TW315345B - The manufacturing method for bicycle crank - Google Patents

The manufacturing method for bicycle crank Download PDF

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Publication number
TW315345B
TW315345B TW86102198A TW86102198A TW315345B TW 315345 B TW315345 B TW 315345B TW 86102198 A TW86102198 A TW 86102198A TW 86102198 A TW86102198 A TW 86102198A TW 315345 B TW315345 B TW 315345B
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Taiwan
Prior art keywords
bicycle crank
manufacturing
make
patent application
gold
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TW86102198A
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Chinese (zh)
Inventor
xun-sen Chen
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Nyex Composites Co Ltd
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Abstract

A manufacturing method for bicycle crank uses metal component as main material then coats on it foaming material and compound material. Put the metal component in up and down mold dies by using hot-pressing method to heat foaming material, make the foaming material and compound material to form with metal component together; proceed drilling-hole, rounding, grinding, soil-repaired to smooth the half product, and finally paint the product to finish.

Description

315345 A7 B7 五、發明说明(―) 〔本發明詳细說明] 本發明係有Μ於—種自行車曲柄之製造方法,W及特 Μ係有闞於一種利用金膘構件作為内部材質’並於其外包 覆發泡體後再外覆複合材料預浸材而將W熱應成形’並再 經過幾個步«後便可完成一 Ml相當輕且具酮if擊之自行 車曲柄,霣完全改菩習知自行車曲柄靖最較重之缺點,並 符合產業利用之價值。 〔本發明背《說明〕 鼷内之自行車業發展的空間相當的皤大•我匾可以說 是自行車的主要生產國家之一 *近幾年為了迎合現代的需 求以及面臨東南亞匾家人工低廉的情形下,國内人士也不 斷的朗向自行車輕便化且可大量生產化之方向邁it,一般 自行車的演變主要是從最原始以#锇#為主要製造材科走 向以#鋁_為主要製造材料•再到以複'合材料為主要製造 材科,而最初K锇來生產自行車時,其簠蛋可W說是相當 的重,且容易造成操作者在騎乘上的負搛》故為了改菩以 * 戡為材料而造成重最相當爾之缺點才會改以#鋁〃為主要 經濟部中央梂準局貝工消费合作社印策 (請先閱讀背面之注意^項再填寫本頁) 材料,但是K鋁為製造整台自行車之材料其簠量仍然相當 的簠,此並無法將r簠量太重J之缺點完全改菩,故又有 人改良複合材料〃來作為自行車之主要製造材料,此 種以複合材料為主要材料雖然重1變的相當輕,但是其強 « 度卻相當的低,耐衝1擊力及剛性也十分不足,故上述之問 題實為自行車業者一茛無法突破之瓶頸。 本紙張尺度適用中國國家揉準(CNS )八4规格(210X297公釐) 經濟部中央樣準局貝工消費合作社_印策 Α7 Β7315345 A7 B7 V. Description of the invention (―) [Detailed description of the invention] The present invention is based on a method of manufacturing a bicycle crank, and the special M series is based on a method that uses gold fat members as internal materials. After the foam body is coated, the composite material prepreg is coated to form the heat-reformable W ', and after a few more steps, a bicycle crank with a very light Ml and a ketone impact can be completed. Bodhisattva knows that bicycle cranks are the heaviest shortcomings and are in line with the value of industrial use. 〔The present invention is back to the description〕 The space for the development of the bicycle industry in Nachi is quite large. My plaque can be said to be one of the major bicycle producing countries. * In recent years, in order to cater to the needs of modern times and face the low cost of manual labor in Southeast Asia At the same time, domestic people have also continued to move towards the direction of lightweight and mass-produced bicycles. The evolution of general bicycles is mainly from the most primitive to make # 锇 # as the main manufacturing material section to #Alum_ as the main manufacturing material • When the compound material is used as the main manufacturing material, and when K Osmium is used to produce bicycles, its eggs can be said to be quite heavy, and it is easy to cause the operator to bear on the ride. The most important shortcomings caused by Bo's use of * 戡 as the material will be changed to #Aluminum as the main policy of the Central Ministry of Economic Affairs of the Central Bureau of Industry and Economics Beigong Consumer Cooperative (please read the note on the back ^ item before filling out this page) However, K aluminum is the material used to manufacture the entire bicycle, and its volume is still quite large. Therefore, the shortcomings of r volume are too heavy. The shortcomings of J cannot be completely changed, so some people have improved the composite material as the main manufacturing material of bicycles. It is expected that although the main material of this kind of composite material is quite light, its strength is quite low, and its impact resistance and rigidity are also very insufficient. Therefore, the above problem is really impossible for bicycle manufacturers. Break through the bottleneck. This paper scale is suitable for China National Standard (CNS) 84 specifications (210X297 mm) Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs_ 印 策 Α7 Β7

