狀或溶液)〇 前逑橡騵粒子之重董平均粒徑的測定方法,僳以四氣 化餓(0s(h)將樹脂染色後,再以穿透式電子顳微鏡照相, 將相K中所照得之橡睡分散粒子取1000傾左右之粒子測其 粒徑,再以下式求得重量平均粒徑: Σ η I D 14 橡睡重量平均粒徑=- Σ n , D 1 3 ηι是橡膠粒子徑為D,之橡膠粒子數 構成本發明苯乙烯条樹脂組成物的基質你硬質苯乙烯 糸共聚物(Α),如前所逑,其供由丙烯腈条單體聚合單元 、苯乙烯条單體聚合單元、丙烯酸酯条單髏聚合軍元及其 他可共聚合單體聚合單元所構成,其中,丙烯腈条單臞聚 合單元之含量為10〜50重量!ϋ,較佳為20〜40重量!Κ, 苯乙烯条單體聚合單元為45〜89.9重量X,較佳為45〜80 重量X ,丙烯酸酯条單»聚合單元為0.1〜15重量X,較佳 為1〜10重量X,而其他可共聚合單體聚合單元為〇〜40重 置3;,嘗丙烯酸酯条單體所構成之聚合物單元(即丙烯酸_ 条單醮聚合單元)含置低於0.1重量X時,樹脂組成物之衝 第14頁 本紙張尺度適用中國國家標準(CNS ) Ad規格(210Χ297公釐) ---^------裝-- .請先閲讀背面之注意事填寫本頁) 訂 線 經濟、郅中央標準局員工消費合作杜印製 Α7 Β7 經濟部中央標準局員工消費合作社印製 五、發明説明(丨3 ) 擊強度提升效果不足,若高於15重MX時,樹脂组成物之 耐熱性(即软化黏)或大囑下降,此將限制產品之應用性。 本發明分散在前逑基質中的橡腰粒子為5〜45重董X •當橡騵粒子之含董低於5里量X時,樹脂組成物之衝擊強 度不足,高於45重ft X時組成物之流動性、闸性會變差, 前述橡謬粒子之重Λ平均粒徑在0.2典以上者,需佔所有 橡睡粒子的30重量X以上,當所佔比例低於30重量X時, 樹脂组成物的衝擊強度不足。 本發明所謂樹脂组成物之四氳扶喃(tetra hydrofuran ,簡稱THF)可溶物,像將經橡騵改質之苯乙烯条樹脂組成 物溶於四氫呋喃的有機溶雨中,再以離心檐將不溶份/可 溶份分離,在本發明中,前逑四氳呋喃不溶份大部份為橡 膠粒子以及接枝其上的硬質苯乙烯条共聚物,可溶份則主 要為苯乙烯条共聚物(A),其包含由苯乙烯条單鱧、丙烯 睛糸單體、丙烯酸酯糸單體及可共聚合單醱直接以乳化、 憨浮或塊狀(溶液)聚合而得之苯乙烯条共聚物,以及前逑 單醱與橡鏐成份一起進行接枝聚合時,所產生之游離態苯 乙烯条共聚物,亦即,未接枝在橡謬粒子上的苯乙烯糸共 聚物。 上述四氫呋喃可溶份以凝膠滲透色層分析法分析(Gel Peiestion chronatography,簡稱 GPC)之分子置分佈中 ,分子量在1,000〜40,000者,佔分子置1,000〜3,000,000 的4〜26重MX,較佳為8〜25重董X,當前述佔有置低於4 重量ϋ;時,樹脂組成物之流動性不佳,成型表面易因膠化 第15頁 (請先閲讀背面之注意事^,4.填寫本頁) 裝. 訂 線 本紙張尺度適用中國圃家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作杜印製 Α7 Β7 1、發明説明(|4) 不良而產生成型品外觀不佳之現象,而酋其佔有躉高於26 簠量《時,樹脂組成物之«性會下降、衝擊強度亦不佳; 本發明樹脂组成物之可溶物中分子為40,000〜90,000者 ,佔分子量1,000〜3,000,000之18〜41重尤以22〜 40重畺X為佳,當前逑分子ft範園之可溶物低於18重MX 時.樹脂组成物之流動性不佳,高於41重量X時,樹脂的 衡擊強度不佳;而樹脂組成物之可溶物中分子量為90,000 〜200,000者,佔分子量1,000〜3,000,000之28重M3!以 上,較隹為29〜60重Λ3ί,當前述分子Μ範臞之可溶物低 於28重董X時,樹脂之抗張強度會下降,衝擊強度亦不佳 ,高於60重量3;時,樹脂之流動性不佳。 本發明之凝驥滲透色層分析法的分子量分佈,傈以各 種不同單分佈分子量之標準聚苯乙烯澜定而得之檢量線來 定義分子量,因此,本發明所諝的四氳呋喃可溶份之分子 量係一種以聚苯乙烯為基準之相對分子量。 本發明樹脂組成物之四氫呋喃可溶份的分子量分佈拥 定,傜以凝醪滲透色層分析法的原理測定,如文獻「歹Λ/ 夕口7卜基礎编)」(武田他著:講談社發行 ΡΡ. 97〜122)中所記載的有闢資料。 在本發明中,其測定條件如下: 1..使用MILLIP0RE公司的儀器,此儀器包含: (Α)吸收檢出器(Waters 486 Tuna-ble Absorbance Det ector),其設定值為: (a)波長(Wavelength) : 270 η·_* 第16頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I. I I I I I 裝 訂 —線 (請先閲讀背面之注意事t.v填寫本頁) 經濟部中央標隼局員工消費合作杜印製 A7 B7_ 五、發明説明(l5 ) (b) 想光度(Sensitivity) : 1.00 (c) 濾波器(Filter) : 1.0 (d) 使用兩《柱形器[column, KD-806X (7.8 a*x300 , «料的成份為苯乙烯一二乙烯基苯共聚物 ,氣孔為由小到大的直線分佈,其可分析出2,000 〜4,000,000的分子量。 (e) 反應溫度(operat ion teaperature) : 35± 0.1Ό。 (B) 自動採樣器(Vaters TM 717 plusAutosaaper)。 (C) 泵浦 Waters 510 HPLC puap):流速為 1.0 ·1/·ίη 2. 分段添加之物品:四氫呋喃(内含0.U的甲苯)。 3. 樣品的製備: (A)將0.015公克樣品溶解在10 ·1的四氳呋疇中,並以 離心機將不溶份沉澱且分離之,取上層四氳呋_可 溶物作凝暖滲透色層分析法。 (Β)注射容積:120 ul。 4. 由紫外線吸收值對各時間分割黏所得之凝腰滲透色層分 析法的曲線圔,得到分子置為1,000〜3,000,000之總稹 分圓,用以求得分子量分佈。 5. 凝膠滲透色層分析法之分子量的標準像以聚苯乙烯(T0-SOH Corporation製造,1-11-39 Akasaka Minat〇-Ku Tokyo Japan ),作為校正之分子躉如下:500、870、 2630、5970、9100、18100 、37900、96400、190000、 355000、706000、2890000等十二種。 本發明之苯乙烯糸樹脂組成物可依需要添加使用其他 第17頁 -------r-----裝-- (請先閲讀背面之注意事A.填寫本頁) -* 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局貝工消費合作社印裝 322489 A7 _ _B7__五、發明説明(丨t ) 的物質,如例:抗氧化爾、可塑覿、加工肋劑、滑»、紫 外線吸收爾、紫外線安定劑、帶霣防止_、《充劑、強化 劑、著色劑、難燃劑、難燃助劑、熱安定則、偶合劑或其 他添加薄等,上逑添加劑可在聚合反«中、聚合反應後、 凝结前或押出混練的過程中添加。 本發明之抗氣化薄宜使用酚条抗氣化蘭、硫醚粂抗氣 化爾、磷条抗氣化劑、螯繭等物質,其中酚条抗氣化劑的 添加量以0.005〜2.0重量X為佳,具代表性者有:十八烷 基-3-(3,5 -二-第三丁基-4-羥苯基)-丙酸酯、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥苯基)丙酸酯]、四[甲» 基-3-(3,5-二-第三丁基-4-羥苯基)丙酸酯]甲烷、2-第三 丁基-6-(3-第三丁基-2-羥基-6-甲基苯甲基)-4-甲基苯基 丙烯酸酯、2,2·-甲撑基-雙(4-甲基-6-第三丁基酚)、2,2 硫代雙(4-甲基-6-第三丁基酚)、2,2*-硫代-二乙撑基-雙[3-(3,5-雙-第三丁基-4-羥苯基)丙酸酯]、2,2’-二乙 醛胺-雙[乙基-3-(3,5-二-第三丁基-4-羥苯基)丙酸酯]。 硫醚糸抗氣化劑的添加量以0.005〜2.0重量J:為佳, 具代表性者有:二硬脂醯碕二丙酸酯、二棕棚醛硫二丙酸 酯、五赤蘚醇一四一(/9 一十二甲基一硫丙酸酯)、雙十 八烷基硫醚等;镑条抗氣化劑為亞磷酸酯糸抗氣化劑或磷 酸酯抗氣化薄(,其添加量以0.015〜2.0重量χ為佳,具代 表性者有:三(壬基苯基)亞磷酸_、十二烷基亞磷酸酯、 環狀新戊烷四氫萘基雙(十八烷基亞磷酸酯)、4,4’-亞丁 基雙(3-甲基-6-第三丁基苯基-雙十三烷基亞磷酸酯)、三 第18頁 -----------¥II (請先閲讀背面之注意事i \填寫本頁)Ir ---------- installed-- 1 1 (please read the first note on the back, fill in this page) -Reservation line A7 ^ ~ ______ B7_ Five 'Description of the invention (n) Average particle size 0.6 ~ 10 code (block or solution); or (2> average particle size 0.05 ~ 0.18 (emulsification) · average particle size 0.6 ~ 10 #an (block or solution). Trimodal distribution such as: average particle size 0.05 ~ 0.15 畑 (emulsification), average particle size 0.17 ~ 0.8 Township (emulsification), average particle size 0.25 ~ 7.0 code (block or solution) 〇The weight of the former oak grain particles is determined by the method of measuring the average particle size. Hungry (after 0s (h) dyeing the resin, then take a transmission electron temporal micromirror photography, take the particles of the rubber sleeping in the phase K taken about 1000 inclination to measure its particle size, and then find the following formula Obtained weight average particle diameter: Σ η ID 14 Rubber weight average particle diameter =-Σ n, D 1 3 ηι is the rubber particle diameter D, the number of rubber particles constitute the matrix of the styrene strip resin composition of the present invention your hard benzene Ethylene shit copolymer (Α), as mentioned before, it is supplied by a monomer polymerization unit of acrylonitrile strips, a monomer polymerization unit of styrene strips, and a polymer of acrylic monomers And other copolymerizable monomer polymerization units, wherein the content of acrylonitrile monomer polymerization unit is 10 ~ 50 weight! Ϋ, preferably 20 ~ 40 weight! K, styrene strip monomer polymerization unit is 45 ~ 89.9 weight X, preferably 45 ~ 80 weight X, acrylate strip monomer polymerization unit is 0.1 ~ 15 weight X, preferably 1 ~ 10 weight X, and other copolymerizable monomer polymerization unit is 〇 ~ 40 Reset 3; When the polymer unit composed of acrylic strip monomers (that is, acrylic_strip monomer polymerization unit) contains less than 0.1 weight X, the resin composition should be used. Page 14 Standard (CNS) Ad specifications (210Χ297mm) --- ^ ------ installed.