TW302309B - The manufacturing method for square and round steel pipe - Google Patents

The manufacturing method for square and round steel pipe Download PDF

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Publication number
TW302309B
TW302309B TW085102754A TW85102754A TW302309B TW 302309 B TW302309 B TW 302309B TW 085102754 A TW085102754 A TW 085102754A TW 85102754 A TW85102754 A TW 85102754A TW 302309 B TW302309 B TW 302309B
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TW
Taiwan
Prior art keywords
steel pipe
square steel
forming
square
tube
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TW085102754A
Other languages
Chinese (zh)
Inventor
Taku Nakashima
Norio Nakashima
Original Assignee
Nakazima Kokan Kk
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Priority claimed from JP09905195A external-priority patent/JP3202145B2/en
Priority claimed from JP7192343A external-priority patent/JPH0938721A/en
Priority claimed from JP7288232A external-priority patent/JPH09103821A/en
Priority claimed from JP7288233A external-priority patent/JPH0999324A/en
Priority claimed from JP01478396A external-priority patent/JP3231239B2/en
Application filed by Nakazima Kokan Kk filed Critical Nakazima Kokan Kk
Application granted granted Critical
Publication of TW302309B publication Critical patent/TW302309B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/155Making tubes with non circular section

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

A manufacturing method for square steel pipe. Its features are: Select a round steel pipe with certain diameter, thickness and length that is suitable for final product. Heat this pipe inside heating furnace. Use round steel forming machine to proceed hot-forging forming process and produce refined steel pipe. Then use square steel pipe forming machine to proceed hot-forging forming process and produce square steel pipe. Finally, put square steel pipe on cooling bed to proceed cooling process.

Description

A7 A7 經濟部中央橾準局貝工消費合作杜印裝 _____ B7 五、發明説明(1 ) 〔產業上之利用領域〕 ' 本發明,係例如被採用於製造建築用的柱材之正方體 形狀或直方體形狀等之大口徑的方形鋼管之製造方法,及 同樣地被採用於製造大口徑的圓形鋼管之製造方法。 〔發明之背景〕 —般被使用於建築用的柱材等之大口徑的方形鋼管, 係例如有見於日本特公昭5 8 — 1 3 2 4 5號公報之製造 方法。亦即,此習知之方法係將一張厚度大的鋼板於長度 方向移送,而來進行邊緣預加工,之後予以衝壓加工,並 將位於方形鋼管的四個角落部份進行彎曲加工,使形成近 似方形鋼管的形狀,其次再將此近似方形鋼管的鋼管通過 後複數段的成形滾子,使其漸漸形方形鋼管,而且將邊緣 接合面順次地進行定點焊接,然後藉由自動焊接將邊緣構 件的內外面予以焊起來,最後進行矯正的作業,而得以製 成大口徑的方形鋼管。 對於上述冷锻,成形加工所被製成的大口徑方形鋼管而 言,係例如從圖5的內面側硬度分布圖,及從圖6的外面 側硬度分佈圖中可以觀察的出來,角部及縫焊接部的硬度 遠比平板部(母材)的硬度來得髙•因此,角部及縫焊接 部的降伏強度係增大,使得延性降低,導致在進行二次焊 接時恐怕會有產生龜裂之虞,必須要特別地管理才行,另 外,因爲機械性質的不均一而f生了殘留應力,致使不容 易進行切削等之加工·_ 冢紙張尺度適用中國國家標準(CNS ) A4規^ ( 210X297公漦_) 4 _ ~~一 J---------「裝-- (請先閲讀背面之注意事項再填寫本頁) 訂A7 A7 The Central Bureau of Economic Affairs of the Ministry of Economic Affairs Beigong Consumer Cooperation Du Printing _____ B7 V. Description of the invention (1) [Industry use field] 'The present invention is, for example, a cube shape used for manufacturing column materials for construction The manufacturing method of a large-diameter square steel pipe such as a rectangular shape or the like, and the manufacturing method similarly adopted for manufacturing a large-diameter round steel pipe. [Background of the Invention] Large-diameter square steel pipes that are generally used for building columns and the like are, for example, the manufacturing methods disclosed in Japanese Patent Publication No. 5 8-1 3 2 4 5. That is, this conventional method is to transfer a thick steel plate in the longitudinal direction to perform edge pre-processing, and then press it, and bend the four corners of the square steel tube to form an approximate The shape of the square steel pipe, and then the steel pipe that is similar to the square steel pipe is passed through the forming rollers of the subsequent plural sections to gradually form the square steel pipe, and the edge joint surface is sequentially welded in fixed points, and then the edge member is automatically welded. The inside and outside are welded together, and finally the correction work is carried out to make a large-diameter square steel pipe. For the large-diameter square steel pipe produced by the above cold forging and forming process, for example, it can be observed from the hardness distribution diagram on the inner surface side in FIG. 5 and the hardness distribution diagram on the outer surface side in FIG. The hardness of the seam welded part is much higher than the hardness of the flat part (base material). Therefore, the yield strength of the corner and seam welded parts is increased, which reduces the ductility, which may cause turtles during the second welding. The risk of cracking must be managed specially. In addition, residual stress is generated due to the non-uniformity of mechanical properties, which makes it difficult to carry out cutting and other processing. _ Tsukaru paper scale is applicable to the Chinese National Standard (CNS) A4 ^ (210X297 公 漦 _) 4 _ ~~ 一 J --------- "Installation-(Please read the precautions on the back before filling out this page)

J 30^309 A7 W1_ 五、發明説明(2 ) 此外,對於習知之大口徑的方形鋼管而言,例如從圖 7之拉應力一拉伸曲線比較圖中可以看得出來,角部,及 縫焊接部,及平板部,全部未顯示出降伏點,因此對於在 局部之應力分佈不均的構造物而言,只要最大降低比超過 —--------__ 8 0 %的話,則構造物之局部的拉伸能力@怕會有降低之 ....... 〆 -------------------------- .. . ... "·· * > 另外,對於習知之大口徑的方形鋼管而言,特別是在 角部及縫焊接部的%方產生有接近降伏點之拉伸殘留應力 及壓縮殘留應力,導致屈曲強度低下。因此,在實施焊接 施工,切斷加工,或溶融亞鉛電鍍處理時,會隨著殘留應 力的產生而導致發生龜裂或引起無法預測之變形》 再者,對於習知之大口徑的方形鋼管而言,例如從圖 8之轉移溫度曲線圖中可以看得出來,特別是角部的地方 ,因爲經過彎曲加工後,局部的殘留有較大的塑性應變, __ ____________________ t-,*.·'<!'·;·<·*· .,·..-..1 ] 所以在這些地方會明顯地產生有脆化的現_象_,並且其轉移 .......... 溫度遠超過常溫時,會導致在低溫領域中有發生脆性破壞 之虞。 〔發明之開示〕 本發明之主要目的,係在於能夠提供一種鋼管的全斷 ^一 .. *._ 面均等軟質,伸長性佳,且幾乎不存在有殘留應力,同時 具有充份的勒性之方形鋼管的製造方法,及圖形鋼管的製 造方法。 此外,本發明另一目的,係在於能夠提供一種使用熱 本紙張尺度適用中國國家標準(CNS ) A4说格(210乂297公鏖_) ,. n ( j 裝 訂 ί,.Λ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局貝工消費合作社印製 經濟部中央標準局貝工消费合作社印製 A7 B7 五、發明説明(3 ) 鍛成形方式,而來減少衝壓成形的次數,同時不需要端緣 ·-··- — — — ·- - · V.. .· _ I _ Μ 知.., 彎曲加工機,便可獲得較佳的良品率,甚至可輕易地製造 出有一定的角部之曲率半徑的方形鋼管之製造方法。 再者,本發明之另一個目的,係在於能夠提供一種從 製造原管開始便採用熱锻成形加工的方式,而來求得較佳 的良品率之方形鋼管的製造方法。 爲了達成上述之目的,本發明之方形鋼管的製造方法 的特徵爲: 使用一種合適於最終製品的尺寸之一定的口徑,板厚 ,和長度之圓形狀的鋼管,並將此鋼管置於加熱爐加熱, 其次再將此加熱後之鋼管藉由圓形鋼管成形軋機來進行熱 鍛成形加工,而製作出精製鋼管,然後再利用方形鋼管成 形軋機將此精製鋼管實施熱鍛成形加工,而製成方形鋼管 ,最後於冷卻床將此角形鋼管進行冷卻作業〃 對於上述之本發明的構成而言,首先在圓形鋼管成軋 機進行熱鍛成形加工,以符合最終的方形鋼管之所定的尺 寸而製成精製原管,然後再將此精製原管藉由方形鋼管成 形軋機來進行熱鍛加工,而製成方形鋼管。經過這樣的熱 鍛成形加工之後,便能夠製造出一種;鋼管的全段面均等 軟質,伸長性佳,且幾乎不存在有殘留應力,同時可獲得 髙屈曲強度,二次焊接性佳,及具有充份之勒性的方形鋼 管,特別是對於建築用的柱材而言,能提供一種最適宜的 方形鋼管。 首先,對於本發明之第1實施形態之特徵而言,係將 本紙張尺度適用中國國家標準(匚呢)八4規/格(210父297公釐_)6 _ J---------( ‘裝-- (請先閲讀背面之注意事項再填寫本頁) 訂J 30 ^ 309 A7 W1_ V. Description of the invention (2) In addition, for the conventional large-diameter square steel pipe, for example, it can be seen from the comparison diagram of the tensile stress-tensile curve of FIG. 7, corners, and seams The welded part and the flat part do not show the yield point, so for structures with uneven stress distribution in the local area, as long as the maximum reduction ratio exceeds 80%, then The local stretchability of the structure @ fear it will be reduced ... 〆 -------------------------- .. ... " ·· * > In addition, for the conventional large-diameter square steel pipes, tensile residual stress and compressive residual stress close to the yield point are generated particularly in the corners and seam welds. , Resulting in low buckling strength. Therefore, when welding construction, cutting processing, or melted lead plating are performed, cracking or unpredictable deformation will occur as residual stress occurs. Furthermore, for the conventional large-diameter square steel pipes, For example, as can be seen from the transition temperature curve in Figure 8, especially at the corners, because after bending, there is a large plastic strain remaining locally, __ ____________________ t-, *. · '≪! '··· < · * ·., · ..- .. 1] So in these places there will obviously be embrittlement of the present _ elephant _, and its transfer ... . When the temperature is far higher than normal temperature, it may cause brittle failure in the low temperature field. [Explanation of the invention] The main object of the present invention is to provide a steel pipe with full fracture ^ 1. .. * ._ Evenly soft surface, good elongation, almost no residual stress, and sufficient sturdiness The manufacturing method of square steel pipe and the manufacturing method of graphic steel pipe. In addition, another object of the present invention is to be able to provide a thermal paper standard applicable to the Chinese National Standard (CNS) A4 said grid (210 to 297 gong _) ,. n (j Binding ί, .Λ (please read first Note on the back and then fill out this page) Printed by the Ministry of Economic Affairs, Central Standards Bureau, Beigong Consumer Cooperatives Printed by the Ministry of Economic Affairs, Central Standards Bureau, Beigong Consumer Cooperatives A7 B7 V. Description of the invention (3) Forging forming method to reduce stamping Times, without the need for an edge ·-··-— — — — — — V... _ I _ Μ know .., bending machine, you can get a better yield, even easy to manufacture A method for manufacturing a square steel pipe with a certain radius of curvature of a corner. Furthermore, another object of the present invention is to provide a method of hot forging forming from the beginning of manufacturing a raw pipe, and to obtain a comparative The manufacturing method of square steel pipe with good yield rate. In order to achieve the above purpose, the manufacturing method of the square steel pipe of the present invention is characterized by using a certain caliber, plate thickness, and length suitable for the size of the final product Shape steel pipe, and put the steel pipe in a heating furnace to heat, and then use the round steel pipe forming and rolling machine to hot forge the processed steel pipe to produce refined steel pipe, and then use the square steel pipe forming and rolling machine This refined steel pipe is subjected to hot forging forming to form a square steel pipe, and finally the angular steel pipe is cooled on a cooling bed. 〃 For the above-mentioned configuration of the present invention, first, hot forging forming is performed on a round steel pipe forming mill. The refined original pipe is made to meet the size of the final square steel pipe, and then the refined original pipe is hot forged by a square steel pipe forming rolling mill to form a square steel pipe. After such hot forging forming , Can produce a kind; the steel pipe is uniform in all sections, good elongation, and there is almost no residual stress, at the same time, it can obtain high buckling strength, good secondary weldability, and a square steel pipe with sufficient sterility , Especially for the column material for construction, can provide an optimal square steel pipe. First, for the first In terms of the characteristics of the application form, the paper scale is applied to the Chinese national standard (匚 呢) 8 4 rules / grid (210 father 297 mm_) 6 _ J --------- ('installed- (Please read the precautions on the back before filling out this page)

J 經濟部中央棣準局®c工消费合作杜印製 本紙張尺度逍用中國國家標準(CNS ) A4規格(210X297公釐) A7 B7 五、發明説明(4 ) 平板素材衝壓成形後實施縫焊接而形成之多角中空鋼管輸 送入加熱爐內來進行高溫加熱,之後再藉由方形鋼管成形 軋機來進行熱锻成形加工而製成方形鋼管。 利用此第1實施形態的話,則只要藉由衝壓成形機之 所需的成形次數(衝壓次數)便能夠減少到製成多角中空 鋼管的次數。亦即,能夠迅速地完成成形加工,促使能夠 降低經費。此外,還可以省略使用端緣彎曲加工機,如此 一來,便能夠降低設備的經費,同時可以達到製程之簡素 化,省力化》 其次,對於本發明之第2實施形態而言,其中多角中 空鋼管的寬度要比最終製的寬度來得寬,而將此經過加熱 爐的高溫加熱後之多角中空鋼管藉由方形鋼管成形軋機, —邊擠製一邊進行熱鍛成形加工。 利用此第2實施形態的話,則經由方形鋼管成形軋機 在一邊擠製一邊進行熱鍛成形加工的作業之下,便可以製 造出從前端部到後端部充份地滿足所定尺寸的要求之方形 鋼管,如此一來在後工程中之切除前端部及後端部之作業 便可省略,而達成尺寸精確,且良品率高之目標。 對於本發明之第3實施形態而言,多角中空鋼管係形 成比最終製品的寬度及角部的曲率半徑要來得大,並且經 過加熱爐的高溫加熱之後,藉由方形鋼管成形軋機來一邊 擠製一邊進行熱鍛成形加工,而形成所需之寬度寸尺及角 部的曲率半徑。 利用本發明之第3實施形態的話,則藉由衝壓所形成 7 - (請先閲讀背面之注意Ϋ項再填寫本頁) .裝. 訂 A7 _B7_ 五、發明説明(5 ) 之角部的曲率半徑將比最終製品之角部的曲率半徑要來得 大,因此對於平板素材而言,可以很容易地進行衝壓成形 加工,因此,藉由高溫加熱使回恢原本的材質(分子配列 )之多角中空鋼管,能在熱锻擠製成形加工之下,促使寬 度及角部的曲率半徑縮小,而來求得材質不變之斷面係數 高的最終製品,亦即可以輕易的獲取欲求之角部的曲率半 徑及寬度之方形鋼管。 對於本發明之第4實施形態之特徵而言,係將圖形狀 的原管藉由方形鋼管成形軋機施以冷鍛成形加工,而形成 比最終製品的寬度還要來得大之多角中空鋼管,並且此多 角中空鋼管經過加熱爐的加熱之後,藉由另一個方形鋼管 成形軋機予以一邊擠製一邊進行熱鍛成形加工,而求得方 形鋼管》 經濟部中央樣準局貝工消费合作社印裝 (請先閲讀背面之注意事項再填寫本頁) 利用本發明之第4實施形態的話,則可以藉由方形鋼 管成形軋機將原管施以冷鍛成形加工,而形成比最終製品 的寬度要來得寬的多角中空鋼管,並且將此多角中空鋼管 放置於加熱爐施以高溫加熱之後,再利用另一個方形鋼管 成形軋機來予以一邊擠製一邊進行熱鍛成形加工,如此一 來便能夠製造出一種從前端部到後段部可充份形成所欲求 得之一定尺寸的方形鋼管。因此,在後段製程中,在不需 要進行切除前端部及後端部之作業的狀況下,便可以獲得 尺寸精確及高良品率者。 對於本發明之第5實施形態而言,多角中空鋼管係形 成較大的寬度及角部的曲率半徑,並且經過加熱爐的高溫 本紙張尺度適用中困國家樣率(CNS ) A4規格(21〇Χ腾着_) _ 經濟部中央梂準局負工消费合作社印装 302309 A7 B7 五、發明説明(6 ) 加熱之後,藉由別的方形鋼管成形軋機予以一邊擠製一邊 進行熱鍛成形加工,來形成所需之寬度寸尺及角部的曲率 半徑。 利用本發明之第5實施形態的話,則所形成之角部的 曲率半徑將比最終製品之角部的曲率半毪要來得大,因此 可以很容易地進行從原管到多角中空鋼管之冷锻成形加工 ,因此,藉由高溫加熱使回恢原本的材質(分子配列)之 多角中空鋼管,能在熱锻擠製成形加工之下,促使寬度及 角部的曲率半徑縮小,而來求得材質不變之斷面係數高的 最終製品,亦即可以輕易的獲取欲求之角部的曲率半徑及 寬度之方形鋼管。 對於本發明之第6實施形態之特徵而言,係使用一種 合適於最終製品的尺寸之一定的口徑,板厚,和長度之圓 形狀的原管,並將此原管置於加熱爐加熱,其次再將此加 熱後之原管藉由圖形鋼管成形軋機來進行熱锻成形加工, 而製作出圚形鋼管,然後於冷卻床將此圓形鋼管進行冷卻 作業之後,利用切斷裝置來切除端部之成形不良部份。 利用本發明之第6實施形態的話,則藉由在圓形鋼管 成軋機進行熱鍛成形加工,便可以製造出符合圓形鋼管之 所定的尺寸的鋼管》經過這樣的熱锻成形加工之後,便能 夠製造出一種;鋼管的全段面均等軟質,伸長性佳,且幾 乎不存在有殘留應力,同時可獲得髙屈曲強度,二次焊接 性佳,及具有充份之勒性的方形鋼管’特別是對於建築用 的柱材而言,能提供一種最適宜的方形鋼管。_ 本紙張尺度逋用中國國家橾準(匸呢>八4说格(2丨0;<297公着_)9 _ (請先聞讀背面之注意事項再填寫本頁) Γ 裝J Ministry of Economic Affairs Central Bureau of Precision Industry®c, industrial and consumer cooperation to print this paper, using Chinese national standard (CNS) A4 specifications (210X297mm) A7 B7 V. Description of invention (4) Flat sheet material is formed by stamping and welding The formed polygonal hollow steel pipe is transported into a heating furnace for high temperature heating, and then a square steel pipe forming mill is used to perform hot forging forming to form a square steel pipe. According to the first embodiment, as long as the number of forming times required by the press forming machine (number of presses) can be reduced to the number of times the polygonal hollow steel pipe is made. In other words, the forming process can be completed quickly, and the cost can be reduced. In addition, it is also possible to omit the use of the edge bending machine, so that the equipment cost can be reduced, and at the same time, the process can be simplified and labor-saving. Second, for the second embodiment of the present invention, the polygonal hollow The width of the steel pipe is wider than the width of the final product, and the polygonal hollow steel pipe heated by the heating furnace at high temperature is subjected to hot forging forming process while being extruded by a square steel pipe forming rolling mill. With this second embodiment, a square steel pipe forming mill can be used to perform a hot forging process while extruding, and a square can be manufactured that satisfies the required size from the front end to the rear end. In this way, the operation of cutting off the front end and the rear end in the post process can be omitted, and the goal of accurate size and high yield is achieved. For the third embodiment of the present invention, the polygonal hollow steel pipe is formed to be larger than the width of the final product and the radius of curvature of the corners, and after high-temperature heating by a heating furnace, it is extruded by a square steel pipe forming mill While performing the hot forging process, the required width dimension and the radius of curvature of the corner are formed. If the third embodiment of the present invention is used, it is formed by stamping 7-(please read the note Ϋ on the back side and fill in this page). Pack. Order A7 _B7_ V. The curvature of the corner of the invention description (5) The radius will be larger than the radius of curvature of the corner of the final product, so for flat materials, it can be easily stamped and formed. Therefore, the multi-angle hollow of the original material (molecular arrangement) is restored by high-temperature heating Under the hot forging extrusion process, the steel pipe can promote the width and radius of curvature of the corners to be reduced, and the final product with a high cross-sectional coefficient of constant material can be obtained, that is, the desired corner can be easily obtained Square steel pipe with radius of curvature and width. For the feature of the fourth embodiment of the present invention, the original pipe in the shape of a figure is subjected to cold forging forming by a square steel pipe forming rolling mill to form a polygonal hollow steel pipe that is larger than the width of the final product, and After this polygonal hollow steel pipe is heated by a heating furnace, it is hot-forged and formed while being extruded by another square steel pipe forming rolling mill, and a square steel pipe is obtained. " (Read the precautions on the back before filling in this page.) With the fourth embodiment of the present invention, the original tube can be cold-forged by a square steel tube forming mill to form a wider width than the final product. Multi-angle hollow steel pipe, and after placing the multi-angle hollow steel pipe in a heating furnace to apply high temperature heating, then use another square steel pipe forming rolling mill to perform hot forging forming while extruding, so that a kind of front end can be manufactured It can form a square steel pipe of a certain size from the bottom to the back section. Therefore, in the latter stage of the manufacturing process, those who do not need to cut off the front end and the rear end can obtain accurate size and high yield. For the fifth embodiment of the present invention, the polygonal hollow steel pipe system has a large width and a radius of curvature at the corners, and the high temperature of the paper after the heating furnace is applicable to the A4 standard (21S) Χ 腾 着 _) _ Printed 302309 A7 B7 by the Ministry of Economic Affairs, Central Bureau of Economic Cooperation and Consumer Cooperative V. Description of the invention (6) After heating, hot forging forming is carried out while extruding by another square steel tube forming rolling mill, To form the required width, scale and corner radius of curvature. With the fifth embodiment of the present invention, the radius of curvature of the formed corner will be larger than the curvature of the corner of the final product, so cold forging from the original pipe to the hollow hollow steel pipe can be easily performed The forming process, therefore, the high-temperature heating of the polygonal hollow steel pipe that restores the original material (molecular arrangement) can be reduced by the hot forging extrusion process to promote the width and the radius of curvature of the corner to obtain the material The final product with a high constant cross-section coefficient, that is, a square steel pipe with a desired radius of curvature and width at the corner can be easily obtained. For the feature of the sixth embodiment of the present invention, a round tube with a certain diameter, plate thickness, and length suitable for the size of the final product is used, and this tube is placed in a heating furnace for heating, Secondly, the heated original tube is hot-forged by a patterned steel tube forming and rolling machine to produce a U-shaped steel tube, and then the round steel tube is cooled on a cooling bed, and the end is cut off with a cutting device The bad part of the part. According to the sixth embodiment of the present invention, by performing hot forging forming on a round steel pipe forming mill, a steel pipe conforming to the predetermined size of the round steel pipe can be manufactured. After such hot forging forming, Can produce a kind; the steel pipe is evenly soft throughout the entire section, has good elongation, and there is almost no residual stress, at the same time it can obtain high buckling strength, good secondary weldability, and square steel pipe with sufficient ties. It is the most suitable square steel pipe for the column material used in construction. _ This paper is based on the Chinese National Standard (匸 呢> Bao 4 said (2 丨 0; < 297 public _) 9 _ (please read the precautions on the back and then fill out this page) Γ 装

