312717 經濟部中央標準局員工消費合作社印製 A7 B7_五、發明説明（） 本發明係與建築工程中所使用之加勁格網有關，尤其 是關於一種加勁格網之製造方法。 按，就一般習用加勁格網之製造方法而言，其係先將 經緯紗線經由編織機編織成所需之格網形狀后、再以一另 5 外之程序將編織后之格網素材浸覆適宜之塑膠披覆原料如 PVC、再經另外之烘烤製程后方得為成品，但在此一連串 之操作製程中，礙於構成格網之化學纖維本身之延伸率因 素，因此並不能做一連續之作業，而須以分段方式進行，亦 即係在編織完格網素材后先加以捲收，再將捲收後之格網 10 素材另外進行浸潰作業，待浸潰完後再以另外不連績之製 程為烘烤之作業，此種連因化學纖維本身延伸率之因素所 導致之製程分段情況在業界一直存在，而均未能有所突破， 造成產業在製造上有製造效率低落、浪費原料、製程繁瑣 以及成品品質無法提高等諸多缺失。 15 上述之習用製程係採用一經緯線編織機將散開之經緯 線織成所需之格網形狀，此種雖屬一般之習用技術，惟就 其整體製程上而言，其係以大捲經紗輪上所纏繞之經紗為 經線部份之來源，並使該等經紗導入編織機中，藉由該編 織機將之編織成所需之格網形狀。 20 此種以大捲經紗輪來提供經線來源之方式並不具經濟 效益，緣由一大捲經紗輪其所能纏捲之經紗長度有限，大 抵僅能夠編織jiL約2〇i)〇米左右長度而寬度約2米之加勁格 網，而在編織時，即需於一大捲經紗輪上之經紗編織完畢 之前，再以另一大捲經紗輪與之相接以續行編織之作業，惟， I 裝 II 訂 务 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 83. 3. 10,000 經濟部中央標準局員工消費合作社印裝 312717 A7 B7五、發明説明（） 由兩不同大捲經紗輪之接紗處所編織成之加勁格網係需予 以廢棄不能使用，如此一來非但造成接紗作業之製程負擔， 亦造成了由於接紗所造成之原料浪費，實為產業之一大缺 失。 5 因此，本發明之主要目的即在提供一種加勁格網之製 造方法，其係可使製程連續而得提昇製造之效率以促進產 業之進步發展。 本發明之另一目的則在提供一種加勁格網之製造方法， 其係可減少因接紗所造成之原料浪費，以使製造成本減少 10 額外之負擔。 緣是，為達成上述目的，本發明所提供之加勁格網製 造方法係將使紗線不經纏繞於大捲經紗輪之方式，而直接 套設於一紗架上，並直接在調整張力後饋入編織機中進行 編織作業，而由該編織機所編成之格網則自該編織機中導 15 出，並直接導入一膠液浸槽中進行浸膠作業，浸膠後之格 網則移行於一乾燥箱中進行預定溫度之乾燥作業，同時，該 格網係以預定之速度於該乾燥箱中移行，而乾燥後之格網 則自該乾燥箱中移行而出，並再經一冷卻程序予以冷卻定 型，再予以捲收成為成品。 20 . 以下，茲舉本發明一較佳實施例，並配合圖示作進一 步說明，其中： 第一圖為本發明之製造流程示意圖。 請參閱第一圖所示，本發明所提供之加勁格網之製造 方法（10)係包含有下列步驟： -4- I I I 11 1 I —訂 I ; 線 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 83. 3. 10,000 經濟部中央標準局員工消費合作社印製 A 7 B7 五、發明説明（） A) 取用一具有多數相互平行之定位桿（11)之紗架（12); B) 取用多數之筒狀經紗（13); C) 將各筒狀經紗（13)分別穿套於該紗架（12)上之多數 定位桿（11)上； 5 D)將各筒狀經紗（13)自該紗架上延伸而出並穿經由多 數輥輪所構成之張力調整（14)裝置； E)再將經張力平均後之經紗（13)自一編織機（15)之一 侧饋入該編織機（15)中； D) 取用一緯紗饋入該編織機（15)中； 10 F)以該編織機（15)將經、緯紗編織成預定之格網(^6) 形狀； G)編織成之格網（16)自該編織機（15)之另側移出，並 直接導入一膠液浸槽（17)中，使格網（16)之表面沾附一層 膠液； 15 H)將附有膠液之格網（16)自該浸槽（17)中移出並逕自 導入一乾燥箱（18)中； I) 使該附有膠液之格網（16)以預定之速度於該乾燥箱 (18)中移行並受預定之溫度予以乾燥； J) 以若干金屬第一冷卻輥輪（19)樞設於該乾燥箱（18) 20 内部，軸向並於該格網（16)之移行方向垂直，而支撐於該 移行格網（16)之底端，内部並充填有適當之冷卻物質； K) 乾燥後之格網（16)自該乾燥箱（18)中移行而出； L) 使乾燥後之格網移行於内部充填有冷卻物質之金屬 第二冷卻輥輪（20)之輪面上，俾以將乾燥後之格網予以冷 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 83. 3. 10,000 I I I : 訂 線 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明（） 卻； M)將冷卻後之格網（16)予以捲收成為成品。 其中，在該步驟D中所使用之張力調整裝置（14)係由 若干位於經紗下方具金屬輪面之輥輪（141),受驅動件之驅 5 動而沿該各經經紗（13)移行方向相反之方向轉動之方式與 各該經紗（13)相接觸，以及若干具有橡膠輪面之輥輪（142) 係架置於各該經紗（丨3)之上方，而可以其橡膠輪面下抵於 各該經紗（13)上，藉此，該張力調整裝置（14)係得以其所具 有不同材質輪面所提供於經紗之不同摩擦力，使得經紗本 10 身所具有之張力可獲致一相當平均之狀態，而對化學纖維 本身之延伸情況作第一次之控制。 再者，在該步驟G中，該膠液槽（17)中係容置有適量 由PVC與其它膠體所構成之溶液，其係可在附著於格網 .之表面後，提供一較佳之定型並補強強度之功效，同，本 15 發明所提供之製法中係將編織機所編織成之格網於編織後 立即導入該浸槽中，藉此，係可避免格網在受編織而未有 一較佳定位狀態時，受到不當之外力將之破壞而產生格網 之經、緯線偏移之不良狀態。 而在該步驟Η中，其係將浸膠後之格網（16)隨即導入 20 乾燥箱（18)中，進行乾燥作業，使附著之膠液盡其可能地 留存附著於格網上以保持成品之品質穩定，藉此，亦可避 免未完成之格網在輸送途中所可能產生之膠液流失而影響 其成品完成後之強度。 另外，在該步驟J中，各該第一冷卻輥輪（19)係可維 -6- 本紙張尺度適用中國國家標準（CNS ) Α4規格（210Χ297公釐） 83. 3. 10,000 I I I I ! 1 — 訂 線 (請先閱讀背面之注意事項再填寫本頁) A7 B7 經濟部中央標準局員工消費合作杜印装 五、發明説明（） 持於該預定溫度乾燥箱中移行之格網，不致因溫度之作用 產生軟化'垂墜之不良狀態，以確保移行之格網得以保持 最佳之移行狀態，並不會產生變形，。 而在該步驟L中，各該第二冷卻輥輪(20)係可快速地 5將自乾燥箱中（18)移出之格網隨即冷卻至一般常溫，而能 隋即將之捲收成為成品，不需如同自然冷卻般需相當長度 之移行使其達至常溫，可節省冷卻時間同時減少冷卻所需 之移行距離，有助於廠房面積之有效利用。 且，在該J與L步驟中之冷卻輯輪（19)(20)係可確保加 10勁格網在整體連續之製造過程中不會有過大而影響成品品 質之延伸情況出現，而得以獲得一品質較習用者為佳之格 網成品。 藉由此等製造步驟，本發明其至少可達成不述之功效 増進： 15 1製程連續不受延伸率之影響而可提高製造效率 本發明之製法係將自化纖廠所取得之筒狀經紗（13) 如PET聚酯等纖維原料，直接穿套於該紗架（12)上所設之 多數定位桿（11)上，然後經由該張力調整裝置（14)調整其 本身之張力後，逕自饋入該編織機05)中進行編織，待編 20織完成後，則直接進行後續之浸膠、乾燥與冷卻作業，而獲 得成总，藉此，其當可大幅地提异製造之效率，並可以最 精簡之人力來進行本發明所提供之製造方法（10)，而不會 浪費人員之使用效率。 