CN215713656U - Multifunctional intelligent fiber and yarn continuous preparation device - Google Patents
Multifunctional intelligent fiber and yarn continuous preparation device Download PDFInfo
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- CN215713656U CN215713656U CN202121605425.7U CN202121605425U CN215713656U CN 215713656 U CN215713656 U CN 215713656U CN 202121605425 U CN202121605425 U CN 202121605425U CN 215713656 U CN215713656 U CN 215713656U
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Abstract
The utility model relates to a multifunctional intelligent fiber and yarn continuous preparation device which comprises a multifunctional preparation device main body, and a control panel, an unreeling module, a reeling module and an optional module which are arranged on the multifunctional preparation device main body; the unwinding module comprises a first bobbin, a second bobbin, a third bobbin, a first motor and a friction roller; the winding module comprises a motor III and a spool V arranged on the motor III; the selectable modules comprise a dip coating module, a coupling multi-external field module and a cladding module; the coupling multi-external-field module comprises a direct current conducting device (comprising a grounding yarn guide roller and a U-shaped pipe positioned below the grounding yarn guide roller, wherein one end of the U-shaped pipe, which is far away from the third spool, is provided with a metal electrifying pipe), an electrifying solenoid and a heating ultraviolet tube; the coating module comprises a second motor, a first gear and a second gear, the first gear and the second gear are arranged on the second motor, a hollow spindle is arranged on the second gear, the third motor is located on one side, away from the second motor, of the hollow spindle, and a fourth spool is arranged on the hollow spindle. The utility model can be used for research and development and customized production of intelligent fibers and yarns.
Description
Technical Field
The utility model belongs to the technical field of fiber and yarn modification, and relates to a multifunctional intelligent fiber and yarn continuous preparation device.
Background
In recent years, with the development of smart wearable devices, the intelligence of clothing has become a common consensus in academia and industry. The functionalization and intellectualization of the fiber and yarn, which are important units for clothing textiles, are becoming a great trend, and intelligent fibers and yarns with the functions of induction, braking, energy production, energy storage, display and the like are becoming research hotspots.
Dip coating (also known as dipping) is a common method for forming a thin, uniform coating on a substrate. The substrate is immersed in a coating bath, the coating penetrates into the interstices of the fabric and into the fibers and yarns, and finally the excess coating is extruded through a press roll or flexible doctor blade. The advantage of this method is that there is no stress in the fabric and there is no deformation and damage to the fibers. After finishing the textile based on the dip coating method, the textile has the functions of water resistance, ultraviolet resistance, static resistance, flame retardance and the like, and is a traditional textile processing mode. However, few machines are available in the industry that can couple multiple external fields (electric field, magnetic field, temperature field, etc.) to modify a single fiber or yarn.
The wrapping yarn is also called wrapping yarn, which is characterized in that 2 or more than 2 fibers are compounded, so that the defects of single-component fibers can be made up in performance, and the advantages of the composite fibers are exerted. The filament/filament covered yarn takes filament or short fiber strip as core yarn, and is covered with filament or fiber and yarn, and is mainly spandex covered yarn, namely, spandex is taken as core yarn, and the other filament is spirally covered with spandex pre-stretched by a certain multiple to form elastic yarn. At present, the industrial production equipment is mainly hollow spindle coating spinning machines, such as domestic FZZ031 type coating spinning machines, FZZ008 type coating spinning machines, GD171 type coating silk machines, foreign Parafil 2000 type coating silk machines, IPC6000 type coating spinning machines and the like. However, these devices are bulky, complicated to operate, and difficult to develop new covered yarn in laboratories and enterprises, and a small fiber and yarn covering machine has been proposed for Sloan et al: the core yarn unwinds from the feeding shaft at a certain fixed speed, passes through the winding shaft with a central eyelet in parallel, the winding shaft rotates perpendicular to the feeding shaft, the cladding yarn unwinds from the winding shaft, and converges and winds with the core yarn at a certain angle in front of the winding shaft after passing through the yarn guide hook and the tension device to form the cladding yarn. But the function of this machine is comparatively single, can't satisfy the novel fibre of a plurality of varieties and yarn preparation requirement.