五、發明説明(二J 有箱於此•本發明人乃穋橱開發研究,期能發明一種 可以用來改進上述習用裝置構造之各種缺點,而發明人w 從車此類產品製造多年之經驗,經遇長久努力研究與霣験 ,终於開發設計出本發明,而可以慕廨所有的消罾者。 f本發明目的〕 本發明的一個目的係在於提供一種自行車曲柄之製造 方法,其主要係以金展嫌件為主《,在於此外包覆發泡體 及複合材科預浸材》再經通幾個步》後即可完成本創作之 成品,其不但較一般自行車曲柄具酎衝擊力外*其更加符 合自行車對材質講求1量輕的要求,並能供給市壜大躉生 產而且成本低之窬求。 〔賺式簡要說明] > 本發明的較佳苜施例將配合所附的圖式作一詳细說明 如下,俾使本發明可以傅致更進一步之瞭解,其中: 第一圃偽為本發明自行車曲柄之製造方法之流稈睛; 第二画係為本發明自行車曲柄之製造方法作排餐步I* 示意匾.; 第三蹰係為本發明自行車曲柄之製造方法於排璺後置 於撗具中之示意圃; 第四跚係為本發明自行車曲柄之製造方法實腌熱應成 形步嫌示Μ; 第五圖係為本發明自行車曲柄之製造方法製成成品之 剖蹰示意; 本紙張尺度逍用中國囷家梯準(CNS ) Α4规格(210X297公釐) kfi — ._ — ?! (請先Ktt背面之注項再填寫本頁) 訂 經濟部中央樣隼局貝工消费合作社印製 315345 A7 B7 五、發明説明( 三) 第六謹係為本發明自行車曲柄之製造方法製成成品之 立體爾。 〔两號部份] (10)......上棋 (20).......下梅 (201).....凸柱 (21).....容置播 (211 、212)固定柱 (30)....金騰構件 (31) . . ·,空心II柱 (32) ·...加強底盤 (33) ·...空心四角柱 (4·0).....發泡體 (5 0) •複合材料預浸材 (6 0) .·..··成喆 〔窗施例的詳细說阴Ί 本發明係有關於一棟自行車曲柄之Μ造方法,讅先參 看第一圖所示,該第一晴係為本發明之流程示意蹰,瑄種 自行車曲柄之製造方法其主要係利用金鼷構件作為原料, 再於其金牖構件外包覆一層發泡髖如環氧榭_ g卩可使其金 屬構件在不增加重量的條件下較具Γ耐鮮擊;j及Γ剛性j ^接著於此金觴構件外再包覆一曆複合材料預浸材,並以 熱歷成形的方法使發泡體受熱發泡而使發泡娌及複合材科 預浸材與金腸構件结合成型之,接著將此半成品實施姣孔 、修圖之步驟,再將以苜施研碧、補土之步驟以使其粗糙 面變成平滑面’最後再於其外部嗔上漆後即可完成成品, 而绳過上述興作過程後即可完成本發明之自行車曲柄,其 不但較一般傅统式自行窗曲柄的_量輕,目其酎衝;擊力镘 更佳,在此係針對本發明之製作過程將以眸妞說阴如下: -5- 本紙張>^逍用中國國家揉準(€邓)八4胁(2跑297公釐)~~ : (請先閲讀背面之注$項再填寫本頁)Fifth, the description of the invention (two J has a box here • the inventor is a research and development of the cupboard, expecting to invent a variety of shortcomings that can be used to improve the above-mentioned conventional device structure, and the inventor w has many years of experience in manufacturing such products from cars After years of hard work and research, he finally developed and designed the present invention, which can attract all consumers. F Purpose of the present invention] An object of the present invention is to provide a method for manufacturing a bicycle crank, which mainly It is mainly based on the Jinzhan suspected parts, "In addition to the encapsulated foam and composite material prepreg", it can be completed in a few steps ". The finished product of this creation is not only more impactful than the ordinary bicycle crank Liwai * is more in line with the bicycle's requirements for light weight of the material, and can be supplied to the city's large production and low cost requirements. [Brief description of earning type] > The preferred alfalfa embodiment of the present invention will cooperate with the Institute The attached drawings make a detailed description as follows, so that the present invention can be further understood. Among them: the first garden is the flow of the manufacturing method of the bicycle crank of the present invention; the second painting is the hair The manufacturing method of the bicycle crank is used as a meal plaque I *. The third