2.不浪費原料 本紙張尺度適用中國國家榡準（CNS ) A4規格（210 X 297公嫠） 83. 3.10,000 (請先閲讀背面之注意Ϋ項再填寫本頁) -裝. 訂 線 經濟部中央標準局員工消費合作社印裝 A7 B7 五、發明説明（） 由於本發明所提供之製造方法（1 〇)中係將作為經紗 之多數筒狀紗線（13)在調整張力後直接饋入該編織機（15) 中進行編織，因此，其在單一未更換經紗之狀態下，所能 編織出之格網長度係為習用以大捲經紗編織出格網長度之 5 九倍以上大抵係為18000米之長度且寬度為3.9米，亦即, 在本發明編織完所套置之筒狀經紗（13)時，習用之大捲經 紗已需再補充八次之大捲經紗，而在每一次補充大捲經紗 時，即需進行一次接紗作業，同時，此接紗部份所編織出 之格網亦不能使用，而需費棄不用； 10 而本發明並不須如同習用技術一般頻頻補充用完之 經紗，相對之下，本發明顯可節省大幅因接紗程序所浪費 之紗線，而得以將原料作最有效率之使用，同時，亦可避 免接紗作業之頻繁，而得以提昇製造之效率。 3. 成品品質穩定且易控制 15 由於本發明係不需頻頻補充用完之經紗，因此，其係 可在同一操作條件下持續地進行格網之編織作業，而得以 較為簡便地控制其格網之編織品質，且可保持品質不會因 接紗作業之進行而造成之低落。 4. 符合需求 20 .蓋，因習用技術所製成之格網其係線於大捲經紗輪 本身所能纏繞經紗長度之侷限，因此，每當接紗一次，其 所編成之格網即需間斷，而不能成一連續之狀態，如此一 來，成品之長度即受限而不能完全滿足業界對成品長度之 不同需求；而本發明所提供之製造方法（10)其係可編織出 本紙張尺度適用中國國家標準（CNS > A4規格（210X297公釐） 83. 3. 10,000 — — — — — — —裝— 訂 II 線 (請先閲讀背面之注意事項再填寫本頁) 五、發明説明（ A7 B7 長度為習用之五倍以上之格網，如此當可完全滿足業界對 成品長度之需求。 5.操作簡便 本發明所提供之製造方法（10)係為一連貫之製造過 程，其間並不會有間斷重覆起始之步驟出現，因此，僅需 甚少之人力即可進行加勁格網之製造，其操作相當地簡 便。 1 I裝 I 訂 線 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印策 -9- 冬紙張尺度適用中國國家標率（CNS ) A4規格（210X297公釐） 83. 3. 10,000 312717 A7 B7 五、發明説明（） 圖式之簡單說明：第一圖為本發明之製造流程示意圖。 I I I 裝 I I訂 線 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 .10· 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） 83. 3.10,000312717 Printed by the Employee Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7_V. Description of the invention () This invention relates to the stiffening grid used in construction engineering, in particular to a method of manufacturing the stiffening grid. According to the general manufacturing method of stiffened grids, it is to weave the warp and weft yarns into the required grid shape by the weaving machine, and then impregnate the knitted grid material with a procedure other than 5 Suitable plastic coating materials such as PVC can be finished after another baking process, but in this series of operation processes, the elongation factor of the chemical fibers constituting the grid itself is impeded, so it cannot be done. Continuous operation, but must be carried out in a segmented manner, that is, after weaving the grid material, it is first rolled up, and then the rolled grid 10 material is additionally dipped, and after the dipping is completed, In addition, the non-successful process is a baking operation. The process segmentation caused by the elongation of the chemical fiber itself has always existed in the industry, and there has been no breakthrough, resulting in manufacturing in the industry. There are many deficiencies such as low efficiency, waste of raw materials, cumbersome manufacturing processes and inability to improve the quality of the finished products. 15 The above-mentioned conventional process uses a warp and weft knitting machine to weave the scattered warp and weft threads into the required grid shape. Although this is a common conventional technology, in terms of its overall process, it is a large roll of warp yarn The warp yarn wound on the wheel is the source of the warp part, and the warp yarns are introduced into the weaving machine, and the weaving machine weaves them into a desired grid shape. 