-Please read the notes on the back first and fill out this page. Α7 Β7 Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Invention description (丨 3) The impact strength improvement effect is insufficient. If it is higher than 15 MX, the heat resistance (ie softening stickiness) of the resin composition may be lowered. This will limit the applicability of the product. The rubber waist particles dispersed in the matrix of the present invention It is 5 ~ 45 weight Dong X. When the content of the rubber grain particles is less than 5 mile X, the impact strength of the resin composition is insufficient, and when it is higher than 45 weight ft X, the fluidity and gate resistance of the composition will be deteriorated. If the weight of the aforementioned rubber particles is 0.2 or more, the average particle size needs to account for more than 30 weight X of all rubber particles. When the proportion is less than 30 weight X, the impact strength of the resin composition is insufficient. The resin composition of tetrahydrofuran (tetrahydrofuran, THF for short) is soluble, like the styrene bar resin composition modified by rubber husks dissolved in tetrahydrofuran in organic rain, and then the centrifugal eaves will be insoluble / soluble Soluble fraction separation. In the present invention, most of the insoluble fraction of the first tetrakis furan is rubber particles and hard styrene strip copolymer grafted thereon, and the soluble fraction is mainly styrene strip copolymer (A). It consists of styrene strip copolymers obtained by directly emulsifying, sloping or bulk (solution) polymerization of styrene strip monole, acrylonitrile monomer, acrylate ester monomer and copolymerizable monomers. It is produced during the graft polymerization of the ingredients of dandanyu and oak. The free-form styrene strip copolymer, that is, the styrene-copolymer that is not grafted onto the rubber particles. The above tetrahydrofuran soluble fraction is analyzed by gel permeation chromatographic analysis (Gel Peiestion chronatography, GPC for short). The molecular weight is 1,000 to 40,000, accounting for the molecular weight of 1,000 to 3,000,000. 4 to 26 weight MX, preferably It is 8 ~ 25 heavy Dong X, when the aforementioned occupation is less than 4 weight ϋ; when the resin composition has poor fluidity, the molding surface is likely to be gelled due to page 15 (please read the notes on the back ^, 4. (Fill in this page) Packing. The paper size of the binding book is applicable to the Chinese Pujia Standard (CNS) A4 (210X297mm). The Central Bureau of Economic Affairs of the Ministry of Economic Affairs of the People ’s Republic of China Consumer Cooperation Co., Ltd. A7 Β7 1. Invention description (| 4) Phenomenon of poor appearance of molded products, and when the occupancy of the chief is higher than 26%, the property of the resin composition will decrease, and the impact strength will also be poor; the soluble molecular weight of the resin composition of the present invention is 40,000 ~ 90,000 In particular, 18 to 41 weights with a molecular weight of 1,000 to 3,000,000, especially 22 to 40 weights X is preferred. When the soluble content of the current molecular ft fan garden is less than 18 weight MX. The flowability of the resin composition is not good, high At 41 weight X, the resin's impact strength is not good; If the molecular weight of the soluble in the resin composition is 90,000 to 200,000, it accounts for 28 weights M3 of molecular weight 1,000 to 3,000,000 or more, which is 29 to 60 weights Λ3ί, and when the soluble matter of the aforementioned molecular M is less than 28 weights When Dong X, the tensile strength of the resin will be reduced, and the impact strength is also poor, higher than 60 weight 3; when, the flowability of the resin is not good. The molecular weight distribution of the gel permeation chromatographic analysis method of the present invention is defined by the calibration curve obtained from various polystyrenes with different mono-distribution molecular weights. Therefore, the tetrahydrofuran of the present invention is soluble The molecular weight of a part is a relative molecular weight based on polystyrene. The molecular weight distribution of the tetrahydrofuran soluble fraction of the resin composition of the present invention is conclusive, and it is determined by the principle of condensate permeation chromatography analysis, such as the document "歹 Λ / Xikou 7 Bu Basic Edition" "(Takeda He: published by Kodansha) (PP. 97 ~ 122) described in the document. In the present invention, the measurement conditions are as follows: 1. Use the instrument of MILLIP0RE company, this instrument includes: (Α) absorption detector (Waters 486 Tuna-ble Absorbance Det ector), its setting value is: (a) wavelength (Wavelength): 270 η · _ * Page 16 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) I. IIIII Binding—Line (please read the notes on the back tv fill this page) Ministry of Economic Affairs A7 B7_ printed by the Central Standard Falcon Bureau for consumer cooperation. V. Description of the invention (l5) (b) Sensitivity: 1.00 (c) Filter: 1.0 (d) Use two "columns [column , KD-806X (7.8 a * x300, «The composition of the material is styrene-divinylbenzene copolymer, the pores are linear distribution from small to large, which can analyze the molecular weight of 2,000 ~ 4,000,000. (E) Reaction temperature (Operat ion teaperature): 35 ± 0.1Ό. (B) Auto sampler (Vaters TM 717 plusAutosaaper). (C) Pump Waters 510 HPLC puap): flow rate is 1.0 · 1 / · ίη 2. Items added in stages : Tetrahydrofuran (containing 0.U toluene). 