Therefore, a small intelligent fiber and yarn production device needs to be developed, the experimental requirements of new intelligent fibers and yarns are met, meanwhile, the occupied area is small, the operation is simple and convenient, the energy is saved, and convenience is brought to scientific research personnel and enterprise production personnel.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems in the prior art and provides a multifunctional intelligent fiber and yarn continuous preparation device capable of coupling multiple external fields (electric field, magnetic field, optical field and the like).
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
a multifunctional intelligent fiber and yarn continuous preparation device comprises a multifunctional preparation device main body; the multifunctional preparation device main body is provided with a control panel, an unreeling module, a reeling module and an optional module;
the unwinding module comprises a first bobbin, a second bobbin, a third bobbin, a first motor and a friction roller, wherein the first bobbin and the second bobbin are arranged up and down;
the winding module comprises a motor III and a spool V arranged on the motor III;
the selectable modules comprise a dip-coating module, a coupling multi-external-field module and a coating module, the dip-coating module, the coupling multi-external-field module and the coating module can be disassembled or assembled according to actual production requirements, and the space can be greatly saved by selecting and using; when the dip-coating module and the coupling multi-external-field module are simultaneously selected, one part of the coupling multi-external-field module is superposed with the dip-coating module; the dip coating module comprises a dip coating groove, and the dip coating groove is positioned on one side of the friction roller and the third bobbin, which is far away from the first bobbin and the second bobbin; the coupling multi-external-field module comprises a direct current conduction device, a power-on solenoid and a heating ultraviolet tube, the direct current conduction device comprises a grounding yarn guide roller and a U-shaped tube positioned below the grounding yarn guide roller, one end, far away from the third bobbin, of the U-shaped tube is provided with a metal power-on tube (if the metal power-on tube is arranged at the other end of the U-shaped tube, functional particles are easily scraped when passing through the lowest point in the middle of the U-shaped tube), the power-on solenoid is positioned above the dipping tank, and the heating ultraviolet tube is positioned above the dipping tank and the power-on solenoid; the coating module comprises a second motor, a first gear and a second gear, wherein the second motor is positioned on one side, far away from the dipping tank, of the heating ultraviolet tube, the second gear is arranged on the second motor, the second gear is arranged at the front end of the first gear, a hollow spindle is arranged on the second gear, the third motor is positioned on one side, far away from the second motor, of the hollow spindle, and a fourth spool is arranged on the hollow spindle.
As a preferred technical scheme:
according to the multifunctional intelligent fiber and yarn continuous preparation device, the main body of the multifunctional preparation device is in a cuboid shape, and the upper part of the multifunctional preparation device is open.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the rotating speeds of the motor I and the motor III are the same, the motor I and the bobbin III are fixedly connected, the motor III and the bobbin V are fixedly connected, and the inner diameters of the bobbin III and the bobbin V are the same; the fiber and the yarn are actively unwound from the bobbin, the fiber and the yarn can be uniformly unwound, the unwinding speed and the winding speed of the fiber and the yarn are the same, the accidental stretching is reduced, and the yarn quality is improved.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the friction roller is made of rubber and is tightly attached to the fixed shaft of the third bobbin; the first motor drives the third spool to actively rotate, the friction roller is driven to rotate, the fibers and the yarns are doubled between the friction roller and the third spool, and the soft rubber material reduces damage to the fibers and the yarns.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the selectable modules can be detached, and specifically, the dipping tank, the yarn guide roller, the energized solenoid, the grounded yarn guide roller, the U-shaped pipe, the metal energized pipe, the heating ultraviolet tube, the second motor, the first gear, the second gear, the hollow spindle and the fourth spool are all detachable in design. According to the actual need of intelligent fibre and yarn production, change the module wantonly, improve the production flexibility.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the impregnation tank is a closed impregnation tank made of polytetrafluoroethylene; therefore, the volatilization and leakage of the solvent in the impregnation tank can be reduced, the solvent is prevented from corroding the impregnation tank, the production safety is improved, and the service life of the device is prolonged.