J 經濟部中央橾準局員工消费合作社印«. A7 B7五、發明説明。) 〔實施例〕 在以下所敘述之各實施例,主要是針對大口徑之方形 鋼管,或是圓形鋼管之製造而言,但是同樣的也可以製造 出中口徑,或小口徑之方形鋼管及圓形鋼管。 以下,根據圖1〜圖8來說明本發明之第1實施例。 如第1圖所示,在製造大口徑之方形鋼管時所選擇之 合適於此方形鋼管之一定的口徑、板厚,及長度的圓形鋼 管(原管1,亦即母管),係被準備於搬入床10。在此 之原管1 ,係使用藉由高周波焊接或電弧焊接等予以焊接 __m I — 而形成具有縫焊接部2之鋼管,但是也可以使用無縫之原 管1 »另外,搬運床1 0係靥於一種輸送形式,平行支撐 複數根的原管1,以垂直於長度方向之橫向方式來進行搬 送的作業。 被搬送至搬入床1 0的終端部之原管1 ,係載置於滾 子輸送帶形式之加熱部輸送機1 1上,然後朝長度方向行 進。之後再將原管.1搬送到加熱爐1 2內,並且將在加熱 爐1 2內之搬運中的原管1予以高溫加熱(7 2 3。(:〜 9 5 0 °C,亦即A 3變態點以上)。當原管1在輸送到加 __ ·..... .... .. 熱爐1 2時,是以一定的間隔L予以順次地輸送進入加熱 爐1 2,所以可防止因加熱時之原管的伸長,及搬送速度 差所造成的各原管端面彼此之間的衝撞。但是,若間隔L 過長的話,會致使效率不彰,因此_閲_哩控制在 ,5— 0- -CX m. Hk ψ ^ ^ 本紙張尺度適用中國國家標準(CNS> Α4规格(210Χ297公釐)1Λ -1U - (請先Μ讀背面之注意事項再填寫本頁) 裝· 訂 經濟部中央標準局貝工消費合作社印裝 Α7 Β7 五、發明説明(8 ) 此外,以一定的溫度經加熱過之原管1 ,係在被搬出 加熱爐1 2後,再輸送到焊接縫位置調整裝置1 5。此^ -------------- 接縫位置調整裝置1 5,係、由支撐滾子1 6及按壓滾子 一·一丨 ___ ______________" · ........— ~'* UL..等所構成。藉由這些滾子16,17,使原管1滾動 --- V7,而將、縫焊接部2的位置調整至一定的方向。對於此一定 方向而言,係指在製成最終方形鋼管時,使縫焊接部2 — 直保持在平板部的中央附近之位置。另外,若使用無縫的 V. - - 原管1的話,則在製程中跳過此ή接縫位置調整笔置1 5 .…一--------一^— 一 .…............ .................................—一… 〜- 的部份,或者是刪去此焊接縫位置調整裝置1 5的部份。 ....... ----------.· --------------------------------- .·-· --------------------------------------------------------------------------------- · ---------- ---------"**-*——· \ 過焊接縫位置調整裝置15的原管1 ,係被搬入圓 形鋼管成形軋機2 0內。在此,藉由複數個成形滾子2 1— 等使原管1於擠製狀態下進行無鍛成形加.工..,而以能夠加 ...-----—-......一,........----·" 工成最終的方形鋼管(最終製品)的所定之尺寸爲目標, 而來將原管1精製成一定的尺寸。在此之搬入圓形鋼管成 形軋機2 0係配置成前後兩#,但是也可以配置成一段或 二段以上。 在i形鋼管成形軋機2 0的周邊之必要的各處(搬入 -* … -..一—— 圓形鋼管成形軋機2 0的前後,或只有前段,或只有後段 ,或台架間等)設有符合於所需之數量的餘垢裝置2 3。 此除垢裝置2 3,係對於精製原管1 Α噴射有經加壓過的 水,所以可1由此水的噴射來去除乳鋼鱗片(mill scale 一 …一… ------------------- ),而獲得良好的表面。 如此地利用圓形鋼管成形軋機2 0群所製成的精原管 1 A,係歡形鑭管成形。在此,因爲經由 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐),Λ — -11 - j — HI ^ I II —訂— ^--Λ (請先閲讀背面之注意事項再填寫本頁) 經濟部中央橾準局員工消費合作杜印製 A7 B7_ 五、發明説明(9 ) 複數個細腰狀的滾子2 6等而來進行最終的熱鍛成形加工 (成形溫度A 3變態點以上),所以此刻剛接受熱鍛成形 加工後的方形鋼管3,係如圖4所示,各平板部3 a將沿 著細腰面之外方而形成圓弧面。此外,复m成 2 5係配置成前後匿段,但是也可以配置成一段或二段以 一一.一— ... » — 〜·〆.,.* ^^L.-一" 一一_ τ„_.-+. +~ . · .· ... -"· u 上。 如此經熱锻成形加工後之方形鋼管3,係經由加熱部 輸送機1 1而被載置於冷卻床2 8上。此冷卻床2 8爲輸 送帶形式,使複數根的方形鋼管3彼此平行,而以橫方向 來搬送。此冷卻床2 8之搬運中的方形鋼管3係以空冷的 形式來慢慢地予以冷卻。亦即,此方形鋼管3係因爲在同 樣的溫度之環境中予以徐冷,所以在冷卻時產生彎曲的情 況會降低。根據此徐冷後的方形鋼管3之各平板3 a將會 ------ V · 產生收縮,如圖4 B所示,而使得圓弧面形成垂直面,並 且,角部3Bb也會成銳緣,g使提高了斷面係數。 在冷卻床2 8之方形鋼管3群的搬送,是以分離鄰接 的方形鋼管3的方式,或接觸狀態下予以兩側夾持的方式 來進行搬送。但最重_要的是要使方形鋼管3能夠在同樣溫 度的環境下進行冷卻,而達到減少冷卻時所產生的變形。 到達冷卻床2 8終端之方形鋼管3,係被載置於滾子 輸送形式的第1搬運輸送機2 9上,然後於長度方向來進 行搬送作業。之後,方形鋼管3係如圖2所示被搬入矯正 寒置3 0,在此,矯正冷卻時所產生之長軸方向的彎曲, 亦即,矯正基準值以上的彎曲。並且,若彎曲程度在基準 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)1〇 -1ώ - ; 「裝 訂 ^ (請先閲讀背面之注意事項再填寫本頁) A7 ____B7 五、發明説明(10 ) 值以下的話,則方形鋼管3之製造中也是可以跳過矯正裝 置3 0,或是全部通過矯正裝置予以進行矯正的作業。 (請先閲讀背面之注意事項再填寫本頁) 通過矯正裝置3 0之方形鋼管3,係經由第1搬運輸 送器2 9移動到滾子輸送形式的繼床3 2上,再以橫方 〜............. —-·<- *—*一^ 向的方式予以搬送。之後,到達此中繼床3 2的終端之方 形鋼管3,係被載置於滾子輸送形式的第2搬運输送機 —_ .... — ,· .. 3 3上,然後於長度方向予以搬送。此搬送中的方形鋼管 3,首先藉由前端切斷裝置3 5,來切斷去除成形時所造 一.*.-·— . · 成之前端(一端)的成形不良部份,其次,再藉由後端切 —— 斷裝置3 6,來切斷去除成形時所造之後端(另一端)的 成形不良品部份,以便獲取所定尺寸,且精度良好之方形 鋼管(最終製品)3。 如此被成形之方形鋼管3 ,係如圖3所示從第2搬運 輸送機3 3被移動到洗淨床3 8上,然後再以橫方向的方 —.____ _ ·. ......'·-..… 經濟部中央揉準局員工消費合作社印製 式來搬送。此搬運中的方形鋼管3,係藉由洗淨裝置4 0 的外面洗淨噴嘴4 1及內面#淨噴嘴4 2所噴射出之洗淨 水,將在各工程(加熱,成形,冷卻,矯正,切斷等)中 之附著於鋼管的內外面的銹皮,污垢,切屑等洗淨去除。 接下來,方形鋼管3係從洗淨床3 8被移動到滾子输 送形式的第3搬運输送機4 4上,於長度方向予以搬送。 此搬送中的方形鋼管3,係通過防銹裝置4 5 ,來進行防 銹處理。之後,方形鋼管3係從第3搬運輸送機4.. 送到滾子輸送形赛^的搬出床4 6上’並予以橫方向的方式 來搬送的展時進行密集式的儲存。_ I紙張尺度適用中國國家標隼(CNS > A4規格(21〇Χ297公兔)13 _ A7 B7 五、發明説明(11 ) 從圓管到方管之藉由熱鍛成形加工所製造出來的大0 徑的方形鋼管3,亦即熱鍛成形之方形鋼管,係例如從圖 5的內面硬度分佈圖,及圖6的外面側硬度分佈圖中可以 看得出來,平板部3 a,及角部3 b,及縫焊接部2等全 斷面的機械性質幾乎成均質狀態。因此,角部3 b及縫焊 接部2的降伏強度降低,而促使延性增加,並且,因爲在 _____ 施工中對於二次焊接等,不必實施特別的管理,便能獲得 均一的機械性質,所以很容易地進行切削加工等之作業。 另外,對於熱锻成形方形鋼管而言,係從圖7之拉應 力一拉伸曲線比較圖中可以得知,平板部3 a ,角部3 b ,及縫焊接部2之降伏點皆可顯示出,並且,降伏比亦遠 ,低於規格值8 0%以上,晕處於安定之狀態,且具有充份 _的伸長能力。因此,對於採用局部的集中應力之例如建築 用的柱材時,可降低因脆性破壞而產生的危險性,特別是 作爲耐菜性佳之建築用的柱材時最爲理想。 經濟部中央棣準局員工消費合作·社印製 (請先閱讀背面之注意事項再填寫本頁) 此外,對於熱鍛成形之方形鋼管而言,係因爲其平板 部3 a,角部3 b,及縫焊接部2等,幾乎不存在有拉f申 殘留應力及壓縮殘留應力,所以可以獲得高屈曲強度。因 此,在.實施焊接施工,切斷加工,或是溶融亞鉛電鍍處理 V等之作業時,不致放產生龜裂及無法控制的變形。 再者,對於熱鍛成形之方形鋼管而言,係從圚8的溫 度轉移曲線圚中可以看得出來,平板部3 a ,角部3 b , 及縫焊接部2係顯示出與原板有同樣的轉移溫度,即使在 低溫區域也能具有充份的勒性。 —^,,丨 *···»^,. .. 本紙浪尺度適用中國國家標準(CNS ) A4規格(210X297公釐),j -14 A7 B7 經濟部中央揉準局貝工消费合作社印製 五、 發明説明 (12 1 第 9 圖 係 表 示 構 造 上 不 同 於 第 1 實 施 例 之 第 2 實 施 例 1 1 〇 亦 即 > 不 同 於 第 1 實 施 例 之 處 » 乃 是 將 藉 由 圓 形 Λκη 鋼 管 成 I 形 軋 機 2 0 所 經 過 熱 鍛 成 形 後 之 精 製 原 管 > 以 作 爲 成 品 ( 1 請 1 I 圓 形 鋼 管 之 最 終 製 品 ) 5 搬 送 進 冷 卻 床 2 8 0 然 後 I 在 冷 先 閲 1 1 讀 1 卻 床 2 8 進 行 徐 冷 的 作 業 y 之 後 便 Cto 與 第 1 實 施 例 同 樣 的 經 背 1 之 1 過 矯 正 裝 置 3 0 y 中 繼 床 3 2 9 切 斷 裝 置 3 5 > 3 6 » 洗 i 1 I 淨 床 3 8 > 洗 淨 裝 置 4 0 及 防 銹 裝 置 4 5 » 最 後 儲 存 於 ψ 項 再 1 搬 出 床 4 6 上 〇 本 百 裝 I 如 此 經 過 熱 锻 成 形 加 工 之 大 □ 徑 的 圓 形 鋼 管 ( 最 終 製 Η 'w- 1 1 I 品 ) 5 係 興 上 述 方 形 λρβ 鋼 管 3 同 樣 的 具 有 相 同 之 機 械 性 質 1 1 1 〇 1 訂 其 次 根 據 圖 1 0 圖 1 2 來 說 明 第 3 實 施 例 〇 並 且 1 9 與 第 1 實 施 例 相 同 圖 號 者 爲 同 — 構 成 物 在 此 省 略 其 1 1 詳 細 之 說 明 0 1 1 例 如 在 製 造 大 □ 徑 之 方 形 鋼 管 時 首 先 將 合 適 於 此 方 .,八 形 鋼 管 的 一 定 之 板 厚 長 度 > 及 寬 度 之 平 板 素 板 9 亦 即 鋼 1 I 板 5 1 以 多 數 塊 重叠 的 狀 態 予 以 儲 存 起 來 〇 再 將 這 些 重 叠 1 I 之 Aim 鋼 板 5 1 群 中 » 最 上 面 的 — 塊 鋼 板 5 1 藉 由 例 如 附 有 磁 1 | 石 之 吊 車 予 以 抬 起 * 然 後 再 傳 送 到 輸 送 機 6 0 上 Ο 之 後 > I ΛΙΓΗ 鋼 板 5 1 係 利 用 输 送 機 6 0 予 以 搬 運 到 洚緣 預 加 工 機 6 1 1 1 » 而 來 對 於 所 欲 進 行 縫 焊 接 之 一 對 緣 部 施 以 形 成 焊 接 用 1 1 之 邊 m 5 2 〇 1 1 另 外 I 事 先 製 作 焊 接 用 之 邊 緣 5 2 的 作 業 後 * 再 將 這 1 I 些 鋼 板 5 1 重 叠 儲 存 起 來 也 是 可 以 的 〇 或 者 是 使 用 捲 成 線 1 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0乂297公*)15 經濟部中央梂準局貝工消費合作社印製 A7 ____B7_ 五、發明説明(13 ) 圈狀之鋼板5 1,再使這線圈狀的鋼板5 1在一邊攤開的 同時進行切斷的作業也是可行的。 形成焊接用的邊緣預加工後之鋼痕5 1 ,係藉由输送 機6 0來予以搬入衝壓成形機6 _•在此衝壓成形機 6 2之鋼板5 1係被成形爲多角t空狀鋼管5 3 ·亦即, _ 〆--------------—〜—·D. --"η· --- 例如被衝壓成形7個地方,而將一對焊接用的邊緣5 2之 間留有開口使衝壓成形爲八角形狀的多角中空狀鋼管5 3 。此時之多角中空狀鋼管5 3,係在獲得秦終之方形鋼管 時,一直將縫焊接部份保持在平板部的中央附近位置。 此多角中空狀鋼管5 3係藉由輸送機6 0來搬入暫時 定位焊接機6 3內,然後加上外力使焊接用邊緣5 3彼此 間形成抵接的狀態,之後再進/行焊接的工作。而後,多角 中空狀鋼管5 3係藉由输送機6 0來搬入內面焊接機6 4 內,而來進行內面焊接5 5的作業。其次,多角中空狀鋼 , '—. _ — — - — ~ 管5 3被搬入外面焊接機6 5內,而來進行外面焊接5 6 的作業,最後製作成具有縫焊接部5 7之正八角形狀激多 .... 一 . _. " 5 8。並且,往復之各焊接作業,係利用高周 波焊接或電弧焊接等之方法予以實施焊接的工作。 如此地製作後之多角中空鋼管5 8,係從输送機6 0 上被搬送到搬入床6 6上。被搬送到搬入床6 6的終端部 之多角中空鋼管5 8,係再予以搬送到加熱爐1 2內,在 其加熱爐1 2之搬送f實施Α 3變態點以上之髙溫加熱Η 一 __·· 。而於一定的溫度加熱後,再從加熱爐1 2內將多角中空 狀鋼管5 8搬出,然後搬入至方形鋼管成形軋機2 5內。 本紙張尺度適用中國國家橾準(CNS ) Α4说格(210X297公笔)16 _ (請先Η讀背面之注意事項再填寫本頁) 裝· 訂 經濟部中央橾準局負工消費合作社印«. A7 __B7______ 五、發明説明(Η ) 此方形鋼管成形軋機2 5,係介在多數個細腰狀滾子 2 6而來進最終的熱鍛成形加工,當多角中空鋼管5 8的 各角部份被形成平面的同時,在平板部份重新的形成角部 ’亦即熱鍛成形加工成具有大口徑之四角狀的方形鋼管 .. „—Γ. 5 9 此刻剛經過熱锻成形的方形鋼管5 9 ,係其各平板部 5 9 a朝沿著細腰面的外方而形成圓弧面,但是之後,方 形鋼管5 9之各平板部5 9 a經過收縮後而致使其圚弧面 變成直狀面,並且角部R形成銳緣狀態,斷面係數隨之提 高。另外,因爲多角中空鋼管5 8爲正八角形狀,所以在 藉由輸送機進行搬運時可以利用其中的一個平板部份經常 的保持一定的方向行進,促使在方形鋼管成形軋機2 5進 行熱鍛成形加工時能夠一直將縫焊接部5 7的位置保持一 定的方向,亦即,能夠使縫焊接部5 7的位置經常保持在 平板部5 9 a的中央附近。此外,在冷卻床2 8之方形鋼 管5 9係以空冷的方式予以散熱I ,亦即以徐冷的方式來 進行冷卻的作業。 其次,根據圖1 3、圖1 4,來說明不同於第3實施 例之構成的第4實施例。 亦即不同處乃在於,利用衝壓成形機6 2來進行多角 中空狀鋼管5 3的衝壓成形時,係其縫焊接部5 7的位置 是位於多角中空狀鋼管5 3的一個角部的情況下來進行衝 壓成形加工。因此,在獲得最終的方形鋼管5 9時,縫焊 接部5 7的位置一直保持在平板部5 9 a的中央附近,而 本紙張尺度適用中國國家橾準(CNS ) A4规格(210X297公釐" — -17 — 1--------(裝-- (請先閲讀背面之注意事項再填寫本頁) 訂 B7 五、發明説明(15 ) 以此形態在搬入方形鋼管成形軋機2 5之前的多角中空鋼 管5 8,係藉由焊接縫位置調整裝置(圖中未示)等來進 行方向的調整,及定位。 第1 5圖係表示有別於第3實施例的構成之第5實施 例。 亦即,在製成具有縫焊接部5 7之正八角形狀的多角 中空鋼管5 8之後,此多角中空鋼管5 8係通過圓形成形 軋機(圖中未示)來進行冷鍛成形加工予以形成圓管6 8 。然後,再將圓管6 8搬入加熱爐1 2,施以高溫加熱Η ,最後搬入方形鋼管成形軋機2 5而使形成方形鋼管5 9 〇 對於此第5實施例而言,係很容易地進行從多角中空 鋼管5 8到圓管6 8之冷鍛成形加工,甚至從圓管6 8到 方形鋼管5 9之熱鍛成形加工也是很容易實施的*且精度 佳。另外,也是可以將多角中空鋼管5 8在搬入加熱爐 12而來施以高溫加熱Η後,通過画形成形機進行熱鍛成 形加工使形成圓管6 8。 經濟部中央標準局貝工消费合作社印装 (請先W讀背面之注意事項再填寫本頁) 對於上述第3〜第5實施例而言,雖然皆爲製造正四 角形的方形鋼管5 9 ,但是同樣的也可以製造出長方形的 方形鋼管5 9。甚至只要變更方形鋼管成形軋機2 5之滾 子的配置,也是可以進行五角形鋼管,或六角形鋼管等之 多角形鋼管5 9的熱鍛成形加工。 在上述實施例第3〜第5中,雖然皆爲選擇7個地方 施以衝壓而形成八角形狀的多角中空狀鋼管5 3 ,但是只 本紙張尺度逋用中國國家標準(CNS ) Α4規格(2丨0'/297公釐)1〇 -1〇 - 經濟部中央揉準局貝工消费合作社印製 A7 ΒΊ__ 五、發明説明(l6 ) 要改變其衝壓地方的數目,同樣的也可以任意地形成六角 形狀,或十角形狀等之多角中空鋼管5 8。 另外,衝壓加工處愈多的話愈容易與得多角中空狀鋼 ~----—. . ...... ..... 管5 3內之彎曲角度形成銳角,而促使多角中空杯解實 5 3之管狀接近於圓形,更加的適合於方形鋼管5 9之成 _ — -一 1 — *·—..— 形。但是,此刻即使增加了衝壓加工處,也遠比一般之圓 管成形的衝壓次數少了很多。 在上述第3〜第5實施例中,對於形成一處開口之八 角形狀的多角中空狀鋼管5 3進行焊接施工,而將多角中 空鋼管5 8成形。但是也可以組合一對的段面C字形狀構 件(複數之分割成形構件),而於構成兩處(複數處)之 —— 〜 ..................…一一'—.................. 縫焊接部5 7上進行焊接作業,來形成多角中空鋼管5 8 〇 其次,根據第1 6圖及第1 7圖來說明第6實施例。 圇中與第1實施例或第2實施例有相同圖號者,爲同一構 成物,在此將省略其詳細之說明》 在製造大口徑之方形鋼管時,首先必須挑選適合於此 方形鋼管(最終製品)之一定的板厚,長度,及比展開方 形鋼管後的寬度還要寬之平板素材,再將這些鋼板5 1以 重叠之方式予以儲存起來。 另外,利用邊緣預加工機6 1而形成焊接用的邊緣 5 2之鋼板5 1 ,係藉由衝壓成形機6 2,順次地將四個 地方予以衝壓成形,其次再將一對成開口狀態之焊接用的 邊緣5 2施以衝壓成形加工,而使形成四角形狀的多角中 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨Ο X 297公|)丨9 _ ' I --------^ _ _ I ---丁_______ Λ ^ 0¾. i ^-· (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消费合作社印製 A7 ______B7__ 五、發明説明(Π ) 空狀鋼管5 3A ·此刻,從多角中空狀鋼管5 3A到製成 最終的方形鋼管爲止,一直將縫焊接部的位置保持在平板 部的中央附近之形態下,來進行衝壓成形加工。 對於此多角中空鋼管而言,首先利用暫時固定焊接機 5 3將兩焊接用的邊緣5 2予以暫時性的固定之,其次, 再藉由內面焊接機6 4對於鋼管施以內面焊接5 5,再者 ,藉由外面焊接機6 5對於鋼管施以外面焊接5 6,最後 製成具有縫焊接部5 7之正四角形狀的多角中空鋼管 5 8 A。 如此方式下所被製成之多角中空鋼管5 8 A,係因爲 如上述那樣使用比展開鋼管的寬度還要寬的鋼板5 1,所 以其各平板部5 8 A的寬度Wi係比最終製品(如後述) 之平板部的寬度來得寬。 如上述所被製成的多角中空鋼管5 8 A,係從輸送機 6 0搬送到搬入床6 6 ,然後再從終端部運送到加熱爐 1 2,之後在加熱爐內施以高溫加熱Η。 此外,被加熱到一定溫度之多角中空鋼管5 8Α,係 從加熱爐1 2搬出後,再搬入前段方形鋼管成形軋機7 0 。對於此前段方形鋼管成形軋機7 0而言,係經由複數個 細腰狀滾子7 1而來進行熱锻成形加工後(成形溫度, Α3變態點以上),再對於多角中空鋼管5 8 Α進行前段 的擠製成形。之後,將多角中空鋼管5 8 A運送到後段方 形鋼管成形軋機7 2。對於此後段方形鋼管成形軋機7 2 而言,係經由複數個細1狀滾子7 3而來進行熱鍛成形加 本紙張尺度遑用中國國家標準(CNS ) A4規格(210X 297公釐) -ώϋ - ^1. ^^^1 ^^^^1 ί In Λ n m ^^^1 —^ϋ ml ^^4 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央揉準局員工消费合作社印装 A7 £7_ 五、發明説明(l8 ) 工後(成形溫度,A 3變態點以上),再對於多角中空鋼 管5 8 A進行前段的擠製成形。最後以一定的尺寸完成方 形鋼管59之熱鍛成形加工。 此方形鋼管5 9爲最終製品,其平板部5 9 a的寬度 W係藉由2段(複數段)的擠製成形加工,而使上述之多 角中空鋼管5 8A的平板部5 8 a的寬度Wi大於平板部 5 9 3的寬度界(界<界1)。然後再藉由熱鍛的擠製成 形,來完成方形鋼管5 9的前端部到後端部之成形,因此 ,於復製程中則不須要進行切除前端部或後端部之作業。 另外,於短距離間進行製作,所以自然地提高了成品率。 此外,剛完成熱鍛成形之後的方形鋼管5 9,係其各 平板部5 9 a成直狀面,並且其角部R形成銳緣,而提高 了斷面係數,其次,經過熱锻成形後的方形鋼管5 9,係 在冷卻床2 8上之搬送中進行空冷形式的散熱I ,亦即, 進行徐冷。 對於上述之第6實施例而言,係利用前段方形鋼管成 形軋機7 0和後段方形鋼管成形軋機7 2,在前後兩段一 邊擠製一邊進行熱鍛成形加工,但也是可以只利用單方, 或者是二段以上之多數段來進行加工》 其次,根據第1 8圖來說明有別於第6實施例的第7 實施例。 藉由衝壓成形機6 2來將厚肉之鋼板5 1衝壓成形成 多角中空狀鋼管5 3 A,而對於此多角中空鋼管而言,首 先利用暫時固定焊接機5 3將兩焊接用的邊緣5 2予以暫 本紙張尺度適用中國國家橾準(CNS)八4規格(210X297公t)21 _ ^^^1 ^i·— an— ^^^1 ^^^1 In tn J 1^1 In ^^1« In -0¾"· (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(l9 ) 時性的困定之,其次,再藉由內面焊接機6 4對於鋼管施 以內面焊接5 5 ’再者’藉由外面焊接機6 5對於鋼管施 以外面焊接5 6,最後製成具有縫焊接部5 7之正四角形 狀的多角中空鋼管5 8A。 如此方式下所被製成之多角中空鋼管5 8A,係因爲 在衝壓成形時使用比展開方形鋼管(最終製品)的寬度還 要寬的鋼板(平板素材)5 1,所以其各平板部5 8 A的 寬度Wi係比最終製品(如後述)之平板部的寬度來得寬 ,並且,角部5 8 b的曲率半徑Ri係形成比最終製品的 角部之曲率半徑要來得大。 如上述所被製成的多角中空鋼管5 8 A,係從输送機 6 0搬送到搬入床6 6,然後再從終端部運送到加熱爐 1 2,之後在加熱爐內施以高溫加熱Η。 此外,被加熱到一定溫度之多角中空鋼管5 8 A,係 從加熱爐1 2搬出後,再搬入前段方形鋼管成形軋機7 0 。對於此前段方形鋼管成形軋機7 0而言,係經由複數個 細腰狀滾子7 1而來進行熱鍛成形加工後(成形溫度, A 3變態點以上),再對於多角中空鋼管5 8 A進行前段 的擠製成形。之後,將多角中空鋼管5 8 A運送到後段方 形鋼管成形軋機7 2。對於此後段方形鋼管成形軋機7 2 而言,係經由複數個細腰狀滾子7 3而來進行熱鍛成形加 工後(成形溫度,A 3變態點以上),再對於多角中空鋼 管5 8 A進行前段的擠製成形。 對於如此的多角中空鋼管5 8 A而言,係藉由前段方 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公笔)22 _ (請先閲讀背面之注意事項再填寫本頁) 裝· -4 經濟部中央標準局貝工消費合作社印«. A7 _____B7_ 五、發明説明(2〇 ) 形鋼管成形軋機7 0和後段方形鋼管成形軋機7 2之複數 段的擠製成形加工(或單數段的擠製成形)後,而製成最 終製品的方.形鋼管。此刻,經過上述之擠製成形加工後的 方形鋼管5 9之平板部5 9 a的寬度W,係比多角中空鋼 管5 8 A的寬度Wi來得窄,亦即w<Wi。並且,其角部 5 9的曲率半徑R比多角中空鋼管5 8 A之角部5 8 b的 曲率半徑R 1來得小,亦即R < R 1。 如上述那樣藉由衝壓所形成之角部5 8 b的曲率半徑 Ri將比方形鋼管5 9 (最終製品)之角部5 9 b的曲率 半徑R要來得大,因此可以很容易地進行衝壓成形加工, 並且,藉由高溫加熱Η使回恢原本的材質(分子配列)之 多角中空鋼管5 8 A,能在熱鍛擠製成形加工之下,促使 寬度W及角部5 9 b的曲率半徑R縮小,而來求得材質不 變之斷面係數高的最終製品,亦即可以輕易的獲取欲求之 角部的曲率半徑及寬度之方形鋼管5 9。 對於上述之第6,第7實施例而言,首先對於多角中 空狀鋼管5 3 A實施暫時固定焊接5 4之後,再進內面焊 接5 5 ,然後再進行外面焊接5 6而製成多角中空鋼管 58A,但是也可以先進行外面焊接56,再進行內面焊 接5 5,或者是內外面焊接55,5 6同時進行也是可行 的,另外也可以省略暫時固定焊接5 4之步驟。 其次,根據第19圖及20圖來說明第8實施例。 例如在製造大口徑之四角狀的方形鋼管時,首先必須 準備適合於此方形鋼管(最終製品)之所定的板厚,長度 本紙張尺度遑用中國國家標準(CNS ) A4規格(210X297公* ) '^ ' n· n —Bm·— In m n .^1 ^^1 ^^1 ^^1 (請先閱讀背面之注意事項再填寫本頁) 〇023dd A7 ____B7_ 五、發明説明(21 ) 之素材,亦即捲筒狀之鋼板8 1。此鋼板8 1 ,係利用由 捲筒等而構成之回捲裝置9 0予以捲開,之後再藉由平路 機9 1予以橋正成平坦狀》最後,藉由切斷裝置9 2切除 平坦狀的鋼板81的前端部份。 上述被連績移動之平坦狀的鋼板8 1 ,係藉由修邊裝 置9 3來切除兩側端部份,其寬度要比方形鋼管(最終製 品)的寬度來得寬。其次,鋼板8 1係藉由預成形裝置 9 4予以慢慢地形成R狀,之後再利用分離裝置9 5慢慢 地使形成爲U字形狀。 此U字形狀的鋼板8 1 ,係藉由叢集式軋機9 6將其 上部之一對的垂直狀板部份向內側彎曲,然後再利用凸片 軋輥裝置9 7慢慢地使形成爲圓管狀,促使一對左右的側 緣之間藉由衝壓成形加工使相互抵接而形成圓形中空狀鋼 管8 2。再將此圓形中空狀鋼管8 2送入高周波電阻焊接 機9 8,進行加熱熔融方式之焊接,之後利用切削裝置 9 9來除切焊接後所形成之表面的聯珠桿接痕跡,而製成 具有縫焊接部8 3之園形狀的中空鋼管(原管)8 4。 經濟部中央標準局男工消費合作社印裂 (請先閱讀背面之注意事項再填寫本頁) 如此被製成之中空鋼管8 4,係被輸送入複數台(二 台)的成形裝置1 0 0,經由複數個細腰的滾子1 〇 }使 形成(矯正)近似真圓形狀。接下來將中空鋼管8 4搬入 方形鋼管成形軋機1 0 2。此方形鋼管成形軋機1 〇 2爲 複數台(五台),分別地經由複數個細腰狀滾子1〇 3來 慢慢地進行冷鍛成形加工,而形成四角形狀的多角中空鋼 管8 5 · 本紙張尺度適用中國國家標窣(CNS ) A4规格(2丨0 X 297公釐)〇 . ' ~ -24 - 經濟部中央梂準局貝工消费合作社印製 A7 _ B7 五、發明説明(22 ) 此刻,多角中空鋼管8 5,係在獲得最終的方形鋼管 時,始終將縫焊接部8 3 —直保持在平板部的中央附近的 位置來進行冷鍛加工。然後經過冷鍛加工成形後的多角中 空鋼管8 5,係因爲如上述那樣使用比展開後的方形鋼管 之寬度還要寬的鋼板8 1 ,所以各平板部8 5 a的寬度 Wi比最終製品(將於後面敘述)的平板部之寬度還要來 得寬。另外,此多角中空鋼管8 5在接受彎曲橋正裝置 1 0 4的矯正彎曲之後,再藉由移動式切斷裝置1 0 5切 斷成所需之一定的長度。 如此製成之多角中空鋼管8 5係直接或是從儲存在別 的場所搬送到輸送形式的搬入床1 0 6上。其次,被输送 到搬入床1 0 6的終端部之多角中空鋼管8 5,係於長度 方向被送入加爐1 0 7內,進行A 3變態點以上的高溫加 熱Η。 完成一定溫度加熱後之多角中空鋼管8 5 ,係被搬出 加熱爐1 0 7,然後再搬入前段方形鋼管成形軋機1 〇 8 。對於此前段方形鋼管成形軋機1 0 8而言,係經由複數 個細腰狀滾子1 0 9來進行熱锻成形(成形溫度,人3變 態點以上),再對於多角中空鋼管85進行前段的擠製成 形加工。接下來,多角中空鋼管8 5被送入後段方形鋼管 成形軋機1 1 0。對於此後段方形鋼管成形軋機1 1 〇而 言,係經由複數個平形狀滾子1 1 1來進行熱鍛成形(成 形溫度,Α 3變態點以上),再對於多角中空鋼管8 5進 後段(最終段)的擠製成形加工,以一定尺寸的口徑來完 本紙張尺度遑用中國國家標率(CNS ) A4规格(210X297公龟)25 _ ' ^^1· HH i^i —Bn In ^^^1 4. J m —B^i In nn J 0¾ j (請先閲讀背面之注意事項再填寫本頁) 經濟部中央梯準局員工消费合作社印製 A7 _B7____ 五、發明説明(23 ) 成熱鍛成形加工,而形成四角形狀的方形鋼管8 6。 此方形鋼管8 5爲最終之製品,其平板部8 6 a的寬 度W係藉由2段(複數段)的擠製成形加工,而使上述之 多角中空鋼管5 8 A的平板部5 8 a的寬度Wi大於平板 部5 9 3的寬度界(亦即,界<界1)。然後再藉由熱鍛 的擠製成形,來完成方形鋼管5 9的前端部到後端部之成 形,因此,於後製程中則不須要進行切除前端部或後端部 之作業。另外,於矩距離間進行製作之故,所以自然地提 高了成品率。並且,剛經熱鍛成形加工之後的方形鋼管 8 6,係其各平板部8 6 a形成直狀面,而其角部R成銳 緣狀,且斷係數亦提高。 此外,在前後的方形鋼管成形軋機1 0 8,1 2 0的 周邊設置有除垢裝置1 1 2,藉由此除垢裝置1 1 2對於 方形鋼管8 6噴射經加壓過的水,來除去鋼管表面的軋鋼 鱗片,改善其表面。經過熱鍛成形的方形鋼管8 6係於冷 卻床11 3進空冷形式的散熱I ,亦即,在同樣的溫度環 境下進行徐冷,使得減少冷卻時所產生彎曲變形。 對於上述之第8實施例而言,從中空鋼管8 4到多角 中空鋼管8 5之冷锻成形加工雖然是由一段之方形鋼管成 形軋機1 0 2來進行,但是也可以由複數段的方形鋼管成 形軋機1 0 2來進行。另外,藉由前段方形鋼管成形軋機 1 0 8和後段成形軋機1 10 ’於前後兩段一邊擠製一邊 進行熱鍛成形加工•除此之外也可以僅以一段或二段以上 來進行。__ 本紙張尺度逋用中國國家標率(CNS) A4規格(21〇><297公* )26 _ (請先W讀背面之注意事項再填寫本頁) .裝· 訂 Λ A7 __B7 五、發明説明(24 ) 對於上述之第8實施例而言,雖然是對於圓形中空狀 鋼管8 2的一處開口進行焊接而使形成中空鋼管8 4,但 是也可以合併一對斷面成半圆的構件(複數個分割園弧狀 構件),並施以焊接,而來形成存在有縫焊接部83的中 空鋼管4。 其次,根據第2 1圖來說明不同於第8實施例之構成 的第9資施例。 在成形裝置1 0 0經由細腰滾子1 〇 1所形成(矯正 )之近似圓狀之中空鋼管8 4,係被搬入方形鋼管成形軋 機1 0 2之後’利用複數個細腰狀滾子1 〇 3來慢慢地進 行冷鍛成形加工,而形成四角狀的多角中空鋼管8 5。 此刻,多角中空鋼管8 5係藉由修邊裝置9 3來切除 兩側部份之不良的邊緣,而經修整後之鋼板8 1的寬度要 比展開方形鋼管的寬度來得寬,所以其各平板部8 5的宽 度Wi形成比最終製品的平板部的寬度還要寬,並且其角 部8 5 b的曲率半徑R \遠比最終製品的角部之曲率半徑 來得大。 經濟部中央標準局員工消费合作社印製 (請先閱讀背面之注意事項再填寫本頁) 如此一般被製成之多角中空鋼管8 5,係於長度方向 被搬送進加熱爐1 0 7,施以高溫加熱Η。然後,再將多 角中空鋼管8 5输送進前段方形鋼管成形軋機1 〇 2,經 由複數個細腰狀滾子1 0 9來進行熱鍛成形加工(成形溫 度,Α3變態點以上),亦即,進行前段之擠製成形加工 之後,再利用除垢裝置1 1 2對於鋼管表面噴射經過加壓 的水來除去軋鋼鱗片,然後再送到後段方形鋼管成形軋機 本紙張尺度適用中國國家橾準(CNS ) Α4規格1 210X297公釐)' -Ζ ί - A7 __ B7_ 五、發明説明(25 ) (請先閱讀背面之注意事項再填寫本頁) 1 1 0 ’經由複數個平形滾子1 1 1來進行熱鍛成形加工 (成形溫度,A3變態點以上),亦即,進行後段(最終 段)的擠製成形加工。 對於如此的多角中空鋼管8 5而言,係藉由前段方形 鋼管成形軋機1 0 8和後段方形鋼管成形軋機1 1 〇之複 數段的擠製成形加工(或單數段的擠製成形)後,而製成 最終製品的方形鋼管8 6。此刻,經過上述之擠製成形加 工後的方形鋼管8 6之平板部8 6 a的寬度W,係比多角 中空鋼管8 6 a的寬度Wi來得窄,亦即WSWi。並且, 其角部8 6曲率半徑R比多角中空鋼管8 5之角部8 5的 曲率半徑Ri來得小,亦即R<Ri。 經濟部中央橾準局負工消費合作社印装 如上所述那樣藉由方形鋼管軋機1 〇 2所形成之角部 8 5 b的曲率半徑Ri將比方形鋼管8 6 (最終製品)之 角部8 6 b的曲率半徑R要來得大,因對對於從中空鋼管 8 4到多角中空鋼管8 5而言,可以很容易地進行冷鍛成 形加工,然後藉由髙溫加熱Η使回恢原本的材質(分子配 列)之多角中空鋼.管8 5,在熱鍛擠製成形加工之下,促 使寬度W及角部8 6 b的曲率半徑R縮小,而來求得材質 不變之斷面係數高的最終製品,亦即可以輕易的獲取欲求 之角部的曲率半徑及寬度之方形鋼管8 6。 對於上述之各實施例而言,係在加熱爐1 2內,使原 管1於長度方向一邊搬送一邊進行加熱,但也可以如圖 2 2〜圚2 8所示之第1 0實施例那樣,採用垂直於原管 1的長度方向之橫方向的形式來進行搬送與加熱的作業》 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公笔)28 _ A7 __B7____ 五、發明説明(26 ) 並且,圖中與第1或第3實施例有相同圖號者,皆爲同一 構成物,在此省略其詳細之說明。 如第2 2圖所示,例如在製造大口徑之四角狀的方形 鋼管3時,首先在搬入床1 2 0上準備有圚形之原管1。 此搬入床1 2 0爲設置於地板1 2 1上之輸送帶形式者, 平行支撐複數根的原管1,並以垂直於長度方向A之橫方 向B來進行搬運的工作。然後再將位於搬入床1 2 0的終 端部之原管1送入加熱爐1 3 0,在此加熱爐1 3 0內, —邊以垂直於長度方向A之橫方向B來搬送鋼管,一邊以 高於A 3變態以上的溫度來對鋼管施以高溫加熱Η。 上述加熱爐1 3 0係如圖2 3〜圖2 5所示,係由: 上部形成有支撐面1 3 1 a之底部爐壁1 3 1 ;及 從此底部爐壁131的左右兩端成立設狀態之側部爐 壁1 3 2 ;及 從上述底部爐壁131的前端成立設狀態之前部爐壁 1 3 3 ;及 經濟部中央樣準局貞工消費合作社印製 (請先《讀背面之注意事項再填寫本頁) 從上述底部爐壁1 3 1的後端成立設狀態之後部爐壁 1 3 4 ;及 設置於側部爐壁1 3 2和前部爐壁1 3 3和後部爐壁 1 3 4之上端間的頂部爐壁1 3 5等而構成箱形的加熱爐 〇 並且,加熱爐1 3 0藉由支撐框1 2 2等予以支撐在 地板1 2 1上。 此外,在前部爐壁1 3 3及後部爐壁1 3 4上分別設 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公笔) _ 經濟部中央橾準局ec工消費合作社印裝 A7 B7 五、發明説明(27 ) 置有搬入口 1 36及搬出口 1 37,並且在搬入口 1 36 及搬出口 137上分別安裝有開閉門138,139 ·在 此,搬入口 136及搬出口 137,係以能夠讓所欲加熱 之最大口徑及長度的原管1以垂直長度方向A之橫方向B 的形式通過之最小尺寸及形狀來形成。另外,在各爐壁 1 3 2〜1 3 5等之所定的位置來設置一定數量的加熱燃 燒器1 4 0。又,在鄰接於上述頂部爐壁1 3 5之搬出口 1 3 5的部份設置有上下方向的排煙口 1 4 1 » 另外,在上述底部爐壁1 3 1上設置有可進行昇降動 作及前後動作之可動爐體。亦即,在底部爐壁1 3 1的左 右方向上之複數個地方(本案之實施形態爲4處)設置有 幾乎與底部爐壁等長之開縫1 4 3,可動爐體1 4 2係昇 降及前後作動自在地嵌合於這些開縫1 4 3內。並且,在 可動爐體1 4 2的上面,以相當於後述之一定的節距之位 置來設置凹入圓弧狀的抬起面1 4 2 a。 再者,底部爐壁1 3 1的支撐面1 3 1 a上之一處或 複數處設置有轉動用突起體1 4 4。此轉動用突起體 1 4 4,係比支撐面1 3 1 a還要先接觸到下降作動之原 管1 ,並爲了使此原管1自轉,而以加熱爐1 3 0的前端 側爲上位,後端側爲下位來形成一傾斜面。藉由以上所述 之圖號1 3 1〜1 44等之構件來構成加熱爐1 3 0。 上述搬入口 1 3 6的外側配設有搬入手段1 4 5,並 且在搬出口 1 3 7的外側配設有搬出手段1 4 6 »這類的 搬入手段1 4 5及搬出手段1 4 6,係以夾持形式和升降 本紙張尺度遑用中國國家揉準(CNS ) A4規格(210X297公免)3〇 (請先Μ讀背面之注意事項再填寫本頁) 裝 訂 30S309 A7 _____B7_ 五、發明説明(28 ) 形式來構件,並且也可以省去利用搬入床1 2 0之输送搬 運力。 此外,被搬入上述加熱爐1 3 0之原管1 ,係藉由使 可動爐體1 4 2進行昇降動作及前後動作的間歇順次搬送 裝置1 5 0,以垂直於其長度方向A之橫方向B的方式來 將原管输送到後側端,而且一邊在搬運中一邊進行高溫加 熱Η。另外,在底部爐壁1 3 1的下方形成有靠地板 121側之凹部123,並在此凹部123內配設有底座 1 5 1。從此底座1 5 1上立設有複數根的支撐桿1 5 2 ,藉由這些支撐桿1 5 2的上端來支撐底部爐壁1 3 1的 底面側。 上述可進行昇降作動及前後作動之可動體1 5 3,係 配設成爲可以回避上述支撐桿1 5 2群》 此可動體1 5 3係由: 下部框體1 5 4 ;及 經濟部中央標準局貞工消費合作社印袈 (請先閲讀背面之注意事項再填寫本頁) 在此下部框體1 5 4的左右方向上之複數個地方(本 發明之實施形態爲四個地方)所立設之支撐桿155;及 在各處的前後之支撐桿1 5 5的上端之間所設置之支 持板15 6等而來構成。 並且,上述可動爐體1 4 2被固定於這些支持板 1 5 6的上面。 此外,爲了使上述可動體1 5 3進行昇降作動之昇降 作動裝置1 5 7係由: 位於前後方向上之複數個地方的底座151上藉由橫 本紙張尺度適用中國國家樣準(CNS ) Α4规格(210 X 297公|) A7 _B7_ 五、發明説明(29 ) 銷1 5 8來設置可使在前後方向上搖動自如之複數個橫桿 1 5 9 ;及 (請先Μ讀背面之注意事項再填寫本頁) 被連結於這些橫桿1 5 9的下端間之作動於前後方向 的推拉桿1 6 0 ;及 被連結於此推拉桿1 6 0的一端之昇降作動用的氣缸 1 6 1 ;及 被樞著於各橫桿1 5 9的上端,且被抵接於可動體 1 5 3之下部框髖1 5 4的下面之滾子1 6 2等而構成》 此外,昇降作動裝置1 5 7係被配置成左右一對。並 且,兩昇降作動用氣缸161爲同時作動。 前後作動用氣缸1 6 3爲使上述可動體1 5 3前後作 動,而置於被連接在下部框體1 5 4之腕體1 6 4和上述 底座1 5 1之間。此前後作動用氣缸1 6 3和上述昇降用 氣缸1 6 1 ,係相對搖動自在地連接於連結構件。藉由以 經濟部中央搮準局男工消费合作社印装 上所述之圖號1 5 1〜1 6 4來構成間歇順次输送裝置 1 5 0。另外,因爲可動爐體1 4 2的作動之下而使得開 縫1 4 3的部份渐形成之間隙,可藉由密封裝置(圖中未 示)予以適宜地封閉。 如上所述被搬送到搬入床1 2 0的終端之原管1 ,係 於開啓開閉門1 3 8之後,藉由搬入手段1 4 5之作動, 以垂直於其長度方向A的橫方向B來將原管1通過搬入口 1 36而搬運到加熱爐1 30內•此刻之可動爐體1 42 係下降動作且朝搬入口 1 3 6側作前進動作。因此,被搬 入加熱爐內之原管1,係如圓25所示,被支撐於底部爐 本紙張尺度適用中國國家橾準(CNS)A4规格( 210X297公皂)32 _ A7 B7 經濟部中央揉準局員工消费合作社印製 五、 發明説明 (30 1 1 壁 1 3 1 的 支 撐 面 1 3 1 a 上 9 然 後 並 在 搬 入 原 管 1 之 後 1 1 關 閉 開閉 門 1 3 8 0 1 I 在此 狀 態 下 藉 由 昇 降 作 動 用 氣 缸 1 6 1 的 收 縮 而 來 請 1 先 1 搖 動 橫桿 1 5 9 群 > 並 藉 由 向 上 方 移 動 的 滾 子 1 6 2 群 使 閲 讀 1 1 可 動 體1 5 3 上 昇 , 然 後 經 由 此 可 動 體 1 5 3 使 可 動 爐 體 背 之 1 1 注 I 1 4 2群 在 開 縫 1 4 3 內 上 昇 作 動 D » 因 此 > 如 圖 2 6 所 意 事 1 示 ♦ 藉由 支 撐 面 1 3 1 a 予 以 支 撐 之 原 管 1 * 係 經 由 抬 起 項 再 4 1 面 1 4 2 a 予 以 抬 起 0 其 次 藉 由 前 後 作 動 用 氣 缸 1 6 3 本 頁 裝 1 之 伸 展的 動 作 使 利 用 滾 子 1 6 2 群 來 予 以 支 持 的 可 動 體 '—✓ 1 I 1 5 3後 退 並 經 由 此 可 動 體 1 5 3 使 可 動 爐 體 1 4 2 群 1 1 在 開 縫1 4 3 內 進 行 後 退 動 作 E 因 此 如 第 2 7 圖 所 示 I 1 訂 經 由抬 起 面 1 4 2 a 將 抬 起 之 原 管 1 以 _. 定 的 距 離 被 搬 1 I 送 到 後端 側 〇 1 1 另外 藉 由 昇 降 用 氣 缸 1 6 1 的 伸 展 動 作 使橫桿 1 1 1 5 9群 搖 動 j 再 經 由 可 下 方 搖 動 之 滾 子 1 6 2 群 使 可 動 」. 體 1 5 3 下 降 * 並 經 由 此 可 動 體 1 5 3 使 可 動 爐 體 1 4 2 1 | 群 在 開縫 1 4 3 內 進 行 下 降 動 作 F 9 因 此 如 第 2 8 圖 所 1 I 示 9 藉由 抬 起 面 1 4 2 a 予 以 抬 起 之 原 管 1 將 可 傅 送 到 支 1 1 撐 面 13 1 a 〇 之 後 • 利 用 W- 刖 後 作 動 用 氣 缸 1 6 3 的 收 縮 1 » 使 得藉 由 滾 子 1 6 2 群 予 以 支 撐 之 可 動 體 1 5 3 -->-八 刖 進 > 1 並 經 由此 可 動 體 1 5 3 使 可 動 爐 體 1 4 2 群 在 開 縫 1 4 3 1 1 內 進 行前 進 動 作 G » 因 此 1 如 第 2 5 圖 所 示 t 使 空 的 抬 起 1 1 面 1 4 2 a 以 — 定 的 距 離 回 到 前 端 側 〇 1 I 如此 一 來 9 便 可 以 使 得 原 管 1 通 過 短 時 間 開 放 之 搬 入 1 本紙張尺度適用中國國家標準(CNS > A4規格(210X29*7公釐) 一 33 302309 A7 _B7 五、發明説明(31 ) 口 1 3 6而來搬入到加熱爐1 30內。然後,位於加熱爐 1 3 0內之原管1將經由幾乎不受熱影響的可動爐體 (請先聞讀背面之注意事項再填寫本頁) 1 4 2,利用間歇順次輸送裝置1 5 0的作動,以垂直長 度方向A的橫方向B之前進方式,使原管1以一定的節距 從端側順次地搬送到後端側。之後,利用加熱燃燒器 1 4 0對於在加熱爐1 3 0內之搬送中的原管1進行A3 變態點以上的高溫加熱Η。 另外,在加熱爐1 3 0內,可以同時搬運複數根的原 管1。並且,在進行順次輸送之搬運之作業時,基本上在 使原管1處於靜止狀態下進行的,所以可以在不傷及原管J Printed by the Consumer Cooperative of the Central Department of Economics of the Ministry of Economic Affairs «. A7 B7 V. Invention description. ) [Embodiments] The embodiments described below are mainly for the manufacture of large-diameter square steel pipes or round steel pipes, but the same can also be produced for medium-diameter or small-diameter square steel pipes and Round steel tube. Hereinafter, a first embodiment of the present invention will be described based on FIGS. 1 to 8. As shown in Figure 1, the round steel pipe (original pipe 1, namely the mother pipe) with a certain diameter, plate thickness, and length that is suitable for this square steel pipe is selected when manufacturing a large-diameter square steel pipe. Prepare to move into bed 10. Here, the original pipe 1 is welded by high frequency welding or arc welding, etc. __m I — to form a steel pipe with a seam welded part 2, but a seamless original pipe 1 can also be used »In addition, the transfer bed 1 0 It is tied to a form of conveyance, which supports multiple original tubes 1 in parallel, and carries out the conveying operation in a transverse manner perpendicular to the longitudinal direction. The original pipe 1 transported to the end of the bed 10 is placed on the conveyor 11 in the heating section in the form of a roller conveyor, and then travels in the longitudinal direction. After that, the original tube .1 is transferred to the heating furnace 1 2, and the original tube 1 being transported in the heating furnace 12 is heated at high temperature (7 2 3. (: ~ 9 5 0 ° C, that is, A 3 above the metamorphosis point). When the original tube 1 is transported to the heating furnace __ · ................ The heating furnace 1 2 is sequentially transported into the heating furnace 1 2 at a certain interval L, Therefore, it is possible to prevent the collision between the end faces of the original tubes caused by the extension of the original tube during heating and the difference in conveying speed. However, if the interval L is too long, it will cause inefficiency, so In, 5-0- -CX m. Hk ψ ^ ^ This paper scale is applicable to the Chinese national standard (CNS> Α4 specification (210Χ297 mm) 1Λ -1U-(please read the precautions on the back before filling this page) · Printed and printed A7 Β7 by Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (8) In addition, the original tube 1 that has been heated at a certain temperature is transferred out of the heating furnace 12 before being transported to welding Seam position adjusting device 15 5. This ^ -------------- Seam position adjusting device 15 is the support roller 16 and the pressing roller. ______________ " · ........-~ '* UL .. etc .. With these rollers 16, 17, the original tube 1 is rolled --- V7, and the position of the seam welded part 2 Adjust to a certain direction. For this certain direction, it means that when the final square steel pipe is made, the seam welded part 2 is kept at a position near the center of the flat part. In addition, if seamless V.- -If the original tube 1 is used, skip the adjustment of the seam position during the manufacturing process and set the pen 1 5... One ----- one--.................... ...............................-one ... ~-part, or delete this welding seam Part of position adjustment device 15 ............................... -----------. ·-· ----------------------------------- ---------------------------------------------- · --- ------- --------- " **-* —— · \ The original tube 1 of the welding seam position adjusting device 15 was moved into the round steel tube forming rolling mill 20. Here, the original tube 1 is subjected to non-forging forming processing in the extruded state by a plurality of forming rollers 2 1-etc., and can be added ...--------... . ..1 ......... "" The final size of the final square steel pipe (final product) is the goal, and the original tube 1 is refined to a certain size. In this case, the round steel tube forming rolling mill 20 is configured as two front and rear #, but it can also be configured as one or more stages. Necessary places around the i-shaped steel tube forming rolling mill 20 (moved into-*…-.. 1-before and after the round steel tube forming rolling mill 20, or only the front section, or only the rear section, or between the stands, etc.) Equipped with the required amount of residual scale device 23. The descaling device 23 is sprayed with pressurized water to the refined original pipe 1 Α, so the sprayed water can be used to remove the milk steel scale (mill scale one ... one ... ------- ------------), and get a good surface. In this way, the refined raw tube 1 A produced by the group 20 of round steel tube forming rolling mills is formed into a Huan shape lanthanum tube. Here, because the Chinese National Standard (CNS) A4 specification (210X297 mm) is applied through this paper standard, Λ — -11-j — HI ^ I II — order — ^-Λ (Please read the notes on the back first (Fill in this page) A7 B7_ Printed A7 B7_ by the Consumer Cooperation Department of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs 5. Description of the invention (9) A plurality of thin waist rollers 2 6 etc. to perform the final hot forging process (forming temperature A 3 Above the abnormal point), so the square steel pipe 3 immediately after hot forging is processed as shown in FIG. 4, and each flat portion 3 a will form an arc surface along the outside of the narrow waist surface. In addition, the complex m into 2 5 series is configured as the front and back hidden sections, but it can also be configured as one or two sections with one one. One — ... »— ~ · 〆.,. * ^^ L.- 一 " one One _ τ „_.- +. + ~. ·....-&Quot; · u. The square steel pipe 3 after such hot forging forming is placed on the heating section conveyor 1 1 On the cooling bed 28. The cooling bed 28 is in the form of a conveyor belt, so that a plurality of square steel pipes 3 are parallel to each other and are transported in a horizontal direction. The square steel pipes 3 in the transport of this cooling bed 28 are air-cooled Come to cool slowly. That is to say, the square steel pipe 3 is chilled in the same temperature environment, so the occurrence of bending during cooling will be reduced. According to the flat plates of the square steel pipe 3 after chilling 3 a will shrink ------ V, as shown in Fig. 4B, and the arc surface will form a vertical surface, and the corner 3Bb will also form a sharp edge, g will increase the section coefficient. The transportation of the group of square steel pipes 3 on the cooling bed 28 is carried out by separating the adjacent square steel pipes 3 or by clamping both sides in contact But the most important thing is to enable the square steel pipe 3 to be cooled in the same temperature environment, so as to reduce the deformation caused by cooling. The square steel pipe 3 that reaches the cooling bed 2 8 terminal is placed on the roller On the first conveying conveyor 2 9 in the form of conveyance, the conveying operation is carried out in the longitudinal direction. After that, the square steel pipe 3 is carried into the correction cold place 30 as shown in FIG. 2, where the length generated during cooling is corrected The bending in the axis direction, that is, the bending above the reference value is corrected. And, if the bending degree is at the standard paper size, the Chinese National Standard (CNS) A4 specification (210X297 mm) 1-10-1--"Binding ^ (please (Read the precautions on the back before filling in this page) A7 ____B7 5. If the value of the invention (10) is below the value, the correction device 30 can also be skipped in the manufacture of the square steel tube 3, or all corrections can be made by the correction device Operation. (Please read the precautions on the back before filling in this page) The square steel pipe 3 through the straightening device 30 is moved to the roller bed-type secondary bed 3 2 through the first conveying conveyor 2 9 and then Fang ~ ............. - · <-* — * One ^ way to be transported. After that, the square steel pipe 3 that reached the end of this relay bed 3 2 was placed on the second conveying conveyor in the form of roller conveyance — 3... 3, and then in the length direction Be transported. The square steel tube 3 being transported is first cut and removed by the front-end cutting device 3 5 to form the defective part formed at the front end (one end). Second, then The rear-end cutting-breaking device 36 is used to cut and remove the defective part of the rear end (the other end) formed during forming, so as to obtain a square tube (final product) 3 of a predetermined size with good accuracy. The square steel pipe 3 formed in this way is moved from the second conveying conveyor 3 3 to the washing bed 3 8 as shown in FIG. 3, and then in the lateral direction —.____ _ · ... . '· -..... Printed by the Consumer Cooperative of the Ministry of Economic Affairs of the Central Bureau of Accreditation. The square steel pipe 3 in this transportation is the washing water sprayed by the outer cleaning nozzle 4 1 and the inner surface #clean nozzle 4 2 of the cleaning device 40, which will be used in various processes (heating, forming, cooling, Correction, cutting, etc.) The rust, dirt, cuttings, etc. attached to the inside and outside of the steel pipe are washed and removed. Next, the square steel pipe 3 is moved from the washing bed 38 to the third conveying conveyor 44 in the form of roller conveyance, and is conveyed in the longitudinal direction. The square steel pipe 3 being transported is passed through an anti-rust device 4 5 to perform anti-rust treatment. After that, the square steel pipe 3 is sent from the third conveying conveyor 4 to the roll-out bed 4 of the roll-out bed 4 6 'and is laterally transported for intensive storage during the exhibition. _ I paper scale is applicable to China National Standard Falcon (CNS > A4 specification (21〇Χ297 male rabbit) 13 _ A7 B7 V. Description of invention (11) From round tube to square tube manufactured by hot forging The large-diameter square steel pipe 3, that is, the hot-forged square steel pipe, can be seen from, for example, the inner surface hardness distribution diagram of FIG. 5 and the outer surface hardness distribution diagram of FIG. 6, the flat plate portion 3 a, and The mechanical properties of the full section such as the corner 3 b and the seam welded part 2 are almost homogeneous. Therefore, the yield strength of the corner 3 b and the seam welded part 2 is reduced, which promotes the increase in ductility, and because of the construction in _____ For secondary welding, etc., no special management is required to obtain uniform mechanical properties, so it is easy to perform operations such as cutting. In addition, for hot-forged square steel pipes, the tensile stress is from FIG. 7 It can be seen from a drawing of the tensile curve comparison that the flat points 3 a, corners 3 b, and seam welded parts 2 can all show the yield point, and the yield ratio is also far, which is more than 80% lower than the specification value. Halo is in a stable state, and has a full _ stretch Therefore, it can reduce the risk of brittle failure when using localized concentrated stress such as building pillars, especially when it is used as a building pillar with good vegetable resistance. Central Ministry of Economic Affairs Printed by Cooperative of Consumers of the Ministry of Industry and Commerce (please read the precautions on the back before filling in this page) In addition, for the square steel pipe formed by hot forging, its flat part 3 a, corner part 3 b, and seam The welded part 2 and the like have almost no tensile residual stress and compressive residual stress, so high buckling strength can be obtained. Therefore, when performing welding operations, cutting processes, or melting of sub-lead plating treatment V, etc. , It will not cause cracking and uncontrollable deformation. Furthermore, for the square steel pipe formed by hot forging, it can be seen from the temperature transfer curve of Qi 8 that the flat part 3 a and the corner 3 b, The 2nd seam welded part shows the same transition temperature as the original plate, and it can have sufficient sturdiness even in the low temperature area. — ^ ,, 丨 * ·· »^, ... This paper wave scale is suitable for Chinese countries Standard (CNS) A4 Grid (210X297mm), j -14 A7 B7 Printed by the Ministry of Economic Affairs Central Bureau of Precision Industry Beigong Consumer Cooperative V. Description of the invention (12 1 9 The figure shows the structure of the second embodiment which is different from the first embodiment. 1 〇 就是 是> The difference from the first embodiment »is to use round Λκη steel pipe into I-shaped rolling mill 2 0 after the hot forging forming of the refined raw pipe> as a finished product (1 please 1 I (Finished product of round steel pipe) 5 Transferred into the cooling bed 2 8 0 and then I read the cold first 1 1 read 1 but the bed 2 8 After performing the cold operation y, then Cto the same as the first embodiment 1 through 1 Over-correcting device 3 0 y Relay bed 3 2 9 Cutting device 3 5 > 3 6 »Wash i 1 I clean bed 3 8 > Washing device 4 0 and anti-rust device 4 5» Finally stored in item ψ 1 Move out of bed 4 6 A hundred Pack I The large-diameter round steel pipe that has been hot-forged and shaped in this way (finally manufactured H′w- 1 1 I product) 5 The above-mentioned square λρβ steel pipe 3 has the same mechanical properties 1 1 1 〇1 The third embodiment will be described based on FIGS. 1 0 and 1 2 and 1 9 is the same as the first embodiment. The same reference numbers are the same-the structure is omitted here. 1 1 Detailed description 0 1 1 For example, in the manufacture of large diameter The square steel pipe will be suitable for this side first. A certain plate thickness length & width of the octagonal steel pipe & flat width plain plate 9 that is steel 1 I plate 5 1 are stored in a state where most of the pieces overlap. Then store these Overlapping 1 I of Aim steel plates 5 1 in the group »The top of-the steel plate 5 1 is lifted by, for example, a magnet 1 attached to the stone crane * and then transported to the conveyor 6 0 after Ο > I ΛΙΓΗ steel plate 5 1 is conveyed to the edge pre-processing machine 6 1 1 1 by the conveyor 6 0 »and the edge part is formed for one of the desired seam welding to form the edge of the welding 1 1 m 5 2 〇1 1 In addition I After making the welding edge 5 2 in advance * It is also possible to store these steel plates 5 1 in an overlapping manner 1 or use a coiled wire 1 The paper size is applicable to the Chinese National Standard (CNS) A4 specification (2丨 0 侂 297 公 *) 15 The A7 printed by Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs ____B7_ V. Description of the invention (13) The coiled steel plate 51, and then the coiled steel plate 51 is spread out on one side It is also feasible to perform the cutting operation at the same time. The steel marks 5 1 after forming the edge pre-processing for welding are carried into the press forming machine 6 by the conveyor 6 _ • The steel plate 5 1 of the press forming machine 6 2 is formed into a polygonal t hollow steel pipe 5 3 · That is, _ 〆 -------------- ~~ · D.-&Quot; η · --- For example, 7 places are stamped and formed, and a pair of welding An opening is left between the used edges 52 to form a polygonal hollow steel pipe 5 3 punched into an octagonal shape. At this time, the polygonal hollow steel pipe 53 is used to keep the seam welded portion near the center of the flat plate portion when the square steel pipe of Qin Zhong was obtained. The polygonal hollow steel pipe 53 is carried into the temporary positioning welding machine 63 by the conveyor 60, and then the welding edges 53 are brought into contact with each other by external force, and then the welding work is carried out . Then, the polygonal hollow steel pipe 53 is carried into the inside welding machine 6 4 by the conveyor 60, and the inside welding 55 is performed. Secondly, the polygonal hollow steel, '—. _ — —-— ~ Tube 5 3 was carried into the outer welding machine 6 5 to perform the outer welding 5 6 operation, and finally made into an octagon with a seam welding part 5 7 There are many shapes ... I. _. &Quot; 5 8. In addition, each reciprocating welding operation is performed by high frequency welding or arc welding. The polygonal hollow steel pipe 58 produced in this way is transferred from the conveyor 60 to the bed 66. The polygonal hollow steel pipe 58 that is transported to the terminal portion of the transport bed 6 6 is transported to the heating furnace 12 again, and the heating temperature of the heating furnace 1 2 is carried out to perform the high temperature heating above the A 3 metamorphic point. _ ··. After heating at a certain temperature, the polygonal hollow steel pipe 58 is removed from the heating furnace 12 and then transferred into the square steel pipe forming mill 25. This paper scale is applicable to China National Standard (CNS) Α4 Talk (210X297 public) 16 _ (please read the precautions on the back and then fill out this page). . A7 __B7______ V. Description of Invention (Η) This square steel tube forming rolling mill 2 5 is formed by a number of thin waist rollers 2 6 into the final hot forging forming process, when the corners of the polygonal hollow steel tube 5 8 While being formed into a flat surface, the corners are re-formed on the flat plate part, that is, hot forging is processed into a square steel pipe with a large diameter and a square shape .. „—Γ. 5 9 At this moment, the square steel pipe that has just been hot forged 5 9, each flat portion 5 9 a forms a circular arc surface toward the outer side of the narrow waist surface, but then, each flat portion 5 9 a of the square steel pipe 5 9 shrinks to make the curved surface of the curved surface straight Shape, and the corner R forms a sharp edge state, the section coefficient increases accordingly. In addition, because the polygonal hollow steel tube 58 has a positive octagonal shape, one of the flat parts can often be used when conveyed by a conveyor Keep a certain direction Promotes that the position of the seam welded part 5 7 can be kept in a certain direction at all times when the square steel tube forming rolling mill 25 performs hot forging forming, that is, the position of the seam welded part 5 7 can always be kept at the flat plate part 5 9 a Near the center. In addition, the square steel pipe 5 9 of the cooling bed 28 is air-cooled to dissipate the heat I, that is, the cooling operation is performed by the cold cooling method. Next, the description will be made based on FIGS. 13 and 14 The fourth embodiment differs from the configuration of the third embodiment. That is, the difference is that when the press forming machine 6 2 is used to press-shape the polygonal hollow steel pipe 5 3, the position of the seam welded portion 5 7 is It is located at one corner of the polygonal hollow steel pipe 53, and the press forming process is performed. Therefore, when the final square steel pipe 5 9 is obtained, the position of the seam welded portion 5 7 is kept near the center of the flat plate portion 5 9 a. The standard of this paper is applicable to the Chinese National Standard (CNS) A4 (210X297mm " — -17 — 1 -------- (installation-(please read the precautions on the back before filling this page) Order B7 V. Description of invention (15) In this form The polygonal hollow steel pipe 58 before being transferred into the square steel pipe forming mill 25 is adjusted and positioned by means of a welding seam position adjustment device (not shown), etc. Figure 15 shows that it is different from the first The configuration of the third embodiment is the fifth embodiment. That is, after the polygonal hollow steel pipe 5 8 having a regular octagonal shape with a seam welded portion 5 7 is formed, the polygonal hollow steel pipe 58 is passed through a round forming rolling mill (Figure (Not shown) to perform cold forging forming to form a round tube 6 8. Then, the round tube 6 8 is carried into the heating furnace 12 to apply high temperature heating H, and finally into a square steel tube forming rolling mill 25 to form a square steel tube 5 9 〇 For this fifth embodiment, it is easy to perform cold forging from polygonal hollow steel tube 58 to round tube 6 8 and even hot forging from round tube 6 8 to square tube 5 9 Very easy to implement * with good accuracy. Alternatively, the polygonal hollow steel pipe 58 may be carried into the heating furnace 12 and subjected to high-temperature heating H, and then hot-forged by a drawing forming machine to form a round pipe 68. Printed by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) For the above 3rd to 5th embodiments, although all are square square steel pipes 5 9 that are made of regular squares, but Similarly, rectangular square steel pipes 59 can also be manufactured. Even if the arrangement of the rollers of the square steel tube forming rolling mill 25 is changed, hot forging forming of polygonal steel tubes 59 such as pentagonal steel tubes or hexagonal steel tubes can be performed. In the third to fifth embodiments of the above-mentioned embodiments, although all 7 places are selected to be stamped to form an octagonal polygonal hollow steel pipe 5 3, but only the paper standard uses the Chinese National Standard (CNS) Α4 specification (2丨 0 '/ 297mm) 1-10-10- Printed by the Ministry of Economic Affairs Central Bureau of Industry and Commerce Beigong Consumer Cooperative A7 ΒΊ__ V. Description of invention (l6) To change the number of stamping places, the same can also be formed arbitrarily Hexagonal shape, or ten-corner shape and other multi-angle hollow steel pipes 5 8. In addition, the more stamping parts, the easier it is to form an acute angle with the bending angle of the multi-angle hollow steel ~ ----........................ tube 5 3, and promote the multi-angle hollow cup Solution 5 The tube shape of 3 3 is close to a circle, and it is more suitable for the shape of square steel tube 5 9 _ —-一 1 — * · —..— shape. However, at this moment, even if the stamping process is added, it is far less than the number of stamping times of ordinary round tube forming. In the above-described third to fifth embodiments, the polygonal hollow steel pipe 53 having an octagonal shape with one opening is welded, and the polygonal hollow steel pipe 58 is formed. However, it is also possible to combine a pair of segment-shaped C-shaped members (plural divided forming members) and form two (plural) places-~ ..................... ..... 一一 '—.................. Welding operation is performed on the seam welding part 5 7 to form a polygonal hollow steel pipe 5 8 〇 Secondly, according to FIG. 16 The seventh embodiment will be described with reference to Fig. 17. The ones with the same drawing number as the first embodiment or the second embodiment are the same structure, and their detailed description will be omitted here. When manufacturing a large-diameter square steel pipe, you must first select the square steel pipe suitable for this ( The final product) a certain plate thickness, length, and flat material that is wider than the width of the unfolded square steel tube, and then these steel plates 51 are stored in an overlapping manner. In addition, the steel plate 5 1 that forms the welding edge 5 2 by the edge pre-machining machine 6 1 is formed by pressing the four parts in sequence by the press forming machine 6 2, and then the pair is opened. The welding edge 52 is stamped and formed, so that the four-corner shape of the multi-corner medium-sized paper is applicable to the Chinese National Standard (CNS) A4 specification (2 丨 Ο X 297 公 |) 丨 9 _ 'I ---- ---- ^ _ _ I --- 丁 _______ Λ ^ 0¾. I ^-· (please read the precautions on the back before filling this page) A7 ______B7__ printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economy V. Inventions Description (Π) Hollow steel pipe 5 3A · At this moment, from the polygonal hollow steel pipe 53A to the final square steel pipe, the position of the seam welded portion is kept near the center of the flat plate portion, and the press forming is performed. machining. For this multi-angle hollow steel pipe, first, a temporary fixed welding machine 5 3 is used to temporarily fix the two welding edges 5 2, and then, the inner surface welding is performed on the steel pipe by the inner surface welding machine 6 4 5 5 Furthermore, the outside welding 56 is applied to the steel pipe by the outside welding machine 65, and finally a polygonal hollow steel pipe 5 8 A having a regular square shape with a seam welded portion 5 7 is produced. The polygonal hollow steel tube 5 8 A produced in this way is made of steel plate 51 wider than the width of the unfolded steel tube as described above, so the width Wi of each flat plate portion 5 8 A is lower than the final product ( As described later), the width of the flat plate portion is wide. The polygonal hollow steel tube 5 8 A produced as described above is transported from the conveyor 60 to the carrying-in bed 6 6, and then transported from the terminal to the heating furnace 12, and then heated at high temperature in the heating furnace Η. In addition, the polygonal hollow steel pipe 58A heated to a certain temperature is removed from the heating furnace 12 and then transferred to the former square steel pipe forming rolling mill 70. For the former square steel tube forming rolling mill 70, after performing hot forging through a plurality of thin waist rollers 7 1 (forming temperature, Α3 metamorphic point or more), then for the polygonal hollow steel tube 5 8 Α Extrusion of the front section. After that, the polygonal hollow steel pipe 5 8 A is transported to the rear square steel pipe forming rolling mill 72. For the subsequent square steel tube forming rolling mill 7 2, hot forging is carried out through a plurality of thin 1 shaped rollers 7 3 and the paper size is adopted. The Chinese National Standard (CNS) A4 specification (210X 297 mm)- ώϋ-^ 1. ^^^ 1 ^^^^ 1 ί In Λ nm ^^^ 1 — ^ ϋ ml ^^ 4 (Please read the precautions on the back before filling this page) Employee consumption of the Central Bureau of Economic Development of the Ministry of Economic Affairs Cooperative cooperative printing A7 £ 7_ V. Description of the invention (l8) After the construction (forming temperature, above A 3 metamorphic point), the polygonal hollow steel pipe 5 8 A is extruded and formed. Finally, the hot forging forming process of the square steel pipe 59 is completed with a certain size. This square steel pipe 5 9 is the final product, and the width W of the flat plate portion 5 9 a is the width of the flat plate portion 5 8 a of the above-mentioned polygonal hollow steel pipe 5 8A by two-stage (plural) extrusion processing Wi is larger than the width boundary of the flat part 5 9 3 (boundary < World 1). Then, the hot-forging extrusion is used to complete the forming of the front end to the rear end of the square steel pipe 59. Therefore, it is not necessary to cut the front end or the rear end during the replication process. In addition, it is produced in a short distance, so the yield is naturally improved. In addition, the square steel pipe 5 9 immediately after hot forging is formed in which each flat portion 5 9 a is a straight surface, and the corner R forms a sharp edge, which increases the cross-sectional coefficient. Second, after hot forging The square steel pipe 59 is used for heat dissipation I in the form of air cooling during the transportation on the cooling bed 28, that is, to perform cold cooling. For the sixth embodiment described above, the front square steel pipe forming rolling mill 70 and the rear square steel pipe forming rolling mill 72 are used to perform hot forging forming while extruding in the front and back two stages, but it is also possible to use only one side, or Processing is performed in a majority of two or more stages. Next, the seventh embodiment, which is different from the sixth embodiment, will be described based on FIG. 18. The thick steel plate 5 1 is punched into a polygonal hollow steel pipe 5 3 A by a press forming machine 6 2, and for this polygonal hollow steel pipe, the welding edge 5 is first temporarily welded by a temporary fixing welding machine 5 3 2 Temporary paper size is applicable to China National Standards (CNS) 8 4 specifications (210X297 g) 21 _ ^^^ 1 ^ i · — an— ^^^ 1 ^^^ 1 In tn J 1 ^ 1 In ^ ^ 1 «In -0¾ " · (Please read the precautions on the back before filling in this page) A7 B7 printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. The invention description (l9) is temporarily difficult, second, borrow The inner surface welding machine 6 4 applies the inner surface welding to the steel pipe 5 5 'Furthermore', the outer surface welding machine 6 5 applies the outer surface welding 5 6 to the steel pipe, and finally a polygon with a square shape with a seam weld 5 5 Hollow steel pipe 5 8A. The polygonal hollow steel tube 5 8A produced in this way is made of a steel plate (flat material) 51 that is wider than the width of the unfolded square steel tube (final product) during stamping, so each flat portion 5 8 The width Wi of A is wider than the width of the flat plate portion of the final product (described later), and the radius of curvature Ri of the corner portion 5 8 b is larger than the radius of curvature of the corner portion of the final product. The polygonal hollow steel pipe 5 8 A produced as described above is transported from the conveyor 60 to the carrying bed 6 6, and then transported from the terminal portion to the heating furnace 12, and then heated at high temperature in the heating furnace Η. In addition, the polygonal hollow steel pipe 5 8 A heated to a certain temperature is removed from the heating furnace 12 and then transferred to the former square steel pipe forming rolling mill 70. For the former square steel tube forming rolling mill 70, it is hot-forged through a plurality of thin waist rollers 7 1 (forming temperature, A 3 metamorphic point or higher), and then for the polygonal hollow steel tube 5 8 A Extruding the front section. After that, the polygonal hollow steel pipe 5 8 A is transported to the rear square steel pipe forming rolling mill 72. For the subsequent square steel tube forming rolling mill 7 2, after the hot forging process is performed through a plurality of thin waist rollers 7 3 (forming temperature, A 3 metamorphic point or higher), then for the polygonal hollow steel tube 5 8 A Extruding the front section. For such a polygonal hollow steel tube 5 8 A, the Chinese national standard (CNS) A4 specification (210X 297 pens) is applicable to the front-end square paper size _ 22 (please read the precautions on the back and fill in this page) -4 Printed by Beigong Consumer Cooperative of Central Bureau of Standards, Ministry of Economic Affairs «. A7 _____B7_ V. Description of invention (2〇) Extrusion processing of plural sections of shaped steel tube forming rolling mill 70 and back section square steel tube forming rolling mill 72 (or Singular section extrusion), and then made into the final product square. At this moment, the width W of the flat plate portion 5 9 a of the square steel pipe 5 9 after the above extrusion forming process is narrower than the width Wi of the polygonal hollow steel pipe 5 8 A, that is, w < Wi. Moreover, the curvature radius R of the corner portion 5 9 is smaller than the curvature radius R 1 of the corner portion 5 8 b of the polygonal hollow steel pipe 5 8 A, that is, R < R 1. As described above, the radius of curvature Ri of the corner portion 5 8 b formed by stamping will be larger than the radius of curvature R of the corner portion 5 9 b of the square steel pipe 5 9 (final product), so it can be easily stamped and formed Processing, and by returning the original material (molecular arrangement) of the polygonal hollow steel pipe 5 8 A by high-temperature heating Η, under hot forging extrusion processing, the width W and the radius of curvature of the corner 5 9 b can be promoted R is reduced, and the final product with a constant cross-sectional coefficient of the same material is obtained, that is, the square steel pipe 5 of the desired radius of curvature and width of the corner can be easily obtained. For the above-mentioned sixth and seventh embodiments, first, the polygonal hollow steel pipe 5 3 A is temporarily fixed and welded 5 4, then the inner surface is welded 5 5, and then the outer surface is welded 5 6 to make a polygonal hollow Steel pipe 58A, but it is also possible to perform outer welding 56 first, then inner welding 55, or inner and outer welding 55, 56 at the same time, and the step of temporarily fixing welding 5 4 can also be omitted. Next, the eighth embodiment will be described based on FIGS. 19 and 20. For example, when manufacturing a large-diameter square steel pipe, you must first prepare a plate thickness and length suitable for the square steel pipe (final product). The paper size is not in accordance with the Chinese National Standard (CNS) A4 specification (210X297 g *) '^' n · n —Bm · — In mn. ^ 1 ^^ 1 ^^ 1 ^^ 1 (please read the precautions on the back before filling in this page) 〇023dd A7 ____B7_ V. Material of the invention description (21) , That is, rolled steel plate 81. The steel plate 8 1 is unwound by a rewinding device 90 formed by a reel, etc., and then the bridge is flattened by the road roller 9 1 "Finally, the flat shape is cut by the cutting device 9 2 The front end portion of the steel plate 81. The flat steel plate 8 1 which has been moved successively is cut off by the trimming device 9 3 at both end portions, and its width is wider than the width of the square steel pipe (final product). Next, the steel plate 81 is gradually formed into an R shape by a preforming device 94, and then is gradually formed into a U shape by a separating device 95. The U-shaped steel plate 8 1 is bent inward by a pair of vertical plate portions of the upper part by a cluster rolling mill 96, and then is slowly formed into a circular tubular shape by using a fin rolling device 9 7 To promote the formation of a circular hollow steel pipe 82 by pressing the pair of right and left side edges against each other by press forming. The round hollow steel pipe 8 2 is then sent to a high-frequency resistance welding machine 98 to perform heating-melting welding, and then the cutting device 9 9 is used to remove the joint traces of the ball formed on the surface after welding, and the A hollow steel pipe (original pipe) 84 having a circular shape with a seam welded portion 8 3 is formed. The Ministry of Economic Affairs, Central Bureau of Standards, Male Workers ’Consumer Cooperative printed a crack (please read the precautions on the back before filling out this page). The hollow steel tube 8 4 was produced in this way, and it was transported into plural (two) forming devices 1 0 0 , Through a plurality of thin waist rollers 10} to form (correct) an approximately true circle shape. Next, the hollow steel pipe 84 is moved into the square steel pipe forming rolling mill 102. The square steel tube forming and rolling mill 102 is a plurality of (five) units, which are slowly cold-forged and formed through a plurality of thin waist rollers 103, respectively, to form a polygonal hollow steel tube with a rectangular shape. 8 5 · This paper scale is applicable to China National Standard (CNS) A4 specifications (2 丨 0 X 297 mm). '~ -24-A7 _ B7 printed by Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economy V. Description of invention (22 ) At this moment, when obtaining the final square steel pipe, the polygonal hollow steel pipe 85 is always cold-forged by holding the seam welded portion 8 3 straight in the vicinity of the center of the flat plate portion. Then, the polygonal hollow steel pipe 85 formed by cold forging is formed by using a steel plate 8 1 wider than the width of the unfolded square steel pipe as described above, so the width Wi of each flat plate portion 8 5 a is larger than that of the final product ( It will be described later) The width of the flat plate part should be wider. In addition, the polygonal hollow steel tube 85 is subjected to the bending correction by the bending bridge device 104, and then is cut to a certain length by the mobile cutting device 105. The polygonal hollow steel pipe 85 produced in this way is transported directly or from a place stored in another place to the transport bed 106. Next, the polygonal hollow steel pipe 85 transported to the terminal portion of the carrying bed 106 is fed into the furnace 107 in the longitudinal direction, and high-temperature heating Η above the A 3 transformation point is performed. After completion of heating at a certain temperature, the polygonal hollow steel pipe 8 5 was moved out of the heating furnace 107 and then moved into the former square steel pipe forming rolling mill 108. For the former square steel tube forming rolling mill 108, hot forging is performed through a plurality of thin waist rollers 109 (forming temperature, 3 or more abnormal points), and then the polygonal hollow steel tube 85 is subjected to the front stage Extrusion processing. Next, the polygonal hollow steel pipe 85 is sent to the rear square steel pipe forming mill 1 1 0. For this second-stage square steel tube forming rolling mill 1 1 0, hot forging is performed through a plurality of flat-shaped rollers 11 1 (forming temperature, A 3 or more abnormal point), and then the polygonal hollow steel tube 85 is entered into the second stage ( The final stage) is extruded and processed to complete the paper size with a certain caliber. Using Chinese National Standard Rate (CNS) A4 (210X297 male turtle) 25 _ '^^ 1 · HH i ^ i —Bn In ^ ^^ 1 4. J m —B ^ i In nn J 0¾ j (please read the precautions on the back before filling in this page) A7 _B7____ printed by the Employee Consumer Cooperative of the Central Escalation Bureau of the Ministry of Economic Affairs V. Description of invention (23) Hot forging and forming to form square steel pipes 86. This square steel pipe 85 is the final product, and the width W of the flat plate portion 8 6 a is made by the extrusion processing of two stages (plural stages) to make the flat plate portion 5 8 a of the above-mentioned polygonal hollow steel pipe 5 8 A The width of Wi is larger than the width boundary of the flat plate portion 5 9 3 (that is, the boundary < World 1). Then, the hot-forging extrusion is used to complete the forming of the front end to the rear end of the square steel pipe 59. Therefore, it is not necessary to cut the front end or the rear end in the post-production process. In addition, the production is carried out at a moment distance, so the yield is naturally improved. In addition, the square steel pipe 86 immediately after the hot forging process has its flat plate portions 8 6 a forming straight surfaces, and its corner portions R are sharp-edged, and the breaking factor is also improved. In addition, a descaling device 1 1 2 is provided around the front and rear square steel tube forming rolling mills 108, 120, and the descaling device 1 12 sprays pressurized water on the square steel tube 86 Remove the rolled steel scales on the surface of the steel pipe to improve its surface. The square steel tube 86 formed by hot forging is connected to the cooling bed 113 into the air-cooling form of heat dissipation I, that is, the cold cooling is performed under the same temperature environment, so that the bending deformation during cooling is reduced. For the eighth embodiment described above, although the cold forging forming process from the hollow steel tube 84 to the polygonal hollow steel tube 85 is performed by a one-section square steel tube forming rolling mill 102, a plurality of sections of square steel tubes may also be used The forming mill 102 is used. In addition, hot forging forming is carried out by extruding at the front and rear two stages with the former square steel tube forming rolling mill 108 and the rear forming rolling mill 1 10 '. In addition, it may be carried out in one stage or two or more stages. __ This paper scale adopts China National Standard (CNS) A4 specification (21〇 > < 297 public *) 26 _ (please read the precautions on the back before filling in this page). Binding · Order Λ A7 __B7 5. Description of the invention (24) For the 8th embodiment mentioned above, although it is a circle The hollow steel pipe 8 2 is welded at one opening to form the hollow steel pipe 84. However, a pair of semicircular cross-section members (plural divided arc-shaped members) may be combined and welded to form There is a hollow steel pipe 4 with a seam welded portion 83. Next, a ninth embodiment with a configuration different from that of the eighth embodiment will be described based on FIG. 21. The approximately circular hollow steel tube 8 (formed) formed (corrected) by the narrow-roller roller 1 〇1 in the forming apparatus 100 is transferred into the square steel tube forming rolling mill 1 0 2 and uses a plurality of thin-roller rollers 1 〇3 to slowly perform cold forging forming to form a rectangular polygonal hollow steel pipe 85. At this moment, the polygonal hollow steel tube 85 is cut off by the trimming device 93 to remove the bad edges on both sides, and the width of the trimmed steel plate 81 is wider than the width of the unfolded square steel tube, so its flat plates The width Wi of the portion 85 is formed to be wider than the width of the flat plate portion of the final product, and the radius of curvature R \ of the corner portion 85 b is much larger than the radius of curvature of the corner portion of the final product. Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling in this page). The polygonal hollow steel tubes 8 5 that are generally made in this way are transported into the heating furnace 1 0 7 in the longitudinal direction. Heat Η at high temperature. Then, the polygonal hollow steel pipe 85 is conveyed into the square steel pipe forming rolling mill 1 02 of the front stage, and hot forging is performed through a plurality of thin waist rollers 109 (forming temperature, A3 or more abnormal point), that is, After the extruding process in the front stage, the descaling device 1 1 2 is used to spray the pressurized water on the surface of the steel pipe to remove the steel scales, and then sent to the rear square steel pipe forming mill. The paper size is applicable to the Chinese National Standard (CNS) Α4 specification 1 210X297 mm) '-Z ί-A7 __ B7_ 5. Description of the invention (25) (Please read the precautions on the back before filling in this page) 1 1 0' Proceed through a plurality of flat rollers 1 1 1 Hot forging forming (forming temperature, A3 abnormal point or higher), that is, extrusion forming in the rear stage (final stage). For such a polygonal hollow steel tube 85, after the extrusion processing (or singular extrusion) of the plural sections of the former square steel tube forming rolling mill 108 and the rear square steel tube forming rolling mill 110, And the square steel tube made into the final product 8 6. At this moment, the width W of the flat plate portion 8 6 a of the square steel pipe 8 6 after the above-mentioned extrusion forming process is narrower than the width Wi of the polygonal hollow steel pipe 8 6 a, that is, WSWi. Moreover, the radius of curvature R of the corner portion 8 6 is smaller than the radius of curvature Ri of the corner portion 8 5 of the polygonal hollow steel pipe 8 5, that is, R < Ri. The corner section 8 5 b formed by the square steel pipe rolling mill 1 〇2 as described above is printed by the Central Ministry of Economic Affairs of the Ministry of Economic Affairs. The radius of curvature R of 6 b should be large, because for hollow steel tube 8 4 to polygonal hollow steel tube 8 5, cold forging can be easily performed, and then the original material can be restored by heating Η (Molecular arrangement) of the multi-angle hollow steel. Tube 8 5, under hot forging extrusion process, to reduce the width W and the curvature radius R of the corner 8 6 b, and to obtain a high cross-sectional coefficient of the same material The final product, that is, a square steel tube that can easily obtain the radius of curvature and width of the desired corners 86. For each of the above-mentioned embodiments, the original tube 1 is heated while being transported in the longitudinal direction in the heating furnace 12, but it can also be as shown in the 10th embodiment shown in FIGS. 2 2 to 28 , Use the form perpendicular to the length direction of the original tube 1 to carry out the transportation and heating operation》 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 public) 28 _ A7 __B7____ V. Description of invention ( 26) In addition, the figures having the same figure numbers as those in the first or third embodiment are all the same structure, and their detailed descriptions are omitted here. As shown in FIG. 22, for example, when manufacturing a large-diameter square-shaped steel pipe 3, first, an original pipe 1 having a rectangular shape is prepared on the carrying-in bed 120. The carry-in bed 1 20 is a conveyor belt type provided on the floor 1 2 1, supports a plurality of original tubes 1 in parallel, and carries out the conveying work in a horizontal direction B perpendicular to the longitudinal direction A. Then, the original tube 1 at the end of the carrying bed 1 20 is sent to the heating furnace 1 30, where the steel tube is transported in the transverse direction B perpendicular to the longitudinal direction A while High temperature heating H is applied to the steel pipe at a temperature higher than the A 3 metamorphosis or higher. The above-mentioned heating furnace 1 30 is shown in FIGS. 2 3 to 25, and is composed of: a bottom furnace wall 1 3 1 with a support surface 1 3 1 a formed on the upper portion; The side furnace wall 1 3 2 in the state; and the front furnace wall 1 3 3 established from the front end of the bottom furnace wall 131; and printed by the Central Sample Bureau of the Ministry of Economic Affairs. (Notes to fill out this page) From the rear end of the bottom furnace wall 1 3 1 above, the rear furnace wall 1 3 4 is established; and the side furnace wall 1 3 2 and the front furnace wall 1 3 3 and the rear furnace The top furnace wall 1 3 5 and the like between the upper ends of the walls 1 3 4 form a box-shaped heating furnace. The heating furnace 1 3 0 is supported on the floor 1 2 1 by a support frame 1 2 2 and the like. In addition, the paper scales are set on the front furnace wall 1 3 3 and the rear furnace wall 1 3 4 respectively. The Chinese National Standard (CNS) A4 specification (210X297 pen) is applied. A7 B7 V. Description of the invention (27) The import entrance 1 36 and the export exit 1 37 are installed, and the opening and closing doors 138, 139 are installed on the import entrance 1 36 and the export exit 137 respectively. Here, the import entrance 136 and the export exit are installed 137 is formed by the smallest size and shape that can pass the original tube 1 of the largest diameter and length to be heated in the form of a vertical direction A and a transverse direction B. In addition, a certain number of heating burners 1 4 0 are provided at predetermined positions of each furnace wall 1 3 2 to 1 3 5 and so on. In addition, a smoke exhaust port 1 4 1 in the vertical direction is provided in a portion adjacent to the outlet 1 3 5 of the top furnace wall 1 3 5 »In addition, a lift operation is provided on the bottom furnace wall 1 3 1 And the movable furnace body that moves back and forth. That is, in the left and right directions of the bottom furnace wall 1 3 1 at a plurality of places (the embodiment of this case is 4 places), slits 1 4 3 almost the same length as the bottom furnace wall are provided, and the movable furnace body 1 4 2 series Lifting and back-and-forth movement are freely fitted into these slits 1 4 3. Further, on the upper surface of the movable furnace body 1 4 2, a concave arc-shaped lifting surface 1 4 2 a is provided at a position corresponding to a certain pitch described later. Furthermore, one or more of the supporting surfaces 1 3 1 a of the bottom furnace wall 1 3 1 are provided with turning protrusions 1 4 4. The turning protrusion 1 4 4 is in contact with the original pipe 1 which is lowered before the supporting surface 1 3 1 a. In order to rotate the original pipe 1, the front end of the heating furnace 1 3 0 is taken as the upper position , The rear end side is down to form an inclined surface. The heating furnace 1 3 0 is constituted by the above-mentioned figures No. 1 3 1 to 1 44 and the like. The carrying-in means 1 4 5 is arranged outside the carrying-in port 1 3 6 and the carrying-out means 1 4 6 »is arranged outside the carrying-out port 1 3 7» such carrying-in means 1 4 5 and carrying-out means 1 4 6, It is in the form of clamping and raising and lowering the size of the paper, using the Chinese National Standard (CNS) A4 specification (210X297 public exemption) 3 (please read the precautions on the back and then fill out this page) binding 30S309 A7 _____B7_ (28) The components are used in the form, and the conveying force of the carrying bed 120 can also be omitted. In addition, the original tube 1 that is carried into the heating furnace 1 30 is intermittently sequentially conveyed by the movable furnace body 1 4 2 to move up and down and back and forth, and the vertical direction is perpendicular to the longitudinal direction A In the B method, the original pipe is transported to the rear end, and high-temperature heating is performed while being transported. In addition, a recess 123 on the side of the floor 121 is formed below the bottom furnace wall 1 31, and a base 15 1 is arranged in the recess 123. From this base, a plurality of support rods 1 5 2 are erected on the base 15 1, and the bottom side of the bottom furnace wall 1 3 1 is supported by the upper ends of these support rods 1 5 2. The movable body 1 5 3 which can be moved up and down and back and forth is configured to avoid the above-mentioned support rods 1 5 2 group. The movable body 1 5 3 is composed of: a lower frame 1 5 4; and the Ministry of Economic Affairs Central Standards The bureau of the Bureau of Social Security and Economic Cooperation (please read the precautions on the back before filling in this page). In this lower frame, there are several places in the left and right directions of 1 5 4 (the embodiment of the present invention is four places). The support rod 155; and the support plate 15 6 provided between the upper ends of the support rods 1 5 5 at the front and rear of each place. In addition, the movable furnace body 1 4 2 is fixed to the upper surface of these support plates 1 5 6. In addition, the raising and lowering actuating device 1 5 7 for raising and lowering the movable body 1 5 3 is composed of: The base 151 located in a plurality of places in the front-rear direction is applicable to the Chinese National Standards (CNS) Α4 by horizontal paper standard Specifications (210 X 297 public |) A7 _B7_ V. Description of the invention (29) Pin 1 5 8 to set a plurality of horizontal bars 1 5 9 that can be shaken in the front and back directions; and (please read the precautions on the back first (Fill in this page again) The push-pull rod 1 60 that is connected to the lower end of these cross-bars 1 5 9 acting in the front-rear direction; and the cylinder 1 6 1 that is connected to the end of the push-pull rod 1 6 0 for lifting operation ; And rollers 1 6 2 etc. which are pivoted to the upper end of each cross bar 1 5 9 and are abutted to the lower frame hip 1 5 4 of the movable body 1 5 3》 In addition, the lifting actuator 1 5 7 series is configured as a pair of left and right. Also, the two cylinders 161 for actuating movements operate simultaneously. The front-rear actuating cylinder 163 is placed between the wrist body 164 connected to the lower frame 154 and the base 1 151 to move the movable body 153 forward and backward. The front-rear actuating cylinder 163 and the above-mentioned lifting cylinder 161 are connected to the connecting member so as to oscillate relatively freely. The intermittent sequential conveying device 1 5 0 is constituted by the drawing number 1 5 1 ~ 1 6 4 printed on the Male Workers' Consumer Cooperative of the Central Ministry of Economic Affairs of the Ministry of Economic Affairs. In addition, due to the action of the movable furnace body 142, the gap gradually formed at the part of the slit 143 can be properly closed by a sealing device (not shown). As mentioned above, the original pipe 1 that was transported to the terminal of the loading bed 1 20 was opened by opening and closing the door 1 3 8, and moved by the loading means 1 4 5 to the transverse direction B perpendicular to the longitudinal direction A The original pipe 1 is transported into the heating furnace 1 30 through the loading port 1 36. At this moment, the movable furnace body 1 42 is lowered and moves forward toward the loading port 1 3 6 side. Therefore, the original tube 1 that was moved into the heating furnace, as shown in circle 25, is supported on the bottom of the furnace. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 public soap) 32 _ A7 B7 Central Ministry of Economy Printed by the quasi-bureau employee consumer cooperative V. Description of the invention (30 1 1 Wall 1 3 1 Support surface 1 3 1 a on 9 Then and after moving into the original tube 1 1 1 Close the opening and closing door 1 3 8 0 1 I in this state Next, by the contraction of the cylinder 1 6 1 for lifting and lowering, please 1 first 1 rock the cross bar 1 5 9 group> and move the reading 1 1 movable body 1 5 3 by the roller 1 6 2 group moving upward Then, through this movable body 1 5 3, move the back of the movable furnace body 1 1 Note I 1 4 2 The group moves up within the slot 1 4 3 D »Therefore > As shown in Figure 2 6 intention 1 ♦ By supporting Face 1 3 1 a The original tube supported by 1 1 * It is lifted by the lifting item and then 4 1 Face 1 4 2 a is lifted 0 Next by Cylinder 1 6 3 for front and back operation The movement of the extension 1 installed on this page makes the movable body supported by the roller 1 6 2 group'—✓ 1 I 1 5 3 back and move the furnace body through this movable body 1 5 3 1 4 2 The group 1 1 performs the retreating action within the slit 1 4 3 E. As shown in Figure 2 7 I 1 Order the original tube 1 to be lifted by the lifting surface 1 4 2 a at a fixed distance of _. Move 1 I to the rear end side 〇1 1 In addition, the stretching action of the lifting cylinder 1 6 1 makes the crossbar 1 1 1 5 9 group shake j and then move through the roller 1 6 2 group that can be shaken downward. '' The body 1 5 3 is lowered * and the movable furnace body 1 4 2 1 is made through this movable body 1 5 3 | The group performs the lowering operation F 9 in the slit 1 4 3 and therefore, as shown in Figure 2 8 Figure 1 I shows 9 by lifting Raised surface 1 4 2 a The original tube that was lifted 1 After the delivery can be delivered to the support 1 1 After the braced surface 13 1 a 〇 • Use W- back gas The shrinkage of the cylinder 1 6 3 1 »The movable body 1 5 3->-八 刖 进> 1 supported by the roller 1 6 2 group and the movable furnace body 1 4 through this movable body 1 5 3 The 2 groups move forward within the slot 1 4 3 1 1 G »Therefore 1 As shown in Figure 2 5 t lift the empty 1 1 side 1 4 2 a back to the front end by a fixed distance 〇1 I In this way, the original tube 1 can be moved into the original tube 1 through a short period of time. This paper standard is applicable to the Chinese national standard (CNS> A4 specification (210X29 * 7 mm)) 33 302309 A7 _B7 5. Description of the invention (31) 1 3 6 came into the heating furnace 1 30. Then, the original tube 1 located in the heating furnace 1 3 0 will pass through the movable furnace body that is hardly affected by heat (please read the precautions on the back before filling this page) 1 4 2 and use the intermittent sequential conveying device 1 5 0 Acting, the original pipe 1 is sequentially conveyed from the end side to the rear end side at a constant pitch in a forward direction in the lateral direction B perpendicular to the longitudinal direction A. Thereafter, the original tube 1 being transported in the heating furnace 1 30 is heated at a high temperature above the A3 transformation point by the heating burner 140. In addition, in the heating furnace 130, a plurality of original tubes 1 can be simultaneously transported. In addition, when carrying out the sequential conveying operation, the original pipe 1 is basically carried out in a stationary state, so that the original pipe