20 This method of providing a source of warp yarns with a large warp wheel is not economical. The length of the warp yarn that can be wound by a large warp wheel is limited, and it can only be woven about jiL about 2 meters in length. The stiffening grid with a width of about 2 meters, and when weaving, it is necessary to continue the weaving operation with another large roll of warp yarn wheel before weaving the warp yarn on a large roll of warp yarn wheel. , I install II order (please read the precautions on the back before filling in this page) This paper standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 83. 3. 10,000 Printed by the Employee Consumer Cooperative of the Central Bureau of Standards 312717 A7 B7 V. Description of the invention () The stiffening grids woven from the yarn joining spaces of two different large warp yarn wheels need to be discarded and cannot be used. This not only causes a burden on the yarn joining process, but also causes The waste of raw materials caused by yarn splicing is indeed a major lack in the industry. 5 Therefore, the main object of the present invention is to provide a method for manufacturing a stiffened grid, which can make the process continuous and improve the manufacturing efficiency to promote the progress of the industry. Another object of the present invention is to provide a method for manufacturing a stiffened grid, which can reduce the waste of raw materials caused by yarn splicing, so as to reduce the manufacturing cost by an additional burden. The reason is that in order to achieve the above purpose, the stiffening grid manufacturing method provided by the present invention will enable the yarn to be directly sleeved on a creel without being wound on a large winding warp wheel, and directly after adjusting the tension It is fed into the knitting machine for knitting operation, and the grid made by the knitting machine is taken out from the center of the knitting machine 15 and directly introduced into a glue dipping tank for dipping operation. The grid after dipping is Move to a drying box for drying at a predetermined temperature. At the same time, the grid moves at a predetermined speed in the drying box. The dried grid moves out of the drying box and passes through a The cooling program is to cool and set, and then to be rolled into finished products. 20. The following is a preferred embodiment of the present invention, and further explanations are provided in conjunction with the drawings, wherein: The first figure is a schematic diagram of the manufacturing process of the present invention. Please refer to the first figure, the manufacturing method (10) of the stiffening grid provided by the present invention includes the following steps: -4- III 11 1 I-order I; line (please read the notes on the back before filling in This page) This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 83. 3. 