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the yarn guide rollers are arranged in the impregnation tank, so that the yarn is fully impregnated and is vertically led out of the impregnation tank, redundant impregnation liquid on the fiber and the yarn flows back by utilizing gravity, the effect of uniform coating is achieved, and waste is reduced.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the grounding yarn guide roller and the metal electrifying pipe at the right end (the end far away from the third bobbin) of the U-shaped pipe are conducted through the conductive yarn to form a direct current electric field, and functional charged particles in the impregnation liquid can be adsorbed onto the conductive yarn by the action of the electric field force.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the motor II is a direct-current speed reduction motor; the number of teeth of the second gear is 2.5 times that of the teeth of the first gear, and the first gear and the second gear jointly form a speed change gear set; the coating speed is adjusted by adjusting the rotating speed of the motor and adjusting the tooth numbers of the first gear and the second gear, so that the coated yarn with adjustable coating degree is obtained.
According to the multifunctional intelligent fiber and yarn continuous preparation device, the fourth bobbin is movably connected with the hollow spindle; because the friction force exists between the outer covering yarn and the core yarn on the fourth bobbin, the arrangement can smoothly and passively unwind, and the wrapping is realized;
and the fifth bobbin adopts a grooved drum type bobbin which plays a yarn guide role and is beneficial to forming a good package.
The device has the advantages that the overall length is not more than 1000mm, the width is not more than 300mm, the height is not more than 800mm, and the total occupied area is small; and the device can be amplified subsequently according to actual scientific research and production requirements. The dip-coating module, the coupling multi-external-field module and the coating module can be detached or installed according to actual production requirements, and the space can be greatly saved by selecting and using the modules. When the dip-coating module is used, the fibers and the yarns pass through the dipping tank, the dipping liquid permeates into the fibers and the yarns through the capillary action, and then the redundant dipping liquid on the fibers and the yarns flows back by utilizing the gravity, so that the effect of uniform coating is achieved. When the coupled multi-external-field module is used, the fibers and the yarns play a role in orientation arrangement of charged/magnetic functional particles on the surfaces/inside of the fibers and the yarns through the direct current conduction device and the electrified solenoid; by heating the ultraviolet tube, functional ions on the surface of the fiber and yarn can be rapidly dried/cured. When the coating module is used, when single core yarn is selected, a third bobbin is adopted; when two kinds of core yarns are selected, a first bobbin and a second bobbin are adopted, and fibers and yarns are doubled between the friction roller and the third bobbin. The core yarn is slowly and actively unwound in an unwinding system driven by a motor. When the core yarn enters the hollow spindle, the hollow spindle driven by the motor II rotates around the shaft, the hollow spindle drives the outer covering fiber and the yarn shaft IV fixed on the hollow spindle to rotate, and the outer covering yarn is unwound passively and wound on the core yarn due to friction to form the wrapped yarn. The rotating speeds of the first motor and the third motor are the same, and the multiple control can be completed by controlling the prestretching tension of the core yarn. The wrapping degree is controlled by adjusting the winding speed of the finished yarn and the winding speed of the outer wrapping yarn. The whole device is controlled by a control panel, the parameter adjustment is simple, and the operation is simple and convenient.
Has the advantages that:
(1) the utility model adopts small-sized equipment and an optional module design, realizes the integrated production of impregnation, coupling multi-outfield modification and cladding of intelligent fibers and yarns, is flexible and diverse, greatly saves space and cost, can carry out research and development and customized production of the intelligent fibers and yarns, and brings convenience for scientific research personnel and enterprise production personnel;
(2) the utility model is based on the innovative coupling of a plurality of external fields of an electric field, a magnetic field, a temperature field and an ultraviolet field lamp, is beneficial to the directional arrangement and fixation of functional particles on the surface/inside of the fiber and the yarn, the directional arrangement ensures that the fiber and the yarn have specific properties (such as structural regularity, optical property, magnetism and the like), and the fixation is beneficial to the long-term use stability of the fiber and the yarn.