的狀況下進行加熱搬送之作業。此外,在進行下降動作F 之原管1 ,首先是抵接於旋轉用突起體144的傾斜面上 ,其次再藉由此傾斜面上的轉動而使原管1本身產生自轉 ,最後停止於支撐面1 3 1 a上。如此一來,原管1便可 以在加熱中進行單次或複數次的自轉,而來改變其被支撐 面,得以謀求加熱的均質化。 如此經過加熱後而被搬送到搬出口 1 3 7附近的原管 經濟部中央梂準局貝工消费合作社印裝 1 ,係如上述一般在配合下降作動F的時間差之下通過短 時間開放的搬出口 1 3 7,再利用搬出手段1 4 6的作動 ,以垂直於長度方向之橫方向B的输送方式,將原管1從 加熱爐1 3 0取出後置於输送機1 6 5上,然後,在原管 1搬出後開閉開閉門1 9 3。 再者,於加熱爐1 3 0內經過一定溫度加熱過後被搬 出加熱爐1 3 0之原管1 ,係如圖2 2所示,被输送到焊 本紙張尺度逋用中國國家橾隼(CNS ) A4規格(210 X297公龟)34 _ 經濟部中央橾準局貝工消费合作社印製 A7 _____B7_______ 五、發明説明(32 ) 接縫位置調整裝置1 5,而來將原管1的縫焊接部2的位 置調整至一定的方向。之後,再將原管1搬入圓形鋼管成 形軋機2 0,經由複數個成形滾子2 1來進行熱鍛成形加 工,而製成精製原管1 A。接下來,再將精製原管1 A搬 入方形鋼管成形軋機25,經由細腰狀滾子來進行熱锻成 形加工,而以一定的尺寸製成最終製品之大口徑的四角狀 方形鋼管3。 其次,根據第2 9圖來說明有別於第1 0實施例之第 1 1實施例。 亦即,在製造大口徑之四角狀的方形鋼管3時*首先 準備好合適於此方形鋼管3之一定的口徑,板厚,及長度 的正方形鋼管(或是長方形鋼管)1 B作爲原管來放置於 搬入床1 2 0上。然後再將位於搬入床1 2 0的終端部之 正方形鋼管1 B搬入到加熱爐1 3 0內,並於加熱爐 1 3 0內,以垂直於長度方向A之橫方向B來一般搬送一 邊進行A 3變態點以上的高溫加熱Η。 此刻,可動爐體1 4 2的上面係被形成扁平狀的抬起 面1 4 2 b。並且,從加熱爐1 3 0被搬出之正方形鋼管 1 B,並非通過圓形鋼管成形軋機2 0,而是經由輸送機 1 6 5使通過方形鋼管成形軋機2 5來進行熱鍛成形加工 〇 對於上述之第1 0實施例及第1 1實施例而言,將原 管1,1B搬入加熱爐130的前端及從後端搬出時,可 以縮短搬入口 1 3 6及搬出口 1 3 7的開放時間、且可以 本紙張尺度適用中國國家樣準(CNS > A4規格(210X297公兔)35 ^ (請先閲讀背面之注意^項再填寫本頁) 裝- 訂 經濟部中央標準局貝工消費合作社印製 A7 B7 五、發明説明(33 ) 減少從加熱器1 4 0到搬入口 1 3 6及搬出口 1 3 7之火 燄的流動量,進而提昇熱效率。另外,藉由間歇順次輸送 裝置1 5 0來使可動爐體1 4 2進行昇降動作及前後動作 ,而使加熱爐130內的原管1 ,1B可以經由不受熱影 響之可動爐體1 4 2,從前端側到後端側在一定的節距位 置之情況下進行間歇性的順次輸送。此刻之順次的輸送搬 運,基本上原管1,1B本身爲靜止狀態,促使可以在不 傷及鋼管的狀況下進行搬運的工作•並且,即使是重量重 且大口徑之原管1 ,1B,也不會成間歇順次输送裝置 1 5 0的損傷,可以經常保持安定的狀態下進行搬送的作 業。 〔圖面之簡單說明〕 第1圖係表示本發明的第1實施例之利用方形鋼管的 製造方法之熱锻成形的工程立體圖。 第2圖係表示同上述方形鋼管之製造方法的後處理部 份之工程立體圖。 第3圖係表示同上述方形鋼管之製造方法的洗淨部份 之工程立體圖。 第4圖係表示利用同上述方形鋼管之製造方法所製造 出來的方形鋼管,A爲剛成形不久之鋼管,B爲冷卻後之 正面圖。 第5圖係表示與習知品比較後之內面側的硬度分佈® 〇 本紙浪尺度適用中國國家橾準(〇奶)八4規格(210父297公兔)36_ (請先聞讀背面之注意事項再填寫本頁) 裝. 訂 A7 B7 經济部中央揉準局員工消费合作社印装 五、 發明説明 (34 1 1 第 6 圖 係 表 示 與 • 習 知 品 比 較 後 之 外 面 側 的 硬 度 分 佈 圖 1 1 第 7 圖 係 表 示 興 習 知 品 比 較 後 之 拉 akg 應 力 拉 伸 曲 線 比 S. 諸 1 1 先 1 較 圖 〇 閲 it 1 •η 背 1 第 8 圖 係 表 示 與 習 知 品 比 較 後 之 轉 移 曲 線 圖 0 1 第 注 | 9 圖 係 表 示 本 發 明 的 第 2 實 施 例 之 圓 形 鋼 管 的 製 造 意 事 1 方 法 之 熱 鍛 成 形 的 工 程 立 體 圚 0 項 再 填 1 第 1 0 圖 係 表 示 本 發 明 的 第 3 實 施 例 之 方 形 鋼 管 的 製 寫 本 頁 裝 1 造 方 法 之 工 程 立 體 圖 0 1 | 第 1 1 圖 係 表 同 上 述 方 形 鋼 管 的 製 造 方 法 之 工 程 說 明 1 I 圖 〇 1 1 訂 第 1 2 ren 圖 係 表 同 上 述 方 形 鋼 管 的 製 造 方 法 之 焊 接 說 明 1 圖 0 1 1 第 1 3 tat 圈 係 表 示 本 發 明 的 第 4 實 施例 之 方 形 鋼 管 的 製 1 1 造 方 法 之 工 程 說 明 圖 0 J Λ 第 1 4 圖 係 表 示 同 上 述 方 形 鋼 管 的 製 造 方 法 之 焊 接 說 1 I 明 圖 〇 1 1 1 第 1 5 圖 係 表 示 本 發 明 的 第 5 實 施 例 之 方 形 鋼 管 的 製 1 I 造 方 法 之 工 程 說 明 圖 〇 1 第 1 6 圖 係 表 示 本 發 明 的 第 6 實 施 例 之 方 形 鋼 管 的 製 1 造 方 法 之 工 程 立 體 圖 〇 1 1 第 1 7 圖 係 表 示 同 上 述 方 形 鋼 管 的 製 造 方 法 之 工 程 說 1 | 明 圖 〇 1 I 第 1 8 圖 係 表 示 本 發 明 的 第 7 實 施 例 之 方 形 Λκη 鋼 管 的 製 1 1 本紙張尺度適用中國國家橾準(CNS ) Μ規格(2丨OX297公兔)3了 經濟部中央梂準局員工消费合作社印製 A7 _____B7_ 五、發明説明(35 ) 造方法之工程說明圖。 第19圖係表示本發明的第8實施例之方形鋼管的製 造方法之工程立體圖。 第2 0圖係表示同上述方形鋼管的製造方法之工程說 明圖。 第21圖係表示本發明的第9實施例之方形鋼管的製 造方法之工程立體圖。 第2 2圖係表示本發明的第1 〇實施例之方形鋼管的 製造方法之工程立體圖。 第2 3圖係表示同上述方形鋼管的製造方法之加熱爐 部份的縱斷側面圖。 第2 4圖係表示同上述方形鋼管的製造方法之加熱爐 部份的縱斷正面圖。 第2 5圖係表示同上述方形鋼管的製造方法之加熱爐 的搬入口部份之縱斷側面圖。 第2 6圖係表示同上述方形鋼管的製造方法之上昇作 動時之說明圖。 第2 7圖係表示同上述方形鋼管的製造方法之後退動 時之說明圖* 第2 8圚係表示同上述方形鋼管的製造$法之下降作 動時之說明圖· 第2 9圖係表示本發明的第1 1實施例的方形鋼管的 製造方法之加熱爐的搬入口部份之縱斷側面圖β 本紙張尺度適用中國國家橾率(CNS > Α4規格(210X297公兔>38 - J---------1 裝-- (請先閱讀背面之注意事項再填寫本頁) 訂Under the condition of heating and transporting. In addition, in the original pipe 1 that performs the lowering operation F, it first comes into contact with the inclined surface of the rotating protrusion 144, and secondly, the original pipe 1 itself rotates by the rotation of the inclined surface, and finally stops at the support Face 1 3 1 a. In this way, the original tube 1 can be rotated in a single or multiple times during heating to change its supported surface, so that the heating can be homogenized. After being heated in this way, it was transported to the original exit of the Ministry of Economic Affairs, Central Bureau of Economic Affairs, Beigong Consumer Cooperative Printed 1 near the transport outlet 1 3 7, which was opened in a short time under the time difference of the coordinated decline action F as described above. Outlet 1 3 7 and then using the action of the carrying out means 1 4 6 to take the original pipe 1 out of the heating furnace 1 3 0 and place it on the conveyor 1 6 5 by the conveying method perpendicular to the longitudinal direction B , Open and close the door 1 9 3 after the original pipe 1 is carried out. In addition, the original tube 1 that was moved out of the heating furnace 1 30 after being heated at a certain temperature in the heating furnace 1 30, as shown in FIG. 22, was transported to the size of the welding paper. The Chinese National Falcon (CNS ) A4 specification (210 X297 male turtle) 34 _ Printed A7 _____B7_______ by the Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs 5. Description of the invention (32) Seam position adjusting device 15 to the seam welding part of the original pipe 1 Adjust the position of 2 to a certain direction. After that, the original pipe 1 is carried into the round steel pipe forming rolling mill 20, and hot forging forming is performed through a plurality of forming rollers 21, to produce a refined original pipe 1A. Next, the refined raw pipe 1A is transferred to a square steel pipe forming and rolling mill 25, and hot-forged by thin waist rollers to form a large-diameter square-shaped square steel pipe 3 of the final product with a certain size. Next, the 11th embodiment which is different from the 10th embodiment will be described based on Fig. 29. That is, when manufacturing a large-diameter square steel pipe 3 * first prepare a square steel pipe (or rectangular steel pipe) 1 B of a certain diameter, plate thickness, and length suitable for this square steel pipe 3 as the original pipe Place it on the carrying bed 1 2 0. Then, the square steel pipe 1 B at the end of the carrying bed 1 20 is carried into the heating furnace 1 30, and is generally transported in the heating furnace 1 30 in the transverse direction B perpendicular to the longitudinal direction A A 3 High temperature heating above the abnormal point. At this moment, the upper surface of the movable furnace body 1 4 2 is formed with a flat raised surface 1 4 2 b. In addition, the square steel pipe 1 B carried out from the heating furnace 1 30 is not subjected to the circular steel pipe forming rolling mill 20, but is subjected to hot forging forming through the square steel pipe forming rolling mill 25 through the conveyor 1 65. In the above-mentioned 10th embodiment and 11th embodiment, when the original pipes 1, 1B are carried into the front end of the heating furnace 130 and out from the rear end, the opening of the inlet 1 3 6 and outlet 1 3 7 can be shortened Time, and this paper scale is applicable to China National Standards (CNS > A4 specification (210X297 male rabbit) 35 ^ (please read the notes on the back ^ before filling out this page) Printed by the cooperative A7 B7 5. Description of the invention (33) Reduce the flow of flame from the heater 1 4 0 to the inlet 1 3 6 and the outlet 1 3 7 to further improve the thermal efficiency. In addition, by intermittent sequential conveyor 1 50 to move the movable furnace body 1 4 2 up and down and back and forth, so that the original tubes 1 and 1B in the heating furnace 130 can pass through the movable furnace body 1 4 2 that is not affected by heat from the front end side to the rear end side. Intermittent at certain pitch positions Sequential transportation. The sequential transportation and transportation at this moment, basically, the original pipes 1, 1B themselves are at a standstill, which facilitates the transportation work without damaging the steel pipe. • Even the heavy-weight and large-diameter original pipes 1, 1B, there will be no damage to the intermittent sequential conveying device 1 5 0, and the operation of conveying can be always maintained in a stable state. [Simple description of the drawings] FIG. 1 is a diagram showing the use of the square of the first embodiment of the present invention Engineering perspective view of the hot forging forming method of the steel pipe manufacturing method. Figure 2 is an engineering perspective view of the post-processing part of the above-mentioned square steel pipe manufacturing method. Figure 3 is a washing part of the same square steel pipe manufacturing method Engineering perspective view. Figure 4 shows the square steel pipe manufactured by the same method as the above square steel pipe, A is the steel pipe just formed, B is the front view after cooling. Figure 5 is the comparison with the conventional products The hardness distribution on the inner side ® 〇 The paper wave scale is suitable for the Chinese National Standard (〇 奶) 84 specifications (210 father 297 male rabbits) 36_ (please read the notes on the back first Please fill out this page again.) Pack. Order A7 B7 Printed and printed by the Employee Consumer Cooperative of the Central Bureau of Economic Development of the Ministry of Economic Affairs. 5. Description of the invention (34 1 1 6th. The figure shows the hardness distribution on the outer side after comparison with the conventional product. 1 1st 7 The graph shows the tensile akg stress-tensile curve ratio after comparison with conventional products. S 1 1 1 first 1 compares the graph. It 1 • η back 1 The 8th graph shows the transfer curve after comparison with conventional products. 0 1 Note 9 is a drawing showing the intention of manufacturing a round steel pipe according to the second embodiment of the present invention. 1 method of the hot forging process of the three-dimensional engineering, 0 items, and 1 is filled in. The first 10 is a square showing the third embodiment of the present invention. Production of steel pipes. This page is installed. 1 Engineering perspective view of the manufacturing method. 0 1 | Page 1 1 The chart is the same as the manufacturing method of the above square steel pipe. Description of the process 1 I Figure 〇1 1 Order 1 2 ren The drawing is the same as the above description of the manufacturing method of the square steel pipe 1 Figure 0 1 1 The first 1 3 tat circle shows the manufacturing of the square steel pipe according to the fourth embodiment of the present invention 1 1 Engineering description of the manufacturing method Fig. 0 J Λ No. 1 4 The figure shows the welding theory same as the above-mentioned square steel pipe manufacturing method 1 I Detailed drawing 〇1 1 1 The first 1 5 Figure shows the square of the fifth embodiment of the present invention Steel pipe manufacturing 1 I Engineering description diagram of the manufacturing method 〇1 Figure 16 is a perspective view showing the process of manufacturing a square steel pipe according to the sixth embodiment of the present invention 〇1 1 17th figure is the same as the above square steel pipe The engineering method of the manufacturing method 1 | Bright picture 〇1 I Figure 1 8 shows the present invention 7 The production of square Λκη steel pipes according to the examples 1 1 The paper size is applicable to the Chinese National Standard (CNS) Μ specifications (2 丨 OX297 male rabbit) 3 Printed by the Ministry of Economic Affairs, Central Bureau of Economic and Social Affairs Employee Consumer Cooperative A7 _____B7_ V. Description (35) The engineering description drawing of the manufacturing method. Fig. 19 is an engineering perspective view showing a method of manufacturing a square steel pipe according to an eighth embodiment of the present invention. Figure 20 is an explanatory drawing showing the process of manufacturing the same square steel pipe as described above. Fig. 21 is an engineering perspective view showing a method for manufacturing a square steel pipe according to a ninth embodiment of the present invention. Fig. 22 is an engineering perspective view showing a method for manufacturing a square steel pipe according to the tenth embodiment of the present invention. Fig. 23 is a longitudinal side view showing a portion of the heating furnace in the same method as the above-mentioned method for manufacturing square steel pipes. Fig. 24 is a longitudinal sectional front view of the heating furnace portion of the method for manufacturing the square steel pipe described above. Fig. 25 is a longitudinal side view showing the inlet portion of the heating furnace in the same manner as the above-mentioned method for manufacturing square steel pipes. Fig. 26 is an explanatory diagram showing the upward movement of the same method of manufacturing the square steel pipe. Figure 2 7 shows the explanatory diagram of the same method of manufacturing the square steel pipe after the retreat * Figure 2 8 shows the explanatory diagram of the same as the manufacturing method of the above square steel pipe when the descent action · Figure 2 9 shows the book Longitudinal side view of the entrance of the heating furnace of the manufacturing method of the square steel pipe according to the first embodiment of the invention β This paper scale is applicable to the Chinese national rate (CNS > A4 specifications (210X297 male rabbit > 38-J --------- 1 outfit-(Please read the precautions on the back before filling out this page)