10,000 Printed by the Consumer Standardization Bureau of the Central Standards Bureau of the Ministry of Economic Affairs A 7 B7 5. Description of invention () A) Take one The creel (12) of most parallel positioning rods (11); B) Take the majority of cylindrical warp yarns (13); C) Put the cylindrical warp yarns (13) on the creel (12) respectively Most of the positioning rods (11); 5 D) Extend each cylindrical warp yarn (13) from the creel and pass through the tension adjustment (14) device constituted by the majority of rollers; E) The warp tension The averaged warp yarn (13) is fed into the knitting machine (15) from one side of a knitting machine (15); D) a weft yarn is fed into the knitting machine (15); 10 F) with the knitting machine (15) Weave the warp and weft into a predetermined grid (^ 6) shape; G) Weave the grid (16) from the other side of the knitting machine (15), and directly guide In a glue dipping tank (17), a layer of glue is adhered to the surface of the grid (16); 15 H) The grid (16) with glue is removed from the dipping tank (17) and the diameter is introduced by itself In a drying oven (18); I) The grid (16) with glue is moved at a predetermined speed in the drying oven (18) and dried at a predetermined temperature; J) First with a number of metals The cooling roller (19) is pivotally arranged inside the drying box (18) 20, axially and perpendicular to the moving direction of the grid (16), and supported at the bottom end of the moving grid (16), inside and filled There is an appropriate cooling substance; K) The dried grid (16) moves out of the drying box (18); L) The dried grid is moved inside the metal filled with cooling substance Second cooling roller (20) On the wheel surface, I will cool the dried grid. The paper size is in accordance with the Chinese National Standard (CNS) A4 specification (210X297mm) 83. 3. 10,000 III: Threading (please read the back side first (Notes and then fill in this page) A7 B7 printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economy V. Invention description () However; M) The standard after cooling The net (16) is rolled up into a finished product. Among them, the tension adjusting device (14) used in the step D is composed of a plurality of rollers (141) with a metal wheel surface under the warp yarns, driven by the driving member 5 to move along the warp yarns (13) The direction of rotation in the opposite direction is in contact with each of the warp yarns (13), and a number of rollers (142) with rubber wheel surfaces are placed above each of the warp yarns (丨 3), but under the rubber wheel surface Against each of the warp yarns (13), whereby the tension adjusting device (14) is able to obtain different tensions of the warp yarns provided by the wheel surfaces of different materials, so that the tension of the warp yarn body 10 can be achieved A fairly average state, and the first control of the extension of the chemical fiber itself. Furthermore, in the step G, the glue tank (17) contains a proper amount of a solution composed of PVC and other colloids, which can be attached to the surface of the grid to provide a better shape. And the effect of reinforcing the strength is the same. In the manufacturing method provided by the present invention, the grid woven by the knitting machine is introduced into the dipping tank immediately after weaving, thereby avoiding the grid from being woven without having one. When the positioning state is better, it will be destroyed by improper external force to produce the bad state of grid warp and weft deviation. In this step Η, the grid (16) after the dipping is then introduced into the 20 drying box (18), and the drying operation is performed, so that the adhered glue solution is retained as far as possible and adhered to the grid to maintain The quality of the finished product is stable, which can also avoid the loss of glue that may be generated during the transportation of the unfinished grid and affect the strength of the finished product. In addition, in this step J, each of the first cooling rollers (19) is Kewei-6- This paper scale is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) 83. 