3. Preparation of the sample: (A) Dissolve 0.015 g of sample in 10 · 1 tetrakistofuran domain, and precipitate and separate the insoluble fraction with a centrifuge. Take the upper layer of tetrakisfurfur_soluble material for condensate penetration Chromatography. (Β) Injection volume: 120 ul. 4. From the ultraviolet absorption value to the curve of the waist penetration chromatographic analysis obtained by dividing and sticking at each time, the total entanglement circle with the molecule set to 1,000 to 3,000,000 is obtained to obtain the molecular weight distribution. 5. The standard image of molecular weight for gel permeation chromatography analysis is polystyrene (manufactured by TO-SOH Corporation, 1-1-139 Akasaka Minat〇-Ku Tokyo Japan), and the molecular weights for correction are as follows: 500, 870, Twelve kinds of 2630, 5970, 9100, 18100, 37900, 96400, 190000, 355000, 706000, 2890000 and so on. The styrene resin composition of the present invention can be added and used as needed on page 17 ------- r ----- installation-- (please read the notes on the back A. fill in this page)-* The size of the lined paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). The Central Standards Bureau of the Ministry of Economy printed 322489 A7 _ _B7__, the material of the invention description (丨 t), for example: anti-oxidation Rubber, plastic ribs, processing ribs, slippery », UV absorber, UV stabilizer, anti-banding _," filler, fortifier, colorant, flame retardant, flame retardant aid, thermal stabilizer, coupling agent Or other additives, etc., additives can be added during polymerization, after polymerization, before coagulation or during extruding and mixing. The anti-gasification thin film of the present invention should preferably use phenol strip anti-gasification blue, thioether paddle anti-gasification agent, phosphorus strip anti-gasification agent, cocoon and other substances, wherein the amount of phenol strip anti-gasification agent added is 0.005 ~ 2.0 The weight X is better, and representative ones are: octadecyl-3- (3,5-di-third-butyl-4-hydroxyphenyl) -propionate, triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], tetra [methyl »yl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) Propionate] methane, 2-tert-butyl-6- (3-tert-butyl-2-hydroxy-6-methylbenzyl) -4-methylphenyl acrylate, 2,2 ·- Methylene-bis (4-methyl-6-tert-butylphenol), 2,2 thiobis (4-methyl-6-tert-butylphenol), 2,2 * -thio-di Ethylene-bis [3- (3,5-bis-third-butyl-4-hydroxyphenyl) propionate], 2,2'-diacetaldehyde-bis [ethyl-3- (3 , 5-di-tert-butyl-4-hydroxyphenyl) propionate]. Thiosulfonate anti-gasification agent is added in an amount of 0.005 to 2.0 weight J: preferably, typical examples are: distearyl dipropionate, dipalmitaldehyde thiodipropionate, pentaerythritol One four one (/ 9 twelve methyl monothio propionate), dioctadecyl sulfide, etc .; pound anti-gasification agent is phosphite anti-gasification agent or phosphate anti-gasification thin ( , The added amount is preferably 0.015 ~ 2.0 weight χ, the representative ones are: tri (nonylphenyl) phosphite, dodecyl phosphite, cyclic neopentane tetrahydronaphthyl bis (ten Octaalkyl phosphite), 4,4'-butylene bis (3-methyl-6-third butylphenyl-bis tridecyl phosphite), three Page 18 ----- ------ ¥ II (please read the notes on the back first \ fill in this page)

-訂I 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標隼局員工消f合作社印裂 A7 .^ B7 ----_____ 五、發明説明(丨了) (2,4-第三丁基苯基)亞磷酸酯、四(2,4-第三丁基苯基)-4,4·-伸聯苯基磷酸酯、9,10-二氳-9-氣-10-磷酸菲-10-氧撑等。 螯爾的添加量以0.001〜2.0重麗X為佳,具代表性者有 :二苯甲醒基甲烷、二乙胺四醋酸的鈉鹽等。 前述抗氣化劑的添加ft相對於苯乙烯条樹脂組成為通 常合計置為0.03〜2.0重量X。 滑劑具代表性者如:硬脂酸鈣、硬脂酸鎂、硬脂酸鋰 等之金羼肥皂、乙撑二硬脂醯胺、甲»二硬脂醯胺、榇檷 酸醯胺、硬脂酸丁酯、硬脂酸棕櫊酯、聚丙酸酵三硬脂酸 酯、正二十二烷酸、硬脂酸等之化合物、聚乙烯蠼、二十 八烷酸蠼、巴西棕櫊« ( Carnuba wax )、石油蠼等;滑 劑之添加量相對於總苯乙烯条樹脂通常合計的0.03〜5.0 重量X ;又為了改善樹脂的押出成型性、熱成型性,也可 以加入如甲基丙烯酸甲酯条的加工助劑:而紫外線吸收劑 具代表性者有:苯並三唑条化合物、二苯甲酮条化合物、 氣丙烯酸条化合物,而紫外線安定_具代表性者為:阻滯 胺条化合物;前述物質之添加量以相對於结苯乙烯条樹脂 通常合計麗的0.02〜2.0重量!K。 在改菩樹脂之耐候性、耐紫外線照射產生變色或樹脂 之物性劣化方面,以阻滯胺条紫外線安定劑丙烯酸条 之紫外線吸收剤二者组合併用為佳,例如:BASF公司 之 uvinul 4050H(0.02 〜1.0 重 ltX)/uvinul 3035(0.02 〜1.0重量X)。 第19頁 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) I,----1------裝-- (請先閲讀背面之注意事ί 1填寫本I) 訂 線 吻489 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(ιΜ 帶霣防止爾具代表性者如:三级胺条化合物、四级銨 鹽糸化合物等之低分子条化合物,或聚醭胺聚_、如3— 氨_1, 2—環«丙烷聚合鼸之顯示永久箝《防止性的高 分子条物質。 填充劑具代表性者如:碩酸》、矽土、雲母。 強化劑具代表性者如:玻璃繼維、硪纖維、各種晶絲 (wh i sker)類。 著色繭具代表性者如:氣化鈦、氧化饑、石墨、酞菁 染料。 難燃劑或難燃助劑具代表性者如:十溴二苯基醚、四 溴雙酚A、溴化聚苯乙烯寡聚合«、溴化琛氣樹脂、六溴 琢十二烷、氰化聚化烯、三苯基覉酸、红磷、氣化錚、氫 氣化鋁、氳氣化鎂、珊酸鋅、三聚《胺、異氰胺鹽、矽氣 粉末、聚四氟乙烯粉末、膨賬性石墨等。 安定劑具代表性者有:二丁基錫馬來酸鹽、鹽基性鎂 鋁羥基碩酸鹽等;又熱變色防止_可為低分子量的苯乙烯 一無水馬來酸共聚物,其添加麗為相對於本發明之苯乙烯 条樹脂組成物通常合計量的0.1〜1.0重量X。 偶合剤具代表性者如:矽烷条、K酸醣、緒酸酯条化 合物。 在本發明之苯乙烯条樹脂组成物中為了改質,可以缠 當使用聚合髖条之添加物,例如塊狀聚合法、溶掖聚合法 、塊狀懸漘聚合法等,也就是可採用乳化聚合法以外的方 式製造,經橡膠改質苯乙烯系樹脂,例如丙烯腈一丁二烯 第20頁 —in ~I I I I I 裝— I I I —訂 I I I I I I 線 (請先閲讀背面之注意事填寫本頁) ( 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局貝工消費合作社印製 322489 A7 B7 五、發明説明(I了) 一苯乙烯樹脂、使用丁二烯条橡謬以外的橡膠,例如EP DM、以丙烯酸丁齙橡騵來改質的AE S樹脂、AAS樹 脂等苯乙烯条樹脂、無水馬來酸一苯乙烯共聚物、苯乙烯 一馬來醒亞胺共聚物、馬來睡亞胺含量超過40重ftX的苯 乙烯一丙烯腈一無水馬來酸共聚物、以苯胺來睡亞胺化的 苯乙烯_丙烯丨S—無水馬來酸共聚物,沒有接枝的架橋搛 膠如丙烯腈一丁二烯橡膠、氰化乙烯樹脂、聚甲基丙烯酸 甲酯、聚硪酸酯樹脂、聚酵胺樹脂、聚對酞酸丁烯酯、苯 乙烯条熱可塑性揮性體、各種相溶化爾等,其使用量相對 於100重置份本發明苯乙烯条樹脂组成物的3〜200重量份。 為更進一步詳細説明本發明,再以實施例與物性測試 説明如下,以下組成物之成份除非待別聲明,否則均以重 量份來表示〇 以下舉出實施例詳细説明本發明,但本發明之範匾並 不以此等實施例為限〇 <^M_艟_m > <製備例I _ 1 >苯乙烯条共聚物(A-1)的製備: 以12 kg/hr的速度將組成物為:苯乙烯70重量X、丙 烯請30重量3!之原料混合,再将乙撑二硬脂酵肢3.0 g/hr 、遇氣化苯甲睡、第三一十二烷基破醇和後述反應所除去 之揮發份經冷凝後所形成之回收液合併作為餌給液,以供 給入内ffi度保持在108 t:且容稹45公升之附有攪拌器的連 绩式釜型反應器,且使反應液中的甲苯比例保持在15X , 而聚合率保持在55X。 第21頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 請先閱讀背面之注意事h-f.填寫本頁) •裝· 訂 -線· 經濟部中央樣準局員工消費合作社印裝 A7 _____B7_ 五、發明説明(Μ ) 當:反竈液通過脱揮發裝置除去揮發成份後,可得到苯 乙烯条共聚物的顆粒;另一方面,所除去之揮發成份以冷 «器凝缠作為回收液,並連鑛地舆前述原料潺合液再使用 之,以此方法由遇翥化苯甲醯的曇鼸整反應速度,或鼸整 第三一十二烷基硫酵之量,可製得熔敲流動指數為12.0的 苯乙烯糸共聚物(Α-υ。 <製備例I 一 2>苯乙烯条共聚物(Α-2)的製備: 以12 kg/h「的速度將组成物為:苯乙烯68重量X、丙 烯腈30重量X、丙烯酸丁酯2重量X之原料混合,再將乙 撑二硬脂醯胺3.0 g/hr、遇《化苯甲睡、第三一十二烷基 硫醇和後述反應所除去之揮發份經冷凝後所形成之回收液 合併作為餵給液,以供給入内溫度保持在108亡且容積45 公升之附有攪拌器的連鑲式釜型反應器,並使反應液中的 甲苯比例保持在15¾,而聚合率保持在55J;。 