frame is the schematic garden of the manufacturing method of the bicycle crank of the present invention, which is placed in the grip after the row; the fourth is the bicycle crank of the present invention. The manufacturing method shows that the heat should be formed. The fifth figure is a schematic illustration of the finished product of the bicycle crank manufacturing method of the present invention; the paper size is freely used by the Chinese Jiaojia ladder standard (CNS) A4 specification (210X297 Kfi — ._ —?! (Please fill in this page first and then fill in this page on the back of Ktt) Order 315345 A7 B7 printed by Beigong Consumer Cooperative of the Central Sample Falcon Bureau of the Ministry of Economy V. Description of Invention (3) The manufacturing method of the bicycle crank of the present invention produces a three-dimensional finished product. [Part No. 2] (10) ...... Shangqi (20) ... Xiamei (201) ... .Convex column (21) ..... accommodating placement (211, 212) fixed column (30) .... Jin Teng member (31) .., hollow II column (32) ..... reinforced chassis (33) · ... Hollow four-corner column (4 · 0) ..... foam (5 0) • Composite prepreg (6 0) .... ·· 成 成 喆 [Window example Details about Yin Ί This invention is about a building For the manufacturing method of the driving crank, please refer to the first figure, which is the schematic diagram of the process of the present invention. The manufacturing method of the bicycle crank mainly uses the gold component as the raw material, and then the gold Covering the outer layer of the foam member with a layer of foamed hips such as epoxy resin can make its metal members more resistant to fresh hits without increasing the weight; j and Γ rigidity j ^ and then wrap the outer parts Cover the composite prepreg with a calendar, and heat the foam with the thermal calendar forming method to form the foam and the composite prepreg with the golden bowel member, and then implement the semi-finished product 1. The steps of retouching, and then the steps of applying clover to grind the soil and replenishing the soil to make the rough surface into a smooth surface. Finally, the finished product can be completed after painting the outside, and the rope can be completed after the above-mentioned process The bicycle crank of the present invention is not only lighter in weight than the ordinary Fu-style self-window crank, but also has a good impact; the impact trowel is better. Here is the production process for the present invention will be described as follows: 5- This paper > ^ Xiao using the Chinese national standard (€ Deng) 8 4 threats (297 mm for 2 runs) ~~ (please read the $ item on the back and then fill in this page)