(3) The utility model adopts the combination of the gear and the direct current speed reducing motor, the unwinding, the cladding and the winding of the yarn are controlled by simple mechanical transmission, the device has low cost and is easy to operate and maintain;
(4) the utility model adopts the closed impregnation tank and the semi-closed heating ultraviolet tube, and the design can ensure the quality of the impregnation liquid and reduce the volatilization of the solvent, thereby ensuring the uniform quality of the yarn, preventing the volatilization of the toxic and harmful solvent and improving the production environment; the heating and ultraviolet irradiation efficiency is high, and meanwhile, the production safety is ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of a small multifunctional intelligent fiber and yarn manufacturing device according to the present invention;
the manufacturing method comprises the following steps of 1-a multifunctional manufacturing device body, 2-a first bobbin, 3-a second bobbin, 4-a first motor, 5-a friction roller, 6-a third bobbin, 7-a dipping tank, 8-a yarn guide roller, 9-an electrified solenoid, 10-a grounded yarn guide roller, 11-a U-shaped pipe, 12-a metal electrified pipe, 13-a heating ultraviolet pipe, 14-a second motor, 15-a first gear, 16-a second gear, 17-a hollow spindle, 18-a fourth bobbin, 19-a third motor, 20-a fifth bobbin and 21-a control panel.
Detailed Description
The utility model will be further illustrated with reference to specific embodiments. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
A multifunctional intelligent fiber and yarn continuous preparation device is shown in figure 1 and comprises a multifunctional preparation device main body 1 which is cuboid and open at the upper part; the multifunctional preparation device main body 1 is provided with a control panel 21, an unreeling module, a reeling module and a detachable optional module;
the unreeling module comprises a first bobbin 2, a second bobbin 3, a third bobbin 6, a first motor 4 and a friction roller 5 made of rubber; the first bobbin 2 and the second bobbin 3 are arranged up and down, the third bobbin 6 is arranged on the first motor 4, the third bobbin 6 is located on the right side of the first bobbin 2 and the second bobbin 3, the first bobbin 2, the second bobbin 3 and the third bobbin 6 are arranged in a triangular mode, the friction roller 5 is arranged above the third bobbin 6, and the friction roller 5 is attached to a fixing shaft of the third bobbin 6.
The winding module comprises a motor III 19 and a spool V20 arranged on the motor III 19; the rotating speeds of the motor III 19 and the motor I4 are the same, the motor III 19 and the bobbin V20 as well as the motor I4 and the bobbin III 6 are fixedly connected, and the inner diameters of the bobbin V20 and the bobbin III 6 are the same; the fifth bobbin 20 is a grooved drum type bobbin;
the selectable modules comprise a dip coating module, a coupling multi-external field module and a cladding module;
the dip coating module comprises a dip tank 7, wherein the dip tank 7 is positioned on one side of the friction roller 5 and the third bobbin 6, which are far away from the first bobbin 2 and the second bobbin 3; the dipping tank 7 is a closed dipping tank, and a group of yarn guide rollers 8 are arranged in the dipping tank 7 to ensure that the yarns are fully dipped and vertically led out of the dipping tank 7;
the coupling multi-external-field module is positioned on one side of the friction roller 5 and the bobbin three 6 far away from the bobbin one 2 and the bobbin two 3 and comprises a direct current conducting device, an electrified solenoid 9 and a heating ultraviolet tube 13; the energized solenoid 9 is positioned above the dipping tank 7, and the heating ultraviolet tube 13 is positioned above the dipping tank 7 and the energized solenoid 9; the direct current conducting device comprises a grounding yarn guide roller 10 and a U-shaped pipe 11 located below the grounding yarn guide roller, a metal conducting pipe 12 is arranged at one end, away from the third bobbin 6, of the U-shaped pipe 11, and the grounding yarn guide roller 10 and the metal conducting pipe 12 are conducted through conducting yarns to form a direct current electric field.