當反應液通遇脱揮發裝置除去揮發成份後,可得到苯 乙烯糸共聚物的頼粒;另一方面,所除去之揮發成份以冷 凝器凝縮作為回收液,並連鑛地與前述原料混合液再使用 之,以此方法由過氣化苯甲醯的董諝整反應速度,或諏整 第三一十二烷基硫醇之量,可製得熔融流動指數為11.5的 苯乙烯条共聚物(A-2)。 <製備例I - 3〜1 2>苯乙烯条共聚物(A-3)〜(A-12) 的製備: 重覆製備例2的聚合生產生方式,而將组成依附表1 所示之原料予以混合,並以遇氣化苯甲睡的置諝整反應速 第22頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事kj.填寫本頁) -裝· 訂 線 322489 A7 _B7 _ 五、發明説明(d ) 率,或調整第三一十二烷基碇酵的Μ,可製得不同流動指 數之苯乙烯条共聚物(Α-3)〜(Α-12)。 <製備例I 一 1 >橡謬接枝共聚物(Β-1)的製備: --------1------裝-- (請先閲讀背面之注意事一ί 填寫本頁) 第三-十二烷基硫醇 0.2 依以上配方在6513溫度反醮12小時,得到轉化率為94 X、固饈含量約為40!1;、重量平均粒徑為O.lw的合成橡 睡膠乳。 另外,以下列成份製造含羧酸基的离分子凝集繭: -訂- 經濟部中央標準局員工消費合作社印製 η — 丙烯酸丁酯 85 甲基丙烯酸 15 第三-十二烷基硫酵 0.3 油酸鉀 2.0 二辛基磺基琥珀酸m 1.0 異丙笨化過氡化氫 0.4 甲醛合次硫酸氫銷 0.3 蒸播 水 200 第23頁 成 重量份 1,3-丁 二 烯 95.0 丙 烯 請 5.0 過碕酸 鉀溶 液 15.0 焦 磷 酸 m 3.0 油 酸 鉀 1.5 蒸 皤 水 140.0 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 322489 A7 B7 五、發明説明(A) 依以上配方在75勺湛度反應5小時,得到轉化率約95 X、pH值6.0的含羧酸基的高分子凝集剤。 之後,利用3重置份含羧酸基的离分子凝集_ (乾重) 來肥大100重量份的合成橡膠膠乳(乾重),所得到之肥大 化橡騵乳液的pH值為8.5,重量平均粒徑為0.30/α。 最後,再以肥大化橡騵乳液依下述配方進行接枝聚合 反鼴,以製造橡謬接枝共聚物(Β-1): 成 重 曇 肥大化橡謬乳液 (乾重) 100.0 苯 乙 烯 25.0 丙 烯 脯 8.3 油 酸 鉀 1.2 第三-十二烷基硫醇 0.2 異丙苯化過氣化氫 0.5 硫酸亞鐵溶液(0.2X) 3.0 甲醛化次硫酸銷溶液(10X) 3.0 乙二胺四醋酸溶液(0.25X) 20.0 蒸皤水 200.0 (請先閲讀背面之注意事^,4填寫本頁) -裝· 订 •線 經濟部中央標準局貝工消費合作杜印製 所製得之橡膠接枝乳液以氣化鈣(CaCl« )凝結、脱水 後,再乾燥至水份含量2X以下,就可製得本發明所需要的 橡睡接枝共聚物(B-1),其橡睡含量75重最3!,重量平均 粒徑為0.30/an。 <製備例1-2>橡謬接枝共聚物(B-2)的製造: 以< 製備例1-1 >所製得之合成橡膠謬乳(橡鏐重董 第24頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 B7 五、發明説明()3 ) 平均粒徑0.1摩),直接和下表配合進行接枝聚合反應,以 製得橡腰接枝共聚物(B-2)。 成 份 重* 份 請 1 先 合成橡膠騵乳(0.1/α)(乾重) 100.0 閲 1 1 苯 乙 烯 75.0 背 ώ .+ I 之 1 I 丙 烯 腈 25.0 注 意 ★ 1 | 油 酸 鉀 2.0 ψ 項一 、1 I 第三 一十二烷基硫酵 0.6 填 寫 本 1 装 I 異丙苯化遇氣化氫 1.4 頁 1 I 硫酸亞鐵溶液(0.2%) 8.6 1 1 甲醛化次硫酸鈉溶液(10J!) 8.6 1 1 乙二 肢四醋酸溶液(0.25Χ) 57.0 訂 1 蒸 皤 水 200.0 依上述配方所製得之橡醪接枝乳液再以氰化鈣(CaCU )凝结,就可製得本發明所襦要的橡謬接枝共聚物(B-2) ,橡睡含量50重量X,重量平均粒徑為0.1/0。 <製備例1-3>橡謬接枝共聚物(B-3)的製造: 經濟部中央標隼局員工消費合作社印製 以0.1重量份之第三-十二烷基硫酵及0.07重量份之 過氣化苯甲睡作為起始劑,和6.6重量份之聚丁二烯(旭 化成公司出品,商品名為Asadene 55AS )混合,並使上逑 成份完全溶解於74.4重置份之苯乙烯、25.6重量份之丙烯 腈及30重量份之乙苯中,以形成進料溶液,之後將進料溶 液連鑲送入醴稹為44公升之第一反應器中,反應溫度為100 〇,反隳器内配置設有冷卻循琛管之嫌旋式攪拌器,其攪 第25頁 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 322489 A7 B7 五、發明説明U斗) 經濟部中央標準局員工消費合作社印裝 拌速率為300 rp·,将經過第一反應器反應後之混合扬連 缅取出並依序送入第二反應器中,該第二反應器之裝置與 第一反鼴器相同,其反應溫度為130 ΊΟ、攪拌速率為180 γρβ;俟混合物之轉化率逹60X時,將混合物取出送入脱揮 發裝置中,移去未反應之單腰及揮發物,之後將其押出製 粒,即可製得橡腰接枝共聚物(B-3),其橡膠粒子之重量 平均粒徑約為橡謬含量為11重量X。 本發明實施例與比較例所製得樹脂组成物之物性測試 檫準如下: 一. 抗張強度:依ASTM D-638規定測試,以kg/c·8表示。 二. 艾氏衡擊強度(IZ0D):依ASTM D-256規定測試,以kg • CB-CB表示 〇 三. 熔融流動指數:依ASTM D-1238測試,以g/ΙΟ ·ίη 表不〇 四. 软化黏溫度(Vicat Softening Tenperature):依 ASTM D-1525規定測試,以1C表示。 五. 落下衝擊強度(Falling Dart Impact):依 ASTM D-30 29規定測試,單位為kg Χββ (2 kg荷重)〇 < 奮_施_#11 > <實施例1〜1 1 > 依附表2所列之配方,由结合100重董份之搛睡接枝 共聚物(Β)及苯乙烯条共聚物(Α),及2.0重量份之滑兩, 以押出機溶融混合均勻而組成苯乙烯条樹脂組成物;上逑 實施例1〜11的苯乙烯糸樹脂組成物之四氫呋晡可溶份 第26頁 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 請 先 閲 讀 背 面 之 注 意 事 項一 裝 頁 訂 線 經濟部中央標準局員工消費合作社印製 A7 _B7_ 五、發明説明P5 ) ,以凝謬滲透色層分析法测得分子量分佈之各重MJK ,以 及組成物之基質以FTIR(Fourier Transforn-IR)分析各單 鼸聚合成份,並且依各實施例將熔融物混練擠壓成條狀物 ,並裁切成頼粒狀後經射出成型,而進行各項的物性試驗 ,結果載於附表4。 <比較例1〜6 > 比較例1〜6之試驗步驟同實施例1,不同之處在於 :組成物所需之配方依附表3所示,前述比較例亦如實施 例般,以凝膠滲透色靥分析法測得苯乙烯糸樹脂組成物之 四氫呋喃可溶份中分子量分佈之各重量!U ,以及組成物之 基質以FTIR(Fourier Transforn-IR)分析各單體聚合成份 ,並且依各實施例將熔融物混練擠壓成條狀物,並裁切成 頼粒狀後經射出成型,而進行各項的物性試驗,結果載於 附表4。 由附表4中比較例1及實施例1〜4的實驗结果顯示 ,當樹脂組成物之基質中含有0.1〜15重董!K的丙烯酸酯 系單體聚合單元時,可在流動指數、剛性、耐熱性等物性 維持良好平衡的情況下,提离樹脂組成物之衝擊強度;而 由比較例2顯示,樹脂組成物之基質中的丙烯酸酯条單體 聚合單元之含量高於15重MX時,樹脂組成物之耐熱性( 邸軟化黏)會大輻下降;再由比較例3及實施例8、9、 1 0、1 1的比較顯示,在同一值橡膠粒子含量(17重麗X )之基準下,橡膠粒子在0.2期以上者之含量必須佔所有 橡睡粒子的30重量X以上,否則樹脂组成物之衝擊強度不 第27頁 (請先閲讀背面之注意事填寫本頁 •裝· 訂 線- 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X297公釐) ^22489 A7 B7五、發明説明(斗) 足;由比較例4、5、6及實施例2之比較顯示,雄然前 逑比較例之丙烯酸酯条單鼸聚合單元含量、橡膠粒子含量 及粒徑分佈皆在本發明的範圍内,但其四餛呋喃可溶物之 分子董分佈僱離本發明之分子Λ分佈時,組成物之物性平 衡上不佳,也就是無法同時獲得良好之衝擊強度、抗張強 度、熔融流動指數;亦即,本發明經前述各成份及使用量 之限制,可得到具有良好耐衝擊性、適合加工成型,且流 動性、耐熱性、剛性等物性平衡良好之經橡繆改質苯乙烯 糸樹脂組成物,而可供產業上利用。 惟以上所述僅為本發明數較佳可行實施例,舉凡熟悉 此項技藹人仕,其依本發明精神範畴所做之修飾或變更, 均理應包含在本案申請專利範園内〇 (請先閲讀背面之注意事填寫本頁) -裝· 訂 -線 經濟部中央標隼局負工消費合作社印製 第28頁 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) ^22489 附 表 製 備例编 號 1 2 3 4 5 6 7 8 9 10 11 12 苯乙烯条共聚物之種類 Α-1 Α-2 Α-3 Α-4 Α-5 Α-6 Α-7 Α-8 Α-9 Α-10 Α-11 Α-12 丙烯腈 (重置%) 30 30 30 30 30 30 30 29 30 30 30 30 進 苯乙烯 (重量ϋί) 70 68 65 62.5 60 50 60 62.8 60 65 65 65 · 料 丙烯酸丁酯 (重量ϋ;) 一 2 5 7.5 10 20 5 5 5 5 5 5 組 cx-甲基苯乙烯 (重量X) 5 成 N-苯基馬來醛亞胺 (重量X) 3.2 甲基丙烯酸甲酯 (重量X) 5 苯乙烯条共聚物之熔融流動指數 12 11.5 11.7 11.2 11.6 10.8 10.5 7.2 11.3 0.4 20 18 | 3 如 489 附表 實施例编號 1 2 3 4 5 6 7 8 9 10 11 組 橡醪接 枝共聚 B-1 18.7 18.7 18.7 18.7 18.7 18.7 18.7 22.7 9.1 18.2 20.4 物(B) 重量份 B-2 20.5 6.8 B-3 17.0 成 苯乙烯 A-2 81.3 A-3 — 81.3 77.3 70.4 75 62.6 糸共聚 A-4 81.3 成 Α·5 81.3 物⑷ A-7 81.3 A*8 81.3 份 重量份 A-9 81.3 322489 附表 比較例编號 1 2 3 4 5 6 組 成 成 份 橡膠接 枝共聚 物⑻ 重量份 B-1 18.7 18.7 4.5 18.7 18.7 7.5 B-2 — — 27.3 一 — 16.9 B-3 苯乙烯 糸共聚 物(A) 重量份 A-1 81.3 — 68.2 一 一 A-10 — — 一 81.3 — — A-11 一 — — 一 81.3 — A-12 81.3 A-6 — 81.3 — — —-Order I The paper size is applicable to China National Standard (CNS) A4 specification (210X297mm). The Ministry of Economic Affairs Central Standard Falcon Bureau employee elimination cooperative printed A7. ^ B7 ----_____ V. Invention description (丨) 2,4-tert-butylphenyl) phosphite, tetrakis (2,4-tert-butylphenyl) -4,4 · -biphenylene phosphate, 9,10-dihydrin-9- Gas-10-Phenanthroline-10-Oxygen, etc. The amount of chel added is preferably 0.001 ~ 2.0 Chong Li X, the representative ones are: dibenzoylmethane, diethylamine tetraacetic acid sodium salt and so on. The added ft of the anti-gasification agent is usually 0.03 to 2.0 weight X relative to the styrene strip resin composition. Representative examples of slip agents include: calcium stearate, magnesium stearate, lithium stearate, etc., gold soap, ethylene distearate, methylamine distearate, ammonium citrate, Compounds such as butyl stearate, palm stearate, polypropionase tristearate, n-docosanoic acid, stearic acid, etc. «(Carnuba wax), petrolatum, etc .; the amount of lubricant added is usually 0.03 ~ 5.0 weight X relative to the total styrene strip resin; in order to improve the extrudability and thermoformability of the resin, you can also add such as methyl Processing aids for methyl acrylate strips: UV absorbers are typically represented by benzotriazole strip compounds, benzophenone strip compounds, and gas acrylic strip compounds, while UV stabilizers_representatives are: block The amine strip compound; the amount of the aforementioned substance added is generally 0.02 ~ 2.0 weight relative to the total styrene strip resin: K! In order to improve the weather resistance of the resin, resistance to ultraviolet radiation, or discoloration of the resin, or deterioration of the physical properties of the resin, it is better to use a combination of the two to absorb the ultraviolet absorption of the amine strip ultraviolet stabilizer acrylic strip, for example: BASF company's uvinul 4050H (0.02 ~ 1.0 weight ltX) / uvinul 3035 (0.02 ~ 1.0 weight X). Page 19 This paper scale is applicable to China National Standard (CNS) Α4 specification (210X297mm) I, ---- 1 ------ installed-- (please read the notes on the back first 1 fill in this I) Alignment kiss 489 A7 B7 Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Invention Instructions (ιΜ Low-molecular strip compounds such as tertiary amine strip compounds, quaternary ammonium salt compounds, etc. , Or polyammonium poly_, such as 3-Ammonia_1, 2-Cyclo «Propane polymerization, which shows permanent clamp" Preventive polymer strip material. Representative examples of fillers such as: master acid ", silica, Mica. Representatives of strengthening agents such as: glass following dimension, fiber, various crystals (wh i sker). Representatives of colored cocoons such as: vaporized titanium, oxidized hunger, graphite, phthalocyanine dyes. Representative agents or flame retardant additives such as: decabromodiphenyl ether, tetrabromobisphenol A, brominated polystyrene oligomerization «, brominated Chen gas resin, hexabromodecdecane, cyanopoly Alkylene oxide, triphenyl manduronic acid, red phosphorus, gaseous beryllium, aluminum hydride, magnesium gas, zinc sulfate, trimeric amine, isocyanamide salt, silicon Gas powder, polytetrafluoroethylene powder, expanded graphite, etc. Representative stabilizers include: dibutyltin maleate, basic magnesium aluminum hydroxy master salt, etc .; also prevent thermal discoloration _ can be low molecular weight Styrene-anhydrous maleic acid copolymer, the addition of Li is generally 0.1 to 1.0 weight X relative to the total amount of the styrene strip resin composition of the present invention. Typical examples of couplings are: silane strips, K acid sugar 、 Acrylic acid strip compound. In order to modify the styrene strip resin composition of the present invention, additives of polymerized hip strips can be used, such as block polymerization method, dissolution polymerization method, block suspension polymerization method Etc., that is, it can be manufactured by a method other than emulsion polymerization, modified with rubber styrene resin, such as acrylonitrile butadiene, page 20—in ~ IIIII equipment—III—order IIIIII line (please read the back page first Note to fill out this page) (This paper standard applies to China National Standards (CNS) A4 specification (210X297 mm) Printed by the Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 322489 A7 B7 V. Description of invention (I got) A styrene Resin, rubber other than butadiene rubber, such as EP DM, styrene resin such as AES resin modified with acrylic butadiene rubber, AAS resin, anhydrous maleic acid-styrene copolymer, benzene Ethylene-maleimide copolymer, styrene-acrylonitrile-anhydrous maleic acid copolymer with maleimine content of more than 40 ftX, styrene imidized with aniline_Acrylic 丨 S—anhydrous Maleic acid copolymer, bridging rubber without grafting such as acrylonitrile butadiene rubber, vinyl cyanide resin, polymethyl methacrylate, polyacrylate resin, polyamine resin, polybutylene terephthalate The amount of the olefin ester, the thermoplastic elastomer of the styrene strip, various compatible solvents, etc. is 3 to 200 parts by weight with respect to 100 replacement parts of the styrene strip resin composition of the present invention. In order to further explain the present invention in detail, the following examples and physical property tests are described below. Unless otherwise stated, the ingredients of the following compositions are expressed in parts by weight. The following examples are given to explain the present invention in detail, but the present invention The standard plaque is not limited to these examples. ≪ ^ M_ 艟 _m > < Preparation Example I_1 > Preparation of styrene strip copolymer (A-1): at 12 kg / hr The speed of the composition will be: styrene 70 weight X, propylene 30 weight 3! The raw materials are mixed, and then the ethylene distearate leg 3.0 g / hr, in case of gasification benzophenone, 31-dodecane The recovered liquid formed after condensation of the base-broken alcohol and the volatiles removed by the reaction described below is combined and used as a bait feed liquid to be fed into the tank. The ffi degree is maintained at 108 t: and the capacity is 45 liters. Reactor, and keep the proportion of toluene in the reaction liquid at 15X, and the polymerization rate at 55X. Page 21 This paper scale is applicable to the Chinese National Standard (CNS) A4 (210X297mm) Please read the notes on the back hf. Fill in this page) • Binding · Order-Line · Printed by the Employee Consumer Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs Install A7 _____B7_ V. Description of the invention (Μ) When: the anti-stove liquid is removed through the devolatilization device, the