3. 10,000 IIII! 1 — Line booking (please read the precautions on the back before filling in this page) A7 B7 Employee's consumer cooperation of the Central Standards Bureau of the Ministry of Economic Affairs Du Printed Fifth, the invention description () It is held in the grid of the predetermined temperature drying oven, and does not cause temperature The effect is to soften the undesirable state of dangling, so as to ensure that the migration grid can maintain the optimal migration state and will not be deformed. In this step L, each second cooling roller (20) can quickly cool the grid removed from the drying box (18) to the normal room temperature, and can rewind the finished product into a finished product. It does not need a considerable length of movement to reach normal temperature like natural cooling, which can save cooling time and reduce the travel distance required for cooling, which helps the effective use of plant area. In addition, the cooling wheels (19) (20) in the J and L steps can ensure that the 10 stiffener grid will not be too large during the overall continuous manufacturing process and affect the quality of the finished product. A better quality than the user is the finished grid. Through these manufacturing steps, the present invention can at least achieve the improvement of the undescribed effects: 15 1 The process is continuously unaffected by the elongation and can improve the manufacturing efficiency. The manufacturing method of the present invention is to obtain the cylindrical warp yarn obtained from the chemical fiber factory ( 13) Fiber raw materials such as PET and polyester are directly sleeved on the majority of positioning rods (11) provided on the creel (12), and then the tension is adjusted by the tension adjustment device (14). Into the knitting machine 05) for knitting, and after the 20 knitting is completed, the subsequent dipping, drying and cooling operations are directly performed to obtain a total, by which it can greatly increase the efficiency of manufacturing, and The manufacturing method (10) provided by the present invention can be carried out with the most streamlined manpower without wasting the use efficiency of personnel. 2. No waste of raw materials. This paper scale is applicable to the Chinese National Standard (CNS) A4 (210 X 297 gong) 83. 3.10,000 (please read the note Ϋ on the back side and fill in this page)-install. A7 B7 Printed by the Ministry of Standards and Staff Consumer Cooperatives V. Description of the invention () Since the manufacturing method (10) provided by the present invention, most of the tubular yarns (13) as warp yarns are fed directly after adjusting the tension The weaving machine (15) performs weaving. Therefore, in the state of a single unreplaced warp, the length of the grid that can be woven is 5 times or