J 經濟部中央橾準局貝工消費合作杜印製 A7 _B7五、發明説明(36 ) 〔圖號說明〕 1 :原管(圓形鋼管) 1 A :精製圓管 2 :縫焊部 3 :方形鋼管(最終製品) 3 a :平板部 3 b :角部 5 :圓形鋼管(最終製品) 1 0 :搬入床 1 1 :加熱部輸送機 1 2 :加熱爐 1 5 :焊接縫位置調整裝置 1 6 :支撐滾子 1 7 :按壓滾子 20:圓形鋼管成形軋機’ 2 1 :側面滾子 2 3 :除垢裝置 2 5 :方形鋼管成形軋機 2 6 :細腰狀滾子 2 8 :冷卻床 29 :第1搬運輸送機 3 0 :矯正裝置 3 2 :中繼床 3 3 :第2搬送输送機_ 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇乂297公笔)39 1*·:·. - - - ^^^1 · -I 国 i I - -I - ( 1^^ (請先閲讀背面之注意事項再填寫本頁) 訂J Printed by the Ministry of Economic Affairs, Central Bureau of Industry and Fisheries Co., Ltd. A7 _B7 V. Description of invention (36) [Explanation of drawing number] 1: Original tube (round steel tube) 1 A: Refined round tube 2: Seam welding part 3: Square steel pipe (final product) 3 a: Flat part 3 b: Corner part 5: Round steel pipe (final product) 1 0: Carry-in bed 1 1: Heating part conveyor 1 2: Heating furnace 1 5: Welding seam position adjusting device 1 6: Support roller 1 7: Press roller 20: Round steel tube forming rolling mill 2 1: Side roller 2 3: Descaling device 2 5: Square steel tube forming rolling mill 2 6: Slim waist roller 2 8: Cooling bed 29: 1st conveying conveyor 3 0: rectifying device 3 2: Relay bed 3 3: 2nd conveying conveyor _ This paper size is applicable to China National Standard (CNS) A4 specification (21〇297 297) 39 1 * ·: ·.---^^^ 1 · -I country i I--I-(1 ^^ (please read the precautions on the back before filling out this page)