particles of the styrene strip copolymer can be obtained; on the other hand, the removed volatile components are taken as the Recover the liquid and reuse it in combination with the above-mentioned raw materials in the mining area. In this way, the reaction rate can be adjusted from the epilepsy of the benzoyl benzoate, or the amount of the 31st alkylsulfuric acid can be used. A styrene-copolymer (Α-υ) with a melt flow index of 12.0 was prepared. ≪ Preparation Example I-2 > Preparation of styrene bar copolymer (Α-2): The composition was made at a rate of 12 kg / h The material is: styrene 68 weight X, acrylonitrile 30 weight X, butyl acrylate 2 weight X, the raw materials are mixed, and then the ethylene distearic acid amide 3.0 g / hr The dialkyl mercaptan and the volatiles removed by the reaction described below are condensed and the recovered liquid formed after condensation As a feeding liquid, a continuous-type kettle-type reactor with a stirrer with an internal temperature of 108 liters and a volume of 45 liters was supplied, and the proportion of toluene in the reaction liquid was maintained at 15¾, while the polymerization rate was maintained at 55J; When the reaction liquid meets the devolatilization device to remove the volatile components, the styrene-coated copolymer particles can be obtained; on the other hand, the removed volatile components are condensed by the condenser as the recovery liquid, and the mine is mixed with the aforementioned raw materials The liquid is reused. In this way, the styrene bar copolymer with a melt flow index of 11.5 can be prepared from the gasification benzophenone's Dong reaction speed, or the amount of the 31-dodecyl mercaptan. (A-2). ≪ Preparation Example I-3 ~ 1 2 > Preparation of styrene strip copolymers (A-3) to (A-12): Repeat the polymerization method of Preparation Example 2 and replace The composition is mixed according to the raw materials shown in Table 1, and the reaction speed is set at the time of gasification of benzoic acid. Page 22 This paper scale is applicable to the Chinese National Standard (CNS) A4 specifications (210X297 mm) (please read the back Things to pay attention to kj. Fill in this page)-installed · 322489 A7 _B7 _ V. Description of the invention (d) The rate, or adjusting the M of the 31st-dodecyl fermented yeast, can produce styrene strip copolymers (Α-3) to (Α-12) with different flow indices. ≪ Preparation Example I One 1 > Preparation of Oak-Mut Graft Copolymer (Β-1): -------- 1 ------ installed-- (please read the notes on the back first 1 fill in this page) The third-dodecyl mercaptan 0.2 was reacted at 6513 temperature for 12 hours according to the above formula, and the conversion rate was 94 X, the solid content was about 40! 1; and the weight average particle size was O.lw. latex. In addition, the following components are used to produce ionic coagulated cocoons containing carboxylic acid groups: -Ordered-Printed by the Employees' Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs η-Butyl acrylate 85 Methacrylic acid 15 Third-dodecyl sulfatase 0.3 oil Potassium acid 2.0 Dioctyl sulfosuccinic acid m 1.0 Isopropyl sulfonated per radon hydrogen 0.4 Formaldehyde hydrogen sulfoxylate 0.3 Steamed water 200 Page 23 into parts by weight 1,3-butadiene 95.0 Propylene 5.0 Potassium oleate solution 15.0 Pyrophosphate m 3.0 Potassium oleate 1.5 Steamed water 140.0 The paper size is applicable to China National Standard (CNS) A4 specification (210X297mm) 322489 A7 B7 V. Description of invention (A) According to the above formula in 75 scoops The reaction was performed for 5 hours to obtain a carboxylate group-containing polymer agglomerate with a conversion rate of about 95 X and a pH of 6.0. Afterwards, 3 parts of the carboxylic acid group-containing ion agglutination _ (dry weight) were used to enlarge 100 parts by weight of synthetic rubber latex (dry weight), and the pH of the resulting hypertrophic rubber emulsion was 8.5, weight average The particle size is 0.30 / α. Finally, the hypertrophic rubber hock emulsion was grafted and reacted according to the following formula to produce the rubber graft copolymer (B-1): Chengzhong Tan hypertrophic rubber emulsion (dry weight) 100.0 Styrene 25.0 Propylene 8.3 Potassium oleate 1.2 Tertiary-dodecyl mercaptan 0.2 Cumene pervaporated hydrogen 0.5 Ferrous sulfate solution (0.2X) 3.0 Formaldehyde sulfoxylate sales solution (10X) 3.0 Ethylenediaminetetraacetic acid Solution (0.25X) 20.0 Steamed water 200.0 (please read the notes on the back ^, 4 fill in this page first)-Packing · Ordering · Rubber grafts made by Duin Printing Co., Ltd. of the Ministry of Economic Affairs, Central Standards Bureau, Shell Industry Consumer Cooperation After the emulsion is condensed and dehydrated with vaporized calcium (CaCl «), and then dried to a moisture content of 2X or less, the rubber graft copolymer (B-1) required by the present invention can be prepared, and its rubber content is 75 weight The most 3 !, the weight average particle size is 0.30 / an. < Preparation Example 1-2 > Manufacture of Oak-Mut Graft Copolymer (B-2): Synthetic rubber syrup prepared by < Preparation Example 1-1 > The scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) A7 B7 5. Description of the invention () 3) The average particle size is 0.1 M), directly in conjunction with the following table to carry out the graft polymerization reaction to obtain the rubber waist graft Copolymer (B-2). Ingredient weight * serving 1 please first synthesize rubber milk (0.1 / α) (dry weight) 100.0 read 1 1 styrene 75.0 back. + I of 1 I acrylonitrile 25.0 Note ★ 1 | potassium oleate 2.0 ψ Item 1. 