The coating module comprises a second motor 14 positioned on one side of the heating ultraviolet tube 13 far away from the dipping tank 7, a first gear 15 arranged on the second motor 14 and a second gear 16 arranged at the front end of the first gear 15, a hollow spindle 17 is arranged on the second gear 16, a third motor 19 is positioned on one side of the hollow spindle 17 far away from the second motor 14, a fourth spool 18 is arranged on the hollow spindle 17, and the fourth spool 18 is movably connected with the hollow spindle 17; the second motor 14 is a direct current speed reduction motor, the number of teeth of the second gear 16 is 2.5 times that of the first gear 15, and the first gear 15 and the second gear 16 jointly form a speed change gear set.
The heating-up specific using process of the multifunctional intelligent fiber and yarn continuous preparation device is as follows:
when the dip coating module is used independently, the fiber or yarn is wound on the third bobbin 6 and installed on the device, when the fiber or yarn passes through the dip tank 7, the dip liquid in the dip tank 7 permeates into the fiber and yarn, then the redundant dip liquid on the fiber and yarn flows back by using gravity to be uniformly coated, and finally the fiber or yarn is wound on the fifth bobbin 20.
When the coupled multi-external-field module is used independently, the fiber or yarn is connected with the electrified solenoid 9 through an electric field, namely direct current conducting device (comprising a grounded yarn guide roller 10, a U-shaped pipe 11 filled with impregnation liquid and a metal electrifying pipe 12) or a magnetic field, namely an impregnation tank 7, so that the fiber or yarn has the function of orientation arrangement on charged/magnetic functional particles on the surface/inside of the fiber or yarn; the functional ions on the surface of the fiber and yarn can be rapidly dried/cured by heating the ultraviolet tube 13 through the temperature field and the light field. Realizing the directional assembly of the functional particles on the fiber and the yarn.
When the coating module is used independently, a third bobbin 6 is adopted when a single core yarn is selected; when two core yarns are selected, a first bobbin 2 and a second bobbin 3 are adopted, and fiber or yarn is doubled between a friction roller 5 and a third bobbin 6. The core yarn is slowly and actively unwound under the drive of a motor I4. When the core yarn enters the hollow spindle 17, the hollow spindle 17 driven by the motor II 14 rotates, the hollow spindle 17 drives the outer covering fiber and the bobbin IV 18 fixed on the hollow spindle 17 to rotate, the outer covering yarn is passively unwound and wound on the core yarn due to the friction force between the outer covering yarn and the core yarn to form a wrapped yarn, and finally the motor III 19 drives the bobbin V20 to wind. The rotating speeds of the first motor 4 and the third motor 19 are the same, and the multiple control can be completed by controlling the prestretching tension of the core yarn. The wrapping degree is controlled by adjusting the winding speed of the finished yarn and the winding speed of the outer wrapping yarn.