J 經濟部中央樣準局貝工消费合作社印製 ^02309 A7 _______B7五、發明説明(37 ) 35 :前端切斷裝置 3 6 :後端切斷裝置 4 0 :洗淨裝置 4 1 :外面洗淨噴嘴 4 2 :內面洗淨噴嘴 43:第3搬送輸送機 4 5 :防銹裝置4 6 .搬出床 5 1 :鋼板(平板素材) 5 2 :邊緣 5 3 :多角中空狀鋼管 5 3A :多角中空狀鋼管 5 4 :定位點焊接 5 5 :內面焊接 5 6 :外面焊接 5 7 :縫焊接部 5 8 :多角中空鋼管 5 8A:多角中空鋼管 5 8 a :平板部5 8 b :角部 5 9 :方形鋼管(最終製品)5 9 a :平板部5 9 b ;角部 6 0 :输送機_ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公考)4〇 i--------【裝-- (請先閲讀背面之注意事項再填寫本頁) 訂J Printed by Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs ^ 02309 A7 _______B7 V. Description of the invention (37) 35: front-end cutting device 3 6: rear-end cutting device 4 0: washing device 4 1: outside washing Nozzle 4 2: Inner surface cleaning nozzle 43: Third conveying conveyor 4 5: Anti-rust device 4 6. Carry out bed 5 1: Steel plate (flat material) 5 2: Edge 5 3: Polygonal hollow steel pipe 5 3A: Polygonal Hollow steel pipe 5 4: locating point welding 5 5: inside welding 5 6: outside welding 5 7: seam welded part 5 8: polygonal hollow steel pipe 5 8A: polygonal hollow steel pipe 5 8 a: flat plate part 5 8 b: corner part 5 9: square steel pipe (final product) 5 9 a: flat plate part 5 9 b; corner part 6 0: conveyor _ This paper size is applicable to China National Standard (CNS) A4 specification (210X297 public examination) 4〇i --- ----- [installed-- (please read the precautions on the back before filling in this page)