1 I Thirteen-dodecyl thiolase 0.6 Fill in this book 1 Pack I Cumene sulfide meets gasified hydrogen 1.4 pages 1 I Ferrous sulfate solution (0.2%) 8.6 1 1 Formaldehyde sodium sulfoxylate solution (10J!) 8.6 1 1 Tetraacetic acid solution (0.25X) 57.0 Order 1 Distilled water 200.0 The grafted emulsion of oak mash prepared according to the above formula is then coagulated with calcium cyanide (CaCU) to produce the jacket of the present invention The required rubber graft copolymer (B-2) has a rubber sleep content of 50 weight X and a weight average particle size of 0.1 / 0. < Preparation Example 1-3 > Production of Oak-Mut Graft Copolymer (B-3): Printed with 0.1 parts by weight of tertiary-dodecyl sulfatase and 0.07 weight printed by the Employee Consumer Cooperative of the Central Standard Falcon Bureau of the Ministry of Economic Affairs One part of over-gasified benzophenone is used as an initiator, mixed with 6.6 parts by weight of polybutadiene (produced by Asahi Kasei Corporation, trade name Asadene 55AS), and the upper component is completely dissolved in 74.4 parts of styrene , 25.6 parts by weight of acrylonitrile and 30 parts by weight of ethylbenzene, to form a feed solution, and then the feed solution was set into the first reactor of Lizhen 44 liters, the reaction temperature was 100 〇, reaction The device is equipped with a suspected rotary agitator with a cooling Xunchen tube. The standard of the paper on page 25 applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) 322489 A7 B7 V. Description of invention U bucket) Economy The printing and mixing rate of the Employees ’Cooperative of the Central Standards Bureau of the Ministry is 300 rp ·. The mixed Yanlian Myanmar after the reaction in the first reactor is taken out and sent to the second reactor in sequence. The equipment and the second reactor One anti-molecular is the same, its reaction temperature is 130 ΊΟ, stirring speed 180 γρβ; when the conversion rate of the mixture is 60X, the mixture is taken out and sent to the devolatilization device to remove unreacted single waist and volatiles, and then it is extruded and granulated to obtain the oak waist graft copolymerization Substance (B-3), the weight average particle diameter of the rubber particles is about 11% X by weight. The physical properties of the resin compositions prepared in the examples and comparative examples of the present invention are tested as follows: 1. Tensile strength: tested according to ASTM D-638, expressed in kg / c · 8. II. Izod impact strength (IZ0D): tested in accordance with ASTM D-256, expressed in kg • CB-CB. 3. Melt flow index: tested in accordance with ASTM D-1238, expressed in g / ΙΟ · ίη .Vicat Softening Tenperature: Tested according to ASTM D-1525, expressed as 1C. V. Falling Dart Impact: Tested according to ASTM D-30 29, unit is kg Χββ (2 kg load). ≪ Fen_ 施 _ # 11 > < Examples 1 ~ 1 1 > According to the formula listed in Table 2, it consists of a combination of 100 parts by weight of sleeping graft copolymer (B) and styrene strip copolymer (Α), and 2.0 parts by weight of two slips. Styrene strip resin composition; the soluble components of the styrene-shi resin composition of Examples 1 to 11 above on page 26. This paper scale is applicable to the Chinese National Standard (CNS) Α4 specification (210 × 297 mm). Please First read the precautions on the back. A binding page is printed A7 _B7_ by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy. V. Invention Description P5). The MJK of the molecular weight distribution and the composition of the molecular weight distribution are measured by the condensate permeation chromatography method. The matrix is analyzed by FTIR (Fourier Transforn-IR) for the polymerization components of each single mule, and the melt is kneaded and extruded into strips according to the examples, and cut into granules and then injection molded to perform various Physical property test, the results are shown in Table 4. < Comparative Examples 1 ~ 6 > The test procedures of Comparative Examples 1 ~ 6 are the same as those of Example 1, except that the formula required for the composition is shown in Table 3, and the aforementioned comparative examples are also as in the examples. The weight of the molecular weight distribution in the tetrahydrofuran soluble fraction of the styrene resin composition is measured by the gel penetration analysis method. U, and the matrix of the composition is analyzed by FTIR (Fourier Transforn-IR) for the polymerization of each monomer, and according to In each of the examples, the melt was kneaded and extruded into strips, cut into pellets, and then injection molded. Various physical property tests were carried out. The results are shown in Table 4. From the experimental results of Comparative Example 1 and Examples 1 to 4 in the attached Table 4, it is shown that when the matrix of the resin composition contains 0.1 to 15 heavy dong! K acrylate monomer polymerization units, the flow index, rigidity When the physical properties such as heat resistance and heat resistance are maintained in a good balance, the impact strength of the resin composition is lifted; and Comparative Example 2 shows that when the content of the polymer unit of the acrylate strip monomer in the matrix of the resin composition is higher than 15 MX , The heat resistance (di softening viscosity) of the resin composition will be greatly reduced; the comparison of Comparative Example 3 and Examples 8, 9, 10, 11 shows that the content of rubber particles at the same value (17 Chong Li X) Under the benchmark, the content of rubber particles in the 0.2 or more period must account for more than 30 weight X of all rubber particles, otherwise the impact strength of the resin composition is not on page 27 (please read the precautions on the back and fill in this page Threading-This paper scale is applicable to China National Standard Falcon (CNS) A4 