more than nine times the length of the grid used to weave large warp yarns, which is approximately 18000 The length and width of the rice is 3.9 meters, that is, after weaving the sleeve-shaped cylindrical warp yarn (13) of the present invention, the conventional large-volume warp yarn has to be supplemented with eight large-volume warp yarns, and each time In the case of large warp yarns, a yarn splicing operation is required, and at the same time, the mesh woven from this yarn splicing part cannot be used, and needs to be discarded; 10 and the present invention does not need to be frequently supplemented like the conventional technology End warp, in contrast, this The invention obviously saves a lot of yarn wasted due to the yarn splicing procedure, and enables the most efficient use of raw materials. At the same time, it also avoids the frequent yarn splicing operations and improves the manufacturing efficiency. 3. The quality of the finished product is stable and easy to control. 15 Because the present invention does not need to replenish the used warp yarn frequently, it can continuously perform the grid weaving operation under the same operating conditions, so that the grid can be controlled more easily. The quality of the knitting can be maintained and the quality will not be reduced due to the yarn joining operation. 4. Meet the requirements of 20. Cover, due to the limitation of the length of the warp yarn that can be wound on the large warp wheel itself by the grid made by the conventional technology, therefore, every time the yarn is connected once, the grid is made It is intermittent and cannot be in a continuous state. As a result, the length of the finished product is limited and cannot fully meet the different needs of the industry for the length of the finished product; and the manufacturing method (10) provided by the present invention can weave this paper size Applicable to Chinese National Standards (CNS & A4 specifications (210X297mm) 83. 3. 10,000 — — — — — — — — — Set II line (please read the precautions on the back before filling in this page) V. Description of invention ( The length of A7 B7 is more than five times the conventional grid, so it can fully meet the industry's demand for the length of the finished product. 5. Simple operation The manufacturing method (10) provided by the present invention is a continuous manufacturing process, during which There will be intermittent repeating of the initial steps, therefore, only a small amount of manpower is needed to manufacture the stiffening grid, and its operation is quite simple. 1 I install I line (please read the notes on the back first (Fill in this page) Yince-9 of the Central Bureau of Standards, Employee and Consumer Cooperative of the Ministry of Economic Affairs-9- Winter Paper Standard Applies to China National Standard Rate (CNS) A4 Specification (210X297mm) 83. 3. 10,000 312717 A7 B7 A brief description of the formula: The first picture is a schematic diagram of the manufacturing process of the present invention. III Binding II binding line (please read the notes on the back before filling this page) Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. Applicable to China National Standard (CNS) A4 specification (210X297mm) 83. 3.10,000