J 經濟部中央橾準局負工消費合作社印裝 A7 ___B7五、發明説明(38 ) 6 1 :邊緣預加工 6 2 :衝壓成形機 63:定位點焊接機 6 4 :內面焊接機 6 5 :外面焊接機 6 6 :搬入床 6 8 :圓管 7 0 :前段方形鋼管成形軋機 7 1 :細腰狀滾子 7 2 :後段方形鋼管成形軋機 7 3 :平形滾子 8 1 :鋼板(素材) 8 2 :圓形中空狀鋼管 8 3 :縫焊接部 84:中空鋼管(原管) 85:多角中空鋼管 8 5 a :平板部8 5 b :角部 8 6 :方形鋼管(最終製品)8 6 a :平板部8 6 b :角部 9 0 :回捲裝置 9 1 :平路機 9 2 :切斷裝置_ 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公笔)4 j (請先閱讀背面之注意事項再填寫本頁) 裝. 訂 A7 B7 經濟部中央標隼局貝工消費合作杜印装 五、 發明説明 (39 1 1 9 3 修 邊 裝 置 1 1 9 4 ; 預 成 形 裝 置 i I 9 5 分 離 裝 置 請 } 先 1 9 6 叢 集 式 軋 機 閲 讀 1 背 1 9 7 • 凸 片 軋 輥 裝 置 之 1 d | 9 8 • 高 周 波 電 阻 焊 接 機 意 事 1 1 9 9 切 削 裝 置 再 1 0 0 ; 成 形 裝 置 寫 本 頁 裝 1 1 0 1 ; 細 腰 狀 滾 子 *—^ 1 I 1 0 2 : 方 形 鋼 管 成 形 軋 機 1 I 1 0 3 細 腰 狀 滾 子 1 1 訂 1 0 4 彎 曲 矯 正 裝 置 1 1 1 0 5 : 移 動 切 斷 裝 置 1 1 1 0 6 ; 搬 入 床 1 1 1 0 7 加 熱 爐 Λ 1 0 8 刖 段 方 形 鋼 管 成 形軋機 1 1 1 0 9 細 腰 狀 滾 子 1 I 1 1 0 後 段 方 形 鋼 管 成 形軋機 1 1 1 1 1 平 形 狀 滾 子 1 1 1 1 2 除 垢 裝 置 1 1 1 3 冷 卻 裝 置 1 1 1 A 正 方 形 鋼 管 ( 原 管 ) 1 1 1 2 0 搬 入 床 1 I 1 2 1 地 板 1 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公笔)42 五、發明説明(4〇 ) A7 B7 經濟部中央橾準局貝工消費合作社印製 1 2 2 :支 撐 框 1 2 3 :凹 部 1 3 0 :加 熱 爐 1 3 1 :底 部 爐 壁 1 3 1 a · 支 撐 面 1 3 2 :側 部 爐 壁 1 3 3 :前 部 爐 壁 1 3 4 :後 部 爐 壁 1 3 5 :頂 部 爐 壁 1 3 6 :搬 入 □ 1 3 7 :搬 出 □ 1 3 8 :開 閉 門 1 3 9 :開 閉 門 1 4 0 :加 熱 燒 器 1 4 1 :排 煙 □ 1 1 4 2 :可 動 爐 體 1 4 2 a 凹 入 圓 弧 狀 的 抬起面 1 4 2 b : 扁 平 狀 的 抬 起 面 1 4 3 :開 縫 1 4 4 :轉 動 用 突 起 體 1 4 5 :搬 入 手 段 1 4 6 :搬 出 手 段 1 5 0 :間 歇 順 次 輸 送 裝 置 1 5 1 :基 部 框 體 (請先閲讀背面之注意事項再填寫本頁) 裝. 訂 Λ 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公笔)“ A7 B7 五、發明説明Ul ) 1 5 2 :支 撐 桿 1 5 3 :支 撐 桿 1 5 4 :下 部 框 體 1 5 5 ••支 撐 桿 1 5 6 ••支 撐 板 1 5 7 :昇 降 作 動 裝 置 1 5 8 * 4^; •横 銷 1 5 9 .憤 桿 1 6 0 :推 拉 桿 1 6 1 :昇 降 用 氣 缸 1 6 2 :滾 子 1 6 3 :前 後 作 動 用 氣缸 1 6 4 :腕 體 1 6 5 :輸 送 機 (請先閲讀背面之注意事項再填寫本頁) 装- 訂 經濟部中央橾準局另工消費合作社印製 A :長度方向 B :橫方向 D :上昇作動 E :後退作動 F :下降作動 G :前進作動 L :間隔 Η :高溫加熱 I :散熱 W:方形鋼管(86)的平板部59a (86a)的寬度 本紙張尺度適用中國國家標準(CNS ) Μ规格(210X297公羞_)44 23d9 A7 B7 五、發明説明(42 ) 尺寸 Wi:多角中空鋼管58A(85)的平板部58a ( 85a)的寬度尺寸 R:方形鋼管59 (86)的角部59b (86b)的曲 率半徑 Ri:多角中空鋼管58A(85)的角部58b ( 85b)的曲率半徑 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消费合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公免)& _J Printed and printed A7 ___B7 by the Ministry of Economic Affairs, Central Bureau of Preservation and Consumer Cooperative V. Description of the invention (38) 6 1: Edge pre-processing 6 2: Press forming machine 63: Positioning point welding machine 6 4: Inner surface welding machine 6 5: Outside welding machine 6 6: Carry-in bed 6 8: Round tube 7 0: Front square steel pipe forming rolling mill 7 1: Slim waist roller 7 2: Rear square steel pipe forming rolling mill 7 3: Flat roller 8 1: Steel plate (material) 8 2: Round hollow steel pipe 8 3: Seam welded part 84: Hollow steel pipe (original pipe) 85: Polygonal hollow steel pipe 8 5 a: Flat part 8 5 b: Corner part 8 6: Square steel pipe (final product) 8 6 a: Flat part 8 6 b: Corner part 9 0: Rewinding device 9 1: Leveling machine 9 2: Cutting device _ This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 public pen) 4 j (Please read the precautions on the back before filling out this page). Packing. Order A7 B7. The Central Standard Falcon Bureau of the Ministry of Economic Affairs, Beigong Consumer Co., Ltd. Du Printed Fifth. Description of the invention (39 1 1 9 3 Trimming device 1 1 9 4; pre Forming device i I 9 5 Separation device please} first 1 9 6 cluster mill reading 1 Back 1 9 7 • 1 d of the fin roll device | 9 8 • High frequency resistance welding machine 1 1 9 9 Cutting device re 1 0 0; Forming device write this page 1 1 0 1; Slim waist roller * — ^ 1 I 1 0 2: Square steel tube forming and rolling mill 1 I 1 0 3 Slim waist roller 1 1 Set 1 0 4 Bend correction device 1 1 1 0 5: Mobile cutting device 1 1 1 0 6; Move into bed 1 1 1 0 7 Heating furnace Λ 1 0 8 Sectional square steel tube forming rolling mill 1 1 1 0 9 Slim waist roller 1 I 1 1 0 Rear section square steel tube forming rolling mill 1 1 1 1 1 Flat shape roller 1 1 1 1 2 Descaling device 1 1 1 3 Cooling device 1 1 1 A Square steel tube (original tube) 1 1 1 2 0 Carry-in bed 1 I 1 2 1 Floor 1 This paper size is applicable to China National Standard (CNS) A4 specification (21〇X297 Pen) 42 V. Description of invention (4〇) A7 B7 Printed by the Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs 1 2 2: Support frame 1 2 3: Recess 1 3 0: Heating furnace 1 3 1: Bottom furnace wall 1 3 1 a · Support surface 1 3 2: Side furnace wall 1 3 3: Front furnace wall 1 3 4 : Rear furnace wall 1 3 5: Top furnace wall 1 3 6: Moving in □ 1 3 7: Moving out □ 1 3 8: Opening and closing door 1 3 9: Opening and closing door 1 4 0: Heating burner 1 4 1: Smoke exhaust □ 1 1 4 2: Movable furnace body 1 4 2 a Concave arc-shaped lifting surface 1 4 2 b: Flat-shaped lifting surface 1 4 3: Slotting 1 4 4: Rotating protrusion 1 4 5: Loading Means 1 4 6: Unloading means 1 5 0: Intermittent sequential conveying device 1 5 1: Base frame (please read the precautions on the back before filling in this page) Pack. Order Λ This paper size applies to China National Standard (CNS) A4 Specifications (210 > < 297 pens) "A7 B7 V. Description of Invention Ul) 1 5 2: Support bar 1 5 3: Support bar 1 5 4: Lower frame 1 5 5 •• Support bar 1 5 6 •• Support plate 1 5 7: lifting Actuator 1 5 8 * 4 ^; • Cross pin 1 5 9. Anger rod 1 6 0: Push rod 1 6 1: Lifting cylinder 1 6 2: Roller 1 6 3: Front and rear actuating cylinder 1 6 4: Wrist Body 1 6 5: Conveyor (please read the precautions on the back before filling in this page) Binding-Order Printed by the Ministry of Economic Affairs Central Bureau of Customs and Excise Consumer Cooperatives A: Length direction B: Horizontal direction D: Upward movement E: Backward Action F: Falling action G: Forward action L: Interval H: High-temperature heating I: Heat dissipation W: Width of the flat part 59a (86a) of the square steel tube (86) The paper size is in accordance with Chinese National Standard (CNS) M specifications (210X297 Shame_) 44 23d9 A7 B7 5. Description of the invention (42) Size Wi: width of the flat part 58a (85a) of the polygonal hollow steel pipe 58A (85) R dimension: corner part 59b (86b) of the square steel pipe 59 (86) Radius of curvature Ri: The radius of curvature of the corner 58b (85b) of the multi-angle hollow steel tube 58A (85) (please read the notes on the back before filling this page). The paper is printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy. Standard (CNS) A4 specification (210X297 public free) & _