Claims (10)
1. The utility model provides a multi-functional intelligent fibre and yarn serialization preparation facilities which characterized in that: comprises a multifunctional preparation device main body (1); the multifunctional preparation device main body (1) is provided with a control panel (21), an unreeling module, a reeling module and an optional module;
the unwinding module comprises a first bobbin (2), a second bobbin (3), a third bobbin (6), a first motor (4) and a friction roller (5), wherein the first bobbin (2) and the second bobbin (3) are arranged up and down, the third bobbin (6) is arranged on the first motor (4), the third bobbin (6) is positioned on the same side of the first bobbin (2) and the second bobbin (3), and the friction roller (5) is arranged above the third bobbin (6);
the winding module comprises a motor III (19) and a bobbin V (20) arranged on the motor III (19);
the selectable modules comprise a dip coating module, a coupling multi-external field module and a cladding module; the dip-coating module comprises a dip-coating tank (7), and the dip-coating tank (7) is positioned on one side of the friction roller (5) and the third bobbin (6) far away from the first bobbin (2) and the second bobbin (3); the coupling multi-external-field module comprises a direct current conduction device, a power-on solenoid (9) and a heating ultraviolet tube (13), the direct current conduction device comprises a grounding yarn guide roller (10) and a U-shaped tube (11) positioned below the grounding yarn guide roller, one end, far away from the third bobbin, of the U-shaped tube (11) is provided with a metal power-on tube (12), the power-on solenoid (9) is positioned above the impregnation tank (7), and the heating ultraviolet tube (13) is positioned above the impregnation tank (7) and the power-on solenoid (9); the coating module comprises a second motor (14) which is positioned on one side of the heating ultraviolet tube (13) far away from the dipping tank (7), a first gear (15) arranged on the second motor (14) and a second gear (16) arranged at the front end of the first gear (15), a hollow spindle (17) is arranged on the second gear (16), a third motor (19) is positioned on one side of the hollow spindle (17) far away from the second motor (14), and a fourth bobbin (18) is arranged on the hollow spindle (17).
2. The continuous multifunctional intelligent fiber and yarn preparing device as claimed in claim 1, wherein the main body (1) of the multifunctional preparing device is in a cuboid shape and is open at the upper part.
3. The multifunctional intelligent fiber and yarn continuous preparation device as claimed in claim 1, wherein the first motor (4) and the third motor (19) have the same rotating speed, the first motor (4) and the third bobbin (6) and the third motor (19) and the fifth bobbin (20) are fixedly connected, and the third bobbin (6) and the fifth bobbin (20) have the same inner diameter.
4. The device for continuously preparing the multifunctional intelligent fiber and yarn as claimed in claim 1, wherein the friction roller (5) is made of rubber, and the friction roller (5) is tightly attached to the fixed shaft of the third bobbin (6).
5. The device for continuously preparing multifunctional intelligent fiber and yarn as claimed in claim 1, wherein the selectable modules are detachable.
6. The device for continuously preparing the multifunctional intelligent fiber and yarn as claimed in claim 1, wherein the impregnation tank (7) is a closed impregnation tank.
7. The device for continuously preparing the multifunctional intelligent fiber and the yarn as claimed in claim 6, wherein a group of yarn guide rollers (8) are arranged in the dipping tank (7) to ensure that the yarn is fully dipped and vertically led out of the dipping tank (7).
8. The device for continuously preparing the multifunctional intelligent fiber and the yarn as claimed in claim 1, wherein the grounding yarn guide roller (10) and the metal electrifying pipe (12) are conducted through the conductive yarn to form a direct current electric field.
9. The multifunctional intelligent fiber and yarn continuous preparation device as claimed in claim 1, wherein the second motor (14) is a direct current speed reduction motor; the number of teeth of the second gear (16) is 2.5 times that of the first gear (15), and the first gear (15) and the second gear (16) jointly form a speed change gear set.
10. The multifunctional intelligent fiber and yarn continuous preparation device as claimed in claim 1, wherein a movable connection is adopted between the bobbin four (18) and the hollow spindle (17); spool five (20) takes the form of a grooved drum spool.
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| CN202121605425.7U CN215713656U (en) | 2021-07-15 | 2021-07-15 | Multifunctional intelligent fiber and yarn continuous preparation device |
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| CN202121605425.7U CN215713656U (en) | 2021-07-15 | 2021-07-15 | Multifunctional intelligent fiber and yarn continuous preparation device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114717707A (en) * | 2022-04-19 | 2022-07-08 | 苏州大学 | Functional yarn and preparation method and device thereof |
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2021
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114717707A (en) * | 2022-04-19 | 2022-07-08 | 苏州大学 | Functional yarn and preparation method and device thereof |
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