F -----^----F ----- ^ ----

,tT 4 『 ·*r • - --. 11 1 (4f ffi— n - · I - -- I m 經濟部中央樣準局貝工消费合作社印製 A7 B7 五、發明説明(四) 一 ·排黌: 請同時秦肴第二、三匾所示:本發明於製作時係利用 —上、下樺(】.0、20)為製作撗具》並利用一金颶構 件(30)作為主要原料,其中於下携(20)中間相對 金»構件(30)之外形而向内凹設一客置檐(2 1)以 供將金匾構件(30)賈入此容置懵(21)肉►該金靨 櫞件(30)—端係設有一空心圓柱(3 1),另一端画fl 設有一加強底盤(32),於此加強底盤(32)上方則 設有一空心四角柱(33),另於下_ (2. Ο Γ之四個角 落處各凸設一凸柱(20 1) Μ供輿上撗(10)相卡合 •又於容臂榷(21)之前後兩端相對余靨嫌件(30) 之空心阆杵(3 1,)及空心四角柱(3 3 )的形吠各設有 一固定柱(2 1 1 . 2〗2 ) K供將該金腸構件(30) 固定於此容W槽(2 1)内;接著將一發疱賻/ί 40) Γ 即環氧樹腊10%]包覆於金腸櫛件(30)之上下表層 ,再於金颶構件(30)外再包覆一醪複合材料預浸材( 50),如此即可完成排疊之第一步思,其中本發明利用 —金雇櫞件(30)為主要原料及第二謄所包覆之複合材 料預浸材(5 0)之原因是為可逹到Γ減輕重最j之目的 ,以符合自行車講求"輕最化〃之要求「如鋁之材質躭相 當的輕1 ,接菁於金臛檐件〔30)外包屏一層發泡《 ( 40)更可使得金臛構件(30)具耐衝擊力最及剛性巨 可減少璽綦。 -6- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ '~ ^^1.^- I I- - » 丨*-1 · - 1 - - ^^^1 I (請先Μ讀背面之注意事項再填寫本肓) 訂 A7 —_B? —_ 五、發明説明(五) 二·熱颳成形: 請看第三鼷之所示,當本發明完成第一個排轎之步嫌 後,接著窗施第二個步班時,須將此撗具於140 t:〜1 S〇t!:下高朦受熱約1.0 m丨η〜45m ί η,俾其金腰 嫌件(30)外包覆之發泡體(40)可受熱發泡,同時 使其發泡體(4 0)及複合材料預浸材(5 0)與該金9| 檐伴(30)结合成型之。 三.鉸孔修II : 接著將經邊熱®成形之半成S由上、下榷Γ ] 〇、2 〇)取出,並將K«施絞孔及修圓之步驟。 四· 磨補土: 接著將已曹施過鉸孔、修阆之半成品再加W苜*5研磨 、補土之步驟以使該半成品粗糙而修整至較光滑之表面。 五·嗶漆: 在半成品经過上述之過程後/於其最外曆再實施唄漆 *並可依所搭配之自行車顔色或花漾而將以曠漆。 六.成品·· 經濟部中夬樣準局貞工消资合作社印策 (請先聞讀背面之注意事項再填寫本頁) -. 請再#看第五、六覼之所示,經過上述所有製成 後,即可製作出自行車曲柄之成品(60)。 «a Sr 在仕係將本發.明製作自行車曲柄之成品所採用 材W之比例說明如下·· f 1 ).金鼷耩件:每6 55 j?/ —支。 f 2 ) •發泡餚(谓《樹陏):每1 5 —支° -7 - ________^ 本紙張Xjtit用 tSSsMMi· ( CNS ) A4麟(210X297公釐) 315345 A7 B7 五 經濟部中夬揉準局貝工消费合作社印氧 發明説明(7Γ) (3).複合材料預潯材:每79s/一支。 (請先閲讀背面之注意事項再填寫本頁) 由以上詳细說明可知,本發明之自行車曲柄之造方 法賣B突破傳统式自行車曲柄之瓶頸*其第最不M較傅統 式自行車曲柄輕外,其更具有铒當高之耐祈擊力,®相當 具產業利用之價值,茲就K上之論點加W論述: 本發明自行車曲柄之製造方法,其主要利用金臛檐伴 為主要材科,再於此金»構件外包覆發泡髑及搏合材料預 浸材►其中金匾構件例如鋁g卩可減輕重最外*於其外所包 覆之發泡髓更可在亳不坩加S蒼的情形下提高金腸構件之 W衝擊力及剛性,而所包覆之複合材科預浸材更可減少寅 量;須知,一般傳统式自行車曲柄通常無法同時具有爾最 輕、且又射新擊力之優點,而自行車又是相當講求r輕最 化j ,本發明之自行東曲柄不但爾鼉相當的輕,其所具有 之附衝擊力及強度皆枏當高,實可突破所有傳统式自行車 曲柄结櫛之瓶頸,更替國内之自行車業帶來另一高峰,K 達到低成本、截蛋輕、強度足之量產化要求。 綜上所陳,本發明之自行車曲柄之製造方法管可突破 習知结櫞所作不到之優點,其所具有之功能壤非晋用的所 可比擬,苜已符合我國專利法之申箝要件的規定,乃依法 提起發明專利申請。 本紙張尺度逍用中國國家揲準(CNS ) A4规格(210X297公釐), TT 4 『· * r •--. 11 1 (4f ffi— n-· I--I m A7 B7 printed by Beigong Consumer Cooperative of the Central Prototype Bureau of the Ministry of Economic Affairs V. Invention description (IV) I · Paihong: Please show the second and third plaques of Qin Cuisine at the same time: the present invention is used in the production-Shang and Xiahua (】 .0, 20) for the production of the "tool" and uses a gold hurricane component (30) as the main The raw material, in which the middle of the lower carrying (20) is opposite to the gold »component (30), and a guest eave (21) is recessed inward for the gold plaque component (30) to be placed in this container (21) Meat ► The gold tart piece (30) —the end is provided with a hollow cylinder (31), the other end is painted with a reinforced chassis (32), and above the reinforced chassis (32) is a hollow square column (33) ), And in the lower _ (2. Ο Γ four corners of each convex projected (20 1) Μ for the public 撗 (10) to engage with each other • in front of the two ends (21) The hollow bark (31,) and the hollow four-corner column (3 3) are respectively provided with a fixed column (2 1 1. 2〗 2) K for the golden bowel component (30) 30) Fix in this volume W slot (21); then place a blister / ί 40) Γ is epoxy resin wax 10%] Wrapped on the upper and lower layers of the golden bowel (30), and then coated with a mash composite prepreg (50) outside the golden hurricane member (30), In this way, the first step of stacking can be completed, and the reason why the present invention utilizes the Jinxun piece (30) as the main raw material and the composite prepreg (50) covered by the second transcript is because To the purpose of reducing the weight and weight of Γ, to meet the requirements of bicycles " light weight minimization, "such as the material of aluminum is quite light 1, then it is selected from the gold eaves (30) and the outer layer of the screen is foamed" (40 ) It can also make the Jinlong member (30) with the most impact resistance and the huge rigidity can reduce the seal. -6- This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) ~ '~ ^^ 1. ^-I I--»丨 * -1 ·-1--^^^ 1 I (please read the precautions on the back before filling in this book) Order A7 —_B? —_ V. Description of Invention (5) 2 · Hot-scraping forming: Please see the third guideline. When the first step of the car is completed and the second step of the window is applied, the tool must be at 140 t: ~ 1 S 〇t !: Xia Gaomu is heated for about 1.0 m η ~ 45m ί η, so that the foam body (40) covered by the golden waist part (30) can be heated and foamed, and at the same time, the foam body (40) and the composite material prepreg (50) Combined with the gold 9 | eaves partner (30) to form it. III. Reaming repair II: Then take half of S formed by edge heat® from upper and lower Γ] 〇, 2 〇), and K « Steps of applying holes and rounding. 4. Grinding and repairing soil: Then, the semi-finished product that has been reamed and repaired by Cao Shi is added with the steps of grinding and refining with W clover * 5 to roughen the semi-finished product and smooth it to a smoother surface. 5. Beep paint: After the semi-finished product has gone through the above process / it will be painted in its outermost calendar * It can be painted according to the color or flower color of the bicycle. 6. Finished products ·· Zhonggong Provincial Bureau of Economics and Economic Cooperation of the Ministry of Economic Affairs (please read the precautions on the back and then fill out this page)-. Please ## 5th and 6th as shown above, after the above Once all are made, the finished bicycle crank (60) can be produced. «A Sr in the Department of the Department of this invention. Ming made the proportion of the material used in the manufacture of bicycle cranks W is described below · · f 1). Jin Yu Si: every 6 55 j? /-Support. f 2) • Foaming dishes (referred to as "trees"): 1 per 5-support ° -7-________ ^ tSSsMMi (CNS) A4 Lin (210X297 mm) for this paper Xjtit 315345 A7 B7 Five Ministry of Economic Affairs The description of the invention of oxygen printed by the quasi-bureau Beigong Consumer Cooperative (7Γ) (3). Pre-curved composite material: every 79s / piece. (Please read the precautions on the back before filling in this page) From the above detailed description, it can be seen that the manufacturing method of the bicycle crank of the present invention sells B to break through the bottleneck of the traditional bicycle crank * its lowest M is lighter than the traditional bicycle crank In addition, it also has a high resistance to erbium, ® is quite valuable for industrial use, and hereby discusses the argument on K plus W: The manufacturing method of the bicycle crank of the present invention mainly uses the gold rim eaves as the main material Section, then in this gold »The components are covered with foamed buns and prepregs of puffer materials ►The gold plaque components such as aluminum g can reduce weight. The outermost foamed pith is coated on the outside The impact strength and rigidity of the golden bow member can be improved without adding crucible, and the coated composite prepreg can reduce the amount of weight; it should be noted that the general traditional bicycle crank usually cannot have the lightest weight at the same time. And it has the advantage of shooting new impact, and the bicycle is quite stress-free and the light is the most compact. Can break through all traditional bicycle cranks Bottleneck comb, the turnover of the domestic bicycle industry has brought another peak, K to achieve low-cost, cut egg light intensity sufficient amount of capacity requirements. In summary, the manufacturing method of the bicycle crank of the present invention can break through the advantages that the conventional knowledge cannot do, and its function is not comparable to that of Jin, and the alfalfa has met the requirements of the application of the Chinese Patent Law. The requirement of the law is to file an invention patent application in accordance with the law. The size of this paper is free to use the Chinese National Standard (CNS) A4 (210X297mm)