Claims (1)

經濟部中央揉牟局貝工消費合作社印製 Α8 Β8 C8 D8 々、申請專利範圍3 1 .—種方形鋼管的製造方法,其特徵爲: 使用一種合適於最終製品的尺寸之一定的口徑,板厚 ,和長度之圓形狀的鋼管,並將此鋦管置於加熱爐加熱, 其次將此加熱後之鋼管藉由圓形鋼管成形軋機來進行熱锻 成形加工,而製作出精製鋼管,然後再利用方形鋼管成形 軋機將此精製鋼管實施熱鍛成形加工,而製成方形鋼管, 最後於冷卻床將此角形鋼管進行冷卻作業。 2 種方形鋼管的製造方法,其特徵爲: 將平板素材衝壓成形後進行縫焊接而形成多角中空鋼 管置於加熱爐加熱,之後再藉由方形鋼管成形軋機來進行 熱鍛成形加工,而製成方形鋼管。 3 .如申請專利範圍第2項之方形鋼管的製造方法, 其中,多角中空鋼管所形碎之寬度尺寸比最終製品的尺寸 來大,再將此經過加熱爐加熱後之多角中空鋼管藉由方形 鋼管成形軋機,一邊擠製一邊進行熱鍛成形加工》 4 ·如申請專利範圔第2項之方形鋼管的製造方法, 其中,多角中空鋼管所形成之寬的尺寸比最終製品的尺寸 來得大,且增大其角部的曲率半徑,再將此經過加熱爐加 熱後之多角中空鋼管藉由鋼管成形軋機,一邊擠縮寬度大 小及角部的曲率半徑一邊進熱鍛加工。 5 . —種方形鋼管的製造方法,其特徵爲: 將圓形鋼管藉由方形鋼管成形軋機來進行冷鍛成形加 工,而形成比最終製品的寬度尺寸來得大的多角中空鋼管 ,再將此多角中空鋼管置於加熱爐中進行加熱,之後再利 本紙張从逋用中國國家料(C刚Μ祕(2丨0X腾簸! 46 (請先閲讀背面之注意事項再填寫本頁) Γ 經濟部中央揉準局貝工消费合作社印製 A8 B8 C8 D8々、申請專利範園4 用另一個方形鋼管成形軋機* 一邊擠製一邊進行熱鍛成形 加工,而來製成方形鋼管。 6.如申請專利範圔第5項之方形鋼管的製造方法* 其中,多角中空鋦管係將其寬度增大,且增加其角部的曲 率半徑,再將此經過加熱爐加熱後之多角中空鋼管藉由另 一個方形鋼管成形軋機,一邊擠縮寬度大小及角部的曲率 半徑,一邊進熱鍛成形加工· 7 .—種園形鋼管的製造方法,其特徵爲: 使用一種合適於最終製品的尺寸之一定的口徑,板厚 ,和長度之圓形狀的鋼管,並將此鋼管置於加熱爐中加熱 其次將此加熱後之鋼管藉由園形鋼管成形軋機來進行熱锻 成形加工,而製作出圓形鋼管,然後再將此圓形鋼管於冷 卻床進行冷卻*之後利用切斷裝置來切除端部之成形不良 的部份。 ---------广 於------訂 (請先Μ讀背面之注意事項再填寫本頁) 本紙張尺度逋用中國國家橾準(CNS > A4規格(210X297公釐2A8 Β8 C8 D8 々 printed by Beigong Consumer Cooperative of the Central Ministry of Economic Affairs of the Ministry of Economic Affairs, the scope of patent application 3 1-a method of manufacturing square steel pipes, characterized by the use of a certain caliber, plate suitable for the size of the final product Thick, round steel tubes of length and length, and put this tube in a heating furnace to heat, then this heated steel tube is hot forged by a round steel tube forming mill to produce refined steel tubes, and then The refined steel pipe is subjected to hot forging forming using a square steel pipe forming and rolling machine to form a square steel pipe, and finally the angular steel pipe is cooled on a cooling bed. Two kinds of manufacturing methods for square steel pipes, which are characterized by: flat sheet material is stamped and then seam welded to form a polygonal hollow steel pipe and placed in a heating furnace for heating, and then hot square forging processing is performed by a square steel pipe forming mill Square steel pipe. 3. The manufacturing method of the square steel pipe as claimed in item 2 of the patent scope, wherein the width dimension of the polygonal hollow steel pipe is larger than the size of the final product, and then the polygonal hollow steel pipe after the heating furnace is heated by the square Steel pipe forming rolling mill, hot forging forming while extruding "4 · For example, the method of manufacturing square steel pipe in patent application No. 2, wherein the width of the polygonal hollow steel pipe is larger than the final product, And increase the radius of curvature of the corners, and then through the steel tube forming rolling mill, the polygonal hollow steel pipe heated by the heating furnace is subjected to hot forging while squeezing the width and the radius of curvature of the corners. 5. A method for manufacturing square steel pipes, characterized by: cold forging forming of round steel pipes by a square steel pipe forming rolling mill to form a polygonal hollow steel pipe that is larger than the width of the final product, and then the polygonal steel pipe The hollow steel tube is placed in a heating furnace for heating, and then the Chinese paper is used from the original paper (C Gang M secret (2 丨 0X bumps! 46 (Please read the precautions on the back before filling this page) Γ Ministry of Economic Affairs Printed A8 B8 C8 D8々 by Beigong Consumer Cooperative of the Central Bureau of Customs, and applied for a patent Fan 4 using another square steel tube forming rolling mill * to perform hot forging forming while extruding, to make square steel tubes. Patent Fan No. 5 of the manufacturing method of square steel pipes * Among them, the multi-angle hollow hollow pipe system increases its width and increases the radius of curvature of its corners, and then the multi-angle hollow steel pipe heated by the heating furnace is passed through another Square steel tube forming rolling mill, while shrinking the width and the radius of curvature of the corners, while performing hot forging forming process. 7.-The manufacturing method of the seed-shaped steel tube, which is characterized by: A round pipe with a certain diameter, plate thickness, and length suitable for the size of the final product, and this pipe is placed in a heating furnace and then heated. The heated steel pipe is hot forged by a round steel pipe forming rolling mill After forming, a round steel pipe is produced, and then the round steel pipe is cooled in a cooling bed *, and then a cutting device is used to cut off the badly formed part of the end. --------- Guangyu ------ Order (please read the precautions on the back and then fill out this page) This paper uses the Chinese National Standard (CNS & A4 specifications (210X297mm2
TW085102754A 1995-04-25 1996-03-06 The manufacturing method for square and round steel pipe TW302309B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP09905195A JP3202145B2 (en) 1995-04-25 1995-04-25 Manufacturing method of large square steel pipe and large round steel pipe
JP7192343A JPH0938721A (en) 1995-07-28 1995-07-28 Production of square steel tube
JP7288232A JPH09103821A (en) 1995-08-09 1995-11-07 Manufacture of square steel tube
JP7288233A JPH0999324A (en) 1995-08-03 1995-11-07 Manufacture of square tube
JP01478396A JP3231239B2 (en) 1996-01-31 1996-01-31 Steel pipe manufacturing method

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TW302309B true TW302309B (en) 1997-04-11

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TW085102754A TW302309B (en) 1995-04-25 1996-03-06 The manufacturing method for square and round steel pipe

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TWI683942B (en) * 2017-08-17 2020-02-01 丹麥商西門子風力發電股份有限公司 Segmented suction bucket and method to manufacture a suction bucket
TWI700136B (en) * 2018-03-16 2020-08-01 日商Jfe鋼鐵股份有限公司 Square steel pipe manufacturing method and square steel pipe
CN112496072A (en) * 2020-11-11 2021-03-16 西部金属材料股份有限公司 Titanium alloy U-shaped thin-wall section and preparation method thereof

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KR102164126B1 (en) 2018-03-23 2020-10-12 주식회사 포스코 Prefabricated steel pipes
KR102219502B1 (en) * 2020-03-09 2021-02-24 한국생산기술연구원 Billet gradient furnace using multiple heating plates with thermocouple
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TWI683942B (en) * 2017-08-17 2020-02-01 丹麥商西門子風力發電股份有限公司 Segmented suction bucket and method to manufacture a suction bucket
US11261575B2 (en) 2017-08-17 2022-03-01 Aalborg University Segmented suction bucket
TWI700136B (en) * 2018-03-16 2020-08-01 日商Jfe鋼鐵股份有限公司 Square steel pipe manufacturing method and square steel pipe
CN112496072A (en) * 2020-11-11 2021-03-16 西部金属材料股份有限公司 Titanium alloy U-shaped thin-wall section and preparation method thereof

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KR100213424B1 (en) 1999-08-02
KR960028997A (en) 1996-08-17

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