specification (210X297mm) ^ 22489 A7 B7 5. Description of the invention (bucket) foot; the comparison of Comparative Examples 4, 5, 6 and Example 2 shows, A list of acrylates of the comparative example The content of polymer units, rubber particle content and particle size distribution of the eel are within the scope of the present invention, but when the molecular distribution of the four wondrofuran solubles is employed away from the molecular Λ distribution of the present invention, the physical properties of the composition are not well balanced , That is, it is impossible to obtain good impact strength, tensile strength, and melt flow index at the same time; that is, the present invention can obtain good impact resistance, suitable for processing and molding, and fluidity after being limited by the foregoing components and usage amounts The rubber-modified styrene resin composition with good balance of heat resistance, rigidity and other physical properties can be used in the industry. However, the above is only a few preferred and feasible embodiments of the present invention, which is familiar to those skilled in the art Shi, its modifications or changes made in accordance with the spirit of the present invention should be included in the patent application park of this case. (Please read the notes on the back to fill out this page)-Binding · Binding-Central Bureau of Economics and Trade Printed on the 28th page by the Negative Consumers Cooperative Society. The paper size is in accordance with the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) ^ 22489 Example number in the attached table 1 2 3 4 5 6 7 8 9 10 11 1 2 Types of styrene bar copolymers Α-1 Α-2 Α-3 Α-4 Α-5 Α-6 Α-7 Α-8 Α-9 Α-10 Α-11 Α-12 acrylonitrile (reset% ) 30 30 30 30 30 30 30 29 30 30 30 30 Into styrene (weight ϋί) 70 68 65 62.5 60 50 60 62.8 60 65 65 65 · Material butyl acrylate (weight ϋ;) 1 2 5 7.5 10 20 5 5 5 5 5 5 Group cx-methylstyrene (weight X) 5 into N-phenylmalealdimine (weight X) 3.2 methyl methacrylate (weight X) 5 Melt flow index of styrene bar copolymer 12 11.5 11.7 11.2 11.6 10.8 10.5 7.2 11.3 0.4 20 18 | 3 As 489 Schedule example number 1 2 3 4 5 6 7 8 9 10 11 Group of mash graft copolymer B-1 18.7 18.7 18.7 18.7 18.7 18.7 18.7 22.7 9.1 18.2 20.4 (B) parts by weight B-2 20.5 6.8 B-3 17.0 styrene A-2 81.3 A-3 — 81.3 77.3 70.4 75 62.6 Shito copolymer A-4 81.3 Α · 5 81.3 ⑷ A-7 81.3 A * 8 81.3 parts by weight A-9 81.3 322489 Scheduled comparative example number 1 2 3 4 5 6 Composition Graft rubber copolymer ⑻ parts by weight B-1 18.7 18.7 4.5 18.7 18.7 7.5 B-2 — — 27.3 A — 16.9 B-3 styrene copolymer (A) parts by weight A-1 81.3 — 68.2 One One A-10 — One 81.3 — — A-11 One — One 81.3 — A-12 81.3 A-6 — 81.3 — — —

Claims (1)

322489 ABCD 修正補充322489 ABCD amendment supplement 經濟部中央標準局員工消費合作社印製 六、申請專利範圍 第85110868號發明專利申氣菜^申請專利範圔修正頁 .1—- 1 . 一種苯乙烯条樹脂組成物,其包含: (a) —種連缅基質相,其傜由苯乙烯条單體、丙烯睛条 單體、丙烯酸酯条單鼷及視需要而選之可共聚合單 髏聚合而成之苯乙烯条共聚物(A)基質,上述苯乙 烯糸共聚物(A)中含有:10〜50重量%之丙烯腈条單 體聚合單元、45〜89.9重量S;之苯乙烯条單體聚合 單元、0〜40重量S:之可$聚合單體聚合單元,及0.1 〜15重量3;之丙烯酸酯糸單體聚合單元;及 (b) 分散在該基質相中且基於100重量!《苯乙烯条樹组成 物5〜45重量之橡膠粒子,上逑捸膠粒子粒徑在 0.20卿以上者佔所有橡膠粒子的30重量%以上; 而苯乙烯条樹脂組成物中的四氫丨夫喃可溶份,以 凝膠滲透色層分析法測得之分子量分佈為: (1) 分子量為1,000〜40,000者,佔分子量1.000〜3, 000,000之4〜26重量《 ; (2) 分子量為40,000〜90,000者,佔分子量1,000〜3 ,000,000之 18〜41 重量 X ; (3) 分子量為90,000〜200,000者,佔分子量1,000〜 3,000,000之2δ重量5S以上。 2. 依據申請專利範圍第1項所述之苯乙烯条樹脂組成物 ,其中丙烯酸酯条單體聚合單元之含量為1〜10重量χ。 3. 依據申請專利範圔第1項所述之苯乙烯条樹脂組成物 ,其中丙烯酸酯条單體偽為丙烯酸丁酯。 第29頁 本紙張尺度適用中國國家標準(CNS)A4规格(210 X 297公釐) .....................^.¾................訂...............^ ^ (請先閲讀背面之注意事項再塡寫本頁)Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. 6. Patent application No. 85110868. Patent for applying for invention of gas ^ Application for a patent specification page. 1-1. A styrene strip resin composition, which contains: (a) -A kind of continuous Burmese matrix phase, its styrene strip copolymer is composed of styrene strip monomers, acrylic eye strip monomers, acrylate strip monomers and optionally copolymerized mono-skeleton polymer (A) Substrate, the above styrene shit copolymer (A) contains: 10 ~ 50% by weight of acrylonitrile strip monomer polymerization unit, 45 ~ 89.9 weight S; the styrene strip monomer polymerization unit, 0 ~ 40 weight S: Polymerizable monomer polymerization unit, and 0.1 ~ 15 weight 3; acrylic ester monomer polymerization unit; and (b) dispersed in the matrix phase and based on 100 weight! "Styrene strip tree composition 5 ~ 45 weight Of the rubber particles, the particle size of the upper tumbler rubber particles above 0.20% accounted for more than 30% by weight of all the rubber particles; and the soluble fraction of tetrahydrofuran in the styrene strip resin composition penetrated the color layer with gel The molecular weight distribution measured by the analytical method is: (1) Molecule 1,000 to 40,000, with a molecular weight of 1.000 to 3, 000,000 of 4 to 26 weight "; (2) with a molecular weight of 40,000 to 90,000, with a molecular weight of 1,000 to 3,000 of 18 to 41 weight X; (3) molecular weight of 90,000 ~ 200,000, 2δ weight of molecular weight 1,000 ~ 3,000,000, 5S or more. 2. The styrene strip resin composition according to item 1 of the patent application scope, wherein the content of the acrylate strip monomer polymerization unit is 1 to 10 weight χ. 3. According to the styrene strip resin composition described in Item 1 of the patent application, the acrylate strip monomer is pseudo-butyl acrylate. Page 29 This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ..................... ^. ¾ .... ............ Order ............ ^ ^ (Please read the notes on the back before writing this page)
TW85110868A 1996-09-05 1996-09-05 Styrene resin composition modified by rubber TW322489B (en)

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