Claims (1)

8 888 ABCD 六、申請專利範圍 申請專利範閬: 1 _ 一種自行車曲柄之料造方法,其主要傜利用金釅 構件為主要原枓,並於其金鵰構外包洱一發泡體及裨合材 料預浸材,並將lit金譌構件置内上.,下梅内以熱昭成形的 方法使發泡彌受熱發泡而使發泡髁及禅合材料預浸材與金 賜樺件成型之*掩著將此半成喆宵施鉸孔、修«I之步陳, 再將K窗施研磨'補土之步驟以使其粗糙而變成平滑而, 鼉後再其外部嗔上漆後即可完成成品。 2 ·根據申請專利範園第1項所述之自行車曲柄之# I . 造方法,其中·該金麻構件可為鋁等。 ' Γ. I Mi I ^--1 nn In - In —^ϋ n (請先w讀背面之注$項再填疼本頁) -f 經濟部中央揉準局工消費合作社印袈 -9- 本紙法尺度逋用中國國家橾準(CNS ) Λ4规格(210X297公釐)8 888 ABCD 6. The scope of patent application The patent application Fan Lang: 1 _ A method of making bicycle crank materials, which mainly uses gold tincture as the main raw material, and wraps a foam of Er in its golden carving structure and benefits The material is prepreg, and the lit gold member is placed on the top., Xiamenai uses the hot forming method to make the foam be heated and foamed, so that the foamed condyle and the zenith material prepreg and the Jinci birch piece are formed. In order to ream this half of the night, repair the step of "I", then grind the K-window to "make up the soil" to make it rough and smooth, and then finish it after the paint is painted on the outside. Finished product. 2. According to the method of manufacturing the bicycle crank according to Item 1 of the patent application, the golden hemp member may be aluminum or the like. 'Γ. I Mi I ^-1 nn In-In — ^ ϋ n (please read the note $ item on the back and then fill this page) -f Ministry of Economic Affairs Central Bureau of Industry and Consumer Cooperatives Cooperative Seal-9- The standard of this paper adopts China National Standard (CNS) Λ4 specification (210X297mm)
TW86102198A 1997-02-24 1997-02-24 The manufacturing method for bicycle crank TW315345B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI399320B (en) * 2007-10-24 2013-06-21
US9387622B2 (en) 2013-04-01 2016-07-12 Wistron Corporation Hot pressing apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI399320B (en) * 2007-10-24 2013-06-21
US9387622B2 (en) 2013-04-01 2016-07-12 Wistron Corporation Hot pressing apparatus
TWI609787B (en) * 2013-04-01 2018-01-01 緯創資通股份有限公司 Hot pressing apparatus

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